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    AdjustableFrequency ACDriveFRN 1.xx - 6.xxUser Manualwww.abpowerflex.com22B-UM001.book Page 1 Wednesday, January 22, 2014 11:04 AM

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    PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User ManualImportant User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (P...

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    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ESummary of ChangesThe information below summarizes the changes to the PowerFlex 40 User Manual since the August 2008 release.Manual UpdatesThe information below summarizes t...

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    soc-2 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EThe information below summarizes the changes to the PowerFlex 40 User Manual since the January 2007 release.Manual UpdatesNew ParameterThe following parameter has been added with f...

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    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable of Contents 7,Preface 7,Overview 7,Who Should Use 7,this Manual? 7, . 7, . 7, . . . . 7, . 7, . 7, . 7, P-1 7,Reference Materials 7, . 7, . . . . 7, . 7, . 7, . . . ...

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    2Table of Contents 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-E 125,Appendix C 125,RS485 (DSI) Protocol 125,Network 125, Wiring 125,. . 125, . 125, . . . . 125, . 125, . 125, . . . . 125, . 125, . 125, . . . . 125, . 125, . 125, ...

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    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EPrefaceOverviewThe purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 40 Adjustable Frequency AC ...

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    P-2Overview 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-E• In this manual we refer to the PowerFlex 40 Adjustable Frequency AC Drive as; drive, PowerFlex 40 or PowerFlex 40 Drive.• Parameter numbers and names are shown in this ...

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    OverviewP-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EGeneral Precautions!ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, en...

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    P-4Overview 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ECatalog Number ExplanationCode VoltagePh.V120V AC 1A240V AC 1B240V AC 3D480V AC 3E600V AC 3Code Version3No Brake IGBT4StandardCode Interface Module1Fixed KeypadCode Enclosure...

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    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EChapter 1Installation/WiringThis chapter provides information on mounting and wiring the PowerFlex 40 Drive.Most start-up difficulties are the result of incorrect wiring. Ev...

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    1-2Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EIP66, NEMA/UL Type 4X1. Loosen the four captive cover screws.2. Pull cover straight off chassis.IP66, NEMA/UL Type 4X Cover Installation1. Squarely align the cover...

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    Installation/Wiring1-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-E• Mount the drive upright on a flat, vertical and level surface. • Protect the cooling fan by avoiding dust or metallic particles.• Do not expose...

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    1-4Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDebris ProtectionA plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during ins...

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    Installation/Wiring1-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EUngrounded Distribution SystemsDisconnecting MOVsTo prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed ...

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    1-6Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EInput Power ConditioningThe drive is suitable for direct connection to input power within the rated voltage of the drive (see 101,Appendix 101, A). Listed in 16,...

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    Installation/Wiring1-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EThe drive Safety Ground - (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial s...

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    1-8Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ERFI Filter GroundingUsing single phase drives with integral filter, or an external filter with any drive rating, may result in relatively high ground leakage curre...

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    Installation/Wiring1-9 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable 1.C Minimum Recommended Branch Circuit Protective DevicesVoltage RatingDrive RatingkW (HP)Fuse Rating(1)Amps140M Motor Protectors(2) (3)Catalog...

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    1-10Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EMotor Cable Types Acceptable for 200-600 Volt InstallationsA variety of cable types are acceptable for drive installations. For many installations, unshielded cab...

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    Installation/Wiring1-11 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EShielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded...

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    1-12Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EReflected Wave ProtectionThe drive should be installed as close to the motor as possible. Installations with long motor cables may require the addition of externa...

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    Installation/Wiring1-13 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EPower Terminal BlockThe power terminal block is covered by a finger guard. To remove:1. Press in and hold the locking tab.2. Slide finger guard down a...

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    1-14Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EUse the plugs supplied with IP66, NEMA/UL Type 4X rated drives to seal unused holes in the conduit entry plate.Important: Completely seat the plug inner rim for t...

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    Installation/Wiring1-15 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EControl Wire TypesTable 1.F Recommended Control and Signal Wire(1) I/O Terminal BlockTable 1.G I/O Terminal Block Specifications (3)Maximum/minimu...

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    1-16Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure 1.5 Control Wiring Block Diagram (1)Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire” or ...

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    Installation/Wiring1-17 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable 1.H Control I/O Terminal DesignationsNo. SignalDefaultDescriptionParam.R1Relay N.O.FaultNormally open contact for output relay. 62,A055R2Relay...

