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  • Page 1

    May 2003Table of Contents iFadalWiring DiagramManualTable of ContentsactionGoToR: actionGoToR:SECTION 1 actionGoToR:.......................................................................................................................................... actionGoToR:1actionGoToR:Electrical / CE ...

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    iiTable of Contents May 2003FadalWiring DiagramManualactionGoToR:4th & 5th Axis/Servo Options actionGoToR:.......................................................................................................... actionGoToR:31actionGoToR:Wrg_0033A_dc_abaxis_for_ac actionGoToR:................

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    May 2003Table of Contents iiiFadalWiring DiagramManualactionGoToR:WRG_0020D_pendant_wiring_1990_1_board ................................................. actionGoToR:68actionGoToR:WRG_0021B_1990_2_board_32mp actionGoToR:.............................................................. actionGoToR:6...

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    ivTable of Contents May 2003FadalWiring DiagramManualactionGoToR:SECTION 9 actionGoToR:.......................................................................................................................................... actionGoToR:105actionGoToR:EMC ..........................................

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    May 2003Table of Contents vFadalWiring DiagramManualactionGoToR:Wrg_0069A_12of12_104d_21290_brake_board ............................................. actionGoToR:141actionGoToR:Wrg_0070A_1of5_104d_can_ethernet_usb_cable ........................................... actionGoToR:142actionGoToR:Wrg_00...

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    viTable of Contents May 2003FadalWiring DiagramManual

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    1SECTION 1 Electrical / CE interlocks

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    2Wrg_1002P_sht_1of6_vmc_electrical

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    3Wrg_1002M_sht_2of6_vmc_electrical

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    4Wrg_1002J_sht_3of6_vmc_electrical

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    5Wrg_1002J_sht_4of6_vmc_electrical

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    6Wrg_1002K_sht_5of6_vmc_electrical

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    7Wrg_1002C_sht_6of6_vmc_electrical

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    8WRG_1002T_sht_1of6_vmc_electrical

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    9WRG_1002T_sht_2of6_vmc_electrical_Note and Option

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    10WRG_1002T_sht_4of6_vmc_electrical_Spindle Drive Connections

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    11WRG_1002T_sht_5of6_vmc_electrical_Pallet Changer

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    12WRG_1002T_sht_6of6_vmc_electrical_Dual Arm and Auger

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    13WRG_0030C_vmc_ac_brushless_power

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    14Wrg_0058B_vmc_ac_brushless_control

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    15Wrg_0059B_vmc_ac_brushless_pendant WORKLIGHT 1 WORKLIGHT 2 (optional)

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    16Wrg_0064B_vmc_ac_brushless_connectors

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    17Wrg_0065B_vmc_ac_brushless_options

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    18Wrg_0696C_ce_door_interlock_wiring_diagram_ac_brushless_sheet_1of3

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    19Wrg_0696C_ce_door_interlock_wiring_diagram_dc_machine_sheet_2of3

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    20Wrg_0696B_ce_door_interlock_wiring_diagram_4th_5th_axis_sheet_3of3

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    21Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3

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    22Wrg_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3

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    23WRG_0040C_coolant_pump

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    24

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    25SECTION 2Spindle

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    26WRG_0023E_wye_delta_contactors

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    27Wrg_0024A_spindle_motor_connection

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    28Wrg_0026B_1980_0_15k_air_oil

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    29WRG_0043A_encoder_cable_E5D

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    30WRG_0046C_Tool_IO_switch_on_spindleTOOL I/OREDBLACKSHIELDREDBLACKSHIELDSHIELDBLACKREDBLACK - J5-8RED - J5-5REDBLACKREDBLACKREDBLACKMount box to head cover with 4 screws.Remove box from head cover before removing head cover.Mount 1705-0A in pendant with standoffs or snap track.Installation proce...

