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    TECHNOLOGY AND MORETECHNOLOGY AND MORETECHNOLOGY AND MORETECHNOLOGY AND MOREGE Fanuc Automation EuropeGE Fanuc Automation EuropeGE Fanuc Automation EuropeGE Fanuc Automation EuropeSeriesSeriesSeriesSeries 15i / 150i15i / 150i15i / 150i15i / 150i- Model A- Model A- Model A- Model AB-63325EN/03B-63...

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    s–1SAFETY PRECAUTIONSThis section describes the safety precautions related to the use of CNC units. It is essential that these precautionsbe observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in thissection assume this configuration). CNC mai...

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    SAFETY PRECAUTIONSB–63325EN/03s–21 DEFINITION OF WARNING, CAUTION, AND NOTEThis manual includes safety precautions for protecting the maintenance personnel (herein referredto as the user) and preventing damage to the machine. Precautions are classified into Warnings andCautions according to ...

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    B–63325EN/03SAFETY PRECAUTIONSs–32 WARNINGS RELATED TO CHECK OPERATIONWARNING1. When checking the operation of the machine with the cover removed(1)The user’s clothing could become caught in the spindle or other components, thuspresenting a danger of injury. When checking the operation, st...

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    SAFETY PRECAUTIONSB–63325EN/03s–4WARNING5. Ensure that the specified feedrate is appropriate for the intended operation. Generally, for eachmachine, there is a maximum allowable feedrate. The appropriate feedrate varies with theintended operation. Refer to the manual provided with the mach...

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    B–63325EN/03SAFETY PRECAUTIONSs–53 WARNINGS RELATED TO REPLACEMENTWARNING1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. Ifonly the power to the CNC is turned off, power may continue to be supplied to the serve section.In such a case, replacing a un...

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    SAFETY PRECAUTIONSB–63325EN/03s–64 WARNINGS RELATED TO PARAMETERSWARNING1. When machining a workpiece for the first time after modifying a parameter, close the machinecover. Never use the automatic operation function immediately after such a modification.Instead, confirm normal machine opera...

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    B–63325EN/03SAFETY PRECAUTIONSs–75 WARNINGS AND NOTES RELATED TO DAILYMAINTENANCEWARNING1. Memory backup battery replacementWhen replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed wit...

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    SAFETY PRECAUTIONSB–63325EN/03s–8WARNING2. Absolute pulse coder battery replacementWhen replacing the memory backup batteries, keep the power to the machine (CNC) turned on,and apply an emergency stop to the machine. Because this work is performed with the poweron and the cabinet open, only ...

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    B–63325EN/03SAFETY PRECAUTIONSs–9WARNING3. Fuse replacementBefore replacing a blown fuse, however, it is necessary to locate and remove the cause of theblown fuse.For this reason, only those personnel who have received approved safety and maintenancetraining may perform this work.When replaci...

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    B–63325EN/03PREFACEp–1PREFACE1.Display and operationThis chapter covers those items, displayed on the screen, that are relatedto maintenance. A list of all supported operations is also provided at theend of this chapter.2.HardwareThis chapter covers hardware–related items, including the ha...

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    B–63325EN/03PREFACEp–2This manual can be used with the following models. The abbreviatednames may be used.Pruduct nameAbbreviationFANUC Series 15i–MA15i–MAFANUC Series 150i–MA150i–MAM seriesNOTESome function described in this manual may not be appliedto some products.For details, ref...

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    B–63325EN/03Table of Contentsc–1SAFETY PRECAUTIONSs–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PREFACEp–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/03Table of Contentsc–21.16.3Setup Method100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.16.4BIOS Messages101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/03Table of Contentsc–32.5.3Mounting and Removing the DeviceNet Board162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.3.1Removing the board162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/03Table of Contentsc–43.2DATA INPUT/OUTPUT228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1Output of Part Programs228. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    B–63325EN/03Table of Contentsc–54.3.4.4Timer screen (TIMER)291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.4.5Counter screen (COUNTR)292. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/03Table of Contentsc–67.10.2Alarm SP0202 (Invalid Spindle Selection)385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.10.3Alarm SP0220 (no Spindle Amplifier)385. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/03Table of Contentsc–7APPENDIXA. BOOT SYSTEM421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1OVERVIEW422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS11 SCREEN INDICATIONS AND OPERATIONS1.1 FUNCTION KEYS AND SOFT KEYS2. . . . . . . . . . . . 1.2 SCREEN INDICATIONS AT POWER ON10. . . . . . . . . 1.3 DIAGNOSIS FUNCTION11. . . . . . . . . . . . . . . . . . . . . . . 1.4 CNC STATE INDICATIONS22. . ...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/032(1) Press a function key on the MDI panel to show the soft keys forchapter selection related to the function.POSPROGOFFSETSETTINGSYSTEM MESSAGEGRAPHCUSTOM(2) Press one of the indicated soft keys for chapter selection to display thecorresponding s...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS3Use a function key to select the corresponding function.The following function keys are provided for the MDI panel.Press this key to show an actual position screen.Press this key to show a program screen.Press this key to show an offset/setting s...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/034To select a function with the corresponding soft key, press the functionmenu key first to set soft keys to a function selection key state, and thenpress the desired function selection key.Function selection is allowed in any mode.Use a chapter se...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS5Use function selection keys to select items (functions).Each item is further divided into subitems (chapters). Use a chapterselection key to select the corresponding subitem (chapter).To select a chapter, press the CHAPTER key to set the soft ke...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/036PROGPRO-GRAMCHAP-TERFunction key on the MDI panelSoft keys(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)No.Chapter menuDescription(1)TEXTSelects a screen for indicating the contents of the currentlyselected part program.(2)DI...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS7(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(21)(22)(23)(24)(25)(26)(27)(28)(29)OFFSETSET-TINGCHAP-TERFunction key on the MDI panelSoft keysOFFSETSET-TINGNo.Chapter menuDescription(1)TOOLSelects a screen for setting a tool ...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/038SYS-TEMCHAP-TERFunction key on the MDI panelSoft keysSYS-TEM(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)(11)(12)(13)(14)(15)(16)(17)(18)(19)(21)(22)(23)(24)(25)(26)(27)(28)(29)No.Chapter menuDescription(1)PARAMETERSelects a screen for setting a parameter.(2)P...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS9MES-SAGECHAP-TERFunction key on the MDI panelSoft keys(1)(2)(3)(4)(5)(6)(7)(8)(9)(10)MES-SAGENo.Chapter menuDescription(1)ALARMSelects an alarm message screen.(2)OPERATORSelects an operator message screen.(5)ETHERNETSelects a screen for showing l...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0310The test results of hardware (RAM and ROM), and the check results ofcontrol software and file data are indicated on the screen at power on.FANUC SERIES 15I F010ACOPYRIGHT(C) FANUC LTD 1997–1999RAM TEST:ENDROM TEST:ENDPMC ROM TEST:ENDSERVO RAM ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS11If an error occurs, or if a machine operation stops for some reason suchas an external–signal wait state without an error and it seems as if an erroroccurs, it is necessary to check the cause from the internal CNC state andan interface state b...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0312#71005#6#5#4#3#2OTH#1RPO#0JMDBitNameInternal state when “1” is indicated#0JMDDI and DO signals are incorrect in a manualnumeric command (*1).#1RPODI and DO signals are incorrect in repositioningfor tool retraction and recovery (*2).#2OTHOthe...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS13The diagnostic data 1007 and 1008 indicates classification information ofa generated alarm. When the alarm is released, the data becomes “0.”#71007#6#5PW#4IO#3PC#2OT#1SV#0SWBitNameInternal state when “1” is indicated#0SWParameter writin...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0314#7HLD1011#6STP#5MOD#4ALM#3RST#2ERS#1RRW#0ESPBitNameInternal state when “1” is indicated#0ESPDuring emergency stop#1RRWThe reset and rewind signal is “1.”#2ERSThe external reset signal is “1.”#3RSTThe reset key is being pressed.#4ALMA...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS15The diagnostic data 1500 to 1505 indicates serial–spindle information.#7SALMI1500#6#5CALM#4CMER#3CER#2SNER#1FRER#0CRER[Data type] Bit spindle typeBitNameInternal state when “1” is indicated#0CRERA CRC error occurred (warning).#1FRERA frami...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03163008Distance from the position where the deceleration dog is released to thefirst grid position[Data type] Integer axis type[Unit of data] Detection unitThe distance from the position where the deceleration dog is released tothe first grid posit...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS17#7OVLAn overload alarm is being generated in the servomotor or the servo amplifier. If the alarm isgenerated in the servo amplifier, overheat occursin the servo amplifier, the separate discharge unit,or the power transformer (the “OH” LED o...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0318#2APBATZThe battery voltage of the absolute–positiondetector became 0. (Action: Replace the batteryand make correspondence between the referenceposition and the absolute–position detection.)#3APCERA communication error occurred during data...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS193501Amount of servo synchronization error compensation[Data type] Integer axis type[Unit of data] Detection unitThe accumulated value (the amount of synchronization errorcompensation) of the compensation pulses output to the slave axis insynchro...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0320ÅÅÅÅSemi–closed–loop error (No. 3513)SÅÅÅÅÅÅÅÅÅÅKpÅÅÅÅSpeedcontrolÅÅÅÅMachineConversioncoefficientÅÅÅX timeconstantÅÅÅÅÅÅÅÅÅÅÅClosed–loop error (No. 3512)Closed–loop–semi–closed–looperror (No. 35...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS213701Offset data from the Inductosyn in the absolute–position detection functionwith the Inductosyn method[Data type] Integer axis type[Unit of data] Detection unitThe offset data which the CNC received at machine–position calculationis indic...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0322ÅÅ(1)ÅÅ(2)ÅÅ(3)Å(4)(1) Automatic–operation mode selectionThe selected operation mode in automatic operation is indicated.MDI: MDI operationMEM: Memory operationDNC: DNC operationEDIT: Memory editing****:Automatic operation is not select...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS23(4) Program–editing stateThe state of program editing is indicated.READ: Being registeredPNCH: Program being outputVRFY: Being verifiedSRCH: Being searched forCOND: Memory being rearrangedEDIT: Being edited in another way (such as INSERT or AL...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0324This function traces data such as a servo position error, torque, and amachine signal and shows a change in the data as a waveform. Thisfacilitates the adjustment of a servo motor and a spindle motor and findingof a possible cause in a problem....

