Navigation

  • Page 1

    DOOSAN PUMA MX SeriesFANUC Series 31i-Model A5Programming Examples Manualtim.markoski@gmail.comRevision 2.1 (07/17/2012)

  • Page 2

    - 1 -DISCLAIMER OF WARRANTY:This user manual and the accompanying files are sold or supplied "as is" and without warranties as toperformance of merchantability or any other Warranties whether expressed or implied.While every effort has been made to verify the accuracy of the content pro...

  • Page 3

    - 2 -TABLE OF CONTENTSStandard TurningPg 3 ANSI/ISO Holder IdentificationPg 4 Insert IdentificationPg 5 B-Axis Spindle Function – G490Pg 9 Programming Example #1 - UpperPg 10 Programming Example #2 - LowerPg 13Pinch TurningPg 16 Programming Example #3 – Upp...

  • Page 4

    - 3 -DOOSAN PUMA MX Series – Standard TurningThe Doosan Puma MX Series is a powerful Multi-Task Machining Center.Its core is built upon the concepts a standard CNC Turning Center.As such, it handles standard CNC Turning quite well.The basic differences in programming are not in the tool path mo...

  • Page 5

    - 4 -

  • Page 6

    - 5 -Insert Designation ChartShape(e.g. "CNMG432" / "CCMT32.51")Code LetterDescriptionDiagramNose AngleA85° parallelogram85°B82° parallelogram82°C80° diamond80°D55° diamond55°E75° diamond75°Hhexagon120°K55° parallelogram55°Lrectangle90°M86° diamond86°N55° para...

  • Page 7

    - 6 -Tolerance(e.g. "CNMG432" / "CCMT32.51")CodeLetterCornerpoint(inches)Thickness(inches)InscribedCircle (in)Cornerpoint(mm)Thickness(mm)InscribedCircle (mm)A.0002".001".001".005mm.025mm.025mmC.0005".005".001".013mm.025mm.025mmE.001".001&quo...

  • Page 8

    - 7 -Size(e.g. "CNMG432" / "CCMT32.51")Inscribed Circle SizeISO Code No. (metric cutting edge length) by shape code letter of insertANSICode No. decimal in.fractional in.CDRSTVW0.5.0625"1/161.2.15625"5/321.5.1875"3/1604 (4mm)5mm04 (4mm)04 (4mm)8mm8mmS31.8.21875&...

  • Page 9

    - 8 -Wiper Lead Angle(e.g. "SEKN42AFTN")Code LetterAngleA45°D60°K60°E75°L75°P0°Wiper Clearance Angle(e.g. "SEKN42AFTN")Code LetterAngleC7°D15°E20°F25-26°G30°N0°P11°Cutting Edge Preparation (e.g. "SEKN42AFTN")Code LetterEdge PreparationFsharpEhonedTT-land...

  • Page 10

    - 9 -B-Axis Spindle Function - G490Automatic Milling Spindle Orientation (G490)The B-Axis Head Spindle contains a curvic-coupling on the front face.This allows for the possible indexing of the milling spindle in 30˚ increments.The Doosan Puma MX series has two functions in commanding for milling...

  • Page 11

    - 10 -EXAMPLE #1 – STANDARD TURNING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6-ASHR-38130-16-A (2)HOLDERS : MCLNR-164D (1), MVJNR-164D (1)INSERTS : CNMG-432 (1), VNMG-431 (1)SPINDLE :...

  • Page 12

    - 11 -%O0001(MX-EXAMPLE #1 – UPPER UNIT ONLY)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0 (...

  • Page 13

    - 12 -(PREPARATION FOR START OF OPERATION)N52 G54 (WORK COORDINATE SELECTION)N53 M06 T02002 (SANDVIK C6-ASHR-38130-16-A - MVJNR-164D - VNMG431)N54 T01000 (STAGE NEXT TOOL)N55 G490 S0 (EXPLICIT B-AXIS SPINDLE ORIENTATION FOR TOOL)N56 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N57 G00 G28 B0.0 (ZERO RETURN B...

