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    IntroductionOperating panel modulesCNC SystemError messagesConnection requirementsPLC interface signalsTECHNICAL HANDBOOKandron GmbHSchlätterstraße 288142 Wasserburg / BodenseeGermanyPhone: Fax:123456789101112131415+49 (0) 8382/9855-0+49 (0) 8382/9855-50info@andron.de www.andron.degroup of ...

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    Introduction

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    Introduction 2 Technical Handbook andronic 3060 01_introduction_v1.1.doc Version V 1.1 Date 13.10.2011 Author Pa Editing/Illustrations Pa Tools This documentation was created with Microsoft Word and Adobe Illustrator. Trade mark All product names...

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    Introduction Technical Handbook andronic 30603 01_introduction_v1.1.doc Table of contents Table of contents............................................................................................................................................ 3 Revisions...............................

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    Introduction 4 Technical Handbook andronic 3060 01_introduction_v1.1.doc General hints In the creation of this handbook, we have made the greatest effort and have taken the greatest care. We reserve the right to make changes to this handbook and to the controller or the programs, which ar...

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    Introduction Technical Handbook andronic 30605 01_introduction_v1.1.doc Safety notes Warning notes and symbols Meaning of the symbols used in this document: Symbol Meaning This notice contains general and additional information as well as rules and prohibitions pertaining to damage...

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    Introduction 6 Technical Handbook andronic 3060 01_introduction_v1.1.doc Use as directed Introduction andron products are developed and produced according to the latest technologies. They are not delivered unless they have been tested for service reliability. The products may only be used...

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    Connection Requirements

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    Connection Requirements 2 Technical Handbook 02_connection_requirements_v6.1.doc Version V 6.1 Date 13.10.2011 Author Vo/Pa Editing/Illustrations Pa Trade mark All product names or trademarks are properties of their respective owners. Copyright...

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    Connection Requirements Technical Handbook3 02_connection_requirements_v6.1.doc Table of contents Revisions........................................................................................................................................................ 3 General connection requi...

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    Connection Requirements 4 Technical Handbook 02_connection_requirements_v6.1.doc General connection requirements The following notes generally must be observed:  All connections are to be made according to the information contained in the documentation of the control.  Make su...

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    Connection Requirements Technical Handbook5 02_connection_requirements_v6.1.doc Static Electricity When installing or replacing hardware components, you should always discharge the static electricity on your body as it can cause damage to electronic components or even to entire asse...

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    Connection Requirements 6 Technical Handbook 02_connection_requirements_v6.1.doc Electronic Rack / Operating Panel An electronic rack sealed according to IP 54/55 with a heat exchanger or an air conditioner is to be used. The admissible environmental temperature of 45°C for the control ...

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    Connection Requirements Technical Handbook7 02_connection_requirements_v6.1.doc Mains Connection The mains voltage must correspond with the admissible operating voltage of the control. This is achieved by connection to the 230 V mains or via a transformer 400/230V(50/60 Hz). For inst...

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    Connection Requirements 8 Technical Handbook 02_connection_requirements_v6.1.doc Important information on wiring  The ground cables must be connected first to divert the static electricity.  For all signal lines, shielded cables are to be used, whereby the shields must only be ...

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    Connection Requirements Technical Handbook9 02_connection_requirements_v6.1.doc Shielding and Grounding All shields may only be connected on the side of the signal source and must be combined by means of a ground cable busbar (clamping strip) and connected jointly to the ground cable ...

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    Connection Requirements 10 Technical Handbook 02_connection_requirements_v6.1.doc Interference Suppression When the above mentioned instructions are followed, interference sources can be almost entirely excluded. However, in spite of care and cabling according to the instructions, the foll...

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    Connection Requirements Technical Handbook 11 02_connection_requirements_v6.1.doc Non-contacting switches (Initiators) The quality of the output signals of the non-contact switches is decisive for the perfect functioning of the control electronics. In order to prevent oscillation tend...

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    Connection Requirements 12 Technical Handbook 02_connection_requirements_v6.1.doc Connection values Computer power supply Input voltage 100-240 V AC, 50/60 Hz Power consumption max. 200 VA Display power supply Input voltage 24 V DC, +/- 10% Power consumption max. 75 VA USB-Hub po...

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    CNC System

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    2 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Version V 2.7 Date 10.10.2013 Author Pa Editing/Illustrations Pa Trade mark All product names or trademarks are properties of their respective owners. Copyright © andron GmbH...

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    CNC System 3 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Table of contents Revisions ..................................................................................................................................................... 4 Hardware description.....................

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    4 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Revisions Version Date Additions and changes Initials V 1.0 27.04.2010 First edition Pa V 1.1 20.05.2011 New connectors/interfaces X25.3/4 (sercos III), X28.1 (NCM2 LPG adapter) Addition of the LED description of the back...

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    CNC System 5 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Hardware description The andronic 3060 is a compact CNC multiprocessor system with HMI and NC computer and an integrated Soft PLC in one housing. Both computer systems communicate together via fast PCIe to PCIe bridg...

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    6 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc The control is available in two versions. The extremely compact control andronic 3060S for standard applications and the bit bigger control andronic 3060L with enough performance for high-end applications. andronic 30...

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    CNC System 7 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Block diagram Illustration: Block diagram of the andronic 3060S Illustration: Block diagram of the andronic 3060L PC boards of the control  PCI express backplane with PCIe to PCIe bridge and fan speed control...

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    8 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Connection overview of the control module The connection overview with all interfaces of the control is shown outside on the housing cover. This is an example for an andronic 3060s with 115/230 V AC power supply a...

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    CNC System 9 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc This is an example for an andronic 3060L with 115/230 V AC power supply and interfaces for:  InterBus-S  sercos II (2 rings) 

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    10 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Connector and interface overview of the andronic controls X Interface Module/card Connector Connection X1 Mains power supply Power supply 3-pin mains plug 100-240V, 50/60Hz X2 24V Power Input Power supply 2-pol. connecto...

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    CNC System 11 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Survey of hardware components Illustration: Connection survey of the operating panel and the andronic 3060s control

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    12 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Control front/inside view Illustration: Inside view of the control housing of the andronic 3060S

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    CNC System 13 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Illustration: Inside view of the control housing of the andronic 3060L

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    14 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Licence sticker, housing fans and card holder Illustration: Open andronic 3060s module with licence stickers, fans and card holder On the inside of the housing cover you see:  Housing fan 12V DC, connected on t...

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    CNC System 15 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Illustration: Open andronic 3060L module with licence stickers, fans and card holder Please pay attention to the general connection requirements in this manual when opening the housing.

