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    BBCCAAMMCCNNCC sseerriieess MMaacchhiinniinngg CCeenntteerr MMaacchhiinnee OOppeerraattiioonn MMaannuuaall OOSSAAII WWIINNNNBBII VVeerr..44..00..11 BBCCAAMMCCNNCC ooppeerraattee ppaanneell VVeerr..EENNGG__11__00 1

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    A. INSTALLATION................................................................................................................................... 5 1. Installation........................................................................................................................................

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    CONTENTS -Rapid Feed Override switch.............................................................................................................. 15 -Execute Single Block switch............................................................................................................... 15 -Au...

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    CONTENTS 2-12 Program Executing..................................................................................................................... 35 2-13 Program Explanation....................................................................................................................

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    AA.. IINNSSTTAALLLLAATTIIOONN 5

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    6 1. INSTALLATION 1-1 Environment 1-1-1 Ambient Temperature (1) In Operation : 0°C ~ 40°C (2) While shutting down or transporting : -20°C ~ 60°C 1-1-2 Temperature Variance (1) Max: 1.1°C / minute 1-1-3 Humidity (1) Max: 7.5% (Relative humidity) (2) Short time: 95 % (In a month) 1-1...

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    7 2. CAUTION 2-1 Operation 2-1-1 Assign professional operator. 2-1-2 Do not put anything irrelevant on the working table. 2-1-3 All operators are not allowed to stand on the working table unless switching to manual mode or repairing the machine. 2-1-4 Before starting the machine, please...

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    8 2-3 Automatic tool change 2-3-1 Geneva type magazine, the tool number should be the same as the tool magazine. Tool number should be the same the parameter, or here may occur abnormal condition when executing ATC. 2-3-2 No manual push button for magazine in/out, operators can only execute...

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    9 2-7 Other maintenance 2-7-1 Vacuum filter needs cleaned everyday to prevent wood dust into the vacuum pump. 2-7-2 Clean the electrical panel and operating panel once a week whit air to prevent the interference from dust. 2-7-3 Vacuum filter needs cleaned once a week. 2-7-4 Keep the machine...

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    BB.. OOPPEERRAATTIIOONN 10

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    11 1. OPERATING PANEL CONTROL PANEL ON SCREEN X+ Y+

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    12 Turn on the controller When you turn on the machine power, please press turn on the computer. (1) You must press 【Normal mode】 push button on the screen. The computer will be automatic to connect with the controller. Turn off the controller When you turn off the machin...

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    13 Display MTB Operator Panel and Operator Panel (Password:OEM) Step1:press【Display】button. (red circle) SStteepp22::sseelleecctt【【MMTTBB OOppeerraattoorr PPaanneell】】wwiillll ddiissppllaayy iitt.. ((rreedd cciirrccllee)) Step3:select【Operator Panel...

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    14 EEMMEERRGGEENNCCYY SSTTOOPPSS switch (on console) Red button with yellow panel is so called e-stop. When it’s pressed. NC and servo system will be in e-stop condition. All spindles will be locked except some other concerns. To restart. You need to undo the e-stop switch and restart. ...

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    15 JJOOGG // CCUUTT FFEEEEDD OOVVEERRRRIIDDEE switch (on console) The percentage of the command of the program【0 - 150 %】. Program feed percent on auto or MDI mode. Manual move axis up to 8m/min. RRAAPPIIDD FFEEEEDD OOVVEERRRRIIDDEE switch (on console) Rapid feed-in speed【G00】on aut...

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    16 MMDDII switch (on PC screen) Execute the program in the temporary memory. HHAANNDDWWHHEEEELL mode (to control X,Y,Z,W axes by handwheel) Manual controls the movement of axis. Select any one can use handwheel. JJOOGG switch (on PC screen) Control axis to jog moving. HHOO...

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    17 VVAACCUUUUMM OOFFFF switch (Press Manual Screen button to change PC screen) Vacuum pump turn off by manual mode. VVAACCUUUUMM SSUUCCTTIIOONN switch (Press Manual Screen button to change PC screen) O. SUCT NNEEGGLLEECCTT WWAARRNNIINNGG switch (Press Manual Screen button to ...

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    18

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    19 SSPPIINNDDLLEE UUPP//DDOOWWNN switch (Press Manual Screen button to change PC screen) Manual mode, control spindle up/ down. Only one spindle of machine not have this function. SSPPIINNDDLLEE CCWW switch (Press Manual Screen button to change PC screen) Under manual mode, spindle CW button...

