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    SIEMENS CONTROL Operator ManualFadal

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    2: October 2000SIEMENS CONTROLOperator ManualFadalactionGoToR:Table ofactionGoToR: ContentsactionGoToR:SiemensactionGoToR: ManualactionGoToR: SafetyactionGoToR: NoticesactionGoToR: actionGoToR: . . . . . actionGoToR:. . . . . . actionGoToR:. . . . . . actionGoToR:. . .actionGoToR: .actionGoToR: ....

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    October 2000Important Safety Information: Siemens Manual Safety Notices3SIEMENS CONTROLOperator ManualFadalImportant Safety InformationSiemens Manual Safety Notices WarningThe following notes are given to ensure your safety and to prevent any riskof damage to the product described or other units ...

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    4Important Safety Information: Siemens Manual Safety NoticesOctober 2000SIEMENS CONTROLOperator ManualFadalImportantThis symbol appears in the documentation whenever attention has to bepaid to something of particular importance.NoteThis symbol appears in the documentation whenever a reference is ...

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    October 2000Important Safety Information: Electrostatically Sensitive Modules5SIEMENS CONTROLOperator ManualFadalESD notesElectrostatically Sensitive ModulesImportant!Handling of ESD modules:When handling electrostatically sensitive devices, make sure that operator,workplace and packing material ...

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    6Important Safety Information: Important!October 2000SIEMENS CONTROLOperator ManualFadalShould any questions or problems arise in studying this manual, pleasecontact the Fadal Service Department.Safety Warnings1) WARNING! WEAR ANSI OR CE APPROVED SAFETY GLASSES AT ALLTIMES. Everyday glasses are n...

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    October 2000Important Safety Information: Important!7SIEMENS CONTROLOperator ManualFadalverify the current RPM commanded in the control before starting thespindle.13) SECURE TOOLS PROPERLY IN THEIR HOLDERS.14) SECURE WORK. Use common machining practices for holding(fixturing) material to be machi...

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    8Important Safety Information: Important!October 2000SIEMENS CONTROLOperator ManualFadal25) NEVER STAND ON OR IN THE MACHINE. Besides the risk of slipping orfalling, serious injury could occur if a tool is unintentionally contacted.26) CHECK FOR DAMAGED PARTS. Always check all parts for binding,b...

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    October 2000Fadal/Sinumerik 810D CNC: Power On9SIEMENS CONTROLOperator ManualFadalFadal/Sinumerik 810D CNCPower OnPre-startup Checks1) Examine the oil levels. Both should be filled before the levels areone inch from the bottom of the reservoir. The spindle oilreservoir may have oil in it for up t...

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    10Fadal/Sinumerik 810D CNC: Power OnOctober 2000SIEMENS CONTROLOperator ManualFadal4) Replenish the flood coolant level to avoid running out of coolantduring execution of the program.5) Examine the spindle cooler reservoir once a month.6) To power on the machine, press the safety lock and turn th...

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    October 2000Fadal/Sinumerik 810D CNC: Pendant Layout11SIEMENS CONTROLOperator ManualFadalPendant LayoutThe table on the following pages shows the various buttons on thependant. A brief description of the function of each button is given toassist the operator in becoming familiar with the control....

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    12Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function GuideOctober 2000SIEMENS CONTROLOperator ManualFadalPendant Hard Keys Function GuideTable 1: Pendant Keypad Hard KeysKeyName and FunctionSystem/Alarm ButtonDisplays alarms/messages screen. When the shift key is pressed at the same time that t...

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    October 2000Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function Guide13SIEMENS CONTROLOperator ManualFadal Next Window ButtonGoes to the top of the next active display.Offset/Parameters ButtonDisplays the offsets screen and offset soft keys menu.Page Down ButtonPage down the screen display.Page ...

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    14Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function GuideOctober 2000SIEMENS CONTROLOperator ManualFadalTable 2: Machine Control Panel Keypad Hard KeysKeyName and FunctionAuto ButtonInitiates the automatic mode.Coolant 1 ButtonToggles the coolant 1 feature on and off. Works in combination with...