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    16 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Industrial PC power supply 230V AC or 24V DC The andronic 3060 is available with two different industrial PC power supplies. The power supply is developed for industrial PC systems. High-quality components guarantee a ...

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    CNC System 17 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc PC Boards - PCI-Express Backplane (Small Version) andronic 3060S The principal item of the andronic 3060 control system are two powerful Intel processors communicating with one another via a PCIe-to-PCIe bridge. One...

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    18 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Overview of the connections and LEDs

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    CNC System 19 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Connections of the backplane Name Interface Connector Description CN1 ATX power connector 24-pin ATX plug Power supply CN7 Fan NC CPU 4-pin plug (male) to the fan of the NC CPU CN8 Fan HMI CPU 4-pin plug (male) to ...

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    20 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Backplane key: System Wake Up Name Description Explanation S1 System Wake Up key Power on key of the HMI CPU card: In rare cases it’s possible that the control could not start automatically • after an exchange of ...

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    CNC System 21 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc PC Boards - PCI-Express Backplane (Large Version) andronic 3060L The new developed PCI-Express backplane was added with some new features compared with the previous PCI backplane. Features:  Two separate PCIe...

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    22 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Overview of the connections and LEDs (Large-Version)

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    CNC System 23 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Connections of the backplane CN… Interface Connector Description CN1 ATX Power Connector 24-pin ATX plug Power supply CN7 Fan NC CPU 4-pin plug (male) to the fan of the NC CPU CN8 Fan HMI CPU 4-pin plug (male) t...

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    24 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc PC boards - HMI/NC CPU cards General The principal item of the andronic 3060 control system are two powerful Intel processors communicating with one another via a PCIe-to-PCIe bridge. One processor is responsible only f...

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    CNC System 25 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc andronic 3060L The andronic 3060L is equipped in the standard version with two different CPU cards with different performance and components: NC CPU card HMI CPU card View CPU board SHB210  HS-7165/DVI ...

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    26 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Description of the CPU card - SHB210 The SHB210 Half-Size single board computer is optimized for an Intel Socket M processor (Core™2 Duo/Celeron M), supporting a 533/667 MHz Front Side Bus and the memory can accom...

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    CNC System 27 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc View of the Socket M CPU card front/backside Illustration: Front side of the SHB210 with processor, all interfaces and DDR2 memory slot Illustration: Backside of the SHB210 with DDR2 and Compact Flash memory slot

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    28 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc External DVI board for SHB210 CPU Illustration: DVI Board AX93221 (andron Art.-No.: +CMZ7801) To select the higher display resolution, the Jumper JP3 must be codified correctly and it necessary to install ...

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    CNC System 29 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Controls that were delivered with these MMI BIOS versions 14.0.x, must be marked from outside because the higher display resolution can cause problems with normal displays. The CPU BIOS default configuration a...

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    30 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Description of the CPU card HS-7165 The HS-7165 Full-Size PCIe single board computer is optimized for an Intel mobile dual core processor (Socket P), supporting a 1066/800/667 MHz Front Side Bus and the memory can acco...

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    CNC System 31 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Description of the CPU board FS-A75 The FS-A75 Full-size PCIe CPU card supports Intel Core™ i3 / i5 / i7 and Celeron Mobile processors. It offers sufficiently performance for high requirements. Furthermore th...

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    32 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc View of the CPU board Illustration: CPU board FS-A75 The CPU BIOS default configuration are described in the appendix: • 03d FS-A75 Bios versions V16.x

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    CNC System 33 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Order number of all CPU cards of the andronic

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    34 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc PC boards - NCM2 card (NC multifunction card II) Description The NC multifunction card II (NCM2) is the principal item of the NC computer. The card has one or two sercos interfaces responsible for the drive communicatio...

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    CNC System 35 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Order number Overview of the interfaces The NCM2 card has different interfaces depending of the version. Internal name Function External name X1 I/O interface (4 inputs 24V / 4 outputs 24V)  Pin10 – GND ...

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    36 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Interfaces of the NCM2 Illustration: NCM2 multiboard with SERCOS II interface

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    CNC System 37 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Overview of the LEDs The NCM2 card has different LEDs depending of the version. LED Color Function in normal operation State display sercos II ring 1 (on the mounting bracket) H2 green sercos II – receive data on ...

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    38 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Hand wheel interface adapter (Option) This interface allows the connection of an electronic hand wheel (Manual Pulse Generator). The signals of the NC multifunction card II for the hand wheel interface are converted via...

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    CNC System 39 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Laser pulse generator card LPN for NCM2 card / Nano generator (Option) The LPN adapter card is a laser-pulse generator extension for NCM2 card. For the control of a pulsed laser or an ion beam, it is necessary that ...

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    40 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Con. assignment X28.1 9-pin SUB-D connector (female) PIN Signal description Output nano generator 1 Pulse signal 5V TTL out 2 Switch signal 5V TTL out 3 n.c. 4 Analog out +/- 10V or 0/10V 5 GND 6 optional: /Pulse s...

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    CNC System 41 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc sercos fibre optic cable The sercos fibre optic cable connects the NC multifunction card II, resp. the interface adapter, of the NC computer with the drives. The connection is formed as a ring which means that, depe...

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    42 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc LWI card with 4 optical inputs (Option) General The fibre optic interface card +LWI0101 has four optical inputs. They are linked with the NCM2 card (X7/X9) with two connecting cables. Via this interface for example the s...

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    CNC System 43 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Fieldbus interface cards (Profibus-DP, CANopen, InterBus-S,...) General The fieldbus interface card is located on the HMI side of the controller. The card is responsible for the communication between controller and ...

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    44 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc InterBus-S (only available with andronic 3060L controls) The following interface card with PCI BUS is available at the moment: Illustration: InterBus-S interface card with PCI bus (+PCI0125) EtherCAT By...

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    CNC System 45 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc RAID Controller - SATA II (Option) General The PCI Express card (+ PCC0037) extends the control with two internal SATA ports. With the used driver two SATA hard disks or two SATA Solid State Disks (SSDs) can be conn...

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    46 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc RAID System (Option) A RAID array of multiple physical hard disks or SSDs increases data availability in case of failure of individual hard drives and has a faster data throughput than a single physical drive. With the ...

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    CNC System 47 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc External UPS STNO0017 (Option) General Other than conventional uninterruptable power supplies the external UPS with communication interface (Art.-No. STNO0017) was designed to be installed into a 5 ¼ inch drive slot...

