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    GE Fanuc AutomationComputer Numerical Control ProductsSeries 16i / 18i / 21i / 20i – Model AConnection Manual (Hardware)GFZ-63003EN/03August 1999

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    GFL-001Warnings, Cautions, and Notesas Used in this PublicationWarningWarning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment ormay be associated with its use.In situatio...

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    B–63003EN/03DEFINITION OF WARNING, CAUTION, AND NOTEs–1DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, s...

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    Table of ContentsB–63003EN/03c–1DEFINITION OF WARNING, CAUTION, AND NOTEs–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . PREFACEp–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. CONFIGURA...

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    TABLE OF CONTENTSB–63003EN/03c–24.4BATTERIES69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1Battery for Memory Backup (3VDC)69. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63003EN/03c–37.1.7Stand–alone Type Pulse Coder Interface157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.8Input Signal Requirements160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63003EN/03c–49.7.6Mouse209. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7.7Centronics Parallel Port210. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63003EN/03c–510.5.9Specifications273. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5.10Other Notes275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    TABLE OF CONTENTSB–63003EN/03c–610.12.2Overall Connection Diagram347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.12.3Connector Mounting Diagram348. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    TABLE OF CONTENTSB–63003EN/03c–715.3.3Serial Port404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . APPENDIXA.EXTERNAL DIMENSIONS OF EACH UNIT409. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63003EN/03PREFACEp–1ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂPREFACEThis manual describes the electrical and structural specifications...

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    PREFACEB–63003EN/03p–2The table below lists manuals related to MODEL A of Series 16i, Series18i, Series 21i Series 160i and Series 180i, Series 210i .In the table, this manual is marked with an asterisk(*).Table 1 Manuals RelatedManual nameÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationN...

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    B–63003EN/03PREFACEp–3The table below lists manuals related to MODEL–A of Series 20i–A.In the table, this manual is marked with an asterisk(*).Table 2 Manuals RelatedManual nameÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationNumberÂÂÂÂÂÂÂÂÂÂÂÂÂDESCRIPTIONSÂÂÂÂÂÂÂÂÂ...

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    PREFACEB–63003EN/03p–4Related manuals of SERVO MOTOR α series, β seriesManual nameÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationnumberÂÂÂÂÂÂÂÂÂFANUC AC SERVO MOTOR α series DESCRIPTIONSÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂB–65142EÂÂÂÂÂÂÂÂÂÂÂFANUC AC SERVO MOTO...

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    B–63003EN/031. CONFIGURATION11 CONFIGURATION

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    1. CONFIGURATIONB–63003EN/032The i series control units are divided into two types: the LCD–mountedtype and stand–alone type.LCD–mounted type control units have a built–in display. Stand–alonetype control units have a separate display unit. In the following sections,the LCD–mount...

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    B–63003EN/031. CONFIGURATION3NOTE1 The same LCD–mounted type control units as those of theSeries 16i/18i/21i are used in the Series 160i/180i/210iwhen an HSSB interface board is inserted into an option slotto connect an intelligent terminal.Series 160i/180i/210i LCD–mounted type control uni...

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    1. CONFIGURATIONB–63003EN/034Series 16i/18i/21i stand–alone type control units (A circle in the tabledenotes that a unit is available.)Slot rack nameÂÂÂÂÂÂÂÂÂExpansionslotÂÂÂÂÂÂÂMinislotÂÂÂÂÂÂÂ16iÂÂÂÂÂÂ18iÂÂÂÂÂÂ21iÂÂÂÂÂÂÂRe-marksÂÂÂÂÂÂÂÂÂÂS...

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    B–63003EN/031. CONFIGURATION5LCD–mounted type control unitLiquid–crystaldisplayMemory cardinterfaceSoft key switchNOTEThis figure is a front view of the Series 16i/18i/21i/20iLCD–mounted type control unit with an 8.4″ TFT colorliquid–crystal display. The configurations of other contr...

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    1. CONFIGURATIONB–63003EN/036ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂUnit rear panelFan unitBattery (4.4)FusePower supply connector (4)Softkey (5.1)Serial spindle or...

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    B–63003EN/031. CONFIGURATION7ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂ ÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂUnit rear panelI/O device interface connector (5.2)JD36B ...

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    1. CONFIGURATIONB–63003EN/038ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    B–63003EN/031. CONFIGURATION9NOTE1 The above figures are rear views of a LCD–mounted typecontrol unit with option slots. The configurations of theoption slot portions of other LCD–mounted type controlunits are the same as in the above figures.2 When a loader control board is used, refer to...

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    1. CONFIGURATIONB–63003EN/0310ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    B–63003EN/031. CONFIGURATION11Stand–alone type control unitBattery(4.4)Memory cardinterface(4.4)Mini slotSlot 12Slot 3Slot 2Battery(4.4)Status display LEDI/O unit interfaceconnector (5.2)[JD5A, JD5B]I/O link connector(10) [JD1A]Connector for analogspindle or high–speedskip (5.3) [JA40]Conne...

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    1. CONFIGURATIONB–63003EN/0312Stand–alone type control unitSub–CPU boardConnector for analogspindle or high–speed skip (6) (5.3) [JA40]Connector for serialspindle or position coder (6) [JA41]Mini slotsServo check boardconnector (7) [CA54]Servo unit (FSSB)connector (7)[COP10A]

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    B–63003EN/031. CONFIGURATION13Stand–alone type control unit (mini slots)HSSB boardC boardRemote buffer, DNC2 boardRemote buffer, DNC2 boardDNC1 boardHSSB opticalconnector (13)The C board hasno connector.RS–232C connector (12)RS–422 connector(12)RS–485 connector(12)

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    1. CONFIGURATIONB–63003EN/0314LCD unit for stand–alone type control unitLiquid–crystaldisplayMemory cardinterfaceSoft key switchConnector for MDIconnection (5) [CA55]I/O unit interfaceconnector (5) [JD36A]LCD connector (5)[COP20B]FusePower supply connector(5)[CPIA (right)][CPIB (left)]GND c...

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    B–63003EN/031. CONFIGURATION15ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    1. CONFIGURATIONB–63003EN/0316ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    B–63003EN/031. CONFIGURATION17ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    1. CONFIGURATIONB–63003EN/0318ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    B–63003EN/031. CONFIGURATION19ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

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    1. CONFIGURATIONB–63003EN/0320NOTEIn the above description, the 16i/18i/21i include the160i/180i/210i, respectively.

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    B–63003EN/032. TOTAL CONNECTION DIAGRAMS212 TOTAL CONNECTION DIAGRAMS

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    2. TOTAL CONNECTION DIAGRAMSB–63003EN/032224V–IN(CP1A)24V–OUT(CP1B)MDI(CA55)R232(JD36A)R232(JD36B)A–OUT&HDI(JA40)I/O Link(JD1A)CK2CK1MDI UNITJA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24V{SPDL&POS(JA41)FSSB(COP10A)AC200VAC200VMCCSVMSVMSVMSVMSPMTB2CX2A JX1ATB1CX2B JX1BTB1CX2B JX1BCX1A TB1CX...

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    B–63003EN/032. TOTAL CONNECTION DIAGRAMS23MDI(CA55)HDD(CNH1)KEYBOARD(CD32A)MOUSE(CD32B)FDDSIG-NAL(CD34)FDDPOWER(CN2)CK2CK1{{{CK2CNY2CK1LCD–mounted type control unit (only for 160i/180i/210i with PC functions)Soft keycablePC–dedicated MDI unitMDI unit with PCinterface connectorunitFA full ke...

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    2. TOTAL CONNECTION DIAGRAMSB–63003EN/0324R232–3(JD28A)R422–1(JD6A)SVMSVMSVMSPMPSMCOP10BCOP10AA–OUT(JA40)SPDL&POS(JA41)FSSB(COP10A)SV–CHK(CA54)COP10BCOP10ACOP10BCOP10ASVMCOP10BCOP10ALCD–mounted type control unit (only when optional functions are provided)Option slotSerial communic...

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    B–63003EN/032. TOTAL CONNECTION DIAGRAMS25MCCPSMCX1B TB1CX2B JX1BFSSB(COP10A)SV–CHK(CA54)I/O Link(JD1A)CX4CX3CX1A TB2SVMSVMSVMSVMTB2CX2AJX1ATB1CX2BJX1BCOP10BCOP10ACOP10BCOP10AJF1TB2JA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24VCOP10BCOP10BCOP10ACOP10AAC200VAC200VHDD(CNH1)10BASE5(CD27)EthernetHSSB(COP7...

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    2. TOTAL CONNECTION DIAGRAMSB–63003EN/0326The soft key cable isattached to the LC controlprinted circuit board.24V–IN(CP1)24V–OUT(CP2)LCD(COP20A)R232–2(JD5B)A–OUT&HDI(JA40)I/O Link(JD1A)LCD UNITJA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24VDC24VR232–1(JD5A)JD1AJD1BLINK(JD45)SPDL&POS(JA...

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    B–63003EN/032. TOTAL CONNECTION DIAGRAMS27Stand–alone type control unitHard disk unitData server board(cannot be used in21i/210i)EthernetServo check boardAnalog output for tool driveSVMSVMSVMSPMPSMSpindle motorSub axis 1servo motorUp to six or eight axes, depending on the model.To second spin...

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    3. INSTALLATIONB–63003EN/03283 INSTALLATIONÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ

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    B–63003EN/033. INSTALLATION29The peripheral units and the control unit have been designed on theassumption that they are housed in closed cabinets. In this manual“cabinet” refers to the following:D Cabinet manufactured by the machine tool builder for housing thecontrol unit or peripheral u...

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    3. INSTALLATIONB–63003EN/0330The following CNC–related units require an input power supply thatsatisfies the indicated current capacities with a power supply voltage of24 VDC " 10%. Here, note that momentary voltage changes and ripplesare also within " 10% of the power supply volta...

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    B–63003EN/033. INSTALLATION31NOTE1 The liquid–crystal display and MDI unit are included. Optionboards are not included.2 The liquid–crystal display, MDI unit, hard disk, and floppydisk drive are included. Option boards are not included.3 For the i series with HSSB, add the power supply ca...

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    3. INSTALLATIONB–63003EN/0332Table 3.2.1 (c) Power supply rating (peripheral units common to LCD–mounted type and separation type)UnitÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ16iÃÃÃÃÃÃÃÃÃÃ18iÃÃÃÃÃÃÃÃÃÃÃÃ21iÃÃÃÃÃÃÃÃÃÃ20iÃÃÃÃÃÃÃÃÃÃ160iÃÃÃÃÃÃÃÃÃÃ18...

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    B–63003EN/033. INSTALLATION33When a cabinet is designed, it must satisfy the environmental conditionsdescribed in Section 3.1. In addition, the magnetic interference on thescreen, noise resistance, and maintenance requirements must beconsidered. The cabinet design must meet the following cond...

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    3. INSTALLATIONB–63003EN/0334ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃConnector panel I/O module orI/O base unit(No screws or protrusions shallextend from the bottom of thisunit.)BottomTopD Operating ambient temperature of control units with PC functionsA temperature sensor in each control unit monitors t...

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    B–63003EN/033. INSTALLATION35The internal air temperature of the cabinet increases when the units andparts installed in the cabinet generate heat. Since the generated heat isradiated from the surface of the cabinet, the temperature of the air in thecabinet and the outside air balance at certai...

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    3. INSTALLATIONB–63003EN/0336Table 3.4.3 (a) Heat output (for LCD–mounted type control unit)UnitÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ16iÃÃÃÃÃÃÃ18iÃÃÃÃÃÃÃ21iÃÃÃÃÃÃÃ20iÃÃÃÃÃÃÃÃ160iÃÃÃÃÃÃÃ180iÃÃÃÃÃÃÃ210iÃÃÃÃÃÃÃÃHeatoutput(W)ÃÃÃÃÃÃÃÃRe-marks...

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    B–63003EN/033. INSTALLATION37NOTE1 The liquid–crystal display and MDI unit are included. Option boards are not included.2 The liquid–crystal display, MDI unit, hard disk, and floppy disk drive are included. Option boardsare not included.3 For the i series with HSSB, add the heat output of...

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    3. INSTALLATIONB–63003EN/0338Table 3.4.3 (c) Heat output (peripheral units common to LCD–mounted type and separation type)UnitÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ16iÃÃÃÃÃÃÃÃÃÃ18iÃÃÃÃÃÃÃÃÃÃÃÃ21iÃÃÃÃÃÃÃÃÃÃ20iÃÃÃÃÃÃÃÃÃÃ160iÃÃÃÃÃÃÃÃÃÃÃÃ180iÃ...

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    B–63003EN/033. INSTALLATION39With a small cabinet like the operator’s panel, the heat dissipatingcapacity of the cabinet is as shown below, assuming that there is sufficientmixing of the air inside the cabinet.Coated metal surfaces: 8 W/m2°CPlastic surfaces: 3.7 W/m2°CAn example of the th...

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    3. INSTALLATIONB–63003EN/0340Table 3.4.4Control unit with option 2 slotsÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ37 WÃÃÃÃÃÃÃÃÃÃÃOption board (Remote buffer)ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ6 WÃÃÃÃÃÃÃÃÃÃÃLoader control boardÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ10 WÃÃÃÃÃÃÃÃ...

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    B–63003EN/033. INSTALLATION41Table 3.5 lists the heat exchangers.Cooling fins A, B and C are not provided with a fan. Note that a fan motoris required for any of these cooling fins when it is used as a heat exchanger.Table 3.5 List of heat exchangersNameÃÃÃÃÃÃÃÃÃÃOrdering specificat...

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    3. INSTALLATIONB–63003EN/03423) The inside air may flow from top to bottom or bottom to top. However,generally decide the direction as follows :a) Bring in the air near high heat loss components.b) Exhaust the air toward the most important components to becooled.4) For the cooling fin to displ...

  • Page 57

    B–63003EN/033. INSTALLATION43185.5198.54–M4mounting screw for cooling finsà ÃÃÃ100ÃÃÃ90ÃÃÃÃÃÃÃÃÃ685ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ5704–M4mounting screwfor fan mountingplateÃÃExternal dimensionsTerminal block forfan motor G–04(Attached to thecooling fins. Itshe...

  • Page 58

    3. INSTALLATIONB–63003EN/03446–6 dia. hole or M5 stud boltPanel cut drawingÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ350370Ã ÃÃ418ÃÃÃ10ÃÃÃÃÃÃÃ102424ÃÃ444ÃÃÃÃÃÃÃÃÃÃ90ÃÃMounting hole for fan motor4–M4ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ432ÃÃÃÃÃÃÃÃ400ÃÃÃÃÃÃÃÃ350...

  • Page 59

    B–63003EN/033. INSTALLATION45ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ...

  • Page 60

    3. INSTALLATIONB–63003EN/0346The heat pipe type heat exchanger is used for cooling the airtight cabinetof small sized electronic devices. It is a compact, lightweight, andheat–efficient unit. Because the fan is built–in, it is used simply byinstalling it, performing the ‘panel cut’ op...

  • Page 61

    B–63003EN/033. INSTALLATION47622.4ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ31992262166ÃÃÃÃÃÃÃÃÃÃÃ8522.41.6ÃÃÃÃÃAIRFLOWAIR FLOWExternal fan unitInternal fan unitEarthterminalM4Power source terminal M4(Installati...

  • Page 62

    3. INSTALLATIONB–63003EN/0348ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ214175180HOLE3–5 dia.6–6 dia. or stud welder (M4)61902.5187.5190Fig. 3.5.2 (b) Panel cut dimensions for the heat pipe type heat exchangerPanel cut dimensions

  • Page 63

    B–63003EN/033. INSTALLATION49Please install the heat exchanger by the following sequence:1 Take out the external fan unit from the heat exchanger main unit. (Fig.1)Detach the external fan unit installation screws A (2 pieces), take outthe unit from the main unit by sliding it down, and detach t...

  • Page 64

    3. INSTALLATIONB–63003EN/0350The CNC has been steadily reduced in size using surface–mount andcustom LSI technologies for electronic components. The CNC also isdesigned to be protected from external noise. However, it is difficult tomeasure the level and frequency of noise quantitatively, an...

  • Page 65

    B–63003EN/033. INSTALLATION51NOTE1 The groups must be 10 cm or more apart from one anotherwhen binding the cables in each group.2 The electromagnetic shield refers to shielding betweengroups with grounded steel plates.3 The shield is not required when the cable between the CNCand MDI is shorter...

  • Page 66

    3. INSTALLATIONB–63003EN/0352The CNC machine tool uses the following three types of grounding:D Signal groundingSignal grounding supplies a reference potential (0 V) for electricalsignals.D Grounding for protectionGrounding for protection is performed for safety reasons as well as toshield agai...

  • Page 67

    B–63003EN/033. INSTALLATION53ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ...

  • Page 68

    3. INSTALLATIONB–63003EN/0354M4 studGrounding cable, wire 2 mm2 or moreConnect the 0 V line of the electronic circuit in the control unit with theground plate of the cabinet via the signal ground (SG) terminal.For the locations of the grounding terminals of other units, see“EXTERNAL DIMENSION...

  • Page 69

    B–63003EN/033. INSTALLATION55Stand–alone type control unitÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃPEÃÃÃÃÃÃÃÃ...

  • Page 70

    3. INSTALLATIONB–63003EN/0356The AC/DC solenoid and relay are used in the power magnetics cabinet.A high pulse voltage is caused by coil inductance when these devices areturned on or off.This pulse voltage induced through the cable causes the electronic circuitsto be disturbed.D Use a spark kil...

  • Page 71

    B–63003EN/033. INSTALLATION57If a cable connected to the CNC, servo amplifier, spindle amplifier, orother device requires shielding, clamp the cable as shown below. Theclamp both supports and shields the cable. Use this clamp to ensure stableoperation of the system.Partially peel out the shea...

  • Page 72

    3. INSTALLATIONB–63003EN/0358ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÃÃÃÃÃÃÃÃÃÃÃÃControl unitGround plateMetal fittings for clampShield coverMachine sideinstallationboardFig. 3.6.5 (b) Cable clamp (2)Prepare ground plate like the following figure.ÃÃÃ...

  • Page 73

    B–63003EN/033. INSTALLATION59ÃÃÃÃÃÃÃÃÃÃ12mm20mm8mmGroundplateFig. 3.6.5 (d) Ground plate holes(Reference) Outer drawings of metal fittings for clamp.ÃÃÃÃÃÃÃÃÃÃÃÃÃ17mm28mm6mmMax. 55mmFig. 3.6.5 (e) Outer drawings of metal fittings for clampOrdering specification for met...

  • Page 74

    3. INSTALLATIONB–63003EN/0360The control unit has a built–in fan motor.Air enters the control unit through the bottom and is drawn through thefan motor which is located on the top of the control unit.Space (A), shown in Fig. 3.7.1, must be provided to ensure unrestrictedair flow. Also, space...

  • Page 75

    B–63003EN/033. INSTALLATION61The control unit is equipped with a fan motor.Air is fed into the bottom of the unit and output from the fan motormounted on the top of the unit.The spaces shown in Fig. 3.7.2 (areas (A) and (B)) are always required toensure smooth air flow.Also, adequate service ac...

  • Page 76

    3. INSTALLATIONB–63003EN/0362For the cabling diagram, see the control unit configuration andcomponent names in Section 1.1.3.8CABLING DIAGRAM

  • Page 77

    B–63003EN/034. POWER SUPPLY CONNECTION634 POWER SUPPLY CONNECTION

  • Page 78

    4. POWER SUPPLY CONNECTIONB–63003EN/0364This section explains the connection of power supply for i Series controlunit.4.1GENERAL

  • Page 79

    B–63003EN/034. POWER SUPPLY CONNECTION65Supply power (24VDC) to the control uint of Series 21i/210i from anexternal sources.Install a power switch at (1) in Fig. 4.2.1 (a).When the Series 210i control unit with PC functions is used, applycountermeasures to guard against the possible destruction...

  • Page 80

    4. POWER SUPPLY CONNECTIONB–63003EN/0366Turn on the power to all the units at the same time, or in the followingsequence:1 Power to the overall machine (200 VAC), power to theseparate detector (scale)2 Power to slave I/O units connected via the I/O link, separatedetector interface unit, and sta...