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    31SECTION 34th & 5th Axis/Servo Options

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    32Wrg_0033A_dc_abaxis_for_ac

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    33Wrg_0034A_dc_4axis_for_ac

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    34Wrg_0014C_ac_4th_axis_for_ac_brushless_std_slant98

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    35Wrg_0015_4th_5th_with_mechanical_limit_switch

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    36Wrg_0016B_ac_4th_5th_axis_for_ac_brushless_std_slant98

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    37Wir_0533_servo_coolant

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    38Wrg_0179A_servo_turret_wiring_diagram

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    39WRG_0179A_sht2of2_servo_turret_harness

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    40WRG_0671A_4th_axis_harness_for_ac_brushless

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    41SECTION 4Probes / Scales

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    42Wrg_0003_ts27_probe

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    43Wrg_0004_mp11_probe

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    44Wrg_0005_mp12_24v_power_supply

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    45Wrg_0006_mp11_ts27_with1570_1_ board

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    46Wrg_0007B_mp12_ts27_with1570_1_board

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    47Wrg_0008_mp12_omi_1

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    48Wrg_0009_mp12_omi_ts27_1570_1

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    49Wrg_0027A_scale

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    50Wrg_0141A_NC4_ProbeSET SWITCH 3 OF SW1 TO POSITION ONSET SWITCH 1 OF SW2 TO POSITION ON

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    51SECTION 5Options

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    52WRG_0011C_sht1of2_hydro_sweep_3valvesHYDROSWEEP PUMPHYDROSWEEP8

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    53WRG_0011A_sht2of2_hydro_sweep_harness

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    54Wrg_0012C_hydro_sweep_6valvesHYDROSWEEP PUMPHYDROSWEEP

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    55Wrg_0013B_hydro_sweep_coolant_thruHYDROSWEEP PUMPHYDROSWEEPCOOLANT THRU PUMPCOOLANT THRU38

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    56Wrg_0022A_hydro_sweep_1990_1a_board

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    57Wrg_0017B_pallet_changer

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    58Wrg_0018B_pallet_changer_hydro_sweepPALLET CHANGERHYDRO SWEEP PUMPHYDRO SWEEP

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    59Wrg_0037F_auger_washdown_coolantthruWASH PUMPAUGER MOTORCOOLANT THRUWASHDOWNAUGER

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    60Wrg_0693J_auger_washdown_wiring_diagramWASH PUMPAUGER MOTORAUGERWASH PUMP

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    61WRG_0001K_Dual_Arm_Tool_Changer_1330-1AUGERWASHDOWN PUMPOTHER OPTIONS0213PCB-0245TOOL INSERTER INTERLOCK MUST BE JUMPERED IF MACHINE IS NOT 50 TAPER.SEE WRG-0047 FOR WIRING OF TOOL INSERTER INTERLOCK.1330-1BPCB-12J14TOOL INSERTER INTERLOCKDRAWBAR SSR MUST BE REPLACED BY JUMPER FOR DUAL ARM TOOL...

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    62WRG_0044D_6535_washdownHYDROSWEEP PUMPWASHDOWN PUMP8IF SIEMENS CONTROL - CONNECT TO 2010-0 J5-4(RED), 3(BLK)

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    63WRG_0045B_CE_wiring_Hennig_Chip_ConveyorTO HENNIG SPEED CONTROLAXISTRANSFORMER10A 250VCIRCUIT BREAKERELE-1300PARTS LIST IN ELECTRICAL CABINET: Contactor: ABB B6-30-10, 120VDC coil ELE-1299 Circuit Breaker, 10A ELE-1300 DIN Rail HDW-0668 Receptacle: Hubble HBL-4560 or equiv. WIR-0815...

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    64WRG_0047F_Remote_TurCW_TurCCW_for_50_TaperFACEPLATE FOR SWITCHESCCWEnableCWTURRET CCWTURRET CWIdec switches024543.22.443.22.41330-1BPCB-12J14TOOL INSERTER INTERLOCKRemove wire from overload terminal 95 and insulate with heatshrink.Wire from Turret Door Interlock Override switch connects to term...

