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    OPERRATOR’S MANUAL (OPERATION)B-63784EN-1/01

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    • No part of this manual may be reproduced in any form. • All specifications and designs are subject to change without notice.The export of this product is subject to the authorization of the government of the countryfrom where the product is exported.In this manual we have tried as much as ...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-1This section describes the safety precautions related to the use of CNC units.It is essential that these precautions be observed by users to ensu...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-2DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the user and preventing damage to the machine.Precautio...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-3GENERAL WARNINGS AND CAUTIONS WARNING1. Never attempt to machine a workpiece without first checking the operation of the machine. Beforestarting...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-4 WARNING8. Some functions may have been implemented at the request of the machine-tool builder. When usingsuch functions, refer to the manual supplie...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-5WARNINGS AND CAUTIONS RELATED TOPROGRAMMINGThis section covers the major safety precautions related to programming. Before attempting to perform...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-6 WARNING6.Stroke checkAfter switching on the power, perform a manual reference position return as required. Stroke check isnot possible before manual...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-7WARNINGS AND CAUTIONS RELATED TOHANDLINGThis section presents safety precautions related to the handling of machine tools. Before attempting too...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-8 WARNING6.Origin/preset operationBasically, never attempt an origin/preset operation when the machine is operating under the control of aprogram. Oth...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-9 WARNING12.Cutter and tool nose radius compensation in MDI modePay careful attention to a tool path specified by a command in MDI mode, because c...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-10WARNINGS RELATED TO DAILY MAINTENANCE WARNING1.Memory backup battery replacementWhen replacing the memory backup batteries, keep the power to the mac...

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    B-63784EN-1/01 SAFETY PRECAUTIONS s-11 WARNING2.Absolute pulse coder battery replacementWhen replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and...

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    SAFETY PRECAUTIONS B-63784EN-1/01s-12 WARNING3.Fuse replacementFor some units, the chapter covering daily maintenance in the operator's manual or programmingmanual describes the fuse rep...

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    B-63784EN-1/01 TABLE OF CONTENTSc-1TABLE OF CONTENTSSAFETY PRECAUTIONS .......................................................................... s-1I GENERAL1GENERAL ............................

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    TABLE OF CONTENTS B-63784EN-1/01c-22.5FUNCTION KEYS AND SOFT KEYS ..........................................................442.5.1General Screen Operations .............................................

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    B-63784EN-1/01 TABLE OF CONTENTSc-33.10CHANGING TOOL LENGTH COMPENSATIONIN THE LONGITUDINAL DIRECTION OF THE TOOL ..............................1013.11TOOL HOLDER OFFSET .........................

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    TABLE OF CONTENTS B-63784EN-1/01c-46SAFETY FUNCTIONS........................................................................1886.1EMERGENCY STOP .........................................................

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    B-63784EN-1/01 TABLE OF CONTENTSc-58.8.2Copying, Moving, and Deleting Words and Blocks............................................ 2758.9CANCELING THE EFFECTS OF EDITING WORDS AND BLOCKS ........

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    TABLE OF CONTENTS B-63784EN-1/01c-69.21MODEM CARD SETTING SCREEN..........................................................4109.22CHANGING ACTIVE OFFSET VALUE WITH MANUAL MOVE ................4139.23D...

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    B-63784EN-1/01 TABLE OF CONTENTSc-710.20αi SERVO AND SPINDLE INFORMATION SCREENS .............................54011 CLEARING THE SCREEN ..........................................................

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    TABLE OF CONTENTS B-63784EN-1/01c-812.10.2 Inputting Fixture Offset Data .............................................................................. 58112.11 INPUTTING AND OUTPUTTING ROTARY HEAD D...

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    I GENERAL

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    B-63784EN-1/01 GENERAL 1.GENERAL- 3 -1 GENERALOperator’s Manuals consist of the PROGRAMMING Manual andOPERATION Manual.About this Operator’s ManualOPERATOR’S MANUAL (PROGRAMMING) (B-637...

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    1.GENERAL GENERAL B-63784EN-1/01- 4 -Special symbolsThis manual uses the following symbols:P_ : Indicates a combination of axes such as X_ Y_ Z (used inPROGRAMMING.).; : Indicates the end of a...

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    B-63784EN-1/01 GENERAL 1.GENERAL- 5 -1.1 GENERAL FLOW OF OPERATION OF CNC MACHINETOOLWhen machining the part using the CNC machine tool, first prepare theprogram, then operate the CNC machine...

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    1.GENERAL GENERAL B-63784EN-1/01- 6 -Prepare the program of the tool path and machining conditionaccording to the workpiece figure, for each machining.Hole machiningFace cuttingSide cuttingTool

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    B-63784EN-1/01 GENERAL 1.GENERAL- 7 -1.2 NOTES ON READING THIS MANUALNOTE1 The function of an CNC machine tool systemdepends not only on the CNC, but on thecombination of the machine tool, it...

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    II OPERATION

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    B-63784EN-1/01 OPERATION 1.GENERAL- 11 -1 GENERAL

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    1.GENERAL OPERATION B-63784EN-1/01- 12 -1.1 MANUAL OPERATIONExplanations- Manual reference position returnThe CNC machine tool has a position used to determine the machineposition...

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    B-63784EN-1/01 OPERATION 1.GENERAL- 13 -- The tool movement by manual operationUsing machine operator's panel switches, pushbuttons, or the manualhandle, the tool can be moved along each axis.Fig.1.1 ...

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    1.GENERAL OPERATION B-63784EN-1/01- 14 -1.2 TOOL MOVEMENT BY PROGRAMING – AUTOMATICOPERATIONAutomatic operation is to operate the machine according to the createdprogram.It incl...

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    B-63784EN-1/01 OPERATION 1.GENERAL- 15 -- MDI operationAfter the program is entered, as an command group, from the MDIkeyboard, the machine can be run according to the program. Thisoperation is calle...

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    1.GENERAL OERATION B-63784EN-1/01- 16 -1.3 AUTOMATIC OPERATIONExplanations- Program selectionSelect the program used for the workpiece. Ordinarily, one program isprepared for one workpiece. I...

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    B-63784EN-1/01 OERATION 1.GENERAL- 17 -- RestartYou can continue machining of paused workpieces. If, for example, thetool breaks during machining, you can replace the tool, and then restartmach...

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    1.GENERAL OERATION B-63784EN-1/01- 18 -1.4 TESTING A PROGRAMBefore machining is started, the automatic running check can beexecuted. It checks whether the created program can operate themachin...

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    B-63784EN-1/01 OERATION 1.GENERAL- 19 -1.4.1 Check by Running the MachineExplanations- Dry runRemove the workpiece, check only movement of the tool. Select thetool movement rate using the dial...

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    1.GENERAL OERATION B-63784EN-1/01- 20 -- Single blockEach time the cycle start button is pressed, one block of a program isexecuted, then the tool stops.A program is checked by executing it on ...

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    B-63784EN-1/01 OERATION 1.GENERAL- 21 -1.4.2 How to View the Position Display Change without Running the MachineExplanations- Machine lockThe machine tool does not move, and only the position c...

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    1.GENERAL OERATION B-63784EN-1/01- 22 -1.5 EDITING A PART PROGRAMAfter a created program is once registered in memory, it can becorrected or modified from the MDI panel (See Section II-8).This...

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    B-63784EN-1/01 OERATION 1.GENERAL- 23 -1.6 DISPLAYING AND SETTING DATAThe operator can display or change a value stored in CNC internalmemory by key operation on the MDI screen (See II-9).Fig.1...

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    1.GENERAL OERATION B-63784EN-1/01- 24 -Fig.1.6 (c) Offset Value- Displaying and settingoperator's setting dataApart from parameters, there is data that is set by the operator inoperation. Thi...

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    B-63784EN-1/01 OERATION 1.GENERAL- 25 -- Displaying and settingparametersThe CNC functions have versatility in order to take action incharacteristics of various machines.For example, CNC can sp...

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    1.GENERAL OERATION B-63784EN-1/01- 26 -- Data protection keyA key called the data protection key can be defined. It is used toprevent part programs, offset values, parameters, and setting data...

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    B-63784EN-1/01 OERATION 1.GENERAL- 27 -1.7 DISPLAY1.7.1 Program DisplayThe contents of the currently active program are displayed. In addition,the programs scheduled next and the program list ...

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    1.GENERAL OERATION B-63784EN-1/01- 28 -Fig.1.7 (b) Program list

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    B-63784EN-1/01 OERATION 1.GENERAL- 29 -1.7.2 Current Position DisplayThe current position of the tool is displayed with the coordinate values.The distance from the current position to the targe...

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    1.GENERAL OERATION B-63784EN-1/01- 30 -1.7.3 Operator Message DisplayMessages stored to memory are displayed when the operator must beinstructed during machining. (Refer to II-10.6)1.7.4 Alarm ...

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    B-63784EN-1/01 OERATION 1.GENERAL- 31 -1.7.5 Parts Count Display, Run Time DisplayWhen this option is selected, five types of run time and number of partsare displayed on the screen. (See Sect...

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    1.GENERAL OERATION B-63784EN-1/01- 32 -1.7.6 Graphic DisplayProgrammed tool movement can be displayed on the following planes:(See Section II-10.8)1)XY plane2)YZ plane3)XZ plane4)Three dimensio...

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    B-63784EN-1/01 OERATION 1.GENERAL- 33 -1.8 DATA INPUT/OUTPUTPrograms, offset values, parameters, etc. input in CNC memory can beoutput to paper tape, cassette, or a floppy disk for saving. Af...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 34 -2 OPERATIONAL DEVICESThe available operational devices include the setting and display unitattached to the CNC, the machine operator's panel, and externalinput/output devices su...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 35 -2.1 SETTING AND DISPLAY UNITSThe setting and display units are shown in Subsections II-2.1.1 to II-2.1.3.9.5"/10.4" LCD unit.....................................

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 36 -2.1.1 9.5"/10.4" LCD UnitLCD units are following three kinds.- 9.5-inch monochrome (with graphic display)- 9.5-inch monochrome (without graphic display)- 10.4-inch mon...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 37 -2.1.2 MDI UnitPOSPROGOFFSETSETTING CUSTOMSYSTEM MESSAGE GRAPH.0-CAN/EOB5648921ALTERINSERTDELETEINPUT37HELPRESETShift keyPage change keysCursor keysFunction keyInput key...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 38 -2.1.3 MDI Unit (Full-keyboard)Shift keyPage change keysCursor kysFunction keysInput keyCancel (CAN) keyEdit keysAddress/numeric keys Rest kryHelp keyRESETA!B"C/IJ , K:L;R...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 39 -2.1.4 MDI Unit (Main Panel A/B) for Machine Operator's PanelThe following MDI unit for machine operator's panel can be used.Help keyReset keyAddress/numeric keysEdit ke...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 40 -2.2 EXPLANATION OF THE KEYBOARDTable2.2 (a) Explanation of the MDI keyboardNumberNameExplanation1RESET keyPress this key to reset the CNC, to cancel an alarm, etc.2HELP keyPres...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 41 -Table2.2 (a) Explanation of the MDI keyboardNumberNameExplanation10Cursor move keysThere are four different cursor move keys.: This key is used to move the cursor to ...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 42 -2.3 OPERATION SCREEN DISPLAYThe operation screens used in the CNC are classified into the followinglevels and managed hierarchically:- Function- ChapterTo display a desired oper...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 43 -2.4 OPERATIONS SUPPORTED BY EACH OPERATION SCREENThe operation screens support a wide range of operations.On the program screen, for example, you can select and search ...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 44 -2.5 FUNCTION KEYS AND SOFT KEYS2.5.1 General Screen Operations1Press a function key on the MDI panel. The chapter selection softkeys that belong to the selected function appear...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 45 -2.5.2 Function KeysFunction keys are provided to select the type of screen to be displayed.The following function keys are provided on the MDI panel:Press this key to d...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 46 -2.5.3 Soft KeysInstead of the function keys, soft keys can also be used to select the typeof screen to be displayed. In addition, soft keys are used for actualoperations. The ...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 47 -2.5.5 Chapter selection keysThe function selection keys are used to select large items (functions).Each of them is further divided into smaller items (chapters). These...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 48 -2.5.5.2 Program(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)No. Chapter menuExplanation(1) TEXTSelects the screen for displaying the contents of acurrently...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 49 -2.5.5.3 Offset/Setting(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(21)(22)(23)(24)(25)(26)(27)(28)(29)No. Chapter menuExplanation(1) TOOLSelects ...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 50 -2.5.5.4 System(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(21)(22)(23)(24)(25)(26)(27)(28)(29)No. Chapter menuExplanation(1) PARAMETERSelects the screen f...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 51 -2.5.5.5 Messages(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)No. Chapter menuExplanation(1) ALARMSelects the alarm message screen.(2) OPERATORSelects the operator message screen.(3) ...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 52 -2.5.6 Key Input and Input Buffer2.5.6.1 Inserting charactersWhen an address and a numerical key are pressed, the charactercorresponding to that key is input once into the key in...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 53 -2.5.6.2 Deleting charactersMove the cursor to a position next to a character you want todelete, then press the key.When the key is pressed while the s...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 54 -2.5.7 Warning MessagesAfter a character or number has been input from the MDIpanel, a data check is executed when key or a soft key is pressed.In the case of incorrect input dat...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 55 -2.6 LANGUAGE SELECTIONThe Japanese, English, German, French, Italian, Spanish, Swedish, andChinese are prepared as display languages. Select the language to bedisplaye...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 56 -2.7 EXTERNAL I/O DEVICESThree types of external input/output devices are available. This sectionoutlines each device. For details on these devices, refer to thecorresponding ma...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 57 -ParameterBefore an external input/output device can be used, parameters must beset as follows.Each external input/output device is temporarily assigned a devicenumber f...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 58 -2.7.1 FANUC Handy FileThe Handy File is an easy-to-use, multi function floppy diskinput/output device designed for FA equipment. By operating the HandyFile directly or remotely...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 59 -2.7.3 FANUC FA CardAn FA Card is a memory card used as an input medium in the FA field.It is compact, but has a large memory capacity with high reliability, andrequires...

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    2.OPERATIONAL DEVICES OPERATION B-63784EN-1/01- 60 -2.8 POWER ON/OFF2.8.1 Turning on the PowerProcedure of turning on the powerProcedure1Check that the appearance of the CNC machine tool is normal.(For example, check that front d...

