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    www.anilam.com 5300M/MK, 5400M/MK, 5500M CNC Motion Setup/Testing Utility

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    CNC Motion Setup/Testing Utility P/N 70000420C - Contents All rights reserved. Subject to change without notice. iii November 2009 Introduction ................................................................................................................... 1 Accessing the MST Utility .....

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 1 November 2009 Introduction This section describes how to use the ANILAM Motion Setup/Testing (MST) Utility. The MST provides commands that carry out motion-specific setup and testing i...

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    CNC Motion Setup/Testing Utility P/N 70000420C Activating the MST Screen The axis positions displayed correspond to the current position. The Graphics Area displays step responses for the Signal Gain and Tuning functions. Refer to Figure 1 and Table 1. Figure 1, CNC Motion Setup/Testing...

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 3 November 2009 MST Soft Keys NOTE: Select an active axis before you select an MST command (F1–F9). NOTE: MST soft keys are displayed while the MST screen is active. Access Motion Se...

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    CNC Motion Setup/Testing Utility P/N 70000420C Selecting an Axis NOTE: Select an active axis before you select an MST command (F1–F9). If no axis is selected, the CNC displays an Error message that prompts you to do so. Use the following keypad keys to select and activate the correspon...

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    CNC Motion Setup/Testing Utility P/N 70000420C NOTE: This test is not available for axes with linear scales. NOTE: Do not perform this test during Rapid Mode. Use it in Feed Mode only. 53RESCHEK Figure 2, CNC Resolution Check (ResCheck) Screen Starting Reference Mark This procedure is onl...

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    CNC Motion Setup/Testing Utility P/N 70000420C 6 All rights reserved. Subject to change without notice. November 2009 3. Select EverTrack Test. The Setup Utility displays: Encoder Resolution Encoder Type Starting Mark (N) The following information is displayed as the test is in prog...

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    CNC Motion Setup/Testing Utility P/N 70000420C Figure 3, Index Pulse Indicator Canceling the Active MDI or Test Command Press MANUAL (F4) to cancel an active MDI or test command. Activating Manual Data Input Mode (MDI) Press MDI (F5) to activate the MDI Mode. (Refer to the programming manu...

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    CNC Motion Setup/Testing Utility P/N 70000420C Servo Drive Test Board Each CNC that uses ANILAM servo amplifiers (P/Ns 33000039 or 33000123) includes a Servo Drive Test Board, P/N 33000102. During machine operation, the board provides convenient access to critical signals for alignment and...

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 9 November 2009 Test Points Refer to Table 3 for a description of test points and signals. Table 3, Servo Drive Test Board: Test Points and Jumpers Test Point Pin Signal TP1 3 Command Si...

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    CNC Motion Setup/Testing Utility P/N 70000420C NOTE: On 5300MK systems, the DSP2 Board is located inside the CNC console. On 5300M systems, the DSP2 Board is located in the CNC chassis. Remove only the top cover of the console to access the Board. Balance the DSP2 Board with the servos o...

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    CNC Motion Setup/Testing Utility P/N 70000420C Balancing Servo Amplifier Outputs (F6) When the command signal voltage from the DSP2 Board is 0, the axis should be stationary and MST balance display should read “0000”. Alternatively, read the tachometer voltage from the motor. The tachome...

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    CNC Motion Setup/Testing Utility P/N 70000420C 6. On the ANILAM Servo Amplifier for the axis being adjusted, adjust the balance potentiometer until the MST display is 0000, indicating that the active axis is stationary. – or – Adjust until tach voltage is 0 VDC (±0.001 V), indicating ...

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 13 November 2009 Table 4, Table of Fault LED Conditions (5 LEDs) Input or Fault Condition RUN LED HS/ECB LED LS/ECB LED OVER VOLT LED OVER TEMP LED FAULT OUTPUT NORMAL OPERATION ON OFF OF...

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    CNC Motion Setup/Testing Utility P/N 70000420C 14 All rights reserved. Subject to change without notice. November 2009 Under Voltage Fault When the +15VDC power supply is below +12VDC, a level that would cause unreliable operation: For 5 LED amplifiers: The Run LED turns off, a Fault O...

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 15 November 2009 Over Temp Fault When the amplifier heatsink temperature has reached a level that, if exceeded, would damage the output transistors: For 5 LED amplifiers: The Run LED tu...

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    CNC Motion Setup/Testing Utility P/N 70000420C Setting the Signal Gain (F7) Adjust the gains of the ANILAM Servo Amplifier. Refer to Figure 7. 53BALANCE Figure 8, Balance Screen NOTE: If ANILAM did not provide the servo amplifiers, follow the guidelines for balancing supplied by the manuf...

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    CNC Motion Setup/Testing Utility P/N 70000420C NOTE: Press ClrFld (F1) to erase the entry and enter another number. 4. Press START. The CNC generates an open loop step response, including rise time, in the Graph Area of the screen. 5. Adjust the signal gain pot until the displayed feedrate ...

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    CNC Motion Setup/Testing Utility P/N 70000420C Tuning (F8) NOTE: ANILAM recommends that you set signal gain and balance the servo amplifier, as discussed in previous text, before tuning. CAUTION: Most machines will operate correctly with the default filter parameters. Only qualified techn...

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    CNC Motion Setup/Testing Utility P/N 70000420C All rights reserved. Subject to change without notice. 19 November 2009 WARNING: If you select the Kd test, you must have at least 2.5” (63mm) of travel in the positive (+) direction. Next, the CNC calculates Kp (proportional gain). If the...

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    CNC Motion Setup/Testing Utility P/N 70000420C 6. Refer to Figure 11. After the test, the CNC plots the final step response for all axes tested, and displays them in the graphics area of the screen. 7. To save results of the test, press Tuning (F8) and select Save Results. 8. Press MANUAL...

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    CNC Motion Setup/Testing Utility P/N 70000420C CanTest (F9) Refer to Figure 13. Press CanTest (F9) to display Can Bus Test Screen in the graphic area and to troubleshoot the status of all inputs and outputs for the nodes. Figure 12, CAN Bus Test (CanTest) Screen Table 8 lists the CAN bus...

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    CNC Motion Setup/Testing Utility P/N 70000420C 22 All rights reserved. Subject to change without notice. November 2009 Exiting the MST Screen (F10) Press Exit (F10) to exit the MST Screen and return to the software selection screen in the Setup Utility.

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    CNC Motion Setup/Testing Utility P/N 70000420C - Index All rights reserved. Subject to change without notice Index-1 November 2009 (SHIFT+F4), Home, 3 A accessing, MST, 1 activating MDI, 7 MST screen, 2 active status codes area, illustration, 2 amplifier factory repair, 16 failure, 15 s...

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    CNC Motion Setup/Testing Utility P/N 70000420C-Index Index-2 All rights reserved. Subject to change without notice. November 2009 H High Speed Electronic Circuit Breaker. See HS/ECB Home (SHIFT+F4), 3 HS/ECB fault, causes listed, 14 I Il, integral limit, 19 index pulse detecting, 6 ind...

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    CNC Motion Setup/Testing Utility P/N 70000420C - Index All rights reserved. Subject to change without notice Index-3 November 2009 servo drive, test board description, 8 illustration, 8 test points and jumpers, listed, 9 setting, signal gain, 16 SigGain (F7), 3, 16 signal gain screen, il...

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    70000420C · 1 · 11/2009 · Printed in USA 333 East State ParkwaySchaumburg, IL 60173-5337 USAHEIDENHAIN CORPORATION+1 (847) 490-1191+1 (847) 490-3931E-Mail: info@heidenhain.comwww.heidenhain.com

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