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    1-18Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EI/O Wiring ExamplesInput/OutputConnection ExamplePotentiometer1-10k Ohm Pot. Recommended(2 Watt minimum) 58,P038 58, [Speed Reference] = 2 “0-10V Input”Analog...

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    Installation/Wiring1-19 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-E2 Wire SRC Control - Non-Reversing 56,P036 56, [Start Source] = 2, 3 or 4Input must be active for the drive to run. When input is opened, the drive wi...

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    1-20Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-E2 Wire SNK Control - Run FWD/Run REVInternal Supply (SNK)3 Wire SRC Control - Non-Reversing 56,P036 56, [Start Source] = 1A momentary input will start the drive. ...

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    Installation/Wiring1-21 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-E3 Wire SNK Control - ReversingInternal Supply (SNK)Opto Output (1 & 2) 64,A058 64, [Opto Out1 Sel] determines Opto-Output 1 (I/O Terminal 17) oper...

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    1-22Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETypical Multiple Drive Connection ExamplesInput/OutputConnection ExampleMultiple Digital Input ConnectionsCustomer Inputs can be wired per External Supply (SRC) e...

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    Installation/Wiring1-23 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EThe drive speed command can be obtained from a number of different sources. The source is normally determined by 58,P038 58, [Speed Reference]. Howev...

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    1-24Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAccel/Decel Selection The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time 1]....

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    Installation/Wiring1-25 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ECE ConformityConformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstrated using harmonized E...

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    1-26Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EEssential Requirements for CE ComplianceConditions 1-3 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.1. Grounding as d...

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    Installation/Wiring1-27 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EEN61000-3-2• 0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and 0.37 kW (0.5 HP) 240V 1-Phase drives are suitable for installation on a private low ...

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    1-28Installation/Wiring 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ENotes:22B-UM001.book Page 28 Wednesday, January 22, 2014 11:04 AM

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    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EChapter 2Start UpThis chapter describes how to start up the PowerFlex 40 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Ba...

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    2-2Start Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EApplying Power to the Drive❏ 6. Apply AC power and control voltages to the drive.❏ 7. Familiarize yourself with the integral keypad features (see 42,page 42,2-4) before...

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    Start Up2-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETIP: You can also change the speed reference by editing the parameter 68,A069 68, [Internal Freq] in program mode. For details on how to enter the program mode,...

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    2-4Start Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EIntegral KeypadNo. LEDLED StateDescription➊ Run/Direction StatusSteady RedIndicates drive is running and commanded motor direction.Flashing RedDrive has been commanded to c...

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    Start Up2-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EThe last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.The following is an example of b...

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    2-6Start Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EThe Basic Program Group ( 55,page 55,3-9) contains the most commonly changed parameters.The Menu Structure below can be accessed through the following Human Interface Module...

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    Start Up2-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDiagnostics MenuWhen a fault trips the drive, use this menu to access detailed data about the drive.Parameters MenuUse this menu to access drive parameters. Param...

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    2-8Start Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ENotes:22B-UM001.book Page 8 Wednesday, January 22, 2014 11:04 AM

  • Page 47

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EChapter 3Programming and ParametersChapter 3 provides a complete listing and description of the PowerFlex 40 parameters. Parameters are programmed (viewed/edited) using the ...

  • Page 48

    3-2Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ERefer to 91,page 91,3-45 for an alphabetical listing of parameters. Parameter OrganizationAdvancedProgram GroupDisplay GroupBasicProgram Group 55, See 55,...

  • Page 49

    Programming and Parameters3-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDisplay Groupd001 [Output Freq]Related Parameter(s): 49,d002, 50,d010, 55,P034, 55,P035, 58,P038Output frequency present at T1, T2 & T3...

  • Page 50

    3-4Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDisplay Group (continued)d006 [Drive Status]Related Parameter(s): 76,A095Present operating condition of the drive.ValuesDefault:Read OnlyMin/Max:0/1Display...

  • Page 51

    Programming and Parameters3-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDisplay Group (continued)d012 [Control Source]Related Parameter(s): 56, P036, 58,P038, 60,A051- 60,A054Displays the active source of the Start...

  • Page 52

    3-6Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDisplay Group (continued)d014 [Dig In Status]Related Parameter(s): 60, A051- 60,A054Status of the control terminal block digital inputs.ValuesDefault:Read O...