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    B-63784EN-1/01 OPERATION 2.OPERATIONAL DEVICES- 61 -2.8.2 Power DisconnectionPower DisconnectionProcedure1Check that the LED indicating the cycle start is off on theoperator's panel.2Check that all movable parts of the C...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 62 -3 MANUAL OPERATIONMANUAL OPERATION are as follows :3.1Manual reference position return3.2Jog feed3.3Incremental feed3.4Manual handle feed3.5Manual feed in a specified direct...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 63 -3.1 MANUAL REFERENCE POSITION RETURNThe tool is returned to the reference position as follows :The tool is moved in the direction specified in parameter ZMI (bit 5 of...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 64 -Restrictions- Moving the tool againOnce the REFERENCE POSITION RETURN COMPLETIONLED lights at the completion of reference position return, the tooldoes not move unless the R...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 65 -3.2 JOG FEEDIn the jog mode, pressing a feed axis and direction selection switch onthe machine operator's panel continuously moves the tool along theselected axis in ...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 66 -The above is an example. Refer to the appropriate manual provided bythe machine tool builder for the actual operations.Limitations- Acceleration/deceleration for rapid trav...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 67 -3.3 INCREMENTAL FEEDIn the incremental mode(s), pressing a feed axis and direction selectionswitch on the machine operator's panel moves the tool one step alongthe se...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 68 -3.4 MANUAL HANDLE FEEDIn the handle mode, the tool can be minutely moved by rotating themanual pulse generator on the machine operator's panel. Select the axisalong which t...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 69 -Explanation- When a manual handle feed faster than the rapid traverse rate is specifiedWhen a handle feed faster than the rapid traverse rate is specified, thecommand...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 70 -3.5 MANUAL FEED IN A SPECIFIED DIRECTIONThe tool can be manually moved in a specified direction on a specifiedplane. The feedrate and the direction and plane of feed can be ...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 71 -- Starting and stopping manual feed in the specified directionManual feed in the specified direction is executed while thecorresponding signals are “1”.The signal...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 72 -3.6 MANUAL NUMERIC COMMANDThe manual numeric command function allows data programmed byMDI to be executed in the jog mode. Whenever the system is ready forjog feed, a manual...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 73 -The following data can be set:1. G00: Positioning2. G01: Linear interpolation3. G28: Automatic reference point return4. G30: 2nd, 3rd or 4th reference position return...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 74 -Explanation- PositioningThe amount of travel is given as a numeric value, preceded by anaddress such as X, Y or Z. This is always regarded as being anincremental command, re...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 75 -- Automatic reference position return (G28)The tool returns directly to the reference position without passingthrough any intermediate points, regardless of the speci...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 76 -- T codes (tool functions)After address T, specify a numeric value of no more than the number ofdigits specified by parameter No. 2032.NOTESubprogram calls cannot be perform...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 77 -- Erasing data(1) When soft key [CLEAR] is pressed, followed by soft key [EXEC],all set data is cleared. In this case, however, the G codes are set toG00 or G01 accor...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 78 -- Jog feedWhen a manual numeric command is specified while the tool is beingmoved along an axis by using a feed axis and direction selection switch,the axial movement is int...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 79 -3.7 MANUAL ABSOLUTE ON AND OFFWhether the distance the tool is moved by manual operation is added tothe coordinates can be selected by turning the manual absolute swi...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 80 -ExplanationThe following describes the relation between manual operation andcoordinateswhen the manual absolute switch is turned on or off, using a programexample.G01G90 X10...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 81 -- Manual operation after a feed holdCoordinates when the feed hold button is pressed while block (2) isbeing executed, manual operation (Y-axis + 75.0) is performed, ...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 82 -- When reset after a manual operation following a feed holdCoordinates when the feed hold button is pressed while block (2) isbeing executed, manual operation (Y-axis +75.0)...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 83 -- When a movement command in the next block is only one axisWhen there is only one axis in the following command, only thecommanded axis returns.XYSw itch ONSw itch O...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 84 -When the switch is ON during cutter compensationOperation of the machine upon return to automatic operation aftermanual intervention with the switch is ON during execution w...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 85 -After manual intervention is performed when the execution of a blockhas been terminated by single block stop, the tool also moves so that thetool center moves towards...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 86 -3.8 EFFECT OF MANUAL INTERVENTIONSection 4.7, "Manual Absolute On and Off," describes the effect ofmanual intervention on the execution of the remaining part of th...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 87 -3.9 THREE-DIMENSIONAL HANDLE FEEDThree-dimensional handle feed includes three special handle feedmodes, a function for changing the tool length compensation in thelon...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 88 -3.9.1 Handle Feed Interruption in the Longitudinal Direction of the ToolSelect the mode of handle feed in the longitudinal direction of the tooland rotate the handle of the ...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 89 -Explanation- Pulses distributed to each axisWhen handle feed/interruption in the longitudinal direction of the toolis performed, pulses are distributed to the axes ac...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 90 -- Rotary axes A and B (with the X-axis representing the tool axis)BXYZHpAYpZpXpXp=Hp×cos(B)Yp=Hp×sin(B)×sin(A)Zp= -Hp×sin(B)×cos(A)-Rotary axes A and B (with the A-axis...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 91 --Rotation axes A and B (with the B-axis being the master axis and the Z-axisrepresenting the tool axis)ZYXAXpYpZpHpzHpz : Hp when the machine position of the A-axis i...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 92 -3.9.2 Handle Feed in the Transverse Direction of the ToolSelect the mode of handle feed in the transverse direction of the tooland rotate the handle of the manual pulse gene...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 93 -Explanation- Pulses distributed to each axisWhen handle feed/interruption in the transverse direction of the tool isperformed, pulses are distributed to the axes acco...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 94 -- Rotation axes A and C (with the Z-axis representing the tool axis)-When handle feed is performed in the transverse direction of thetool (in the X-axis direction)ZXYCXpYpWh...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 95 -- Rotation axes A and B (with the X-axis representing the tool axis)-When handle feed is performed in the transverse direction of thetool (in the Y-axis direction)XYZ...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 96 -3.9.3 Rotational Handle Feed and Interruption Around the Center ofthe Tool TipSelect the mode of rotational handle feed around the center of the tooltip and rotate the handl...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 97 -- Rotation axes B and C (with the Z-axis representing the tool axis)BZXYT1CT2CpBpYpZpXpT1:Tool rotation center positionT2 :Tool rotation center position after movemen...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 98 -- Rotation axes A and B (with the X-axis representing the tool axis)BXYZT1AT2ApBpZpXpYpT1 : Tool rotation center positionT2 : Tool rotation center position after mo...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 99 -3.9.4 Control Point Compensation in Three-dimensional HandleFeedOverviewControl point compensation in three-dimensional handle feed permitsthree-dimensional handle fe...

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    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 100 -Control point compensation in tool head center rotation handle feedIf the tool head center rotation handle mode is selected and the tool isrotated about a rotation axis (ei...

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    B-63784EN-1/01 OPERATION 3.MANUAL OPERATION- 101 -3.10 CHANGING TOOL LENGTH COMPENSATION IN THELONGITUDINAL DIRECTION OF THE TOOLSelect the mode of changing the tool length compensation in thelongitudinal direction ...

  • Page 124

    3.MANUAL OPERATION OPERATION B-63784EN-1/01- 102 -3.11 TOOL HOLDER OFFSETThe length unique to the machine tool from the rotation center of arotary axis (A and B axes, A and C axes, B and C axes) around whichthe tool axis r...

  • Page 125

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 103 -3.12 ROTARY AXIS ORIGIN COMPENSATION AND ROTARYAXIS OFFSETExplanation- Rotary axis origin compensationWhen a rotary axis deviates slightly due to thermal displacemen...

  • Page 126

    4.MANUAL OPERATION OPERATION B-63784EN-1/01- 104 -3.13 PRECAUTIONS DURING 3-DIMENSIONAL HANDLE FEED1Interruption by 3-dimensional handle feed/interruption function iseffective when manual handle interruption is added on at...

  • Page 127

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 105 -(2) Tool direction Z axis, rotary axes B and C axesCBZYXWorkpieceCB(3) Tool direction X axis, rotary axes A and B axesWorkpieceBAZYXAB

  • Page 128

    4.MANUAL OPERATION OPERATION B-63784EN-1/01- 106 -(4) Tool direction Z axis, rotary axes A and B axes (A-axis master)BAZXYWorkpieceAB(5) Tool direction Z axis, rotary axes A and B axes (B-axis master)BAZYXWorkpieceBA

  • Page 129

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 107 -4Only the first manual pulse generator can be used in the 3-dimensional handle feed/interruption mode.5Tool feed directions by tool direction handle feed/interruptio...

  • Page 130

    4.MANUAL OPERATION OPERATION B-63784EN-1/01- 108 -3.14 DISPLAYING THE COORDINATES OF THE TOOL TIPThe absolute coordinates of the tool tip and the actual speed aredisplayed when handle feed in the longitudinal or transverse...

  • Page 131

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 109 -Tool tip coordinates display screenFollow the procedure described in Section II-2.3 and II-2.5,"Displaying Tool Tip Coordinate Display Screen" to display t...

  • Page 132

    4.MANUAL OPERATION OPERATION B-63784EN-1/01- 110 -3.15 DISPLAYING PULSE VALUES AND AMOUNT OFMOVEMENT BY MANUAL INTERRUPTThe amount of a handle interrupt is displayed for each of the functionsincluding handle feed in the lo...

  • Page 133

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 111 -- RIGHT DIRThe amount of handle pulse interrupt in the mode of handlefeed/interrupt in the transverse direction of the tool is indicated in unitsof the least input i...

  • Page 134

    4.MANUAL OPERATION OPERATION B-63784EN-1/01- 112 -3.16 MANUAL INTERRUPTION FUNCTION FORTHREE-DIMENSIONAL COORDINATE CONVERSIONWhen the handle of the manual pulse generator is rotated in the three-dimensional coordinate con...

  • Page 135

    B-63784EN-1/01 OPERATION 4.MANUAL OPERATION- 113 -7 When feed in the tool axis direction or the direction perpendicularto the tool axis or rotation around the tool tip center is not selectedfor the manual operation ...

  • Page 136

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 114 -4 AUTOMATIC OPERATIONProgrammed operation of a CNC machine tool is referred to asautomatic operation.This chapter explains the following types of automatic operation:- MEMORY OP...

  • Page 137

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 115 -4.1 DNC OPERATIONIn the DNC operation mode, automatic operation is carried out while aprogram is read from an external I/O device via the interface.When a floppy format...

  • Page 138

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 116 -4.2 MEMORY OPERATIONIn the memory operation mode, automatic operation is performedaccording to a program stored in memory in advance.When the Cycle Start button on the machine o...

  • Page 139

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 117 -4.3 MDI OPERATIONIn MDI mode, a program of up to 256 characters can be created andexecuted from MDI in the same way as for normal programs.MDI mode is used for simple t...

  • Page 140

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 118 -Programs created in MDI cannot be registered.- Subprogram nestingA subprogram call command (M98) can be specified in a programcreated in MDI. This means that a program register...

  • Page 141

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 119 -MDI operation program (for the FS16 type)- Program erasureA program created in MDI mode is erased when:-M02, M30, or ER (%) is executed as part of MDI operation.-If bit...

  • Page 142

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 120 -4.4 SELECTION OF EXECUTION PROGRAMSThis section describes how to select a program to be executed(execution program) from among multiple programs and how to rewindthe program to ...

  • Page 143

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 121 -4.4.2 Search by Sequence NumberA selected program is searched for a block by sequence number. Thisfunction is used when a program is to be started or restarted from ab...

  • Page 144

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 122 -4.4.3 RewindRewind searches the top of the execution program.This is used for starting the program from the top of the program.Rewind is performed in the program screen- Mode se...

  • Page 145

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 123 -4.5 EXECUTING AUTOMATIC OPERATIONWhile executing a block, the CNC usually calculates the next block toconvert it into data in the executable form. This is called buffer...

  • Page 146

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 124 -4.6 STOP/TERMINATION OF AUTOMATIC OPERATIONAutomatic operation can be stopped/terminated by specifying astop/termination instruction at a desired position in a program.Automatic...

  • Page 147

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 125 -- Single-block stop according to the comparison between sequence numbersWhen the program contains a block having the same sequence numberas the preset sequence number w...

  • Page 148

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 126 -ExampleN1 G91;N2 G81X1000Y1000R-5000Z-2000F100;N3 X1000Y1000L3;..G80;.In this example, the cycle of block N3 is executedthree times, then the system enters the single-blockstop ...

  • Page 149

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 127 -4.7 PROGRAM RESTARTThis function specifies Sequence No. of a block (number of blocksbetween the top of the program and the block to be restarted) to berestarted when a ...

  • Page 150

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 128 -Procedure for Program Restart by Specifying a Sequence NumberProcedure 1[ P TYPE ]1Retract the tool and replace it with a new one. When necessary,change the offset. (Go to step...

  • Page 151

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 129 -[ Q TYPE ]1Turn the program restart switch on the machine operator's panelON.2Presskey to display the desired program.3Find the program head.4Press the [PROGRAM RESTART...

  • Page 152

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 130 -Procedure 3[COMMON TO P TYPE/Q TYPE]1The sequence number is searched for, and the program restartscreen is displayed.Fig4.7 (a)DESTINATION shows the position where machining is ...

  • Page 153

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 131 -5Press the Cycle Start button. The moves to the machining restartposition at the dry run feedrate sequentially along axes in theorder specified by parameter setting No...

  • Page 154

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 132 -[Q TYPE]1Turn the program restart switch on the machine operator's panelON.2Presskey to display the desired program.3Find the program head.4Press the [PROGRAM RESTART] soft key ...

  • Page 155

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 133 -Codes are displayed in the order in which they are specified. Allcodes are cleared by a program restart command or cycle start inthe reset state.2Turn the program resta...

  • Page 156

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 134 -- Storing / clearing the block numberThe block number is held in memory while no power is supplied. Thenumber can be cleared by cycle start in the reset state.- Block number wh...

  • Page 157

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 135 -- During searchSearch operation must be performed under the same conditionsincluding input signal and offset conditions as those used formachining. Otherwise, return t...

  • Page 158

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 136 -AlarmNumberMessageContentsSR0592END OF RECORDThe EOR (End of Record) code is specified in the middle ofa block.This alarm is also generated when the percentage at theend of the ...

  • Page 159

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 137 -The previously specified values are used as thecommon variables when restarting the program.The variables are not automatically preset. Thenecessary common variables a...

  • Page 160

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 138 -4.8 OUTPUT OF PROGRAM RESTART M, S, T AND B CODESThe following operations are possible after searching the programexecution restart block.1Before moving to the machining restart...

  • Page 161

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 139 -Output of all M codes and final S, T and B codesIf the Cycle Start button is pressed after the program execution restartblock is searched when bit 6 (MOA) of parameter ...

  • Page 162

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 140 -2When the [OVERSTORE] soft key is pressed before the toolreaches the machining restart position, overstore mode is set,allowing the input of the displayed M, S, T, and B codes i...

  • Page 163

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 141 -4.9 BLOCK RESTARTThe block restart function makes it possible to restart automaticoperation at the start point or another point of the block in whichautomatic operation...

  • Page 164

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 142 -Procedure 31Return the mode selection switch to the mode that was activebefore automatic operation was interrupted. The block returnswitch turns ON if it was OFF. (The letters &...

  • Page 165

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 143 -Fig. 4.9(a)(i) (DESTINATION): Absolute coordinates of the tool centerat the start point of the interruptedblock(ii) (DISTANCE TO GO): Distance from the current position...

  • Page 166

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 144 - CAUTION1 When returning the tool to the start point of the block bya manual operation using the block restart function, thetool is returned to the tip of the vector vertical to...

  • Page 167

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 145 - CAUTION2 When the tool movement is interrupted during acanned drilling cycle, after which block restart isperformed, the tool does not return to the point atwhich tool...

  • Page 168

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 146 -- Restart of automatic operation with the block return switch turned onIf the cycle start button is pressed while the block return switch is on,the tool length compensation valu...

  • Page 169

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 147 -- Block restart interference checkThe block restart interference check is made based on the value (d:permissible block restart interference check value) set in paramete...

  • Page 170

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 148 -- In three-dimensional cutter compensation modeIn the three-dimensional cutter compensation mode with zero value,suppose the tool movement is interrupted, the compensation value...

  • Page 171

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 149 -4.10 TOOL WITHDRAWAL AND RETURNThe tool can be withdrawn from a workpiece in order to replace the toolwhen it is damaged during machining, or merely to check the status of...

  • Page 172

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 150 -Procedure2 RetractSuppose that the TOOL WITHDRAW switch on the machineoperator's panel is turned on when the tool is positioned at point Aduring e...

  • Page 173

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 151 -Procedure3 WithdrawalSet the manual operation mode, then withdraw the tool. For manualoperation, either jog feed or handle feed is possible.Procedure4 ReturnAfter withdra...

  • Page 174

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 152 -During return operation, the CRT screen displays “PTRR” and“MSTR”.-“PTRR” blinks in the field for indicating states such as programedi...

  • Page 175

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 153 -Explanation 1Retraction- When no retraction distance is specifiedIf no retraction distance or direction required for retraction arespecified, retraction is not performed w...

