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    CONNECTION MANUAL (HARDWARE)B-64483EN/01FANUC Series 30*-MODEL BFANUC Series 31*-MODEL BFANUC Series 32*-MODEL B

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    • No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice. The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export of Series 30i-B, Series 31i-B5 fr...

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    B-64483EN/01 SAFETY PRECAUTIONS s-1 SAFETY PRECAUTIONS Described below are the safety precautions regarding the control units and those peripheral units explained herein. The safety precautions must be observed in order to use these units safely. Because exchanging, as well as performing daily ma...

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    SAFETY PRECAUTIONS B-64483EN/01 s-2 WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND EXCHANGING WARNING 1 Before starting mounting, wiring, and exchanging, be sure to shut off externally supplied power. Otherwise, electrical shocks, breakdown, and blowout may occur. If a control unit is tur...

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    B-64483EN/01 SAFETY PRECAUTIONS s-3 CAUTION Failing to observe any caution stated below can lead to fire, breakdown, blowout, and malfunction. 1 Do not attach the units directly to any flammable object or install the units near any flammable object. 2 Do not allow any foreign matter (such as a ...

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    SAFETY PRECAUTIONS B-64483EN/01 s-4 WARNINGS AND CAUTIONS REGARDING DESIGNING WARNING 1 When designing, be sure to observe all rules stated in this document and any related manuals. Otherwise, it is likely that failure and malfunction may occur. 2 Failures in the control units and I/O units as w...

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    B-64483EN/01 SAFETY PRECAUTIONS s-5 WARNINGS, CAUTIONS, AND NOTES REGARDING DAILY MAINTENANCE WARNING Battery replacement Do not replace batteries unless you have been well informed of maintenance work and safety. When opening the cabinet and replacing batteries, be careful not to touch any h...

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    B-64483EN/01 PREFACE p-1 PREFACE This manual describes the information, that is, electrical and structural specifications, needed in connecting machine tools to the control and peripheral units stated below. The manual covers the range shown on the total connection diagrams mentioned in Chapter ...

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    PREFACE B-64483EN/01 p-2 Chapter and title Contents Chapter 12 CONNECTION WITH THE FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS Describes how to connect the 30i series to the FANUC PANEL i or a commercial personal computer, using the high-speed serial bus (HSSB) or Ethernet. Chapter 13 PANEL ...

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    B-64483EN/01 PREFACE p-3 Related manuals of Series 30i/31i/32i-MODEL B The following table lists the manuals related to Series 30i-B, Series 31i-B, Series 32i-B. This manual is indicated by an asterisk(*). Table 1 Related manuals Manual name Specification number DESCRIPTIONS B-64482EN CONNECT...

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    PREFACE B-64483EN/01 p-4 Manual name Specification number FANUC AC SERVO MOTOR αi series FANUC AC SERVO MOTOR βi series FANUC LINEAR MOTOR LiS series FANUC SYNCHRONOUS BUILT-IN SERVO MOTOR DiS series PARAMETER MANUAL B-65270EN FANUC AC SPINDLE MOTOR αi series FANUC AC SPINDLE MOTOR βi series...

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    B-64483EN/01 TABLE OF CONTENTS c-1 TABLE OF CONTENTS SAFETY PRECAUTIONS............................................................................s-1 DEFINITION OF WARNING, CAUTION, AND NOTE ............................................. s-1 WARNINGS AND CAUTIONS REGARDING MOUNTING, WIRING, AND ...

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    TABLE OF CONTENTS B-64483EN/01 c-2 4 POWER SUPPLY CONNECTION......................................................... 44 4.1 24 VDC POWER (INSULATION AC/DC CONVERTOR) ............................. 44 4.1.1 Connecting 24 VDC Power .....................................................................

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    B-64483EN/01 TABLE OF CONTENTS c-3 6.3 SEPARATE DETECTOR INTERFACE........................................................ 98 6.3.1 Overview ................................................................................................................98 6.3.2 Connection Diagram...................

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    TABLE OF CONTENTS B-64483EN/01 c-4 8.2.6.2 Analog Input Signal Connections .................................................................... 155 8.2.6.3 Analog Input Signal Specifications ................................................................. 156 8.2.6.4 Channel selection and A/D c...

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    B-64483EN/01 TABLE OF CONTENTS c-5 8.6.2.5 Heat dissipation ............................................................................................... 227 8.6.2.6 Weight ............................................................................................................. 228 8.6.2.7...

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    TABLE OF CONTENTS B-64483EN/01 c-6 8.8.10.1 Installation conditions...................................................................................... 283 8.8.10.2 Order specification........................................................................................... 283 8.8.10.3 Main ...

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    B-64483EN/01 TABLE OF CONTENTS c-7 9.3 STOPPING THE SPINDLE MOTOR ......................................................... 316 9.4 STOPPING THE SERVO MOTOR ............................................................ 316 9.5 EMERGENCY STOP SIGNAL....................................................

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    TABLE OF CONTENTS B-64483EN/01 c-8 B.1 BOARD-MOUNTED CONNECTORS ........................................................ 392 B.1.1 Vertical-type Connectors......................................................................................392 B.1.2 Straight and Right-angled Connectors (for Spr...

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    B-64483EN/01 1.CONFIGURATION - 1 - 1 CONFIGURATION 1.1 CONTROL UNIT CONFIGURATION AND COMPONENT NAMES The Series 30i/31i/32i series control units can roughly be categorized either as an LCD-mounted type or stand-alone type. The LCD-mounted type is one having both control and indicator sections i...

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    1.CONFIGURATION B-64483EN/01 - 2 - Screen size Touch panel Number of option slots Number of horizontal soft keys Number of vertical soft keys Without 1 Without 2 Without 1 15" With 2 10+2 8+1 CAUTION The touch panel is a device designed to be operated by touching directly its screen. Use...

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    B-64483EN/01 1.CONFIGURATION - 3 - NOTE 3 The LCD (liquid-crystal display) has been fabricated using an extreme precision technology. However, some of their pixels may fail to light or stay constantly lighting because of their characteristics. Please be forewarned that these phenomena are not fa...

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    1.CONFIGURATION B-64483EN/01 - 4 - NOTE 1 This figure shows an LCD-mounted control unit having no option slot as viewed from the rear. For the rear view of the control units having the personal computer function with Windows® CE, see Chapter 11, "Connection for Personal Computer Function w...

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    B-64483EN/01 1.CONFIGURATION - 5 - NOTE 1 This figure shows an LCD-mounted control unit having no option slot as viewed from the rear. For the rear view of the control units having the personal computer function with Windows® CE, see Chapter 11, "Connection for Personal Computer Function ...

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    1.CONFIGURATION B-64483EN/01 - 6 - NOTE The indicators having a touch panel has a protection sheet attached to its front surface. Explanations about how to replace the protection sheet, refer to the FANUC Series 30i/31i/32i-MODEL B Maintenance Manual (B-64485EN). Stand-alone type control unit...

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    B-64483EN/01 1.CONFIGURATION - 7 - MDI connector [CA55] (5.2) Soft key connectors Touch panel connectorOptical connector for display control [COP21B] (5.2) Power supply connectors [CP1A] [CP1B] (5.2)Display unit for the stand-alone type control unit (10.4”LCD unit A) Horizontal soft ...

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    1.CONFIGURATION B-64483EN/01 - 8 - Display unit for the stand-alone type control unit (15”LCD unit and 10.4”LCD unit B) Memory card interface USB port (5.6) Horizontal soft keys Vertical soft keys Power supply connectors [CPD18] (5.2) Optical connector for display control [COP21M] (5.2)...

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    B-64483EN/01 1.CONFIGURATION - 9 - Display unit for automotive for the stand-alone type control unit Rear Memory card interface USB port (5.2) Function key switches Vertical soft keys MDI Power supply connector [CPD18] (5.2) Optical connector for display control [COP21M] (5.2) Front I/O L...

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    1.CONFIGURATION B-64483EN/01 - 10 - 1.1.3 Configurations of Optional Boards Additional axis board Fast Ethernet board For FSSB interface [COP10A] (6) For Ethernet [CD38R] (10) HSSB interface board For HSSB interface[COP21A] (12.3) PROFIBUS-DP master board For Profibus [CN1] (10) DeviceNet...

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    B-64483EN/01 1.CONFIGURATION - 11 - 1.2 HARDWARE OVERVIEW 1.2.1 LCD-mounted Type Control Unit Overview Unit without optional slots or Unit having one optional slot or Unit having two optional slots Basic system Options Note 1 On a unit with optional slots, as many optional boards as the slots c...

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    1.CONFIGURATION B-64483EN/01 - 12 - 1.2.2 Stand-alone Type Control Unit Overview Basic system Options (Slot 1 to 4) - CPU for controlling CNC - Power supply - Axis control function - Display unit I/F - I/O Link i, I/O Link control function - PMC control function - High-speed skip (HDI) - RS-232...

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    B-64483EN/01 2.TOTAL CONNECTION DIAGRAMS - 13 - 2 TOTAL CONNECTION DIAGRAMS

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    2.TOTAL CONNECTION DIAGRAMS B-64483EN/01 - 14 - Main board 24V-IN(CPD19A) 24V-OUT(CPD19B) DISPLAY(COP21A) HDI(JA40) CK27 MDI unit High-peed skip input24 VDC power supply JA3CPD1 CPD1 JD1A JD1B JD1B VDC24VDC24Manual pulse generator Battery for absolute scaleFSSB(COP10A-1) Circuit breaker 200VAC 2...

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    B-64483EN/01 2.TOTAL CONNECTION DIAGRAMS - 15 - Optional slot When optional boards are provided Memory card ETHERNET(CD38R)Fast Ethernet boardEthernet or FL-net ,and so on HSSB(COP21A)HSSB interface board PANEL i or Personal Computer Use a compact flash card purchased from FANUCPROFI(CN1)PROFIB...

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    2.TOTAL CONNECTION DIAGRAMS B-64483EN/01 - 16 - Optional slot When one or more option boards are present FSSB(COP10A-3)Additional axis board Circuit breaker200VAC 24VDCCircuit breakerMCCAC reactorαi SVαi SVαi SVαi SVαi SPServo motor Servo motor Servo motor Servo motor Position coderCOP10BCO...

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    B-64483EN/01 3.INSTALLATION - 17 - 3 INSTALLATION 3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET 3.1.1 Environmental Conditions outside the Cabinet The control unit and the peripheral units have been designed on the assumption that they are housed in closed cabinets. In this manual "cab...

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    3.INSTALLATION B-64483EN/01 - 18 - Condition LCD-mounted type control unit and display unit Stand-alone type control unit Operating 0.5G or less FANUC’s evaluation test was conducted under the following conditions complying with IEC 60068-2-6. 10 to 58Hz: 0.075mm (amplitude) 58 to 500H...

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    B-64483EN/01 3.INSTALLATION - 19 - CAUTION 3 A closed cabinet must be equipped with a fan to circulate the air within. (This is not necessary for a unit with fan.) The fan must be adjusted so that the air moves at 0.5 m/sec along the surface of each installed unit. However, do not blow air from...

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    3.INSTALLATION B-64483EN/01 - 20 - 3.3 THERMAL DESIGN OF THE MACHINE TOOL MAGNETIC CABINET The internal air temperature of the cabinet increases when the units and parts installed in the cabinet generate heat. Since the generated heat is radiated from the surface of the cabinet, the temperature ...

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    B-64483EN/01 3.INSTALLATION - 21 - Unit Heat output RemarksAdditional axis board 5W Fast Ethernet board (when used as data server functions) 3W (3.3W) HSSB interface board 4W PROFIBUS-DP master board 5W PROFIBUS-DP slave board 2W DeviceNet master board 3W DeviceNet slave board 3.5W Optio...

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    3.INSTALLATION B-64483EN/01 - 22 - Fig. 3.3.3 Assume the following. Thermal exchange rates Coated metal surfaces : 8 W/m2⋅°C Plastic surfaces : 3.7 W/m2⋅°C Allowable temperature rise : 13°C higher than the exterior temperature Also, assume the following. Dimensions of pendant type cabin...

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    B-64483EN/01 3.INSTALLATION - 23 - NOTE The 15 W quoted for the standard machine operator's panel represents an example heat output value when half of all the input signals are turned on. This value varies, depending on the mechanical configuration. 3.4 COUNTERMEASURES AGAINST NOISE AND GROUND...

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    3.INSTALLATION B-64483EN/01 - 24 - 3.4.1 Grounding as Noise Suppression Measures 3.4.1.1 Grounding methods Typically, noise that becomes a problem is high–frequency noise. To suppress high–frequency noise, it is important that the devices are grounded at low impedance(NOTE). The grounding sc...

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    B-64483EN/01 3.INSTALLATION - 25 - CAUTION If it is impossible to configure cabinet metal plates with a low impedance, it is likely that noise may effect grounding circuits shared by power wires and signal wires. (2) Single–point grounding scheme In this grounding scheme, grounding separati...

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    3.INSTALLATION B-64483EN/01 - 26 - (1) Basic cabinet structure A cabinet should basically be made of metal. To improve noise immunity, there must be low–impedance electrical continuity between the metal plates that make up the cabinet, which are the side plates, top plate, and bottom plate, an...

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    B-64483EN/01 3.INSTALLATION - 27 - Cabinet Metal plate Unit Continuity only by screw in a coated area Thin ground wire, long ground wire <Bad example> Continuity on areas with no coating Shortest connection with thick ground wire<Good example>Cabinet Metal plate Unit Coating mask Sc...

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    3.INSTALLATION B-64483EN/01 - 28 - 3.4.2 Protective Ground (Grounding for Protection against Indirect Contact) Protection against indirect contract is intended to prevent the risk that may occur in a conductive portion which is not charged with electricity (applied with voltage) during normal op...

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    B-64483EN/01 3.INSTALLATION - 29 - 3.4.3 Connecting the Ground Terminal of the Control Unit Continuity between the control unit’s and a 0 V terminals CAUTION In each control unit, the 0 V and ground terminals are electrically connected to each other. So, do not connect any external unit’s 0...

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    3.INSTALLATION B-64483EN/01 - 30 - Connecting the ground terminal of an LCD-mounted type control unit Connect the 0 V line in the control unit to the cabinet’s metal plate or signal system ground bar nearby via the protective ground terminal (see below). Rear view Electric wire (2 mm2 or thick...

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    B-64483EN/01 3.INSTALLATION - 31 - Connecting the ground terminal of a stand-alone type control unit Connect an electronics circuit’s 0 V line in the control unit to the cabinet’s metal plate or signal system ground bar close to it via the signal ground terminal. Use the Faston terminal (FAN...

