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    GE Fanuc AutomationComputer Numerical Control ProductsSeries 16i / 18i / 21i / 20i – Model AMaintenance ManualGFZ-63005EN02October 1999

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    GFL-001Warnings, Cautions, and Notesas Used in this PublicationWarningWarning notices are used in this publication to emphasize that hazardous voltages, currents,temperatures, or other conditions that could cause personal injury exist in this equipment ormay be associated with its use.In situatio...

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    s–1SAFETY PRECAUTIONSThis section describes the safety precautions related to the use of CNC units. It is essential that these precautionsbe observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in thissection assume this configuration). CNC mai...

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    SAFETY PRECAUTIONSB–63005EN/02s–21 DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the maintenance personnel (herein referredto as the user) and preventing damage to the machine. Precautions are classified into Warnings andCautions according to ...

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    B–63005EN/02SAFETY PRECAUTIONSs–32 WARNINGS RELATED TO CHECK OPERATIONWARNING1. When checking the operation of the machine with the cover removed(1)The user’s clothing could become caught in the spindle or other components, thuspresenting a danger of injury. When checking the operation, st...

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    SAFETY PRECAUTIONSB–63005EN/02s–4WARNING5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for eachmachine, there is a maximum allowable feedrate. The appropriate feedrate varies with theintended operation. Refer to the manual provided with the mach...

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    B–63005EN/02SAFETY PRECAUTIONSs–53 WARNINGS RELATED TO REPLACEMENTWARNING1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. Ifonly the power to the CNC is turned off, power may continue to be supplied to the serve section.In such a case, replacing a un...

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    SAFETY PRECAUTIONSB–63005EN/02s–64 WARNINGS RELATED TO PARAMETERSWARNING1. When machining a workpiece for the first time after modifying a parameter, close the machinecover. Never use the automatic operation function immediately after such a modification.Instead, confirm normal machine opera...

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    B–63005EN/02SAFETY PRECAUTIONSs–75 WARNINGS AND NOTES RELATED TO DAILYMAINTENANCEWARNING1. Memory backup battery replacementWhen replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed wit...

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    SAFETY PRECAUTIONSB–63005EN/02s–8WARNING2. Absolute pulse coder battery replacementWhen replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only ...

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    B–63005EN/02SAFETY PRECAUTIONSs–9WARNING3. Fuse replacementBefore replacing a blown fuse, however, it is necessary to locate and remove the cause of theblown fuse.For this reason, only those personnel who have received approved safety and maintenancetraining may perform this work.When replaci...

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    B–63005EN/02PREFACEp–1PREFACE1.Display and operationThis chapter covers those items, displayed on the screen, that are relatedto maintenance. A list of all supported operations is also provided at theend of this chapter.2.LCD mounted type i Series hardwareThis chapter describes the configura...

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    B–63005EN/02PREFACEp–2This manual can be used with the following models. The abbreviatednames may be used.Product nameAbbreviationFANUC Series 16i–TA16i–TAFANUC Series 160i–TA160i–TAT series or T series (two–path control)*1FANUC Series 160is–TA160is–TA(two–path control)*FANUC...

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    B–63005EN/02PREFACEp–3The manual presents programming descriptions for the PMC modelslisted in the following table. None that some models have been renamed;in the product name column, the old names are enclosed in parentheses,while the new names appear above the old names. However, the prev...

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    B–63005EN/02PREFACEp–4The table below lists manuals related to MODEL A of Series 16i, Series18i, Series 160i and Series 180i.In the table, this manual is marked with an asterisk(*).Table 1 Related ManualsManual nameSpecificationnumberDESCRIPTIONSB–63002ENCONNECTION MANUAL (HARDWARE)B–6300...

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    B–63005EN/02PREFACEp–5Related manuals of SERVO MOTOR α series, β seriesManual nameSpecificationnumberFANUC AC SERVO MOTOR α series DESCRIPTIONSB–65142EFANUC AC SERVO MOTOR α series PARAMETER MANUALB–65150EFANUC AC SPINDLE MOTOR α series DESCRIPTIONSB–65152EFANUC AC SPINDLE MOTOR α...

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    Table of ContentsB–63005EN/02c–1SAFETY PRECAUTIONSs–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PREFACEp–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63005EN/02c–21.11OPERATING MONITOR96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11.1Display Method96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63005EN/02c–32.4.10HSSB Interface Board233. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.11I/O Link–II Board236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63005EN/02c–43.6MOUNTING AND REMOVING AN OPTION BOARD341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1Mounting and Removing the Main CPU Board and a Full–Size Option Board341. . . . . . . . . . . 3.6.1.1Removing the board341. . . . . . . . . . . ....

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    TABLE OF CONTENTSB–63005EN/02c–55.2.4Outputting Pitch Error Compensation Amount398. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.5Outputting Custom Macro Variable Values399. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.6Outputtin...

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    TABLE OF CONTENTSB–63005EN/02c–67. DIGITAL SERVO523. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1INITIAL SETTING SERVO PARAMETERS524. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2S...

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    TABLE OF CONTENTSB–63005EN/02c–79.13ALARM 300 (V READY OFF)605. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.14ALARM 404 (V READY ON)609. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63005EN/02c–8C. BOOT SYSTEM728. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.1OVERVIEW729. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    TABLE OF CONTENTSB–63005EN/02c–9F.4OTHER SCREENS777. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.4.1CNC Alarm Screen777. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63005EN/021. DISPLAY AND OPERATION11 DISPLAY AND OPERATIONThis chapter describes how to display various screens by the functionkeys. The screens used for maintenance are respectively displayed.1.1 FUNCTION KEYS AND SOFT KEYS2. . . . . . . . . . . . 1.2 SCREEN DISPLAYED IMMEDIATELY AFTERPOWER ...

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    1. DISPLAY AND OPERATIONB–63005EN/022Operations and soft key display staturs for each function key are describedbelow:To display a more detailed screen, press a function key followed by a softkey. Soft keys are also used for actual operations.The following illustrates how soft key displays are...

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    B–63005EN/021. DISPLAY AND OPERATION3Monitor screen[(OPRT)][PTSPRE][EXEC][RUNPRE][EXEC][ABS]Absolute coordinate displayPOS[(OPRT)][REL](Axis or numeral)[ORIGIN][PRESET][ALLEXE][Axis name][EXEC][PTSPRE][EXEC][RUNPRE][EXEC][ALL][(OPRT)][PTSPRE][EXEC][RUNPRE][EXEC][HNDL][(OPRT)][PTSPRE][EXEC][RUNP...

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    1. DISPLAY AND OPERATIONB–63005EN/024[ABS][(OPRT)][BG–EDT][O SRH][PRGRM]Program display screenPROGSoft key transition triggered by the function keyin the MEM modePROG[N SRH][REWIND]See “When the soft key [BG–EDT] is pressed”[(OPRT)][CHECK]Program check display screen[REL]Current block d...

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    B–63005EN/021. DISPLAY AND OPERATION5[FL.SDL][PRGRM]File directory display screen[(OPRT)][DIR][SELECT][EXEC](File No. )[F SET]Schedule operation display screen[(OPRT)][SCHDUL][CLEAR](Schedule data)[CAN][EXEC][INPUT]Return to (1) (Program display)(2)2/2

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    1. DISPLAY AND OPERATIONB–63005EN/0261/2[(OPRT)][BG–EDT](O number)[O SRH][PRGRM]Program displayPROG(Address)[SRH↓][REWIND](Address)[SRH↑][F SRH][CAN](N number)[EXEC][READ][CHAIN][STOP][CAN][EXEC][PUNCH][STOP][CAN][EXEC][DELETE][CAN][EXEC][EX–EDT][COPY][CRSR∼][∼CRSR][∼BTTM][ALL][MO...

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    B–63005EN/021. DISPLAY AND OPERATION7(1)[C.A.P.]Graphic Conversational Programming (M series)[PRGRM][G.MENU](G number)[BLOCK](Data)[INPUT]INSERTWhen a G number is omitted, the standard screen appears.[(OPRT)][INPUT]2/2Return to the program[(OPRT)][BG–EDT](O number)[O SRH][LIB]Program director...

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    1. DISPLAY AND OPERATIONB–63005EN/028[(OPRT)][BG–EDT][PRGRM]Program displayPROGSoft key transition triggered by the function keyin the MDI modePROGPROGRAM SCREEN[(OPRT)][BG–EDT][MDI]Program input screen[START](Address)(Address)[SRH↓][SRH↑][CAN][EXEC]Current block display screen[(OPRT)][...

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    B–63005EN/021. DISPLAY AND OPERATION9[(OPRT)][BG–EDT][PRGRM]Program displayPROGSoft key transition triggered by the function keyin the HNDL, JOG, or REF modePROGPROGRAM SCREENCurrent block display screen[(OPRT)][BG–EDT][CURRNT]Next block display screen[(OPRT)][BG–EDT][NEXT]Program restart...

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    1. DISPLAY AND OPERATIONB–63005EN/0210[(OPRT)][BG–EDT][PRGRM]Program displayPROGSoft key transition triggered by the function keyin the TJOG or THDL modePROGPROGRAM SCREEN[(OPRT)][BG–EDT][MDI]Program input screen(Address)(Address)[SRH↓][SRH↑](O number)[REWIND][(OPRT)][BG–EDT](O number...

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    B–63005EN/021. DISPLAY AND OPERATION111/2[(OPRT)][BG–END](O number)[O SRH][PRGRM]Program displayPROG(Address)[SRH↓][REWIND](Address)[SRH↑][F SRH][CAN](N number)[EXEC][READ][CHAIN][STOP][CAN][EXEC][PUNCH][STOP][CAN][EXEC][DELETE][CAN][EXEC][EX–EDT][COPY][CRSR∼][∼CRSR][∼BTTM][ALL][M...

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    1. DISPLAY AND OPERATIONB–63005EN/0212[(OPRT)][BG–EDT](O number)[O SRH][LIB]Program directory display[READ][CHAIN][STOP][CAN][EXEC][PUNCH][STOP][CAN][EXEC](1)(O number)(O number)[C.A.P.]Graphic Conversational Programming[PRGRM][G.MENU](G number)[BLOCK](Data)When a G number is omitted, the sta...

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    B–63005EN/021. DISPLAY AND OPERATION13[(OPRT)][OFFSET]Tool offset screenSoft key transition triggered by the function keyOFFSETSETTING(Number)(Axis name)(Numeral)(Numeral)[NO SRH][INP.C.][+INPUT][INPUT][(OPRT)][SETING]Setting screen(Numeral)(Numeral)[NO SRH][+INPUT][INPUT][ON:1][OFF:0][(OPRT)][...

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    1. DISPLAY AND OPERATIONB–63005EN/0214[OPR]Software operator’s panel screen[(OPRT)][TOOLLF]Tool life management setting screen(Numeral)[NO SRH][INPUT](Number)[CAN][EXEC][CLEAR](1)2/2[(OPRT)][OFST.2]Y–axis tool offset screen(Number)(Axis name)(Numeral)(Numeral)[NO SRH][INP.C.][+INPUT][INPUT]...

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    B–63005EN/021. DISPLAY AND OPERATION15[(OPRT)][OFFSET]Tool offset screenSoft key transition triggered by the function keyOFFSETSETTING(Number)(Axis name)(Numeral)(Numeral)[NO SRH][INP.C.][+INPUT][INPUT][(OPRT)][SETING]Setting screen(Numeral)(Numeral)[NO SRH][+INPUT][INPUT][ON:1][OFF:0][(OPRT)][...

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    1. DISPLAY AND OPERATIONB–63005EN/0216[(OPRT)][MENU]Patten data input screen[SELECT](Number)[OPR]Software operator’s panel screen[(OPRT)][TOOLLF]Tool life management setting screen(Numeral)[NO SRH][INPUT](Number)[CAN][EXEC][CLEAR](1)2/2

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    B–63005EN/021. DISPLAY AND OPERATION17Soft key transition triggered by the function key[(OPRT)][PARAM]Parameter screen(Numeral)(Numeral)[NO SRH][+INPUT][INPUT][ON:1][OFF:0](Number)SYSTEMSYSTEM[READ][CAN][EXEC][PUNCH][CAN][EXEC][(OPRT)][DGNOS]Diagnosis screen[NO SRH](Number)[PMCLAD][PMC]PMC scre...

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    1. DISPLAY AND OPERATIONB–63005EN/0218[SYSTEM]System configuration screen(1)(4)(Continued on the next page)2/3[SEARCH][BYTE][WORD][D.WORD][DRARA]/[NDPARA][DUMP](2)(3)[PMCDGN][TITLE][STATUS][ALARM][SEARCH][TRACE][T.DISP]/[TRCPRM][EXEC][PMCPRM][TIMER][COUNTR][KEEPRL][DATA][STOP]/[RUN][I/O][EXEC][...

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    B–63005EN/021. DISPLAY AND OPERATION19[W.DGNS]Waveform diagnosis screen(4)[W.PRM][W.GRPH][STSRT][TIME→][←TIME][H–DOBL][H–HALF][STSRT][CH–1↑][V–DOBL][V–HALF][CH–1↓][STSRT][CH–2↑][V–DOBL][V–HALF][CH–2↓]3/3[(OPRT)][SV.PRM]Servo parameter screen[ON:1][OFF:0][SV.SET][...

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    1. DISPLAY AND OPERATIONB–63005EN/0220Soft key transition triggered by the function key[ALARM]Alarm display screenMESSAGEMESSAGE[MSG]Message display screen[HISTRY]Alarm history screen[(OPRT)][CLEAR]MESSAGE SCREEN[ALARM]Soft key transition triggered by the function keyAlarm detail screenHELPHELP...

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    B–63005EN/021. DISPLAY AND OPERATION21Soft key transition triggered by the function keyGRAPHGRAPHIC SCREEN (T series)Tool path graphics[(OPRT)][G.PRM]Tool path graphicsGRAPH[GRAPH][ZOOM][(OPRT)][ZOOM][(OPRT)][NORMAL][ACT][HI/LO]A.ST/Path graphics[(OPRT)][G.PRM]A.ST/Path graphicsGRAPH[GRAPH][HEA...

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    1. DISPLAY AND OPERATIONB–63005EN/0222Soft key transition triggered by the function key[(OPRT)][PARAM]Solid graphicsGRAPHGRAPH[BLANK][ANEW][(OPRT)][3–PLN][ ][←][→][↑][↓][(OPRT)][EXEC][A.ST]][F.ST][STOP][REWIND][+ROT][–ROT][+TILT][–TILT][(OPRT)][REVIEW][ANEW][+ROT][–ROT][+TI...

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    B–63005EN/021. DISPLAY AND OPERATION23The function selection soft keys are intended to select screens. Theirfunctions are equivalent to those of the function keys. For example,pressing function selection soft key [ POS ] selects the same screen thatis selected using the POS function key.The ...

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    1. DISPLAY AND OPERATIONB–63005EN/02241Pressing one of the chapter selection soft keys displays thecorresponding screen.If a desired chapter soft key does not appear, press the continuousmenu key.In some cases, several other chapters can be selected in a chapter.2When the desired chapter screen...

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    B–63005EN/021. DISPLAY AND OPERATION25Types of PCBs mounted on the slots are displayed.If a hardware trouble or an incorrect mounting is found, this screen isdisplayed.SLOT CONFIGURATION DISPLAY0: 003E4000 0:1: 30464202 1:2: 00504303 2:3: 3:4: 4:...

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    1. DISPLAY AND OPERATIONB–63005EN/022640 : Main CPU41 : C language43 : Sub CPU49 : CAP II 4A : Remote buffer 4F : PMC–RE53 : Loader control59 : RISC board for high–precision contour control5E : HSSB interface (with PC)SLOT 01 (3046) : ENDSLOT 02 (0050) :END : SettingcompletedModule IDSlot n...

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    B–63005EN/021. DISPLAY AND OPERATION27After the system has been installed correctly, you can find the PCBsinstalled and the softwares integrated on the system configuration screen.(1) Press SYSTEM key.(2) Press soft key [SYSTEM], then the system configuration screen isdisplayed.(3) The system c...

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    1. DISPLAY AND OPERATIONB–63005EN/0228IDNameD5Series 16i motherboardC5Series 18i motherboardCCSeries 160i motherboardECSeries 180i motherboardD4Series 20i motherboardCDSerial communication board: remote buffer/DNC2Serial communication board: DNC1C language boardCAP–II boardCESub–CPU boardCF...

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    B–63005EN/021. DISPLAY AND OPERATION29SYSTEM CONFIG(SOFTWARE)01234 N12345PAGE:02SYSTEMB0F00001BASIC+OPTION–A1SERVO90900001PMC(SYS)406A0001406B000140990001PMC(LAD)FS160001MACRO LIB BZG10001MACRO APL AAAABBBBBOOT60M30004GRAPHIC–1 600W001ZMEM **** *** *** 12:14:59[ PARMA ][ DGNOS ][ PM...

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    1. DISPLAY AND OPERATIONB–63005EN/0230Alarms generated in the NC are recorded. The latest 25 alarms generatedare recorded. The 26th and former alarms are deleted.(1) Press MESSAGE key .(2) Press soft key [HISTRY] and an alarm history screen is displayed.(3) Other pages are displayed by PAGE o...

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    B–63005EN/021. DISPLAY AND OPERATION31This function enables the saving of external operator messages as arecord.The record can be viewed on the external operator message history screen.(1) Press the MESSAGE function key.(2) Press the rightmost soft key [>>].[ALARM] [MGS] [HISTRY] [ ...

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    1. DISPLAY AND OPERATIONB–63005EN/0232#7MS13113#6MS0#5#4#3#2#1#0MHC#0 (MHC) The records of an external operator message:0 : Cannot be erased.1 : Can be erased.#6, #7 (MS0,MS1) These bits set the number of characters to be retained in each record of anexternal operator message, as well as the nu...

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    B–63005EN/021. DISPLAY AND OPERATION33This function displays the key and signal operations performed by theoperator upon the occurrence of a fault or the output of an alarm, togetherwith the corresponding alarms.This function records the following data:(1) MDI key operations performed by the op...

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    1. DISPLAY AND OPERATIONB–63005EN/0234(1) Press the SYSTEM function key.(2) Press the continue menu key [ ]. The [OPEHIS] (OPERATIONHISTORY) soft key are displayed.(3) Press the [OPEHIS] soft key twice. The operation history screen isdisplayed.OPERATION HISTORYO1234 N12345Page : 123No. DATAN...

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    B–63005EN/021. DISPLAY AND OPERATION35Data displayed on the operation history screen(1) MDI keysAddress and numeric keys are displayed after a single space.Soft keys are displayed in square brackets ([]).Other keys (RESET/INPUT, for example) are displayed in anglebrackets (<>).A key press...

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    1. DISPLAY AND OPERATIONB–63005EN/0236Mode selection signals and rapid traverse override signalsare displayed as indicated below:Input signalMD1ND2MD4REFDNC1Name displayed00000MDI10000MEM10001RMT01000NOMODE11000EDT00100H/INC10100JOG10110REF01100TJOG11100THNDInput signalROV1ROV2Name displayed00R...

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    B–63005EN/021. DISPLAY AND OPERATION371) The power–on time is displayed as shown below:97/01/20 ==== Year/Month/Day09:15:30 ==== Hour:Minute:Second2) The power–off time and the time when an NC alarm occurred aredisplayed in reverse video.97/01/20 ==== Year/Month/Day09:15:30 ==== Hour:Minute...

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    1. DISPLAY AND OPERATIONB–63005EN/0238(1) On the operation history signal selection screen, press the [(OPE)] softkey.OP_HIS SIGNAL SELECTO1000 N02000No.ADDRES SIGNALNo.ADDRES SIGNAL01G0004 0000001011********02********12********03********13********04********14********05********15********06*****...

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    B–63005EN/021. DISPLAY AND OPERATION39(8) Pressing the return menu key [ ] causes the [OPEHIS] (OPE) softkey to be displayed again.NOTE1 A cross (×) indicates that a signal will not be recorded. Also,any signal for which an address is not specified will not berecorded, either.2 A circle (f) ...

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    1. DISPLAY AND OPERATIONB–63005EN/0240#7#6#5#4#3#2#1#0fG020ffffffffG042ffffffffG043×f××ffffG044fffffMLKBDT1BDT9G045BDT8BDT7BDT6BDT5BDT4BDT3BDT2DRNG046KEY4KEY3KEY2KEY1fSBKffG047ffffffffG060ffffffffG061ffffffRGTAfG062ffffffffG099fffffff+J8G100+J7+J6+J5+J4+J3+J2+J1fG101fffffff–J8G102–J7–J...

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    B–63005EN/021. DISPLAY AND OPERATION41#7#6#5#4#3#2#1#0fG115fffffff*–L8G116*–L7*–L6*–L5*–L4*–L3*–L2*–L1fG117ffffff*+ED8G118*+ED7*+ED6*+ED5*+ED4*+ED3*+ED2*+ED1fG119fffffff*–ED8G120*–ED7*–ED6*–ED5*–ED4*–ED3*–ED2*–ED1fG121ffffffffG125fffffffSVF8G126SVF7SVF6SVF5SVF4SV...

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    1. DISPLAY AND OPERATIONB–63005EN/02422. List of Address for 2–path controlMT→PMC#7fX000#6f#5f#4f#3f#2f#1f#0ffX127fffffff∼∼PMC→CNC (Signals for tool post 1)#7fG000#6f#5f#4f#3f#2f#1f#0ffG003ffffffffG004fffFINffffG005fffTFINSFINfMFINfG006ffff*ABSfSRNRLSOTG007EXLM*FLUPffSTSTLKfERSG008RRW...

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    B–63005EN/021. DISPLAY AND OPERATION43#7#6#5#4#3#2#1#0fG061ffffffRGTAfG062ffffffffG099fffffff+J8G100+J7+J6+J5+J4+J3+J2+J1fG101fffffffG102fG103ffffffffG105fffffffMI8G106MI7MI6MI5MI4MI3MI2SMI1fG107fffffffMLK8G108MLK7MLK6MLK5MLK4MLK3MLK2MLK1fG109fffffff+LM8G110+LM7+LM6+LM5+LM4+LM3+LM2+LM1fG111ffff...

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    1. DISPLAY AND OPERATIONB–63005EN/0244#7#6#5#4#3#2#1#0SVF8G126SVF7SVF6SVF5SVF4SVF3SVF2SVF1fG127ffffffffG129fffffff*IT8G130*IT7*IT6*IT5*IT4*IT3*IT2*IT1fG131ffffffffG132fff+MIT4+MIT3+MIT2+MIT1fG133ffffffffG134fff–MIT4–MIT3–MIT2–MIT1fG135ffffffffG255fffffff∼∼∼∼PMC→CNC (Signals fo...

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    B–63005EN/021. DISPLAY AND OPERATION45#7#6#5#4#3#2#1#0fG1020ffffffffG1042ffffffffG1043×f××ffffG1044fffffMLKBDT1BDT9G1045BDT8BDT7BDT6BDT5BDT4BDT3BDT2DRNG1046KEY4KEY3KEY2KEY1fSBKffG1047ffffffffG1060ffffffffG1061ffffffRGTAfG1062ffffffffG1099fffffff+J8G1100+J7+J6+J5+J4+J3+J2+J1∼∼∼∼∼∼...

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    1. DISPLAY AND OPERATIONB–63005EN/0246#7#6#5#4#3#2#1#0*–L8G1116*–L7*–L6*–L5*–L4*–L3*–L2*–L1fG1117fffffff*+ED8G1118*+ED7*+ED6*+ED5*+ED4*+ED3*+ED2*+ED1fG1119fffffff*–ED8G1120*–ED7*–ED6*–ED5*–ED4*–ED3*–ED2*–ED1fG1121ffffffffG1125fffffffSVF8G1126SVF7SVF6SVF5SVF4SVF3S...

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    B–63005EN/021. DISPLAY AND OPERATION47Recorded data can be output to an input/output unit connected via areader/punch interface. An output record can be input from theinput/output unit.Set the input/output unit to be used in setting parameters No. 0020 and0100 to 0135.To output the data, set a...

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    1. DISPLAY AND OPERATIONB–63005EN/02481) HeaderT0COPERATIONHISTORY;C: Data word2) MDI/soft keyT50P0 to 1H**;P0:UsuallyP1:At power–onH **:Key code (See the following table.)3) Signal0 to 2550 to 6T51PH**,N**;New dataOld dataP0:X0000 and aboveP2:G0000 and aboveP4:Y0000 and aboveP6:F0000 and abo...

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    B–63005EN/021. DISPLAY AND OPERATION494) Alarm0 to 10T52P**N**;P0:P/S No. 100P1:P/S No. 000P2:P/S No. 101P3:P/S No. 0001 to 254P4:Overtravel alarmP5:Overheat alarmP6:Servo alarmP7:System alarmP8:APC alarmP9:Spindle alarmP10:P/S alarm No. 5000 to 5999P15:External alarmN****:Alarm number (for P/S...

  • Page 75

    1. DISPLAY AND OPERATIONB–63005EN/02506) MDI/soft key of path 20 to 1T54P**H;P0:UsuallyP1:At power–onH **:KCB code (See the following table.)7) Signal of path 22, 6T55PH**,N1000 to 1255**;New dataOld dataP2:G1000 and aboveP6:F1000 and aboveN***:DI/DO numberH **:Signal information data (hexade...

  • Page 76

    B–63005EN/021. DISPLAY AND OPERATION51Key codes (MDI/soft key)(00H to 7FH)012345670Space0@P1!1AQ2”2BR3#3CS4$4DT5%5EU6&6FV7’7GW8(8HX9)9IYA;(EOB)*:JZB+K[C’<L¥D–=M]E.>NF/?O–

  • Page 77

    1. DISPLAY AND OPERATIONB–63005EN/0252(80H to FFH)89ABCDEF0Reset*F0*1MMC*F1*2CNC*F2*3F3*4ShiftInsert*F4*5Delete*F5*6CANAlter*F6*7F7*8Cur→*Input*POS*F8*9Cur←*PROG*F9*ACur↓*Help*OFFSETSETTING*BCur↑*SYSTEM*CMESSAGE*DCUSTOMGRAPH*1*EPage↓*CUSTOM*FR*FPage↑*Fapt*FL**1:On the small–sized ...

  • Page 78

    B–63005EN/021. DISPLAY AND OPERATION53(1) While the operation history screen is displayed, no information can berecorded to the history.(2) An input signal having an on/off width of up to 16 msec is not recordedin the history. Some signals are not recorded in the history.(3) Once the storage b...

  • Page 79

    1. DISPLAY AND OPERATIONB–63005EN/0254The help function displays alarm information, operation method and atable of contents for parameters. This function is used as a handbook.Press HELP key on any screen other than PMC screen, then a help screenappears.(However, it is not available when PMC sc...

  • Page 80

    B–63005EN/021. DISPLAY AND OPERATION55(1) Press [2 OPR], then a menu for operation method is displayed.HELP (OPERATION METHOD)O1234 N123451. PROGRAM EDIT2. SEARCH3. RESET4. DATA INPUT WITH MDI5. DATA INPUT WITH TAPE6. OUTPUT7. INPUT WITH FANUC CASSETTE8. OUTPUT WITH FANUC CASSETTE9. MEMORY CLEA...

  • Page 81

    1. DISPLAY AND OPERATIONB–63005EN/0256Press soft key [3 PARA], then a parameter table is displayed.HELP (PARAMETER TABLE)O1234 N12345 1/4·SETTING(NO.0000~ )·READER/PUNCHER INTERFACE(NO.0100~ )·AXIS CONTROL/SETTING UNIT(NO.1000~ )·COORDINATE SYSTEM(NO.1200~ )·STROKE LIMIT(NO.1300~ )·FEED R...

  • Page 82

    B–63005EN/021. DISPLAY AND OPERATION57(1) Press SYSTEM key.(2) Press soft key [DGNOS], then a diagnostic screen is displayed.000 WAITING FOR FIN SIGNALAn auxiliary function is beingexecuted.001 MOTIONTravel command of cycleoperation is being executed.002 DWELLDWELL Dwell is beingexecuted.003 IN...

  • Page 83

    1. DISPLAY AND OPERATIONB–63005EN/0258100010000100000001000100000011110001111110020 CUT SPEED UP/DOWN021 RESET BUTTON ON022 RESET AND REWIND ON023 EMERGENCY STOP ON024 RESET ON025 STOP MOTION OR DWELLInput of emergency stop signalInput of external reset signalReset button On of MDIInput of rese...

  • Page 84

    B–63005EN/021. DISPLAY AND OPERATION59045C executor statusDGN[Data type] Bit[Valid data range] 0 to 255C executor status0:Normal.2:Inoperable because of an incorrect FROM content.3:Inoperable because the power was switched on with the M and 0 keys helddown.5:Inoperable because of insufficient S...

  • Page 85

    1. DISPLAY AND OPERATIONB–63005EN/0260#7ALD201#6#5#4EXP#3#2#1#0DGNOverload0–––Motor overheatalarm1–––Amplifier overheatDisconnec-1––0Built–in pulse coder (hand)tion alarm1––1Disconnection of separated type pulsecoder (hard)0––0Disconnection of pulse coder (software)#72...

  • Page 86

    B–63005EN/021. DISPLAY AND OPERATION61#7OHA205#6LDA#5BLA#4PHA#3CMA#2BZA#1PMA#0SPHDGN#7(OHA): Overheat occurred in the stand–alone type pulse coder.#6(LDA): An LED error occurred in the stand–alone type pulse coder.#5(BLA): A low battery voltage occurred in the stand–alone type pulse coder...

  • Page 87

    1. DISPLAY AND OPERATIONB–63005EN/0262302Distance from the end of the deceleration dog to the first grid pointDGN[Data type] Two–word axis[Units of data] 0.001 mm (metric output), 0.0001 inch (inch output)[Valid data range] 0 to"99999999303Position deviation with fine acceleration/decele...

  • Page 88

    B–63005EN/021. DISPLAY AND OPERATION63#7310#6DTH#5ALP#4NOF#3BZ2#2BZ1#1PR2#0PR1DGN#0(PR1): The setting of the following parameters has been changed: Parameters1821, 1850, 1860, 1861.#1(PR2): The setting of the ATS bit (bit 1 of parameter 8302) has been changed.#2(BZ1): The detected APC battery ...

  • Page 89

    1. DISPLAY AND OPERATIONB–63005EN/0264#7XE3321#6XE2#5XE1#4XE0#3ER3#2ER2#1ER1#0ER0DGNIndicates the cause of an FSSBC error.#0(ER0): INFORMED ERROR#1(ER1): (RESERVE)#2(ER2): Master port disconnection#3(ER3): External EMG inputIndicates the cause of an FSSBC error resulting from a request from asl...

  • Page 90

    B–63005EN/021. DISPLAY AND OPERATION65#7331#6#5DMA#4TP1#3TP0#2HA2#1HA1#0HA0DGN#7333#6#5DMA#4TP1#3TP0#2HA2#1HA1#0HA0DGNXX#7349#6#5DMA#4TP1#3TP0#2HA2#1HA1#0HA0DGN#0, #1, #2(HA0, HA1, HA2): Indicates the host LSI address specified as a DMA destination.#3, #4 (TP0, TP1): Indicates the type code of ...

  • Page 91

    1. DISPLAY AND OPERATIONB–63005EN/0266DetailnumberParameternumberCauseMeasure02332023A value specified as the number of veloc-ity pulses is greater than 13100 when ini-tialization bit 0 = 1.Decrease the value specified as the num-ber of velocity pulses to within 13100.02432024A value specified ...

  • Page 92

    B–63005EN/021. DISPLAY AND OPERATION67DetailnumberMeasureCauseParameternumber08432084No positive value has been set for theflexible feed gear numerator.Alternatively, the following condition ex-ists: Feed gear numerator > denominatorSpecify a positive value as the flexiblefeed gear numerato...

  • Page 93

    1. DISPLAY AND OPERATIONB–63005EN/0268DetailnumberMeasureCauseParameternumber8254825582561825The internal value of the position gain hasoverflowed.Use the position gain magnification func-tion.10016100192200 bit 0The internal value of a parameter used todetect runaway has overflowed.Do not use ...

  • Page 94

    B–63005EN/021. DISPLAY AND OPERATION69363Cumulative feedback pulse count (SV)DGN[Data type] Two–word axis[Unit of data] Detection unit[Valid data range] 99999999 to –99999999Indicates the cumulative count of position feedback pulses received fromthe pulse coder by the servo section.380Diffe...

  • Page 95

    1. DISPLAY AND OPERATIONB–63005EN/0270401Serial spindle alarm state of 1st spindleDGN402Serial spindle alarm state of 2nd spindleDGN#7SSA408#6#5SCA#4CME#3CER#2SNE#1FRE#0CREDGN#0 (CRE): A CRC error occurred. (Warning)#1 (FRE): A framing error occurred. (Warning)#2 (SNE): The transmission/recep...

  • Page 96

    B–63005EN/021. DISPLAY AND OPERATION71419Feedback information of 2nd spindle position coderDGN420Feedback information of 2nd spindle position coderDGN421Feedback information of the position coder of the third spindleDGN422Position deviation in the position loop mode of the third spindleDGN423Fe...

  • Page 97

    1. DISPLAY AND OPERATIONB–63005EN/0272#2(S4E): 0 : The fourth spindle was started normally under spindle serial control.1 : The fourth spindle was not started normally under spindle serialcontrol.#1(S3E): 0 : The third spindle was started normally under spindle serial control.1 : The third spin...