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    48 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Technical Data Output power 400 VA / 240 W Input voltage 230 VAC ± 15 %, 50/60 Hz Output voltage 230 VAC ± 15 %, 50/60 Hz Transfer time < 6 ms Charging time app. 8 h (90 % load) Back up time 180 W/300 VA load, ...

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    CNC System 49 Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Dimensions of the control

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    50 CNC System Technical Handbook andronic 3060 03_cnc_system_v2.7.doc Technical data HMI computer andronic 3060S andronic 3060L CPU card Half-size Slot CPU Celeron M / 1.73 GHz or Pentium M /1.8 GHz 1024/2048 MB RAM Graphic, Ethernet and IDE/SATA controller onboard USB 2.0 Full-size Slot ...

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    CPU SHB210 BIOS Versions V14.x

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    2 BIOS V 14.x Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Version V 1.0 Date 05.07.2013 Author Pa Editing/Illustrations Pa Trade mark All product names or trademarks are properties of their respective owners. Copyright ...

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    BIOS V 14.x 3 Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Table of contents Overview of the BIOS Versions .............................................................................................................................................. 4 General ........

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    4 BIOS V 14.x Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Overview of the BIOS Versions General The CPU card SHB210 can be configured with different BIOS versions, depending on the use, equipment and corresponding display type. NC CPU HMI CPU CPU Boar...

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    BIOS V 14.x 5 Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc BIOS V 14.0 / HMI CPU SHB210 Phonix Award BIOS CMOS Setup Utility > Standard CMOS Features > PC Health Status > Advanced BIOS Features Load andron Defaults > Advanced Chipset Features Set Supe...

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    6 BIOS V 14.x Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Enabled IDE DMA transfer access Enabled On-Chip Primary PCI IDE Enabled IDE Primary Master PIO Auto IDE Primary Slave PIO Auto IDE Primary Mas...

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    BIOS V 14.x 7 Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc BIOS V 14.0.x / HMI CPU SHB210 Phonix Award BIOS CMOS Setup Utility > Standard CMOS Features > PC Health Status > Advanced BIOS Features Load andron Defaults > Advanced Chipset Features Set Su...

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    8 BIOS V 14.x Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Enabled IDE DMA transfer access Enabled On-Chip Primary PCI IDE Enabled IDE Primary Master PIO Auto IDE Primary Slave PIO Auto IDE Primary Mas...

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    BIOS V 14.x 9 Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc BIOS V 14.1 / NC CPU SHB210 Phonix Award BIOS CMOS Setup Utility > Standard CMOS Features > PC Health Status > Advanced BIOS Features Load andron Defaults > Advanced Chipset Features Set Super...

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    10 BIOS V 14.x Technical Handbook andronic 3060 03b SHB210 Bios Versions V14.x.doc Integrated Peripherals > OnChip IDE Device IDE HDD Block Mode Disabled IDE DMA transfer access Disabled On-Chip Primary PCI IDE Disabled IDE Primary Master PIO Auto IDE Primary Slave PIO Auto IDE Primary...

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    CPU HS-7165 BIOS Versions V15.x

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    2 BIOS V 15.x Technical Handbook andronic 3060 03c HS-7165 Bios Versions V15.x.doc Version V 1.0 Date 17.07.2013 Author Pa Editing/Illustrations Pa Trade mark All product names or trademarks are properties of their respective owners. Copyright ...

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    BIOS V 15.x 3 Technical Handbook andronic 3060 03c HS-7165 Bios Versions V15.x.doc Table of contents Overview of the BIOS Versions .............................................................................................................................................. 4 General .......

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    4 BIOS V 15.x Technical Handbook andronic 3060 03c HS-7165 Bios Versions V15.x.doc Overview of the BIOS Versions General The CPU card HS-7165 can be configured with different BIOS versions, depending on the use, equipment and corresponding display type. HMI CPU CPU Board HS-7165 ...

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    BIOS V 15.x 5 Technical Handbook andronic 3060 03c HS-7165 Bios Versions V15.x.doc BIOS V 15.0.x / HMI CPU HS-7165 AMI BIOS Setup Utility > Main > Advanced > PCIPnP > Boot > Security > Chipset > Exit Advanced Settings > CPU Configuration > IDE Config...

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    6 BIOS V 15.x Technical Handbook andronic 3060 03c HS-7165 Bios Versions V15.x.doc Advanced - APM Configuration Power Button Mode On/Off Restore on AC Power Loss Power On Resume On Ring Disabled Resume On LAN Disabled Resume On PME# Disabled Resume On RTC Alarm Disabled PCIPnP - Advanc...

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    CPU FS-A75 BIOS Versions V16.x

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    2 BIOS V 16.x Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Version V 1.1 Date 11.11.2013 Author Pa Editing/Illustrations Pa Trade mark All product names or trademarks are properties of their respective owners. Copyright ©...

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    BIOS V 16.x 3 Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Table of contents Overview of the BIOS Versions .............................................................................................................................................. 4 General ........

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    4 BIOS V 16.x Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Overview of the BIOS Versions General The CPU card FS-A75 can be configured with different BIOS versions, depending on the use, equipment and corresponding display type. HMI CPU CPU Board FS-A75 BI...

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    BIOS V 16.x 5 Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc BIOS V 16.0 / HMI CPU FS-A75 Phoenix SecureCore Tiano Setup > Main > Advanced > Others > Security > Boot > Exit Main System Date [actual Date] System Time [actual Time] > Syste...

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    6 BIOS V 16.x Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Advanced - Processor Configuration Active Processor Cores All Intel(R) HT Technology Enabled Dynamic FSB Switching Enabled Enabled XD Enabled Machine Check Enabled Fast Strings Enabled Intel(R) Virtualizatio...

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    BIOS V 16.x 7 Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Advanced - System Agent (SA) Configuration (Part 2) > Graphics Configuration > IGD Configuration IGD - Boot Type CRT IGD - Secondary Boot Type DVI IGD - LCD Panel Type 1024 x ...

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    8 BIOS V 16.x Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Advanced - Network Configuration LAN OPROM Selection Disabled Advanced - SMBIOS Event Log Event Log Validity Valid Event Log Capacity Space Available Event Log Enabled View SMBIOS event log [Enter] Mark ...

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    BIOS V 16.x 9 Technical Handbook andronic 3060 03d FS-A75 Bios Versions V16.x.doc Boot Boot Priority Order 1. ATA HDD0: HD name 2. USB CD: 3. ATA HDD1: 4. USB HDD: 5. ATA HDD2 6. USB FDD: 7. ATAPI CD: 8. ATA HDD3: 9. ATA HDD4: 10. ATA HDD5: 11. Other HDD: 12. PCI LAN: Exit Exit Savi...