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS25Display the waveform–diagnosis graphic screen according to theprocedure described in II 2.6 Soft Keys in the FANUC Series15i/150i–MA Operator’s Manual (Operation) (B–63324EN–1).The wave–form diagnosis graphic screen provides data tr...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0326Press the [PARAMETER] soft key on the waveform–diagnosis graphicscreen to show the waveform–diagnosis parameter screen.The waveform–diagnosis parameter screen provides the settings ofvarious parameters related to data tracing and waveform ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS27Fig. 1.5 (c) Waveform–Diagnosis Parameter Screen (Page 2)On Page 2 of the waveform–diagnosis parameter screen, set eachparameter related to the first waveform and the second waveform.At the right half of the screen, the types of trace data ...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0328TYPE 3: Traces data for the specified time period until the specifiedtrigger event occurs after the [TRACE] soft key is pressed.[TRACE] key pressedTimeTracing periodEvent occursSet a trigger event for the type–2 or type–3 tracing condition.I...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS29In the type–3 tracing condition, the tracing end time can be delayed by thespecified time period after the event occurs. Set the time period in a rangeof 0 ms to 160000 ms.(1) Delay period of 0[TRACE] key pressedTimeTracing periodEvent occurs...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0330Specify the number of the data to be traced.Data numberTypeUnit0No tracing1Servo position errorPulse (detection unit)2Servo pulse count after distributionPulse (detection unit)3Servo torque%4Servo pulse count after acceleration anddecelerationPu...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS31Specify a graduation of the horizontal axis (time axis) in a range of 25 msto 800 ms.Specify a graduation of the vertical axis in a range of 1 to 500000 for eachtrace data. Set this parameter for servo–related items, the combined speedfor all...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0332Data tracing starts.(1) Display the waveform–diagnosis graphic screen.(2) Press the [TRACE] soft key.At the top of the screen, “Tracing” is indicated. When tracing ends,“Tracing” is deleted.Tracing continues even if the screen is chan...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS33Press the [EXPAND(V)] and [REDUCE(V)] soft keys to enlarge andreduce the entire waveforms in the vertical direction. The height of awaveform is doubled by the [EXPAND(V)] soft key, and the height of awaveform is halved by the [REDUCE(V)] soft k...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0334(4) Data typeD Servo–related itemsT6: A:: ;Servo axis numberServo–related identifier wordT60 : Servo position errorT61 : Servo pulse count after distributionT62 : Servo torqueT63 : Servo actual speedT64 : Specified servo current T65 : Therma...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS35(5) Data blockD:,Machine signal 1,,,,,,Data 1Data 2Data3Data 4;Machine signal 2Machine signal 3Machine signal 4::: : :: : ::::::::NOTE1 The data input and output format is subject to changewithout notice.2 Set the parameter No. 4600 to “1” t...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0336%–Record startT00CWAVEDIAGNOS;–HeaderT50D19990115,151500;–Tracing start timeT51D19990115,151515;–Tracing end timeT02D4;–Tracing cycleT60A1,T61A1,,,T71G100.7,F001.5,Y127.7,;–Trace data typeD100,200,,,0,0,1,;D101,201,,,0,0,1,;–Data b...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS37Method 1 (without specifying an output file name and a file number)(1) Press the [PUNCH] soft key.(2) Press the [EXEC] soft keyMethod 2 (with an output file name being specified)(1) Press the [PUNCH] soft key.(2) Press the [“FILE NAME] soft ke...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0338Method 1 (without specifying an input file name and a file number)(1) Press the [READ] soft key.(2) Press the [EXEC] soft keyMethod 2 (with an input file being specified by its file name)(1) Press the [READ] soft key.(2) Press the [“FILE NAME]...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS39In the waveform diagnosis function, the contents of specified memorylocations are added as traceable data.For details of the waveform diagnosis function, refer to the Section 1.5.1.Display the internal position compensation data screen using eit...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0340The following type is added to the data types:T90BIAddressR;…Access sizeBoard selectionNOTE1 The traced data is clamped within the following range:–999999999 x data x 9999999992 Depending on the access size, the lowest bit of the addressis r...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS414732Memory address specification 1[Input type] Parameter input[Data type] Integer[Valid data range] 0 – 999999999In trace data 1 of waveform diagnosis function, the memory address forthe tracing of specified memory is specified.NOTESpecify an ...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03424735Memory address specification 2[Input type] Parameter input[Data type] Integer[Valid data range] 0 – 999999999In trace data 2 of waveform diagnosis function, the memory address forthe tracing of specified memory is specified.NOTESpecify an ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS43NOTESpecify an existing address.If an illegal address is specified, a system alarm may beissued.4739Target board specification 4[Input type] Parameter input[Data type] Integer[Valid data range] 0 – 1In trace data 4 of waveform diagnosis functi...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0344Information related to position compensation for each of the followingfunctions is displayed:D Cutter compensationD Tool length offsetD Drilling canned cycleD Coordinate system rotationD Three–dimensional coordinate conversionD Programmable mi...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS45Fig. 1.6 (a) Cutter compensationMODEON is reversed in the cutter compensation mode. In other cases, OFFis reversed.OFFSET VECTORThe cutter compensation vector created for each block is displayed.START–UPThe startup cancel type is displayed.N...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0346Fig. 1.6 (b) Tool length offsetMODEON is reversed in the tool length offset mode. In other cases, OFF isreversed.OFFSET VECTORThe tool length offset vector created for each block is displayed. Theoffset vectors for all axes may be displayed b...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS47Fig. 1.6 (c) Drilling canned cycleMODEON is reversed in the drilling canned cycle mode. In other cases, OFFis reversed.INITIAL POINTThe absolute coordinate value at the initial point is displayed.POINT RThe absolute coordinate value at point R...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0348Fig. 1.6 (d) Coordinate system rotationMODEON is reversed in the coordinate system rotation mode. In other cases,OFF is reversed.ROTATION CENTERThe absolute coordinate values of the rotation center of coordinatesystem rotation are displayed.RO...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS49Fig. 1.6 (e) Three–dimensional coordinate conversionMODEON is reversed in the three–dimensional coordinate conversion mode.In other cases, OFF is reversed.ROTATION CENTERThe absolute coordinate values of the rotation center ofthree–dimens...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0350Fig. 1.6 (f) Programmable mirror imageMODEON is reversed in the programmable mirror image mode. In othercases, OFF is reversed.MIRROR CENTERThe absolute coordinate values of the mirror center are displayed. Thevalue is not displayed for an ax...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS51Fig. 1.6 (g) ScalingMODEON is reversed in the scaling mode. In other cases, OFF is reversed.SCALING CENTERThe absolute coordinate values of the scaling center are displayed.SCALING FACTORThe scaling factor for each axis is displayed.Scaling

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0352Fig. 1.6 (h) Three–dimensional tool compensationMODEON is reversed in the three–dimensional tool compensation mode. Inother cases, OFF is reversed.OFFSET VECTORThe three–dimensional tool compensation vector created for eachblock is displ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS53Fig. 1.6 (i) Three–dimensional cutter compensationMODEThe three–dimensional cutter compensation has two modes: TOOLSIDE OFS. and LEADING EDGE OFS. When either mode isselected, the corresponding ON display is reversed. The OFF displayfor ...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0354Classifi-cationFunctionDataprotec-tion keyPWE=1(Datanumber8000)ModeFunctionselectionkeyClearTool offset valueKEY1 onOFFSETSETTINGOperation menu key ³ ³ { , , or }ALL CLEARALLWearGeometry1. Progra...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS55Classifi-cationFunctionselectionkeyModePWE=1(Datanumber8000)Dataprotec-tion keyFunctionProgram numbersearch (for a programstored in memory)KEY3 onEDIT orMEMORYmodePROGOperation menu key ³ ³ ³Program number ³FRWRD SEARCHBKWR...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0356Classifi-cationFunctionselectionkeyModePWE=1(Datanumber8000)Dataprotec-tion keyFunctionWord movingKEY3EDIT modePROGOperation menu key ³³ Specify a range bymoving the cursor³³ Move the cursor tothe move destination.³³PASTEHERESELECTDELETEWo...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS57Classifi-cationFunctionselectionkeyModePWE=1(Datanumber8000)Dataprotec-tion keyFunctionInput/Program registrationKEY3 onEDIT modePROGOperation menu key ³key ³key ³ File number ³Operation menu key ³key ³key ³ Program number ³Operation men...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0358With this CNC, if the configuration of those options that use the SRAMarea is changed, a warning screen appears.FANUC SERIES 15I F010ACOPYRIGHT(C) FANUC LTD 1997–1999FORMAT SYSTEM LABEL : END 6 : PROG–DIR.DAT 7 : PROG.DATCLEAR FILE OK?NOTEPr...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS59When an option using the SRAM area is added, the SRAM space requiredby the system software may exceed the size of the SRAM installed in thesystem. In this case, an allocation error screen appears at option changeand the system is returned to th...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0360When the power to the CNS is turned on after system–softwarereplacement, the new system software may not be compatible with the oldsystem software. In this case, the screen shown below appears and thesystem does not start:FANUC SERIES 15I F0...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS61The maintenance information screen can be used to keep a history ofmaintenance work by FANUC and machine tool builder servicepersonnel.The maintenance information screen has the following features:D Half–size alphanumeric and kana characters c...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0362(A)(B)Fig. 1.10.1 (b) Edit screenThe edit screen is used to edit or input/output maintenance information.In portion (A) at the bottom of the screen, the amount of free memory (inunits of characters) and the cursor position (line/column) appear....

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS631 Display the maintenance information screen using either of thefollowing procedures:Procedure 1Press the SYSTEM function key several times until the maintenanceinformation screen appears.Procedure 2(1) Press the SYSTEM function key.(2) Press th...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03641 Press the [EDIT] soft key on the reference screen. The edit screenappears.2 On the edit screen, the following key operations are available:D Cursor keys The cursor keys are used to position the cursor. When the cursoris positioned to the ...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS65At termination, the edited maintenance information can be saved intoflash memory.(1) Press the [END] soft key.(2) When you want to save maintenance information into flash memory,place the system in the emergency stop state, then press the [SAVE]...

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    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0366(5) Key in a file number.(6) Press the [MAINTEINFO] soft key.Procedure 5 (specifying an input file with its file number [3])(1) Set the screen to edit mode.(2) Select half–size alphanumeric mode as the input mode only for theJapanese–languag...

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    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS67Procedure 5 (specifying a file number [3])(1) Set the screen to edit mode.(2) Select half–size alphanumeric mode as the input mode only for theJapanese–language display.(3) Press the N address key.(4) Key in a file number.(5) Press the [PUNC...