  • Page 98

    B–63005EN/021. DISPLAY AND OPERATION73455Instantaneous difference for the move command, calculated in terms of the spindle,during rigid tapping (signed, accumulated value)DGN[Data type] Two–word[Unit of data] Detection units456Instantaneous difference for the travel error, calculated in terms...

  • Page 99

    1. DISPLAY AND OPERATIONB–63005EN/0274CAUTION1 If SPL and SCF are set to 1 and #1, #2, and #3 are set to 0 in polygon synchronization mode,the operation is normal.2 If the status does not change, even though PST is set to 1 and the program is stopped in a blockincluding G51.2, one of the spindl...

  • Page 100

    B–63005EN/021. DISPLAY AND OPERATION75This data indicates the cause of P/S alarm 5018 or 218.#7NPQ471#6PQE#5#4NSP#3SUO#2QCL#1PCL#0DGN#0 to #3→Cause of P/S alarm No. 5018P/S alarm No. 5018 can be cleared by issuing a reset. The cause indicationis retained until the cause is removed or until p...

  • Page 101

    1. DISPLAY AND OPERATIONB–63005EN/0276The specified synchronization mode status is displayed.474Rotation ratio of the master axis in spindle polygon synchronization (specified P value)DGNIn spindle polygon synchronization mode, the rotation ratio (specified Pvalue) of the current master axis (f...

  • Page 102

    B–63005EN/021. DISPLAY AND OPERATION77500Send commandDGN1: SYN 2: RDY 3: RST4: ALM5: SAT6: GTD 7: RTY 8: SDI501Receive commandDGN1: SYN 2: RDY 3: ARS 4: AAL5: CLB 6: SET7: DAT 8: EOD9: WAT 10: RTY 11:RDI12: SDO502State of remote bufferDGN0 : Not ready1 : Reset state2 : Operation state3 : Alarm ...

  • Page 103

    1. DISPLAY AND OPERATIONB–63005EN/0278#7513#6#5#4#3#2#1#0DGNIndicates the internal information about the HSSB (open CNC). (Hiddenfunction)#7515#6#5#4#3#2#1#0DGNIndicates the internal information about the HSSB (channel 2). (Hiddenfunction)#7516#6#5#4#3#2#1#0DGNIndicates the internal informati...

  • Page 104

    B–63005EN/021. DISPLAY AND OPERATION79520Total number of retractions during cutting after G83 is specifiedDGNExecuting the G83 command clears the value to zero.Total number of retractions made by receiving the overload signal during cuttingafter G83 is specified521DGNExecuting the G83 command c...

  • Page 105

    1. DISPLAY AND OPERATIONB–63005EN/0280Difference in the position error between the master and slave axes in simple synchro-nas control540DGNDifference in the position error between the master and slave axes in simple synchro-nas control541DGNDGN 540 indicates the difference in the position erro...

  • Page 106

    B–63005EN/021. DISPLAY AND OPERATION81The data items displayed on the diagnosis screen are obtained at thefollowing positions:Semi–closed looperror (No. 551)SKpSpeed controlMachineConversioncoefficientsTimeconstantSClosed loop error(No. 550)Error between semi–closed and closedloops (No. 552...

  • Page 107

    1. DISPLAY AND OPERATIONB–63005EN/0282ACTUAL POSITION (ABSOLUTE)O1000 N00010X 217.940Y 363.233Z 0.000PART COUNT 5RUN TIME 0H15MCYCLE TIME 0H0M38SACT.F 3000MM/M S 0T0000MEMSTRTMTN***09:06:35[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ OPRT ]· Indicates the current status of the CNC...

  • Page 108

    B–63005EN/021. DISPLAY AND OPERATION83(3) Automatic operation statusMTN: Program–specified axis movement is under way.DWL: Program–specified dwell command (G04) is being executed.***:Other status(4) Auxiliary function statusFIN:The completion signal FIN for an auxiliary function is beingawa...

  • Page 109

    1. DISPLAY AND OPERATIONB–63005EN/0284Tuning becomes easier by graphically displaying servo error amount andtorque command, etc. (Graphic option is required).The following two types of waveform diagnosis functions are supported:(1) One–shot typeThe one–shot type waveform diagnosis function ...

  • Page 110

    B–63005EN/021. DISPLAY AND OPERATION851. Press the SYSTEM key to display a system screen such as aparameter.2. Press the continuous menu key several times, and the soft key[W.DGNS] is displayed.3. Press [W.DGNS], then the parameter screen for the waveformdiagnosis is displayed.Set the necessa...

  • Page 111

    1. DISPLAY AND OPERATIONB–63005EN/0286(4) Data number: The table below lists the numbers of the data items forwhich a waveform can be displayed (n = 1 to 8).Data No.DescriptionUnits00Does not display a waveform.–0nServo error (8 ms) for the n–th axis (positional devi-ation)Pulses (detectio...

  • Page 112

    B–63005EN/021. DISPLAY AND OPERATION87(1) Display start condition100 : Draws a waveform for the stored data.(2) Sampling period: Invalid(3) Trigger: Invalid(4) Data number: The table below lists the numbers of the data items forwhich a waveform can be displayed (n = 1 to 8). Numbers for whi...

  • Page 113

    1. DISPLAY AND OPERATIONB–63005EN/02881. Press soft key [W.GRPH], then graph of waveform diagnosis isdisplayed.WAVE DIAGNOSE (GRAPHIC)CH1CH21.00.50–0.5–1.01.00.50–0.5–1.0[START] [TIME³] [²TIME] [H–DOBL] [H–HALF]2. Press soft key [(OPRT)], then the following soft keys are displayed...

  • Page 114

    B–63005EN/021. DISPLAY AND OPERATION89Pressing the [SATART] soft key starts data sampling. While samplingis being performed, SAMPLING blinks at the top of the screen. Once datasampling has been completed, a waveform is automatically displayed.WAVE DIAGNOS. (GRAPHIC)O1234 N12345CH1CH2[START] [...

  • Page 115

    1. DISPLAY AND OPERATIONB–63005EN/0290(1) Press the SYSTEM function key. Pressing the menu continuation key [ ]displays the [W.DGNS] soft key. Press this soft key to display theWAVE DIAGNOS. (PARAMETER) screen.(2) Press the [W.MEM] soft key to display the WAVE DIAGNOS.(MEMORY) screen. The op...

  • Page 116

    B–63005EN/021. DISPLAY AND OPERATION91CAUTION1 Data items for which ***** is displayed cannot be set.2 To change the sampling axes, enter new axis names thenpress the [SELECT] soft key. Pressing the [SLELCT] softkey without entering an axis name results in no samplingaxis being set.3 If the sa...

  • Page 117

    1. DISPLAY AND OPERATIONB–63005EN/0292Waveform diagnosis data of servo alarm format can be output to an I/Odevice, as follows:1) Select EDIT mode.2) Press the SYSTEM key, then display the WAVE DIAGNOS. (MEMORY)screen.3) Press the [W.MEM], , [PUNCH], and [EXEC] soft keys, in thisorder.For deta...

  • Page 118

    B–63005EN/021. DISPLAY AND OPERATION93The directory in the cassette or card is displayed by means of thefollowing procedure:1) Select EDIT mode.2) Press the PROG function key to select the program screen.3) Press the continuous menu key , then press [FLOPPY].4) Press page key PAGE.The directory...

  • Page 119

    1. DISPLAY AND OPERATIONB–63005EN/0294In the servo alarm format, the header, date and time, selected axes, andwaveform diagnosis data are output in this order. Data items are identifiedby nine identifier words. Output data other than the identifier wordsvaries with the data type.T0 : HeaderT6...

  • Page 120

    B–63005EN/021. DISPLAY AND OPERATION954) Waveform diagnosis dataT60D**,**,**,X**,T61D**,**,**,X**,T62D**,**,**,X**,T63D**,**,**,X**,T64D**,**,**,X**,T65D**,**,**,X**,D *..*: Waveform diagnosis data x number of axesNOTE1 Records are classified into header records and datarecords.2 “%” is use...

  • Page 121

    1. DISPLAY AND OPERATIONB–63005EN/0296Load meter of the servo axis and the serial spindle and the speed metercan be displayed.1. Set a parameter to display operating monitor. (Bit 5 (OPM) ofparameter No.3111)2. Press the POS key to display the position display screen.3. Press continuous menu ke...

  • Page 122

    B–63005EN/021. DISPLAY AND OPERATION97#73111#6OPS#5OPM#4#3#2#1#0DGN[Data type] BitOPM Operating monitor display is:0 : Disabled1 : EnabledOPS The speed meter on the operating monitor screen displays:0 : Spindle motor speed1 : Spindle speed3151Axis number for which the first servo motor load m...

  • Page 123

    1. DISPLAY AND OPERATIONB–63005EN/0298ResetFunctionDataprotec-tionkeyParam-eterwrite=1ModeFunc-tionbuttonOperationResetting run hour–POS[(OPRT)] [RUNPRE]→[EXEC]Resetting no. of machined parts–POS[(OPRT)] [PTSPRE]→[EXEC]Resetting OT alarmAt Pow-er ON–andPCANResetting alarm 100––CAN...

  • Page 124

    B–63005EN/021. DISPLAY AND OPERATION99Input/Output with FANUC CassetteFunctionDataprotec-tionkeyParam-eterwrite=1ModeFunc-tionbuttonOperationHeading a fileEDITPROG→File no.→[ " ]→[F SRH]→[EXEC]NDeleting a fileOFFEDITPROG→File no.→[ " ]→[DELETE→[EXEC]NCollating a progra...

  • Page 125

    1. DISPLAY AND OPERATIONB–63005EN/02100Output to FANUC CassetteFunctionDataprotec-tionkeyParam-eterwrite=1ModeFunc-tionbuttonOperationOutput of parameterEDIT (PA-RAM)SYSTEM[(OPRT)]→[ " ]→[PUNCH]→[EXEC]Output of PMC parameterEDIT (PMC)SYSTEM[" ]→[I/O]→(CANNEL NO)→(DEVICENAM...

  • Page 126

    B–63005EN/021. DISPLAY AND OPERATION101EditFunctionDataprotec-tionkeyParam-eterwrite=1ModeFunc-tionbuttonOperationDisplay of memorycapacity usedEDITPROG[LIB]Deleting all programsOFFEDITPROG→–9999→ODELETEDeleting a programOFFEDITPROG→Program no.→ODELETEDeleting severalblocksOFFEDITPROG...

  • Page 127

    1. DISPLAY AND OPERATIONB–63005EN/02102ClearFunctionDataprote-ctionkeyParam-eterwrite=1ModeFunc-tionkeyOperationMemory all clearM/T:ANDOn 2path are controlledRESETDELETEAtpowerONOn 2path are controlledPath1 :ANDPath2 :ANDCANCAN12Loader is controlled : ANDCAN5Parameter/offsetclearM/T: RESETfAtP...

  • Page 128

    B–63005EN/021. DISPLAY AND OPERATION103NOTEFor the 20i, memory all clear operation based on (7) and (9)is also effective.Manual operationFunctionKEYSWPWE=1ModeFunc-tion keyOperationManual refer-ence pointreturnJOGTurn on Reference point return switch ³ Turn on +X, –X, +Z, or –Z ³Reference...

  • Page 129

    1. DISPLAY AND OPERATIONB–63005EN/02104FunctionOperationFunc-tion keyModePWE=1KEYSWCurrent–Representation of the position in the workpiece coordinate systempositiondisplay[ ABS ]Representation of the position in the relative coordinate systemPOS[ REL ]General position indication[ ALL ]Alarm...

  • Page 130

    B–63005EN/021. DISPLAY AND OPERATION105Graphics function (M series)FunctionKEYSWPWE=1ModeFunc-tion keyOperationParametersettingGRAPH[PARAM]Tool pathSelect a graphics drawing screen.drawing[GRAPH]GRAPHBegin and end drawing.During automatic operation or manual operationTool path dia-gram datasett...

  • Page 131

    1. DISPLAY AND OPERATIONB–63005EN/02106FunctionOperationFunc-tion keyModePWE=1KEYSWMachiningprofile draw-ingPress the key several times ³ “SOLID GRAPHIC (PARAMETER)” screen ³ [EXEC] ³ [(OPRT)] ³ [ A.ST ] or [ F.ST ]GRAPHSuspend drawingMEMGRAPH[ STOP ]MEMGRAPHExecute.After drawing[ A.ST...

  • Page 132

    B–63005EN/021. DISPLAY AND OPERATION107Self–diagnosis functionFunctionKEYSWPWE=1ModeFunc-tion keyOperationSelf–diagno-sis screendisplaySYSTEM[DGNOS ]±1. page switch keys2. Diagnosis data No. ³ [NO.SRH]PAGEPAGEBootFunctionKEYSWPWE=1ModeFunc-tion keyOperationSystem mon-itor screendisplayP...

  • Page 133

    1. DISPLAY AND OPERATIONB–63005EN/02108P–CODE loaderFunctionKEYSWPWE=1ModeFunc-tion keyOperationStarting P–CODEloaderPow-er–ontime andCANPROG

  • Page 134

    B–63005EN/021. DISPLAY AND OPERATION109This CNC displays a warning screen when the configuration of theoptions using the SRAM area is changed. The data for the functionindicated on the screen is cleared the next time the system is turned on. WARNINGYOU SET THE PARAMETER NO.jjjj#jTHE FOLLOWIN...

  • Page 135

    1. DISPLAY AND OPERATIONB–63005EN/02110When an option which uses the SRAM area is added, the system softwaremay require more SRAM than is currently installed in the system. In thiscase, an allocation error screen appears the first time the system is turnedon after the addition of the option, t...

  • Page 136

    B–63005EN/021. DISPLAY AND OPERATION111System software can be replaced only with compatible system software.Otherwise, the first time the CNC is turned on after the system softwareis replaced, the following screen will be displayed and the system will notbe activated:BOF1–01SYSTEM LABEL CHECK...

  • Page 137

    1. DISPLAY AND OPERATIONB–63005EN/02112The maintenance information screen is provided to record the history ofmaintenance performed by a service person of FANUC or machine toolbuilder.The screen has the following features:D MDI alphabetical input is allowed.D The recording screen can be scrolle...

  • Page 138

    B–63005EN/021. DISPLAY AND OPERATION113Status display⋅ OVER/INSERT :OVER : Overwrite mode ; INSERT: Insertmode⋅ EDIT/VIEW :EDIT : Editing allowed ; VIEW : Editing inhibited⋅ Number of empty character spaces⋅ Current cursor line⋅ Current cursor columnThe maintenance information screen ...

  • Page 139

    1. DISPLAY AND OPERATIONB–63005EN/02114(1) View modeEditJump(5)(2) Edit modeENDI/OALLDELJump(5)(3) Edit savingMAINTE-NANCEIGNORECANCEL(4) I/OREADPUNCHCANCEL(5) JumpBEGIN-INGENDCANCEL(6) ExecutionEXECCANCEL(6)(4)(3)(2)(1)(1)(2)(6)(6)(2)(1) (2)(1) (2)(1) (2)(2)(2)

  • Page 140

    B–63005EN/021. DISPLAY AND OPERATION115The maintenance information can be read and punched.When the maintenance information is input from or output to a memorycard, a file name MAINTINF.DAT is used.(1) Format%%Data(2) ReadingWhen a MAINTINF.DAT file generated in the format shown above isread, t...

  • Page 141

    1. DISPLAY AND OPERATIONB–63005EN/02116When VGA screen display is selected (NVG bit (bit 7 of parameter 3119)is set to 0), the color scheme of the VGA screen can be set on the colorsetting screen.1. Press the SYSTEM function key.2. Press the continuous menu key several times. The [COLOR]soft ...

  • Page 142

    B–63005EN/021. DISPLAY AND OPERATION1174. Press the [LIGHT] or [DARK] operation soft key to change theluminance of the selected color element.A specified color palette value can be stored.+STORECOLOR3COLOR1CALLCOLOR21. Select a desired storage area by pressing the [COLOR1], [COLOR2],or [COLOR3]...

  • Page 143

    1. DISPLAY AND OPERATIONB–63005EN/02118#7NVG3119#6#5#4#3#2#1#0[Data type] BitNVG When a color display unit is used, the VGA screen display is:0 : Selected.1 : Not selected. (Conventional display)6561Standard color data of graphic color 16562Standard color data of graphic color 26563Standard co...

  • Page 144

    B–63005EN/021. DISPLAY AND OPERATION1196590Standard color data of text color 106591Standard color data of text color 116592Standard color data of text color 126593Standard color data of text color 136594Standard color data of text color 146595Standard color data of text color 15[Data type] Two...

  • Page 145

    1. DISPLAY AND OPERATIONB–63005EN/02120Depending on the eye level and the viewing angle of the operator, the LCDmay be hard to read. This problem can be solved by adjusting the contrast.The contrast of a monochrome LCD can be adjusted.1. Press the OFFSETSETTING function key.2. Press the [SETTI...

  • Page 146

    B–63005EN/021. DISPLAY AND OPERATION121When the Power Motion series is used as an additional axis (slave) of theCNC, the power motion manager allows the slave data to be displayed andset by the CNC.The power motion manager enables the following display and setting:(1) Current position display (...

  • Page 147

    1. DISPLAY AND OPERATIONB–63005EN/02122POS: Current position displaySYSTEM: System informationMSG: Alarm listTo select another function after one of the functions listed above isselected, press the return menu key several times until the soft keysare displayed as shown above. Then, select ...

  • Page 148

    B–63005EN/021. DISPLAY AND OPERATION123POWER MOTION MANAGERSYSTEM CONFIGURATION1.GROUP0 / βSYSTEM <SERIES/VERSION> 88A1 01[ PARAM ][ DGNOS ][ ][ SYSTEM ][ ]Sample screen: Series and edition of the servo unit β series system listThe parameters necessary for the ...

  • Page 149

    1. DISPLAY AND OPERATIONB–63005EN/02124D Searching for a parameterA search can be made for the parameter to be displayed.1. Select the active slave.2. Press the [(OPRT)] soft key. The following soft keys appear.[ NO.SRC ][ ][ ][ ][ INPUT ]3. Enter a desired number in the key–i...

  • Page 150

    B–63005EN/021. DISPLAY AND OPERATION125POWER MOTION MANAGERACTUAL POSITION (MACHINE)1.GROUP0 / β[ WORK ][ ][ MACHIN ][ ][ ]11267900F 35001: Coordinate F: Actual speedIf an alarm is issued during operation, the group number of the slavecausing the alarm is indicated at ...

  • Page 151

    1. DISPLAY AND OPERATIONB–63005EN/02126The active slave is subjected to the ZOOM function, which will bedescribed later, and parameter overwrite. The title of the active slave isdisplayed in a color different from the display color of the other slavetitles.The active slave can be selected by p...

  • Page 152

    B–63005EN/021. DISPLAY AND OPERATION127POWER MOTION MANAGERO12345678 N12345SYSTEM CONFIGURATION1.GROUP0 / βSYSTEM <SERIES/VERSION>88A101[ POS ][ DGNOS ][ ][ SYSTEM ][ MSG ]The figure above shows a sample single–slave display screen on a displayunit with seven soft keys. A...

  • Page 153

    1. DISPLAY AND OPERATIONB–63005EN/02128Parameters can be saved in CNC memory or a memory card as a data fileof program format. Specify the first digit of the registration programnumber in parameter 8760. Programs with predetermined numbers arecreated for individual slaves. When the parameter...

  • Page 154

    B–63005EN/021. DISPLAY AND OPERATION129The data file of parameters saved in CNC memory or a memory card asa program is written into the slave determined by the program number.The program number and memory device are determined as described in“Saving parameters.”1. Select the active slave.2....

  • Page 155

    1. DISPLAY AND OPERATIONB–63005EN/02130When the power motion manager is used, the function for datainput/output by I/O Link cannot be used.(1) CNCWhen a CNC alarm status is detected, the screen is automaticallyswitched to the CNC alarm screen. Check the details of the alarm. Ifnecessary, dis...

  • Page 156

    B–63005EN/021. DISPLAY AND OPERATION131Using the periodic maintenance screens makes it easy to manageconsumables (such as LCD unit backlight and backup battery) that are tobe replaced periodically.Setting the name and service life of consumables, and the countdownmethod to be used for them enab...

  • Page 157

    1. DISPLAY AND OPERATIONB–63005EN/02132Up to 10 consumable items can be registered for management. Theirremaining service time and count status are displayed on the status screen.PERIODICAL MAINTENANCEO0001 N12345(STATUS)ITEM NAMEREMAIN*01BATTERY FOR CONTROLLER 0H@02BATTERY FOR PULSECODER 5...

  • Page 158

    B–63005EN/021. DISPLAY AND OPERATION133G10 L61 Px [n]x…Registration numbern… Item name[Alphanumeric characters*two–byte characters*alphanumeric characters](b) MDI keypad–based registrationAn item name can be registered on the machine system menuscreen by first entering it in the follow...

  • Page 159

    1. DISPLAY AND OPERATIONB–63005EN/02134To erase the registered data for an item, place the cursor on thetarget item name, and press soft key [CLEAR], then soft key[EXEC].[Machine system] menu screenPERIODICAL MAINTENANCEO0001 N12345(MACHINE)ITEM NAME 01 02 03 04 05 06 07 08 09 10>_EDIT *** *...

  • Page 160

    B–63005EN/021. DISPLAY AND OPERATION135[NC system] menu screenPERIODICAL MAINTENANCEO0001 N12345(NC)ITEM NAME 01BATTERY FOR CONTROLLER 02BATTERY FOR PULSECODER 03FAN MOTOR 04LCD BACK LIGHT 05 06 07 08 09 10>_EDIT *** ***** *** ****19:27:05[ ][ STATUS ][ MACHIN ][ NC ][ (OPRT) ][ SELEC...

  • Page 161

    1. DISPLAY AND OPERATIONB–63005EN/02136NOTE1 “*” cannot be used in item names, because it is used ascontrol code. “[”, “]”, “(“, or “)” also cannot be used in itemnames.2 When both alphanumeric and two–byte characters areused in an item name to be registered, the warningm...

  • Page 162

    B–63005EN/021. DISPLAY AND OPERATION137The setting screen lets you specify the service life, the remaining servicetime, and count type for a registered item name.It also displays the same count status information as displayed on thestatus screen.PERIODICAL MAINTENANCEO0001 N12345(SETTING) LIFER...

  • Page 163

    1. DISPLAY AND OPERATIONB–63005EN/02138(2) Remaining service timeThe remaining service time of an item (the time allowed before theitem is replaced) is determined by count–down and displayed under“Remaining service time.” When the remaining service timedecreases to a specified percentage...

  • Page 164

    B–63005EN/021. DISPLAY AND OPERATION139NOTE1 An attempt to set up the count type for a non–registereditem or an item for which the service life has not been set upresults in the warning message “EDIT REJECTED”.2 Soft keys [INPUT] and [+INPUT] are ignored.3 In leap years, an error of 24 ho...

  • Page 165

    1. DISPLAY AND OPERATIONB–63005EN/02140a : Service lifer : Remaining service timen : Item name[Alphanumeric characters*two–byte characters * alphanumericcharactersq : count type0 = not to count1 = count at all times2 = count during power–on time3 = count during operation4 = count during cut...

  • Page 166

    B–63005EN/021. DISPLAY AND OPERATION1411.19.6FANUC Two–ByteCharacter Code Table

  • Page 167

    1. DISPLAY AND OPERATIONB–63005EN/02142

  • Page 168

    B–63005EN/021. DISPLAY AND OPERATION143

  • Page 169

    1. DISPLAY AND OPERATIONB–63005EN/02144

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    B–63005EN/021. DISPLAY AND OPERATION145

  • Page 171

    1. DISPLAY AND OPERATIONB–63005EN/02146

  • Page 172

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE1472 LCD–MOUNTED TYPE i SERIES HARDWAREThis chapter describes the printed–circuit board in the i series CNCcontrol unit of LCD–mounted type and the functions of the card PCBsmounted on the printed–circuit board. It also explains how to...

  • Page 173

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02148Control/LCD unitMDI unitServo motorOptical cableServo amplifierI/O LinkMachine operator’s panel/Power magnetic circuit etc.I/O module, I/O unit MODEL–A2.1STRUCTURE

  • Page 174

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE1492.2OVERVIEW OF HARDWARE2.2.1Series 16i/160i/160is

  • Page 175

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02150Serial communication boardRemote buffer/DNC1/DNC2Sub–CPU boardSub–CPU for 2–path control⋅ 2–axis to 8–axis control⋅ Spindle interface ⋅ Analog outputC boardC function for PMCCAP–II boardGraphic conversation functionRISC ...

  • Page 176

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE151MotherboardCPU for CNC control⋅ Power supply⋅ 2–axis to 8–axis control⋅ Spindle control⋅ LCD/MDI⋅ I/O link⋅ PMC–RB5/RB6⋅ Analog output/high–speed DI⋅ RS–232C x 2⋅ Memory card interface ⋅ Personal compu...

  • Page 177

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02152Serial communication boardRemote buffer/DNC1/DNC2PMC C boardC function for PMCLoader control boardLoader control function 2–axis/4–axis controlHSSB interface boardHigh–speed serial interface (210i basic option)MotherboardCPU for contro...

  • Page 178

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE153Serial communication boardRemote buffer (for Series 20i–FA only)MotherboardCPU for controlling CNC⋅ Power supply⋅ 2–axis to 4–axis control⋅ Spindle interface⋅ LCD/MDI interface⋅ I/O link⋅ PMC–SA1/SA5⋅ Analog output⋅ R...

  • Page 179

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/021542.3TOTAL CONNECTIONDIAGRAMS

  • Page 180

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE155Motherboard specification24V–IN(CP1A)24V–OUT(CP1B)MDI(CA55)R232(JD36A)R232(JD36B)A–OUT&HDI(JA40)I/O Link(JD1A)CK2CK1MDI UNITJA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24VI/O UNIT{SPDL&POS(JA41)FSSB(COP10A)AC200VAC200VMCCSVMSVMSVMSVMSPMT...

  • Page 181

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02156MDI(CA55)HDD(CNH1)KEYBOARD(CD32A)MOUSE(CD32B)FDDSIGNAL(CD34) FDDPOWER(CN2)CK2CK1{{{Floppy disk drive(for development)CK2CNY2CK1CNH2The connections shown below are added to a PC–equipped version of the 160i/180i/210i.Motherboard specificat...

  • Page 182

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE157The connections shown below are added to a PC–equipped version of the 160i/180i/210i.Motherboard specification: A20B–8100–046XSoft key cablePC–dedicatedMDI unitMDI unit with PCinterface connector unitFA full keyboardHard disk unitNO...

  • Page 183

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02158The connections shown below are added to a PC–equipped version of the 160is/180is/210is.Motherboard specification: A20B–8100–054XSoft key cablePC–dedicatedMDI unitBackup(CN9)Ethernet(CD38)PC R232(JD40)Backup unitHub, etc.RS–232C I...

  • Page 184

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE159R232-3(JD28A)R422-1(JD6A)Servo check board{Analog output for tool driveSVMSVMSVMSPMPSMSpindle motorSubaxis 1 servo motorUp to 6 or 8–axes, depending on the modelTo 2nd spindlePosition coderPosition coderRS–422 I/O unit (when remote buffe...

  • Page 185

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02160Circuit breakerMCCAC reactorPSMCX1B TB1CX2B JX1BLoader control boardFSSB(COP10A)SV-CHK(CA54)I/O Link(JD1A)CX4CX3CX1A TB2SVMSVMSVMSVMTB2CX2AJX1ATB1CX2BJX1BCOP10BCOP10ACOP10BCOP10AJF1TB2JA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24VPowermagneticscabine...

  • Page 186

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE161When option boards are providedOption slotI/O link II boardDeviceNet boardPROFIBUS boardMaster(JN1)Slave(JN2)PROFIBUSadapter unitPROFIBUSadapter unitTo other equipmentTo other equipmentTo otherequipmentTo otherequipment

  • Page 187

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02162NameSpecificationSeries 16i motherboardA20B–8100–0130Series 18i motherboardA20B–8100–0135Series 21i motherboard (PMC–SA1)A20B–8100–0137Series 21i motherboard (PMC–SA5)A20B–8100–0136Series 20i motherboard (PMC–SA1)A20B...

  • Page 188

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE163JD36AJA41JA40JD36BJD1ACP1BCP1ACOP10ACA54CA55JNAJD36AJA41JA40JD36BJD1ACN3CP1BCN8BMCRD1CP1ACA54CA55Inverter PCB or Connector unitFan motorFan motorBatteryRear of unit(COP10A is a connector installed on the servo card.)MotherboardMotherboardD C...

  • Page 189

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02164Connector numberApplicationCOP10AServo motor (FSSB)CA55MDICA54Servo checkJD36ARS–232C serial portJD36BRS–232C serial portJA40Analog output/high–speed DIJD1AI/O linkJA41Serial spindle/position coderCP1BDC24V–OUTCP1ADC24V–INJNAF–bu...

  • Page 190

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE165JA40JA41JD36AJD1ACA54CA55JD36B(1)(3)(2)Axis control cardDisplay control cardCPU cardConnectorConnectorConnectorDIMM module socketDIMM module socketMotherboardNo.NameSpecificationFunctionRemarks(1)Axis control cardA17B–3300–0100A17B–330...

  • Page 191

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02166No.RemarksFunctionSpecificationName(2)Display control cardA20B–3300–0020A20B–3300–0150Text display/ graphiccontrol10.4″ colorA20B–3300–0021A20B–3300–01518.4″ colorA20B–3300–0023A20B–3300–01539.5″ monochrome with...

  • Page 192

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE167JA40JA41JD36AJD1AJD36BCA54CA55(2)(1)FROM moduleSRAM moduleConnectorConnectorConnectorDIMM module socketDIMM module socketMotherboardNo.NameSpecificationFunctionRemarks(1)FROM moduleA20B–3900–0010A20B–3900–0070CNC system Servo system1...

  • Page 193

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02168(3)DRAM moduleConnectorDIMM module socketCPU cardSide–BNo.NameSpecificationFunctionRemarks(3)DRAM moduleA20B–3900–0040CNC system RAM12MA20B–3900–00418MA20B–3900–00424M/2MA20B–3900–00302MA20B–3900–013012MCPU card: ForA2...

  • Page 194

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE169Servo cardDisplay control cardCPU cardVGAcontrolAxis 1/2Calendarfunction3–V lithium batteryDIMM moduleSRAMDIMM moduleFlash ROMLocal BUSDIMM moduleDRAMBootsiftwareG/A CPUperipheralsG/APMC controlF–BUS controlG/A peripheralcontrolF–BUS(T...

  • Page 195

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02170Unit rear viewStatus (green)Alarm (red)D LED indication

  • Page 196

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE171(1) Changes in status LED (green) indication at power–on timeNo.Status LEDStatus1jjjjPower is not supplied.2JJJJInitial status immediately after power is switched on; bootis running.3JJjJWaiting for each processor ID in the system to be se...

  • Page 197

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02172Before starting to replace the motherboard, CPU card, or boot software,make a backup copy of SRAM data. After replacement, re–enter theSRAM data.NOTEFor SRAM data in the i series, an ECC check hassuperseded a parity check in the following...

  • Page 198

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE173NameSpecificationRemarksSeries 160i mother-A20B–8100–0140PC card: 486DX4 supportedboardA20B–8100–0142PC card: Pentium supportedA20B–8100–0460PC card: MMX Pentium supportedSeries 180i mother-A20B–8100–0145PC card: 486DX4 s...

  • Page 199

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02174CD34JD36BJD36BJD1AJD1ACA54CP1ACA55CN2CD32BCD32ACP1BJA41JA40JD36AJD33CNY1CNH1COP10ACD34CA54CP1ACA55CN2CD32BCD32ACP1BJA41JA40JD36AJD33CNY1CNH1CN8BJNACN3PCMCIA2Inverter PCB or Connector unitFan motorFan motorBatteryRear of unit(COP10A is a conn...

  • Page 200

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE175Connector numberApplicationJD33RS–232C on the PC sideCOP10AServo motor (FSSB)CA55MDICA54Servo checkJD36ARS–232C serial portJD36BRS–232C serial portJA40Analog output/high–speed DIJD1AI/O linkJA41Serial spindle/position coderCP1BDC24V...

  • Page 201

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02176Printed–circuit board specification: A20B–8100–046xInverter PCB or connector unitBatteryFan motorFan motorUnit rear view(Connector COP10A is on the servo card.)MotherboardSoft key cableMotherboard

  • Page 202

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE177Connector numberApplicationJD33PC RS–232CCOP10AServo motor (FSSB)CA55MDICA54Servo checkJD36ARS–232C serial portJD36BRS–232C serial portJA40Analog output/high–speed DIJD1AI/O linkJA41Serial spindle/position coderCP1BDC24V–OUTCP1ADC2...

  • Page 203

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02178JD36ACA54CA55CD32JD33(3)(2)(1)Axis control cardPersonal computer cardCPU cardConnectorConnectorConnectorDIMM module socketDIMM module socketMotherboardNo.NameSpecificationFunctionRemarks(1)Axis control cardA17B–3300–0100A17B–3300–010...

  • Page 204

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE179No.NameSpecificationFunctionRemarks(2)PC cardA15L–0001–0052#4APC function486DX4A02B–0236–C261PentiumA02B–0207–J560#6130MMX PentiumFor 10.4″ LCDNOTEA02B–0207–J560#6131MMX PentiumFor 12.1″ LCD(3)CPU cardA20B–3300–0050CN...