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    65Wrg_0050A_air_oil_system_50tap

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    66Wrg_0051A_15_pin_connector_50tap

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    67 SECTION 6Pendant

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    68WRG_0020D_pendant_wiring_1990_1_board 1990-1A J1 (16PIN IDC) TO 1090-3B J11, J121990-1A 1090-3B 1990-1A 1090-3B J1-1 J12-6 BROWN J1-9 J11-8 PINK J1-2 J12-5 YELLOW J1-10 J11-5 BLACK J1-3 J12-1 RED J1-11 J11-9 BROWN J1-4...

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    69WRG_0021B_1990_2_board_32mpMPGNOTE A1090-5CORFADAL1090-4B 1990-1A J1 (16PIN IDC) TO 1090-3B J11, J121990-1A 1090-3B 1990-1A 1090-3B J1-1 J12-6 BROWN J1-9 J11-8 PINK J1-2 J12-5 YELLOW J1-10 J11-5 BLACK J1-3 J12-1 RED J1-11 ...

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    70WRG_0025B_pendant_wiring_1990_1_board_color_vga1090-3BFADAL1920-1OR1090-6NOTE AMPG 1990-1 J1 (16PIN IDC) TO 1090-3 or 1090-6 J11, J121990-1A 1090-3B 1990-1A 1090-3B J1-1 J12-6 BROWN J1-9 J11-8 PINK J1-2 J12-5 YELLOW J1-10 J11-5 BLA...

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    71Wrg_0028B_MPG

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    72Wrg_0029A_disk_drive_1of2

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    73Wrg_0029B_disk_drive_2of2

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    74Wrg_0010C_ethernetNOTE:1. Install the Ethernet card into the PC chassis frame in 32MP control.2. Install the conntactors plate on the right bottom side of CNC cabinet for standard sheet metal and on the left bottom side of CNC cabinet for SLANT 98.3. If the PC mother board is ET...

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    75Wrg_0052A_rmpg_euchner

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    76WRG_0057B_pendant_wiring_LCD_monitor1090-3B FADAL 1990-1A OR1090-6NOTE AMPG 1990-1A J1 (16PIN IDC) TO 1090-3B J11, J121990-1A 1090-3B 1990-1A 1090-3B J1-1 J12-6 BROWN J1-9 J11-8 PINK J1-2 J12-5 YELLOW J1-10 J11-5 BLACK J1-3 J12-1 RED...

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    77SECTION 7Transformers

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    78Lbl_0026C_label_t818_transformer_340-510V

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    79Lbl_0027D_label_t820_transformer_190-510V

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    80Lbl_0278D_label_t818ce_transformer_340-510V

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    81LBL_0279D_label_t812_transformer 240V

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    82LBL_0280D_label_t812_transformer_single_phs_ac_240V

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    83LBL_0285D_label_t812_transformer_single_phs_dc_240V

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    84WRG_0042A_TransformerThermalSwitch1. TURN OFF POWER.2. ATTACH RELAY SOCKET TO UPPER DIN RAIL ON TRANSFORMER. (ON T820, YOU MAY NEED TO SLIDE WAGO TERMINALS TO THE RIGHT.)3. CONNECT BROWN WIRE MARKED "A16" TO THE LOAD SIDE OF THE A16 CIRCUIT BREAKER.4. CONNECT WHITE WIRE MARKED &q...

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    85Wrg_0054A_6535_50tap_siemens810_StdNOTE: - X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0 - SPINDLE MOTOR - MTR-0225 1PH7167-2ND03-0DB0 - Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0 - X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0 ...

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    86Wrg_0066A_6535_50tap_siemens810_rot_scaleNOTE: - X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0 - SPINDLE MOTOR - MTR-0225 1PH7167-2ND03-0DB0 - Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0 - X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0 ...