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    3.INSTALLATION B-64483EN/01 - 32 - 3.4.4 Separating Signal Lines The cables used for the CNC machine tool are classified as listed in the following table. Process the cables in each group as described in the action column. Table 3.4.4 Cable grouping Group Signal line Action Primary AC power line...

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    B-64483EN/01 3.INSTALLATION - 33 - C a ble of g rou p A C ab le o f group B , C Duc t C a bine t P e nda nt b ox To m oto r an d th e likeSection of duc t S hielding plateG roup A G rou p B , C Sp in dle a m p lifie r Se rvo a m p lifie rI/O Un it 24V D C pow e r sup ply C ontrol un it Unit rec...

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    3.INSTALLATION B-64483EN/01 - 34 - MotorCR snubber Inductive load (such as relay) General-purpose induction motor Fig. 3.4.5 (a) Example of applying a CR snubber Cautions for selecting and using a diode • A diode (freewheeling diode) can be used as a noise suppressor for a DC driver circu...

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    B-64483EN/01 3.INSTALLATION - 35 - When using an in-line connector or the like to split a cable, it is necessary to connect the shield of one portion of the cable and that of the other portion and to keep the total impedance of the two cable portions from becoming high. Even if the connector is ...

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    3.INSTALLATION B-64483EN/01 - 36 - Prepare a ground bar for cable clamping shown below. Mount screw hole Hole for securing metal fitting clamp Ground terminal (grounded) Fig. 3.4.6 (c) Ground bar for shield clamp (outline drawing) The ground bar for cable clamping must be made of a steel pla...

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    B-64483EN/01 3.INSTALLATION - 37 - 3.4.7 Lightning Surge Absorber Installation It is recommended to install a surge absorber between input power lines and between input power lines and the ground in order to protect equipment from thunderbolt-caused voltage surges. However, installing a surge ab...

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    3.INSTALLATION B-64483EN/01 - 38 - CAUTION 3 The circuit breaker (5A) is a short circuit protection of lines if the surge-absorbing elements result in short circuit breakdown due to the absorption of an excessive amount of energy. NOTE The circuit breaker (5A) can be used also for other elect...

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    B-64483EN/01 3.INSTALLATION - 39 - 3.5.2 Installing the Stand-alone Type Control Unit Air is fed into the bottom of the unit and output from the fan motor mounted on the top of the unit. The spaces shown in Fig. 3.6.2 (areas A and B) are always required to ensure smooth air flow. Also, adequat...

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    3.INSTALLATION B-64483EN/01 - 40 - 3.6 TIGHTENING TORQUE FOR FASTENING UNITS AND GROUND TERMINALS The following table lists the tightening torque for screws and nuts used to fasten the units (except those having molded mounting parts) explained herein and ground terminals in the units. Screw and...

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    B-64483EN/01 3.INSTALLATION - 41 - WARNING Coolants containing sulfur or chlorine at a high activation level, oil-free coolants called synthetic, and water-soluble coolants at a high alkali level, in particular, can largely affect the CNC and peripheral units. Please note that, even if conside...

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    3.INSTALLATION B-64483EN/01 - 42 - When making screw holes in packing, be careful not to cut to the edge of the packing. Any extra cut can let coolant get in the cabinet through the screw hole, causing trouble. Screw holePacking *) When making screw holes in packing, be careful not to cut to t...

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    B-64483EN/01 3.INSTALLATION - 43 - Cabinet, pendant box PackingLCD unit, MDI unit, standard machine operator’s panel When attaching packing, be careful not to pinch it. 3.8 LCD PROTECTION COVER FANUC offers LCD-mounted control units and display units having a protection cover for the LCD scr...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 44 - 4 POWER SUPPLY CONNECTION 4.1 24 VDC POWER (INSULATION AC/DC CONVERTOR) 4.1.1 Connecting 24 VDC Power Prepare a 24 VDC power supply (insulation AC/DC converter) and supply power to the 24 VDC input of the control unit and peripheral units, such as I/...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 45 - CAUTION When the ON/OFF circuit is provided on the DC side of a 24 VDC power supply, on-time rush current imposes an extremely heavy burden on the relay contact in the ON/OFF circuit compared with the time when the ON/OFF circuit is provided on the ...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 46 - NOTE Try as much as possible to avoid the configuration shown in Fig. 4.1.1(b) even when load fluctuation and rush current are low. In a configuration where two or more units are connected to the same 24 VDC power supply, the control unit will not b...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 47 - Abrupt load change Instantaneous interruption (-100%)10mS Instantaneous interruption (-50%) 20mS AC input voltage 26.4V Output voltage 21.6V Output current 0A Ripple voltageExample of ripple voltage and noise due to switching power supplyNoise Noi...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 48 - 4.1.3 Power Capacity of 24 VDC Power Supplies The 24 VDC power supply for the control unit and peripheral units must have the power capacity that can supply current required by them. Calculate the power capacity required of each 24 VDC power supply a...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 49 - WARNING If the machine tool of interest has a vertical axis, it is necessary to select a 24 VDC power supply that can hold its output of 24 VDC for a prolonged time even after the AC input has been interrupted (including power failure and instantan...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 50 - 4.2 TURNING ON AND OFF THE POWER TO THE CONTROL UNIT 4.2.1 Power-on Sequence Turn on the power to all the units at the same time, or in the following sequence: 1 Power to the overall machine (AC input) 2 Servo amplifier control power supply (24VDC) ...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 51 - 4.2.2 Power-off Sequence Turn off the power to all the units at the same time, or in the following sequence: 4 Power to the slave I/O units connected via the I/O Link or I/O Link i, the separate detector interface unit, and the display unit for stan...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 52 - WARNING It is impossible for the control side to control motors if the power supply is off or there is no AC input (including power failure). It is necessary for the machine side to perform any necessary processing. If the control unit is used to c...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 53 - 4.3 CABLE FOR POWER SUPPLY TO CONTROL UNIT Supply the power to the control unit from a 24 VDC power supply. CPD16A or CPD19A Cable Control unit 24VDC power supply 24VDC stabilized power 24VDC ±10% CPD16A or CPD19A Tyco Electronics 1-178288-3 (housin...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 54 - Use Component connected to battery Memory backup in the control unit Control unit Preservation of the current position indicated by the separate absolute pulse coder Separate detector interface unit Preservation of the current position indicated by t...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 55 - (3) Insert a new lithium battery, prepared in advance, into the battery case (by pushing it in until the claw of the lithium battery fits in the case). Make sure that the claw is latched securely. Push the unit in until the claw is latched into the c...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 56 - WARNING It is likely that the lithium battery may explode unless it is replaced correctly. Do not use any battery other than the specified one (A02B-0200-K102). CAUTION Steps (1) to (3) should be completed within 30 minutes. Do not leave the...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 57 - Example of connecting the battery case to the control unit (LCD-mounted type) NOTE 1 The battery cable is engaged with its connector using a simple lock mechanism. Fasten the cable at a length of 500 mm or smaller measured from the connector with...

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    4.POWER SUPPLY CONNECTION B-64483EN/01 - 58 - 4.4.2 Battery for Separate Absolute Pulsecoders (6VDC) • The absolute Pulsecoder uses a battery because it must hold data on absolute positions. When the voltage of the batteries for absolute Pulsecoders becomes low, alarm 307 or 306 occurs, with t...

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    B-64483EN/01 4.POWER SUPPLY CONNECTION - 59 - WARNING • The absolute Pulsecoder of each of the αi/αi S series servo motors and the βi S series servo motors (βi S0.4 to βi S22) has a built-in backup capacitor. Therefore, even when the power to the servo amplifier is off and the batteries ...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 60 - 5 CONNECTION TO CNC PERIPHERALS 5.1 CONNECTION BETWEEN THE LCD-MOUNTED TYPE CONTROL UNIT AND MDI UNIT 5.1.1 Connection Diagram CK27MDI cable MDI unit CA55LCD-mounted type control unit

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 61 - 5.1.2 Connection with the MDI Unit CK27 , Maximum cable length : 20m) A02B-0236-K813(45cm) A02B-0236-K814(1.5m) Control unit Recommended MDI unit connector PCR-E20FA(Honda Tsushin Kogyo) FI30-20S(Hirose Electric) FCN-247J020-G/E(FUJITSU COMPONE...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 62 - 5.1.3 Key Layout of MDI Unit For Lathe (T series) - Standard MDI unit (ONG keys) Reset key Help key Address/numeric keys Shift key AUX key Case shift key CTRL key ALT key TAB key Page change keys Cursor keys Function keys Edit keys Cancel (CA...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 63 - For Machining center (M series) - Standard MDI unit (ONG keys) Reset key Help key Address/numeric keys Edit keys Cancel (CAN) key Input key Shift key Page change keys Cursor keys Function keys AUX key Case shift key CTRL key ALT key TAB key ...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 64 - Common to lathe system / machining center system - Standard MDI unit (QWERTY keys) Address keys Reset key Help key Case shift key Shift key AUX key CTRL key ALT key TAB key Page change keys Cursor keys Function keys Input key Cancel (CAN) key...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 65 - 5.2 CONNECTION BETWEEN THE STAND-ALONE TYPE CONTROL UNIT AND DISPLAY UNIT AND BETWEEN THE DISPLAY UNIT AND MDI UNIT 5.2.1 Overview This subsection describes connection between the stand-alone type control unit and display unit. It also describe...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 66 - Connection to the control unit and power supply An optical fiber cable is used to make the connection between the control unit and display unit. For details of the optical fiber cable, see Appendix D. Supply the power to the display unit from ...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 67 - 5.2.3 With Two Display Units 5.2.3.1 Each connection Stand-alone type control unit 24V-IN (CPD19A) DISPLAY (COP21A)1st display unit Optical fiber cable MDI unit CK27 CA103 JA73 CA55 2nddisplay unit MDI unit CK27 CA55COP21B JA73CA10...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 68 - Connection of the MDI cable between units *KEY00 *KEY02 *KEY04 *KEY06 *COM00 *COM02 *COM04 *COM06 *COM08 *COM10 *KEY01 *KEY03 *KEY05 *KEY07 *COM01 *COM03 *COM05 *COM07 *COM09 *COM11 *KEY00 *KEY02 *KEY04 *KEY06 *COM00 *COM02 *COM04 *COM06 *COM...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 69 - Connection of the video cable between units CA103 DV2R024N11 1 DVI2M 9 DVI1M 17 DVI0M 2 DVI2P 10 DVI1P 18 DVI0P 3 0V 11 0V 19 0V 4 *BLOFFP 12 *RGBENM20 5 *BLOFFM 13 *RGBENP21 6 14 22 0V 7 15 0V 23 DVICK1P 8 0V 16 24 DVICK1M CA103 DV...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 70 - Supply the power to the display unit from an external 24 VDC power supply. CP1A(X) Cable Display unit 24VDC power supply 24VDC stabilized power 24VDC ±10% CP1A(X) Tyco Electronics 1-178288-3 (housing) 1-175218-5 (contact) +24V (1)0V (2)0V 13+2...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 71 - 5.2.3.2 Installing the display unit 60mm Note) 50mm 50mm NOTE 100 mm (max) when the connector of the MDI cable between units is spring-fixed or 60 mm (max) when it is screw-fixed.

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 72 - 5.2.4 With the 15” Display Unit CA55 CPD18 COP21M CK27MDI unit 15” display unit Stand-alone type control unit External power supply24VDC±10% Optical fiber cable COP21A Connection to the control unit and power supply An optical fibe...

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    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 73 - 5.2.5 With the Display Unit for Automotive 5.2.5.1 Each connection Display unit for automotive Control unit I/O Link device +24V (CPD18)HSSB (COP21M)I/O Link (JD1A) I/O Link (JD1B)I/O Link device USB mouse USB keyboard USB mouse USB keyboard ...

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    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 74 - Connection to the control unit and power supply An optical fiber cable is used to make the connection between the control unit and display unit. For details of the optical fiber cable, see Appendix D. Supply the power to the display unit from a...

  • Page 95

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 75 - Address assignment on the I/O Link for vertical soft keys Allocate a 2-byte input area on the I/O Link. (Assignment name: /2) When the start DI address assigned for a soft key is Xm, the assignment is shown below. 7 6 5 4 3 2 1 0 Xm+0 L8 L7 L...

  • Page 96

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 76 - 5.3 CONNECTION WITH INPUT/OUTPUT DEVICES 5.3.1 Overview An input/output device is used to enter information such as control unit programs and parameters from an external device to the control unit, or to output information from the control unit...

  • Page 97

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 77 - NOTE This interface is the RS232-C interface on the control unit side. For these devices, the RS232-C interface on the control unit is used for the following cases: • Ladder monitoring, storing, or loading using FANUC LADDER III • DNC ope...

  • Page 98

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 78 - For LCD-mounted typeFor stand-alone type (FUJITSU COMPONENT) NOTE 1 Do not connect anything to those pins for which signal names are not indicated. 2 Recommended cable-side connector FI30-20S (manufactured by Hirose Electric) cannot be used fo...

  • Page 99

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 79 - 5.3.4 RS232-C Interface Specification RS232-C Interface signals Generally signals as follows are used in RS232-C interface. Control unit SD (Send data) RD (Receive data) RS (Request to Send)CS (Enable to send)ER (Ready) DR (Data set ready) CD (...

  • Page 100

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 80 - NOTE Signal on/off state is defined as follows; -3V or lower +3V or higherFunction OFF ON Signal Condition Marking Spacing Transmission Method of RS232-C interface - Start-stop Generally, two transmission methods are available at the seria...

  • Page 101

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 81 - (c) When the external device is equipped with an ISO/EIA converter, the external device must satisfy the specification shown in Table 5.3.4. Table 5.3.4 ISO code EIA code Remarks Character 8 7 6 5 4 3 2 1 Character87654321 0 ○ ○ ● 0...

  • Page 102

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 82 - NOTE 1 When the external device is equipped with an ISO/EIA converter, the following items must be noted in Table 5.3.4. EIA code (....................)) o .. .................. CRControl out (Comment field start)Control in (Comment fi...

  • Page 103

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 83 - 10ms or longer 100ms or longerDC3 ER code DC1 DC3DC11ms or longer Up to 10 characters ER (output) RS (output) SD (output) RD (input) DR (input) CS (input) Time chart when the control unit send data (Punch out) (1) Control unit output DC2. (2...

  • Page 104

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 84 - 1ms or longer 10ms or longer 100ms or longerDC4 DC2 ER (output) RS (output) SD (output) Within 2 characters RD (input) DR (input) CS (input) DC3DC1 Fig. 5.3.4 (c) Connection between RS232-C interface and external device SDRDRSCSERDRCDSGFGContr...