  • Page 176

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 154 -- ResetUpon reset, memorized position data is lost and the tool withdrawmode is cancelled.NOTESimultaneous automatic/manual operations areimpossib...

  • Page 177

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 155 -Explanation 5Tool retract and return after thread cutting- Difference with regular command1.Retract moves the tool off the workpiece between the retract-specified axis and...

  • Page 178

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 156 -(1) When the remaining thread cutting amount ≥ retract amountWhen the tool does not travel beyond thread cutting endpoint (c), where the tool mo...

  • Page 179

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 157 -4.After the tool has been retracted, the next block not containing thethread cutting command is executed and program execution ishalted.In this example, as the first block...

  • Page 180

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 158 -5. Repositioning returns the tool to the program execution positionin the first block not containing the thread cutting command.In this example, t...

  • Page 181

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 159 -(i) If the switch is turned on during motion 1, the tool is movedretracted by the distance specified by G10.6, as in ordinaryretraction.(ii) If the switch is turned on dur...

  • Page 182

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 160 -Explanation 7Combining the block restart function and the retraction and recovery functionThe procedure for combining the tool retraction and reco...

  • Page 183

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 161 -Limitation1.After the retraction position is specified with G10.6 using anabsolute command, any changes in the origin, preset, andworkpiece origin offset (or external work...

  • Page 184

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 162 -4.11 RETRACEThe retrace function enables the tool to retrace the path of movement sofar. It also returns the tool along the same path once again....

  • Page 185

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 163 -In the case of 2) above, the tool starts reverse movement at the positionof a single block stop when the cycle start switch is pressed.Fig. 4.11 (b) In the case of 3) abov...

  • Page 186

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 164 -In the case of 2) above, the tool starts forward return movement at theposition of a single block stop when the cycle start switch is pressed.Fig....

  • Page 187

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 165 -- Forward return movement →→→→ Forward movementWhen the tool completes a forward return movement up to the blockwhere reverse movement was started, the tool automa...

  • Page 188

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 166 -- ResetUpon reset (when the RESET key on the MDI panel is pressed, theexternal reset signal is applied, or the reset and rewind signal isapplied),...

  • Page 189

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 167 -- Start of reverse movement and forward return movement after single block haltReverse movement or forward return movement can be restarted after asingle block halt by swi...

  • Page 190

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 168 -- Positioning (G00)When the tool is positioned based on nonlinear interpolation by settingbit 4 (LRP) of parameter No. 1400 to 0, the path of the ...

  • Page 191

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 169 -- Single block halt positionBlocks created internally by the control unit contain a single blockwhen reverse movement is performed.Path after offsetProgrammed path(2)2345F...

  • Page 192

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 170 -- Changing the tool offset valueEven if the cutter radius or length offset values are changed duringreverse movement and forward return movement, ...

  • Page 193

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 171 -- Custom macro operationAll custom macro operations are ignored in reverse movement andforward return movement.- Tool withdrawal and return functionThe tool cannot move al...

  • Page 194

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 172 -4.12 ACTIVE BLOCK CANCELPart programs can be halted, and the remaining amount of toolmovement in the currently executing block can be canceled by ...

  • Page 195

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 173 -- Cutter compensationThe tool path after cutter compensation is calculated from the blockfollowing the position where the tool stopped and from the subsequentblock. The to...

  • Page 196

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 174 -4.13 MANUAL HANDLE INTERRUPTIn automatic operation, this function allows a move commandgenerated by the manual pulse generator to be superimposed ...

  • Page 197

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 175 -(5) If the direction of movement is reversed as a result of a manualhandle interrupt, backlash compensation is applied. In this case,pitch error compensation is applied t...

  • Page 198

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 176 -- Position display1The following table shows the relationship between movement byhandle interruption and position display data:DisplayRelationAbso...

  • Page 199

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 177 -4.14 MANUAL INTERVENTION AMOUNT RETURN DURINGAUTOMATIC OPERATIONExplanationThe manual intervention amount can be input during automaticoperation without having to halt aut...

  • Page 200

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 178 -4.15 SIMULTANEOUS AUTOMATIC AND MANUAL OPERATIONIn the simultaneous automatic and manual mode, for example, cuttingalong an axis can be interrupte...

  • Page 201

    B-63784EN-1/01 OPERATION 4.AUTOMATIC OPERATION- 179 -- Manual operationAutomatic operation during simultaneous automatic and manualoperation is the same as ordinary automatic operation. Therefore, thefollowing explains manu...

  • Page 202

    4.AUTOMATIC OPERATION OPERATION B-63784EN-1/01- 180 -- Relationship with signalsThe operation is related to signals as listed below:Table 4.15(c)Interrupt typeSetup typeAbsolute on/offNot affected(al...

  • Page 203

    B-63784EN-1/01 OPERATION 5.TEST OPERATION- 181 -5 TEST OPERATIONThe following functions are used to check before actual machiningwhether the machine operates as specified by the created program.5.1 Machine Loc...

  • Page 204

    5.TEST OPERATION OPERATION B-63784EN-1/01- 182 -5.1 MACHINE LOCK AND AUXILIARY FUNCTION LOCKTo display the change in the position without moving the tool, usemachine lock.There are two types of machine lock: all-ax...

  • Page 205

    B-63784EN-1/01 OPERATION 5.TEST OPERATION- 183 -Limitation- M, S, T, B command by only machine lockM, S, T and B commands are executed in the machine lock state.- Reference position return under MachineWhen a ...

  • Page 206

    5.TEST OPERATION OPERATION B-63784EN-1/01- 184 -5.2 DRY RUNThe tool is moved at the feedrate specified by a parameter regardless ofthe feedrate specified in the program. This function is used forchecking the moveme...

  • Page 207

    B-63784EN-1/01 OPERATION 5.TEST OPERATION- 185 -Programmed commandRapid traversebutton(RT signal)Positioning type#4(LRP of parameterNo.1400)For rapid traverseFor cutting feed(*2)RT=ONLRP=0/1Rapid traverse rate...

  • Page 208

    5.TEST OPERATION OPERATION B-63784EN-1/01- 186 -5.3 SINGLE BLOCKPressing the single block switch starts the single block mode. When thecycle start button is pressed in the single block mode, the tool stopsafter a ...

  • Page 209

    B-63784EN-1/01 OPERATION 5.TEST OPERATION- 187 -- Single block during a canned cycleIn a canned cycle, the single block stop points are the end of 1 , 2 , and6 shown below. When the single block stop is made...

  • Page 210

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 188 -6 SAFETY FUNCTIONSTo immediately stop the machine for safety, press the Emergency stopbutton. To prevent the tool from exceeding the stroke ends, Overtravelcheck and Str...

  • Page 211

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 189 -6.1 EMERGENCY STOPIf you press Emergency Stop button on the machine operator's panel,the machine movement stops in a moment.Fig.6.1 Emergency stopFor how to use t...

  • Page 212

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 190 -6.2 OVERTRAVELWhen the tool tries to move beyond the stroke end set by the machinetool limit switch, the tool decelerates and stops because of working thelimit switch and...

  • Page 213

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 191 --AlarmNumberMessageContentsOT0007+ OVERTRAVEL ( HARD )The stroke limit switch in the positive direction was triggered.This alarm is generated when the machine reac...

  • Page 214

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 192 -6.3 STROKE CHECKTwo areas which the tool cannot enter can be specified with storedstroke check 1 and stored stroke check 2.Fig.6.3 (a) Stroke checkWhen the tool exceeds ...

  • Page 215

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 193 -Fig.6.3 (b) Creating or changing the forbidden area using a programWhen setting the area by parameters, points A and B in the figurebelow must be set.B(I,J,K)A (X...

  • Page 216

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 194 -- Checkpoint for the forbidden areaConfirm the checking position (the top of the tool or the tool chuck)before programming the forbidden area.If point A (The top of the t...

  • Page 217

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 195 -- Effective time for a forbidden areaEach limit becomes valid when reference position return has beenperformed manually or by G28 after power-up.After the power is...

  • Page 218

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 196 -AlarmNumberMessageContentsOT0001+ OVERTRAVEL ( SOFT 1 )The tool entered the prohibited area of stored stroke check 1 duringmovement in the positive direction.OT0002- OVER...

  • Page 219

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 197 -6.4 STROKE LIMIT CHECK PRIOR TO PERFORMING MOVEMENTDuring automatic operation, before the movement specified by a givenblock is started, whether the tool enters th...

  • Page 220

    6.SAFETY FUNCTIONS OPERATION B-63784EN-1/01- 198 -Limitation- Manual numeric commandFor manual numeric commands, no stroke limit check is made beforemovement.- Machine lockIf machine lock is applied at the start of movem...

  • Page 221

    B-63784EN-1/01 OPERATION 6.SAFETY FUNCTIONS- 199 -- Polar coordinate interpolation modeIn polar coordinate interpolation mode, no check is made.- Three-dimensional coordinate conversionIn three-dimensional coordin...

  • Page 222

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 200 -7 ALARMS AND SELF DIAGNOSTC FUNCTIONSCheck the following items when operation is not normal :1When an error code is displayed on the operation screenIf an error code is displayed, ...

  • Page 223

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 201 -7.1 CHECKING WITH THE DIAGNOSIS SCREENThe tool sometimes appears to stop when no alarm is indicated. In sucha case, the system status can be checked using the self d...

  • Page 224

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 202 -Number selectionSpecify data to be displayed by using a number.Method 1(1) Press the [NO. SEARCH] soft key.(2) Key in the number of the data you want to display.(3) Press the [EXEC...

  • Page 225

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 203 -With diagnosis numbers 1100 to 1111, you can check the TH alarmstatus.Table7.1 (c) TH Alarm Status IndicationNo.IndicationInternal status when 1 is indicated1100 P...

  • Page 226

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 204 -7.2 INTERNAL POSITION COMPENSATION DATA DISPLAYFUNCTIONThe function for displaying internal position compensation datadisplays the data used in the CNC for each function while the ...

  • Page 227

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 205 -Cutter compensationFig.7.2 (a) Cutter compensationMODEDisplays ON in reverse video when the current mode is cuttercompensation mode, and displays OFF in reverse vide...

  • Page 228

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 206 -Tool length offsetFig.7.2 (b) Tool length offsetMODEDisplays ON in reverse video when the current mode is tool lengthcompensation mode, and displays OFF in reverse video when thec...

  • Page 229

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 207 -Canned cycle for drillingFig.7.2 (c) Canned cycle for drillingMODEDisplays ON in reverse video when the current mode is canneddrilling cycle mode, and displays OFF i...

  • Page 230

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 208 -Coordinate System rotation Fig.7.2 (d) Coordinate System rotationMODEDisplays ON in reverse video when the current mode is coordinatesystem rotation mode, and displays OFF in rev...

  • Page 231

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 209 -Three-dimensional coordinate conversionFig.7.2 (e) Three-dimensional coordinate conversionMODEDisplays ON in reverse video when the current mode is three-dimensional...

  • Page 232

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 210 -Programmable mirror imageFig.7.2 (f) Programmable mirror imageMODEDisplays ON in reverse video when the current mode isprogrammable mirror image mode, and displays OFF in reversev...

  • Page 233

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 211 -ScalingFig.7.2 (g) ScalingMODEDisplays ON in reverse video when the current mode is scalingmode, and displays OFF in reverse video when the current mode isother than...

  • Page 234

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 212 -Three- dimensional tool offsetFig.7.2 (h) Three- dimensional tool offsetMODEDisplays ON in reverse video when the current mode is three-dimensional tool offset mode, and displays ...

  • Page 235

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 213 -Three dimensional cutter compensationFig.7.2 (i) Three dimensional Cutter compensationMODEThree-dimensional cutter compensation has two modes: Toolside offset mode ...

  • Page 236

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 214 -7.3 COORDINATE SYSTEM RELATED DATA DISPLAYOffset data related to coordinate systems is displayed on the diagnosisscreen described in Section II-7.1.ExplanationThe workpiece coordin...

  • Page 237

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 215 -7.4 PERIODIC MAINTENANCE SCREENThe periodic maintenance screen provides a guideline indicating whenconsumables that require periodic replacement (such as the battery ...

  • Page 238

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 216 -ITEM NUMBERA sequence number from 01 to 10.ITEM NAMEThe name of an item subject to periodic maintenance is indicated.If the percentage (%) of the remaining service life is not grea...

  • Page 239

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 217 -Item setting screenThis screen is displayed by pressing the [SET ITEM] soft key on thestatus display screen. On the item setting screen, an item can beselected to set...

  • Page 240

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 218 -Item selection menu screenThis screen is displayed by pressing the [SET ITEM] soft key on theitem setting screen. With the item selection menu screen, a list of itemsselected on t...

  • Page 241

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 219 -Setting periodic maintenance dataSet periodic maintenance data on the item setting screen.Setting an item name- Setting by MDI key input1)Position the cursor to a des...

  • Page 242

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 220 -- Input formatx x x x x x x * x x x x x x x x * x x x x x x x xAlphanumeric Kanji/hiragana AlphanumericDescribe alphanumeric characters directly. Kanji and hiragana...

  • Page 243

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 221 -Setting the count type1) Position the cursor to a desired count type by using the cursor keys .2)Select a count type by pressing the [NO COUNT], [ALL TIME],[POWER ON]...

  • Page 244

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 222 -Setting item input/outputThe periodic maintenance data and machine menu can be input/outputto and from external devices.Inputting setting itemsMethod 1 (Neither the input file name...

  • Page 245

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 223 -Method 5 (The input file is specified with its file number (three of threemethods))(1) Select EDIT mode.(2) To input periodic maintenance data, display the item setti...

  • Page 246

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 224 -Method 4 (The output file is specified with its file number (two of threemethods))(1) Select EDIT mode.(2) To output periodic maintenance data, display the item settingscreen. To ...

  • Page 247

    B-63784EN-1/01 OPERATION 7.ALARMS AND SELF DIAGNOSTC FUNCTIONS- 225 -Input/output file formatPeriodic maintenance dataG10 L60 P1 [n] Aa Rr Qq ;G10 L60 P2 [n] Aa Rr Qq ;G10 L60 P3 [n] Aa Rr Qq ; : :...

  • Page 248

    7.ALARMS AND SELF DIAGNOSTC FUNCTIONS OPERATION B-63784EN-1/01- 226 -7.5 MAINTENANCE INFORMATION SCREENThe maintenance information screen allows service persons fromFANUC and the machine tool builder to record a maintenance historyof the machine.For...

  • Page 249

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 227 -8 EDITING PROGRAMSThis section describes the operations for editing programs registeredwith the CNC.Editing operations include the insertion, alteration, deletion, ...

  • Page 250

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 228 -8.1 INPUTTING AND OUTPUTTING PROGRAMSThis section explains the operations for inputting programs from andoutputting programs to external input/output units, as well as the...

  • Page 251

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 229 -Method 4 (The input file is specified with its file number (one of twomethods))(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Prog...

  • Page 252

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 230 -Registering a program with a new program numberA program can be registered with a new keyed-in program number.Procedure- Methods in which neither the input file name nor n...

  • Page 253

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 231 -Method 2(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Programs" to display the program text screen.(3) Press the [READ] soft...

  • Page 254

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 232 -Registering multiple NC programsProcedureMethod 1 (Neither the input file names nor numbers need be specified)(1) Select EDIT mode.(2) Follow the procedure described in Se...

  • Page 255

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 233 -Registering additional programsA program can be loaded and merged with the program selected on theCNC.ProcedureMethod 1 (Neither the input file name nor number need...

  • Page 256

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 234 -Stopping registrationWhile a program is being loaded, pressing the [STOP] soft key causesloading of the program to stop. Once stopped, loading cannot beresumed.Explanatio...

  • Page 257

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 235 -WarningMessageDescriptionALREADY EXISTSAn attempt was made to register a program with the sameprogram number as that of a previously registered program inprogram me...