  • Page 81

    B–63003EN/034. POWER SUPPLY CONNECTION67Turn off the power to all the units at the same time, or in the followingsequence:1 Power to the CNC (24 VDC)2 Power to the slave I/O units connected via the I/O link,separate detector interface unit, and stand–alone type LCDunit (24 VDC), servo amplifi...

  • Page 82

    4. POWER SUPPLY CONNECTIONB–63003EN/0368Supply power to the control unit from external resouce.The brackets in the figures are the stand–alone type connector name.+24V (1)0V (2)CP1A (CP1)CableSeries 21i/210i control unitExternal power0V13+24V224VDC stabilizedpower 24VDC "10%AMP Japan1–...

  • Page 83

    B–63003EN/034. POWER SUPPLY CONNECTION69In a system using the i Series CNC, batteries are used as follows:UseComponent connected tobatteryMemory backup in the CNCCNCBIOS data backup in the intelligent terminalIntelligent terminalPreservation of the current position indicatedby the separate abso...

  • Page 84

    4. POWER SUPPLY CONNECTIONB–63003EN/0370(1) Prepare a new lithium battery (ordering drawing number:A02B–0200–K102).(2) Turn the i Series on for about 30 seconds.(3) Turn the i Series off.(4) Remove the old battery from the top of the CNC control unit.First unplug the battery connector then ...

  • Page 85

    B–63003EN/034. POWER SUPPLY CONNECTION71Claw holding the batteryLithium batteryBattery connector(Stand–alone type i Series CNC)WARNINGIncorrect battery replacement may cause an explosion. Donot use a battery other than that specified (specification:A02B–0200–K102).

  • Page 86

    4. POWER SUPPLY CONNECTIONB–63003EN/0372(1) Prepare two new alkaline dry cells (size D).(2) Turn the Series 16i/18i/160i/180i on.(3) Remove the battery case cover.(4) Replace the batteries, paying careful attention to their orientation.(5) Replace the battery case cover.NOTEWhen replacing the d...

  • Page 87

    B–63003EN/034. POWER SUPPLY CONNECTION73Power from the external batteries is supplied through the connector towhich the lithium battery is connected. The lithium battery, provided asstandard, can be replaced with external batteries in the battery case(A02B–0236–C281) according to the batte...

  • Page 88

    4. POWER SUPPLY CONNECTIONB–63003EN/0374A lithium battery is used to back up BIOS data in the intelligent terminal.This battery is factory–set in the intelligent terminal. This battery hassufficient capacity to retain BIOS data for one year.When the battery voltage becomes low, the LCD scree...

  • Page 89

    B–63003EN/034. POWER SUPPLY CONNECTION75BAT1Lithium batteryRear viewSide viewFrontLithium battery connectionOne battery unit can maintain current position data for six absolute pulsecoders for a year.When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:axis number) are displaye...

  • Page 90

    4. POWER SUPPLY CONNECTIONB–63003EN/0376Obtain four commercially available alkaline batteries (size D).(1) Turn on the power to the machine (i Series CNC).(2) Loosen the screws of the battery case, and remove the cover.(3) Replace the dry batteries in the case.Note the polarity of the batteries...

  • Page 91

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS775 CONNECTION TO CNC PERIPHERALS

  • Page 92

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0378“MDI unit” is the generic name used to refer to a manual data input device.It has a keyboard and is used to input CNC data such as programs andparameters into the CNC.A standard MDI unit is available for each of the i Series models withpersonal ...

  • Page 93

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS79CK1CK2MDICA55MDI cableFlat cable for soft key(Supplied with the controlunit. Length approx. 50 cm.)MDI unit5.1.2Connection to the MDIUnit (LCD–mountedType)

  • Page 94

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0380Japan Aviation ElectronicsLY10–DC20 (Housing)LY10–C2–3 (Contact)A02B–0236–K303*COM1120CNCJAELY20–20P–DTI–PPCA55CA55*KEY04*KEY02*KEY00*KEY03*KEY01321BA*KEY05*KEY064*KEY07*COM005*COM01*COM026*COM03*COM047*COM068 *COM05*COM07*COM089*COM...

  • Page 95

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS81English displaySymbol display5.1.4Key Layout ofSeparate–type MDICompact keys for latheseries (T series)

  • Page 96

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0382English display Symbol displayCompact keys formachine center series (M series)

  • Page 97

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS83English display Symbol displayseries (T series)

  • Page 98

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0384English display Symbol displayCompact keys formachining center series(M series)

  • Page 99

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS85This item describes the MDI interface when the machine toolmanufacturer makes his own MDI keyboard and connects it to the FS20icontroller.CAUTION1 To use the guidance program function, a standard MDI unitis necessary.For this reason, the machine too...

  • Page 100

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0386*COM1120MDI unitCNCJAELY20–20P–DTI–PPCA55CA55*KEY04*KEY02*KEY00*KEY03*KEY01321BAJapan Aviatronics IndustriesLY10–DC20 (housing)LY10–C2–3 (contact)A02B–0236–K303ÅÅ*KEY05*KEY064*KEY07*COM005*COM01*COM026*COM03*COM047*COM068 *COM05 *C...

  • Page 101

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS87The following key switches are needed for the Series 20 when making anMDI. Note, however, that programs cannot be made by using NCstatements or edited by these switches alone.(1) Number keys“0” to “9”(2) Decimal point“.”(3) Sign“–”...

  • Page 102

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0388ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ#77A*COM00#6#5#4#3#2#1#06SP5]4[3=2#1,0*ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ*COM01EOB E.No../–+9D8BCAN† CURSOR*COM02CURSOR‡SHIFTHELPINPUTDELETE INSERTALTER*COM03CUSTOMG...

  • Page 103

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS89OPNQGR7A8B9DZYFL4[5]6SPXCSKTJ1.2#3=MIWVEOBE–+0*@/UHPOSPROGOFFSETSETTINGSHIFTCANINPUTPAGECUSTOMGRAPHALTERINSERTDELETEPAGE–HELPRESET–†‡SYSTEM†‡–MESSAGED Layout example of20i–TA key switches

  • Page 104

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0390ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ#77A*COM00#6#5#4#3#2#1#06SP5]4[3=2#1,0*ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ*COM01EOB E.No../–+9D8BCAN† CURSOR*COM02CURSOR‡SHIFTHELPINPUTDELETE INSERTALTER*COM03CUSTOMG...

  • Page 105

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS913 ÅÅOPNQGR7A8B9CYVZW4[5]6SPXUSJTK1.2#=MIHDEOBE–+0* @/FLPOSPROGOFFSETSETTINGSHIFTCANINPUTCUSTOMGRAPHALTERINSERTDELETESYSTEM†‡–MESSAGEÅÅÅÅÅÅÅPAGEPAGE–HELPRESET–†‡D Layout example of20i–FA key switches

  • Page 106

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0392Maximum currentDC10V/5mA or moreCollision resistance 500 W or less (Condition of DC5V, 1mA)Chattering10msecor lessÅÅÅ ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅ ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ...

  • Page 107

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS93With the stand–alone type i Series CNC, the following display/MDI unitscan be connected:DC24VLCD UnitMDI UnitControlunitConnection with a 10.4″ LCD unit or 9.5″ LCD unitDC24VVIDEODC24VLCD UnitMDI UnitControlunitConnection with a 7.2″ LCD uni...

  • Page 108

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0394DC24VMDI UnitControlunitConnection with an intelligent terminalEither an FA full keyboard or MDI unit can be connected.IntelligentterminalFA full keyboardExternal powersupply24 VDC ±10%COP20ACOP20BCP1ACP1BCA55CK1LCD UnitMDI UnitControl unitOptical ...

  • Page 109

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS95An optical fiber cable is used to make the connection between the CNCcontrol unit and 10.4″ unit or 9.5″ LCD unit. For details of the opticalfiber cable, see Appendix D.Feed power to the LCD unit from an external 24 VDC power supply.CP1ACP1AAMP...

  • Page 110

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/0396For the connection between the connector (CA55) of the LCD unit andthat (CK1) of the MDI unit, see Section 5.1.3. With the LCD–mountedtype i Series CNC, the connector (CA55) is located on the CNC controlunit at the back of the LCD. With the stan...

  • Page 111

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS97ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ...

  • Page 112

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03981RXD2*RXD3TXD4*TXD11 0V12 0V13 RXTM114 RXTM2567815 TXTM116 TXTM217189101920i Series CNCJD45(PCR–EV20MDT)JD13(PCR–EV20MDT)Recommended wire:A66L–0001–0284#10P (#28AWG × 10 pairs)Recommended connector:PCR–E20FS or PCR–E20FAHousing: PCR–...

  • Page 113

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS99Feed power to the MDI unit from an external 24 VDC power supply.1+24V20V3CPD1(AMP)12+24VDC +24V ±10%0V0VCPD1FGÅMDI unitExternal power supply+24 VDC power supply(regulated power supply)+24 VDC ±10%AMP Japan1–178288–3 (housing)1–175218–5 (c...

  • Page 114

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03100With an LCD/MDI integration unit, the video connection to the LCD unitis made inside the unit, so that the machine tool builder need not make anyconnections.0V1VDR20V3VDG40V1112 VSYNC1314 0V5VDB60V78(DTC)1516 0V1718 HSYNC910 (+24V)19 (+24V)20JA1(PC...

  • Page 115

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS101Example where one FS18i and two Power Mate i’s are connectedÅFS18i–TA#0JD45J45JD41JD41BJD41A24VÅPower Mate i#1JD45J45JD41JD41BJD41A24VÅPower Mate i#2JD45J45JD41JD41BJD41A24VÅ24VÅ#0#2#1J45J47JN1Machine controlpanel selectorswitchLCD/MDI UNI...

  • Page 116

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/031021RXD2*RXD3TXD4*TXD11 0V12 0V13 (RXTM1)14 (RXTM2)5(RXALM)6(*RXALM)7(TXALM)8(*TXALM)15 (TXTM1)16 (TXTM2)17 (COMMA)18 (*COMMA)9(ATCH1)101920 (ATCH2)Power Mate, i series CNCJD41 [JD45](PCR–EV20MDT)JD41(PCR–EV20MDT)Cable wiring (J45)Recommended wire...

  • Page 117

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS103Separate type MDI unit1*SEL020V3*SEL140V11*SEL4120V13*SEL5140V5*SEL260V7*SEL380V15*SEL6160V17*SEL7180V9101920CRT/MDI unitJN1(PCR-EV20MDT)Unit No. selector switchJ47Machine control panelCable wiring (J47)135711131517*SEL0*SEL1*SEL2*SEL3*SEL4*SEL5*SE...

  • Page 118

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03104Recommended wire material specifications:A66L–0001–0284#10P (#28AWG10 pair)Recommended connector:PCR–E20FS or PCR–E20FAHousingPCR–V20LAMax. line length 10mRelationship between selector switch : Switch openf : Switch closed–: Either OKUn...

  • Page 119

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS105The detachable 7.2″ LCD/MDI unit is a 7.2″ LCD/MDI unit housed in aportable dustproof case. The unit can be connected/disconnected whilethe power is turned on.CabinetConnectorpanelControl unitConnectionpanelDetachable LCD/MDI unitExternal powe...

  • Page 120

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03106(a) The total length of the cables (J127, J128, and J143) between thedetachable LCD/MDI unit and control unit must not exceed 50 m.(b) The cables J127, J128, and J132 also serve as the 24 VDC powerline for the detachable LCD/MDI unit. On the 24 VD...

  • Page 121

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS1072) Details of the cable J127 FGCA5004030201*TXD TXD *RXDRXD J127100908070605+24V +24VFG161514131211ATCH2201918170V0VÅÅ *RXDCA500103020409101516#24AWG192005ATCH1 FG TXD*TXD+24V+24V(*1) ATCH1(*1) ATCH2 0V 0V RXD*RXD TXD*TXD+24V+24V 0V 0...

  • Page 122

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/031083) Details of the cable J126 RXD*RXD TXD*TXDRXTM1RXTM2TXTM1TXTM20V0VJD45 (PCR–EV20MDT)01RXD110V02*RXD120VJ14303TXD1304*TXD14051506160717081809191020Å RXD*RXD TXD*TXD0V0VJD410102i Series CNC03041112TXTM1TXTM2RXTM2RXTM113141516i SeriesCNCFANUC spe...

  • Page 123

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS1094) Details of the cable J128 RXTP*RXTP TXTP*TXTP+24V+24V 0V 0V FG RXTP*RXTP TXTP*TXTP+24V+24V 0V 0VConnection panelConnector panelPairPair(*2)(*3)ShieldWire:wire ‡ A66L–0001–0284#10P (#28AWG × 10 pairs): Oki Electric Cable Co., Ltd., Hitach...

  • Page 124

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/031105) Details of the J132 cableJ132DC24V0V+24V 0VExternal power supplyDC24VConnector panelCable connection (J132)External power supplyConnector panel

  • Page 125

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS111This section describes the connection of an MDI unit with an intelligentterminal. For other intelligent terminal connections, see Chapter 9.ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ...

  • Page 126

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03112:KEY03:KEY01:KEY05:COM01:KEY07:COM03:COM05:COM07:COM11:COM0911131214161518171920:KEY02:KEY00:KEY04:COM00:KEY06:COM02:COM04:COM06:COM10:COM08JD4501030204060508070910(01):KEY00(02):KEY02(03):KEY04(04):KEY06(05):COM00(06):COM02(07):COM04(08):COM06(09)...

  • Page 127

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS113An input/output device is used to enter information such as CNCprograms and parameters from an external device to the CNC, or to outputinformation from the CNC to an external device.The input/output devices usable with the i Series CNC include Hand...

  • Page 128

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03114(For 160i/180i/210i with an intelligent terminal)Port nameÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅInterface locationÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅFirst channel on the CNC side(JD36A)ÅÅÅÅÅÅÅÅ...

  • Page 129

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS115ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅ ÅR232–2JD36BR232–1JD36APunch panelHandy File(LCD–mounted type)NOTEThis interface is based on the RS–232–C interface of the CNC. Therefore, for ...

  • Page 130

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03116ER+24V141615171918202221232524SDFGRDCSRSDRSGCD132465798101211130VSDERRS0V0V+24V111312141615181719200VRDDRCS0V0VCD0V+24V13246587910CNCÅih(+5V)(+5V)JD36A, JD36BPCR–E20MDK–SL–A(JD5A, JD5BPCR–V20MD)RELAY CONNECTOR(DBM–25S)iNOTE1 +24 V can be...

  • Page 131

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS1171234567891011121314151617181920365822047251RDDRCSCDSDERRSSG+24VRD0VDR0VCS0VCD0V+24VSD0VER0VRS0V+24VÅGNDÅÅÅÅÅÅÅÅÅÅÅÅÅÅFGRECOMMENDED CABLE SPECIFICATIONA66L–0001–0284#10P (#28AWG 10 pairs)RECOMMENDED CABLE–SIDE CONNECTORS (JD36...

  • Page 132

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03118Generally signals as follows are used in RS–232–C interface.CNCÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅSD (Send data)RD (Recieve data)RS (Request to Send)CS (Enable to send)ER (Ready)DR (D...

  • Page 133

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS119SignalnameÅÅÅÅÅÅÅRS–232Ccircuit numberÅÅÅÅÅÅÅÅI/OÅÅÅÅÅÅÅDescriptionÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅSDÅÅÅÅÅÅ103ÅÅÅÅÅÅÅOutputÅÅÅÅÅÅSending dataÅÅÅÅÅÅÅStart bitStop bitÅÅÅÅÅÅÅÅÅÅ...

  • Page 134

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03120Generally, two transmission methods are available at the serial interface.Series 21i/210i use the start–stop method. With this method, start and stopsignals are output before and after each data bit.ÅÅÅÅÅÅOne character in start–stopb1b2b3...

  • Page 135

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS121Table 5.3.4 (a)ISO codeÅÅÅÅÅÅÅÅÅÅÅÅÅÅEIA codeÅÅÅÅÅÅÅÅÅÅÅÅÅÅMeaningÅÅÅÅÅÅÅÅÅÅÅÅÅÅCharacterÅÅÅÅÅÅ8ÅÅÅÅ7ÅÅÅÅ6ÅÅÅÅ5ÅÅÅÅ4ÅÅÅÅÅÅÅ3ÅÅÅÅ2ÅÅÅÅ1ÅÅÅÅCharacterÅÅÅÅÅÅ8ÅÅ...

  • Page 136

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03122NOTE1 When the external device is equipped with an ISO/EIAconverter, the following items must be noted in Table 5.3.4(a).ISO code (.......................)EIA code (.......................)Control out (Comment field start)CRLFÅÅÅÅÅÅÅÅContro...

  • Page 137

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS123(1) NC outputs DC1.(2) The external device starts sending data upon receiving DC1.(3) NC sends DC3 when NC processing is delayed.(4) The external device stops sending data to NC after receiving DC3.The device may send up to 10 characters after rece...

  • Page 138

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03124(1) NC output DC2.(2) NC outputs punch data in succession.(3) When data processing is delayed at the external device.(a) Data output stops within two characters including a currentlytransmitting character when CS signal is turned off.When CS signal...

  • Page 139

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS125CNCÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅExternal device sideSDRDRSCSERDRCDSGFGSDRDRSCSERDRCDSGFGÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅConnection betweenRS–232–...

  • Page 140

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03126D The cable for connecting the PG–Mate to the NC should be connectedas shown in the below diagram.ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅCNCExternal device sideSDRDRSCSERDRCDSGFGSDRDRSCSERDRCDSGFGÅÅÅÅÅÅÅÅ...

  • Page 141

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS127+24V0VSDERRS0V0V111312141615181719200VRDDRCS0V0VCD0V+24VJD36A, JD36B(PCR–E20MDK–SL–A)13246587910Relaying connectorConnector: DBM–25S (Japan Aviation Electronic Inc., Ltd.)Lock metal: D20418–J9 (Japan Aviation Electronic Inc., Ltd.)Cable s...

  • Page 142

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03128ÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅÅHigh–speed skip (HDI)JA40SwitchThis figure shows anexample of connecting aLCD–mounted type iSeries CNC...

  • Page 143

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS129CNCPCR–E20MDK–SL–AJA40(PCR–EV20MDT)0VHDI03214(ES)56(SVC)7(ENB1)8(ENB2)91013121114151617181920Signals inside ( ) are used with the analog spindle.NOTE1 The upper connector specification of JA40 is for theLCD–mounted type i Series CNC. Th...

  • Page 144

    5. CONNECTION TO CNC PERIPHERALSB–63003EN/03130Recommended cable connector:PCR–E20FA (Honda Tsushin Kogyo)FI30–20S (Hirose Electric)FCN–247J020–G/E (Fujitsu)52622–2011 (Molex Japan)HDI00VHDI10VHDI20VHDI30VHDI40VHDI50VHDI60VHDI70V12111234131465 or 1015161718192078910ÅÅÅÅÅÅÅÅÅ...

  • Page 145

    B–63003EN/035. CONNECTION TO CNC PERIPHERALS131ÅÅÅÅÅÅ ÅÅÅÅÅÅÅÅÅÅÅÅ ÅÅÅÅÅÅ ÅÅÅCNCVH/VLÅÅÅÅÅÅÅÅÅÅÅDRIVERSHIELDFILTERliL/liHRECEIVERAbsolute maximum ratingInput voltage range Vin: –3.6 to +13.6 VInput characteristicsUnitÅÅÅÅÅÅÅÅÅÅÅSymbolÅÅÅÅ...

  • Page 146

    6. SPINDLE CONNECTIONB–63003EN/031326 SPINDLE CONNECTION

  • Page 147

    B–63003EN/036. SPINDLE CONNECTION133The figure below shows the spindle–related connections. Note that thenumber of connectable spindles depends on the model, the number of paths,and the configuration. So, see the tables that follow the figure below.JA41JA40JA41JA40CNCmain boardCNC sub–CPU...

