Navigation

  • Page 1

    November 2009 www.anilam.com Inverter Systems and Motors for 6000i

  • Page 2

  • Page 3

    Inverter Systems and Motors P/N 627 788-23 - Contents All rights reserved. Subject to change without notice. iii November 2009 Section 1 - Introduction System Overview ............................................................................................................................

  • Page 4

    Inverter Systems and Motors P/N 627 788-23 - Contents iv All rights reserved. Subject to change without notice. November 2009 BR 18F Braking Resistor Example ............................................................................................. 3-12 Section 4 - Mounting and Opera...

  • Page 5

    Inverter Systems and Motors P/N 627 788-23 - Contents All rights reserved. Subject to change without notice. v November 2009 Description of LEDs on the Amplifiers: SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C .........................................................................

  • Page 6

    Inverter Systems and Motors P/N 627 788-23 - Contents vi All rights reserved. Subject to change without notice. November 2009 PS 122R Power Supply Unit ......................................................................................................... 6-2 Description of LEDs on PS...

  • Page 7

    Inverter Systems and Motors P/N 627 788-23 - Contents All rights reserved. Subject to change without notice. vii November 2009 PS 122R Power Supply Unit ....................................................................................................... 6-58 PS 130 Power Supply Unit .....

  • Page 8

    Inverter Systems and Motors P/N 627 788-23 - Contents viii All rights reserved. Subject to change without notice. November 2009 Mounting Flange and Design ...................................................................................................... 7-25 Mounting the Motor ........

  • Page 9

    Inverter Systems and Motors P/N 627 788-23 - Contents All rights reserved. Subject to change without notice. ix November 2009 AM 1900K-E Series - Axis Motor Specifications ......................................................................... 7-77 AM 1900K-E Series - Speed-Torque Chara...

  • Page 10

    Inverter Systems and Motors P/N 627 788-23 - Contents x All rights reserved. Subject to change without notice. November 2009 SM 055, SM 075, SM 100 - Permissible Forces ....................................................................... 7-128 SM 120, SM 150, SM 200, SM 240 - Permiss...

  • Page 11

    Inverter Systems and Motors P/N 627 788-23 - Introduction All rights reserved. Subject to change without notice. 1-1 November 2009 Section 1 - Introduction This manual was written for machine tool manufacturers. It contains information required to install and connect ANILAM SA Series inver...

  • Page 12

    Inverter Systems and Motors P/N 627 788-23 - Introduction 1-2 All rights reserved. Subject to change without notice. November 2009 Table 1-1, Product Designations Model Number Component PM 107 Power module for the inverter system PM 1xx Power module for the modular amplifier system for...

  • Page 13

    Inverter Systems and Motors P/N 627 788-23 - Introduction All rights reserved. Subject to change without notice. 1-3 November 2009 Overview of Inverter Systems The following topics are described: SA Series Non-Regenerative Compact Inverters RA Series Regenerative Compact Inverters Non-Re...

  • Page 14

    Inverter Systems and Motors P/N 627 788-23 - Introduction 1-4 All rights reserved. Subject to change without notice. November 2009 RA Series Regenerative Compact Inverters The following ANILAM RA inverters have a sliding switch on the front of the unit. This feature enables you to use...

  • Page 15

    Inverter Systems and Motors P/N 627 788-23 - Introduction All rights reserved. Subject to change without notice. 1-5 November 2009 Modular Amplifiers Refer to Table 1-6. Table 1-6, Modular amplifiers Modular Amplifiers Maximum Current Load in A**1 Axis Axis/Spindle**2 1 axis PM 107 (pa...

  • Page 16

    Inverter Systems and Motors P/N 627 788-23 - Introduction 1-6 All rights reserved. Subject to change without notice. November 2009 Compact Inverters Compact inverters are available for up to 4 axes plus spindle or up to five axes. The following topics are described: Components of th...

  • Page 17

    Inverter Systems and Motors P/N 627 788-23 - Introduction All rights reserved. Subject to change without notice. 1-7 November 2009 SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Compact Inverter With the non-regenerative SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C compact in...

  • Page 18

  • Page 19

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-1 November 2009 Section 2 - Technical Specifications and Power Requirements The following topics are described in this section: Inverter ...

  • Page 20

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-2 All rights reserved. Subject to change without notice. November 2009 Inverter Refer to Table 2-1. Table 2-1, Inverter Technical Specifications & Power Requirements Parameter SA 301A ...

  • Page 21

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-3 November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter SA 411A (non-regenerative)SA 2...

  • Page 22

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-4 All rights reserved. Subject to change without notice. November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter SA 301AD (non-regenerative) ...

  • Page 23

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-5 November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter SA 411AD (non-regenerative)SA ...

  • Page 24

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-6 All rights reserved. Subject to change without notice. November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter SA 301C (non-regenerative) S...

  • Page 25

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-7 November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter SA 301E (non-regenerative) SA ...

  • Page 26

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-8 All rights reserved. Subject to change without notice. November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter RA 201A (regenerative) RA 30...

  • Page 27

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-9 November 2009 Table 2-1, Inverter Technical Specifications & Power Requirements (Continued) Parameter RA 411C (regenerative) 3 axes/...

  • Page 28

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-10 All rights reserved. Subject to change without notice. November 2009 PS 120A Power Supply Unit The power supply for the main computer and controller unit–and therefore for the connected ...

  • Page 29

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-11 November 2009 Toroidal Cores To suppress occurrence of line interference, toroidal cores must be mounted in the motor leads, in the vol...

  • Page 30

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-12 All rights reserved. Subject to change without notice. November 2009 Ribbon Cables and Covers (Only for SA xxxx) 50-Line Ribbon Cable (Power Supply to CNC Chassis) The 50-line ribbon cable...

  • Page 31

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-13 November 2009 Modular Amplifiers The following topics are described: Components of the Modular Amplifier PS 122R, PS 130, PS 145R Pow...

  • Page 32

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-14 All rights reserved. Subject to change without notice. November 2009 PS 122R, PS 130, PS 145R Power Supply Unit The PS 1xx power supply units supply the DC-link voltage as well as the powe...

  • Page 33

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-15 November 2009 PM 1xx, PM 2xx, PMD 1xx, PMD 2xx Power Modules The power modules differ in the number of axes and the permissible maximum...

  • Page 34

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-16 All rights reserved. Subject to change without notice. November 2009 Table 2-8, Power Module Technical Specifications (Continued) Specifications PMD 115 PM 123A PMD 125 Axis Spindle Axis ...

  • Page 35

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-17 November 2009 Table 2-8, Power Module Technical Specifications (Continued) Specifications PM 132A PMD 140 PM 148A Axis Spindle Axis Sp...

  • Page 36

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-18 All rights reserved. Subject to change without notice. November 2009 Table 2-8, Power Module Technical Specifications (Continued) Specifications PMD 160 PM 170A PMD 196 Axis Spindle Axis ...

  • Page 37

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-19 November 2009 Table 2-8, Power Module Technical Specifications (Continued) Specifications PM 207 PMD 207 PM 215A**1 Axis Axes Axis Axi...

  • Page 38

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-20 All rights reserved. Subject to change without notice. November 2009 Table 2-8, Power Module Technical Specifications (Continued) Specifications PMD 215**1 PM 223A**1 PMD 225**1 Axis Spin...

  • Page 39

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-21 November 2009 Current Consumption of the Entire Inverter System The current consumption by the power modules from the 15 V and 24 V sup...

  • Page 40

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-22 All rights reserved. Subject to change without notice. November 2009 Ribbon Cables and Covers 50-Line Ribbon Cable (Power Supply to CNC Chassis) The 50-line ribbon cable connects the PS 1x...

  • Page 41

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements To select the 20-line ribbon cable length: 1. See Table 2-12 for distance a (See Figure 2-1) of the PWM input on the power module. 2. Add the widths b of all modules (including BR 9 and PS 120A) betw...

  • Page 42

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-24 All rights reserved. Subject to change without notice. November 2009 40-Line Ribbon Cable (Unit Bus) The 40-line ribbon cable connects the PS 1xx power supplies with all of the PM 1xx, PM ...

  • Page 43

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-25 November 2009 Ribbon Cable Covers The ribbon cables must be covered to protect against interference. The cover for the CNC Chassis is ...

  • Page 44

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements Axis-Enabling Module If no axis-enabling module is used, all axis power modules are switched off simultaneously via X72 of the PS 1xx power supply. The axis-enabling module makes it possible to swi...

  • Page 45

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-27 November 2009 Accessories for Inverters and Modular Amplifiers The following topics are described: Braking Resistors Line Filters CC...

  • Page 46

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-28 All rights reserved. Subject to change without notice. November 2009 BR 10F and BR 18F Braking Resistor For BR 10F and BR 18F, refer to Table 2-16. Table 2-16, BR 10F and BR 18F Braking ...

  • Page 47

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-29 November 2009 Line Filters If you are using regenerative inverter systems, you must use a line filter in addition to the commutating re...

  • Page 48

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements 2-30 All rights reserved. Subject to change without notice. November 2009 CR 1xx – Commutating Reactor The PS 122R and PS 145R power recovery modules must be connected to the main power line ...

  • Page 49

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-31 November 2009 DLF 1x0 – DC-Link Filter Direct drives (linear motors, torque motors) used with regenerative inverter systems result in...

  • Page 50

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements VPM 163 – Voltage Protection Module When operating synchronous motors or direct drives in a field weakening range (for example, as spindle drives) in conjunction with regenerative inverters, the v...

  • Page 51

    Inverter Systems and Motors P/N 627 788-23 - Technical Specifications and Power Requirements All rights reserved. Subject to change without notice. 2-33 November 2009 Adapter Module In modular regenerative inverter systems an additional power supply unit may be come necessary if you are ...

  • Page 52

  • Page 53

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters All rights reserved. Subject to change without notice. 3-1 November 2009 Section 3 - Selecting Motors and Inverters The following topics are described in this section: Selecting an Axis Motor Selecting a Spindle M...

  • Page 54

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Calculate the effective moment at a given load cycle. Compare the effective moment at a given load cycle with the rated torque of the motor. Table 3-1, Calculation Data for Selecting Axis Motors and Inverters Pa...