  • Page 53

    Programming and Parameters3-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDisplay Group (continued)d018 [Elapsed Run Time]Accumulated time drive is outputting power. Time is displayed in 10 hour increments.ValuesDefaul...

  • Page 54

    3-8Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDisplay Group (continued)d024 [Drive Temp]Present operating temperature of the drive power section.ValuesDefault:Read OnlyMin/Max:0/120 degCDisplay:1 degCd0...

  • Page 55

    Programming and Parameters3-9 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EBasic Program GroupP031 [Motor NP Volts]Related Parameter(s): 49,d004 72,, A084, 73,A085, A086, 73,A087 Stop drive before changing this param...

  • Page 56

    3-10Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EBasic Program Group (continued)P036 [Start Source]Related Parameter(s 51,): d012, 57,P037 Stop drive before changing this parameter.Sets the control schem...

  • Page 57

    Programming and Parameters3-11 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EBasic Program Group (continued)P037 [Stop Mode]Related Parameter(s 56,): P036, 70,A080, 70,A081, 71,A082 78,, A105, 88,A160Active stop mode...

  • Page 58

    3-12Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EBasic Program Group (continued)P038 [Speed Reference] Related Parameter(s): 49,d001, 49,d002, 51,d012, 53,d020, d021 58,, P039, 59,P040, 60,A051-A054,...

  • Page 59

    Programming and Parameters3-13 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EBasic Program Group (continued)P040 [Decel Time 1]Related Parameter(s): 58,P038, P039, 60,A051- 60,A054,A068, 69,A070-A077, 86,A140- 86,A14...

  • Page 60

    3-14Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group A051 [Digital In1 Sel](I/O Terminal 05)A052 [Digital In2 Sel](I/O Terminal 06)A053 [Digital In3 Sel](I/O Terminal 07)A054 [Digital I...

  • Page 61

    Programming and Parameters3-15 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EA051 - A054 Options(Cont.)13 “10V In Ctrl”Selects 0-10V or ±10V control as the frequency reference. Start source is not changed.14 “20mA...

  • Page 62

    3-16Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A055 [Relay Out Sel]Related Parameter(s): 55, P033, 63,A056, 75,A092, 86,A140-A147, 88,A150- 88,A157, 88,A160, 89,A1...

  • Page 63

    Programming and Parameters3-17 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EA055 Options(Cont.)19 “Anlg In Loss”Analog input loss has occurred. Program 82,A122 82, [Analog In Loss] for desired action when input los...

  • Page 64

    3-18Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A058 [Opto Out1 Sel]Related Parameter(s): 55,P033, A059, A062, 75,A092, 82,A122, 82,A123,A061 [Opto Out2 Sel] 88,A160...

  • Page 65

    Programming and Parameters3-19 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EA058, A061 Options(Cont.)18 “Above PF Ang”• Power Factor angle has exceeded the value set in A059 or A062 [Opto Outx Level]. • Use A059...

  • Page 66

    3-20Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A064 [Opto Out Logic]Determines the logic (Normally Open/NO or Normally Closed/NC) of the opto outputs. ValuesDefault:0Mi...

  • Page 67

    Programming and Parameters3-21 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A066 [Analog Out High]Related Parameter(s): 66,A065Scales the Maximum Output Value for the 66,A065 [Analog ...

  • Page 68

    3-22Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A068 [Decel Time 2]Related Parameter(s) 59,: P040, 60,A051-A 60,054, 69,A070-A077, 86,A140- 86,A147When active, sets t...

  • Page 69

    Programming and Parameters3-23 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A070 [Preset Freq 0](1)A071 [Preset Freq 1]A072 [Preset Freq 2]A073 [Preset Freq 3]A074 [Preset Freq 4]A075 [...

  • Page 70

    3-24Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A079 [Jog Accel/Decel]Related Parameter(s): 69,A078, 60,A051- 60,A054Sets the acceleration and deceleration time when a...

  • Page 71

    Programming and Parameters3-25 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A082 [DB Resistor Sel]Related Parameter(s): 57,P037 Stop drive before changing this parameter.Enables/disabl...

  • Page 72

    3-26Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A084 [Boost Select]Related Parameter(s): 49,d004, 55,P031, P032, 73,A085, 73,A086, A087, 82,A125Sets the boost voltag...

  • Page 73

    Programming and Parameters3-27 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A085 [Start Boost]Related Parameter(s) 55,: P031, 55,P032, 55,P034, 55,P035, 72,A084, 73,A086, 73,A087, ...