  • Page 88

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0368When the CNC display language is set to Japanese, pressing the[ALPHANUMERIC/KANA] soft key can select the half–size kana inputmode.In half–size kana input mode, data entered using the MDI keys isconverted to kana characters according to the ...

  • Page 89

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS69#72286#6#5#4#3MDC#2#1#0[Input classification] Parameter input[Data type] BitBit 3MDCAll clear of maintenance information data is:0: Impossible.1: Possible.Half–Size Kana–RomanConversion Table (2)1.10.4Parameter

  • Page 90

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0370The periodic maintenance screen can be used to set the life of eachconsumable which must be replaced regularly (examples: backup batteryfor the control unit and LCD unit backlight) and to check whetherreplacement and inspection are required.The ...

  • Page 91

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS71LIFEThe life (unit: hours) of each target item for periodic maintenance isdisplayed.REMAINThe remaining life time (unit: hours) of each target of periodicmaintenance is displayed. When the ratio of the remaining time to thetotal life becomes l...

  • Page 92

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0372The item selection menu screen can be used to create a list of items to beselected using the setting screen.Fig. 1.11 (c) Item Selection menu screenMACHINEThis menu can be used to set the item names.CNCThis menu displays the fixed item names se...

  • Page 93

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS73Press soft key [SET ITEM] on the status display screen.Press soft key [SELECT ITEM] on the item setting screen.Use the item setting screen.(1) Position the cursor to an item name to be set using the cursor keys.(2) Key in the item name in the in...

  • Page 94

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0374Example) To register “αTABLE”FANUC code : *6641*TABLEJIS code: *2641*TABLENOTEThe following characters cannot be used in an itemname: *, [, ], (, ), and ;.(1) Position the cursor to the life to be set using the cursor keys.(2) Key in the ti...

  • Page 95

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS75(1) Press soft key [CLEAR ITEM].(2) Key in an item number (1 to 10) to be deleted.(3) Press soft key [EXEC].Use the item selection menu screen.(1) Position the cursor to an item name to be set using the cursor keys. Only the Machine menu can be...

  • Page 96

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0376(6) Press soft key [FILE NAME”].(7) Press soft key [PERIOD MAINTE].Method 3 (Specifying an input file with its file number: 1)(1) Place the system in EDIT mode.(2) To input periodic maintenance data, display the item settingscreen. To input ...

  • Page 97

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS77Method 1 (Specifying neither an output file name nor file number)(1) Select EDIT mode.(2) To output periodic maintenance data, display the item settingscreen. To output the Machine menu, display the item selectionmenu screen.(3) Press soft key ...

  • Page 98

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0378Method 5 (Specifying a file number: 3)(1) Select EDIT mode.(2) To output periodic maintenance data, display the item settingscreen. To output the Machine menu, display the item selectionmenu screen.(3) Press address key N .(4) Key in a file nu...

  • Page 99

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS79Periodic maintenance dataG10G10G10L60L60L60P1P2P3 :::[n][n][n]AaAaAaRrRrRrQq;Qq;Qq;Item selection menu (Machine) dataG10G10G10L61L61L61P1P2P3 :::[n] ; [n] ; [n] ;G10 L60 : Periodic maintenance data specificationG10 L61 : Item selection menu (Mac...

  • Page 100

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0380The information displayed when a system alarm occurs can be saved intobackup memory. This information can also be checked and downloadedto a memory card or host computer after restarting the machine.The contents of the system log screen are alm...

  • Page 101

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS81D Display of softwareinformation 1 (register save data)D Display of softwareinformation 2 (stack information)D Display of hardwareinformation 1 (F–BUS slot information)

  • Page 102

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0382D Display of hardwareinformation 2 (L–BUS slot information)D Display of hardwareinformation 3 (L–BUS slot information)D Display of general servosystem information

  • Page 103

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS83D Display of detailed servosystem informationD Display of other optionboards

  • Page 104

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0384(1) Set parameter DSL (bit 6 of No. 0013) to 1.(2) Display the system log screen using either of the followingprocedures:Procedure 1Press the SYSTEM function key several times until the system logscreen appears.Procedure 2(1) Press the SYSTEM fu...

  • Page 105

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS85NOTE1 The following data is output according to the [LOG (NEW)],[LOG (OLD)], [ALL], and [THIS DATA] soft keys:[LOG (NEW)] or [LOG (OLD)]: The selected system log isoutput.[ALL]: The new and old system logs are output to one file.[THIS DATA]: ...

  • Page 106

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0386As shown in the following example, the image on each page is output asis. When all data output is specified, the system log (new) is output first,followed by the system log (old).%==============================SYSTEM ALARM FILE ================...

  • Page 107

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS87After the system starts normally, the system configuration screen can bedisplayed to check the types of mounted printed circuit boards andsoftware components.(1) Press the SYSTEM key.(2) Press the [SYSTEMCONFIG] soft key.(3) There are the follow...

  • Page 108

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0388D VERSION:Version of the software on each printed circuitboard with a CPUThe module IDs are listed below.IDPrinted circuit board nameXXEBMain CPU boardXXD8Additional axis boardXXAAHSSB interface boardXXFEData server boardXXE0PMC CXXE1Serial comm...

  • Page 109

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS89(1) Screen displayDisplayed information is explained below.D SYSTEM: Type of softwareD SERIES:Series of softwareD VERSION:Version of softwareFor CNC (SYSTEM), the software configuration is also displayed.D BASIC: BasicD OPTION A1: Option insta...

  • Page 110

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0390The systems are listed below.SystemType of softwareCNC(SYSTEM)CNC systemBOOTCNC bootCNC(Help)CNC helpPMC(SYSTEM1)PMC system 1PMC(SYSTEM2)PMC system 2PMC(LADDER)PMC ladderSERVODigital servoGRAPHIC–1Graphic system 1GRAPHIC–2Graphic system 2SPI...

  • Page 111

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS91The displayed information is explained below.D SLOT NO.:Number of the logical slot into which eachprinted circuit board is inserted(The number corresponds to the numberdisplayed on the printed circuit boardconfiguration screen.)The number in par...

  • Page 112

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0392The contents of CNC memory can be displayed starting from the specifiedaddress.Display the memory contents screen using the procedure explained inSection 2.6, “Soft Keys,” in Part II of the “FANUC Series 15i/150i–MAOperator’s Manual (O...

  • Page 113

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS93Fig. 1.14 (b) Memory contents screen (Word display)The memory contents are displayed in 2–byte units in hexadecimal. Onthe right of the screen, the memory contents are displayed in units ofcharacters.Fig. 1.14 (c) Memory contents screen (Lo...

  • Page 114

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0394Fig. 1.14 (d) Memory contents screen (Double display)The memory contents are displayed in decimal in double–precisionfloating–point format.D Double display

  • Page 115

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS95To select a display format, use the corresponding soft key.Pressing a soft key changes the screen to the corresponding displayformat.Byte display [BYTE] soft keyWord display [WORD] soft keyLong display [LONG] soft keyDouble display [DOUBLE] ...

  • Page 116

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/0396A pen input device/touch panel manufactured by Fujitsu Limited can beconnected to the indicator of the FANUC Series 15i (called “FS15i”below). The keys on the touch panel (screen display) can be used insteadof the soft key buttons normally ...

  • Page 117

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS971. Place the system in MDI mode.2. Validate the touch panel compensation function by setting bit 0 ofparameter No. 2219 (TPC).3. Display the following touch panel compensation screen by using theprocedure described in Section 1.1.5.4, “System....

  • Page 118

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03986. After inputting the compensation points (nine points), press the INPUTkey. Compensation terminates. To cancel compensation, press a keyother than the INPUT key.7. When compensation terminates normally, the message“Compensation terminated....

  • Page 119

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS99BIOS/SETUP setup is a program used to set the environment forintelligent terminal type 2. In normal use, however, the environment neednot be set using BIOS/SETUP. When intelligent terminal type 2 isshipped, the environment is already set. Not...

  • Page 120

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/031001. End operation, then save the data.2. Turn off the power, then attach a full keyboard. Then, turn on thepower again to start the system.3. On the initial screen, shown below, press the F2 key once.BIOS/SETUP is activated several seconds afte...

  • Page 121

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS101When the power is turned on, POST is executed. The BIOS messageslisted below may be displayed. Refer to the table below to solve anyproblems you may encounter.BIOS message*1DescriptionDiskette drive A[B] errorEAn error occurred on floppy driv...

  • Page 122

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03102ItemDefault settingDetailSystem TimeSystem Date—If an incorrect date and time is displayed, set the correct date andtime according to the following format:Time : Hours:minutes:secondsDate : Month/day/yearDiskette A1.44 MB, 3″12Set the media...

  • Page 123

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS103 PhoenixBIOS NoteBIOS 4.0 Setup – Copyright 1985–96 Phoenix Technologies Ltd. <Main > Advanced Power Savings Exit+––––––––––––––––––––––––––––––––––––...

  • Page 124

    1. SCREEN INDICATIONS AND OPERATIONSB–63325EN/03104 PhoenixBIOS NoteBIOS 4.0 Setup – Copyright 1985–96 Phoenix Technologies Ltd. Main <Advanced> Power Savings Exit+––––––––––––––––––––––––––––––––––––...

  • Page 125

    B–63325EN/031. SCREEN INDICATIONS AND OPERATIONS105 PhoenixBIOS NoteBIOS 4.0 Setup – Copyright 1985–96 Phoenix Technologies Ltd. Main Advanced <Power Savings> Exit+––––––––––––––––––––––––––––––––––––...

  • Page 126

    2. 15i SERIES HARDWAREB–63325EN/031062 15i SERIES HARDWAREThis chapter describes the functions of the printed circuit boards of the 15iSeries CNC control unit and the PCB cards mounted on those boards. Italso provides other hardware explanations, including how to replaceconsumables.2.1 HARDWAR...

  • Page 127

    B–63325EN/032. 15i SERIES HARDWARE107PSU123Control unitLCD unitAdditionalaxisOptionMainPSUOptical fibercableMDI unitOptical fiber cableServo motorServo amplifierI/O LinkDistributed I/O, I/O unit model A, etc.Machine operator’s panel, power magnetic circuit, etc.2.1HARDWARECONFIGURATION

  • Page 128

    2. 15i SERIES HARDWAREB–63325EN/031082.2OVERVIEW OFHARDWARE2.2.1Series 15i/150i

  • Page 129

    B–63325EN/032. 15i SERIES HARDWARE109PSU123Main boardPower supply boardLCD unitCPU for CNC control· 2–axis to 8–axis control· Spindle interface/Position coder· LCD/MDI interface· I/O Link· Analog output/high–speed DI· RS–232C × 2· Memory card interface· ON/OFF switch· Power su...