  • Page 258

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 236 -8.1.2 Outputting ProgramsPrograms can be output to external input/output units.Outputting the currently displayed programProcedureMethod 1 (Neither the output file name no...

  • Page 259

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 237 -Outputting a specified single programProcedure- Neither the input file name nor number need be specifiedMethod 1(1) Select EDIT mode.(2) Follow the procedure descri...

  • Page 260

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 238 -Method 2(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Programs" to display the program text screen.(3) Press the [PUNCH] soft key.(...

  • Page 261

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 239 -Outputting specified multiple programsA specified range of programs can be output.Procedure- Neither the output file name nor number need be specifiedMethod 1(1) Se...

  • Page 262

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 240 -- The output file is specified with its file nameMethod 1(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Programs" to display the pro...

  • Page 263

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 241 -- Specified with its file numberMethod 1(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Programs" to display the program text ...

  • Page 264

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 242 -Outputting all programsProcedureMethod 1 (Neither the output file name nor number need be specified)(1) Select EDIT mode.(2) Follow the procedure described in Section II-1...

  • Page 265

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 243 -Outputting a portion of the currently displayed programThat portion of the currently displayed program that starts from thecurrent cursor position can be output.Pro...

  • Page 266

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 244 -Pausing/stopping the output and canceling the feedPausing the outputWhile a program is being output, pressing the [PAUSE] soft key causesoutput of the program to pause. S...

  • Page 267

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 245 -8.1.3 Collating ProgramsPrograms entered from external input/output units can be collated withprograms in program memory.Collating a single programProcedureMethod 1...

  • Page 268

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 246 -ExplanationA program loaded from an external input/output unit can be collatedwith a program retrieved from program memory.If no mismatches are found, the collated program...

  • Page 269

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 247 -ExplanationMultiple programs can be loaded from an external input/output unit oneafter another and collated with programs retrieved from programmemory, one program ...

  • Page 270

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 248 -8.1.4 Keys and Program EncryptionPrograms can be secured by setting a password and a program securityrange with the appropriate parameters.1Security with a password and a ...

  • Page 271

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 249 -NOTE1 For security, the values set for PSW and KEY are notdisplayed. For the same reason, PSW, PMIN, andPMAX can be specified only when no password is setor the pro...

  • Page 272

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 250 -- Outputting specified multiple programsLocked/unlockedResultsLockedThose programs that fall outside the protectedrange are output as usual.For those programs that fall wi...

  • Page 273

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 251 -NOTE1 To encrypt programs, set parameter EIA (bit 4 of No.0000) to 0 (to specify that the punch code is ISO).2 An encrypted program cannot be registered as anadditi...

  • Page 274

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 252 -WarningMessageDescriptionWRITEPROTECTIONAn attempt was made to edit or delete a program withinthe security range when the program memory was locked.INVISIBLEPROGRAMAn atte...

  • Page 275

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 253 -8.1.5 Stored Program Lengths and Number of RegisterableProgramsThe following stored program lengths are available:80m, 160m, 320m, 640m, 1280m, 2560m, or 5120mThe n...

  • Page 276

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 254 -8.2 CURSOREditing operations such insertion, alteration, and deletion areperformed on the character string to which the cursor is positioned.Basically, the cursor is displ...

  • Page 277

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 255 -8.2.2 Positioning the CursorRegistering a single program1Use thecursor key to position the cursor forwardby one word. When the key is pressed and held down, the cur...

  • Page 278

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 256 -8.3 PROGRAM NUMBER SEARCHA program can be selected from among those in program memory.Searching for the immediately preceding (succeeding) programProcedureMethod 1(1) Sele...

  • Page 279

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 257 -Searching for a program by specifying a program numberProcedureMethod 1(1) Select EDIT or MEM mode.(2) Follow the procedure described in Section II-10.1,"Progr...

  • Page 280

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 258 -8.4 WORD SEARCH/ADDRESS SEARCHIt is possible to search for a specified word, address, or character stringthrough an NC program and position the cursor to it.8.4.1 Word Sea...

  • Page 281

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 259 -Limitation1Even when an attempt is made to search for a portion of a word,such as a function name or variable, the cursor is positioned to theentire word.2The / and...

  • Page 282

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 260 -8.4.2 Address SearchAddress searchProcedureMethod 1(1) Press the [FRWRD SEARCH] ([BKWRD SEARCH]) softkey.(2) Enter the address to search for.(3) Press the [EXEC] soft key....

  • Page 283

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 261 -8.4.3 Search Repeat FunctionOnce a word/address search has been performed, the search can berepeated under the same conditions with a simple operation.Search repeat...

  • Page 284

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 262 -8.5 INSERTING WORDS AND BLOCKSWords and blocks can be inserted at the cursor position.Inserting a word or blockProcedure(1) Position the cursor to the point where you want...

  • Page 285

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 263 -8.6 CHANGING WORDS AND BLOCKS1The word at the cursor position can be overwritten with an enteredword or block.2A word, address, or character string in the program b...

  • Page 286

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 264 -8.6.2 Replacing Words and Character StringsConfirming each replacementProcedureMethod 1(1) Press the [ALTER] soft key.(2) Key in the word or character string to be replace...

  • Page 287

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 265 -Method 3(1) Key in the word or character string to be replaced, followedby a new word or character string, as shown in the example.Multiple words to be replaced and...

  • Page 288

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 266 -Replacing all the occurrences of a character string without confirming each occurrenceProcedureMethod 1(1) Press the [ALTER] soft key.(2) Key in the word or character stri...

  • Page 289

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 267 -Character string that can be replaced1NC commandsExamples: G00, X100., M992Macro statementsExamples: #100 = #102+1, IF[#300EQ0]GOTO1003Function names and variable...

  • Page 290

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 268 -8.6.3 Replacing AddressesConfirming each replacementProcedureMethod 1(1) Press the [ALTER] soft key.(2) Key in the address to be replaced.(3) Press the [(Address)] soft ke...

  • Page 291

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 269 -Replacing all the occurrences of an address without confirmationProcedureMethod 1(1) Press the [ALTER] soft key.(2) Key in the address to be replaced.(3) Press the ...

  • Page 292

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 270 -8.7 DELETING WORDS AND BLOCKSThe word at the cursor position can be deleted, as well as selectedmultiple words and blocks.Deleting a single wordProcedure(1) Position the c...

  • Page 293

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 271 -8.8 CUTTING AND PASTINGThe following four basic operations can be combined to copy and movewords and blocks.1Move a specified range to the copy buffer. (Cutting)2C...

  • Page 294

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 272 -PastingProcedureMethod 1(1) Position the cursor to the position at which the contents ofthe copy buffer are to be inserted.(2) Press the [PASTE] soft key.(3) Press the [HE...

  • Page 295

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 273 -Pasting a programProcedureMethod 1(1) Press the [PASTE] soft key.(2) Press the [(PROG)#] soft key.(3) Enter a program number.(4) Press the [EXEC] soft key.A program...

  • Page 296

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 274 -WarningMessageDescriptionNO MORE SPACEAn attempt was made to cut or copy words orblocks exceeding the capacity of the copybuffer.

  • Page 297

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 275 -8.8.2 Copying, Moving, and Deleting Words and BlocksCopying a word or blockProcedure(1) Copy the word or block to be copied.(2) Select the program to which it is to...

  • Page 298

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 276 -8.9 CANCELING THE EFFECTS OF EDITING WORDS ANDBLOCKSThe effects of accidentally deleting and inserting words and blocks canbe canceled. This is called undoing.Explanation...

  • Page 299

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 277 -UndoingProcedure(1) Select the program you want to restore to its previous state byundoing.(2) Place the program in the same editing status as that when theediting ...

  • Page 300

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 278 -8.10 COPYING PROGRAMSThe entire contents of a single program can be copied to create a newone.Copying a programProcedureMethod 1(1) Select the program to be copied.(2) Pre...

  • Page 301

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 279 -8.11 MERGING PROGRAMSThe program being edited can be merged with any program.Merging programsProcedureMethod 1(1) Select the first program.(2) Press the [MERGE PRGR...

  • Page 302

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 280 -8.12 DELETING PROGRAMSAny program can be deleted.Deleting a single programProcedureMethod 1(1) Press the [DELETE PRGRAM] soft key.(2) Press the [(PROG)#] soft key.(3) Key ...

  • Page 303

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 281 -Deleting multiple programsMultiple programs can be deleted by specifying a range of programnumbers.ProcedureMethod 1(1) Press the [DELETE PRGRAM] soft key.(2) Press...

  • Page 304

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 282 -8.13 RESTORING A DELETED PROGRAMA program deleted accidentally can be restored. This is calledundeleting.ExplanationA single program deleted accidentally can be restored. ...

  • Page 305

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 283 -8.14 BACKGROUND EDITINGThe editing of a program while another program is being executed oredited is called background editing.Background editing allows searching, e...

  • Page 306

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 284 -Ending background editingProcedurePress the [BACKGROUND EDIT END] soft key.Limitation1When an attempt is made to background edit the program that iscurrently in the foregr...

  • Page 307

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 285 -8.15 EDITING TWO PROGRAMS SIMULTANEOUSLYThe program text screen can be divided into right and left portions, sothat two programs can be edited simultaneously.Displa...

  • Page 308

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 286 -Method 3(1) Press theaddress key.(2) Enter a program number.(3) Press the [MULTI EDIT] soft key.Method 4(1) Press the [MULTI EDIT] soft key.(2) Press the [PRVIOS PRGRAM] s...

  • Page 309

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 287 -8.16 EDITING PROGRAMS IN OPERATIONDuring automatic operation, programs can be edited by stoppingautomatic operation with the feed hold or single block function.Auto...

  • Page 310

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 288 -8.17 CONDENSING THE PROGRAM MEMORYIn program memory, NC programs are first registered in contiguousareas. When an NC program is edited, however, it is divided intoseveral...

  • Page 311

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 289 -Method 3(1) Select EDIT mode.(2) Follow the procedure described in Section II-10.1,"Programs" to display the program text screen.(3) Pressthe address key....

  • Page 312

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 290 -8.18 CREATING PROGRAMS USING THE MDI PANELUsing the functions described in this chapter programs can be createdin EDIT mode.Creating a program using the MDI panelProcedure...

  • Page 313

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 291 -8.19 PLAYBACKPlayback is a function in which teach in mode is selected, so that themachine can be moved along an axis to the desired machine position,and the positi...

  • Page 314

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 292 -Creating a program in THCH IN modeProcedure(1) Follow the procedure described in Section II-10.1, "Programs" todisplay the program text screen.(2) Select teach i...

  • Page 315

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 293 -ExampleP0 (10.0, 0.0, 10.0)P1(3.025, 23.723, 10.0)P2(3.025, 23.723, -0.325)ZYXO1234;N1 G90 G00 X10. Y0 Z10.;N2 G00 X3.025 Y23.723;N3 G01 Z-0.325 F300.;N4 M02;Fig.8....

  • Page 316

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 294 -Registering machine positions with compensationWhen, in teach in mode, an axis address is keyed in, followed by anumeric value, the keyed-in numeric value is added to the ...

  • Page 317

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 295 -8.20 AUTOMATICALLY INSERTING SEQUENCE NUMBERSDuring programming, the sequence number of the next block can beautomatically inserted each time ;(EOB) is inserted.The...

  • Page 318

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 296 -8.21 STAMPING THE MACHINING TIMEWhen a program is executed during memory operation, the timerequired for the main program is measured and displayed, and the resultis stamp...

  • Page 319

    B-63784EN-1/01 OPERATION 8.EDITING PROGRAMS- 297 -- Program directory screenFig.8.21 (b) Program Directory ScreenFollow the procedure described in Section II-10.1, "Programs" todisplay the program direct...

  • Page 320

    8.EDITING PROGRAMS OPERATION B-63784EN-1/01- 298 -Measuring the machining time1The time from the start of a program until a reset, M02, or M30 ismeasured as the machining time.2If, during measurement, an alarm occurs, cau...

  • Page 321

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 299 -9 SETTING AND DISPLAYING DATA

  • Page 322

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 300 -9.1 DISPLAYING AND SETTING TOOL OFFSET VALUESTool offset values, tool length compensation values, and cuttercompensation values are specified by D codes (cutter compensation) orH codes (to...

  • Page 323

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 301 -- Tool offset memory BDistinction is made between geometry and wear, but no distinction ismade between D codes and H codes.Fig. 9.1 (b) Tool Offset Memory B- Tool offset mem...

  • Page 324

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 302 -Setting/updating tool offsets-Moving the cursorMethod 1Using the page keys PAGEPAGE and the cursor keys, position the cursor to the offset to beset/updated.Method 2(1) Press the [NUMBER SE...

  • Page 325

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 303 -- Offset increment systemAs an offset, a number with or without a decimal point can be entered.The increment system of an offset depends on the setting of theparameters, as i...

  • Page 326

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 304 -Tool offset input/output- Tool offset inputMethod 1 (Neither the input file name nor number need be specified)(1) Select MDI mode.(2) Press the [READ] soft key.(3) Press the [TOOL OFFSET] ...

  • Page 327

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 305 -Method 2 (The output file is specified with its file name)(1) Press the [PUNCH] soft key.(2) Press the ["FILE NAME] soft key.(3) Enter a file name.(4) Press the [FILE NA...

  • Page 328

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 306 -MeasurementThe [MEASURE] soft key is used for tool length measurement. Fordetails of this function, see Section II-9.10, "Tool LengthMeasurement."

  • Page 329

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 307 -9.2 DISPLAYING AND SETTING WORKPIECE ORIGIN OFFSETSThe workpiece origin offset for each workpiece coordinate system(G54 to G59 and G54.1 P1 to G54.1 P48) and an external work...

  • Page 330

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 308 -3The page keys PAGEPAGE enables paging. Each time paging isperformed, the cursor moves to the top of a page.- Searching for a workpiece coordinate systemA workpiece coordinate system can ...

  • Page 331

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 309 -Workpiece origin offset input/output- Workpiece origin offset inputMethod 1 (Neither the input file name nor number need be specified)(1) Press the [READ] soft key.(2) Press ...

  • Page 332

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 310 -Method 3 (The input file is specified with its file number (one of threemethods))(1) Press the [PUNCH] soft key.(2) Press the [(FILE #)] soft key.(3) Enter a file number.(4) Press the [WOR...

  • Page 333

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 311 -9.3 DISPLAY AND SETTING OF SETTING PARAMETERSParameters that can be set by input (setting parameters) can bedisplayed and set on the setting parameter screen.Displaying setti...

  • Page 334

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 312 -1. Bit type parametersThis type of parameter consists of 8 bits, each of which is set to 0 or 1.A bit name is displayed above each bit position. (No name is displayedabove some bit positi...

  • Page 335

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 313 -4. Parameters of bit axis type5. Parameters of integer axis type6. Parameters of real number axis typeControlled axis name

  • Page 336

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 314 -Setting of setting parameters- Mode settingSelect MDI mode, or enter the emergency stop state by pressing theemergency stop button.- Data protection keyTurn on the data protection key (KEY...

  • Page 337

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 315 -Method 2(1) Key in an incremental or decremental value relative to thecurrent setting.(2) Press the [+INPUT] soft key.NOTEFor parameters of bit type and bit axis type,increme...

  • Page 338

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 316 -Selecting a groupOn the group selection screen, the setting parameters of a desired groupcan be easily displayed.- Group selection screenFig. 9.3 (b) Group Selection Screen- Displaying th...

  • Page 339

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 317 -9.4 DISPLAYING AND SETTING CUSTOM MACRO VARIABLEVALUESThe values of the local variables (#1 to #33), common variables (#100to #199, #200 to #499, #500 to #999), and system va...

  • Page 340

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 318 -- Custom macro screen(#500 to #549, and system variables)The numbers, names, and values of the custom macro variables aredisplayed.Fig. 9.4 (b) Custom Macro Screen with Variable Names- Un...