  • Page 74

    3-28Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A088 [Maximum Voltage]Related Parameter(s): 49, d004, 73,A085, 73,A086, 73,A087Sets the highest voltage the drive will...

  • Page 75

    Programming and Parameters3-29 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A092 [Auto Rstrt Tries]Related Parameter(s 62,): A055, 64,A058, 64,A061, 75,A093Sets the maximum number of...

  • Page 76

    3-30Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A095 [Reverse Disable]Related Parameter(s): 50,d006 Stop drive before changing this parameter.Enables/disables the funct...

  • Page 77

    Programming and Parameters3-31 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A100 [Fault Clear] Stop drive before changing this parameter.Resets a fault and clears the fault queue. Used ...

  • Page 78

    3-32Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A105 [Comm Loss Action]Related Parameter(s): 52,d015 57,, P037, 78,A106Selects the drive’s response to a loss of the ...

  • Page 79

    Programming and Parameters3-33 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A109 [Anlg Out Setpt]Related Parameter(s): 66,A065When A065 [Analog Out Sel] is set to option 18, 19 or 20, ...

  • Page 80

    3-34Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A113 [Anlg In4-20mA Hi]Related Parameter(s): 53,d021, 55,P035, 58,P038Sets the analog input level that corresponds t 5...

  • Page 81

    Programming and Parameters3-35 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A119 [Skip Frequency]Related Parameter(s): 81,A120Sets the frequency at which the drive will not operate.A s...

  • Page 82

    3-36Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A122 [Analog In Loss]Related Parameter(s): 79,A110, A111, 84,A132Selects drive action when an input signal loss is dete...

  • Page 83

    Programming and Parameters3-37 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A127 [Autotune]Related Parameter(s 82,): A125, 82,A126, 83,A128, 83,A129 Stop drive before changing this p...

  • Page 84

    3-38Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A130 [PID Trim Hi]Sets the maximum positive value that is added to the speed reference when PID trim is used.ValuesDefaul...

  • Page 85

    Programming and Parameters3-39 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A135 [PID Integ Time]Sets the value for the PID integral component when the PID mode is enabled by A132 [PID ...

  • Page 86

    3-40Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A140 [Stp Logic 0]A141 [Stp Logic 1]A142 [Stp Logic 2]A143 [Stp Logic 3]A144 [Stp Logic 4]A145 [Stp Logic 5]A146 [Stp Log...

  • Page 87

    Programming and Parameters3-41 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDigit 3: Step SettingsThis digit defines what accel/decel profile the speed command will follow and the direction of the command for the curren...

  • Page 88

    3-42Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A150 [Stp Logic Time 0]A151 [Stp Logic Time 1]A152 [Stp Logic Time 2]A153 [Stp Logic Time 3]A154 [Stp Logic Time 4]A155 [...

  • Page 89

    Programming and Parameters3-43 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A161 [EM Brk On Delay]Related Parameter(s): 57,P037Sets the time the drive remains at minimum frequency befo...

  • Page 90

    3-44Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EAdvanced Program Group (continued)A164 [Comm Write Mode]Determines whether parameter changes made over communication port are saved and stored in Non-Volat...

  • Page 91

    Programming and Parameters3-45 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EParameter Cross Reference – by NameParameter NameNo.Group10V Bipolar Enbl 82,A123Advanced ProgramAccel Time 1 58,P039Basic ProgramAccel Time ...

  • Page 92

    3-46Programming and Parameters 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETestpoint Data 53,d019DisplayTestpoint Sel 77,A102Advanced ProgramTimer Status 54,d026DisplayTorque Current 54,d029DisplayTorque Perf Mode 82,A125Advanced ...

  • Page 93

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EChapter 4TroubleshootingChapter 4 provides information to guide you in troubleshooting the PowerFlex 40 drive. Included is a listing and description of drive faults (with po...

  • Page 94

    4-2Troubleshooting 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFault IndicationManually Clearing FaultsAutomatically Clearing FaultsAuto Restart (Reset/Run)The Auto Restart feature provides the ability for the drive to automatical...

  • Page 95

    Troubleshooting4-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable 4.A Fault Types, Descriptions and ActionsFault DescriptionsNo.FaultType(1)DescriptionActionF2Auxiliary Input➀ Auxiliary input interlock is open.1...