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    87Wrg_0067_6535_40tap_siemens810_stdNOTE: -X, Y, Z AXES MOTOR - MTR-0224 1FT6086-8AC71-1AG0 -Y, Z AXES SIGNAL CABLE - WIR-0741 6FX5002-2CA31-1AE0 -X AXIS SIGNAL CABLE - WIR-0742 6FX5002-2CA31-1AJ0 -Y, Z AXES POWER CABLE - WIR-0861 6FX5002-5CA21-1AE0 ...

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    88Wrg_0068A_atc_wiring

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    89SECTION 8Siemens

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    90WRG_0002H_siemens_control_1of5WHEN USING 2015 POWER SUPPLY,AUGER AND AIR OIL RECEIVE POWER FROM J4 OF 2015.FADAL 2010-1BPOWER SUPPLY MAY BE 2015 BOARD MOUNTED ON 2010 BOARD

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    91WRG_0002H_siemens_control_2of5

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    92WRG_0002H_siemens_control_3of5

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    93WRG_0002H_siemens_control_4of5_electrical

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    94WRG_0001K_Dual_Arm_Tool_Changer_1330-10213PCB-0245TOOL INSERTER INTERLOCK MUST BE JUMPERED IF MACHINE IS NOT 50 TAPER.SEE WRG-0047 FOR WIRING OF TOOL INSERTER INTERLOCK.1330-1BPCB-12J14TOOL INSERTER INTERLOCKDRAWBAR SSR MUST BE REPLACED BY JUMPER FOR DUAL ARM TOOL CHANGERSET TO1.9A 40 TAPER1.6A...

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    95Wir_0019C_scale_cable_siemens

  • Page 102

    96Wrg_0031A_mp12_probe_siemensRENISHAW OMI

  • Page 103

    97Wrg_0035D_ts27_probe_siemens

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    98Wrg_0036D_mp12_ts27_combo_siemens

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    99Wrg_0038A_mp11_siemens

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    100Wrg_0002I_siemens_control_5of5

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    101WRG_0060A_Dual_Arm_Tool_Changer_SiemensOTHER OPTIONSWASHDOWN PUMPAUGERTOOL INSERTER INTERLOCK MUST BE JUMPERED IF MACHINE IS NOT 50 TAPER.SEE WRG-0047 FOR WIRING OF TOOL INSERTER INTERLOCK.NOTE 1: REMOVE EXISTING WIRES FROM 1100-2 TB1 23 & 24, AND SPLICE TO 1330-0 J7 1 & 2.DISCO...

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    102WRG_0039B_siemens_840D_1of2

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    103WRG_0039B_siemens_840D_2of2S

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    104

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    105SECTION 9EMC

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    106WRG_0048C_emc_1of4

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    107WRG_0048C_emc_2of4

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    108WRG_0048C_emc_sp_drive_315_3of4

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    109WRG_0048C_emc_sp_drive_515_4of4

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    110Wrg_0053A_emc_disk_drive_harness

  • Page 117

    111WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_1of3

  • Page 118

    112WRG_0041F_ce_door_lock_2030-0A_wiring_diagram_2of3

  • Page 119

    113WRG_0041F_ce_door_lock_EMC_2030-0A_wiring_diagram_3of3AMFRMBMAMCSCS2S1S4S3S+PCS-FSS6S5S7 P1 P2 R+ R-RPACFCYASKAWA GPD315272111876543211513121416 17 25 2622 23232227332633YASKAWA GPD515

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    114WRG_0049B_emc_4th_axis

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    115SECTION 10Chip Conveyor

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    116WRG_0045B_CE_wiring_Hennig_Chip_Conveyor250V 2-PH ASE R E C EPTAC LE(H U B B ELL H B L4560or equiv.)EM ERG E NCYSTO P FO R C O N VEYO RON LYPAR TS LIST O N H E N N IG CH IP CO NVEYO R : E m ergency Stop S w itch: Estop B utton E LE -0674 Sw itch B ody E LE -0673 C ontacts (2), N or...