  • Page 130

    2. 15i SERIES HARDWAREB–63325EN/03110NameSpecificationSeries 15i/150i main CPU boardA16B–3200–0300NameFunctionBAT1BatteryJA2MDIJD5ASerial port 1 (RS–232C)JD5BSerial port 2 (RS–232C)JA3Manual pulse generatorJA40Analog spindle/HDIJA41Serial spindle/position coderJD1AI/O LinkMTSWRotary swi...

  • Page 131

    B–63325EN/032. 15i SERIES HARDWARE111NameFunctionBAT1BatteryJA2MDIJD5ASerial port 1 (RS–232C)JD5BSerial port 2 (RS–232C)JA3Manual pulse generatorJA40Analog spindle/HDIJA41Serial spindle/position coderJD1AI/O LinkMTSWRotary switchPSWPush switchSTATUSLED displayALARMLED displayCOP20ADisplay i...

  • Page 132

    2. 15i SERIES HARDWAREB–63325EN/03112 (1) In normal state and after normal power–on sequenceLED displayf OffF OnNo.LED displayNC status1STATUS0Indicates a normal condition (LED indicator is lit steadily).2ALARMÂÂÂÂAll LEDs offNormal conditionThe dot of the STATUS LED indicator stays lit i...

  • Page 133

    B–63325EN/032. 15i SERIES HARDWARE113No.NC statusLED display9STATUSFThe CPU card is defective (DRAM check error).10STATUSJThe LCD control printed–circuit board is defective.11STATUSPNo SRAM module has been installed, or one was installedincorrectly.12STATUSUThe ID of the CPU card is incorrect...

  • Page 134

    2. 15i SERIES HARDWAREB–63325EN/03114(3) Alarms indicated by a blinking LEDLED display (blinking)f OffF OnNo.LED displayNC status1STATUS0A ROM parity error has occurred in the FROM, or theFROM module is faulty.2STATUS1A parity error has occurred in the DRAM or the main CPUcard is faulty.3STATU...

  • Page 135

    B–63325EN/032. 15i SERIES HARDWARE115(4) LED display upon the occurrence of an error (ALARM LED: red)f OffF Onl BlinkNo.LED displayNC status1ALARMThe voltage of the backup battery has fallen below a preset level.2ALARMSYSFILE status (failure in any of the modules on the F–bus)3ALARML–bus a...

  • Page 136

    2. 15i SERIES HARDWAREB–63325EN/03116Connector(4)SRAM module(3)FROM module(2)Axis controlcard 1Main boardDIMM modulesocketConnectorConnectorF–bus connector(1)Main CPU cardSetting pin SHT1Setting pin SHT2FaceplateNo.NameSpecificationFunctionRemarks(1)Main CPU cardA20B–3300–0101 CNC control...

  • Page 137

    B–63325EN/032. 15i SERIES HARDWARE117Two setting pins (SHT1 and SHT2) are located as shown in the abovefigure.SHT1: When a dedicated display unit is used with the CNC, this pin mustbe left open. Otherwise, this pin must be connected.SHT2: This pin must be left open.CAUTIONIn the factory–conf...

  • Page 138

    2. 15i SERIES HARDWAREB–63325EN/03118NameSpecificationSeries 15i/150i additional axis boardA16B–2203–0340NameFunctionSTATUS/ALARMLED displayJD6BSerial port 4 (RS232–C)JD5C Serial port 2 (RS422)JA52JA53JA6Analog inputCOP10A–6FSSB6 (to servo amplifier) (*)CA54Servo check 3COP10A–5FSSB5 ...

  • Page 139

    B–63325EN/032. 15i SERIES HARDWARE119NameFunctionSTATUS/ALARMLED displayJD6BSerial port 4 (RS–232–C)JD5C Serial port 2 (RS–422)JA52JA53JA6Analog inputCOP10AFSSB3 (to servo amplifier)CA54Servo check 3COP10AFSSB2 (to servo amplifier)CA54Servo check 2(1) LED display upon the occurrence of an...

  • Page 140

    2. 15i SERIES HARDWAREB–63325EN/03120(2)Axis controlcard 3(1)Axis controlcard 2ConnectorF–bus connectorFaceplateConnectorConnectorAdditional axis boardNo.NameSpecificationFunctionRemarks(1)Axis control A17B–3300–0200 Axis control8 axescard 2A20B–3300–02408 axes, Corresponding to servo...

  • Page 141

    B–63325EN/032. 15i SERIES HARDWARE121NameSpecificationSeries 15i/150i LCD control printed circuit boardA20B–8100–0415MDI signal inputCA55CNC signal inputCOP20B24–V branchCP1B24–V inputCP1ALCD control printed circuit boardProtective connection stud(M4)Serial port 5(RS422)JD6ASerial port ...

  • Page 142

    2. 15i SERIES HARDWAREB–63325EN/03122(1) LED display upon the occurrence of an alarm condition (STATUS andBUSDRY: red)J Onl BlinkNo.LED displayLCD status1STSATUSJThe display interface cable is broken.2BUSRDYJThe display interface cable is broken, or the LCD unit hasdetected a failure.lAt power...

  • Page 143

    B–63325EN/032. 15i SERIES HARDWARE123NameSpecificationSeries 15i/150i LCD control printed circuit boardA20B–8100–0630Memory card interfaceJust a first unit can usethe interface.Display sideSoft keyPCB sidePower connectorCP1A (right–hand side)LCD display connectorCOP20B (for connecting the...

  • Page 144

    2. 15i SERIES HARDWAREB–63325EN/03124(1) LED display upon the occurrence of an alarm condition (STATUS andBUSDRY: red)J Onl BlinkNo.LED displayLCD status1STSATUSJThe display interface cable is broken.2BUSRDYJThe display interface cable is broken, or the LCD unit hasdetected a failure.lAt power...

  • Page 145

    B–63325EN/032. 15i SERIES HARDWARE125NameSpecificationInverter10.4″, colorA20B–8001–09209.5″, monochromeA20B–8002–0130Inverter PCBCN3CP1For A20B–8002–0130 or A20B–8001–0920PCB sideConnector numberApplicationCP1Power to LCD backlightCN3Power to inverter PCBNo setting adjustme...

  • Page 146

    2. 15i SERIES HARDWAREB–63325EN/03126NameSpecificationData server board A1A20B–8100–0510The board is mounted in the wide mini slot.CNH4PARITTYBACD38JNAF–bus backplaneconnector (female)Setting pin TH1STATUSLED3 LED1LED2LED0TPPILCOLLEDRXLEDTXLEDConnector numberApplicationCNH4Hard disk in...

  • Page 147

    B–63325EN/032. 15i SERIES HARDWARE127When the data server board is activated normally, the state of No. 10 isset. This state is maintained until an error occurs.LED display upon the occurrence of an error (STATUS)The STATUS LED alternately displays the LONG and SHORT patterns.The LONG patterns...

  • Page 148

    2. 15i SERIES HARDWAREB–63325EN/03128Only one setting pin (TH1) is provided. It is located as shown in the figureabove.TH1: Set this pin to A. This pin is factory–set to A.NameSpecificationData server board A2A20B–8100–0511ATA card interface boardA20B–2100–0500The board is mounted i...

  • Page 149

    B–63325EN/032. 15i SERIES HARDWARE129NameSpecificationHSSB interface boardA20B–8100–0730The board is mounted in the mini slot.COP7JNAF–bus backplane connectorLEDBLEDALED4LED3LED2LED1SW1High–speed serial bus setting switchConnector numberApplicationCOP7High–speed serial bus (HSSB) inte...

  • Page 150

    2. 15i SERIES HARDWAREB–63325EN/03130Status displayed by the red LEDsjOffJ OnLEDBJHSSB communication is suspended.LEDAJA RAM parity alarm condition has occurred in the common RAMon the board.Status displayed by the green LEDsj OffJ On4 3 2 1StatusJ J J JThis indicates the status immediately ...

  • Page 151

    B–63325EN/032. 15i SERIES HARDWARE131With the rotary switch SW1 on the board and the setting pin SW5 on theintelligent terminal or Panel i, the starting sequence at power–up can bechanged.Rotary switch SW1settingSetting pinSW5 settingDescription0OpenSetting for maintenance purposesThe start m...

  • Page 152

    2. 15i SERIES HARDWAREB–63325EN/03132NameSpecificationPMC C boardA20B–8100–0330The board is mounted in the mini slot.JNAF–BUSbackplaneLEDCLEDBLEDALED2LED1DRAM moduleRed LED alarm displayj OffJ OnC B AAlarmj j JCPU reset state (immediately after power–on)J J jA DRAM parity error occurred...

  • Page 153

    B–63325EN/032. 15i SERIES HARDWARE133JNAF–BUSbackplane connectorÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕDRAM moduleModule nameSpecificationDRAM moduleA20B–3900–0042No setting adjustment is required.NameSpecificationSerial communication board A1(R.B./DNC2: RS–232C interface)A20B...

  • Page 154

    2. 15i SERIES HARDWAREB–63325EN/03134JNAF–BUSbackplane connectorLEDCLEDBLEDALED2LED1DRAM moduleJD5L/JD6LConnector numberSpecificationFor serial communication board A1: JD5LRS232C I/FFor serial communication board A2: JD6LRS422 I/FRed LED alarm displayj OffJ OnC B AAlarmj j JCPU reset state ...

  • Page 155

    B–63325EN/032. 15i SERIES HARDWARE135ÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕJNAF–BUSbackplane connectorDRAM moduleJD5L/JD6LModule nameSpecificationDRAM moduleA20B–3900–0042No setting adjustment is required.D Module mountinglocationD Setting adjustments

  • Page 156

    2. 15i SERIES HARDWAREB–63325EN/03136NameSpecificationDeviceNet slave board BA20B–8100–0491Settingpin TM1External lineconnector TBLLED indicatorsA 3 2 1LED indicatorsMNS (Left),HEALTH (right)PCB Dwg.No.PWBversionNo.LEDHEALTHLEDMNS2.3.10DeviceNet Board BD SpecificationD Connector and LEDmoun...

  • Page 157

    B–63325EN/032. 15i SERIES HARDWARE137This board has four statuOuts indicator LEDs (3 green, 1 red), and twoLEDs that light in both the red and green colors on the internal daughterboard. The table below describes the functions of these LEDs.NameColorMeaningLED1 to 3GreenThese LEDs indicate whet...