  • Page 55

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued) Parameter Formula Variables Moment of inertia of the table JT 22⎟⎠⎞⎜⎝⎛⋅⋅=πhmJT m: Table mass [kg] h: Ballscrew p...

  • Page 56

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued) Parameter Formula Variables Ratio of external moment of inertia to the moment of inertia of the motor JF: External moment of inerti...

  • Page 57

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Table 3-1, Calculation Data for Selecting Axis Motors and Inverters (Continued) Parameter Formula Variables Effective moment at a given load cycle MStat: Static moment [Nm] Kmach: Weighting factor for machi...

  • Page 58

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Selecting a Spindle Motor Select a spindle motor based on torque and speed requirements. Selecting an Inverter Modular Amplifier The power modules were already selected together with the axis motors. The power sup...

  • Page 59

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters All rights reserved. Subject to change without notice. 3-7 November 2009 Selection of the Braking Resistor The following topics are described: Introduction Mean Value of Braking Performance Example BR 18 Braking ...

  • Page 60

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Table 3-3, Calculation Data for Selecting Braking Resistor Parameter Formula Variable Braking power PBr 60***2maxnMPBrBrπ= MBr: Braking moment [NM] nmax: Maximum speed at which braking occurs [rp...

  • Page 61

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters Mean Value of Braking Performance Example See Figure 3-1, for an illustration of a braking system with load time t1 and cycle duration T. PM is the mean value of the braking performance in this load alternation....

  • Page 62

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters BR 18 Braking Resistor Example Permissible mean value of the braking performance PMzul as a function of the braking energy E. Refer to Table 3-4 and Figure 3-2. Table 3-4, BR 18 - Data for Mean Value Braking Per...

  • Page 63

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters BR 10F Braking Resistor Example Permissible mean value of the braking performance PMzul as a function of the braking energy E. Refer to Table 3-5 and Figure 3-3. Table 3-5, BR 10F - Data for Mean Value Braking Perfo...

  • Page 64

    Inverter Systems and Motors P/N 627 788-23 - Selecting Motors and Inverters BR 18F Braking Resistor Example Permissible mean value of the braking performance PMzul as a function of the braking energy E. Refer to Table 3-6 and Figure 3-4. Table 3-6, BR 18F - Data for Mean Value Braking Perf...

  • Page 65

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-1 November 2009 Section 4 - Mounting and Operating Conditions The following topics are described in this section: General Information Electromagnetic...

  • Page 66

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-2 All rights reserved. Subject to change without notice. November 2009 Meaning of the Note Descriptions The Note boxes have the following descriptions: Danger Failure to comply with this information co...

  • Page 67

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-3 November 2009 General Electrical Protective Measures Danger: ● With ANILAM inverter systems, the leakage current (current at the equipment groundin...

  • Page 68

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-4 All rights reserved. Subject to change without notice. November 2009 Degree of Protection (IP Code) The IP Code number indicates the amount of protection afforded by the housing against penetration of ...

  • Page 69

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Fault-Current Circuit Breaker For TT and IT networks, power supply companies require that the inverters be connected via fault-current circuit breakers or isolating transformers. A type B fault-current circuit b...

  • Page 70

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-6 All rights reserved. Subject to change without notice. November 2009 Adjusting the Line Voltage by Means of a Transformer In case no line power with 400 VAC ± 10 % is available, an autotransformer may...

  • Page 71

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-7 November 2009 Cross Sections of the Power Cables IEC 204-1 is valid for the dimensions of leads and cables. A permissible current load value lZ is assi...

  • Page 72

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-8 All rights reserved. Subject to change without notice. November 2009 Refer to Table 4-5 and Table 4-6. Table 4-5, Cable Cross Section Current Load Specifications Installation Type B1 Cable Cross Sect...

  • Page 73

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-9 November 2009 Electromagnetic Compatibility The following topics are described: Valid Regulations Likely Sources of Interference Power Supply Stab...

  • Page 74

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-10 All rights reserved. Subject to change without notice. November 2009 Power Supply Stability Requirements Since the regenerative power supply units from ANILAM use sine commutation, there is no interfe...

  • Page 75

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-11 November 2009 Radiated Interference Radiated interference is high-frequency interference spreading in the form of electromagnetic waves. They are pri...

  • Page 76

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-12 All rights reserved. Subject to change without notice. November 2009 Compact Inverters (Modular Amplifiers): SA 301E, SA 411E, SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C • Integration of ...

  • Page 77

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Leakage Current from the Inverter Housing to the Grounding Connection ANILAM inverters are electronic equipment with a leakage current greater than 3.5 mA (from the housing to the ground). Therefore, a sticker w...

  • Page 78

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-14 All rights reserved. Subject to change without notice. November 2009 Environmental Conditions The following topics are described: Heat Generation and Cooling Air Humidity Mechanical Vibration Co...

  • Page 79

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-15 November 2009 Mechanical Vibration Permissible vibration: ± 0.075 mm, 10 to 41 Hz 5 m/s2, 41 Hz to 500 Hz Permissible shock: 50 m/c2, 11 ms ...

  • Page 80

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions 4-16 All rights reserved. Subject to change without notice. November 2009 Installation Guidelines The following topics are described: Minimum Clearances for BR 10F and BR 18F Braking Resistors Installa...

  • Page 81

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Minimum Clearances for BR 10F and BR 18F Braking Resistors WARNING: Because of their high heat generation, these braking resistors must be mounted outside the CNC cabinet in a vertical position (with the fan at t...

  • Page 82

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Installation Guidelines for BR 18 Braking Resistor WARNING: Because of their high heat generation, the BR 18 braking resistor must be mounted outside the CNC cabinet, either vertically (connections at bottom) o...

  • Page 83

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Minimum Clearances for BR 18 Braking Resistor WARNING: Because of their high heat generation, the BR 18 braking resistor must be mounted outside the CNC cabinet, either vertically (connections at bottom) or horiz...

  • Page 84

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Minimum Clearances for the SA Series Inverter Refer to Figure 4-7. SAINVERTERMin Figure 4-7, SA Series Inverter - Minimum Clearances 4-20 All rights reserved. Subject to change without notice. November ...

  • Page 85

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Connection Overviews The following topics are described: Power Connection of Regenerative Inverter Systems Power Connection of Non-Regenerative Inverter Systems Arranging the Inverter Modules Arranging Addi...

  • Page 86

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Power Connection of Non-Regenerative Inverter Systems See Figure 4-9. This illustration will be available in the future Figure 4-9, Power Connection of Non-Regenerative Inverter Systems Standard A toroidal co...

  • Page 87

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions All rights reserved. Subject to change without notice. 4-23 November 2009 Arranging the Inverter Modules The following topics are described: Arrangement with the DLF 120 Arrangement with the DLF 130 Additi...

  • Page 88

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Arrangement with the DLF 120 In this application, a PLF 120 was inserted after the high-performance modules for the spindles in order to connect two direct drives. See Figure 4-10. This illustration will be ...

  • Page 89

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Arrangement with the DLF 130 In this application, a PLF 130 was placed next to the power supply module, because a high-performance synchronous spindle motor requiring a DC-link filter was used. In this applicati...

  • Page 90

    Inverter Systems and Motors P/N 627 788-23 – Mounting and Operating Conditions Arranging Additional Modules Increased power demand in modular regenerative inverter systems may make it necessary to use two power supply modules. In this case, an Adapter Module, P/N 647705-01 is required fo...

  • Page 91

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Section 5 - Installing Amplifier Systems The following topics are described in this section: Connection Overview Mounting and Connecting the Amplifier Connecting the SA 301E, SA 411E Amplifier Connecting the SA 301A...

  • Page 92

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-2 All rights reserved. Subject to change without notice. November 2009 The following components and connections are illustrated: SA 311E/SA 411E Description of LEDs on the SA 311E/SA 411E Amplifiers SA 301A SA...

  • Page 93

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301E/SA 411E Refer to Figure 5-2. SAEConnect Figure 5-2, SA 301E/SA 411E All rights reserved. Subject to change without notice. 5-3 November 2009

  • Page 94

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Description of LEDs on the SA 301E/SA 411E Amplifiers LEDs on the front panel of the amplifier (a.k.a. compact inverter) indicate functional control, with the following meaning. Refer to Table 5-1. Table 5-1, LED D...

  • Page 95

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301A Refer to Figure 5-3. Sliding switch:SA311AConnectV Figure 5-3, SA 301A All rights reserved. Subject to change without notice. 5-5 November 2009

  • Page 96

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 311A Refer to Figure 5-4. Sliding switch:SA311AConnectV Figure 5-4, SA 311A 5-6 All rights reserved. Subject to change without notice. November 2009

  • Page 97

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 411A Refer to Figure 5-5. Sliding switch:SA411AConnectV Figure 5-5, SA 411A All rights reserved. Subject to change without notice. 5-7 November 2009

  • Page 98

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 201A Refer to Figure 5-6. Sliding switch:SA201AConnect Figure 5-6, SA 201A 5-8 All rights reserved. Subject to change without notice. November 2009

  • Page 99

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301AD Refer to Figure 5-7. X31Power supply for inverterX70Main contactorX110 toX113PWM connection for axes/spindleX69Power supply for controlX79Unit busSliding switch:AXIS: X110 is used as axisSPINDLE: X110 is...

  • Page 100

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 311AD Refer to Figure 5-8. X31Power supply for inverterX70Main contactorX110 toX114PWM connection for axes/spindleX69Power supply for controlX79Unit busSliding switch:AXIS: X110 is used as axisSPINDLE: X110 is...

  • Page 101

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 411AD Refer to Figure 5-9. X31Power supply for inverterX70Main contactorX110 toX114PWM connection for axes/spindleX69Power supply for controlX79Unit busSliding switch:AXIS: X110 is used as axisSPINDLE: X110 is...

  • Page 102

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 201AD Refer to Figure 5-10. X31Power supply for inverterX70Main contactorX110 toX112PWM connection for axes/spindleX69Power supply for controlX79Unit busSliding switch:AXIS: X110 is used as axisSPINDLE: X110 i...