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    117WRG_0062A_US wiring_Hennig_Chip_ConveyorTO HENNIG SPEED CONTROLTRANSFORMER10A 250VCIRCUIT BREAKERELE-1300PARTS LIST IN ELECTRICAL CABINET: Contactor: ABB B6-30-10, 120VDC coil ELE-1299 Circuit Breaker, 10A ELE-1300 DIN Rail HDW-0668 Receptacle: Hubble HBL-4560 or equiv. (250V 2-...

  • Page 124

    118WRG_0063A_CE_wiring_Siemens_Hennig_Chip_ConveyorTO HENNIG SPEED CONTROLTRANSFORMER10A 250VCIRCUIT BREAKERELE-1300PARTS LIST IN ELECTRICAL CABINET: Contactor: ABB B6-30-10, 120VDC coil ELE-1299 Circuit Breaker, 10A ELE-1300 DIN Rail HDW-0668 Receptacle: Hubble HBL-4560 or equiv. WIR...

  • Page 125

    119WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_ConveyorTO H EN N IG SPEED CO N TRO LTR ANSFO R M E RJ1K14K13K11K12K29K19K30K21K9K7K24K23293231302728252621102120VACRET+5V212324222018191715161213141011 5 8 9 6 7 3 4 1 2TB1K4K3K5K6S LID E M O TO RTURRE T M O TO RD R AW BARO R IE N TA TIO NSPIND LE ...

  • Page 126

    120WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104DTO HENNIG SPEED CONTROLAXIS18 AWG BLACK B1218 AWG BLACK A12TRANSFORMER18 AWG BLACK J1K14K13K11K12K29K19K30K21K9K7K24K23293231302728252621102120VACRET+5V212324222018191715161213141011 5 8 9 6 7 3 4 1 2TB1K4K3K5K6SLIDE MOTORTURRET MOTORDR...

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    121SECTION 11Washdown

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    122WRG_0037F_auger_washdown_coolantthruW ASH PU M PAU G E R M O TO RC O O LANT TH RUWA SH D O W NAU G ER

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    123WRG_0044D_6535_washdownIF SIEM EN S C O N TR O L - C O NN EC T TO 2010-0 J5-4(R ED ), 3(BLK) H YD R O SW EEP PU M PW ASH D O W N PU M P8

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    124Wrg_0081X_15of22_hmc_wash_conv_cool

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    125WRG_0082X_104D_wash

  • Page 132

    126WRG_0693J_auger_washdown_wiring_diagramWASH PUMPAUGER MOTORAUGERWASH PUMP

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    127

  • Page 134

    128

  • Page 135

    129SECTION 12 104D

  • Page 136

    130Wrg_0069A_01of12_104d_21101_std

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    131Wrg_0069A_02of12_104d_21102_std

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    132Wrg_0069A_03of12_104d_21060_stdJ9/J9A 1-SH, 2-BLK, 3-RED DRAWBAR J9/J9D 10-SH, 11-BLK, 12-RED HI RANGEJ10/J10C 7-SH, 8-BLK, 9-RED SPINDLE ORIENTEDJ11/J11B 4-SH, 5-BLK, 6-RED LOW RANGEJ11/J11C 7-SH/BLK, 8-RED ATC FAULTJ11/J11D 10-ORANGE, 11-RE...

  • Page 139

    133Wrg_0069A_04of12_104d_pumps_stdRecepticles are located on coolant tank lid junction box.

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    134Wrg_0069A_05of12_104d_amp_std

  • Page 141

    135Wrg_0069A_06of12_104d_dc_power_supply_std

  • Page 142

    136Wrg_0069A_07of12_104d_nmsbx1_stdDIGITAL OUTPUTSNMEBX X4PIN2 TO POWER CONNECTOR +12V3 TO POWER CONNECTOR 0V8 TO nmEBX 2 X4-8, +12V9 TO nmEBX 2 X4-9, 0V20 TO nmEBX 1 X4-23, +12V21 TO nmEBX 1 X5-3, 0V23 TO nmEBX 1 X4-20, +12V25 TO FRONT PANE...