  • Page 14

    - 13 -EXAMPLE #2 – STANDARD TURNING – LOWER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : N/AHOLDERS : MCLNR-164D (1), MVJNR-164D (1)INSERTS : CNMG-432 (1), VNMG-431 (1)SPINDLE : LEFT MAINWORK COORD: G54OR...

  • Page 15

    - 14 -%O0002(MX-EXAMPLE #2 - LOWER)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G80 G99N2 G00 G28 U0.0 (ZERO RETURN X-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)(PREPARATION FOR START OF OPERATION)N4 G54 (WORK COORDINATE SEL...

  • Page 16

    - 15 -(OD FINISH)N48 G00 X3.5 Z0.1N49 X1.0408 Z0.0661N50 G01 X0.9701 Z0.0308 F0.006N51 X1.1908 Z-0.0796N52 G03 X1.2 Z-0.0906 R0.0156N53 G01 Z-1.125N54 X2.8187N55 G03 X2.8408 Z-1.1296 R0.0156N56 G01 X2.9908 Z-1.2046N57 G03 X3.0 Z-1.2156 R0.0156N58 G01 Z-2.205N59 X3.0707 Z-2.1697N60 G00 X3.5 Z0.1(E...

  • Page 17

    - 16 -PINCH TURNING – SYNCHRONIZED UPPER & LOWERPinch Turning is a way to employ 2 independent and opposing tools on a CNC lathe in order to cutmore quickly. When Pinch Turning, one tool follows 180° of spindle rotation behind the other.Each opposing tool is only engaged in the cut for 180...

  • Page 18

    - 17 -EXAMPLE #3 – STANDARD TURNING – SYNCHRONIZED UPPER & LOWERMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6-ASHR-38130-16-A (2)HOLDERS : MCLNR-164D (2), MVJNR-164D (2)INSERTS : CNMG-432 (2), VNMG-4...

  • Page 19

    - 18 -%O0003(MX-EXAMPLE #3 - UPPER)(PINCH TURN SYNCHRONIZED WITH LOWER TURRET)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0N3 G00 G28 W0.0N4 G00 G28 B0.0N5 G490 S0N6 G00 B-90.0N7 M01N8 G54N9 M06 T01001N10 T02000N11 G490 S0N12 G00 G28 W0.0N13 G00 G28 B0.0N14 M138N15 M126N16 M34N17 M261N18 G50 S25...

  • Page 20

    - 19 -N52 G54N53 M06 T02002N54 T01000N55 G490 S0N56 G00 G28 W0.0N57 G00 G28 B0.0N58 M126N59 M34N60 M262N61 G50 S2500N62 G96 S600 M03 P11(OD FINISH)N63 G00 X3.5 Z0.1 M901 (SYNC POINT)N64 X1.0408 Z0.0661N65 G01 X0.9701 Z0.0308 F0.012N66 X1.1908 Z-0.0796N67 G03 X1.2 Z-0.0906 R0.0156N68 G01 Z-1.125N6...

  • Page 21

    - 20 -EXAMPLE #4 – STANDARD TURNINGSIMULTANEOUS UPPER & LOWER OPERATIONUSING LEFT & RIGHT SPINDLES WITH PART TRANSFERMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6-ASHR-38130-16-A (2)HOLDERS : MCLNR...

  • Page 22

    - 21 -

  • Page 23

    - 22 -%O0004(MX-EXAMPLE #4 - UPPER)(TURN ON LEFT MAIN SPINDLE WITH B-AXIS HEAD)(TURN SIMULTANEOUSLY WITH LOWER TURRET)(ON RIGHT MAIN SPINDLE)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0N3 G00 G28 W0.0N4 G00 G28 B0.0N5 G490 S0N6 G00 B-90.0N7 M01N8 G54N9 M06 T01001N10 T02000N11 G490 S0N14 M138N15...

  • Page 24

    - 23 -N52 G54N53 M06 T02002N54 T01000N57 G00 G28 B0.0N58 M126N59 M34N60 M262N61 G50 S2500N62 G96 S600 M03 P11(OD FINISH)N63 G00 X3.5 Z0.1 M902 (SYNC POINT)N64 X1.0408 Z0.0661N65 G01 X0.9701 Z0.0308 F0.012N66 X1.1908 Z-0.0796N67 G03 X1.2 Z-0.0906 R0.0156N68 G01 Z-1.125N69 X2.8187N70 G03 X2.8408 Z-...

