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    i MAN-0113R1FADAL MACHINING CENTERS SAFETY SECTION ...

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    MARCH 2005TABLE OF CONTENTSiiSAFETY SECTION TABLE OF CONTENTS1.0 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 2.1...

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    iii TABLE OF CONTENTS MAN-0113R1FADAL MACHINING CENTERS 4.0 CE SAFETY LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 ...

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    1 of 371.0 SAFETY WARNINGSMAN-0113R1FADAL MACHINING CENTERS 1.0 SAFETY WARNINGS1. KEEP DOORS CLOSED WHILE MACHINING.2. DO NOT DISCONNECT THE FRONT DOOR SAFETY SWITCHES.3. The front door is equipped with an interlock to prevent automatic of the VMC from when the door is open. Under no circumstance...

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    MARCH 20051.0 SAFETY WARNINGS2 of 37SAFETY SECTION 15. REMOVE ADJUSTING KEYS AND WRENCHES. Always check that keys and wrenches are removed from tools and tooling before starting the machine.16. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best per-formance and to reduce the risk of in...

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    3 of 371.0 SAFETY WARNINGSMAN-0113R1FADAL MACHINING CENTERS 31. NEVER STAND ON OR IN THE MACHINE. Besides the risk of slipping or falling, serious injury can occur if a tool is unintentionally contacted.32. CHECK FOR DAMAGED PARTS. Always check all parts for binding, breakage, and any other condi...

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    MARCH 20052.0 GENERAL4 of 37SAFETY SECTION 2.0 GENERALA carelessly or improperly operated VMC can cause serious injury or death as well as damage or destruction of equipment. The emergency and safety procedures in this manual are to help users operate the VMC in a safe manner. The warnings in thi...

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    5 of 372.0 GENERALMAN-0113R1FADAL MACHINING CENTERS Under no circumstances should operators disable or remove the interlocks.If the interlock is not functioning properly, qualified maintenance personnel should be notified and the VMC must not be used until it is functioning properly.Prior to star...

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    MARCH 20052.0 GENERAL6 of 37SAFETY SECTION adequate hearing protection is attained, compliance with CE standards is required. Consult a qualified industrial hygienist or safety engineer to insure adequate protection prior to operating the VMC.Continuous equivalent A-weighted sound pressure at wor...

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    7 of 372.0 GENERALMAN-0113R1FADAL MACHINING CENTERS Contaminants conform as specified in EN60204-1:1992 section 4.4.5.Equipment is not intended for use in a corrosive atmosphere. Equipment that will be used in an environment with excessive amounts of fine conductive particulate matter (e.g. graph...

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    MARCH 20053.0 US SAFETY LABELS8 of 37SAFETY SECTION 3.0 US SAFETY LABELS3.1 DANGER “DANGER” - indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. ...

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    9 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS Safety Instruction 2.This ...

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    MARCH 20053.0 US SAFETY LABELS10 of 37SAFETY SECTION 3.1.2 ROTATING CUT-TING TOOLS - DO NOT OPERATE WITH OPEN DOORS Rotating Cutting ToolsRotating cutting tools can cause serious injuries or death. Never get close to rotating tool. Do not opera...

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    11 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 3.1.3 MOVING PARTS - KEEP YOUR HANDS AWAY FROM MOVING PARTS Moving PartsPulleys, belts and gears can result in serious injury. The machine should not be operated with guards re...

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    MARCH 20053.0 US SAFETY LABELS12 of 37SAFETY SECTION 3.1.5 ROTATING CUT-TING TOOLS - DO NOT REMOVE OR MODIFY COM-PONENTS Rotating Cutting ToolsThe components and controls in the electrical cabinet...

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    13 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS place. Some machines use a large pin to accomplish this. Most use set screws that are built into the side of the spindle head. 3.1.7 VERTICAL AXIS - CRUSH HAZARD ...

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    MARCH 20053.0 US SAFETY LABELS14 of 37SAFETY SECTION 3.1.8 AUGER AND CON-VEYOUR Auger Conveyor Chips removal systems are very dangerous. N...

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    15 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 3.2 WARNING“WARNING” - indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. 3.2.1 SHARP EDGES ON CUTTING TOOLS Cuttin...

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    MARCH 20053.0 US SAFETY LABELS16 of 37SAFETY SECTION 3.2.3 READ OPERATOR’S MANUAL Reading Operator’s ManualThe operator’s manual contains information that is vital to the safe operation of the machine. Read and understand the manual before operatin...

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    17 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS ...

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    MARCH 20053.0 US SAFETY LABELS18 of 37SAFETY SECTION Turn off the machine and lockout power before doing any service or maintenance in this area. 3.2.6 COMPRESSED AIR ...