  • Page 205

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02180JD36ACA54CA55CD32JD33(2)(1)FROM moduleSRAM moduleConnectorConnectorConnectorDIMM module socketMotherboardDIMM module socketNo.NameSpecificationFunctionRemarks(1)FROM moduleA20B–3900–0010A20B–3900–0070CNC system servosystem16MA20B–3...

  • Page 206

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE181(3)DRAM moduleConnectorDIMM modulesocketCPU cardSide BNo.NameSpecificationFunctionRemarks(3)DRAM moduleA20B–3900–0040CNC system12MA20B–3900–0041RAM8MA20B–3900–00424M/2MA20B–3900–00302MA20B–3900–013012MCPU card: ForA20B...

  • Page 207

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02182Connector(4)DRAM moduleConnectorHeat sinkLabelDIMM modulesocketFP cableHeat sink(4)DRAM moduleDIMM modulesocketPC card (486DX4)Side APC card (Pentium)Side BConnectorRemoveheat sink.PC card(MMX Pentium)Side ANo.NameSpecificationFunctionRemark...

  • Page 208

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE183Servo cardPC cardCPU cardAxis 1/2Calendarfunction3–V lithium batteryDIMM moduleSRAMDIMM moduleFlash ROMLocal BUSDIMM moduleDRAMBootsiftwareG/A CPUperipheralsG/APMC controlF–BUS controlG/A peripheralcontrolF–BUS(To back panel)DIMM modul...

  • Page 209

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02184Unit rear viewNote)LED1 to LED4: NC statusLED5 to LED8: PC statusStatus (green)Alarm (red)D LED indication

  • Page 210

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE185(1) Changes in status LED (NC status, green) indication at power–on timeNo.Status LED(LED1 to 4)Status1jjjjPower is not supplied.2JJJJInitial status immediately after power is switched on; bootis running.3JjJJWaiting for each processor ID ...

  • Page 211

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02186(4) Status LED (PC, green) indication at error occurrenceStatus LED(LED5 to 8)MeaningjJJjA thermal error has been detected. The hard disk is out of ausable temperature range. When the LEDs light with this pat-tern, the system will not star...

  • Page 212

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE187Before starting to replace the motherboard, CPU card, or boot software,make a backup copy of SRAM data. After replacement, re–enter theSRAM data.NOTEFor SRAM data in the i series, an ECC check hassuperseded a parity check in the following...

  • Page 213

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02188The power–on start sequence can be modified using the rotary switch onthe motherboard. Usually the rotary switch should be set to the “1”position.SettingDescription0Setting for maintenance.The start menu is displayed. It is possible ...

  • Page 214

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE189Rotary switch on A20B–8100–046xUnit rear viewRotary switchNameSpecificationSeries 160is motherboardA20B–8100–0540Series 180is motherboardA20B–8100–0541Series 210is motherboard(PMC–SA1)A20B–8100–0543Series 210is motherboard(...

  • Page 215

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02190Inverter PCB or connector unitMotherboardSoft key cable(Connector COP10A is on the servo card)BatteryUnit rear viewMotherboardFan motorFan motor

  • Page 216

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE191Connector numberApplicationJD40PC–side RS–232CCOP10AServo motor (FSSB)CA55MDICA54Servo checkJD36ARS–232C serial portJD36BRS–232C serial portJA40Analog output/high–speed DIJD1AI/O linkJA41Serial spindle/position coderCP1BDC24V–OUT...

  • Page 217

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02192(1)Axis control card(2)CE card(3)CPU cardDIMM modulesocketMotherboardDIMM modulesocketConnectorConnectorConnectorNo.ItemCodeFunctionRemarks(1)Axis control cardA17B–3300–0100A17B–3300–0102Axis control8–axesApplicable servo soft-ware...

  • Page 218

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE193NOTEThe CE card holds a card engine and compact flash card.See Section 2.8 for explanations about how to mount andreplace the CE card.Card engineHolding metalDIMM socketCE cardSide ANameSpecificationFunctionRemarksCard engineA15L–0001–00...

  • Page 219

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02194Compact flash cardConnectorHolding metalCE cardSide BCompact flashcard socketNameSpecificationFunctionRemarksCompact flash cardA87L–0001–0173#016MBApplication16MBA87L–0001–0173#032MB32MBA87L–0001–0173#048MB48MBD Compact flash car...

  • Page 220

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE195(1)FROM module(2)SRAM moduleMotherboardDIMM modulesocketDIMM modulesocketConnectorConnectorConnec-torNo.ItemCodeFunctionRemarks(1)FROM moduleA20B–3900–0010A20B–3900–0070CNC system servo system16MA20B–3900–0011A20B–3900–007112...

  • Page 221

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02196(3)DRAM moduleCPU cardSide BDIMM modulesocketConnectorNo.NameSpecificationFunctionRemarks(3)DRAM moduleA20B–3900–0040CNC system RAM12MA20B–3900–00418MA20B–3900–00424M/2MA20B–3900–00302MA20B–3900–013012MCPU card: ForA20B...

  • Page 222

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE197Servo cardCE cardCPU cardAxis 1/2G/ADSP controlAxis 3/4Axis 5/6Axis 7/8Card engineCompactflash cardDIMM moduleDRAMG/A CPUperipheralBootsoftwareDRAM(commonRAM)G/A PCinterfaceF–BUS(to backpanel)G/APMC controlF–BUS controlMotherboardPowerDI...

  • Page 223

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02198Unit rear viewStatus (green)Status (green)Alarm (red)Note)LED1 to LED4: NC statusLED5 to LED8: PC statusD LED indication

  • Page 224

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE199(1) Changes in status LED (NC status, green) indication at power–on timeNo.Status LED(LED1 to 4)Status1jjjjPower is not supplied.2JJJJInitial status immediately after power is switched on; bootis running.3JjJJWaiting for each processor ID ...

  • Page 225

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02200(3) Alarm LED (red) indication at system alarm occurrenceIf any of these LEDs lights, it is likely that the hardware is defective.Alarm LEDMeaningSVALMServo alarm.SYSEMGLights when a system alarm occurs.The hardware has detected a failure in...

  • Page 226

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE201The power–on start sequence can be modified using the rotary switch onthe motherboard. Usually the rotary switch should be set to the “1”position.SettingDescription0Setting for maintenance.The start menu is displayed. It is possible ...

  • Page 227

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02202NameSpecificationInverter10.4″ color: For no–slot and 2–slot typesA20B–2002–05008.4″ color: For no–slot and 2–slot typesA20B–2002–050110.4″ color: For 3–slot and 4–slot typesA20B–8100–02008.4″ color: For 3...

  • Page 228

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2031) For 3 or 4 slotsCP8CN39DCN39CCN39BCN39AInverter P.C.BFan motorFan motorRear of unit2) For without slot or 2 slotsBatteryCP8CN39BCN39AInverter P.C.BFan motorFan motorRear of unitMotherboardD Connector mountinglocation

  • Page 229

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02204(3) Connector unit type with 3 or 4 slotsConnector unitRear of unitFan motorFan motor(4) Connector unit type with 2 slotsConnector unitRear of unitFan motorFan motor(5) Connector unit type with no slotConnector unitRear of unitFan motorFan m...

  • Page 230

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE205(1) Inverter PCB for 3–slot and 4–slot types (except for 12.1″ LCD)CN39DCN39CCN39BCN39ACP8CP1CN3(2) Inverter PCB for no–slot and 2–slot types (except for 12.1″ LCD)CN39BCN39ACP8CP1CN3(3) Inverter PCB for connector unit type (12.1...

  • Page 231

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02206(5) Connector unit for 2–slot type(6) Connector unit for 3–slot and 4–slot typesConnector numberApplicationCN39APower supply for fansCN39BCN39CCN39DCP8BatteryCP1Power supply for LCD backlightCN3Power supply for inverter PCB

  • Page 232

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE207The following diagram applies to a 12.1″ LCD type.Connector unitInverter coverCaseFan motorFan motorMotherboardBatteryThe case and inverter cover have been removed in the following figure.MotherboardConnector cableInverter PCBInverter cabl...

  • Page 233

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02208NameSpecificationPMC–RE boardA20B–8100–0150C boardOldA20B–8100–0151NewA20B–8100–0261Serial communicationRemote buffer/DNC2OldA20B–8100–0152board ANewA20B–8100–0262Serial communicationDNC1OldA20B–8100–0153board BNewA...

  • Page 234

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE209(1) PMC–RE boardCP8BJD6AJD38AJD1A2JD38BJNAF–BUS backplane connector(2) C boardJNAF–BUS backplane connector(3) Serial communication board A remote buffer/DNC2JD6AJD28AJNAF–BUS backplane connectorD Connector location

  • Page 235

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02210(4) Serial communication board BDNC1JD6AJD28AJNAF–BUS backplane connector(5) CAP–II board/Symbol CAP iT boardCP8BJNAF–BUS backplane connectorConnector numberApplicationJD1A2I/O linkJD38BRS–232C serial portJD38ARS–232C serial portJD...

  • Page 236

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE211A20B–8100–015x(1)CPU card(2)DRAM moduleConnectorDIMM module socketNote) The DRAM module is mounted on the CPU card.PMC–RE/C board/serial communication board/CAP–II board/Symbol CAP iT boardA20B–8100–026xNote) The functions equi...

  • Page 237

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02212For the A20B–8100–0026x, the functions equivalentto the CPU card and mounted on an option board.From lithiumbatteryF–BUS(to backpanel)For PMC–REG/AI/O link controlG/APMC controlFor CAP II and symbolCAP TG/ABUSconversionLocal BUSCPU c...

  • Page 238

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE213Status (green)Alarm(red)Alarm LED (red) indication at system alarm occurrenceAlarm: 1 2 3CausejjjUsual operation under wayJjjBus error (L–bus alarm)jJjBus error or DRAM parity (L–bus EMG)JJjReset under wayjjJI/O link errorJjJjJJSRAM pari...

  • Page 239

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02214NameSpecificationSub–CPU boardA20B–8001–0630NOTEThe sub–CPU board cannot fit into any of the following slots.· Center slot of a unit with 3 option slots· Option slot farthest from the LCD in a unit with 4 optionslotsJNAJA41JA40CA54...

  • Page 240

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE215ConnectorDIMM module socketConnector(1)Axis control card(2)CPU card(3)DRAM moduleThe DRAM module is mounted on the CPU card.No.NameSpecificationFunctionRemarks(1)Axis control cardA17B–3300–0100A17B–3300–0102Axis control8–axesApplic...

  • Page 241

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02216Servo cardAxis 1/2F–BUS(To back panel)G/ADSP controlAxis 3/4Axis 5/6Axis 7/8FSSB(to servo amplifier)G/ABUS conversionG/AperipheralcontrolLocal BUSSub–CPU boardCPU cardDIMM moduleDRAMG/ACPUperipheralSerial spindleAnalog outputDIMM module ...

  • Page 242

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE217Status (green)Alarm (red)(1) Changes in status LED (green) indication at power–on timeNo.Status LED(LED1, 2)Status1jjPower is not supplied.2JJInitial status immediately after power is switched on; thesub–CPU has not started.3jJRAM initia...

  • Page 243

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02218NameSpecificationRISC boardOldA20B–8100–0170NewA20B–8100–0171NOTEThe old–specification RISC board (A20B–8100–0170)cannot fit into any of the following slots.· Center slot of a unit with 3 option slots· Option slot farthest fr...

  • Page 244

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE219Status (green)Alarm (red)(1) Changes in status LED (green) indication at power–on timeNo.Status LED(LED4 to LED1)Status1jjjjPower is not supplied.2JJJJState immediately after power is switched on; the RISCCPU has not started.3JjjjLocal DRA...

  • Page 245

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02220(2) Status LED (green) indication during operationStatus LED(LED4 to LED1)StatusLjjjWaiting for RISC modeLjLjWaiting for NC statement to be inputjLLjCommand being executed in RISC modejjjLReset under wayLLjLPost–interpolation acceleration/...

  • Page 246

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE221NameSpecificationData server board(old specification, hard disk version)A20B–8100–0160Add–on boardA20B–2002–0590Data server board(new specification, hard disk version)A20B–8100–0271Data server board(ATA card version)A20B–8100...

  • Page 247

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02222JNACNH1CD27F–bus backplane connectorAdd–on boardCD27 is mounted on the add–on board.Connector numberApplicationCNH1IDE hard disk interfaceCD27AUI interfaceData server board (new specification, hard disk version)F–BUS backplane connec...

  • Page 248

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE223Data server board (ATA card version)F–BUS backplane connectorJNAAdd–on boardCNH6 is mounted on the add–on board.Connector numberApplicationCNH6ATA card interfaceCD3810BASE–T Ethernet interface

  • Page 249

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02224Data server board (old specification, hard disk version)Status (green)Alarm (red)(1) Changes in status LED (green) indication at power–on timeNo.Status LED(LED1 to LED4)Status1jjjjPower is not supplied.2JJJJInitial status immediately after...

  • Page 250

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE225(2) Status LED (green) indication at error occurrenceWhen an error occurs, the STATUS LEDs repeat LONG and SHORTpatterns. The LONG and SHORT patterns correspond to long andshort lighting intervals, respectively.Status LEDLONG1 2 3 4SHORT1 2...

  • Page 251

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02226Data server board (new specification, hard disk version)Data server (ATA card version)JNAF–BUS backplane connectorLED detail diagram

  • Page 252

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE227LED indication transition at power–on timeNo.LED indication1234Ethernet board status1STATUS jjjjPower off.2STATUS JJJJInitial status immediately after power is switched on.3STATUS jJJJMPU initialization completed.4STATUS jjJJFirmware downl...

  • Page 253

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02228LED indication (STATUS) at error occurrenceThe STATUS LEDs repeat LONG and SHORT patterns. The LONG andSHORT patterns correspond to long and short lighting intervals,respectively.LED indication(STATUS)No.LONG1 2 3 4SHORT1 2 3 4Ethernet boar...

  • Page 254

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE229NameSpecificationLoader control boardA20B–8100–0190NOTEThe loader control board cannot fit into any of the followingslots.· Center slot of a unit with 3 option slots· Option slot farthest from the LCD in a unit with 4 optionslotsJNAJD1...

  • Page 255

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02230JNA(2)(1)Axis control cardCPU cardConnectorConnectorDIMM module socket (mounted on the CPU card)The DRAM module is mounted on the CPU card.No.NameSpecificationFunctionRemarks(1)Axis control cardA20B–3300–0030A20B–3300–0032Axis contro...

  • Page 256

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE231Servo cardG/ADSP controlAxis 1/2F–BUS(To back panel)Axis 3/4FSSB(to servo amplifier)DIMM module or card PCBLocal BUSLoader control boardG/APMC controlF–BUSG/AperipheralcontrolCPU cardDIMM moduleDRAMG/ACPUperipheralFrom lithium batterycon...

  • Page 257

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02232Status (green)Alarm (red)(1) Changes in status LED (green) indication at power–on timeNo.Status LED(LED1 to 4)Status1jjjjPower is not supplied.2JJJJInitial status immediately after power is switched on; theloader CPU has not started.3JJJjR...

  • Page 258

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE233(2) Alarm LED (red) indication at system alarm occurrenceWhen any of these alarm LEDs lights, it is likely that the hardware isdefective.Alarm LEDMeaningALM1SRAM parity alarm.ALM2Servo alarm.ALM3Lights when a system alarm occurs.Used by the ...

  • Page 259

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02234Status (green)Alarm (red)(1) Changes in status LED (green) indication at power–on timeNo.Status LED(ST4 to 1)Status1jjjjPower is not supplied.2JJJJInitial status immediately after power is switched on.3JJJjHSSB board being initialized.4JJj...

  • Page 260

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE235(3) Alarm LED (red) indication at error occurrenceAlarm LEDMeaningAL1HSSB communication was discontinued.AL2Parity alarm in NC/PC common RAM.SettingDescription0Setting for maintenance.The start menu is displayed. It is possible to start boo...

  • Page 261

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02236NameSpecificationFANUC I/O Link–II boardA20B–8100–0250JNAF–BUS backplane connectorConnector numberApplicationTB1Terminal board for FANUC I/O Link–II interfaceNo card is mounted on the FANUC I/O Link–II board.LED6 (red)LED5 (green...

  • Page 262

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE237(1) Hardware control LEDsLED No.MeaningLED5Lights when the CPU on the FANUC I/O Link–II board is run-ning. When the LED is off, it means that the CPU has beenreset.LED6Lights when a DRAM parity error is detected. It is likely that the ha...

  • Page 263

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02238NameSpecificationPROFIBUS board (master function)A20B–8100–0430Add–on board (slave function)A20B–2100–0430NOTEThe PROFIBUS board cannot fit into any of the followingslots.· Center slot of a unit with 3 option slots· Option slot f...

  • Page 264

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE239JNAF–BUS backplane connectorADD–ON boardLEDs for slavefunctionLEDs for masterfunctionLED1 (green)LEDB (red)LEDB (red)LED3 (green)LED2 (green)LED2 (green)LED1 (green)(1) LEDs for master functionLED No.(abbreviation)MeaningLED1 (CPU)Lights...

  • Page 265

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02240NameSpecificationEthernet boardA20B–8100–0270A20B–8100–0271NOTEThe Ethernet board cannot fit into the option slot nearest tothe LCD.JNAF–BUS backplane connectorConnector numberApplicationCD3810BASE–T Ethernet interfaceNo card is ...

  • Page 266

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE241JNAF–BUS backplane connectorDetailed LED diagramD LED indication

  • Page 267

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02242LED indication transition at power–on timeNo.LED indication1234Ethernet board status1STATUS jjjjPower off2STATUS JJJJInitial status immediately after power is switched on.3STATUS jJJJMPU initialization completed.4STATUS jjJJFirmware downlo...

  • Page 268

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE243LED indication (STATUS) at error occurrenceThe STATUS LEDs repeat LONG and SHORT patterns. The LONG andSHORT patterns correspond to long and short lighting intervals,respectively.LED indication(STATUS)No.LONG1 2 3 4SHORT1 2 3 4Ethernet boar...

  • Page 269

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02244NameSpecificationDeviceNet interface boardA20B–8100–0880NOTEThe DeviceNet board cannot fit into the center option slot ofa unit with 3 option slotsJNAF–BUS backplane connectorConnector numberApplicationTB1DeviceNet interface2.4.14Devic...

  • Page 270

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE245ModelNameDrawing number Remarks16i/160i8.4″ color basic unitNo slotA02B–0236–B501with soft keys (5 + 2)2 slotsA02B–0236–B5023 slotsA02B–0236–B5084 slotsA02B–0236–B50310.4″ high–intensityNo slotA02B–0236–B611color ba...

  • Page 271

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02246ModelRemarksDrawing numberName160i with PC10.4″ high–intensityNo slotA02B–0236–B801functionscolor basic unit withsoft keys (10 + 2)2 slotsA02B–0236–B802PC CPU: MMX Pen-tium3 slotsA02B–0236–B8034 slotsA02B–0236–B80410.4...

  • Page 272

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE247ModelRemarksDrawing numberName160i with PC10.4″ color basic unitNo slotA02B–0236–B571functions(old type) with no softkey2 slotsA02B–0236–B572PC CPU: 486DX43 slotsA02B–0236–B5784 slotsA02B–0236–B57310.4″ high–intensityN...

  • Page 273

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02248ModelRemarksDrawing numberName160is with PC10.4″ high–intensityNo slotA02B–0269–B511functionscolor basic unit withtouch panel2 slotsA02B–0269–B5123 slotsA02B–0269–B5134 slotsA02B–0269–B514ModelNameDrawing number Remarks18...

  • Page 274

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE249ModelNameDrawing number Remarks180i with PC10.4″ high–intensityNo slotA02B–0238–B801functionscolor basic unit withsoft keys (10 + 2)2 slotsA02B–0238–B802PC CPU: MMX Pen-tium3 slotsA02B–0238–B8034 slotsA02B–0238–B80410.4...

  • Page 275

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02250ModelRemarksDrawing numberName180i with PC10.4″ color basic unitNo slotA02B–0238–B571functions(old type) with no softkey2 slotsA02B–0238–B572PC CPU: 486DX43 slotsA02B–0238–B5784 slotsA02B–0238–B57310.4″ high–intensityN...

  • Page 276

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE251ModelRemarksDrawing numberName180is with PC10.4″ high–intensityNo slotA02B–0270–B511functionscolor basic unit withtouch panel2 slotsA02B–0270–B5123 slotsA02B–0270–B5134 slotsA02B–0270–B514ModelNameDrawing number Remarks21...

  • Page 277

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02252ModelRemarksDrawing numberName210i with PC10.4″ high–intensityNo slotA02B–0247–B801PMC–SA1functionscolor basic unit withsoft keys (10 + 2)2 slotsA02B–0247–B802PMC–SA1PC CPU: MMX Pen-tium3 slotsA02B–0247–B805PMC–SA54 sl...

  • Page 278

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE253ModelRemarksDrawing numberName210i with PC10.4″ color basic unitNo slotA02B–0247–B571PMC–SA1functions(old type) with no softkey2 slotsA02B–0247–B572PMC–SA1PC CPU: 486DX43 slotsA02B–0247–B575PMC–SA54 slotsA02B–0247–B5...

  • Page 279

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02254ModelNameDrawing number Remarks210is with PC10.4″ high–intensityNo slotA02B–0271–B511PMC–SA1functionscolor basic unit withtouch panel2 slotsA02B–0271–B512PMC–SA1No slotA02B–0271–B515PMC–SA52 slotsA02B–0271–B516PMC...

  • Page 280

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE255ModelNameDrawing numberRemarksFS16i/18i/Stand–alone typeTA02B–0236–C120#TBREnglish keys21i160i/180i/MDI, small keysFor 8.4″/7.2″ LCD A02B–0236–C120#TBSSymbolic keys210i(horizontal type)MA02B–0236–C120#MBREnglish keysA02B–...

  • Page 281

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02256ModelNameDrawing numberRemarks160i/180i/MA02B–0236–C327#MBREnglish keys210iA02B–0236–C327#MBSSymbolic keysStand–alone typeTA02B–0236–C321#TBREnglish keysMDI, standardkeys″A02B–0236–C321#TBSSymbolic keysFor 12.1″ LCD(ver...

  • Page 282

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE257ModelNameDrawing numberIDRemarksMaster PCBMotherboardWithout PC func-A20B–8100–0130D516itionA20B–8100–0135C518iA20B–8100–0136D721i (PMC–SA5)A20B–8100–0137D721i (PMC–SA1)A20B–8100–0138D721i (PMC–SA5)A20B–8100–013...

  • Page 283

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02258ModelRemarksIDDrawing numberNameCard PCBCPU cardA20B–3300–005001A20B–3300–007009A20B–3300–017011Display control10.4″ colorA20B–3300–01500EGraphic (60V2 series)cardA20B–3300–0020Graphic (600W series)8.4″ colorA20B–33...

  • Page 284

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE259ModelRemarksIDDrawing numberNameDIMM moduleDRAM moduleA20B-3900-00408712MA20B-3900-0041868MA20B-3900-0042854M/2MA20B-3900-0030822MA20B-3900-0130A712MCPU card: ForA20B-3900-0131A68MA20B–3300–0170A20B-3900-0132A54MSRAM moduleA20B-3900-002...

  • Page 285

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02260ModelRemarksIDDrawing numberNameOption PCBPMC–RE boardA20B-8100-01501xCDC boardOldA20B-8100-01510xCDNewA20B-8100-0261Serial communicationOldA20B-8100-01522xCDboard A (remote buffer/DNC2)NewA20B-8100-0262Serial communicationOldA20B-8100-015...

  • Page 286

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE261ModelRemarksIDDrawing numberNameDistributed I/OOperator’s panel I/O moduleA20B-2002-0470—Matrix DI supportedWith MPG interfaceA20B-2002-0520—General–purpose DI inputWith MPG interfaceA20B-2002-0521—General–purpose DI inputWithout...

  • Page 287

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02262ModelRemarksIDDrawing numberNameOthersLoader I/O cardOldA20B-2002-0620—NewA20B-2100-0280—A20B-2100-0281—Matrix supportedTouch panel control boardA20B-8001-0620—PCB for separate detector interfaceA20B-2100-0270—4 basic axesunitA20B-...

  • Page 288

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE263NameDrawing numberRemarksSeparate detectorFour basic axesA02B-0236-C203interface unitA02B-0236-C201Old unitFour additionalA02B-0236-C204axesA02B-0236-C202Old unitConnector panelBasic moduleA03B-0815-C001I/O moduleExpansion moduleA03B-0815-C0...

  • Page 289

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02264WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing the board, becareful not to touch the high–voltage circuits (marked andfitt...

  • Page 290

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2651) Unplug the connectors for the fans and memory backup battery fromthe top of the CNC unit, then remove the yellow cover.For the connector unit type basic unit, no connector need be removed.CAUTIONWith a CNC unit that has an indicator for t...

  • Page 291

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022662) Unplug the connectors MCRD1 (or PCMCIA2), CN3, and CN8 fromthe printed circuit board, then replace the motherboard.If the an MMX Pentium PC card is mounted on the motherboard, firstremove the card and the mounting studs for the card, then...

  • Page 292

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE267WARNINGThis replacement task shall be performed by those whohave been sufficiently trained in maintenance and safety.When opening the cabinet and replacing the card PCB, becareful not to touch the high–voltage section (marked with and prov...

  • Page 293

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022681. Remove the retaining bolts (4 places) from the PC card, and dismountthe PC card from the studs on the motherboard.2. Hold the PC card at the FP cable connector portions, and pull it outfrom the motherboard.Hold at this potion.Hold at this...

  • Page 294

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2693. Remove the retaining bolts from the heat sink, and dismount it.4. Pull out the PC card from the FP cable.Note) Do not touch this portion.PC cardFP cable

  • Page 295

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022705. Remove the DRAM module from the PC card. See Section 4.2 forexplanations about how to remove.DRAM modulePC cardReverse steps 1 to 5 of the removing procedure.FANUC in–house specification: A66L–2050–0017Mounting procedureFP cable s...

  • Page 296

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE271WARNINGThis replacement task shall be performed by those whohave been sufficiently trained in maintenance and safety.When opening the cabinet and replacing the card PCB, becareful not to touch the high–voltage section (marked with and prov...

  • Page 297

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022723. The card engine is on side A. First remove the holding metal from thecard engine by unlatching (2 places).CE card(side A)HoldingmetalHolding metallatch (2 places)Cardengine4. Remove the FP cable from connector CN4 on the card engine bysl...

  • Page 298

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2735. Remove the FP cable from connectors CN12 and CN34 on side A ofthe CE card.Connector CN34ConnectorCN12CE card(side A)6. Remove the FP cable from CN1, CN2, and CN3 on the card engine.FP cableCard engineConnector CN3Connector CN2Connector CN1

  • Page 299

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022747. Remove the card engine. See Section 4.2 for explanations about howto remove.Card engineCE cardReverse steps 1 to 7 of the removing procedure.FANUC in–house specification: A66L–2050–0020Mounting procedureFP cable specification

  • Page 300

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE275WARNINGBefore replacing a blown fuse, locate and remove the causeof the blown fuse.For this reason, only those personnel who have receivedapproved safety and maintenance training may perform thisreplacement work.When opening the cabinet and ...

  • Page 301

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02276CP1BCP1AFUSERear of unitFuseBasic unitOrdering codeRatingParts specificationFS16i/18i/21iA02B–0236–K1005AA60L–0001–0290#LM50FS160i/180i/210iFS160is/180is/210isA02B–0236–K1017.5AA60L–0001–0046#7.5D Fuse mounting locationof the...

  • Page 302

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE277When a lithium battery is usedPrepare a new lithium battery (ordering code: A02B–0200–K102(FANUC specification: A98L–0031–0012)).1) Turn on the power to the CNC. After about 30 seconds, turn off thepower.2) Remove the old battery fr...

  • Page 303

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02278CAUTIONSteps 1) to 3) should be completed within 30 minutes (orwithin 5 minutes for the 160i/180i with the PC function). Donot leave the control unit without a battery for any longerthan the specified period. Otherwise, the contents ofmemo...

  • Page 304

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE279Power from the external batteries is supplied through the connector towhich the lithium battery is connected.The lithium battery, provided as standard, can be replaced with externalbatteries in the battery case (A02B–0236–C281) according...

  • Page 305

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022801) Prepare two alkaline dry cells (size D) commercially available.2) Turn on the power to the Series 16i/18i/160i/180i.3) Remove the battery case cover.4) Replace the cells, paying careful attention to their orientation.5) Reinstall the cove...

  • Page 306

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE281WARNINGWhen opening the cabinet and replacing a fan motor, becareful not to touch the high–voltage circuits (marked andfitted with an insulating cover).Touching the uncovered high–voltage circuits presents anextremely dangerous ele...

  • Page 307

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02282Fig. a(1) Connector(2) Fan(3) Fan caseNote) Install a fan so that it flows air in the upwarddirection. (Face the label upward.)1. Before replacing a fan motor, turn off the power to the CNC.2. Unplug the connector of a fan motor to be re...

  • Page 308

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE283Note)Install a fan so that it flows air in the up-ward direction. (Face the label upward.)Fig. b(3) Fan cover(2) Fan(1) Connector

  • Page 309

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02284WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing a unit, be carefulnot to touch the high–voltage circuits (marked and fitted...

  • Page 310

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2851) Detach the escutcheon from the CNC.Flat cable for soft keysEscutcheon2) As shown below, unplug the connectors CP1 and CN8 to detach theLCD unit from the CNC unit. (For the 12.1″ LCD, remove alsoCP31.)CP1CN8CN8LCD unitD Replacement proc...

  • Page 311

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022863)–1 For the 8.4″ LCD unit (color)Remove the three screws from the left part on the rear of the LCD unit,and remove the cover. Then, the backlight is exposed. Replace thebacklight with a new one.CN8Rear of LCD unitBacklight3)–2 For t...

  • Page 312

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2873)–3 For the 7.2″ and 9.5″ LCD units (monochrome) manufactured by HitachiRemove the three brackets from the left part on the front of the LCDunit, and remove the cover. Then, the backlight is exposed. Replacethe backlight with a new ...

  • Page 313

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022883)–5 For the high–intensity 10.4″ LCD (color)As shown below, press the projection to unlatch the backlight case,and pull out the backlight case, then replace the backlight.ConnectorProjection holeProjectionLCD unit rear viewBacklight

  • Page 314

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE2893)–6 For the 12.1″ LCD (color)Two backlights are provided on the rear of the LCD unit, the first atthe top and the second at the bottom. To dismount the backlights,remove two bolts from each backlight and slide it to the left.ConnectorL...

  • Page 315

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/022903)–7 For the high–intensity 8.4″ LCD (color)As shown below, remove two bolts, remove the backlight case bypulling it down and sliding it slightly to the left, then replace thebacklight.LCD unit rear viewBoltBacklight4) Upon completion ...

  • Page 316

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE291UnitAmount ofgeneratedheatRemarksControl unitNo option slot33W(NOTE 1)2 option slots37W3 option slots39W4 option slots40WControl unitNo option slot45W(NOTE 2)with PC func-tions2 option slots52WPC CPU:486DX43 option slots53W4 option slots54WC...

  • Page 317

    2. LCD–MOUNTED TYPE i SERIES HARDWAREB–63005EN/02292UnitRemarksAmount ofgeneratedheatOption boardsHSSB board3WSub–CPU board13WLoader control board10WPMC C board5WSerial communicationboard6WCAP–II board10WSymbol CAP iT board10WRISC board9WData server board (harddisk version)9WOld boardHard...

  • Page 318

    B–63005EN/022. LCD–MOUNTED TYPE i SERIES HARDWARE293Option slotTotal amount ofgenerated heat2 slots26W3 slots38W4 slots38WUnitAmount ofgeneratedheatRemarksMDI unit0WOperator’s panel I/O module12W(NOTE 1)Connector panel I/O module (basic)8W(NOTE 1)Connector panel I/O module (expansion)5W(NOT...

  • Page 319

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/022943 STAND–ALONE TYPE i SERIES HARDWAREThis chapter describes the printed circuit boards of the CNC control unitof the stand–alone type i series and card PCB functions on the printedcircuit boards. The chapter also describes procedures for...

  • Page 320

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE295LCD unitMDI unitControl unitServo amplifier module/spindle amplifier moduleServo motor/spindle motorDistributed I/O module, I/O unit MODEL–A, etc.I/O LinkMachine operator’s panel, powermagnetic circuit, etc.3.1HARDWARECONFIGURATION

  • Page 321

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/022963.2HARDWAREOVERVIEW3.2.1Series 16i/160i

  • Page 322

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE297The mounting position of an option board depends on the board type, as shown below:The option board marked with *1 fits into option slot 2.The option board marked with *2 fits into option slot 3.The option board marked with *3 fits into a mi...

  • Page 323

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02298The mounting position of an option board depends on the board type, as shown below:The option board marked with *1 fits into option slot 2.The option board marked with *2 fits into option slot 3.The option board marked with *3 fits into a mi...

  • Page 324

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE299These option boards are mounted in mini slots (of any slot).Mini–slotoptionsMain CPU boardCPU for controlling CNC⋅ Power⋅ 2–axis to 4–axis control⋅ Spindle interface⋅ I/O Link⋅ PMC–SA5⋅ Analog output/high–speed DI...