  • Page 105

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 85 - ● Use the connection shown in the figure below when the ER and DR signals are not used for handshaking. SDRDRSCSERDRCDSGFGSDRDRSCSERDRCDSGFGControl unit side I/O device side The cable for connecting the I/O device to the control unit should...

  • Page 106

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 86 - 5.4 CONNECTING THE HIGH-SPEED SKIP (HDI) 5.4.1 Connecting the High-speed Skip (HDI) Control unit JA40 FI80-20P, DF1R020WB1(RCR-EV20MDT) 1 HDI0 2 0V 3 HDI2 4 0V 11 HDI112 0V13 HDI314 0V5 0V 6 HDI4 7 8 15 HDI516 0V17 18 9 19 HDI710 0V 20 HDI60V0V...

  • Page 107

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 87 - Cable connections Recommended cable–side connectors PCR-E20FA (Honda Tsushin Kogyo) FI30-20S (Hirose Electric) FCN-247J020-G/E (FUJITSU COMPONENT) 52622-2011 (Molex Japan) HDI0 0V HDI1 0V HDI2 0V HDI3 0V HDI4 0V HDI5 0V HDI6 0V HDI7 0V 1 2 11...

  • Page 108

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 88 - 5.4.2 Input Signal Rules for the High-speed Skip (HDI) Circuit configuration RECEIVER Control unitDRIVER SHIELD IiL/IiH FILTER VH/VL Absolute maximum rating Input voltage range Vin: -3.6V to +13.6V Input characteristics Unit Symbol Specificati...

  • Page 109

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 89 - 5.5 LINKING THE ETHERNET INTERFACE CAUTION Before attaching or removing cables, power off the control unit main unit, and confirm that the power is off. Ask the respective manufacturers for explanations about how to build a network and about...

  • Page 110

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 90 - NOTE 1 To connect the control unit to the 10BASE-T Ethernet interface, use a hub which satisfies the following conditions: - Supports 100BASE-TX. - Has an auto-negotiation function. - Supports store-and-forward switching. 2 The cable can be up ...

  • Page 111

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 91 - 5.5.2 Specification of Twisted-Pair Cable Cable connection The connectors of a cable for connecting between the Ethernet interface (CD38A, CD38S, CD38B) and the hub have the pin arrangement shown below. CD38A,CD38S, CD38B 1TX+ 2TX- 3RX+ 456RX-...

  • Page 112

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 92 - Recommended cable wire (for movable sections) Manufacturer Specification Remark Oki Electric Cable Co., Ltd. AWG26 4P TPMC-C5-F (SB)SHINKO ELECTRIC INDUSTRIES CO., LTD. FNC-118 Dedicated to FANUC products, with no connector Specification • O...

  • Page 113

    B-64483EN/01 5.CONNECTION TO CNC PERIPHERALS - 93 - 5.5.3 Network Installation Even when the machine satisfies its grounding requirements, noise from the machine may get on communication lines depending on the way the machine is installed and its environment, resulting in a communication error. ...

  • Page 114

    5.CONNECTION TO CNC PERIPHERALS B-64483EN/01 - 94 - 5.6 USB PORT The LCD-mounted type control unit and display unit for stand-alone type control unit have a USB port for a USB memory. Via the USB port, data can be input to the control unit and output from it. USB port (front) NOTE 1 For the ...

  • Page 115

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 95 - 6 SERVO AND SPINDLE INTERFACES 6.1 OVERVIEW This figure is an example of connecting to control unit a LCD-mounted type. COP10A-1 COP10A-2 Control unit Power supplyServo amplifier Spindle amplifier Separate detector interface unit Optical fiber...

  • Page 116

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 96 - This chapter describes how to connect the control unit to the servo amplifiers, spindle amplifiers, and separate detector interface units. The control unit is connected to servo amplifiers, spindle amplifiers, and separate detector interface uni...

  • Page 117

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 97 - <Optical fiber cable types> Usage Cable drawing number Cable length For internal connection A02B-0236-K851 to -K856 (A66L-6001-0023#~) Length of 10 m or less A66L-6001-0026#~ Length of 50 m or less (40 m or less between slave units) For ex...

  • Page 118

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 98 - (1) Example of connecting the control unit and amplifiers When the control mode is HRV3, and 16 servo and 4 spindle axes are used Since the total number of servo and spindle axes is 20, which exceeds the maximum allowable number of axes for ea...

  • Page 119

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 99 - A separate detector interface unit consists of a separate detector I/F unit for basic four axes (called a basic unit below) and a separate detector I/F unit for additional four axes (called an additional unit below) (the additional unit may not...

  • Page 120

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 100 - 6.3.2 Connection Diagram COP10B COP10A CP11A CNF1 Servo amplifier Optical fiber cable Optical fiber cable Separate detector interface unit (basic unit) 24VDC Control unit COP10B COP10A Encoder axis 1 Battery for separate absolute Pulsecoder Ser...

  • Page 121

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 101 - 6.3.3 Separate Detector Interface Unit Specification Item Specification Power supply capacity Voltage 24 VDC ±10% Current: 0.9 A (basic unit only), 1.5 A (basic unit + additional unit) Includes the power to be supplied to the detectors. Consu...

  • Page 122

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 102 - GND To ground plate of cabinet NOTE The torque with which a screw is tightened is 0.5 N⋅m or less.

  • Page 123

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 103 - 6.3.5 Separate Detector Interface (Digital Input) 6.3.5.1 FANUC serial interface Separate detector interface unit (Basic unit or additional unit) Separate detector JF101 to JF108 (PCR-EV20MDT) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

  • Page 124

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 104 - NOTE 2 Ask the manufacturer of each detector whether it supports the FANUC serial interface. 6.3.5.2 Parallel interface JF101 to JF108 (PCR-EV20MDT) 1 PCA 2 *PCA 3 PCB 4 *PCB 11 12 0V 13 14 0V 5 PCZ 6 *PCZ 7 (+6V) 8 (REQ) 15 16 0V 17 18 ...

  • Page 125

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 105 - NOTE The +5V signals above can be used to feed power to the detectors. The supply current per detector is 0.35 A maximum. The lower limit of the 5V signals is 4.95 V for the basic unit or 4.9 V for the additional unit. Determine the specifica...

  • Page 126

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 106 - Time requirements Requirements for the signals at the input pins of input connectors JF101 to JF108. The signals for these connectors are differential input signals with A and B phases. An important factor is time Td from point A, when the pote...

  • Page 127

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 107 - To use a separate detector with an analog output of 1 Vp-p requires an analog basic unit, which is a basic unit of the analog input type. The analog basic unit is connected as a unit on the FSSB line via an optical fiber cable. Up to four sepa...

  • Page 128

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 108 - (2) When encoders with an analog output of 1 Vp-p are connected to the 5th to 8th axes COP10B COP10A CP11A CNF1 Optical fiber cable Separate detector interface unit (analog basic unit) 24VDC1Vp-p output encoder for 1st axis 1Vp-p output encoder...

  • Page 129

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 109 - (4) When encoders with an analog output of 1 Vp-p are connected to the 1st to 4th axes and digital output encoders are connected to the 5th to 8th axes COP10B COP10A CP11A CNF1Optical fiber cable Separate detector interface unit (analog basic u...

  • Page 130

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 110 - 6.3.8 Separate Detector Interface (Analog Input) 6.3.8.1 Analog 1Vp-p Interface JF111~JF114 (PCR-EV20MDT) 1 A 2 XA 3 B 4 XB 11 12 0V 13 14 0V 5 Z 6 XZ 7 NC(T0)8 15 16 0V 17 18 +5V 9 +5V 19 10 20 +5V Separate detector interface unit (Analog ba...

  • Page 131

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 111 - 6.3.8.2 Input signal requirements (analog 1Vp-p interface) A/B (Type I) VA VXA,VXB VB VOA,VOBa/2a/20V ac/2 c/2 Effective component c0VVOZ TZ,LZ Z A/B (Type II) VXB VB VOA,VOXA VOB,VOXB b/2b/2bVA VXA 0V Item Symbol Min. spec.Standard spec....

  • Page 132

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 112 - 6.3.8.3 Method for checking the encoder signals The check pin board can be used to observe ADIF (differential amplified signal from A and XA input signals), BDIF (differential amplified signal from B and XB input signals), T0 (reference voltage...

  • Page 133

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 113 - 6.3.9 Connection of Battery for Absolute Position Detector Separate detector interface unit (Basic unit or analog basic unit) Battery case for the separate absolute Pulsecoder When a separate absolute position detector that requires battery b...

  • Page 134

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 114 - Battery case JA4A +6V 0V +6V0V+-7 3 Cable connection Recommended cable material: ≧0.2mm2(7/0.18) Recommended connectors: PCR-E20FA (Honda Tsushin Kogyo) FI30-20S (Hirose Electric) FCN-247J020-G/E (FUJITSU COMPONENT) 52622-2011 (Molex) Shield ...

  • Page 135

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 115 - 6.3.10 Connection Between the Basic Unit and Additional Unit A flat cable is used to connect the basic unit (or analog basic unit) and additional unit as shown below. The flat cable is 100 mm long. Mounting surface Additional unitBasic unit or...

  • Page 136

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 116 - Connector locations on the additional unit Connector locations on the analog basic unit GND For the outside dimensions, see Appendix A, “OUTLINE DRAWINGS OF UNITS AND CONNECTORS”.

  • Page 137

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 117 - 6.3.12 Installation 1) Notes on installation (1) Use an interface unit in a completely enclosed cabinet. (2) Install an interface unit on a vertical surface, and provide a space of 100 mm above and below the unit. Below an interface unit, do no...

  • Page 138

    6.SERVO AND SPINDLE INTERFACES B-64483EN/01 - 118 - 6.3.13 Notes on Installing a Separate Detector Interface Unit NOTE Since a screwdriver must be inserted obliquely to install or remove this unit and heat is radiated from the sides of the unit, sufficient access clearances are required on both...

  • Page 139

    B-64483EN/01 6.SERVO AND SPINDLE INTERFACES - 119 - Installing the unit on the DIN rail Installing the unit on the DIN rail Removing the unit from the DIN rail DIN rail DIN rail Installing the unit: 1. Hook the unit on the top of the DIN rail. 2. Push the unit in until it clicks. Removing the...

  • Page 140

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 120 - 7 CONNECTION TO FANUC I/O Link i AND FANUC I/O Link WARNING An I/O unit may not operate normally due to a control unit, I/O unit, or input power failure, or communication error. To prevent accidents even in this case, des...

  • Page 141

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 121 - The FS30i-B series has a total of three channels of I/O Link i and I/O Link interfaces. When only the I/O Link i is used, up to two channels can be used. When only the I/O Link is used, up to three channels can be used. Nu...

  • Page 142

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 122 - Control unit JD51A Maximum number of I/O signals per groupI/O Link i : 512 / 512 I/O Link : 256/256 Maximum number of I/O signals per channel I/O Link i (normal mode): 2048 / 2048 I/O Link i (high-speed mode): 512/512 I/O L...

  • Page 143

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 123 - 7.2.1 Connection of I/O Link i or I/O Link by Electric Cable When an electric cable is used, the maximum cable length between units is 10 m. When the cable is laid within the same cabinet, however, the maximum length is 15 ...

  • Page 144

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 124 - 7.2.2 Connection of FANUC I/O Link i or I/O Link by Optical Fiber Cable The I/O Link i and I/O Link can be extended to a maximum length of 200 m with optical fiber cables using an optical adapter. The length of the electric...

  • Page 145

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 125 - Specifications of optical adapters and optical fiber cables The following table lists the specifications of the optical adapter for the I/O Link i. Specifications Transfer mode Maximum transmission distance Maximum number o...

  • Page 146

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 126 - Optical adapter installation conditions (a) The optical adapter enclosure is not fully sealed; install it with the control unit in the fully enclosed cabinet. (b) Ground the case using the case fixing screw of the optical a...

  • Page 147

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 127 - Connection between the main board and 2ch I/O Link signal divider Main board 2ch I/O Link signal divider (such as PCR-E20MDK-SL-A) NOTE 1 The +5 V terminals in parentheses are for supplying the power to an optical adapter...

  • Page 148

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 128 - Recommended cable connectors: PCR-E20FA (Honda Tsushin Kogyo Co., Ltd.) FCN-247J020-G/E (FUJITSU COMPONENT) 52622-2011 (Molex Japan Co., Ltd.) Connection between the 2ch I/O Link signal divider and I/O units The 2ch I/O Li...

  • Page 149

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 129 - Installation of the 2ch I/O Link signal divider Install the 2ch I/O Link signal divider in a hermetically sealed cabinet like the control unit. External dimensions of the 2ch I/O Link signal divider JD1A-1JD44BJD1A-2 60458...

  • Page 150

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 130 - Using the channel 3 When using channel 3, use the 3ch I/O Link signal divider for three channels to branch the I/O Link i or I/O Link. 3ch I/O Link signal dividerJD51BJD44A-1JD44A-2Main board JD51A Channel 1 and Channel 2 ...

  • Page 151

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 131 - Cable connection Main board 3ch I/O Link signal divider * Do not connect the +5 V terminals when using no optical adapter. JD51ASIN1*SIN1SOUT1*SOUT1SIN2*SIN2SOUT2*SOUT2SIN3*SIN3SOUT3*SOUT30V0V0V0V0V(+5V)(+5V)(+5V)JD51B SOU...

  • Page 152

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 132 - 1) When the I/O Link i or I/O Link is branched to three channels, normal I/O cables are used for JD44A-1, JD44A-2, and JD1A. Channel 1 corresponds to JD44A-1, channel 2 corresponds to JD44A-2, and channel 3 corresponds to J...

  • Page 153

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 133 - Connection between the 3ch I/O Link signal divider and 2ch I/O Link signal divider 3ch I/O Link signal divider 2ch I/O Link signal divider (PCR-E20MDT) NOTE 1 The +5 V terminals in parentheses are for supplying the power...

  • Page 154

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 134 - Cable length JD51A JD51BJD1AJD1B LA Main board 3ch I/O Link signal divider I/O Unit LBJD44A-1JD44A-2 NOTE The total of LA and LB must not exceed 10 m; where LA is the length of the cable between connector JD51A on the m...

  • Page 155

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 135 - Installation of the 3ch I/O Link signal divider 1) Installation on the DIN rail The following figure shows the external dimensions of a recommended DIN rail. 2535Unit: mm External dimensions of a recommended DIN rail 2) ...

  • Page 156

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 136 - 7.3 ASSIGNMENT FOR I/O UNITS 7.3.1 Assignment of Signals The unit of slaves connected to the I/O Link i and I/O Link is called a group. One group of connected I/O units may consist of multiple modules. This unit is called a...