  • Page 25

    - 24 -(** BEGIN PART TRANSFER **)G97 (ENTER RPM MODE)M34 (C-AXIS MODE OFF – LEFT SPINDLE)M134 (C-AXIS MODE OFF – RIGHT SPINDLE)M19 (ORIENT THE LEFT)M119 (ORIENT THE RIGHT)M131 (ALLOW THE RIGHT TO OPEN)M169 (OPEN RIGHT JAWS)G04 U1.0 (WAIT A SECOND)G54 G98 G00 A0.5 (RAPID TO 0.5 AWAY)M86 (TORQU...

  • Page 26

    - 25 -DOOSAN PUMA MX Series – Advanced TurningWith all of our previous examples we have focused on standard ANSI/ISO Stick Tooling.On a standard CNC Turning Center, stick tooling is designed to be used in a specific orientation.Multi-Task CNC Machining Centers, like the Doosan Puma MX Series, a...

  • Page 27

    - 26 -B-Axis Spindle Tilt Function - G400

  • Page 28

    - 27 -B-Axis Spindle Tilt Function - G400IMPORTANT NOTE:AB C DWhen a tool is touched off in a manner that is normal to its cutting position as shown in figures A & B,the tool length is measured by the Q-Setter, including any tool nose radius built into the insert. A highdegree of accura...

  • Page 29

    - 28 -EXAMPLE #5 – ADVANCED TURNING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6-DCMNN-00115-12 (1), SANDVIK C6-DDMNL-0013-1504 (1)INSERTS : CNMG-432 (1), DNMG-431 (1)SPINDLE : LEFT MAI...

  • Page 30

    - 29 -%O0005(MX-EXAMPLE #5 - UPPER - G400)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0 (ZERO ...

  • Page 31

    - 30 -(TOOL CHANGE PREPARATION)N43 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N44 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N45 G00 G28 B0.0 (ZERO RETURN B-AXIS)N46 T03000 (CANCEL OFFSET #399 FOR CURRENT TOOL USING G400)N47 M139 (SHOWER BED COOLANT OFF)N48 M127 (COOLANT THROUGH TOOL OFF)N49 M05 P1...

  • Page 32

    - 31 -EXAMPLE #6 – ADVANCED TURNING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6-DCMNN-00115-12 (1), SANDVIK C6-DDMNL-0013-1504 (1)INSERTS : CNMG-432 (1), DNMG-431 (1)SPINDLE : RIGHT MA...

  • Page 33

    - 32 -%O0006(MX-EXAMPLE #6 - UPPER - G400)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0 (ZERO ...

  • Page 34

    - 33 -(TOOL CHANGE PREPARATION)N43 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N44 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N45 G00 G28 B0.0 (ZERO RETURN B-AXIS)N46 T03000 (CANCEL OFFSET #399 FOR CURRENT TOOL USING G400)N47 M139 (SHOWER BED COOLANT OFF)N48 M127 (COOLANT THROUGH TOOL OFF)N49 M05 P1...

  • Page 35

    - 34 -EXAMPLE #7 – ADVANCED DRILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDERTOOL: 0.75 SOLID CARBIDE THRU COOLANT DRILLSPINDLE : LEFT MAINWORK COORD: G54ORIGIN: ...

  • Page 36

    - 35 -%O0007(MX-EXAMPLE #7 - UPPER - G400 STD DRILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B...

  • Page 37

    - 36 -EXAMPLE #8 – ADVANCED DRILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 DIA ROUND BAR X 4.85 LONGPROJECTION: 2.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDERTOOL: 0.75 SOLID CARBIDE THRU COOLANT DRILLSPINDLE : B-AXIS HEADWORK COORD: G54ORIGIN...

  • Page 38

    - 37 -%O0008(MX-EXAMPLE #8 - UPPER - G400 LIVE DRILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 ...

  • Page 39

    - 38 -EXAMPLE #9 – ADVANCED DRILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 6.0 OD X 3.0 ID X 6.0 LONGPROJECTION: 3.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDERTOOL: 0.75 SOLID CARBIDE THRU COOLANT DRILLSPINDLE : B-AXIS HEADWORK COORD: G54ORIGIN: X...

