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    www.anilam.com 5000M CNC Motion Setup/Testing Utility

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    CNC Motion Setup/Testing Utility P/N 70000636A - Warranty All rights reserved. Subject to change without notice. iii 23-December-05 Warranty ANILAM warrants its products to be free from defects in material and workmanship for one (1) year from date of installation. At our option, we will ...

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    CNC Motion Setup/Testing Utility P/N 70000636A - Contents All rights reserved. Subject to change without notice. v 23-December-05 Introduction ................................................................................................................... 1 Accessing the MST Utility ......

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 1 23-December-05 Introduction This section describes how to use the ANILAM Motion Setup/Testing (MST) Utility. The MST provides commands that carry out motion-specific setup and testing ...

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    CNC Motion Setup/Testing Utility P/N 70000636A 2 All rights reserved. Subject to change without notice. 23-December-05 Activating the MST Screen The axis positions displayed correspond to the current position. The Graphics Area displays step responses for the Signal Gain and Tuning fun...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 3 23-December-05 MST Soft Keys NOTE: Select an active axis before you select an MST command (F1–F9). NOTE: The CNC soft keys are displayed while the MST screen is active. Access MST ...

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    CNC Motion Setup/Testing Utility P/N 70000636A 4 All rights reserved. Subject to change without notice. 23-December-05 Clearing a Prompt Field or Message (F1) Press ClrFld (F1) to clear an erroneous entry. This soft key is available during the Signal Gain and Tuning tests. Selecting a...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 5 23-December-05 Checking Axis Resolution (F2) Refer to Figure 2. Press ResChk (F2) to calculate the actual resolution for the active axis. In the Graphics Area of the screen, the actua...

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    CNC Motion Setup/Testing Utility P/N 70000636A 6 All rights reserved. Subject to change without notice. 23-December-05 Starting Reference Mark This procedure is only necessary during setup of the system and only when the encoder is type **EverTrackTM. 1. Select the axis you want to s...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 7 23-December-05 Detecting the Index Pulse (F3) Refer 5,to Figure 1, CNC Motion 5,Setup/Testing Screen. When you press IndexP (F3), the CNC displays a flashing “I” each time it det...

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    CNC Motion Setup/Testing Utility P/N 70000636A 8 All rights reserved. Subject to change without notice. 23-December-05 Balancing Motion Control Axes To balance the outputs properly, all connections between the CNC and the servo amplifiers must be complete. Perform all of the adjustment...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 9 23-December-05 Test Board Installation IMPORTANT: Press E-STOP to de-energize servos before installing the test board. 1. Remove the cable attached to J2 of the Servo Amplifier you ...

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    CNC Motion Setup/Testing Utility P/N 70000636A 10 All rights reserved. Subject to change without notice. 23-December-05 Jumpers While troubleshooting, you can remove jumpers to isolate the Servo Amplifier from the DAC outputs of the Motion Control Board during troubleshooting. If Pin...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 11 23-December-05 33001102Output Balance PotPort 0Port 1Port 2Port 3 Figure 5, ANILAM DSP2 Board Balance Pots, P/N 33001102

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    CNC Motion Setup/Testing Utility P/N 70000636A 12 All rights reserved. Subject to change without notice. 23-December-05 ANILAM Amplifier Parameter Files 16,If using the ANILAM AC 16,Brushless Servo Amplifier (refer to Figure 6, 16,Digital Brushless AC Servo Amplifier, P/N 33001279 16...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 13 23-December-05 5. Verify the following Digital Amplifier Settings menu values as follows and change as required: • Balance adjustment (mV): 0.5 • Signal Gain adjustment (%): 0....

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    CNC Motion Setup/Testing Utility P/N 70000636A 14 All rights reserved. Subject to change without notice. 23-December-05 Motion Setup and Testing (MST) 1. At the Software Options menu, select Motion Setup/Testing. 2. Press and release the E-STOP button. 3. Press the SERVO RESET to ener...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 15 23-December-05 8. Select 2 for the time (i.e., 2 seconds). Refer to Figure 8. The following screen will be displayed: 5000SIGGAIN Figure 8, Signal Gain Test Screen IMPORTANT: Ste...