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    Operating panel modules

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    2 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Version V 1.4 Date 15.11.2013 Author Pa Editing/Illustrations Pa Tools This documentation was created with Microsoft Word and Adobe Illustrator. Tr...

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    Operating panel modules 3 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Table of contents Table of contents ......................................................................................................................................... 3 Revisions ....

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    4 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Revisions Version Date Additions and changes Initials V 1.0 24.09.2003 First edition Pa V 1.1 16.01.2007 Layout change to DIN A4 Pa V 1.2 26.05.2010 New: Now for andronic 2060/3060 Pa V 1.3 ...

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    Operating panel modules 5 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Operating panel overview Display operating panel ANV03  XGA 15“ TFT display  Connection via standard VGA interface  Touch screen with USB interface  Active 4-fold USB Hub...

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    6 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Machine operating panel ANM013  Connected with control via InterBus-S or Profibus  Connection for further fieldbus modules  Override switches for spindle and feetrate  Emergenc...

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    Operating panel modules 7 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Connector and interface summary X Interface Module Connector Connection X40.1 USB interface (1) ^ANV03/04 (USB-HUB) USB connector (Type A) X40.x ⇔ X63 X40.2 USB interface (2) ^AN...

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    8 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Survey of the operating panel connections Illustration: Back view of the ANV03 and the ANM013 with connections survey

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    Operating panel modules 9 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Display operating panel ANV03 and ANV04 Illustration: Display operating panel ANV03 The display operating panel ANV03 has a 15 “ TFT color display. On the basis of its low depth it ...

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    10 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Technical data of the 15“ display / touch screen SAMSUNG TFT LCD LTM150XI Display size 15,0” (304 x 228 mm) Resolution XGA, 1024 x 768 Pixel Number of pixel 0,297 mm Number of colors 16...

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    Operating panel modules 11 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Interface description of the ANV03/04 X60 VGA interface The intergrated TFT⇔VGA interface converter in the operating panel enables the connection of the display with the graphic contr...

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    12 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Machine operating panel ANM013 Illustration: Machine operating panel ANM013 The machine operating panel ANM013 has 84 machine keys with light-emitting diode for confirmation, an overrid...

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    Operating panel modules 13 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Insertion strips The labeling of the free assignable buttons takes place over the insertion strips on the back side of the operating panel. Illustration: Insertion strips of the A...

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    14 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Illustration: Dimensions and symbol position of the insertion strips (ANM013) Product key

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    Operating panel modules 15 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Operating panel logic BTL09 with InterBus-S interface The operating panel logic BTL09 is equipped with an InterBus-S Interface and has to be connected with the integrated InterBus-S inter...

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    16 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Interface designation Designation X Interface/connection InterBus-S X70 Connection to the InterBus-S card InterBus-S X71 Connection to further InterBus-S modules Special keys X74 Connecti...

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    Operating panel modules 17 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Operating panel logic BTL10 with ProfiBus DP interface The operating panel logic BTL10 is equipped with a Profibus-DP Interface and has to be connected with the integrated Profibus-DP int...

  • Page 112

    18 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Profibus-DP addressing Alternatively, two operating panel logic versions are available. The differences of the +BTL1001 and +BTL1002 are only in the addressing of the Profibus-DP, it is stor...

  • Page 113

    Operating panel modules 19 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Operating panel logic BTL11 with three different fieldbus interfaces The operating panel logic BTL11 is equipped with a Profibus-DP, EtherCAT or CAN-Bus interface and has to be connected...

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    20 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Fieldbus variations Alternatively three versions of the operation panel logic are available, which basically can differ in the fieldbus module and the fieldbus connector.  +BTL1101 (Pro...

  • Page 115

    Operating panel modules 21 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Interface designation Designation Name Interface/connection Profibus interface X76 Connection to the Profibus interface card EtherCAT interface in X77.1 Connection to the EtherCAT int...

  • Page 116

    22 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Interface assignment of the ANM013 X70/71 InterBus-S interface The communication between the operating panel ANM013 and the NC computer is realized over the InterBus-S interface (X31 ⇔ X...

  • Page 117

    Operating panel modules 23 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc X76 Profibus-DP interface The communication between the operating panel and the HMI computer (Profibus-DP interface card) is realized over the Profibus-DP interface. Connector type: 9-p...

  • Page 118

    24 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc X72 Inputs (24V) On the operating panel logic are 16 free programmable inputs available. Illustration: Inputs of the machine operating panel ANM013 Technical data Number of inputs 16 Inp...

  • Page 119

    Operating panel modules 25 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc X73 Outputs (24V) On the operating panel logic are as well 16 free programmable outputs available. A temperature or current overload occured by a short circuit will be indicated by a LED ...

  • Page 120

    26 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc X75 Power supply (24V) The operating panel logic (BTL09 / BTL10) behind the machine operating panel ANM013 allows to connect all keys, step switches LED´s and I/O units supported by InterBus...

  • Page 121

    Operating panel modules 27 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Technical data and ambient conditions ANV03 ANM013 Input voltage 24V DC 24V DC Power consumption 75 VA 225 VA Weigth ca. 4,5 kg 1,9 kg Dimensions (W x H x D) 482.6 x 310.5 x 65 (19...

  • Page 122

    28 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Operating panel dimensions

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    Operating panel modules 29 Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc InterBus-S and Profibus-DP sddresses of the AMM013 Step switch and I/O´s

  • Page 124

    30 Operating panel modules Technical Handbook andronic 2060/3060 04_operating_panel_modules_v1.4.doc Keys and LEDs

  • Page 125

    Description and Definition of Interface Signals V 3.16.01

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    2 General Interface Signals 10_interface_signals_andronic_v3.16.01.doc Version V 3.16.01 Date 12.07.2011 Be valid for andronic 2060 / andronic 3060 / HMC 660 Author Vo/Dei/Vol/Pr Editing/Illustrations Pa Trade mark All product names or tradem...

  • Page 127

    General 3 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Table of contents Revisions ..................................................................................................................................................... 4 Description of Interface Signals fro...

  • Page 128

    4 General Interface Signals 10_interface_signals_andronic_v3.16.01.doc Revisions Version Date Additions and changes Initials V 3.10 05.01.2007 Additions:  PLC  CNC Maximum speed 2 / Confirmation maximum speed 2  CNC  PLC Drive status word Bit 3 Now in total 4 NC-processes ar...

  • Page 129

    CNC  PLC 5 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Description of Interface Signals from CNC to PLC (Inputs) Drive ready (One input per axis) Definition of Signal Page 30 1 Signal: The drive is ready to be enabled and power is switched on. The drive can be eithe...