  • Page 143

    137Wrg_0069A_08of12_104d_nmebx2_std

  • Page 144

    138Wrg_0069A_09of12_104d_box_panel_std

  • Page 145

    139Wrg_0069A_10of12_104d_raptor_stdCO NNE CT O R S DE S C R IP T IO NJ1 K E Y B O A R DJ2 C P U F A NJ5 P O W E RJ6 M O U S EJ7 C O M 1J8 C O M 2J1 0 PAR A L L E LJ1 1 U S B A& BJ1 2 PR IM A R Y ID EJ1 3 S E C O N DA RY ID EJ1 8 E T HE RNE T RJ4 5J2 6 V G A

  • Page 146

    140Wrg_0069A_11of12_104d_24vdc_power_supply_std

  • Page 147

    141Wrg_0069A_12of12_104d_21290_brake_board

  • Page 148

    142Wrg_0070A_1of5_104d_can_ethernet_usb_cable

  • Page 149

    143Wrg_0070A_2of5_104d_in_out_nmebx

  • Page 150

    144Wrg_0070A_3of5_104d_keyboard_mause_cableMOUSE CON. 10pinPIN SIGNAL1 CLOCK6 +5V8 DATA9 GROUND10 MECHANICAL KEYKEYBOARD CON. 16pinPIN SIGNAL11 DATA12 CLOCK13 KEYBOARD GROUND14 +5V

  • Page 151

    145Wrg_0070A_4of5_104d_power_harness_internal

  • Page 152

    146Wrg_0070A_5of5_104d_vga_serial_parallell_cable

  • Page 153

    147WRG_0074X_1of4_104d_control_cable

  • Page 154

    148WRG_0074X_2of4_104d 21060 to 21101 21101 to 21102 cable

  • Page 155

    149WRG_0074X_3of4_104d can vga usb cable

  • Page 156

    150WRG_0074X_4of4_104d motor signal power cable

  • Page 157

    151WRG_0075X_1of6_104D_trans240 INPUT JUMPER AC INPUTVOLTAGE 190 NONE 2 200 2-7 8 210 2-5 6 230 2-6 7 240 2-6 ...

  • Page 158

    152 WRG_0075X_2of6_104D_trans480 INPUT JUM PER AC INPUTVO LTAGE 190 NO NE 2 200 2-7 8 210 2-5 6 230 2-6 7 240 2-6 ...

  • Page 159

    153WRG_0075X_3of6_104D_transVHT20HP SPINDLE MOTOR ELE- 1910 90A

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    154WRG_0075X_4of6_104D_transCE INPUT JUMPER AC INPUTVOLTAGE 190 NONE 2 200 2-7 8 210 2-5 6 230 2-6 7 240 2-6 ...

  • Page 161

    155WRG_0075X_5of6_104D_transVHTCE20HP SPINDLE MOTOR ELE- 1910 90A

  • Page 162

    156WRG_0075X_6of6_104D_trans_single_ph10HP SPINDLE MOTOR ELE- 1908 70A15HP SPINDLE MOTOR ELE- 1910 90A

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    157WRG_0077X_01of02_104D_21330NOTE: UNNAM ED W IRES AND CABLES BELONG TO DATC HARNESS

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    158WRG_0077X_02of02_104D_datcNOTE: - TOOL CHANGER JUNCTION BOX IS MOUNTED ON TOOL CHANGER.INTERNAL HARNESS (POWER AND SIGNAL) - WIR-0886 std sheet metal WIR-0885 slant sheet metal

  • Page 165

    159WRG_0078X_104D_atc

  • Page 166

    160WRG_0079X_104D_spindle_driveSPINDLE MOTOR CONNECTIONSSEE WIRING DIAGRAMS: WRG-0023(WYE DELTA) WRG-0024SPINDLE MOTOR CONNECTIONSSEE WIRING DIAGRAMS: WRG-0023(WYE DELTA) WRG-0024VMC-2016L, 3016L, 2216 301...

