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    SIMODRIVE 611 digitalConfiguration ManualEdition 06/2013Drive ConvertersManufacturer/Service Documentation

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    Valid forEquipment series 6SN11–06/2013 EditionSIMODRIVE 611 digitalDrive ConvertersConfiguration ManualPreface, Table of ContentsOverview of the Drive System 23,1System Configuration 39,2Motor Selection and Position/Speed Sensing 61,3Control Units 81,4Power Modules 121,5Infeed Modules 143,6Lin...

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    SIMODRIVE® documentationPrinting historyBrief details of this edition and previous editions are listed below. The current configuring manual replaces the previous version.The status of each edition is shown by the code in the ”Remarks” column.Status code in the ”Remarks” column:A.... New...

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    v© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionForewordReader’s noteThe Configuration Manual describes a reference state, which whenobserved, ensures the required reliable operation and compliance withthe standards that have been taken into ac...

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    05.01vi© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionYou can find Frequently Asked Questions in the Service&Support pages underProduct Support:http//support.automation.siemens.comThis documentation addresses machine manufacturing companies (...

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    05.01vii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteRepairs may be performed only by workshops authorized by Siemens whomust use genuine spare parts. Unauthorized repairs and the use of other spareparts can result in personal injuries and ...

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    05.01viii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following should be observed when using this manual:1. Help: The following help is available for the reader:S Complete table of contentsS Header line (as orientation): the main chapter i...

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    05.01ix© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!Cautionwith a safety alert signal indicates that minor personal injury can result if properprecautions are not taken.Cautionwithout a safety alert symbol, indicates that property damage can r...

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    05.01x© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteThe SIMODRIVE 611 drive converter system can be directly connected to TNline supplies with rated voltages 3–ph. 380 V AC (with derating), 3–ph. 400 VAC, 3–ph. 415 V AC and 3–ph. 480...

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    05.01xi© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeM600 and M500 are not PE voltages. Hazardous voltages of between300 ... 400 V with respect to PE are present at the terminals. These potentials(voltages) may not be connected to PE.NoteT...

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    05.01xii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!WarningEven after the disconnection of all power, a dangerous residual voltage greaterthan 60 VDC can still be present. With capacitor modules, this hazardousvoltage can be present for up to...

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    05.01xiii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteThe terminal blocks of the SIMODRIVE 611 modules are used for electricalconnection of the particular module. If the terminal blocks are used for anotherpurpose (e.g. to carry the module)...

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    05.01xiv© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionElectroStatic Discharge Sensitive DevicesComponents, which can be destroyed by electrostatic discharge are individualcomponents, integrated circuits, or boards, which when handled, tested, or...

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    05.01xv© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!WarningIf the ”safe standstill” function or a stop function, Category 0 in accordance with EN 60204–1, is activated, the motor can no longer provide any torque. As aresult of this, pote...

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    05.01xvi© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe professional associations for precision and electrical engineering specifylimits for electrical load in the workplace. Compliance with Federal EmissionControl Law is mandatory in the Fede...

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    05.01xvii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWhen carrying out a risk assessment of the machine in accordance with the EUMachinery Directive, the machine manufacturer must consider the followingresidual risks associated with the contro...

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    05.01xviii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAt the present time, other known residual risks are:S Acceleration of the spindle or axes due to:–Encoder errors, e.g. errors in the absolute measuring system (CD track),loose contacts in...

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    xix© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionContents1Overview of the Drive System1-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1Overview of SIMODRIVE 6111-25. . . . . . . . . . . . . . . . . . . . . ....

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    05.01xx© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3.4Direct position sensing3-69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1Encoder systems that can be evaluated3-69. . . . . . . . . . . . . . . . . . . ...

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    05.01xxi© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.4Technical data6-169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1General information6-169. . . . . . . . . . . . . . . . . . . . . . . ...

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    05.01xxii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.3.2Connection example, pulse enable8-250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3.3Description of the interfaces and functions8-251. . . . . . . . . . . . . . . . . . ....

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    05.01xxiii© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.15Examples of correctly and incorrectly connecting NEto the line supply8-319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.15.1Three–conductor...

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    11-25© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionOverview of the Drive System1.1Overview of SIMODRIVE 611InfeedTransformer(optional)ReactorCable, reactor,VPM, cableprotectionMotorClosed–loopcontrolE.g.:611 digital611 universalSwitches, conta...

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    105.011.1 Overview of SIMODRIVE 6111-26© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMatching, isolatingtransformerTypes, graduated from3–ph. 200 V AC to3–ph. 575 V AC forS TN systemsS TT systemsLine supply connectionSee Chapter 7Infeed modu...

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    105.011.1 Overview of SIMODRIVE 6111-27© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFor hydraulic linear axes (HLA/ANA)S 2–axis versionMotorsSee Chapter 3For 1FT6/1FT7/1FK7/1PH/1PM/2SP1/1FE1 motorsS 2–axis version (with High–Standard cont...

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    105.011.1 Overview of SIMODRIVE 6111-28© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteSiemens accepts the warranty for satisfactory and reliable operation of thedrive system under the clear understanding that only original SIMODRIVEsystem com...

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    105.011.2 Engineering steps1-29© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.2Engineering stepsNoteDepending on the result of a hazard analysis/risk assessment to be performedaccording to the Machinery Directive 98/37/EC and EN 292–1, EN 954...

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    105.011.2 Engineering steps1-30© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSelecting componentsMotor selectionSee Chapter 3See Chapter 3Position sensingSee Chapter 4Control unitsSee Chapter 5Power modulesSee Chapter 6Infeed modulesSee Chapter ...

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    105.011.3 Engineering a drive1-31© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.3Engineering a driveThe power modules are selected depending on the motors to be used and thedrive requirements (torque, speed ratio).The infeed module is selected ...

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    105.011.3 Engineering a drive1-32© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 1-1Infeed modulesDC link powerPZK [kW]Peak power[kW]Infeed module Order No.Charge limit[μF]Infeed, unregulatedp5106SN1146–1AB0j–0BAj1200p10256SN1145–1AA0...

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    105.011.3 Engineering a drive1-33© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.3.1Calculation of the required DC link power (PZK) for dimensioningthe supply system, infeed unitSteady–state operation:PZK = PVSA ZK + PMSD ZKPZK v Pn infeed mod...

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    105.011.3 Engineering a drive1-34© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.3.2Dynamic operationThe peak infeed power must also be calculated for acceleration and decelera-tion operations.S Feed axesThe peak infeed power expected for feed a...

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    105.011.3 Engineering a drive1-35© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe sum of PS FD and PS MSD should be calculated from all of the feed axesand main spindles that are simultaneously operated. This calculated powermust be less than t...

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    105.011.3 Engineering a drive1-36© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.3.4Calculation of the DC link power (engineering sheet)I0(PM)[A]nN[RPM]SpeedratioAxisnameOrder No. of the motorM0[Nm]IN[A]PcalcFD[kW]n/nNPcalcFD[kW]n/nNRange I for ...

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    105.011.3 Engineering a drive1-37© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1.3.5Checking the permissible power supply ratingThe infeed or monitoring module used offers a basic equipping of the electronic(EP values) and control power supply (...

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    105.011.3 Engineering a drive1-38© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 1-2Engineering table for drive modules with SIMODRIVE 611 universal HRS/universal E HRSSIMODRIVE 6SN11Assessment factorspower modules, typeSIMODRIVE 611 univers...

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    105.011.3 Engineering a drive1-39© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 1-3Engineering table for drive modules with digital interfaceSIMODRIVE 6SN11Assessment factorspower modules, typeControl unit, digitalDC link capacitance1-axis ...

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    11) An additional 0.4 electronic points (EP) for each absolute value encoderEnDat.2) An additional 0.3 gating points (AP) must be taken into consideration for each connected absolute value encoder with EnDat interface.3) The value 5.4 is used for NCU 573.4/573.5 with link module.4) Used only when...

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    22-41© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSystem ConfigurationA SIMODRIVE drive group has a modular configuration comprising line filter,commutating reactor, line supply infeed module, drive modules as well as, whenrequired: monitoring,...

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    2 System Configuration205.012.1 Arrangement of the modules and their mounting2-42© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.1Arrangement of the modules and their mounting2.1.1Arrangement of the modulesThe modules must be arranged in a part...

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    2 System Configuration205.012.1 Arrangement of the modules and their mounting2-43© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionI/R 300 mmPM 50 mmPM 100 mmPM 300 mmPM 50 mmPM 50 mmPM 150 mmPM 150 mmOthermodulesSubsequent modulesPZK p55 kWFig. 2-...

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    2 System Configuration205.012.1 Arrangement of the modules and their mounting2-44© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSubject to certain conditions, several pulsed resistor modules can be connectedin parallel (refer to Chapter LEERER M...

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    2 System Configuration205.012.1 Arrangement of the modules and their mounting2-45© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.1.2Mounting and installing the modulesWhen mounting and installing the SIMODRIVE modules on the rear cabinetpanel, ...

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    2 System Configuration205.012.2 Ambient conditions2-46© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.2Ambient conditionsNoteThe components are insulated in compliance with DIN EN 50178.S Overvoltage category III for industrial line suppliesS D...

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    2 System Configuration205.012.2 Ambient conditions2-47© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 2-2Ambient conditionsDesignationDescriptionVibratory loadS Long–term storage in the transport packagingS Transport in the transport pack...

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    2 System Configuration205.012.3 Motor selection2-48© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.3Motor selectionThe Motor Configuration Manuals are used to select the drive motors.Reader’s noteYou can find information on the following moto...

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    2 System Configuration205.012.4 Position sensing/actual speed value sensing2-49© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.4Position sensing/actual speed value sensingThe encoder system is used for precise positioning and to determine the a...

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    2 System Configuration205.012.4 Position sensing/actual speed value sensing2-50© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.4.2Position detection, indirectS Integrated incremental encoder in feed and main spindle motorsS Integrated absolute ...

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    2 System Configuration205.012.5 Power modules2-51© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.4.3Drive moduleThe drive modules comprise the following components: Power module, controlunit, equipment bus cable and where relevant, a drive bus ...

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    2 System Configuration205.012.5 Power modules2-52© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.5.1Function of the power modulesThe power module provides the required energy for the control boards and theconnected motor. The power module is se...

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    2 System Configuration205.012.6 Control units2-53© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.6Control units2.6.1GeneralThe SIMODRIVE 611 control units use the power module to control the speed,torque and position of the attached motors. (Pr...

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    2 System Configuration205.012.6 Control units2-54© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS SIMODRIVE 611 universal E HRS (economic high resolution) as 2–axiscontrol units for encoders:–sin/cos or–EnDat or–TTL (only PROFIBUS DP int...

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    2 System Configuration205.012.7 Infeed modules2-55© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.7Infeed modulesThe infeed modules are used to connect the drive group to the line supply.The infeed modules generate the DC voltage for the DC lin...

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    2 System Configuration205.012.7 Infeed modules2-56© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAll modules have a grid dimension of 50 mm for the width. All modules have astandard height of 480 mm. Note that the dimensions for air baffle plate...

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    2 System Configuration205.012.7 Infeed modules2-57© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.7.1Cooling componentsDepending on the cooling method used, additional fan units and fan compo-nents, specifically designed for the system, must al...

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    2 System Configuration205.012.7 Infeed modules2-58© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionHose cooling for a 1 tier configurationPackage 1 for a single moduleVersion for the Order no.6SN1145–1BB00–0DAV6SN1145–1BB00–0EAV6SN1145–1...

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    2 System Configuration205.012.7 Infeed modules2-59© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.7.2Internal coolingCooling clearancemin. 100 mm clearanceDo not cover e.g., with cable, to ensure the appropriate coolingCooling clearancemin. 100...

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    2 System Configuration205.012.7 Infeed modules2-60© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2.7.3External coolingAir intake for the electronics T v 40 0CAir intake for the heatsink T v 40 0CDischarged air, electronicsDischarged air, heatsin...

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    2 System Configuration205.012.7 Infeed modules2-61© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFor external cooling, the module heatsinks extend through the mounting planein the electrical cabinet and can therefore dissipate power loss into an...

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    2 System Configuration205.012.7 Infeed modules2-62© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition

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    33-63© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMotor Selection, Position/Speed Sensing3.1Motor selectionThe motor type should be selected according to the mechanical and dynamicrequirements placed on the motor.3.1.1Motor protectionTo protect...

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    305.013.2 Motor encoder3-64© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeThe motor holding brakes should only be actuated at standstill.If the holding brake is operated during operation or while the motor is turning,this results in increas...

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    305.013.2 Motor encoder3-65© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition0 V5 V2.0...3.0 V0.375...0.6 VSignaltFig. 3-1Signal characteristics for track signals A+, A–, B+, B–, C+, C–, D+ and D–3 Motor Selection, Position/Speed Sensing

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    305.013.2 Motor encoder3-66© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS For zero pulse/reference signal R+ and R–0 V5 VSignal0.2...0.5 V0.2...0.5 V3.5 V1.5 VtFig. 3-2Signal characteristics for zero pulse/reference signal R+ and R–If other...

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    305.013.2 Motor encoder3-67© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Encoder sin/cos 1 Vpp–”High Performance” and SIMODRIVE 611 universal control units can beparameterized for encoders up to 65,535 incr./rev. The increment valueis in...

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    305.013.2 Motor encoder3-68© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Encoder with TTL signalFor the speed control of induction motors with SIMODRIVE 611 universalHRS control units, sin/cos 1 Vpp variant, TTL encoders can be connectedand ev...