  • Page 148

    6. SPINDLE CONNECTIONB–63003EN/03134For one–path control with Series 16iFirst serialspindle on mainboardSecond serialspindle on mainboardThird serialspindle on mainboardFourth serialspindle on mainboardAnalog outputon main boardPosition coder(for analogspindle)fffffffffFor two–path control ...

  • Page 149

    B–63003EN/036. SPINDLE CONNECTION135For three–path control using two CPUs with Series 16i(The interface on the main board is shared by path 1 and path 2.)First serialspindle on mainboardSecond serialspindle on mainboardThird serialspindle on mainboardFourth serialspindle on mainboardAnalog ou...

  • Page 150

    6. SPINDLE CONNECTIONB–63003EN/03136For one–path control with Series 18iFirst serialspindle on mainboardSecond serialspindle on mainboardThird serialspindle on mainboardFourth serialspindle on mainboardAnalog outputon main boardPosition coder(for analogspindle)ffffffffFor two–path control u...

  • Page 151

    B–63003EN/036. SPINDLE CONNECTION137For Series 21iFirst serialspindle on mainboardSecond serialspindle on mainboardThird serialspindle on mainboardFourth serialspindle on mainboardAnalog outputon main boardPosition coder(for analogspindle)ffffffFor Series 20iFirst serialspindle on mainboardSeco...

  • Page 152

    6. SPINDLE CONNECTIONB–63003EN/031381113121416151817192014SOUT111312161518171920*SIN[ ]JA7B(PCR–E20MDT)0V0V0VSIN*SOUT[ ]13246587910CNCJA41 (main board,sub–CPU board)PCR–E20MDK–SL–A(PCR–EV20MDT)Spindle amplifier module0V0V0V0V0V0V*SINSIN*SOUT13246587910SOUT[ ][ ...

  • Page 153

    B–63003EN/036. SPINDLE CONNECTION13913412,14,161Connector JA7B SIN *SIN SOUT *SOUTConnector JA41 SOUT *SOUT SIN *SIN Cable connectionCNCSpindleamplifiermodule34212,14,162Ground plateGround plateRecommended cable connector:PCR–E20FA (manufactured by Honda Tsushin Kogyo)FI30–20S (manufactured...

  • Page 154

    6. SPINDLE CONNECTIONB–63003EN/03140With the Series 16i and 18i, three or four serial spindles can be connectedusing the serial spindle connector panel described below.Serial spindle connector panel specification: A13B–0180–B001Outside dimensions of the serial spindle connector panelThe ou...

  • Page 155

    B–63003EN/036. SPINDLE CONNECTION141Connection diagram(Connection diagram when only electrical cables are used)CNCJA41JA7A–1JA48JA7A–2SPMJA7BJA7ASPMJA7BJA7AJA7BJA7ASPMJA7BJA7ASPMInterconnection cable 1Serial spindle connector panelInterconnection cable 2Interconnection cable 2(Connection di...

  • Page 156

    6. SPINDLE CONNECTIONB–63003EN/03142(Cable connections when only electrical cables are used)Cable connection between the CNC and serial spindle connector panel(Interconnection cable 1)15*SOUTA 14(+5V)0VSINA*SINASOUTASOUTBJA48(PCR–E20MDT)0V0V0V1113121618171920SINA*SOUTB13246587910CNC (motherbo...

  • Page 157

    B–63003EN/036. SPINDLE CONNECTION143123415171910121416SOUTA*SOUTASINA*SINASOUTB*SOUTBSINB*SINB0V0V0VSINA*SINASOUTA*SOUTASINB*SINBSOUTB*SOUTB0V0V0VGround plateShieldJA41Cable connectionJA48341215171910121416Recommended cable connector:PCR–E20FA (manufactured by Honda Tsushin Kogyo)FI30–20S (...

  • Page 158

    6. SPINDLE CONNECTIONB–63003EN/03144Cable connection between the serial spindle connector panel and a spindleamplifier(Interconnection cable 2):SINSOUT7:SINSOUTJA7B(PCR–EV20MDT)0V0V0V1920SIN:SOUT13246587910Serial spindle connector panelJA7A–1, 2(PCR–E20MD)α spindle amplifier module0V0V0V...

  • Page 159

    B–63003EN/036. SPINDLE CONNECTION145(Cable connections when optical cables are used)Cable connection between the CNC and serial spindle connector panel(Interconnection cable 3)0V+5V0VSINA:SINASOUTASOUTBJA48(PCR–E20MDT)0V0V0V11131214161518171920SINA:SOUTA:SOUTB13246587910CNC (motherboard, sub...

  • Page 160

    6. SPINDLE CONNECTIONB–63003EN/0314612341517191091820121416SOUTA*SOUTASINA*SINASOUTB*SOUTBSINB*SINB+5V+5V+5V0V0V0VSINA*SINASOUTA*SOUTASINB*SINBSOUTB*SOUTB+5V+5V+5V0V0V0VGround plateShieldJA41Cable connectionJA4834121517191091820121416Recommended cable connector:PCR–E20FA (manufactured by Hond...

  • Page 161

    B–63003EN/036. SPINDLE CONNECTION147(Cable connection between the serial spindle connector panel and anoptical I/O link adapter)(Interconnection cable 4):SINSOUT:SOUT:SOUT+5V:SINSOUTJD1(PCR–E20LMDT)0V0V0V11131214161518171920SIN13246587910Serial spindle connector panelJA7A–1, 2(PCR–E20MD)O...

  • Page 162

    6. SPINDLE CONNECTIONB–63003EN/0314889SVC, ESENB1, ENB2Spindle command voltage and common lineSpindle enable signal (Note 1)132ES465SVC87ENB19 ENB21011131214161518171920CNCJA40(Main board)(PCR–E20MDK–SL–A)75DA2ESVCESENB1ENB2Signal NameDescriptionCABLE CONNECTIONANALOG SPINDLESERVO UNIT OR...

  • Page 163

    B–63003EN/036. SPINDLE CONNECTION1492(:SIN)13(SIN)(SOUT)PA46(:SOUT)5:PAPB87:PB9 +5V100V11131214160V150V1817+5V+5V1920CNCJA41(Main board)(PCR–E20MD)PA,:PASOUT,:SOUTSIN,:SIN567815179,18,2012,14,16A(PA)N(:PA)C (PB)R(:PB)B(:PZ)P(:PZ)HKPA:PAPB:PBSC:SC+5V0VCNCPB,:PBSC:SCSignal NameDescription:SCPos...

  • Page 164

    7. SERVO INTERFACEB–63003EN/031507 SERVO INTERFACE

  • Page 165

    B–63003EN/037. SERVO INTERFACE151Control unitConnection of FSSBThis figure is an example of connectingto an i Series CNC with a LCD–mountedtype panel.7.1CONNECTION TOTHE SERVOAMPLIFIERS

  • Page 166

    7. SERVO INTERFACEB–63003EN/03152This chapter describes how to connect the servo units to the Series21i/210i control unit. For details of the connection of the Servo amplifierα Series Descriptions (B–65162E), refer to the relevant manual.COP10ACOP10BCOP10ACOP10BCOP10ACOP10BCOP10ACOP10BCOP10...

  • Page 167

    B–63003EN/037. SERVO INTERFACE153CP11AServo amplifier moduleControl unit or the previous–stage servoamplifier moduleSeparate detector in-terface unitLinear scaleThis figure is an example of connecting the I/O Link toan i Series CNC with a LCD–mounted type panel.7.1.3Separate DetectorInterface

  • Page 168

    7. SERVO INTERFACEB–63003EN/03154COP10BCOP10ACP11ACNF1Servo amplifier moduleOptical fiber cableOptical fiber cableSeparate detector interface unit 1DC24VCNCCOP10BCOP10AÂÂÂLinear scale axis 1Battery for absoluteseparate detectorServo cardCOP10A|||Linear scale axis 2ÂCOP10BCOP10AÂÂÂÂCOP10...

  • Page 169

    B–63003EN/037. SERVO INTERFACE155Usually, the separate detector corresponding to a servo motor for each ofthe first to eighth axes is connected to each of separate detector interfacesJF101 to JF108. If necessary, the controlled axis numbers correspondingto JF101 to JF108 can be changed. For e...

  • Page 170

    7. SERVO INTERFACEB–63003EN/031561PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7(+6V)8(REQ)15160V1718+5V9+5V19JF101 to JF104(PCR–EV20MDT)1020+5VSeparate detector interface unitSHIELDGROUNDING PLATECable wiringLinear scale12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ918+5V+5V+5V+5V2012+5V0V+5V0V14...

  • Page 171

    B–63003EN/037. SERVO INTERFACE1571PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7+6V8REQ15160V1718+5V9+5V19JF101 to JF108(PCR–EV20MDT)1020+5VSeparate detector interface unitSHIELDGROUNDING PLATECable wiringStand–alone type detector12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ78+5V+5V+6VAREQ918+5...

  • Page 172

    7. SERVO INTERFACEB–63003EN/031581PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7+6V8REQ15160V1718+5V9+5V19JF101 to JF108(PCR–EV20MDT)1020+5VSHIELDGROUNDING PLATECable wiringStand–alone type detector12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ+5V+5V918+5V0V+5V+5V20120V0V0VRECOMMENDED CABLE MATE...

  • Page 173

    B–63003EN/037. SERVO INTERFACE159JF101AJF108(PCR–EV20MDT)1SD2:SD3411120V13140V5REQ6:REQ7+6V815160V1718+5V9+5V191020+5VSeparate detector interface unit(Shield)Ground plateCable connectionSeparate detector12SD:SDSDvSD56REQ:REQREQ:REQ7+5V+6VA18+5V0V+5V20120V0V0VRecommended cable:A66L–0001–02...

  • Page 174

    7. SERVO INTERFACEB–63003EN/03160The standard of the feedback signal from the additional detector is asshown below.(1) A and B phase signal inputThis is a method to input position information by the mutual 90 degreephase slip of A and B phase signals.Detection of the position is performed with ...

  • Page 175

    B–63003EN/037. SERVO INTERFACE161Requirements for the signals at the input pins of input connectors JF101to JF104. TD y 0.15 µsecThe signals for these connectors are differential input signals with A andB phases. An important factor is time TD from point A, when thepotential difference betwe...

  • Page 176

    7. SERVO INTERFACEB–63003EN/03162Separate detector interface unitAbsolute pulse coder battery case7.1.9Connection of Batteryfor Separate AbsoluteDetector

  • Page 177

    B–63003EN/037. SERVO INTERFACE163010302040605+6V0807091011131214161518171920JA4A(PCR–EV20MDT)+6V0V+–0VSeparate detector interface unitBattery case(M3 terminal)JA4A+6V0V+6V0V+–73CABLE CONNECTIONRECOMMENDED CABLE MATERIAL:y 0.2 mm2 (7/0.18)Battery caseRecommended connectors:PCR–E20FA (Hon...

  • Page 178

    7. SERVO INTERFACEB–63003EN/03164A flat cable is used to make a connection between the basic unit andexpansion unit as shown below.A flat cable not longer than 100 mm must be used.CNF2CNF1Units viewed from topBasic unitExpansion unitMarkingMountingsurfaceB markB markPlace an order on a flat cab...

  • Page 179

    B–63003EN/037. SERVO INTERFACE165Connector locations on the basic unitConnector locations on the expansion unitFor the outside dimensions, see Appendix A.7.1.11Connector Locations

  • Page 180

    7. SERVO INTERFACEB–63003EN/031661) Notes on installation(1) Use an interface unit in a completely enclosed cabinet.(2) Install an interface unit on a vertical surface, and provide a spaceof 100 mm above and below the unit. Below an interface unit, donot place equipment that generates a large ...

  • Page 181

    B–63003EN/037. SERVO INTERFACE167(1) Use the unit in a fully sealed cabinet.(2) Install the unit on a vertical plane, and allow a clearance of 100 mmor more above and below the unit. Never place a device that generatesa large amount of heat below the unit.(3) For the outside dimensions of the ...

  • Page 182

    7. SERVO INTERFACEB–63003EN/03168Installing the unit on the DIN railInstalling the uniton the DIN railRemovingthe unit fromthe DIN railDIN railDIN railInstalling the unit:1. Hook the unit on the top of the DIN rail.2. Push the unit in until it clicks.Removing the unit:1. Push down the lock by u...

  • Page 183

    B–63003EN/037. SERVO INTERFACE169The servo check connectors used with the i Series are not compatible withthe conventional types. So, to connect the servo check board (board unit:A16B–1600–0320) or interface board for automatic adjustment (boardunit: A16B–2300–0170, Unit: A06B–6057...

  • Page 184

    7. SERVO INTERFACEB–63003EN/03170Axis signal outputTEST01/2TEST13/4TEST25/6TEST37/8TESTA1/2/3/4TESTB5/6/7/8ConnectorConnectorControlled axisnumber(*1)Controlled axisnumber(*1)(*1) The correspondence between the controlled axis numbers and servoaxis numbers depends on the setting of parameter No...

  • Page 185

    B–63003EN/038. CONNECTING THE PC INTERFACE1718 CONNECTING THE PC INTERFACEÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ

  • Page 186

    8. CONNECTING THE PC INTERFACEB–63003EN/03172The control unit of LCD–mounted type Series 160i/180i/210i modelsincorporates PC functions. This chapter describes how to connect the PCfunction interface.8.1GENERAL

  • Page 187

    B–63003EN/038. CONNECTING THE PC INTERFACE173ÃÃÃÃÃÃÃÃÃÃÃÃÃÃUnit rear panelSerial portJD33I/O device such as aHandy File8.2CONNECTION OFSERIAL PORT

  • Page 188

    8. CONNECTING THE PC INTERFACEB–63003EN/03174The connector shown below is the RS–232–C serial port on the personalcomputer side. With the Series 210i control unit with PC functions,parameters and programs are input and output through the RS–232–Cserial port of the personal computer. W...

  • Page 189

    B–63003EN/038. CONNECTING THE PC INTERFACE175(1) Cable connection (Example)CNC (JD33)SDRDRSCSDRERCDRI0VSDRDRSCSDRERCDRISGFG110115050313070902, 1202030405062008220717ÃÃÃÃÃÃÃÃÃÃÃÃConnector panelFrame GND(2) Recommended cable specificationA66L–0001–0284#10P: 0.08 mm2 × 10 pairsRe...

  • Page 190

    8. CONNECTING THE PC INTERFACEB–63003EN/03176ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃUnit rear panelSignal cableCD34Power cableCN2Floppy diskdrive8.3CONNECTION OFFDDS (FLOPPY DISKDRIVES) (SIGNAL &POWER)

  • Page 191

    B–63003EN/038. CONNECTING THE PC INTERFACE17710V2DENSEL30V450V670V8:INDEX90V10:MT0110V12:DS1130V14:DS0150V16:MT1170V18:DIR190V20:STEP210V22:WDATA230V24:WE250V26:TRK0270V28:WPRT290V30:RDATA310V32HDSEL330V34:DSKCHCNCCD34CN21 2 3 41+12V20V30V4+5VFAS–34–17 of IDC typemanufactured by YamaichiDen...

  • Page 192

    8. CONNECTING THE PC INTERFACEB–63003EN/03178(1) Cable connection0VDENSEL0V(NC)0V(NC)0V*INDEX0V*MT00V*DS10V*DS00V*MT10V*DIR0V*STEP0V*WDATA0V*WE0V*TRK00V*WPRT0V*RDATA0VHDSEL0V*DSKCH0VDENSEL0V(NC)0V(NC)0V*INDEX0V*MT00V(NC)0V*DS10V*DS00V*DIR0V*STEP0V*WDATA0V*WE0V*TRK00V*WPRT0V*RDATA0VHDSEL0V*DSKCH...

  • Page 193

    B–63003EN/038. CONNECTING THE PC INTERFACE179When this unit is to remain attached to the machine at all times, payparticular attention to the points below.(1) DustThe sides of the unit are all perforated, with the exception of the frontdoor. So, place the unit in a fully sealed cabinet. Dust ...

  • Page 194

    8. CONNECTING THE PC INTERFACEB–63003EN/03180ÃÃMOUSEJD32BÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ...

  • Page 195

    B–63003EN/038. CONNECTING THE PC INTERFACE181CD32A (mini DIN6)Intelligent terminal type 2Full keyboard (commercial type)Or, FA full keyboardNOTE1 Commercially available full keyboards are designed for usewith a personal computer. Such commercial keyboards cannot always guarantee all required o...

  • Page 196

    8. CONNECTING THE PC INTERFACEB–63003EN/03182Intelligent terminal type 2Mouse (commercial type)CD32B (mini DIN6)Or, FA full keyboardNOTEA commercially available full keyboard is designed for usewith a personal computer. Such commercial keyboards cannot always guarantee all required operations,...

  • Page 197

    B–63003EN/038. CONNECTING THE PC INTERFACE183HDDControl unitMDI unitRubber vibration insulatorVertical withrespect tothe ground8.5CONNECTION OFHDD (HARD DISKDRIVE)

  • Page 198

    8. CONNECTING THE PC INTERFACEB–63003EN/03184The hard disk drive itself is installed at the rear of the FANUC MDI unit.The machine tool builder is requested to connect the cable from the harddisk drive to connector “CNH1” of the CNC control unit by applying thefollowing procedure.Securing b...

  • Page 199

    B–63003EN/038. CONNECTING THE PC INTERFACE185ÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃÃ...

  • Page 200

    8. CONNECTING THE PC INTERFACEB–63003EN/031861. If the hard disk drive is connected to the control unit (CNH1),disconnect it. (When a personal computer interface connection unitis installed, the hard disk drive cable is not connected to the maincontrol unit. Instead, it is connected to the pe...

  • Page 201

    B–63003EN/038. CONNECTING THE PC INTERFACE1871STD011:STB2STD1120V3STD213:AFD4STD3140V5STD415:INIT6STD5160V7STD617:SLIN8STD718:ACK9PE19:ERROR10SLCT20BUSYJD9(PCR–E20MDK–SL–A)1:STB190V2STD200V3STD1210V4STD2220V5STD3230V7STD5250V6STD4240V8STD6260V9STD7270V10:ACK 280V11BUSY290V12PE300V13SLCT31...

  • Page 202

    8. CONNECTING THE PC INTERFACEB–63003EN/031881RD11SD20V120V3DR13ER40V140V5CS15RS60V160V7CD1780V189RI19(+24V)10(+24V)20JD36F(PCR–E20MDK–SL–A)1FG2SD3RD4RS5CS6DR7SG8CD91011121314151617181920ER2122RI232425( ) :For use by a FANUC I/O device(DBM–25S)201i (PC interface connector panel unit)E...

  • Page 203

    B–63003EN/038. CONNECTING THE PC INTERFACE189(1) Usable boardsUp to two ISA expansion boards, as shown below, can be used.ÃÃÃÃÃÃRear face component height: No more than 3.81 mmFront face component height: No more than 13.34 mmSection held by anti–vibration bracketNo more than 170 mm12...

  • Page 204

    8. CONNECTING THE PC INTERFACEB–63003EN/03190(2) ISA expansion board installation procedure(See Fig. 8.7.1.)(a) Remove the anti–vibration brackets.(b) Insert each board into the connector. Push it fully home.(c) Secure each board with the screw.(d) Attach the anti–vibration bracket to each...

  • Page 205

    B–63003EN/038. CONNECTING THE PC INTERFACE191(1) Address mapD The memory space is identical to that of IBM PC–compatiblepersonal computers. There is no special area used by Series 210i.D In the I/O space, addresses 280H to 28FH are used by the Series210i, such that they are not available for...

  • Page 206

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/031929 FANUC INTELLIGENT TERMINAL TYPE 2

  • Page 207

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2193The FANUC intelligent terminal type 2 (hereafter called intelligentterminal type 2) is on an IBM PC compatible panel computer. Connectingthe intelligent terminal type 2 to an i Series CNC system via a high–speedoptical fiber (high–speed se...

  • Page 208

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03194Connection with the intelligent terminalÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂCont...

