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    CONNECTION MANUAL (HARDWARE)B-63503EN/02

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    • No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice. The products in this manual are controlled based on Japan’s “Foreign Exchange and Foreign Trade Law”. The export from Japan may be subject to...

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    B–63503EN/02DEFINITION OF WARNING, CAUTION, AND NOTEs–1DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to themachine. Precautions are classified into Warning and Caution according to their bearing on safety.Also, s...

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    B–63503EN/02PREFACEp–1PREFACEThis manual describes the electrical and structural specifications requiredfor connecting the FANUC Series 0i CNC control unit to a machine tool.The manual outlines the components commonly used for FANUC CNCcontrol units, as shown in the configuration diagram in C...

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    B–63503EN/02PREFACEp–2This manual consists of Chapters 1 to 15 and Appendixes.Chapter titleDescriptionChapter 1 CONFIGURATIONOutlines connections for the Series 0i and guides the reader concerning addi-tional details.Chapter 2 TOTAL CONNECTION DIAGRAMThis chapter shows the total connection ...

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    B–63503EN/02PREFACEp–3The table below lists manuals related to the Series 0i. In the table, thismanual is marked with an asterisk (*). Manuals Related to the Series 0iManual nameSpecificationnumberDESCRIPTIONSB–62502ENCONNECTION MANUAL (Hardware)B–62503EN*CONNECTION MANUAL (Function)B...

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    B–63503EN/02Table of Contentsc–1DEFINITION OF WARNING, CAUTION, AND NOTEs–1. . . . . . . . . . . . . . . . . . . . . . . . . . PREFACEp–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. CONFIGURATION1. . . ....

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    B–63503EN/02Table of Contentsc–25.1.4Various LCD Units Interface47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.5Adjusting the 8.4″ Color LCD48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63503EN/02Table of Contentsc–39.4.3Connections116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4.3.1Pin assignment116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63503EN/02Table of Contentsc–410.EMERGENCY STOP SIGNAL172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.HIGH–SPEED SERIAL BUS (HSSB)174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1OVERVIEW175. . . . . . . . . . . ....

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    B–63503EN/021. CONFIGURATION11 CONFIGURATION

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    B–63503EN/021. CONFIGURATION2The following figure shows the configuration of FANUC Series 0i controlunit.This manual describes how to connect the units illustrated in this diagram.The numbers in parentheses shown in the diagram are section referencesfor this manual.Memory backup batteryFuseMemo...

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    B–63503EN/021. CONFIGURATION3S Main CPUS MemorySystem software,Macro program,Ladder program,Parameter, and etc.S PMC controlS I/O Link controlS Servo controlS Spindle controlS Memory card I/FS LED displayMain boardS Power PCB (built–in)DC–DC converterS DI/DOS Reader/puncher I/FS MDI control...

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    B–63503EN/022. TOTAL CONNECTION DIAGRAM42 TOTAL CONNECTION DIAGRAMControlunitMain boardPower supply24VDCAnalogspindleamplifierSerialspindleamplifierServoamplifierM–axis servo motorN–axis servo motor4th axis servo motorL–axis scaleM–axis scaleN–axis scale4th axis scaleABS BATTERY for s...

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    B–63503EN/022. TOTAL CONNECTION DIAGRAM5I/O Board DControlunitI/O BoardPower supply unitMDI(JA2)R232C–1(JD5A)R232C–2(JD5B)MPG(JA3)DC–OUT(CP1B)DC–IN (CP1A)CRT(JA1)DIDO–1(CB104)DIDO–2(CB105)DIDO–3(CB106)DIDO–4(CB107)Power supply 24VDCDisplay unit(CN2)DC–IN(CN1)CRT(JA1)LCD(CK1)M...

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    B–63503EN/023. INSTALLATION63 INSTALLATION

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    B–63503EN/023. INSTALLATION7The peripheral units, such as the control unit and CRT/MDI, have beendesigned on the assumption that they are housed in closed cabinets. Inthis manual “cabinet” refers to the following:(1) Cabinet manufactured by the machine tool builder for housing thecontrol u...

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    B–63503EN/023. INSTALLATION8The following units related to the CNC control unit require input powerof 24 VDC ±10%.Table 3.2.1 Power supplyUnitPower supplyvoltagePower supply0i control unit24 VDC ±10%±3.5A (only control unit)9″ CRT/MDI unit±10% includesmomentary0.8A8.4″ TFT color LCD un...

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    B–63503EN/023. INSTALLATION9When a cabinet is designed, it must satisfy the environmental conditionsdescribed in Sec. 3.1. In addition, the magnetic interference on the CRTscreen, noise resistance, and maintenance requirements must beconsidered. The cabinet design must meet the following con...

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    B–63503EN/023. INSTALLATION10(9) The CRT screen can be distorted by magnetic interference.Arranging magnetic sources must be done with care.If magnetic sources (such as transformers, fan motors,electromagnetic contactors, solenoids, and relays) are located near theCRT display, they frequently d...

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    B–63503EN/023. INSTALLATION11The purpose of the thermal design of the cabinet is to limit the differencein temperature between the air in the cabinet and the outside air to 10°Cor less when the temperature in the cabinet increases.The internal air temperature of the cabinet increases when the ...

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    B–63503EN/023. INSTALLATION12NameHeat lossControl unitSeries 0i60WDisplay unit9″CRT unit14W8.4″LCD color unit20W7.2″LCD unit10W10.4″LCD unit20WMulti–tap transformer for control unit51WHeat from the MDI unit is negligible.3.4.3Heat Loss of Each Unit

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    B–63503EN/023. INSTALLATION13The CNC has been steadily reduced in size using surface–mount andcustom LSI technologies for electronic components. The CNC also isdesigned to be protected from external noise. However, it is difficult tomeasure the level and frequency of noise quantitatively, an...

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    B–63503EN/023. INSTALLATION14GroupActionSignal lineCable between the CNC and servoamplifierBind the cables in group C sepa-rately from group A, or coverCable for position and velocityfeedbackgroup C with an electromagnet-ic shield.Separate group C as far fromCable between the CNC andspindle amp...

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    B–63503EN/023. INSTALLATION15The following ground systems are provided for the CNC machine tool:(1) Signal ground system (SG)The signal ground (SG) supplies the reference voltage (0 V) of theelectrical signal system.(2) Frame ground system (FG)The frame ground system (FG) is used for safety, an...

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    B–63503EN/023. INSTALLATION16System groundSERVO1JS1AA–OUTJA 8AIOL INKJD 1ACPS4MAINSTATUSALARMBATTERY231MEMORYCARDCNMCRSW1I/OPSUMPGJA3BFUSE75APILCP1ADCIN24V5ACP1BDCOUT24V1ARLSPDL–1JA 7ASERVO2JS2ASERVO3JS3ACRTJA1MDIJA2R232–1JD5AR232–2JD5BSCALE1JF21SCALE2JF22SCALE3JF23SC–ABSJF25MINISLOTF...

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    B–63503EN/023. INSTALLATION17M4 studM4 studMDICRT9″ CRT/MDI unit8.4″ LCD/MDI unitApprox. 20 mm (for 9″ CRT/MDI unit)Approx. 150 mm (for 8.4″ LCD/MDI unit)Approx. 15mmLCDMDI7.2″ LCD/MDI unitApprox. 151mmLCD10.4″ LCD unitApprox. 17mmM4 studApprox. 20mmApprox. 50mm

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    B–63503EN/023. INSTALLATION18Stand–alone type MDI unit (small)8.4″ LCD unitApprox. 17mmApprox. 17mmM4 studApprox. 60mmApprox. 32mmApprox. 25mmM3 screw holeStand–alone type MDI unit (Full–key for 10.4″ LCD)Approx. 30mmM4 stud

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    B–63503EN/023. INSTALLATION19The AC/DC solenoid and relay are used in the power magnetics cabinet.A high pulse voltage is caused by coil inductance when these devices areturned on or off.This pulse voltage induced through the cable causes the electronic circuitsto be disturbed.D Use a spark kil...

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    B–63503EN/023. INSTALLATION20The CNC cables that require shielding should be clamped by the methodshown below. This cable clamp treatment is for both cable support andproper grounding of the shield. To insure stable CNC system operation,follow this cable clamp method.Partially peel out the sh...

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    B–63503EN/023. INSTALLATION21ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇControl unitGround plateMetal fittings for clampShield coverMachine sideinstallationboardFig.3.5.5(b) Cable clamp (2)Prepare ground plate like the following figure.Mount screw holeHole for securing...

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    B–63503EN/023. INSTALLATION2212mm20mm8mmGroundplateFig.3.5.5(d) Ground plate holes(Reference) Outer drawings of metal fittings for clamp.17mm28mm6mmMax. 55mmFig.3.5.5(e) Outer drawings of metal fittings for clampOrdering specification for metal fittings for clampA02B–0124–K001 (8 pieces)

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    B–63503EN/023. INSTALLATION23The rack consists of a plastic box, fan motors and a backplane PCB. Theair comes into the rack from the bottom and goes out through the fanmotor, which is located on the top of the rack. Space as shown in Fig.3.6.1 must be reserved not to disturb the air flow ((A)...

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    B–63503EN/023. INSTALLATION24Fig. 3.7 (a) shows the grid of connector location.Control board may not have all connectors as shown in Fig. 3.7 (a).For actual connector layout of each board, please see the connector layoutdiagrams in Fig. 3.8 (a) or later.Main boardI/O board8361452935173235039254...

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    B–63503EN/023. INSTALLATION25Memorycard(80)172Unit : mmFig.3.7 (b)

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    B–63503EN/023. INSTALLATION26LED displayConnector name and commentFunctionUpperLowerLEDSTATUS/ALARMBattery for memoryCPBBatteryBATTERYMemory cardMEMORY/CARDCNMCRotary switchRSW1for maintenanceSerial I/O LinkIOLINKJD1ASerial spindleSPDL–1JA7AAnalog outputA–OUT1JA8AServo amp.1SERVO1JS1AServo ...

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    B–63503EN/023. INSTALLATION27 1Serial portR232–1JD5A 2FuseFUSE 3 4Pilot lampPIL 524VDC output (R side)DC OUTCP1B 624VDC input (L side)DC INCP1A 7Operator’s panel I/O (R side)DI/DO–1CB104 8Machine side I/O (L side)DI/DO–2CB105 9 10CRTdisplayCRTJA1 11MDIMDIJA2 12Serial portR232...

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    B–63503EN/023. INSTALLATION28FunctionCommentMode switchLED displayHigh–speed serialbus interfaceSWST– 4 3 2 1AL– 1 2COP7Fig.3.8 (c) High–speed serial bus interface board

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    B–63503EN/024. POWER SUPPLY CONNECTION294 POWER SUPPLY CONNECTION

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    B–63503EN/024. POWER SUPPLY CONNECTION30This section explains the connection of power supply for Series 0i controlunit.4.1GENERAL

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    B–63503EN/024. POWER SUPPLY CONNECTION31Supply power (24VDC) to the control uint of Series 0i from an externalsources.Provide ON/OFF circuit A for turning the AC power on and off orON/OFF circuit B for turning 24 VDC on and off outside the unit asshown in Fig. 4.2.1 (a). It is recommended that...