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    305.013.4 Direct position sensing3-69© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3.3Indirect position and motor speed sensingThe various possibilities for indirect position and speed sensing and to positionthe motor shaft as a function of the ...

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    305.013.4 Direct position sensing3-70© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIncremental systems with two sinusoidal voltage signals A, B offset by90 degrees (several, for distance–coded systems) reference mark(s) R.Transfer:Differential...

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    305.013.4 Direct position sensing3-71© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSingleturn, multiturn and linear absolute systems with two sinusoidal volt-age signals A, B offset by 90 degrees and EnDat interfaceTransfer, incremental signals:...

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    305.013.4 Direct position sensing3-72© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIncremental signals with two square wave signals A, B offset by 90 de-grees and reference mark(s) R SIMODRIVE 611 universal HRS/SIMODRIVE universal HRS ETransfer:...

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    305.013.4 Direct position sensing3-73© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe SSI encoder is used as direct position measuring system (NC) (SSI scale/encoder is attached to the load). In addition to this direct position measuringsystem,...

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    305.013.4 Direct position sensing3-74© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe power supply voltage of the measuring system is sensed using the senselines P sense and M sense (quasi zero–current measurement).The controller compares the...

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    305.013.4 Direct position sensing3-75© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3.4.3Encoder power supply for SSI encodersFor SIMODRIVE, an internal 5 V is provided to supply encoders. When usingSSI encoders, the power supply voltage must be ...

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    305.013.4 Direct position sensing3-76© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionRedBlackM5x12 max.O 10.5 mmPower supply+ –Fig. 3-8Connection example for the High Performance digital controlRedBlackM5x12 max.O 10.5 mmPower supply+ –Fig. 3-...

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    305.013.4 Direct position sensing3-77© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3.4.4Signal amplifier electronicsThe signal amplifier electronics (SVE) is used for encoders with current signalsbetween the encoder and drive module to convert t...

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    305.013.4 Direct position sensing3-78© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Encoder signal input (for encoders with current signals) at the signal amplifi-cation electronics (SVE).A 9–pin flange–mounted socket with socket contacts f...

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    305.013.5 Overview, position sensing3-79© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3.5Overview, position sensingTable 3-5Assignment, motor measuring systems to control unitDrive control unit, High Performance (FD mode)Drive control unit, High...

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    305.013.5 Overview, position sensing3-80© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 3-7Direct position sensing, digital controlVersion ofthe controlboardDirect position sensing, digital controls1PH4/6/71FEIncrementalBERO1)BERO function n...

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    305.013.6 Ordering information3-81© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 3-7Direct position sensing, digital control, continuedVersion ofthe controlboardDirect position sensing, digital controlsDrivecontrolHigh Perfor–mance/High S...

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    305.013.6 Ordering information3-82© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3 Motor Selection, Position/Speed Sensing

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    44-83© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionControl UnitsThe control units/boards listed in the following table can be used in theSIMODRIVE power modules.Table 4-1Overview of the control units/boards Closed–loop control moduleVariantAxe...

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    405.014-84© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-1Overview of the control units/boards Closed–loop control moduleVariantAxesMotor encoderMotors1)OptionalinterfacesSIMODRIVE 611with digital setpoint interface forFD and MSDHigh Pe...

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    405.014.1Closed–loop control with digital setpoint interface4-85© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.1Closed–loop control with digital setpoint interfaceDigital control units in 1–axis and 2–axis versions (for 1PH, 2–axis co...

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    405.014.1 Closed–loop control with digital setpoint interface4-86© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe digital drive controls can be used with the following software releases of theSIEMENS drive components:Table 4-2Software functio...

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    405.014.1Closed–loop control with digital setpoint interface4-87© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1–axis versionHigh Performance2–axis versionHigh Performance/High Standard0.5 Nm0.5 NmM3/0.8 NmM3/0.8 NmDAC 1DAC 2DAC 3GroundDAC ...

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    405.014.1 Closed–loop control with digital setpoint interface4-88© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1–axis versionHigh Performance2–axis versionHigh Performance/High Standard0.5 Nm0.5 NmM3/0.8 NmM3/0.8 NmDAC 1DAC 2DAC 3GroundDAC...

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    405.014.2Interface overview, closed–loop drive control4-89© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.2Interface overview, closed–loop drive controlTable 4-3Interface overview, High Standard and High Performance closed–loop drive contr...

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    405.014.2 Interface overview, closed–loop drive control4-90© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-4Encoder signal input of motor encoder X411, X412PinX411 (axis 1)X412 (axis 2)Function1PENCEncoder power supply2MENCEncoder power ...

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    405.014.2Interface overview, closed–loop drive control4-91© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-5Encoder signal input of direct measuring system X421. X422PinX421 (axis 1)X422 (axis 2)Function1PENCEncoder power supply2MENCEncod...

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    405.014.2 Interface overview, closed–loop drive control4-92© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionT. BE2Relaysto control the motorholding brakeM 13 24 VMotor withmotorholding brake0 VTerm. P24Term. M24SITOPP24X431BI1M24X432BI2M 23 <1...

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    405.014.3”SIMODRIVE 611 universal HRS” control board4-93© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.3”SIMODRIVE 611 universal HRS” control boardThe ”SIMODRIVE 611 universal HRS” control board is used in the SIMODRIVE611 system (S...

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    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-94© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS SettingsAll drive–related settings of the control board can be made as follows:–Using the SimoCom U parameterizing and startup tool ...

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    405.014.3”SIMODRIVE 611 universal HRS” control board4-95© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Serial interface (RS232/RS485)S Option modules–Optional TERMINAL module, 8 digital inputs and 8 digital outputs for drive A–Optional ...

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    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-96© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.3.1Control board for 1 or 2 axesThe following 2–axis control boards are available:Mounting slot forS Optional TERMINAL moduleorS Optio...

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    405.014.3”SIMODRIVE 611 universal HRS” control board4-97© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following 1–axis control boards are available:1–axis for resolversThese interfaces haveno function for the1–axis versionMounting ...

  • Page 96

    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-98© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAn additional 8 digital inputs and outputs can be realized using this optionalmodule.The functionality of these inputs/outputs can be free...

  • Page 97

    405.014.3”SIMODRIVE 611 universal HRS” control board4-99© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe ”SIMODRIVE 611 universal” control board can be connected and operatedas DP slave on the PROFIBUS DP fieldbus when this optional mod...

  • Page 98

    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-100© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-9Which optional modules can be used for the various software releases? CaseFirmware versionOptional moduleDP2DP31.A master config...

  • Page 99

    405.014.3”SIMODRIVE 611 universal HRS” control board4-101© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.3.2Description of the terminals and interfacesThe board–specific terminals and interfaces are available jointly for drive A andB of a ...

  • Page 100

    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-102© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-10Overview of the board–specific terminals and interfaces, continuedTerminalTechnical specificationsType1)FunctionNo.Technical ...

  • Page 101

    405.014.3”SIMODRIVE 611 universal HRS” control board4-103© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe drive–specific terminals are available for both drive A and drive B.Table 4-11Overview of the drive–specific terminals TerminalFun...

  • Page 102

    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-104© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 4-11Overview of the drive–specific terminals, continuedTerminalTechnical specificationsType1)FunctionDrive ATechnical specificati...

  • Page 103

    405.014.3”SIMODRIVE 611 universal HRS” control board4-105© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Unconditioned signalTable 4-12Encoder signal input of motor encoder X411, X412 (unconditioned signalassignment)PinX411 (axis 1)X412 (axi...

  • Page 104

    405.014.3 ”SIMODRIVE 611 universal HRS” control board4-106© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS ResolversTable 4-13Encoder signal input of motor encoder X411, X412 (resolver)PinX411 (axis 1)X412 (axis 2)Function1–Reserved, do not...

  • Page 105

    405.014.4”HLA module” control board4-107© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.4”HLA module” control boardThe hydraulics (HLA) module provides a means of controlling hydraulic axesdirectly from the SINUMERIK 840D system via the ...

  • Page 106

    405.014.4 ”HLA module” control board4-108© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.4.1System overviewA complete SINUMERIK 840D with HLA module comprises of various individualcomponents. These are listed below.MCPMMC CPUEquipment busBat...

  • Page 107

    405.014.4”HLA module” control board4-109© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC2B1Axis 1BERO input, axis 1X1141X1341Position measuring systemHLAEquipment bus interface (X151)–X111–X112–X121–X122Hydraulic drive, axis 1Pressure...

  • Page 108

    405.014.4 ”HLA module” control board4-110© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.4.2WiringThe SINUMERIK 840D and the HLA module are supplied from the SIMODRIVE line supply infeed or from the SIMODRIVE monitoring module viathe equipme...

  • Page 109

    405.014.4”HLA module” control board4-111© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionConnection for two pressure sensors per axisS X111:Axis 1 (sensors 1A, 1B)S X112:Axis 2 (sensors 2A, 2B)Table 4-15Connectors X111, X112; each 15–pin sub...

  • Page 110

    405.014.4 ”HLA module” control board4-112© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS X121:Axis 1S X122:Axis 2Table 4-16Connectors X121, X122; both are 15pin sub–D socket connectorsPinX121X122Type1)Function1P24RV1P24RV2O+24 V switched2P...

  • Page 111

    405.014.4”HLA module” control board4-113© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionShut–off valves (axis–specific), external 26.5 V supply, enable contact, BEROinputsS X431:Axis 1S X432:Axis 2Table 4-17Connector X431; 8–pin Phoenix ...

  • Page 112

    405.014.4 ”HLA module” control board4-114© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeEach of the shut–off valves must be connected directly using two conductorsconnected to pins 2/3 of X431 or X432!A current–compensated interfere...

  • Page 113

    405.014.5 ”ANA module” control board4-115© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.5”ANA module” control boardUp to two analog axes can be controlled by using the ANA control unit. TheANA module results when the ANA control unit is...

  • Page 114

    405.014.5 ”ANA module” control board4-116© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.5.1System overviewA complete 840D control with ANA module comprises various individual compo-nents. These are listed below.MCPMMC CPUEquipment busBatter...

  • Page 115

    405.014.5 ”ANA module” control board4-117© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDACsMeasuring system (encoder connection)X101Sensor detectionX111External drive amplifierX121Drive busX141Equipment busX151Axis 1Axis 2Drive busX341C2B1BE...

  • Page 116

    405.014.5 ”ANA module” control board4-118© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4.5.2WiringSINUMERIK 840D and the ANA module are supplied from the SIMODRIVE linesupply voltage or from the SIMODRIVE monitoring module via the equipmentb...

  • Page 117

    405.014.5 ”ANA module” control board4-119© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionConnection for two sensors per axisS X111:Axis 1 (sensors 1A, 1B)S X112:Axis 2 (sensors 2A, 2B)Table 4-20Connectors X111, X112; each 15–pin sub–D sock...

  • Page 118

    405.014.5 ”ANA module” control board4-120© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS X121:Axis 1S X122:Axis 2Table 4-21Connectors X121, X122; both are 15pin sub–D socket connectorsPinX121X122Type1)Function1P24RV1P24RV2OP24EXT switched,...

  • Page 119

    405.014.5 ”ANA module” control board4-121© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionExternal 26.5 V infeed, enable, BERO inputsS X431:Axis 1S X432:Axis 2Table 4-22Connector X431; 8–pin Phoenix Combicon connectorPinX431Type1)FunctionTyp....

  • Page 120

    405.014.5 ”ANA module” control board4-122© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!CautionThe +24 V outputs for shut–off valves for axes 1 and 2 are short–circuit proof.The energy absorbed when inductive loads are disconnected must ...

  • Page 121

    55-123© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionPower Modules5.1DescriptionTogether with the control module, the power module forms the drive module, forfeed or main spindle applications.The power modules can be used to operate the following...

  • Page 122

    505.015.1 Description5-124© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe equipment bus cable is included in the scope of supply of the power mod-ule. The drive bus cables must be ordered separately for the digital system.The current data of t...

  • Page 123

    505.015.2 Operating modes5-125© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.2Operating modesS with synchronous motors (FD)–1FT6, 1FK6 and 1FK7 servo motors–1FW6 built–in torque motors (direct drives)–1FN linear motorsS with induction m...

  • Page 124

    505.015.3 Technical data5-126© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.3Technical dataThe technical data of the power modules is specified in Table 5-1 for the 1–axisversion and in Table 5-2 for the 2–axis version.The specified values ...

  • Page 125

    505.015.3 Technical data5-127© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 5-1Power modules in the 1–axis version6SN1123–1AA0j–j=0/1 Internal coolingj=2 Hose cooling6SN1124–1AA0j–j=External cooling1)0HAj0AAj0BAj0CAj0DAj0LAj0EAj0F...

  • Page 126

    505.015.3 Technical data5-128© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4) True for induction motors and applies to the no–load current.5 Power Modules10.04

  • Page 127

    505.015.3 Technical data5-129© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 5-2Power modules in the 2–axis version6SN112j–1AB00–3 internal cooling4 external cooling0HAj0AAj0BAj0CAjMounting frame external cooling 6SN1162–0BA04–0AAj...

  • Page 128

    505.015.3 Technical data5-130© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Rated load duty cycles for FD operationtIImaxIn0.25 s10 sFig. 5-2Peak current load duty cycle with preload conditiontIImaxIn2.65 s10 sFig. 5-3Peak current duty cycle wi...