  • Page 209

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 21959.4GENERALCONNECTIONDIAGRAMS9.4.1Intelligent TerminalHaving Neither SoftKeys nor a TouchPanel

  • Page 210

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03196ŸŸŸŸŸŸŸŽŽŽŽŽŽŽŽŸŸCNC control unitPower supply unitHSSB interface boardHSSB (COP7)Other printed–circuitboardsMDI (JA2)Intelligent terminal type 2HSSB (COP7)+24V (CP5)KEYBOARD(CD32A)MOUSE (CD32B)RS232–1 (JD33)RS232–2 (JD34)...

  • Page 211

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2197Ÿ ŸŸŸŸŸŽŽŽŽHSSB (COP7)MDI (JA2)(CNK1)(CNK2)HSSB (COP7)+24V (CP5)KEYBOARD (CD32A)MOUSE (CD32B)RS232–1 (JD33)RS232–2 (JD34)CENTRO (JD9)FDD SIGNAL (CD34)FDD POWER (CN2)*1*1*1CNC control unitPower supply unitHSSB interface boardOther ...

  • Page 212

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03198Ÿ ŸŸŸŸŸŽŽŽŽCNC control unitPower supply unitHSSB interface boardHSSB (COP7)Other printed–circuitboardsMDI (JA2)Stand–alone type MDI (*1)Intelligent terminal type 2(CNK1)HSSB (COP7)+24V (CP5)KEYBOARD (CD32A)MOUSE (CD32B)RS232–1 (...

  • Page 213

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2199When using intelligent terminal type 2, observe the following conditionsrelating to the cabinet in which the terminal is installed.Ambient temperatureOperating: 5°C to 45°C (*1)Storage: –20°C to 60°CTemperature drift20°C/hour (maximum)...

  • Page 214

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03200(1) Input power(a) SpecificationTo use the intelligent terminal type 2, prepare a power supply thatsatisfies the requirements listed below:Input power supply voltage+24 VDC ±10%Input power supply current3.5 A (maximum)NOTEUse of the FANUC I/O ...

  • Page 215

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2201The space shown below must be available around the intelligent terminaltype 2 after it is installed.A: Space for cables. Provide an appropriate area at A so that the cablesto be used can be installed. If an ISA expansion board is used,determi...

  • Page 216

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03202Soft key (connected to stand–alonetype MDI)‡ 9.7.10CP5CD34CD32ACD32BCOP7Rear viewPCMCIA card slot (LCD side)MarkingFunctionCP5Main power supply input‡9.7.2CD34Floppy disk drive signal‡9.7.3CD32ATypewriter–style keyboard‡9.7.4CD32BMo...

  • Page 217

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2203123Intelligent terminal type 2CP5+24V0V+24 VDC inputAMP2–178288–3 (CASE)1–175218–5 (CONTACT)(1) Cable connection12+24V0V+24V0V(2) Recommended cable conductorUse a cable whose conductor is not smaller than 30/0.18 (0.75 mm2).NOTEThis pow...

  • Page 218

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/0320410V2DENSEL30V450V670V8:INDEX90V10:DS0110V12:DS1130V14150V16:MT0170V18:DIR190V20:STEP210V22:WDATA230V24:WE250V26:TRK0270V28:WPRT290V30:RDATA310V32HDSEL330V34:DSKCH10V2DENSEL30V450V670V8:INDEX90V10:MT0110V12:DS1130V14:DS0150V16:MT1170V18:DIR190V2...

  • Page 219

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2205(1) Cable connection0VDENSEL0V(NC)0V(NC)0V*INDEX0V*MT00V*DS10V*DS00V*MT10V*DIR0V*STEP0V*WDATA0V*WE0V*TRK00V*WPRT0V*RDATA0VHDSEL0V*DSKCH0VDENSEL0V(NC)0V(NC)0V*INDEX0V*MT00V(NC)0V*DS10V*DS00V*DIR0V*STEP0V*WDATA0V*WE0V*TRK00V*WPRT0V*RDATA0VHDSEL0V...

  • Page 220

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03206When using this unit on the machine, observe the following cautions:(1) DustBecause the intelligent terminal type 2 is not covered with panels,except for the front door section, it must be enclosed in a sealedcabinet. While the door is open, d...

  • Page 221

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2207HSSB interface board (CNC side)COP7Optical fiberCOP7Intelligent terminal type 21) Recommended cables (optical fiber cables)Only the following optical fiber cables can be used.A66L–6001–0026#L1R003: Cable length = 1 mA66L–6001–0026#L3R...

  • Page 222

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03208CD32A (mini DIN6)Intelligent terminal type 2Typewriter–style keyboard(commercial model)Alternatively, FA typewriter–style keyboard1) Recommended full keyboardA86L–0001–0210101–key keyboard (commercial model). . . . . . for development...

  • Page 223

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2209Intelligent terminal type 2Mouse (commercial model)Alternatively, FA typewriter–style keyboardMouse (commercial model)1) Recommended mouseA86L–0001–0212Standard PS/2 mouse (commercial model). . . . . for development and maintenance use on...

  • Page 224

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/032101STD011:STB2STD1120V3STD213:AFD4STD3140V5STD415:INIT6STD5160V7STD617:SLIN8STD718:ACK9PE19:ERROR10SLCT20BUSYJD9(PCR–E20MDK–SL–A)1:STB190V2STD200V3STD1210V4STD2220V5STD3230V7STD5250V6STD4240V8STD6260V9STD7270V10:ACK 280V11BUSY290V12PE300V13...

  • Page 225

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 22111RD11SD20V120V3DR13ER40V140V5CS15RS60V160V7CD1780V189RI19(+24V)10(+24V)20JD34F(PCR–E20MDK–SL–A)1FG2SD3RD4RS5CS6DR7SG8CD91011121314151617181920ER2122RI232425( ) :Used for a FANUCI/O unit(DBM–25S)Intelligent terminal type 2Example) Hos...

  • Page 226

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03212For an intelligent terminal having a touch panel, the touch panel controlleruses serial port 1. So this connector cannot be used for any other purpose.The touch panel controller is connected, using a dedicated connectorrather than JD33.1RD11SD...

  • Page 227

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2213Intelligent terminal type 2CNK250cmStand–alone type MDI unit(1) Cable length: 50 cm9.7.10Soft Keys

  • Page 228

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03214(1) Usable boardsUp to two ISA expansion boards (shown below) can be used inintelligent terminal type 2.Components installed on the rear surface ofthe board may not be taller than 3.81 mm.Components installed on the front surface of the boardma...

  • Page 229

    B–63003EN/039. FANUC INTELLIGENT TERMINAL TYPE 2215Screw–down portion ADamping metalfixture BScrewScrew–down portion BSlot ASlot BDamping metal fixture AISA expansion board installation(1) Address mapD Intelligent terminal type 2 uses the same memory spaceconfiguration as the IBM PC and com...

  • Page 230

    9. FANUC INTELLIGENT TERMINAL TYPE 2B–63003EN/03216The other areas for intelligent terminal type 2 are the same as for theIBM PC and compatibles.D COM1, COM2, and parallel ports are specified at setup.(2) Interrupt and DMA requestsD The IRQ signals not used by the intelligent terminal type 2 ar...

  • Page 231

    B–63003EN/0310. CONNECTION TO FANUC I/O Link21710 CONNECTION TO FANUC I/O Link

  • Page 232

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03218The FANUC I/O Link is a serial interface which connects the CNC, cellcontroller, I/O Unit–A, or Power Mate and transfers I/O signals (bit data)at high speeds between each device. The FANUC I/O Link regards onedevice as the master and other devic...

  • Page 233

    B–63003EN/0310. CONNECTION TO FANUC I/O Link219On i Series, the interface connector JD1A for I/O Link is provided on themain board.In the I/O there are the master station and its slave stations. The masteris the control unit of the CNC, and the slave is the I/O unit–A. The slavesare divided...

  • Page 234

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03220I/O UNIT–AI/O LinkJD1AI/O UNIT–AJD1BDC24VControl unitThis figure is an example of connecting the I/O Link to an i SeriesCNC with a LCD–mounted type panel.

  • Page 235

    B–63003EN/0310. CONNECTION TO FANUC I/O Link221:SIN13SIN2SOUT46:SOUT5879 (+5V)100V11130V120V14160V151817(+5V)(+5V)1920JD1A(PCR–E20MDK–SL–A)JD1B(PCR–E20LMD)JD1BJD1A(PCR–E20LMD)Next slaveunit:SIN13SIN2SOUT46:SOUT5879 (+5V)100V11130V120V14160V151817(+5V)(+5V)1920Control unit or preceding...

  • Page 236

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03222The FANUC I/O Link can be extended to the maximum length of 200 mwith optical fiber cables using an optical I/O Link adapter. The length ofthe electrical cable connected to the optical conversion adapter must notexceed 2 m.In the following cases, ...

  • Page 237

    B–63003EN/0310. CONNECTION TO FANUC I/O Link223 Main body: Approx. 100 g.UnitConnectingcable betweenunitJD1AOptical I/Olink adapterOpticalcableUnitJD1BCOP1JD1COP1JD1Connectingcable betweenunitOptical I/Olink adapter:SIN0103SIN02SOUT0406:SOUT05080709 +5V100V11130V120V14160V151817+5V+5V19200V0V...

  • Page 238

    10. CONNECTION TO FANUC I/O LinkB–63003EN/032241 Specification:A66L–6001–0009# L5R003 5 m longA66L–6001–0009# L10R03 10 m longA66L–6001–0009# L15R03 15 m long2 Cable lengthMaximum length: 200 m (standard type)Maximum length: 100 m (high–speed type)NOTEBe careful not bend optical...

  • Page 239

    B–63003EN/0310. CONNECTION TO FANUC I/O Link225(a) The optical link adapter enclosure is not fully sealed ; install it withthe CNC control unit in the fully enclosed cabinet.(b) Ground the case using the case fixing screw of the optical link adapter.(c) The optical link adapter is light, and it...

  • Page 240

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03226Basically, the i Series can be connected to any unit that has a FANUC I/OLink slave interface. The following table lists general units that can beconnected to the i Series. Detailed descriptions of each unit are given laterin this section. For d...

  • Page 241

    B–63003EN/0310. CONNECTION TO FANUC I/O Link227Flat cable for module connectionI/O Link cableManual pulse generator cableBasic moduleExtension module 3Extension module 2Extension module 1 (with manual pulse generator)NOTEFor direction connection to the connection printed circuit board, expansio...

  • Page 242

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03228CNCI/O UNITJD1BI/O LinkJD1ACA52CB150CA52CB150CA53CA52CB154CA53CA52CB157CA53JD1BJD1AJA3Basic module+24 V power supplyMachine side DI/DOConnector panelExtension module(with MPG (Note))Extension module 2Extension module 3MPGMPGMPGDI/DOmodule2A outputm...

  • Page 243

    B–63003EN/0310. CONNECTION TO FANUC I/O Link229NOTE1 Ensure that the extension module with the MPG interface is located nearest to the basicmodule, as shown in the figure. The MPG can be connected to the connector panel I/O moduleonly when the i series CNC is used. When the connector panel I/O...

  • Page 244

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03230Ambient temperaturefor the unitOperation: 0°C to 55°CStorage and transportation: –20°C to 60°CTemperature change 1.1°C/minute maximumHumidityNormal condition: 75% (relative humidity)Short term (within one month): 95% (relative humidity)Vib...

  • Page 245

    B–63003EN/0310. CONNECTION TO FANUC I/O Link231This section describes the DI/DO connector pin allocation of the basicmodule and expansion modules A and B.333435363738394041424344454647484950DOCOMDOCOM010V0V02DICOM0+24V03Xm+2.0Xm+2.104Xm+2.2Xm+2.305Xm+2.4Xm+2.506Xm+2.6Xm+2.70708091011Yn+1.0Yn+1....

  • Page 246

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03232This section describes the DI (input signal) connections of the basicmodule and expansion modules A and B.d A maximum of 96 points are provided (24 points per module; 1 basic module + 3 extension modules).+24VCB150(18)CB150(50)CB150(42)CB150(43)CB1...

  • Page 247

    B–63003EN/0310. CONNECTION TO FANUC I/O Link233RV+24VCB150(18)CB150(50)CB150(10)CB150(11)CB150(12)CB150(13)CB150(14)CB150(15)CB150(16)CB150(17)Xm+2.0Xm+2.1Xm+2.2Xm+2.3Xm+2.4Xm+2.5Xm+2.6Xm+2.7Address numberBit numberCB150 (19),(20),(21)(22),(23)+24 V stabilized power supply+24V0VRVRVRVRVRVRVRVPi...

  • Page 248

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03234This section describes the DO (output signal) connections of the basicmodule and expansion modules A and B.d A maximum of 64 points are provided (16 points per module; 1 basicmodule + 3 extension modules).DOCOMCB150(01),(33)CB150(34)CB150(35)CB150(...

  • Page 249

    B–63003EN/0310. CONNECTION TO FANUC I/O Link235This section describes the specifications of the DI/DO signals used withthe basic module and expansion modules A and B.DI (input signal specifications)Number of points24 points (per module)Contact rating30 VDC, 16 mA or moreLeakage current betweenc...

  • Page 250

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03236NOTEWhen DO is on in the sequence, the ON/OFF state ofDOCOM is directly reflected in the DO state as indicatedabove by the dashed box. The +24 V signal to be suppliedto the I/O module must not be turned off during operation.Otherwise, a CNC commun...

  • Page 251

    B–63003EN/0310. CONNECTION TO FANUC I/O Link237This section describes the 2A output connector pin allocation ofexpansion module C.01GNDA02030405060708091011Yn+1.0Yn+1.112Yn+1.2Yn+1.313Yn+1.4Yn+1.514Yn+1.6Yn+1.71516171819202122232425262728293031323334DOCOMA35363738DOCOMA3940414243Yn+0.0Yn+0.144Y...

  • Page 252

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03238This section describes the 2A output connector connections of expansionmodule C.Address numberBit numberSolenoid,etc.10.4.92A DO (Output Signal)Connection

  • Page 253

    B–63003EN/0310. CONNECTION TO FANUC I/O Link239This section describes the specifications of the 2A output DO signals usedwith expansion module C.DO (output signal specifications)Number of points32 points (per module)Maximum load currentwhen ON2 A or less per point.12 A maximum for the entire mo...

  • Page 254

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03240This section describes the analog input connector pin allocation ofexpansion module D.010203JMP20405060708091011COM1FDND112INP1JMP113INM2COM214FGND2INP21516171819202122232425INM126272829303132333435JMP43637383940414243COM3FGND344INP3JMP345INM4COM44...

  • Page 255

    B–63003EN/0310. CONNECTION TO FANUC I/O Link241This section provides a diagram of the analog input connectorconnections of expansion module D.Analog input moduleAnalog input modulePin numberPin numberNot connectedFor voltage inputVoltagesource(Common to all channels)(Common to all channels)For ...

  • Page 256

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03242NOTE1 In the diagram above, n represents each channel (n = 1, 2,3, 4).2 Current input or voltage input can be selected on achannel–by–channel basis. For current input, connectJMPn to INPn.3 For the connection, use a shielded twisted pair.4 In ...

  • Page 257

    B–63003EN/0310. CONNECTION TO FANUC I/O Link243NOTEThis analog input module has four input channels. Thedigital output section consists of a group of 12 bits within thethree–byte occupied input points. This means that thechannel to be used can be dynamically selected by theladder. The chan...

  • Page 258

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03244(Address)The start address of X (DI) of the basic modules including the analog inputmodule must always be allocated at an even–numbered address. With thisallocation, the digital output addresses of the analog input module are asdescribed below, ...

  • Page 259

    B–63003EN/0310. CONNECTION TO FANUC I/O Link245An example in which three manual pulse generators are connected toextension module A is shown below. The manual pulse generator can beconnected only for the i series CNC.18+5V171030V0V+5V131416151920HA2HA3HB2HB3+5V465879HB10V1112HA112JA3 (PCR–E2...

  • Page 260

    0.2 u+0.1 R 2LmL t+ mRL t+30.0394+ 76.75[m]10. CONNECTION TO FANUC I/O LinkB–63003EN/03246(These cables do not include the wire shown in the above figure.)NOTEThe number of connectable manual pulse generatorsdepends on the type and option configuration.Like a pulse coder, the manual pulse gener...

  • Page 261

    B–63003EN/0310. CONNECTION TO FANUC I/O Link247In the case of the FS20i, four manual pulse generators are sometimesconnected. However, only up to three manual pulse generators can beconnected to the separate wiring I/O module or to the control panel I/Omodule. For this reason, in the case of th...

  • Page 262

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03248X0008General–purpose input signal on A20B–2002–0470X0009X0010Reserve area on A20B–2002–0470X0011X0012Matrix input signal on A20B–2002–0470:X0018Controlpanel I/OX0019Reserve area on A20B–2002–0470panel I/OmoduleX0020Manual pulse ge...

  • Page 263

    B–63003EN/0310. CONNECTION TO FANUC I/O Link249When using other manufacturers’ manual pulse generators, ensure thatthe following specifications are satisfied.The relationship between the HAn and HBn signals and the CNC pulsesshall be as shown in Fig. 10.4.18 (a).Pulse cycle T1 shall be 200 ms...

  • Page 264

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03250Modules can be connected in the same way, regardless of whether you areconnecting the basic module to an extension module or connecting twoextension modules. Connect the modules by using 34–pin flat cableconnectors as shown in the figure below. ...

  • Page 265

    B–63003EN/0310. CONNECTION TO FANUC I/O Link251When connecting a connector panel printed circuit board directly(external module view and mounting diagram)Dimensions of connector panel printed circuit board ±0.2Board thickness 1.6 mmSquare holeNo. 1pinI/O interfaceSquareholeI/O LinkinterfaceMPG...

  • Page 266

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03252When connecting a connector panel printed circuit board directly(mounting and dismounting a module)Mounting the module1. Insert the hook of the module into the square hole located at the upper part of the connector panelprinted circuit board.2. Usi...

  • Page 267

    B–63003EN/0310. CONNECTION TO FANUC I/O Link253When mounting a DIN rail (external module view and mounting diagram)Mount the DIN rail here.I/O interfaceI/O Link interfaceMPG interface (for extension module)NoteNOTERecommended connector: A02B–0098–K891 (including the following connector and...

  • Page 268

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03254When mounting a DIN rail (mounting and dismounting a module)HookDIN railSlotted screwdriverMounting the module1. Hook the module at the upper end of the DIN rail.2. Push the stopper into the slit located at the lowerend of the rail until it clicks ...

  • Page 269

    B–63003EN/0310. CONNECTION TO FANUC I/O Link255When mounting a module using screws (external module view andmounting diagram)ScrewholesI/O interfaceI/O Link interfaceMPG interface (for extension module)NoteNOTERecommended connector: A02B–0098–K891 (including the following connector and cas...

  • Page 270

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03256If a system alarm occurs in a CNC using the connector panel I/O module,or if I/O Link communication between the CNC and connector panel I/Omodule fails, all the DO signals of the I/O module are turned off.Therefore, due care must be taken when sett...

  • Page 271

    B–63003EN/0310. CONNECTION TO FANUC I/O Link257Fixed addresses directly supervised by the CNC (for FS21i/210i)76543210X0004SKIPESKIPSKIP6–MIT2SKIP5+MIT2SKIP4–MIT1SKIP3+MIT1SKIP2ZAESKIP8XAESKIP7SKIPESKIPSKIP6SKIP5SKIP4SKIP3ZAESKIP2YAESKIP8XAESKIP7X0005X0006X0007X0008*ESPX0009*DEC4*DEC3*DEC2*...

  • Page 272

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03258The DO driver of the Basic and Extension module A/B is capable ofdetecting an overcurrent and measuring its own temperature. If anaccident, such as the connecting of the cable to ground, causes anabnormal increase in the load current or in the dri...

  • Page 273

    B–63003EN/0310. CONNECTION TO FANUC I/O Link259By changing the setting (rotary switch) for the expansion modules,connections can be made by omitting some expansion modules as shownbelow.Basic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExpansion module 1Expansion mod...

  • Page 274

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03260The function of the rotary switch is as follows:SettingpositionActual indicationMeaning of setting00This is the standard setting. The rotary switch isfactory–set to this position. This setting is usedwhen no expansion module is omitted.1–Set ...