  • Page 158

    2. 15i SERIES HARDWAREB–63325EN/03138NamePCB DRW numberRemarksDeviceNet slave board CA20B–8100–0650TBLCustomLSIMPU2.3.11DeviceNet Slave Board CD SpecificationD Connector and LEDmounting locations

  • Page 159

    B–63325EN/032. 15i SERIES HARDWARE139This board has five status indicator LEDs (2 green (MS, NS), 3 red (ALM,MS, NS).The locations of the indicator LEDs and their definitions are explainedbelow.In the following descriptions, the states of the indicator LEDs arerepresented as follows:j : OffJ : ...

  • Page 160

    2. 15i SERIES HARDWAREB–63325EN/03140See FANUC DeviceNet Board Operator’s Manual (B–63404EN) fordetails.ALMNo.LED indicatorALM (RED)Board status1JThe board is reset, or an error has been detected on theboard.MS (This is a modular status LED of the DeviceNet. Refer to thespecification docum...

  • Page 161

    B–63325EN/032. 15i SERIES HARDWARE141NameCodeEthernet BoardA20B–8100–0450JNAF–BUS backplaneconnectorLEDBLEDALED4LED3LED2LED1LED6LED5CD38L: Ethernet interfaceDStatus transition at power–up, displayed the green LEDs.No.4 3 2 1Ethernet board status1j j j jPower off2J J J JInitial state imm...

  • Page 162

    2. 15i SERIES HARDWAREB–63325EN/03142The STATUS LED alternately displays the LONG and SHORT patterns.The LONG patterns are displayed long, and the SHORT patterns aredisplayed short.LED display(STATUS)LONGSHORTEthernet board status4 3 2 14 3 2 1J j j j j j j J Failure in EthernetResetJ j j j j j...

  • Page 163

    B–63325EN/032. 15i SERIES HARDWARE143NameCodePROFIBUS Board (master)A20B–8100–0470JNAF–BUS backplaneconnectorLED2LED1CD1: PROFIBUS interfaceDStatus LED display (green)StateLED1Lit when this board is released from the reset state and startsoperating.This LED is not lit at power–up.LED2Li...

  • Page 164

    2. 15i SERIES HARDWAREB–63325EN/03144NameCodePROFIBUS Board (slave)A20B–8100–0440JNAF–BUS backplaneconnectorLEDBCN2: PROFIBUS interfaceLED3LED2LED1DStatus LED display (green)StateLED1Lit when this board is released from the reset state and startsoperating.This LED is not lit at power–up...

  • Page 165

    B–63325EN/032. 15i SERIES HARDWARE145ModelNameDrawing numberRemarksFS15i/150iBasic unitA02B–0261–C002With 2 slotsA02B–0261–C004With 4 slotsModelNameDrawing numberRemarksFS15i/150iPower supply unitA16B–K2203–0370ModelNameDrawing num-berRemarksFS15i/150i10.4″, color LCD unit type A(...

  • Page 166

    2. 15i SERIES HARDWAREB–63325EN/03146ModelNameDrawing numberRemarksFS15i/150iMDI unit with 56 keys (vertical type)A02B–0261–C151#MCREnglish keysMDI unit with 56 keys (horizontal type)A02B–0261–C152#MCREnglish keysMDI unit with 56 keys (vertical type)A02B–0261–C151#MCSSymbolickeysMDI...

  • Page 167

    B–63325EN/032. 15i SERIES HARDWARE147ModelNameDrawing numberRemarksFS150iIntelligent terminalbasic unit with 10.4″PDA13B–0178–C025Without touch paneland soft keyscolor TFT display(Pentium version)PEA13B–0178–C026Without touch panel,with soft keysPFA13B–0178–C027With touch panel,wi...

  • Page 168

    2. 15i SERIES HARDWAREB–63325EN/03148ModelNameDrawing numberRemarks(Parent specifications)FS150iBase unitA110.4”LCDtypeWithout touchpanel and softkeysA08B–0082–D001A08B–0082–B001A13B–0193–B001Base unitA2Without touchpanel , withsoft keysA08B–0082–D002A08B–0082–B002A13B–0...

  • Page 169

    B–63325EN/032. 15i SERIES HARDWARE149ModelNameDrawing numberRemarksFS150 iSeparatetype full–keyboardFor Intelligent ter-minal(A13B–0178–B025to –B027) withA02B–0234–C120#ECEnglishto –B027) with10.4” LCD displaytype (Pentium ver-sion)A02B–0234–C120#JCJapaneseFor Intelligent te...

  • Page 170

    2. 15i SERIES HARDWAREB–63325EN/03150Note)For details of the Intelligent terminal (A13B–0178–B025 to –B027), see Section 2.4.4.ModelNameDrawing numberRemarksFS150iMDI unit with 56 keys (verticaltype) for 10.4″A02B–0261–C153#MCREnglish keyMDI unit with 56 keys(horizontal type) for 10...

  • Page 171

    B–63325EN/032. 15i SERIES HARDWARE151TypeNameDrawing numberIDID–2RemarksMaster PCBMain CPU boardA16B–3200–0300EBAdditional axis boardA16B–2203–0340D8Card PCBCPU cardA20B–3300–01010AFF16MA20B–3300–02500A7FMemory extension versionA17B–3300–04000AEFFor high–speed processing...

  • Page 172

    2. 15i SERIES HARDWAREB–63325EN/03152NOTEX represents a character from 0 to 9 or from A to F.TypeNameDrawing numberIDRemarksOption PCBHSSBOn CNC sideA20B–8001–0730AAMounted in mini slotinterfaceboardFor 1 channel For ISA slotA20B–8001–0583On PC sideFor 2 channels For ISA slotA20B–8001...

  • Page 173

    B–63325EN/032. 15i SERIES HARDWARE153TypeRemarksIDDrawing numberNameFor LCD unitLCD control PCBA20B–8100–0415A20B–8100–0630For two LCDconnectionDisplay control10.4″ colorA20B–3300–0150Graphicscard9.5″ monochromeA20B–3300–0153GraphicsA20B–3300–0090Characters onlyInverter1...

  • Page 174

    2. 15i SERIES HARDWAREB–63325EN/03154TypeNameDrawing numberRemarksPanel iMain printed For 10.4”/12.1” displayA20B–2100–0690(A08B–0082–B001to –B023)circuit boardFor 15” displayA20B–2100–0691InverterFor 10.4” displayA14L–0132–0001For 12.1” displayA20B–2002–0890For ...

  • Page 175

    B–63325EN/032. 15i SERIES HARDWARE155TypeNameDrawing numberRemarksPCB connected viaOperator’s panel I/OMatrix inputA20B–2002–0470I/O Linkmodule1–to–1 inputA20B–2002–0520With manual pulsegenerator interfaceA20B–2002–0521Without manualpulse generatorinterfaceConnector panel I/OB...

  • Page 176

    2. 15i SERIES HARDWAREB–63325EN/03156NameDrawing numberRemarksSeparate detector interface unitBasic 4 axesA02B–0236–C203Basic 4 axesA02B–0236–C205Cerresponding to servoHRV3Additional 4 axesA02B–0236–C204Connector panel I/O moduleBasic moduleA03B–0815–C001Expansion module AA03B...

  • Page 177

    B–63325EN/032. 15i SERIES HARDWARE157NameDrawing numberRemarksFan unitA02B–0260–C021Fan for basic unitFan unit for intelligent terminal (A13B–0178–B025 to –B027)A02B–0236–K121Fan for basic unitFan unit for intelligent terminal (A13B–0178–B030 to –B042)A02B–0236–K122Fan f...

  • Page 178

    2. 15i SERIES HARDWAREB–63325EN/03158NameDrawing numberFloppy diskDriveA02B–0207–C008 (*3)Cable (1.0 meter long)A02B–0207–K801Full keyboard101–key typeA86L–0001–0210106–key typeA86L–0001–0211MouseA86L–0001–0212*3: When using a FANUC floppy disk drive for intelligent term...

  • Page 179

    B–63325EN/032. 15i SERIES HARDWARE159WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.Before opening the cabinet to replace a board, ensure thatboth the power to the CNC and the main power to the powermagnetics cabinet are tu...

  • Page 180

    2. 15i SERIES HARDWAREB–63325EN/03160(1) Disconnect all the cables from the board. If any cable fouls the boardas it is being pulled out, also disconnect that cable. (The battery cableof the main CPU board need not be disconnected.)(2) Grip the two pulls.(3) While holding down the hooks in th...

  • Page 181

    B–63325EN/032. 15i SERIES HARDWARE161CAUTIONBefore starting the replacement work, ensure that the mainpower to the control unit is turned off.(1) Disconnect all the cables from the board. If any cable fouls the boardas it is being pulled out, also disconnect that cable.(2) Grip the two pulls.(...

  • Page 182

    2. 15i SERIES HARDWAREB–63325EN/03162(1) Remove the terminal block from the connector on the DeviceNetboard. The terminal block can be pulled out after the screws on bothsides are loosened. The terminal block can be removed with cablesconnected.Screw(2) Remove the main CPU board or additional...

  • Page 183

    B–63325EN/032. 15i SERIES HARDWARE163(1) Before mounting the DeviceNet board, remove the main CPU board.CAUTIONThe DeviceNet board can be mounted after the main CPUboard or additional axis board is removed. If an attempt ismade to mount the DeviceNet board without removing themain CPU board or...

  • Page 184

    2. 15i SERIES HARDWAREB–63325EN/03164WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing a card PCB, becareful not to touch the high–voltage circuits (marked andfitted with an insul...

  • Page 185

    B–63325EN/032. 15i SERIES HARDWARE1651) Pull outward the claw of each of the four spacers used to secure the cardPCB, then release each latch. (See Fig. a.)2) Extract the card PCB upward. (See Fig. b.)Card PCBCard PCBCard PCBCard PCBFig. a SpacerSpacerConnectorConnectorFig. bCAUTIONWhen pulli...

  • Page 186

    2. 15i SERIES HARDWAREB–63325EN/031661) Check that the claw of each of the four spacers is latched outward, theninsert the card PCB into the connector. (See Fig. c.)2) Push the claw of each spacer downward to secure the card PCB. (SeeFig. d.)Card PCBCard PCBCard PCBCard PCBFig. c SpacerSpacer...

  • Page 187

    B–63325EN/032. 15i SERIES HARDWARE167WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.When opening the cabinet and replacing a module, becareful not to touch the high–voltage circuits (marked andfitted with an insulat...