  • Page 129

    505.015.4 Current reduction/derating5-131© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.4Current reduction/deratingThe current has to be reduced if one or more of the following limitations/secon-dary conditions apply:S Selected inverter pulse f...

  • Page 130

    505.015.4 Current reduction/derating5-132© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFactor XT, diagram only for illustration, calculation example in Chapter 5.4.4.S for MSD–IM and MSD–SRM or IM operation (sensorless)1101051009590858075706...

  • Page 131

    505.015.4 Current reduction/derating5-133© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.4.2Temperature–dependent deratingFor an ambient temperature T > 40 °C, derating is required according to thefollowing rule:XTU=100% – 2.5% (TU – 4...

  • Page 132

    505.015.4 Current reduction/derating5-134© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.4.4Calculation examplesS Supplementary conditionsPower module:6SN1123–1AA0j–0EA1Operating mode:FDInverter pulse frequency:6.3 kHzInstallation altitude20...

  • Page 133

    505.015.4 Current reduction/derating5-135© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Installation altitude: e.g. Puebla, Mexico, 2200 m above sea levelDerating to 83% IN necessary!S Temperature: e.g. internal temperature of the switchgear ca...

  • Page 134

    505.015.4 Current reduction/derating5-136© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 5-3Power modules in a 1–axis version, derating for MSD–SRM or IM operation (sensorless)6SN112j–1AA0j–0HAj 0AAj0BAj 0CAj0DAj0LAj0EAj0FAj0JAj0KAjT...

  • Page 135

    505.015.5 Operating power modules from an unregulated infeed5-137© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.5Operating power modules from an unregulated infeedThe drive modules can be operated from both unregulated and regulated supplymodul...

  • Page 136

    505.015.5 Operating power modules from an unregulated infeed5-138© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionReader’s noteSelecting the power rating for UI modules, refer to Chapter 6.7.4.For the 28 kW UI, the pulsed resistors must be separa...

  • Page 137

    505.015.6 Interfaces and terminals5-139© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.6Interfaces and terminals5.6.1Interface overviewTable 5-51–axis moduleTerm.no.Designa-tionFunctionType1)Typ. voltage/limit valuesMax. cross–sectionU2V2W2A...

  • Page 138

    505.015.6 Interfaces and terminals5-140© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5.6.2Connectable cable cross–sectionsThe cable cross–sections that can be connected are listed in Table 5-7:Table 5-7Cable cross–sections that can be con...

  • Page 139

    505.015.6 Interfaces and terminals5-141© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteIn order to clearly indicate potential hazards due to voltages at the terminals,the warning plate WS–2K (Order No. 1004513) can be ordered at the followin...

  • Page 140

    505.015.6 Interfaces and terminals5-142© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN112V–1AA00–0KAV, 6SN112V–1AA00–0JAV,6SN112V–1AA00–0FAV, 6SN112V–1AA02–0FAV,6SN112V–1AA00–0EAV, 6SN112V–1AA00–0LAV,Fig. 5-11Power Modu...

  • Page 141

    505.015.6 Interfaces and terminals5-143© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1123–1AA00–0DAV6SN1123–1AB00–0CAV6SN1124–1AB00–0CAV–1AB00–0CAV–1AB00–0HAV–1HA00–0AAV–1HA00–0BAV–1AA00–0HAV–1AA00–0AAV–1...

  • Page 142

    505.015.6 Interfaces and terminals5-144© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition5 Power Modules10.04

  • Page 143

    66-145© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionInfeed Modules6.1DescriptionThe infeed modules are used to connect the drive group to the line supply.The infeed/regenerative feedback module (I/R module) and the module for theunregulated infe...

  • Page 144

    605.016.1 Description6-146© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe monitoring module contains a complete electronics power supply for theequipment bus and the central monitoring functions for a separate drive group.The power is normally...

  • Page 145

    605.016.1 Description6-147© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionM600P600X351X111X121X141X161X171X172X181U1 V1 W1 X131 PEredyellowred5 V voltagelevel faultedUnit ready(DC linkpre–charged)DC linkovervoltageElectronics powersupply faulted...

  • Page 146

    605.016.1 Description6-148© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionM600P600X351X111X121X141X161X171X172X181L1 L2 X131redyellowred5 V voltagelevel faultedUnit ready(DC linkpre–charged)DC linkovervoltageElectronics powersupply faultedDevice...

  • Page 147

    605.016.1 Description6-149© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionEnable voltage FR+M600P600X351X121AX161X181PELine supply connectionEquipment busDC link connectionLED-Anzeigen5.35.25.1nc7473.17263996419213111Relay signal Ready/faultRelay ...

  • Page 148

    605.016.1Description6-150© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDIP switchSignalready/fault signalI2t – pre–warningand motorovertemperatureDriveenablePulse enableResetT. 112setupoperation 3)T. 48startFeedbacksignal,start inhibitEquipm...

  • Page 149

    605.016.2 Interface overview6-151© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.2Interface overview!DangerProtection from direct contact by means of SELV/PELV is permitted only inareas with equipotential bonding and in dry interior spaces. If t...

  • Page 150

    605.016.2 Interface overview6-152© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-1Interface description for NE modules, continuedTerm.No.Terminals pro-vided on3)Max. cross–section10)Typ. voltage/limit valuesfor Vn 400 VType1)FunctionDesi...

  • Page 151

    605.016.2 Interface overview6-153© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-1Interface description for NE modules, continuedTerm.No.Terminals pro-vided on3)Max. cross–section10)Typ. voltage/limit valuesfor Vn 400 VType1)FunctionDesi...

  • Page 152

    605.016.2 Interface overview6-154© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.2.25 kW UI module interface overviewTable 6-2Interface overview, 5 kW UI modules Term.No.Desig-nationFunctionType1)Typ. voltage/limit valuesMax. cross–section6)U1...

  • Page 153

    605.016.2 Interface overview6-155© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-2Interface overview, 5 kW UI modules, continuedTerm.No.Max. cross–section6)Typ. voltage/limit valuesType1)FunctionDesig-nation111213X161X161Signaling contac...

  • Page 154

    605.016.2 Interface overview6-156© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.2.3Cable cross–sections that can be connectedThe cable cross–sections that can be connected are listed in Table 6-3:Table 6-3Cable cross–sections that can be ...

  • Page 155

    605.016.2 Interface overview6-157© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.2.4Three–conductor connection (standard circuit)Otherterminal 48NE module(with the exceptionof UI 5 kW)X111/X121BX121/X121AP5002U11U12V11V12W11W16396419915R911248...

  • Page 156

    605.016.2 Interface overview6-158© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.2.5Description of the interfaces and functionsSwitch S1 to set various functions is provided on the upper side of the NE andmonitoring module or on the front side/p...

  • Page 157

    605.016.2 Interface overview6-159© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionStandby operation of the infeed:If an infeed module is to be kept in the ready state for a longer period of time(DC link charged), then in order to avoid unnecessary ...

  • Page 158

    605.016.2 Interface overview6-160© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionExternal switching voltage for the coil circuit of the line contactorIs used to supply the coil circuit of the internal line contactor only at the 80 kWand 120 kW I/R...

  • Page 159

    605.016.2 Interface overview6-161© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionResetThe fault signal is reset using a pushbutton (pulse edge) between terminal Rand terminal 15.For the SIMODRIVE 611 universal HRS control unit, the reset is effect...

  • Page 160

    605.016.2 Interface overview6-162© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionConnect P500 and M500 for the internal coupling of the power supply to the DClink, e.g. for power failure concepts.NoticeWith this operating mode, terminals 2U1, 2V1,...

  • Page 161

    605.016.2 Interface overview6-163© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionI2t pre–warning and motor temperature monitoringTerminals 5.1 – 5.2: NO contactopen for ”no fault”Terminals 5.1 – 5.3: NC contactclosed for ”no fault”No...

  • Page 162

    605.016.2 Interface overview6-164© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteAll of the connected actuators, contactor coils, solenoid valves, holding brakes,etc. must be provided with overvoltage limiting elements, diodes, varistors, etc....

  • Page 163

    605.016.2 Interface overview6-165© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIf a line fault is displayed or if the yellow LED does not light, the overvoltagelimiter module must be checked.Procedure:1. Switch the unit into a no–voltage condi...

  • Page 164

    605.016.3 Function overview and settings6-166© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.3Function overview and settingsA switch S1 is provided on the upper side of the NE and monitoring module thatis used to set the following functions (for...

  • Page 165

    605.016.3 Function overview and settings6-167© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionOFF: Ready signal (X111 ready relay)For S1.2 = OFF, the relay pulls–in if the following conditions are fulfilled:–Internal main contactor CLOSED (term...

  • Page 166

    605.016.3 Function overview and settings6-168© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThis function is only applicable in conjunction with I/R modulesOrder No.: 6SN114V–1BV0V–0VA1OFF: regulated infeed active (default setting)ON:Unregula...

  • Page 167

    605.016.4 Technical data6-169© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.4Technical data6.4.1General informationThe configuring of the infeed modules requires the performance data from theTables 6-9 and 6-10 and the following performance cur...

  • Page 168

    605.016.4 Technical data6-170© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSwitches S1.1 and S1.4 (see Chapter 6.3) are used to adapt the line infeed mo-dules to the prevailing line supply conditions.The converter system is designed for operatio...

  • Page 169

    605.016.4 Technical data6-171© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-9Technical specifications, I/R modulesInternal coolingExternal coolingHose cooling6SN11 45-6SN11 46-6SN11 45-1BA0V-0BAV1BB0V-0BAV-1BA0V-0CAV1BB0V-0CAV-1BA0V-0DAV1...

  • Page 170

    605.016.4 Technical data6-172© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-10Technical data, UI modulesHeat dissipationHeat dissipationHose cooling6SN11 45-6SN11 46-6SN11 45-–1AB00–0BAV (INT./EXT.)–1AA01–0AAV (INT./EXT.)––1AA...

  • Page 171

    605.016.4 Technical data6-173© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.4.2Permissible duty cycles/deratingFor a derating, it must be analyzed as to the reason why this is required, andwhich component is involved. For instance, if derating ...

  • Page 172

    605.016.4 Technical data6-174© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionPt1tt2t3tkTP1PkP3P2Fig. 6-11Explanation of the rule of thumb for block–type load duty cyclesThe following applies for the rules of thumb:S The evaluation factor B, calc...

  • Page 173

    605.016.4 Technical data6-175© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1. Is the maximum infeed exceeded? ––> No ––> OK2. Calculating the total duration TT = Σ ti = t1 + t2 +...+ tk = 1.5 s + 1 s + 2 s + 1.2 s + 1.2 s = 6.9 s3...

  • Page 174

    605.016.4 Technical data6-176© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.4.3Technical data of the supplementary components ComponentsOrdernumberSupplyvoltageSupplycurrentObserve therotating field!Degreeofprotec-tionWeight[kg]Built–on fan...

  • Page 175

    605.016.4 Technical data6-177© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionI/RL1 L2 L3 PEQto other fansThe motor protectioncircuit–breaker Q is not included inthe scope of supplyMFanU1 V1 W1In w 1.5 A Observe the rotating field!Fig. 6-13Connec...

  • Page 176

    605.016.5 HFD reactor6-178© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.5HFD reactorFor the unregulated 5 kW and 10 kW infeed modules, the commutating reactoris integrated. With 28 kW, it must be external.For connection of the regulated infeed...

  • Page 177

    605.016.5 HFD reactor6-179© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.5.1Assignment of the HFD reactors/damping resistors to the NEmodulesTable 6-12HFD reactor/damping resistor assignment, dataUI module28/50 kWI/RF module16/21 kWI/RF module3...

  • Page 178

    605.016.5 HFD reactor6-180© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following usual HFD components can be ordered in packages:S HFD package includes an HFD line reactor and a damping resistorTable 6-13Packages without Wideband Line Filte...

  • Page 179

    605.016.5 HFD reactor6-181© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionU/L1/C/L+HFD reactorOrder No., refer to Table 6-12HFD reactor, terminal connection1)PE321Cable connection to the resistor.The cable length of 5 m may bedecreased but not inc...

  • Page 180

    605.016.5 HFD reactor6-182© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTogether with the HFD reactor, an external resistor must be used for dampingpurposes (refer to Fig. 6-14).Table 6-15Technical specificationsPulsed resistor0.3/25 kW1)HFD dam...

  • Page 181

    605.016.6 Monitoring module6-183© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.6Monitoring module6.6.1Integration into the overall systemThe monitoring module contains an electronic power supply and central moni-toring functions, which are requ...

  • Page 182

    605.016.6 Monitoring module6-184© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionRelay contact for group signal I2t andmotor overtemperaturePulse enableReference potential for enable voltageChangeover switch parametersMonitoring module(settings, re...

  • Page 183

    605.016.6 Monitoring module6-185© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.6.3Mode of operationParameters critical for operation are monitored in the monitoring module – theseinclude:S DC link voltageS Controller power supply ($ 15 V)S 5 ...

  • Page 184

    605.016.6Monitoring module6-186© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDIP switchSignalready/fault signalI2t – pre–warningand motorovertemperatureDriveenablePulse enableResetT. 112setupoperation3)EquipmentbusX151MonitoringNS1X131Electr...

  • Page 185

    605.016.7 DC link options6-187© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.7DC link options6.7.1Capacitor module with 2.8 mF, 4.1 mF or 20 mFThe capacitor modules are used to increase the DC link capacitance. Thismeans that on one hand, a bri...