  • Page 167

    161WRG_0080X_104D_lube_pump

  • Page 168

    162WRG_0082X_104D_washLocated at the bottomof CNC cabinet.TER M IN A L BLO C KLocated at C oolanttank lid.

  • Page 169

    163WRG_0083A_sht1of2_104D_US wiring_Hennig_Chip_ConveyorT O H E N N IG SPEED C O N T R O LT R AN SF O R M E RJ1K14K13K11K12K29K19K30K21K9K7K24K23293231302728252621102120V ACRE T+5V212324222018191715161213141011 5 8 9 6 7 3 4 1 2TB1K4K3K5K6S LID E M O T O RT UR RE T M O TO RD R AW BARO R IE N T A ...

  • Page 170

    164WRG_0083A_sht2of2_CE_wiring_Hennig_Chip_Conveyor 104DT O HEN N IG SP EED CO NT RO LAX IS1 8 A W G BL A C K B 1 21 8 A W G BL A C K A 1 2T R ANSF O R M E R1 8 AW G BL AC K J1K14K1 3K1 1K1 2K2 9K1 9K3 0K2 1K9K7K2 4K2 3293231302728252621 10 2120V A CRE T+5V212324222018191715161213141011 5 8 ...

  • Page 171

    165Wrg_0084_104d_pendant_21091

  • Page 172

    166WRG_0087A_CE_Interlock_Wiring_Diagram_104DJ7 #8J7 #7BLACK (2)RED (1) (If not 21101-0C or later, connect to TB4 +5V.)BROWN 18 AWG min.WHITE 18 AWG min.#4#2GENEVA SLIDE MOVINGorDATC ON#8#10#98 CONDUCTOR, 20 AWG min.BLACKGREENREDWHITEBLACKGREENREDWHITEWHITERIGHTBROWNBLUEWHITEBLACKLEFTBLACKBLUEBRO...

  • Page 173

    167WRG_0142A_NC4_Probe_Wiring_Diagram_104DSET SWITCH 3 OF SW1 TO POSITION ONSET SWITCH 1 OF SW2 TO POSITION ON

  • Page 174

    168

  • Page 175

    167SECTION 13TRM

  • Page 176

    168Wrg_0055A_trm_power_in_1of8

  • Page 177

    169Wrg_0055A_trm_DC_psupply_n2_2of8

  • Page 178

    170Wrg_0055A_trm_1105_3of8(OPTIONAL)(OPTIONAL)(OPTIONAL)(OPTIONAL)

  • Page 179

    171Wrg_0055A_trm_amp_4of8(optional)NOTE: 1. AMPLIFIER CHASSIS WITH AMPLIFIERS - AMP-0063 2. Z AXIS MOTOR - MTR-0233 X, Y AXES MOTOR - MTR-0234 SPINDLE MOTOR - MTR-0232 3. LOGIC HARNESS - CABLES C2, C3, C4, C6, ...

  • Page 180

    172Wrg_0055A_trm_1060_5of8NOTE: CABLES C15, C16, C17, C18, C19, C20, C21, C24, C25, C26, C27 MAKE UP HARNESS WIR-0681

  • Page 181

    173Wrg_0055A_trm_1060connectors_6of8(OPTIONAL)

  • Page 182

    174Wrg_0055A_trm_pendant_7of81090-6C

  • Page 183

    175Wrg_0055A_trm_ref_8of8

  • Page 184

    176WRG_0071A_trm_a_axis

  • Page 185

    89SECTION 143016 Siemens 802D

  • Page 186

    9010A01 X451611UEX472X441-2D4 X412X411Eme.SWFEED RATEX4:3435 X423X461X471A1A2GMM33M3GM3M4X351611UEX423-2D5X441X351A1X471X461X451X411A2X472X412GM3GM3M3PX1PEMX2I/O ? ?-1D8X333X222X111