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    B–63503EN/024. POWER SUPPLY CONNECTION32For example, “ON/OFF circuit” is as follows : (Fig. 4.2.1 (b) ) Select the circuit devices, in consideration of its capacity.+24V+24V0V0VRY1ry1ry1ONCOMOFFDC INPUT24 VOUTPUT 24 VDCThe power rating is thesum of power requirementson the load side.POWER O...

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    B–63503EN/024. POWER SUPPLY CONNECTION33Specifications of recommended external 24 VDC power supply(regulated power supply): (The power supply must satisfy UL1950.)Output voltage: +24 V (10% (21.6 V to 26.4 V)(including ripple voltage and noise. See the figurebelow.)Output current:The continu...

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    B–63503EN/024. POWER SUPPLY CONNECTION34When the vertical axis exists, select the DC power supply that has a long voltagehold time to decrease the amount of vertical axis falling during power–off(including a power failure).If the operating voltage drops to less than or equal to 21.6V, the CNC...

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    B–63503EN/024. POWER SUPPLY CONNECTION35Example 2AC inputRegulatedpowersupplyCNC unitDevice withlarge rushcurrentFor a circuit configuration in 2, connect another regulated power supplyto be specifically used for the device with remarkable load fluctuationsso that the CNC and other units are no...

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    B–63503EN/024. POWER SUPPLY CONNECTION36The following circuit configuration is recommended.The power to the CNC and other units (A unit with I/O Link, FANUCServo Unit (Series with an I/O link (β amplifier with an I/O link), and soon in the sample configuration below)) is assumed to be turned o...

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    B–63503EN/024. POWER SUPPLY CONNECTION37Turn on the power to each unit in the following order or all at the sametime.1. Power to the overall machine (200 VAC)2. Servo amplifier control power supply (200 VAC)3. Power to the slave I/O units connected via the I/O link, power to the display unit (2...

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    B–63503EN/024. POWER SUPPLY CONNECTION38Turn off the power to each unit in the following order or all at the sametime.1. Power to the slave I/O units connected via the I/O link, power to the display unit (24VDC), and power to the CNC control unit (24 VDC),2. Servo amplifier control power supply...

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    B–63503EN/024. POWER SUPPLY CONNECTION39Supply power to the control unit from external resouce.+24V (1)0v (2)CP1ACableSeries 0i control unitExternal power0V13+24V224VDC stabilizedpower 24VDC"10%AMP Japan1–178288–3 (housing)1–175218–5 (Contact)Select a source that meets the external...

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    B–63503EN/024. POWER SUPPLY CONNECTION40Part programs, offset data, and system parameters are stored in CMOSmemory in the control unit. The power to the CMOS memory is backedup by a lithium battery mounted on the front panel of the control unit. Theabove data is not lost even when the main ba...

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    B–63503EN/024. POWER SUPPLY CONNECTION41Front panel of controlunit main boardBattery connectorCP84MAINSTATUSALARMBATTERY231MEMORYCARDCNMCRSW1Battery caseBattery (Ordering drawing number A02B–0177–K106)Fig.4.4.1(a) Replacing the battery(1)4 Remove the connector from the battery.BATTERYMEMOR...

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    B–63503EN/024. POWER SUPPLY CONNECTION42One battery unit can maintain current position data for six absolute pulsecoders for a year.When the voltage of the battery becomes low, APC alarms 3n6 to 3n8 (n:axis number) are displayed on the CRT display. When APC alarm 3n7is displayed, replace the b...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS435 CONNECTION TO CNC PERIPHERALS

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS44The display unit is used for displaying the programs, parameters etc, andsupporting the machine operation.The Series 0i supports the following display units:D 9″ monochrome CRT unitD 7.2″ monochrome LCD unitD 8.4″ color LCD unitD 10.4″ color...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS45CP1BDC OUTCRTJA1CN2 (CRT)CP5 (LCD)CN1 (CTR)JA1 (LCD)CRT/MDI, LCD/MDI unitControl unitPower supply cableVideo cableConnection to Series 0i5.1.2Connection to DisplayUnit

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS46CP1BVSYNC0V0VHSYNC19181617131112171416151918200V0V0V0V0V1113121098VDBVDGVSYNCHSYNCCN1(MR–20RM)20VDR0605040302JA1(PCR–EV20MDT)01VDRVDB0VVDG0V0V0807091014151324657132+24V460V5+24V210V3CN2Cable sideJAPAN FCISMS6PN–5 (Housing)RC16M–23TB or RC16M...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS47CP1BVSYNC0V0VHSYNC19181617131112JA1(PCR–HV20MDT)20VDR0605040302JA1(PCR–HV20MDT)01VDB0VVDG0V0V080709101415132(+24V)21(0V)3Series 0iLCD unitConnection of VIDEO Signal CableJA1HIROSE FI40A–20S–CV5 (Connector)VDR (01)0V (02)VDG (03)0V (04)VDB (0...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS48(1) Applied unitNameSpecification number8.4″ color LCD/MDI unitA02B–0279–C081#TA, #TASA02B–0279–C081#MA, #MAS8.4″ color LCD unitA02B–0279–C050(2) Adjustment point (as viewed from the rear of the display unitTM1SW1(3) Adjustment metho...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS49(1) Applied unitNameSpecification number7.2″ STN monochrome LCD/MDI unitA02B–0279–C071#MA, MAS, TA, TAS(2) Adjustment point (as viewed from the rear of the display unit)VRP1SW1(3) Adjustment method(a) Display mode and horizontal settingThe mod...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS50(1) Applied unitNameSpecification number10.4″ TFT color LCD unitA02B–0279–C060(2) Tuning locationsColor Liquid Crystal Display(Rear Part)TM1SW1(3) Adjustment method(a) Tuning flicker (TM1)If the display flickers, set TM1 to another position. ...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS51Manual data input devices for the Series 0i are called MDI units. MDIunits are keyboards used to enter data such as CNC programs andparameters into the CNC.CK1Control unitMDI CABLEMDIJA2CRT/MDI unitLCD/MDI unitConnection to the MDI5.2CONNECTION OF ...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS52:COM04:COM07:COM06:KEY03:KEY01:KEY05:COM01:KEY07:COM03:COM05:COM11:COM0911131214161518171920:KEY02:KEY00:KEY04:COM00:KEY06:COM02:COM04:COM10:COM08JA201030204060508070910(01) :KEY00(02) :KEY02(03) :KEY04(04) :KEY06(05) :COM00(06) :COM02(07) :COM04(08...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS53English displaySymbol display5.2.4Varied MDI Key SwitchD 9″CRT/MDI unit (T series)D 7.2″LCD/MDI unit (T series)D 8.4″LCD/MDI unit (T series)D Stand–alone type smallMDI unit (T series)

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS54English displaySymbol displayD 9″CRT/MDI unit (M series)D 7.2″LCD/MDI unit (M series)D 8.4″LCD/MDI unit (M series)D Stand–alone type smallMDI unit (M series)

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS55English displaySymbol displayD Stand–alone typefull–key MDI unit (T series)

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS56English displaySymbol displayD Stand–alone typefull–key MDI unit (M series)

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS57I/O devices are used for inputting various data such as CNC programs andparameters from external devices to the CNC or outputting data from theCNC to external devices.The Handy File is one of the I/O devices for the Series 0i. The interfacefor I/O ...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS58R232–2JD5BControl unitPunch panelHandy FileR232–1JD5A5.3.2Connecting I/O Devices

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS59ER+24V141615171918202221232524SDFGRDCSRSDRSGCD132465798101211130VSDERRS0V0V+24V111312141615181719200VRDDRCS0V0VCD0V+24VJD5A, JD5B(PCR–EV20MDT)13246587910CNCRELAYING CONNECTOR(DBM–25S)1234567891011121314151617181920365822047251RDDRCSCDSDERRSSG+24...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS60Generally signals as follows are used in RS–232–C interface.CNCSD (Send data)RD (Recieve data)RS (Request to Send)CS (Enable to send)ER (Ready)DR (Data set ready)CD (Check data)SG (Signal ground)FG (Frame ground)When CS is not usedshort CS and R...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS61SignalnameRS–232–Ccircuit numberI/ODescriptionSD103Out-putSendingdataStart bitStop bitRD104InputReceiv-ing dataONOFF4(When ISO code “0” is sent)1238567RS105InputSendingrequestThis signal is set to on when NC startssending data and is turned ...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS62Generally, two transmission methods are available at the serial interface.Series 0i use the start–stop method. With this method, start and stopsignals are output before and after each data bit.One character in start–stopb1b2b3b4b5b6b7b8Start bit...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS63Table 5.3.4(a)ISO codeEIA codeCharacter87654321Character87654321Meaning0ffF0fFNumeral 01fffFf1FfNumeral 12fffFf2FfNumeral 23ffFff3fFffNumeral 34fffFf4FfNumeral 45ffFff5fFffNumeral 56ffFff6fFffNumeral 67fffFfff7FfffNumeral 78ffffF8fFNumeral 89fffFf9f...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS64NOTE1 When the external device is equipped with an ISO/EIAconverter, the following items must be noted in Table5.3.4(a).ISO code (.......................)EIA code (.......................)Control out (Comment field start)CRLFControl in (Comment fiel...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS65(iv) Cable lengthThe cable length depends on the external device type. Consult withthe device manufacturers for actual connecting cable lengths.When cable A (A66L–0001–0041) is used, cable length is asfollows by the specification of NC.for RS–...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS66(1)NC output DC2.(2)NC outputs punch data in succession.(3)When data processing is delayed at the external device.(a)Data output stops within two characters including a currentlytransmitting character when CS signal is turned off.When CS signal is t...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS67CNCI/O device sideSDRDRSCSERDRCDSGFGSDRDRSCSERDRCDSGFGConnection betweenRS–232–C interface andI/O devices

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS68+24V0VSDERRS0V0V111312141615181719200VRDDRCS0V0VCD0V+24VJD5A, JD5B(PCR–EV20MDT)13246587910Relaying connectorConnector: DBM–25S (Japan Aviation Electronic Inc., Ltd.)Lock metal: D20418–J9 (Japan Aviation Electronic Inc., Ltd.)Cable side connect...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS69Manual pulse generators are used to manually move an axis in the handlefeed mode.Up to two manual pulse generators can be connected with the 0i–TA.Up to three manual pulse generators can be connected with the 0i–MA.Control unitMPGJA3BManual Puls...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS70Manual Pulse Generator unit #3(M3 screw terminal)0V+5V10V0V0V0V0V+5V+5V+5V11131214161518171920HB1HA1HA2HA3HB2HB3+5V+5V4658791032CNCI/O PCBJA3B (PCR–EV20MDT)+5V0VHA1HB13456+5V0VHA3HB33456+5V0VHA2HB23456Manual Pulse GeneratorManual Pulse Generator u...

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    B–63503EN/025. CONNECTION TO CNC PERIPHERALS71Manual pulse generators are supplied with 5 VDC power the same aspulse coders. The drop in voltage due to cable resistance must not exceed0.2V (on 0V and 5V lines in total).0.2y0.1 R 2Lmwhere 0.1 :Power supply current for the manual pulse genera...