  • Page 40

    - 39 -%O0009(MX-EXAMPLE #9 - UPPER - LIVE DRILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0 ...

  • Page 41

    - 40 -B-Axis Spindle Tilt Function – G368/G369

  • Page 42

    - 41 -EXAMPLE #10 – ADVANCED DRILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 6.0 OD X 3.0 ID X 6.0 LONGPROJECTION: 3.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDERTOOL: 0.75 SOLID CARBIDE THRU COOLANT DRILLSPINDLE : B-AXIS HEADWORK COORD: G54ORIGIN: ...

  • Page 43

    - 42 -%O0010(MX-EXAMPLE #10 - UPPER - LIVE DRILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0...

  • Page 44

    - 43 -EXAMPLE #11 – ADVANCED C-AXIS/Y-AXIS MILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 4.0 OD X 6.0 LONGPROJECTION: 3.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANTTOOL: 0.75 SOLID CARBIDE END MILLSPINDLE : B-AXIS HEADWORK COORD: G54O...

  • Page 45

    - 44 -%O0011(MX-EXAMPLE #11 - UPPER - LIVE MILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 B0.0 ...

  • Page 46

    - 45 -(MILL HEX FLAT AT C135.0)N44 G00 C135.0N45 M89 (C-AXIS CLAMP)N46 Y-2.5N47 G01 X3.5 F0.0075N48 Y2.5N49 G00 X6.0N50 M90 (C-AXIS UNCLAMP)(MILL HEX FLAT AT C180.0)N51 G00 C180.0N52 M89 (C-AXIS CLAMP)N53 Y-2.5N54 G01 X3.5 F0.0075N55 Y2.5N56 G00 X6.0N57 M90 (C-AXIS UNCLAMP)(MILL HEX FLAT AT C225....

  • Page 47

    - 46 -EXAMPLE #12 – ADVANCED C-AXIS MILLING – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 4.0 OD X 6.0 LONGPROJECTION: 3.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANTTOOL: 0.75 SOLID CARBIDE END MILLSPINDLE : B-AXIS HEADWORK COORD: G54ORIGIN: ...

  • Page 48

    - 47 -%O0012(MX-EXAMPLE #12 - UPPER - G400 LIVE MILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0.0 V0.0 (ZERO RETURN X-AXIS & Y-AXIS)N3 G00 G28 W0.0 (ZERO RETURN Z-AXIS)N4 G00 G28 ...

  • Page 49

    - 48 -N52 G02 X-4.7914 C0. Z-0.1033 R0.375N53 X-4.6910 C0.1875 Z-0.1042 R0.375N54 G01 X-2.6702 C1.9375 Z-0.1129N55 G02 X-2.0208 C2.125 Z-0.1146 R0.375N56 G01 X2.0208 Z-0.1233N57 G02 X2.6702 C1.9375 Z-0.125 R0.375N58 G01 X4.6910 C0.1875 Z-0.1337N59 G02 X4.7914 C0. Z-0.1345 R0.375N60 X4.6910 C-0.18...

  • Page 50

    - 49 -N118 G02 X2.0208 C-2.125 Z-0.3958 R0.375N119 G01 X-2.0208 Z-0.4046N120 G02 X-2.6702 C-1.9375 Z-0.4063 R0.375N121 G01 X-4.6910 C-0.1875 Z-0.415N122 G02 X-4.7914 C0. Z-0.4158 R0.375N123 X-4.6910 C0.1875 Z-0.4167 R0.375N124 G01 X-2.6702 C1.9375 Z-0.4254N125 G02 X-2.0208 C2.125 Z-0.4271 R0.375N...

  • Page 51

    - 50 -N184 G03 X2.8632 C1.8275 R0.375N185 G01 G40 X3.3198 C2.125N186 Z0.1N187 Z2.0 F100.0N188 G13.1 (POLAR COORDINATE INTERPOLATION MODE OFF)N189 G99 (UNIT PER REVOLUTION FEED)N190 G00 X8.0 Z4.0 (POSITION TO SAFE CLEARANCE POINT)N191 C0.0(END PROGRAM/TOOL CHANGE PREPARATION)N192 G00 G28 U0.0 V0.0...

