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    i MAN-0114R1FADAL MACHINING CENTERS GE FANUC OPERATOR MANUAL 18i MB5 Digital CNC FADAL MACHINING CENTERS, LLCCorpor...

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    JULY 2005 TABLE OF CONTENTSiiGE FANUC OPERATOR MANUAL TABLE OF CONTENTS1.0 PRESTART CHECKING STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1 OIL RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    iii TABLE OF CONTENTS MAN-0114R1FADAL MACHINING CENTERS 5.1.3 OPTION STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 5.1.4 MC LOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    JULY 2005 TABLE OF CONTENTSivGE FANUC OPERATOR MANUAL 10.0 HMOP OPERATION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3310.1 HMOP OPERATION ON/ OFF SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    1 of 53 1.0 PRESTART CHECKING STEPS MAN-0114R1FADAL MACHINING CENTERS 1.0 PRESTART CHECKING STEPS1.1 OIL RESERVOIRExamine the oil levels. Both levels should be filled up to one inch from the bottom of the reservoir. The spindle oil reservoir may have oil in it for up to six months. The way lube o...

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    JULY 2005 1.0 PRESTART CHECKING STEPS2 of 53GE FANUC OPERATOR MANUAL 1.3 WATER RESER-VOIRMost new VMC models release water collected in the water reservoir automatically. It is advisable to place an additional water trap in the air line going to the machine.1.4 FLOOD COOLANTReplenish the flood co...

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    3 of 53 2.0 OPERATOR PANEL LAYOUT MAN-0114R1FADAL MACHINING CENTERS 2.0 OPERATOR PANEL LAYOUT2.1 POWER ON/OFF 2.1.1 POWER ON1. Turn On the main breaker To power on the machine, press the safety lock and turn the powe...

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    JULY 2005 2.0 OPERATOR PANEL LAYOUT4 of 53GE FANUC OPERATOR MANUAL 1. Press the CNC OFF push button.2. Turn off the main breaker.To power off the machine, turn the power switch in the counterclockwise direction.GE Fanuc 18i-MB5 control is equipped with “Main B” Operator Panel. 55 Push button ...

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    5 of 53 2.0 OPERATOR PANEL LAYOUT MAN-0114R1FADAL MACHINING CENTERS 2.2.2 DOOR OVRDThis push button enables opening machine doors without generating Feed Hold & Cycle Start inhibits. While door override is applied, LED is flashing & Operator Message (2006 Door open overrid...

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    JULY 2005 2.0 OPERATOR PANEL LAYOUT6 of 53GE FANUC OPERATOR MANUAL 2.3.4 REMOTERemote Mode (Fanuc operator manual GFZ-63534EN, Section 4.3, 4.13)Remote mode is also called DNC mode. In the mode, it is possible to perform machining while a program is being read in via read...

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    7 of 53 3.0 MANUAL OPERATION MAN-0114R1FADAL MACHINING CENTERS 3.0 MANUAL OPERATION3.1 MANUAL OPERA-TION MODES 3.1.1 MANUAL REFER-ENCE POSITION RETURNReference Zero:Manual reference position return is to move the tool to the reference position using switches and push buttons located on the ope...

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    JULY 2005 3.0 MANUAL OPERATION8 of 53GE FANUC OPERATOR MANUAL 3.1.2 JOG OPERATION1. Select JOG Mode.2. Select one axis to be manually jogged by X, Y, Z, 4 or 5 axes buttons. Axis selec-tion button does not have to be held down. LED will light indicating selected axis. Pressing any axis button...

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    9 of 53 3.0 MANUAL OPERATION MAN-0114R1FADAL MACHINING CENTERS 3.1.3 INC JOG OPERATIONEach time a +/- button is pressed, the tool moves by the predetermined distance.1. Select INCR JOG Mode.2. Select one axis by X, Y, Z, 4 or 5 axes buttons, as in JOG mode.3. Select desired incr...

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    JULY 2005 3.0 MANUAL OPERATION10 of 53GE FANUC OPERATOR MANUAL 3. Select desired increment of travel by using X1, X10, X100 or X1000 push buttons. X1: 0.0001 inch (0.001mm)X10: 0.001 inch (0.01mm)X100: 0.01 inch (0.1mm)4. Rotate manual pulse generator (MPG) clock-wise o...

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    11 of 53 4.0 AUTOMATIC OPERATION MAN-0114R1FADAL MACHINING CENTERS 4.0 AUTOMATIC OPERATION4.1 AUTOMATIC OPER-ATION MODES 4.1.1 MDI OPERATIONIn the MDI mode, a program consisting of up to 10 lines can be created in the same format as normal programs and executed from the MDI panel. MDI operatio...