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    B–63503EN/026. SPINDLE CONNECTION726 SPINDLE CONNECTIONThe following two configurations of the spindle interface are available inSeries 0i.SPDL–1(JA7A)JA7BJA7AP/CMain boardSpindleMotorSerialspindleamplifierA–OUT1(JA8A)SPDL–1(JA7A)AnalogspindleamplifierMotorP/CSpindleMain boardPosition cod...

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    B–63503EN/026. SPINDLE CONNECTION732019181716151413121110987654321 SIN:SINSOUT:SOUT0V0V0V0V0V0V2019181716151413121110987654321 SIN:SINSOUT:SOUT0V0V0V0V0V0VCNCJA7A (Main board)(PCR–EV20MDT)JA7B(PCR–E20MDT)Spindle amplifier moduleCable connectionCNCConnector JA7ASOUT: SOUTSIN: SINConnector JA...

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    B–63503EN/026. SPINDLE CONNECTION74CLKX0130V20VES46FSX05DX0SVC87ENB1+15V9ENB210CLKX111130V120V0V1416FSX115DX1–15V1817+5V+5V19 +15V20DescriptionSpindle enable signal(Note 1)Feed axis check signal(Note 2)Spindle command voltageand common lineCNCJA8A (Main board)(PCR–EV20MDT)Signal nameENB1, E...

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    B–63503EN/026. SPINDLE CONNECTION75:SC13SC2SOUTPA46:SOUT5:PAPB87:PB9+5V100V11131214160V150V1817+5V+5V1920DescriptionPositon coder A–phase signalSignals for serial spindle(Note)Position coder C–phasesignalCNCJA7A(Main board)(PCR–EV20MDT)NamePA, :PASOUT, :SOUTSC, :SC5678129,18,2012,14,1634A...

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    B–63503EN/027. SERVO INTERFACE767 SERVO INTERFACE

  • Page 89

    B–63503EN/027. SERVO INTERFACE77This chapter describes how to connect the servo unit to the Series 0i.For connection on control motor amplifier α series or β series, refer to theDescriptions manual.:MCONnGDRn0103IRn02:PWMAn:PWMCn04060V050V:PWMEn08070V:MCONn09:DRDYn10GDSn1113ISn12:ENBLnPDn1416...

  • Page 90

    B–63503EN/027. SERVO INTERFACE78NOTE1 The total length of the cable between the CNC and amplifierand that between the amplifier and motor shall not exceed50m.2 As the current feedback lines (IRn and ISn), use the middletwisted pair of the recommended cable. If any other pair isused, abnormal n...

  • Page 91

    B–63503EN/027. SERVO INTERFACE79Control unitLinear scaleSCALE1JF21SCALE2JF22SCALE3JF23SCALE4JF247.1.2Separate Type DetectorInterface

  • Page 92

    B–63503EN/027. SERVO INTERFACE80Control unitBattery case for separate type absolute detector.++SC–ABSJF257.1.3Connection of Batteryfor Separate TypeAbsolute Detector

  • Page 93

    B–63503EN/027. SERVO INTERFACE81010302040605+6V080709100V11131214161518171920CNCJF25(PCR–EV20MDT)+6V0V+–Battery case(M3 terminal)Battery caseJF25+6V0V+6V0V+–712Cable connectionRecommended Cable Materialy0.2mm2(7/0.18)Recommended Cable SpecificationA02B–0177–K809NOTEThis battery is nec...

  • Page 94

    B–63503EN/027. SERVO INTERFACE821PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7(+6V)8(REQ)15160V1718+5V9+5V19JF21 to JF24 (PCR-EV20MDT)1020+5VCNCShieldGrounding plateCable wiringLinear scale12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ918+5V+5V+5V+5V2012+5V0V+5V0V14160V0V0V0VRecommended cable mater...

  • Page 95

    B–63503EN/027. SERVO INTERFACE831PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7+6V8REQ15160V1718+5V9+5V19JF21 to JF24 (PCR–EV20MDT)1020+5VCNCShieldGrounding plateCable wiringSeparate type detector12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ78+5V+5V+6VAREQ918+5V0V+5V20120V0V0VRecommended cable ma...

  • Page 96

    B–63503EN/027. SERVO INTERFACE841PCA2*PCA3PCB4*PCB11120V13140V5PCZ6*PCZ7+6V8REQ15160V1718+5V9+5V19JF21 to JF24(PCR-EV20MDT)1020+5VCNCShieldGrounding plateCable wiringSeparate type detector12PCA*PCAPCA*PCA34PCB*PCBPCB*PCB56PCZ*PCZPCZ*PCZ+5V+5V918+5V0V+5V+5V20120V0V0VRecommended cable materialA66...

  • Page 97

    B–63503EN/027. SERVO INTERFACE85The standard of the feedback signal from the additional detector is asshown below.(1) A and B phase signal inputThis is a method to input position information by the mutual 90 degreephase slip of A and B phase signals.Detection of the position is performed with t...

  • Page 98

    B–63503EN/027. SERVO INTERFACE86Requirements for the signals at the input pins of input connectors JF21to JF24TD y 0.15 µsecThe signals for these connectors are differential input signals with A andB phases. An important factor is time TD from point A, when thepotential difference between PCA...

  • Page 99

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O878 CONNECTING MACHINE INTERFACE I/O

  • Page 100

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O88The Series 0i has a built–in I/O board for machine interface I/O. Numberof DI/DO points for built–in I/O card are 96/64 points. If the number ofDI/DO points is not sufficient, external I/O units such as the dispersed I/Ocan be added using t...

  • Page 101

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O89The following cautions must be observed when using I/O signal receiversand drivers for the machine interface.DI signals are basically of the sink type (a type that drains energy). SomeDI signals, however, can be set to either sink type or source...

  • Page 102

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O90Control unitMachine Operator’s panelMagnetic cabinet circuit8.3BUILT–IN I/O CARD CONNECTION

  • Page 103

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O91AB010V+24VX1000.0X1000.103 X1000.2X1000.3X1000.4X1000.505 X1000.6X1000.7X1001.0X1001.107 X1001.2X1001.3X1001.4X1001.509 X1001.6X1001.7X1002.0X1002.1X1002.2X1002.3X1002.4X1002.5X1002.6X1002.7Y1000.0Y1000.1Y1000.2Y1000.3Y1000.4Y1000.5Y1000.6Y1000.7...

  • Page 104

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O92RVRVRVRVRVRVRVRVX1000.0X1000.1X1000.2X1000.3X1000.4X1000.5X1000.6X1000.7CB104(B01)CB104(A02)CB104(B02)CB104(A03)CB104(B03)CB104(A04)CB104(B04)CB104(A05)CB104(B05)RVRVRVRVRVRVRVRVX1001.0X1001.1X1001.2X1001.3X1001.4X1001.5X1001.6X1001.7CB104(A06)CB...

  • Page 105

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O93RVRVRVRVRVRVRVRVX1002.0X1002.1X1002.2X1002.3X1002.4X1002.5X1002.6X1002.7CB104(B01),CB105(B01)CB104(A10)CB104(B10)CB104(A11)CB104(B11)CB104(A12)CB104(B12)CB104(A13)CB104(B13)RVRVRVRVRVRVRVRVX1003.0X1003.1X1003.2X1003.3X1003.4X1003.5X1003.6X1003.7C...

  • Page 106

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O94RVRVRVRVRVRVRVRVX1004.0X1004.1X1004.2X1004.3X1004.4X1004.5X1004.6X1004.7CB106(B01)CB106(A02)CB106(B02)CB106(A03)CB106(B03)CB106(A04)CB106(B04)CB106(A05)CB106(B05)RVRVRVRVRVRVRVRVX1005.0X1005.1X1005.2X1005.3X1005.4X1005.5X1005.6X1005.7CB106(A06)CB...

  • Page 107

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O95RVRVRVRVRVRVRVRVX1006.0X1006.1X1006.2X1006.3X1006.4X1006.5X1006.6X1006.7CB106(B01),CB107(B01)CB106(A10)CB106(B10)CB106(A11)CB106(B11)CB106(A12)CB106(B12)CB106(A13)CB106(B13)RVRVRVRVRVRVRVRVX1007.0X1007.1X1007.2X1007.3X1007.4X1007.5X1007.6X1007.7C...

  • Page 108

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O96RVRVRVRVRVRVRVRVX1008.0X1008.1X1008.2X1008.3X1008.4X1008.5X1008.6X1008.7CB105(B01)CB105(A06)CB105(B06)CB105(A07)CB105(B07)CB105(A08)CB105(B08)CB105(A09)CB105(B09)RVRVRVRVRVRVRVRVX1009.0X1009.1X1009.2X1009.3X1009.4X1009.5X1009.6X1009.7CB105(A10)CB...

  • Page 109

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O97RVRVRVRVRVRVRVRVX1010.0X1010.1X1010.2X1010.3X1010.4X1010.5X1010.6X1010.7CB107(B01)CB107(A06)CB107(B06)CB107(A07)CB107(B07)CB107(A08)CB107(B08)CB107(A09)CB107(B09)RVRVRVRVRVRVRVRVX1011.0X1011.1X1011.2X1011.3X1011.4X1011.5X1011.6X1011.7CB107(A10)CB...

  • Page 110

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O98Y1000.0Y1000.1CB104(A16)CB104(B16)Bit No.Address No.Terminal No.DVDVDVDVDVDVDVDVDVDVDVDVDVDVY1000.2Y1000.3Y1000.4Y1000.5Y1000.6Y1000.7Y1001.0Y1001.1Y1001.2Y1001.3Y1001.4Y1001.5Y1001.6Y1001.7CB104(A17)CB104(B17)CB104(A18)CB104(B18)CB104(A19)CB104(...

  • Page 111

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O99Y1002.0Y1002.1CB105(A16)CB105(B16)Bit No.Address No.Terminal No.DVDVDVDVDVDVDVDVDVDVDVDVDVDVY1002.2Y1002.3Y1002.4Y1002.5Y1002.6Y1002.7Y1003.0Y1003.1Y1003.2Y1003.3Y1003.4Y1003.5Y1003.6Y1003.7CB105(A17)CB105(B17)CB105(A18)CB105(B18)CB105(A19)CB105(...

  • Page 112

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O100Y1004.0Y1004.1CB106(A16)CB106(B16)Bit No.Address No.Terminal No.DVDVDVDVDVDVDVDVDVDVDVDVDVDVY1004.2Y1004.3Y1004.4Y1004.5Y1004.6Y1004.7Y1005.0Y1005.1Y1005.2Y1005.3Y1005.4Y1005.5Y1005.6Y1005.7CB106(A17)CB106(B17)CB106(A18)CB106(B18)CB106(A19)CB106...

  • Page 113

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O101Y1006.0Y1006.1CB107(A16)CB107(B16)Bit No.Address No.Terminal No.DVDVDVDVDVDVDVDVDVDVDVDVDVDVY1006.2Y1006.3Y1006.4Y1006.5Y1006.6Y1006.7Y1007.0Y1007.1Y1007.2Y1007.3Y1007.4Y1007.5Y1007.6Y1007.7CB107(A17)CB107(B17)CB107(A18)CB107(B18)CB107(A19)CB107...