  • Page 157

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 137 - Examples of fixed addresses the control unit directly monitors 7 6 5 4 3 2 1 0 X004 SKIP SKIP6 SKIP5 SKIP4 SKIP3 SKIP2 SKIP8 SKIP7 X005 X006 X007 X008 *ESP X009 *DEC8 *DEC7 *DEC6 *DEC5 *DEC4 ...

  • Page 158

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 138 - 7.3.3 Status Alarm Some I/O units have a function which detects unit errors including DO alarms (DO ground faults) and DO common voltage errors. If these units detect an error described above, how detected information is tr...

  • Page 159

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 139 - 7.4 MANUAL PULSE GENERATOR When multiple I/O units having a manual pulse generator interface are connected, the manual pulse generator interface of the I/O unit nearest the control unit on the I/O Link i or I/O Link is enab...

  • Page 160

    7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 140 - NOTE The number of connectable manual pulse generators depends on the type and option configuration. 7.4.2 Cable Length for Manual Pulse Generator The manual pulse generator operates on 5 VDC. The supply voltage drop due ...

  • Page 161

    B-64483EN/01 7.CONNECTION TO FANUC I/O Link i AND FANUC I/O Link - 141 - The following figure shows the receiver circuit for signals in the manual pulse generator. – +RCConnector Filter10kΩ+5V0VInternal receiver circuit 0V Manual pulse generator The points (thresholds) at which the input s...

  • Page 162

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 142 - 8 UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link 8.1 GENERAL UNITS Basically, the 30i series can be connected to any unit that has a FANUC I/O Link slave interface. The following table lists general units that ...

  • Page 163

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 143 - Unit Available for the I/O Link i Description Detailed description Handy machine operator's panel Compact handy operation panel, used for operation on the machine side, that consists of the manual pulse generator, eme...

  • Page 164

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 144 - 8.2 CONNECTION OF I/O MODULE FOR CONNECTOR PANEL 8.2.1 Configuration As shown in the figure below, an I/O module for connector panel consists of the basic module and extension modules (up to three modules). I/O Link ca...

  • Page 165

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 145 - 8.2.2 Connection Diagram The following figure shows an example of connecting extension module A, extension module C, and extension module D as extension modules. CNC JD51AI/O UNIT JD1B JD1B JD1A CA137 CB150JA3 DI/DO mo...

  • Page 166

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 146 - 8.2.3 Module Specifications Types of modules Name Ordering specificationsSpecifications Weight Reference item I/O module for connector panel (basic module) A03B-0824-C001 DI/DO : 24/16 220g Subsec. 8.2.4I/O module for ...

  • Page 167

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 147 - • When the modules are directly connected to the connection printed circuit board designed by the machine tool builder: Install the extension modules to the right of the basic module on the installation plane. • W...

  • Page 168

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 148 - CAUTION Pins 18 and 50 (+24V) of connector CB150 are used to apply +24 V externally to a module. Be sure to connect these pins because the +24 V is used internally. Also be sure to connect pins 19 to 23 (0V). 8.2.4....

  • Page 169

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 149 - NOTE As listed in the table below, Xm+0.0 through Xm+0.7 are DI pins for which a common voltage can be selected. That is, by connecting the DICOM0 CB150(24) pin to the +24 V power supply, a DI signal can be input wi...

  • Page 170

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 150 - 8.2.4.3 DO (Output Signal) Connection This subsection describes the DO (output signal) connections of the basic module and expansion modules A and B. The following figures show DI connection per module. A maximum of 64...

  • Page 171

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 151 - 8.2.4.4 DI/DO Signal Specifications This section describes the specifications of the DI/DO signals used with the basic module and expansion modules A and B. DI (input signal specifications) Number of points 24 points ...

  • Page 172

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 152 - DOCOMCB150(01),(33)DV+24 V regulated power supply +24V0VRelay DV 8.2.5 Connection of Extension Module C (2A Output Module) 8.2.5.1 Connector pin arrangement The following figure shows the connector pin arrangement of ...

  • Page 173

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 153 - 8.2.5.2 2A Output Signal Connection This subsection describes the connection of extension module C (2A output module).

  • Page 174

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 154 - 8.2.5.3 2A output signal specifications This subsection describes the specifications of the signals used with extension module C (2A output module). DO (output signal specifications) Number of points 16 points (per mo...

  • Page 175

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 155 - 8.2.6.2 Analog Input Signal Connections This subsection provides a connection diagram of extension module D (analog input module). NOTE 1 In the diagram above, n represents each channel (n = 1, 2, 3, 4). 2 Current in...

  • Page 176

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 156 - NOTE 5 If the voltage (current) source has a GND pin, as shown in the figure above, connect COMn to this pin. Otherwise, connect INMn and COMn together in the analog input module. 8.2.6.3 Analog Input Signal Specific...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 157 - Address in the module 7 6 5 4 3 2 1 0 Yn X X X X X X X X Yn+1 X X X X X X CHB CHA Yn is the first address to which the analog input module is allocated. By writing the values indicated below to CHA and CHB, the ...

  • Page 178

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 158 - For connection to the I/O Link CAUTION For connection to the I/O Link, when an analog input module is used as an extension module in the configuration, be sure to allocate the start address of X (DI) of the basic mod...

  • Page 179

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 159 - 8.2.8 Connection of Basic and Extension Modules Modules can be connected in the same way, regardless of whether you are connecting the basic module to an extension module or connecting two extension modules. Connect th...

  • Page 180

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 160 - NOTE Install the basic module and extension modules so that they are placed as shown in the figure above. - When the modules are directly connected to the connection printed circuit board designed by the machine tool ...

  • Page 181

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 161 - NOTE 1 A connector with a fitting (HONDA MRH-50RMAST) is used for the module-side I/O interface. Always use a connector having no fitting for the connector panel printed circuit board. 2 Area where pattern printing is...

  • Page 182

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 162 - I/O Link i interface MPG interface (for extension module) I/O interface Mount the DIN rail here. JD1AJD1BNote) When mounting a DIN rail (external module view and mounting diagram) NOTE Recommended connector: A02B...

  • Page 183

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 163 - When mounting a DIN rail (mounting and dismounting a module) NOTE When dismounting the module, take care not to damage the stopper by applying excessive force with the screwdriver. When mounting and dismounting a m...

  • Page 184

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 164 - I/O Link interface MPG interface (for extension module) I/O interface Screw holes JD1AJD1B When mounting a module using screws (external module view and mounting diagram) NOTE Recommended connector: A02B-0098-K891...

  • Page 185

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 165 - 8.2.10 Other Notes Address allocation For connection to the I/O Link i For the I/O module for connector panel, I/O addresses are mapped as follows. DI space map DO space map Xm1 Yn1 Xm1 + 1 Yn1 + 1 ...

  • Page 186

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 166 - For connection to the I/O Link For the I/O module for connector panel, I/O addresses are mapped as follows. Basic module Xm Xm+1 Xm+2 Extension module 1Xm+3 Xm+4 Xm+5 Extension module 2Xm+6 Xm+7 Xm+8 Extension module 3...

  • Page 187

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 167 - Slot number Alarm information number Address of the DO driver which detects an error Location 1 0 Yn1 Basic module 1 1 Yn1+1 Basic module 2 0 Yn2 Extension module 1 2 1 Yn2+1 Extension module 1 3 0 Yn...

  • Page 188

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 168 - 8.2.11 Rotary Switch Setting NOTE In the description in this subsection, slots are applicable only for the I/O Link i. By changing the setting (rotary switch) for the expansion modules, connections can be made by omi...

  • Page 189

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 169 - • (When extension module 1 (slot 2) is omitted) On extension module 2, set the rotary switch to setting position 1. On extension module 3, keep the rotary switch set to setting position 0. • (When extension module...

  • Page 190

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 170 - 8.3 CONNECTION OF I/O MODULE FOR OPERATOR'S PANEL (FOR MATRIX INPUT) 8.3.1 Overall Connection Diagram CNC JD51AI/O UNITJD1B JD1BJD1ACE53Manual pulse generator Manual pulse generator Manual pulse generator Machine oper...

  • Page 191

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 171 - 8.3.2 Power Connection Provide the CPD1 (IN) connector, shown below, with the power necessary for printed circuit board operation and that for DI operation. To facilitate power division, the power is output to CPD1 (OU...

  • Page 192

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 172 - 8.3.3 DI/DO Connector Pin Arrangement CAUTION An output DC voltage of +24 V at CD53 (B02) and CE54 (B02) is for DI signals. Do not supply 24 VDC to these pins from the outside.

  • Page 193

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 173 - 8.3.4 DI (General-purpose Input Signal) Connection

  • Page 194

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 174 - NOTE Xm+1.0 through Xm+1.7 are DI pins for which a common voltage can be selected. That is, by connecting the COM1 CE54(A02) pin to the +24 V power supply, a DI signal can be input with its logical state reversed. If, ...

  • Page 195

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 175 - 8.3.5 DI (Matrix Input Signal) Connection • A maximum of 56 points are provided. NOTE Detour prevention diodes must be incorporated for matrix signal input, as shown in the following figure. Otherwise, only two s...

  • Page 196

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 176 - 8.3.6 DO (Output Signal) Connection • A maximum of 56 points are provided.

  • Page 197

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 177 -

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 178 -

  • Page 199

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 179 - 8.3.7 Manual Pulse Generator Connection For an I/O module for operator’s panel, three manual pulse generators can be connected. For the connection, see Subsection 7.4.1.

  • Page 200

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 180 - 8.3.8 External View I/O Link signal connectionOperator's panel DI/DO interface Manual pulse generator connection 24 V power supply connection Rear mounting area (Perspective drawing viewed from the front): : Polarity ...

  • Page 201

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 181 - 8.3.9 Specifications Installation specifications Install the I/O module in a fully enclosed cabinet. For other installation conditions, conform to the CNC installation conditions. Ordering specifications Item Ordering...

  • Page 202

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 182 - NOTE When detour prevention diodes are used, the voltage drop across closed contacts indicated above must be maintained, including the diode voltage drop. DO (output signal specifications) Maximum load current when O...

  • Page 203

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 183 - For connection to the I/O Link Xm Xm+1 Xm+2 Xm+3 Xm+4 Xm+5 Xm+6 Xm+7 Xm+8 Xm+9 Xm+10 Xm+11 Xm+12 (for 1st MPG) Xm+13 (for 2nd MPG) Xm+14 (for 3rd MPG) Xm+15 (DO alarm detection) DI spac...

  • Page 204

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 184 - Information output to the system relay area Slot number Alarm information numberAlarm data bit 0 data Description 1 1 1 Yn1+1 error 1 2 1 Yn1+2 error 1 3 1 Yn1+3 error 1 4 1 Yn1+4 error 1 5 1 Yn1+5 error 1 6 1 Yn1+6 er...

  • Page 205

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 185 - 8.4 CONNECTION OF I/O MODULE FOR OPERATOR'S PANEL AND I/O MODULE FOR POWER MAGNETICS CABINET The difference between the I/O module for operator's panel and the I/O module for power magnetics cabinet lies in whether an ...

  • Page 206

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 186 - 8.4.2 Power Connection Provide the CPD1 (IN) connector, shown below, with the power necessary for the printed circuit board operation and that for DI operation. To facilitate power division, the power is output to CPD1...

  • Page 207

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 187 - 8.4.3 DI/DO Connector Pin Arrangement CAUTION An output DC voltage of +24 V at CE56 (B01) and CE57 (B01) is for DI signals. Do not supply 24 VDC to these pins from the outside.

  • Page 208

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 188 - 8.4.4 DI (General-purpose Input Signal) Connection

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 189 -

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 190 -

  • Page 211

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 191 - NOTE Xm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 are DI pins for which a common voltage can be selected. That is, by connecting the DICOM0 CE56(A14) or DICOM5 CE57(B14) pin to the +24 V power supply, a DI signal c...

  • Page 212

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 192 - 8.4.5 DO (Output Signal) Connection

  • Page 213

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 193 - 8.4.6 Manual Pulse Generator Connection For an I/O module for operator’s panel, three manual pulse generators can be connected. For the connection, see Subsection 7.4.1.

  • Page 214

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 194 - 8.4.7 External View I/O Link signal connection Operator's panel DI/DO interface Rear mounting area (Perspective drawing viewed from the front)Manual pulse generator connection24 V power supply connection : Polarity gu...

  • Page 215

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 195 - 8.4.8 Specifications Installation specifications Install the I/O module in a fully enclosed cabinet. For other installation conditions, conform to the CNC installation conditions. Ordering specifications Item Ordering...

  • Page 216

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 196 - Delay time The driver delay time is 50 μs (maximum). In addition, [I/O Link transfer time between CNC and I/O module] and [ladder scan period (depending on CNC)] must be considered. NOTE Be sure to connect all DO po...

  • Page 217

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 197 - ON/OFF of the power supply (DO common) for DO signals (output signals) For ON/OFF of the power supply pin (DOCOM) for the DO signals (output signals), see Subsection 8.2.4.4. Parallel DO (output signal) connection For...

  • Page 218

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 198 - 8.5 CONNECTION OF I/O MODULE TYPE-2 FOR CONNECTOR PANEL 8.5.1 Configuration I/O module for connector panel type-2 consists of the basic module and up to one extension module as shown in the figure below. Installed on ...

  • Page 219

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 199 - 8.5.2 Connector Layout Diagram Basic module Connector for connector panel PC board connection (CB161) Extension module Front RearFront RearConnector forinter-moduleconnection (CA141)Connector for c...

  • Page 220

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 200 - 8.5.3 Connection Diagram JD1BJD1AJA3CA140 CB161CA141 CB161 JD1A(JD51A) CNC or preceding I/O Link slave unit JD1B Following I/O Link slave unit Connector panel +24V powerBasic moduleDI/DO on machine side Expansion m...

  • Page 221

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 201 - 8.5.4 Module Specifications Types of modules Item Ordering specifications Specification I/O module type-2 for connector panel (basic module B1) A03B-0824-C040 DI/DO=48/32 With MPG interface I/O module type-2 for connec...

  • Page 222

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 202 - 8.5.5 DI/DO Connector Pin Assignment This subsection describes the DI/DO connector pin assignment of the basic module and extension modules. A B C 32 +24V +24V +24V 31 0V 0V 0V30 0V 0V 0V29 DICOM0 Xm+0.028 Xm+0.1 Xm...

  • Page 223

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 203 - 8.5.6 DI (Input Signal) Connection This subsection describes the DI (input signal) connections of the basic module and extension moduless. ○ 96 points maximum (Up to 48 points (basic module) + 48 points (extension mo...