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    JULY 2005 4.0 AUTOMATIC OPERATION12 of 53GE FANUC OPERATOR MANUAL 4.1.2 MEMORY OPERATION (AUTO MODE)Programs are registered in memory in advance. When one on these programs is selected and the cycle start switch on the machine operator’s panel is pressed, automatic operation starts,...

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    13 of 53 4.0 AUTOMATIC OPERATION MAN-0114R1FADAL MACHINING CENTERS 4.1.3 DNC OPERATIONBy activating automatic operation during the DNC operation mode (REMOTE), it is possible to perform machining (DNC operation) while a program is being read in via reader/puncher interface, or remote buffer. ...

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    JULY 2005 4.0 AUTOMATIC OPERATION14 of 53GE FANUC OPERATOR MANUAL 1. Set the parameter of No.0020 to 4 in the setting screen in advance.2. Change to REMOTE mode.3. Press PROG function key on the MDI panel.4. Push “+” soft key twice.5. When “DNC-CD” soft key is pressed, the following scree...

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    15 of 53 5.0 TEST FUNCTION MAN-0114R1FADAL MACHINING CENTERS 5.0 TEST FUNCTION5.1 TEST FUNCTION MODES 5.1.1 SINGLE BLOCKSingle Block (Fanuc Operator Manual GFZ-63534EN, III, Section 5.5)Single Block Mode executes part program block by block. Single block mode is im...

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    JULY 2005 5.0 TEST FUNCTION16 of 53GE FANUC OPERATOR MANUAL Machine Lock enables execution of part program without axis motion, but M/S/T command still is able to execute. This button is for test purposes. Machine lock is implemented to toggle On/Off with press of button. 5.1.6 DRY RUNDry Run ...

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    17 of 53 6.0 MACHINE SETUP FUNCTION MAN-0114R1FADAL MACHINING CENTERS 6.0 MACHINE SETUP FUNCTION6.1 SETUP MODES 6.1.1 WORK MEASWork Offset Setting (Fanuc Operator Manual GFZ-63534EN, III, Section 11.4.14)This measurement simplifies setup of work/fixture offsets using Measurement B fea...

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    JULY 2005 6.0 MACHINE SETUP FUNCTION18 of 53GE FANUC OPERATOR MANUAL 6.1.5 LOAD PSNMacro Program Positioning Axes to Table Load PSN FUNCPressing this button will call the macro program which commands axes to machine position of X0.0, Z0.0, and Y plus limit position using G53 traverse mov...

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    19 of 53 7.0 TOOL OPERATION MAN-0114R1FADAL MACHINING CENTERS 7.0 TOOL OPERATION7.1 MANUAL OPERA-TION 7.1.1 DRUM FWDManual Index of Tool Drum in Forward DirectionCommands are manually jogging or indexing of the tool drum in forward direction. Forward direction is defined as indexing of tool po...

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    JULY 2005 7.0 TOOL OPERATION20 of 53GE FANUC OPERATOR MANUAL 7.1.4 TOOL RELTool Release (Draw Bar Open)This button is for manually loading/uploading a tool holder. Operator must be prepared to catch tool from spindle cartridge immediately upon pressing button. Spindle air is turne...

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    21 of 53 7.0 TOOL OPERATION MAN-0114R1FADAL MACHINING CENTERS 2. Place the holder into the spindle after pressing the TOOL REL button, not before. The keys on the nose of the spindle must fit into the key-ways on the tool holder flange.3. Release the TOOL REL button to lock the tool into the spin...

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    JULY 2005 7.0 TOOL OPERATION22 of 53GE FANUC OPERATOR MANUAL • Press TL-MNG soft key.• Press MAG to enter the tool data management screen.• Press “OPRT” soft key.• Press EDIT soft key, the EDITING will be displayed on the screen.• Move the cursor to the most right column: SPDL1...

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    23 of 53 7.0 TOOL OPERATION MAN-0114R1FADAL MACHINING CENTERS NOTE: If the tool management screen, MAG has the same tool already, operator should clear this maga-zine pot using EDIT and take the tool out from that magazine manually first before try to load another tool. 7.1.7...

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    JULY 2005 7.0 TOOL OPERATION24 of 53GE FANUC OPERATOR MANUAL NOTE: Tool changer syntax on other makes/models of machines using GE Fanuc or Fanuc controls may differ. Operation of syntax on this machine is as listed above, and not selectable. WARNING ! 1. Special M-Codes ...

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    25 of 53 7.0 TOOL OPERATION MAN-0114R1FADAL MACHINING CENTERS NOTE: Tool changer syntax on other makes/models of machines using GE Fanuc or Fanuc controls may differ. Operation of syntax on this machine is as listed above, and not otherwise selectable. ...

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    JULY 2005 7.0 TOOL OPERATION26 of 53GE FANUC OPERATOR MANUAL 7.3.3 TOOL BRKNTool Broken FUNCPressing TOOL BRKN and FUNC button at the same time is a shortcut to mark active tool as broken/ damaged in the tool management. This fu...