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    CNC Motion Setup/Testing Utility P/N 70000636A 16 All rights reserved. Subject to change without notice. 23-December-05 Amplifier Faults ANILAM amplifiers do not require any scheduled maintenance, although it is a good idea to occasionally check for dust build up or other contamination....

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 17 23-December-05 Table 5, Tuning Test Parameters Parameter Function Tune Ki Switches integral tuning ON or OFF. [Default: No] Tune Kd Switches derivative tuning ON or OFF. [Default: No]...

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    CNC Motion Setup/Testing Utility P/N 70000636A 18 All rights reserved. Subject to change without notice. 23-December-05 To test: 1. Energize the servos and select an axis. 2. Press Tuning (F8). A pop-up is displayed with the following choices: Tuning Test, Save Results, and Tuning Set...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 19 23-December-05 Saving Final Values Figure 10, Tuning Parameters Test Results Screen To save the Tuning Test values: 1. Refer to Figure 10. After the Tuning Test, the results are dis...

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    CNC Motion Setup/Testing Utility P/N 70000636A 20 All rights reserved. Subject to change without notice. 23-December-05 Miscellaneous Tests (F9) Press Misc (F9) to display a pop-up menu with eight (8) selections. The tests marked ** on the right apply only for systems equipped with an ...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 21 23-December-05 Table 7 lists the CanBus test results displays. Table 7, CanBus Test Results Displays Display Can Bus Status Normal Normal operation Calibrate Node found and CNC is c...

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    CNC Motion Setup/Testing Utility P/N 70000636A 22 All rights reserved. Subject to change without notice. 23-December-05 Rigid Tapping Test This test displays the lag between the spindle and the Z-axis velocity as a measurement of synchronization between the mentioned axes. The displa...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 23 23-December-05 The following graphics display two possible results: • Refer to Figure 12. Axes optimally tuned reported a retract lag of 51 microns. 0123456789-30-20-1001020304050...

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    CNC Motion Setup/Testing Utility P/N 70000636A 24 All rights reserved. Subject to change without notice. 23-December-05 Save Amp Settings This feature is only for systems equipped with an ANILAM AC Amplifier (P/N 33001279) and with the Servo Amplifier Communications Cable, P/N 330013...

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    CNC Motion Setup/Testing Utility P/N 70000636A All rights reserved. Subject to change without notice. 25 23-December-05 BackUp Amp Settings This feature is only for systems equipped with an ANILAM AC Amplifier (P/N 33001279) and with the Servo Amplifier Communications Cable, P/N 330013...

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    CNC Motion Setup/Testing Utility P/N 70000636A - Index All rights reserved. Subject to change without notice Index-1 23-December-05 (CTRL + F7), 24 (SHIFT+F4), Home, 3 5000M CNC Programming and Operations Manual, P/N 70000508, referenced, 1, 7 5000M CNC Setup Utility Manual, P/N 70000509...

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    CNC Motion Setup/Testing Utility P/N 70000636A - Index Index-2 All rights reserved. Subject to change without notice. 23-December-05 compensation adjustment (mV), setting, 13 enable, active, 13 illustration, 13 settings, to set, 12 signal gain adjustment (%), setting, 13 disclaimer, iii D...

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    CNC Motion Setup/Testing Utility P/N 70000636A - Index All rights reserved. Subject to change without notice Index-3 23-December-05 motion control axes, balancing, 8 Motion Setup/Testing. See MST MotionMaestro, 25 MST accessing, utility, 1 activating, screen, 2 description, 1 screen area...

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    CNC Motion Setup/Testing Utility P/N 70000636A - Index Index-4 All rights reserved. Subject to change without notice. 23-December-05 V velocity loop master gain, 24 W warranty, iii W-axis, keypad key, illustration, 4 X X-axis, keypad key, illustration, 4 Y Y-axis, keypad key, illustration...

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    P/N 70000636A 23-December-05 www.anilam.com U.S.A. ANILAM One Precision Way Jamestown, NY 14701 (716) 661-1899 (716) 661-1884 anilaminc@anilam.com ANILAM, CA 16312 Garfield Ave., Unit B Paramount, CA 90723 (562) 408-3334 (562) 634-5459 anilamla@anilam.com Dial “011” before ea...

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