  • Page 275

    B–63003EN/0310. CONNECTION TO FANUC I/O Link261Examples of settingBasic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExpansion module 1Expansion module 2Expansion module 3(When expansion module 1 is omi...

  • Page 276

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03262CNCI/O UNITJD1BI/O LinkJD1AMPGJA3CPD1(IN)CE53CE54CPD1(OUT)MPGMPGJD1BJD1A+24 V power supply+24 V power supplyMachine operator’s panelNOTEThe MPG can be connected to this operator’s panel I/O module only when the i series CNCis used. When the op...

  • Page 277

    B–63003EN/0310. CONNECTION TO FANUC I/O Link263Connectors that cannot be used on the cable sideSpecificationManufacturerConnectorFI–20–CV7Hirose Electric Co., Ltd.Connector case andconnectorFI30–20S–CV7Hirose Electric Co., Ltd.Provide the CPD1 (IN) connector, shown below, with the power...

  • Page 278

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03264010V0VCE5302N.C.+24V03Xm+0.0Xm+0.104Xm+0.2Xm+0.305Xm+0.4Xm+0.506Xm+0.6Xm+0.707Yn+0.0Yn+0.108Yn+0.2Yn+0.309Yn+0.4Yn+0.510Yn+0.6Yn+0.711Yn+1.0Yn+1.112Yn+1.2Yn+1.313Yn+1.4Yn+1.514Yn+1.6Yn+1.715Yn+2.0Yn+2.116Yn+2.2Yn+2.317Yn+2.4Yn+2.518Yn+2.6Yn+2.719KY...

  • Page 279

    B–63003EN/0310. CONNECTION TO FANUC I/O Link265+24VCE53(B02)CE54(B02)CE53(A03)CE53(B03)CE53(A04)CE53(B04)CE53(A05)CE53(B05)CE53(A06)CE53(B06)COM1Xm+0.0Xm+0.1Xm+0.2Xm+0.3Xm+0.4Xm+0.5Xm+0.6Xm+0.7Xm+1.0Xm+1.7Xm+1.6Xm+1.5Xm+1.4Xm+1.3Xm+1.2Xm+1.1CE54(B06)CE53(A01),(B01),CE54(A01),(B01)CE54(A03)CE54(...

  • Page 280

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03266NOTEXm+1.0 through Xm+1.7 are DI pins for which a commonvoltage can be selected. That is, by connecting the COM1CE54(A02) pin to the +24 V power supply, a DI signal canbe input with its logical state reversed. If, however, a cableis connected to ...

  • Page 281

    B–63003EN/0310. CONNECTION TO FANUC I/O Link267d A maximum of 56 points are provided.Xn+10.0Xn+10.1Xn+10.2Xn+10.3Xn+10.4Xn+10.5Xn+10.6Xn+10.7Xn+9.0Xn+9.1Xn+9.2Xn+9.3Xn+9.4Xn+9.5Xn+9.6Xn+9.7Xn+8.0Xn+8.1Xn+8.2Xn+8.3Xn+8.4Xn+8.5Xn+8.6Xn+8.7Xn+7.0Xn+7.1Xn+7.2Xn+7.3Xn+7.4Xn+7.5Xn+7.6Xn+7.7Xn+6.0Xn+6...

  • Page 282

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03268d A maximum of 56 points are provided.DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE53(A07)CE53(B07)CE53(A08)CE53(B08)CE53(A09)CE53(B09)CE53(A10)Yn+0.0CE53(A11)CE53(B11)CE53(A12)CE53(B12)CE53(A13)CE53(B13)CE53(A14)+24V0VYn+0.1Yn+0.2Yn+0.3Yn+0.4Yn+0.5Yn+0.6Y...

  • Page 283

    B–63003EN/0310. CONNECTION TO FANUC I/O Link269DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE53(A15)CE53(B15)CE53(A16)CE53(B16)CE53(A17)CE53(B17)CE53(A18)Yn+2.0CE54(A07)CE54(B07)CE54(A08)CE54(B08)CE54(A09)CE54(B09)CE54(A10)+24V0VYn+2.1Yn+2.2Yn+2.3Yn+2.4Yn+2.5Yn+2.6Yn+2.7Yn+3.0Yn+3.1Yn+3.2Yn+3.3Yn+3.4Yn+...

  • Page 284

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03270DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE54(A11)CE54(B11)CE54(A12)CE54(B12)CE54(A13)CE54(B13)CE54(A14)Yn+4.0CE54(A15)CE54(B15)CE54(A16)CE54(B16)CE54(A17)CE54(B17)CE54(A18)+24V0VYn+4.1Yn+4.2Yn+4.3Yn+4.4Yn+4.5Yn+4.6Yn+4.7Yn+5.0Yn+5.1Yn+5.2Yn+5.3Yn+5.4Yn+...

  • Page 285

    B–63003EN/0310. CONNECTION TO FANUC I/O Link271DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE54(A19)CE54(B19)CE54(A20)CE54(B20)CE54(A21)CE54(B21)CE54(A22)Yn+6.0+24V0VYn+6.1Yn+6.2Yn+6.3Yn+6.4Yn+6.5Yn+6.6Yn+6.7CE54(B22)CE53(A01,B01)CE54(A01,B01)+24 V stabilized power supplyRelayPin numberAddress numberBit...

  • Page 286

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03272NoteNote) Lead wires and other components are mounted on the rearface of the printed circuit board. Ensure that printed circuitboards are spaced 5 mm or more from one another to preventinterference.24 V power supply connectionManual pulse generato...

  • Page 287

    B–63003EN/0310. CONNECTION TO FANUC I/O Link273Installation specificationsAmbient temperatureDuring operation0°C to 58°CDuring storage and transportation–20°C to 60°CTemperature changeMax. 1.1°C/min.Relative humidityNormal:75% or lessShort term (1 month or less) :95% or lessVibrationDur...

  • Page 288

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03274DI (input signal) specifications(General–purpose input signal)Contact rating30 VDC, 16 mA or moreOpen circuit intercontactleakage current1 mA or less (at 26.4 V)Closed circuit intercontactvoltage drop2 V or less (including cable voltage drop)Dela...

  • Page 289

    B–63003EN/0310. CONNECTION TO FANUC I/O Link275If a system alarm occurs in the CNC using the operator’s panel I/Omodule, or if I/O Link communication between the CNC and operator’spanel I/O module fails, all the DO signals of the I/O module are turnedoff. Therefore, sufficient care is nece...

  • Page 290

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03276Fixed addresses directly supervised by the CNC (for FS21i/210i)76543210SKIPESKIP–MIT2+MIT2–MIT1+MIT1ZAEXAEX0004SKIP6SKIP5SKIP4SKIP3SKIP2SKIP8SKIP7SKIPESKIPSKIP5SKIP4SKIP3ZAEYAEXAESKIP6SKIP2SKIP8SKIP7X0005X0006X0007X0008*ESPX0009*DEC4*DEC3*DEC2*...

  • Page 291

    B–63003EN/0310. CONNECTION TO FANUC I/O Link277NOTEWhen the DO signal is in the ON state in the sequence, theON or OFF state of the DOCOM pin determines the state ofthe signal, as indicated by the dotted lines in the abovefigure. Do not turn off the +24 V supply, provided by theCPD1 to the I/O...

  • Page 292

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03278The DO driver of the I/O module is capable of detecting an overcurrentand measuring its own temperature. If an accident, such as connecting thecable to ground, causes an abnormal increase in the load current or in thedriver temperature, a protecti...

  • Page 293

    B–63003EN/0310. CONNECTION TO FANUC I/O Link279CNCI/O UNITJD1BI/O LINKJD1AJA3CPD1(IN)CE56+24VCE57CPD1(OUT)+24VPowersupplyPowersupplyJD1BJD1AMachine operator’s panelMPGMPGMPGNOTEThe MPG can be connected to this operator’s panel I/O module only when the i series CNCis used. When the operator...

  • Page 294

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03280Connectors that cannot be used on the cable sideSpecificationManufacturerConnectorFI–20–CV7Hirose Electric Co., Ltd.Connector case and connectorFI30–20S–CV7Hirose Electric Co., Ltd.Provide the CPD1 (IN) connector, shown below, with the powe...

  • Page 295

    B–63003EN/0310. CONNECTION TO FANUC I/O Link281010V+24V02Xm+0.0Xm+0.103Xm+0.2Xm+0.304Xm+0.4Xm+0.505Xm+0.6Xm+0.706Xm+1.0Xm+1.107Xm+1.2Xm+1.308Xm+1.4Xm+1.509Xm+1.6Xm+1.710Xm+2.0Xm+2.111Xm+2.2Xm+2.312Xm+2.4Xm+2.513Xm+2.6Xm+2.714DICOM01516Yn+0.0Yn+0.117Yn+0.2Yn+0.318Yn+0.4Yn+0.519Yn+0.6Yn+0.720Yn+1...

  • Page 296

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03282+24VCE56(B01)CE57(B01)CE56(A02)CE56(B02)CE56(A03)CE56(B03)CE56(A04)CE56(B04)CE56(A05)CE56(B05)DICOM0Xm+0.0Xm+0.1Xm+0.2Xm+0.3Xm+0.4Xm+0.5Xm+0.6Xm+0.7Xm+1.0Xm+1.7Xm+1.6Xm+1.5Xm+1.4Xm+1.3Xm+1.2Xm+1.1CE56(B09)CE56(A01)CE57(A01)CE56(A06)CE56(B06)CE56(A0...

  • Page 297

    B–63003EN/0310. CONNECTION TO FANUC I/O Link283+24VCE56(B01)CE57(B01)CE56(A10)CE56(B10)CE56(A11)CE56(B11)CE56(A12)CE56(B12)CE56(A13)CE56(B13)Xm+2.0Xm+2.1Xm+2.2Xm+2.3Xm+2.4Xm+2.5Xm+2.6Xm+2.7Xm+3.0Xm+3.7Xm+3.6Xm+3.5Xm+3.4Xm+3.3Xm+3.2Xm+3.1CE57(B05)CE57(A02)CE57(B02)CE57(A03)CE57(B03)CE57(A04)CE57...

  • Page 298

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03284+24VCE56(B01)CE57(B01)CE57(A06)CE57(B06)CE57(A07)CE57(B07)CE57(A08)CE57(B08)CE57(A09)CE57(B09)DICOM5Xm+4.0Xm+4.1Xm+4.2Xm+4.3Xm+4.4Xm+4.5Xm+4.6Xm+4.7Xm+5.0Xm+5.7Xm+5.6Xm+5.5Xm+5.4Xm+5.3Xm+5.2Xm+5.1CE57(B13)CE56(A01)CE57(A01)CE57(A10)CE57(B10)CE57(A1...

  • Page 299

    B–63003EN/0310. CONNECTION TO FANUC I/O Link285NOTEXm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 areDI pins for which a common voltage can be selected. Thatis, by connecting the DICOM0 CE56(A14) or DICOM5CE57(B14) pin to the +24 V power supply, a DI signal canbe input with its logical state ...

  • Page 300

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03286Address numberBit numberDOCOMCE56(A24,B24,A25,B25)CE57(A24,B24,A25,B25)CE56(A16)CE56(B16)CE56(A17)CE56(B17)CE56(A18)CE56(B18)CE56(A19)Yn+0.0CE56(A20)CE56(B20)CE56(A21)CE56(B21)CE56(A22)CE56(B22)CE56(A23)+24V0VYn+0.1Yn+0.2Yn+0.3Yn+0.4Yn+0.5Yn+0.6Yn+...

  • Page 301

    B–63003EN/0310. CONNECTION TO FANUC I/O Link287DOCOMCE56(A24,B24,A25,B25)CE57(A24,B24,A25,B25)CE57(A16)CE57(B16)CE57(A17)CE57(B17)CE57(A18)CE57(B18)CE57(A19)Yn+2.0CE57(A20)CE57(B20)CE57(A21)CE57(B21)CE57(A22)CE57(B22)CE57(A23)+24V0VYn+2.1Yn+2.2Yn+2.3Yn+2.4Yn+2.5Yn+2.6Yn+2.7Yn+3.0Yn+3.1Yn+3.2Yn+...

  • Page 302

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03288For details of the connection of the manual pulse generator, see Section10.4.15.NoteNote) Lead wires and other components are mounted on the rearface of the printed circuit board. Ensure that the printed circuitboards are spaced 5 mm or more from ...

  • Page 303

    B–63003EN/0310. CONNECTION TO FANUC I/O Link289Installation specificationsAmbient temperatureDuring operation 0° to 58°CDuring storage and transportation –20°C to 60°CTemperature changeMax. 1.1°C/min.Relative humidityNormal: 75% or lessShort term (1 month or less): 95% or lessVibrationD...

  • Page 304

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03290Power supply ratingModuleSupply voltagePower supplyratingRemarksOperator’spanel I/Omodule24 VDC ±10% issupplied frompower supplyconnector CPD1.The tolerance of±10% includesmomentary andripple currents.0.3 A+7.3 mA×DIDI = number of DIpoints in ...

  • Page 305

    B–63003EN/0310. CONNECTION TO FANUC I/O Link291If a system alarm occurs in a CNC using this 48/32–point I/O module, orif I/O Link communication between the CNC and operator’s panel I/Omodule fails, all the DO signals of the I/O module are turned off.Therefore, due care must be taken when se...

  • Page 306

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03292Fixed addresses directly supervised by the CNC (for FS21i)76543210SKIPESKIP–MIT2+MIT2–MIT1+MIT1ZAEXAEX0004SKIP6SKIP5SKIP4SKIP3SKIP2SKIP8SKIP7SKIPESKIPSKIP5SKIP4SKIP3ZAEYAEXAESKIP6SKIP2SKIP8SKIP7X0005X0006X0007X0008*ESPX0009*DEC4*DEC3*DEC2*DEC1T...

  • Page 307

    B–63003EN/0310. CONNECTION TO FANUC I/O Link293NOTEWhen the DO signal is in the ON state in the sequence, theON or OFF state of the DOCOM pin determines the state ofthe signal, as shown within dotted lines in the above figure.Do not turn off the +24 V supply provided by the CPD1 to theI/O modul...

  • Page 308

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03294The DO driver of the I/O module is capable of detecting an overcurrentand measuring its own temperature. If an accident, such as the connectingof the cable to ground, causes an abnormal increase in the load current orin the driver temperature, a p...

  • Page 309

    B–63003EN/0310. CONNECTION TO FANUC I/O Link295The machine operator’s panel interface unit (A16B–2201–0110) isconnected to the control unit through the I/O Link and is used forinterfacing with the machine operator’s panel.It features interfaces with matrix key switches, LEDs and manual ...

  • Page 310

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03296D Two inputs (input voltage: 0 to +10 V)D Input voltages are converted from analog to digital. The resulting fivebits of data are sent to the CNC through the FANUC I/O Link.D The analog signal input function can be used regardless of whether I/OL...

  • Page 311

    B–63003EN/0310. CONNECTION TO FANUC I/O Link297Note 1CNCPower supply unit JD1AGeneral–purposeDI/DOCPD1(24V)CNA1FANUCI/O LinkMachine operator’s panel interface unitJD1B(I/O Link)Other machineinterfaceMachine operator’spanelMatrix DI/DO*ESP, OTR, andgeneral–purposeDI/DOCM26CM15CM16CM17Gen...

  • Page 312

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03298ÇÇÇÇÇÇDI30ÇÇÇÇÇÇÇÇÇÇÇÇHA1HB1ÇÇÇDI36ÇÇÇÇÇÇDI34ÇÇÇDI33ÇÇÇÇÇÇDI31ÇÇÇÇÇÇÇÇDO37ÇÇÇÇDI37ÇÇÇÇÇÇ+5E0V0V19ÇÇÇHA1ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇ...

  • Page 313

    B–63003EN/0310. CONNECTION TO FANUC I/O Link299NOTE1 LM and SM also function as input terminals to the A/Dconverter.2 OM is connected to 0 V on the PCB.Input/output pins shaded by are in pairs. Only one ineach pair is usable.3 Do not connect a cable longer than 30 cm to CM15, CM16,or ...

  • Page 314

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03300DInxGeneral–purpose DILMLoad meter voltageDOnxGeneral–purpose DOSMSpeed meter voltage*ESPEmergency stop0MLM/SM reference voltage (0V)ECM1*ESP common signal*KYDxMatrix DI data signalOTROT release*KYCxMatrix DI common signalECM2OTR common signal*...

  • Page 315

    B–63003EN/0310. CONNECTION TO FANUC I/O Link301Photocoupler + FETDO00 to DO370V+24VOutput signal specificationsMaximum load current0.03AMaximum open–circuit leakage current0.1mAMaximum closed–circuit voltage drop0.1VNOTEWhen using an LED at the DO point, connect an externalres...

  • Page 316

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03302See Subsec. 10.7.5 for the corresponding PMC addresses.CM26–A06KY07KY06KY05KY04KY03KY02KY01KY00BZ0CM26–B06KY17KY16KY15KY14KY13KY12KY11KY10BZ1CM26–A07KY27KY26KY25KY24KY23KY22KY21KY20BZ2CM26–B07KY37KY36KY35KY34KY33KY32KY31KY30BZ3CM26–A08KY4...

  • Page 317

    B–63003EN/0310. CONNECTION TO FANUC I/O Link303- Preventing malfunctions that may be caused by detouring currentWhen there are three or more matrix DI points, detouring current cancause a nonexistent DI input to be falsely detected as existing.As shown below, if KY01, KY03, and KY21 are closeds...

  • Page 318

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03304- This PCB can raise a confirmation sound when a key is pressed. Thecondition to raise an audible alarm is set in 8–bit units, or in *KYCnunits. If *BZMD and common *KYCn are disconnected, a KYnxinput causes a sound to generate. If they are co...

  • Page 319

    B–63003EN/0310. CONNECTION TO FANUC I/O Link305Contact rating6VDC, 2mA or higherLeakage current between open contacts0.2mA or lower (6VDC)Voltage drop across closed contacts0.9V or lower (1 mA) Note )NOTEThis voltage must be maintained even when detourprevention diodes are used.D Signal specifi...

  • Page 320

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03306See Subsec. 10.7.5 for the corresponding PMC addresses.CM26–A24CM26–A23CM26–A22CM26–A21CM26–A13CM26–A14CM26–A15CM26–A16CM26–A17CM26–A18CM26–A19CM26–A20LC4LLC3LLC2LLC1L*LD0*LD1*LD2*LD3*LD4*LD5*LD6*LD7L1L0L1L1L1L2L1L3L1L4L1L5L...

  • Page 321

    B–63003EN/0310. CONNECTION TO FANUC I/O Link307CM26–B24CM26–B23CM26–B22CM26–B21CM26–B13CM26–B14CM26–B15CM26–B16CM26–B17CM26–B18CM26–B19CM26–B20LC4HLC3HLC2HLC1H*LD8*LD9*LD10*LD11*LD12*LD13*LD14*LD15L1H0L1H1L1H2L1H3L1H4L1H5L1H6L1H7L2H0L2H1L2H2L2H3L2H4L2H5L2H6L2H7L3H0L3H1L3...

  • Page 322

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03308The LEDs must have the following ratingForward voltage2.4V max (If=5mA)(Typical value)Forward current30mA maxReverse voltage3V maxOne interface is provided on connector CNB1.9CNB1101112HA1HB1+5V0VControl PCBHA1HB1+5V0VManual pulse generatorWhen onl...

  • Page 323

    B–63003EN/0310. CONNECTION TO FANUC I/O Link309Analog inputs received from the outside are forwarded without change tooutput terminals.Analog inputs from the spindle amp being output for load meter and speedmeter indications.SpindleampLMSM0M0MLoadmeter1, 25, 6341234Machine operator’spanel int...

  • Page 324

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03310A signal generated by the emergency stop switch on the machineoperator’s panel can be sent to the power magnetics cabinet. (This signalcannot be sent to the CNC through the FANUC I/O Link.)A09B09178Machine operator’spanel interface unitCM15CNA...