  • Page 224

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 204 - RV RV RV RV RV RV RV RV Address number Bit numb er 0V Pi n number RV RV RV RV RV RV RV RV 0V CB161(A31,B31,C31, A30,B30,C30) Xm+2.0 Xm+2.1 Xm+2.2 Xm+2.3 Xm+2.4 Xm+2.5 Xm+2.6 Xm+2.7 Xm+3.0 Xm+3.1 Xm+3.2 Xm+3.3 X...

  • Page 225

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 205 - RV RV RV RV RV RV RV RV Address numberBit number 0V Pin numberRV RV RV RV RV RV RV RV 0VCB161(A31,B31,C31, A30,B30,C30)Xm+4.0Xm+4.1Xm+4.2Xm+4.3Xm+4.4Xm+4.5Xm+4.6Xm+4.7Xm+5.0Xm+5.1Xm+5.2Xm+5.3Xm+5.4Xm+5.5Xm+5.6Xm...

  • Page 226

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 206 - RV RV RV RV RV RV RV RV 0VAddress number Bit number 0V Pin numberRV RV RV RV RV RV RV RV Xm+6.0Xm+6.1Xm+6.2Xm+6.3Xm+6.4Xm+6.5Xm+6.6Xm+6.7 Xm+6.0 to Xm+6.7 are DIsignals for which a commonvoltage can be selected. CB16...

  • Page 227

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 207 - RV RV RV RV RV RV RV RV Address numberBit number 0V Pin numberRV RV RV RV RV RV RV RV 0VXm+8.0 Xm+8.1 Xm+8.2 Xm+8.3 Xm+8.4 Xm+8.5 Xm+8.6 Xm+8.7 Xm+9.0 Xm+9.1 Xm+9.2 Xm+9.3 Xm+9.4 Xm+9.5 Xm+9.6 Xm+9.7 DICOM9Xm+9.0 to X...

  • Page 228

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 208 - RV RV RV RV RV RV RV RV Address number Bit number 0V Pin numberRV RV RV RV RV RV RV RV 0VXm+10.0 Xm+10.1 Xm+10.2 Xm+10.3 Xm+10.4 Xm+10.5 Xm+10.6 Xm+10.7 Xm+11.0 Xm+11.1 Xm+11.2 Xm+11.3 Xm+11.4 Xm+11.5 Xm+11.6 Xm+11.7 ...

  • Page 229

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 209 - NOTE A common voltage can be selected for DI signals at Xm+0.0 to Xm+0.7, Xm+3.0 to Xm+3.7, Xm+6.0 to Xm+6.7, and Xm+9.0 to Xm+9.7. That is, by connecting the DICOM0, DICOM3, DICOM6, and DICOM9 pins to the +24 V power...

  • Page 230

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 210 - 8.5.7 DO (Output Signal) Connection This subsection describes the DO (output signal) connections of the basic module and extension modules. ○ 64 points maximum (Up to 32 points (basic module) + 32 points (extension m...

  • Page 231

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 211 - Yn+2.0CB161(C07)DOCOM23DV CB161(A08) CB161(B08) CB161(C08) CB161(A09) CB161(B09) CB161(C09) CB161(A10)DV DV DV DV DV DV Relay CB161(A07,B07) DV DV DV DV DV DV DV DV CB161(B10) CB161(C10) CB161(A11) CB161(B11)...

  • Page 232

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 212 - Yn+4.0 CB162(C01)DOCOM45DVCB162(A02) CB162(B02) CB162(C02) CB162(A03) CB162(B03) CB162(C03) CB162(A04)DVDVDVDVDVDVRelay CB162(A01,B01) DVDVDVDVDVDVDVDVCB162(B04) CB162(C04) CB162(A05) CB162(B05) CB162(C05) ...

  • Page 233

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 213 - Yn+6.0CB162(C07)DOCOM67DV CB162(A08) CB162(B08) CB162(C08 CB162(A09) CB162(B09) CB162(C09) CB162(A10)DV DV DV DV DV DV Relay CB162(A07,B07) DV DV DV DV DV DV DV DV CB162(B10) CB162(C10) CB162(A11) CB162(B11) ...

  • Page 234

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 214 - 8.5.8 DI/DO Signal Specifications This subsection describes the specifications of the DI/DO signals used with the basic module and extension modules. DI (input signal specifications) Number of points 48 points (per mo...

  • Page 235

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 215 - 8.5.10 Manual Pulse Generator Connection For I/O module for connector panel type-2, three manual pulse generators can be connected to the basic module. For the connection, see Subsection 7.4.1. 8.5.11 Connection betwe...

  • Page 236

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 216 - 8.5.12 Unit Dimensions The basic module and extension modules have the same dimensions. Weight: Basic module 280 g Extension modules 210 g

  • Page 237

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 217 - 8.5.13 Mounting the Module Mounting the module 1. Insert the hook of the module into the square hole located at the upper part of the connector panel printed circuit board. 2. Using the hook as a fulcrum, push the mo...

  • Page 238

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 218 - 8.5.14 Connector Panel Printed Circuit Board Square hole (14×6), R1 Printing prohibited area on solder side (14×5) Printing prohibited area on solder side (14×3) Printing prohibited area on component side (4 - 5×3)...

  • Page 239

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 219 - 50mm 50mm 10mmWhen two modules are placed side by side, the modules must be spaced at least 40 mm apart. 10mmBasic module Expansion module NOTE 1 To ensure adequate ventilation within an I/O module, allow a clearanc...

  • Page 240

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 220 - Dimensions of the connector (HONDA MRF-96FDST) for the connector panel printed circuit board (Part order specification drawing number: A03B-0815-K030) Unit: mm <1> Insulator <2> Locking hardware<3> ...

  • Page 241

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 221 - 8.5.15 Other Notes Address allocation - For connection to the I/O Link i For this I/O module, I/O addresses are mapped as follow: DI space map DO space map Xm1 Yn1 Xm1 + 1 Yn1 + 1 Xm1 + 2 Yn1 + 2 Xm1 + ...

  • Page 242

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 222 - DO (output signal) alarm detection The DO driver of this I/O module is capable of detecting an overcurrent and measuring its own temperature. If an accident, such as connecting the cable to ground, causes an abnormal ...

  • Page 243

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 223 - 8.6 CONNECTION OF TERMINAL TYPE I/O MODULE 8.6.1 Overview The terminal type I/O module has the following features: • Input/output signals are connected on a spring-type terminal block (ferrule terminal block). • A...

  • Page 244

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 224 - 8.6.2 Module Specifications 8.6.2.1 Types of modules Item Ordering specifications Specification Basic module A03B-0823-C011 DI/DO: 24/16 Extension module A A03B-0823-C012 DI/DO : 24/16 With MPG interface Extension modu...

  • Page 245

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 225 - 8.6.2.2 Installation conditions (1) Use this I/O module in a completely sealed cabinet. (2) Use the units under the following ambient temperature conditions: Operation: 0°C to 55°C Storage and transportation: -...

  • Page 246

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 226 - Digital output Response time The driver delay time is 50 μs (maximum). In addition, [I/O Link transfer time between CNC and I/O module] and [ladder scan period (depending on CNC)] needs to be considered. Extension mo...

  • Page 247

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 227 - Analog output Number of occupied input/output points (Note 4)DI = 3 bytes, DO = 2 bytes(NOTE) CAUTION 1 One of the four channels must be selected for output using a ladder program. (See Item, “Channel selection an...

  • Page 248

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 228 - 8.6.2.6 Weight Module name Weight (g) Basic module 420 Extension module A 400 Extension module B 380 Extension module C 440 Extension module D 400 Extension module E 400 8.6.2.7 Applicable wire Electric wires and ferr...

  • Page 249

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 229 - 8.6.3 External View and Dimensions 8.6.3.1 Dimensions (common to the modules) Unit: mm FUSE ALM LINK 8.6.3.2 Dimensions in a maximum configuration (one basic module + three extension modules) Unit: mm 280150FUSE ALM...

  • Page 250

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 230 - 8.6.3.3 Component names CA105As seen from A in figure at left.DI/DO status display LED T1 T2T4T3 CP11A CP11B Blown fuse display LED JD1BJD1AA (See figure at right.)Fuse, 2 A Connector / terminal board number Use CP11A...

  • Page 251

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 231 - DI/DO status display LEDJA3A (See figure at right.) Rotary switch T1 T2T4T3 Connector / terminal board number Use JA3 MPG interface CA105 Extension module connection (to next-stage extension module)CA106 Extension modu...

  • Page 252

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 232 - DO status display LED (green)DO alarm display LED (red)A (See figure at right.) T1 T2 Rotary switch CA105CA106As seen from A in figure at left. (Common to A03B-0823-C014 and A03B-0823-C015) Connector / terminal board ...

  • Page 253

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 233 - A (See figure at right.) T1 T2 Rotary switch CA105CA106As seen from A in figure at left. Connector / terminal board number Use CA105 Extension module connection (to next-stage expansion module) CA106 Extension module ...

  • Page 254

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 234 - Using a DIN rail for mounting 1) Method of mounting Locking section DIN rail 1) Place the hook of the module onto the top of the DIN rail. 2) Push the module until it clicks into place. CAUTION Ensure that the loc...

  • Page 255

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 235 - 8.6.5 Connection 8.6.5.1 Overall connection diagram CNC JD1B JD1A I/O Link JD51AJD1B JD1A CP11A 24 VDC power supply I/O Unit, etc.Basic module FANUC I/O Link CP11BCA105 External device T1T2T3T4Terminal block Power s...

  • Page 256

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 236 - 8.6.5.2 Power connection Supply power to the basic module from the CNC or an external 24 VDC regulated power supply. The 24 VDC input to CP11A (A1, A2) can be output from CP11B (B1, B2) for branching....

  • Page 257

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 237 - 8.6.5.3 Signal assignment on terminal blocks Basic module, Extension modules A and B - Assignment of signals for output T1 (Label color: Light blue) Label indication T2 (Label color: Yellow green) Label indi...

  • Page 258

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 238 - Extension module C - Assignment of signals for output T1 (Label color: Light blue) Label indication T2 (Label color: Yellow green) Label indication 1 DOCOM0 V 1DOCOM2 V2 Yn+0.0 0 2Yn+1.0 03 0V-0 G 30...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 239 - Extension module E - Assignment of signals for analog output T1 (Label color: Yellow green) Label indication T2 (Label color: Light blue) Label indication 1 VP1 A 1VP3 A2 VN1 B 2VN3 B3 3 4 IP1 ...

  • Page 260

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 240 - 8.6.5.4 DI/DO connection Basic module, Extension modules A and B DI connection I :入力回路 レシーバ 0V入力端子LE ○A1 ○A2 CP11 ○B1 ○B2 24VIN 0VIN 24VOUT 0VOUT CP11 Xm+0.0Xm+0.1Xm+0.2Xm+0....

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 241 - CAUTION As listed in the table below, Xm+0.0 through Xm+0.7 are DI terminals for which a common voltage can be selected. That is, by connecting DICOM0 (T3-1 and T3-6 pins) to +24 V, a DI signal can be input with its ...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 242 - DO connection Internal circuitO : Output circuit Output pinDOCOM0orDOCOM10VLEDInside module Yn+0.0Yn+0.1Yn+0.2Yn+0.3Yn+0.4Yn+0.5Yn+0.6Yn+0.7○T1-1 ○T2-1 ○T1-2 ○T2-2 ○T1-4 ○T2-4 ○T1-5 ○T2-5 ○T1-7 ○...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 243 - Extension module C Inside module Terminal block and pin No.Yn+0.0Yn+0.1Yn+0.2Yn+0.3○T1-1 ○T1-2 ○T1-4 ○T1-5 ○T1-7 ○T1-3 ○T1-6 Terminal name+ - : Load L DOCOM00V-00V-0Yn+0.4Yn+0.5Yn+0.6Yn+0.7○T1-8...

  • Page 264

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 244 - Extension module D In the example of connection below, CH1 is used for voltage input, CH3 is used for current input, and CH2 and CH4 are not used. Internal circuit Inside module ○T1-1○T1-2○T1-3...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 245 - CAUTION 4 When a voltage source (current source) has a GND terminal as shown above, connect COMn to the terminal. When no GND terminal is provided, connect INMn and COMn with each other on the analog input module as i...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 246 - Extension module E In the example of connection below, CH1 is used for voltage input, CH3 is used for current input, and CH2 and CH4 are not used. DA converter DA converter DA converter DA converter For voltage outpu...

  • Page 267

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 247 - 8.6.5.5 Manual pulse generator connection Up to three manual pulse generators can be connected to extension module A. The method of manual pulse generator connection is the same as for the connector panel I/O module. F...

  • Page 268

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 248 - 8.6.5.7 Cable connection to a terminal block (1) Insert a flat-blade screwdriver with a tip width of about 2.5 mm into a clamp of a terminal block to open the fixing bracket. Clamp Screwdriver Recommended screwdriver ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 249 - 8.6.5.8 Detaching a terminal block A terminal block can be detached from the main module by loosening the mounting screws at the both ends of the terminal block. Mounting screw Mounting screw Terminal block Tighteni...

  • Page 270

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 250 - 8.6.6 Settings 8.6.6.1 Address map Address allocation For connection to the I/O Link i For terminal type I/O module, I/O addresses are mapped as follows. DI space map DO space map Xm1 Yn1 Xm1 + 1 ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 251 - For connection to the I/O Link For terminal type I/O module, I/O addresses are mapped as follows. Basic module Xm Xm+1 Xm+2 Extension module 1 Xm+3 Xm+4 Xm+5 Extension module 2 Xm+6 Xm+7 Xm+8 Extension module 3 Xm+9 Xm...

  • Page 272

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 252 - <Address> A/D conversion data of the channel selected by the above setting is output to two bytes of the three bytes of DI (input signals) of the slot to which this module is allocated. The A/D conversion data o...

  • Page 273

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 253 - • When extension module D (analog input module) is installed in extension module 2 Address 7 6 5 4 3 2 1 0 Xm+6(even-numbered address) D07 D06 D05 D04 D03 D02 D01 D00 Xm+7(odd-numbered address) 0 0 CHB CHA D11 D10 D0...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 254 - < D/A conversion data> By writing 12-bit digital data in D00 to D11 in the above address map, desired voltage and current are output. D11 is a sign bit represented as a two’s complement. Address in the module ...

  • Page 275

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 255 - Slot number Alarm information number Address of the DO driver which detects an error Location 4 0 Yn4 Extension module 3 4 1 Yn4+1 Extension module 3 Description of alarm data #7 #6 #5 #4 #3 #2 #1 #0 Bit 7 error Bit 6...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 256 - How to view the table above DO alarm data assigned to bit 5 of address Yn+3 is written to bit 5 of Xm+4. CAUTION 1 Xm+5, Xm+8, and Xm+11 cannot be used with extension module C. 2 Even when extension module A or B is...