  • Page 103

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301C Refer to Figure 5-11. Sliding switch:SA301CConnect Figure 5-11, SA 301CAll rights reserved. Subject to change without notice. 5-13 November 2009

  • Page 104

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 411C Refer to Figure 5-12. Sliding switch:SA411CConnectX344 24 V supply for motor holding brakeX392 Motor holding brake (X110, X114)X393 Motor holding brake (X111 to X113) Figure 5-12, SA 411C 5-14 Al...

  • Page 105

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Description of LEDs on the Amplifiers: SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Light Emitting Diodes (LEDs) on the front panel of the amplifier indicate functional control, with the following meaning. ...

  • Page 106

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 201A Refer to Figure 5-13. Sliding switch:S.Nr.Id.Nr.MADE INGERMANYRA201AConnect Figure 5-13, RA 201A 5-16 All rights reserved. Subject to change without notice. November 2009

  • Page 107

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 301C Refer to Figure 5-14. Sliding switch:S.Nr.Id.Nr.MADE INGERMANYRA301CConnect Figure 5-14, RA 301CAll rights reserved. Subject to change without notice. 5-17 November 2009

  • Page 108

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 411C Refer to Figure 5-15. Sliding switch:S.Nr.Id.Nr.MADE INGERMANYRA411CConnect Figure 5-15, RA 411C 5-18 All rights reserved. Subject to change without notice. November 2009

  • Page 109

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Description of LEDs on the Amplifiers: RA 201A, RA 301C, RA 411C Light Emitting Diodes (LEDs) on the front panel of the amplifier indicate functional control, with the following meaning. Refer to Table 5-3. Table ...

  • Page 110

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems PS 120A Power Supply Unit Refer to Figure 5-16. This illustration will be available in the future Figure 5-16, PS 120A Power Supply Unit 5-20 All rights reserved. Subject to change without notice. November 2009

  • Page 111

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems BR 9 Braking Resistor Module Refer to Figure 5-17. Unit busX79TEMP >>X79Warning signal for excessiveTEMP. >>temperature of braking resistorBR9Connect Figure 5-17, BR 9 Braking Resistor All rights reserve...

  • Page 112

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems BR 18 Braking Resistor Refer to Figure 5-18. BR18ConnectRB1, RB2 - Compact Inverter SA XXXXT1, T2 - Temperature switchRB1RB2T1T2 Figure 5-18, BR 18 Connections 5-22 All rights reserved. Subject to chang...

  • Page 113

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems BR 10F and BR 18F Braking Resistors Refer to Figure 5-19. X1 Compact inverter SA XXXXX2 Supply voltage for the fan of the braking resistorX3 Temperature switchBR10F18FConnect Figure 5-19, BR 10F and BR 1...

  • Page 114

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-24 All rights reserved. Subject to change without notice. November 2009 Mounting and Connecting the Amplifier The following products are illustrated: Arranging the Components Connecting the Components Direct Dr...

  • Page 115

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-25 November 2009 Additional PMD 107 power module can be connected to SA Series Amplifier (SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C) and RA Series Amp...

  • Page 116

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-26 All rights reserved. Subject to change without notice. November 2009 Module Covers With the SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 311C, SA 411C, and RA Series amplifier, the ribbon cables must be c...

  • Page 117

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Mounting the Amplifier Refer to Figure 5-22 and Figure 5-23, Mounting the SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 311C, SA 411C, or RA 201A, RA 301C, RA 411C Amplifier. Amplifier:SA 301E or SA 411ECNCPWMPo...

  • Page 118

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Power supplyCoversConductor barUnit busPWMCNCPM 107Amplifier: SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C, or RA 201A, RA 301C, RA 411CMOUNT SA-RA Figure 5-23, Mounting th...

  • Page 119

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Mounting the Toroidal Cores To suppress occurrence of conductive interference, toroidal cores must be mounted in the motor leads in the motor leads (X80 to X84) and in the voltage supply lead (X31). Refer to Figure 5...

  • Page 120

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems TCORESA Figure 5-25, SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Toroidal Core Configuration 5-30 All rights reserved. Subject to change without notice. November 2009

  • Page 121

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-31 November 2009 Connecting the SA 301E, SA 411E Amplifier DANGER: Danger of electrical shock. Only ANILAM service engineers may open the amplifiers. Do not eng...

  • Page 122

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-32 All rights reserved. Subject to change without notice. November 2009 SA 301E, SA 411E: X31: Power Supply With a power supply of 400 V, the amplifier voltage Uz is 565 VDC, and with a power supply of 480 V it i...

  • Page 123

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-33 November 2009 SA 301E, SA 411E Motor Connections SA 301E, SA 411E: X80: Spindle Motor, X81: Axis Motor 1, X82: Axis Motor 2, X83: Axis Motor 3, ...

  • Page 124

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-34 All rights reserved. Subject to change without notice. November 2009 SA 301E, SA 411E Motor Holding Brakes SA 301E, SA 411E: X344: 24 V Supply for Motor Holding Brake Refer to Table 5-7. : Table 5-7, SA...

  • Page 125

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-35 November 2009 SA 301E, SA 411E Main Contactor and Safety Relay SA 301E, SA 411E: X70: Main Contactor, X71: Safety Relay for Spindle, X72: Safety Re...

  • Page 126

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301E, SA 411E PWM Connection to the CNC SA 301E, SA 411E: X110 to X114: PWM Connection to the CNC Refer to Table 5-11. Table 5-11, SA 301E, SA 411E: X110–X114: PWM Connection to the CNC 20-line Ribbon Ca...

  • Page 127

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301E, SA 411E CNC Supply Voltage and Control Signals SA 301E, SA 411E: X69: CNC Supply Voltage and Control Signals For X69, CNC supply voltage and control signals refer to Table 5-12. Table 5-12, SA 301E, SA...

  • Page 128

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-38 All rights reserved. Subject to change without notice. November 2009 Connecting the SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C, or RA 201A, RA 301C, RA 411C Amplifiers DANGER: Danger of electrical s...

  • Page 129

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-39 November 2009 Power Supplies NOTE: EN 50 178 requires a non-detachable connection to the line power supply. If the power supply is other than 400 V, an aut...

  • Page 130

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-40 All rights reserved. Subject to change without notice. November 2009 RA 201A, RA 301C, RA 411C: X31: Power Supply The amplifier voltage is Uz is 650 VDC. Refer to Table 5-14. The RA 201A, RA 301C, RA 4...

  • Page 131

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-41 November 2009 RA 201A, RA 301C, RA 411C: Motor Connections RA 201A, RA 301C, RA 411C: X80: Spindle Motor, X81: Axis Motor 1, X82: Axis Motor 2, X83: ...

  • Page 132

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-42 All rights reserved. Subject to change without notice. November 2009 RA 201A, RA 301C, RA 411C: Connection of the Motor Holding Brakes RA 201A, RA 301C, RA 411C: X344: 24 V Supply for Motor Holding Brake Ref...

  • Page 133

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-43 November 2009 SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C, RA 201A, RA 301C, RA 411C: X392/X393 Maximum Current Maximum current Imax for controlling...

  • Page 134

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 201A, RA 301C, RA 411C: PWM Connection to the CNC RA 201A, RA 301C, RA 411C: X110–X114: PWM Connection to the CNC Refer to Table 5-22. Table 5-22, RA 201A, RA 301C, RA 411C: X110–X114 PWM Connection to the...

  • Page 135

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 201A, RA 301C, RA 411C: Unit Bus The unit bus connects the amplifier with a PM 107 power module. If you are not using a PM 107, you do not need to connect the unit bus. RA 201A, RA 301C, RA 411C: X79: Unit Bus ...

  • Page 136

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Unit Bus – Amplifier to PM 107 Power Module The unit bus connects the amplifier and the PM 107 power module. If you are not using a PM 107, you do not need to connect the unit bus. Refer to Table 5-24. Table 5-2...

  • Page 137

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-47 November 2009 BR 18, BR 10F, BR 18F Braking Resistors for SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Amplifiers An external braking resistor must...

  • Page 138

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems X89 - Braking Resistor Connection Refer to Table 5-26, Table 5-27, and Table 5-28. Table 5-26, SA 301A, SA 301C, SA 411C: X89: Internal Braking Resistor Connections Connecting Terminal X89A on SA 301A, SA 311A...

  • Page 139

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems All rights reserved. Subject to change without notice. 5-49 November 2009 Temperature Switch on BR 18, BR 10F, and BR 18F Braking Resistor The temperature switch is a normally closed contact and is set to protect the b...

  • Page 140

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Connecting the PS 120A Power Supply Unit X69, X169: CNC Supply Voltage and Control Signals NOTE: For the control to be able to evaluate the status signals of the power supply units, connector X69 of the CNC must be c...

  • Page 141

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems X31: Supply Voltage for PS 120A Supply voltage: 400 V Refer to Table 5-33. Table 5-33, PX 120A: X31: Power Supply Connecting Terminals X31 Assignment Tightening torque for connecting terminals 0.7 Nm (6.5–7 ...

  • Page 142

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems 5-52 All rights reserved. Subject to change without notice. November 2009 X74: 5 V Connection of the PS 120A Refer to Table 5-34. Table 5-34, PS 120A: X74: 5 V Connections Wire Color of 5 V Connection 5 V Ter...

  • Page 143

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Connecting the BR 9 Braking Resistor Module The BR 9 braking resistor module must be used when axis motors without brakes are used. In the event of power failure, it dissipates the energy returned by the motors to the ...

  • Page 144

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Physical Dimensions The following products are illustrated: SA 301E, SA 411E Amplifiers SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Amplifiers SA 301AD, SA 311AD, SA 411AD, SA 201AD Amplifiers RA 201A, RA 3...

  • Page 145

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Amplifiers Refer to Figure 5-27. SAMPDIM Figure 5-27, SA 301A, SA 311A, SA 411A, SA 201A, SA 301C, SA 411C Amplifier Dimensions All rights reserved. Subject to ch...

  • Page 146

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems SA 301AD, SA 311AD, SA 411AD, SA 201AD Amplifiers Refer to Figure 5-28. SAADAmpDim0.472” Figure 5-28, SA 301AD, SA 311AD, SA 411AD, SA 201AD Amplifier Dimensions 5-56 All rights reserved. Subject to change withou...