  • Page 325

    B–63003EN/0310. CONNECTION TO FANUC I/O Link311DI+00FUSEDI+01KY07KY06KY05KY04KY03KY02KY01KY00DI+02KY17KY16KY15KY14KY13KY12KY11KY10DI+03KY27KY26KY25KY24KY23KY22KY21KY20DI+04KY37KY36KY35KY34KY33KY32KY31KY30DI+05KY47KY46KY45KY44KY43KY42KY41KY40DI+06KY57KY56KY55KY54KY53KY52KY51KY50DI+07KY67KY66KY65...

  • Page 326

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03312D Use flat cables for connectors CM15, CM16, CM17, and CM26.When splitting and connecting flat cables to the machine operator’spanel or other equipment, be careful not to break or short theconductors.D All signals with the same name described in ...

  • Page 327

    B–63003EN/0310. CONNECTION TO FANUC I/O Link313ConnectorMajor useSpecificationCM15,CM16,CM17General–purposeDI/DOHIF3BA–34D–2.54R :Manufactured by HIROSE ELECTRICCO., LTD.CNA1Relay terminal (to the machine)PCR–E20FS :Manufactured by HONDA TSUSHIN KO-GYO CO., LTD.CNB1Relay terminal (to ...

  • Page 328

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03314CM26A1A1A1CM16891 CA40CM15B17B17402012489310261710B252211CPD1CNA1CND1JD1AJD2BCA40Approx. 100mm10mm1.6mmUnit : mmTolerance : "5 (mm)CM17B17A1150751516CNA1JD1ACPD1CNB1JD1B224196010.7.9Machine Operator’sPanel Interface UnitDimension Diagram(I...

  • Page 329

    B–63003EN/0310. CONNECTION TO FANUC I/O Link315CM26CM16CM152963104.5fFasten the PCB with four M4 screws.Unit : mmHole for connecting to a groundCM171501102011418182010.7.10Machine Operator’sPanel Interface UnitMounting DimensionDiagramMounting hole position

  • Page 330

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03316It is possible to fix the sheet, spacer, etc. only in the area shown in thediagram below.CM26CM16CM15151273751412CM171010101020251301418101088130NOTEApplied to the PCB version number “03A” and beyond.It is possible to fix the sheet, spacer, etc...

  • Page 331

    B–63003EN/0310. CONNECTION TO FANUC I/O Link317CM26CM16CM15FU1 : +24V fuse (general–purpose DO, this supplies printed board power protection)FU2 : +5V fuse (IC power, manual pulse generator protection)FU3 : +5E fuse (general–purpose DI protection)CM17JD1AFU3FU2FU1CPD1JD1BNOTEFU2 is no...

  • Page 332

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03318The operator’s panel connection unit (A16B–2200–0660, 0661) isconnected to the control unit through the FANUC I/O Link and is used forinterfacing with the machine operator’s panel.The electric interface and pin layout of the connectors CM1 ...

  • Page 333

    B–63003EN/0310. CONNECTION TO FANUC I/O Link319The input signal of the operator’s panel connection unit is 0V commonnon–insulation type interface as shown below.+24VFilter and levelconverter circuitReceiveroutputsignalReceiver circuitDirectcurrentinputsignalOperator’s panel connection uni...

  • Page 334

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03320WARNINGAll signals input to this operator’s panel connection unit areof source type.When a source interface is used, a ground fault in an inputsignal has the same effect as closing the contacts. From theviewpoint of safety, therefore, FANUC does...

  • Page 335

    B–63003EN/0310. CONNECTION TO FANUC I/O Link321Output signals DO00 to DO77 of the operator’s panel connection unitdrive indicators and LEDs on the machine operator’s panel and use NPNtransistor for drivers.Prepare 24VDC for power supply of indicators and LEDs and connect 0Vto COM3 and COM4....

  • Page 336

    10. CONNECTION TO FANUC I/O LinkB–63003EN/033221DI002DI033DI064DI115DI146DI177DI228DI259DI2710DI3211DI3512DI4013DI4314DI4615DI5116DI5417DI5618COM119DI0120DI0421DI0722DI1223DI1524DI2025DI2326DI3027DI3328DI3629DI4130DI4431DI4732DI523334DI0235DI0536DI1037DI1338DI1639DI2140DI2441DI2642DI3143DI3444D...

  • Page 337

    B–63003EN/0310. CONNECTION TO FANUC I/O Link3231DO002DO033DO064DO115DO146DO177DO228DO259DO2710DO3211DO3512DO4013DO4314DO4615DO5116DO5417DO5618COM319DO0120DO0421DO0722DO1223DO1524DO2025DO2326DO3027DO3328DO3629DO4130DO4431DO4732DO5233+5N34DO0235DO0536DO1037DO1338DO1639DO2140DO2441DO2642DO3143DO34...

  • Page 338

    10. CONNECTION TO FANUC I/O LinkB–63003EN/0332411.8mmApprox.100mmWeight : 1.2 kgFig. 10.8.4 External view of operator’s panel connection unit10.8.4External View ofOperator’s PanelConnection Unit

  • Page 339

    B–63003EN/0310. CONNECTION TO FANUC I/O Link325The operator’s panel connection unit (A16B–2202–0730, 0731), whichconnects to the control unit via the FANUC I/O Link, acts as an interfacewith the machine operator’s panel.Connectors CM51, CM52, CMB3, and CMB4, used to interface with theop...

  • Page 340

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03326Most input signals for the source output type connection unit support asink type non–isolated interface. For some input signals, however, eithersink or source type can be selected. (European safety standards demandthe use of sink types.)The mac...

  • Page 341

    B–63003EN/0310. CONNECTION TO FANUC I/O Link3275 to 22ms5 to 22msLogical 0(18 V orhigher)Logical 1(6V orlower)DC input signal OFF (High) ON (Low)(Signal)Chattering of 5ms or less is ig-nored.Receiver outputsignal(Signal)Fig. 10.9.1 (b) Signal width and delay of input signalIn the above figur...

  • Page 342

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03328CAUTIONA power supply which satisfies the above specificationsshall be connected to the DOCOM and 0V power supplyterminals for the output signals. The maximum current thatcan be carried by the DOCOM pin is 2.0 A. The total loadcurrent must not ex...

  • Page 343

    B–63003EN/0310. CONNECTION TO FANUC I/O Link329NOTEThe above red LED and alarm transfer to the CNC aresupported by PCBs of version 03B and later.If the output of a signal cannot be turned on even though the CNCdiagnostic indicates that the signal is on, that signal or another signalbeing handle...

  • Page 344

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03330CAUTIONObserve the following precautions when connecting outputsignals:Output pins shall not be connected in parallel, as shownbelow.DV+24V 0VDOCOM0VDVRelayCAUTIONWhen using a dimming resistor, connect a diode to preventleakage.DV+24V 0VDOCOMDi...

  • Page 345

    B–63003EN/0310. CONNECTION TO FANUC I/O Link33119DI0120DI0421DI0722DI1223DI1524DI2025DI2326DI3027DI3328DI3629DI4130DI4431DI4732DI521DI002DI033DI064DI115DI146DI177DI228DI259DI2710DI3211DI3512DI4013DI4314DI4615DI5116DI5417DI5618+24VCM5133DICMN134DI0235DI0536DI1037DI1338DI1639DI2140DI2441DI2642DI3...

  • Page 346

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03332NOTEWhen the operator’s panel connection unit having 64 DIsand 32 DOs is selected, connector CMB4 is not mounted onthe PCB.DICMN1, DICMN2: Pins used to switch the DI common. Usually,jumper these pins with 0V. (input)+24V: +24 VDC output pin. ...

  • Page 347

    B–63003EN/0310. CONNECTION TO FANUC I/O Link333[DO address]76543210DO07DO06DO05DO04DO03DO02DO01DO00DO17DO16DO15DO14DO13DO12DO11DO10DO27DO26DO25DO24DO23DO22DO21DO20DO37DO36DO35DO34DO33DO32DO31DO30DO47DO46DO45DO44DO43DO42DO41DO40DO57DO56DO55DO54DO53DO52DO51DO50DO67DO66DO65DO64DO63DO62DO61DO60DO77...

  • Page 348

    10. CONNECTION TO FANUC I/O LinkB–63003EN/033344–f 5mmCP1336mmJD1BJD1A3515550mm 10mm31.05mm46.99mm88.9mm88.9mm66.16mm7mm322mmCP6120505050CMB4CMB3CM52CM51MR20RMMR50RMMR50RMMR50RM1212431 2 3Approx.100 mm15 mm154 mm120 mm11.72mm17.78 mmCP1The following LEDs, fuses, variable resistors, and settin...

  • Page 349

    B–63003EN/0310. CONNECTION TO FANUC I/O Link335This unit connects FANUC I/O Link master devices’ such as the CNC andF–D Mate, via an I/O Link to enable the transfer of DI/DO signals.System ASystem BCNC orF–D Mate+24 V powersupplyI/O Link SlaveCNC orF–D Mate+24 V powersupplyI/O Link Slav...

  • Page 350

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03336ItemSpecificationI/O Link functionProvided with two slave mode I/O Link interface channels,between which DI/DO data can be transferred.[Interface types]One of the following combinations is selected:Electrical –opticalElectrical –electricalOptic...

  • Page 351

    B–63003EN/0310. CONNECTION TO FANUC I/O Link337LED indicationsLED5(GREEN)LED3(RED)LED4(GREEN)LED2(RED)DC–DCCONVERT-ERCP2CP1+5VLED1(RED)0V: Check pinFig. 10.10.2 (a) LED locationsLED statusDescription1LED1jNormal1LED1JA RAM parity error occurred because of a hardwarefailure.LED4LED2JjCP1 is s...

  • Page 352

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03338Unit: mm1801601030590150Printed–circuit boardCable50 or lessCableMounted componentsFig. 10.10.2 (b) Outline drawing16090Unit: mm4–M4Fig. 10.10.2 (c) Mounting location

  • Page 353

    B–63003EN/0310. CONNECTION TO FANUC I/O Link339(1) Connection diagram (example)Externalpower (+24 V)AC power inputExternalpower (+24 V)AC power inputI/O LinkmasterI/O LinkmasterOptical I/OLink adapterElectricalinterfaceOptical interfaceFANUC I/O Link connection unit(for electrical–optical int...

  • Page 354

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03340(2) Signal cable (electrical)0VRXB1110V:RXB1220VTXB1330V:TXB1440V1550V166177–188–199–2010JD1A1/JD1A20VRXA1110V:RXA1220VTXA1330V:TXA1440V1550V166177–188–199–2010JD1B1/JD1B2This unit (JD1A1/JD1A2)Another device (JD1B)Another device (JD1A)...

  • Page 355

    B–63003EN/0310. CONNECTION TO FANUC I/O Link341(3) Signal cable (optical)D Optical cable specification : A66L–6001–0009#XXXX(where XXXX is a cable lengthspecification)Cable specification examples10 m–L10R03100 m –L100R3D Cable length: 200 m (maximum)(4) Power supply cableYX+24V0V123+24V...

  • Page 356

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03342The FANUC servo unit β series with I/O Link (called the β amplifier withI/O Link) is a power motion control servo unit that can be easily connectedto a CNC control unit via the FANUC I/O Link.The β amplifier with I/O Link can be connected to the...

  • Page 357

    B–63003EN/0310. CONNECTION TO FANUC I/O Link343The β amplifier with I/O Link is connected to the i Series using the usualFANUC I/O Link connection.Control unitIOLINKJD1AJD1AI/OLINKJD1BI/OLINKI/O Link cableI/O LinkcableJD1BI/OLINKFANUC SERVO UNIT β serieswith I/O LinkConnection to β series am...

  • Page 358

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03344The maximum number of β amplifiers with I/O Link that can beconnected to a control unit depends on the maximum number of FANUCI/O Link points provided by that control unit, as well as their assignments.For the i Series, the maximum number of FANUC...

  • Page 359

    B–63003EN/0310. CONNECTION TO FANUC I/O Link345The distribution I/O machine operator’s panel is of distribution I/O typethat is connected via I/O Link to the CNC. Its panel is the same as thatof the FS0 standard machine operator’s panel. The distribution I/Omachine operator’s panel has ...

  • Page 360

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03346(Standard–size machine operator’s panel)ItemFS0 standard machine operator’s panelDistribution I/O machineoperator’s panelPanelNo design modificationProgram protect keyOverriderotaryswitchEmergencystop buttonManual pulse generatorKeyboard (k...

  • Page 361

    B–63003EN/0310. CONNECTION TO FANUC I/O Link347CNCDistribution I/O machineoperator’s panelEmergency stop switchGeneral–purpose DIGeneral–purpose DO+24 V power supply+24 V power supplyI/O unitNOTECNCs of the i series only allow the distribution I/O machineoperator ’s panel to be used wit...

  • Page 362

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03348(1) Small machine operator’s panelSpecification of the printed circuit board: A20B–8001–0721 (with general–purpose DO)Viewed from behindPrinted circuit board(2) Standard–size machine operator’s panelSpecification of the printed circuit...

  • Page 363

    B–63003EN/0310. CONNECTION TO FANUC I/O Link349Specification ofprinted circuit boardDescriptionA20B–8001–0210D Without general–purpose DOD The other input/output interface specifications arethe same as those of the A20B–8001–0721printed circuit board.D The outer shape of the printed c...

  • Page 364

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03350The emergency stop switch is not wired when the unit leaves the factory.Perform wiring suitable for the system.For an emergency stop signal, a common pin and emergency stop signalpin are available with connectors CN1 and CM58 on the machineoperator...

  • Page 365

    B–63003EN/0310. CONNECTION TO FANUC I/O Link351(3) When an emergency stop signal is output to other I/OOther I/OMachine operator’s panelPrinted circuit boardReceiverReceiverNOTEIn the examples (1) and (2) above, an emergency stopsignal is applied to the DI address (Xm+2.4) tied to the 24Vcomm...

  • Page 366

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03352Pin numberAddress numberBit number

  • Page 367

    B–63003EN/0310. CONNECTION TO FANUC I/O Link353Pin numberAddress numberBit number

  • Page 368

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03354NOTE1 Xm+1.0 to Xm+1.7 and Xm+3.0 to Xm+3.7 are DI points thatallows common selection. This means that by connectingthe DICOM1 pin (CM58–A02) and DICOM3 pin(CM58–B02) to +24 V, the DI signal whose logic is invertedcan be applied. In this case...

  • Page 369

    B–63003EN/0310. CONNECTION TO FANUC I/O Link355(Note)Pin numberBit numberPin number+24 V powersupplyRelayCable recommended for use on the CE59 cable side: HIF3BA–20D–2.54R (Hirose Electric)NOTEWith the small machine operator’s panel, all of the eightgeneral–purpose DO points indicated ...

  • Page 370

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03356See Section 10.4.15.A relay terminal is used to relay signals on the machine operator’s panel.Relayed signals are not output to the CNC via I/O Link. An example ofusing a relay terminal to relay a power ON/OFF control signal is providedhere.Mach...

  • Page 371

    B–63003EN/0310. CONNECTION TO FANUC I/O Link357(Small machine operator’s panel)The relationship of the keyboard key switches and LED I/O addresses isas follows:Key/LEDKey switch/LED arrangementAddressNOTET series: 42 keysM series: 46 keysOn the machine operator’s panel of the T series, th...

  • Page 372

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03358(Standard–size machine operator’s panel)The relationship between the keyboard key switches and LED I/Oaddresses is as follows:Key/LEDKey switch/LED arrangementAddressNOTE53 keys for both the T series and M series

  • Page 373

    B–63003EN/0310. CONNECTION TO FANUC I/O Link359DI addressSignalNameXm+0.0*OVAOverride signal(Note)Xm+0.1*OVB(Note)Xm+0.2*OVCXm+0.3*OVDXm+0.4*OVEXm+0.5KEYProgram protect signalNOTEOverride signal (*OVA to *OVE)Gray codes are output according to the table below.%0102030405060708090100110120130140...

  • Page 374

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03360The I/O address maps of the distribution I/O machine operator’s panel areas follows:DI space mapDO space mapXmOverride, etc.YnXm+1GlYn+1Xm+2General–purposeDI signalsYn+2Xm+3DI signalsYn+3Keyboard (LED)General purposeXm+4Yn+4General–purposeDO ...

  • Page 375

    B–63003EN/0310. CONNECTION TO FANUC I/O Link361Basically, arbitrary I/O addresses can be allocated on the distribution I/Omachine operator’s panel. For connection with the fixed addressesdirectly monitored by the CNC, however, DI addresses must be allocatedas indicated below.Fixed addresses ...

  • Page 376

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03362Ambient temperature Operation: 0°C to 58°C Storage and transportation: –20°C to 60°CTemperature change 1.1°C/minute maximumHumidityNormal condition: 75% (relative humidity)Short term (no more than one month): 95% (relativehumidity)Vibrati...

  • Page 377

    B–63003EN/0310. CONNECTION TO FANUC I/O Link363ItemSpecificationsRemarksNumber ofgeneral–purpose DIpoints24 points24 V inputNumber ofgeneral–purpose DOpointsSmall machine operator’spanel: 8 pointsStandard–size machineoperator’s panel: 5 points24 V outputKey switchSmall machine operat...

  • Page 378

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03364Contact capacity30 VDC. 16 mA or moreLeakage current betweencontacts when opened1 mA or less (26.4 V)Voltage decrease betweencontacts when closed2 V or less (including voltage drop in the cable)DelayThe receiver delay is 2 ms (maximum). In additio...

  • Page 379

    B–63003EN/0310. CONNECTION TO FANUC I/O Link365The keyboard of the machine operator’s panel employs a matrixconfiguration. If three or more keys are simultaneously entered in thematrix DI configuration, a DI signal is erroneously entered due to anabnormal current flow. A countermeasure for ...

  • Page 380

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03366(Ladder operation)The following provides examples of ladder operation based on the DImatrix of 8 (bits) 8 (common), indicated on the next page.(1) The number of data lines where keys are entered is checked.The OR (R1) of the data of all the addre...

  • Page 381

    B–63003EN/0310. CONNECTION TO FANUC I/O Link367(3) When there are two or less data lines where keys are entered, whethermultiple keys are entered on a data line is checked.The data of all addresses are subtracted from the OR (R1) to obtainresult R2. When R2 = 00h, there is no data line where m...

  • Page 382

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03368Program protect keyOverride rotary switchEmergency stop switchKey switches(sheet keys)The circle on eachkey switch repre-sents an LED (red).Fig. 10.12.15 (a) Front view of machine operator’s panel for small unit (T series)10.12.15Operator’s Panel

  • Page 383

    B–63003EN/0310. CONNECTION TO FANUC I/O Link369Fig. 10.12.15 (b) Front view of machine operator’s panel for small unit (M series)

  • Page 384

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03370Override rotary switchProgram protect keyEmergency stop buttonManual pulsegeneratorKey switches(sheet keys)The circle on eachkey switch repre-sents an LED (red).(Coordinate)Fig. 10.12.15 (c) Front view of machine operator’s panel for standard un...

  • Page 385

    B–63003EN/0310. CONNECTION TO FANUC I/O Link371(Coordinate)Fig. 10.12.15 (d) Front view of machine operator’s panel for standard unit (M series)

  • Page 386

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03372(1) M series, full keypad(2) M series, small keypadD Symbol indication onmachine operator’spanelFront view of the keysheets

  • Page 387

    B–63003EN/0310. CONNECTION TO FANUC I/O Link373(3) T series, full keypad(4) T series, small keypad

  • Page 388

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03374English indicationSymbol indicationMeaning of keyAUTOAUTO mode selection signal: Sets automaticoperation mode.EDITEDIT mode selection signal: Sets program editmode.MDIMDI mode selection: Sets MDI mode.JOGJOG feed mode selection: Sets jog feed m...

  • Page 389

    B–63003EN/0310. CONNECTION TO FANUC I/O Link375English indicationMeaning of keySymbol indicationPRGSTOPProgram stop (output only): Turns on the LED onthe button when automatic operation is stoppedby M00 specified in the program.OPTSTOPOptional stop: Stops automatic operation afterexecution of...