  • Page 114

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O102Requirementsfor DI signalsContact capacity :30 VDC 16 mA or moreLeakage current between contact points for an open circuit :1 mA or less (at 26.4 V)Voltage drop between contact points for a closed circuit :2 V or less (including the voltage drop...

  • Page 115

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O103CAUTION2 When using a dark lighting resistor as shown in the followingfigure, use a leakage–proof diode.DVLeakage–proof diodeDOCOM0V+24VLampDark lightingresister

  • Page 116

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O104NOTEOutput signal driverEach of the output signal driver devices used on this I/Oboard outputs eight signals.A driver device monitors the current of each output signal.If it detects an overcurrent on an output, it turns off theoutput. Once an o...

  • Page 117

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O105DOCOMOUT#0OUT#1OUT#7OHDOCDOCDOCDCONTROLLOGICCONTROLLOGICCONTROLLOGICIN#0IN#1IN#7⋅⋅⋅⋅⋅⋅⋅⋅⋅⋅HD : Over –heat detector circuit OCD : Over–current detector circuit

  • Page 118

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O106Up to four high–speed skip signals (HDI0 to HDI3) can be input to Series0i machines.See Subsec. 8.3.1 for the connector pin arrangement.Absolute maximum ratingInput voltage range Vin: –3.6 to +13.6 VInput characteristicsUnitSymbolSpecificat...

  • Page 119

    B–63503EN/028. CONNECTING MACHINE INTERFACE I/O107HDI00VA15A01CB106ShieldGround plateI/O cardExample) When the HDI0 is usedThe connector CB106 also contains general–purpose DI/DO pins. Usecaution so that their signals do not adversely affect the HDI signal.Cable connections

  • Page 120

    B–63503EN/029. CONNECTION TO FANUC I/O Link1089 CONNECTION TO FANUC I/O Link

  • Page 121

    B–63503EN/029. CONNECTION TO FANUC I/O Link109The FANUC I/O Link is a serial interface which connects the CNC, cellcontroller, dispersed I/O, machine operator’s panel, or Power Mate andtransfers I/O signals (bit data) at high speeds between each device. TheFANUC I/O Link regards one device a...

  • Page 122

    B–63503EN/029. CONNECTION TO FANUC I/O Link110On Series 0i, the interface connector JD1A for I/O Link is provided on themain board.In the I/O Link there are the master station and its slave stations. As theSeries 0i control unit, the master is connected to slaves such as adistributed I/O slave...

  • Page 123

    B–63503EN/029. CONNECTION TO FANUC I/O Link11124VDCKX2JD1BI/O Link cableControl unitKX1++I/O module for machine operator’s panelOther units that have an I/OLink interface

  • Page 124

    B–63503EN/029. CONNECTION TO FANUC I/O Link112:SIN13SIN2SOUT46:SOUT5879 (+5V)100V11130V120V14160V151817(+5V)(+5V)1920JD1A(PCR–EV20MDT)JD1B(PCR–E20LMD)JD1BJD1A(PCR–E20LMD)Next slaveunit:SIN13SIN2SOUT46:SOUT5879 (+5V)100V11130V120V14160V151817(+5V)(+5V)1920Control unit or preceding slave un...

  • Page 125

    B–63503EN/029. CONNECTION TO FANUC I/O Link113Basically, the Series 0i can be connected to any unit that has a FANUCI/O Link slave interface. The following table lists general units that canbe connected to the Series 0i. Detailed descriptions of each unit are givenlater in this section. For ...

  • Page 126

    B–63503EN/029. CONNECTION TO FANUC I/O Link114This machine operator’s panel is connected with CNC by I/O Link, whichis composed with the following 2 operator’s panels.Sub panel B1Main panel B9.4CONNECTION TO MACHINEOPERATOR’S PANEL9.4.1Overview

  • Page 127

    B–63503EN/029. CONNECTION TO FANUC I/O Link115CNCI/OLink (JD1A)+24V Power+24V PowerCM68CM69JD1BJD1ACM65CM66CM67Sub panel B1CA64(IN)CA64(OUT)Machine operator’s panelMain panel BGeneral–purposeDI/DONext I/O unitCA65Power magnetic cabinet9.4.2Total ConnectionDiagram

  • Page 128

    B–63503EN/029. CONNECTION TO FANUC I/O Link116A01B01A02B02Xm+1.3A03Xm+0.7B03Xm+1.1A04+24VB04Xm+1.2A05Xm+1.0B05Xm+0.6A01EONB01EOFFA02COM1B02COM2A03*ESPB03ESPCM1A04TR1B04TR2A05TR3B05TR4A06TR5B06TR6A07TR7B07TR8A08B08A09B08A10B10320V1+24V650V4+24VCA64 (Power source)CM67 (ON/OFF, Program protect, ES...

  • Page 129

    B–63503EN/029. CONNECTION TO FANUC I/O Link117To the connector CA64 (IN), shown in the figure below, supply the powernecessary for this operator’s panel to operate and the power necessary forgeneral–purpose DI. To facilitate power branching, the powers suppliedto CA64 (IN) are output direc...

  • Page 130

    B–63503EN/029. CONNECTION TO FANUC I/O Link118:SIN13SIN2SOUT46:SOUT5879(+5V)100V11130V120V14160V151817(+5V)(+5V)1920JD1A(PCR–E20MDK–SL–A)JD1B(PCR–E20MDK–SL–A)JD1BJD1ANext slaveunit:SIN13SIN2SOUT46:SOUT5879(+5V)100V11130V120V14160V151817(+5V)(+5V)1920Control unit preceding slave unit...

  • Page 131

    B–63503EN/029. CONNECTION TO FANUC I/O Link119A signal generated by the emergency stop switch on the machineoperator’s panel can be sent to the power magnetic cabinet. (This signalcannot be sent to the FANUC I/O Link.)When MTB uses the Sub panel B1, wiring to the emergency stop switchis conta...

  • Page 132

    B–63503EN/029. CONNECTION TO FANUC I/O Link120+24VCM68(A1),CM69(A1),JA58(10),JA58(19)Pin numberXm+0.0Xm+0.1Xm+0.2Xm+0.3Xm+0.4Xm+0.5Xm+0.6Xm+0.7Xm+1.0Xm+1.1Xm+1.2Xm+1.3Xm+1.4Xm+1.5Xm+1.6Xm+1.7Address numberBitSub panel B1Rotary switch(SA2)Memory protect (SA3)RVRV+24VCM65(A04)CM65(B05)CM65(A03)CM...

  • Page 133

    B–63503EN/029. CONNECTION TO FANUC I/O Link121Xm+2.0Xm+2.1Xm+2.2Xm+2.3Xm+2.4Xm+2.5Xm+2.6Xm+2.7Xm+3.0Xm+3.1Xm+3.2Xm+3.3Xm+3.4Xm+3.5Xm+3.6Xm+3.7RVJA58(17)CM68(A03)JA58(8)CM68(B03)JA58(3)CM68(A04)JA58(4)CM68(B04)JA58(5)CM68(A05)JA58(6)CM68(B05)CM69(B01)CM69(A02)CM69(B02)CM69(A03)CM69(B03)CM69(A04)...

  • Page 134

    B–63503EN/029. CONNECTION TO FANUC I/O Link122Address No.BitYn+5.3Yn+5.7Yn+6.3Yn+6.7Yn+7.3Yn+7.4Yn+7.5Yn+7.6DVDVDVDVDVDVDVDVRelayDOCOMJA58(7)CM68(A08)CM68(B08)CM68(A09)CM68(B09)CM69(A08)CM69(B08)CM69(A09)CM69(B09)CM68(B10),CM69(B10)CM68(A10),CM69(A10)+24V 0V +24V PowerPin number9.4.3.7DO (o...

  • Page 135

    B–63503EN/029. CONNECTION TO FANUC I/O Link123ConnectorMaker SpecificationOrder specificationJD1A, JD1B(Operator’s paneldepth=60mm min.)Stand wire press–mount typeHiroseFI30–20S (Connector)FI–20–CV7 (Case)A02B–0236–K302JD1A, JD1B(Operator’s paneldepth=80mm min.)Soldering typeHon...

  • Page 136

    B–63503EN/029. CONNECTION TO FANUC I/O Link124DI/DO address of Keyswitches and LED on the keyboard of Main panelA/B are as follows.76543210Xm+4/Yn+0B4B3B2B1A4A3A2A1Xm+5/Yn+1D4D3D2D1D4C3C2C1Xm+6/Yn+2A8A7A6A5E4E3E2E1Xm+7/Yn+3C8C7C6C5B8B7B6B5Xm+8/Yn+4E8E7E6E5D8D7D6D5Xm+9/Yn+5B11B10B9A11A10A9Xm+10/...

  • Page 137

    B–63503EN/029. CONNECTION TO FANUC I/O Link125Table of gray code output is as follows when the Sub panel A/B/C is usedRotary switch (SA1)%0124681015203040506070809095100 105 110 120Xm+0.0011001100110011001100Xm+0.1001111000011110000111Xm+0.2000011111111000000001Xm+0.3000000001111111111111Xm+0.4...

  • Page 138

    B–63503EN/029. CONNECTION TO FANUC I/O Link126I/O address map is as follows. Xm+0 Xm+1 Xm+2 Xm+3 Xm+4 Xm+5 Xm+6 Xm+7 Xm+8 Xm+9 Xm+10 Xm+11 Yn+0 Yn+1 Yn+2 Yn+3 Yn+4 Yn+5 Yn+6 Yn+7DI mapGeneral–purpose DI/DOKeyboard ofMain panel(keyswitches)DO mapKeyboard(LED)Includegeneral...

  • Page 139

    B–63503EN/029. CONNECTION TO FANUC I/O Link127Temperature Around a unitAt operation0°C to 58°CStoring or transporting–20°C to 60°CTemperature varianceMax. 1.1°C/minHumidityNormally75% or less (Relative humidity)Short time (Within one month)95% or less (Relative humidity)VibrationOperatin...

  • Page 140

    B–63503EN/029. CONNECTION TO FANUC I/O Link128ItemSpecificationNoteGeneral–purpose DI points32 points24VDC type inputGeneral–purpose DO points8 points24VDC type outputKeyswitches of Machine operator’s panel55 keysMatrix DILEDColor : GreenAttached to all keyswitches, Matrix DOMPG interface...

  • Page 141

    B–63503EN/029. CONNECTION TO FANUC I/O Link129Capacity30VDC, 16mA or moreInterconnect leakage current in closed circuit1mA or less (at 26.4V)Interconnect voltage drop in closed circuit2V or less (including the voltage drop in the cables)Delay timeReceiver delay : Max. 2msNeed to consider about ...

  • Page 142

    B–63503EN/029. CONNECTION TO FANUC I/O Link130SymbolindicationMeaning of keyAUTO mode selection signal; Sets automatic operationmode.EDIT mode selection signal; Sets program edit opera-tion mode.MDI mode selection; Sets MDI mode.DNC operation mode; Sets DNC operation mode.Reference position re...

