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    www.anilam.com 3000M CNC Motion Setup/Testing Utility

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    CNC Motion Setup/Testing Utility P/N 70000498C - Contents All rights reserved. Subject to change without notice. iii November 2009 Introduction ....................................................................

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 1Introduction This section describes how to use the ANILAM Motion Setup/Testing (MST) Utility. The MST provides commands that carry out motion-specific setup and testing in ...

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    CNC Motion Setup/Testing Utility P/N 70000498C Activating the MST Screen The axis positions displayed correspond to the current position. The Graphics Area displays step responses for the Signal Gain and Tuning functions. Refer to Figure 1 and Table 1. CNC Ver 3.70H DSP Ver 0.00C...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 3MST Soft Keys NOTE: Select an active axis before you select an MST command (F1–F9). NOTE: MST soft keys are displayed while the MST screen is active. Access Motion Setu...

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    CNC Motion Setup/Testing Utility P/N 70000498C Selecting an Axis NOTE: Select an active axis before you select an MST command (F1–F9). If no axis is selected, the CNC displays an Error message that prompts you to do so. Use the following keypad keys to select and activate the correspon...

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    CNC Motion Setup/Testing Utility P/N 70000498C Once this test is activated, the user must move the axis for at least two encoder revolutions via MDI Mode, Jog Mode, or manual move. The CNC performs the calculation continuously until motion stops. NOTE: This test is not available for axes wi...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 63. Select EverTrack Test. The Setup Utility displays: Encoder Resolution Encoder Type Starting Mark (N) The following information is displayed as the test is in progre...

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    CNC Motion Setup/Testing Utility P/N 70000498C CNC Ver 3.70H DSP Ver 0.00C Active Axis : X HALTED IN-POSN CNC Ver 3.70H DSP Ver 0.00C Active Axis : X FEED : 0.0 % : 100 RPM : 0 % : 199 D...

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    CNC Motion Setup/Testing Utility P/N 70000498C Servo Drive Test Board Each CNC that uses ANILAM servo amplifiers (P/Ns 33000039 or 33000123) includes a Servo Drive Test Board, P/N 33000102. During machine operation, the board provides convenient access to critical signals for alignment and...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 9 Test Points Refer to Table 3 for a description of test points and signals. Table 3, Servo Drive Test Board: Test Points and Jumpers Test Point Pin Signal TP1 3 Command Si...

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    CNC Motion Setup/Testing Utility P/N 70000498C NOTE: On 3000M Kit style systems, the DSP2 Board is located inside the CNC console. On 3000M OEM systems, the DSP2 Board is located in the CNC chassis. Remove only the top cover of the console or open the CNC chassis to access the Board. Bal...

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    CNC Motion Setup/Testing Utility P/N 70000498C Balancing Servo Amplifier Outputs (F6) When the command signal voltage from the DSP2 Board is 0, the axis should be stationary and MST balance display should read “0000”. Alternatively, read the tachometer voltage from the motor. The tachom...

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    CNC Motion Setup/Testing Utility P/N 70000498C 6. On the ANILAM Servo Amplifier for the axis being adjusted, adjust the balance potentiometer until the MST display is 0000, indicating that the active axis is stationary. – or – Adjust until tach voltage is 0 VDC (±0.001 V), indicating t...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 13Table 4, Table of Fault LED Conditions (5 LEDs) Input or Fault Condition RUN LED HS/ECB LED LS/ECB LED OVER VOLT LED OVER TEMP LED FAULT OUTPUT NORMAL OPERATION ON OFF OFF ...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 14 Under Voltage Fault When the +15VDC power supply is below +12VDC, a level that would cause unreliable operation: For 5 LED amplifiers: The Run LED turns off, a Fault O...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 15The following is a list of possible causes: Binding or stalling of motor shaft due to excessive mechanical overload. Overload of amplifier output to motor. Large reflect...

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    CNC Motion Setup/Testing Utility P/N 70000498C Resetting a Fault The fault latch may be reset by pushing the Reset button, activating the Reset input J1–12 or by removing power and allowing the filter capacitor(s) to discharge. Note that the fault latch will not reset unless the fault ...