  • Page 325

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/023003.3TOTAL CONNECTIONDIAGRAMS

  • Page 326

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE301ÁÁStand–alone type control unitÁ24V–IN(CP1)LCD(COP20A)R232–2(JD5B)A–OUT&HDI(JA40)I/O Link(JD1A)LCD UNITJA3CPD1CPD1JD1AJD1AJD1BJD1BDC24VDC24VDC24VR232–1(JD5A)JD1AJD1BLINK(JD45)ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 327

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02302Stand–alone type control unitATA cardEthernetServo check board{Analog output for tool driveSVMSVMSVMSPMPSMSpindle motorSub axis–3servo motorSub axis–2servo motorSub axis–1servo motor(Up to 6 to 8 axes, depending on the model)To 2nd s...

  • Page 328

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE303When an option board is usedMini slotMini slotMini slotMini slotMini slotI/O Link II boardDeviceNet boardPROFIBUS board(master)PROFIBUS board(slave)FL–net boardTo another unitTo another unitTo another unitTo another unitTo another unit

  • Page 329

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02304ItemCodeMain CPU board of Series 16i/160iA16B–3200–0320Main CPU board of Series 18i/180iA16B–3200–0325Main CPU board of Series 21i/210i (PMC–SA5)A16B–3200–03263.4CONNECTOR AND CARDCONFIGURATIONSOF PRINTED CIRCUITBOARDS3.4.1Main...

  • Page 330

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE305Battery caseCNM1B: Memory cardCOP10A: FSSBBAT1: BatteryLEDsJD5A: RS232C serial portJD5B: RS232C serial portJD1A: I/O LinkJA40: Analog output/high–speed DIJA41: Serial spindle/position coderJD45: CRT LINK/MDICP1 (right): 24–VDC ...

  • Page 331

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02306(1) CPU card(2) Display control card(3) Axis control card(4) DRAM module(5) FROM module(6) SRAM moduleThe DRAM module is mountedon the CPU card.D Mounting positions ofcards and DIMM modules

  • Page 332

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE307No.ItemCodeFunctionRemarks(1)CPU cardA20B–3300–0050CNC control16i/18iA20B–3300–017016i/18iA20B–3300–007021i(2)Display control cardA20B–3300–0161Display interfaceLCD/MDIA20B–3300–0162Display linkA20B–3300–0190MDI only(...

  • Page 333

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02308D Fuse burn–out detection LEDFUSE (Red)Lit if the fuse is blown.D LED status transition at power–upj: Off J: On7–segmentLEDSTATUSStatusNot litjjjjPower off8JJJJCPU not activated after power–upFNC system loading started by boot syst...

  • Page 334

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE309D LED display when a system alarm occursj: Off J: On l: Blink(if CPU card A20B–3300–0170 is used)ALARM jJjSystem failure. The software detected an error andstopped the system.ALARM JJjAn error occurred on the local bus in the main CP...

  • Page 335

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02310D 7–segment LED display when a system alarm occursIf a system alarm occurs, a number blinks as shown below, dependingon the system alarm number.7–segmentLEDSystemalarm num-berSystem alarm type0900 to 909ROM parity alarm. System ROM pari...

  • Page 336

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE311Servo cardDisplay control cardCPU cardAxis 1/2G/ADSP controlAxis 3/4Axis 5/6Axis 7/8G/ALCD linkcontrolG/ADisplay linkcontrolDIMM moduleDRAMBootsiftwareG/A CPUperipheralsF–BUS(To back panel)FSSB(to servo amplifier)DIMM moduleFlash ROMDIMM m...

  • Page 337

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02312ItemCodeSub–CPU boardA16B–2203–0431LED displayJA40–2: Analog outputJA41–2: Serial spindle/position coderCA54B: Servo check3.4.2Sub–CPU BoardD SpecificationsD Mounting positions ofconnectors, LEDs, etc.

  • Page 338

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE313(3) DRAM module(1) CPU card(2)Axis control cardThe DRAM module is mounted on the CPU card.No.ItemCodeFunctionRemarks(1)CPU cardA20B–3300–0050CNC controlA20B–3300–0170(2)Axis control cardA17B–3300–0200Axis control8–axesServo sof...

  • Page 339

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02314D LED display at power–upj: Off J: OnSTATUS jjjjPower offSTATUS JJJjCPU not activated after power–upSTATUS JjjjInitialization completed, normal operation in progressD LED display when a system alarm occursj: Off J: On l: BlinkALARM ...

  • Page 340

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE315Servo cardCPU cardF–BUS(to back panel)FSSB(to servo amplifier)Serial spindleAnalog outputSub–CPU boardDIMM module or card PCBG/APeripheralcontrolG/ABusconversionG/ACPUperipheralsDIMM moduleDRAMAxis 1/2Axis 3/4Axis 5/6Axis 7/8G/ADSP contr...

  • Page 341

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02316The RISC function and data server function are provided on a singleoption board. If the RISC function alone is needed, a RISC board is used.If just the data server function is needed, a data server board is used. Ifthe two functions are n...

  • Page 342

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE317The RISC function uses the green STATUS LEDs and red ALARM LEDsin the upper part of the face plate. The red ALARM LEDs are used alsoby the data server function.D Status transition at power–up, displayed by the green STATUS LEDsj: Off J: ...

  • Page 343

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02318D ALARM LED display (red)j: Off J: OnALARM JjjThe RISC CPU is not active.ALARM jJjA bus error occurred in the L–bus.ALARM JJjA parity error occurred in the shared DRAM.ALARM jjJAn error occurred in the RISC CPU. Alternatively, aparity e...

  • Page 344

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE319LED status transition at power–upLED statuses f: Off F: On l: Blink Z: Don’t careNo.LED display (L1 to L4)Board status1ffffPower off2FFFFInitial state immediately after power–up3fFFFMRU initialization completed4fFfFFirmware downloa...

  • Page 345

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02320No.Board statusSHORTLONG6fFffFfFFProgram7FFffffffFloating Point Unavailable8FFffFfffDecrementer9FFffFffFTrace10FFffffFFFloating Point Assist11fFFfffffImplementation Dependent Software Emulation12fFFfFfffImplementation Dependent Instruction T...

  • Page 346

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE321LED display when an error occurs (ALARM)LED statusesj: Off J: OnNo.LED display 123Board status1jJJAn MPU transfer error occurred.2JJJA parity error occurred in the main memory.NOTEAny other pattern is displayed if an error occurs in the RI...

  • Page 347

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02322ItemCodeC boardA20B–8100–0330Serial communication boardR.B./DNC2: RS232C I/FA20B–8100–0334R.B./DNC2: RS422 I/FA20B–8100–0335DNC1: RS485 I/FA20B–8100–0336JNAF–BUS backplaneconnectorThe connector is mounted on a serial com...

  • Page 348

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE323(1) DRAM moduleNo.ItemCodeFunctionRemarks(1)DRAM moduleA20B–3900–0042System RAM4MBItemCodeHSSB interface boardA20B–8001–0730SW1High–speed serialbus setting switchJNAF–BUS backplaneconnectorCOP7: High–speed serial bus (HSSB) in...

  • Page 349

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02324LEDBRedHSSB communication has been interrupted.LEDARedA RAM parity alarm occurred in the common RAM on theboard.The common RAM is mounted on this board. The RAMis used to exchange information between the CNC andpersonal computer and is not ...

  • Page 350

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE325ItemCodeCAP–II boardA20B–8100–0560JNAF–BUS backplaneconnectorSetting pin TM1Connector CP8BStatus display of the red LEDsj: Off J: OnCABStatusjjJAn error occurred in the local bus on this board.jJjAn error occurred in the local bus ...

  • Page 351

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02326Setting pin TM1 and connector CP8B are provided for testing at FANUC.The setting of the pin must not be changed.(1) DRAM moduleNo.ItemCodeFunctionRemarks(1)DRAM moduleA20B–3900–0042System RAM4MBItemCodeI/O Link–II boardA20B–8100–03...

  • Page 352

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE327D Status LED display (green)StatusLED1Lit when the board is released from the reset state and startsoperating.LED2Lit when communication starts. This LED is left on until a resetoccurs.LED3Lit each time transmission is performed. (Actually...

  • Page 353

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02328JNAF–BUS backplaneconnectorCD38L: Ethernet interfaceD Status transition at power–up, displayed by the green LEDsNo.4 3 2 1Ethernet board status1jjjjPower off2JJJJInitial state immediately after power–up3JJJjMPU initialization complete...

  • Page 354

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE329D Status LED display when an error occurs (green)The status LEDs alternately display the LONG and SHORT patterns.The LONG pattern is held longer than the SHORT pattern.Status LED display(STATUS)No.LONG4 3 2 1SHORT4 3 2 1Ethernet board state1...

  • Page 355

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02330D Alarm LED display (red) when an alarm occursStateLEDBLit when a parity alarm occurs in the main memory on this board.D Communication status LED display (red)LED6 (RX)Lit when data is received.LEDA (COL)Lit when a data collision occurs.NOTE...

  • Page 356

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE331D Meaning of red LEDLEDALit when an error occurs on the daughter board.If this LED is lit, replace the DeviceNet board.D Meanings of green LEDs3 2 1StatusjjJThis board is set as the master.jJJThis board is set as the slave.D LEDs on the daug...

  • Page 357

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02332ItemCodePROFIBUS master boardA20B–8100–0470JNAF–BUS backplaneconnectorCN1: PROFIBUS interfaceD Status LED display (green)StateLED1Lit when this board is released from the reset state and startsoperating.This LED is not lit at power–...

  • Page 358

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE333ItemCodePROFIBUS slave boardA20B–8100–0440JNAF–BUS backplaneconnectorCN2: PROFIBUS interfaceD Status LED display (green)StateLED1Lit when this board is released from the reset state and startsoperating.This LED is not lit at power–u...

  • Page 359

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02334ItemCodeFL–net boardA20B–8100–0530JNAF–BUS backplaneconnectorCD38N: FL–net interfaceSetting pin TM1(fixed to B)D Meanings of red LEDsHERLit when a parity alarm occurs in the DRAM on the FL–netboard.The board may be defective.COL...

  • Page 360

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE335TypeItemDrawing No.Remarks16i/160iBasic unit with 1 slotA02B–0265–B501Basic unit with 3 slotsA02B–0265–B50318i/180iBasic unit with 1 slotA02B–0266–B501Basic unit with 3 slotsA02B–0266–B50321i/210iBasic unit with 1 slotA02B–...

  • Page 361

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02336TypeRemarksIDDrawing No.ItemDIMM moduleDRAM moduleA20B–3900–00408712MA20B–3900–0041868MA20B–3900–0042854M/2MA20B–3900–0030822MA20B–3900–00130A712MCPU card:A20B–3900–00131A68MForA20B–3300A20B–3900–00132A54M–017...

  • Page 362

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE337TypeRemarksIDDrawing No.ItemOption PCBSub–CPU boardA16B–2203–04310xF1RISC + data server boardA16B–3200–03500xF40xF5RISC boardA16B–3200–03510xF4Data server boardA16B–3200–03520xF5ATA card adapterA20B–2100–0500—For data...

  • Page 363

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02338TypeRemarksIDDrawing No.ItemOthersLCD control printed circuit boardA20B–8100–0410—InverterA20B–2002–0500—ColorA20B–8001–0920—A20B–2002–0480—MonochromeA20B–8001–0910—Operator’s panel con-(64/32)A16B–2200–06...

  • Page 364

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE339ItemDrawing No.Remarks9.5″ monochrome LCD unitA20B–0265–C0619.5″ monochrome LCD unitA20B–0265–C066Character only10.4″ color LCD unitA20B–0265–C07110.4″ color LCD unitA20B–0265–C081With touch panelFor display link7.2...

  • Page 365

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02340ItemDrawing No.RemarksSeparate detector interface4 basic axesA02B–0236–C203unit4 additional axesA02B–0236–C204Connector panel I/O moduleBasic moduleA03B–0815–C001Expansion moduleA03B–0815–C002With MPG interfaceA03B–0815–C...

  • Page 366

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE341WARNINGThe replacement described here should be performed by aperson fully trained in maintenance and safety. If thecabinet is opened to replace the option board, take extremecare not to touch any high–voltage area (marked with and covere...

  • Page 367

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02342(1) Holding handles A and B, insert the board into the cabinet until theconnector on the back panel is connected.(2) Connect the removed cables to correct positions.Handle AWith a hook onthe top sideHandle BWith a hook onthe bottom side3.6.1...

  • Page 368

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE343(1)Remove cables connected to the target mini–slot option board.Remove other cables that would obstruct the removal of the mini–slotoption board.(2) Hold handles C and D.(3) Pushing the latch of handle C to the right, pull out the printe...

  • Page 369

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02344(1) Remove the terminal block from the connector on the DeviceNetboard. The terminal block can be pulled out after the screws on bothsides are loosened. The terminal block can be removed with cablesconnected.Screw(2) Remove the main CPU bo...

  • Page 370

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE345Handle CWith a hook on theleft sideHandle D

  • Page 371

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02346WARNINGThe replacement described here should be performed by aperson fully trained in maintenance and safety. If thecabinet is opened to replace the back panel, take extremecare not to touch any high–voltage area (marked with and covered ...

  • Page 372

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE347Back panelFanconnectorLatchBack panel

  • Page 373

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02348WARNINGBefore starting the replacement of a fuse, remove the causeof the fuse burn–out.Accordingly, the replacement should be performed by aperson fully trained in maintenance and safety. If thecabinet is opened to replace the fuse, take ...

  • Page 374

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE349Ordering informationRatingIndividual informationA02B–0265–K1007.5AA60L–0001–0046#7.5D Ordering information ofthe fuse

  • Page 375

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02350If a lithium battery is used, have A02B–0200–K102 (FANUC internalcode: A98L–0031–0012) handy.(1) Turn the CNC on. About 30 seconds later, turn the CNC off.(2) Remove the battery from the top area of the CNC unit.Disconnect the conn...

  • Page 376

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE351NOTEComplete steps (1) to (3) within 30 minutes.If the battery is left removed for a long time, the memorywould lose the contents.If there is a danger that the replacement cannot becompleted within 30 minutes, save the whole contents of theC...

  • Page 377

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02352NOTE1 Place the battery case in such a position that the battery canbe replaced even while the control unit is active.2 The connector of the battery cable uses a simple locksystem. Fix the cable within an area of 50 cm from theconnector, re...

  • Page 378

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE353WARNINGIf the cabinet is opened to replace a fan unit, take extremecare not to touch any high–voltage area (marked with and covered by a shock prevention cover). If the area isuncovered, direct contact with this area will result in anelec...

  • Page 379

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02354WARNINGBefore starting the replacement of the fuse, remove thecause of the fuse burn–out.Accordingly, the replacement should be performed by aperson fully trained in maintenance and safety. If thecabinet is opened to replace the fuse, tak...

  • Page 380

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE355WARNINGThe replacement described here should be performed by aperson fully trained in maintenance and safety. If thecabinet is opened to replace the unit, take extreme care notto touch any high–voltage area (marked with andcovered by a s...

  • Page 381

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02356LCD panel(3)–1 For high–intensity 10.4″ color LCDPress the small button to disengage the latch, pull out the casecontaining the backlight, then replace the backlight, as illustratedbelow.ConnectorButton openingButtonBack of the LCD pan...

  • Page 382

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE357(3)–2 For 9.5″ monochrome LCDConnectorBacklightMetal catchBack of theLCD panel(4) After replacing the backlight, assemble the unit, reversing thedisassembly procedure of steps (1) to (3).During the assembly, take care to keep dust out.

  • Page 383

    3. STAND–ALONE TYPE i SERIES HARDWAREB–63005EN/02358UnitHeatgenerationRemarksControl unit1–slot cabinet35W(*1)3–slot cabinet46WOption boardHSSB board4WSub–CPU board14WPMC C board7WSerial communicationboard7WCAP–II board10WRISC board9WData server board6.3WIncluding 0.3 W of theATA card...

  • Page 384

    B–63005EN/023. STAND–ALONE TYPE i SERIES HARDWARE359UnitHeatgenerationRemarksMDI unit0WOperator’s panel I/O module12W(*1)Connector panel I/O module (ba-sic)8W(*1)Connector panel I/O module (ex-pansion)5W(*1)Separate detector interface unit9WUnit with 4 basic axes onlySeparate detector inter...

  • Page 385

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/023604 MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)This chapter describes the hardware common to the LCD–mounted typei series and stand–alone type i seri...

  • Page 386

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)361WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing a card PCB, becareful not to touch t...

  • Page 387

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/023621) Pull outward the claw of each of the four spacers used to secure the cardPCB, then release each latch. (See Fig. a.)2) Extract the card PCB upward. (See Fig. b.)Card PCBCard PCBCard PCBC...

  • Page 388

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)3631) Check that the claw of each of the four spacers is latched outward, theninsert the card PCB into the connector. (See Fig. c.)2) Push the claw of each spacer downward to secure the card PCB. ...

  • Page 389

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02364WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing a module, becareful not to touch ...

  • Page 390

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)3651) Open the claw of the socket outward. (See Fig. a.)2) Extract the module slantly upward. (See Fig. b.)1) Insert the module slantly into the module socket, with side B facingupward. (See Fig...

  • Page 391

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02366The performance of the heat exchanger degrades due to a buildup of dirt.Clean the heat exchanger periodically. The cleaning interval depends onthe installation environment. So, clean the he...

  • Page 392

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)367Procedure for cleaning and replacing the air filter1Before cleaning and replacing the air filter, turn off the fan powersupply.2Remove the filter cover, then demount the filter.When removing the...

  • Page 393

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02368Procedure for cleaning the heat exchanger1Before cleaning the heat exchanger, turn off the fan power supply.2Demount the external fan unit from the main body of the heatexchanger.Main body of...

  • Page 394

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)369Procedure for cleaning the fan of the heat exchanger1Demount the heat exchanger from the unit, then remove dust and mistfrom the fan by blowing air or by using a dry waste cloth or brush.When th...

  • Page 395

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02370When the ambient temperature is low, the brightness of the LCDdecreases. (The LCD screen is dark particularly immediately after thepower is turned on.) This phenomenon is not a failure but ...

  • Page 396

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)371D When the white protection sheet is removed, the new protection sheetis adhesive on its periphery. Attach the new protection sheet to thefront of the LCD screen. At this time, be careful not ...

  • Page 397

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02372#73113#6#5DTPCL#4#3#2#1#0[Data type] Bit#5 (DTPCL) The compensation function for the touch panel on the display is:0 : Disabled1 : Enabled1Set bit 5 (DTPCL) of parameter No. 3113 to 1.2Press ...

  • Page 398

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)373By changing the setting (rotary switch) on an expansion module, aconnection can be made to skip an expansion module or expansionmodules as shown below.Basic moduleBasic moduleBasic moduleBasic m...

  • Page 399

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02374SettingpositionMeaning of settingIndication22Set the rotary switch of an expansion module to thisposition when the two preceding expansion mod-ules are skipped.3– Setting prohibited4~F4, ...

  • Page 400

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)375NOTETo expansion module A (DI/DO = 24/16, with a manual pulsegenerator interface) (A03B–0815–C002), a rotary switch isadded as the other modules are modified. However,expansion module A is ...

  • Page 401

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02376WARNINGBefore replacement of a blown fuse, the cause of the blownfuse must be corrected. So, fuse replacement work must bedone only by a person who is trained in the relatedmaintenance and s...

  • Page 402

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)377FuseCable for the I/O LinkCable for a manual pulse generatorBasic module(A03B–0815–C001)Expansion module 1Expansion module 2Expansion module 3NOTENo fuse is provided on the expansion modules...

  • Page 403

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02378JD1AJD1BJA3I/O connectorPower supply connectorFuseThis drawing is for A20B–2002–0470, A20B–2002–0520, andA20B–2002–0521.4–f5MMCP1336mmJD1BJD1A3515550mm 10MMApprox.100mm31.05mm46...

  • Page 404

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)379CM26CM16CM15FU3CM17FU2FU1CPD1JD1BJD1AFU1: Fuse for +24V (for protection of general–purpose DO and the power supply of this printed circuit board)FU2: Fuse for +5V (for protection of the IC p...

  • Page 405

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02380PowerconnectorFuseOpticalconnectorThis drawing is for A02B–0236–C203D Fuse mounting locationon the separate detectorinterface unit

  • Page 406

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)381The control units and various peripheral units supplied from FANUC aredesigned assuming that those units are accommodated in enclosedcabinets. The cabinets mentioned here include:D Cabinet that...

  • Page 407

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02382The CNC is becoming increasingly smaller as the surface mounttechnology and custom LSI technology advance.In many cases, as the CNC becomes more compact, the mountinglocations of its constitu...

  • Page 408

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)383NOTE1 Separate binding is to separate the bound cables of onegroup at least 10 cm from the bound cables of anothergroup.2 Electromagnetic shielding is to shield the bound cables ofone group from...

  • Page 409

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02384With a CNC machine tool, three ground systems are used.(1) Signal ground system (SG)Signal ground (SG) provides a reference voltage (0 V) for the electricsignal system.(2) Frame ground system...

  • Page 410

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)385CNCDisplay LCD–mounted type i series CNCDistributedI/Oα amplifierAC powersupply24 V powersupplyAC inputPE (Cabinet earth plate)Pendant boxFrameFrameOperator’spanelMachine cabinetDisplay sta...

  • Page 411

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02386M4 studGround cable Wire of 2 mm2 or moreConnect the 0 V line inside the control unit to the ground plate of thecabinet through the signal ground terminal (shown above).For the ground termina...

  • Page 412

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)387Display stand–alone type control unitPEFor a one–slot rackFor a three–slot rackGround terminal for signalsGround terminalfor signals(Faston terminal)M3 (Screw hole)M4 (Screw hole)Ground wi...

  • Page 413

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02388With a power magnetics cabinet, components such as an AC/DC solenoidand AC/DC relay are used. When turned on and off, these componentsgenerate a high–energy pulse voltage due to coil induc...

  • Page 414

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)389According to the figure below, clamp all cables that require shielding andare run to the CNC, servo amplifier, spindle amplifier, and so forth. Thisclamping method not only secures cables, but ...

  • Page 415

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02390ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇMounting plate of the machineControl unitGround plateClampShield coverFig. 4.8.5(b) Cable clamp (2)Prepare a ground plate ...

  • Page 416

    B–63005EN/024. MATTERS COMMON TO BOTH LCD–MOUNTED TYPEAND STAND–ALONE TYPE i SERIES (HARDWARE)39112mm20mm8mmGround plateFig. 4.8.5(d) Ground plate hole diagramReference: Outline drawing of the clamp17mm28mm6mm55 mm maximumFig. 4.8.5(e) Outline drawing of clampOrdering code of the clamp: ...

  • Page 417

    4. MATTERS COMMON TO BOTH LCD–MOUNTED TYPE AND STAND–ALONE TYPE i SERIES (HARDWARE)B–63005EN/02392An MDI unit usable with a 12.1” LCD has a connector panel that allowsvarious interface connectors to be placed on the front. The connectorpanel has a cover. The cover is opened and closed...

  • Page 418

    B–63005EN/025. INPUT AND OUTPUT OF DATA3935 INPUT AND OUTPUT OF DATAAfter you change a SRAM module, you must set various data again. This chapter describes the procedures to input and output the parameters,the part programs and the tool offset values.5.1 SETTING PARAMETERS FOR INPUT/OUTPUT394. ...

  • Page 419

    5. INPUT AND OUTPUT OF DATAB–63005EN/023941. Set to MDI mode or emergency stop state.2. Press OFFSETSETTING key several times or press soft key [SETING] to displaySETTING (HANDY) screen.3. Set the cursor to PARAMETER WRITE and, press 1 and INPUTkeys in this order. Here alarm 100 will be displa...

  • Page 420

    B–63005EN/025. INPUT AND OUTPUT OF DATA3957. Convenient method1) To change parameters in bit unit, press cursor key or ,then the cursor becomes bit length and you can set parameters bitby bit (Bit parameter only).2) To set data consecutively, use EOB key.(Ex.1) 1234EOB4567EOB9999INPUTThis key ...

  • Page 421

    5. INPUT AND OUTPUT OF DATAB–63005EN/02396The main CPU memorized the following data. Outputting the data 1/O device while the CNC is rurnning normally(1) CNC paramter(2) PMC parameter(3) Pitch error compensation amount(4) Custom macro variable values(5) Tool compensation amount(6) Part program ...

  • Page 422

    B–63005EN/025. INPUT AND OUTPUT OF DATA3970102pecification number of input/output device0RS–232–C (control codes DC1 to DC4 used)1FANUC bubble cassette B1/B22FANUC Floppy cassette adapter F13PROGRAM FILE Mate. FANUC FA card adapter ,FANUCFloppy cassette adapter, FSP–H4Not used5Portable ta...

  • Page 423

    5. INPUT AND OUTPUT OF DATAB–63005EN/023981. Select MDI mode.2. Press OFFSETSETTING key then soft key [SETTING] to select a setting screen.3. Set the cursor to PARAMETER WRITE and input 1 and INPUT.At this time, alarm 100 will be generated.4. Press SYSTEM key and soft key [PMC].5. Press soft ke...

  • Page 424

    B–63005EN/025. INPUT AND OUTPUT OF DATA399When custom macro function is equipped, values of variable no. 500 andlater are output.1. Press OFFSETSETTING key.2. Press key and soft key [MACRO] to select custom macrovariable screen.3. Press soft key [(OPRT)] and then key.4. Press soft key [PUNCH] ...

  • Page 425

    5. INPUT AND OUTPUT OF DATAB–63005EN/024001. Set to the emergency stop state.2. Confirm that the patameters required to input data is correct.1) Press OFFSET/SETTING key several times, and press [SETING]to display SETTING screen.2) Confirm that PARAMETER WRITE=1.3) Press SYSTEM key to select th...

  • Page 426

    B–63005EN/025. INPUT AND OUTPUT OF DATA4017)0103Baud rate1: 505: 200 9:24002: 100 6: 300l10: 48003: 110 7: 60011:96004: 150 8: 120012:19200 [BPS]3. Press soft key [(OPRT)] and soft key4. Press soft key [READ] and [EXEC]. Then input of parameters arestarted.5. Because alarm 300 will generate for...

  • Page 427

    5. INPUT AND OUTPUT OF DATAB–63005EN/024021. Release the emergency stop and select EDIT mode.2. Confirm that PARAMETER WRITE=1 on the setting screen.3. Press PROG key and soft key [PRGRM] to display program contents.4. Press soft key [(OPRT)], , [F SRH], and 3 [EXEC] to selectthe pitch error c...

  • Page 428

    B–63005EN/025. INPUT AND OUTPUT OF DATA40312.Press address O and a program number (0001 for example) ,then pressDELETE to delete the program.Item 4 is not required for PPR.1. Select the EDIT mode.2. Turn off the program protect (KEY=1).3. Press PROG key, and press soft key[PRGRM] to display th...

  • Page 429

    5. INPUT AND OUTPUT OF DATAB–63005EN/024041. Confirm that mode is EDIT mode.2. Turn off the program protect (KEY3=1).3. Press PROG key and press soft key [PRGRM] to select a part programfile.4. Press soft key [(OPRT)], [F SRH], and 6 [EXEC] to selecta part program file.5. Press soft key ,[(OPR...

  • Page 430

    B–63005EN/025. INPUT AND OUTPUT OF DATA405The following operation allows all the data used for Super CAP M to beinput and output in a lump. 1. Confirm the parameters shown below:P0020: I/O CHANNEL (select I/O device) : 0P0102: I/O device number: 3P0103: Baud ratefor 4800 bauds: 10for 9600 bauds...

  • Page 431

    5. INPUT AND OUTPUT OF DATAB–63005EN/02406Series16i Conversational Data ScreenDATA I/OREADEXECDATA I/O PARA GUIDEI/O CHANNEL=0I/O DEVICE NO.=3SELECT FROM SOFT-KEYPUNCHALLDATADEF.FILEPRE–TOOLTOOLFILEF.S.FILEREADFLOPPYDIR<@READ@PUNCH@ALL CAP DATA@DEFAULT DATA@PRE–TOOL LIST@TOOL FILE@CUT CO...

  • Page 432

    B–63005EN/025. INPUT AND OUTPUT OF DATA407You can input and output files individually.Execute the same operations from step 1 to 6 in the previous section 3.3.1.(1) Reading or Punching default files7 Press [DEF. FILE].8@ For reading, input a file no. for default data and press soft key[READ EXE...

  • Page 433

    5. INPUT AND OUTPUT OF DATAB–63005EN/02408Operation for outputting data in a lump(1) Connect external I/O device and set necessary parameters.@ Channel at NC side=0@ Stop bit=2@ Parity=No@ Length of character=8@ Baud rate=Depends on NC parameter no. 0103.@ XON/OFF control=Yes(2) Select EDIT mod...

  • Page 434

    B–63005EN/025. INPUT AND OUTPUT OF DATA409(5) Press [PUNCH] and the following screen is displayed.DATA I/O SCREEN[CAP:HEAD-L]<NCPARAMNCOFFSETNCPROGPUNCHSELECT THE DATA WHICH YOU WANT TO PUNCH OUTPMCPARAMCAPTOOLCAP-PROGNC HD2PARAMNC HD2OFFSETNC HD2PROGSELECTEND+1. NC PARAMETER (HD1)2. NC OFFS...

  • Page 435

    5. INPUT AND OUTPUT OF DATAB–63005EN/02410[NC PROG] or [NC HD2 PROG] (For path 2, when [NC PROG] is pressed, the following screen isdisplayed.)DATA I/O SCREEN1. NC PARAMETER (HD1)2. NC OFFSET (HD1)5. NC OFFSET (HD2)8. CAP TOOL FILE3. NC PROGRAM (HD1) 6. NC PROGRAM (HD2)9. CAP PROGRAM4. PMC PARA...

  • Page 436

    B–63005EN/025. INPUT AND OUTPUT OF DATA411(7) The following screen is displayed when you press [SELECTEND]. To start punching, press [EXEC] and to cancel punching,press [CANCEL].2. NC OFFSET (HD1)5. NCOFFSET (HD2)8. CAP TOOL FILE3. NC PROGRAM (HD1)6. NCPROGRAM (HD2) 9. CAP PROGRAM4. PMC PARAMET...

  • Page 437

    5. INPUT AND OUTPUT OF DATAB–63005EN/02412Data output by using the function for inputting/outputting data in a lumpcan also be input by using that function.1. Set optional parameters and the parameter for specifying the numberof axes (parameter No. 1010) manually before reading NC parameters.2....

  • Page 438

    B–63005EN/025. INPUT AND OUTPUT OF DATA4138. To input NC parameters for tool post 1, press [NC PARAM]. To inputNC parameters for tool post 2, press [NC HD2 PARAM].To input data other than NC parameters, press [OTHERS]. Theselected data is indicated by green characters in reverse video. Wheni...

  • Page 439

    5. INPUT AND OUTPUT OF DATAB–63005EN/02414Files can be read and punched individually.Conversational machining programs can be output and saved to anexternal memory unit via a reader/punch interface.After switching to EDIT mode, display the registered program list screenfor editing. Enter the n...

  • Page 440

    B–63005EN/025. INPUT AND OUTPUT OF DATA415The machining program punched out by applying the procedure describedon the previous page can be read into the NC via a reader/punch interface.Before attempting to read a program, release the memory protect switchon the machine operator’s panel.After ...

  • Page 441

    5. INPUT AND OUTPUT OF DATAB–63005EN/02416The tool data file, cutting condition data, surface roughness data, pre–toollist, and chuck/tailstock figure data can be punched out to an external I/Odevice.(1) Connect an external I/O device and set necessary parameters, such asdevice selection.(2) ...

  • Page 442

    B–63005EN/025. INPUT AND OUTPUT OF DATA4175.4INPUTTING/OUTPUTTING CAP–II DATA (16i–T) **FAMILY PROGRAM**1. FAMILY PROGRAM OUTPUT2. FAMILY PROGRAM INPUT:::SymbolicFAPT TURNPRESS [FAMILYPROGRAM]PRESS [DATASET] KEY4 or 5INPUT1INPUT (REFER TO TABLE 1) (REFER TO TABLE 2)**SYSTEM DATA SET...

  • Page 443

    5. INPUT AND OUTPUT OF DATAB–63005EN/02418[TABLE 1] Input/Output of Family ProgramI/OItemOperation on I/O deviceRemarksInputFamily program2, n[INPUT]n=P⇒FANUC PPR⇒Sub cycle5, n[INPUT]n=B⇒FANUC Cassetten=C⇒Sub MemoryOutputFamily program1, n[INPUT]n=C⇒Sub Memory*When n is omitted,...

  • Page 444

    B–63005EN/025. INPUT AND OUTPUT OF DATA419The sub memory is stored in RAM module on the Option 3 board (boardfor CAP–II). The procedure below describes a method to input and outputthe data in sub memory, which is used when Option 3 board or RAMmodule is replaced.1. System parameter (FAPT–SY...

  • Page 445

    5. INPUT AND OUTPUT OF DATAB–63005EN/02420,“Family program” menuscreen“PARAMETER & DATASET”menu keyMeet the cursor to a no. to bedeleted using [CURSOR⇓] or[CURSOR⇑] keyDELEOBINPUTSymbolic FAPT TURN(Initial screen)Press [Family program] keyPress [DATA SET] keyFile name list sto...