  • Page 186

    605.016.7 DC link options6-188© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCentralcapacitor moduleWidth = 100 mmorWidth = 300 mmPELED ”READY”Status displayis lit from VDC link > 300 VEquipment bus(equipment buscable is included inthe sco...

  • Page 187

    605.016.7 DC link options6-189© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLED ”READY”Status displayis lit from VDC link > 300 VDistributedcapacitor moduleWidth = 100 mmConnecting terminalsMountingpositionFig. 6-19Distributed capacitor m...

  • Page 188

    605.016.7 DC link options6-190© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following technical data applies:Table 6-17Technical data of the central capacitor modulesDesignationCentral modules4.1 mF20 mFOrder number6SN11 12–1AB00–0BA06SN...

  • Page 189

    605.016.7 DC link options6-191© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following applies for the storage capacity of the capacitor batterywhen the power fails:Formula:w = ½ S C S (V2DC link n – V2DC link min)Assumptions for the examp...

  • Page 190

    605.016.7 DC link options6-192© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe energy for dynamic operations is obtained as follows:The following applies for braking or accelerating operations within time tV of adrive from one speed/velocity to...

  • Page 191

    605.016.7 DC link options6-193© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionI/RPMPMCentral module with 4.1 mF (width: 100 mm)Central module with 20 mF (width: 300 mm)100Distributed moduleP600M600Adapter terminals, Order No.for module width 50 ...

  • Page 192

    605.016.7 DC link options6-194© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionBefore performing any commissioning or service work, check that the DC link issafely disconnected from the power supply.Table 6-20Charge/discharge times, discharge volta...

  • Page 193

    605.016.7 DC link options6-195© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.7.2Pulsed resistor module and unregulated line supply infeed withpulsed resistorThe pulsed resistor module (PR module) protects the DC link from overvoltage,which, for...

  • Page 194

    605.016.7 DC link options6-196© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWhen supplied:Connector with a jumper between 1R and 2Rinternal resistor activeP600M600PR module2R3R1RX151X3511950X221DC link fastdischargePEThermally conductiveplate1)P...

  • Page 195

    605.016.7 DC link options6-197© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-22Interface description for PR modulesTerm.No.Designa-tionFunctionType1)Max. cross–sectionPEP600M600Protective conductorDC link DC linkII/OI/OScrewBusbarBusbar...

  • Page 196

    605.016.7 DC link options6-198© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.7.3External pulsed resistorsWith externally attached pulsed resistors, the power loss of the resistor that oc-curs during braking accumulates outside the control cabin...

  • Page 197

    605.016.7 DC link options6-199© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 6-24Braking power of the UI and pulsed resistor modules (PR)DescriptionExternal PR 0.3/25 kW1)External PR Plus 1.5/25 kWOrder number6SN1113–1AA00–0DA06SL3100...

  • Page 198

    605.016.7 DC link options6-200© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe UI 28 kW module requires external pulsed resistors. Up to two identicalresistors – with the same power rating – can be connected.Ext. pulsed resistorShield conta...

  • Page 199

    605.016.7 DC link options6-201© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6.7.4Engineering information is applicable for UI 5 kW, 10 kW, 28 kWand PR moduleSizing the load duty cycles with pulsed resistorsE [Ws]Regenerative feedback energy when...

  • Page 200

    605.016.7 DC link options6-202© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6 Infeed Modules

  • Page 201

    77-203© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLine Supply Connection7.1Line supply connection conditions for line supply infeedFor technical data, refer to Chapter 6.4 and Tables 7-1/7-2.SIMODRIVE infeed units are designed to be connected ...

  • Page 202

    705.011.4 Systemkonfiguration 27-204© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteIf a fault current protective device is used on the line supply side of thiselectronic device for protection in case of direct or indirect contact, only Type B...

  • Page 203

    705.017.1 Line supply connection conditions for line supply infeed7-205© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWhen the requirements regarding system fault level are observed and whenusing the appropriate line supply filters, the harmonics...

  • Page 204

    705.017.1 Line supply connection conditions for line supply infeed7-206© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-2Engineering information, if you dimension and select the transformeryourselfUsedI/R modulePn/P^Required rated power Sn ...

  • Page 205

    705.017.1 Line supply connection conditions for line supply infeed7-207© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionOvervoltage limiter modulel The overvoltage limiter module limits overvoltages at the line supply input toacceptable values. The...

  • Page 206

    705.017.1 Line supply connection conditions for line supply infeed7-208© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1. Disconnect the equipment from the power source and ensure that it is in ano–voltage condition.2. Withdraw connector X181 fr...

  • Page 207

    705.017.2 Voltage matching7-209© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.2Voltage matching7.2.1GeneralA distinction is made between:S Line connection components to be directly connected to the line supplyS Line connection components to be ...

  • Page 208

    705.017.2 Voltage matching7-210© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe infeed can be directly connected to a TN line supply for 3–ph. 400 V AC,3–ph. 415 V AC, 3–ph. 480 V ACFor other voltage levels, the infeed can be connected th...

  • Page 209

    705.017.2 Voltage matching7-211© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSymmetrical 3–conductor or 4–conductor three–phase line supply with a di-rectly grounded point. The loads are grounded, e.g. with grounds that are notelectrically...

  • Page 210

    705.017.2 Voltage matching7-212© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSymmetrical 3–conductor or 4–conductor three–phase line supply with no di-rectly grounded point. The loads are connected, e.g. with grounds.CommutatingreactorU1 V...

  • Page 211

    705.017.2 Voltage matching7-213© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.2.3Minimum cross–sections for PE (protective conductor)/equipotentialbonding conductorTable 7-4Minimum cross–sections for PE (protective conductor)Prated[kW]Irate...

  • Page 212

    705.017.2 Voltage matching7-214© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.2.4TransformersFor the assignment of transformers (auto/isolating transformers) with supplyvoltages of 3–ph. 220 V AC to 3–ph. 575 V AC to the NE modules, refer t...

  • Page 213

    705.017.2 Voltage matching7-215© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionA SIMODRIVE NE module and other loads/machines are connected at thematching transformer (refer to Fig. 7-7).Line fusesPENE moduleLine supplyconnection/transformer forth...

  • Page 214

    705.017.2 Voltage matching7-216© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Condition a)The rated power (Sn) of the matching transformer must be:Sn1 w 1.27 Pn (I/R module [kW])[kVA]Example: The minimum rated power of a matching transformer f...

  • Page 215

    705.017.2 Voltage matching7-217© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSn1 > Sn2 ⇒ Sn1 is decisiveThe matching transformer requires an Sn rated power of 21 kVA at a uk of 1%.Case 3: If SK plant is less, then a transformer with a highe...

  • Page 216

    705.017.2 Voltage matching7-218© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMatching transformer for 36/47 kW I/R module sinusoidal current: uk matching transformer = 3%; SK plant = 50000 kVA ; SK line for I/R 36/47 kWsinusoidal current accordi...

  • Page 217

    705.017.3 Overcurrent protective devices, transformers and main switch7-219© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.3Overcurrent protective devices, transformers and mainswitch7.3.1Assignment of the line fuses to the NE modulesFuses or ci...

  • Page 218

    705.017.3 Overcurrent protective devices, transformers and main switch7-220© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-6Assignment of the possible circuit breakers to the NE modules UI module5/10 kWUImodule10/25 kWUI module28/50 kWI/Rm...

  • Page 219

    705.017.3 Overcurrent protective devices, transformers and main switch7-221© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFuses that can be used: Sizes NH, D, DO with characteristic gL.We recommend the following SIEMENS fuses that have no restric...

  • Page 220

    705.017.3 Overcurrent protective devices, transformers and main switch7-222© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeThe calculated maximum short–circuit current at the connection point is an im-portant indicator for dimensioning the...

  • Page 221

    705.017.3 Overcurrent protective devices, transformers and main switch7-223© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition101001 00010 000Touch voltage (V)Time (ms)25 V ACAC–260 V DCDC–2AC–2DC–2Decisive voltage class A30 V ACAC–2250 V...

  • Page 222

    705.017.3 Overcurrent protective devices, transformers and main switch7-224© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.3.2Assigning autotransformers to the I/R modulesNoteIf, for I/R modules, a transformer is used, this does not replace the ...

  • Page 223

    705.017.3 Overcurrent protective devices, transformers and main switch7-225© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-8Autotransformers for 480/440 V input voltage, continuedI/RF module120/156 kWI/RF module80/104 kWI/RF module55/71 kW...

  • Page 224

    705.017.3 Overcurrent protective devices, transformers and main switch7-226© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-9 Autotransformer for a 220 V input voltage I/RF module16/21 kWI/RF module36/47 kWI/RF module55/71 kWI/RF module80/1...

  • Page 225

    705.017.3 Overcurrent protective devices, transformers and main switch7-227© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-9 Autotransformer for a 220 V input voltage, continuedI/RF module120/156 kWI/RF module80/104 kWI/RF module55/71 kWI/...

  • Page 226

    705.017.3 Overcurrent protective devices, transformers and main switch7-228© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.3.3Assigning isolating transformers to the I/R modulesTable 7-10Matching transformers with separate windings for 50 Hz/60 ...

  • Page 227

    705.017.3 Overcurrent protective devices, transformers and main switch7-229© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.3.4Assignment of the isolating transformer to the UI modulesTable 7-11Matching transformers with separate windings for 50 ...

  • Page 228

    705.017.3 Overcurrent protective devices, transformers and main switch7-230© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.3.5Assigning the main switchesThe main switches must be chosen appropriately for the machine (scope of theinstallation), t...

  • Page 229

    705.017.3 Overcurrent protective devices, transformers and main switch7-231© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteIf the objective is that an application is not to have a leading contact over thecomplete power range of the infeed modu...

  • Page 230

    705.017.3 Overcurrent protective devices, transformers and main switch7-232© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCautionIf switching elements are used without leading contact, then it must beabsolutely ensured that after powering–down ...

  • Page 231

    705.017.3 Overcurrent protective devices, transformers and main switch7-233© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-13Using a leading contact for SIMODRIVE unitsUnit connected to the switching ele-mentLeading con-tact requiredNo lea...

  • Page 232

    705.017.4 Line filters for I/R and UI modules7-234© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.4Line filters for I/R and UI modules7.4.1General informationThe line filters limit the cable–borne noise and disturbances, originating from theco...

  • Page 233

    705.017.4 Line filters for I/R and UI modules7-235© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWideband line filters function in the frequency range from 2 kHz to 30 MHz.Load frequency harmonics are effectively limited using a wideband line fil...

  • Page 234

    705.017.4 Line filters for I/R and UI modules7-236© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.4.2Wideband line filterThe damping characteristics of wideband line filters not only conform with therequirements of EMC standards for the frequenc...

  • Page 235

    705.017.4 Line filters for I/R and UI modules7-237© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCautionThe connections/terminals may not be interchanged:S Incoming line supply cable to LINE/NETZ L1, L2, L3S Outgoing cable to the line reactor to ...

  • Page 236

    705.017.4 Line filters for I/R and UI modules7-238© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.4.3Line FilterThe line filters for UI modules attenuate frequencies in the range from 150 kHzup to 30 MHz. In conjunction with the consequential im...

  • Page 237

    705.017.4 Line filters for I/R and UI modules7-239© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.4.4Basic line filter for I/R modulesThe basic line filter for I/R modules are designed for use in machines in whichthe conducted interference in th...

  • Page 238

    705.017.4 Line filters for I/R and UI modules7-240© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionL1 L2 L3Load connectionWarning and connection labelRating plateProtective conductorLine supply connectionMountingposition(preferredposition)Note:S If...

  • Page 239

    705.017.4 Line filters for I/R and UI modules7-241© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 7-16Assigning the basic line filters to the I/R modulesI/RF module16/21 kWI/RF module36/47 kWI/RF module55/71 kWFilter componentsLine filter 16...

  • Page 240

    705.017.4 Line filters for I/R and UI modules7-242© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition7.4.5Adapter setsAdapter sets are available to facilitate an extremely compact installation of the 16 kW or 36 kW HFD reactor and the wideband filter...

  • Page 241

    88-243© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionImportant Circuit Information8.1General informationNoteThe following circuit examples, information and descriptions are of a generalnature and are not binding from a legal perspective. Every sy...

  • Page 242

    805.018.1 General information8-244© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!WarningBefore the drive group is powered–up or powered–down using the line supplyisolating device (main switch/breaker) or a line contactor, terminal 48 startan...

  • Page 243

    805.018.1 General information8-245© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionM600P600U1 V1 W1 X131 PELine supply connectionDC link connection100 kΩGrounding barFig. 8-1NE module!WarningThe grounding bar is used for high–resistance connecti...

  • Page 244

    805.018.2 Infeed modules8-246© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.2Infeed modules8.2.1Connecting several NE modules to a main switchA maximum of six terminals 48 can be connected in parallel with one another inorder to shut down a max...

  • Page 245

    805.018.2 Infeed modules8-247© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.2.2Application, mode of operation and connection of the line contactorThe infeed modules include an integrated line contactor that is listed in the Catalog.The line con...

  • Page 246

    805.018.2 Infeed modules8-248© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.2.3Timing diagram for the ready signal in the I/R moduleThe diagram below shows the initial state of terminals 48, 63, and 64 (jump-ered) when the I/R module is deliver...

  • Page 247

    805.018.3 Axis expansion using a monitoring module8-249© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.3Axis expansion using a monitoring module8.3.1Connection example, power supply (standard)See also Section 8.15, examples of correct and incorr...