  • Page 96

    4-4Troubleshooting 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-E(1)See 93, page 93,4-1 for a description of fault types.No.FaultType(1)DescriptionActionF33Auto Rstrt Tries➁ Drive unsuccessfully attempted to reset a fault and res...

  • Page 97

    Troubleshooting4-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EMotor does not Start. F100 Parameter Checksum➁ The checksum read from the board does not match the checksum calculated.Set 59,P041 [Reset To Defalts] to...

  • Page 98

    4-6Troubleshooting 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDrive does not Start from Start or Run Inputs wired to the terminal block.Drive does not Start from Integral Keypad.Cause(s)IndicationCorrective ActionDrive is Faulted...

  • Page 99

    Troubleshooting4-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EDrive does not respond to changes in speed command.Motor and/or drive will not accelerate to commanded speed.Cause(s)IndicationCorrective ActionNo value is...

  • Page 100

    4-8Troubleshooting 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EMotor operation is unstable.Drive will not reverse motor direction.Drive does not power up.Cause(s)IndicationCorrective ActionMotor data was incorrectly entered.None1....

  • Page 101

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix ASupplemental Drive InformationThe tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Brea...

  • Page 102

    A-2Supplemental Drive Information 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ESpecificationsDrive RatingsCatalog Number(1)Output RatingsInput RatingsBranch Circuit ProtectionkW (HP)AmpsVoltage RangekVA Amps Fuses140M Motor Protect...

  • Page 103

    Supplemental Drive InformationA-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-E (4)Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not...

  • Page 104

    A-4Supplemental Drive Information 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ECategorySpecificationEnvironmentAltitude:1000 m (3300 ft) max. without deratingMaximum Surrounding Air Temperature without derating:IP20, NEMA/UL Type O...

  • Page 105

    Supplemental Drive InformationA-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EPowerFlex 40 Estimated Watts Loss (Rated Load, Speed & PWM)VoltagekW (HP)External WattsInternal WattsTotal Watts Loss100–120V0.4 (0.5)...

  • Page 106

    A-6Supplemental Drive Information 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ENotes:22B-UM001.book Page 6 Wednesday, January 22, 2014 11:04 AM

  • Page 107

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix BAccessories and DimensionsTable B.A Catalog Number Description Table B.B PowerFlex 40 Drives Product Selection22B -A1P5N114DriveVoltage RatingRatingEnclosureHI...

  • Page 108

    B-2Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETable B.C Dynamic Brake Modules Drive RatingsCatalog Number (1) (2)(1)The resistors listed in this tables are rated for 5% duty cycle.(2)Use of Rockwell r...

  • Page 109

    Accessories and DimensionsB-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable B.D Bulletin 1321-3R Series Line Reactors Table B.E DC Bus Inductors Input VoltagekWHPFundamental AmpsMaximum Continuous AmpsInductanc...

  • Page 110

    B-4Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETable B.F EMC Line Filters Drive RatingsS Type FilterCatalog Number (1) (1)This filter is suitable for use with a cable length of at least 10 meters (33 f...

  • Page 111

    Accessories and DimensionsB-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable B.G Human Interface Module (HIM) Option Kits and Accessories Table B.H IP30/NEMA 1/UL Type 1 KitItemDescriptionCatalog Number LCD Disp...

  • Page 112

    B-6Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETable B.I Communication Option Kits and Accessories ItemDescriptionCatalog Number Communication AdaptersEmbedded communication options for use with the P...

  • Page 113

    Accessories and DimensionsB-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETable B.J PowerFlex 40 Frames – Ratings are in kW and (HP)Figure B.1 IP20, NEMA/UL Type OpenDimensions are in millimeters and (inches).Wei...

  • Page 114

    B-8Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.3 IP30, NEMA/UL Type 1 Option Kit with Communication Option – Dimensions are in millimeters and (inches) 64.0(2.52)25.0(0.98)∅ 22.2(0.87)76.3...

  • Page 115

    Accessories and DimensionsB-9 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EFigure B.4 PowerFlex 40 Flange Mount Drives – Dimensions are in millimeters and (inches) 244(9.61)250(9.84)94.3(3.71)63.1(2.48)214(8.43)138....

  • Page 116

    B-10Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.5 PowerFlex 40 Flange Mount Cutout Dimensions – Dimensions are in millimeters and (inches)210(8.27)98(3.86)160(6.30)145(5.71)49(1.93)31(1.22)7...