  • Page 143

    B–63503EN/029. CONNECTION TO FANUC I/O Link131SymbolindicationMeaning of keyProgram restart; A program may be restart at a block byspecifying the sequence number of the block, after au-tomatic operation is stopped because of a broken toolor for holidays.Dryrun; Sets the axis feedrate to the jog...

  • Page 144

    B–63503EN/029. CONNECTION TO FANUC I/O Link132Keyboard of machine operator’s panel has 55 keys. All key tops aredetachable. MTB can customize keys and make his original key layouteasily. And using transparent key top (optional), a film sheet with markingis inserted into the key.Symbolic key t...

  • Page 145

    B–63503EN/029. CONNECTION TO FANUC I/O Link133The keyboard of this operator’s panel is a matrix composition. When threeor more keys are pushed, the bypass current cause unrelated key to beavailable. This malfunction can be prevented with ladder program. Oneexample is shown as follows.(Elimina...

  • Page 146

    B–63503EN/029. CONNECTION TO FANUC I/O Link134[1] The number of datalines where the keyinput exists is examined.Logical add R1 of the data of all addresses is calculated. The numberof bits which are “1” in the 8bits data of R1 corresponds to the numberof datalines where the keyinput exists....

  • Page 147

    B–63503EN/029. CONNECTION TO FANUC I/O Link135Ex.When there is one dataline where input exists.State (b) : R2 + FChState (c) : R2 + F8hWhen there are two datalines where input exists.State (d) : R2 + 00hState (e) : R2 + FCh[4] Judgment 2(1) In case of R2 + 00h ³ There are two or less datalines...

  • Page 148

    B–63503EN/029. CONNECTION TO FANUC I/O Link136CNCI/O UNITJD1BI/O LinkJD1AJA3CPD1(IN)CE53CE54CPD1(OUT)JD1BJD1A+24 V power supply+24 V power supplyMachine operator’s panelNOTEFor Series 0i machines, MPG cannot be connected to the I/O module for this operator’s panel.Connect MPG directly to th...

  • Page 149

    B–63503EN/029. CONNECTION TO FANUC I/O Link137Connectors that cannot be used on the cable sideSpecificationManufacturerConnectorFI–20–CV7Hirose Electric Co., Ltd.Connector case andconnectorFI30–20S–CV7Hirose Electric Co., Ltd.Provide the CPD1 (IN) connector, shown below, with the powern...

  • Page 150

    B–63503EN/029. CONNECTION TO FANUC I/O Link138010V0VCE5302N.C.+24V03Xm+0.0Xm+0.104Xm+0.2Xm+0.305Xm+0.4Xm+0.506Xm+0.6Xm+0.707Yn+0.0Yn+0.108Yn+0.2Yn+0.309Yn+0.4Yn+0.510Yn+0.6Yn+0.711Yn+1.0Yn+1.112Yn+1.2Yn+1.313Yn+1.4Yn+1.514Yn+1.6Yn+1.715Yn+2.0Yn+2.116Yn+2.2Yn+2.317Yn+2.4Yn+2.518Yn+2.6Yn+2.719KYD...

  • Page 151

    B–63503EN/029. CONNECTION TO FANUC I/O Link139+24VCE53(B02)CE54(B02)CE53(A03)CE53(B03)CE53(A04)CE53(B04)CE53(A05)CE53(B05)CE53(A06)CE53(B06)COM1Xm+0.0Xm+0.1Xm+0.2Xm+0.3Xm+0.4Xm+0.5Xm+0.6Xm+0.7Xm+1.0Xm+1.7Xm+1.6Xm+1.5Xm+1.4Xm+1.3Xm+1.2Xm+1.1CE54(B06)CE53(A01),(B01),CE54(A01),(B01)CE54(A03)CE54(B...

  • Page 152

    B–63503EN/029. CONNECTION TO FANUC I/O Link140NOTEXm+1.0 through Xm+1.7 are DI pins for which a commonvoltage can be selected. That is, by connecting the COM1CE54(A02) pin to the +24 V power supply, a DI signal canbe input with its logical state reversed. If, however, a cableis connected to g...

  • Page 153

    B–63503EN/029. CONNECTION TO FANUC I/O Link141d A maximum of 56 points are provided.Xn+10.0Xn+10.1Xn+10.2Xn+10.3Xn+10.4Xn+10.5Xn+10.6Xn+10.7Xn+9.0Xn+9.1Xn+9.2Xn+9.3Xn+9.4Xn+9.5Xn+9.6Xn+9.7Xn+8.0Xn+8.1Xn+8.2Xn+8.3Xn+8.4Xn+8.5Xn+8.6Xn+8.7Xn+7.0Xn+7.1Xn+7.2Xn+7.3Xn+7.4Xn+7.5Xn+7.6Xn+7.7Xn+6.0Xn+6....

  • Page 154

    B–63503EN/029. CONNECTION TO FANUC I/O Link142d A maximum of 56 points are provided.DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE53(A07)CE53(B07)CE53(A08)CE53(B08)CE53(A09)CE53(B09)CE53(A10)Yn+0.0CE53(A11)CE53(B11)CE53(A12)CE53(B12)CE53(A13)CE53(B13)CE53(A14)+24V0VYn+0.1Yn+0.2Yn+0.3Yn+0.4Yn+0.5Yn+0.6Yn...

  • Page 155

    B–63503EN/029. CONNECTION TO FANUC I/O Link143DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE53(A15)CE53(B15)CE53(A16)CE53(B16)CE53(A17)CE53(B17)CE53(A18)Yn+2.0CE54(A07)CE54(B07)CE54(A08)CE54(B08)CE54(A09)CE54(B09)CE54(A10)+24V0VYn+2.1Yn+2.2Yn+2.3Yn+2.4Yn+2.5Yn+2.6Yn+2.7Yn+3.0Yn+3.1Yn+3.2Yn+3.3Yn+3.4Yn+3...

  • Page 156

    B–63503EN/029. CONNECTION TO FANUC I/O Link144DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE54(A11)CE54(B11)CE54(A12)CE54(B12)CE54(A13)CE54(B13)CE54(A14)Yn+4.0CE54(A15)CE54(B15)CE54(A16)CE54(B16)CE54(A17)CE54(B17)CE54(A18)+24V0VYn+4.1Yn+4.2Yn+4.3Yn+4.4Yn+4.5Yn+4.6Yn+4.7Yn+5.0Yn+5.1Yn+5.2Yn+5.3Yn+5.4Yn+5...

  • Page 157

    B–63503EN/029. CONNECTION TO FANUC I/O Link145DOCOMCE53(A25,B25)CE54(A25,B24,B25)CE54(A19)CE54(B19)CE54(A20)CE54(B20)CE54(A21)CE54(B21)CE54(A22)Yn+6.0+24V0VYn+6.1Yn+6.2Yn+6.3Yn+6.4Yn+6.5Yn+6.6Yn+6.7CE54(B22)CE53(A01,B01)CE54(A01,B01)+24 V stabilized power supplyRelayPin numberAddress numberBit ...

  • Page 158

    B–63503EN/029. CONNECTION TO FANUC I/O Link146NoteNote) Lead wires and other components are mounted on the rearface of the printed circuit board. Ensure that printed circuitboards are spaced 5 mm or more from one another to preventinterference.24 V power supply connectionI/O Link signal connec...

  • Page 159

    B–63503EN/029. CONNECTION TO FANUC I/O Link147Installation specificationsAmbient temperatureDuring operation0°C to 58°CDuring storage and transportation–20°C to 60°CTemperature changeMax. 1.1°C/min.Relative humidityNormal:75% or lessShort term (1 month or less) :95% or lessVibrationDuri...

  • Page 160

    B–63503EN/029. CONNECTION TO FANUC I/O Link148DI (input signal) specifications(General–purpose input signal)Contact rating30 VDC, 16 mA or moreOpen circuit intercontactleakage current1 mA or less (at 26.4 V)Closed circuit intercontactvoltage drop2 V or less (including cable voltage drop)Delay...

  • Page 161

    B–63503EN/029. CONNECTION TO FANUC I/O Link149If a system alarm occurs in the CNC using the operator’s panel I/Omodule, or if I/O Link communication between the CNC and operator’spanel I/O module fails, all the DO signals of the I/O module are turnedoff. Therefore, sufficient care is neces...

  • Page 162

    B–63503EN/029. CONNECTION TO FANUC I/O Link150 X0008 X0009 X0010 X0011 X0012 X0013 X0014 X0015 X0016 X0017 X0018 X0019 X0020 X0021 X0022 X0023(DO alarm detection)ReservedWhen DI addresses are allocated in units of 16 bytes, starting at X0008General–purpose input signalReserv...

  • Page 163

    B–63503EN/029. CONNECTION TO FANUC I/O Link151NOTEWhen the DO signal is in the ON state in the sequence, theON or OFF state of the DOCOM pin determines the state ofthe signal, as indicated by the dotted lines in the abovefigure. Do not turn off the +24 V supply, provided by theCPD1 to the I/O ...

  • Page 164

    B–63503EN/029. CONNECTION TO FANUC I/O Link152The DO driver of the I/O module is capable of detecting an overcurrentand measuring its own temperature. If an accident, such as connecting thecable to ground, causes an abnormal increase in the load current or in thedriver temperature, a protectio...

  • Page 165

    B–63503EN/029. CONNECTION TO FANUC I/O Link153CNCI/O UNITJD1BI/O LinkJD1AJA3CPD1(IN)CE56+24VCE57CPD1(OUT)+24VPowersupplyPowersupplyJD1BJD1AMachine operator’s panelConnectors that cannot be used on the cable sideSpecificationManufacturerConnectorFI–20–CV7Hirose Electric Co., Ltd.Connector ...

  • Page 166

    B–63503EN/029. CONNECTION TO FANUC I/O Link154Provide the CPD1 (IN) connector, shown below, with the powernecessary for the printed circuit board operation and that for DI operation.To facilitate power division, the power is output to CPD1 (OUT) exactlyas it is input from CPD1 (IN). When power...

  • Page 167

    B–63503EN/029. CONNECTION TO FANUC I/O Link155010V+24V02Xm+0.0Xm+0.103Xm+0.2Xm+0.304Xm+0.4Xm+0.505Xm+0.6Xm+0.706Xm+1.0Xm+1.107Xm+1.2Xm+1.308Xm+1.4Xm+1.509Xm+1.6Xm+1.710Xm+2.0Xm+2.111Xm+2.2Xm+2.312Xm+2.4Xm+2.513Xm+2.6Xm+2.714DICOM01516Yn+0.0Yn+0.117Yn+0.2Yn+0.318Yn+0.4Yn+0.519Yn+0.6Yn+0.720Yn+1....

  • Page 168

    B–63503EN/029. CONNECTION TO FANUC I/O Link156+24VCE56(B01)CE57(B01)CE56(A02)CE56(B02)CE56(A03)CE56(B03)CE56(A04)CE56(B04)CE56(A05)CE56(B05)DICOM0Xm+0.0Xm+0.1Xm+0.2Xm+0.3Xm+0.4Xm+0.5Xm+0.6Xm+0.7Xm+1.0Xm+1.7Xm+1.6Xm+1.5Xm+1.4Xm+1.3Xm+1.2Xm+1.1CE56(B09)CE56(A01)CE57(A01)CE56(A06)CE56(B06)CE56(A07...