  • Page 248

    805.018.3 Axis expansion using a monitoring module8-250© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.3.2Connection example, pulse enableReady/Error messageS1.27273.1FR– 191)19 FR–Ready/Error messageS1.263 IF9 FR+0 VTo the external power su...

  • Page 249

    805.018.3 Axis expansion using a monitoring module8-251© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.3.3Description of the interfaces and functionsThe electronics power supply integrated in the NE module supplies the con-nected drive modules v...

  • Page 250

    805.018.3 Axis expansion using a monitoring module8-252© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Instantaneous shutdown, pulse enable ––> refer to Fig. 8-5The ready/fault signal at terminals 72–73.1 of the NE module act directly o...

  • Page 251

    805.018.4 Drive modules8-253© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.4Drive modules8.4.1611 feed module with High Performance/High StandardDirect position 2U1V1 W1U1V1 W1M3GM G3AS2AS16639Pulse enableEN+DA1 DA2DA3 MX35X3419B19EN–EN+B...

  • Page 252

    805.018.4 Drive modules8-254© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.4.2Description of the interfaces and functionsThe diagram of the terminals in Fig. 8-7 shows, in a simplified form, a 2–axis611 feed module – comprising power module...

  • Page 253

    805.018.4 Drive modules8-255© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition+24 V supply for the brake control, tolerance range +18...30 V0 V supply for the brake controlOutput, brake control axis 1 and axis 2, max. current is 500 mAA UL–certifi...

  • Page 254

    805.018.5 Start inhibit in the drive modules/safe standstill8-256© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5Start inhibit in the drive modules/safe standstill8.5.1Start inhibit applications The SIMODRIVE 611 drive control units support the...

  • Page 255

    805.018.5 Start inhibit in the drive modules/safe standstill8-257© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5.2Mode of operation of the start inhibitThe current through the individual motor windings is controlled using the inverterpower mod...

  • Page 256

    805.018.5 Start inhibit in the drive modules/safe standstill8-258© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWhen the start inhibit circuit is activated, it is no longer possible to gate severalpower transistors orientated to the rotating fiel...

  • Page 257

    805.018.5 Start inhibit in the drive modules/safe standstill8-259© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeThe start inhibit relay has pick–up and drop–out delay times of max. 40 ms. The external wiring must be connected to termina...

  • Page 258

    805.018.5 Start inhibit in the drive modules/safe standstill8-260© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5.4Sequence and timing when using the start inhibitThe drives must have been stopped before terminal 663 is inhibited and thestart i...

  • Page 259

    805.018.5 Start inhibit in the drive modules/safe standstill8-261© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5.5Checking the start inhibitThe safety relay is an important component associated with the safety andavailability of the machine. T...

  • Page 260

    805.018.5 Start inhibit in the drive modules/safe standstill8-262© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5.6Example ”safe standstill” with contactor safety combination–Q1Main switchesSupply systemEN+AS1AS26639MPVSIMODRIVEClosed–l...

  • Page 261

    805.018.5 Start inhibit in the drive modules/safe standstill8-263© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionUsing two SIGUARD contactor safety combinations (A1. A2) for EmergencyStop and protective interlocking, it is possible to implement a ...

  • Page 262

    805.018.5 Start inhibit in the drive modules/safe standstill8-264© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.5.7Example, ”safe standstill” for several drive groupsThe concept of the ”safe standstill” function with higher–level main...

  • Page 263

    805.018.5 Start inhibit in the drive modules/safe standstill8-265© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 8-2Effect of the moving protective devices on the drive groupsMoving protectivedeviceDrive 1.1/1.2/1.3Drive 2.1/2.2Drive 3.1123P...

  • Page 264

    805.018.6 Application examples with SIMODRIVE 6118-266© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.6Application examples with SIMODRIVE 6118.6.1Block diagram of the application exampleSupply, PLC, NC=4/2=5/1=6/1=8/1=9/1=7/1=10/1=4/3Driveson/o...

  • Page 265

    805.018.6 Application examples with SIMODRIVE 6118-267© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.6.2Function description of the application exampleThe block diagram, Section 8.6.1 shows an overview of an application examplefor a complete dr...

  • Page 266

    805.018.6 Application examples with SIMODRIVE 6118-268© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe user should evaluate the control Categories of the additional circuits =7 to=9. This depends on how he uses the third–party components/moni...

  • Page 267

    805.018.6 Application examples with SIMODRIVE 6118-269© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Circuit example =2:When the drives are powered up and powered down, the complete drivegroup, including the line contactor and start inhibit ter...

  • Page 268

    805.018.6 Application examples with SIMODRIVE 6118-270© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.6.3Safety systems and StandardsThe objective of safety systems is to keep potential hazards for both people andthe environment as low as possib...

  • Page 269

    805.018.6 Application examples with SIMODRIVE 6118-271© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionHowever, Standards have not been drawn–up for all types of machines. Formachine tools for metal working, robots, and automated manufacturing sy...

  • Page 270

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-272© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7Circuit examples =1 to =9 with SIMODRIVE 611Fig. 8-12 =1 cabinet supply, PLC, NC; Sheet 1/18-273. . . . . . . . . . . . . . . . . . ....

  • Page 271

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-273© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionProtective measures corresponding to the power supply utility regulationsContactors12L+e.g. 3RV...e.g. SITOP power 6EP14...Circuit example =...

  • Page 272

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-274© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCircuit example =2Chapter AL_SMotors for MSD + FDHolding brake, refer to PJ instructions3) Overvoltage limiting01PLCOpen when supplied2) Ope...

  • Page 273

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-275© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Editiontv2)Monitored ON commandCircuit example =2012Drives, on/off/stopping in an emergency3456A3431–820937KIC717.Dec.20028=+29Sh.2 Sh.21) Open j...

  • Page 274

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-276© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionStart/Stop1) t (v) > max. braking time FDU2, V2, W2, PE1, PE2FDD4 (6)Circuit example =301 G–M113~M11X411M600P6003Drives, start/...

  • Page 275

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-277© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionExt. push-D3On/off/EMERGENCY STOPDrives on/off/stopping in an emergency; start/stop/safe standstill3TK2806–0BB4machine control!insert!Circ...

  • Page 276

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-278© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition14 .624 2.844 .854 =7/1.762 .182 =6/1.834 1.64) Jumper, term. 701 – 702for externalDrives on/off/stopping in an emergenc...

  • Page 277

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-279© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNote:When terminal 112 is energized forthe current limiting is energized (the same as when traversing to a fixed endstop, terminal 96)”SIM...

  • Page 278

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-280© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition11L+133334.88182–K161412L+=5/1.961313.514–K148281.51314–K13611=5/1.861472=5/1.9.7–K18612=5/1.87162611413Protective door monitoring.6...

  • Page 279

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-281© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLimit switches–positions monitoring functionsCircuit example =7E13Positive openerin accordance with IEC60947–5–1–3Axis 1Axis 2Axis 3...

  • Page 280

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-282© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2)3)Positive openerin accordance to IEC 60947-5-1-3Limit switches:Separate cable layingshielded and short–circuit safefor laying as traili...

  • Page 281

    805.018.7Circuit examples =1 to =9 with SIMODRIVE 6118-283© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1) Add monitoring circuit to thestart–circuit drive =4–K31/Y33–Y34, circuit 42) The terminal 663 pulse releasemust be switched off w 1...

  • Page 282

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-284© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.1Higher–level information, instructions and functionsWhen engineering the drive components, safety switching devices, contactors,show...

  • Page 283

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-285© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDefinition of the terminology”Powering–down in an emergency” EMERGENCY OFF and ”Stopping in anemergency” EMERGENCY STOPS Actions ...

  • Page 284

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-286© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIn the circuit examples, for a drive stop, the holding brake is disconnectedwith drop–out delay using the appropriate hardware in additio...

  • Page 285

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-287© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.2Circuit example =1 ”Cabinet supply, NC, PLC”When designing, constructing and implementing the electrical/control cabinetsto accomm...

  • Page 286

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-288© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.3Circuit example =2 ”Drives on/off/stopping in an emergency”Drive group, comprising an NE module, three 611 FD modules with High St...

  • Page 287

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-289© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDrives, offUsing pushbutton –S24 EMERGENCY STOP or –S22 Off, the drives, assumingthat they have still not been stopped via the NC progr...

  • Page 288

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-290© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.4Circuit example =3 ”Drives start/stop/safe standstill”This control is used where one or several drives must be selectively shut do...

  • Page 289

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-291© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.5Circuit example =4 ”Drives, on/off/stopping in an emergency;start/stop/safe standstill”Drive group, comprising an NE module, MSD m...

  • Page 290

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-292© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionStop drivesS Using the two–channel pushbutton –S31, drives stop – the drives arebraked and stopped as quickly as possible at the sele...

  • Page 291

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-293© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.6Circuit example =5 ”Drives, operating modes automatic opera-tion/setting–up operation with agreement”The operating mode changeov...

  • Page 292

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-294© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSet–up operationKey–operated switch –S15 is set to setting–up, contactor –K15 drops–out, con-tactor –K16 closes. The monitori...

  • Page 293

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-295© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoticeFor dynamic drives with inadmissible speed increases, potential hazards canoccur under fault conditions due to the response times of ...

  • Page 294

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-296© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.7Circuit example =6 ”Drives, automatic operation with protectivedoor monitoring”In the automatic mode, the working zone of a machin...

  • Page 295

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-297© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionOptional:S External standstill monitoring closed via terminal 77–78.The interlocking solenoid of the door position switch –S11 is energ...

  • Page 296

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-298© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.8Circuit example =7 ”Limit switch, limitposition monitoring”Normally, the end position (end stop) of the traversing range of the ax...

  • Page 297

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-299© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.9Circuit example =8 ”Armature short–circuit braking”Armature short–circuit braking is only possible when using permanent–magn...

  • Page 298

    805.018.7 Circuit examples =1 to =9 with SIMODRIVE 6118-300© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.7.10Circuit example =9 ”Power contactors in the motor circuit”For special applications, the circuits allow the motor to be galvanical...

  • Page 299

    805.018.8 Information and instructions regarding applications8-301© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.8Information and instructions regarding applicationswith 611 digital/611 universalFig. 8-23Circuit example, 611 digital with SINUME...

  • Page 300

    805.018.8 Information and instructions regarding applications8-302© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.8.1Circuit example, 611 digital with SINUMERIK 840DA circuit example SIMODRIVE 611 digital and SINUMERIK 840D with the drive–rela...

  • Page 301

    805.018.8 Information and instructions regarding applications8-303© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSINUMERIK 810D is a highly integrated compact control accommodated in a 150 mm wide housing – compatible to the SIMODRIVE modules ...

  • Page 302

    805.018.9 Master/slave operation, SIMODRIVE 6118-304© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.9Master/slave operation, SIMODRIVE 611Two SIMODRIVE main spindle drives can be operated, rigidly and mechanicallycoupled together if the master d...

  • Page 303

    805.018.10 Star–delta mode8-305© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.10Star–delta modeSIMODRIVE 611 supports the use of motors that can changeover between star/delta configurations.At lower speeds, the drive is operated in the star...

  • Page 304

    805.018.10 Star–delta mode8-306© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition!DangerIf synchronous motors are operated with speeds that require a VPM, thestar–delta contactors must be protected using a safe power supply so that incase of fau...

  • Page 305

    805.018.10 Star–delta mode8-307© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe main contactors must be dimensioned/selected, harmonized and coordi-nated with the rated motor current and the overload factor.The following table showing the ass...

  • Page 306

    805.018.11 Series reactor in the motor lead8-308© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.11Series reactor in the motor leadFor special motors with a low leakage inductance (where the controller settingsare not adequate) it may be necessar...

  • Page 307

    805.018.11 Series reactor in the motor lead8-309© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIf the motor data are not known, then for motors with a high current (ratedcurrent > 85 A), the converter current should be dimensioned for a pulsef...

  • Page 308

    805.018.12 Induction motor operation8-310© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.12Induction motor operation 8.12.1Operating several induction motors in parallel Several motors can also be operated in parallel on a power module, for each...

  • Page 309

    805.018.12 Induction motor operation8-311© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLoad surges and overload conditions in the field–weakening range can result inoscillation and should be avoided.The drive module cannot detect if an individ...

  • Page 310

    805.018.12 Induction motor operation8-312© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.12.2Selecting individual induction motors 611The ”SIMODRIVE 611 universal HRS” drive allows up to four different motors tobe selected. Every motor has i...

  • Page 311

    805.018.12 Induction motor operation8-313© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIndividual thermal monitoring functions must be provided for overload protectionof the individual induction motors. We recommend that the motor is monitoredus...

  • Page 312

    805.018.13 Operation when the power fails8-314© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.13Operation when the power fails8.13.1Application and mode of operationThe function ”operation with the power fails” (power failure buffering) is u...

  • Page 313

    805.018.13 Operation when the power fails8-315© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe ready signal via terminals 72–74 in the NE module also responds when aline supply fault occurs and inhibits the pulses in the NE module. The respon...

  • Page 314

    805.018.13 Operation when the power fails8-316© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionOperation when the power fails with SIMODRIVE 611 digital in conjunctionwith SINUMERIK 840DExtended stopping and retraction: ESRThese more complex functi...

  • Page 315

    805.018.13 Operation when the power fails8-317© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe following control and secondary conditions/limitations must be care-fully taken into consideration when engineering and configuring powerfailure conc...