  • Page 52

    - 51 -EXAMPLE #13 – ADVANCED 5-AXIS OPERATIONS – UPPER UNIT ONLYMATERIAL : AISI 4140 ALLOY STEEL - 275 HBSTOCK: 3.5 OD X 7.75 LONG FORGING3D MODEL : PARASOLID FILE O0013.X_TPROJECTION: 3.5 MINIMUM FROM JAW FACEADAPTERS : SANDVIK C6 ER32 COLLET HOLDER THRU COOLANTTOOL: 0.75 SOLID CARBIDE END M...

  • Page 53

    - 52 -

  • Page 54

    - 53 -Advanced 5-Axis Operations:The MX-Series has both a Nutating (Articulating) head and a Rotary Axis (C1 Left Main Spindle ,C2Right Main Spindle). The C-Axis(C1 & C2) is mechanically independent of the B-Axis head.If we do not use TCP (Tool Center Point) mode then we are required to use t...

  • Page 55

    - 54 -As one can plainly see, this is a complicated process.Fanuc TCP Mode is designed for Nutating (Articulating) heads to simplify multi-axis programming byhaving the machine itself control the position of the tip of the tool during based on the specific toolgage length. Using the Q-Setter, wit...

  • Page 56

    - 55 -Advanced 5-Axis Operations:CAM System Post-Processor Information X,Y,Z Points are all STATIC Cutter Tip Locations BEFORE rotation of C-Axis. Doosan G700 TCP Mode will recalculate & reposition X,Y based on C-Axis Angle. X-Values should be converted to Diameter. M...

  • Page 57

    - 56 -Advanced 5-Axis Operations:APT Cutter Location File Generated by CAM SystemPARTNO0013PPRINT MX-EXAMPLE #13 - UPPER - G700 5-AXIS LIVE MILLTRACUT/ 1.00000, 0.00000, 0.00000, 0.000,$ 0.00000, 1.00000, 0.00000, 0.000,$ 0.00000, 0.00000, 1.00000, 0.000TMARK / 100SEQNO/...

  • Page 58

    - 57 -GOTO / -1.92831, 0.06418,-0.21810, 0.79269,-0.02850, 0.60896GOTO / -1.92485, 0.13014,-0.21869, 0.79073,-0.05727, 0.60948GOTO / -1.91909, 0.19496,-0.21971, 0.78746,-0.08579, 0.61037GOTO / -1.91105, 0.25948,-0.22112, 0.78292,-0.11391, 0.61160GOTO / -1.90076, 0.32359,-0.22290, 0.77711,-0.14189...

  • Page 59

    - 58 -GOTO / 0.64182, 1.80639,-0.33609,-0.27814,-0.74250, 0.60936GOTO / 0.67782, 1.79169,-0.33319,-0.28582,-0.73889, 0.61020GOTO / 0.71734, 1.77514,-0.32976,-0.30154,-0.73274, 0.61005GOTO / 0.76099, 1.75570,-0.32607,-0.32652,-0.72230, 0.60965GOTO / 0.79947, 1.73694,-0.32256,-0.34058,-0....

  • Page 60

    - 59 -GOTO / 1.72214,-0.71847,-0.19598,-0.72554, 0.28624, 0.62583GOTO / 1.69680,-0.77979,-0.20050,-0.71478, 0.31323, 0.62528GOTO / 1.66913,-0.84087,-0.20516,-0.70414, 0.33837, 0.62426GOTO / 1.64232,-0.89584,-0.21001,-0.69525, 0.35816, 0.62318GOTO / 1.60936,-0.95797,-0.21499,-0.67969, 0....

  • Page 61

    - 60 -GOTO / -1.48310,-1.21152,-0.16411, 0.55266, 0.56272, 0.61474GOTO / -1.53118,-1.18715,-0.12550, 0.55266, 0.56272, 0.61474GOTO / -1.57849,-1.17017,-0.08252, 0.55266, 0.56272, 0.61474GOTO / -1.62422,-1.16086,-0.03590, 0.55266, 0.56272, 0.61474GOTO / -1.66760,-1.15939, 0.01357, 0.55266, 0.56272...