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    19 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 3.3 CAUTION“CAUTION” -indicates a potentially hazardous situation which may result in minor or moderate injury. 3.3.1 WEIGHT - LIFTING HEAVY DEVICES Weight 1. ...

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    MARCH 20053.0 US SAFETY LABELS20 of 37SAFETY SECTION 3.4 OTHER WARNINGS 3.4.1 HAZARDOUS VOLT-AGES Hazardous VoltagesThis symbol indicates the presence of potentially lethal...

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    21 of 373.0 US SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 3.4.3 MAINTENANCE LABELS: VMC & HMC, EMC, & TRM Maintenance Labe1. ...

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    MARCH 20053.0 US SAFETY LABELS22 of 37SAFETY SECTION Maintenance Label 3.Daily and weekly maintenance is essential to the continued performance and safety of the machine. Read and follow the maintenance label on your machine. 3.4.4 GROUNDING RE...

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    23 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.0 CE SAFETY LABELS The following labels have triangle, circle, and square or rectangle shapes:4.1 TRIANGLES“TRIANGLE” - warns of hazards. 4.1.1 ROTATING CUTING TOOLS (CUTTING OFF FIN-GERS OR HAND) ...

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    MARCH 20054.0 CE SAFETY LABELS24 of 37SAFETY SECTION 4.1.3 HAZARDOUS VOLT-AGES (ELECTRIC SHOCK) Hazardous VoltagesHazardous voltages in the enclosures marked with this symbol can kill. Do not operate ...

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    25 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.1.5 EYE PROTECTION (FLYING DEBRIS AND COMPRESSED AIR) Eye ProtectionFlying debris and compressed air can cause eye inju...

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    MARCH 20054.0 CE SAFETY LABELS26 of 37SAFETY SECTION 4.1.7 AUGER AND CON-VEYOR (LEG OR BODY ENTAGLEMENT) Auger and ConveyorThe chip auger can seriously injure or kill. Keep body parts out of the auger system at all times. The chip conveyor is sli...

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    27 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.1.9 FORCE FROM SIDE (HAND CRUSH) Force from the SideThe automatic pallet changer can crush hands or fingers. Do not hands or other parts of...

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    MARCH 20054.0 CE SAFETY LABELS28 of 37SAFETY SECTION 4.1.11 IMPACT FROM ABOVE Impact from AboveMachinery moves vertically. Do not stand or work in area below moving machinery. Serious injury can result...

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    29 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.2 CIRCLES“CIRCLE” - indicates mandatory actions or prohibitions. 4.2.1 NO OPEN OR REMOVED GUARDS ...

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    MARCH 20054.0 CE SAFETY LABELS30 of 37SAFETY SECTION 4.2.3 WEAR EAR PRO-TECTION Ear ProtectionNoise from the machine can cause the problems with hearing. Always wear ear protection when opera...

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    31 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.2.5 LOCKOUT ELEC-TRICAL POWER Lockout Electrical PowerWhenever servicing the machine, turn the machine off and lockout the pow...

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    MARCH 20054.0 CE SAFETY LABELS32 of 37SAFETY SECTION 4.3.2 MAXIMUM RPM Maximum RPMThe maximum RPM of the spindle of the spindle is stated on by a label on the spindle head.

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    33 of 374.0 CE SAFETY LABELSMAN-0113R1FADAL MACHINING CENTERS 4.4 COMBINED SHAPESMultiple shapes may be combined to express a more complex message.Warns of moving pulleys or belt and requires power to be off and locked out before service.Warns of sharp rotating cutters and prohibits opening the ...

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    MARCH 20055.0 INDEX34 of 37SAFETY SECTION 5.0 INDEX5.1 ALPHABETICAL ORDER OF LABELSAAuger and Conveyor 14, 26(CE)BBelt or Chain Driver 23(CE)CCaution 19Circles 29(CE)Combined shapes 33(CE)Compressed Air (CE compliance) 6, 18, 25(CE)Crush from above 28(CE) DDanger 8Drawing in 27(CE)EEye ...

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    35 of 375.0 INDEXMAN-0113R1FADAL MACHINING CENTERS Moving parts 11, 26(CE)NNo open or removed guards 29(CE)Noise (CE compliance) 5PPallet door 14Physical enviromental and operating conditions CE specifications 6Pictorials 4Potential hazards to personnel 4RRead operator’s manual 16, 30(C...

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    MARCH 20055.0 INDEX36 of 37SAFETY SECTION 5.2 NUMERICAL ORDER OF PART NO LBL_0036 21LBL_0108 19LBL_0109 19LBL_0123 8LBL_0124 10LBL_0125 11LBL_0126 18LBL_0127 15LBL_0128 15LBL_0129 11LBL_0130 16LBL_0131 20LBL_0132 20, 24(CE)LBL_0136 31(CE)LBL_0137 32(CE)LBL_0138 32(CE)LBL_0139 32(...

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