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    20 BBRRUUSSHH UUPP//DDOOWWNN switch (on PC screen) Manual mode, control brush up/ down. BBOORRIINNGG OONN switch (Press Manual Screen button to change PC screen) Under manual mode, boring turn on button. Only boring system of machine have this function. BBOORRIINNGG OOFFFF switch (Pre...

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    21 HHAANNDDWWHHEEEELL UUNNIITT A B C A. SELECTION OF AXIS Select the axis needs moving. B. SPEED OF HANDWHEEL Select the speed of hand wheel one block【pulse】Unit ×1、×10、×100 (unit:0.001mm) C. HANDWHEEL It’s a ...

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    22 2. OPERATION 2-1 Jog mode Step1:Check right picture and press JOG button on PC screen. Step2:Use mouse to select axis. Step3:Then choose positive or negative direction and press buttons. or 2-2 Handwheel mode Step1:Select X,Y,Z axis by hand wheel.【A】 S...

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    23 2-3 How to solve over travel Step1:First, found out which axis is over travel. Step2:Keep press right picture button. Step3:Select axis and feed by handwheel. O.T RELEASE Step4:Rotation positive or negative direction. Until【O.T.RELEASE...

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    24 2-4 Home Step1:Check right picture by mouse. Step2:Select axis. Step3:Press right picture button. or or Step1:Press right picture by mouse. First time Z axis will move to home position, then X and Y move to home position together. 1. This a...

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    25 2-5 Manual spindle STAR or As right picture, please select mode in red line or JOG button are manual mode. Press【SPINDLE CW】button Press【SPINDLE CCW】button Spindle speed is shown on i...

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    26 2-6 Start vacuum suction and release Before execute program, should make sure vacuum pump turn on. As right picture, please select mode in red line or JOG button are manual mode. Press button【VACUUM ON】 Press or step 【O SUCT.】 suction button, POD suction...

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    27 2-7 How to set tool length offset Explain: Every work piece might uses different tool, thus to take every tool length’s error as a reference Parameter, and input the parameter into controller, this is called “TOOL LENGTH OFFSET” Insert the necessary tools in the spindle which will pro...

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    28 The steps of operating and setting. STAR First, take the jog or handwheel moving to move the spindle move to upper of the work piece to be top side. Then lower the spindle which will process the work piece. Refer to right side frame: By means of hand wheel to move Z axis, let s...

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    29 2-8 How to set work piece coordinates When the machine is HOME returned. The current position is called “work” (machine origin) When the program appears any code between. (UAO,1) and (UAO,10), we have to set a Reference position for program’s starting processing. Thus the program...

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    30 How to operate and set Start: See right frame. Shift to the coordinate named【Work】,insert a cutter with tip into spindle. Use Rapid moving function to move X,Y axis to upper part of work piece. Then lower spindle. Move Z axis by hand wheel, let the spindle’s cutter tip move...

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    31 See right frame, if the program is (UAO,1), move cursor to column of Origin〝1〞,press key board〝ENTER〞, input the required coordinates value to X,Y axes. Normally, Z and C axis do not set any value. Drawing A1 See right frame A1 and A2, either tool length offset or wor...

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    32 2-9 Single block program input and execute To input program to MDI operation buffer area, each time only a single block can be input. Changing tool program may be executed here, but don’t press single block start. START: See right frame, press where with red circle. A sm...

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    33 2-10 Solve safe zone alarm (option) When the program already running. The operate people enters safe protection zone. The machine will stop moving temporarily. The spindle and saw and drill will stop temporarily. Console Hold lamp change is on. Please accord with the way below while remov...

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    34 Mat Release Step1: Leave the safe protection domain. Step2:Press SAFETY MAT RELEASE of console. Until the light is bright. Electric wire location. Step3:Press Hold of console. The light will off and press【Fault Reset】on screen. HOLD Step4: Press START of cons...

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    35 2-11 Outside program input or output to controller See right picture, insert flash card to USB post. See right picture, use computer’s mouse to select【UPP】position. You can look at 2-19 that How to set up Map Network Driver. See right picture, u...

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    36 2-12 Program executing See right frame, select【AUTO】mode. or See right frame, use mouse to select 【Part Program】mode. Then select 【Activate】mode. See right frame, use mouse to select the required program name, and select 〝OK〞. See right frame, the program ...