  • Page 147

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems RA 201A, RA 301C, RA 411C Amplifiers Refer to Figure 5-29. XXRADim Figure 5-29, RA 201A, RA 301C, RA 411C Amplifier Dimensions All rights reserved. Subject to change without notice. 5-57 November 2009

  • Page 148

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems PS 120A Power Supply Unit Refer to Figure 5-30. This illustration will be available in the future Figure 5-30, PS 120A Power Supply Unit Dimensions 5-58 All rights reserved. Subject to change without notice. Novem...

  • Page 149

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems Braking Resistors Refer to Figure 5-31, Figure 5-32, BR 18 Braking Resistor Dimensions, Figure 5-33, BR 10F and BR 18F Braking Resistor Dimensions, and Table 5-37, Braking Resistors with Fans. XXBR9Dim Figure 5-31, BR...

  • Page 150

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems BR18Dim Figure 5-32, BR 18 Braking Resistor Dimensions 5-60 All rights reserved. Subject to change without notice. November 2009

  • Page 151

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems BR10F18FDim Figure 5-33, BR 10F and BR 18F Braking Resistor Dimensions Table 5-37, Braking Resistors with Fans Value BR 18F BR 10F L1 38.5 mm (1.516 in) 62.5 mm (2.461 in) L2 77 mm (3.031 in) 125 mm (4.921 in) All ...

  • Page 152

    Inverter Systems and Motors P/N 627 788-23 - Installing Inverter Systems CR 135 Commutating Reactor Refer to Figure 5-34. CR135Dims Figure 5-34, CR 135 Dimensions 5-62 All rights reserved. Subject to change without notice. November 2009

  • Page 153

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-1 November 2009 Section 6 - Installing Modular Amplifiers The following topics are described in this section: Connection Overview Mounting and Connection of ...

  • Page 154

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 122R Power Supply Unit DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-1. Supply voltage for inverter (3 phase x 400 V ±10%)Safety relay for the axes (pu...

  • Page 155

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Description of LEDs on PS 122R Refer to Table 6-1. Table 6-1, PS 122R - LEDs Description LED Meaning Signal Direction Signal UDC LINK ON Main contactor on – – READY End stage ready (only for service purposes) ...

  • Page 156

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 130 Power Supply Unit DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-2. Supply voltage for inverter (3 phase x 400 V ±10%)Safety relay for the axes (pul...

  • Page 157

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Description of LEDs on PS 130 Refer to Table 6-2. Table 6-2, PS 130 - LEDs Description LED Meaning Signal Direction Signal UDC LINK ON Main contactor on – – READY UV Supply unit ready – RDY.PS POWER RESET Res...

  • Page 158

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 145R Power Supply Unit DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-3. Supply voltage for inverter (3 phase x 400 V ±10%)Equipment groundX31Main conta...

  • Page 159

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Description of LEDs on PS 145R Refer to Table 6-3. Table 6-3, PS 145R - LEDs Description LED Meaning Signal Direction Signal UDC LINK ON Main contactor on – – READY End stage ready (only for service purposes) ...

  • Page 160

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 107 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-4. Motor connection for axisMotor holding brake24 V supply for motor holding brakeEquipment...

  • Page 161

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 107 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-5. X79X112X111TEMP. >>(X112)SH2SH1READY(X111)SH2SH1READYX344X392X81CNTRDESCRIPTIONX7...

  • Page 162

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 115A Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-6. Motor holding brake24 V supply for motor holding brakeMotor connection for axis / spind...

  • Page 163

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 115 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-7. SPINDLEAXISTEMP. >>X79X111X111(X111)SH2SH1READYX81X344X392CNTRDESCRIPTIONX79Unit ...

  • Page 164

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 123A Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-8. TEMP >>X112X112X79AXISSPINDLEUV WSPINDLE: Spindle module Enabling through X71 o...

  • Page 165

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 125 and PMD 140 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-9. WVUSPINDLEAXISX79X112X111TEMP. >>(X112)SH2SH1READYX344X392X81CNTRDE...

  • Page 166

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 132A and PM 148A Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-10. X344X392TEMP >>X112X112X79AXISSPINDLEX80UV WREADYSH 2SH 1 (X...

  • Page 167

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 160 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-11. Sliding switch: AXIS = axis module Enabling through X72 of power sup...

  • Page 168

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 170A Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-12. SH 1 (X112)READYSH 2SPINDLEAXISTEMP >>Motor connection for axis / spind...

  • Page 169

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 196 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-13. UVSPINDLEAXISTEMP. >>X79X112(X112)SH2SH1READYWLEDMeaningREADYPwr module readySH1...

  • Page 170

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 207 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-14. Motor connection for axis 1 (X111)Motor holding brake24 V supply for motor holding brak...

  • Page 171

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 207 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-15. TEMP. >>(X112)SH2SH1READY(X111)SH2SH1READYX79X112X111CNTRDESCRIPTIONX79Unit BUSX...

  • Page 172

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 215A and PM 223A Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-16. AXIS: X112 = axis Enabling through X72 of the power supply unitMotor co...

  • Page 173

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 215 and PMD 225 Power Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-17. WUWVU(X111)SH2SH1READYSPINDLEAXISX79X112X111TEMP. >>(X112)SH2SH1RE...

  • Page 174

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Description of LEDs on PM and PMD Power Modules For PM and PMD power modules description of the LEDs refer to Table 6-4. Table 6-4, PM and PMD Power Modules - LEDs Description LED Meaning Signal Direction Signal...

  • Page 175

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers BR 9 Braking Resistor DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-18. Unit busX79TEMP >>X79Warning signal for excessiveTEMP. >>temperature of b...

  • Page 176

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers BR 10F and BR 18F Braking Resistor DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-19. X1 PS 130 power supply moduleX2 Supply voltage for the fan of th...

  • Page 177

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers BR 18 Braking Resistor Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-20. BR18PowerRB1, RB2 - PS 130 power supply untT1, T2 - Temperature switc...

  • Page 178

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers DLF 130 DC-Link Filter DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-21. This illustration will be available in the future Figure 6-21, DLF 130 DC-Link Filte...

  • Page 179

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Adapter Module DANGER: Do not engage or disengage any connecting elements while the unit is under power! See Figure 6-22. This illustration will be available in the future Figure 6-22, Adapter Module, Connections A...

  • Page 180

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-28 All rights reserved. Subject to change without notice. November 2009 Mounting and Connection of the Modular Amplifier System The following topics are described: Arranging the Modules Connecting the Modul...

  • Page 181

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-29 November 2009 Connecting the Modules The DC-link power supply UZ is supplied to the amplifier modules for the PS 1xx power supply unit via power bars (scre...

  • Page 182

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-30 All rights reserved. Subject to change without notice. November 2009 Additional Power Supply If several encoders with a high current consumption (e.g., encoders with EnDat interface) are connected, an additi...

  • Page 183

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Mounting the Modular Amplifier System Refer to Figure 6-24. MountSystem Figure 6-24, Mounting the Modular Amplifier System WARNING: All electrical screw connections must be tightened after installation is complete...

  • Page 184

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Connecting the Motors The shield of the lines for the holding brake is to be kept as close as possible (< 1.18 in. [30 mm]) to ground. The best solution is to fasten the shield with a metal clamp directly onto the...

  • Page 185

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-33 November 2009 Connections on the PS 130 Power Supply Units DANGER: Danger of electrical shock! The power supply unit may be opened only by ANILAM service ...

  • Page 186

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-34 All rights reserved. Subject to change without notice. November 2009 PS 130 - Main Contactor and Safety Relay PS 130 - X70: Main Contactor Refer to Table 6-6. Table 6-6, PS 130 – X70: Main Contactor P...

  • Page 187

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 130 – X90: 24 V Output (PS 130 only) Refer to Table 6-8. Table 6-8, PS 130 – X90: 24 V Output Pinout Connection Terminal X90 Assignment + +24 V (maximum 250 mA) – 0 V PS 130 – X69: CNC Power Supply and ...

  • Page 188

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 130 – X74: 5 V Power Supply (PS 130 only) Refer to Table 6-10. Table 6-10, PS 130 – X74: 5 V Power Supply Pinout Connection Terminal X74 Assignment + +5 V (load capacity 20 A) – 0 V PS 130 – X79: Unit B...

  • Page 189

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-37 November 2009 Connecting the Braking Resistors to the PS 130 Power Supply Unit The following topics are described: PS 130: Cross Section PS 130: X89: ...

  • Page 190

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-38 All rights reserved. Subject to change without notice. November 2009 PS 130: X89: Terminal for Braking Resistors For BR 18, refer to Table 6-13. Table 6-13, PS 130: X89: BR 18 Terminal Connection Connect...

  • Page 191

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-39 November 2009 PS 130: X2: Fan for the BR 10F and BR 18F External Braking Resistor Refer to Table 6-17 for the external braking resistors: BR 10F and BR 1...

  • Page 192

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-40 All rights reserved. Subject to change without notice. November 2009 PS 122R and PS 145R: X31: Supply Voltage for UZ The modular amplifier voltage UZ is 650 VDC. Refer to Table 6-18. The regenerative powe...

  • Page 193

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-41 November 2009 PS 122R and PS 145R - Main Contactor and Safety Relay The following topics are described: PS 122R and PS 145R: X70: Main Contactor PS 122...

  • Page 194

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 122R and PS 145R: X69: CNC Power Supply and Control Signals With lengths of 25.62 inches (600 mm) and longer, the 50-line ribbon cable for the CNC power supply and control signals is led doubled to the CNC Chassis ...

  • Page 195

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 122R and PS 145R: X79: Unit Bus Refer to Table 6-22. Table 6-22, PS 122R and PS 145R: X79: Unit Bus Pinout 40-line Ribbon Connector Assignment 1a to 3b 0 V **1 **1 These voltages may not be linked with other v...

  • Page 196

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Connections with BR 9 Braking Resistor Module The BR 9 braking resistor module must be used when axis motors with brakes are used. In the event of power failure, it dissipates the energy returned by the motors to the...