  • Page 62

    - 61 -Advanced 5-Axis Operations:NC Code File Created from APT-CL by CAM Post-Processor%O0013(MX-EXAMPLE #13 - UPPER - G700 5-AXIS LIVE MILL)(PREPARATION FOR START OF PROGRAM)(INITIALIZE - RAPID, ZX PLANE, TNR COMP CANCEL, TLO CANCEL, CYCLE CANCEL, UPR FEED)N1 G00 G18 G40 G49 G80 G99N2 G00 G28 U0...

  • Page 63

    - 62 -N51 X-3.2579 Y-0.9210 Z-0.2120 B-38.536 C28.277N52 X-3.3129 Y-0.8672 Z-0.2071 B-38.604 C26.719N53 X-3.3727 Y-0.8042 Z-0.2023 B-38.646 C24.243N54 X-3.4197 Y-0.7484 Z-0.1983 B-38.743 C22.600N55 X-3.4637 Y-0.6924 Z-0.1943 B-38.818 C21.083N56 X-3.4997 Y-0.6403 Z-0.1897 B-38.790 C22.419N57 X-3.5...

  • Page 64

    - 63 -N117 X0.0098 Y1.9280 Z-0.3619 B-37.501 C-90.131N118 X0.0884 Y1.9258 Z-0.3606 B-37.513 C-91.444N119 X0.1730 Y1.9242 Z-0.3603 B-37.515 C-92.613N120 X0.2581 Y1.9217 Z-0.3597 B-37.510 C-93.873N121 X0.3467 Y1.9180 Z-0.3589 B-37.503 C-95.341N122 X0.4377 Y1.9129 Z-0.3579 B-37.508 C-96.906N123 X0.5...

  • Page 65

    - 64 -N183 X3.7066 Y0.0098 Z-0.1596 B-37.504 C-179.281N184 X3.7067 Y-0.0005 Z-0.1595 B-37.483 C-179.126N185 X3.7038 Y-0.0690 Z-0.1595 B-37.472 C177.371N186 X3.6968 Y-0.1384 Z-0.1609 B-37.562 C174.953N187 X3.6857 Y-0.2041 Z-0.1624 B-37.608 C173.004N188 X3.6692 Y-0.2747 Z-0.1648 B-37.707 C169.811N1...

  • Page 66

    - 65 -N249 X-2.1356 Y-1.5734 Z-0.2936 B-37.730 C54.989N250 X-2.2343 Y-1.5358 Z-0.2874 B-37.734 C52.765N251 X-2.3284 Y-1.4977 Z-0.2815 B-37.793 C50.916N252 X-2.4190 Y-1.4584 Z-0.2755 B-37.868 C49.408N253 X-2.5099 Y-1.4166 Z-0.2692 B-37.892 C47.471N254 X-2.5989 Y-1.3728 Z-0.2629 B-37.933 C45.517N25...

  • Page 67

    - 66 -Servo Driven Tail Stock%G54G98G01 A1.0 F100.0 (POSITION TAILSTOCK IN TRAVERSE MODE - THRUST OFF)G300 B-600.0 (ENGAGE TAILSTOCK TOWARD CHUCK WITH THRUST OF 600KGF)G99M99%%G54G98G301 (DISENGAGE THRUST)G01 A2.0 F100.0 (POSITION TAILSTOCK IN TRAVERSE MODE - THRUST OFF)G00 G28 G53 A0.0 (SEND TAI...

  • Page 68

    - 67 -G00 X[#101]G01 Z[#103]F0.008G01 X[#100-0.15]G00 Z0.1G00 X[#101]G01 Z[#103]F0.008G01 U0.0625 W-0.0313G04 U1.0G01 U-0.0625 W0.0313G01 X[#100-0.15]G00 Z0.1Z1.0X10.0G00 Z10.0G00 G28 U0.0 V0.0G00 G28 W0.0T20000M09M127M05 P11(****** CLEAR ALL JAW DATA ******)#100=0#101=0#102=0#103=0#104=0(*******...

x