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    27 of 53 7.0 TOOL OPERATION MAN-0114R1FADAL MACHINING CENTERS M150 M-Code is provided to emulate Fadal control operation for manual tool change. M150 will return tool in the spindle to carousel pocket and raise Z-axis to clear tools. Carousel in left “out” position, enables operator to rotate...

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    JULY 2005 7.0 TOOL OPERATION28 of 53GE FANUC OPERATOR MANUAL NOTE: User may move the Z axis to the safe area before return of the slide according to the real situation.3. Move to the cold start position using either REF RETURN or G28.4. Us...

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    29 of 53 8.0 COOLANT OPERATION MAN-0114R1FADAL MACHINING CENTERS 8.0 COOLANT OPERATION8.1 COOLANT CON-TROL PUSH BUTTONS8.1.1 AUTO COOLAUTO COOL push button selects automatic control of coolant by programmed M-Code.AUTO COOL button toggles on/off, as indicated by LED. While AUTO COOL is active, ma...

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    JULY 2005 9.0 SPINDLE OPERATION30 of 53GE FANUC OPERATOR MANUAL 9.0 SPINDLE OPERATION9.1 SPINDLE OPERA-TION PUSH BUTTONS 9.1.1 SPDL STOPManual Spindle Stop SPDL STOP applies stop to spindle running in either CW or CCW direction. SPDL STOP button is inhibited when CYCLE START LE...

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    31 of 53 9.0 SPINDLE OPERATION MAN-0114R1FADAL MACHINING CENTERS 9.1.4 MANUAL SPINDLE SPEEDSpindle jog speed is defined in PMC data table. Spindle Speed Override rotary switch is applied to spindle jog speed. Spindle will jog while FUNC+ SPNDL CW/CCW button is held. Spindle will stop when CW/...

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    JULY 2005 9.0 SPINDLE OPERATION32 of 53GE FANUC OPERATOR MANUAL 9.1.7 SPINDLE OVERRIDESpindle override 50%-120%This switch will adjust the commanded spindle speed by 50% to 120%. 9.1.8 SPINDLE ORIENTA-TION Spindle orientation command for tool changer:M190 : Spindle orientationExec...

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    33 of 53 10.0 HMOP OPERATION GUIDE MAN-0114R1FADAL MACHINING CENTERS 10.0 HMOP OPERATION GUIDEINPUT KEY WITH LEDx20MANUAL PULSE GENERATOREMERGENCY STOP OPERATION ON/OFF OVERRIDE SWITCH SINGLE LED

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    JULY 2005 10.0 HMOP OPERATION GUIDE34 of 53GE FANUC OPERATOR MANUAL CAUTION: (refer to FANUC HMOP manual)Please hold the handy machine operator’s panel through belt. When operator holds the handy machine operator’s panel without using belt, the handy machine operator’s panel may be ...

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    35 of 53 10.0 HMOP OPERATION GUIDE MAN-0114R1FADAL MACHINING CENTERS 10.3 MEMORY OPERATION PROCEDURE• Refer the FANUC operator manual to select the program and call it out to mem-ory to run.• Turn on the HMOP operation ON/OFF switch.• When the [MEM] key is pushed, mode is c...

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    JULY 2005 10.0 HMOP OPERATION GUIDE36 of 53GE FANUC OPERATOR MANUAL • The axis, which is moved by MPG, is selected by pushing the [XYZ456] key sev-eral times.• When [Xn] key is pushed, manual handle feed amount selection is applied. Please select X1-X10-X100 by pressing several times of thi...

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    37 of 53 10.0 HMOP OPERATION GUIDE MAN-0114R1FADAL MACHINING CENTERS 10.6 MANUAL REFERENCE RETURN• When the [REF] key is pushed, mode is changed to manual continuous feed mode and manual reference position return selection signal “ZRN” is asserted.• The axis, which is moved for ...

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    JULY 2005 10.0 HMOP OPERATION GUIDE38 of 53GE FANUC OPERATOR MANUAL Tool Release Button (F1 Function) 10.8.1 TOOL RELSame function as the TOOL REL button on the operator panel.It is used for manually loading/unloading a tool holder use HMOP when the HMOP switch is on. Operator must be prepare...

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    39 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 11.0 APPENDIX11.1 M CODE LIST M Command Description Remark M00 Program Stop See Unit II, Section 11.1 of 16i/18i Operator’s Manual M01 Optional Program Stop See Unit II, Section 11.1 of 16i/18i Operator’s Manual M02 End-of-Program ...