  • Page 316

    805.018.14 SINUMERIK Safety Integrated8-318© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.14SINUMERIK Safety Integrated”SINUMERIK Safety Integrated” offers type–tested safety functions which allowhighly effective personnel and machine pro...

  • Page 317

    805.018.15Examples of correctly and incorrectly connecting NE8-319© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.15Examples of correctly and incorrectly connecting NEto the line supply8.15.1Three–conductor connection to the line supplyNoteS A...

  • Page 318

    805.018.15 Examples of correctly and incorrectly connecting NE8-320© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Editione.g. NCU PMxxMonitoring module (MM)P600M600U1V1 W1PEPMxxPMxxv4 MMX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1n.c.n.c...

  • Page 319

    805.018.15Examples of correctly and incorrectly connecting NE8-321© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Editione.g. NCUPMxxP600M600U1V1 W1PEPMxxPMxxv4 MMX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1n.c.n.c.n.c.n.c.Correct!PMxxPMx...

  • Page 320

    805.018.15 Examples of correctly and incorrectly connecting NE8-322© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionL1e.g. NCU PMxxP600M600U1V1 W1PEPMxxPMxxPMxxX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1n.c.n.c.n.c.n.c.Incorrect!e....

  • Page 321

    805.018.15Examples of correctly and incorrectly connecting NE8-323© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Editione.g. NCUPMxxP600M600U1V1 W1PEPMxxPMxxX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1Correct!ZL1LK3)FN (X A)Filter (X kW)...

  • Page 322

    805.018.15 Examples of correctly and incorrectly connecting NE8-324© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.15.2Six–conductor connection to the line supplyNoteS All X181 connections of a drive group must be electrically switched inparal...

  • Page 323

    805.018.15Examples of correctly and incorrectly connecting NE8-325© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFN (X A)FN (T10 A)1L1P600M600U1V1 W1PEX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1ZLK1)Filter (X kW)PE1L21L3PE2)Z2L1F...

  • Page 324

    805.018.15Examples of correctly and incorrectly connecting NE8-326© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFN (X A)1L1P600M600U1V1 W1PEX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1ZLK1)Filter (X kW)PE1L21L3PEZNEz. B. NCULTxxL...

  • Page 325

    805.018.15Examples of correctly and incorrectly connecting NE8-327© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionL2e.g. NCUPMxxP600M600U1V1 W1PEPMxxX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1Correct for NE w16 kW!ZL1LKFN (X A)Fil...

  • Page 326

    805.018.15 Examples of correctly and incorrectly connecting NE8-328© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Editione.g. NCUPMxxP600M600U1V1 W1PEPMxxPMxxPMxxX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1Incorrect!ZL1LK2)FN (X A)Filter...

  • Page 327

    805.018.15Examples of correctly and incorrectly connecting NE8-329© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition+ MM 3 /+ MM 4e.g. NCUPMxxP600M600U1V1 W1PEPMxxPMxxX181M500P5002U11U12V11V12W11W1X181M500P5002U11U12V11V12W11W1Incorrect!ZL1LKFN (X A...

  • Page 328

    805.018.16 VPM Voltage Protection Module8-330© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.16VPM Voltage Protection Module8.16.1General informationThe Voltage Protection Module VPM (voltage limiting module) is used for per-manent–magnet sync...

  • Page 329

    805.018.16VPM Voltage Protection Module8-331© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 8-6Technical data VPMTechnical specificationsVPM 120VPM 200VPM 200 DynamikOrder No.:6SN1113–1AA00–1JAj6SN1113–1AA00–1KAj6SN1113–1AA00–1KC...

  • Page 330

    805.018.16 VPM Voltage Protection Module8-332© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.16.2IntegrationIt must be installed according to the connection schematic VPM 120 (Fig. 8-42)or VPM 200/200 Dynamic (Fig. 8-43).Series reactors may only...

  • Page 331

    805.018.16VPM Voltage Protection Module8-333© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDie folgenden Zeichnungen zeigen die prinzipielle Lage der Schnittstellen undder Gehäusedurchlässe der Voltage Protection Modules VPM 120, VPM 200und VPM...

  • Page 332

    805.018.16 VPM Voltage Protection Module8-334© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionX3 signal contactPE connectionsCable glandConnectingbarsUVWTo the power moduleTo the motorCable glandX3Fig. 8-40Voltage Protection Modules VPM 200 (withou...

  • Page 333

    805.018.16VPM Voltage Protection Module8-335© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFor the power connections to the power module and for the motor, the cablesare routed through the cable glands of the Voltage Protection Module and con-nec...

  • Page 334

    805.018.16 VPM Voltage Protection Module8-336© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFor the power connections to the power module and for the motor, the cablesare routed through the cable glands of the Voltage Protection Module and con-ne...

  • Page 335

    805.018.16VPM Voltage Protection Module8-337© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS Connection of internal cable routing and VPM 200 DynamikVS1U1U2V1V2U3U4VS2W1PE1X3W2PE2W3PE3W4PE4VS4VS3VS1 +K1VS2 +K2K3 +K4 +VS3VS4S Attaching the four ca...

  • Page 336

    805.018.16 VPM Voltage Protection Module8-338© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionWhen the VPM is tripped or in the event of a temperature fault, signaling contactX3 opens and interrupts the pulse enable of the SIMODRIVE converter (see ...

  • Page 337

    805.018.16VPM Voltage Protection Module8-339© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNoteSignal contact X3 of the VPM is routed via a bistable relay. Very significantshocks that occur during transport and installation can cause the relay to...

  • Page 338

    805.018.16 VPM Voltage Protection Module8-340© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCable tieX3Fig. 8-46Connecting the X3 signaling contact for VPM 200 and VPM 200 DynamikTo check the function of the VPM, operate the motor at a speed for ...

  • Page 339

    805.018.16VPM Voltage Protection Module8-341© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8.16.3MountingThe Voltage Protection Module is mounted in the cabinet close to the drive.!DangerIt is only permissible to connect motor reactors between th...

  • Page 340

    805.018.16 VPM Voltage Protection Module8-342© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFrom the power moduleFrom the motor286 (11.26) 1)w700 (27.56)300 (11.81)ca. 200 (7.87) 2)ca. 200 (7.87) 2)1) Hole size for the mounting plate, screw mount...

  • Page 341

    99-343© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCabinet Design and EMC9.1Installation and connecting–up regulationsNoteThe ”SINUMERIK, SIROTEC, SIMODRIVE, SINAMICS S120 EMC Directive”(Order No.: 6FC5297–0AD30–0APV) must always be o...

  • Page 342

    905.019.1 Installation and connecting–up regulations9-344© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe line filter must be located in the same cabinet field close to the NE mod-ules; the cable (shielded above 1 m) connecting the line filte...

  • Page 343

    905.019.1 Installation and connecting–up regulations9-345© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionGFunctionalcablesPE rail electrically connected over a large surface area to the cabinet mounting panel3)Cabinet mounting panel1)I/R moduleo...

  • Page 344

    905.019.1 Installation and connecting–up regulations9-346© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.1.1Shielded connecting platesShield connecting plates are available that can be retrofitted for the infeed andpower modules. These plates ...

  • Page 345

    905.019.1 Installation and connecting–up regulations9-347© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionRetaining clip for the shieldTerminal clamp for busbars 10x3 mmRefer to Chapter 124–fold shield connection (6SN1162–0FA000AA2)Shield con...

  • Page 346

    905.019.1 Installation and connecting–up regulations9-348© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTerminal X131 (electronics ground) at the NC.In order to provide protection against overvoltage (for line supplies that are notin compliance...

  • Page 347

    905.019.1 Installation and connecting–up regulations9-349© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.1.2Mounting conditions, internal coolingNoteThe regulations described in the ”SINAMICS S120 Booksize / SIMODRIVESystem Manual” switchg...

  • Page 348

    905.019.1 Installation and connecting–up regulations9-350© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMounting surface100 mm100 mmCooling airWarm discharged airFig. 9-5Air flow in the electrical cabinetNoticeFor modules that generate a signif...

  • Page 349

    905.019.1 Installation and connecting–up regulations9-351© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMeasures are shown in the following diagram if the following conditions/ar-rangements simultaneously exist in the cabinet:S Number of power ...

  • Page 350

    905.019.1 Installation and connecting–up regulations9-352© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.1.3Two–tier equipment configurationThe modules of the SIMODRIVE 611 drive converter system can also be ar-ranged in two tiers one above ...

  • Page 351

    905.019.1 Installation and connecting–up regulations9-353© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLength of cableTwisted, shieldedabove 1 m cable lengthmax 5 m! (inconjunction withSIMODRIVE POSMOSI/CD/CA, theguidelines correspondto the Us...

  • Page 352

    905.019.2 High–voltage test in the system9-354© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAir baffle plateEquipmentcombinationEquipmentcombinationCooling unitMounting panel at approx.100 mm separationFig. 9-8Example of a two–tier cooling c...

  • Page 353

    905.019.3Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-355© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.3Safety of machinery – safety–related parts of controlsaccording to EN ISO 13849–1:2...

  • Page 354

    905.019.3 Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-356© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionImplementation for the drive system SIMODRIVE 611digital and universalOn the control module...

  • Page 355

    905.019.3Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-357© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe power unit controls the power feed to the individual motor windings.The gating logic on ...

  • Page 356

    905.019.3 Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-358© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.3.4Safety–related circuit infeed modulesEvery line infeed has an integrated main contac...

  • Page 357

    905.019.3Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-359© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.3.5Safety functionsWith the SIMODRIVE 611 converter system, using the appropriate circuit,...

  • Page 358

    905.019.3 Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-360© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.3.6Principle of STO in a safety functionSENSEEVALUATESRP/CSaSRP/CSbRESPONDSRP/CScM3RFM–...

  • Page 359

    905.019.3Safety of machinery – safety–related parts of controls according to EN ISO 13849–1:20089-361© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.3.7Principle of SS1 in a safety functionSENSEEVALUATESRP/CSaSRP/CSbRESPONDSRP/CScM3RFM–K...

  • Page 360

    905.019.4 Application examples9-362© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.4Application examplesFor all SIMODRIVE devices the basic principle of the safety–related circuit isthe same. However, the different devices can have different t...

  • Page 361

    905.019.4 Application examples9-363© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition+ 24 V–S33TK2827–S1–A1Line supplyMains switch -Q0U1 V1 W1111113NS1948SIMODRIVE NEIntegrated line contactor–A10213FR+FR+StartFR–NS2–K2M–A11A1 Y10 Y11 Y...

  • Page 362

    905.019.4 Application examples9-364© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIs required to charge the DC link and move the drive:S EMERGENCY STOP is released and the safety relay –A1 is reset via push-button –S1.S Safety relay –K1 and...

  • Page 363

    905.019.4 Application examples9-365© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-5Parameters for the SENSE subsystemParameterValueCommentEMERGENCY STOP pushbutton –S3B10 value100.000Manufacturer’s dataPercentage of dangerousfailures2...

  • Page 364

    905.019.4 Application examples9-366© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAn accumulation of faults between two consecutive actuations of the EMER-GENCY STOP pushbutton is not detected:S Basic as well as well–proven safety principles ...

  • Page 365

    905.019.4 Application examples9-367© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-8Determining the diagnostic coverage level (DC)ParameterValueCommentDC (channel 1)90 %Testing –K1 in the feedback circuit of –A1DC (channel 2)90 %Testin...

  • Page 366

    905.019.4 Application examples9-368© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionChecking the PFH value of the complete safety func-tionTable 9-10PFH value of the complete safety functionParameterPFH valuePLCommentSENSE4,29 x 10-8 / heEMERGENCY ...

  • Page 367

    905.019.4Application examples9-369© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNetzHauptschalter –Q0U1 V1 W1111113NS1948SIMODRIVE NE–A10213FR+FR+StartFR–NS2–K2M–A11PVAS1AS2FR+66319KL659IFFR–RFRegelungsbau-gruppeM–K1U2 V2 W2M3–K5...

  • Page 368

    905.019.4 Application examples9-370© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS EMERGENCY STOP has been released and safety relay –A1 has beenreset.S Protective door is closed (position switch contacts –S4 and –S5 are closed).S Safety r...

  • Page 369

    905.019.4 Application examples9-371© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionS The instantaneous output (14) of safety relay –A1 is de–energized, and the-refore the cascading input (1) of –A2 is deactivated. –A2 behaves just thesame ...

  • Page 370

    905.019.4 Application examples9-372© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSafety function, protective doorIf the protective door is opened, the drive should be safely stopped and after asafely monitored time, should be shut down.In two–...

  • Page 371

    905.019.4 Application examples9-373© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionEVALUATE subsystemIn this example, the EVALUATE subsystem is implemented in the form of twoSIRIUS 3TK2842 safety relays. The safety relays have instantaneous and de...

  • Page 372

    905.019.4 Application examples9-374© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-13Determining MTTFdParameterValueCommentChannel 1Safety relay –K1B10d value20.000.000Manufacturer’s datanop24972 per years24960 per year by the protecti...

  • Page 373

    905.019.4 Application examples9-375© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-14Determining the diagnostic coverage level (DC)ParameterValueCommentDC (channel 1)99 %Testing –K1 via –K3 in the feedback circuit of –A2, aswell as ...

  • Page 374

    905.019.4 Application examples9-376© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSupplementary safety function, EMERGENCY STOPIf EMERGENCY STOP is actuated, then the drive should be safely stopped andshut down.The EMERGENCY STOP pushbutton is ac...