  • Page 197

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-45 November 2009 Connections on the PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx Power Modules DANGER: Danger of electrical shock! Only ANILAM service engineers mu...

  • Page 198

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – PWM Connection to the CNC Chassis For PM 107, PM 115A, PM 123A, PM 132A, PM 148A, PM 170A, PM 207, PM 215A, PM 223A, PMD 107, PMD 115, PMD 125, PMD 140, PMD160, PMD 196, PMD...

  • Page 199

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – X79: Unit Bus For PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx power modules X79 unit bus connections pinout refer to Table 6-26. Table 6-26, PM 1xx(A), PM 2xx(A), PMD 1xx, PMD...

  • Page 200

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-48 All rights reserved. Subject to change without notice. November 2009 PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx – Motor Connections For PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx power modules X81 and X82 motor co...

  • Page 201

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-49 November 2009 PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx: X392: Motor Holding Brake For PM 1xx(A), PM 2xx(A), PMD 1xx, PMD 2xx power modules X392 connection of...

  • Page 202

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Connecting the DLF 1x0 DC-Link Filter Direct drives (linear motors, torque motors) used with regenerative inverter systems result in voltage peaks, which might destroy the drive. If you are using direct drives in con...

  • Page 203

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-51 November 2009 UZ: DC-Link Voltage The inverters for the direct drives are mounted to the right of the DLF DC-link filter in order to separate the DC-link of...

  • Page 204

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers 6-52 All rights reserved. Subject to change without notice. November 2009 Connecting the Adapter Module The following topics are described: General Important Notes for the Connection Adapter Module – X69a: ...

  • Page 205

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-53 November 2009 • Each of the power supply units must have a separate power connection. This means that upstream filters and other devices fro noise suppre...

  • Page 206

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Adapter Module – X69a: From the First Power Supply Unit (Diagnosable) For lengths of ≅23.62” (600 mm) and longer, the 50-line ribbon cable for the CNC power supply and control signals is led doubled to the CNC ...

  • Page 207

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Adapter Module – X69b: From the Second Power Supply Unit (No Diagnosis) For lengths of ≅23.62” (600 mm) and longer, the 50-line ribbon cable for the CNC power supply and control signals is led doubled to the CN...

  • Page 208

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Adapter Module – X69: Ribbon Cable to the CNC For lengths of ≅23.62” (600 mm) and longer, the 50-line ribbon cable for the CNC power supply and control signals is led doubled to the CNC Chassis in order to incr...

  • Page 209

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers All rights reserved. Subject to change without notice. 6-57 November 2009 Physical Dimensions The following components dimensions are illustrated: PS 122R Power Supply Unit PS 130 Power Supply Unit PS 145R Powe...

  • Page 210

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 122R Power Supply Unit Refer to Figure 6-26. XXPS122Dims Figure 6-26, PS 122R Power Supply Unit, Dimensions 6-58 All rights reserved. Subject to change without notice. November 2009

  • Page 211

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 130 Power Supply Unit Refer to Figure 6-27. XXPS130Dims Figure 6-27, PS 130 Power Supply Unit, Dimensions All rights reserved. Subject to change without notice. 6-59 November 2009

  • Page 212

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 145R Power Supply Unit Refer to Figure 6-28. XXPS145Dims Figure 6-28, PS 145R Power Supply Unit, Dimensions 6-60 All rights reserved. Subject to change without notice. November 2009

  • Page 213

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PS 120A Power Supply Unit Refer to “Section 5, Physical Dimensions, PS 120A Power Supply Unit,” Figure 5-30, PS 120A Power Supply Unit Dimensions. CR 135 Commutating Reactor Refer to Figure 6-29. CR135Dims ...

  • Page 214

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers CR 170, CR 180 Commutating Reactor Refer to Figure 6-30 and Table 6-37. CR170CR180Dim Figure 6-30, CR 170, CR 180 Commutating Reactor, Dimensions Table 6-37, CR 170, CR 180 Commutating Reactor, Dimensions Value C...

  • Page 215

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers LF 135A Line Filter Refer to Figure 6-31. LF135A Figure 6-31, LF 135A Line Filter, Dimensions All rights reserved. Subject to change without notice. 6-63 November 2009

  • Page 216

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers LF 180A Line Filter Refer to Figure 6-32. LF180ADims Figure 6-32, LF 180A Line Filter, Dimensions 6-64 All rights reserved. Subject to change without notice. November 2009

  • Page 217

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers BR 9 Braking Resistor Refer to Figure 5-31, BR 9 Dimensions. BR 18 Braking Resistor Refer to Figure 5-32, BR 18 Dimensions. BR 10F and BR 18F Braking Resistor Refer to Figure 5-33, BR 10F and BR 18F Dimensions. ...

  • Page 218

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 107, PM 207 Power Module Refer to Figure 6-34. XXPM1x7Dims Figure 6-34, PM 107, PM 207 Power Module, Dimensions 6-66 All rights reserved. Subject to change without notice. November 2009

  • Page 219

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 115A, PM 123A, PM 132A, PM 148A, PM 215A, and PM 223A Power Modules Refer to Figure 6-35. XXPM115ADims Figure 6-35, PM 115A, PM 123A, PM 132A, PM 148A, PM 215A, and PM 223A Power Module, Dimensions All rights re...

  • Page 220

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PM 170A Power Module Refer to Figure 6-36. XXPM170ADim Figure 6-36, PM 170A Power Module, Dimensions 6-68 All rights reserved. Subject to change without notice. November 2009

  • Page 221

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 107 Power Module Refer to Figure 6-37. PMD10716.54[420.00]17.95[456.00]18.90[480.00]Ø0.47[Ø12.00]Ø0.22[Ø5.50] 0.67[17.00] 0.22[5.50]11.04[280.50]ALL DIMENSIONS ARE INCH [mm][50.00] 1.9711.81[300.00] Figure...

  • Page 222

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 115 Power Module Refer to Figure 6-38. 17.95[456.00]18.90[480.00] 0.94[24.00] 0.67[17.00]Ø0.22[Ø5.50]Ø0.47[Ø12.00] 0.22[5.50]PMD115 1.9711.81[300.00][50.00]16.54[420.00]11.04[280.50]ALL DIMENSIONS ARE INC...

  • Page 223

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 125, PMD 140 Power Module Refer to Figure 6-39. [99.50] 11.04[280.50]3.92 11.81[300.00]PMD125-140 16.54 [420.00]ALL DIMENSIONS ARE INCH [mm]1.97[50.00] 17.95 [456.00] 18.90[480.00]0.67[17.00] Ø0.22 [Ø5.5...

  • Page 224

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 160 Power Module Refer to Figure 6-40. 16.54 [420.00] 11.04 [280.50] 3.92 11.80 [299.80] 0.22 [5.50] 0.94 [23.75] 1.97 [50.00] Ø0.47 [Ø12.00] Ø0.22 [Ø5.50] 18.90 [480.00] 17.95 [456.00] 0.67 [17.00]ALL DIM...

  • Page 225

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 196 Power Module Refer to Figure 6-41. 11.04 [280.50] 5.89 11.81 [300.00] 16.54 [420.00] [149.50] 0.22 [5.50] 3.94 [100.00] 17.95 [456.00] 18.90 [480.00] 0.67 [17.00] 0.94 [23.75] Ø0.22 [Ø5.50] Ø0.47 [Ø12....

  • Page 226

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 207 Power Module Refer to Figure 6-42. 16.54 [420.00] 11.04 [280.50] 1.97 [50.00] 11.81 [300.00] 17.95 [456.00] 18.90 [480.00] 0.22 [5.50] 0.67 [17.00] Ø0.47 [Ø12.00] Ø0.22 [Ø5.50]ALL DIMENSIONS ARE INCH [m...

  • Page 227

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers PMD 215, PMD 225 Power Module Refer to Figure 6-43. 16.54[420.00] 11.04[280.50] 1.97[50.00]Ø0.22[Ø5.50]Ø0.47[Ø12.00] 17.95[456.00]18.90 [480.00] 0.22 [5.50] 0.67[17.00] 0.94[23.75]ALL DIMENSIONS ARE INCH ...

  • Page 228

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers DLF 110 DC-Link Filter Refer to Figure 6-44. This illustration will be available in the future Figure 6-44, DLF 110 DC-Link Filter, Dimensions 6-76 All rights reserved. Subject to change without notice. ...

  • Page 229

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers DLF 120 DC-Link Filter Refer to Figure 6-45. This illustration will be available in the future Figure 6-45, DLF 120 DC-Link Filter, Dimensions All rights reserved. Subject to change without notice. 6-77 Nov...

  • Page 230

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers DLF 130 DC-Link Filter Refer to Figure 6-46. This illustration will be available in the future Figure 6-46, DLF 120 DC-Link Filter, Dimensions 6-78 All rights reserved. Subject to change without notice. ...

  • Page 231

    Inverter Systems and Motors P/N 627 788-23 - Installing Modular Amplifiers Adapter Module Refer to Figure 6-47. This illustration will be available in the future Figure 6-47, Adapter Module, Dimensions All rights reserved. Subject to change without notice. 6-79 November 2009

  • Page 232

  • Page 233

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-1 November 2009 Section 7 - 0BAvailable Motors and Accessories The following topics are described in this section: HAvailable Motors HCables and Connector...

  • Page 234

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-2 All rights reserved. Subject to change without notice. November 2009 1BAvailable Motors The following topics are described: Spindle Motors Axis Motors 13BSpindle Motors Refer to Table 7-1 for spindle (...

  • Page 235

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-3 November 2009 Table 7-1, Spindle Motor Specifications (Continued) Model Number (features) Rated Power Rated Speed P/N SM 120 (with standard bearing & ...

  • Page 236

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-4 All rights reserved. Subject to change without notice. November 2009 14BAxis Motors Axis motors (synchronous motors) fulfill all requirements of a Numerical Control (NC) machine tool. Some special charact...

  • Page 237

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-5 November 2009 Table 7-2, Axis Motor Specifications (Continued) Model Number Stall Torque (100 K) Rated Speed P/N AM 1550C with ERN 1387 13.0 Nm 3000 rpm 3...