  • Page 117

    Accessories and DimensionsB-11 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EFigure B.6 PowerFlex 40 Replacement Plate Drive Dimensions – Dimensions are in millimeters and (inches) 125(4.92)204(8.03)180(7.09)192(7.56...

  • Page 118

    B-12Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.7 IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights are in kilograms and (pounds).Weight5.2 (11.5)165(6.50)146(5...

  • Page 119

    Accessories and DimensionsB-13 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EFigure B.8 Dynamic Brake Modules – Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).Figure B.9 Recommend...

  • Page 120

    B-14Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.10 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).Catalog NumberABC...

  • Page 121

    Accessories and DimensionsB-15 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EFigure B.11 Frame B EMC Line Filters – Dimensions are in millimeters and (inches)Catalog Numbers: 22-RF8P0-BL, 22-RF012-BS, -BL (Series B);...

  • Page 122

    B-16Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.12 Frame C EMC Line Filters – Dimensions are in millimeters and (inches)Catalog Numbers: 22-RF018-CS, -CL; 22-RF025-CL; 22-RF026-CS, -CL; 22-R...

  • Page 123

    Accessories and DimensionsB-17 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EFigure B.13 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and (inches) Catalog Number: 22-HIM-C2S 93(3.66)25(0.98)2m180(7....

  • Page 124

    B-18Accessories and Dimensions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EFigure B.14 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)Catalog Number: 22-HIM-B1 93(3.66)25.2(0.99)2m180(7.09)11.1(0.44)19.1(0.75)4....

  • Page 125

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix CRS485 (DSI) ProtocolPowerFlex 40 drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some Modbu...

  • Page 126

    C-2RS485 (DSI) Protocol 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EOnly pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 40 RJ45 socket must not be connected because they contain power, etc. for othe...

  • Page 127

    RS485 (DSI) ProtocolC-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EParameter ConfigurationThe following PowerFlex 40 parameters are used to configure the drive to operate on a network. Supported Modbus Function CodesT...

  • Page 128

    C-4RS485 (DSI) Protocol 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EWriting (06) Logic Command DataThe PowerFlex 40 drive can be controlled via the network by sending Function Code 06 writes to register address 8192 (Logic Command...

  • Page 129

    RS485 (DSI) ProtocolC-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EWriting (06) ReferenceThe Speed Reference to a PowerFlex 40 drive can be controlled via the network by sending Function Code 06 writes to register add...

  • Page 130

    C-6RS485 (DSI) Protocol 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EReading (03) FeedbackThe Feedback (Output Frequency) from the PowerFlex 40 drive can be read via the network by sending Function Code 03 reads to register address...

  • Page 131

    RS485 (DSI) ProtocolC-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EReading (03) and Writing (06) Drive ParametersTo access drive parameters, the Modbus register address equals the parameter number. For example, a deci...

  • Page 132

    C-8RS485 (DSI) Protocol 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ENotes:22B-UM001.book Page 8 Wednesday, January 22, 2014 11:04 AM

  • Page 133

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix DRJ45 DSI Splitter CableThe PowerFlex 40 drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used t...

  • Page 134

    D-2RJ45 DSI Splitter Cable 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EDSI Cable AccessoriesRJ45 Splitter Cable – Catalog Number: AK-U0-RJ45-SC1 RJ45 Two-Position Terminal Block Adapter –Catalog Number: AK-U0-RJ45-TB2P RJ45 Ad...

  • Page 135

    RJ45 DSI Splitter CableD-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EConnecting One Temporary PeripheralConnecting One Temporary Peripheral andOne Permanent Peripheral MSSerial ConverterParameter 1 [Adapter Cfg] set ...

  • Page 136

    D-4RJ45 DSI Splitter Cable 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EConnecting Two Permanent Peripherals Connecting an RS-485 Network orNEMA 1 Bezel with DSI / MDI Hand HeldNEMA 4Panel Mount UnitParameter 9 [Device Type] set to...

  • Page 137

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix EStepLogic™, Basic Logic andTimer/Counter FunctionsFour PowerFlex 40 logic functions provide the capability to program simple logic functions without a separate c...

  • Page 138

    E-2StepLogic™, Basic Logic and Timer/Counter Functions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EStepLogic Using Timed StepsTo activate this function, set parameter P038 [Speed Reference] to 6 “Stp Logic”. Three parameters...