  • Page 390

    10. CONNECTION TO FANUC I/O LinkB–63003EN/03376English indicationMeaning of keySymbol indicationCYCLESTARTCycle start: Starts automatic operation.CYCLESTOPCycle stop: Stops automatic operation.CLNTONCoolant on: Start the supply of coolant.CLNTOFFCoolant off: Stops the supply of coolant.CLNT...

  • Page 391

    B–63003EN/0311. EMERGENCY STOP SIGNAL37711 EMERGENCY STOP SIGNALUsing the emergency stop signal effectively enables the design of safemachine tools.The emergency stop signal is provided to bring a machine tool to anemergency stop. It is input to the CNC controller, servo amplifier, andspindle ...

  • Page 392

    11. EMERGENCY STOP SIGNALB–63003EN/03378+X–X+Y–Y+Z–Z+4–4Stroke end limit switchEmergencystop buttonRelaypowerRelease switchSpark killerSKSpark killerSKRelayEMGemg1emg2CNC control unit+24*ESP+24*ESPMCCOFF3MCCOFF4α series control amplifier(PSM)SVMSPML1 L2L3External power sourceL1L23φ200...

  • Page 393

    B–63003EN/0312. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)37912REMOTE BUFFER INTERFACE (INCLUDING FANUC DNC1 AND DNC2)

  • Page 394

    12. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)B–63003EN/03380When the remote buffer is connected to the host computer or input/outputdevice via serial interface, a great amount of data can be sent to CNCconsecutively at a high speed.RESETFILEPROTECTUse either the RS–232–C or RS...

  • Page 395

    B–63003EN/0312. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)381- Electrical interfaceThe following two types of interface are prepared as standardspecifications.D RS–232–C InterfaceD RS–422 InterfaceRS–233CRS–422InterfaceSerial voltage interface(start–stop)Balanced transmi...

  • Page 396

    12. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)B–63003EN/03382CNC OPTION boardConceptional diagram of signal connectionSDRDSDRDRSCSRSERDRCDSG1RD20V3DR40V11SD120V13ER140V5CS60V7CD80V15RS160V1718919(+24V)JD28A [JD5L](PCR–EV20LMDETZ–SL)10(+24V) 201FG2SD3RD4RS5CS6DR7SG8CD910111213141...

  • Page 397

    B–63003EN/0312. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)383Cable wiring122RD0VSD3420DR0VER564CS0VRS788CD0VCD910+24V11123SD0VRDShield13146ER0VDR151657RS0VCSSG171819201+24VFGConnect CS to RS if CS is not used. However, when protocol A orexpanded protocol A is used, connect as shown...

  • Page 398

    12. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)B–63003EN/03384CNC OPTION–1 board1RD2*RD3RT4*RT11SD12*SD13TT14*TT5CS6*CS7DM80V15RS16*RS17TR18*TR9*DM19(+24V)JD6A(PCR–EV20LMDETZ–SL)10(+24V) 201FG234SD56RD7RS8RT9CS1011DM12TR1314151617TT1819SG202122*SD2324*RD25*RSHost computer (Exa...

  • Page 399

    B–63003EN/0312. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)385Cable wiring12422RD*RDSD*SD341735RT*RTTT*TT56725CS*CSRS*RS791230DM*DMTR*TR810190V+24VSG1112624SD*SDRD*RDShield1314826TT*TTRT*RT1516927RS*RSCS*CS17181129TR*TRDM*DM19201+24VFGFRAMENOTE1 Be sure to use twisted pair cable.2 No...

  • Page 400

    12. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)B–63003EN/03386SDRDSDRDRSCSRSERDRCDSG1RD20V3DR40V11SD120V13ER140V5CS60V7CD80V15RS160V1718919JD28A(PCR–E20LMDETZ–SL)10201FG2SD3RD4RS5CS6DR7SG8CD91011121314151617181920ER2122232425DBM–25SFGCSERDRCDSGFGCNC OPTION–1 boardHost compute...

  • Page 401

    B–63003EN/0312. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)387JD6A(PCR–E20LMDETZ–SL)1TRD1(+)2TRD1(–)34111213145678SG151617189191020CNC OPTION boardCable wiringTap12TDR1(+)TDR1(–)TRD1(+)TRD1(–)1112TDR2(+)TDR2(–)TRD2(+)TRD2(–)8SGSG1011127MR Connector (MR20 Female)TRD2(+)T...

  • Page 402

    12. REMOTE BUFFER INTERFACE(INCLUDING FANUC DNC1 AND DNC2)B–63003EN/03388JD6A(PCR–E20LMDETZ–SL)1RD2:RD34111213145678SG151617189191020CNC OPTION boardTapSD:SD1SD2:SD345678RD9:RD1011121314151617181920SGCable wiring111212SD:SDSD:SD121011RD:RDRD:RD131489TT:TTTT:TT341819RT:RTRT:RT15165RSRS:RS561...

  • Page 403

    B–63003EN/0313. HIGH–SPEED SERIAL BUS (HSSB)38913 HIGH–SPEED SERIAL BUS (HSSB)

  • Page 404

    13. HIGH–SPEED SERIAL BUS (HSSB)B–63003EN/03390The high–speed serial bus (HSSB) enables the high–speed transfer oflarge amounts of data between a commercially available IBM PC orcompatible personal computer and a CNC, by connecting them via ahigh–speed optical fiber.On the CNC, the HSSB...

  • Page 405

    B–63003EN/0313. HIGH–SPEED SERIAL BUS (HSSB)391PC/AT compatible personal computerPersonal computer interface board(Installed in an ISA slot)High–speedserial busHSSB interface board on the CNCOptical fiber cableThis figure is an example of connecting the I/O Link toan i Series CNC with a LCD...

  • Page 406

    13. HIGH–SPEED SERIAL BUS (HSSB)B–63003EN/03392CAUTION1 The machine tool builder or end user is required to procureand maintain the personal computer.2 FANUC is not liable for any problems resulting from theoperation of users’ personal computers, regardless ofwhether the operations are norm...

  • Page 407

    B–63003EN/0313. HIGH–SPEED SERIAL BUS (HSSB)393WARNINGBefore starting to mount or remove a personal computerinterface board, switch off the personal computer and itsperipheral devices, and disconnect their power supplycables. Otherwise, there is a serious danger of electricshock.(1) Set the ...

  • Page 408

    13. HIGH–SPEED SERIAL BUS (HSSB)B–63003EN/03394A20B–8001–0583A20B–8001–0582LMNPersonal computerinterface boardsNew type 2(When viewed fromthe top of the board)Channel AChannel AChannel BThe I/O base address of the interface board is LMN0h(*1). The factory settings are as follows:A20B...

  • Page 409

    B–63003EN/0313. HIGH–SPEED SERIAL BUS (HSSB)395(1) Personal computer interface board(A) Electrostatic interferenceThe personal computer interface board is shipped in an anti–staticbag. To store or transport the interface board, always place it inthe anti–static bag. Before removing the ...

  • Page 410

    14. CONNECTION TO OTHER NETWORKSB–63003EN/0339614 CONNECTION TO OTHER NETWORKSThe i Series CNC can be connected to the following networks. For anexplanation of how to make the connection, refer to the manuals listedbelow:Manual titleManual codeFANUC I/O Link–II Connection ManualB–62714ENFA...

  • Page 411

    B–63003EN/0315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is39715 CONNECTING TO THE INTEGRATED TYPESeries 160is/180is/210is

  • Page 412

    15.CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210isB–63003EN/0339824V–IN (CP1A)24V–OUT (CP1B)SPDL&POS (JA41)I/O LINK (JD1A)A–OUT&HDI (JA40)R232–1 (JD36A)R232–2 (JD36B)SV–CHK (CA54)MDI (CA55)PC side R232 (JD40)ETHERNET (CD38)BACKUP POWER–IN(CN9)Backup unitHUBRS–...

  • Page 413

    B–63003EN/0315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is399CNC control unit (rear view)(This figure shows basic parts without option slots.)* The depth of the unit varies according to the number of option slots.* For details on the external dimensions of the unit, refer to App...

  • Page 414

    15.CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210isB–63003EN/03400B7A8B8A9B9A10B10CNC1A2+24V3BU14BU9B+24VBU2BU105BU116BU37BU58BU7BU12BU4BU6BU89GNDCN9JAE LY20–20P–DTI–P10VCCGNDVCCGNDVCC1A2+24V3BU14BU9B+24VBU2BU105BU116BU37BU58BU7BU12BU4BU6BU89GNDCN9JAE LY20–20P–DTI–P10VCCGN...

  • Page 415

    B–63003EN/0315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is401(i) Backup unit external dimensions150104642813958124–φ4.864139Drawing of thehole for settingConnector4–M41.0

  • Page 416

    15.CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210isB–63003EN/03402(ii)Installation of backup unitInstall the backup unit either on the rear side of the MDI unit or in thependant box housed in the CNC body.The backup unit uses parts that have a fixed service life. So, decide onan insta...

  • Page 417

    B–63003EN/0315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is40312TX+3TX-4RX+567RX-8CNCCD38CD38HUB1236ShieldTX+TX-RX+RX–1236TX+TX-RX+RX–12TX+3TX-4RX+567RX-8HUBClamp fixtureControl unitTwisted paircableRecommended connector:CL222–1328–1328 (for STP cable)(Hirose Electronics ...

  • Page 418

    15.CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210isB–63003EN/0340418PCB sideCable sideThis connector (JD40) is for the RS–232C serial port on the personalcomputer. Use this port for remote debugging when developingapplication software.CNCPCR–E20MDJD40Reserve0VRD0VSD321Reserve0V40V...

  • Page 419

    B–63003EN/0315. CONNECTING TO THE INTEGRATED TYPE Series 160is/180is/210is405(ii)Wiring (example 2: when converting to D–SUB 9–pin)327864195PC serial port D–SUB 9 (example 2)SDRDRSCSCD0V110115050702,1204,14Ground plateShieldJD40SDRDRSCSDRERCDRISG(iii) Wiring (example 3: when connecting to...

  • Page 420

    APPENDIX

  • Page 421

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT409A EXTERNAL DIMENSIONS OF EACH UNITÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ(Outline Drawings of the i Series CNC with ...

  • Page 422

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03410(Outline drawings of other units)Stand–alone type small MDI unitÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFor 7.2″/8.4″ panelÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA02B–0236–C120#TBR, MBR, TBS, MBSÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 423

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT411At the rear of the metalpanel, the area within 8mm of the outside edge isleft unpainted.Mounting hole diagramWith no option slotWith 2 option slots1901842442005Number ofoption slotsDepth(D) (mm)234110125170Fig. U1 External dimensions of CNC con...

  • Page 424

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03412At the rear of the metalpanel, the area within 8mm of the outside edge isleft unpainted.Mounting hole diagramWith no option slotWith 2 option slots1901842442005Number ofoption slotsDepth(D) (mm)234110125170Fig. U2 External dimensions of CNC con...

  • Page 425

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT413At the rear of the metalpanel, the area within 8mm of the outside edge isleft unpainted.Mounting hole diagramWith no option slotWith 2 option slots2102042742205Number ofoption slotsDepth(D) (mm)234110125170Fig. U3 External dimensions of CNC con...

  • Page 426

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03414At the rear of the metalpanel, the area within 8mm of the outside edge isleft unpainted.Mounting hole diagramWith no option slotWith 2 option slots2102042742205Number ofoption slotsDepth(D) (mm)234110125170Fig. U4 External dimensions of CNC con...

  • Page 427

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT415172 (for 3–slot type)60 (for 1–slot type)Slot 1Slot 3Slot 2Memory cardWeight: For 1–slot type, 0.7 kgFor 3–slot type, 1.9 kgFor both types, the stated weight doesnot include printed–circuit boards in-serted in the slots.Fig. U6 i Seri...

  • Page 428

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/034164–M34–f 42902805522052105Mounting hole layout diagram(The unit shall be fastened to the cabinet from the outside.)Painting shall be masked 8 mm from the edges of the panel sheet metalon the rear surface.Paint color: Munsell code N3, medium ...

  • Page 429

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT417Groundingstud (M4)Groundingstud (M4)Paint color: Munsell code N3, medium glossThe unit shall be fastened to the cabinet from the outside.Weight: 3.9 kg(Mounting hole layout diagram)Fig. U8 7.2″ LCD/MDI Unit Outline Drawing

  • Page 430

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03418The unit shall be fastened to the cabinet from the outside.Paint color: Munsell code N3, medium glossWeight: 1.6 kgMounting hole layout diagramPanel cut pattern layout drawingÂÂÂÂÂÂÂÂÂÂGrounding stud (M4)Soft-key connectorFig. U9 7....

  • Page 431

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT419Grounding stud (M4)(Mounting holelayout diagram)Grounding stud (M4)Paint color: Munsell code N3, medium glossThe unit shall be fastened to the cabinet from the outside.Weight: 1.3 kgFig. U10 MDI Unit (for 7.2″ LCD)

  • Page 432

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03420Paint color: For case, Munsell code 5GY3.5/0.5, medium glossFor panel, Munsell code N3, medium glossWeight: 7 kgFig. U11 Detachable 7.2″ LCD/MDI Unit

  • Page 433

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT4214–M34–f 42805552105Mounting hole layout diagram(The unit shall be fastened to the cabinet from the outside.)Painting shall be masked 8 mm from the edges of the panel sheet metal on the rear surface.The dashed lines in the drawing indicate th...

  • Page 434

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03422Mounting hole diagramAt the rear of the metal panel, the area within 8 mm ofthe outside edge is left unpainted.ÂÂÂÂÂÂÂÂÂÂFig. U13 External dimensions of stand–alone type small–size MDI unit

  • Page 435

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT423Mounting hole diagramAt the rear of the metalpanel, the area within8 mm of the outsideedge is left unpainted.ÂÂÂÂÂÂÂÂÂÂÂÂFig. U14 External dimensions of stand–alone type standard MDI unit

  • Page 436

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03424Mounting hole diagramAt the rear of the metalpanel, the area within8 mm of the outsideedge is left unpainted.ÂÂÂÂÂÂÂÂÂÂÂÂFig. U15 External dimensions of stand–alone type standard MDI unit (horizontal type)

  • Page 437

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT425Mounting hole diagramAt the rear of the metalpanel, the area within8 mm of the outsideedge is left unpainted.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U16 External dimensions of stand–alone type standard MDI unit (vertical type)

  • Page 438

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03426Mounting hole diagramAt the rear of the metalpanel, the area within8 mm of the outsideedge is left unpainted.M4 studFig. U17 (a) External dimensions of FA full keyboard

  • Page 439

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT427ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ**ÂÂÂÂÂÂÂÂD The personal computer interface connection unit and ISA expansion unit are installed on the back ofthe separate MDI unit or FA full keyboard when shipped.D F...

  • Page 440

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03428Fig. U18 (a) External dimensions of 101–type full keyboard (English)Specification No.: A86L–0001–0210NOTEThis keyboard is not dust–proof. It should be used for program development only. It can beused at temperatures of between 0 and 40...

  • Page 441

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT42966±225+1.5104±21.5±1Unit : mmÂÂÂ13±1ÂÂÂÂÂÂÂÂÂÂ270015±41.52±Fig. U19 External dimensions of mouseSpecification No.: A86L–0001–0212NOTEThis mouse is not dust–proof. It should be used for program development only. It can ...

  • Page 442

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/034304–M3ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ64(HOLE)70ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 443

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT431Fig. U21 (a) External dimensions of high–speed serial bus interface board type 2 (for PC)Specification No.: A20B–8100–0100–0582–0583Weight: 0.2 kgFig. U21 (b) High–speed serial bus interface board type 2 (PC)Specification No.: A...

  • Page 444

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03432Note: Mechanical specifications of the position coder are as follows:(1) Input axis inertia1.0 × 10–3 kg⋅cm⋅sec2 or less(2) Input axis starting torque1000 g⋅cm or less(3) Allowable input axis loadDriving the timing belt with a pulley di...

  • Page 445

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT433MS connector: MS3102A–20–29PFig. U22 (b)α position coderSpecification No.: A860–0309–T302 (10000 rpm maximum)

  • Page 446

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03434ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 447

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT435ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 448

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03436CP11JF101JF102JF103JF104JA4ACOP10BCOP10AFig. U25 External dimensions of separate detector interface unit

  • Page 449

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT437ÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ103FANUC40A78784–M4 counter sinkingNegative polarity indicationPositive polarity indicationPlus terminalwith 3–M3screw holesMinus terminal with 3–M3 screw...

  • Page 450

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03438ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ6555252550532.535100120123ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. U27 External dimensions of tapÂÂÂÂÂÔÔÔÔÂÂ16.0ÂÂÂ39.3ÂÂÂ47.0Fig. U28 External dimensions of terminal resistance unit

  • Page 451

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT439103513.547115708193145The battery unit is fitted with a 14–m battery cable.Mounting hole (countersink)Mounting panel hole drillingM4 tap × 4Main unitCoverFig. U29 External dimensions of external CNC battery unit

  • Page 452

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03440Mounting hole diagramAt the rear of the metalpanel, the area within 8mm of the outside edge isleft unpainted.Fig. U30 External dimensions of punch panel (narrow type)

  • Page 453

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT441Painting shall be masked 8 mm from the edges of the panelsheet metal on the rear surface.The following is the panel cut layout drawing of this punch panel.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ20ÂÂÂÂ2–M3100115Fig. U31 Punch Panel (Narrow Type)Speci...

  • Page 454

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03442Panel cutting drawingThis metal plate can be removed.Protection grounding stud (M4, back side)Fig. U32 Distribution I/O small machine operator’s panel

  • Page 455

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT443Panel cutting drawingThis metal plate can be removed.Protection grounding stud (M4, back side)Fig. U33 Distribution I/O standard machine operator’s panel

  • Page 456

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03444Fig. titleÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecification No.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFig. No.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂPCR connector (soldering type)ÂÂÂÂÂÂÂÂÂÂ...

  • Page 457

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT445ÂÂÂ ÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂHONDAÂÂÂÂÂÂÂÂÂÂÂÂÂÂ1.27A1ÂÂÂ7.3nn2) 1ÂÂÂÂÂÂÂÂ7ÂÂÂ15.1ÂÂÂÂBÂÂ1.27ÂÂÂDisplayn2TYPE:HONDA...

  • Page 458

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03446ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ16.2511.431.2713.3519.215_5.52.21.79.21234567891011121314151617181920ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 459

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT447ÂÂÂÂÂÂÂÂÂÂÂ9.5ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂHONDAÂÂÂÂÂÂ2130ÂÂÂÂÂÂÂÂ37ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ11.4(1)(2)ÂÂÂÂÂÂÂÂÂÂÂÂÂ(3)(4)(5)(6)ÂÂÂÂÂÂÂÂÂÂÂÂ(1) (2) Case(3)Cable ...

  • Page 460

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03448ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ(1)(2)ÂÂÂÂÂÂ(3)(4)(5)(6)ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ21±0.3ÂÂÂÂ11.5±0.3TYPE:HIROSE FI–20–CVUSAGE:PULSE CODER INTERFACELINEAR SCALE INTERFACEMANUAL PULSE GENERATOR INTERFACE...

  • Page 461

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT449ÂÂÂÂÂÂ2130ÂÂÂÂÂÂ37ÂÂÂÂÂÂÂÂÂÂÂÂ11.4(2)ÂÂÂÂÂÂFC020–02Â ÂÂ9.5ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂCable clampScrewLock leverÂÂÂÂTYPE:FUJITSU FCN–240C20–Y/S (for 5.8 dia. cable)USAGE:GENERALFig. C2 (c)...

  • Page 462

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03450Fig. C2 (d) Connector case (PCR type (Hirose Electric))

  • Page 463

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT451ÂÂÂÂÂÂ312ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMPÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ19.2416.322.8ÂÂXÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ10.165...

  • Page 464

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03452TYPE:AMP2–178128–3DIMENSIONÂÂ312ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMPÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ(29.7)(19.24)16.322.8ÂÂYÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 465

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT453Â312ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAMPÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ(22.96)16.716.322.8ÂÂXÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ7.623.814.053.1ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ123Circuit No.ÂÂÂÂÂÂÂÂÂ...