  • Page 169

    B–63503EN/029. CONNECTION TO FANUC I/O Link157+24VCE56(B01)CE57(B01)CE56(A10)CE56(B10)CE56(A11)CE56(B11)CE56(A12)CE56(B12)CE56(A13)CE56(B13)Xm+2.0Xm+2.1Xm+2.2Xm+2.3Xm+2.4Xm+2.5Xm+2.6Xm+2.7Xm+3.0Xm+3.7Xm+3.6Xm+3.5Xm+3.4Xm+3.3Xm+3.2Xm+3.1CE57(B05)CE57(A02)CE57(B02)CE57(A03)CE57(B03)CE57(A04)CE57(...

  • Page 170

    B–63503EN/029. CONNECTION TO FANUC I/O Link158+24VCE56(B01)CE57(B01)CE57(A06)CE57(B06)CE57(A07)CE57(B07)CE57(A08)CE57(B08)CE57(A09)CE57(B09)DICOM5Xm+4.0Xm+4.1Xm+4.2Xm+4.3Xm+4.4Xm+4.5Xm+4.6Xm+4.7Xm+5.0Xm+5.7Xm+5.6Xm+5.5Xm+5.4Xm+5.3Xm+5.2Xm+5.1CE57(B13)CE56(A01)CE57(A01)CE57(A10)CE57(B10)CE57(A11...

  • Page 171

    B–63503EN/029. CONNECTION TO FANUC I/O Link159NOTEXm+0.0 through Xm+0.7 and Xm+5.0 through Xm+5.7 areDI pins for which a common voltage can be selected. Thatis, by connecting the DICOM0 CE56(A14) or DICOM5CE57(B14) pin to the +24 V power supply, a DI signal canbe input with its logical state r...

  • Page 172

    B–63503EN/029. CONNECTION TO FANUC I/O Link160Address numberBit numberDOCOMCE56(A24,B24,A25,B25)CE57(A24,B24,A25,B25)CE56(A16)CE56(B16)CE56(A17)CE56(B17)CE56(A18)CE56(B18)CE56(A19)Yn+0.0CE56(A20)CE56(B20)CE56(A21)CE56(B21)CE56(A22)CE56(B22)CE56(A23)+24V0VYn+0.1Yn+0.2Yn+0.3Yn+0.4Yn+0.5Yn+0.6Yn+0...

  • Page 173

    B–63503EN/029. CONNECTION TO FANUC I/O Link161DOCOMCE56(A24,B24,A25,B25)CE57(A24,B24,A25,B25)CE57(A16)CE57(B16)CE57(A17)CE57(B17)CE57(A18)CE57(B18)CE57(A19)Yn+2.0CE57(A20)CE57(B20)CE57(A21)CE57(B21)CE57(A22)CE57(B22)CE57(A23)+24V0VYn+2.1Yn+2.2Yn+2.3Yn+2.4Yn+2.5Yn+2.6Yn+2.7Yn+3.0Yn+3.1Yn+3.2Yn+3...

  • Page 174

    B–63503EN/029. CONNECTION TO FANUC I/O Link162NoteNote) Lead wires and other components are mounted on the rearface of the printed circuit board. Ensure that the printed circuitboards are spaced 5 mm or more from one another to preventinterference.24 V power supply connectionI/O Link signal co...

  • Page 175

    B–63503EN/029. CONNECTION TO FANUC I/O Link163Installation specificationsAmbient temperatureDuring operation 0° to 58°CDuring storage and transportation –20°C to 60°CTemperature changeMax. 1.1°C/min.Relative humidityNormal: 75% or lessShort term (1 month or less): 95% or lessVibrationDu...

  • Page 176

    B–63503EN/029. CONNECTION TO FANUC I/O Link164DI (input signal) specifications(general–purpose input signal)Contact rating30 VDC, 16 mA or moreOpen circuit intercontact leakagecurrent1 mA or less (at 26.4 V)Closed circuit intercontact voltagedrop2 V or less (including cable voltage drop)Delay...

  • Page 177

    B–63503EN/029. CONNECTION TO FANUC I/O Link165If a system alarm occurs in a CNC using this 48/32–point I/O module, orif I/O Link communication between the CNC and operator’s panel I/Omodule fails, all the DO signals of the I/O module are turned off.Therefore, due care must be taken when set...

  • Page 178

    B–63503EN/029. CONNECTION TO FANUC I/O Link166 X0018 X0019 (DO alarm detection) X0004 X0005 X0006 X0007 X0008 X0009 X0010 X0011 X0012 X0013 X0014 X0015 X0016 X0017When DI addresses are allocated in units of 16 bytes, starting at X0004Input signalNot usedDO alarm detectionReser...

  • Page 179

    B–63503EN/029. CONNECTION TO FANUC I/O Link167The DO load current can be doubled by connecting two DO points inparallel and turning them on and off simultaneously in sequence, asshown in the figure below. The maximum load current per DI point is 200mA. Connecting two DO points in parallel and...

  • Page 180

    B–63503EN/029. CONNECTION TO FANUC I/O Link168Alarm detection addressand bitDO addressRemarksXm+15.0Yn+0Xm+15.1Yn+1Xm+15.2Yn+2Xm+15.3Yn+3Xm+15.4Yn+4ReservedXm+15.5Yn+5ReservedXm+15.6Yn+6ReservedXm+15.7Yn+7Reserved

  • Page 181

    B–63503EN/029. CONNECTION TO FANUC I/O Link169The FANUC servo unit β series with I/O Link (called the β amplifier withI/O Link) is a power motion control servo unit that can be easily connectedto a CNC control unit via the FANUC I/O Link.The β amplifier with I/O Link can be connected to the ...

  • Page 182

    B–63503EN/029. CONNECTION TO FANUC I/O Link170The β amplifier with I/O Link is connected to the Series 0i using the usualFANUC I/O Link connection.Control unitIOLINKJD1AJD1AI/OLINKJD1BI/OLINKI/O Link cableI/O LinkcableJD1BI/OLINKFANUC SERVO UNIT β serieswith I/O LinkConnection to β series am...

  • Page 183

    B–63503EN/029. CONNECTION TO FANUC I/O Link171The maximum number of β amplifiers with I/O Link that can beconnected to a control unit depends on the maximum number of FANUCI/O Link points provided by that control unit, as well as their assignments.For the Series 0i, the maximum number of FANUC...

  • Page 184

    B–63503EN/0210. EMERGENCY STOP SIGNAL17210 EMERGENCY STOP SIGNALUsing the emergency stop signal effectively enables the design of safemachine tools.The emergency stop signal is provided to bring a machine tool to anemergency stop. It is input to the CNC controller, servo amplifier, andspindle ...

  • Page 185

    B–63503EN/0210. EMERGENCY STOP SIGNAL173+X–X+Y–Y+Z–Z+4–4Stroke end limit switchEmergencystop buttonRelaypowerRelease switchSpark killerSKSpark killerSKRelayEMGemg1emg2CNC control unit+24*ESP+24*ESPMCCOFF3MCCOFF4α series spindle amplifier(PSM)SVMSPML1 L2L3External power sourceL1L23φ200...

  • Page 186

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)17411 HIGH–SPEED SERIAL BUS (HSSB)

  • Page 187

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)175The high–speed serial bus (HSSB) enables the high–speed transfer oflarge amounts of data between a commercially available IBM PC orcompatible personal computer and a CNC, by connecting them via ahigh–speed optical fiber.On the CNC, the HSSB...

  • Page 188

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)176The use of the HSSB requires an IBM PC/AT compatible computer orFANUC intelligent terminal. The machine tool builder or end user isrequired to procure and maintain the personal computer.To enable the use of the HSSB, Windows 95/Windows NT4.0 mus...

  • Page 189

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)177PC/AT compatible personal computerPersonal computer interface cardControl unitHigh–speedserial busOrder specification for each boardOrder specificationPCB drawing No.Interface board for CNCA02B–0207–J203A20B–2002–0211Interface board for...

  • Page 190

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)178CAUTION1 FANUC requires the customer to buy and maintain thepersonal computer itself.2 FANUC is not responsible for the proper working about thepersonal computer itself and any troubles caused by usingthe personal computer.(1) Specification of Pe...

  • Page 191

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)179(1) Personal computer interface boardsThe same environmental conditions as those for the installation of thepersonal computer must be satisfied.(2) CNC interface boardThe same environmental conditions as those for the installation of theCNC must ...

  • Page 192

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)180WARNINGBefore starting to mount or remove a personal computerinterface board, switch off the personal computer and itsperipheral devices, and disconnect their power supplycables. Otherwise, there is a serious danger of electricshock.(1) Mounting...

  • Page 193

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)181Using the rotary switch on the interface board in the personal computer,set the base address of the I/O space for use by this HSSB board.1. Setting of I/O Base Address in Case of Interface Board new Type 2 ForPersonal computer (A20B–8001–0580...

  • Page 194

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)182D In case of PCI typeIn case that two or more same PCI type boards are mounted toPCI slots, some devices of same boards are registered to DeviceManager as “HSSB Type 2 PCI 1(2) channel” in item of“FANUC Open CNC”.The upper device register...

  • Page 195

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)183D In case of PCI typeSelect “Use PCI” at I/O port address. Then input CNC type andits name connected to the channel.The node which is selected as “Use PCI” is allotted in order toPCI type board which inserted in lower PCI slot number, asf...

  • Page 196

    B–63503EN/0211. HIGH–SPEED SERIAL BUS (HSSB)184CNC interface cardOptical fiber cablePersonal computerinterface cardCOP7COP7(COP7A, COP7B)Usable Optical Fiber Cable (The FSSB optical fiber cable to be usedoutside of the cabinet.)A66L–6001–0026#L1R003 : Cable Length = 1 mA66L–6001–0026...

  • Page 197

    APPENDIX

  • Page 198

  • Page 199

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT187A EXTERNAL DIMENSIONS OF EACH UNITNameSpecificationFig.,No.Basic unit (2–slot)A02B–0279–B502Fig. U1″English display MDISymbol display MDIA02B–0279–C041#TAA02B–0279–C041#TAS9″ monochrome CRT/MDI unit (small size)English display ...

  • Page 200

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT1881125656S=1/1S=1/1MainboardI/O board212Weight : 3.0kg172172380360107Fig.U1Basic unit (2–slot)Specification No. : A02B–0279–B502

  • Page 201

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT189Panel cut drawingWeight : 4.1kg220 maxAt the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedFig.U29″ monochrome CRT/MDI (small size)Specification No. : A02B–0279–C041#MA, #TA (English display M...

  • Page 202

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT190Panel cut drawingWeight : 2.3kgAt the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedFig.U38.4″ LCD/MDI (small size, color)Specification No. : A02B–0279–C081#MA, #TA (English display MDI)A02B...