  • Page 238

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-6 All rights reserved. Subject to change without notice. November 2009 2BCables and Connectors The following topics are described: Power Cables for Axis Motors Power Cables for Spindle Motors Miscellaneou...

  • Page 239

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-7 November 2009 16BPower Cables for Spindle Motors Refer to Table 7-4. NOTE: All cables have a UL certification and are suited for use at ambient temper...

  • Page 240

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-8 All rights reserved. Subject to change without notice. November 2009 18BMaximum Bend Radii of Power Cables with UL Certification Refer to Table 7-6. Table 7-6, Maximum Bend Radii of Cables Cable P/N Cable...

  • Page 241

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-9 November 2009 19BMaximum Torque of a Drive If the power module is not powerful enough, the maximum torque of the motor cannot be reached because the requ...

  • Page 242

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-10 All rights reserved. Subject to change without notice. November 2009 3BSafety and Labeling Information The following topics are described: Safety Precautions an Warranty Regulations Motor Nameplate Conv...

  • Page 243

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-11 November 2009 21BMotor Nameplate Conventions 135BAxis Motors For AM Series AC brushless motors, the nameplate is a foil/metallic label. Refer to Figur...

  • Page 244

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-12 All rights reserved. Subject to change without notice. November 2009 4BDC-Link Voltages for ANILAM Motors The following topics are described: Axis Motors Axis EcoDyn Motors Spindle Motors The ANILAM i...

  • Page 245

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-13 November 2009 Figure 7-3, Characteristic Curves for Axis Motors Displayed voltage limit curve for Uz = 650V Voltage limit curve for Uz = 565V

  • Page 246

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-14 All rights reserved. Subject to change without notice. November 2009 23BAxis EcoDyn Motors The characteristic curves for the ANILAM axis EcoDyn motors were determined with a DC-link voltage of 650 V. Ref...

  • Page 247

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-15 November 2009 24BSpindle Motors The characteristic curves for ANILAM spindle motors were determined with a DC-link voltage of 565 V. If a motor is ope...

  • Page 248

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-16 All rights reserved. Subject to change without notice. November 2009 5BConnecting Speed (Rotary) Encoders to the Motors All ANILAM motors are equipped with speed (rotary) encoders. The rotary encoder sig...

  • Page 249

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-17 November 2009 Table 7-8, Speed (Rotary) Encoder with EnDat interface Flange Socket – Pinout Motor Cable for Speed Encoder P/N 668360-XX 17-Pin Male Ass...

  • Page 250

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-18 All rights reserved. Subject to change without notice. November 2009 6BPower Connection of the ANILAM Motors The following topics are described: AM 960, AM 1160, AM 1300, AM 1550, AM 1900 Series Axis Mo...

  • Page 251

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-19 November 2009 26B SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, and SM 240 Spindle Motors, Power Connection The power connection for these spindle mot...

  • Page 252

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-20 All rights reserved. Subject to change without notice. November 2009 W1V1U1PEUWVM6M4PETerminalBox Figure 7-5, Terminal Box with Connections for SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, and SM 240 T...

  • Page 253

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-21 November 2009 7BConnecting the Holding Brake Each ANILAM axis motor can be equipped with an optional holding brake. This permanent-magnet single-disk ...

  • Page 254

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-22 All rights reserved. Subject to change without notice. November 2009 Strain reliefBShield Figure 7-7, Shield for Holding Brake lnstallation

  • Page 255

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-23 November 2009 8BConnecting the Fan to the Spindle Motor Axial fans are standard equipment on ANILAM spindle motors. All fan cables are sold per foot. ...

  • Page 256

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-24 All rights reserved. Subject to change without notice. November 2009 9BMechanical Data The following topics are described: Mounting Flange and Design Mounting the Motor Shaft End Vibration Severity Gr...

  • Page 257

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-25 November 2009 28BMounting Flange and Design Each ANILAM motor is equipped with mounting flange according to DIN 42948 and IEC 72. A flange-mounted mot...

  • Page 258

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-26 All rights reserved. Subject to change without notice. November 2009 Figure 7-9, Design B5 – Securing the Motor 29BMounting the Motor According to EN 24017 or DIN 912, ANILAM recommends the following sc...

  • Page 259

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-27 November 2009 30BShaft End ANILAM motors have cylindrical shafts, per ISO-R775 and IEC 72 requirements. 31BVibration Severity Grade The shaft of the mot...

  • Page 260

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-28 All rights reserved. Subject to change without notice. November 2009 33BFeather Keys Feather keys are standard equipment on all ANILAM spindle (asynchronous) motors. The feather key prevents rotational mo...

  • Page 261

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-29 November 2009 34BRotatable Flange Sockets The flange sockets in some ANILAM motors are rotatable within certain limits. 137BSpindle Motors For SM 055,...

  • Page 262

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-30 All rights reserved. Subject to change without notice. November 2009 138BAxis Motors For AM 960 Series, AM 1160 Series (starting in mid-2002) refer to Figure 7-12. For AM 960 Series and AM 1160 Series (...

  • Page 263

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-31 November 2009 AM1550RFSM Figure 7-14, AM 1550 Series (starting in mid-2002) Rotatable Flange Socket AM1550RFUM Figure 7-15, AM 1550 Series (until mid-20...

  • Page 264

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-32 All rights reserved. Subject to change without notice. November 2009 10BAxis Motors – AM Series ANILAM axis motors offer the following features: • Sine commutation • Axis motors feature incremental...

  • Page 265

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-33 November 2009 AM 1160D-E Series – Speed-torque Characteristics Graph AM 1160K-E Series – Axis Motor Specifications AM 1160K-E Series – Speed-tor...

  • Page 266

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-34 All rights reserved. Subject to change without notice. November 2009 AM 1160, AM 1160-E Series – Dimension Drawing AM 1160, AM 1160-E Series – Connector Illustrations AM 1300-E Series – Dimension ...

  • Page 267

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-35 November 2009 38BAM 960A Series - Axis Motor Specifications Refer to Table 7-17, Figure 7-17, AM 960A Series - Speed-Torque Characteristics Graph, and F...

  • Page 268

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-36 All rights reserved. Subject to change without notice. November 2009 39BAM 960A Series - Speed-Torque Characteristics Graph Refer to Figure 7-17. Characteristic curve according to specificationsMeasured...

  • Page 269

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-37 November 2009 AM 1160A Series - Axis Motor Specifications Refer to Table 7-18, Figure 7-18, AM 1160A Series - Speed-Torque Characteristics Graph, and Fig...

  • Page 270

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-38 All rights reserved. Subject to change without notice. November 2009 41BAM 1160A Series - Speed-Torque Characteristics Graph Refer to Figure 7-18. Characteristic curve according to specificationsMeasure...

  • Page 271

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-39 November 2009 42BAM 1160C Series - Axis Motor Specifications Refer to Table 7-19, Figure 7-19, AM 1160C Series - Speed-Torque Characteristics Graph, and...

  • Page 272

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-40 All rights reserved. Subject to change without notice. November 2009 43BAM 1160C Series - Speed-Torque Characteristics Graph Refer to Figure 7-19. Characteristic curve according to specificationsMeasure...

  • Page 273

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-41 November 2009 44BAM 1160E Series - Axis Motor Specifications Refer to Table 7-20, Figure 7-20, AM 1160E Series - Speed-Torque Characteristics Graph, and...

  • Page 274

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-42 All rights reserved. Subject to change without notice. November 2009 45BAM 1160E Series - Speed-Torque Characteristics Graph Refer to Figure 7-20. Characteristic curve according to specificationsMeasure...

  • Page 275

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-43 November 2009 46BAM 1160D-E Series - Axis Motor Specifications Refer to Table 7-21, Figure 7-21, AM 1160D-E Series - Speed-Torque Characteristics Graph,...

  • Page 276

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-44 All rights reserved. Subject to change without notice. November 2009 47BAM 1160D-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-21. Characteristic curve according to specificationsMeasu...

  • Page 277

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-45 November 2009 48BAM 1160K-E Series - Axis Motor Specifications Refer to Table 7-22, Figure 7-22, AM 1160K-E Series - Speed-Torque Characteristics Graph,...

  • Page 278

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-46 All rights reserved. Subject to change without notice. November 2009 49BAM 1160K-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-22. Characteristic curve according to specificationsMeasu...

  • Page 279

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-47 November 2009 50BAM 1300A–E Series - Axis Motor Specifications Refer to Table 7-23, Figure 7-23, AM 1300A–E Series - Speed-Torque Characteristics Gr...

  • Page 280

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-48 All rights reserved. Subject to change without notice. November 2009 51BAM 1300A–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-23. Characteristic curve according to specificationsMea...

  • Page 281

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-49 November 2009 52BAM 1300C–E Series - Axis Motor Specifications Refer to Table 7-24, Figure 7-24, AM 1300C–E Series - Speed-Torque Characteristics Gr...

  • Page 282

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-50 All rights reserved. Subject to change without notice. November 2009 53BAM 1300C–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-24. Characteristic curve according to specificationsMea...

  • Page 283

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-51 November 2009 54BAM 1300K-E Series - Axis Motor Specifications Refer to Table 7-25, Figure 7-25, AM 1300K-E Series - Speed-Torque Characteristics Graph,...

  • Page 284

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-52 All rights reserved. Subject to change without notice. November 2009 55BAM 1300K-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-25. Characteristic curve according to specificationsMeasu...

  • Page 285

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-53 November 2009 56BAM 1300M-E Series - Axis Motor Specifications Refer to Table 7-26, Figure 7-26, AM 1300M-E Series - Speed-Torque Characteristics Graph,...

  • Page 286

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-54 All rights reserved. Subject to change without notice. November 2009 57BAM 1300M-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-26. Characteristic curve according to specificationsMeasu...

  • Page 287

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-55 November 2009 58BAM 1550C Series - Axis Motor Specifications Refer to Table 7-27, Figure 7-27, AM 1550C Series - Speed-Torque Characteristics Graph, Fi...

  • Page 288

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-56 All rights reserved. Subject to change without notice. November 2009 59BAM 1550C Series - Speed-Torque Characteristics Graph Refer to Figure 7-27 (nN = 3000 rpm). Characteristic curve according to speci...