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    October 2000Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function Guide15SIEMENS CONTROLOperator ManualFadalJog - ButtonUse for jogging in the negative direction.Manual Pulse Generator ButtonActivates the MPG mode of the manual screen. The LED above the button will be lit when the MPG mode is acti...

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    16Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function GuideOctober 2000SIEMENS CONTROLOperator ManualFadalFinding Machine Reference (Cold Start)The FADAL machine tool has software limits and does not contain positionlimit switches. Therefore, the machine tool must be physically located atset ali...

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    October 2000Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function Guide17SIEMENS CONTROLOperator ManualFadalTo align each axis, place the machine in JOG: 1) Press the MPG hard key until the LED above the key is lit. 2) Find the alignment marks for each axis using the axis selectorswitch and the M...

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    18Fadal/Sinumerik 810D CNC: Pendant Hard Keys Function GuideOctober 2000SIEMENS CONTROLOperator ManualFadalNote:The reference symbol is to the left of the axes names.

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    October 2000Fadal/Sinumerik 810D CNC: Operating Modes19SIEMENS CONTROLOperator ManualFadalOperating ModesManual Data Automatic (Submode of Manual display)1) Press the JOG hard key. 2) Press the MDA soft key.

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    20Fadal/Sinumerik 810D CNC: Jog Modes Of OperationOctober 2000SIEMENS CONTROLOperator ManualFadalJog Modes Of OperationPosition Readout Display In Jog Mode1) Press the JOG hard key.

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    October 2000Fadal/Sinumerik 810D CNC: Jog Modes Of Operation21SIEMENS CONTROLOperator ManualFadalIncremental Jog Using the MPG or JOG KeysSetting the Increment1) Select the axis to be jogged with the axis selector switch that islocated directly to right of the manual pulse generator.2) Select the...

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    22Fadal/Sinumerik 810D CNC: Jog Modes Of OperationOctober 2000SIEMENS CONTROLOperator ManualFadal3) With the blue cursor keypad arrows, cursor down to the variableincrement box, type in the new value and press INPUT hard key.This will allow the user to set the jog increment value.Using MPG hand w...

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    October 2000Fadal/Sinumerik 810D CNC: Jog Modes Of Operation23SIEMENS CONTROLOperator ManualFadalNote:If the feed rate override is at 0% then the motionwill stop when using the manual pulse generatorand a message is generated.Using the JOG Keys in INCREMENTAL JOG mode:1) Select the axis to be jog...

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    24Fadal/Sinumerik 810D CNC: Jog Modes Of OperationOctober 2000SIEMENS CONTROLOperator ManualFadalJog and Rapid Jog 1) Press the JOG hard key and select the axis to be jogged from theaxis selector switch located to the upper right of the manualpulse generator.2) Select the direction of the tool by...

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    October 2000Fadal/Sinumerik 810D CNC: Jog Modes Of Operation25SIEMENS CONTROLOperator ManualFadalTools, Manually Loading and Unloading a HolderA tool can be manually loaded or unloaded into the spindle by using theTOOL IN/OUT button. 1) The tool holder must be held in the left hand with the thumb...

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    26Fadal/Sinumerik 810D CNC: Jog Modes Of OperationOctober 2000SIEMENS CONTROLOperator ManualFadalNote:When loading a holder into the spindle, inspect the taper for chips anddents. Remove any chips or dents from the taper with a flat stone.Tools, Loading a Holder From the ATC When tool holders ar...

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    October 2000Fadal/Sinumerik 810D CNC: Jog Modes Of Operation27SIEMENS CONTROLOperator ManualFadalM11 can be used to set the current magazine location as T1. Note thatthis does not change the active T #.Establishing Spindle RPMNote:Use the spindle OVERRIDE switch to vary the RPM manually from 50% ...

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    28Fadal/Sinumerik 810D CNC: Jog Modes Of OperationOctober 2000SIEMENS CONTROLOperator ManualFadal3) With the blue cursor keypad arrows, cursor down to RPM box,type in the new value and press the INPUT hard key.4) With the blue cursor keypad arrows, cursor down to the spindlebox. Use the Alternate...