  • Page 446

    B–63005EN/025. INPUT AND OUTPUT OF DATA421Press SP while turning on power.5.6.2Clearing CAP-IIMemory

  • Page 447

    5. INPUT AND OUTPUT OF DATAB–63005EN/02422To input/output a particular type of data, the corresponding screen isusually selected. For example, the parameter screen is used for parameterinput from or output to an external input/output unit, while the programscreen is used for program input or o...

  • Page 448

    B–63005EN/025. INPUT AND OUTPUT OF DATA423Input/output–related parameters can be set on the ALL IO screen.Parameters can be set, regardless of the mode. Setting input/output–related parameters1Press function key SYSTEM.2Press the rightmost soft key (continuous menu key) severaltimes.3Pr...

  • Page 449

    5. INPUT AND OUTPUT OF DATAB–63005EN/024245Set the parameters corresponding to the type of input/output unit to beused. (Parameter setting is possible regardless of the mode.)TipFirst, set an I/O channel. The parameters on this screen change to thosecorresponding to a specified I/O channel.D ...

  • Page 450

    B–63005EN/025. INPUT AND OUTPUT OF DATA425A program can be input and output using the ALL IO screen.When entering a program using a cassette or card, the user must specifythe input file containing the program (file search).File search1Press soft key [PRGRM] on the ALL IO screen, described in Se...

  • Page 451

    5. INPUT AND OUTPUT OF DATAB–63005EN/02426Inputting a program1Press soft key [PRGRM] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode. A program directory is displayed.3Press soft key [(OPRT)]. The screen and soft keys change as shownbelow.⋅ A program directory is displayed...

  • Page 452

    B–63005EN/025. INPUT AND OUTPUT OF DATA427Outputting programs1Press soft key [PRGRM] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode. A program directory is displayed.3Press soft key [(OPRT)]. The screen and soft keys change as shownbelow.⋅ A program directory is displayed...

  • Page 453

    5. INPUT AND OUTPUT OF DATAB–63005EN/02428Deleting files1Press soft key [PRGRM] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode. A program directory is displayed.3Press soft key [(OPRT)]. The screen and soft keys change as shownbelow.⋅ A program directory is displayed only...

  • Page 454

    B–63005EN/025. INPUT AND OUTPUT OF DATA429Parameters can be input and output using the ALL IO screen.Inputting parameters1Press soft key [PARAM] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode.3Press soft key [(OPRT)]. Soft keys change as shown below. READPUNCH4Press soft ke...

  • Page 455

    5. INPUT AND OUTPUT OF DATAB–63005EN/02430Offset data can be input and output using the ALL IO screen.Inputting offset data1Press soft key [OFFSET] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode.3Press soft key [(OPRT)]. Soft keys change as shown below. READPUNCH4Press soft...

  • Page 456

    B–63005EN/025. INPUT AND OUTPUT OF DATA431Custom macro common variables can be output using the ALL IO screen.Outputting custom macro common variables1Press soft key [MACRO] on the ALL IO screen, described in Section5.7.1.2Select EDIT mode.3Press soft key [(OPRT)]. Soft keys change as shown be...

  • Page 457

    5. INPUT AND OUTPUT OF DATAB–63005EN/02432The ALL IO screen supports the display of a directory of floppy files, aswell as the input and output of floppy files.Displaying a file directory1Press the rightmost soft key (continuous menu key) on the ALLIO screen, described in Section 5.7.1.2Press ...

  • Page 458

    B–63005EN/025. INPUT AND OUTPUT OF DATA433READ/PUNCH (FLOPPY) No.FILE NAMEO1234 N12345(Meter) VOLEDIT * * * * * * * * * * * * *12:34:56F SRHEXEC0001PARAMETER0002ALL.PROGRAM0003O00010004O00020005O00030006O00040007O00050008O00100009O0020F SRHFile No.=2>2_CAN46.112.311.911.911.911.9...

  • Page 459

    5. INPUT AND OUTPUT OF DATAB–63005EN/02434Inputting a file1Press the rightmost soft key (continuous menu key) on the ALLIO screen, described in Section 5.7.1.2Press soft key [FLOPPY].3Select EDIT mode. The floppy screen is displayed.4Press soft key [(OPRT)]. The screen and soft keys change a...

  • Page 460

    B–63005EN/025. INPUT AND OUTPUT OF DATA435Outputting a file1Press the rightmost soft key (continuous menu key) on the ALLIO screen, described in Section 5.7.1.2Press soft key [FLOPPY].3Select EDIT mode. The floppy screen is displayed.4Press soft key [(OPRT)]. The screen and soft keys change ...

  • Page 461

    5. INPUT AND OUTPUT OF DATAB–63005EN/02436Deleting a file1Press the rightmost soft key (continuous menu key) on the ALLIO screen, described in Section 5.7.1.2Press soft key [FLOPPY].3Select EDIT mode. The floppy screen is displayed.4Press soft key [(OPRT)]. The screen and soft keys change as...

  • Page 462

    B–63005EN/025. INPUT AND OUTPUT OF DATA437By setting the I/O channel (parameter No. 20) to 4, files on a memory cardcan be referenced, and different types of data such as part programs,parameters, and offset data on a memory card can be input and output intext file format.The major functions ar...

  • Page 463

    5. INPUT AND OUTPUT OF DATAB–63005EN/02438Displaying a directory of stored files1Press the EDIT switch on the machine operator’s panel.2Press function key PROG.3Press the rightmost soft key (continuous menu key).4Press soft key [CARD]. The screen shown below is displayed. Usingpage keys a...

  • Page 464

    B–63005EN/025. INPUT AND OUTPUT OF DATA439Searching for a file1Press the EDIT switch on the machine operator’s panel.2Press function key PROG.3Press the rightmost soft key (continuous menu key).4Press soft key [CARD]. The screen shown below is displayed.PROG(OPRT)DIR +DIRECTORY (M–CARD) ...

  • Page 465

    5. INPUT AND OUTPUT OF DATAB–63005EN/02440Reading a file1Press the EDIT switch on the machine operator’s panel.2Press function key PROG.3Press the rightmost soft key (continuous menu key).4Press soft key [CARD]. Then, the screen shown below is displayed.PROG(OPRT)DIR +DIRECTORY (M–CA...

  • Page 466

    B–63005EN/025. INPUT AND OUTPUT OF DATA4418To specify a file with its file name, press soft key [N READ] in step 6above. The screen shown below is displayed.F NAMEEXECSTOPO SETCANDIRECTORY (M–CARD) No.FILE NAMECOMMENTO0001 N000100012O0050(MAIN PROGRAM)0013 TESTPRO(SUB PROGRAM–1)0014O0060...

  • Page 467

    5. INPUT AND OUTPUT OF DATAB–63005EN/02442Writing a file1Press the EDIT switch on the machine operator’s panel.2Press function key PROG.3Press the rightmost soft key (continuous menu key).4Press soft key [CARD]. The screen shown below is displayed.PROG(OPRT)DIR +DIRECTORY (M–CARD) No.FI...

  • Page 468

    B–63005EN/025. INPUT AND OUTPUT OF DATA443Deleting a file1Press the EDIT switch on the machine operator’s panel.2Press function key PROG.3Press the rightmost soft key (continuous menu key).4Press soft key [CARD]. The screen shown below is displayed.PROG(OPRT)DIR +DIRECTORY (M–CARD) No.F...

  • Page 469

    5. INPUT AND OUTPUT OF DATAB–63005EN/02444Batch input/output with a memory cardOn the ALL IO screen, different types of data including part programs,parameters, offset data, pitch error data, custom macros, and workpiececoordinate system data can be input and output using a memory card; thescre...

  • Page 470

    B–63005EN/025. INPUT AND OUTPUT OF DATA4456With page keys and , scroll through the file directory orprogram directory.7When this screen is displayed, the program data item is selected. Thesoft keys for other screens are displayed by pressing the rightmost softkey (continuous menu key). So...

  • Page 471

    5. INPUT AND OUTPUT OF DATAB–63005EN/02446Error codesMemory card error codesCodeMeaning007The memory card is protected.030The memory card is not inserted into its slot.032The memory card’s battery is exhausted.102The memory card does not have sufficient free space.105No memory card is mounted...

  • Page 472

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4476 INTERFACE BETWEEN CNC AND PMCThis chapter describes the signals between the machine operator’s panel,magnetics cabinet and the PMC, connection of the signals between PMCand CNC, and confirmation method of on/off state of these signals.It also de...

  • Page 473

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02448+–0V0V0VST1ST2MT (Machine Tool builder)RVDI/DO+24EPMCDGN *XYPMCDGN *ST1DOORX0.1X0.0ST2X5.7STLF0.5STG007.2STLY0.1PMCDGNGNCFPMCDGNLoadX 0000 ~0127Y 0000 ~ 0127MTB decidesaddresses and signals*1) If I/O unit is added:X1000.0 to X1019.7Y1000.0 to Y1...

  • Page 474

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC449Series 16i–MODEL A/Series 18i–MODEL AModelPMC–SB5PMC–SB6Programming method languageLadderC–language(Option)LadderStep sequenceC–language(Option)Number of ladder level22Level–1 Cycle Time8 ms8 msBasic Instruction Execution Time0.085(us/...

  • Page 475

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02450Series 20i–MODEL A/Series 21i–MODEL AModelPMC–SA1PMC–SA5Programming systemLadderC language (option)(Note)LadderC language (option)(Note)Number of ladder levels22First–level execution period8 ms8 msBasic instruction processing time5.0 µ s...

  • Page 476

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC451ModelCharacterSignal descriptionSeries 16i–MODEL A/Series 18i–MODEL APMC–SB5PMC–SB6XInput signal from the machine tothe PMC (MT to PMC)X0 to X127 (Note)YOutput signal from the PMC to themachine (PMC to MT)Y0 to Y127 (Note)FInput signal from ...

  • Page 477

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02452ModelCharacterSignal descriptionSeries 20i–MODEL A/Series 21i–MODELPMC–SA1PMC–SA5XInput signal from the machine toPMC (MT to PMC)X0 to X127 (Note)YOutput signal from the PMC to ma-chine (PMC to MT)Y0 to Y127 (Note)FInput signal from the NC ...

  • Page 478

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC453FunctionContentsDisplay of sequence programDynamic display of ladder diagramDiagnostic functionS Title data displayS signal status (symbol can be displayed)S PMC alarm displayS Signal traceS Memory contents displayS Signal waveform displayS Task sta...

  • Page 479

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02454(3) R9002 to R9005 (Operation output registers for the DIVB functionalinstruction)The data remaining after the DIVB functional instruction is executedin output.Register for remainder(used by DIVBinstruction)#7#6#5#4#3#2#1#0R9002R9003R9004R9005(4) R...

  • Page 480

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC455200ms104ms96msR9091.5R9091.61s504ms496msEND11st level(High–speed se-quence)From NCSynchronizedbufferSequence program2nd level(Normal sequence)END2Head of 2nd level3rd level(Display sequence)(PMC–RC/RC3/RC4 only)END3(1)(2)–n(2)–1(2)–2From M...

  • Page 481

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/024561. Press SYSTEM .2. Press soft key [PMC], then PMC screen is displayed and the followingsoft keys are displayed:PMC CONTROL SYSTEM MENUMONIT RUNSELECT ONE OF FOLLOWING SOFT KEYSPMCLAD: DYNAMIC LADDER DISPLAYPMCDGNDIAGNOSIS FUNCTION:PMCPRMPARAMETER ...

  • Page 482

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC457Press soft key [PMCLAD], and a sequence program is displayeddynamically and operation monitoring can be confirmed :LADDERNET 0001–0004LOG1TOPBOTTOMSRCHNumber of net displayedCommentMONIT RUNLOG1LOG1X008.4*ESPPORDPOREND1ALWAYS1EMERGENCYPOWER ONSTOP...

  • Page 483

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02458[Remarks]⋅ The search function searches a signal in the forward direction anddisplays the ladder with the searched signal at its head. Because theremay exist plural contacts, repeat the search operation to find plurallocations, repeat the search ...

  • Page 484

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC459The setting address, condition and counter are displayed at the title line.“MODE:ON : X0000. 0 : 0 : 0001 ”COUNT: Trigger checking number (default 1)POINT: Trigger checking number (default 0)0 : the top of the 1st level1 : after END1 execut...

  • Page 485

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02460This function is used for displaying the divided screen. It can displaymax. six division.For this operation, depress [WINDOW] soft key to bring the followingmenu.SEARCHADRESSTRIGERWINDOWDIVIDECANCELDELETESELECTWIDTHRETThe function of the soft key ...

  • Page 486

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC461Press soft key [PMCDGN] then PMC’s diagnostic screen is displayed.The title data registered when a ladder program is prepared is displayed.SERIES : 406A EDITION :08PMC TITLE DATA #1TITLESTATUSALARMMONIT RUNTRACEM.SRCHOther soft keysANALYSPMC PROGR...

  • Page 487

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02462On/Off state of input/output signals and internal relay is displayed.PMC SIGNAL STATUSSEARCHMONIT RUNSignalnameADDRESS 7 6 5 4 3 2 1 0 ED7 ED6 ED5 ED4 ED3 ED2 ED1 ED0G0000 0 0 0 0 1 0 1 ...

  • Page 488

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC463Every time a specified signal changes, the signal status is memorized inthe trace memory. This function is useful for identifying intermittenttroubles.1 Trace parameter screenPMC SIGNAL TRACET.DISPEXECMONIT RUNChanges to a trace memory display scre...

  • Page 489

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/024642 Trace memory contents display screenÀÀÀÀÀÀÀÀÀÀÀÀÀÀPMC SIGNAL TRACETRCPRMMONIT RUNTrace addressand maskdata(in pa-rentheses)1ST ADDRESS=X008(E1)NO.00000001000200030004000500060007000876 54 32 1 0.. .. .. . .I* ** ** * *II ** ** * **I...

  • Page 490

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4651) Pressing the [M.SRCH] soft key changes the screen to that shown inFig. 3.5. The displayed soft keys also change.2) Enter a physical address in hexadecimal from which the contents of thememory are to be displayed. Then pressing the [SEARCH] keyd...

  • Page 491

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02466Change of signals is displayed as the same display as that on theoscilloscope.1 Parameter setting screen (1st page)SCOPEDELETEMONIT RUNSAMPLING TIME:10 (1–10 SEC)TRIGGER ADDRESS: G 0007.2CONDITION: 0(0: START 1: TRIGGER–ON 2: TRIGGER–OFF)TRIG...

  • Page 492

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4672 Parameter setting screen (2nd page)PMC SIGNAL ANALYSIS(PARAM)SCOPEMONIT RUNUp to 16signalsDELETE1 : X0000.0 9 : Y0000.02 : X0000.1 10 : R0000.13 : X0002.0 11 :4 : X0005.0 12 :5 :13 :6 :14 :7 :15 :8 :16 :SIGNAL ADDRESSINITADDRESSa. Soft key [SCOPE]...

  • Page 493

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/024683 SCOPE screenPMC SIGNAL ANALYSIS(PARAM)SGNPRMSTARTMONIT RUNSAMPLING TIME: 10 CONDITION : 1TRIGGER ADDRESS : G0007.2 TRIGGER MODE : 0T.SRCHADDRESSX0000.0X0000.1X0002.0X0005.0+–––––––––+–––––––––+–––––...

  • Page 494

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4691 Set to MDI mode or emergency stop state.2 Set PARAMETER WRITE (on setting screen) to 1 or set the programprotect signal (KEY4) to 1.Either oneEither onePWEKEY4Timerf–CounterffKeep relayf–Data tableff3 Press a soft key and select a required scr...

  • Page 495

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02470This screen sets and displays max. value of counter and current value ofthe counter instruction (SUB 4).TIMERCOUNTRKEEPRLMONIT RUNDATAPage no. (screen is scrolled by page key)NO.ADDRESSPRESETCURRENT01C00100102C0450203C080004C120005C160006C200007C2...

  • Page 496

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4711 Nonvolatile memory controlÀÀÀÀÀÀÀÀÀÀÀÀ#7K016#6#5#4#3#2#1#0#7(MWRTF2) : For checking the writing status in nonvolatile memory#6(MWRTF1) : Writing status in nonvolatile memory2 PMC system parameterThe following keep relays are used by th...

  • Page 497

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02472ÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀ#7K018#6#5#4#3#2#1#0(K901 for SB6)#7(IGNDINT)0 : When the screen is switched to the PCMMDI screen, the screen is initialized.1 : When the screen is switched to the PCMM...

  • Page 498

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC4731 Data table setting screen PMC DATA TBL CONTROL #001G.DATAG.CONTNO.SRHMONIT RUNINITNo. of screenNO.ADDRESSPARAMETERTYPENO.OF DATA001D000000000000 010002D002000000011 120003004005006007008No. ofdata tablegroupsNo. of data tableGROUP TABLE COUNT = 2...

  • Page 499

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/024742 Data display screenPMC PRM (DATA) 001/001C.DATAG–SRCHSEARCHMONIT RUNGroup numberNO.ADDRESSDATA000D00000001D00010002D00020003D00030004D00040005D00050006D00060007D00070008D00080009D00090Page numbera. Soft key [C.DATA] :Returns to the data table s...

  • Page 500

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC475MODEINPUT/OUTPUT SIGNALFEED RATE,ETCEDIT[PMC⇒ CNC]KEY3(Program protect key)AUTOMATICOPERATMEMMDIRMT[PMC⇒ CNC)ST(Cycle start)*SP(Feed hold)SBK(Single block)DRN(Dry run)BDT1∼9 (Block delete)MIα(Mirror image)STLK(Start lock:16T/18T)CDZ(Chamferin...

  • Page 501

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02476MODEINPUT/OUTPUT SIGNALFEED RATE,ETCMAHandle/ incremental[PMC⇒ CNC]HSnA∼D (Axis selection) n:1∼3(No. of MPGs)+α, –α(Jog feed)[PMC⇒ CNC]MP1, MP2(Multiplier)NUALJOG[PMC⇒ CNC]RT(Rapid traverse)[PMC⇒ CNC]*JV0∼15(Manual fee-LOPERZR[PMC...

  • Page 502

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC477(1) For 1–path controlThe relationship of the addresses of the interface signals transferredbetween the CNC and PMC are shown below.G000XF000XX000XY000XCNCPMCMT(2) For 2–path controlThe relationship of the addresses of the interface signals tran...

  • Page 503

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02478f : UsableF : Usable only with 2–path control– : Not usableSymbolSignal nameAddressT seriesM series*+ED1 to *+ED8External deceleration signalG118ff*+L1 to *+L8Overtravel signalG114ff*–ED1 to *–ED8External deceleration signalG120ff*–L1 to ...

  • Page 504

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC479SymbolM seriesT seriesAddressSignal name*PLSSTPolygon spindle stop signalG038#0f—*SCPFSpindle clamp completion signalG028#5f—*SPAutomatic operation hold signalG008#5ff*SSTPSpindle stop signalG029#6ff*SSTP1G027#3f—*SSTP2Specified–axis stop si...

  • Page 505

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02480SymbolM seriesT seriesAddressSignal nameALMAF045#0ffALMBAlarm signal (serial spindle)F049#0ffALMCF168#0ffALNGHTool axis direction handle feed mode signalG023#7—fAR0 to AR15Actual spindle speed signalF040, F041f—ARSTAG071#0ffARSTBAlarm reset sig...

  • Page 506

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC481SymbolM seriesT seriesAddressSignal nameCLRCH1 to CLRCH8Torque limit reached signal for butt–type referenceposition settingF180ffCONCs contour control switch signalG027#7ffCOSPSpindle command signalF064#5F—CSSConstant surface speed signalF002#2f...

  • Page 507

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02482SymbolM seriesT seriesAddressSignal nameEBSYAF130#7ffEBSYBAxis control command read completion signal F133#7ffEBSTCAxis control command read completion signal (PMC axis control)F136#7ffEBSYDF139#7ffEBUFAG142#7ffEBUFBAxis control command read signal...

  • Page 508

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC483SymbolM seriesT seriesAddressSignal nameEFINAG142#0ffEFINBG154#0ffEFINCAuxiliary function completion signal (PMC axis control)G166#0ffEFINDG178#0ffEGENAF130#4ffEGENBF133#4ffEGENCAxis movement in–progress signal (PMC axis control)F136#4ffEGENDF139#...

  • Page 509

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02484SymbolM seriesT seriesAddressSignal nameEMBUFAG142#2ffEMBUFBG154#2ffEMBUFCBuffering prohibition signal (PMC axis control)G166#2ffEMBUFDG178#2ffEMFAF131#0ffEMFBF134#0ffEMFCAuxiliary function strobe signal (PMC axis control)F137#0ffEMFDF140#0ffEMSBKA...

  • Page 510

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC485SymbolM seriesT seriesAddressSignal nameESBKAG142#3ffESBKBG154#3ffESBKCBlock stop signal (PMC axis control)G166#3ffESBKDG178#3ffESENDSearch completion signal for external data inputF060#1ffESKIPSkip sheet (PMC axis control)X004#6ffESOFAG142#4ffESOFB...

  • Page 511

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02486SymbolM seriesT seriesAddressSignal nameGOQSMTool compensation amount write mode select signalG039#7f—GR1, GR2Gear select signal (input)G028#1, #2ffGR1O, GR2O, GR3OGear select signal (output)F034#0 to #2—fGR21G029#0f—GR31Gear select signal (i...

  • Page 512

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC487SymbolM seriesT seriesAddressSignal nameINP1 to INP8In–position signalF104ffINTGAG071#5ffINTGBSpeed integration control signal (serial spindle)G075#5ffINTGCG205#5ffIOLACKI/O Link confirmation signalG092#0ffIOLNKSlave I/O Link select signalF177#0ff...

  • Page 513

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02488SymbolM seriesT seriesAddressSignal nameMFAuxiliary function strobe signalF007#0ffMF2Second miscellaneous function strobe signalF008#4ffMF3Third miscellaneous function strobe signalF008#5ffMFINAuxiliary function completion signalG005#0ffMFIN2Second...

  • Page 514

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC489SymbolM seriesT seriesAddressSignal nameMP1, MP2Manual handle feed travel distance select signal (incremental feed signal)G019#4, #5ffMP1OSoftware operator’s panel signal (MP1)F076#0ffMP2OSoftware operator’s panel signal (MP2)F076#1ffMPOFAG073#2...

  • Page 515

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02490SymbolM seriesT seriesAddressSignal nameOUT0 to OUT7Software operator’s panel general–purpose switchsignalF072ffOVCOverride cancel signalG006#4ffOVCEOverride cancel signal (PMC axis control)G150#5ffOVLS1 to OVLS7Superposition control axis selec...

  • Page 516

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC491SymbolM seriesT seriesAddressSignal namePSYNPolygon synchronization in–progress signalF063#7f—R01I to R12IG032#0 toG033#3ffR01I2 to R12I2Spindle motor speed command signalG034#0 toG035#3ffR01I3 to R12I3G036#0 toG037#3ffR01O to R12OS12 bit code s...

  • Page 517

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02492SymbolM seriesT seriesAddressSignal nameROV1, ROV2Rapid traverse override signalG014#0, #1ffROV1E, ROV2ERapid traverse override signal (PMC axis control)G150#0, #1ffROV1OSoftware operator’s panel signal (ROV1)F076#4ffROV2OSoftware operator’s pa...

  • Page 518

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC493SymbolM seriesT seriesAddressSignal nameSDTAF045#2ffSDTBSpeed detection signal (serial spindle)F049#2ffSDTCF168#2ffSFSpindle function strobe signalF007#2ffSFINSpindle function completion signalG005#2ffSFRAG070#5ffSFRBForward rotation command signal ...

  • Page 519

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02494SymbolM seriesT seriesAddressSignal nameSMZError detect signalG053#6f—SOCNAG071#4ffSOCNBSoft start/stop cancel signal (serial spindle)G075#4ffSOCNCG205#4ffSORSpindle orientation signalG029#5ffSOV0 to SOV7Spindle speed override signalG030ffSPALSpi...

  • Page 520

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC495SymbolM seriesT seriesAddressSignal nameSTWDOutput simultaneous operation mode select signalG058#6—fSUCLPSpindle unclamp signalF038#1f—SVF1 to SVF8Servo–off signalG126ffSWS1G027#0f—SWS2Spindle select signalG027#1f—SWS3G027#2f—SYCALSpindl...

  • Page 521

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02496SymbolM seriesT seriesAddressSignal nameTLMLAG070#0ffTLMLBTorque limit command low signal (serial spindle)G074#0ffTLMLCG204#0ffTLNWNew tool select signalF064#1ffTLRSTTool change reset signalG048#7ffTLRSTITool–by–tool change reset signalG048#6...

  • Page 522

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC497For a signal that is common to the M series and T series, and is usable foronly one of the two series, hatching is provided on the upper part (the Tseries) or lower part (M series) for which the signal is not usable, as shownbelow.[Example 1] EXLM a...

  • Page 523

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02498#7*AFV7G013#6*AFV6#5*AFV5#4*AFV4#3*AFV3#2*AFV2#1*AFV1#0*AFV0G014ROV2ROV1F1DG016MSDFONHS2DG018HS2CHS2BHS2AHS1DHS1CHS1BHS1ARTG019MP2MP1HS3DHS3CHS3BHS3AALNGHG023RGHTHCONG027*SSTP3*SSTP2*SSTP1SWS3SWS2SWS1PC2SLCG028SPSTP*SCPF*SUCPFGR2GR1G029*SSTPSORSARG...

  • Page 524

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC499#7RMTDI7G052#6RMTDI6#5RMTDI5#4RMTDI4#3RMTDI3#2RMTDI2#1RMTDI1#0RMTDI0CDZG053SMZUINTTMRONUI007G054UI006UI005UI004UI003UI002UI001UI000UI015G055UI014UI013UI012UI011UI010UI009UI008G058STWDSTRDEXWTEXSTPEXRDMINPG059TRRTNTRESC*TSBG060G061RGTSP2 RGTSP1RGTAPG...

  • Page 525

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02500#7KEC7G098#6KEC6#5KEC5#4KEC4#3KEC3#2KEC2#1KEC1#0KEC0+J8G100+J7+J6+J5+J4+J3+J2+J1–J8G102–J7–J6–J5–J4–J3–J2–J1MI8G106MI7MI6MI5MI4MI3MI2MI1MLK8G108MLK7MLK6MLK5MLK4MLK3MLK2MLK1+LM8G110+LM7+LM6+LM5+LM4+LM3+LM2+LM1–LM8G112–LM7–LM6...

  • Page 526

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC501#7EBUFBG154#6ECLRB#5ESTPB#4ESOFB#3ESBKB#2EMBUFB#1#0EFINBEMSBKBG155EC6BEC5BEC4BEC3BEC2BEC1BEC0BEIF7BG156EIF6BEIF5BEIF4BEIF3BEIF2BEIF1BEIF0BEIF15BG157EIF14BEIF13BEIF12BEIF11BEIF10BEIF9BEIF8BEID7BG158EID6BEID5BEID4BEID3BEID2BEID1BEID0BEID15BG159EID14BE...

  • Page 527

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02502#7G209#6#5#4#3SHC11#2SHC10#1SHC09#0SHC08CNC!PMCAddressBit No.#7OPF000#6SA#5STL#4SPL#3#2#1#0PWDMAF001TAPENBDENBALRSTALMDRNF002CUTSRNMVTHRDCSSRPDOINCHMTCHINF003MEDTMMEMMRMTMMDIMJMHMINCF004MREFMAFLMSBKMABSMMMLKMBDT1MBDT9F005MBDT8MBDT7MBDT6MBDT5MBDT4MB...

  • Page 528

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC503#7B15F031#6B14#5B13#4B12#3B11#2B10#1B09#0B08B23F032B22B21B20B19B18B17B16B31F033B30B29B28B27B26B25B24F034GR3OGR2OGR1OF035SPALR08OF036R07OR06OR05OR04OR03OR02OR01OF037R12OR11OR10OR09OF038ENB3ENB2SUCLPSCLPF039CHPCYLCHPMDAR7F040AR6AR5AR4AR3AR2AR1AR0AR15D...

  • Page 529

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02504#7EXHPCCF066#6MMPCC#5PECK2#4#3RTNMVS#2#1#0G08MDRMTDO7F069RMTDO6RMTDO5RMTDO4RMTDO3RMTDO2RMTDO1RMTDO0PSW08F070PSW07PSW06PSW05PSW04PSW03PSW02PSW01F071PSW10PSW09OUT7F072OUT6OUT5OUT4OUT3OUT2OUT1OUT0F073ZRNOMD4OMD2OMD1OSPOF075KEYODRNOMLKOSBKOBDTOF076ROV2...

  • Page 530

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC505#7*EAXSLF129#6#5EOV0#4#3#2#1#0EBSYAF130EOTNAEOTPAEGENAEDENAEIALAECKZAEINPAF131EABUFAEMFAEM28AF132EM24AEM22AEM21AEM18AEM14AEM12AEM11AEBSYBF133EOTNBEOTPBEGENBEDENBEIALBECKZBEINPBF134EABUFBEMFBEM28BF135EM24BEM22BEM21BEM18BEM14BEM12BEM11BEBSYCF136EOTNCE...

  • Page 531

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02506In general, signal addresses are assigned to each path as indicated below.However, some signals common to both paths are allocated to path 1. Thetable below indicates the addresses of the interface signals between theCNC and PMC. A signal marked ...

  • Page 532

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC507*JV15#1G011*JV14#1*JV13#1*JV12#1*JV11#1*JV10#1*JV9#1*JV8#1#7#6#5#4#3#2#1#0*FV7#1G012*FV6#1*FV5#1*FV4#1*FV3#1*FV2#1*FV1#1*FV0#1*AFV7#1G013*AFV6#1 *AFV5#1 *AFV4#1 *AFV3#1 *AFV2#1 *AFV1#1 *AFV0#1G014ROV2#1ROV1#1F1D#1G016MSDFON#1HS2D#1G018HS2C#1HS2B#1HS...

  • Page 533

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02508G050*TLV9#1*TLV8#1#7#6#5#4#3#2#1#0*CHLD#1G051CHPST#1*CHP8#1*CHP4#1*CHP2#1*CHP0#1CDZ#1G053SMZ#1UINT#1TMRON#1UI007#1G054UI006#1UI005#1UI004#1UI003#1UI002#1UI001#1UI000#1UI015#1G055UI014#1UI013#1UI012#1UI011#1UI010#1UI009#1UI008#1G058EXWT#1EXSTP#1EXRD...

  • Page 534

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC509#7KEC7G098#6KEC6#5KEC5#4KEC4#3KEC3#2KEC2#1KEC1#0KEC0G100+J7#1+J6#1+J5#1+J4#1+J3#1+J2#1+J1#1G102–J7#1–J6#1–J5#1–J4#1–J3#1–J2#1–J1#1G106MI7#1MI6#1MI5#1MI4#1MI3#1MI2#1MI1#1G108MLK7#1MLK6#1MLK5#1MLK4#1MLK3#1MLK2#1MLK1#1G110+LM7#1+LM6#1+LM5...

  • Page 535

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02510*FV7E#1G151*FV6E#1 *FV5E#1 *FV4E#1 *FV3E#1 *FV2E#1 *FV1E#1 *FV0E#1#7#6#5#4#3#2#1#0EBUFB#1G154ECLRB#1ESTPB#1ESOFB#1ESBKB#1EMBUFB#1EFINB#1EMSBKB#1G155EC6B#1EC5B#1EC4B#1EC3B#1EC2B#1EC1B#1EC0B#1EIF7B#1G156EIF6B#1EIF5B#1EIF4B#1EIF3B#1EIF2B#1EIF1B#1EIF0B...

  • Page 536

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC511PMC!CNCAddressBit No.#7ED7#2G1000#6ED6#2#5ED5#2#4ED4#2#3ED3#2#2ED2#2#1ED1#2#0ED0#2ED15#2G1001ED14#2ED13#2ED12#2ED11#2ED10#2ED9#2ED8#2ESTB#2G1002EA6#2EA5#2EA4#2EA3#2EA2#2EA1#2EA0#2G1004MFIN3#2 MFIN2#2FIN#2MFIN#2BFIN#2G1005AFL#2BFIN#2TFIN#2SFIN#2EFIN#...

  • Page 537

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02512*BECLP#2G1038*BEUCP#2*PLSST#2#7#6#5#4#3#2#1#0SPPHS#2SPSYC#2GOQSM#2G1039WOQSM#2OFN5#2OFN4#2OFN3#2OFN2#2OFN1#2OFN0#1WOSET#2G1040PRC#2OFN6#2HS2ID#2G1041HS2IC#2 HS2IB#2 HS2IA#2 HS1ID#2 HS1IC#2 HS1IB#2 HS1IA#2G1042HS3ID#2 HS3IC#2 HS3IB#2 HS3IA#2ZRN#2G10...

  • Page 538

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC513RCHB#2G1075RSLB#2INTGB#2 SOCNB#2 MCFNB#2SPSLB#2 *ESPB#2ARSTB#2#7#6#5#4#3#2#1#0RCHHGB#2G1076MFNHGB#2INCMDB#2 OVRIDB#2DEFMDB#2NRROB#2INDXB#2ROTAB#2G1077MPOFB#2SLVB#2MORCMB#2SHA07#2G1078SHA06#2 SHA05#2 SHA04#2 SHA03#2 SHA02#2 SHA01#2 SHA00#2G1079SHA11#...