  • Page 203

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT191–0582–0583Weight : 0.2 kgFig.U4Interface board for high–speed serial bus (PC side/for ISA bus)Drawing Number : A20B–8001–0582 (2 channel)A20B–8001–0583 (1 channel)

  • Page 204

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT19209600961Fig.U5Interface board for high–speed serial bus (PC side/for PCI bus)Drawing Number : A20B–8001–0960 (2 channel)A20B–8001–0961 (1 channel)

  • Page 205

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT193MS connector: MS3102A–20–29PFig.U6α position coderSpecification No.: A860–0309–T302 (10000 min–1 maximum)

  • Page 206

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT1948.35f80.0f55.060.050.030.0M4X8.05V0VAB11.0M3 screw terminalPULSE GENERATORFANUC LTD120.0°On thef72 circumferenceFig.U7Manual pulse generatorSpecification No. : A860–0202–T001

  • Page 207

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT195X100X101402538.039.0100.0M3 screw terminal(1) A860–0202–T004 to T0091402538.039.0100.0(2) A860–0202–T010 to T015M3 screw terminalM3 screw terminalM3 screw terminal9090XYZ4X1X1 X10 X100XYZ 45Fig.U8Pendant type manual pulse generatorSp...

  • Page 208

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT1961034–M4 counter sinkingFANUCPlus terminal with3–M3 screw holes4–f4.3 Mounting holes40Minus polarity indicationPlus polarity indicationArrow view AA7878Minus terminal with3–M3 screw holes1039392.214.1106.313.2Fig.U9ABS battery case for se...

  • Page 209

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT19780513At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted12554–M32080100115Dimensions of panel cuttingFig.U10 Punch panel (wide width type)Specification No. : A02B–0120–C181 (Cable length : 1...

  • Page 210

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT198401320At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpainted125552–M320100115Dimensions of panel cuttingFig.U11 Punch panel (narrow width type)Specification No. : A02B–0120–C191 (Cable length :...

  • Page 211

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT199Panel cut drawingUnit = mm150Weight: 1.6kgFig.U12 Machine operator’s panel (Main panel B)Specification No. : A02B–0236–C231

  • Page 212

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT200Panel cut drawingEarth stud (M4)Unit = mmWeight: 0.6kgFig.U13 Machine operator’s panel (Sub panel B1)Specification No. : A02B–0236–C235

  • Page 213

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT201At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedPanel cut drawingWeight : 1.8kgFig.U14 7.2″ monochrome LCD/MDI unitSpecification No. : A02B–0279–C071#MA, #TA (English display MDI)A02B–0...

  • Page 214

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT202Panel cut drawingWeight : 2.1kgAt the rear of the metal plate of the panel, the areawithin 8 mm of the perimeter is left unpaintedFig.U15 8.4″ TFT color LCD unitSpecification No. : A02B–0279–C050

  • Page 215

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT203Panel cut drawingWeight : 2.4kgAt the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedFig.U16 10.4″ TFT color LCD unitSpecification No. : A02B–0279–C060

  • Page 216

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT204Panel cut drawingWeight : 0.6kgAt the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedFig.U17 Stand–alone type MDI unit (small size)Specification No. : A02B–0279–C120#MA, #TA (English display MD...

  • Page 217

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT205At the rear of the metal plate of the panel, the area within 8 mm of the perimeter is left unpaintedPanel cut drawingWeight : 1.1kgFig.U18 Stand–alone type MDI unit (full–key)Specification No. : A02B–0279–C122#MA, #TA (English display MD...

  • Page 218

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT20666707060807055Earth stud(M4)Panel cut drawingUnit : mmWeight : 0.6kg552802906–φ42701401402746–M3Fig. U19 Machine operator’s panel (Sub panel A)Specification No. : A02B–0236–C232

  • Page 219

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT207NameSpecificationFig.Nos.PCR connector (soldering type)PCR–E20FSFig.C1(a)FI40 connectorFI40–2015SFig.C1(b)Connector case (Honda Tushin PCR type)PCR–V20LA/PCR–V20LBFig.C2(a)Connector case (Hirose Electric PCR type)FI–20–CVFig.C2(b)Con...

  • Page 220

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT208HONDA1.27A17.3nn2) 1715.1B1.27Displayn2TYPE: HONDA PCR–E20FS(SOLDERING TYPE)USAGE: GENERALMATING: HONDA PCS–E20LA(METAL)HOUSING: HONDA PCS–E20L(PLASTIC)PCR–E20FSA21.65B11.43Fig.C1 (a) PCR connector (soldering type)

  • Page 221

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT20916.2511.431.2713.3519.215_5.52.21.79.21234567891011121314151617181920S123456789101214161820Section AA1.8358.54.37AA2.42.4(1)(2)(3)(4)NoteThis connector does nothave contacts for positions11,13,15,17, and 19.Tab forshieldconnectionTYPE: HIROSE FI...

  • Page 222

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT2109.5HONDA21303711.4(1)(2)(3)(4)(5)(6)(1) (2) Case(3)Cable clamp(4)Lock bracket(5)Lock lever(6)Set screw for cable clampTYPE: HONDA PCR–V20LA(for 6 dia. cable)PCR–V20LB(for 8 dia. cable)USAGE: GENERALFig.C2 (a) Connector case (HONDA PCR type)

  • Page 223

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT211(1)(2)(3)(4)(5)(6)21±0.311.5±0.3TYPE: HIROSE FI–20–CVUSAGE: PULSE CODER INTERFACELINEAR SCALE INTERFACEMANUAL PULSE GENERATOR INTERFACE(1) (2) Case(3)Lock bracket(4)Lock lever(5)Cable clamp(6)Set screw for cable clamp9.5±0.230±0.337"...

  • Page 224

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT21221303711.4(2)FC020–029.5Cable clampScrewLock leverTYPE: FUJITSU FCN–240C20–Y/S(for 5.8 dia. cable)USAGE: GENERALFig.C2 (c) Connector case (FUJITSU FCN type)

  • Page 225

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT213312AMP19.2416.322.8X10.165.084.053.1123Circuit No.0.66.557.15Circuit No.TYPE: AMP1–178128–3(25.5)D–3DIMENSIONFig.C3 (a) AMP connector (1)

  • Page 226

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT214TYPE: AMP2–178128–3DIMENSION312AMP(29.7)(19.24)16.322.8Y10.165.084.053.1123Cricuit No.0.66.557.15Circuit No."0.3"0.3D–3"0.3"0.3"0.3Fig.C3 (b) AMP connector (2)

  • Page 227

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT215312AMP(22.96)16.716.322.8X7.623.814.053.1123Circuit No.0.66.557.15Circuit No.TYPE: AMP1–178288–3USAGE: POWER SUPPLY UNIT CP1A+24V INPUT3210V+24VD–3DIMENSIONFig.C3 (c) AMPconnector (3)

  • Page 228

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT216123Circuit No.0.66.557.15Circuit No.TYPE: AMP2–178288–3USAGE: POWER SUPPLY UNIT CP1B+24V OUTPUT3210V+24VDIMENSIONFig.C3 (d) AMP connector (4)

  • Page 229

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT217SEPARATE: AMP1–175218–2(Gold coated)AMP1–175218–5(Tin coated)REEL: AMP1–175196–2(Gold coated)AMP1–175196–5(Tin coated)WIRE: AWG 16, 18, 20(21.8)31In case of reelA–A2.92.94.25.5B–B17.8(9.3)(2.5)ABAB(f2.6)–AMP2.9(1.7)2.53.4...

  • Page 230

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT218(2)(1)(3)(4)(5)A(B)(D)MR–20LMH (Plug)MR–20LFH (Jack)MR–50LMH (Plug)MR–50LFH (Jack)SpecificationSymbolA(B)C(D)Number ofterminals39.344.939.8172067.973.544.81850Symbol12345NameConnector coverCable clampScrew for cable clampPlug (MR–20, ...

  • Page 231

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT219(2)(1)(3)2–M2AB1318.18.562.4HONDA1234567891011121314151617181920MR–20RMHMR–50RHFAB32.827.82061.456.450Symbol123NameCable clampScrew 2.6dia.×8Connector (MR–20,–50MH)Number ofterminalsFig.C4 (b) HONDA connector (male)

  • Page 232

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT220(2)(1)(3)2–M2AB1319.910.98.4HONDA8910111213123456714151617181920Symbol123NameCable clampScrew 2.6dia.×8Connector ( MR–20,– 50FH)MR–20RMHMR–50RMHAB32.827.82061.456.450Number ofterminals2.4Fig.C4 (c) HONDA connector (female)

  • Page 233

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT2212345678910111213141516171811920212223242526272829303132333435363738394041424344454647484950HONDAMR–50MH(50–core,plug)2345678910111213141516171811920212223242526272829303132333435363738394041424344454647484950HONDAMR–50FH(50–core, jack)12...

  • Page 234

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT22232 max.19.06307.765.08123Specification(Connector makernumber)Connector housing for cableContact(Crimp type)(Solder type)NameRemarksSMS3PNS–5RC16M–23T3RC16M–SCT3BrownFor details on tools required for crimpterminals,contact themanufacturer.M...

  • Page 235

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT22332 max.19.06307.765.08123Specification(Connector makernumber)Connector housing for cableContact(Crimp type)(Solder type)NameRemarksSMS3PNS–5RC16M–23T3RC16M–SCT3BrownFor details on tools required for crimpterminals,contact themanufacturer.M...

  • Page 236

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT22448 max.38 max.24.95.0811234567 max.Specification(Connector makernumber)Connector housing for cableContact(Crimp type)(Solder type)NameRemarksSMS6PN–5RC16M–23T3RC16M–SCT3BrownFor details on tools required for crimpterminals,contact themanuf...

  • Page 237

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT225Section B–B’1.271.271.271.0915.614.4C3.82.77.0:1AAA’BB’2.543.811.272.546.0A6.0D3.510.57.00.30.951.053.54.52.3AD3.66.02.33.58.5MAIN BODYPROTECTORCRAMPASS’Y DIAGRAMSection A–A’HIF3BB–50D–2.54RDescriptionABCD68.0760.9662.2363.6No....

  • Page 238

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT226Through hole0.8fPositioning markNFP–10A–0122 NFP–10A–0124C3.259.61.270.7BAF3.55.00.5j7.7ED6.32.72–2.4fhole1.270.5VBAdditional symbol stampposition (white)E2–2.4fhole5.01.27BDDrilling positions on PCB6.32.542.540.50.54.151.9051.90...

  • Page 239

    B–63503EN/02A. EXTERNAL DIMENSIONS OF EACH UNIT227ABCFG10HJ6.1A53.0D7.8G10.7B38.3E12.6H1.2C47.0F41.3J0.8AAE102–3.05fD1010.8A–A cross sectionFig.C8 (a) Punch panel connector for reader/puncher interfaceInterlock screwM2.6 P0.45 screwSmall round head screw1.2grooveSpring washer6.11.26.212.7F...

  • Page 240

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES228B 20–PIN INTERFACE CONNECTORS AND CABLES

  • Page 241

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES229This section explains the recommended (FANUC–approved) connectorsfor the 20–pin interface, used with the following target models, and thecorresponding cables.Model : PCR–EV20MDT produced by Honda Tsushin or 52618–2011 produced by...

  • Page 242

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES230Cable connectors consist of a connector main body and housing. Themodels listed below are available. Those connectors not marked with anasterisk are currently being mass–produced as manufacturer’s standardmodels. Those marked with...