  • Page 375

    905.019.4 Application examples9-377© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionEVALUATE subsystemThe EVALUATE subsystem of the supplementary EMERGENCY STOP safetyfunction is in this case realized using three SIRIUS 3TK3842 safety relays. Thesa...

  • Page 376

    905.019.4 Application examples9-378© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-18Determining MTTFdParameterValueCommentChannel 1Safety relay –K1B10d value20.000.000Manufacturer’s datanop24972 per years24960 per year by the protecti...

  • Page 377

    905.019.4 Application examples9-379© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-19Determining the diagnostic coverage level (DC)ParameterValueCommentDC (channel 1)99 %Testing –K1 via –K3 in the feedback circuit of–A1DC (channel 2)...

  • Page 378

    905.019.4 Application examples9-380© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition9.4.3EMERGENCY STOP and protective door at several converters →SS1a) Opening the protective door stops quickly stops the drives.After the stopping time has expir...

  • Page 379

    905.019.4 Application examples9-381© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionA1Y11Y12Y221MY32Y21–S3–A1NOT-HALTA2Y32Y35Y342814A1Y11Y12Y2213TK2842MY32Y21–A2A2Y32Y35Y342814A1Y11Y12Y223TK2842aufzu–K3–K5Ein–S1–S4–S5t vt vt v1A2Y32...

  • Page 380

    905.019.4 Application examples9-382© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSafety function, protective doorIf the protective door is opened, the drive should be safely stopped and after asafely monitored time, should be shut down.In three...

  • Page 381

    905.019.4 Application examples9-383© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-21Determining MTTFdParameterValueCommentChannel 1Safety relay –K1B10d value20.000.000Manufacturer’s datanop525612 per year525600 per year by the protect...

  • Page 382

    905.019.4 Application examples9-384© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 9-22Determining the diagnostic coverage level (DC)ParameterValueCommentDC (channell 1)99 %Testing –K1 (–A11...–A16) via –K3 in the feedback cir-cuit o...

  • Page 383

    905.019.5 Using programmable safety components9-385© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionChecking the PFH value of the complete safety func-tionTable 9-23PFH value of the complete safety functionParameterPFH valuePLCommentSENSE2,47 x 10-...

  • Page 384

    905.019.5 Using programmable safety components9-386© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAS2–S3NOT-HALT–K5–K5–A10integriertesHilfsschütz+ 24 VHauptschalter –Q0Netz111113NS1948213FR+FR+ StartFR–NS2–K2SIMODRIVE NE–K6–A11...

  • Page 385

    1010-387© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionConnection DiagramsNoteThe following connection diagrams only show the terminal connections. Further, external components are not completely shown. Refer to Chapter 8.The following comments s...

  • Page 386

    1005.0110-388© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionX351X151X151X151X351X151X351X351X351X351X 341X 341X 341X 141X 141X 141U1RX12172NE module(not UI 5 kW)PR moduleMSD module (High Stand./High Perf.)Monitoring module2–axis FD module1–ax...

  • Page 387

    1005.0110-389© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition75.B16.AX 351X 151X 151X 151X 351X 351X 351X 351U1RX12172NE module(not UI 5 kW)PR moduleMonitoring moduleFD module with control unit7473.173.2X111AlarmReady for operation95.35.25.1639Gro...

  • Page 388

    1005.0110-390© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition10 Connection Diagrams05.08

  • Page 389

    1111-391© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSpare Parts and Service11.1FanNoticeWhen replacing the fan, you must observe the ESD regulations.Spare parts must always be replaced by properly trained personnel!Fan replacement with spare p...

  • Page 390

    1105.0111.1 Fan11-392© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionTable 11-1Fan replacement options, continuedDesignationFan spare parts (Order No.)Modulewidth [mm]Order No. (MLFB)PM module, 2x50 A internal6SN1123–1AB00–0CAV1)1006SL3162–0...

  • Page 391

    1105.0111.1 Fan11-393© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1. Switch off the line current supplies (I/R module) or DC link voltage (PM mod-ule). Wait at least 30 minutes for the DC link energy to discharge!2. Verify that the fan is isola...

  • Page 392

    1105.0111.3 DC link covers11-394© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition11.2TerminalsTable 11-2Terminals for SIMODRIVE 611 DesignationTerminalavailable inMLFBX4212–pinSIMODRIVE 611 universal HRS6SY9907X4315–pin6SY9908X451, X452, X461, ...

  • Page 393

    1105.0111.4Inspection of the DC link capacitors of the PM modules11-395© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition11.4Inspection of the DC link capacitors of the PM modules!CautionAfter the devices have been non–operational in a no–voltag...

  • Page 394

    1105.0111.4 Inspection of the DC link capacitors of the PM modules11-396© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe forming circuit is configured using incandescent lamps, or alternatively us-ing PTC resistors.Components required (recommen...

  • Page 395

    1105.0111.4Inspection of the DC link capacitors of the PM modules11-397© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionPower module to be formedPower module3 AC 400 VL1L2L3PEFuse switchPTC resistorMotor connectionU2V2W2PEFig. 11-2Forming circuit c...

  • Page 396

    1105.0111.4 Inspection of the DC link capacitors of the PM modules11-398© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition11 Spare Parts and Service

  • Page 397

    1212-399© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionDimension DrawingsFig. 12-1 Empty housing, Order No.: 6SN1162–1AA00–0AA012-402. . . . . . . . . . . . . . Fig. 12-2 Line filter ”Wideband line filter” for I/R modules, 16 kW,6SL3000...

  • Page 398

    1205.0112-400© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. 12-29EMC measures, Sheet 2 (shield connection plate,6SN1162-0EA00-0AA0; -0BA0; -0CA0; -0JA0)12-429. . . . . . . . . . . . . . . . . . . Fig. 12-30EMC measures, Sheet 3 (shield conne...

  • Page 399

    1205.0112-401© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. 12-59Distributed capacitor modules, 6SN1112–1AB00–1xA012-459. . . . . . . . . . . Fig. 12-60DC link adapter set 16...50 mm2 and 35...95 mm26SN1161–1AA01–0BA0/ –0AA012-460....

  • Page 400

    1205.0112-402© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. 12-1Empty housing, Order No.: 6SN1162–1AA00–0AA012 Dimension Drawings02.07

  • Page 401

    1205.0112-403© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition4404891.5149.5–210.812.512.56.5100480477465.5Connection terminal 10 mm2Terminal sleeve: M4 threadTightening torque 1.5 – 1.8 NmTerminal studs M5/3 NmConnection terminals 10 mm2Termin...

  • Page 402

    1205.0112-404© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLine supplyconnection10,812,512,56,5100480465,5∅1301,56,54x45_2x45_12,512,5100244,5-329"1440526477Load connectionPEConnection terminal 50 mm2Terminal sleeve: M6 threadTightening t...

  • Page 403

    1205.0112-405© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition10,812,512,56,5100480465,5∅130477PE1,5259,5-429"14405266,54x45_2x45_12,512,5100Line supplyconnectionLoad connectionConnection terminal 50 mm2Terminal sleeve: M6 threadTightening t...

  • Page 404

    1205.0112-406© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1,515022,522,56,510,815022,522,56,5480477465,510,804x45_2x45_PE259,5-4542 max.44029"1∅13Line supplyconnectionLoad connectionConnection terminal 95 mm2Terminal sleeve: M8 threadTig...

  • Page 405

    1205.0112-407© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition30012060302525Anzugsmoment 10 PE M10 x 332 x 2 x M42135 x 50 (= 250)6,5 (6 x)13 (6 x)480477465,553910,8025(142)54,7746,5 (x 6)5 x 50 (= 250)251206030259+0.5–3.5Marking7520440480300L...

  • Page 406

    1205.0112-408© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1)Tightening torque 3 $ 0.15 NmConnection terminal 10 mm2Tightening torque 1,5 – 1,8 NmFig. 12-7Line filter ”Basic line filter” for I/R modules 16 kW, 6SL3000–0BE21–6DAx1)Tight...

  • Page 407

    1205.0112-409© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1)Tightening torque 6 $ 0.3 NmConnection terminal 50 mm2Tightening torque 6 – 8 NmFig. 12-9Line filter ”Basic line filter” for I/R modules 55 kW, 6SL3000–0BE25–5DAx12 Dimensio...

  • Page 408

    1205.0112-410© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMarkingConnection terminal VDFK4 Tightening torque 0,5 ... 0,8 Nm22,5"130"1max. 125,8max. 39max. 8136"120,5"0,524,5"1M6 Tightening torque 3 "0,15 Nm1"0...

  • Page 409

    1205.0112-411© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMarkingConnection terminal HDFK10 Tightening torque 1,5 ... 1,8 Nm22,5"1140"0,3max. 156M6Tightening torque 3 "0,15 Nm30"1max. 281115"0,2max. 23124"1max. 914...

  • Page 410

    1205.0112-412© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMarkingConnection terminal HDFK50-VP-ZTightening torque 6 ... 8 Nm155"0,365"0,8max. 17118"0,5max. 1411,0"0,1max. 14197"154"0,5M10Tightening torque 10 "...

  • Page 411

    1205.0112-413© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition2) Netzfilter und Drossel sind nicht Bestandteile des Lieferumfangs Mains filter and reactor are not included in the scope of supplyLüftungsfreiraumFree space for colling air...

  • Page 412

    1205.0112-414© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNetzfilterMains–FilterDrosselReactorAusgangsklemmeOutput terminalAnschlussplanWiring diagramSchutzleiteranschluss von Netzfilter verwenden.Use protective conductor connection of mains ...

  • Page 413

    1205.0112-415© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition112)20102) Netzfilter und Drossel sind nicht Bestandteile des Lieferumfangs Mains filter and reactor are not included in the scope of supply3) Fuer die Klemmenschrauben (Netzf...

  • Page 414

    1205.0112-416© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition56SN1162–0GA00–0CA0NetzfilterMains–FilterDrosselReactorAusgangsklemmeOutput terminalAnschlussplanWiring diagramSchutzleiteranschluss von Netzfilter verwenden.Use protective conduct...

  • Page 415

    1205.0112-417© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition175"0.5330ca. 125150136"0.5∅8x15Warning plateMarkingRating plateConnection terminalCross-sectionCurrent carrying capacityVDE, UL, CSAFa. Siemenseindrähtigmehrdrähtig feindr...

  • Page 416

    1205.0112-418© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1W21U2PE2HFD line/commutating reactor 36 kW6SL3000–0DE23–6AAx175"0.5∅8x15Rating plateMarking terminalWarningplateTerminal assignment1W1PE311U1PE1V11V2330max. 235136"0.515...

  • Page 417

    1205.0112-419© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionHFD line/commutationgreactor 55 kW6SL3000–0DE25–5AAxWeight: ca. 27 kgNot true to scale175"0.5∅8x15Rating plateMarking terminal330max. 290136"0.5150Terminal assignmentALS ...

  • Page 418

    1205.0112-420© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMLFB 6SL3000–0DE28–0AA143791701U11U2PE3211V11V21W21W1Mounting hole325 "0,5156 "0,5156 "0,5Warning plateMarking terminalTerminal assignmentEnd halterType plate 2Type pl...

  • Page 419

    1205.0112-421© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMounting holeMarking terminalWarning plateType plate 1Type plate 2325 "0,5175 "0,5206 "0,5HFD line/commutating reactor 120 kWwith terminalMLFB 6SL3000–0DE31–2AA1476(32...

  • Page 420

    1205.0112-422© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition1)Regelung gesteckt und verschraubtAchtung! Verschraubung gewährleistet PE- und Schirmverbindungfür Geber- und Sollwert(Entfällt bei Modulen mit Impulsschnittstelle)2)Anschlussklemmen...

  • Page 421

    1205.0112-423© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition466"0.31)Regelung gesteckt und verschraubtAchtung! Verschraubung gewährleistet PE- und Schirmverbindungfür Geber- und Sollwert (Entfällt bei Modulen mit Impulsschnittstelle)2)Ans...

  • Page 422

    1205.0112-424© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1162–0BA02–0AA2B1 DIN EN 10143 FE PO 3G Z140 MB-0-1.5AMP Universal MATE-N-LOK 350779-4grün/gelb (PE)Leitungslänge:1050 "20 mmcable length:1050 "20 mmNennspannung480 V/...

  • Page 423

    1205.0112-425© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionLabel - Connection diagramPaper label self-adhesiveBasic: witheOverprint: black6SN1162–0BA02–0AA2Centrifugal blowerSpecial type 360...510 V5040DrehstrommotorThree phase motorMoteur t...

  • Page 424

    1205.0112-426© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition * PRO/E *876543219HGFEDCBA8CAD–DrawingManual modificationprohibitedGFEDCBA76543219101112Belonging to this: PRO/E–CADFirst angleprojection DIN 6BBCC142 14215120 5)202612002152002...

  • Page 425

    1205.0112-427© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition * PRO/E *876543219HGFEDCBA8CAD–DrawingManual modificationprohibitedGFEDCBA76543219101112Belonging to this: PRO/E–CADFirst angleprojection DIN 6CCBB8142142826128315120 5)201624.5...

  • Page 426

    1205.0112-428© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSchraube M5 fürModulbefestigungScrew M5 formodule attachmentSteckverbindungMotorbremseConnectormotor brakeSchlauchschelle für SchirmHose-clamp for shieldAchtung! Die Schirmauflageist k...