  • Page 539

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02514G1138SYNC7#2SYNC6#2SYNC5#2SYNC4#2SYNC3#2SYNC2#2SYNC1#2#7#6#5#4#3#2#1#0G1140SYNCJ7#2SYNCJ6#2SYNCJ5#2SYNCJ4#2SYNCJ3#2SYNCJ2#2SYNCJ1#2EBUFA#2G1142ECLRA#2ESTPA#2 ESOFA#2ESBKA#2EMBUFA#2EFINA#2EMSBKA#2G1143EC6A#2EC5A#2EC4A#2EC3A#2EC2A#2EC1A#2EC0A#2EIF7A#...

  • Page 540

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC515EIF15D#2G1181EIF14D#2 EIF13D#2EIF12D#2EIF11D#2EIF10D#2EIF9D#2EIF8D#2#7#6#5#4#3#2#1#0EID7D#2G1182EID6D#2 EID5D#2 EID4D#2 EID3D#2 EID2D#2 EID1D#2 EID0D#2EID15D#2G1183EID14D#2 EID13D#2 EID12D#2EID11D#2 EID10D#2EID9D#2 EID8D#2EID23D#2G1184EID22D#2 EID21...

  • Page 541

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02516S23#1F024S22#1S21#1S20#1S19#1S18#1S17#1S16#1#7#6#5#4#3#2#1#0S31#1F025S30#1S29#1S28#1S27#1S26#1S25#1S24#1T07#1F026T06#1T05#1T04#1T03#1T02#1T01#1T00#1T15#1F027T14#1T13#1T12#1T11#1T10#1T09#1T08#1T23#1F028T22#1T21#1T20#1T19#1T18#1T17#1T16#1T31#1F029T30...

  • Page 542

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC517UO131#1F059UO130#1 UO129#1 UO128#1 UO127#1 UO126#1 UO125#1 UO124#1#7#6#5#4#3#2#1#0F060ESEND#1EREND#1F061BCLP#1BUCLP#1PRTSF#1F062PSYN#1F063WATO#1 RCYO#1PSAR#1PSE2#1PSE1#1TIALMF064TICHKCOSPTLCHI#1 TLNW#1TLCH#1F065SYNMOD#1RTRCTF#1RGSPM#1RGSPP#1F066PECK...

  • Page 543

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02518F112EADEN7#1EADEN6#1EADEN5#1EADEN4#1EADEN3#1EADEN2#1EADEN1#1#7#6#5#4#3#2#1#0F114TRQL7#1 TRQL6#1 TRQL5#1 TRQL4#1 TRQL3#1 TRQL2#1 TRQL1#1F116FRP7#1FRP6#1FRP5#1FRP4#1FRP3#1FRP2#1FRP1#1F118SYN7O#1SYN6O#1SYN5O#1SYN4O#1SYN3O#1SYN2O#1SYN1O#1F120ZRF7#1ZRF6...

  • Page 544

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC519CNC!PMCAddressBit No.#7OP#2F1000#6SA#2#5STL#2#4SPL#2#3#2#1#0PWD#2MA#2F1001TAP#2ENB#2DEN#2BAL#2RST#2AL#2MDRN#2F1002CUT#2SRNMV#2THRD#2CSS#2RPDO#2INCH#2MTCHIN#2F1003MEDT#2 MMEM#2MRMT#2MMDI#2MJ#2MH#2MINC#2F1004MREF#2MAFL#2MSBK#2MABSM#2MMLK#2 MBDT1#2MBDT...

  • Page 545

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02520F1034GR3O#2 GR2O#2 GR1O#2#7#6#5#4#3#2#1#0F1035SPAL#2R08O#2F1036R07O#2R06O#2R05O#2R04O#2R03O#2R02O#2R01O#2F1037R12O#2R11O#2R10O#2R09O#2F1038ENB3#2ENB2#2SUCLP#2SCLP#2F1039CHPCYL#2CHPMD#2AR7#2F1040AR6#2AR5#2AR4#2AR3#2AR2#2AR1#2AR0#2AR15#2F1041AR14#2AR...

  • Page 546

    B–63005EN/026.INTERFACE BETWEEN CNC AND PMC521OUT7#2F1072OUT6#2OUT5#2OUT4#2OUT3#2OUT2#2OUT1#2OUT0#2#7#6#5#4#3#2#1#0F1073ZRNO#2MD4O#2 MD2O#2 MD1O#2SPO#2F1075KEYO#2 DRNO#2 MLKO#2SBKO#2BDTO#2F1076ROV2O#2 ROV1O#2RTAP#2MP2O#2MP1O#2F1077RTO#2HS1DO#2 HS1CO#2HS1BO#2HS1AO#2*FV7O#2F1078*FV6O#2 *FV5O#2 *F...

  • Page 547

    6. INTERFACE BETWEEN CNC AND PMCB–63005EN/02522EBSYB#2F1133EOTNB#2EOTB#2 EGENB#2EDENB#2EIALB#2ECKZB#2EINPB#2#7#6#5#4#3#2#1#0F1134EABUFB#2EMFB#2EM28B#2F1135EM24B#2EM22B#2EM21B#2EM18B#2EM14B#2EM12B#2EM11B#2EBSYC#2F1136EOTNC#2EOTC#2 EGENC#2 EDENC#2EIALC#2 ECKZC#2EINPC#2F1137EABUFC#2EMFC#2EM28C#2F1...

  • Page 548

    B–63005EN/027. DIGITAL SERVO5237 DIGITAL SERVOThis chapter describes servo tuning screen required for maintenance ofdigital servo and adjustment of reference position.7.1 INITIAL SETTING SERVO PARAMETERS524. . . . . . 7.2 SERVO TUNING SCREEN534. . . . . . . . . . . . . . . . . . . . 7.3 ADJUSTI...

  • Page 549

    7. DIGITAL SERVOB–63005EN/02524This section describes how to set initial servo parameters, which is usedfor field adjustment of machine tool.1. Turn on power at the emergency stop condition.2. Set the parameter to display the servo tuning screen.#73111#6#5#4#3#2#1#0SVS#0 (SVS) 0 : Servo tuning ...

  • Page 550

    B–63005EN/027. DIGITAL SERVO525(2) Motor numberFor a series servo motorModel namea 0.5a 1/3000a 2/2000a 2.5/3000a 3/3000Drawing number01130371037203740123Format number1361468415Model namea 6/2000a 6/3000a 12/2000a 12/3000a 22/1500Drawing number01270128014201430146Format number1617181927Model na...

  • Page 551

    7. DIGITAL SERVOB–63005EN/02526For a M series servo motorModel namea M2/3000a M2.5/3000a M3/3000a M6/3000a M9/3000Drawing number03760377016101620163Format number9798242526Model namea M22/3000a M30/3000a M50/3000Drawing number016501660169Format number100101108Model namea M6HVa M9HVa M22HVa M30HV...

  • Page 552

    B–63005EN/027. DIGITAL SERVO527<<Examples of calculation>>1/1000 mm1/10000 mmOne revolution 8mmof motor10mm12mmn=1/m=125n=1/m=100n=3/m=250n=2/m=25n=1/m=10n=3/m=25(7) Direction of travel2022Rotational direction of motorPRM111 : Normal (clockwise) –111 : Reverse (counterclockwise)(8...

  • Page 553

    7. DIGITAL SERVOB–63005EN/02528AMP(OPRT)MAINTEAXISThe FSSB setting screens include: AMP SET, AXIS SET, and AMPMAINTENANCE.Pressing soft key [AMP] causes the AMP SET screen to appear.Pressing soft key [AXIS] causes the AXIS SET screen to appear.Pressing soft key [MAINTE] causes the AMP MAINTENA...

  • Page 554

    B–63005EN/027. DIGITAL SERVO529D The following items are displayed as amplifier information:⋅ UNIT (servo amplifier unit type)⋅ SERIES (servo amplifier series)⋅ CURRENT (maximum rating)D The following items are displayed as pulse module information:⋅ SEPARATEThis display consists of the...

  • Page 555

    7. DIGITAL SERVOB–63005EN/02530D TWO–AXESThis item is the value specified in bit 0 (parameter 1 DSP) of parameterNo. 1904. It is 1 for an axis (such as a learning control axis, high–speedcurrent loop axis, or high–speed interface axis) that exclusively usesa DSP, which is usually shared ...

  • Page 556

    B–63005EN/027. DIGITAL SERVO531The amplifier maintenance screen displays the following items:D AXIS NO. (controlled axis number)D NAME (controlled axis name)D AMP (type of amplifier connected to each axis)D SERIES (servo amplifier series of an amplifier connected to each axis)D UNIT (unit type ...

  • Page 557

    7. DIGITAL SERVOB–63005EN/025321) Amplifier setting screenAMPLIFIER SETTINGO1000 N00001NO.AMPSERIESUNITCUR.AXIS NAME1A1–LαSVM–HV40AL 1X2A1–Mα SVM 12A 2Y3A2–Lβ SVM 40A 3Z4A3–Lα SVM 20A 4A5A3–Mα SVM 40A 5B7A4–Lα SVU240A 6C NO.EXTRATYPEPCB ID6M1A0000 DETECTOR(8AXES)8...

  • Page 558

    B–63005EN/027. DIGITAL SERVO533D M2 (connector number for pulse module 2)For an axis that uses pulse module 2, enter a connector number usinga number in the range of between 1 and the maximum number of axesfor pulse module 2. When pulse module 2 need not be used, enter 0.If a number that falls...

  • Page 559

    7. DIGITAL SERVOB–63005EN/02534Set a parameter to display the servo tuning screen.#73111#6#5#4#3#2#1#0SVS#0 (SVS)0 : Servo tuning screen is not displayed.1 : Servo tuning screen is displayed.1. Press SYSTEMkey and soft key [SV. PARA] in this order.2. Press soft key [SV.TUN] to select the servo...

  • Page 560

    B–63005EN/027. DIGITAL SERVO535#7OVLAlarm1#6LV#5OVC#4HCA#3HVA#2DCA#1FBA#0OFADGN (200) :#7 (OVL) :Overload alarm#6 (LV) :Insufficient voltage alarm#5 (OVC) :Overcurrent alarm#4 (HCA) :Abnormal current alarm#3 (HVA) :Excessive voltage alarm#2 (DCA) :Discharge alarm#1 (FBA) :Disconnection alarm#0 ...

  • Page 561

    7. DIGITAL SERVOB–63005EN/02536#7DTEAlarm4#6CRC#5STB#4PRM#3#2#1#0DGN (203) :#7 (DTE) :Communication error of serial pulse coder.There is no response.#6 (CRC) :Communication error of serial pulse coder.Transmitted data is in error.#5 (STB) :Communication error of serial pulse coder.Transmitted d...

  • Page 562

    B–63005EN/027. DIGITAL SERVO537SpeedRapid traverse(PRM1420α) FL rate(PRM1425 α )TimeRapid traverse acc./dec. time constant (PRM1620 α )*DECα PCZGridReferecount.Counter capacity10000P +10000PCMRfError counterProportiongainSpeedloopM–GRIDPC10mm/revGrid shift amount(PRM1850)Reference coun...

  • Page 563

    7. DIGITAL SERVOB–63005EN/02538#71005#6#5#4#3#2#1DLZ#0PRM#1(DLZ) 0 : The normal method (dog) is used for reference position return.1 : Reference position setting without dogs is used (axis by axis).NOTEA reference position can be set axis by axis by setting bit 1 ofparameter No. 1002 to 0 and s...

  • Page 564

    B–63005EN/027. DIGITAL SERVO5391821Reference counter capacity per axis [P]PRMNormally, the number of feedback pulses per motor revolution is set tothe reference counter capacity.When plural reference marks are on a linear scale, a quotient of thedistance between the reference marks d...

  • Page 565

    7. DIGITAL SERVOB–63005EN/02540When there are no dog nor limit switch for reference position return, thisfunction enables the tool to return the reference position that is set byMTB.When the absolute position detector is used, the reference position onceset remains also during power off. When ...

  • Page 566

    B–63005EN/027. DIGITAL SERVO541#71002#6#5#4#3#2#1DLZ#0PRM#1(DLZ) 0 : Dog is used for reference position return1 : Dogless reference position setting (all axes)#71005#6#5#4#3#2#1DLZ#0PRM#1(DLZ) 0 : The normal method (dog) is used for reference position return.1 : Reference position setting witho...

  • Page 567

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/025428 AC SPINDLE (SERIAL INTERFACE)This chapter outlines the serial interface and analog interface spindleamplifiers and explains related parameters.8.1 AC SPINDLE (SERIAL INTERFACE)543. . . . . . . . . . . 8.1.1 Outline of Spindle Control543. . . . . ...

  • Page 568

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)5438.1AC SPINDLE (SERIALINTERFACE)8.1.1Outline of SpindleControl

  • Page 569

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02544S instructionNCLoad meterORAR, ALM etc.Orientation speed(PRM 3705#1, 3732,3706#5)Serial spindleamplifierSpindlePMCOptical cableSpindle motorLMM03,M04,M05,M19FIN*SSTP(Spindle stop)Motor speedSOVx( Spindle override)SF,GR10,GR20,GR30(For machining cen...

  • Page 570

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)545Motor speed4095MaxS codeOutputPRM 3735PRM 373600PRM 3741PRM 3742PRM 3743Gear 1Gear 2Gear 3Motor speed4095MaxS codeOutputPRM 3735PRM 37360Gear 1Gear 2Gear 30PRM 3741PRM 3742PRM 3743PRM 3752PRM 3751Motor speed4095MaxS codeOutputGear 1Gear 2Gear 3Gear...

  • Page 571

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02546(1) Confirm the parameters#73111#6#5#4#3#2#1SPS#0Bit1 (SPS) 0 : The spindle tuning screen is not displayed. l 1 : The spindle tuning screen is displayed.(2) Press the SYSTEM key to select the screen for setting parameters and otherdata.(3...

  • Page 572

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)547Select a spindle for which data is to be set.S11: Main spindle amplifier for the 1st spindle S12: Subspindle amplifier for the 1st spindle S21: Main spindle amplifier for the 2nd spindle S22: Subspindle amplifier for the 2nd spindle4216421642174217...

  • Page 573

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02548The displayed parameters vary depending on the operation mode.Spindle position-ing controlNormal operationOrientationSynchronizationcontrolRigid tappingCs contour controlProportional gainIntegral gainLoop gainMotor voltageZRN gain (%)Shift referenc...

  • Page 574

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)549SPINDLE MONITOR SCREEN ALARM: AL–27(POSITION CODER DIS.) OPERATION: Cs AXIS OONTROL SPINDLE SPEED : 100 DEG/MIN MOTOR SPEED: 150 RPMLOAD METER (%)CONTROL INPUT : ORCM MRDY *ESPCONTROL OUTPUT : SST SDT ORAR0 50 100 150 200JJJJJ1: Motor overhe...

  • Page 575

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02550Following 6 modes are available:a. Normal operationb. Orientationc. Synchronous operationd. Rigid tappinge. Cs contour cotrolf. Spindle positioning controlThe load meter displays spindle load in a unit of 10%.1) Load meter[%]+ Load meter data32767 ...

  • Page 576

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)551S11:1st MainS12:1st SubS21:2nd MainS22:2nd SubProportional gain(HIGH)4040420640404206Proportional gain (LOW)4041420740414207Integral gain(HIGH)40484048Integral gain(LOW)4049421240494212Motor voltage4083423640834236Regenerative power4080423140804231...

  • Page 577

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02552Numerals are parameter numbers :S11:1st MainS12:1st SubS21:2nd MainS22:2nd SubProportional gain(HIGH)4044421040444210Proportional gain(LOW)4045421140454211Integral gain(HIGH)40524052Integral gain(LOW)4053421440534214Position loop gain(HIGH)40654221...

  • Page 578

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)553Numerals are parameter numbers :S11:1st MainS12:1st SubS21:2nd MainS22:2nd SubProportional gain(HIGH)40464046Proportional gain (LOW)40474047Integral gain(HIGH)40544054Integral gain(LOW)40554055Position loop gain(HIGH)40694069Position loop gain(MID,...

  • Page 579

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02554The standard parameters related to each motor model can be setautomatically.D The specifications for controlling a motor depend on the specificationsdefined by the machine tool builder. The parameters defined by themachine tool builder are set as ...

  • Page 580

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)5558.2AC SPINDLE (ANALOGINTERFACE)8.2.1Outline of SpindleControl

  • Page 581

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02556CW/CCW command,orientation, etc.Motor speedSpindle speedconversionPMCSAR, LDTSST, ORARSDT, ALMNCGR1, GR2FINSVCLMGR1O, GR2O, GR3OSDVRVPCSMM03 A M05, M06, M19*SSTP*ESP, MRDYSFR, SRVORCM, TLMS commandM commandGear 1Gear 2Maximum spindle speed and othe...

  • Page 582

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)557[M series]1 Gear change method A (bit 2 of parameter 3705 = 0)SVC(4095) 10VPRM 3736Max PRM 3742 PRM 3743 (RPM)PRM 3735 0VMotor speedGear 1Gear 2Gear 3S code0P...

  • Page 583

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02558#7TCW3706#6CWM#5#4#3#2#1#0TCWCWMSign of output voltage00Analog voltage (+) with both M03 and M0401Analog voltage (–) with both M03 and M0410(+) with M03, (–) with M0411(–) with M03, (+) with M04[M series]#73705#6#5#4#3#2SGB#1#0SGB Spindle spe...

  • Page 584

    B–63005EN/028. AC SPINDLE (SERIAL INTERFACE)559(1) For M series, change the upper and lower limits as follows:⋅ When gear change method A is used: Parameter 3736 = 4095, parameter 3735 = 0⋅ When gear change method B is used: Parameter 3751 = 4095, parameter 3735 = 0. For T series, these c...

  • Page 585

    8. AC SPINDLE (SERIAL INTERFACE)B–63005EN/02560(4) If the output voltage is not correct, perform the following calculation,and change the value of parameter 3730 to adjust the gain of the D/Aconverter:Setting+10VMeasured voltage (Current value of PRM 3730)(5) Execute an S command again and conf...

  • Page 586

    B–63005EN/029.TROUBLESHOOTING5619 TROUBLESHOOTINGThis chapter describes troubleshooting procedure.9.1 CORRECTIVE ACTION FOR FAILURES563. . . . . . . 9.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED565. . . . . . . . . . . . 9.3 JOG OPERATION CANNOT BE DONE569. . . . . . . . . 9.4...

  • Page 587

    9. TROUBLESHOOTINGB–63005EN/025629.31 ALARM 950 (PMC SYSTEM ALARM)655. . . . . . . . . 9.32 ALARM 951 (PMC WATCHDOG ALARM)658. . . . . . 9.33 ALARM 972 (NMI ALARM ON AN OPTION BOARD)659. . . . . . . 9.34 ALARM 973 (NMI ALARM WITH AN UNKNOWN CAUSE)660. . 9.35 ALARM 974 (F–BUS ERROR)661. . . . ...

  • Page 588

    B–63005EN/029.TROUBLESHOOTING563When a failure occurs, it is important to correctly grasp what kind offailure occured and take appropriate action, to promptly recover themachine.Check for the failure according to the following procedure :RecoveryWith whatoperation?What failure?Appropriate actio...

  • Page 589

    9. TROUBLESHOOTINGB–63005EN/02564For a failure related to spindlesWhen did the failure occur ? (during power–on, acceleration, deceleration, or constant rotation)3 What failure occurred ?Which alarm was displayed on the alarm display screen?(Check the axis along which an alarm has occurred fo...

  • Page 590

    B–63005EN/029.TROUBLESHOOTING565(1) Execute the following procedure when no manual nor automaticoperation is done(2) Check whether position display shows correct position(3) Check CNC status display(4) Check CNC internal status using diagnostic function(1) Check CNC status display (Refer to Sec...

  • Page 591

    9. TROUBLESHOOTINGB–63005EN/02566(c) Confirm the status of modesOperation mode status is displayed on the lower part of CRT asfollows :If nothing is displayed, mode select signal is not input. Check modeselect signal using PMC’s diagnostic function (PMCDGN).For details, refer to section 1.9 C...

  • Page 592

    B–63005EN/029.TROUBLESHOOTING567It shows that positioning is not yet completed. Check the contents of thefollowing diagnostic number. (It is 1 in the following condition)DGN 0300 Position Error >PARAM 1826 In–position width1) Check the parameters according to the parameter list.1825Serv...

  • Page 593

    9. TROUBLESHOOTINGB–63005EN/02568Check the signals using PMC’s diagnostic function (PMCDGN)#7*JV7G0010#6*JV6#5*JV5#4*JV4#3*JV3#2*JV2#1*JV1#0*JV0*JV15G0011*JV14*JV13*JV12*JV11*JV10*JV9*JV8When the override is 0% all bits of the above address becomes 11111111 or 00000000.. . . . . . . . . ...

  • Page 594

    B–63005EN/029.TROUBLESHOOTING569(1) Check whether position display is operating.(2) Check CNC status display.(3) Check internal status using Diagnostic funciton.(1) Check mode selection status (JOG mode is not selected).When status display shows JOG, it is normal.When status display does not sh...

  • Page 595

    9. TROUBLESHOOTINGB–63005EN/02570* By defining a straight line or arc in the CNC beforehand using theR area of the PMC, +Jg and "Ja allow the tool to move along bothX– and Y–axes simultaneously. The exchange of information withthe R area of the PMC is performed by the macro software o...

  • Page 596

    B–63005EN/029.TROUBLESHOOTING571It shows that positioning is not yet completed. Check the contents of thefollowing diagnostic number. (It is 1 in the following condition)DGN 0300 Position Error >PARAM 1826 In–positio width1) Check the parameters according to the parameter list.1825Serv...

  • Page 597

    9. TROUBLESHOOTINGB–63005EN/02572Check the signals using PMC’s diagnostic function (PMCDGN)#7*JV7G0010#6*JV6#5*JV5#4*JV4#3*JV3#2*JV2#1*JV1#0*JV0*JV15G0011*JV14*JV13*JV12*JV11*JV10*JV9*JV8When the override is 0% all bits of the above address becomes 11111111 or 00000000.. . . . . . . . . ...

  • Page 598

    B–63005EN/029.TROUBLESHOOTING573If manual handle operation cannot be performed, the probable causesinclude the following:D The servo is not activated.D Manual pulse generators are not connected properly to the I/O module.D The I/O link of the I/O module is not allocated, or is not allocatedprop...

  • Page 599

    9. TROUBLESHOOTINGB–63005EN/02574(2) Manual pulse generator failuresWhen rotated, a manual pulse generator generates the signals shownbelow. Using an oscilloscope, measure the signals from the screwterminal block located at the rear of a manual pulse generator. If nosignals are output, measur...

  • Page 600

    B–63005EN/029.TROUBLESHOOTING575Control unitI/O module for connec-tor panelAllocated touse a manualpulse generatorAllocated touse a manualpulse generatorGroup 0Group 1This manual pulsegenerator I/F is effective.This manual pulsegenerator I/F is noteffective.Operator’s panel I/OmoduleIn this e...

  • Page 601

    9. TROUBLESHOOTINGB–63005EN/02576(1) Check CNC status display at lower left corner of the CRT.When the status display shows HND, mode selection is correct.If it is not HND, mode select signal is not input correctly. Check themode select signal using the PMC’s diagnostic function(PMCDGN).#7G0...

  • Page 602

    B–63005EN/029.TROUBLESHOOTING577(3) Manual handle feed multiplication is not correctCheck the following signals using PMC’s PCDGN. Also confirm thefollowing parameters based on the parameter list.#7G0019#6#5MP2#4MP1#3#2#1#0MP42G0087MP41MP32MP31MP22MP21In handle mode, the travel distance per s...

  • Page 603

    9. TROUBLESHOOTINGB–63005EN/02578(1) Check manual operation is possible.(2) Check the status of cycle start LED on machine operator’s manual.(3) Check status of CNC.When manual operation is either impossible, perform countermeasure,based on the previous item “Jog operation cannot be done”...

  • Page 604

    B–63005EN/029.TROUBLESHOOTING579CNC’s status display shows “STRT” on the CRT.(1) Check the contents of diagnostic nos. 000 to 015.No. MessageDisplaya. 000 WAITING FOR FIN SIGNAL : 1(Example)b. 001 MOTION : 0c. 002 DWELL : 0d. 003 IN–POSITION CHECK : 0e. 004 FEEDRATE OVERRIDE 0% : 0f.00...

  • Page 605

    9. TROUBLESHOOTINGB–63005EN/02580<M series>#7BFING0005#6#5#4#3TFIN#2SFIN#1#0MFIN#0(MFIN) : M function finish signal#2(SFIN) : S function finish signal#3(TFIN) : T function finish signal#4(BFIN) : 2nd auxiliary function finish signal#7BFF0007#6#5#4#3TF#2SF#1#0MF#0(MF) : M function strobe s...

  • Page 606

    B–63005EN/029.TROUBLESHOOTING581SignalEnd stateFinish signal01store signal01CNC is reading an axis command (X,Y,Z,...) in a program and giving thecommand to the axis.CNC is reading a dwell command (G04) in a program and is executingthe dwell command.Positioning (G00) to a specified position of ...

  • Page 607

    9. TROUBLESHOOTINGB–63005EN/02582<T series only>Start lock signal is input#7G0007#6#5#4#3#2#1STLK#0#1 (STLK) With this signal being 1, start lock signal is input.<Common to T series and M series>There are a plural number of interlock functions. Parameters are set bymachine tool bui...

  • Page 608

    B–63005EN/029.TROUBLESHOOTING583#7MDTCH8F0110#6MDTCH7#5MDTCH6#4MDTCH5#3MDTCH4#2MDTCH3#1MDTCH2#0MDTCH1When signal MDTHn is “1”, the axis detach function is in valid.The control axis detach function becomes valid by the followingsignal issued from the PMC or a CNC side parameter. Check as i...

  • Page 609

    9. TROUBLESHOOTINGB–63005EN/02584 *JV15JV0. . . . . . . . . . . . . . Override1111 1111 1111 11111111 1111 1111 11101101 1000 1110 11110000 0000 0000 00010000 0000 0000 00000.00%0.01%:100.00%:655.34%0.00%In this case, the CNC’s status display shows RESET. Refer to item 1...

  • Page 610

    B–63005EN/029.TROUBLESHOOTING585⋅Key is removed⋅Coupling is loose⋅Connector of signal cable is loosened2) Position coder is faultyPosition coder is connected to the spindle amplifier when serialinterface spindle is used or connected to the CNC when analoginterface spindle is used.For deta...

  • Page 611

    9. TROUBLESHOOTINGB–63005EN/02586(1) After cycle operation is started, then stopped, check as follows:(2) Confirm cycle start LED on machine operator’s panel.(3) Confirm CNC’s diagnostic function.The reason why cycle start LED signal (STL) has turned off are displayedon CNC’s diagnostic ...

  • Page 612

    B–63005EN/029.TROUBLESHOOTING587#7G0008#6#5#4ERS#3#2#1#0#7(ERS) : When the bit is 1, external reset signal is input.This signal is usually used for a confirmation signal of M02 when an M02is specified in a program as the end of a program.Therefore, when M02 is executed, this signal is input.An ...

  • Page 613

    9. TROUBLESHOOTINGB–63005EN/02588If nothing is displayed on the LCD or the LCD is locked with “GRAPHICIS READY.BOOT START”. displayed when the power is turned on, theprobable causes include the following:D The LCD cable or backlight cable is not connected.D For a motherboard with a PC, the ...

  • Page 614

    B–63005EN/029.TROUBLESHOOTING589Referring to the hardware chapter, check the LED on/off status of themotherboard.If the motherboard has started up normally and the LED display indicatesnormal operation, a probable cause is a fault of the display system, suchas a cable not connected or a defecti...

  • Page 615

    9. TROUBLESHOOTINGB–63005EN/02590Display controlcard or personalcomputer cardCPU cardMotherboardCheck that the power cable is connected to the connector CP1A of theLCD unit.Connector for connecting the backlight cableInverter printed circuit boardConnector for connectingthe LCD cableLCD control...

  • Page 616

    B–63005EN/029.TROUBLESHOOTING591Referring to the hardware chapter, check the LED on/off status of the mainCPU board.If the main CPU board has started up normally and the LED displayindicates normal operation, a probable cause is a fault of the displaysystem, such as the cable of the LCD unit no...

  • Page 617

    9. TROUBLESHOOTINGB–63005EN/02592This situation can occur only with the stand–alone type.If a break is detected in the optical cable (HSSB) that connects the LCDunit to the main CPU board, the display on the LCD unit flashes.The same situation occurs if the main CPU board is turned off while ...

  • Page 618

    B–63005EN/029.TROUBLESHOOTING593If the I/O Link is not established, if the signals from an I/O device cannotbe input normally to the CNC, or if the signals from the CNC cannot beoutput to an I/O device, the probable causes include the following:D The I/O device is not turned on, or the power su...

  • Page 619

    9. TROUBLESHOOTINGB–63005EN/02594Check that the connected I/O devices are connected properly to the powersupplies and that the voltages are as prescribed.Check that the power–on sequence is correct.Time at which an I/O device is to be turned onBefore the CNC is turned on or within 500 ms afte...

  • Page 620

    B–63005EN/029.TROUBLESHOOTING595NOAlarm 85?Alarm 86?· Check baud rateand other I/O parameters· I/O device is faultyYESNOYES(START)Is I/O parametercorrect?YESNOSet correct parametersIs power of I/O ?ONOFFTurn on I/O deviceIs cable connection right?YESNOConnect the cable· I/O device is faulty...

  • Page 621

    9. TROUBLESHOOTINGB–63005EN/02596<Parameter>FunctionValue of parame-ter 00200123Feed0101#70111#70121#70131#7Data input code0101#30111#30121#30131#3Stop bit0101#00111#00121#00131#0Type of I/O device102112122132Baud rate103113123133Commu-0135#3–––01nicationmethodRS–232CRS–422MAIN...

  • Page 622

    B–63005EN/029.TROUBLESHOOTING597ValueTYPE OF I/O DEVICE0RS–232–C (control codes DC1 to DC4 are used)1FANUC CASSETTE B1/B2 (bubble cassette)2FANUC CASSETTE F1 (Old type FLOPPY CASSETTE ADAP-TOR)3FANUC PROGRAM FILE Mate,FANUC FA CARD ADAPTORFANUC FLOPPY CASSETTE ADAPTOR,FANUC SYSTEM P–MODEL...

  • Page 623

    9. TROUBLESHOOTINGB–63005EN/02598#7RMS0135#6#5#4#3R42#2PRA#1ETX#0ASC#7(RMS) In protocol A, status of remote / tape operation of SAT command is0 : Always transmitted by 0.1 : Transmitted by the contents of remote / tape switching request issuedby SET command from the CNC.#3(R42) 0 : Interface is...

  • Page 624

    B–63005EN/029.TROUBLESHOOTING599(c) Spindle module or communication control module is faulty(i)When parameter no.0020 is 0 or 1 or 2 (JD36A,JD36B of MainCPU board) Replace the module since spindle module may befaulty.(ii)When parameter no. 0020 is 3 (JD28A,JD6A of option 1 board)Because communi...

  • Page 625

    9. TROUBLESHOOTINGB–63005EN/02600< Cable connection>RD(01)0V(02)DR(03)0V(04)CS(05)0V(06)CD(07)0V(08)(09)+24V (10)SD(11)0V(12)ER(13)0V(14)RS(15)0V(16)(17)(18)+24V (19)(20)(03) RD(06) DR(05) CS(08) CD(02) SD(20) ER(04) RS(07) SG(25) +24V(01) FGGGConnector : Half–pitch 20–pinsConnector :...

  • Page 626

    B–63005EN/029.TROUBLESHOOTING601CAUTION1 When CS is not used, connect it to RS.2 For protocol A or extended protocol A: When DR is not used,connect it to ER. Always connect CD to ER.ShieldConnector : D–SUB 25 pinsConnector : Half–pitch 20 pins (PCR)GRS422(JD6A)Host computerRD (01)*RD (02)RT...

  • Page 627

    9. TROUBLESHOOTINGB–63005EN/02602Reference position return was executed when the following condition isnot satisfied:The CNC received one rotation signal at least one time when the axis ismoving to the reference position at a speed higher than a speed equivalentto 128 pulses of position error a...

  • Page 628

    B–63005EN/029.TROUBLESHOOTING603(1)Check whether the motor ratated more than one rota-tion (one rotation signal is issued ) at faster than 128pulses of position error amount.Rotated ?Return start position is too close· Chagne the return start position.· Move the machine at faster that 128puls...

  • Page 629

    9. TROUBLESHOOTINGB–63005EN/02604Absolute position data in the serial pulse coder was lost. (This alarm will be generated when serial pulse coder is exchanged orposition feedback signal cable of the serial pulse coder is disconnected).Machine position must be memorized using the following metho...

  • Page 630

    B–63005EN/029.TROUBLESHOOTING605This alarm is issued if the servo ready signal (VRDY) of a servo amplifierdoes not turn on or if the signal turns off during operation.There are cases in which this alarm is issued because another servo alarmis issued. If this occurs, first take the action for t...

  • Page 631

    9. TROUBLESHOOTINGB–63005EN/02606Serial spindle(servoamplifier)(servoamplifier)ControlpowersupplyEmergency stopcircuitServomotorServomotorSpindlemotorBreakerBreakerACreactor3–phaseSingle–phaseCheck itemsD Is the PSM control power supply on?D Has an emergency stop been canceled?D Is a termin...