  • Page 130

    6 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Drive enable (One input per axis) Definition of Signal Page 30 1 Signal: The controller voltages and the bus voltages (of the drives) are applied and the drive is enabled. The drive will follow a commanded input....

  • Page 131

    CNC  PLC 7 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Move command plus (One input per axis) Definition of Signal Page 32 1 Signal: The axis is commanded to move in positive direction or is moving already. The signal will be active before the feed release is set to ...

  • Page 132

    8 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Program in reset state (Program counter = 0) Definition of Signal Page 32 1 Signal: Automatic program is in reset state. Following conditions are indicated:  automatic program not started yet, or  automatic...

  • Page 133

    CNC  PLC 9 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Program has finished Definition of Signal Page 32 1 Signal: The automatic program has finished without errors. 0 Signal: Appears again when automatic program start / MDI start or 0 signal to operation mode autom...

  • Page 134

    10 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Relative zero reached (One input per axis) Definition of Signal Page 33 1 Signal: The axis is in relative zero point, related to the controller coordinate system. The signal becomes positive when reaching the re...

  • Page 135

    CNC  PLC 11 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Grinding motor vertical Definition of Signal Page 34 PLC input signal for the anlog command GRINDING MOTOR <MAIN / VERTICAL > ... The signal can also be used with the anlog command SWITCH 113 ON or SWITCH ...

  • Page 136

    12 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Steady reset Definition of Signal Page 35 PLC input signal for anlog command SWITCH 51 ON or SWITCH 51 OFF. Measuring tracer Definition of Signal Page 35 PLC input signal for anlog command SWITCH 60 ON or SWI...

  • Page 137

    CNC  PLC 13 Interface Signals 10_interface_signals_andronic_v3.16.01.doc V2 Definition of Signal Page 35 PLC input signal for anlog command SWITCH 54 ON or SWITCH 54 OFF. V3 Definition of Signal Page 35 PLC input signal for anlog command SWITCH 47 ON or SWITCH 47 OFF. V4 Defini...

  • Page 138

    14 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Emergency stop CNC Definition of Signal Page 35 1 Signal: The CNC is in emergency stop condition. Possible causes:  Emergency stop is in emergency stop loop.  A drive error which is not erased.  Error i...

  • Page 139

    CNC  PLC 15 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Special function 8 Definition of Signal Page 35 PLC input signal for anlog command SWITCH 30 ON or SWITCH 30 OFF. Special function 7 Definition of Signal Page 35 PLC input signal for anlog command SWITCH 29 O...

  • Page 140

    16 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Path switches Definition of Signal Page 37 There are 16 inputs for path switches available. The definition of the path switches to any axis can be done in the EEPROM of the CNC. For each path switch point does e...

  • Page 141

    CNC  PLC 17 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Positionstrans-formation is active Definition of Signal Page 38 Acknowledges the switch on position transformation signal. 0 Signal: Position transformation is switched off. 1 Signal: Position transformation ...

  • Page 142

    18 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Tap axes movement active Definition of Signal Page 38 Acknowledgement for the selection “Tap axes selection request”. Precondition is that the signal “CNCtap mode reset” has 1 signal. 1 Signal: In the j...

  • Page 143

    CNC  PLC 19 Interface Signals 10_interface_signals_andronic_v3.16.01.doc 2 bytes are reserved for this value in the setting data. However, lower-order byte only will be output to the SPS. No check concerning overflow takes place. Generator signals (Input) Definition of Signal Page 4...

  • Page 144

    20 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc T-Word modification bit Definition of Signal Page 41 0 Signal: Basic state. 0 to 1 change: The CNC put a new T-word to the PLC inputs. 1 Signal: CNC waits for PLC confirmation by 1 signal on T-word confirmation...

  • Page 145

    CNC  PLC 21 Interface Signals 10_interface_signals_andronic_v3.16.01.doc M-Word Definition of Signal Page 41 The output results in 2 bytes binary. Possible exchanges between upper byte and lower byte are done by the PLC. S-Word Definition of Signal Page 41 The output results in 4 ...

  • Page 146

    22 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc PLC variables PLC variables serve to exchange numeric values between the PLC and the CNC in both directions. The CNC is the active participant. The transmission is occurs via PLC inputs and outputs. The variabl...

  • Page 147

    CNC  PLC 23 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Sequence CNC reading: 1. CNC checks whether “acknowledgement bit PLC variable” = 0. If NOT: wait. 2. CNC writes “Index PLC variables” and “Data type PLC variables” on the interface, sets “Direc...

  • Page 148

    24 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Strobe PLC variables Definition of Signal Page 42 1-signal indicates to the PLC that the CNC wants to transmit variables. After the processing, the PLC acknowledges the transmission with 1-signal on “acknowled...

  • Page 149

    CNC  PLC 25 Interface Signals 10_interface_signals_andronic_v3.16.01.doc CNC carries out restart Definition of Signal Page 43 1 Signal: The CNC carries out a restart. That means, that upon request by the MMI computer the firmware program on the CNC CPU is reset and restarts from the ...

  • Page 150

    26 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Confirmation maximum speed 2 Definition of Signal Page 43 Confirmation of the selection of maximum speed 1 or 2. The control confirms the active maximum speed. The selection of the maximum speed occurs via the si...

  • Page 151

    CNC  PLC 27 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Collision protection OFF Definition of Signal Page 43 The collision is activated by selecting manual mode and axis. However, it can also be switched off, if required, via the "Switch off collision protectio...

  • Page 152

    28 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Machine position active Definition of Signal Page 44 The signal indicates which reference coordinate system was activated by NC command G282 or the signals "Switch from control position to machine position...

  • Page 153

    CNC  PLC 29 Interface Signals 10_interface_signals_andronic_v3.16.01.doc G&M code H parameter Definition of Signal Page 44 This double word contains the H parameter that was programmed in the automatic program. It is output directly without acknowledgements signals. Axis code m...

  • Page 154

    30 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Definition of Interface Signals from CNC to PLC (Inputs) S = Description of the signal see page ٭ = Symbol not defined ● = Signal currently not in use Inputs (#0) Symbol Bit Address Signal S As.AxAb.A 0 %...

  • Page 155

    CNC  PLC 31 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#4) Symbol Bit Address Signal S As.AxTw.A 0 %IW4 Realtime state 2 axis A 6 As.AxTw.X 1 Realtime state 2 axis X 6 As.AxTw.Z 2 Realtime state 2 axis Z 6 As.AxTw.Y 3 Realtime state 2 axis Y 6 As.AxTw.B 4 ...