  • Page 139

    StepLogic™, Basic Logic and Timer/Counter FunctionsE-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EStepLogic Using Basic Logic FunctionsDigital input and digital output parameters can be configured to use logic to tr...

  • Page 140

    E-4StepLogic™, Basic Logic and Timer/Counter Functions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETimer FunctionDigital inputs and outputs control the timer function and are configured with parameters A051-A054 [Digital Inx Sel...

  • Page 141

    StepLogic™, Basic Logic and Timer/Counter FunctionsE-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ENote that a “Reset Timer” input is not required for this example since the “Timer Start” input both clears an...

  • Page 142

    E-6StepLogic™, Basic Logic and Timer/Counter Functions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ECounter FunctionDigital inputs and outputs control the counter function and are configured with parameters A051-A054 [Digital Inx...

  • Page 143

    StepLogic™, Basic Logic and Timer/Counter FunctionsE-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EStepLogic ParametersTable E.A Code Descriptions for Parameters A140-A147Table E.B Digit 3 – Defines the action ...

  • Page 144

    E-8StepLogic™, Basic Logic and Timer/Counter Functions 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ETable E.D Digit 1 – Defines what logic must be met to jump to a step other than the very next step.Table E.E Digit 0 – De...

  • Page 145

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAppendix FPID Set UpPID LoopThe PowerFlex 40 has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (suc...

  • Page 146

    F-2PID Set Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EExclusive ControlIn Exclusive Control, the Speed Reference becomes 0, and the PID Output becomes the entire Freq Command. Exclusive Control is used when A132 [PID Ref Sel] ...

  • Page 147

    PID Set UpF-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-ETrim ControlIn Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown. Tr...

  • Page 148

    F-4PID Set Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EPID Reference and FeedbackParameter A132 [PID Ref Sel] is used to enable the PID mode (A132 ¦ 0 “PID Disabled”) and to select the source of the PID Reference. If A132 ...

  • Page 149

    PID Set UpF-5 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EAnalog PID Reference SignalsParameters A110 [Anlg In 0-10V Lo] and A111 [Anlg In 0-10V Hi] are used to scale or invert an analog PID Reference.Important: Firmwa...

  • Page 150

    F-6PID Set Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EInvert FunctionFor a 4-20mA signal, the following parameter settings are used so that a 20mA signal = 0% PID Reference and a 4mA signal = 100% PID Reference.• A112 [Anlg ...

  • Page 151

    PID Set UpF-7 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EPID PreloadThe value set in A139 [PID Preload], in Hertz, will be pre-loaded into the integral component of the PID at any start or enable. This will cause the ...

  • Page 152

    F-8PID Set Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EPID GainsThe proportional, integral, and differential gains make up the PID regulator.• A134 [PID Prop Gain]The proportional gain (unitless) affects how the regulator rea...

  • Page 153

    PID Set UpF-9 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EGuidelines for Adjusting the PID Gains1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain and differential gain b...

  • Page 154

    F-10PID Set Up 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EThe following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains.Figure F.1 UnstableFigure F.2 Slow Response – ...

  • Page 155

    2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EIndexAAC SupplyGround, 17,1-7Source 15,, 1-5Ungrounded, 15,1-5Acceleration Rate, 34,1-24Advanced Program Group Parameters, 60, 3-14Ambient Temperatures 13,, 1-3Analog Inp...

  • Page 156

    Index-2 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-EParams Defaulted, F48, 96, 4-4Phase Short, F41- 96,F43, 4-4Phase to Ground Short, F38-F40, 96,4-4Power Loss, 95,F3, 4-3Power Unit, F70, 96,4-4SVC Autotune, F80, 96,4-4SW Over...

  • Page 157

    Index-3 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive 2, FRN 1.xx 2, - 2, 6.xx 2, User 2, ManualPublication 22B-UM001H-EN-EProgram Gro 55,up, 3-9Params Defaulted Fault, F48, 96,4-4PE Ground, 17,1-7Phase Short Fault, F41-F43 96,, 4-4Phase to Ground Fault, F38-F40, 96,4-4Potentiometer, W...

  • Page 158

    Index-4 2,PowerFlex 40 Adjustab 2,le Frequency A 2,C 2, Drive FRN 1.xx - 2,6.xx User ManualPublication 22B-UM001H-EN-ENotes:22B-UM001.book Page 4 Wednesday, January 22, 2014 11:04 AM

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    22B-UM001.book Page 1 Wednesday, January 22, 2014 11:04 AM

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