  • Page 187

    9110A02M3M3M3GGGM3G

  • Page 188

    9210A03

  • Page 189

    9310A043 GG

  • Page 190

    9410A05 W RC4

  • Page 191

    9510A06

  • Page 192

    9610A07

  • Page 193

    9710A08C1C2MMMRC1RC2RC3

  • Page 194

    9810A09

  • Page 195

    9910A10

  • Page 196

    10010A11

  • Page 197

    10110A12 M

  • Page 198

    10210A13

  • Page 199

    10310A1418I10.7

  • Page 200

    10410A15

  • Page 201

    10510A16

  • Page 202

    10610A17

  • Page 203

    10710A18

  • Page 204

    108

  • Page 205

    89SECTION 15

  • Page 206

    90Wrg_0089B_01of08_104d_21101_std1Intermediate connections located at the pendant arm attachment pointNOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.

  • Page 207

    91Wrg_0089B_02of08_104d_21102_std1NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.

  • Page 208

    92Wrg_0089B_03of08_104d_21060_std1J9/J9A 1-BLK, 2-RED, 4-SH DRAWBAR J9/J9D 1-BLK, 2-RED, 4-SH HI RANGEJ10/J10C 1-BLK, 2-GRN, 3-RED, 4-SH SPINDLE ORIENTEDJ11/J11B 1-BLK, 2-GRN, 3-RED, 4-SH LOW RANGEJ11/J11C 1-BLK, 2-RED, 4-SH ATC FAULTJ11/J1...

  • Page 209

    93Wrg_0089B_04of08_104d_amp_std1NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.

  • Page 210

    94Wrg_0089B_05of08_104d_box_panel_stdDIGITAL OUT PLUGPIN2 TO POWER CONNECTOR +12V3 TO POWER CONNECTOR 0V20 JUMPER TO 23, +12V21 TO DIGITAL IN 3, 0V25 TO AMP INHIBITDIGITAL IN PLUGPIN2 TO 21060 J3-2 (ORIENTATION MAGNET)3 TO DIGITAL OUT 21, 0V4 PROBE 1...

  • Page 211

    95Wrg_0089B_06of08_104d_24vdc_power_supply_std1Intermediate connections located at the pendant arm attachment pointNOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.

  • Page 212

    96Wrg_0089B_07of08_104d_21290_brake_board_std1NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.

  • Page 213

    97Wrg_0089B_08of08_104D_lube_pump_std1NOTE: THIS WIRING DIAGRAM APPLICABLE TO CTR-0235 Rev.B AND CTR-0293 Rev.A AND ABOVE.USE FOR DATC, WASH DOWN AND COOLANT THROUGH SPINDLE OPTIONS

  • Page 214

    98Wrg_0109_104d_ts27_probe

  • Page 215

    99Wrg_0110_104d_mp12_omiRENISHAW OMI

  • Page 216

    100Wrg_0111_104d_mp12_omi_ts27_1570RENISHAW OMINOTE: 1.SET SW1 TO THE AUTO START POSITION - #4 ON. TO GAIN ACCESS TO SW1 REMOVE OMI WINDOW AND LABEL. 2.INSTALL FOLLOWING ELEMENTS ON 1100-1 BOARD: FUSES AGC-2 - F10, F29, F40. SOLID STATE RELAY...

  • Page 217

    101Wrg_0079B1_104D_spindle_driveS P IN D L E M O T O R CO NNE CT IO NSSE E W IR IN G D IAG R A M S : W R G -0 0 2 3 (W Y E D E L T A) W R G -0 0 2 4SP IN D L E M O T O R C O N N EC T IO N SSE E W IR IN G D IAG R A M S : W R G -0 0 2 3 (W Y E D E L T A) ...

  • Page 218

    102Wrg_0093A_104D_air_oil_1980

  • Page 219

    103Wrg_0085A_104d_4axisNOTE:1. INSTALL FUSE F11 ( 2A) AND SOLID STATE RELAY K17 ON 21101 BOARD.2. INSTALL JUMPER ON 4th AXIS AMPLIFIER IN J5 BETWEEN +LIMIT & -LIMIT (20 AWG RED).

  • Page 220

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