  • Page 156

    32 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#8) Symbol Bit Address Signal S As.AxPl.A 0 %IW8 Axis A move command plus 7 As.AxPl.X 1 Axis X move command plus 7 As.AxPl.Z 2 Axis Z move command plus 7 As.AxPl.Y 3 Axis Y move command plus 7 As.AxPl....

  • Page 157

    CNC  PLC 33 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#12) Symbol Bit Address Signal S As.AxRz.A 0 %IW12 Axis A relative zero reached 8 As.AxRz.X 1 Axis X relative zero reached 8 As.AxRz.Z 2 Axis Z relative zero reached 8 As.AxRz.Y 3 Axis Y relative zero ...

  • Page 158

    34 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#16) Symbol Bit Address Signal S As.AxZp.A 0 %IW16 Axis A zero return point reached 10 As.AxZp.X 1 Axis X zero return point reached 10 As.AxZp.Z 2 Axis Z zero return point reached 10 As.AxZp.Y 3 Axis Y...

  • Page 159

    CNC  PLC 35 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#20) Symbol Bit Address Signal S ٭ 0 %IX20.0 End terminal B [SWITCH 37, Port 29, Bit 0] 12 ٭ 1 %IX20.1 End terminal C [SWITCH 45, Port 29, Bit 5] 12 ٭ 2 %IX20.2 End terminal D [SWITCH 53, Port 31, Bit ...

  • Page 160

    36 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Free assignable inputs of the PLC Inputs (#24) Symbol Address Signal S As.P13_By %IB24 anlog output byte 13 15 Inputs (#25) Symbol Address Signal S As.P14_By %IB25 anlog output byte 14 15 Inputs (#26) S...

  • Page 161

    CNC  PLC 37 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#32) Symbol Bit Address Signal S As.PthSw.D0 0 %IW32 Path switch 0 16 As.PthSw.D1 1 Path switch 1 16 As.PthSw.D2 2 Path switch 2 16 As.PthSw.D3 3 Path switch 3 16 As.PthSw.D4 4 Path switch 4 16 As.Pth...

  • Page 162

    38 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#36) Symbol Bit Address Signal S As.AxMi.A 0 %IW36 Axis A move command minus 7 As.AxMi.X 1 Axis X move command minus 7 As.AxMi.Z 2 Axis Z move command minus 7 As.AxMi.Y 3 Axis Y move command minus 7 As...

  • Page 163

    CNC  PLC 39 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#40) Symbol Bit Address Signal S As.Softkey.D0 0 %IW40 Soft key activation D0 18 As.Softkey.D1 1 Soft key activation D1 18 As.Softkey.D2 2 Soft key activation D2 18 As.Softkey.D3 3 Soft key activation ...

  • Page 164

    40 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#43) Symbol Address Signal S ٭ 0 %IX43.0 Spark gap controller status: Generator ready - ٭ 1 %IX43.1 Spark gap controller status: Generator operation on - ٭ 2 %IX43.2 Spark gap controller status: End o...

  • Page 165

    CNC  PLC 41 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 0 (#53) Symbol Bit Address Signal S As.MWrdMod 0 %IX53.0 M-word modification bit process 0 20 As.SWrdMod 1 %IX53.1 S-word modification bit process 0 20 As.TWrdMod 2 %IX53.2 T-word modification b...

  • Page 166

    42 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#68) Symbol Bit Address Signal S As.PLCRVar.StatIndex %IB68 Status byte with 3 bit index 24 0 %IX68.0 Index PLC variables D8 24 1 %IX68.1 Index PLC variables D9 24 2 %IX68.2 Index PLC variables D10 24...

  • Page 167

    CNC  PLC 43 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#78) Symbol Bit Address Signal S As.OpMdSpTap 0 %IX78.0 CNC operation mode spindle tap 24 As.Restart 1 %IX78.1 CNC carries out restart 25 As.TrfAct 2 %IX78.2 Axis transformation active 25 As.ManMPGAct 3 %...

  • Page 168

    44 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#84) (#85) Symbol Bit Address Signal S As.SprkForCnt %IW84 Electrical discharge statistics: Counter of forward signals in 100 ms 27 Note: Only for EDM controls Inputs (#86) Symbol Bit Address Signal S ...

  • Page 169

    CNC  PLC 45 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 1 (#100) Symbol Bit Address Signal S As.MWrdMod_P1 0 %IX100.0 M-word modification bit process 1 20 As.SWrdMod_P1 1 %IX100.1 S-word modification bit process 1 20 As.TWrdMod_P1 2 %IX100.2 T-word m...

  • Page 170

    46 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 2 (#115) Symbol Bit Address Signal S As.MWrdMod_P2 0 %IX115.0 M-word modification bit process 2 20 As.SWrdMod_P2 1 %IX115.1 S-word modification bit process 2 20 As.TWrdMod_P2 2 %IX115.2 T-word m...

  • Page 171

    CNC  PLC 47 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 3 (#130) Symbol Bit Address Signal S As.MWrdMod_P3 0 %IX130.0 M-word modification bit process 3 20 As.SWrdMod_P3 1 %IX130.1 S-word modification bit process 3 20 As.TWrdMod_P3 2 %IX130.2 T-word m...

  • Page 172

    48 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#145) Symbol Bit Address Signal S As.AxStaWrdBit3.A 0 %IW145 Drive status word Bit 3 axis A As.AxStaWrdBit3.X 1 Drive status word Bit 3 axis X As.AxStaWrdBit3.Z 2 Drive status word Bit 3 axis Z As.Ax...

  • Page 173

    CNC  PLC 49 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 4 (#147) Symbol Bit Address Signal S As.MWrdMod_P4 0 %IX147.0 M-word modification bit process 4 20 As.SWrdMod_P4 1 %IX147.1 S-word modification bit process 4 20 As.TWrdMod_P4 2 %IX147.2 T-word ...

  • Page 174

    50 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 5 (#162) Symbol Bit Address Signal S As.MWrdMod_P5 0 %IX162.0 M-word modification bit process 5 20 As.SWrdMod_P5 1 %IX162.1 S-word modification bit process 5 20 As.TWrdMod_P5 2 %IX162.2 T-word ...

  • Page 175

    CNC  PLC 51 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 6 (#177) Symbol Bit Address Signal S As.MWrdMod_P6 0 %IX177.0 M-word modification bit process 6 20 As.SWrdMod_P6 1 %IX177.1 S-word modification bit process 6 20 As.TWrdMod_P6 2 %IX177.2 T-word m...