  • Page 289

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-57 November 2009 60BAM 1550E Series - Axis Motor Specifications Refer to Table 7-28, Figure 7-28, AM 1550E Series - Speed-Torque Characteristics Graph, Fi...

  • Page 290

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-58 All rights reserved. Subject to change without notice. November 2009 61BAM 1550E Series - Speed-Torque Characteristics Graph Refer to Figure 7-28. Characteristic curve according to specificationsMeasu...

  • Page 291

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-59 November 2009 62BAM 1550G Series - Axis Motor Specifications Refer to Table 7-29, Figure 7-29, AM 1550G Series - Speed-Torque Characteristics Graph, Fi...

  • Page 292

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-60 All rights reserved. Subject to change without notice. November 2009 63BAM 1550G Series - Speed-Torque Characteristics Graph Refer to Figure 7-29. Characteristic curve according to specificationsMeasure...

  • Page 293

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-61 November 2009 64BAM 1550A–E Series - Axis Motor Specifications Refer to Table 7-30, Figure 7-30, AM 1550A–E Series - Speed-Torque Characteristics Gr...

  • Page 294

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-62 All rights reserved. Subject to change without notice. November 2009 65BAM 1550A–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-30. Characteristic curve according to specificationsMea...

  • Page 295

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-63 November 2009 66BAM 1550C–E Series - Axis Motor Specifications Refer to Table 7-31, Figure 7-31, AM 1550C–E Series - Speed-Torque Characteristics Gr...

  • Page 296

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-64 All rights reserved. Subject to change without notice. November 2009 67BAM 1550C–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-31. Characteristic curve according to specificationsMea...

  • Page 297

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-65 November 2009 68BAM 1550D–E Series - Axis Motor Specifications Refer to Table 7-32, Figure 7-32, AM 1550D–E Series - Speed-Torque Characteristics Gr...

  • Page 298

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-66 All rights reserved. Subject to change without notice. November 2009 69BAM 1550D–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-32. Characteristic curve according to specificationsMea...

  • Page 299

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-67 November 2009 70BAM 1550G–E Series - Axis Motor Specifications Refer to Table 7-33, Figure 7-33, AM 1550G–E Series - Speed-Torque Characteristics Gr...

  • Page 300

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-68 All rights reserved. Subject to change without notice. November 2009 71BAM 1550G–E Series - Speed-Torque Characteristics Graph Refer to Figure 7-33. Characteristic curve according to specificationsMea...

  • Page 301

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-69 November 2009 72BAM 1550K-E Series - Axis Motor Specifications Refer to Table 7-34, Figure 7-34, AM 1550K-E Series - Speed-Torque Characteristics Graph,...

  • Page 302

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-70 All rights reserved. Subject to change without notice. November 2009 73BAM 1550K-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-34. Characteristic curve according to specificationsMeasu...

  • Page 303

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-71 November 2009 74BAM 1550M-E Series - Axis Motor Specifications Refer to Table 7-35 1550M-E, Figure 7-35, AM 1550M-E Series - Speed-Torque Characteristic...

  • Page 304

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-72 All rights reserved. Subject to change without notice. November 2009 75BAM 1550M-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-35. Characteristic curve according to specificationsMeasu...

  • Page 305

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-73 November 2009 76BAM 1550N-E Series - Axis Motor Specifications Refer to Table 7-36, Figure 7-36, AM 1550N-E Series - Speed-Torque Characteristics Graph,...

  • Page 306

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-74 All rights reserved. Subject to change without notice. November 2009 77BAM 1550N-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-36. Characteristic curve according to specificationsMeasu...

  • Page 307

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-75 November 2009 78BAM 1550P-E Series - Axis Motor Specifications Refer to Table 7-37, Figure 7-37, AM 1550P-E Series - Speed-Torque Characteristics Graph,...

  • Page 308

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-76 All rights reserved. Subject to change without notice. November 2009 79BAM 1550P-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-37. Characteristic curve according to specificationsMeasu...

  • Page 309

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-77 November 2009 80BAM 1900K-E Series - Axis Motor Specifications Refer to Table 7-38, Figure 7-38, AM 1900K-E Series - Speed-Torque Characteristics Graph,...

  • Page 310

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-78 All rights reserved. Subject to change without notice. November 2009 81BAM 1900K-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-38. Characteristic curve according to specificationsMeasu...

  • Page 311

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-79 November 2009 82BAM 1900M-E Series - Axis Motor Specifications Refer to Table 7-39, Figure 7-39, Figure 7-49, AM 1900-E Series - Dimensional Drawing and...

  • Page 312

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-80 All rights reserved. Subject to change without notice. November 2009 83BAM 1900M-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-39. Characteristic curve according to specificationsMeasu...

  • Page 313

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-81 November 2009 84BAM 1900N-E Series - Axis Motor Specifications Refer to Table 7-40, Figure 7-40, Figure 7-49, AM 1900-E Series - Dimensional Drawing and...

  • Page 314

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-82 All rights reserved. Subject to change without notice. November 2009 85BAM 1900N-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-40. Characteristic curve according to specificationsMeasu...

  • Page 315

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-83 November 2009 86BAM 1900P-E Series - Axis Motor Specifications Refer to Table 7-41, Figure 7-41, Figure 7-49, AM 1900-E Series - Dimensional Drawing and...

  • Page 316

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-84 All rights reserved. Subject to change without notice. November 2009 87BAM 1900P-E Series - Speed-Torque Characteristics Graph Refer to Figure 7-41. Characteristic curve according to specificationsMeasu...

  • Page 317

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-85 November 2009 88BAxis Motors Dimension Drawings The dimensional drawings for the following Axis Motors are illustrated: AM 960 Series – AM 960A and...

  • Page 318

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-86 All rights reserved. Subject to change without notice. November 2009 89BAM 960 Series - Dimensional Drawing Refer to Figure 7-42, Table 7-42, and Figure 7-43. AM960DimLL1 Figure 7-42, AM 960A and AM 9...

  • Page 319

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-87 November 2009 91BAM 1160, AM 1160-E Series - Dimensional Drawing Refer to Figure 7-44 and Table 7-43. LAM1160Dim Figure 7-44, AM 1160 Series - Dimensi...

  • Page 320

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-88 All rights reserved. Subject to change without notice. November 2009 93BAM 1300-E Series - Dimensional Drawing Refer to Figure 7-45 and Table 7-44. Figure 7-45, AM 1300-E Series - Dimensional Draw...

  • Page 321

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-89 November 2009 95BAM 1550 Series - Dimensional Drawing Refer to Figure 7-46 and Table 7-45. LFixed BearingAM1550Dims Figure 7-46, AM 1550 Series - Dime...

  • Page 322

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-90 All rights reserved. Subject to change without notice. November 2009 97BAM 1550-E Series - Dimensional Drawing Refer to Figure 7-48 and Table 7-46. Figure 7-48, AM 1550-E Series - Dimensional Drawing...

  • Page 323

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-91 November 2009 Table 7-46, AM 1550-E Series - Motor Dimensions (Continued) Motor L1 L2 AM 1550N-E (without brake) U11.93 inU 303 mm U4.69 inU 119 mm AM 15...

  • Page 324

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-92 All rights reserved. Subject to change without notice. November 2009 99BAM 1900-E Series - Dimensional Drawing Refer to Figure 7-49 and Table 7-47. LØ180Ø7.087Ø215Ø8.465Ø14Ø0.551Ø38+0.013/+0.002...

  • Page 325

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-93 November 2009 11BSpindle Motors - SM Series In general, the spindle (asynchronous) motor designation is of the form SM ppp where: SM = Spindle Motor ...

  • Page 326

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-94 All rights reserved. Subject to change without notice. November 2009 SM 150 - Power and Torque Characteristics SM 200 - Specifications SM 200 - Power and Torque Characteristics SM 240 - Specifications ...

  • Page 327

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-95 November 2009 103BShaft Bearing The spindle (asynchronous) motor is equipped with maintenance-free bearings. The shaft bearing is optionally available ...

  • Page 328

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-96 All rights reserved. Subject to change without notice. November 2009 105BSM 055, SM 075, SM 100 Specifications Summary Refer to Table 7-48. Table 7-48, SM 055, SM 075, SM 100 – Specifications Summary ...

  • Page 329

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-97 November 2009 106BSM 055 - Specifications Refer to Table 7-49 and “SM 055 - Power and Torque Characteristics.” Table 7-49, SM 055 - Specificati...

  • Page 330

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-98 All rights reserved. Subject to change without notice. November 2009 107BSM 055 - Power and Torque Characteristics Refer to Table 7-50, Figure 7-51, and Figure 7-52. Table 7-50, SM 055 - Power and Torque...

  • Page 331

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-99 November 2009 108BSM 075 - Specifications Refer to Table 7-51 and “SM 075 - Power and Torque Characteristics.” Table 7-51, SM 075 - Specificati...

  • Page 332

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-100 All rights reserved. Subject to change without notice. November 2009 109BSM 075 - Power and Torque Characteristics Refer to Table 7-52, Figure 7-53, and Figure 7-54. Table 7-52, SM 075 - Power and Torq...

  • Page 333

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-101 November 2009 110BSM 100 - Specifications Refer to Table 7-53 and “SM 100 - Power and Torque Characteristics.” Table 7-53, SM 100 - Specificati...

  • Page 334

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-102 All rights reserved. Subject to change without notice. November 2009 111BSM 100 - Power and Torque Characteristics Refer to Table 7-54, Figure 7-55, and Figure 7-56. Table 7-54, SM 100 - Power and Torq...

  • Page 335

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-103 November 2009 112BSM 120, SM 150, SM 200, SM 240 Specifications Summary Refer to Table 7-55. Table 7-55, SM 120, SM 150, SM 200, SM 240 – Specifica...

  • Page 336

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-104 All rights reserved. Subject to change without notice. November 2009 113BSM 120 - Specifications Refer to Table 7-56 and “SM 120 - Power and Torque Characteristics.” Table 7-56, SM 120 - Specific...

  • Page 337

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-105 November 2009 114BSM 120 - Power and Torque Characteristics Refer to Table 7-57, Figure 7-57, and Figure 7-58. Table 7-57, SM 120 - Power and Torque Ch...