  • Page 277

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 257 - Standard setting 8.6.7 Others 8.6.7.1 Method of common pin expansion Additional common pins can be provided by mounting (screwing) a commercially available terminal block on the top cover of an extension module. Co...

  • Page 278

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 258 - Mounting dimensions of a commercial terminal block Unit: mm CAUTION To fasten a terminal block, use M3 tap screws not longer than 10 mm. 8.6.7.2 Parallel DO (output signal) connection Basic module, Extension modul...

  • Page 279

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 259 - CAUTION 1 Be sure to connect the bit at the same address for parallel connection. Three or more signals cannot be connected in parallel. 2 Extension module C does not allow parallel DO connection.

  • Page 280

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 260 - 8.7 FANUC I/O Link CONNECTION UNIT 8.7.1 Overview The FANUC I/O Link connection unit is provided to connect FANUC I/O Link masters such as CNCs with the I/O Link for DI/DO signal transfer. FANUC I/O LinkŒ‹・‡ƒ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 261 - 8.7.2 Specification Item Specification I/O Link function Provided with two slave mode I/O Link interface channels, between which DI/DO data can be transferred. [Interface types] Electrical - opticalElectrical - electri...

  • Page 282

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 262 - LED indications LED5(GREEN) LED3 (RED) LED4(GREEN)LED2 (RED) CP1CP2 LED1 (RED) +5V 0VDC-DCCONVERTER : Check pin Fig. 8.7.2(a) LED locations LED status Description LED1 □ Normal 1 LED1 ■ A RAM parity error occurr...

  • Page 283

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 263 - Printed-circuit board Cable Mounted components Cable 50 or less 18016010 5 30 90 150 Unit: mm 30 10 Fig. 8.7.2(b) Outline drawing 4-M4 Unit: mm 16090 Fig. 8.7.2(c) Mounting location

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 264 - 8.7.3 Connection 8.7.3.1 I/O Link interface (1) Connection diagram (example) AC power input AC power input External power (+24 V) External power (+24 V) I/O Link master I/O Link masterJD1A (JD51) JD1A (JD51) JD1A*COPA*...

  • Page 285

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 265 - (4) Power supply cable CP1/CP2 connectors 1 2 3 Y +24V 0V (Input) X +24V 0V (Output) • 24 VDC is supplied via a Y-connector. Provided the power supply has sufficient capacity, power can be supplied to another de...

  • Page 286

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 266 - 8.8 CONNECTION TO STANDARD MACHINE OPERATOR'S PANEL 8.8.1 Overview The standard machine operator’s panel for the 30i series consists of the following operator’s panels. • Main panel The main panel is a machine ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 267 -

  • Page 288

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 268 - 8.8.2 Total Connection Diagram General-purpose DI/DONext I/O deviceCNC MDI (CA55)I/O Link (JD51A)+24V Power Main panel CM68CM69JA3JD1BJD1APendant type manual pulse generator JA58CM65CM66CM67Sub panel A or D CA65Power m...

  • Page 289

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 269 - 8.8.3 DI/DO Address Map 8.8.3.1 For connection to the I/O Link i Address map for connection to the I/O Link i DI space map DO space map Xm1 Yn1 Xm1 + 1 Yn1 + 1 Xm1 + 2 Yn1 + 2 Xm1 + 3 General purpose...

  • Page 290

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 270 - 8.8.4 Each Connections 8.8.4.1 Pin assignment Housing: Tyco Electronics 1-17288-3(3 pins type) Contact: Tyco Electronics 1-175218-5 Housing: Tyco Electronics 1-178289-5 Contact: Tyco Electronics 1-175218-5 Housing: Tyc...

  • Page 291

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 271 - Recommended connector for cable of JA3 and JA58 When the depth of the operator's panel is 60mm min. Hirose electric :FI30-20S (Connector), FI-20-CV7 (Case) When the depth of the operator's panel is 80mm min. Recomm...

  • Page 292

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 272 - 8.8.4.3 I/O Link connection For I/O Link connection, see Section 7.2. 8.8.4.4 Emergency stop signal connection The signal from the emergency stop switch on the sub panel can be connected to the power magnetics cabinet...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 273 - 8.8.4.6 General-purpose DI signal connection NOTE 1 Connection of Xm+0.0 to Xm+0.7, Xm+1.0 to Xm+1.4 shows when the Sub panel A/D is used. 2 When sub panel A or D is used, the cables to the rotary switches and wiring...

  • Page 294

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 274 - NOTE 3 JA58 DI signals can be used as a signal for axis selection or multiplier setting when a pendant type manual pulse generator is connected. Do not connect any DI signal used for axis selection or multiplier settin...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 275 - NOTE 2 Xm+3.0 to 3.7 have a common line that is possible to select the source/sink type. If DICOM (CM69-B06pin) is connected to +24V, the DI signal logic is negative. But in this connection, if the DI signal wires happ...

  • Page 296

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 276 - NOTE Yn+5.3 can be used when a pendant type manual pulse generator is connected to JA58. In this case, however, do not connect Yn+5.3 to CM68. 8.8.5 Manual pulse generator connection 8.8.5.1 When only the manual puls...

  • Page 297

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 277 - Connector Manufacture specification Order specification JA3 (Operators panel depth=80mm min.) Soldering type Hirose FI40B-2015S (Connector) FI-20-CV (Case) A02B-0120-K303 CA64 (IN), CA64 (OUT) Tyco Electronics 1-17828...

  • Page 298

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 278 - 8.8.8 Code Output for the Rotary Switch When sub panel A or D is used, a real Gray code is output from the rotary switches as listed in the tables below. Feedrate override rotary switch (SA1) % 0 1 2 4 6 8 10152030405...

  • Page 299

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 279 - 8.8.9 Outline 8.8.9.1 Outline of main panel Packing attachment areaMass: 1.3kg NOTE Install the main panel in a vertical direction.

  • Page 300

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 280 - 8.8.9.2 Outline of sub panel A Mass: 0.7kg Unit: mm Ground stud (M4×10) Panel-cut drawing

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 281 - 8.8.9.3 Outline of sub panel D Mass: 1.0kg Unit: mm Ground stud (M4×10) Panel-cut drawing

  • Page 302

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 282 - 8.8.9.4 Connector locations of main panel View from rear sideUnit: mm Ground stud (M4×10) Ground terminal(M3 screw) Fuse (1A)

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 283 - 8.8.10 Specifications of the Standard Machine Operator’s Panel 8.8.10.1 Installation conditions Install this I/O module in a fully enclosed cabinet. For other installation conditions, conform to the CNC installation ...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 284 - 8.8.10.6 Heat output Heat output Remarks 15W When 50% of general-purpose input signals and key LEDs on the main panel are on 8.8.10.7 General-purpose DI signal definition Contact rating 30 VDC, 16 mA or more Leakage cu...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 285 - Symbol English Meaning of key BLOCK DELETE Block delete; Skips the execution of the blocks d ending with the end of block (;) when this button is pressed during automatic operation. PRG STOP Program stop(output only); ...

  • Page 306

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 286 - 8.8.11.2 Detachable key top on the main panel All key tops on the main panel are detachable, which allows you to make your original key layout easily. A transparent key top (available as an option) can be used to inser...

  • Page 307

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 287 - 8.9 CONNECTION OF THE I/O Link-AS-i CONVERTER 8.9.1 Overview The FANUC I/O Link-AS-i converter unit (hereinafter referred to as the AS-i converter) is a stand-alone unit that converts I/O Link data to the Actuator Sens...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 288 - 8.9.1.3 Specification of the I/O Link side For Ver. 2.0 A03B-0817-C001 For Ver. 2.1 A03B-0817-C002 Number of occupied points 256 input points/256 output points512 input points/512 output points Note) Two successive gr...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 289 - 8.9.2.3 Dimensions and connector layout CP1 JD1A JD1BUnit: mm AS-i terminal block 8.9.2.4 Installation Mounting hole for screwing Front view of the unit Unit: mm NOTE 1 A screwdriver is inserted on...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 290 - Unit: mm View from top

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 291 - Using a DIN rail for mounting Method of mounting DIN rail 1. Place the hook of the unit onto the top of the DIN rail. 2. Push the unit until it clicks into place. Method of dismounting DIN rail 1. Lower the lock...

  • Page 312

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 292 - 8.9.3 Connection 8.9.3.1 Overall connection diagram FANUC I/O LinkCNC JD1BJD1AI/O Link JD51ACP1 Terminal blockI/O Unit, etc. AS-i converter AS-i power supplyAS-i slave AS-i cable External device 24 VDC power supply...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 293 - External device AS-i converter Make a selection matching the external device. Tyco Electronics AMP2-178288-3 (housing)1-175218-5 (contact) Connected for branch outputKey arrangement CP1 For input For branch output ...

  • Page 314

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 294 - 1) Peel off the coating of the AS-i cable then screw the cable onto the terminal block of the AS-i converter. 2) This terminal block is detachable, and work can be done on the terminal block after being detached from ...

  • Page 315

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 295 - 8.9.4 DI/DO Mapping on the I/O Link 8.9.4.1 For AS-i Ver. 2.0 (A03B-0817-C001) On the I/O Link, 32 bytes are assigned for input and 32 bytes are assigned for output. Assignment name: OC03I for input, OC03O for output ...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 296 - 8.9.4.2 For AS-i Ver. 2.1 (A03B-0817-C002) On the I/O Link, 64 bytes are assigned for input and 64 bytes are assigned for output. Assignment name: OC03I for input, OC03O for output. Two successive groups are assigned. ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 297 - <Output> Group α Group α+1 Y bit 7-4 bit 3-0 Y' bit 7-4 bit 3-0 +0 DO #1A Reserved +0 DO #1B Reserved +1 DO #3A DO #2A +1 DO #3B DO #2B +2 DO #5A DO #4A +2 DO #5B DO #4B +3...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 298 - 8.9.5 Details of I/O Link DI/DO 8.9.5.1 Input/output data area For AS-i Ver. 2.0 (A03B-0817-C001) Input signals are assigned to X+0 to X+15, and output signals are assigned to Y+0 to Y+15. Each bit set to 1 represents ...

  • Page 319

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 299 - <Output> Address bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Y+0 DO of slave address #1A Reserved OUT4(NOTE) OUT3 OUT2OUT1Reserved Reserved Reserved ReservedY+1 DO of slave address #3A DO of slave address #...

  • Page 320

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 300 - Address Bit Item Bit status Condition for ON 0 Offline operation status0: Not offline 1: Offline 1 Reserved 2 EEPROM status in AS-i master 0: Abnormal 1: Normal When the EEPROM in the AS-i master is normal 3 Automat...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 301 - For AS-i Ver. 2.1 (A03B-0817-C002) Group Address bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 X+20 #7A #6A #5A #4A #3A #2A #1A Reserved X+21 #15A #14A #13A #12A #11A #10A #9A #8A X+22 #23A #22A #21A #20A #19A #18A #...

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    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 302 - 8.9.6 Command Execution by a Ladder Program A ladder program can read or write the parameter of an AS-i slave unit, can change addresses, and can read the I/O configuration and ID code. 8.9.6.1 Types of commands execu...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 303 - 8.9.6.3 Details of command flags and status Address Bit Description 0 Request flag 1: Requested 1 to 5 Reserved 6 Y+16 7 List output request mode Bit 7 Bit 6Description 0 0 Discrepancy between LPS and LES 0 1 LES (...

  • Page 324

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 304 - 8.9.6.5 Command handshake sequence Command executionCommand codeCommand parameterRequest flagEnd flagError statusResponse data<1><2><3><4> <1> PMC side: Command code is written after ch...

  • Page 325

    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 305 - (2) Reading the parameter of a particular slave from the EEPROM of the AS-i master Address bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Y+17 0BH Y+18 Slave address (01H to 1FH, 21H to 3FH)(NOTE) Execution data Y+19...

  • Page 326

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 306 - (7) Reading the analog input data of a particular slave Address bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 Y+17 29H Y+18 Slave address (01H to 1FH)(NOTE) Y+19 to Y+21 Not set Execution data Y'+18 to Y'+21 Not set...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 307 - 8.9.7 LED Status Indication and Setting Switch Operation (3)設定表示スイッチ (2)7セグメント LED (1)LED (4)AS-i 端子台 Note) This indication is providedonly on an AS-i converterof Ver. 2.1. (4) AS-i t...

  • Page 328

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 308 - LED indication Description E3 RAM error E5 Command execution error, SET switch execution error E6 I/O Link slave watchdog alarm E7 I/O Link RAM error E8 Watchdog alarm 1 E9 or "." (dot) of X10 Watchdog alarm ...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 309 - 8.9.7.3 Setting/display switch Operation mode Switch Configuration mode Protection mode The addresses of slaves are displayed. No additional input is accepted until the addresses of all slaves are displayed. DISP The a...

  • Page 330

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 310 - 8.9.7.4 Error processing Check the error state with the LED indication and the status signals on the I/O Link. Alarm or LED indication Status signals on I/O LinkCause and corrective action warning LED 7-segment LED E...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 311 - NOTE 1 In the protection mode, the smallest one of the addresses of the configuration-mismatching slaves is displayed. No data is displayed in the configuration mode. 2 Use a ladder program to detect and display an AS-...

  • Page 332

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 312 - 8.9.8 How to Use the I/O Link-AS-i Converter 8.9.8.1 Installation The operation below can be performed even when the I/O Link is not connected (for example, when the power to the CNC is not turned on with only the powe...

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    B-64483EN/01 8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link - 313 - 8.9.8.2 Normal operation (1) Operation mode The protection mode is used in normal operation. In this mode, a configuration mismatch error occurs and CER is turned on if communication with an AS-i slave unit is disabled...

  • Page 334

    8.UNITS CONNECTED TO FANUC I/O Link i AND FANUC I/O Link B-64483EN/01 - 314 - 8.9.9 Others 8.9.9.1 CE marking The AS-i converter has CE marking certification. Note, however, that because of its conformance to the AS-i EN standard (EN50295), the AS-i converter has not undergone surge test. 8.9.9...

  • Page 335

    B-64483EN/01 9.STOP AND EMERGENCY STOP - 315 - 9 STOP AND EMERGENCY STOP 9.1 STOP MODES If the control unit enters the alarm state, the servo and spindle motors stop (Note). NOTE A servo motor attached to a vertical axis or spindle which is not manufactured by FANUC may not stop. And, a stop o...