  • Page 176

    52 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs NC-process 7 (#192) Symbol Bit Address Signal S As.MWrdMod_P7 0 %IX192.0 M-word modification bit process 7 20 As.SWrdMod_P7 1 %IX192.1 S-word modification bit process 7 20 As.TWrdMod_P7 2 %IX192.2 T-word m...

  • Page 177

    CNC  PLC 53 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#218-241) Symbol Address Type Signal S As.ActPos.A %ID218 DINT Actual position axis A (previous symbol As.ActPosAxA) 29 As.ActPos.X %ID222 DINT Actual position axis X (previous symbol As.ActPosAxX) 29 As...

  • Page 178

    54 CNC  PLC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Inputs (#256-319) Symbol Address Signal S As.SercPar.A %ID256 Cyclic SERCOS parameters A axis (prev. symb. As.SercParAxA) 29 As.SercPar.X %ID260 Cyclic SERCOS parameters X axis (prev. symb. As.SercParAxX) 29 A...

  • Page 179

    PLC  CNC 55 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Description of Interface Signals from PLC to CNC (Outputs) PLC messagenumber PLC messagegroup Definition of Signal Page 79 Die PLC is able to cause messages on the monitor of the CNC. The CNC organizes 4 mess...

  • Page 180

    56 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Operation mode MDI Definition of Signal Page 80 1 Signal: Operation mode MDI selection. This operation mode is confirmed by PLC input operation mode MDI from the CNC. The request to change to MDI mode can be ...

  • Page 181

    PLC  CNC 57 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Cycle start Definition of Signal Page 80 0 to 1 change: Within the CNC operation mode automatic, the automatic program or the overlaid program statement is executed. In the operation mode MDI, the MDI command li...

  • Page 182

    58 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc 0.001, 0.01, 0.1, 1 Definition of Signal Page 81 1 Signal: Selection of a fixed amount of feed in the CNC operation mode manual. Only one PLC output is allowed to have 1 signal. If the PLC output manual pulse g...

  • Page 183

    PLC  CNC 59 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Sub operation mode CNC zero one axis Definition of Signal Page 81 Selection to set the CNC zero point or movement to the CNC zero point of one axis. One axis must be selected. This function is done with the PLC ...

  • Page 184

    60 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Sub operation mode relative zero all axes Definition of Signal Page 81 Selection to set the relative zero point (controller coordinate system) or movement to the CNC zero point of several axes. This function is...

  • Page 185

    PLC  CNC 61 Interface Signals 10_interface_signals_andronic_v3.16.01.doc V-Spindle rotational direction Definition of Signal Page 82 0 Signal: Direction of rotation + 1 Signal: Direction of rotation - This signal is effective only in manual mode. The spindle will be stopped and res...

  • Page 186

    62 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc M-Word confirmation bit Definition of Signal Page 82 0 Signal: Basic condition. 0 to 1 change: The PLC recognized on the M-word modification bit a 1 signal and read out the M-word. 1 Signal: The PLC is waiting...

  • Page 187

    PLC  CNC 63 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Direct CNC IOs on PLC interface Definition of Signal Page 86 Note: For applications in which no fast response of the direct hardware input signals of the CNC is required, the signals can be redirected to the PLC...

  • Page 188

    64 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Axis index coding 0...15 for position/ temperature compensation Definition of Signal Page 87 Axis index coding takes place in bits D0-D3. The assignment can be seen in the following table. Name Axis Bit D3-D0 ...

  • Page 189

    PLC  CNC 65 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Position/ temperature compensation value Definition of Signal Page 87 Auswahl: Position shifting Handling of correction values in the CNC: If position compensation has been activated at the CNC ...

  • Page 190

    66 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Selection: Temperature correction, dependent from position The temperature compensation takes place in the drive. The CNC generates the SERCOS parameter „Actual temperature, dependent from ...

  • Page 191

    PLC  CNC 67 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Selection: Temperature correction factor, independent from position The temperature compensation takes place in the drive. The CNC generates the SERCOS parameter „Temperature correction factor, independent...

  • Page 192

    68 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Reapproaching the interruption position Definition of Signal Page 80 This signal only takes effect in the operating mode „Manual“, if an automatic program has been interrupted. The axis movements which are p...

  • Page 193

    PLC  CNC 69 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Switch on synchronous axis system 1/2 Definition of Signal Page 83 A synchronous axis system consists of one leading axis and one, two or three sequence axes. Two axis systems can be defined with entries in the E...

  • Page 194

    70 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Collision protection in manual mode off Definition of Signal Page 83 1 Signal: Collision protection will be switched off. The collision protection signal to the generator receives 0 signal. Moving along the ...

  • Page 195

    PLC  CNC 71 Interface Signals 10_interface_signals_andronic_v3.16.01.doc PLC waiting for configuration data Definition of Signal Page 83 The PLC configuration data is stored in the controller’s EEPROM. There are two sets of 20 bytes. The first 20 bytes do not have a password, and t...

  • Page 196

    72 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc PLC variables Acknowledgement bit PLC variable Definition of Signal Page 89 With 1-signal the PLC acknowledges the processing of the PLC variables, after it has recognised 1-signal on “Strobe PLC variables...

  • Page 197

    PLC  CNC 73 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Spindle 1-4 start manually Definition of Signal Page 89 Condition: In the operating mode Manual (parameter set 1 or parameter set 2) the signals are inquired as long as the automatic program is in starting posi...

  • Page 198

    74 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Reset of the software limit switches Definition of Signal Page 89 Reprogramming the software limit switches is possible in an automatic program or in a MDI program. Resetting of the software limit switched to th...

  • Page 199

    PLC  CNC 75 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Tap axes selection request Definition of Signal Page 89 Precondition: “CNC operation mode spindle tap” has 1 signal. In case of 0 signal applied to “CNC operation mode spindle tap”, this signal is not ev...

  • Page 200

    76 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Enable automatic start without dimensional reference Definition of Signal Page 91 0 Signal: The automatic program cannot be started until a dimensional reference to the machine has been established by means of a...

  • Page 201

    PLC  CNC 77 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Generator signals (Output) Definition of Signal Page 90 These two ports are for internal entries of the generator states. The output signals from the SPS on these ports are not visible for the CNC! PC timer...

  • Page 202

    78 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc LineSearch activation - Start enable Definition of Signal Page 91 0 signal: The PLC indicates that it will not operate the LineSearch - Start Enable (PLC -> CNC, Ac.LineSearchEn) The CNC will start the Lin...

  • Page 203

    PLC  CNC 79 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Definition of Interface Signals from PLC to CNC (Outputs) S = Description of the signal see page ٭ = Symbol not defined ● = Signal currently not in use Outputs (#50) Symbol Address Signal S Ac.PLCMsg ...