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    JULY 2005 11.0 APPENDIX40 of 53GE FANUC OPERATOR MANUAL M61 A Axis Brake OFF M62 B Axis Brake ON M63 B Axis Brake OFF M64 M64/65 Output ON M65 M64/65 Output OFF M66 M66/67 Output ON, Chip Conveyor ON M67 M66/67 Output OFF, Chip Conveyor ON M68 M...

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    41 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 11.2 ALARM LIST1. If it is a alarm related with CNC, please refer the CNC operator manual appendix.2. Machine alarm lists.Table 1: Alarm listALARM NO.DESCRIPTION2004Operator function inhibited/check door overrides. alarm in cycle... 2005Mac...

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    JULY 2005 11.0 APPENDIX42 of 53GE FANUC OPERATOR MANUAL Table 1: (Continued) Alarm listALARM NO.DESCRIPTION1051Lost low gear during operation1052Lost HI gear during operation1054High to low gear shift failed1055Low to high gear shift failed1083Tool up at machine on failed1084Tool up at drum rotat...

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    43 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 1362M84 low gear shift error1363M84 LOGR WINDR read sample error1364M84 LOGR ARBITRARY data error1365M84 LOGR REV count windr error1366M84 LOGR COUNT windr error1367M84 LOGR data out of range error1370M84 LOGR DISP ratio math error1371M84 L...

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    JULY 2005 11.0 APPENDIX44 of 53GE FANUC OPERATOR MANUAL 1402M84 max low windw error1403M84 #3751 max hi window error1404 M84 #3751 calc error1405M84 shift spindle window error1406M84 #3736 calc error1407M84 #3736 window error1410M84 #3752 window error1411M84 #3762 window error1800Adaptive feed ho...

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    45 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 2070TOOL CHANGE command aborted tool change service mode active2071TOOL CHANGE command aborted spindle frwd, rev, orient active2075TOOL CHANGE & SPINDLE, e-stop forced alarm PB to clear2076Tool change...

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    JULY 2005 11.0 APPENDIX46 of 53GE FANUC OPERATOR MANUAL 11.3 MACHINE COLD START PROCEDUREFadal Fanuc VMC comes with absolute encoder which is setup in the Fadal already. The machine will remember the position even if it is powered off. We need to make the cold start position again if the alarm No...

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    47 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 4. Find out X axis zero position manually, make the cold start. 4.1 Press HANDLE and select MPG mode, press X1/X10/X100 to select MPG resolution, and press X select to select X axis. 4.2 Use TAPE MEASURE find out the X axis middle point of ...

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    JULY 2005 11.0 APPENDIX48 of 53GE FANUC OPERATOR MANUAL 4.23 Press RESET key on the MDI panel. That will reset the 300 alarm.5. Find out Y axis zero position manually, make the cold start. 5.1 Install the indicator on the spindle. 5.2 Repeat the same procedure as 4.1-4.23 to find out the Y axis ...

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    49 of 53 11.0 APPENDIX MAN-0114R1FADAL MACHINING CENTERS 17. Soft key “PARAM”.18. Soft key “OPRT”.19. Soft key “PUNCH”.20. Enter file name “2”.21. Soft key “EXEC”. File called “2.) CNCPARAM.DAT” should be created 22.23. Soft key “<“.24. Soft key “...

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    JULY 2005 11.0 APPENDIX50 of 53GE FANUC OPERATOR MANUAL 62. Soft key “OPRT”.63. Soft key “PUNCH”.64. Enter file name “8”.65. Soft key “EXEC” File called “8.) MAGAZINE.DAT” should be created66.67. Soft key “<“.68. Soft key “CUSTOM”.69. Soft key “OP...

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    51 of 53 12.0 INDEX MAN-0114R1FADAL MACHINING CENTERS 12.0 INDEXAAir Pressure 1Alarm List 41Alarm MSG 5Auto 5Auto Cool 29Auto Operation 23Automatic Operation Mode 11BBlock Delete 15CCoolant Control Push Buttons 29DDNC Operation 13Door OVRD 5Drum FWD 19Drum PSN 19Drum REV 19Dry RUN ...

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    JULY 2005 12.0 INDEX52 of 53GE FANUC OPERATOR MANUAL IINC Jog Operation 9INIT Mag 25JJog 6Jog Feed Rate 10Jog Operation 8KKey Sheet Layout 37LLoad PSN 18MM Code / S Code 31M Code List 39Machine Cold Start Procedure 46Manual Handle Feed Procedure 35Manual Jog Feed Procedure 36Manual Op...

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    53 of 53 12.0 INDEX MAN-0114R1FADAL MACHINING CENTERS Program Stop 15RRemote 6Ref return 6Reference the drum 23SSpindle cooler reservoir 2Single block 15Spdl stop 30Spdl CW 30Spdl CCW 30Spindle Speed range 31Spindle override 32Spindle orientation 32TTool meas 17Tool rel 20, 38, Tool...

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