  • Page 632

    B–63005EN/029.TROUBLESHOOTING607Axis control cardAxis control cardMotherboardSub–CPU boardAxis control cardLoader control boardD Installation positions ofthe axis control cards[For the LCD–mountedtype]

  • Page 633

    9. TROUBLESHOOTINGB–63005EN/02608Axis control cardAxis control cardMain CPU boardSub–CPU board[For the stand–alonetype]

  • Page 634

    B–63005EN/029.TROUBLESHOOTING609This alarm is issued if the servo ready signal (VRDY) of a servo amplifierremains on.The servo amplifier or the axis control cards on the CNC may bedefective.CNC(main CPU board)(sub–CPU board)Servo amplifierMCON: From the CNC to the servo amplifier(Turn MCC on...

  • Page 635

    9. TROUBLESHOOTINGB–63005EN/02610Axis control cardAxis control cardMotherboardSub–CPU boardAxis control cardLoader control boardD Installation positions ofthe axis control cards[For the LCD–mountedtype]

  • Page 636

    B–63005EN/029.TROUBLESHOOTING611Axis control cardAxis control cardMain CPU boardSub–CPU board[For the LCD–mountedtype]

  • Page 637

    9. TROUBLESHOOTINGB–63005EN/02612Alarm 462 is issued if a slave (servo amplifier) cannot receive correct datadue to an FSSB communication error.Alarm 463 is issued if the CNC cannot receive correct data due to an FSSBcommunication error.If these alarms are issued, the alarm message indicates th...

  • Page 638

    B–63005EN/029.TROUBLESHOOTING613Axis control cardAxis control cardMotherboardSub–CPU boardAxis control cardLoader control boardD Installation positions ofthe axis control cards[For the LCD–mountedtype]

  • Page 639

    9. TROUBLESHOOTINGB–63005EN/02614Main CPU boardSub–CPU boardAxis control cardAxis control card[For the LCD–mountedtype]

  • Page 640

    B–63005EN/029.TROUBLESHOOTING615Digital servo parameters are abnormal.(Digital servo parameters are set incorrectly.)When alarm 315 is occured at the same time, check the cause of alarm 351of section 9.16.1 Confirm the setting value of the following parameters:PRM 2020 : Motor format numberPRM ...

  • Page 641

    9. TROUBLESHOOTINGB–63005EN/02616This alarm is issued if the ambient temperature of the CNC control unitis abnormally high. As an installation condition, the ambient temperatureof the CNC must not exceed 55°C.A temperature monitoring circuit is installed on the motherboard (mainCPU board), an...

  • Page 642

    B–63005EN/029.TROUBLESHOOTING617This alarm is issued if a fault occurs in any of the fan motors, such as thestoppage of a fan motor during the operation of the CNC.Fan motors are installed in the uppermost portion of the CNC control unit.Each fan motor is attached with an alarm detector circuit...

  • Page 643

    9. TROUBLESHOOTINGB–63005EN/02618For the stand–alone type, a fan can be replaced together with its case.Fan motor for2–slot trackFan motor for1–slot trackSpecifications of fan motorsOrdering informationFor 1–slot trackA02B–0265–C101For 2–slot trackA02B–0260–C021[For the stand...

  • Page 644

    B–63005EN/029.TROUBLESHOOTING619Spindle speed changes abnormally due to load.Confirm the follow-ing parameter :Check whether spindle speed is constant by viewof the speed meter on CRT.Constant ?Heavy cutting?Is a heavy cutting being per-formed ? Confirm spindle loadon CRT.Reduce cutting condit...

  • Page 645

    9. TROUBLESHOOTINGB–63005EN/02620An error occurred in the communication between the serial spindleamplifier (SPM) and the CNC. The probable causes include:D Contact failure of the connection cableD Defective printed circuit board on the CNCD Defective spindle amplifierD NoiseCheck that the cab...

  • Page 646

    B–63005EN/029.TROUBLESHOOTING621This alarm is issued if a serial spindle amplifier (SPM) does not enter thenormal startup state when the CNC is turned on.This alarm is not issued once the CNC system including the spindleamplifiers has started up normally. It is issued if a fault occurs in thep...

  • Page 647

    9. TROUBLESHOOTINGB–63005EN/02622Motherboard(Main CPU board)Sub–CPU boardConnector panelJA48JA7A–1JA7A–2JA7BJA7BJA7BJA7BJA7AJA7AJA7AJA7AJA41PSM (first)PSM (second)PSM (third)PSM (fourth)Check that the cables are connected as shown in the figure above. Checkthat JA7Bs and JA7As are connec...

  • Page 648

    B–63005EN/029.TROUBLESHOOTING623If this alarm is issued, its details can be checked with diagnosis number409.#70409#6#5#4#3SPE#2S2E#1S1E#0SHEDGNSPE: 0: In spindle serial control, the serial spindle parameters satisfy thespindle amplifier startup conditions.1 : In spindle serial control, the ser...

  • Page 649

    9. TROUBLESHOOTINGB–63005EN/02624These alarms are issued if any of the axis control cards and the slaves(such as servo amplifiers) and optical cables connected to the FSSB isdefective.No.MessageDescription5134FSSB: OPEN READY TIMEOUTThe FSSB did not become ready toopen during initialization.51...

  • Page 650

    B–63005EN/029.TROUBLESHOOTING625If the FSSB does not become ready to open in 4, alarm 5134 is issued.If an error is detected in 5, alarm 5137 is issued.If the FSSB does not open within a fixed period of time, alarm 5197 isissued.If the ready signal is not returned within a fixed period of time,...

  • Page 651

    9. TROUBLESHOOTINGB–63005EN/02626Axis control cardAxis control cardMotherboardSub–CPU boardAxis control cardLoader control boardD Installation positions ofthe axis control cards[For the LCD–mountedtype]

  • Page 652

    B–63005EN/029.TROUBLESHOOTING627Main CPU boardSub–CPU boardAxis control cardAxis control card[For the stand–alonetype]

  • Page 653

    9. TROUBLESHOOTINGB–63005EN/02628The number of servo amplifiers recognized by the FSSB is insufficient,compared with the number of controlled axes.If this alarm is issued, display the amplifier setting screen from the FSSBsetting screen. Only the servo amplifiers recognized on the FSSB aredisp...

  • Page 654

    B–63005EN/029.TROUBLESHOOTING629Axis control cardAxis control cardMotherboardSub–CPU boardAxis control cardLoader control boardD Installation positions ofthe axis control cards[For the LCD–mountedtype]

  • Page 655

    9. TROUBLESHOOTINGB–63005EN/02630Main CPU boardSub–CPU boardAxis control cardAxis control card[For the LCD–mountedtype]

  • Page 656

    B–63005EN/029.TROUBLESHOOTING631A ROM parity error occurred.The software including the CNC system software, servo software, PMCmanagement software, and PMC Ladder is stored in the flash memory onthe FROM module. It starts execution after being loaded into the RAMof the DRAM module or servo car...

  • Page 657

    9. TROUBLESHOOTINGB–63005EN/02632NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x and A20B–8100–046x), the positionsand the orientations of the connectors and the DIMMmodule socket differ slightly, but their relative posit...

  • Page 658

    B–63005EN/029.TROUBLESHOOTING633FROM moduleThe FROM module isinstalled under the displaycontrol card.Main CPU board[For the stand–alonetype]

  • Page 659

    9. TROUBLESHOOTINGB–63005EN/02634A parity error occurred in the SRAM used to store data such as parametersand machining programs.This alarm is issued if the battery has run down or if the data in the SRAMis destroyed due to some external cause. Or, the SRAM module ormotherboard (main CPU board...

  • Page 660

    B–63005EN/029.TROUBLESHOOTING635NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x and A20B–8100–046x), the positionsand the orientations of the connectors and the DIMMmodule socket differ slightly, but their relative positi...

  • Page 661

    9. TROUBLESHOOTINGB–63005EN/02636SRAM moduleThe SRAM module isinstalled under theaxis control card.Main CPU boardIf alarm 972 is issued, indicating on the screen that an SRAM parity erroroccurred on the loader or CAP–II, take appropriate action on the loadercontrol board or CAP–II board.The...

  • Page 662

    B–63005EN/029.TROUBLESHOOTING637The management software for the CNC is loaded from the FROM to theDRAM at power on, so that it is executed on the DRAM.A parity error occurred on this DRAM.These alarms occur if the data on the DRAM is destroyed due to someexternal cause or if the DRAM module or ...

  • Page 663

    9. TROUBLESHOOTINGB–63005EN/02638CPU moduleMain CPU boardThe DRAM module isinstalled on the CPUcard.If alarm 972 is issued, indicating on the screen that a DRAM parity erroroccurred on an option board, take appropriate action on the option boardon which the DRAM parity error occurred.Some optio...

  • Page 664

    B–63005EN/029.TROUBLESHOOTING639A watchdog error or RAM parity error occurred in the circuit on an axiscontrol card.Alarm 920 indicates that either of the above errors occurred in the controlcircuit for axes 1 to 4. Alarm 921 indicates that either of the above errorsoccurred in the control cir...

  • Page 665

    9. TROUBLESHOOTINGB–63005EN/02640NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x, A20B–8100–046x, and A20B–8100–054x), the positions and the orientations of the connectorsand the DIMM module socket differ slightly, bu...

  • Page 666

    B–63005EN/029.TROUBLESHOOTING641The DRAM moduleis installed on theCPU card.Axis control cardMain CPU boardCPU moduleIf alarm 972 is issued, indicating on the screen that a servo alarm occurredon the sub–CPU or loader, take appropriate action on the sub–CPU boardor loader control board.Scree...

  • Page 667

    9. TROUBLESHOOTINGB–63005EN/02642Axis control cardCPU cardAxis control cardCPU cardSub–CPU boardLoader control boardDRAM moduleCPU cardAxis control cardSub–CPU boardThe DRAM module is installedon the CPU card.[For the LCD–mountedtype][For the stand–alonetype]

  • Page 668

    B–63005EN/029.TROUBLESHOOTING6439.28ALARM 926 (FSSB ALARM)A fault occurred on the FSSB (serial servo bus) that connects servoamplifiers to the CNC.This alarm is issued if a fault occurs in any of the axis control cardsmaking up the FSSB, optical cables, and servo amplifiers.Use the LEDs on the ...

  • Page 669

    9. TROUBLESHOOTINGB–63005EN/02644Use the display on the CNC screenIf alarm 926 is issued, information such as the following is displayed atthe bottom of the CNC screen. It can be used to identify the defectivelocation.MODEinformationSTATUS informationBitsBitsBits 12 to 15 of the MODE informati...

  • Page 670

    B–63005EN/029.TROUBLESHOOTING645If the pattern of the STATUS information is A(1) The optical cable that connects together the slave corresponding to bits12 to 15 of the MODE information and the preceding slave may bedefective. Or, either of the slaves connected together with that opticalcable ...

  • Page 671

    9. TROUBLESHOOTINGB–63005EN/02646NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x, A20B–8100–046x, and A20B–8100–054x), the positions and the orientations of the connectorsand the DIMM module socket differ slightly, bu...

  • Page 672

    B–63005EN/029.TROUBLESHOOTING647Axis control cardMain CPU boardIf alarm 972 is issued, indicating on the screen that an FSSB alarmoccurred on the sub–CPU or loader, take appropriate action on thesub–CPU board or loader control board.Screen display exampleSYSTEM ALARM972 NMI OCCURRED IN OTHE...

  • Page 673

    9. TROUBLESHOOTINGB–63005EN/02648Sub–CPU boardAxis control cardAxis control cardLoader control cardSub–CPU boardAxis control card[For the LCD–mountedtype][For the stand–alonetype]

  • Page 674

    B–63005EN/029.TROUBLESHOOTING649An interrupt that can never be generated during normal operation wasgenerated.The cause of the fault cannot be identified, but the fault may have occurredin the peripheral circuit of the CPU.If the problem is solved by turning the power off and then on again, the...

  • Page 675

    9. TROUBLESHOOTINGB–63005EN/02650Main CPU boardThe DRAM module isinstalled on the CPUcard.CPU moduleSee the section on the measures against noise, examine the noiseenvironment of the CNC.If alarm 972 is issued, indicating on the screen that a CPU interrupt wasgenerated on an option board, take ...

  • Page 676

    B–63005EN/029.TROUBLESHOOTING651An ECC error occurred in the SRAM used to store data such as parametersand machining programs.This alarm is issued if the battery installed in the face plate of the mainCPU board has run down or if the data in the SRAM is destroyed due tosome external cause. Or,...

  • Page 677

    9. TROUBLESHOOTINGB–63005EN/02652D Installation position ofthe SRAM module[For the LCD–mountedtype]

  • Page 678

    B–63005EN/029.TROUBLESHOOTING653NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x and A20B–8100–046x), the positionsand the orientations of the connectors and the DIMMmodule socket differ slightly, but their relative positi...

  • Page 679

    9. TROUBLESHOOTINGB–63005EN/02654Main CPU boardThe SRAM module isinstalled under theaxis control card.SRAM module[For the stand–alonetype]

  • Page 680

    B–63005EN/029.TROUBLESHOOTING655This alarm is issued if a fault is detected in the PMC.The probable causes include an I/O link communication error and adefective PMC control circuitThe I/O Link is a serial interface that connects the CNC to various I/Odevices and allows transfers of I/O signals...

  • Page 681

    9. TROUBLESHOOTINGB–63005EN/026561) If bit 0 of the binary representation of xx is “1”, this indicates that themaster station (CNC) received invalid communication data. Forexample, assume that the following is displayed on the screen:SYSTEM ALARM950 PMC SYSTEM ALARMPC050 NMI SLC41:42xx is ...

  • Page 682

    B–63005EN/029.TROUBLESHOOTING657In this case, check the following:(1) If bit 5 of yy is “1”Perform examination with the same procedure as that in 1).(2) If bit 6 of yy is “1” or if bit 7 of yy is “1”First, replace the device of the slave station of the indicated groupnumber.If the p...

  • Page 683

    9. TROUBLESHOOTINGB–63005EN/02658This alarm is issued if a fault (watchdog alarm) is detected in the PMC.A probable cause is that the MC control circuit is defective.The PMC control circuit is installed on the main CPU board. Replace themain CPU board.For sequence control on the loader control...

  • Page 684

    B–63005EN/029.TROUBLESHOOTING659This alarm indicates that an error was detected on an option board, not onthe main CPU board.If alarm 972 is issued, the following is displayed on the screen:Screen display exampleSYSTEM ALARM972 NMI OCCURRED IN OTHER MODULESLOT 02930 CPU INTERRUPT <SUB“SLOT...

  • Page 685

    9. TROUBLESHOOTINGB–63005EN/02660An error that can never occur during normal operation occurred. Thecause of the error cannot be identified.Replace all the printed circuit boards installed (including cards, modules,and the back panel), one at a time, to identify the defective printed circuitbo...

  • Page 686

    B–63005EN/029.TROUBLESHOOTING661A bus error occurred on the FANUC–BUS connecting each option board.This alarm indicates that a fault occurred during the exchange of databetween the main CPU and an option board.This alarm is also issued if an error occurs during the exchange of databetween the...

  • Page 687

    9. TROUBLESHOOTINGB–63005EN/02662NOTEThis drawing shows a motherboard without a PC(A20B–8100–014x). For motherboards with a PC(A20B–8100–014x, A20B–8100–046x, and A20B–8100–054x), the positions and the orientations of the connectorsand the DIMM module socket differ slightly, bu...

  • Page 688

    B–63005EN/029.TROUBLESHOOTING663MotherboardCPU cardIf alarm 972 is issued, indicating on the screen that an F–BUS erroroccurred on an option board, replace the CPU card on the option boardon which the F–BUS error occurred or the option board itself.Some option boards have a circuit equivale...

  • Page 689

    9. TROUBLESHOOTINGB–63005EN/02664A bus error occurred on the motherboard (main CPU board). This alarmindicates that an error occurred during the exchange of data within themotherboard (main CPU board).Replace the CPU card on the motherboard (main CPU board).Replace the display control card, ax...

  • Page 690

    B–63005EN/029.TROUBLESHOOTING665A bus error occurred on the local bus on the motherboard (main CPUboard).This alarm indicates that an error occurred during the exchange of datawithin the motherboard (main CPU board).Replace the CPU card on the motherboard (main CPU board).Replace the display co...

  • Page 691

    9. TROUBLESHOOTINGB–63005EN/02666For an explanation of the following servo alarms, refer to the FANUCCONTROL MOTOR α Series Maintenance Manual (B–65165).NumberMessageContents*417n–TH AXIS–PARAMETER INCORRECTThe setting of a servo–related parameter isincorrect.417430n AXIS: SV. MOTOR O...

  • Page 692

    B–63005EN/029.TROUBLESHOOTING667If the hardware on the CNC is suspected to be defective as a result ofexamination, replace the axis control cards.Sub–CPU boardLoader control cardAxis control cardAxis control cardAxis control cardMotherboardD Installation positions ofthe axis control cards[For...

  • Page 693

    9. TROUBLESHOOTINGB–63005EN/02668Axis control cardAxis control cardMain CPU boardSub–CPU board[For the stand–alonetype]

  • Page 694

    B–63005EN/029.TROUBLESHOOTING669For an explanation of the following SPC alarms (serial pulse coderalarms), refer to the FANUC CONTROL MOTOR α Series MaintenanceManual (B–65165).NumberMessageContents*360n AXIS: ABNORMAL CHECKSUM (INT)A checksum error occurred in the built–inpulse coder.350...

  • Page 695

    9. TROUBLESHOOTINGB–63005EN/02670For an explanation of the following spindle alarms, refer to the FANUCCONTROL MOTOR α Series Maintenance Manual (B–65165).NumberContents*7101 to 7199Spindle 1 alarm (AL–01 to 99)7517201 to 7299Spindle 2 alarm (AL–01 to 99)7617301 to 7399Spindle 3 alarm (A...

  • Page 696

    APPENDIX

  • Page 697

    APPENDIXB–63005EN/02A. ALARM LIST673AALARM LISTA.1 LIST OF ALARM CODES (CNC)674. . . . . . . . . . . . . . A.2 LIST OF ALARMS (PMC)706. . . . . . . . . . . . . . . . . . . . A.3 ALARMS (SERIAL SPINDLE)719. . . . . . . . . . . . . . . . A.4 ERROR CODES (SERIAL SPINDLE)724. . . . . . . . . . .

  • Page 698

    APPENDIXA. ALARM LISTB–63005EN/02674(1) Program errors /Alarms on program and operation (P/S alarm)NumberMessageContents000PLEASE TURN OFF POWERA parameter which requires the power off was input, turn off power.001TH PARITY ALARMTH alarm (A character with incorrect parity was input). Correct th...

  • Page 699

    APPENDIXB–63005EN/02A. ALARM LIST675NumberContentsMessage023ILLEGAL RADIUS COMMAND(T series)In circular interpolation by radius designation, negative value was com-manded for address R. Modify the program.025CANNOT COMMAND F0 IN G02/G03(M series)F0 (fast feed) was instructed by F1 –digit col...

  • Page 700

    APPENDIXA. ALARM LISTB–63005EN/02676NumberContentsMessage039CHF/CNR NOT ALLOWED IN NRC(T series)Chamfering or corner R was specified with a start–up, a cancel, orswitching between G41 and G42 in tool nose radius compensation. Theprogram may cause overcutting to occur in chamfering or corner ...

  • Page 701

    APPENDIXB–63005EN/02A. ALARM LIST677NumberContentsMessageMISSING MOVE VALUE IN CHF/CNR(M series)In the arbitrary angle chamfering or corner R block, the move distanceis less than chamfer or corner R amount.055MISSING MOVE VALUE IN CHF/CNR(T series)In chamfering or corner R block, the move dista...

  • Page 702

    APPENDIXA. ALARM LISTB–63005EN/02678NumberContentsMessage070NO PROGRAM SPACE IN MEMORY The memory area is insufficient.Delete any unnecessary programs, then retry.071DATA NOT FOUNDThe address to be searched was not found. Or the program with speci-fied program number was not found in program n...

  • Page 703

    APPENDIXB–63005EN/02A. ALARM LIST679NumberContentsMessage086DR SIGNAL OFFWhen entering data in the memory by using Reader / Puncher interface,the ready signal (DR) of reader / puncher was turned off.Power supply of I/O unit is off or cable is not connected or a P.C.B. is de-fective.087BUFFER OV...

  • Page 704

    APPENDIXA. ALARM LISTB–63005EN/02680NumberContentsMessage111CALCULATED DATA OVERFLOWThe result of calculation turns out to be invalid, an alarm No.111 is is-sued.–1047 to –10–29, 0, 10–29 to 1047Modify the program.112DIVIDED BY ZERODivision by zero was specified. (including tan 90°)Mod...

  • Page 705

    APPENDIXB–63005EN/02A. ALARM LIST681NumberContentsMessage131TOO MANY EXTERNAL ALARM MESSAGESFive or more alarms have generated in external alarm message.Consult the PMC ladder diagram to find the cause.132ALARM NUMBER NOT FOUNDNo alarm No. concerned exists in external alarm message clear.Check ...

  • Page 706

    APPENDIXA. ALARM LISTB–63005EN/02682NumberContentsMessage153T–CODE NOT FOUNDIn tool life data registration, a T code was not specified where one shouldbe. Correct the program.154NOT USING TOOL IN LIFE GROUP(M series)When the group is not commanded, H99 or D99 was commanded.Correct the program...

  • Page 707

    APPENDIXB–63005EN/02A. ALARM LIST683NumberContentsMessage181FORMAT ERROR IN G81 BLOCK(Hobbing machine, EGB) (M series)G81 block format error (hobbing machine)1) T (number of teeth) has not been instructed.2) Data outside the command range was instructed by either T, L, Q orP.3) An overflow occu...

  • Page 708

    APPENDIXA. ALARM LISTB–63005EN/02684NumberContentsMessage210CAN NOT COMAND M198/M199M98 and M99 are executed in the schedule operation. M198 isexecuted in the DNC operation. Modify the program.1) The execution of an M198 or M99 command was attempted duringscheduled operation. Alternatively, t...

  • Page 709

    APPENDIXB–63005EN/02A. ALARM LIST685NumberContentsMessage225SYNCHRONOUS/MIXED CONTROLERRORT series (At two–path)This alarm is generated in the following circumstances. (Searched forduring synchronous and mixed control command.1When there is a mistake in axis number parameter (No. 1023) set-ti...

  • Page 710

    APPENDIXA. ALARM LISTB–63005EN/02686NumberContentsMessage245T–CODE NOT ALOWEE IN THISBLOCK (T series)One of the G codes, G50, G10, and G04, which cannot be specified inthe same block as a T code, was specified with a T code.246During read of an encrypted program, an attempt was made to store ...

  • Page 711

    APPENDIXB–63005EN/02A. ALARM LIST687NumberContentsMessage4508ILLEGAL COMMAND IN RADIUSIn a radius (G88) command, the traveling pitch (Q) or radius (I) was setto zero or a negative value, or the traveling pitch (Q) was greater thanor equal to the arc length. Alternatively, I, J, K, P, or Q was ...

  • Page 712

    APPENDIXA. ALARM LISTB–63005EN/02688NumberContentsMessage4539MULTI-PIECE SETTING IS ZEROThe command for taking multiple workpieces (G73, G74) was specifiedalthough zero is specified for the function to take multiple workpieces(No. 16206 or signals MLP1 and MLP2 (PMC address G231, #0 and#1)).454...

  • Page 713

    APPENDIXB–63005EN/02A. ALARM LIST689NumberContentsMessage5004HPCC NOT READY (M series)High–precision contour control is not ready.5006TOO MANY WORD IN ONE BLOCK(M series)The number of words specified in a block exceeded 26 in the HPCCmode.5007TOO LARGE DISTANCE (M series)In the HPCC mode, the...

  • Page 714

    APPENDIXA. ALARM LISTB–63005EN/02690NumberContentsMessage5039START UNREGISTERED B–AXSPROG (T series)An attempt was made to execute a program for the B–axis which hadnot been registered.5040CAN NOT COMMANDED B–AXSMOVE (T series)The machine could not move about the B–axis because paramete...

  • Page 715

    APPENDIXB–63005EN/02A. ALARM LIST691NumberContentsMessage5061ILLEGAL FORMAT IN G02.3/G03.3The exponential interpolation command (G02.3/G03.3) has a format er-ror.Address I, J, or K is not specified.The value of address I, J, or K is 0.5062ILLEGAL COMMAND ING02.3/G03.3The value specified in an e...

  • Page 716

    APPENDIXA. ALARM LISTB–63005EN/02692NumberContentsMessage5110IMPROPER G–CODE (G05.1 G1 MODE)(M series)An illegal G code was specified in simple high–precision contour controlmode.A command was specified for the index table indexing axis in simplehigh–precision contour control mode.5111IMP...

  • Page 717

    APPENDIXB–63005EN/02A. ALARM LIST693NumberContentsMessage5124CAN NOT COMMAND SPIRAL(M series)A spiral interpolation or conical interpolation was specified in any of thefollowing modes:1)Scaling2)Programmable mirror image3)Polar coordinate interpolationIn cutter compensation C mode, the center i...

  • Page 718

    APPENDIXA. ALARM LISTB–63005EN/02694NumberContentsMessage5199FINE TORQUE SENSING PARAME-TERA parameter related to the fine torque sensing function is illegal.· The storage interval is invalid.· An invalid axis number is set as the target axis.Correct the parameter.5212SCREEN COPY : PARAMETER ...

  • Page 719

    APPENDIXB–63005EN/02A. ALARM LIST695NumberContentsMessage5242ILLEGAL AXIS NUMBER(M series)The axis number of the synchronous master axis or slave axis is incor-rect. (This alarm is issued when flexible synchronization is turned on.)Alternatively, the axis number of the slave axis is smaller th...

  • Page 720

    APPENDIXA. ALARM LISTB–63005EN/02696(4) Absolute pulse coder (APC) alarmNumberMessageContents300nth–axis origin returnManual reference position return is required for the nth–axis (n=1 – 8).301APC alarm: nth–axis communicationnth–axis (n=1 – 8) APC communication error. Failure in d...

  • Page 721

    APPENDIXB–63005EN/02A. ALARM LIST697No.DescriptionMessage382n AXIS : COUNT MISS (EXT)A pulse error occurred in the separate detector.383n AXIS : PULSE MISS (EXT)A count error occurred in the separate detector.384n AXIS : SOFT PHASE ALARM(EXT)The digital servo software detected invalid data in t...

  • Page 722

    APPENDIXA. ALARM LISTB–63005EN/02698NumberContentsMessage407SERVO ALARM: EXCESS ERRORThe difference in synchronous axis position deviation exceeded the setvalue.409SERVO ALARM: n AXIS TORQUEALMAbnormal servo motor load has been detected. Alternatively, abnormalspindle motor load has been detec...

  • Page 723

    APPENDIXB–63005EN/02A. ALARM LIST699NumberContentsMessage433n AXIS : CNV. LOW VOLT DC LINK1) PSM: The DC link voltage has dropped.2) PSMR: The DC link voltage has dropped.3)α series SVU: The DC link voltage has dropped.4)β series SVU: The DC link voltage has dropped.434n AXIS : INV. LOW V...

  • Page 724

    APPENDIXA. ALARM LISTB–63005EN/02700NumberContentsMessage462n AXIS : SEND CNC DATA FAILEDBecause of an FSSB communication error, a slave could not receivecorrect data.463n AXIS : SEND SLAVE DATAFAILEDBecause of an FSSB communication error, the servo system couldnot receive correct data.464n AXI...

  • Page 725

    APPENDIXB–63005EN/02A. ALARM LIST701#7204#6OFS#5MCC#4LDA#3PMS#2#1#0#6 (OFS) : A current conversion error has occured in the digital servo.#5 (MCC) : A magnetic contactor contact in the servo amplifier has welded.#4 (LDA) : The LED indicates that serial pulse coder C is defective#3 (PMS) : A fee...

  • Page 726

    APPENDIXA. ALARM LISTB–63005EN/02702(8) Overheat alarmsNumberMessageContents700OVERHEAT: CONTROL UNITControl unit overheatCheck that the fan motor operates normally, and clean the air filter.701OVERHEAT: FAN MOTORThe fan motor on the top of the cabinet for the contorl unit is overheated.Check t...

  • Page 727

    APPENDIXB–63005EN/02A. ALARM LIST703NumberContentsMessage754SPINDLE–1 ABNORMAL TORQUEALMAbnormal first spindle motor load has been detected.762SECOND SPINDLE MODECHANGE FAULTRefer to alarm No. 752.(For 2nd axis)764SPINDLE–2 ABNORMAL TORQUEALMSame as alarm No. 754 (for the second spindle)772...

  • Page 728

    APPENDIXA. ALARM LISTB–63005EN/02704NumberContentsMessage4812ZONE : ENTERING INHIBITED 2 +XWhen a safety zone check was executed, the machine moving in thepositive X direction entered area 2 into which entry is inhibited.4813ZONE : ENTERING INHIBITED 2 –XWhen a safety zone check was executed,...

  • Page 729

    APPENDIXB–63005EN/02A. ALARM LIST705NumberDescriptionMessage912DRAM PARITY : (BYTE 0)A RAM parity error occurred in the DRAM module. Replace the913DRAM PARITY : (BYTE 1)DRAM module.914DRAM PARITY : (BYTE 2)915DRAM PARITY : (BYTE 3)916DRAM PARITY : (BYTE 4)917DRAM PARITY : (BYTE 5)918DRAM PARIT...

  • Page 730

    APPENDIXA. ALARM LISTB–63005EN/02706(1) Alarm messages (PMC)MessageContents and solutionALARM NOTHINGNormal statusER00 PROGRAM DATA ERROR(ROM)The sequence program in the ROM is not written correctly.(solution)Please exchange ROM for the sequence program.ER01 PROGRAM DATA ERROR(RAM)The sequence ...

  • Page 731

    APPENDIXB–63005EN/02A. ALARM LIST707MessageContents and solutionER17 PROGRAM PARITYThe parity error occurred on ROM for sequence program or the debugging RAM.(solution)ROM: The deterioration of ROM may be deteriorated Please exchange ROM for the sequence program RAM: Please edit the sequence pr...

  • Page 732

    APPENDIXA. ALARM LISTB–63005EN/02708MessageContents and solutionER34 SLC ERROR(xx)The communication with the DI/DO units of the xx group failed.(solution)Please confirm the connection of the cable connected to the DI/DOunits of the xx group.Please confirm whether the DI/DO units turned on earli...

  • Page 733

    APPENDIXB–63005EN/02A. ALARM LIST709MessageContents and solutionWN17 NO OPTION (LANGUAGE)There is no C language option.WN18 ORIGIN ADDRESS ERRORThe LANGUAGE ORIGIN address of the system parameter is wrong(solution)Please set the address of symbol RC_CTLB_INIT in the map file to theLANGUAGE ORIG...

  • Page 734

    APPENDIXA. ALARM LISTB–63005EN/02710MessageContents and solutionWN31 IMPOSSIBLE EXECUTELIBRARYThe library function cannot be executed.(solution)Please confirm the object model of the library.Or, system ROM of PMC must be replaced with one of later version.WN32 LNK CONTROL DATA ER-RORLink contro...

  • Page 735

    APPENDIXB–63005EN/02A. ALARM LIST711(2) System alarm messages (PMC–SA5/SB5/SB6)MessageContents and solution1PC004 CPU ERR xxxxxxxx:yyyyyyyyPC006 CPU ERR xxxxxxxx:yyyyyyyyPC009 CPU ERR xxxxxxxx:yyyyyyyyPC010 CPU ERR xxxxxxxx:yyyyyyyyA CPU error occurred in the PMC.xxxxxxxx and yyyyyyyy indicat...

  • Page 736

    APPENDIXA. ALARM LISTB–63005EN/02712Contents and solutionMessage5PC070 SUB65 CALL (STACK)A stack error occurred during execution of ladder function instruction CALL/CALLU.Solution) Check the correspondence between the CALL/CALLU instruction and SPEinstruction. If the error cannot be located, ...

  • Page 737

    APPENDIXB–63005EN/02A. ALARM LIST713Contents and solutionMessage6PC170 F–BUS ERROR xxxxyyyyyyPC171 F–BUS ERROR xxxxyyyyyyPC172 F–BUS ERROR xxxxyyyyyySTATUS LED LjA bus error occurred on the C language board.xxxx:Segment selector where the system error occurredyyyyyy:Offset address at whic...

  • Page 738

    APPENDIXA. ALARM LISTB–63005EN/02714MessageContents and solutionJUMP FUNCTION MISSINGThe functional instruction JMP(SUB10) is not correctly dealt with.Correspondence of JMP and JMPE(SUB30) is incorrect.The number of coil to jump is specified by the model which the number of coil cannotspecified...

  • Page 739

    APPENDIXB–63005EN/02A. ALARM LIST715(5) Error Messages (at Automatic Write to Flash ROM after Ladder Editing)Error messageContents and solutionPROGRAM ALREADY EXISTSA program already exists on flash ROM. (At BLANK)PROGRAM ALREADY EXISTS(EXEC?)A program already exists on flash ROM.(Remedy)When t...