  • Page 338

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-106 All rights reserved. Subject to change without notice. November 2009 115BSM 150 - Specifications Refer to Table 7-58 and “SM 150 - Power and Torque Characteristics.” Table 7-58, SM 150 - Specifi...

  • Page 339

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-107 November 2009 116BSM 150 - Power and Torque Characteristics Refer to Table 7-59, Figure 7-59, and Figure 7-60. Table 7-59, SM 150 - Power and Torque C...

  • Page 340

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-108 All rights reserved. Subject to change without notice. November 2009 117BSM 200 - Specifications Refer to Table 7-60 and “SM 200 - Power and Torque Characteristics.” Table 7-60, SM 200 - Specifi...

  • Page 341

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-109 November 2009 118BSM 200 - Power and Torque Characteristics Refer to Table 7-61, Figure 7-61, and Figure 7-62. Table 7-61, SM 200 - Power and Torque C...

  • Page 342

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-110 All rights reserved. Subject to change without notice. November 2009 119BSM 240 - Specifications Refer to Table 7-62 and “SM 240 - Power and Torque Characteristics.” Table 7-62, SM 240 - Specifi...

  • Page 343

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-111 November 2009 120BSM 240 - Power and Torque Characteristics Refer to Table 7-63, Figure 7-63, and Figure 7-64. Table 7-63, SM 240 - Power and Torque C...

  • Page 344

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-112 All rights reserved. Subject to change without notice. November 2009 121BSpindle Motors Dimension Drawings The dimensional drawings for the following Spindle Motors and Connectors are illustrated: SM ...

  • Page 345

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-113 November 2009 122BSM 055, SM 075, SM 100, SM 120, SM 150, SM 200, SM 240 - Connector for Speed (Rotary) Encoder Refer to Figure 7-65. Refer to Table 7...

  • Page 346

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-114 All rights reserved. Subject to change without notice. November 2009 123BSM 055, SM 075, SM 100 - Dimensional Drawing Refer to Figure 7-66, Table 7-64, SM 055, SM 075, SM 100 - Motor Dimensions, Figure 7...

  • Page 347

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-115 November 2009 Table 7-64, SM 055, SM 075, SM 100 - Motor Dimensions Motor Length L1 Distance A1 Distance A2 SM 055 (with standard bearing) U17.24U 438 m...

  • Page 348

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-116 All rights reserved. Subject to change without notice. November 2009 124B SM 120, SM 240 - Dimensional Drawing Refer to Figure 7-67, Figure 7-11, SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, SM 240 -...

  • Page 349

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-117 November 2009 125BSM 150 - Dimensional Drawing Refer to Figure 7-68, Figure 7-12, SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, SM 240 - Rotatable F...

  • Page 350

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-118 All rights reserved. Subject to change without notice. November 2009 126BSM 200 - Dimensional Drawing Refer to Figure 7-69, Figure 7-11, SM 055, SM 075, SM 100, SM 120, SM 150, SM 200, SM 240 - Rotatabl...

  • Page 351

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-119 November 2009 12BPermissible Forces on the Motor Shaft The following topics are described: General AM 960A, AM 960AB Axis Motors – Permissible Forc...

  • Page 352

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-120 All rights reserved. Subject to change without notice. November 2009 127BGeneral All diagram values given for permissible axial and radial forces on the motor shafts apply to the nominal bearing life, de...

  • Page 353

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-121 November 2009 128BAM 960A, AM 960AB Axis Motors - Permissible Forces 155BAM 960A, AM 960AB Axis Motors - Axial Force FA on a Bearing Refer to Figure 7-...

  • Page 354

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-122 All rights reserved. Subject to change without notice. November 2009 156BAM 960A, AM 960AB Axis Motors - Radial Force FR on a Bearing Refer to Figure 7-73 for the maximum permissible radial force FRmax fo...

  • Page 355

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-123 November 2009 129BCombined Load on AM 1160 Series and AM 1550 Series Determine the combined load that results from axial and radial forces on the AM 11...

  • Page 356

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-124 All rights reserved. Subject to change without notice. November 2009 020010z [mm]4030506002004008001000120014001600500 min1000 min2000 min3000 min4000 min5000 min6000 min-1-1-1-1-1-1AM1160RADIALF [N] R-1 ...

  • Page 357

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-125 November 2009 -1020010z [mm]4030501500500100020002500F [N]300035004000R500 min1000 min2000 min3000 min4000 min5000 min6000 min-1-1-1-1-1-160AM1550RADIAL...

  • Page 358

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-126 All rights reserved. Subject to change without notice. November 2009 130BCombined Load on AM 1900 Series Determine the combined load that results from axial and radial forces on the AM 1900 Series motor ...

  • Page 359

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-127 November 2009 AM1900Radial Figure 7-78, AM 1900 Series - Permissible Radial Force on the Motor Shaft (FR) AM1900Axial Figure 7-79, AM 1900 Series - Per...

  • Page 360

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-128 All rights reserved. Subject to change without notice. November 2009 131BSM 055, SM 075, SM 100 - Permissible Forces The following graphs show the maximum permissible axial forces FA and the radial force...

  • Page 361

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-129 November 2009 158BRadial Force FR The maximum permissible radial forces FRmax shown in the following figures are valid for a bearing service life of 10,...

  • Page 362

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories 7-130 All rights reserved. Subject to change without notice. November 2009 132BSM 120, SM 150, SM 200, SM 240 - Permissible Forces The following graphs show the maximum permissible axial forces FA and the radi...

  • Page 363

    Inverter Systems and Motors P/N 627 788-23 - Available Motors and Accessories All rights reserved. Subject to change without notice. 7-131 November 2009 160BRadial Force FR The maximum permissible radial forces FRmax shown in the following figures are valid for a bearing service life of 10,...

  • Page 364

  • Page 365

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-1 November 2009 IndexA acceleration moment, calculate .............. 3-1 adapter module connecting 5 V power supply X74 .................... 6-53 description .......................

  • Page 366

    Inverter Systems and Motors P/N 627 788-23 - Index Index-2 All rights reserved. Subject to change without notice. November 2009 radial force, on motor shaft, graph ... 7-125 AM 1550A–E Series specifications ..................................... 7-61 speed-torque graph, illustration .....

  • Page 367

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-3 November 2009 motors, mounting screws ................... 7-26 point of axial force, illustration ......... 7-120 point of radial force, illustration ........ 7-120 ambient temp...

  • Page 368

    Inverter Systems and Motors P/N 627 788-23 - Index Index-4 All rights reserved. Subject to change without notice. November 2009 connecting ......................................... 7-21 protective circuit, illustration ............... 7-21 braking energy, calculate 3-7 braking energy, m...

  • Page 369

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-5 November 2009 SA 301E, SA 411E ........................ 5-33 X69a, from the first power supply unit (diagnosable) adapter module, pinout .................. 6-54 X69b, from the s...

  • Page 370

    Inverter Systems and Motors P/N 627 788-23 - Index Index-6 All rights reserved. Subject to change without notice. November 2009 SM 055, illustration .......................... 7-114 SM 075, illustration .......................... 7-114 SM 100, illustration .......................... 7-1...

  • Page 371

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-7 November 2009 electrical protective measures, description 4-3 electromagnetic compatibility CE marking ........................................ 4-10 conducted interference, desc...

  • Page 372

    Inverter Systems and Motors P/N 627 788-23 - Index Index-8 All rights reserved. Subject to change without notice. November 2009 guidelines .......................................... 4-17 PS 120A, illustration .......................... 5-16 RA 201A .........................................

  • Page 373

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-9 November 2009 maximum, current PM 1xx(A) and PM 2xx(A) X392, for holding brake .................. 6-49 PMD 1xx and PMD 2xx X392, for holding brake .................. 6-49 specif...

  • Page 374

    Inverter Systems and Motors P/N 627 788-23 - Index Index-10 All rights reserved. Subject to change without notice. November 2009 power supply, additional, description 5-22, 6-30 power supply, current consumption, limit values ............................................. 2-19 power supp...

  • Page 375

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-11 November 2009 mounting screws, motor 7-26 N nameplates, motor 7-11 noise immunity and interference, description ............. 4-10 description ..................................

  • Page 376

    Inverter Systems and Motors P/N 627 788-23 - Index Index-12 All rights reserved. Subject to change without notice. November 2009 LEDs, description ............................... 6-22 power module specifications.............. 2-17 PM 215A arranging the modules ....................... 6-...

  • Page 377

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-13 November 2009 dimensions, illustration ...................... 6-75 LEDs, description ............................... 6-22 power module specifications.............. 2-18 power c...

  • Page 378

    Inverter Systems and Motors P/N 627 788-23 - Index Index-14 All rights reserved. Subject to change without notice. November 2009 X89, terminal connection ............... 6-38 BR 18F temperature switch ........................ 6-38 braking resistors cross section ...........................

  • Page 379

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-15 November 2009 description ..................................... 2-10 40-line cable length, to select .................... 2-22 unit bus ...........................................

  • Page 380

    Inverter Systems and Motors P/N 627 788-23 - Index Index-16 All rights reserved. Subject to change without notice. November 2009 SA 411E autotransformer power output .............. 4-6 description ........................................... 1-7 dimensions, illustration ....................

  • Page 381

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-17 November 2009 cable P/N, power & fan ........................ 7-7 dimensional drawing, illustration ...... 7-116 encoder, connector illustration ......... 7-113 fan, connec...

  • Page 382

    Inverter Systems and Motors P/N 627 788-23 - Index Index-18 All rights reserved. Subject to change without notice. November 2009 selection .............................................. 3-6 shaft bearing, description ................... 7-95 shaft end, description..........................

  • Page 383

    Inverter Systems and Motors P/N 627 788-23 - Index All rights reserved. Subject to change without notice. Index-19 November 2009 PM 1xx(A) and PM 2xx(A) ................. 6-48 PMD 1xx and PMD 2xx ...................... 6-48 RA 201A, RA 301C, RA 411C ........... 5-38 SA 301E, SA 411E ..........

  • Page 384

  • Page 385

  • Page 386

    627 788-23 · Ver00 · 1 · 11/2009 · Printed in USA

x