  • Page 243

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES231Strand wire press–mount connector :With this connector, #28AWG wires arepress–connected to each pin at the same time.The cost of producing a cable/connectorassembly with this connector model is muchlower than with connectors designed...

  • Page 244

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES232Table B.4 Recommended connectors, applicable housings, and cablesConnector namereferenced in theConnectionManualFANUC–approvedconnector(manufacturer)FANUC–approvedhousing(manufacturer)Compatible cable (cable diameter)FANUC developme...

  • Page 245

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES233Connector model referenced in the Connection ManualFANUC–approved connector (manufacturer)Wire forming toolPress–mountingtoolRemarkPCR–E20FAPCR–E20FAPCS–K2AFHPT–918ALow cost(Honda Tsushin)JGPS–015–1/1–20JGPS–014MFC–...

  • Page 246

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES234Machine tool builders are required to manufacture or procure thematerials for the cable assemblies to be used with their products. FANUCrecommends the following materials as being suitable for interfaceconnectors. Individual machine to...

  • Page 247

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES235(a) SpecificationsItemUnitSpecificationsProduct No.–A66L–0001–0284#10PManufacturerHitachi Cable,Ltd.Oki Electric Cable, Co.,Ltd.Rating–60°C30V:UL278980°C30V:UL80276MaterialConductor–Stranded wire of tinned annealed copper (A...

  • Page 248

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES236(b) Cable structureBindingtapeShieldbraidSheathTwistedpair wire12345678910Wire identification table (Hitachi)Wire No.Insulator colorFirst wireSecondwire12345678109BlueYellowGreenRedPurpleBlueYellowGreenRedPurpleWhiteBrownThe numbers ass...

  • Page 249

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES237(a) SpecificationsItemUnitSpecificationsProduct No.–A66L–0001–0286Manufacturer–Oki Cable, Ltd.Hitachi Electric Cable Co., Ltd.Rating–80°C, 30VMaterialConductor,braid–shieldedwire,drain wire–Strand wire of tinned annealed...

  • Page 250

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES238ItemSpecificationsUnitSheathColor–BlackStandard thickness (The mini-mum thickness is at least 85%of the standard thickness.)mm1.1Outside diametermm8.5Max. 9.0(1)Standard lengthm100Packing method–BundleElectricalperformanceElectric re...

  • Page 251

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES239(c) SpecificationsItemSpecificationFANUC specification numberA66L–0001–0402A66L–0001–0403ManufacturerOki Electric Cable Co., Ltd.A–conductorB–conductorA–conductorB–conductorConductorConstitution Number of conductors/mm16/...

  • Page 252

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES240ItemSpecificationFANUC specification numberA66L–0001–0403A66L–0001–0402ManufacturerOki Electric Cable Co., Ltd.B–conductorA–conductorB–conductorA–conductorFinished Rating80_C 30Vassembly performanceStandardShall comply wi...

  • Page 253

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES241(a) List of specificationsItemUnitDescriptionSpecification–A66L–0001–0371Manufacture–Hitachi DensenNumber of Conductors–5Inside ConductorSizemm20.14ComponentsConduc-tors(PCS)/mm7/0.16Material–Tin–coated Soft Copper WireDia...

  • Page 254

    B–63503EN/02B. 20–PIN INTERFACE CONNECTORS AND CABLES242ItemDescriptionUnitImpedanse (10MHz)Ω75"5Standard Capacitance (1MHz)nF/km56Standard Attenation (10MHz)dB/km53Estimated weightkg/km105Standard Lengthm200Package form–Bundle9 Black BKINTERPOSITIONSHEATH10 Black BK8 White WH7...

  • Page 255

    B–63503EN/02C. CONNECTION CABLE (SUPPLIED FROM US)243C CONNECTION CABLE (SUPPLIED FROM US)The following connection cables are prepared.Cables associated with servoPurposeDescriptionSpecificationLengthServo amplifiersignal cableControlunitµServo amplifier(SVM)PCR–E20FAA02B–0120–K8005mSepa...

  • Page 256

    B–63503EN/02C. CONNECTION CABLE (SUPPLIED FROM US)244Cables associated with CRT/MDIPurposeDescriptionSpecificationLengthMDIsignal cableControl unit (JA2)µMDI unit(CK1)PCR–E20FA02B–0120–K8105mCRT/PDPvideo signalcableControl unit (JA1)µCRT/PDP unit(CN1)FI40–20S–CV5MR–20FHMR–20LWA0...

  • Page 257

    B–63503EN/02C. CONNECTION CABLE (SUPPLIED FROM US)245OthersPurposeDescriptionSpecificationLengthManual pulse generator cable (for one unit)Control unit (JA3)µManual pulse generatorterminal boardFI40–2015SM3 crimp style terminalA02B–0120–K8477mManual pulse generator cable (for two units)C...

  • Page 258

    D. OPTICAL FIBER CABLEB–63503EN/02246D OPTICAL FIBER CABLEThe Series 0i uses optical fiber cables for the following interfaces. Thistable lists the usable combinations.InterfaceRecommended optical cableMaximum allowabletransmissiodistanceApplicable junc-tion adapterRemarkSerial spindle inter-f...

  • Page 259

    B–63503EN/02D. OPTICAL FIBER CABLE247(1) Supported optical fiber cablesExternal type cable: A66L–6001–0026#LjRjjjA66L–6001–0029#LjRjjjCable length: 1 to 200 mOptical fiber cord diameter: 2.2 mm × 2 cordsDiameter of cable with reinforced cover: 7.6 mmTensile strength: Cable with rei...

  • Page 260

    D. OPTICAL FIBER CABLEB–63503EN/02248Table D.1 Standard cable lengthExternal cable (A66L–6001–0026#)SpecificationLengthL1R0031.0 mL2R0032.0 mL3R0033.0 mL5R0035.0 mL7R0037.0 mL10R0310.0 mL15R0315.0 mL20R0320.0 mL30R0330.0 mL50R0350.0 mL100R03100.0 mL200R03200.0 m2. Cable selectionD Always u...

  • Page 261

    B–63503EN/02D. OPTICAL FIBER CABLE2493. Procuring the cableAll the optical fiber cables mentioned above are special cable productswith optical connectors, which are designed, produced, and tested toensure the required system performance and reliability. It istechnically impossible for users to...

  • Page 262

    D. OPTICAL FIBER CABLEB–63503EN/02250(2) Optical fiber cable• Although the reinforcing cover of the external cable has sufficientmechanical strength, be careful not to drop heavy objects on thecable.• Grasp the optical connector firmly when connecting ordisconnecting the cable. Do not pull...

  • Page 263

    B–63503EN/02D. OPTICAL FIBER CABLE251D Fix the reinforcing cover of the external cable by using a cableclamp, as shown in Fig. D.4, to prevent the weight of the opticalfiber cable from being applied directly to the connecting part of theoptical connector.(Recommended cable clamp): Recommended ...

  • Page 264

    D. OPTICAL FIBER CABLEB–63503EN/022525. Optical fiber cable relay of FANUC I/O LinkWhen used for the FANUC I/O Link application, optical fiber cablescan be connected by using an optical fiber adapter, as follows.(a) External view of an optical fiber adapter42"0.521"0.53.210.1632"...

  • Page 265

    B–63503EN/02D. OPTICAL FIBER CABLE2536. Optical fiber cable relay of FANUC high–speed serial busWith the FANUC high–speed serial bus, special low–loss opticalcables can be connected by using a special low–loss optical relayadapter as an optical fiber relay adapter.(a) External view of t...

  • Page 266

    D. OPTICAL FIBER CABLEB–63503EN/022547. Precautions for connection with low–loss optical junction adapterD Features of and handling precautions for low–loss optical junctionadapter (A63L–0020–0004)When optical connectors for a conventional optical junctionadapter (A63L–0020–0002) ar...

  • Page 267

    B–63503EN/02D. OPTICAL FIBER CABLE2558. Installing the optical fiber junction adapterThe optical fiber junction adapter should be installed within a cabinet,as a rule. If it is impossible to avoid installing it within a cabinet,protect the adapter and the optical cable portions (such as connec...

  • Page 268

    D. OPTICAL FIBER CABLEB–63503EN/02256D Cleaning optical cablesFor the optical cables, it is important to clean the connectors at theirends. Any soiling on the optical fiber end surfaces will hamperoptical transmission, resulting in a malfunction. Wipe the opticalfiber end surfaces (that is, t...

  • Page 269

    B–63503EN/02E. ATTACHING A CRT PROTECTIVE COVER257E ATTACHING A CRT PROTECTIVE COVERTo satisfy the requirements for CE marking (machine directive), it isnecessary to attach a CRT protective cover to the 9″ monochrome CRTdisplay unit. The CRT display unit is already provided with a protective...

  • Page 270

    B–63503EN/02E. ATTACHING A CRT PROTECTIVE COVER258To be inserted under themetal plate Bottom coverTo be inserted under themetal plateSide coverTo be inserted beside themetal plateAttaching a bottom cover (viewed from below)Attaching a side cover (viewed from the side)CRT protective cover

  • Page 271

    IndexB–63503EN/02i–1[Symbols]+24V Input Power Specifications, 33[Numbers]20–pin Interface Connectors and Cables, 2289″ CRT Display Unit Interface, 46[A]Action Against Noise, 13Address Assignment by Ladder, 171Adjusting the 10.4″ Color LCD, 50Adjusting the 7.2″ Monochrome LCD, 49Adjust...

  • Page 272

    IndexB–63503EN/02i–2Emergency stop signal connection, 119Environment for Installation, 7Environmental requirement, 127Environmental Requirements Outside the Cabinet, 7External Dimensions of Each Unit, 187External View, 162External view, 146[F]FANUC Handy File Connection, 68[G]General of Hardw...

  • Page 273

    B–63503EN/02Indexi–3[S]Separate Type Detector Interface, 79Separating Signal Lines, 13Serial Spindle Interface, 73Servo Interface, 76Specifications, 127, 147, 163Spindle Connection, 72Sub panel A, B1 specification, 128[T]Temperature Rise Within the Cabinet, 11Thermal Design of the Cabinet, 11...

  • Page 274

  • Page 275

    Revision RecordFANUCSeries0iCONNECTIONMANUAL (HARDWARE) (B–63503EN)02Mar., 2002Addition of following functionsD7.2″ monochrome LCD/MDID10.4″ color LCDCorrection of errors01May, 2000EditionDateContentsEditionDateContents

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  • Page 278

    EDIT.SHEETDRAW. NO. CUST. TITLE 1/3DESCRIPTIONDESIG.DATE FANUC Series 0i-MODEL A The modification of CONNECTION MANUALB-63503EN/02-1 FANUC LTD FANUC Series 0i-MODEL A The modification of CONNECTION MANUAL(HARDWARE) 1. Type of applied technical documents Name FANUC Series 0i-MODE...

  • Page 279

    EDIT.SHEETDRAW. NO. CUST. TITLE 2/3DESCRIPTIONDESIG.DATE FANUC Series 0i-MODEL A The modification of CONNECTION MANUALB-63503EN/02-1 FANUC LTD ADD following sentence in inside front cover The products in this manual are manufactured under strict quality control. However, when usin...

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