  • Page 740

    APPENDIXA. ALARM LISTB–63005EN/02716(6) Error Messages (at Assignment Data Editing)MessageContents and solutionERR: GROUP NO. (0—15)The group number must be 0 to 15.ERR: BASE NO. (0—1)The base number must be 0 or 1.WARN: BASE NO. MUST BE 0For I/O Unit–B, the base number must be 0. The ba...

  • Page 741

    APPENDIXB–63005EN/02A. ALARM LIST717(7) Alarm messages (For I/O)Error messageContents and solutionPROGRAM ALREADY EXISTSA program already exists on flash ROM. (At BLANK)PROGRAM ALREADY EXISTS(EXEC ?)A program already exists on flash ROM.Remedy)When the message is displayed, pressing the EXEC k...

  • Page 742

    APPENDIXA. ALARM LISTB–63005EN/02718Contents and solutionError messageCREATE ERRORThe specified file name is illegal.Remedy)Specify a file name in the MS–DOS form. (See 7.2 (5))NO MORE SPACE or WRITE ERRORThere is not enough free space on the memory card.Remedy)Delete files to create free sp...

  • Page 743

    APPENDIXB–63005EN/02A. ALARM LIST719NOTE*1Note that the meanings of the SPM indications differdepending on which LED, the red or yellow LED, is on.When the red LED is on, the SPM indicates a 2–digit alarmnumber. When the yellow LED is on, the SPM indicates anerror number that designates a se...

  • Page 744

    APPENDIXA. ALARM LISTB–63005EN/02720No.DescriptionFaulty location and remedySPMindica-tion(*1)Message7n07SPN_n_ : OVERSPEED07Check for a sequence error. (For ex-ample, check whether spindle syn-chronization was specified when thespindle could not be turned.)The motor speed has exceeded115% of ...

  • Page 745

    APPENDIXB–63005EN/02A. ALARM LIST721No.DescriptionFaulty location and remedySPMindica-tion(*1)Message7n26SPN_n_ : DISCONNECTC–VELO DE-TECT261 Replace the cable.2Re–adjust the pre–amplifier.The signal amplitude of the detectionsignal (connector JY2) on the Cs con-tour control motor side is...

  • Page 746

    APPENDIXA. ALARM LISTB–63005EN/02722No.DescriptionFaulty location and remedySPMindica-tion(*1)Message7n36SPN_n_ : OVERFLOWERRORCOUNTER36Check whether the position gain val-ue is too large, and correct the value.An error counter overflow occurred.7n37SPN_n_ : SPEED DE-TECT PAR.ERROR37Correct the...

  • Page 747

    APPENDIXB–63005EN/02A. ALARM LIST723No.DescriptionFaulty location and remedySPMindica-tion(*1)Message7n49SPN_n_ : HIGH CONV.DIF. SPEED49Check whether the calculated differ-ential speed value exceeds the maxi-mum motor speed.In differential speed mode, the speedof the other spindle converted to ...

  • Page 748

    APPENDIXA. ALARM LISTB–63005EN/02724NOTE*1Note that the meanings of the SPM indications differdepending on which LED, the red or yellow LED, is on.When the yellow LED is on, an error code is indicated witha 2–digit number. The error code is not displayed on theCNC screen.When the red LED is ...

  • Page 749

    APPENDIXB–63005EN/02A. ALARM LIST725SPMindica-tion(*1)DescriptionFaulty location and remedy12During execution of the spindle synchronization com-mand, do not specify another operation mode. Beforeentering another mode, cancel the spindle synchroniza-tion command.Although spindle synchronizatio...

  • Page 750

    APPENDIXB. LIST OF MAINTENANCE PARTSB–63005EN/02726BLIST OF MAINTENANCE PARTSB.1 MAINTENANCE PARTS727. . . . . . . . . . . . . . . . . . . . .

  • Page 751

    APPENDIXB–63005EN/02B. LIST OF MAINTENANCE PARTS727ItemOrdering informationRemarksFuseControl unit of LCD–mounted type (without PC)A02B–0236–K100Control unit of LCD–mounted type (with PC)A02B–0236–K101Control unit of stand–alonetypeA02B–0265–K100LCD unit of LCD–mountedtypeA0...

  • Page 752

    APPENDIXC. BOOT SYSTEMB–63005EN/02728CBOOT SYSTEMC.1 OVERVIEW729. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE731. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C.3 ERROR MESSAGES AND REQUIRED ACTIONS746. . . . . . . ...

  • Page 753

    APPENDIXB–63005EN/02C. BOOT SYSTEM729The boot system load the CNC system software (flash RAM→DRAM),then starts it so that software can be executed.The boot system provides the following maintenance functions for theCNC:(1) Registering a file in flash ROM⋅ Reads a file from a memory card, in...

  • Page 754

    APPENDIXC. BOOT SYSTEMB–63005EN/027302 When the flash memory does not contain a file required to start theCNCImmediately after the CNC is turned on, the boot system startstransferring files from flash ROM to DRAM. If, for some reason, afile required to start the CNC (NC basic) is not in flash ...

  • Page 755

    APPENDIXB–63005EN/02C. BOOT SYSTEM731When the boot system is first started, the MAIN MENU screen isdisplayed. This screen is described below : SYSTEM MONITOR MAIN MENU60M1-011. SYSTEM DATA LOADING2. SYSTEM DATA CHECK3. SYSTEM DATA DELETE4. SYSTEM DATA SAVE5. SRAM DATA BACKUP6. MEMORY CARD FILE...

  • Page 756

    APPENDIXC. BOOT SYSTEMB–63005EN/02732This screen is used to read a system or user file from a memory card intoflash ROM.SYSTEM DATA LOADING1/1FILE DIRECTORYB1F1A_B.MEMB1F1A_AI.MEMEND*** MESSAGE ***SELECT FILE AND HIT SELECT KEY.[ SELECT ][ YES ][ NO ][ UP ][ DOWN ](1)(2)(3)(4)(1) : Scre...

  • Page 757

    APPENDIXB–63005EN/02C. BOOT SYSTEM7333 To start loading, press the [YES] soft key. To cancel, press the [NO]key.*** MESSAGE ***LOADING FROM MEMORY CARD.4 When loading terminates normally, the system displays the followingmessage. Press the [SELECT] soft key. If an error occurs, see D.3*** ME...

  • Page 758

    APPENDIXC. BOOT SYSTEMB–63005EN/02734This screen is used to list files in flash ROM, together with thecorresponding numbers of 128–KB management units in each file and theseries and edition of the software.SYSTEM DATA CHECK1/1[BOARD:MAIN]FILE DIRECTORY (FLASH ROM : 4MB)1 NC BASIC( 10)2 DG SER...

  • Page 759

    APPENDIXB–63005EN/02C. BOOT SYSTEM7351 Select the file whose details are required. For example, select “1 NCBASIC (10).”2 The numbers of management units in the selected file are listed,together with the series and edition of the software in eachmanagement unit. After checking the listed ...

  • Page 760

    APPENDIXC. BOOT SYSTEMB–63005EN/02736This screen is used to delete a user file from flash ROM.SYSTEM DATA CHECK1/1[BOARD:MAIN]FILE DIRECTORY (FLASH ROM : 4MB)1 NC BASIC( 10)2 DG SERVO( 1)3 PMC0BSC( 2)4 PMC–RB( 1)5 PCD 0.5M( 4)END*** MESSAGE ***SELECT FILE AND HIT SELECT KEY.[ SELECT ][ YES ...

  • Page 761

    APPENDIXB–63005EN/02C. BOOT SYSTEM7371System files and user files on SYSTEM DATA DELETE screen The system files are protected from accidental deletion. User files,however, are not protected. Protected system files can beoverwritten from the SYSTEM DATA LOADING screen.This screen is used to wri...

  • Page 762

    APPENDIXC. BOOT SYSTEMB–63005EN/027381Position the cursor to the name of the file to be deleted. Press the[SELECT] soft key.2The system displays the following confirmation message :*** MESSAGE ***SAVE OK ? HIT YES OR NO.3To start saving, press the [YES] key. To cancel, press [NO].*** MESSAGE ...

  • Page 763

    APPENDIXB–63005EN/02C. BOOT SYSTEM739This screen is used to collectively save and restore parameters, programs,and other data, retained after the CNC power in SRAM is turned off, toand from a memory card.Select “4 SRAM DATA BACKUP” on the SYSTEM MONITOR MAINMENU screen. The following scree...

  • Page 764

    APPENDIXC. BOOT SYSTEMB–63005EN/027401 Select “1. SRAM BACKUP.” The following confirmation message isdisplayed. The backup file name may be displayed according to theSRAM capacity.2 Press [YES] to start backup.*** MESSAGE ***BACKUP SRAM DATA OK ? HIT YES OR NO.3 If a backup file is already ...

  • Page 765

    of filesSRAMsizeNumberAPPENDIXB–63005EN/02C. BOOT SYSTEM7411 Name of backup fileThe name of the backup file written to the memory card by the SRAMbackup function depends on the size of the SRAM installed in theCNC.When the size of SRAM is 1MB or larger, backup files are created inunits of 512 K...

  • Page 766

    APPENDIXC. BOOT SYSTEMB–63005EN/02742This screen is used to delete a file from a memory card.SRAM DATA LOADING1/1FILE DIRECTORYB1F1A_B.MEMB1F1A_A1.MEMEND*** MESSAGE ***SELECT FILE AND HIT SELECT KEY.[ SELECT ][ YES ][ NO ][ UP ][ DOWN ](1)(2)(3)(4)(1) : Screen title. Tlhe current page ...

  • Page 767

    APPENDIXB–63005EN/02C. BOOT SYSTEM743This function is used to format a memory card. Memory cards must beformatted before they can be used for the first time or before they can bere–used after their data has been destroyed or lost because of, for example,battery failure.1 From the SYSTEM MONI...

  • Page 768

    APPENDIXC. BOOT SYSTEMB–63005EN/02744The function is used to terminate the boot system and activate the CNC.From the MAIN MENU screen, select “9. END.” The system displaysthe “ARE YOU SURE? HIT YES OR NO” message. To terminate theboot system and activate the CNC, press the [YES] soft...

  • Page 769

    APPENDIXB–63005EN/02C. BOOT SYSTEM7452 If the [NO] soft key is pressed, the system returns to the processingselection state as shown below :SYSTEM MONITOR MAIN MENU60M1-011. SYSTEM DATA LOADING2. SYSTEM DATA CHECK3. SYSTEM DATA DELETE4. SYSTEM DATA SAVE5. SRAM DATA BACKUP6. MEMORY CARD FILE DEL...

  • Page 770

    APPENDIXC. BOOT SYSTEMB–63005EN/02746The following table lists and explains error messages in alphabeticalorder.MessageDescription and required actionBBOOT ROM PARITY.PLEASE POWER OFF.The contents of flash memory containing boot software was de-stroyed. Replace the CPU card.CCHANGE MEMORY CARD...

  • Page 771

    APPENDIXB–63005EN/02C. BOOT SYSTEM747Description and required actionMessageMMAX EXTENSION OVER.HIT SELECT KEY.The extension number added to a file name exceeds 031. Delete anyunnecessary backup files from the memory card.MEMORY CARD BATTERY ALARM.HIT SELECT.The memory card’s battery is exhaus...

  • Page 772

    APPENDIXC. BOOT SYSTEMB–63005EN/02748CAUTION1 Action to be taken when an SRAM parity error is detected during backup of SRAM in the bootsystemThe SRAM area of each CNC shipped from the factory is cleared and is free of parity errors.However, shock applied to the CNC during transportation may ca...

  • Page 773

    B–63005EN/02D. MEMORY CARD SLOTAPPENDIX749DMEMRY CARD SLOTD.1 OVERVIEW750. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D.2 MEMORY CARD TYPES (FUNCTIONS)751. . . . . . . . D.3 HARDWARE CONFIGURATION752. . . . . . . . . . . . . .

  • Page 774

    D. MEMORY CARD SLOTB–63005EN/02APPENDIX750Whether a memory card slot is provided or not and the types (functions)of memory cards usable in the slot vary depending on the hardwareconfiguration as shown below:HardwareCard slot on LCD unitCard slot on control unitType 1Type A, type BNo card slotTy...

  • Page 775

    B–63005EN/02D. MEMORY CARD SLOTAPPENDIX751Type A: SRAM memory cardFROM memory cardData I/OFlash ATA cardModem card (for remote diagnosis)Type B: Ladder edit card (PMC ladder edit function)NOTEFor details of the types of usable memory cards, see theordering list.D.2MEMORY CARDTYPES (FUNCTIONS)

  • Page 776

    D. MEMORY CARD SLOTB–63005EN/02APPENDIX752LCD–mounted typeLCDMDICard slot onLCD unitControl unit (LCD–mounted type)Stand–alone type (with an LCD unit)LCDMDICard slot oncontrol unitLCDlinkcardControl unitOptical cableCard slot onLCD unitLCD unit for stand–alone typeStand–alone type (wi...

  • Page 777

    B–63005EN/02D. MEMORY CARD SLOTAPPENDIX753Stand–alone type (with an intelligent terminal and FA keyboard)PCCard slot oncontrol unitHSSBboardControl unitOptical cableIntelligent terminal orpersonal computerFA keyboardStand–alone type (with an intelligent terminal and FA keyboard)PCCard slot ...

  • Page 778

    E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNITB–63005EN/02APPENDIX754E LED DISPLAY AND MAINTENANCE OF STAND–ALONETYPE UNITE.1 OVERVIEW755. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E.2 LAYOUT OF THE 7–SEGMENT LED AND SWITCHES756. . . . . . . . . . . . . . . . ...

  • Page 779

    B–63005EN/02E. LED DISPLAY AND MAINTENANCEOF STAND–ALONE TYPE UNITAPPENDIX755FANUC Series 16i/18i/21i (referred to as FS16i hereinafter) ofstand–alone type is equipped with a 7–segment LED, rotary switch, andpush switch.When no CRT/MDI is included in the system configuration or when theCR...

  • Page 780

    E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNITB–63005EN/02APPENDIX756The 7–segment LED, rotary switch, and push switch are located as shownbelow.7–segment LED (STATUS)Rotary switch (MTSW)Push switch (PSW)E.2LAYOUT OF THE7–SEGMENT LEDAND SWITCHES

  • Page 781

    B–63005EN/02E. LED DISPLAY AND MAINTENANCEOF STAND–ALONE TYPE UNITAPPENDIX757Before turning on the power, select a function number by using the rotaryswitch. When the power is turned on after the selection with the rotaryswitch, the number corresponding to the selected function number isindi...

  • Page 782

    E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNITB–63005EN/02APPENDIX758Number displayed on LEDBlink/not blinkDescriptionNot blinkAutomatic operation ispaused, stopped, or reset. (Rotation of character )Not blinkAutomatic operation startsignalWhen STL (F000#5) = 1Number ( ...

  • Page 783

    B–63005EN/02E. LED DISPLAY AND MAINTENANCEOF STAND–ALONE TYPE UNITAPPENDIX759When a system alarm is issued, a number blinks on the 7–segment LED.Number on LED (blinking)System alarmnumberType of system alarmIn the 900’sROM PARITYIn the 910’sSRAM PARITY,DRAM PARITYIn the 920’sSERVO ALA...

  • Page 784

    E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNITB–63005EN/02APPENDIX760Number displayedon LEDOn/off status of 4 LEDsMeaningjjjjPower is not on.JJJJPower is turned on, but the CPUdoes not yet start.JJJJNC system loading is started by theboot system.jJJJThe NC system has started, andRAM ...

  • Page 785

    B–63005EN/02E. LED DISPLAY AND MAINTENANCEOF STAND–ALONE TYPE UNITAPPENDIX761This function sets a device number for the display link function.(1) Check that number 2 blinks on the LED, and press the push switch.(2) Number 2 is displayed on the LED. Press the push switch.(3) Sixteen numbers f...

  • Page 786

    E. LED DISPLAY AND MAINTENANCE OF STAND–ALONE TYPE UNITB–63005EN/02APPENDIX762This function saves battery backed–up main board data in a memory cardat a time. The data saved using this function can be restored at a time byperforming the operation for function number A or by using theSRAMDA...

  • Page 787

    B–63005EN/02E. LED DISPLAY AND MAINTENANCEOF STAND–ALONE TYPE UNITAPPENDIX763If an old software edition is used, part of the functions cannot be used.D NC software (common to each series)/edition 02D Boot software (60M3 series)/edition 11When editions earlier than those mentioned above are us...

  • Page 788

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX764F MAINTENANCE OF OPEN CNC (BOOT–UP AND IPL)F.1 OVERVIEW765. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F.2 CHANGING START SEQUENCES766. . . . . . . . . . . . . F.3 EXPLANATION OF SCREENS770. . . . . . . . ....

  • Page 789

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX765Ncboot32.exe provides the following functions:S BOOT screen (for CNC system data maintenance, SRAM backup, andso forth)S IPL screen (for clearing SRAM, and so forth)S Display of the CNC power–on screenS Display of CNC alarm s...

  • Page 790

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX766With the rotary switch on the HSSB board on the CNC side (when theCNC does not have the PC function) or on the motherboard of the CNC(when the CNC has the PC function), the start sequence can be changed.Position 0 can be select...

  • Page 791

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX767D 160i/180i/210i motherboard with the PC functionA20B–8100–014xRear of the unitRotary switchA20B–8100–046xRear of the unitRotary switchD Rotary switch position

  • Page 792

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX768D 160is/180is/210is motherboard with the PC functionA20B–8100–054xRear of the unitRotary switchD HSSB interface board of 160i/180i/210i of LCD–mounted type Rotary switch

  • Page 793

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX769D HSSB interface board of 160i/180i/210i of stand–alone typeRotary switch

  • Page 794

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX770NOTEA mouse is required to display Ncboot32.exe screens.When the sub–board is provided, select a board in the [Board] list.The area where the file is to be placed can be changed by using the[Setting...] button.Select the memo...

  • Page 795

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX771The following screen is used for manipulating system data (includingcontrol software and ladder programs) on the NC.[Load...] opens the file selection screen. Specify a file to be loaded.[Save] saves the selected NC system dat...

  • Page 796

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX772This screen is used to store and restore NC SRAM data.[Backup] stores SRAM data, and [Restore] restores SRAM data. In thecenter of the screen, the progress status is displayed. As with the NC, thebackup file name is determine...

  • Page 797

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX773The following screen is used for operating files on a memory card in theCNC or in a folder of the PC.[Delete] deletes a selected file.[Format] formats the memory card. This button is valid when the memorycard is selected by [S...

  • Page 798

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX774NOTEThe contents of the IPL screen vary depending on the CNCmodel. Follow the instructions displayed in the menu.The CNC allows functions to be performed according to the key status setat power–on.The open CNC does not allow...

  • Page 799

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX775Title on IPL screenCorresponding MDIkey operation atpower–on(Operation with astandard CNC)0. EXIT1.0. CANCELMEMORYCLEAR1. ALL MEMORY0. CANCEL1. ALL2. SUB3. LOADER<DELETE> + <RESET><CAM> + <2><CAN>...

  • Page 800

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX776Title on IPL screenCorresponding MDIkey operation atpower–on(Operation with astandard CNC)2. 0. CANCELSETTING1. IGNORE OVERTRAVEL ALARM0. CANCEL1. CNC2. LOADER<CAN> + <P><CAN> + <L>2. START WITHOUTLADD...

  • Page 801

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX777This screen appears when a system alarm is issued in the CNC. (Theabove screen is an example. The displayed information varies dependingon the system alarm issued in the CNC.)F.4OTHER SCREENSF.4.1CNC Alarm Screen

  • Page 802

    F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)B–63005EN/02APPENDIX778To open the status screen, double–click the icon in the system tray.Alternatively, in the menu popped up by right–clicking, click OPEN.Node: Node numberName: Node name. (Define the node name in advance by using thedevice m...

  • Page 803

    B–63005EN/02F. MAINTENANCE OF OPEN CNC(BOOT–UP AND IPL)APPENDIX779On the option setting screen, application programs can be registered.When a program uses the data window library, the program does not rununless it is started after the work area for the data window library isinitialized. By r...

  • Page 804

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX780GFSSB START–UP PROCEDURE/MATERIALSG.1 OVERVIEW781. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.2 SLAVE782. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G.3 AUTOMATIC SETTING783. . . . . ....

  • Page 805

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX781With a system that uses the FSSB, the parameters below need to be set foraxis setting. (Set other parameters as usually done.)D No. 1023D No. 1905D No. 1910 to 1919D No. 1936, 1937For setting of these parameters, three methods are av...

  • Page 806

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX782In a system using the FSSB, the CNC, servo amplifiers, and pulsemodules are connected with each other via optical cables. Theseamplifiers and pulse modules are referred to as slaves. Assume that a2–axis amplifier consists of two s...

  • Page 807

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX783When the following parameters are set, automatic setting can beperformed using the FSSB setting screen:Bit 0 of No. 1902 = 0Bit 1 of No. 1902 = 0For automatic setting on the FSSB setting screen, use the procedurebelow.1 Set a servo ax...

  • Page 808

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX78411 Pressing the continuous menu key several times displays[FSSB].12 Pressing soft key [FSSB] switches the screen display to the amplifiersetting screen, and displays the following soft keys:[ AMP ][ AXIS ][ MAINT ][ ][ (OPRT...

  • Page 809

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX785Z–axisA–axisX–axisY–axisStep 1 Set the following with parameter No. 1023:X : 1Y : 2Z : 3A : 4Step 2 Initialize the servo parameters for each axis.Step 3 Turn on then off the power to the CNC.Step 4 Enter the axis numbers on th...

  • Page 810

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX786Step 7 Pressing the continuous menu key several times displays[FSSB].Step 8 Pressing soft key [FSSB] switches the screen display to theamplifier setting screen, and displays the following soft keys:[ AMP ][ AXIS ][ MAINT ][ ...

  • Page 811

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX787(Amplifier setting) No.AMPSERIESUNITCUR. [AXIS]NAME1A1–LαSVM40A[ 2 ]Y2A2–LαSVM40A[ 1 ]X3A3–LαSVM40A[ 4 ]A4A3–MαSVM80A[ 3 ]Z NO.EXTRA TYPEPCB ID5M1A0008 DETECTOR(4AXES)>MDI **** *** ***13:11:56[ AMP ][ AXIS ][ MAIN...

  • Page 812

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX788Cs contour axis controlZ–axis1 Spindle AmplifiersA–axisX–axisY–axisC–axisStep 1 Set the following with parameter No. 1023:X : 1Z : 2C : –1Y : 3A : 4Step 2 Initialize the servo parameters for each axis.Step 3 Initialize the...

  • Page 813

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX789Step 5 Enter the axis numbers on the amplifier setting screen.(AMPLIFIER SETTING) No.AMPSERIESUNITCUR. [AXIS]NAME1A1–LαSVM40A[ 2 ]Z2A2–LαSVM40A[ 1 ]X3A3–LαSVM40A[ 4 ]A4A3–MαSVM80A[ 3 ]Y NO.EXTRA TYPEPCB ID>MDI **** **...

  • Page 814

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX790The following two pairs of axes are tandem axes:[The X–axis is a master axis, and the A–axis is a slave axis.][The Y–axis is a master axis, and the B–axis is a slave axis.]4 servo amplifiersMachine sideB–axisZ–axisA–axis...

  • Page 815

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX791Step 4 Enter the axis numbers on the amplifier setting screen.(AMPLIFIER SETTING) No.AMPSERIESUNITCUR. [AXIS]NAME1A1–LαSVM40A[ 2 ]Y2A2–LαSVM40A[ 1 ]X3A3–LαSVM40A[ 4 ]A4A3–MαSVM80A[ 3 ]Z5A4–LαSVM40A[ 5 ]B NO.EXTRA TYPE...

  • Page 816

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX792[EGB workpiece axis: A–axis, EGB dummy axis: B–axis (No. 7771 =5)]Connector 1 (CN1)3 Servo AmplifiersscaleMachine sideB–axisZ–axisA–axisX–axisY–axisStep 1 Set the following with parameter No. 1023:X : 1Y : 2Z : 5A : 3...

  • Page 817

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX793Step 4 Enter the axis numbers on the amplifier setting screen.(AMPLIFIER SETTING) No.AMPSERIESUNITCUR. [AXIS]NAME1A1–LαSVM40A[ 2 ]Y2A2–LαSVM40A[ 1 ]X3A3–LαSVM40A[ 4 ]A4A3–MαSVM80A[ 3 ]Z NO.EXTRA TYPEPCB ID5M1A0008 DETECT...

  • Page 818

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX794When the following parameters are set, each axis can be set manually:No.1902#0=1No.1902#1=0When performing manual setting, set parameter Nos. 1023, 1905, 1910through 1919, 1936, and 1937, fully understanding their functions.#71902#6#5...

  • Page 819

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX795Con-trolledaxis No.Programaxis nameNo.1020Servoaxis No.No.1023InterfacetypeFast/Slow2–axis AMP1–axis AMP2–axis AMP1–axis AMP#6 (PM1) The first pulse module is:0 : Not used.1 : Used.#7 (PM2) The second pulse module is:0 : Not u...

  • Page 820

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX796The slave is the generic name of a servo amplifier or pulse moduleconnected to the CNC via an FSSB optical cable. The numbers from 1to 10 are assigned to the slaves in ascending order; a younger number isassigned to a slave that is c...

  • Page 821

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX797` Axis configuration and example of parameter settingControlNo.Axis NameNo.1020ServoAxis No.No.1023SlaveNo.ATRNo.1910X1919AXIS1 axis AMPL–axis2 axis AMPM–axisL–axis2 axis AMPM–axis1 axis AMPM2M1ControlNo.Axis NameNo.1020ServoA...

  • Page 822

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX798` Axis configuration and example of parameter setting when the simpleelectronic gear box (EGB) function is used(EGB workpiece axis: A–axis, EGB axis: B–axis (parameter No.7771 = 5))ControlAxis No.Axis NameNo.1020ServoAxis No.No...

  • Page 823

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX799Example:Con-trolledaxisFirst con-nectornumberSecondconnectornumberNo.1936No.1937No.1905(#7,#6)X1Not used000,1YNot used2011,0ZNot used1001,0ANot usedNot used000,0B2Not used100,1CNot used3021,0These parameters are automatically set by d...

  • Page 824

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX800No.191019111912191319141915191619171918191901234165484040No.10231905#0FSBSL1905#6FSBM11905#7FSBM219361937X101000Y300101Z410100A210000B501010C610102

  • Page 825

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX801When the following parameters are set, manual setting 1 is enabled:Bit 0 of No. 1092 = 0Bit 1 of No. 1902 = 0Nos. 1910 through 1919 = 0 (all set to 0)In manual setting 1, a setting is made at power–on so that the value set inparamet...

  • Page 826

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX802Alarms related to pulse codersNCalarmNo.MessageDescription360n AXIS : ABNORMALCHECKSUM (INT)A checksum error occurred in the built–inpulse coder.361n AXIS : ABNORMAL PHASEDATA (INT)A phase data error occurred in the built–inpulse ...

  • Page 827

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX803Alarms related to servo amplifiersNCalarmNo.MessageDescription430n AXIS : SV. MOTOR OVER-HEATA servo module overheat occurred.431n AXIS : CNV. OVERLOADA converter (PSM) overheat occurred.432n AXIS : CNV. LOWVOLTCON./POWFAULTThe contro...

  • Page 828

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX804Alarms related to servo amplifiersNCalarmNo.MessageDescription460n AXIS : FSSB DISCON-NECTFSSB communication was disconnectedsuddenly. The possible causes are as fol-lows:1) The FSSB communication cable is dis-connected or broken.2) ...

  • Page 829

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX805P/S alarmsNCalarmNo.MessageDescription5134FSSB : OPEN READY TIMEOUTThe FSSB did not become ready to openduring initialization.5135FSSB : ERROR MODEThe FSSB entered an error mode.5136FSSB : NUMBER OF AMPSIS SMALLThe number of amplifier...

  • Page 830

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX806D MDI input is abnormal (each time data is entered, the power needs tobe turned off).First, disconnect the optical cable of the NC, then turn off then on thepower. Next, check the items below.(A) Check parameter No. 1902.Action: hen ...

  • Page 831

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX807Action: When automatic setting on the FSSB screen is notperformed, set all of parameter Nos. 1902, 1905, 1910through 1919, 1936, and 1937 to 0 before starting manualsetting.D The invalid amplifier/motor combination alarm (466) is issu...

  • Page 832

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX808When learning control is used, one NC controlled axis uses one DSP (twoaxes of the servo axis card) exclusively.(1) Set bit 0 of parameter No. 1902 to 1 to disable automatic setting.(2) Assign two axes of the axis card to each of lear...

  • Page 833

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX809Example: FSSB setting for the following:Hardware connectionMother board – 2–axis amplifier (LX/LZ) – 2–axis amplifier(LA/RA) – 2–axis amplifier (LC/RC)Sub–board – 2–axis amplifier (RX/RZ) – 2–axis amplifier(LY/R...

  • Page 834

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX810Path 1Axis NameAxis cardAmplifi-er/motorPath 2Axis NameAxis cardAmplifi-er/motor(3) Set an axis card number (DSP number) in parameter No. 1023 toconnect an NC controlled axis with a motor.(4) For an axis for which an even number is se...

  • Page 835

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX811Path 1Path 2Axis NameAxis NameAxis cardAmplifi-er/motorAxis cardAmplifi-er/motor

  • Page 836

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX812The FSSB setting screen displays FSSB–based amplifier and axisinformation, and allows amplifier and axis information to be set.1 Press function key SYSTEM.2 Pressing the continuous menu key several times displays[FSSB].3 Pressing s...

  • Page 837

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX813D AXIS NO: Controlled axis numberThe controlled axis numbers set in parameter Nos. 1920 through 1929are displayed.When a value outside the range 1 to the maximum number ofcontrolled axes is set, 0 is displayed.D NAME: Controlled axi...

  • Page 838

    G. FSSB START–UP PROCEDURE/MATERIALSB–63005EN/02APPENDIX814D AXIS NO: Controlled axis numberThe NC controlled axis numbers are displayed sequentially.D NAME: Controlled axis nameD AMP:Type of amplifier connected to each axisD M1:Connector number for pulse module 1The connector number for puls...

  • Page 839

    B–63005EN/02G. FSSB START–UP PROCEDURE/MATERIALSAPPENDIX815(AMPLIFIER MAINTENANCE)O1000 N00001NO.1X01A970123 012Y01A970123 013Z01A970123 014A02B970123 015B02B970123 016C02B970123 01MDI **** *** ***13:11:56[ AMP ][ AXIS ][ MAINT ][ ][ (OPRT) ]The amplifier maintenance screens display ...

  • Page 840

    H. NOTATION OF MDI KEYSB–63005EN/02APPENDIX816HNOTATIONOFMDIKEYSSeries 16i/18i/160i/180i–MODEL A have two types of MDI keypads : English type and Symbolic type.The table below shows correspondence between English keys and Symbolic keys.This manual uses English type in the text.Therefore when ...

  • Page 841

    B–63005EN/02H. NOTATION OF MDI KEYSAPPENDIX817NameSymbolic keyEnglish keyALTER keyALTERINSERT keyINSERTDELETE keyDELETEPAGE UP keyPAGEPAGE DOWN keyPAGEHELP keyHELPRESET keyRESETCUSTOM/GRAPH keyCUSTOMGRAPH

  • Page 842

    IndexB–63005EN/02i–1Symbols[Sample setting 1] general configuration (semi–closed loop),785[Sample setting 2] general configuration (closed loop), 786[Sample setting 3] when the C–axis is a Cs axis, 788[Sample setting 4] tandem control configuration, 790[Sample setting 5] when the simple e...

  • Page 843

    INDEXB–63005EN/02i–2Data sampling for storage type waveform diagnosis, 90Data server board, 221Deleting file name and files, 420Deletion of external operator messages record, 31Demounting a card PCB, 362Demounting a DIMM module, 365DeviceNet board, 330DeviceNet interface board, 244Digital ser...

  • Page 844

    INDEXB–63005EN/02i–3JJog operation cannot be done, 569KKind of data in sub memory, 419LLayout of the 7–segment LED and switches, 756LCD–mounted type i series hardware, 147LCD/MDI unit, 339LED display and maintenance of stand–alone type unit, 754LED display during automatic operation, 75...

  • Page 845

    INDEXB–63005EN/02i–4PParameter, 32, 121Parameter input/output, 128Parameter setting, 33, 534Parameters, 97, 118PC function–equipped FS160i/180i/210i motherboard, 173PC function–equipped FS160is/180is/210is motherboard, 189Periodic maintenance screens, 131PMC PRM Screen, 469PMC screen, 456...

  • Page 846

    INDEXB–63005EN/02i–5Spindle alarms, 670Spindle monitor screen, 549Spindle setting and tuning screen, 546Spindle setting screen, 546Spindle tuning screen, 547SRAM DATA BACKUP screen, 739SRAM operation, 772Starting the boot system, 729Status screen, 778Status screen display and setting, 132Stru...

  • Page 847

    Revision RecordFANUCSeries16i/18i/21i/20i/160i/180i/210i/160is/180is/210is-MODELA MAINTENANCE MANUAL (B–63005EN)02Oct., ’99D All pages were changed.D Stand–Alone type and LCD–mounted type were added.01Apr., ’97EditionDateContentsEditionDateContents

  • Page 848

    · No part of this manual may bereproduced in any form.· All specifications and designsare subject to change withoutnotice.

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