  • Page 341

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 319 -- Positioning the cursorPosition the cursor to the custom macro variable you want to set.Method 1Using the page keysand the cursor keys, position the cursor.Method 2(1) Press...

  • Page 342

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 320 -- Clearing common variable 1/2 to 0Common variable 1 and common variable 2 can be cleared to 0 at thesame time.When clearing both common variable 1 and common variable 2 to 0(1) Press the ...

  • Page 343

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 321 -9.5 INPUT/OUTPUT OPERATION OF CUSTOM MACROCOMMON VARIABLESThe value of a custom macro common variable (#200 to #999) can beoutput to an external input/output device.A value c...

  • Page 344

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 322 -Method 5 (The input file is specified with its file number (three of threemethods))(1) Press theaddress key.(2) Enter a file number.(3) Press the [PUNCH] soft key.-Output formatThe value o...

  • Page 345

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 323 -Input operation of custom macro common variablesCustom macro common variables can be entered from an externalinput/output device.- Mode settingSet MDI mode.- Input procedureM...

  • Page 346

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 324 -- Procedure for inputting from a file of custom macro statement program formatCustom macro common variables can be entered from a file ofconventional custom macro statement program format....

  • Page 347

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 325 -9.6 DISPLAYING AND SETTING PARAMETERSWhen the CNC is connected to a machine, the parameters are set todetermine the machine specifications and functions and to make fulluse o...

  • Page 348

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 326 -- Types of parametersAccording to the types of settings, parameters are divided into threetypes: bit type, integer type, and real number type.1. Bit type parametersThis type of parameter c...

  • Page 349

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 327 -4. Bit axis type parameters5. Integer axis type parameters6. Real number axis type parametersParameters of spindle type are available which set a value for eachspindle. Acco...

  • Page 350

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 328 -7. Bit spindle type parameters8. Integer spindle type parameters9. Real number spindle type parametersSpindle name

  • Page 351

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 329 -Setting parameters- Mode settingSelect MDI mode, or enter the emergency stop state by pressing theemergency stop button.- Setting parameter PWEOn the setting parameter screen...

  • Page 352

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 330 -- Entering settings (incremental input)Method 1(1) Press the [+INPUT] soft key.(2) Key in an incremental or decremental value relative to thecurrent setting.(3) Press the [EXEC] soft key.M...

  • Page 353

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 331 -Selecting a groupOn the group selection screen, the parameters of a desired group caneasily be displayed.- Group selection screenFig. 9.6 (b) Group Selection Screen- Display...

  • Page 354

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 332 -9.7 DISPLAYING AND SETTING PITCH ERROR COMPENSATIONDATAPitch error compensation data is set to match the characteristics of amachine connected to the CNC.Pitch error compensation data vari...

  • Page 355

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 333 -9.8 MANUAL TOOL LENGTH MEASUREMENTA numeric value displayed as a relative position can be placed in offsetmemory as an offset by using the soft keys.To do this, first choose ...

  • Page 356

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 334 -Tool length measurement- Selecting the offset to be changedProcedure 1Position the cursor to the offset to be changed or set by pressing apage key PAGEPAGE or a cursor key .Procedure 2(1)...

  • Page 357

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 335 -- Measuring the tool lengthFirst, choose and manually move a reference tool until it touches themachine-specific point. Then, press the [MEASURE] soft key ->[ORIGIN] sof...

  • Page 358

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 336 -When the function of tool offset by tool number is providedIf the function of tool offset by tool number is supported, manual toollength measurement can be performed in the same way.To dis...

  • Page 359

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 337 -9.9 MANUAL WORKPIECE ORIGIN SETTINGOn the workpiece origin offset screen, a workpiece origin offset can beset so that the current machine position is the origin of a selected...

  • Page 360

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 338 -Selecting a workpiece coordinate system and axisSelecting a workpiece coordinate systemSelect the workpiece coordinate system you want to set.A workpiece coordinate system can be found usi...

  • Page 361

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 339 -Operation example 1. When a common workpiece origin offset valueand workpiece coordinate system No. 1 (G54) are set(1)When an operation is performed so that the current posi...

  • Page 362

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 340 -(2)When an operation is performed so that the current position (machinecoordinates: X100.000,Y200.000) is (X-50.000,Y-50.000) in workpiececoordinate system No. 1Before settingNo. 00 (commo...

  • Page 363

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 341 -Operation example 2. When a local coordinate system (G52) is setWhen an operation is performed so that the current position (machinecoordinates: X50.000, Y150.000) is the or...

  • Page 364

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 342 -Operation example 3. When tool length compensation and cuttercompensation are enabledWhen an operation is performed so that the current position (machinecoordinates: X100.000, Z200.000) i...

  • Page 365

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 343 -9.10 TOOL LENGTH/WORKPIECE ORIGIN MEASUREMENTThe length of a tool can be measured by executing a program commandfor automatic tool length measurement (G37) (Section II-16.5,&...

  • Page 366

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 344 -Procedure for measuring a tool length offsetA tool length offset can be measured by manually bringing the tool intocontact with a workpiece or a reference block.For details of the actual o...

  • Page 367

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 345 -Fig. 9.10 (b) Tool Length Offset Measurement Screen (Offset Memory B)Fig. 9.10 (c) Tool Length Offset Measurement Screen (Offset Memory C)NOTEThe values of addresses T and ...

  • Page 368

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 346 -5Select the desired tool.While status indication OFST is blinking on the tool length offsetmeasurement screen, a T code and M code can be programmed inmanual handle feed or jog feed mode (...

  • Page 369

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 347 -Description- Definition of the tool length offsetThe tool length offset can generally be defined in two methods, asdescribed below. The two methods share a single view that...

  • Page 370

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 348 -between the reference measurement surface and the actualmeasurement surface, which is the height of a workpiece orreference block (Hm), is set separately (see the procedure). Then,tool le...

  • Page 371

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 349 -(2) Method 2The tool length offset is defined as the distance between the originof the workpiece coordinate system and the tool tip position whilethe machine is positioned to...

  • Page 372

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 350 -In method 2, the reference measurement surface is the origin ofthe workpiece coordinate system. The tool tip position of thereference tool is also the origin of the workpiece coordinatesy...

  • Page 373

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 351 -The reference tool in method 2 is a tool whose tip is positioned to theorigin of the workpiece coordinate system while the machine ispositioned to the machine zero point. Ge...

  • Page 374

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 352 --Tool replacement positionWhen the tool length offset is set in tool length measurement bypressing the [MEASURE] or [MEASUR+] soft key, the toolautomatically moves to the tool replacement ...

  • Page 375

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 353 -Procedure for measuring the workpiece origin offsetThe workpiece origin offset can be easily measured not only on thelongitudinal axis of the tool, or the Z-axis but also on ...

  • Page 376

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 354 -5Position the cursor to a desired workpiece origin offset of G54 toG59. The cursor may not be on the workpiece origin offset on theZ-axis.6Bring the tool into contact with the top surface...

  • Page 377

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 355 -- Procedure for measuring a workpiece origin offset on the X-axis or Y-axis, basedon a reference surfaceThe measurement procedure in which the workpiece origin for the X-axis...

  • Page 378

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 356 -Fig. 9.10 (e) Workpiece Origin Offset Screen Displayed in WorkpieceOrigin Measurement7Move the measurement probe to a second measurement point.Meanwhile, the CNC locks the movement in t...

  • Page 379

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 357 -Description-Workpiece origin offset on the Z-axisMethods 1 and 2 in "Definition of the Tool Length Offset" in thedescription of the procedure for measuring the tool...

  • Page 380

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 358 -As shown in the figure, the workpiece origin offset on theZ-axis can be obtained as follows:OFSW = Zm - OFSLwhereOFSW: Workpiece origin offsetOFSL: Tool length offset of a tool used to m...

  • Page 381

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 359 -The workpiece origin offset can be obtained using method 2, in thesame way as in method 1.OFSW=Zm-OFSL whereOFSW : Workpiece origin offsetOFSL : Tool length offset of a tool ...

  • Page 382

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 360 -As shown above, the workpiece origin offset can be obtained asfollows:OFSW = Xm - OFSRNote the sign of tool radius offset OFSR.When the measurement surface is in the positive direction of ...

  • Page 383

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 361 -(2) When the center of a hole is set as the workpiece originIn the example shown above, the center of a hole in a workpiece isset as the workpiece origin. In this case, the ...

  • Page 384

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 362 -9.11 MENU SWITCHESWith the menu switch function, some DI signals entered with the signal(BMI interface) from the machine can be set by CNC screen operation.Screen configurationTo display t...

  • Page 385

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 363 -Operation- Positioning the cursorUsing the cursor keys , position the cursor.The cursor keys cannot be used.- Turning on a switchMethod 1:Press the [ON:1] soft key.Method 2...

  • Page 386

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 364 -9.12 DISPLAYING AND SETTING TOOL LIFE MANAGEMENTDATATool life management data can be displayed on the screen to check thecurrent tool life management status. In addition, the screen can b...

  • Page 387

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 365 -Count override: When the tool life count override signal isdisabled (with bit 3 (LFV) of parameter No.7401 set to 0), 1.0 times is indicated.- Data (B)The set service life v...

  • Page 388

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 366 -Tool life management (group editing)Display the tool life management group editing screen by pressing thesoft key on the tool life management directory screen.Fig.9.12 (b) Tool Life Manag...

  • Page 389

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 367 -- Data (B)The detailed tool life management data for a selected group isdisplayed as described below.Type: 1 Count-based life counting2 Time-based life countingLife value: T...

  • Page 390

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 368 -Setting/editing tool life management dataTool life management (directory)- Switching between pagesUsing the page keys PAGEPAGE, the previous or following groups canbe displayed.- Selecting...

  • Page 391

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 369 -- Skipping of toolsAmong the tools registered in a specified group, the tool to be selectednext is skipped.Method 1(1) Press the [SKIP] soft key.(2) Enter a group number.(3)...

  • Page 392

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 370 -- Switching between pagesWith the page keys PAGEPAGE, the previous or following groups can bedisplayed.- Selecting a groupMethod 1(1) Press the [GROUP NUMBER] soft key.(2) Enter a group nu...

  • Page 393

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 371 -- Adding a tool groupMethod 1(1) Select a group for which no data is set.(2) Position the cursor to the tool data (state, T code, H code, orD code).(3) Press the [ADD T CODE...

  • Page 394

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 372 -- Deleting a tool group(1) Select the group you want to delete.(2) Press the [DELETE] soft key.(3) Press the [GROUP] soft key.(4) Press the [EXEC] soft key.- Deleting tool data(1) Position...

  • Page 395

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 373 -- Setting for tool clearing (restart of service life)Method 1(1) Position the cursor to the tool data (state, T code, H code, orD code) of the tool you want to clear.(2) Pre...

  • Page 396

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 374 -9.13 DISPLAYING AND SETTING THE SOFTWAREOPERATOR'S PANELMDI panel operations can substitute for the functions of switches onthe machine operator's panel.For example, mode selection and jog...

  • Page 397

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 375 -- Manual handleSelect the axis on which a movement is to be made with the first handle,and also select a magnification.- OverrideSet an override value for the rapid traverse...

  • Page 398

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 376 -Jog feed based on numeric keysBy parameter setting (No. 2020, No. 2021), jog feed can be specifiedusing the MDI keys after assigning move axes to the MDI keys (1 to 4,6 to 9). As move axe...

  • Page 399

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 377 -9.14 DISPLAYING AND SETTING TOOL OFFSET DATA BASEDON TOOL NUMBERSOn the tool offset data screen, the tool length compensation values,cutter compensation values, and tool pot...

  • Page 400

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 378 -(D) LengthLength represents a tool length compensation value. When a toolnumber is specified, the tool compensation value corresponding to thetool number is used for tool length compensat...

  • Page 401

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 379 -Selecting and setting tool offset dataEntering and modifying tool offset dataMethod 1(1) Position the cursor to the data you want to enter or modify.(2) Press the [INPUT] so...

  • Page 402

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 380 -Adding a tool numberMethod 1(1) Position the cursor to the data immediately preceding thedisplay number you want to add.(2) Press the [INSERT] soft key.(3) Press the [(T#)] soft key.(4) En...

  • Page 403

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 381 -Deleting tool offset data (1 line)Method 1(1) Press the [DELETE] soft key.(2) Key in the display number of the data you want to delete.(3) Press the [EXEC] soft key.Method 2...

  • Page 404

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 382 -Searching for tool numbersMethod 1(1) Press the [SEARCH] soft key.(2) Press the [(T#)] soft key.(3) Enter a tool number.(4) Press the [EXEC] soft key.Method 2(1) Press the [SEARCH] soft ke...

  • Page 405

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 383 -Method 6(1) Press the P address key.(2) Press the [SEARCH] soft key.NOTEIf a search is made based on the same pot number(method 4 to method 6) without performing even onesea...

  • Page 406

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 384 -Tool offset data input/outputTool offset data inputMethod 1 (Neither the input file name nor number need be specified)(1) Select MDI mode.(2) Press the [READ] soft key.(3) Press the [NUMBE...

  • Page 407

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 385 -Tool offset data outputMethod 1 (when neither an output file name nor a file number isspecified)(1) Press the [PUNCH] soft key.(2) Press the [NUMBER OFFSET] soft key.Method ...

  • Page 408

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 386 -Input/output using other screensTool offset data input/output is possible on the floppy directory screenand memory card screen in addition to the tool offset data screen. Fordetails, see ...

  • Page 409

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 387 -9.15 FLOATING REFERENCE POSITION SETTINGThe floating reference position is a position on the machine used as areference for a machine operation.The floating reference positi...

  • Page 410

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 388 -Presetting the relative coordinate systemWith bit 1 (FPC) of parameter No. 1200, a floating reference positioncan be memorized, and the relative position indication can be preset to0 as well.

  • Page 411

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 389 -9.16 SERVO SPINDLE SCREENThe servo spindle screen is used to set servo spindle parameters andmonitor the operation status.The user can set servo spindle parameters and monit...

  • Page 412

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 390 -9.17 COMMUNICATION SETTING SCREENThe communication setting screen is used to set RS-232C, RS-422, andinput/output devices such as memory cards.DisplayFollow the procedure described in Sect...

  • Page 413

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 391 -- Setting RS-232C/RS-422Set the communication conditions for each channel of RS-232C andRS-422.A parameter set specifying a device specification, stop bit, and baudrate as i...

  • Page 414

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 392 -Setting data1)Select MDI mode.2)With the cursor keys , position the cursor tothe item you want to set.3)Select a setting with the [SELECT+] and [SELECT-] soft keys.NOTE1 For channels whose...

  • Page 415

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 393 -9.18 HIGH-SPEED HIGH-PRECISION MACHINING SETTING SCREENThe high-speed high-precision machining setting screen displaysparameters associated with high-speed high-precision ma...

  • Page 416

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 394 -(B) Setting itemsThe settings of the items that can be set on this screen are reflected inthe parameters.A different parameter number is used to reflect the setting of the sameitem when a ...

  • Page 417

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 395 -Corner feedrate difference (CORNER FEED)When the feedrate difference between two blocks exceeds thevalue set in this item, the tool is decelerated at the corner toprevent th...

  • Page 418

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 396 -- Setting itemsThe settings of the items that can be set on this screen are reflected inthe parameters.Modal multibuffer enable (MULTI BUFFER AUTO ENABLE)This item specifies whether to mak...

  • Page 419

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 397 -Automatic adjustmentBased on the cutting level (finish level) of a specified parameter set, thesettings of the other items are automatically calculated, and set in theparame...

  • Page 420

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 398 -Displaying parameter numbersThe parameter numbers in which the adjustment screen items are setcan be checked.Procedure(1) Display the adjustment screen, then press the [AUX] soft key.Param...

  • Page 421

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 399 -Setting of parameters of axis type on an axis-by-axis basisWhen an item of a parameter of axis type is specified on the adjustmentscreen, the same value is set for all axes ...