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    CNC Motion Setup/Testing Utility P/N 70000498C The graph in the graphics area plots machine motion as follows: The X-axis represents elapsed time in milliseconds. The Y-axis represents the speed of the machine, from 0 to constant velocity. Rise time is the time required (in milliseconds)...

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    CNC Motion Setup/Testing Utility P/N 70000498C Tuning (F8) NOTE: ANILAM recommends that you set signal gain and balance the servo amplifier, as discussed in previous text, before tuning. CAUTION: Most machines will operate correctly with the default filter parameters. Only qualified tech...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 19If you have selected Kd (derivative gain), the CNC begins by measuring derivative sampling time (Ds). It measures the time between 10% and 90% of the final velocity (rise ...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 20Table 7, Tuning Functions Values Parameter Function Kp Overshoot % Determines amount of overshoot the CNC will seek before ending the Kp cycle. 1% to 5% is a normal over...

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    CNC Motion Setup/Testing Utility P/N 70000498C Saving Final Values CNC Ver 3.70H DSP Ver 0.00C Active Axis : X FEED : 0.0 % : 100 RPM : 0 % : 199 DWELL : 0.0 LOOP : 0 Figure 11,...

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    CNC Motion Setup/Testing Utility P/N 70000498C Miscellaneous Tests (F9) Press Misc (F9) to display a pop-up menu with eight (8) selections. The tests marked ** on the right apply only for systems equipped with an ANILAM AC Amplifier (P/N 33001279). The pop-up does not display the ** notat...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 231. Line 1 of the graph area indicates the number of active CanBus I/O nodes and their status. 2. Line 2 of the graph area indicates the state of the touch probe input when ...

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    CNC Motion Setup/Testing Utility P/N 70000498C The best approach to fine-tune these gains is to auto-tune the PID filter for the Z-axis with only derivative gain (Kd). After the test is done, save these values in the rigid tapping gain table. With the help of the rigid tapping test, start...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 25 Save Amp Value(s) This test is only for systems equipped with an ANILAM AC Amplifier (P/N 33001279). Saves all modified amplifier parameters to non-volatile memory. Th...

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    CNC Motion Setup/Testing Utility P/N 70000498C All rights reserved. Subject to change without notice. November 2009 26 BackUp Amp Parameters This test is only for systems equipped with an ANILAM AC Amplifier (P/N 33001279). This reads all parameters from the amplifier and creates a ba...

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    CNC Motion Setup/Testing Utility P/N 70000498C - Index All rights reserved. Subject to change without notice Index-1 November 2009 3000M CNC Setup Utility Manual, P/N 70000499, referenced, 21 A accessing, MST, 1 activating MDI, 7 MST screen, 2 active status codes area, illustration, 2 am...

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    CNC Motion Setup/Testing Utility P/N 70000498C - Index Index-2 All rights reserved. Subject to change without notice. November 2009 F6, Balance Servo Amplifier Outputs, 11 F7, SigGain, 3, 16, 25 F8, Tuning, 3, 18, 21 F9, Misc, 3, 22 F9, miscellaneous tests, 22 fault conditions 1 LED, ser...

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    CNC Motion Setup/Testing Utility P/N 70000498C - Index All rights reserved. Subject to change without notice Index-3 November 2009 screen, exiting, 26 soft keys, listed, 3 utility, to activate, 1 O over temp fault, causes listed, 15 over voltage fault, causes listed, 15 P P/N 70000499, 3...

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    CNC Motion Setup/Testing Utility P/N 70000498C - Index Index-4 All rights reserved. Subject to change without notice. November 2009 U U-axis, keypad key, illustration, 4 under voltage fault, causes listed, 14 V velocity loop master gain, 25 X X-axis, keypad key, illustration, 4 Y Y-axis,...

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    70000498C · 1 · 11/2009 · Printed in USA 333 East State ParkwaySchaumburg, IL 60173-5337 USAHEIDENHAIN CORPORATION+1 (847) 490-1191+1 (847) 490-3931E-Mail: info@heidenhain.comwww.heidenhain.com

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