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    37 2-13 Program explanation Following examples is only simply explain the basic demand on the program contents, When as to G CODE of OSAI controller, there is no detail explanation. As to the application of G CODE, please refer to PROGRAM on E_BOOK. The black color words is program code, /...

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    2-14 G code list ITEM DESCRIPTION REMARK ITEM DESCRIPTION REMARK G00 VERTICAL RAPID POSTIONING G65 SINGLE CALL OF MACRO * G01 VERTICAL COMPENSATION, CUTTING FEED-IN G66 CALL OF MODULE PROGRAM * G02 AN ARC COMPENSATION (CW) G67 CANCEL CALL OF MODULE PROGRAM * G03 AN ARC COMPENSATION (C...

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    G43 CANCEL LENGTH POSITIVE COMPENSATION G90 ABSOLUTE POSITION INPUT G44 CANCEL LENGTH NEGATIVE COMPENSATION G91 RELATIVE POSITION INPUT G49 CANCEL CANCEL LENGTH POSITIVE COMPENSATION G92 ABSOLUTE HOME COORDINATES SETTING G50 START ENLARGE/ DIMINISH G94 INFEED(mm/minmin.) G51 CANCEL E...

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    2-15 M code list M-code Description M00 Program Stop M01 Conditional Program Stop M02 End of Program M30 End of Program (Reset & Rewind) M12 Tool magazine in M13 Tool magazine out M03 or M31 Spindle head CW M33 Boring head On M04 Spindle head CCW M45 Spindle Brush up M40 All Brush up M...

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    2-15 M code list M-code Description M420 Dust Extractor On M421 Dust Extractor Off T21 Boring tool T21 down T22 Boring tool T22 down T23 Boring tool T23 down T24 Boring tool T24 down T25 Boring tool T25 down T26 Boring tool T26 down T27 Boring tool T27 down T28 Boring tool T28 down T29 Bor...

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    41 2-16 Tool magazine operation (DRUM TYPE) Tool magazine Tool unclamp Tool magazine CW DDRRUUMM ttyyppee ttooooll mmaaggaazziinnee LLiinneeaarr ttyyppee ttooooll mmaaggaazziinnee TThhee sstteeppss ooff mmaannuuaall ooppeerraattiioonn ttooooll mmaaggaazziinnee Tool magazine ...

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    42 2-17 To solve tool change mistake Usually it happen when tool change program start, somebody press E-STOP or RESET push button or machine electrical power off. The tool change movement not finish, but controller to award it finish. Cause the computer to judge the tool change program mist...

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    43 22--1188 BBoorriinngg ooppeerraattiioonn aanndd ooffffsseett ttoooollss (Only boring system of machine have this function.) Press mode of red square or press JOG mode push button. The controller in ...

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    44 Boring tool offset with spindle (Only boring system of machine have this function.) Z axis offset : Boring bits length offset X axis offset : Boring bits between with spindle of X offset Y axis offset : Boring bits between with spindle of Y offset So all of the drill coordinates are the ...

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    45 2-19 How to set up Map Network Driver 1. First, you must install OSAI WINNBI VER.4.0.1 software. 2. After finishing installing, the tabletop will present the shortcut of OSAI. (following picture red circle) 3. Connect the network line to transmitting...

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    46 4. Press two times of mouse left key start OSAI controller. (following picture red circle) 5. Select my computer press mouse right key. Select "Map Network Driver". (following picture red circle)

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    47 6. First set up \\FKC0925\USR. This is parameter and PLC file. (Because the controller name is FKC0925) 7. Second set up \\FKC0925\UPP. This is NC program file. (Because the controller name is FKC0925) 8. The network set up is finis...

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    48 CC.. PPAARRAAMMEETTEERR SSEETTTTIINNGGSS

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    49 PPaarraammeetteerr ooff YYAASSKKAAWWAA sseettttiinnggss Parameter number PN100~PN103. According to the of the machine. Need changing slightly. The data of other parameters in the following forms are the standard value. Not the parameter data in the following forms. According to the establi...

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    50 PPaarraammeetteerr ooff iinnvveerrtteerr sseettttiinnggss The data of other parameters in the following forms are the standard value. Not the parameter data in the following forms. According to the establishment of the original factory. Parameters Explanation Setting 00-09 Control Methods...

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