  • Page 422

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 400 -9.19 CALCULATION KEYThe expression entered in the key-in buffer is evaluated by pressing thecalculation key SHIFTALTERCALC.Operation- Evaluating a single expression(1) Enter an expression ...

  • Page 423

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 401 -- Elements that can be used in expressions(1) Numeric values(2) Operators representing the four basic arithmetic functions, +, -, *,and /(3) Brackets [ and ](4) FunctionsTab...

  • Page 424

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 402 -- Operation precisionThe operation precision for the real type is the same as that for custommacro operation commands.WarningsMessageDescriptionFORMAT ERRORThe expression is not in the cor...

  • Page 425

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 403 -9.20 POWER MATE CNC MANAGER FUNCTIONWhen power motion series units are used as CNC additional (slave)axes, the Power Mate CNC manager function enables the data for theslave ...

  • Page 426

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 404 -- Slave state display and selection operationsThe following information related to the connected slaves (up to 8) isdisplayed at the top of the screen.- I/O Link group numbers (0 to 15)-...

  • Page 427

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 405 -- Axis name displayThe name of a slave axis can be changed using parameter Nos. 2090 to2097. (The axis name is represented using A to Z ASCII codes.)If no axis name has be...

  • Page 428

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 406 -- Parameter selection and searchTo select a desired parameter number, position the cursor to theparameter number by pressing the cursor keysand the PAGEPAGE page keys.Alternatively, searc...

  • Page 429

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 407 -(1) Parameter inputEnter the parameter using the following procedure. (1) Select EDIT mode. (Terminate background editing.) (2) Select a slave axis for which the paramete...

  • Page 430

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 408 -- Display method(1) Press soft key [PMM].(2) Press soft key [CHAPTER].(3) Press soft key [DIAGNOSIS].Fig. 9.20 (d) Power Mate CNC Manager Diagnosis Screen- Diagnostic data searchPressing...

  • Page 431

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 409 -- Display method(1) Press soft key [PMM].(2) Press soft key [CHAPTER].(3) Press soft key [MESSAGE].Fig. 9.20 (e) Power Mate CNC Manager Alarm ScreenFig.9.20(e) shows an exa...

  • Page 432

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 410 -9.21 MODEM CARD SETTING SCREENIn the case that a Modem card is used for the Remote Diagnosis, wheninitial commands (AT commands) special for Modem card have beenset, those initial commands...

  • Page 433

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 411 -Operation on the Modem setting screen - Setting the Initial commandsThe initial commands which are output to the Modem card at startingthe Remote Diagnosis are set.At starti...

  • Page 434

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 412 - - Input of special characterWhen characters which can not be set from MDI keys should be set,input such characters in the following way.-Input from soft keys(1) Press soft key [SPECIAL CH...

  • Page 435

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 413 -9.22 CHANGING ACTIVE OFFSET VALUE WITH MANUAL MOVEIf you want to perform roughing or semi-finishing with a single tool,you may fine-adjust the tool length compensation or cu...

  • Page 436

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 414 -- Changing the tool length compensationThis function can change the tool length compensation identified by theoffset number corresponding to an H code specified during automaticoperation. ...

  • Page 437

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 415 -- Changing the workpiece origin offsetThis function can change the workpiece origin offset of an individualaxis of the workpiece coordinate system corresponding to G54 to G5...

  • Page 438

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 416 -- Operations specific to individual tool offset memory typesThe offset to be changed varies with what tool offset memory (A, B, orC) is used, as listed below.Tool offsetmemoryOffset to be ...

  • Page 439

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 417 -- Emergency stop and SV alarmIf the servo power is switched off (for example, when the machine isbrought to an emergency stop or an SV alarm occurs), axis movementcaused by ...

  • Page 440

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 418 -9.23 DO SIGNAL OUTPUT BY SOFT KEYA DO signal can be output by pressing a soft key. When any CNCscreen is displayed, a DO signal can be output by soft key operation.This allows the machine...

  • Page 441

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 419 -9.24 AUTOMATIC FEEDRATE CONTROL BY AREADisplaying the area setting screenPress the [Setting] key several times to display the area setting screen forautomatic feedrate contr...

  • Page 442

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 420 -Setting the coordinates of diagonal vertexes- Setting modeSet MDI mode.- Moving the cursorPosition the cursor to the coordinate field of a desired area number byusing the cursor keys ...

  • Page 443

    B-63784EN-1/01 OPERATION 9.SETTING AND DISPLAYING DATA- 421 -Setting an area override- Setting modeSet MDI mode.- Moving the cursorPosition the cursor to the coordinate field of a desired area number byusingthe cursor keys ...

  • Page 444

    9.SETTING AND DISPLAYING DATA OPERATION B-63784EN-1/01- 422 -9.25 DIAMETER ENTRY FOR TOOL COMPENSATION VALUEThe tool compensation value recorded in CNC offset memory can beused as the diameter.By setting bit 0 (ODI) of parameter No. 6008 to 1, you c...

  • Page 445

    B-63784EN-1/01 OPERATION 10.DISPLAY- 423 -10 DISPLAY

  • Page 446

    10.DISPLAY OPERATION B-63784EN-1/01- 424 -10.1 PROGRAM DISPLAYDuring operation in MEM or MDI mode, the program currently beingexecuted can be displayed.Displaying the contents of the programOn the...

  • Page 447

    B-63784EN-1/01 OPERATION 10.DISPLAY- 425 -Displaying a program listOn the program directory screen, a list of programs registered in theprogram memory appears.Follow the procedure described in Se...

  • Page 448

    10.DISPLAY OPERATION B-63784EN-1/01- 426 -- Program directory screen (number and name display)Fig.10.1 (c) Program Directory Screen (Number and Name Display)The numbers and names of the registere...

  • Page 449

    B-63784EN-1/01 OPERATION 10.DISPLAY- 427 -Checking programsThe program check screen contains three screens.Follow the procedure described in Section II-10.1, "Programs" todisplay the pr...

  • Page 450

    10.DISPLAY OPERATION B-63784EN-1/01- 428 -(D) Current positionThe current positions in the relative, absolute, and machinecoordinate systems can be displayed, as well as the remainingamount of tra...

  • Page 451

    B-63784EN-1/01 OPERATION 10.DISPLAY- 429 -- Previous block screenFig. 10.1 (e) Previous Block ScreenOn the previous block screen, the following items of information,related to the block executed...

  • Page 452

    10.DISPLAY OPERATION B-63784EN-1/01- 430 -- Active block screenFig. 10.1 (f) Active Block ScreenOn the active block screen, the following items of information, relatedto the block currently being...

  • Page 453

    B-63784EN-1/01 OPERATION 10.DISPLAY- 431 -10.2 PROGRAM AND SEQUENCE NUMBER DISPLAY, STATUSDISPLAY, AND DATA SETTING AND INPUT/OUTPUTOPERATION WARNING DISPLAYThe program number, sequence number, a...

  • Page 454

    10.DISPLAY OPERATION B-63784EN-1/01- 432 -10.3 PROGRAM AND SEQUENCE NUMBER DISPLAYThe program and sequence numbers of the program currently executingare displayed at the upper right corner of the ...

  • Page 455

    B-63784EN-1/01 OPERATION 10.DISPLAY- 433 -10.4 STATUS DISPLAY AND DATA SETTING ANDINPUT/OUTPUT OPERATION WARNING DISPLAYThe currently selected mode, automatic operation status, alarm status,progr...

  • Page 456

    10.DISPLAY OPERATION B-63784EN-1/01- 434 -Status displayDisplay contents 1Automatic operation mode selectionThis field displays the automatic operation mode currently selected.MDI: MDI operation...

  • Page 457

    B-63784EN-1/01 OPERATION 10.DISPLAY- 435 -5Axis movement/dwell/emergency stop statusThis field indicates the axis movement, dwell, or emergency stopstatus.MTN: Movement along an axis is in progr...

  • Page 458

    10.DISPLAY OPERATION B-63784EN-1/01- 436 -Data setting and input/output operation warning displayWhen an attempt is made to set data, but the keyed-in data contains anerror (such as an invalid for...

  • Page 459

    B-63784EN-1/01 OPERATION 10.DISPLAY- 437 -10.5 CURRENT POSITION DISPLAYFour current-position screens are used.-Overall position display screen-Current-position screen based on the relative coordi...

  • Page 460

    10.DISPLAY OPERATION B-63784EN-1/01- 438 -Display contents- Current positionThe current positions in the following coordinate systems are displayedsimultaneously:RELATIV: Displays the current posi...

  • Page 461

    B-63784EN-1/01 OPERATION 10.DISPLAY- 439 -Display of the current position in the relative coordinate systemRelative-position display screenOn this screen, the current position in the relative coo...

  • Page 462

    10.DISPLAY OPERATION B-63784EN-1/01- 440 -Display of the current position in the workpiece coordinate systemAbsolute-position display screenOn this screen, the current (absolute) position in the w...

  • Page 463

    B-63784EN-1/01 OPERATION 10.DISPLAY- 441 -Display of the current position in the machine coordinate systemMachine position display screenThe current position in the machine coordinate system is d...

  • Page 464

    10.DISPLAY OPERATION B-63784EN-1/01- 442 -10.5.1 Presetting the Current PositionThe current positions in the relative and workpiece coordinate systemscan be preset.The current position in the work...

  • Page 465

    B-63784EN-1/01 OPERATION 10.DISPLAY- 443 -Setting the current position to specified coordinatesTo set the current position to specified coordinates in the relativecoordinate system, use either of...

  • Page 466

    10.DISPLAY OPERATION B-63784EN-1/01- 444 -10.5.2 Presetting a Workpiece Coordinate SystemA workpiece coordinate system that has been shifted because of, forexample, manual intervention, can be pre...

  • Page 467

    B-63784EN-1/01 OPERATION 10.DISPLAY- 445 -Examples)X0Y0Z0 [EXEC]This example presets the X-, Y-, and Z-axes of a workpiececoordinate system to the previous position of the workpiececoordinate sys...

  • Page 468

    10.DISPLAY OPERATION B-63784EN-1/01- 446 -10.6 OPERATOR MESSAGE DISPLAYOperator message display commands cause operator messages to bedisplayed on the operator message screen.There are two types o...

  • Page 469

    B-63784EN-1/01 OPERATION 10.DISPLAY- 447 -- Clearing operator messagesExternal operator messages can be cleared with external commands.For an explanation of how to clear them, refer to the manual...

  • Page 470

    10.DISPLAY OPERATION B-63784EN-1/01- 448 -10.7 ALARM MESSAGE DISPLAYWhen an alarm occurs, an alarm message is displayed on the alarmmessage screen.There are three types of alarm messages:1Alarm me...

  • Page 471

    B-63784EN-1/01 OPERATION 10.DISPLAY- 449 -- Explanation of alarm messagesFor an explanation of the alarm messages reported by CNC self-diagnosis, refer to the FANUC Series 15i/150i-MODEL BMainten...

  • Page 472

    10.DISPLAY OPERATION B-63784EN-1/01- 450 -10.8 TOOL PATH DRAWINGThe tool path of the program currently being used for machining can bedrawn. This allows checking of the progress of machining and ...

  • Page 473

    B-63784EN-1/01 OPERATION 10.DISPLAY- 451 -- Tool pathIn the graphic coordinate system, which is set with the appropriategraphic parameter, described later, the tool path in the workpiececoordinat...

  • Page 474

    10.DISPLAY OPERATION B-63784EN-1/01- 452 -Graphic parameter screenFollow the procedure described in Section II-2.3, 2.5, "Graphics" todisplay the graphic parameter screen.The parameters ...

  • Page 475

    B-63784EN-1/01 OPERATION 10.DISPLAY- 453 -- Page 2 of the graphic parameter screenFig.10.8 (d) Page 2 of the Graphic Parameter ScreenOn page 2 of the graphic parameter screen, set the graphic co...

  • Page 476

    10.DISPLAY OPERATION B-63784EN-1/01- 454 -Graphic parametersTo draw a tool path, set the graphic coordinate system, tool pathgraphic colors, and graphic range on the graphic parameter screen.The f...

  • Page 477

    B-63784EN-1/01 OPERATION 10.DISPLAY- 455 -YXZ180°X'Y'X"Y"Horizontal plane of rotation30‹Fig.10.8 (f) Horizontal Rotation of a Coordinate System- Vertical rotation angleWhen the sele...

  • Page 478

    10.DISPLAY OPERATION B-63784EN-1/01- 456 -- Graphic colorsSet the number of the graphic color representing cutting feed, rapidtraverse, and reverse in the tool path.0 : White1 : Red2 : Green3 : Ye...

  • Page 479

    B-63784EN-1/01 OPERATION 10.DISPLAY- 457 -- Graphic axis numbersSpecify which controlled axes are to be assigned to the graphic axes.First graphic axis: 1Second graphic axis: 2Third graphic axi...

  • Page 480

    10.DISPLAY OPERATION B-63784EN-1/01- 458 -Specifying the graphic parameters- Moving the cursorUsethe page keys andthecursor keys to position the cursor to the desired parameter.It is not possible...

  • Page 481

    B-63784EN-1/01 OPERATION 10.DISPLAY- 459 -Executing tool path drawing- Starting drawing(1) Display the tool path drawing screen.(2) Press the [START] soft key."DRAW" is displayed in the...

  • Page 482

    10.DISPLAY OPERATION B-63784EN-1/01- 460 -Graphic shift/enlargeAfter a tool path has been drawn on the tool path drawing screen, it ispossible to shift the center of drawing and enlarge part of th...

  • Page 483

    B-63784EN-1/01 OPERATION 10.DISPLAY- 461 -Graphic enlargeA specified rectangular area can be drawn enlarged.- Operation procedure(1) Press the [ENLARGE] soft key.A red and a yellow cursor are dis...

  • Page 484

    10.DISPLAY OPERATION B-63784EN-1/01- 462 -Storing and canceling the settings of graphic shift/enlargeThe settings of graphic shift/enlarge can be stored in the appropriategraphic parameters. (The...

  • Page 485

    B-63784EN-1/01 OPERATION 10.DISPLAY- 463 -10.9 OPERATING MONITOR SCREENThis screen presents real-time bar charts of the loads imposed on theservo and spindle motors. When a single servo or spind...

  • Page 486

    10.DISPLAY OPERATION B-63784EN-1/01- 464 -3Load meterLoads on up to one spindle motor and three servo motors areshown on bar charts in real time.The spindle motor selected with parameter No. 5850 ...

  • Page 487

    B-63784EN-1/01 OPERATION 10.DISPLAY- 465 -10.10 DISPLAY AND SETTING OF THE PARTS COUNTS,OPERATING TIME, AND CLOCKThe total machined parts count, required parts count, and machinedparts count are ...

  • Page 488

    10.DISPLAY OPERATION B-63784EN-1/01- 466 -(A) Parts countsTotal machined parts countA cumulative value, which is incremented by 1 when M02, M30,or the M code specified for parameter No. 2426 is ex...

  • Page 489

    B-63784EN-1/01 OPERATION 10.DISPLAY- 467 -(C) ClockDate/timeThe current date and time is displayed.The date and time can be set from this screen.UsageCounting the number of partsWhen the M02 or M...

  • Page 490

    10.DISPLAY OPERATION B-63784EN-1/01- 468 -10.11 BACKGROUND DRAWINGBackground drawing allows the tool path of a program to be drawnwithout machining. It also enables the tool path of another progr...

  • Page 491

    B-63784EN-1/01 OPERATION 10.DISPLAY- 469 -- Tool pathIn the graphic coordinate system, which is set with the appropriategraphic parameter, described later, the tool path in the workpiece ormachin...

  • Page 492

    10.DISPLAY OPERATION B-63784EN-1/01- 470 -Graphic parameter screenFollow the procedure described in Section II-2.3, 2.5, "Graphics" todisplay the graphic parameter screen.The parameters ...