  • Page 466

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03454ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ123Circuit No.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ0.66.557.15Circuit No.ÂTYPE:AMP2–178288–3USAGE:POWER CP1B+24V OUTPUTÂÂ3210V+24VÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 467

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT455SEPARATE:AMP1–175218–2(Gold coated)AMP1–175218–5(Tin coated)REEL:AMP1–175196–2(Gold coated)AMP1–175196–5(Tin coated)WIRE:AWG 16, 18, 20ÂÂ ÂÂ Â ÂÂÂ ÂÂÂÂ Â ÂÂ ÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ(21.8)31ÂIn cas...

  • Page 468

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03456ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 469

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT457External dimensions of 50–pin connectorFig. C4 (b) Honda connector (angled–type case)

  • Page 470

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03458(2)(1)(3)ÂÂÂÂÂÂÂÂÂÂÂÂ2–M2ÂÂÂÂÂÂABÂÂÂÂ13ÂÂÂÂÂÂÂÂÂ18.1ÂÂÂÂÂÂÂÂÂÂ8.5ÂÂÂÂÂÂÂÂ6ÂÂÂ2.4ÂÂÂÂÂÂÂÂHONDA1234567891011121314151617181920MR–20RMHMR–50RHFAB32.827.82061.456.450Symbol123NameCabl...

  • Page 471

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT459(2)(1)(3)ÂÂÂÂÂÂÂÂÂÂÂÂ2–M2ÂÂÂÂÂÂABÂÂÂÂ13ÂÂÂÂÂÂÂÂÂ19.9ÂÂÂÂÂÂÂÂÂÂ10.9ÂÂÂÂÂÂ8.4ÂÂÂÂÂÂÂÂÂÂÂHONDA8910111213123456714151617181920Symbol123NameCable clampScrew 2.6dia.×8Connector ( MR–20,–...

  • Page 472

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/034602345678910111213141516171811920212223242526272829303132333435363738394041424344454647484950HONDAMR–50MH(50–core,plug)2345678910111213141516171811920212223242526272829303132333435363738394041424344454647484950HONDAMR–50FH(50–core, jack)12...

  • Page 473

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT461ÂÂÂÂÂÂÂÂÂÂÂÂ32 max.19.06ÂÂÂ30ÂÂÂÂÂ7.76ÂÂÂ5.08123Specification(Connector makernumber)Connector housing for cableContact(Crimp type)(Solder type)NameRemarksSMS3PNS–5RC16M–23T3RC16M–SCT3BrownFor details on tools require...

  • Page 474

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03462Section B–B’ÂÂÂÂÂÂÂÂÂÂÂ1.271.271.271.09ÂÂÂÂÂÂÂ15.614.4ÂÂÂÂÂÂÂÂÂÂ ÂC3.82.77.0Â ÂÂ:1ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂAAA’BB’2.543.811.272.546.0ÂÂÂÂÂA6.0ÂÂÂÂÂÂÂDÂÂÂÂÂÂÂÂ...

  • Page 475

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT463+0.218±0.151320.50–0.321.6+0.302 (pitch)Fig. C7 (a) Connector (Japan Aviation Electronics)(for MDI)

  • Page 476

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03464ÂÂÂÂÂÂÂÂÂÂProduct nameDetailed contact diagramExcluding the crimp terminalÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂContact positionSection A–AFig. C7 (b) Contact (Japan Aviation Electronics)(for MDI)

  • Page 477

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT465ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂABCFG10HJ6.1A 53.0D 7.8G 10.7B 38.3E 12.6H 1.2C 47.0F41.3J0.8AÂÂAE102–3.05fD1010.8A–A cross sectionFig. C8 (a) Punch pane...

  • Page 478

    A. EXTERNAL DIMENSIONS OF EACH UNITB–63003EN/03466Honda MR type, 50 pins, male, connection printed circuit board soldering type connectorType No.Honda Tsushin Kogyo Co., Ltd.MRH–50FDPin configuration of Honda MR connector, 50 pins, maleViewed from the connector sideFig. C9 Honda connector

  • Page 479

    B–63003EN/03A. EXTERNAL DIMENSIONS OF EACH UNIT467Type: AMP 178214–1Application: Used for the loader I/O boardDimensions:Fig. C10 AMP connectorType: Faston terminalUse:Frame groundingApplicable housing: 170604–1 manufactured by AMP Japan, Ltd. or FVDDF2–250 TYPE I (blue) manufactured ...

  • Page 480

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03468B 20–PIN INTERFACE CONNECTORS AND CABLESÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

  • Page 481

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES469This section provides supplementary information about therecommended (FANUC–approved) 20–pin interface connectors usedwith the following target model.FANUC i seriesModels: PCR–EV20MDT (Honda Tsushin)52618–2011 (Molex Japan)These ...

  • Page 482

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03470Cable connectors consist of a connector main body and housing. Themodels listed below are available. Those connectors not marked with anasterisk are currently being mass–produced as manufacturer’s standardmodels. Those marked with...

  • Page 483

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES471Strand wire press–mount connector :With this connector, #28AWG wires arepress–connected to each pin at the same time.The cost of producing a cable/connectorassembly with this connector model is muchlower than with connectors designed...

  • Page 484

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03472Connector modelD FI40B–2015S (formerly FI40–2015S)D FI40–20S FI40B–20S (formerly FI40A–20S)Housing model (applicable cable diameter)FI–20–CV (8.5 mm in diameter) onlyFI–20–CV2 (f6.2mm)FI–20–CV5 (f9.2mm)FI...

  • Page 485

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES473Table B.5 Recommended connectors, applicable housings, and cablesConnector namereferenced in theConnectionManualÂÂÂÂÂÂÂÂÂÂÂFANUC–approvedconnector(manufacturer)ÂÂÂÂÂÂÂÂÂÂÂÂFANUC–approvedhousing(manufacturer)Â...

  • Page 486

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03474Connector model referenced in the Connection ManualÂÂÂÂÂÂÂÂÂÂÂÂÂFANUC–approved connector (manufacturer)ÂÂÂÂÂÂÂÂÂÂÂÂÂWire forming toolÂÂÂÂÂÂÂÂÂÂPress–mountingtoolÂÂÂÂÂÂÂÂÂÂÂRemarkÂÂÂÂ...

  • Page 487

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES475Machine tool builders are required to manufacture or procure thematerials for the cable assemblies to be used with their products. FANUCrecommends the following materials as being suitable for interfaceconnectors. Individual machine to...

  • Page 488

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03476(a) SpecificationsItemÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂUnitÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationsÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂProduct No.ÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 489

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES477(b) Cable structureBindingtapeShieldbraidSheathTwistedpair wireÂ12345678910Wire identification table (Hitachi)Wire No.Insulator colorFirst wireSecondwire12345678109BlueYellowGreenRedPurpleBlueYellowGreenRedPurpleWhiteBrownThe numbers a...

  • Page 490

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03478(a) SpecificationsItemÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂUnitÂÂÂÂÂÂÂÂSpecificationsÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂProduct No.–ÂÂÂÂÂÂÂA66L–0001–0286ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 491

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES479ItemSpecificationsUnitÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSheathÂÂÂÂÂÂÂColor–ÂÂÂÂÂÂÂBlackÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂStanda...

  • Page 492

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03480(c) SpecificationsItemÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFANUC specification numberÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 493

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES481ItemSpecificationÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂFANUC specification numberA66L–0001–0403A66L–0001–0402ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 494

    B. 20–PIN INTERFACE CONNECTORS AND CABLESB–63003EN/03482Item UnitÂÂÂÂÂÂÂÂÂDescriptionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecification–ÂÂÂÂÂA66L–0001–0371ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 495

    B–63003EN/03B. 20–PIN INTERFACE CONNECTORS AND CABLES483BlackBlackWhiteWhiteBlueRedRedGreenGreenBlueAn example of circuit testing 20–pin interface cableÂÂÂÂÂÂÂÂΩÂÂÂÂResistorCheckevery pinPCB connectorCable (20–pin interface connector)PCR–E20LMD (Honda)......

  • Page 496

    C. CONNECTION CABLE (SUPPLIED FROM US)B–63003EN/03484C CONNECTION CABLE (SUPPLIED FROM US)ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂMaximum allowable cable length betwee...

  • Page 497

    B–63003EN/03C. CONNECTION CABLE (SUPPLIED FROM US)485PurposeÂÂÂÂÂÂÂÂÂÂDescriptionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationÂÂÂÂÂÂÂÂLengthÂÂÂÂÂÂÂÂÂÂSpindle signalcable(when 3 or 4 serialspindles areconnected)Electrical–to–electricalÂÂÂÂÂÂÂÂ...

  • Page 498

    C. CONNECTION CABLE (SUPPLIED FROM US)B–63003EN/03486PurposeLengthSpecificationDescriptionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂManual pulsegenerator cable(for one unit)Control unit (JA3)ÆManual pulsegenerator terminalboardÂÂÂÂ...

  • Page 499

    B–63003EN/03C. CONNECTION CABLE (SUPPLIED FROM US)487PurposeLengthSpecificationDescriptionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSerial spindlesignal cableControl unit (JA41)ÆElectric/opticalconverterÂÂÂÂÂÂÂÂÂÂÂÂÂPCR–E...

  • Page 500

    D. OPTICAL FIBER CABLEB–63003EN/03488D OPTICAL FIBER CABLEÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂThe i Series CNC uses optical fiber cables for the following interfac...

  • Page 501

    B–63003EN/03D. OPTICAL FIBER CABLE489(1) Supported optical fiber cables(a) Internal cord type cable: A66L–6001–0023#LjRjjjCable length: 0.15 to 10 mCode diameter: 2.2 mm × 2 cordsTensile strength:Optical fiber cord 7 kg per cordBetween optical fiber cord and connector 2 kgMinimum bend...

  • Page 502

    D. OPTICAL FIBER CABLEB–63003EN/03490Table D.1 Standard cable lengthInternal cord type cableÂÂÂÂÂÂÂÂÂÂÂÂÂExternal cableÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂA66L–6001–0023#ÂÂÂÂÂÂÂÂÂÂÂÂÂA66L–6001–0026#ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂSpecificationÂÂÂÂÂÂÂÂÂLength...

  • Page 503

    B–63003EN/03D. OPTICAL FIBER CABLE4913. Procuring the cableAll the optical fiber cables mentioned above are special cable productswith optical connectors, which are designed, produced, and tested toensure the required system performance and reliability. It istechnically impossible for users to...

  • Page 504

    D. OPTICAL FIBER CABLEB–63003EN/03492Electrical/optical conversion moduleLidOptical fiber cableOptical fiber cable capsFig. D.3 Protection of electrical/optical conversion module and optical fiber cable (when not in use)(2) Optical fiber cable• Although the reinforcing cover of the external ...

  • Page 505

    B–63003EN/03D. OPTICAL FIBER CABLE493Optical connectorReinforcing coverWire with a hookTension memberOptical connectorReinforcing coverTapeTape2 cords combinedFig. D.4 Prior to installing a cableD Take care to keep both parts of the optical connector (cable side andPCB side) clean. If they be...

  • Page 506

    D. OPTICAL FIBER CABLEB–63003EN/03494ÂÂÂÂÂÂÂÂÂÂÂÂOptical connectorOptical fiber cordÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂReinforcing cover of externalcable or cord binding portion ofinternal cord type cableBending radius of 25 mm or more(Make the bending radiu...

  • Page 507

    B–63003EN/03D. OPTICAL FIBER CABLE495cable for the servo interface application is designed to offer a level ofperformance equivalent to that of the previous cables. This is not thecase with the internal cord type cable, so it cannot replace the previouscables.)Table D.3 FANUC optical fiber ca...

  • Page 508

    D. OPTICAL FIBER CABLEB–63003EN/034966. Optical fiber cable relayWhen used for the FANUC I/O Link application, optical fiber cablescan be connected by using an optical fiber adapter, as follows.(a) External view of an optical fiber adapterÂÂÂÂÂÂÂÂÂÂÂÂÂÂ ÂÂÂÂÂÂÂÂÂÂÂ42&qu...

  • Page 509

    B–63003EN/03D. OPTICAL FIBER CABLE4977. Precautions for connection with low–loss optical junction adapterD Features of and handling precautions for low–loss optical junctionadapter (A63L–0020–0004)When optical connectors for a conventional optical junctionadapter (A63L–0020–0002) ar...

  • Page 510

    D. OPTICAL FIBER CABLEB–63003EN/034988. Installing the optical fiber junction adapterThe optical fiber junction adapter should be installed within a cabinet,as a rule. If it is impossible to avoid installing it within a cabinet,protect the adapter and the optical cable portions (such as connec...

  • Page 511

    B–63003EN/03D. OPTICAL FIBER CABLE499D Cleaning optical cablesFor the optical cables, it is important to clean the connectors at theirends. Any soiling on the optical fiber end surfaces will hamperoptical transmission, resulting in a malfunction. Wipe the opticalfiber end surfaces (that is, t...

  • Page 512

    E. LIQUID CRYSTAL DISPLAY (LCD)B–63003EN/03500E LIQUID CRYSTAL DISPLAY (LCD)ÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂWhen the ambient temperature is low, the brightness...

  • Page 513

    B–63003EN/03E. LIQUID CRYSTAL DISPLAY (LCD)501D Finally, remove the film from the protection sheet.Ordering code of the protection sheet: A02B–0236–K110Old protection sheetWhite backing of new protection sheet

  • Page 514

    F. MEMORY CARD INTERFACEB–63003EN/03502F MEMORY CARD INTERFACEÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂUsing the memory card interface located on the left side of the L...

  • Page 515

    B–63003EN/03F. MEMORY CARD INTERFACE503The capacity of a memory card usually indicates an unformatted capacity.After formatting, the usable capacity decreases slightly. So, a memorycard with a capacity larger than the size of data and programs actuallystored needs to be prepared.Example:When t...

  • Page 516

    F. MEMORY CARD INTERFACEB–63003EN/03504WriteprotectswitchBatterycaseÂÂÂÂÂNameÂÂÂÂÂÂÂÂFunctionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ1ÂÂÂÂÂÂÂÂÂÂWrite protectswitchÂÂÂÂÂÂÂÂÂÂÂÂÂWriting to the memory card can be disabled by setting thewrite protect switch.W...

  • Page 517

    B–63003EN/03F. MEMORY CARD INTERFACE505Battery holder replacement1) By replacing the battery holder, the user can use SRAM memory cardsthat used the previous batteries (CR2325 and BR2325) with the newbattery (CR2025).2) The battery holder set for CR2025 is available from shops handlingFujitsu e...

  • Page 518

    F. MEMORY CARD INTERFACEB–63003EN/035061. OverviewMemory card–based data input/output in the current Series CNC canbe done only with a flash memory card. For those models shippedfrom FANUC in and after October 1998, however, a flash ATA card(5 V version) can also be used for data input/out...

  • Page 519

    B–63003EN/03F. MEMORY CARD INTERFACE5073. Inappropriate version/edition combinations3–1 If neither hardware nor software are supportedNo normal operation is guaranteed. For a listing of the symptoms,see Section 3-3, “If the Hardware is Supported, but the Softwareis Not.”3–2 If the soft...

  • Page 520

    F. MEMORY CARD INTERFACEB–63003EN/035085. ATA cards whose normal operation has been confirmedThe following table lists those ATA cards whose normal operation hasbeen confirmed by FANUC (as of August, 1998). (All the listed ATAcards are 5 V versions.)ManufacturerÂÂÂÂÂÂÂÂÂÂÂModelÂÂ...

  • Page 521

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i509G ABOUT THE MMX–Pentium VERSION 160i/180i/210iÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ

  • Page 522

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03510The MMX–Pentium version has been added to the i series withdisplay–integrated PC. This chapter describes the differences between thePentium version and the MMX–Pentium version, connections anddimensions.G.1OUTLINE

  • Page 523

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i511Refer to the following table.Functional differences between the new and old functions on the 160i/180i/210i with built–in display–integrated PC functionsItemÂÂÂÂÂÂÂÂMMX–Pentium versionÂÂÂÂÂÂÂÂÂÂÂÂÂPentium...

  • Page 524

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03512Functional differences between the new and old functions on the 160i/180i/210i with built–in display–integrated PC functionsItemRemarksPentium versionMMX–Pentium versionÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 525

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i513Rotary switch (for maintenance)FuseÂÂÂÂÂÂÂÂÂÂÂÂÂÂPentiumversionÂÂÂÂÂÂÂMMX–PentiumversionÂÂÂÂÂÂÂÂRemarksÂÂÂÂÂÂÂÂÂÂConnector for PC separate wiring unitÂÂÂÂÂÂÂÂÂÂÂÂÂCNY1ÂÂÂÂÂ...

  • Page 526

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/035141) HDD signal (CNH3)In the current Pentium version, the HDD signal connector (CNH1 orCNH2) is provided for the 2.5″ HDD. When there is a PC separatewiring unit, this connector is connected to; when there is no PCseparate wiring u...

  • Page 527

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i515The PC separate wiring unit for the MMX–Pentium version differs fromthat for the current Pentium version.The PC separate wiring unit for the MMX–Pentium version has a serialport on the PC side (2 channels), a parallel port and ...

  • Page 528

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03516The figure below shows the differences in the wiring for the HDD unit andPC separate wiring unit in the current Pentium version and newMMX–Pentium version.ÂÂÂÂÂÂÂWithout PC separate wiring unitÂÂÂÂÂÂÂÂÂÂÂÂÂÂ...

  • Page 529

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i517The figures on the following page onwards show the external dimensionsof the units for the MMX–Pentium version and the panel cut dimensions.In these figures, space [A] should be ensured for improving the flow ofair, and space [B]...

  • Page 530

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03518Fig. 1

  • Page 531

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i519Fig. 2

  • Page 532

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03520Fig. 3

  • Page 533

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i521Fig. 4

  • Page 534

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03522Fig. 5

  • Page 535

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i523Fig. 6

  • Page 536

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03524Fig. 7

  • Page 537

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i525Fig. 8

  • Page 538

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03526Fig. 9

  • Page 539

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i527Fig. 10

  • Page 540

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03528Fig. 11

  • Page 541

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i529Fig. 12

  • Page 542

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03530Fig. 13

  • Page 543

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i531Fig. 14

  • Page 544

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03532Fig. 15

  • Page 545

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i533Fig. 16

  • Page 546

    G. ABOUT THE MMX–Pentium VERSION 160i/180i/210iB–63003EN/03534Fig. 17

  • Page 547

    B–63003EN/03G. ABOUT THE MMX–Pentium VERSION 160i/180i/210i535Fig. 18

  • Page 548

    IndexB–63003EN/03i–1Number¡20–pin interface connectors and cables, 4682A DO (output signal) connection, 2382A output connector pin allocation, 2372A output DO signal specifications, 239A¡About the MMX–Pentium version 160i/180i/210i, 509Action against noise, 50Additional target model, 46...

  • Page 549

    INDEXB–63003EN/03i–2Connector pin layout for source output type connection unit,331Connector positions (basic unit), 513Control unit, 60Control unit configuration and component names, 2Cooling by heat exchanger, 35Cooling fin A/B/C, 41D¡Design and installation conditions of the machine tool ...

  • Page 550

    INDEXB–63003EN/03i–3Machine operator’s panel interface unit mounting dimensiondiagram, 315Main power supply input, 203Major connection precautions, 312Manual pulse generator connection, 245, 271, 288, 356Manual pulse generator interface, 249Maximum number of units that can be connected, 344...

  • Page 551

    Revision RecordFANUCSeries16i/18i/21i/20i/160i/180i/210i-MODELACONNECTION MANUAL (HARDWARE) (B–63003EN)03Aug., ’99D Addition of Series 20i02March, ’99D Addition of Stand–alone typeD Addition of Series 21i/210i01Mar., ’97EditionDateContentsEditionDateContents

  • Page 552

    · No part of this manual may bereproduced in any form.· All specifications and designsare subject to change withoutnotice.

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