  • Page 188

    2. 15i SERIES HARDWAREB–63325EN/031681) Open the claw of the socket outward. (See Fig. a.)2) Extract the module slantly upward. (See Fig. b.)1) Insert the module slantly into the module socket, with side B facingupward. (See Fig. b.)2) Push the module downward until it is locked. (See Fig. ...

  • Page 189

    B–63325EN/032. 15i SERIES HARDWARE169WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacementwork.Before opening the cabinet to replace the board, ensurethat both the power to the CNC and the main power to thepower magnetics cabinet are ...

  • Page 190

    2. 15i SERIES HARDWAREB–63325EN/03170(1) Press the back panel against the rack so that the positioning pins andhooks are align with the corresponding holes in the back panel.(2) While pressing the back panel, slide it up until it latches.(3) Reattach the fan connectors to the back panel.(4) Rei...

  • Page 191

    B–63325EN/032. 15i SERIES HARDWARE171For the fuse of the power unit, F1, F3 and F4 are as follows.F1 . . . AC Input: A60L–0001–0396#8.0AF2 . . . +24E Output: A60L–0001–0046#7.5F4 . . . +24V Output: A60L–0001–0046#7.5F1 8.0AAC Input fuseF3 7.5A+24E fuseF4 7.5A+24V fuse(Parts mounting...

  • Page 192

    2. 15i SERIES HARDWAREB–63325EN/03172Part programs, offset data, and system parameters are stored in the CMOSmemory of the control unit. The power to the CMOS memory is backedup by the lithium battery installed on the front panel of the control unit.Therefore, data is not lost if the main powe...

  • Page 193

    B–63325EN/032. 15i SERIES HARDWARE173Battery connectorLithium batteryBattery latchMemory cardconnectorMain boardBAT1CAUTIONSteps (3) to (5) should be completed within 30 minutes.Do not leave the control unit without a battery for any longerthan the specified period. Otherwise, the contents ofm...

  • Page 194

    2. 15i SERIES HARDWAREB–63325EN/03174Instead of the lithium battery, two commercially available D–size alkalinedry cells may be used. It this case, a battery case is used to house the cells.Connection methodConnect the battery case (A02B–0236–C281) containing the two D–sizealkaline dry...

  • Page 195

    B–63325EN/032. 15i SERIES HARDWARE175CAUTIONWhen replacing the alkaline dry cells while the power is off,use the same procedure as that for lithium batteryreplacement, described earlier.Connectionterminal on therearBattery caseMounting hole × 4Alkaline dry cell × 2Cover

  • Page 196

    2. 15i SERIES HARDWAREB–63325EN/03176NameOrdering codeFan unitA02B–0260–C021Fan motor replacement does not require any tools.The fan unit is installed at the top of the basic unit.(a) Before replacing the fan unit, ensure that the power to the CNC isturned off.(b) Place your fingers into th...

  • Page 197

    B–63325EN/032. 15i SERIES HARDWARE177WARNINGBefore attempting to replace the fuse, determine andremove the cause of the fuse blowing. Do not attemptreplacement unless you have received sufficient training inmaintenance and safety practices. When opening thecabinet to replace the fuse, be care...

  • Page 198

    2. 15i SERIES HARDWAREB–63325EN/03178WARNINGDo not attempt replacement unless you have receivedsufficient training in maintenance and safety practices.When opening the cabinet to remove the LCD backlight unit,be careful not touch any high–voltage circuits (indicated by and fitted with an ...

  • Page 199

    B–63325EN/032. 15i SERIES HARDWARE179(2) Detach inverter cable connector CP1 and video signal cable connectorCN8, then dismount the LCD panel from the LCD unit.CP1CN8LCD panel(3)–1 10.4–inch LCD (color)As shown below, press the small knob to unlatch the backlight case.Then, pull out the bac...

  • Page 200

    2. 15i SERIES HARDWAREB–63325EN/03180(3)–2 9.5–inch LCD (monochrome)ConnectorRetaining fittingLCD panel (front view)Backlight(4) After replacement, reverse the above steps to reassemble the unit.Be careful not allow dirt or dust to enter the assembly.

  • Page 201

    B–63325EN/032. 15i SERIES HARDWARE181The LCD screen display appears dim at low ambient temperatures,particularly immediately after power–up. This is not a failure but acharacteristic of the LCD screen. As the ambient temperature rises, theLCD screen display brightens. A monochrome LCD is p...

  • Page 202

    2. 15i SERIES HARDWAREB–63325EN/031822. Carefully wipe away any dust, moisture, or oil from the front surfaceof the LCD.3. Peel the white film off the back (adhesive side) of the new protectivesheet.ÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕ...

  • Page 203

    B–63325EN/032. 15i SERIES HARDWARE183Drawing number: A20B–2100–0242BAT1(BATTERY)CD32B(MOUSE)CD32A(KEYBOARD)CN3(INVERTER)LEDHSSBCCOP7(HHSB)CNH1CNH2CD34 (FDD)CP5(+24V)Fuse(5A)CD37(TOUCH PANEL) TM10GND+3.3VTM1ThermostatThermostat+24V+12V+5V–5V–12V–24VCN8 (HDD)CN5 (PC CARD)CN10 (PCMCIA ...

  • Page 204

    2. 15i SERIES HARDWAREB–63325EN/03184Drawing number : A20B–2100–0450CNH1CNH2CN3(Inverter power sup-ply for 10.4” LCD)TM10+3.3VCN3B(Inverter powersupply for 12.1”LCD)CN6 (PC CARD)HSSBCCOP7(HHSB)BAT1(Battery)CN4(Fan)CD32A(Key board)CD32B(Mouse)LEDFuse(7.5A)CN39(Fan)CN2B(HDD power supply)G...

  • Page 205

    B–63325EN/032. 15i SERIES HARDWARE185LED (5) (4)(3) (2)(1)(1) Rotary switch settingNo.NameSettingCaution(1)(2)(3)SW1SW2SW3Bits 15 to 04 of an I/O portaddress used by intelligentterminal.The switches are factory–set as follows:SW3 = 0 (Bits 15 to 12)SW2 = 2 (Bits 11 to 08)SW1 = 8 (Bits 07 to ...

  • Page 206

    2. 15i SERIES HARDWAREB–63325EN/03186(2) Jumper plug settingNo.NameSettingSetting position(4)(5)SW4SW7ReservedUse thejumperswitch facto-ry–settingsas is.ÂÂÂÂÂÂÂÂÂÂÂÂÂÂ: Open: ShortABSW7(5)SW5(4)COP7JD9JD34JD33CN2CN2BDA44 (green)DA43 (green)DA42 (green)DA41 (red)DA40 (red)NameCol...

  • Page 207

    B–63325EN/032. 15i SERIES HARDWARE187FanBattery SocketFuseBacklight for10.4″ LCDTouch panel protectivesheet for 10.4″ LCDFig. 2.15.4 (a) Mounting locations (Intelligent terminal of 10.4″ LCD type)2.15.4Mounting Locations ofMaintenance Parts

  • Page 208

    2. 15i SERIES HARDWAREB–63325EN/03188 SocketFuseTouch panel protectivesheet for 12.1″ LCDBacklight for12.1″ LCDBatteryFanFig. 2.15.4 (b) Mounting locations (Intelligent terminal of 12.1″ LCD type)

  • Page 209

    B–63325EN/032. 15i SERIES HARDWARE189FanFig. 2.15.4 (c) Mounting locations (HDD unit)NameSpecificationFuseA02B–0236–K101BatteryA02B–0236–K102FanA02B–0236–K122Fan for HDDA02B–0236–K125BacklightFor 10.4″ LCDA02B–0236–K116For 12.1″ LCDA02B–0236–K117Touch panel protecti...

  • Page 210

    2. 15i SERIES HARDWAREB–63325EN/03190After detaching the old battery from the connector, attach a newbattery to the connector within about five minutes.(1) For safety’s sake, note down the values of the BIOS parameters. (SeeSection 1.16.)(2) Prepare a new lithium battery (A02B–0200–K102)...

  • Page 211

    B–63325EN/032. 15i SERIES HARDWARE191(1) Determine and correct the cause of the blown fuse.(2) Prepare a new fuse (A02B–0236–K101).(3) Check that the power to intelligent terminal is off.(4) Demount intelligent terminal from the panel to enable access from therear.(5) Remove the old fuse fr...

  • Page 212

    2. 15i SERIES HARDWAREB–63325EN/03192(1) Check that the power to intelligent terminal is off.(2) Prepare a new LCD backlight.For 10.4″ LCDA02B–0236–K116For 12.1″ LCDA02B–0236–K117(3) When a touch panel is provided, detach CN1 from the printed circuitboard of the touch panel controll...

  • Page 213

    B–63325EN/032. 15i SERIES HARDWARE19312.1″ LCDtype I.T.2CN1

  • Page 214

    2. 15i SERIES HARDWAREB–63325EN/03194(4) Remove the four screws and the detach the connectors. Then,demount the LCD unit.For the 10.4″ LCD type: CP1 (on the inverter), CN1 (on the mainprinted circuit board)For the 12.1″ LCD: CP1 and CP31 (on the inverter), CN1 (on themain printed circuit...

  • Page 215

    B–63325EN/032. 15i SERIES HARDWARE19512.1″ LCD type I.T.2CN1CP31CP1CN1

  • Page 216

    2. 15i SERIES HARDWAREB–63325EN/03196(5a) With the 10.4″ LCD, unlock the lock as shown below, then extractthe case containing the backlight. Then, replace the backlight withthe new one.While pulling this part up slightly, extract the backlight. (For details, see the illustration below.)Back...

  • Page 217

    B–63325EN/032. 15i SERIES HARDWARE197(5b) With the 12.1″ LCD type, remove the two screws. Then, move andextract the backlight as shown below. Then, replace it with the newone.CN1EJECTEJECTCP31CP1Connector2. Extract the backlight.1. Shift the backlight.Rear of the LCD panelBacklight (upper...

  • Page 218

    2. 15i SERIES HARDWAREB–63325EN/03198Intelligent terminal with the touch panel has a protective sheet attachedto the front surface of the touch panel. If the display screen becomesobscured due to flaws or dirt on the protective sheet, replace the protectivesheet. The applicable protective she...

  • Page 219

    B–63325EN/032. 15i SERIES HARDWARE1993. Peel the white film off the back (adhesive side) of the new protectivesheet.ÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕ4. Attach the new protective sheet ...

  • Page 220

    2. 15i SERIES HARDWAREB–63325EN/03200CauseAction1Power is applied, but nothing ap-pears on the screen.· Are all LEDs off? ³ Go to 11.± No Yes· Is DA41 blinking (red)? (See Section 2.15.3) ³ Go to 2.± No· Are any of the following LED ³ The temperature is out of tolerance.indications pr...