  • Page 493

    B-63784EN-1/01 OPERATION 10.DISPLAY- 471 -- Page 2 of the graphic parameter screenFig.10.11 (d) Page 2 of the Graphic Parameter ScreenOn page 2 of the graphic parameter screen, set the graphic c...

  • Page 494

    10.DISPLAY OPERATION B-63784EN-1/01- 472 -Graphic parametersTo draw a tool path, set the graphic coordinate system, tool pathgraphic colors, and graphic range on the graphic parameter screen.The f...

  • Page 495

    B-63784EN-1/01 OPERATION 10.DISPLAY- 473 -- Horizontal rotation angleWhen the graphic coordinate system selected is a three-dimensionalone, such as 7 (XYZ), 8 (YZX), or 9 (ZXY), the coordinate sy...

  • Page 496

    10.DISPLAY OPERATION B-63784EN-1/01- 474 -- Vertical rotation angleWhen the selected graphic coordinate system is a three-dimensionalone, such as 7 (XYZ), 8 (YZX), or 9 (ZXY), the coordinate syste...

  • Page 497

    B-63784EN-1/01 OPERATION 10.DISPLAY- 475 -1.Setting the graphic center and the scale factorSet the coordinates of the center of the tool path graphic area, ascoordinates in the workpiece coordina...

  • Page 498

    10.DISPLAY OPERATION B-63784EN-1/01- 476 -- Graphic axis numbersSpecify which controlled axes are to be assigned to the graphic axes.First graphic axis: 1Second graphic axis: 2Third graphic axis: ...

  • Page 499

    B-63784EN-1/01 OPERATION 10.DISPLAY- 477 -Specifying the graphic parameters- Moving the cursorUsethe page keys andthecursor keys to position the cursor to the desired parameter.It is not possibl...

  • Page 500

    10.DISPLAY OPERATION B-63784EN-1/01- 478 -Executing background drawing- Registering the programRegister the desired program in memory. Unless it is registered inmemory, its tool path cannot be dr...

  • Page 501

    B-63784EN-1/01 OPERATION 10.DISPLAY- 479 -Graphic shift/enlargeAfter a tool path has been drawn on the tool path drawing screen, it ispossible to shift the center of drawing and enlarge part of t...

  • Page 502

    10.DISPLAY OPERATION B-63784EN-1/01- 480 -Graphic enlargeA specified rectangular area can be drawn enlarged.- Operation procedure(1) Press the [ENLARGE] soft key.A red and a yellow cursor are disp...

  • Page 503

    B-63784EN-1/01 OPERATION 10.DISPLAY- 481 -Storing and canceling the settings of graphic shift/enlargeThe settings of graphic shift/enlarge can be stored in the appropriategraphic parameters. (Th...

  • Page 504

    10.DISPLAY OPERATION B-63784EN-1/01- 482 -Data handled during background drawingThe following items of data are handled during background drawing:1. ParametersThe same parameter settings as those ...

  • Page 505

    B-63784EN-1/01 OPERATION 10.DISPLAY- 483 -Functions that behave differently during background drawingThe following functions behave differently during backgrounddrawing:1.Custom macros1Interface ...

  • Page 506

    10.DISPLAY OPERATION B-63784EN-1/01- 484 -6G60 (unidirectional positioning)Drawing is always performed directly up to the specifiedposition, even if the positioning direction is opposite.4.Functio...

  • Page 507

    B-63784EN-1/01 OPERATION 10.DISPLAY- 485 -Functions available during background drawingG00PositioningG01Linear interpolationG02/G03Circular interpolation,Helical interpolationG15/G16Polar coordin...

  • Page 508

    10.DISPLAY OPERATION B-63784EN-1/01- 486 -Drawing start positionThe drawing start position is determined as follows:1.If G92, G52, or G92.1 is specified firstIf G92, G52, G92.1 is followed by the ...

  • Page 509

    B-63784EN-1/01 OPERATION 10.DISPLAY- 487 -10.12 FLOPPY DIRECTORY SCREENThe floppy directory screen provides functions for using the FANUCFloppy Cassette, FANUC FA Card, FANUC Handy File, and FANU...

  • Page 510

    10.DISPLAY OPERATION B-63784EN-1/01- 488 -- Page SelectPage information for the file list is displayed.If the list cannot be displayed on a single page, "Prev Page" and "NextPage&qu...

  • Page 511

    B-63784EN-1/01 OPERATION 10.DISPLAY- 489 -Setting input/output data1)Press the [DATA SELECT] soft key.The items of data that can be input/output are displayed on the softkeys. If the desired ite...

  • Page 512

    10.DISPLAY OPERATION B-63784EN-1/01- 490 -Searching for a file1)Press the [NO. SEARCH] soft key.NO. SEARCH is displayed in the key-in buffer.2)Press the [(FILE#)] soft key.N is added to the key-in...

  • Page 513

    B-63784EN-1/01 OPERATION 10.DISPLAY- 491 -Outputting data1)Set input/output data.See "Setting input/output data," described earlier.2) Set the output file name.See "Setting the out...

  • Page 514

    10.DISPLAY OPERATION B-63784EN-1/01- 492 -Deleting a file1)On the file list, position the cursor to the file to be deleted.See "Displaying a file list," described earlier.2)Press the DEL...

  • Page 515

    B-63784EN-1/01 OPERATION 10.DISPLAY- 493 -10.13 MEMORY CARD SCREENThe memory card screen provides functions for using a memory card asan external memory unit and a variety of utilities.1Output da...

  • Page 516

    10.DISPLAY OPERATION B-63784EN-1/01- 494 -- Free sizeThe amount of free space on the inserted memory card is displayed (inbytes). If the size exceeds 99999999 bytes, ******** is displayed.- Page ...

  • Page 517

    B-63784EN-1/01 OPERATION 10.DISPLAY- 495 -Setting input/output data1)Press the [DATA SELECT] soft key.The items of data that can be input/output are displayed on the softkeys. If the desired ite...

  • Page 518

    10.DISPLAY OPERATION B-63784EN-1/01- 496 -Searching for a file1)Press the [NO. SEARCH] soft key.NO. SEARCH is displayed in the key-in buffer.2)Press the [(FILE#)] soft key.N is added to the key-in...

  • Page 519

    B-63784EN-1/01 OPERATION 10.DISPLAY- 497 -Outputting data1)Set input/output data.See "Setting input/output data," described earlier.2)Set the output file name.See "Setting the outp...

  • Page 520

    10.DISPLAY OPERATION B-63784EN-1/01- 498 -Deleting a file1)On the file list, position the cursor to the file to be deleted.See "Displaying a file list," described earlier.2)Press the [DE...

  • Page 521

    B-63784EN-1/01 OPERATION 10.DISPLAY- 499 -10.14 SUB SCREENSOn the currently displayed CNC screen (referred to as the main screenin the remainder of this manual), a sub screen can be displayed.Thi...

  • Page 522

    10.DISPLAY OPERATION B-63784EN-1/01- 500 -On a single main screen, a single sub screen can be displayed.Different sub screens can be displayed on different main screens.(Switching the main screen ...

  • Page 523

    B-63784EN-1/01 OPERATION 10.DISPLAY- 501 -- Actual positionFor the actual position, the following items of information can bedisplayed:(1) Relative coordinates(2) Absolute coordinates(3) Machine ...

  • Page 524

    10.DISPLAY OPERATION B-63784EN-1/01- 502 -- Tool offsetTool offset values are displayed.The number of sets displayed can be changed by enlarging/reducing thesub screen in the horizontal and vertic...

  • Page 525

    B-63784EN-1/01 OPERATION 10.DISPLAY- 503 -- Work zero offsetWork zero offset values are displayed.The number of sets displayed can be changed by enlarging/reducing thesub screen in the horizontal...

  • Page 526

    10.DISPLAY OPERATION B-63784EN-1/01- 504 -- Modal informationModal information is displayed. The same modal information as thatdisplayed on the program check screen is displayed.This sub screen c...

  • Page 527

    B-63784EN-1/01 OPERATION 10.DISPLAY- 505 -- Alarm messagesAlarm messages are displayed.This sub screen can be enlarged/reduced in the horizontal and verticaldirections.Fig. 10.14 (m) Alarm mess...

  • Page 528

    10.DISPLAY OPERATION B-63784EN-1/01- 506 -(2) Main screen edit stateIn this state, the sub screen is displayed but the object of editing isthe main screen. The title bar of the sub screen is dark ...

  • Page 529

    B-63784EN-1/01 OPERATION 10.DISPLAY- 507 -Operation- Displaying a sub screenTo display a sub screen, press , then numeric key .A sub screen is displayed in the sub screen edit st...

  • Page 530

    10.DISPLAY OPERATION B-63784EN-1/01- 508 -- Closing a sub screenTo close a sub screen, press , then numeric key .Depending on which screen is in the edit state, the sub screen c...

  • Page 531

    B-63784EN-1/01 OPERATION 10.DISPLAY- 509 -- Switching the position information type in the actual position displayIn the actual position display, the type of position informationdisplayed can be ...

  • Page 532

    10.DISPLAY OPERATION B-63784EN-1/01- 510 -10.15 HELP FUNCTIONThe help function displays detailed information about the alarms thatmay be generated in the CNC, as well as an explanation of G codefo...

  • Page 533

    B-63784EN-1/01 OPERATION 10.DISPLAY- 511 -10.15.1 Help MenuThe help menu lists the available help items.From this menu, the screen for any help item can be displayed.- Display method1. When the...

  • Page 534

    10.DISPLAY OPERATION B-63784EN-1/01- 512 -10.15.2 Alarm HelpA detailed explanation of an alarm can be displayed.The explanation can be displayed in either of two ways:(1) Display the help for an ...

  • Page 535

    B-63784EN-1/01 OPERATION 10.DISPLAY- 513 -- Operation method (if no alarm has been generated)1. From the help menu screen, select "2. Alarm Detailed (All Alarm)"2. A list of alarm type...

  • Page 536

    10.DISPLAY OPERATION B-63784EN-1/01- 514 -9. To move from the alarm type selection screen to the help menu,perform either of the following:- Press the CAN key.- Select the choice "11. Displ...

  • Page 537

    B-63784EN-1/01 OPERATION 10.DISPLAY- 515 -10.15.3 G Code HelpFor reference in part programming in NC format, two types of help canbe displayed:(1) G code list(2) Standard formats of G codes for...

  • Page 538

    10.DISPLAY OPERATION B-63784EN-1/01- 516 -5. If the explanation spans multiple pages, pressing page keysPAGEPAGE displays the previous and next pages, respectively.6. Write code as desired, referr...

  • Page 539

    B-63784EN-1/01 OPERATION 10.DISPLAY- 517 -10.15.4 Moving the Cursor between the Ordinary Operation Screenand the Help ScreenWhen a help screen is displayed and manipulated, the cursor ispositione...

  • Page 540

    10.DISPLAY OPERATION B-63784EN-1/01- 518 -10.15.5 NotesNOTE1 No help is displayed for the character card.2 To execute the help function, the help system file mustbe loaded into flash ROM.3 To upda...

  • Page 541

    B-63784EN-1/01 OPERATION 10.DISPLAY- 519 -10.16 DIRECTORY DISPLAY / PUNCH FOR EACH GROUPGeneralIn addition to the conventional directory showing the names andnumbers of the programs registered wi...

  • Page 542

    10.DISPLAY OPERATION B-63784EN-1/01- 520 -(5) Enter a character string used in the names of the programsbelonging to the group to search for, using the MDI keys. No limitis imposed on the number ...

  • Page 543

    B-63784EN-1/01 OPERATION 10.DISPLAY- 521 -Operation- SEARCHSearches for programs. After the search, the system switches to theprogram text screen.(1) Click soft key [SEARCH].(2) Key in the progr...

  • Page 544

    10.DISPLAY OPERATION B-63784EN-1/01- 522 -Explanation- Wildcard characters (* and ?)An asterisk (*) represents any character string, while a question mark(?) represents any one character. They, t...

  • Page 545

    B-63784EN-1/01 OPERATION 10.DISPLAY- 523 -10.17 PROGRAM NAME 48 CHARACTERSGeneralOn the program directory screen, up to 48 characters of each programname (comment) can be displayed. (Conventiona...

  • Page 546

    10.DISPLAY OPERATION B-63784EN-1/01- 524 -Operation- ID SEARCHSearches for programs using a program name. After the search, thesystem switches to the program text screen.(1) Click soft key [ID SE...

  • Page 547

    B-63784EN-1/01 OPERATION 10.DISPLAY- 525 -Explanation- Wildcard characters (* and ?)An asterisk (*) represents any character string, and a question mark (?)represents any one character. They the...

  • Page 548

    10.DISPLAY OPERATION B-63784EN-1/01- 526 -10.18 FINE TORQUE SENSINGOverviewThe CNC stores the disturbance torque data detected by a servo motoror spindle motor to internal memory. The following m...

  • Page 549

    B-63784EN-1/01 OPERATION 10.DISPLAY- 527 -2About 34.9minutesAbout 69.9minutesAbout 139.8minutes3 or 4About 17.4minutesAbout 34.9minutesAbout 69.9minutesNOTE1 The disturbance load torque data is r...

  • Page 550

    10.DISPLAY OPERATION B-63784EN-1/01- 528 -Displaying a torque graphTorque graph screenStored torque data can be graphed on the torque graph screen.On the torque graph screen, you can save data as ...

  • Page 551

    B-63784EN-1/01 OPERATION 10.DISPLAY- 529 -At the left end of the horizontal axis, the time at the graph origin thathas elapsed since the start of store operation is indicated, and the scaleon the...

  • Page 552

    10.DISPLAY OPERATION B-63784EN-1/01- 530 -(B) Number of valid axesThe number of valid axes for store operation is indicated.(C) Store cycleThe store cycle is indicated in milliseconds.(D) Detectio...

  • Page 553

    B-63784EN-1/01 OPERATION 10.DISPLAY- 531 -Operation - Selecting an axis to be displayedFrom the target axes (set in parameter Nos. 4670 to 4673), select anaxis to be displayed.Press the soft key ...

  • Page 554

    10.DISPLAY OPERATION B-63784EN-1/01- 532 - - Expanding, reducing, and moving timeYou can expand and reduce the time (horizontal axis) and can move theorigin.When the soft key [EXPAND] or [REDUCE] ...

  • Page 555

    B-63784EN-1/01 OPERATION 10.DISPLAY- 533 -Parameter settingTorque parameter screenThe parameters for the fine torque sensing function can be set on thetorque parameter screen.On the torque graph ...

  • Page 556

    10.DISPLAY OPERATION B-63784EN-1/01- 534 - - CycleThe cycle for storing data is set. Select the cycle from 8 ms, 16 ms, and32 ms. The setting is written in bits 0 and 1 (TQ1 and TQ2) ofparameter...

  • Page 557

    B-63784EN-1/01 OPERATION 10.DISPLAY- 535 - - Inputting a valueWhen setting a value for AXIS SETTING, follow the steps explainedbelow.Method 1(1) Press the soft key [INPUT].(2) Enter the value you...

  • Page 558

    10.DISPLAY OPERATION B-63784EN-1/01- 536 -Torque data input/outputThe following explains procedures for outputting stored torque dataonto a memory card and inputting output data to the CNC. - Torq...

  • Page 559

    B-63784EN-1/01 OPERATION 10.DISPLAY- 537 - - Torque data input procedureMethod 1 (when neither file name nor file number of an input file isspecified)(1) Press the soft key [READ].(2) Press the s...

  • Page 560

    10.DISPLAY OPERATION B-63784EN-1/01- 538 -10.19 2-LCD-UNIT CONNECTION FUNCTIONDescriptionUntil now, it was only possible to display screens on a single LCD unit.By using this function, it is now p...