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    October 2000Fadal/Sinumerik 810D CNC: Settable Frames - Workpiece Offsets29SIEMENS CONTROLOperator ManualFadalSettable Frames - Workpiece OffsetsThe machine tool will establish the Reference position (COLD START). Thispoint is also known as machine zero or machine origin. Machine Coordinate Sys...

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    30Fadal/Sinumerik 810D CNC: Settable Frames - Workpiece OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalThe Work Coordinate System (WCS) - The workpiece coordinate system isbased on the MCS with offsets to shift the workpiece to zero. Workpieceprogramming is done in WCS using the workpiece ...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets31SIEMENS CONTROLOperator ManualFadalDefinition of OffsetsThe most commonly used offsets are the Base Offset, Zero (Work) Offset,and Tool Offset. These offsets are combined together to define the WCSrelative to the MCS Machine Zero (Cold ...

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    32Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalThe figure below is a two dimensional diagram illustrating the variouscoordinate systems and their relationship.MCS)WCS)Machine Zero(Cold start)Base OffsetHomeWork ZeroWork Offset

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets33SIEMENS CONTROLOperator ManualFadalUsing the Set Base Soft Key to set the Base OffsetNote:Only the X, Y and Z Axes can be set with this method. The Base Offset forthe A and B axes must be set directly in the Zero Offset screen.1) The SE...

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    34Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadal5) Jog the X-Axis to the desired Base (Home) position.6) Press the X=0 soft key to set the X-Axis base position for the WCS. TheWCS position for the X-Axis will reset to Zero.

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets35SIEMENS CONTROLOperator ManualFadal7) Toggle to the MCS display. The WCS base position for the machine willbe displayed. In the example below the X-Axis was jogged to +1.00”. TheMCS display for the X-Axis now shows the Machine Zero (C...

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    36Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalUsing the MEASURE WORKPIECE soft key to set the Base and Zero OffsetsNote:Only the X, Y and Z Axes can be set with this method, the Base Offset forthe A and B axes must be set directly in the Zero Offs...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets37SIEMENS CONTROLOperator ManualFadal4) Select the Edge soft key when using the X, Y and Z WCS position todetermine the base setting by using an edge finder or touch probe on thepart from each WCS axis. Example 1Example 2

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    38Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalNote:An edge finder or probe can be used for these procedures.5) Select the Corner soft key when setting the WCS base position bydetermining the orientation of the workpiece to a selected corner.

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets39SIEMENS CONTROLOperator ManualFadal6) Select the Hole soft key when setting the WCS base position bydetermining the center of a hole at four positions.7) Select the Spigot soft key when setting the WCS base position bydetermining the ce...

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    40Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadal8) Select the Calibrate Probe soft key when checking the accuracy of theprobe against standards for length or radius.

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets41SIEMENS CONTROLOperator ManualFadalUsing the MEASURE TOOL Soft Key to set the Tool Offset1) The MEASURE TOOL soft key is accessed from the main MANUALdisplay. To get to the display press the MACHINE MANUAL soft key2) Press the MEASURE T...

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    42Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadal5) Select the Diameter Manual soft key when manually setting the tooldiameter offset by jogging the tool to a reference block or part.6) Select the Length Auto soft key when setting the tool length off...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets43SIEMENS CONTROLOperator ManualFadal7) Select the Diameter Auto soft key when setting the tool diameter offsetwith a touch probe.8) Select the Calibrate Probe soft key when checking the accuracy of theprobe against standards for length o...

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    44Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalUsing the ZERO OFFSET Soft Key to set the Base and Zero Offsets1) The ZERO OFFSET soft key is accessed from the main manual display. Toget to the main manual display press the OFFSET PARAM hard key.2) ...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets45SIEMENS CONTROLOperator ManualFadal4) The table shows the Base Offset and 4 Zero Offsets at a time. AdditionalZero Offsets can be viewed by using the PAGE UP/PAGE DOWN hard keysas indicated in the display. Zero Offsets for the 4th and 5...