  • Page 221

    B–63325EN/032. 15i SERIES HARDWARE201On an MDI unit usable with a 12.1″ LCD, a connector panel is providedto position the interface connectors on the front of the unit. The connectorpanel has a cover, which is opened and closed when the MDI unit is used.When opening and closing (particularly...

  • Page 222

    2. 15i SERIES HARDWAREB–63325EN/03202Be carefulnot to trapyour fingers.

  • Page 223

    B–63325EN/032. 15i SERIES HARDWARE203One or two expansion modules can be left unconnected, as shown below,by setting the rotary switch on the expansion module accordingly.Expansion modules 1 and 2are not connected.Basic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExp...

  • Page 224

    2. 15i SERIES HARDWAREB–63325EN/03204Sample settings(Expansion modules 1 and 2 are not connected.)Set the rotary switch of expansion module 3to 2.Basic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExpansion module 1Expansion module 2Expansion module 3Basic moduleExpan...

  • Page 225

    B–63325EN/032. 15i SERIES HARDWARE205WARNINGDo not attempt replacement, unless you have receivedsufficient training in maintenance and safety practices.Before opening the cabinet to replace a board, ensure thatboth the CNC unit power and the power magnetics cabinetmain power are off. If the CN...

  • Page 226

    2. 15i SERIES HARDWAREB–63325EN/03206FuseExpansion module 3Expansion module 2Expansion module 1Basic module(A03B–0815–C001)Cable for I/O LinkCable for manual pulse generatorNOTEExpansion modules have no fuse. Only the basic moduleis provided with a fuse.D Fuse in the connectorpanel I/O module

  • Page 227

    B–63325EN/032. 15i SERIES HARDWARE207The example shown is applicable to the A20B–2002–0470,A20B–2002–0520, and A02B–2002–0521.JD1AJD1BJA3I/O connectorPower connectorFuseCM1CM51CM2CM52CM3CMB3 CM4CMB4 JD1A JD1B CP15A FUSE CP613.2A FUSEFuseThis drawing is for A16B–2200–0660, A16B...

  • Page 228

    2. 15i SERIES HARDWAREB–63325EN/03208FU1: +24 V fuse (for protecting the general purpose DO and power supply of this printed circuit board)FU2: +5 V fuse (for protecting the IC power supply and manual pulse generator)FU3: +5 E fuse (for protecting general–purpose DI)The example shown is ap...

  • Page 229

    B–63325EN/032. 15i SERIES HARDWARE209CD34CP5COP7CN1CN10 JD9JD33JD34FuseFor A20B–2100–0240For A20B–2100–0540CN8CP5COP7CN1CN10FuseJD33JD34JD9D Fuse location in theintelligent terminal

  • Page 230

    2. 15i SERIES HARDWAREB–63325EN/03210This drawing is for the basic unit (A20B–2100–0270). The additional unit (A20B–2002–0570) has no fuse.FuseCNF1FUSE 1CP11A/CP11BJF101JF102JF103JF104JA4ACOP10BCOP10AFuse (1A)For A02B–0236–C230 or –C240 (backpanel)CNK1CNK2D Fuse mounting location...

  • Page 231

    B–63325EN/032. 15i SERIES HARDWARE211Fuse (1A)For A02B–0236–C231 or –C241 (backpanel)D Fuse mounting locationof the main panel B or B1of the machineoperator’s panel

  • Page 232

    2. 15i SERIES HARDWAREB–63325EN/03212The control units and various peripheral units provided by FANUC aredesigned to be accommodated in closed cabinets. Usable cabinets are asfollows:D Cabinets manufactured by machine tool builders to accommodate acontrol unit and peripheral unitsD Cabinets fo...

  • Page 233

    B–63325EN/032. 15i SERIES HARDWARE213Product nameHeat dissipationRemarkControl unitBasic unit (2 slots)64WBasic unit (4 slots)68WMain CPU board38WAdditional axis board10WHSSB board4WData server board A16WData server board A26.3WIncludes 0.3 W for the ATAcard (*1).PMC C board7WSerial communicati...

  • Page 234

    2. 15i SERIES HARDWAREB–63325EN/03214Product nameRemarkHeat dissipationI/O unit model BBIF04A11.6WAIF02C1.2WBID16A1, BID16B11.5 W + 0.23 W × (number of ON input points)BID16P1, BID16Q10.6 W + 0.23 W × (number of ON input points)BOA12A10.9 W + (0.09 + 1.1 × IL2) W × (number of ON output poin...

  • Page 235

    B–63325EN/032. 15i SERIES HARDWARE215The CNC is becoming increasingly smaller as the surface mounttechnology and custom LSI technology advance.In many cases, as the CNC becomes more compact, the mountinglocations of its constituent units become closer to a noise source in thepower magnetics cab...

  • Page 236

    2. 15i SERIES HARDWAREB–63325EN/03216NOTE1 Separate binding is to separate the bound cables of onegroup at least 10 cm from the bound cables of anothergroup.2 Electromagnetic shielding is to shield the bound cables ofone group from the bound cables of another group with agrounded metal (iron) p...

  • Page 237

    B–63325EN/032. 15i SERIES HARDWARE217The CNC machine tool has three grounding systems:D Grounding system for signalsThe grounding system for signals provides the reference potential (0V) for the electric signal system.D Protective grounding systemThe protective grounding system is intended to e...

  • Page 238

    2. 15i SERIES HARDWAREB–63325EN/03218(a) Control unitConnect the 0 V line of the electronic circuits in the control unit to thegrounding board of the cabinet through the signal ground (SG)terminal.Signal ground(SG)PrintedcircuitboardM4(screw holeonly)M3(with a screw)Ground cable (with a wire di...

  • Page 239

    B–63325EN/032. 15i SERIES HARDWARE219With a power magnetics cabinet, components such as an AC/DC solenoidand AC/DC relay are used. When turned on and off, these componentsgenerate a high–energy pulse voltage due to coil inductance.Such a pulse voltage is induced into cables, for example, and...

  • Page 240

    2. 15i SERIES HARDWAREB–63325EN/03220According to the figure below, clamp all cables that require shielding andare run to the CNC, servo amplifier, spindle amplifier, and so forth. Thisclamping method not only secures cables, but also shields cables. Cableclamping and shielding are a key to s...

  • Page 241

    B–63325EN/032. 15i SERIES HARDWARE221ÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇÇMounting plate of the machineControl unitGround plateClampShield coverFig. 2.20.5 (b) Cable clamp (2)Prepare a ground plate as shown below.Ground terminal (to be connected to ground)Clamp m...

  • Page 242

    2. 15i SERIES HARDWAREB–63325EN/0322212mm20mm8mmGround plateFig. 2.20.5 (d) Ground plate hole diagramReference: Outline drawing of the clamp17mm28mm6mm55 mm maximumFig. 2.20.5 (e) Outline drawing of clampOrdering code of the clamp: A02B–0124–K001 (set of 8 clamps)

  • Page 243

    B–63325EN/033. DATA INPUT/OUTPUT2233 DATA INPUT/OUTPUTAfter replacing the SRAM module, data must be set again. Thischapter explains how to send and receive parameters, part programs,tool offset values, and other information to and from external I/Odevices such as floppy disk drives.3.1 SPECIFY...

  • Page 244

    3. DATA INPUT/OUTPUTB–63325EN/03224Follow the procedure described below to specify the parameters relatedto communication:(1) On the setting parameter screen, enable parameter writing.(2) On the communication setting screen, specify the parameters relatedto communication.Follow the procedure de...

  • Page 245

    B–63325EN/033. DATA INPUT/OUTPUT225On this screen, specify the parameters related to communication.Follow either of the procedures described below to display thecommunication setting screen:Method 1Press the OFFSETSETTING function key several times, until thecommunication setting screen appears...

  • Page 246

    3. DATA INPUT/OUTPUTB–63325EN/03226Specify the general items for the communication protocol. The tablebelow lists the items, along with corresponding parameters.Item nameParameterOption (parameter setting)TV CHECKTVC (No.0000#0)ON (1)/OFF (0)TV (COMMENT)CTV (No.0000#1)ON (0)/OFF (1)IN/OUT CODE...

  • Page 247

    B–63325EN/033. DATA INPUT/OUTPUT2271) Enter MDI mode.2) Use the cursor keys, , , , and , to position thecursor on the desired item.3) Use the [SELECT +] and [SELECT –] soft keys to select the desiredsetting.NOTE1 For channels for which device numbers (parameters Nos.5001 to 5003 and 5013) are...

  • Page 248

    3. DATA INPUT/OUTPUTB–63325EN/03228The CNC stores data including the following items.These data items must be output to an external input/output device whilethe CNC is operating normally.(1) Part program (machining program, custom macro program, etc.)(2) System parameter(3) Workpiece origin off...

  • Page 249

    B–63325EN/033. DATA INPUT/OUTPUT229Method 1 (neither the output file name nor number need be specified)(1) Click the [PUNCH] soft key.(2) Click the [THIS] soft key.Method 2 (the output file name is specified)(1) Click the [PUNCH] soft key.(2) Click the [”FILE NAME] soft key.(3) Key in the fil...

  • Page 250

    3. DATA INPUT/OUTPUTB–63325EN/03230(5) Click the [(PROG#)] soft key.(6) Key in the program number.(7) Click the [EXEC] soft key.Method 2(1) Click the [PUNCH] soft key.(2) Click the [”FILE NAME] soft key.(3) Key in the file name.(4) Click the [FILE NAME”] soft key.(5) Click the O address key...

  • Page 251

    B–63325EN/033. DATA INPUT/OUTPUT231Method 2(1) Click the [PUNCH] soft key.(2) Click the O address key.(3) Key in the number of the first program to be output.(4) Click the , address key.(5) Click the O address key.(6) Key in the number of the last program to be output.(7) Click the [EXEC] soft ...

  • Page 252

    3. DATA INPUT/OUTPUTB–63325EN/03232Method 1(1) Click the [PUNCH] soft key.(2) Click the [FILE#] soft key.(3) Key in the file number(4) Click the [(PROG#)] soft key.(5) Key in the number of the first program to be output.(6) Click the [,(PROG#)] soft key.(7) Key in the number of the last program...

  • Page 253

    B–63325EN/033. DATA INPUT/OUTPUT233Method 3 (the file number is specified, one of two methods)(1) Click the [PUNCH] soft key.(2) Click the [FILE#)] soft key.(3) Key in the file number.(4) Click the [ALL] soft key.Method 4 (the file number is specified, one of two methods)(1) Click the [PUNCH] s...