  • Page 336

    9.STOP AND EMERGENCY STOP B-64483EN/01 - 316 - Example 2) When a servo alarm occurs The motor power to the servo amplifier is shut off by the IGBT. When the spindle motor works without any trouble, however, the spindle motor can be controlled independently and the motor power to the spindle am...

  • Page 337

    B-64483EN/01 9.STOP AND EMERGENCY STOP - 317 - 4. System alarm A dynamic brake stop is made. If the servo motor cannot be controlled, a dynamic brake stop is unconditionally made. 9.5 EMERGENCY STOP SIGNAL The emergency stop signal is provided to bring a machine tool to an emergency stop. It i...

  • Page 338

    9.STOP AND EMERGENCY STOP B-64483EN/01 - 318 - Emergency stopbutton S1 Motor brake coil CNC conditions SA Other conditions Break power (+) Break power (-) CNC +24 *ESP αi series servo amplifier (PS) +24(CX4) *ESP *ESP(CX4) (CXA2A) MCCOFF3(CX3) MCCOFF4(CX3) L1 L2 L3 Main circ...

  • Page 339

    B-64483EN/01 9.STOP AND EMERGENCY STOP - 319 - CNC +24 *ESP(X8.4) αi series servo amplifier(PS) Main circuit breaker MCC K0 AC reactor Power to the magnetic contactor coil coil Emergency stop K1 Emergency stop K1 SP Emergency stop K1 off delay SV OR ANDAND 0 after the spindle stops*ESP(spin...

  • Page 340

    9.STOP AND EMERGENCY STOP B-64483EN/01 - 320 - 9.6 CAUTIONS ABOUT MULTI-PATH CONTROL For multi-path control, multiple paths (up to 10 paths) belong to a machine group, and multiple machine groups (up to three groups) constitute a system. Example) Multi-path control configuration Control unit Ma...

  • Page 341

    B-64483EN/01 10.CONNECTION TO OTHER NETWORKS - 321 - 10 CONNECTION TO OTHER NETWORKS The 30i series can be connected to the following networks. For an explanation of how to make the connection, refer to the manuals listed below: Manual title Manual code FANUC Fast Ethernet / Fast Data Server OP...

  • Page 342

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 322 - 11 CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE 11.1 TOTAL CONNECTION DIAGRAMS 11.1.1 LCD-mounted Type Control Unit { LCD-mounted type control unit 24V-IN(CPD16A)I/O LINK(JD51A)HDI(JA40)MDI(CA55)FSS...

  • Page 343

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 323 - 11.1.2 Display Unit (Stand-alone Type) { Control unit Main board HSSB(COP21A)MDI unit (CK27)Display unit MDI(CA55)HSSB(COP21M)ETHERNET(CD38S)R232-2/USB(JD54)24V-IN(CPD18)+24VDC power supply RS-232-C I/O device P...

  • Page 344

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 324 - 11.2 INSTALLATION 11.2.1 Connector Names and Connector Layout 11.2.1.1 LCD-mounted type control unit CD38S JD54 JD51ACD38B Fuse Fan motor Battery CA76 CPD16A Soft key COP10A-1COP10A-2Rear viewJD56AJA40CA55 Conne...

  • Page 345

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 325 - 11.2.1.2 Display Unit CA55 CD38S JD54 JD36CPD18 COP21MCA76 Rear viewSoft key Fuse Fan motor Battery Connector No. Function Reference item CPD18 Connector for power supply 11.3.1 COP21M Connector for HSSB Appen...

  • Page 346

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 326 - NOTE 1 The values listed above do not include any heat output of the CPU card, servo card, or option boards. To obtain the total heat output of the control unit, add the heat output from the CPU card, servo card, ...

  • Page 347

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 327 - WARNING If the machine tool has a vertical axis, it is necessary to select a 24 VDC power supply that can hold its output of 24 VDC for a prolonged time even after the AC input has been interrupted (including p...

  • Page 348

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 328 - i) Cable connection 1 2 CPD16A or CPD18 +24V 0V +24V 0VRecommended cable: A02B-0124-K830(5m) (Crimp terminal of size M3 is available on the external power supply side) External power supply NOTE 1 As counterm...

  • Page 349

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 329 - (i) Connection example (Example 1: Conversion to D-SUB 25-pin connector) Recommended wire specification: A66L-0001-0284#10P (#28AWG×10-pair) Recommended connector for cable and housing (JD56A or JD36 side) : Co...

  • Page 350

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 330 - (iii) Connection example (Example 3: Connection with a PC for remote debugging) Relay connector D-SUB 9 (example 3)SD0VRD0VRS0VCS0VDR0VER0VCD+24V+24V32786419511 12 01 02 15 16 05 06 03 04 13 14 07 10 19 SD RD ...

  • Page 351

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 331 - (i) Connection example (Example 1: Conversion to D-SUB 25-pin connector) Recommended wire specification: A66L-0001-0284#10P (#28AWG×10-pair) Recommended connector and housing (JD54 side): Connector Housing Manu...

  • Page 352

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 332 - (iii) Connection example (Example 3: Connection to a PC for remote debugging) Relay connector D-SUB 9 (example 3)SD0VRD0VRSCSDR0VER0VCD+24V+24V32786419511 12 01 02 15 05 03 04 13 14 07 10 19 SD RD RS CS DR ER...

  • Page 353

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 333 - (i) Connection example (conversion to a USB connector (type A, receptacle)) USB connectorUSB_+USB_-USB_0V USB_5V03 02 04 01 06 08 12 20 D+ D- 0V 5V Shield JD54 Recommended cable specification: Use a USB...

  • Page 354

    11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE B-64483EN/01 - 334 - 11.3.3.4 USB port (front side) This port is used to connect a USB keyboard or USB printer. USB port (front) NOTE 1 Commercially available USB devices are prone to compatibility problems with personal compu...

  • Page 355

    B-64483EN/01 11.CONNECTION FOR PERSONAL COMPUTER FUNCTION WITH Windows® CE - 335 - 11.3.5 Buzzer Interface The personal computer function with Windows® CE has a buzzer output connector (CA76) for touch panel confirmation so that an externally connected buzzer can be driven to sound as the touc...

  • Page 356

    12.CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS B-64483EN/01 - 336 - 12 CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS 12.1 OVERVIEW This chapter describes how to connect the control unit to the FANUC PANEL i or a commercial personal computer, using the high-s...

  • Page 357

    B-64483EN/01 12.CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS - 337 - 12.3.2 Connection Diagram COP21M COP21M Personal computer interface board (for PCI) PANEL i Commercial PC COP21N HSSB interface board for control unit (optional slot) LCD-mounted type control unit (rear) St...

  • Page 358

    12.CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS B-64483EN/01 - 338 - 12.3.4 Installation Environment (1) HSSB Interface Board For Personal Computer Operating 0 to 55°C Ambient temperature Non-operating -20 to 60°C Usual 10 to 75% (non-condensing) Humidity Short-term (within ...

  • Page 359

    B-64483EN/01 12.CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS - 339 - 12.3.7 Cable Connection HSSB interface board for control unit or main board for stand alone type Personal computer interface board or PANELi Optical fiber cable COP21M COP21N or COP21A (1) Optical fiber cab...

  • Page 360

    12.CONNECTION WITH FANUC PANEL i AND COMMERCIAL PERSONAL COMPUTERS B-64483EN/01 - 340 - 12.4 CONNECTION USING Ethernet 12.4.1 Overview You can connect the control unit with a commercial PC to use the PC as the display unit of the control unit and transfer data between the control unit and PC, us...

  • Page 361

    B-64483EN/01 13.PANEL i - 341 - 13 PANEL i The PANEL i is on an IBM PC compatible panel computer. Connecting the PANEL i to the control unit via an optical fiber (high-speed serial bus) or Ethernet can provide a system with PC functions. For details of the PANEL i (including installation enviro...

  • Page 362

  • Page 363

    APPENDIX

  • Page 364

  • Page 365

    B-64482EN/01 APPENDIX - 345 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSA OUTLINE DRAWINGS OF UNITS AND CONNECTORS Outline drawings for LCD-mounted type control unit Name See 8.4” LCD Fig. U1 10.4” LCD Fig. U2 12.1” LCD Fig. U3 Control unit 15” LCD Fig. U4 Outline drawings for stand-alo...

  • Page 366

    APPENDIX B-64482EN/01 - 346 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Dashed line: Area for packing attachment 0 slot 2 slots Weight: 2.4 kg (Unit: mm) 1 slot Fig. U1 LCD-mounted type control unit - 8.4” LCD

  • Page 367

    B-64482EN/01 APPENDIX - 347 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Dashed line: Area for packing attachment 0 slot 2 slots Weight: 2.6 kg (Unit: mm) 1 slot Fig. U2 LCD-mounted type control unit - 10.4” LCD

  • Page 368

    APPENDIX B-64482EN/01 - 348 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS 0 slot 1 slot Dashed line: Area for packing attachment Weight: 3.5 kg (Unit: mm) 8-M4 stud 8-M4 stud 2 slots 8-M4 stud 12.1" unit mounting hole machining drawing (Mount the unit onto the outside of the cabinet then...

  • Page 369

    B-64482EN/01 APPENDIX - 349 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS 0 slot 1 slot Dashed line: Area for packing attachment Weight: 5 kg (Unit: mm) 15" unit mounting hole machining drawing (Mount the unit onto the outside of the cabinet then secure the unit with nuts from the inside....

  • Page 370

    APPENDIX B-64482EN/01 - 350 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Memory cardWeight: 1.7 kg (Unit: mm) Fig. U5 Stand-alone type control unit - 2 slots

  • Page 371

    B-64482EN/01 APPENDIX - 351 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Memory cardWeight: 2.2 kg (Unit: mm) Fig. U6 Stand-alone type control unit - 4 slots

  • Page 372

    APPENDIX B-64482EN/01 - 352 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Dashed line: Area for packing attachmentWeight: 2.0 kg (Unit: mm) Fig. U7 Display unit - 10.4” LCD

  • Page 373

    B-64482EN/01 APPENDIX - 353 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSDashed line: Area for packing attachment Weight: 3.2 kg (Unit: mm) 12.1" unit mounting hole machining drawing (Mount the unit onto the outside of the cabinet then secure the unit with nuts from the inside.) 6-M4 stu...

  • Page 374

    APPENDIX B-64482EN/01 - 354 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Dashed line: Area for packing attachment Weight: 4.6 kg (Unit: mm) 15" unit mounting hole machining drawing (Mount the unit onto the outside of the cabinet then secure the unit with nuts from the inside.) 8-M4 stu...

  • Page 375

    B-64482EN/01 APPENDIX - 355 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Max. 80mm 13mm Top view Front view Mass: 5.8kg (Unit: mm) 482.6354.8 Door mounting screwsDoor mounting screws14-M4 stud Fig. U10 Display unit for automobile manufacturer - 15” LCD

  • Page 376

    APPENDIX B-64482EN/01 - 356 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS 29.6 29.6 Rear viewDrawing of the lower-right corner on the rear 38 85 Frame ground M4 × 10mm 7.5 97.9 134.6 134.6 97.9 7.5 6.8 101.6 76.2 101.6 6.8 Fig. U10-2 Display unit for autom...

  • Page 377

    B-64482EN/01 APPENDIX - 357 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS 29.6 101.6 76.2 101.6 29.6 473 97.9 134.6 134.6 97.9 Panel cut drawing (Mount the unit onto the outside of the cabinet then secure the unit with nuts from the inside.) 6.8 7.5 14-φ5Area for packing attachm...

  • Page 378

    APPENDIX B-64482EN/01 - 358 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Weight: 0.6 kg (Unit: mm) Dashed line: Area for packing attachment Fig. U11 Small MDI unit (ONG, for 8.4” LCD)

  • Page 379

    B-64482EN/01 APPENDIX - 359 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Weight: 1.0 kg (Unit: mm) Dashed line: Area for packing attachment Fig. U12 Standard MDI unit (ONG, for 8.4” LCD)

  • Page 380

    APPENDIX B-64482EN/01 - 360 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Weight: 1.0 kg (Unit: mm) Dashed line: Area for packing attachment Fig. U13-1 Standard MDI unit (ONG, horizontal placement)

  • Page 381

    B-64482EN/01 APPENDIX - 361 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSWeight: 1.5 kg (Unit: mm) Backup unit Connector Fig. U13-2 Standard MDI unit (ONG, horizontal placement, backup unit)

  • Page 382

    APPENDIX B-64482EN/01 - 362 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Weight: 1.2 kg (Unit: mm) Dashed line: Area for packing attachment Fig. U14-1 Standard MDI unit (ONG, vertical placement)

  • Page 383

    B-64482EN/01 APPENDIX - 363 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSWeight: 1.7 kg (Unit: mm) Backup unit Connector Fig. U14-2 Standard MDI unit (ONG, vertical placement, backup unit)

  • Page 384

    APPENDIX B-64482EN/01 - 364 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Weight: 1.0 kg (Unit: mm) Dashed line: Area for packing attachment Fig. U15-1 Standard MDI unit (QWERTY)

  • Page 385

    B-64482EN/01 APPENDIX - 365 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSWeight: 1.5 kg (Unit: mm) Backup unit Connector Fig. U15-2 Standard MDI unit (QWERTY, backup unit)

  • Page 386

    APPENDIX B-64482EN/01 - 366 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS On the back of the unit, clearance is required for cable connection. Top view Side view Front view Rear view Panel cut drawingProtective grounding stud (M4) 2030 Weight: 1.1 kg (Unit: mm) (Mount the unit onto the outsid...

  • Page 387

    B-64482EN/01 APPENDIX - 367 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Backup unit Weight: 1.6 kg Unit: mm Connector Fig. U16-2 MDI unit (QWERTY TYPE B, backup unit)

  • Page 388

    APPENDIX B-64482EN/01 - 368 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS 3-M4 φ72, equally spacedMass: 0.2 kg (Unit: mm) Fig. U17 Manual pulse generator Fig. U18 Pendant type manual pulse generator Mass: 0.4kg (Unit: mm)

  • Page 389

    B-64482EN/01 APPENDIX - 369 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Mass: 0.4kg (Unit: mm) Fig. U19 Separate detector interface unit or analog input separate detector interface unit

  • Page 390

    APPENDIX B-64482EN/01 - 370 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Countersink for 4-M4 4-φ4.3 mounting holeMinus terminal with 3-M3 screw holesPlus terminal with 3-3M screw holes Plus polarity indicationMinus polarity indicationMounting hole machining drawing Mass: 0.4 kg (case only) (U...