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    46Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalUsing the TOOL Soft Key to set the Tool Offsets1) The TOOL soft key is accessed from the main manual display. To get tothe main manual display press the OFFSETS PARAM hard key.2) Press the Tool List so...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets47SIEMENS CONTROLOperator ManualFadal4) Use the ALTERNATE soft key to toggle between options available in theTool List variable fields. In the example below the ALTERNATE soft key wasused to change the tool type for tool number 1 (compare...

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    48Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalSetting Tool Length Offset The point where the tools will be set, is called a gauge point. This is acommon starting position for all the tools. This is where the programmerhas established the Z axis ze...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets49SIEMENS CONTROLOperator ManualFadal

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    50Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalTool Diameter Input To enter tool diameter offsets:1) Press the OFFSET PARAM hard key.2) Press the Tool List soft key.3) Use the cursor keypad arrows, cursor down and over to highlight the diameter (Ø...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets51SIEMENS CONTROLOperator ManualFadalTool Wear TableThe operator has the option to adjust the tool length or the tool diameterby an incremental value.1) Press the OFFSET hard key.2) Press the Tool Wear soft key.3) Use the cursor keypad ar...

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    52Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalMagazine TableDisplays active tool and turret location.

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets53SIEMENS CONTROLOperator ManualFadalR Parameter TableDisplays the user defined R parameters that can be activated by theprogram.Coolant; Using the Coolant 1 and Coolant 2 ButtonsThe coolant buttons can be used to turn the coolant on and ...

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    54Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadal2) When the mist coolant is on, press the COOLANT 2 button toturn the coolant off.Note:Programming M-codes: M7 (Coolant 1) or M8 (Coolant 2) for coolant ON.M9 for coolant OFF.

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets55SIEMENS CONTROLOperator ManualFadalTo Create a New Program for Auto1) Press the PROGRAM MANAGER hard key.2) Press the Program soft key.3) Press the New soft key. 4) The operator has the option of using Shop Mill or G-code programmingby ...

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    56Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalEditing an Existing Program1) Press the Program manager soft key.2) Use the cursor keypad arrows, cursor down and over to highlight theprogram name. 3) Press INPUT hard key.4) If the program is in the ...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets57SIEMENS CONTROLOperator ManualFadalChoosing a Program to Run in AutoNote:To choose a program to run in AUTO it must first be active.1) Press the PROGRAM MANAGER hard key.2) Use the cursor keypad arrows, cursor down and over to highlight...

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    58Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalAuto, Running a ProgramThe AUTO button will only execute the currently active program. To run the currently active program: 1) Press the AUTO hard key.2) Press the NC Cycle Start hard key to begin auto...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets59SIEMENS CONTROLOperator ManualFadalMid-tape (Program) StartBy using the mid-tape start option of the auto command, the program canbe started from any block. The options are available from the Block Searchsoft keys on the auto display.

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    60Fadal/Sinumerik 810D CNC: Definition of OffsetsOctober 2000SIEMENS CONTROLOperator ManualFadalPower Off The Siemens Control is equipped with a battery-backed memory boardand can be turned off at any time without loss of memory. The “POWER ON” procedure requires aligning the axis markers bef...

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    October 2000Fadal/Sinumerik 810D CNC: Definition of Offsets61SIEMENS CONTROLOperator ManualFadalEmergency StopEMERGENCY STOP will cut the power to all axis motors, spindle drives andthe tool changer.To clear an Emergency Stop:1) Release the Emergency stop button.2) Press the RESET hard key. The p...

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    62Fadal/Sinumerik 810D CNC: Bucket Up-Bucket DownOctober 2000SIEMENS CONTROLOperator ManualFadalDual Arm Tool ChangerNote: Machine must be in JOG mode. Multiple key combinations arerequired to move the dual tool arm changer.Bucket Up-Bucket DownThe bucket will motion either up or downdepending on...

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