  • Page 204

    80 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#54) Symbol Bit Address Signal S Ac.AxFr.A 0 %QW260 A axis feed release 55 Ac.AxFr.X 1 X axis feed release 55 Ac.AxFr.Z 2 Z axis feed release 55 Ac.AxFr.Y 3 Y axis feed release 55 Ac.AxFr.B 4 B axis ...

  • Page 205

    PLC  CNC 81 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#58) Symbol Bit Address Signal S Ac.AxSe.A 0 %QW264 Axis A selected 57 Ac.AxSe.X 1 Axis X selected 57 Ac.AxSe.Z 2 Axis Z selected 57 Ac.AxSe.Y 3 Axis Y selected 57 Ac.AxSe.B 4 Axis B selected 57 Ac.A...

  • Page 206

    82 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#64) Symbol Bit Address Signal S Ac.Sp1Stop 0 %QX270.0 Spindle 1 set to zero revolutions 60 Ac.Sp2Stop 1 %QX270.1 Spindle 2 set to zero revolutions 60 Ac.Sp3Stop 2 %QX270.2 Spindle 3 set to zero revoluti...

  • Page 207

    PLC  CNC 83 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#69) Symbol Address Signal S Ac.ExtPgNr %QB275 External program number 68 Outputs (#70) Symbol Bit Address Signal S Ac.Gantry1 0 %QX276.0 Switch on synchronous axes system 1 69 Ac.Gantry2 1 %QX276.1 ...

  • Page 208

    84 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Free assignable outputs of the PLC Outputs (#73) Symbol Address Signal S Ac.P9_By %QB279 anlog input byte 9 62 Outputs (#74) Symbol Address Signal S Ac.P10_By %QB280 anlog input byte 10 62 Outputs (#75) ...

  • Page 209

    PLC  CNC 85 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#82) Symbol Address Signal S ٭ %QB288 reserved Outputs (#83) Symbol Address Signal S ٭ %QB289 reserved Outputs (#84) Symbol Address Signal S ٭ %QB290 reserved Outputs (#85) Symbol Add...

  • Page 210

    86 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#91) Symbol Address Signal S ٭ %QB297 reserved Outputs (#92) Direct CNC IO´s in the PLC interface Symbol Address Signal S Ac.NCIO.Probe 0 %QX298.0 Port 23, Bit 0, Probe+ 63 Ac.NCIO.P23_Bit1 1 %Q...

  • Page 211

    PLC  CNC 87 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#99) Symbol Address Signal S ٭ %QB305 reserved Outputs (#100) Symbol Address Signal S Ac.PL.Cmnd %QB306 PLC to PC command byte 0 Outputs (#101) Symbol Bit Address Signal S Ac.PL.RqAns 0 %QX307...

  • Page 212

    88 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#110) Symbol Bit Address Signal S Ac.Softkey.D0 0 %QB316 Softkey acknowledgement Bit D0 71 Ac.Softkey.D1 1 Softkey acknowledgement Bit D1 71 Ac.Softkey.D2 2 Softkey acknowledgement Bit D2 71 Ac.Softkey...

  • Page 213

    PLC  CNC 89 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#114) Symbol Bit Address Signal S As.PLCsVar.Status %QB320 Status byte 72 0 %QX320.0 Acknowledgement bit PLC variable 72 1 %QX320.1 Error bit index error 72 2 %QX320.2 Error bit wrong FLP format 72 ...

  • Page 214

    90 PLC  CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#127) Symbol Bit Address Signal S ٭ 0 %QX333.0 Plate position 76 ٭ 1 ● ٭ 2 ● ٭ 3 ● ٭ 4 ● ٭ 5 ● ٭ 6 ● ٭ 7 ● Note: Only for EDM controls Outputs (#128) Symbol Bit Addre...

  • Page 215

    PLC  CNC 91 Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs (#130) Symbol Bit Address Signal S Ac.RstT.D0 0 %QW336 PC timer 0 reset bit D0 77 Ac.RstT.D1 1 PC timer 1 reset bit D1 77 Ac.RstT.D2 2 PC timer 2 reset bit D2 77 Ac.RstT.D3 3 PC timer 3 reset bit D3 77 Ac...

  • Page 216

    92 Hardware inputs CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Outputs NC-process 4 (#134) Symbol Bit Address Signal S Ac.MWd_ConfP4 0 %QX340.0 M-word confirmation bit process 4 62 Ac.SWd_ConfP4 1 %QX340.1 S-word confirmation bit process 4 61 Ac.TWd_ConfP4 2 %QX340....

  • Page 217

    Hardware inputs CNC 93 Interface signals 10_interface_signals_andronic_v3.16.01.doc Hardware input signals of the CNC ONLY andronic 2060 The following signals are direct inputs of the CNC. Connection is possible either with in the control integrated NCIO board (1) or an external field b...

  • Page 218

    94 Hardware inputs CNC Interface Signals 10_interface_signals_andronic_v3.16.01.doc Emergency stop 1 Signal: Normal state. 0 Signal: Emergency stop active. All movements are aborted and automatic program switches to basic state. The emergency stop contacts are always to be configure...

  • Page 219

    Hardware inputs CNC 95 Interface signals 10_interface_signals_andronic_v3.16.01.doc ONLY VALID FOR THE andronic 2060 Connector X 22 I/O Parallel port The parallel I/O interface of the NCIO board of the andronic 2060 has 16 inputs and 16 outputs. All input/output signals of this board ...

  • Page 220

    96 Index Interface Signals 10_interface_signals_andronic_v3.16.01.doc Index - / + 57 0 0.001, 0.01, 0.1, 1 58 A Accept handwheel superimposition register 76 Acknowledge position/temperature compensation 14 Acknowledgement bit PLC variable 72 Actual position axis 29 Actual torqu...

  • Page 221

    Index 97 Interface Signals andronic 2060/3060 10_interface_signals_andronic_v3.16.01.doc LineSearch - Start Enable 78 LineSearch activation - Start enable 78 LineSearch operating status activated 28 M M1 / M2 11 M1 / M3 11 Machine position active 28 Manual pulse generator 58 Maximum ...

  • Page 222

    98 Index Interface Signals 10_interface_signals_andronic_v3.16.01.doc Synchronous axis system 1/2 active 16 T Tailstock 11 Tap axes movement active 18 Tap axes selection request 75 Timer 0, 1, 2 18 Transparent data channel between PLC and MMI controller 21, 62 T-Word 21 T-Word confi...

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