  • Page 427

    1205.0112-429© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSchirmanschlussblechfür Geräte 50 mm internShield Connecting Platefor modules 50 mm internalMLFB:6SN1162–0EA00–0AA043.51201286SN1 162–0EA00–0AA0Made in Germany6SN1162–0EA00...

  • Page 428

    1205.0112-430© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSchirmanschlussblechfür ER 55 kW/LT 200 A internShield Connecting Platefor IR 55 kW/LT 200 A internalMLFB: 6SN1162–0EA00–0DA0293.5622006SN1162–0EA00–0DA0Made in Germany188.5153...

  • Page 429

    1205.0112-431© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSchirmanschlussblechfür alle Geräte 50 mm externsowie UE 5 kW, Überwachungs-modul und PulswiderstandsmodulShield Connecting Platefor all modules 50 mm externalplus UI 5 kW, Monitoring...

  • Page 430

    1205.0112-432© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition293.5Schirmanschlussblechfür Geräte 300 mm externShield Connecting Platefor modules 300 mm externalMLFB: 6SN1162–0EB00–0DA02006SN1162–0EB00–0DA0Made in Germany128.5Maßzeichnun...

  • Page 431

    1205.0112-433© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 610010max. 601001002312112044338948031650a–0.5466...

  • Page 432

    1205.0112-434© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 633083381.821.84663618.542.552298.8243.75044.755080...

  • Page 433

    1205.0112-435© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 63.75044.755080204634744807024.841.5231030033083421...

  • Page 434

    1205.0112-436© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 680204804744637025759210032082421.76.5 3000 2314663...

  • Page 435

    1205.0112-437© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 622509318.85086.52452338.84662117.7434336.536.53.75...

  • Page 436

    1205.0112-438© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 6802046347448010.5025125138.515033083421.7231030013...

  • Page 437

    1205.0112-439© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 6231030033083421.725060.5175188.5200802046447448034...

  • Page 438

    1205.0112-440© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManuel modificationprohibited45678EDCBACond.MessageDateNameSiemens AGDept.StandardTested byHandled byDateScale:Type/MLFB...

  • Page 439

    1205.0112-441© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMonitoring module/Überwachungsmodul6SN1112–1AC01–0AAVPulse resistor module/Pulswiderstandsmodul6SN1113–1AB01–0BAVUI 5kW/UE 5kW6SN1146–1AB00–0BAV23128923128923128948046648046...

  • Page 440

    1205.0112-442© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionBei Modulmontage einzuhaltendeAnzugsdrehmomenteSchrauben M3: 0,8 NmSchrauben M4: 1,8 NmSchrauben M5: 3,0 NmSchrauben M6: 6,0 NmAdhere to following tighteningtorques for module assemblySc...

  • Page 441

    1205.0112-443© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManual modificationprohibited45678EDCBAFFirst angleprojection DIN 6802046347448025062167175188.5200231030033083421.74...

  • Page 442

    1205.0112-444© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionBei Modulmontage einzuhaltendeAnzugsdrehmomenteSchrauben M3: 0,8 NmSchrauben M4: 1,8 NmSchrauben M5: 3,0 NmSchrauben M6: 6,0 NmAdhere to following tighteningtorques for module assemblySc...

  • Page 443

    1205.0112-445© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition100 "0.225.3 "0.2 PRO/E–CAD* Pro/E *2Belonging to this:1345EDCBA123CAD–DrawingManuel modificationprohibited45678EDCBACond.MessageDateNameSiemens AGDept.StandardTested byHa...

  • Page 444

    1205.0112-446© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3)6SN1162–0BA04–0AA11)Dichtstreifen 10 x 1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi-Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0AA1 eingestempeltSchrif...

  • Page 445

    1205.0112-447© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1162–0BA04–0FA11)Dichtstreifen 10 x 1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi-Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0FA1 eingestempeltSchrift ...

  • Page 446

    1205.0112-448© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition * PRO/E *876543219HGFEDCBA8CAD–DrawingManuel modificationprohibitedGFEDCBA76543219101112Belonging to this: PRO/E–CADCond.MessageDateNameSiemens AGDept.StandardTest...

  • Page 447

    1205.0112-449© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1 162–0BA04–0BA11)Dichtstreifen 10 x 1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi-Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0BA1 eingestempeltSchrift...

  • Page 448

    1205.0112-450© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition3)1)Dichtstreifen 10 x 1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi-Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0GA1 eingestempeltSchrift DIN 1451–3–E31)S...

  • Page 449

    1205.0112-451© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1 162–0BA04–0HA11)Dichtstreifen 10 x 1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi-Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0HA1 eingestempeltSchrift...

  • Page 450

    1205.0112-452© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition434.1 +0.26SN1162–0BA04–0CA11)Dichtstreifen 10x1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi - Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04–0CA1 eingestempe...

  • Page 451

    1205.0112-453© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition8 "0.15acac1)gratseite6SN1162–0BA04–0DA11)Dichtstreifen 10x1 selbstklebendPE-Schaum Qual. GJ 2861Fa. Gummi - Jäger2)Dichtstreifen bündig an Fläche3)MLFB-Nr. 6SN1162–0BA04...

  • Page 452

    1205.0112-454© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1 162–0BA04–0EA0* PRO/E *876543219HGFEDCBA8CAD–DrawingManuel modificationprohibitedGFEDCBA76543219101112Belonging to this: PRO/E–CADCond.MessageDateNameSiemens AGDept.Standard...

  • Page 453

    1205.0112-455© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSIEMENS8012154756352HousingCoverM6DIN 912–M4orM6or1) To fasten the housing, two M6–9.5 deep threads are present on the baseM6 screw for fastening externally or DIN 912–M4 screw for...

  • Page 454

    1205.0112-456© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition * Pro/E *1E234DCBACAD DrawingManual modificationprohibited12345678ABCD PRO/E–CADBelonging to this:Cond.MessageDateNameSiemens AGDept.StandardTested byHandled by...

  • Page 455

    1205.0112-457© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition 4xO6.5410240143179.5193PG 13.5 withshield connectionCable 6FX5008–1BB21–xxxxPower cable 4x2.5 C UL/CSA5 m long connected at the resistorNote:The 5 m long cable to connect the resist...

  • Page 456

    1205.0112-458© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCable entry ∅11,5 mm(inlying cable before mounting to conduct)2512772675522002001507075Power cable 4 x 1,5 mm2A (1:2)6,510ANote:The 5 m long cable to connect the resistor may be shorte...

  • Page 457

    1205.0112-459© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionRated capacitance: 2,8 mF (4,1 mF)Rated voltage: 600 V DCCable outlet downwardsConnection flexible AWG 20 to AWG 6Mounting position as drawnDegree of protection IP20Case is sheet steel z...

  • Page 458

    1205.0112-460© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition z.B. Fa. Druseidt Elektrotechnik, Bestellnr.:13012 Zwischenkreisverbindungsleitungen verlegen; * PRO/E *876543219HGFEDCBA8GFEDCBA76543219101112Belonging to this: PRO/E–CADFi...

  • Page 459

    1205.0112-461© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1162-0FA00-0AA12520,2∅ 5,5123, 5, 7, 1064Shield connectionZaaFig. 12-61 Shield connection 6SN1162–0FA00–0AA1 (dimension drawing)12 Dimension Drawings02.0705.08

  • Page 460

    1205.0112-462© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition6SN1162–0FA00–0AA2255,29,4Fig. 12-62 Shield connection 6SN1162–0FA00–0AA2 (dimension drawing)12 Dimension Drawings02.0705.08

  • Page 461

    1205.0112-463© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMounting instructionsThe thermally conductive plate can be mounted at any position on the device group.Ensure that the plate is approx. 100 mm wide and so extends over a neighboring devi...

  • Page 462

    1205.0112-464© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition150 (4.92)147 (5.79)144 (5.67)168,5 (6.63)172 (6.77)10 (0.39)6,4 (0.25)9,5 (0.37)8 (0.31)268 (10.55)300 (11.81)∅ 16,5 (0.65)∅ 50,5 (1.99)Fig. 12-64 VPM 120, dimension drawing 6SN1113...

  • Page 463

    1205.0112-465© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition244 (9.61)250 (9.84)178,5 (7.03)1)248,5 (9.78)2)10 (0.39)182 (7.17)1)252 (9.92)2)6,4 (0.25)9,5 (0.37)300 (11.81)8 (0.31)268 (10.55)1) VPM 2002) VPM 200 Dynamik∅ 16,5 (0.65)∅ 50,5 (1....

  • Page 464

    1205.0112-466© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 Edition12 Dimension Drawings02.07

  • Page 465

    A A-467© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionAbbreviations and TerminologyD for digital (SIMODRIVE 611 digital)U for universal (SIMODRIVE 611 universal)UE for universal eco (SIMODRIVE 611 universal E)HR for High ResolutionAbsoluteAnalog...

  • Page 466

    A05.01 A-468© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionReference for the enable voltageEncoder-data interface (bidirectional synchronous–serial interface)Electronic assessment factorModules/components that can be destroyed by electrostatic...

  • Page 467

    A05.01 A-469© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionMachine readable product designation (Order No.)Monitoring moduleMulti Point InterfaceMain spindle moduleOption module, main spindle options for FD moduleDimension system grid: Smallest ...

  • Page 468

    A05.01 A-470© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionRotor position identification, corresponds to the pole position identification (PLI)Synchronous linear motorSynchronous rotating motorInterfaceSynchronous serial interfaceCurrent amplifi...

  • Page 469

    B B-471© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionReferencesGeneral DocumentationSINUMERIK & SIMODRIVECatalog NC 60 S 2009Order No.: E86060–K4460–A101–B3Order No.: E86060–K4460–A101–B3 –7600 (English)SITOP power/LOGO!power ...

  • Page 470

    B05.01 B-472© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionUser DocumentationPCIN 4.4Software for the data transfer to/from MMC moduleOrder No.: 6FX2 060 4AA00–4XB0 (German, English, French)Ordering location: WK FürthManufacturer/Service Docu...

  • Page 471

    C C-473© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCertificates/Declarations of ConformityYou can find the EC declaration of conformance for the EMC directive in theInternet at:http://support.automation.siemens.comThere, as search term, enter...

  • Page 472

    C05.01 C-474© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-1Certificate, SINUMERIK Safety IntegratedC Certificates/Declarations of Conformity02.12

  • Page 473

    C05.01 C-475© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-2Safety Manufacturers Declaration SIMODRIVEC Certificates/Declarations of Conformity02.12

  • Page 474

    C05.01 C-476© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-3Safety Manufacturers Declaration SIMODRIVE, continuedC Certificates/Declarations of Conformity02.12

  • Page 475

    C05.01 C-477© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-4Safety Manufacturers Declaration SIMODRIVE, continuedC Certificates/Declarations of Conformity02.12

  • Page 476

    C05.01 C-478© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-5Safety Manufacturers Declaration SIMODRIVE, continuedC Certificates/Declarations of Conformity02.12

  • Page 477

    C05.01 C-479© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionFig. C-6Safety Manufacturers Declaration SIMODRIVE, continuedC Certificates/Declarations of Conformity02.12

  • Page 478

    C05.01 C-480© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionExtract, followingC Certificates/Declarations of Conformity02.12

  • Page 479

    C05.01 C-481© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC Certificates/Declarations of Conformity02.12

  • Page 480

    C05.01 C-482© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC Certificates/Declarations of Conformity02.12

  • Page 481

    C05.01 C-483© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC Certificates/Declarations of Conformity02.12

  • Page 482

    C05.01 C-484© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC Certificates/Declarations of Conformity02.12

  • Page 483

    C05.01 C-485© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionThe EMC limit values to be complied with for South Korea correspond to thelimit values of the EMC product standard for variable–speed electric drives EN61800–3, Category C2 or limit ...

  • Page 484

    C05.01 C-486© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionC Certificates/Declarations of Conformity02.12

  • Page 485

    D-487© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionIndexNumbers1axis drive control, 83,4851FT6 83,motors, 83, 83,4851PH 83,motors, 83, 83,4852axis drive controlHigh Performance, 83,485High Standard, 83,485Performance, 83,4852tier confi...

  • Page 486

    05.01D-488© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionCooling types, 26,128, 55,257Current 129,reduction, 129, 129,5131DDAC assignment, 112,4114Danger information, 7,viiiData volume, 91,493DC linkBraking module, 193,6195Buffering, 31...

  • Page 487

    05.01D-489© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionHotline, 5,viII/R moduleAutotransformer, 222,7224Technical specifications, 167,6169Transformer, 226,7228I/R module with HFD reactor, 143,6145Indirect position sensing, 67,369Induction...

  • Page 488

    05.01D-490© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionNetwork failure, 246,8248Method of operation, 312,8314No ground faults, 204,7206Nominal load duty cyclesFDD, 128,5130MSD IM, 128,5130MSD SRM, 128,5130NotesDanger and warning 7,inform...

  • Page 489

    05.01D-491© Siemens AG 2013 All Rights ReservedSIMODRIVE 611 Configuration Manual (PJU) – 06/2013 EditionSupport, 5, 5,viSVE (signal amplification electronics), Ordering notes, 79,381Switching element, 228,7230System structure, 23,125TTechnical Support, 5,viTerminal overviewSIMODRIVE 611...

  • Page 490

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