  • Page 561

    B-63784EN-1/01 OPERATION 10.DISPLAY- 539 -NOTE3 If a card is inserted into the memory card interface ofthe first LCD unit after the system is switched to thesecond LCD unit, the system can be swi...

  • Page 562

    10.DISPLAY OPERATION B-63784EN-1/01- 540 -10.20 ααααi SERVO AND SPINDLE INFORMATION SCREENSThe ID information of each device to be connected to the αi servospindle system is displayed on the ...

  • Page 563

    B-63784EN-1/01 OPERATION 11.CLEARING THE SCREEN- 541 -11 CLEARING THE SCREEN

  • Page 564

    11.CLEARING THE SCREEN OPERATION B-63784EN-1/01- 542 -11.1 CLEARING THE SCREENDisplaying the same characters in the same positions on the screencauses a LCD to degrade relatively quickly. To help prevent this, thescreen can be clea...

  • Page 565

    B-63784EN-1/01 OPERATION 11.CLEARING THE SCREEN- 543 -11.1.2 Automatic Erase Screen DisplayThe CNC screen is automatically cleared if no keys are pressed duringthe period (in minutes) specified with a parameter. The scree...

  • Page 566

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 544 -12 INPUTTING/OUTPUTTING DATAInformation written on floppy disks, NC tape, and memory cards can beloaded into the CNC, using the memory card slot or an externalinput/output unit such as th...

  • Page 567

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 545 -12.1 FILESOf the external input/output devices, the FANUC Handy File andFANUC FloppyCassette use floppy disks as their input/output medium, and theFANUC FA Card uses an FA ca...

  • Page 568

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 546 -Since floppy replacement is processed by the input/output device, nospecial operation is required. The CNC will interrupt data input/ outputoperation until the next floppy is inserted in...

  • Page 569

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 547 -12.2 SPECIFYING PARAMETERS REQUIRED FORINPUT/OUTPUTFollow the procedure described below to specify the parameters relatedto communication:(1) On the setting parameter screen,...

  • Page 570

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 548 -12.2.2 Communication Setting ScreenOn this screen, specify the parameters related to communication.DisplayFollow either of the procedures described below to display thecommunication setti...

  • Page 571

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 549 -Item nameParameterOption (parameter setting)TV CHECKTVC(No.0000#0)ON (1)/OFF (0)TV (COMMENT) CTV(No.0000#1)ON (0)/OFF (1)IN/OUT CODEISP(No.0000#2)EIA(No.0000#4)EIAISOASCII(#2...

  • Page 572

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 550 -NOTE1 For channels for which device numbers (parametersNos. 5001 to 5003 and 5013) are not set, thefollowing default parameter sets are selected:RS232C CHANEL 1: Parameter set 1 (Nos. 5...

  • Page 573

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 551 -12.3 INPUTTING AND OUTPUTTING PROGRAMS12.3.1 Outputting ProgramsThe following explains the operation for outputting the programsregistered in the memory of the CNC to a flopp...

  • Page 574

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 552 -Outputting a specified single program-Neither the input file name nor number need be specifiedMethod 1(1) Press the [PUNCH] soft key.(2) Press the [(PROGRAM#)] soft key.(3) Enter a progra...

  • Page 575

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 553 -- Specified with its file numberMethod 1(1) Press the [PUNCH] soft key.(2) Press the [(FILE#)] soft key.(3) Enter a file number.(4) Press the [(PROGRAM#)] soft key.(5) Enter ...

  • Page 576

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 554 -Method 2(1) Press the [PUNCH] soft key.(2) Press the O address key.(3) Enter the number of the first program to be output.(4) Press the , address key.(5) Press the O address key.(6) Enter...

  • Page 577

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 555 -- Specified with its file numberMethod 1(1) Press the [PUNCH] soft key.(2) Press the [(FILE#)] soft key.(3) Enter a file number.(4) Press the [(PROGRAM#)] soft key.(5) Enter ...

  • Page 578

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 556 -(3) Enter a file name.(4) Press the [FILE NAME"] soft key.(5) Press the [ALL] soft key.Method 3 (Specified with its file number (one of two methods))(1) Press the [PUNCH] soft key.(2...

  • Page 579

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 557 -12.3.2 Program InputtingThe following explains the operation for inputting the programs to thememory of the CNC to a floppy disk.Setup for input(1) Select EDIT mode.(2) Follo...

  • Page 580

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 558 -Registering a program with a new program number- Methods in which neither the input file name nor number need be specifiedMethod 1(1) Press the [READ] soft key.(2) Press the [(PROGRAM#)] ...

  • Page 581

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 559 -Method 2(1) Press the [READ] soft key.(2) Press N the address key.(3) Enter a file number.(4) Press O the address key.(5) Enter a program number.(6) Press the [EXEC] soft key...

  • Page 582

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 560 -Registering additional programsMethod 1 (Neither the input file name nor number need be specified)(1) Press the [READ] soft key.(2) Press the [1_PROGRAM] soft key.(3) Press the [ADD] soft...

  • Page 583

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 561 -12.4 INPUTTING AND OUTPUTTING SYSTEM PARAMETERS12.4.1 Outputting System ParametersThe following explains the operation for outputting the systemparameters registered in the m...

  • Page 584

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 562 -Method 5 (Specified with its file number (three of three methods))(1) Press N the address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in which neither t...

  • Page 585

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 563 -12.4.2 Inputting System ParametersThe following explains the operation for inputting the systemparameters to the memory of the CNC to a floppy disk.Setup for input(1) Select ...

  • Page 586

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 564 -12.5 INPUTTING AND OUTPUTTING TOOL OFFSET DATA12.5.1 Outputting Tool Offset DataThe following explains the operation for outputting the tool offset dataregistered in the memory of the CNC...

  • Page 587

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 565 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in whi...

  • Page 588

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 566 -12.5.2 Inputting Tool Offset DataThe following explains the operation for inputting the tool offset datato the memory of the CNC to a floppy disk.Setup for input(1) Select MDI mode.(2) Fo...

  • Page 589

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 567 -12.6 INPUTTING AND OUTPUTTING WORKPIECE ZERO POINTOFFSET DATA12.6.1 Outputting Workpiece zero point offset dataThe following explains the operation for outputting the Workpie...

  • Page 590

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 568 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in which neither th...

  • Page 591

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 569 -12.6.2 Inputting System ParametersThe following explains the operation for inputting the Workpiece zeropoint offset data to the memory of the CNC to a floppy disk.Setup for i...

  • Page 592

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 570 -12.7 INPUTTING AND OUTPUTTING CUSTOM MACROVARIABLE12.7.1 Outputting Custom Macro VariableThe following explains the operation for outputting the Custom macrovariable registered in the mem...

  • Page 593

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 571 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in whi...

  • Page 594

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 572 -12.7.2 Inputting Custom Macro VariableThe following explains the operation for inputting the Custom macrovariable to the memory of the CNC to a floppy disk.Setup for input(1) Select MDI m...

  • Page 595

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 573 -12.8 INPUTTING AND OUTPUTTING THREE-DIMENSIONALERROR COMPENSATION DATA12.8.1 Outputting Three-dimensional Error Compensation DataThe following explains the operation for outp...

  • Page 596

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 574 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in which neither t...

  • Page 597

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 575 -12.8.2 Inputting Three-dimensional Error Compensation DataThe following explains the operation for inputting the Three-dimensional error compensation data to the memory of th...

  • Page 598

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 576 -12.9 INPUTTING AND OUTPUTTING TOOL OFFSET DATA BYTOOL NUMBER12.9.1 Outputting Tool Offset Data by Tool NumberThe following explains the operation for outputting the Tool offset databy too...

  • Page 599

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 577 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in whi...

  • Page 600

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 578 -12.9.2 Inputting Tool Offset Data by Tool NumberThe following explains the operation for inputting the Tool offset databy tool number to the memory of the CNC to a floppy disk.Setup for i...

  • Page 601

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 579 -12.10 INPUTTING AND OUTPUTTING FIXTURE OFFSET DATA12.10.1 Outputting Fixture Offset DataThe following explains the operation for outputting the fixture offsetdata registered ...

  • Page 602

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 580 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in which neither th...

  • Page 603

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 581 -12.10.2 Inputting Fixture Offset DataThe following explains the operation for inputting the fixture offsetdata to the memory of the CNC to a floppy disk.Setup for input(1) Se...

  • Page 604

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 582 -12.11 INPUTTING AND OUTPUTTING ROTARY HEAD DYNAMICTOOL OFFSET DATA12.11.1 Outputting Rotary Head Dynamic Tool Offset DataThe following explains the operation for outputting the Rotary hea...

  • Page 605

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 583 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in whi...

  • Page 606

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 584 -12.11.2 Inputting Rotary Head Dynamic Tool Offset DataThe following explains the operation for inputting the Rotary headdynamic tool offset data to the memory of the CNC to a floppy disk....

  • Page 607

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 585 -12.12 OUTPUTTING SYSTEM CONFIGURATION DATA12.12.1 Outputting System Configuration DataThe following explains the operation for outputting the systemconfiguration data registe...

  • Page 608

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 586 -Method 5 (Specified with its file number (three of three methods))(1) Press the N address key.(2) Enter a file number.(3) Press the [PUNCH] soft key.NOTEWhen method 1 (in which neither th...

  • Page 609

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 587 -12.13 INPUTTING AND OUTPUTTING DATA USING THE FLOPPYDIRECTORY SCREENUsually, it is necessary to switch to the appropriate screen dependingon the type of data to be input/outp...

  • Page 610

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 588 -12.14 INPUTTING AND OUTPUTTING DATA USING THEMEMORY CARD SCREENUsually, it is necessary to switch to the appropriate screen dependingon the type of data to be input/output (for example, t...

  • Page 611

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 589 -12.15 EXTERNAL I/O EQUIPMENT CONTROLIt is possible to instruct in registration/the output of the program fromthe outside.-RegistrationThe program is registered in the program...

  • Page 612

    12.INPUTTING/OUTPUTTING DATA OPERATION B-63784EN-1/01- 590 -12.16 SCREEN HARD COPY FUNCTIONThe screen hard copy function converts screen information displayedon the CNC to 640 x 480 dot bit map data, and outputs the resultingdata to a memory card....

  • Page 613

    B-63784EN-1/01 OPERATION 12.INPUTTING/OUTPUTTING DATA- 591 -If the screen hard copy function is executed after "HDCPY999.BMP"has been output, the file name returns to "HDCPY00.BMP." If,however, the name of the fil...

  • Page 614

    13.AXIS CONTROL OPERATION B-63784EN-1/01- 592 -13 AXIS CONTROL

  • Page 615

    B-63784EN-1/01 OPERATION 13.AXIS CONTROL- 593 -13.1 AXIS CONTROL BY THE PMCAny axes can be isolated from control of the CNC and controlleddirectly by the PMC. The PMC can issue commands specifying atraveled...

  • Page 616

    13.AXIS CONTROL OPERATION B-63784EN-1/01- 594 -13.2 MIRROR IMAGEDuring automatic operation, the mirror image function can be used formovement along an axis. To use this function, set the setting parameterMIR (hi...

  • Page 617

    B-63784EN-1/01 OPERATION 13.AXIS CONTROL- 595 -LimitationThe direction of movement during manual operation, the direction ofmovement from an intermediate point to the reference position duringautomatic refe...

  • Page 618

    13.AXIS CONTROL OPERATION B-63784EN-1/01- 596 -Move command(Automatic operation)Origin of work coordinate systemWork offset valueWork coordinatesystem shift valueXAbsolute coordinatewhen mirror image is startedM...

  • Page 619

    B-63784EN-1/01 OPERATION 14.ABSOLUTE-POSITION DETECTION- 597 -14 ABSOLUTE-POSITION DETECTIONOn an axis equipped with an absolute pulse coder, the machine positionis monitored even when the CNC power is turned off, so return to therefe...

  • Page 620

    14.ABSOLUTE-POSITION DETECTION OPERATION B-63784EN-1/01- 598 -(3) Return to the reference position manually. When tool reaches thereference position, parameter APZ is automatically set to 1.(4) Press the reset button. Alarm OT32 is then released...

  • Page 621

    B-63784EN-1/01 OPERATION 14.ABSOLUTE-POSITION DETECTION- 599 --AlarmThe following alarms may be detected when the power is turned on.NumberMessageContentsOT0032NEED ZRN(ABS PCDR)The reference position and the absolute pulse codercount...

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  • Page 623

    III MAINTENANCE

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  • Page 625

    B-63784EN-1/01 MAINTENANCE 1.INVESTIGATION OF TROUBLE GENERATION SITUATION- 603 -1 INVESTIGATION OF TROUBLEGENERATION SITUATION

  • Page 626

    1.INVESTIGATION OF TROUBLE GENERATION SITUATION MAINTENANCE B-63784EN-1/01- 604 -1.1 DISPLAY OF SYSTEM CONFIGURATION SCREENIt is a screen to display software and a hardware configurationnecessary for maintaining CNC.Display of system configuration screenThe syste...

  • Page 627

    B-63784EN-1/01 MAINTENANCE 1.INVESTIGATION OF TROUBLE GENERATION SITUATION- 605 -- Software configuration screenFig. 1.1 (b) Software configuration screen- Module configuration screenFig. 1.1 (c) Module configuration screen- Content of displayRefer to FANUC S...

  • Page 628

    1.INVESTIGATION OF TROUBLE GENERATION SITUATION MAINTENANCE B-63784EN-1/01- 606 -1.2 SYSTEM LOG SCREENWhen a system alarm is issued, displayed information is recorded inbackup memory. The recorded information can then be checked anddownloaded to a memory card an...

  • Page 629

    B-63784EN-1/01 MAINTENANCE 1.INVESTIGATION OF TROUBLE GENERATION SITUATION- 607 -Outputting a system logMethod 1 (when neither an output file name nor file number isspecified)(1) Press the [PUNCH] soft key.(2) Press the [LOG (NEW)], [LOG (OLD)], [ALL], or [THIS...

  • Page 630

    1.INVESTIGATION OF TROUBLE GENERATION SITUATION MAINTENANCE B-63784EN-1/01- 608 -1.2.1 Displaying the Contents of MemoryThe CNC memory contents, starting from a specified address, can bedisplayed.For details, refer to the "FANUC Series 15i/150i-MODEL BMainte...

  • Page 631

    APPENDIX

  • Page 632

  • Page 633

    B-63784EN-1/01 APPENDIX A.STATUS WHEN TURNING POWER ON, WHEN RESET- 611 -A STATUS WHEN TURNING POWER ON,WHEN RESETParameter CLR (No. 3402#6) is used to select whether resetting theCNC places it in the reset state (0: reset state).The symbols in t...

  • Page 634

    A.STATUS WHEN TURNING POWER ON, WHEN RESET APPENDIX B-63784EN-1/01- 612 -ItemWhen turningpower onResetALMExtinguish if there is no cause for thealarmExtinguish if there is no cause for thealarmStatusdisplayLSKlightlightReference position returncompletion LE...

  • Page 635

    B-63784EN-1/01 INDEXi-1INDEX<Number>2-LCD-UNIT CONNECTION FUNCTION........................5389.5"/10.4" LCD Unit..........................

  • Page 636

    INDEX B-63784EN-1/01i-2DISPLAYING PULSE VALUES AND AMOUNT OFMOVEMENT BY MANUAL INTERRUPT.......................110Displaying the Contents of Memory.......................................

  • Page 637

    B-63784EN-1/01 INDEXi-3INVESTIGATION OF TROUBLE GENERATIONSITUATION........................................................................603<J>...

  • Page 638

    INDEX B-63784EN-1/01i-4<R>Replacing Addresses............................................................268Replacing Words and Character Strings ..............................2...

  • Page 639

    Revision RecordFANUC Series 15i/150i-MB OPERATOR’S MANUAL (OPERATION) (B-63784EN-1)01Jan., 2002EditionDateContentsEditionDateContents

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