  • Page 391

    B-64482EN/01 APPENDIX - 371 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSLid Main unit Mounting hole machining drawing Countersink for 4-M4 With a battery cable 14 m long Fig. U21 Battery case for external installation Mass: 0.9 kg (case only) (Unit: mm)

  • Page 392

    APPENDIX B-64482EN/01 - 372 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS A paint masking zone 8 mm wide is provided on the periphery of the rear of the plate. Mounting hole machining drawing Fig. U22 Punch panel (for LCD-mounted type control unit)

  • Page 393

    B-64482EN/01 APPENDIX - 373 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSA paint masking zone 8 mm wide is provided on the periphery of the rear of the plate. Fig. U23 Punch panel (for stand-alone type control unit) The panel cut dimensions of this punch panel are indicated below.

  • Page 394

    APPENDIX B-64482EN/01 - 374 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS (for 1ch) (for 2ch) Mass : 0.1kgUnit : mm Fig. U24 HSSB interface board on the personal computer side

  • Page 395

    B-64482EN/01 APPENDIX - 375 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORSConnectors Fig. title Specification No. Fig. No. PCR connector (soldering type) PCR-E20FS Fig. C1 (a) FI40 connector FI40-2015S Fig. C1 (b) Connector case (PCR type manufactured by HONDA TSUSHIN KOGYO) PCR-V20LA/PCR-V20LB Fi...

  • Page 396

    APPENDIX B-64482EN/01 - 376 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C1 (a) PCR connector (soldering type)

  • Page 397

    B-64482EN/01 APPENDIX - 377 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C1 (b) FI40 connector

  • Page 398

    APPENDIX B-64482EN/01 - 378 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C2 (a) Connector case (PCR type manufactured by HONDA TSUSHIN KOGYO)

  • Page 399

    B-64482EN/01 APPENDIX - 379 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C2 (b) Connector case (FI type manufactured by HIROSE ELECTRIC) Fig. C2 (c) Connector case (manufactured by FUJITSU COMPONENT)

  • Page 400

    APPENDIX B-64482EN/01 - 380 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C2 (d) Connector case (PCR type manufactured by HIROSE ELECTRIC) Fig. C3 (a) Connector (1) for servo side manufactured by Tyco Electronics

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    B-64482EN/01 APPENDIX - 381 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C3 (b) Connector (2) for servo side manufactured by Tyco Electronics Fig. C3 (c) Connector (3) for +24 V power supply manufactured by Tyco Electronics

  • Page 402

    APPENDIX B-64482EN/01 - 382 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C3 (d) Connector (4) for +24 V power supply manufactured by Tyco Electronics Fig. C3 (e) Contact for connector manufactured by Tyco Electronics

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    B-64482EN/01 APPENDIX - 383 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C4 (a) Connector (case) manufactured by HONDA TSUSHIN KOGYO Fig. C4 (b) Connector (angled case) manufactured by HONDA TSUSHIN KOGYO

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    APPENDIX B-64482EN/01 - 384 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C4 (c) Connector (male) manufactured by HONDA TSUSHIN KOGYO

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    B-64482EN/01 APPENDIX - 385 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C4 (d) Connector (female) manufactured by HONDA TSUSHIN KOGYO Fig. C4 (e) Connector (terminal layout) manufactured by HONDA TSUSHIN KOGYO

  • Page 406

    APPENDIX B-64482EN/01 - 386 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C5 Connector (3 pins/brown) manufactured by Burndy Japan

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    B-64482EN/01 APPENDIX - 387 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C6 Connector for flat cable manufactured by HIROSE ELECTRIC

  • Page 408

    APPENDIX B-64482EN/01 - 388 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS (pitch) Fig. C7 (a) Connector (for MDI) manufactured by Japan Aviation Electronics

  • Page 409

    B-64482EN/01 APPENDIX - 389 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS Fig. C7 (b) Contact (for MDI) manufactured by Japan Aviation Electronics Fig. C8 (a) Punch panel connector for reader/punch interface

  • Page 410

    APPENDIX B-64482EN/01 - 390 - A. OUTLINE DRAWINGS OF UNITS AND CONNECTORS Fig. C8 (b) Locking plate for reader/punch interface connector Fig. C9 Connector (for distribution I/O connection printed circuit board) manufactured by HONDA TSUSHIN KOGYO Fig. C10 Connector (for loader I/O board) m...

  • Page 411

    B-64482EN/01 APPENDIX - 391 - A. OUTLINE DRAWINGS OFUNITS AND CONNECTORS 17604-1 manufactured by Tyco Electronics or FVDDF2-250B TYPEⅠ manufactured by J.S.T. Mfg. Fig. C11 Faston terminal

  • Page 412

    APPENDIX B-64483EN/01 - 392 - B. 20-PIN INTERFACE CONNECTORS AND CABLES B 20-PIN INTERFACE CONNECTORS AND CABLES B.1 BOARD-MOUNTED CONNECTORS B.1.1 Vertical-type Connectors Models: PCR-EV20MDT (Honda Tsushin) 52618-2011 (Molex Japan) These board-mounted connectors have been specially developed...

  • Page 413

    B-64483EN/01 APPENDIX - 393 - B.20-PIN INTERFACE CONNECTORS AND CABLESB.2 CABLE CONNECTORS Cable connectors consist of a connector main body and housing. The models listed below are available. Those connectors not marked with an asterisk are currently being mass-produced as manufacturer's standa...

  • Page 414

    APPENDIX B-64483EN/01 - 394 - B. 20-PIN INTERFACE CONNECTORS AND CABLES B.2.2 Soldering Type Connector Details of soldering type connectors and their housings are summarized below. Table B.4 Details of soldering type connectors and housings Connector model (manufacturer) Supplementary descripti...

  • Page 415

    B-64483EN/01 APPENDIX - 395 - B.20-PIN INTERFACE CONNECTORS AND CABLESB.3 RECOMMENDED CONNECTORS, APPLICABLE HOUSINGS, AND CABLES Table B.5 Recommended connectors, applicable housings, and cables Connector name referenced in the Connection Manual FANUC-approved connector (manufacturer) FANUC-app...

  • Page 416

    APPENDIX B-64483EN/01 - 396 - B. 20-PIN INTERFACE CONNECTORS AND CABLES B.3.1 Recommended Connectors Press-mount type connector assembly tools and jigs Connector model referenced in the Connection Manual FANUC-approved connector (manufacturer) Wire forming tool Press-mounting tool RemarkPCS-K2A...

  • Page 417

    B-64483EN/01 APPENDIX - 397 - B.20-PIN INTERFACE CONNECTORS AND CABLES10-pair cable (a) Specifications Item Unit Specifications Product No. - A66L-0001-0284#10P Manufacturer - Hitachi Cable,Ltd. Oki Electric Cable, Co.,Ltd. SHINKO ELECTRIC INDUSTRIES CO., LTD. Rating - 60°C 30V : UL2789 80°C 3...

  • Page 418

    APPENDIX B-64483EN/01 - 398 - B. 20-PIN INTERFACE CONNECTORS AND CABLES (b) Structure drawing Composite 12-core cable (a) Specifications Item Unit Specifications Product No. - A66L-0001-0286 Manufacturer - Oki Cable, Ltd. Hitachi Electric Cable Co., Ltd. SHINKO ELECTRIC INDUSTRIES CO., LTD.Rat...

  • Page 419

    B-64483EN/01 APPENDIX - 399 - B.20-PIN INTERFACE CONNECTORS AND CABLESItem Unit Specifications Size mm2 0.3 Structure Wires/mm 12/0.18 Drain wire Outside diameter mm 0.72 Element wire diameter mm 0.12 Thickness mm 0.3 Braid density % 70 Shield braid Outside diameter mm 6.3 Color - Black Standard...

  • Page 420

    APPENDIX B-64483EN/01 - 400 - B. 20-PIN INTERFACE CONNECTORS AND CABLES Item Specification Constitution Number of conductors/ mm 16/0.12 (0.18mm2) 3/22/0.12 (0.75mm2) 16/0.12 (0.18mm2) 7/16/0.12 (1.25mm2) Conductor Typical outside diameter (mm) 0.55 1.20 0.55 1.70 Color White, red, black Red, bl...

  • Page 421

    B-64483EN/01 APPENDIX - 401 - B.20-PIN INTERFACE CONNECTORS AND CABLESItem Specification Tensile strength N/mm2 9.8 or higher Elongation % 100 or higher Tensile strength after aging % At least 70% of that before aging Elongation after aging % At least 65% of that before aging Sheathing perfor...

  • Page 422

    APPENDIX B-64483EN/01 - 402 - B. 20-PIN INTERFACE CONNECTORS AND CABLES Item Unit Description Dielectric strength (between internal conductor and external conductor) - 1000 VAC must be withstood for one minute.Insulation resistance (between internal conductor and external conductor, 20°C) MΩ-k...

  • Page 423

    B-64483EN/01 APPENDIX - 403 - C.CONNECTION CABLE (SUPPLIED FROM US)C CONNECTION CABLE (SUPPLIED FROM US) Maximum allowable cable length between units Cable type Use and condition Maximum cable length (m) MDI cable Control unit-to-MDI unit 20m Electrical cable 10m (Note 2)Electrical-to-optical co...

  • Page 424

    APPENDIX B-64483EN/01 - 404 - C. CONNECTION CABLE (SUPPLIED FROM US) Purpose Description Specification LengthManual pulse generator cable (for one unit) Control unit (JA3) Manual pulse generator terminal board FI40-2015SM3 crimp style terminal A02B-0120-K847 7m Manual pulse generator cable (f...

  • Page 425

    B-64483EN/01 APPENDIX - 405 - C.CONNECTION CABLE (SUPPLIED FROM US)Purpose Description Specification LengthI/O Link i or I/O Link cable Control unit (JD1A) I/O Link signal divider (3 channels) (JD1B) PCR-E20FA A02B-0303-K849 1m I/O Link i or I/O Link cable between units (For optical I/O Link...

  • Page 426

    D.OPTICAL FIBER CABLE APPENDIX B-64483EN/01 - 406 - D OPTICAL FIBER CABLE The 30i series uses optical fiber cables for the following interfaces. This table lists the usable combinations. Interface Junction Recommended optical fiber cable Maximum allowable transmission distance Applicable junctio...

  • Page 427

    B-64483EN/01 APPENDIX D.OPTICAL FIBER CABLE - 407 - Notes on the specifications of optical fiber cable (1) Supported optical cables <1> Internal cord type cable...................................... A66L-6001-0023#L□R□□□ Length .......................................................

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    D.OPTICAL FIBER CABLE APPENDIX B-64483EN/01 - 408 - Table D (a) Standard cable length Internal cord type cable External cable A66L-6001-0023# A66L-6001-0026# Specification Length Specification Length L150R0 0.15m L1R003 1.0 m L300R0 0.3 m L2R003 2.0 m L500R0 0.5 m L3R003 3.0 m L1R003 1.0 m L5R0...

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    B-64483EN/01 APPENDIX D.OPTICAL FIBER CABLE - 409 - (3) Procuring the cable All optical fiber cables mentioned above are special cable products with optical connectors, which are designed, produced, and tested to ensure the required system performance and reliability. The users cannot process an...

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    D.OPTICAL FIBER CABLE APPENDIX B-64483EN/01 - 410 - • Grasp the optical connector firmly when connecting or disconnecting the cable. Do not pull on the optical fiber cord itself. (The maximum tensile strength between the fiber cord and connector is 2 kg. Applying greater force to the cord is li...

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    B-64483EN/01 APPENDIX D.OPTICAL FIBER CABLE - 411 - Reinforcing cover of external cable or cord binding portion of internal cord type cable Optical connectorOptical fiber cord Bending radius of 25 mm or more (Make the bending radius as large as possible.) Bending radius of 50 mm or more (for rein...

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    D.OPTICAL FIBER CABLE APPENDIX B-64483EN/01 - 412 - (5) Optical fiber cable relay of I/O Link i or I/O Link When used for the I/O Link i or I/O Link application, optical fiber cables can be connected by using an optical fiber adapter, as follows. (a) External view of an optical fiber adapter 6....

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    B-64483EN/01 APPENDIX D.OPTICAL FIBER CABLE - 413 - (6) Optical fiber cable relay of FANUC high-speed serial bus With the high-speed serial bus, special low-loss optical fiber cables can be connected by using a special low-loss optical relay adapter as an optical fiber relay adapter. (a) Extern...

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    D.OPTICAL FIBER CABLE APPENDIX B-64483EN/01 - 414 - (7) Precautions for connection with low-loss optical junction adapter • Features and attention in use of low-loss optical junction adapter (A63L-0020-0004) When optical connectors for a conventional optical junction adapter (A63L-0020-0002) a...

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    B-64483EN/01 APPENDIX D.OPTICAL FIBER CABLE - 415 - (9) Environmental resistance of the optical fiber junction adapter • The optical fiber junction adapter is not waterproof. Even when optical fiber cables are attached to both ends of the adapter, there are very small gaps in the linked port...

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    E.MEMORY CARD INTERFACE APPENDIX B-64483EN/01 - 416 - E MEMORY CARD INTERFACE Overview The memory card interface on the left side of the LCD-mounted control unit or the display unit allows input/output of data in the control unit and DNC operation. This appendix describes the memory card interfac...

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    B-64483EN/01 APPENDIX E.MEMORY CARD INTERFACE - 417 - Eject button B Lock lever A Compact flash card Compact flash card adapter

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    B-64483EN/01 INDEX i-1 INDEX <Number> 20-PIN INTERFACE CONNECTORS AND CABLES392 24 VDC POWER (INSULATION AC/DC CONVERTOR) ..........................................................44 24 VDC Power Supply Specification .............................46 2A Output Signal Connection ................

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    INDEX B-64483EN/01 i-2 CONNECTION TO PERIPHERAL DEVICES ...........327 CONNECTION TO STANDARD MACHINE OPERATOR'S PANEL ............................................266 Connection to the Ethernet Interface..............................89 CONNECTION USING Ethernet ................................34...

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    B-64483EN/01 INDEX i-3 Inter-module connection ..............................................247 <K> Key Layout of MDI Unit................................................62 Key Tops on the Main Panel ........................................284 <L> LCD PROTECTION COVER..................

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    INDEX B-64483EN/01 i-4 Straight and Right-angled Connectors (for Spring and Screw-fixing Connector Housings) ..........................392 Strand Wire Press-mount Connector ............................393 Sub panel A, D specification........................................283 Support for AS-i pr...

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    Revision Record FANUC Series 30i-MODEL B, Series 31i-MODEL B, Series 32i-MODEL B CONNECTION MANUAL (HARDWARE) (B-64483EN) 01 Jun., 2010 __________________________________________ Edition Date Contents Edition Date Contents

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    B-64483EN/01* B -64483E N /01*

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