  • Page 254

    3. DATA INPUT/OUTPUTB–63325EN/03234(1) Enter MDI mode.(2) Follow either of the procedures described below to display theparameter screen:Method 1Press the SYSTEM function key several times, until the parameterscreen appears.Method 2(1) Press the SYSTEM function key.(2) Click the [PARAMETER] sof...

  • Page 255

    B–63325EN/033. DATA INPUT/OUTPUT235NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output of systemparameters,” is used to output system parameters to aFANUC Handy File and Memory card, the file name will beCNC–PARA.TXT.(1) Enter MDI mo...

  • Page 256

    3. DATA INPUT/OUTPUTB–63325EN/03236Method 5 (the file number is specified, one of three methods)(1) Click the N address key.(2) Key in the file number.(3) Click the [PUNCH] soft key.NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output ofw...

  • Page 257

    B–63325EN/033. DATA INPUT/OUTPUT237Method 4 (the file number is specified, one of three methods)(1) Click the [PUNCH] soft key.(2) Click the N address key.(3) Key in the file number.(4) Click the [PITCH ERROR] soft key.Method 5 (the file number is specified, one of three methods)(1) Click the N...

  • Page 258

    3. DATA INPUT/OUTPUTB–63325EN/03238Method 3 (the file number is specified, one of three methods)(1) Click the [PUNCH] soft key.(2) Click the [(FILE#)] soft key.(3) Key in the file number.(4) Click the [TOOL OFFSET] soft key.Method 4 (the file number is specified, one of three methods)(1) Click ...

  • Page 259

    B–63325EN/033. DATA INPUT/OUTPUT239Method 2 (the output file name is specified)(1) Click the [PUNCH] soft key.(2) Click the [”FILE NAME] soft key.(3) Key in the file name.(4) Click the [FILE NAME”] soft key.(5) Click the [COMMONNONVOL] soft key.Method 3 (the file number is specified, one of...

  • Page 260

    3. DATA INPUT/OUTPUTB–63325EN/03240Method 1 (neither the output file name nor number need be specified)(1) Click the [PUNCH] soft key.(2) Click the [VOLUMETRIC] soft key.Method 2 (the output file name is specified)(1) Click the [PUNCH] soft key.(2) Click the [”FILE NAME] soft key.(3) Key in t...

  • Page 261

    B–63325EN/033. DATA INPUT/OUTPUT241(1) Enter MDI mode.(2) Follow either of the procedures described below to display the “tooloffset by tool number” screen:Method 1Press the OFFSETSETTING function key several times, until the “tool offset bytool number” screen appears.Method 2(1) Press ...

  • Page 262

    3. DATA INPUT/OUTPUTB–63325EN/03242NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output of tooloffset data by tool number,” is used to output tool offset datato a FANUC Handy File and Memory card, the file name willbe TOOL–DAT.TXT.(1)...

  • Page 263

    B–63325EN/033. DATA INPUT/OUTPUT243Method 5 (the file number is specified, one of three methods)(1) Click the N address key.(2) Key in the file number.(3) Click the [PUNCH] soft key.NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output of ...

  • Page 264

    3. DATA INPUT/OUTPUTB–63325EN/03244Method 4 (the file number is specified, one of three methods)(1) Click the [PUNCH] soft key.(2) Click the N address key.(3) Key in the file number.(4) Click the [DOFS] soft key.Method 5 (the file number is specified, one of three methods)(1) Click the N addres...

  • Page 265

    B–63325EN/033. DATA INPUT/OUTPUT245Method 3 (the file number is specified, one of three methods)(1) Click the [PUNCH] soft key.(2) Click the [(FILE#)] soft key.(3) Key in the file number.(4) Click the [PERIODMAINTE] soft key.Method 4 (the file number is specified, one of three methods)(1) Click...

  • Page 266

    3. DATA INPUT/OUTPUTB–63325EN/03246Method 1 (neither the output file name nor number need be specified)(1) Click the [PUNCH] soft key.(2) Click the [PERIODMAINTE] soft key.Method 2 (the output file name is specified)(1) Click the [PUNCH] soft key.(2) Click the [”FILE NAME] soft key.(3) Key in...

  • Page 267

    B–63325EN/033. DATA INPUT/OUTPUT247(1) Enter EDIT mode.(2) Follow either of the procedures described below to display themaintenance information screen:Method 1(1) Press the SYSTEM function key several times, until themaintenance information screen appears.(2) If the screen is in Japanese displ...

  • Page 268

    3. DATA INPUT/OUTPUTB–63325EN/03248NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output ofmaintenance information,” is used to output maintenanceinformation to a FANUC Handy File and Memory card, thefile name will be MAINTINF.TXT.(1) En...

  • Page 269

    B–63325EN/033. DATA INPUT/OUTPUT249Method 5 (the file number is specified, one of three methods)(1) Click the N address key.(2) Key in the file number.(3) Click the [PUNCH] soft key.NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output of ...

  • Page 270

    3. DATA INPUT/OUTPUTB–63325EN/03250NOTEWhen method 1 (in which neither the output file name nornumber need be specified), described in “Output of systemlog data,” is used to output system log data to a FANUCHandy File and Memory card, the file name will be asfollows:SYSTEM LOG (NEW): SYSLOG...

  • Page 271

    B–63325EN/033. DATA INPUT/OUTPUT251Method 4 (the input file is specified with its file number, one of twomethods)(1) Click the [READ] soft key.(2) Click the N address key.(3) Key in the file number.(4) Click the [1_PROGRAM] soft key.(5) Click the [NEW] soft key.Method 1(1) Click the [READ] soft...

  • Page 272

    3. DATA INPUT/OUTPUTB–63325EN/03252Method 1(1) Click the [READ] soft key.(2) Click the [(FILE#)] soft key.(3) Key in the file number.(4) Click the [(PROG#)] soft key.(5) Key in the program number.(6) Click the [EXEC] soft key.Method 2(1) Click the [READ] soft key.(2) Click the N address key.(3)...

  • Page 273

    B–63325EN/033. DATA INPUT/OUTPUT253Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [1_PROGRAM] soft key.(3) Click the [ADD] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click th...

  • Page 274

    3. DATA INPUT/OUTPUTB–63325EN/03254Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [PARAMETER] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(3)...

  • Page 275

    B–63325EN/033. DATA INPUT/OUTPUT255Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [WORK OFFSET] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(...

  • Page 276

    3. DATA INPUT/OUTPUTB–63325EN/03256Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [PITCH ERROR] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(...

  • Page 277

    B–63325EN/033. DATA INPUT/OUTPUT257Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [TOOL] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(3) Key ...

  • Page 278

    3. DATA INPUT/OUTPUTB–63325EN/03258Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [COMMONNONVOL] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key....

  • Page 279

    B–63325EN/033. DATA INPUT/OUTPUT259Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [VOLUMETRIC] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(3...

  • Page 280

    3. DATA INPUT/OUTPUTB–63325EN/03260Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [T CODEOFFSET] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key....

  • Page 281

    B–63325EN/033. DATA INPUT/OUTPUT261Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [FOFS] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(3) Key ...

  • Page 282

    3. DATA INPUT/OUTPUTB–63325EN/03262Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [DOFS] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key.(3) Key ...

  • Page 283

    B–63325EN/033. DATA INPUT/OUTPUT263Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the [PERIODMAINTE] soft key.Method 2 (the input file is specified with its file name)(1) Click the [READ] soft key.(2) Click the [”FILE NAME] soft key....

  • Page 284

    3. DATA INPUT/OUTPUTB–63325EN/03264Method 2(1) Press the SYSTEM function key.(2) Click the [PERIODMAINTE] soft key.(3) Click the [SET ITEM] soft key.(4) Click the [SELECTITEM] soft key.Method 1 (neither the input file name nor number need be specified)(1) Click the [READ] soft key.(2) Click the...

  • Page 285

    B–63325EN/033. DATA INPUT/OUTPUT265(1) Enter EDIT mode.(2) Follow either of the procedures described below to display themaintenance information screen:Method 1(1) Press the SYSTEM function key several times, until themaintenance information screen appears.(2) If the screen is in Japanese–lan...

  • Page 286

    3. DATA INPUT/OUTPUTB–63325EN/03266The floppy directory screen provides the functions for using the FANUCFloppy Cassette, FANUC FA Card, FANUC Handy File, and FANUCPROGRAM FILE Mate connected to the serial interface (RS–232C orRS–422) and a variety of utilities.1 Output data such as part pr...

  • Page 287

    B–63325EN/033. DATA INPUT/OUTPUT267Page information for the file list is displayed.If the list cannot be displayed on a single page, “Prev Page” and “NextPage” are displayed in PAGE SELECT to indicate that there are multiplepages.The names of the files to be loaded during DNC operation ...

  • Page 288

    3. DATA INPUT/OUTPUTB–63325EN/032681) Click the [NAME INPUT] soft key.File Name> is displayed in the key–in buffer.2) Click the [”FILE NAME] soft key.” is added to the key–in buffer.3) Enter the file name with the MDI keys.4) Click the [FILE NAME”] soft key.” is added after the f...

  • Page 289

    B–63325EN/033. DATA INPUT/OUTPUT2691) Set input/output data.See “Setting input/output data,” described earlier.2) On the file list, position the cursor to the desired input file.See “Displaying a file list,” described earlier.3) Perform the necessary operation, according to the table be...

  • Page 290

    3. DATA INPUT/OUTPUTB–63325EN/032701) Set input/output data.See “Setting input/output data,” described earlier.2) Set the output file name.See “Setting the output file name,” described earlier.3) Perform the necessary operation, according to the table below:Output dataOutput operationPR...

  • Page 291

    B–63325EN/033. DATA INPUT/OUTPUT271The memory card screen provides the functions for using a memory cardas an external memory unit and a variety of utilities.1 Output data such as part programs and parameters to a memory card2 Input data such as part programs and parameters from a memory card3 ...

  • Page 292

    3. DATA INPUT/OUTPUTB–63325EN/03272The status of the memory card slot is displayed.Messages are displayed as required.The types of data to be input and output are displayed.The names of the files to be output at data output time are displayed.1 Click the [DIR. VIEW] soft key.A list of files con...

  • Page 293

    B–63325EN/033. DATA INPUT/OUTPUT2731) Click the [NAME INPUT] soft key.File Name> is displayed in the key–in buffer.2) Click the [”FILE NAME] soft key.” is added to the key–in buffer.3) Enter the file name with the MDI keys.4) Click the [FILE NAME”] soft key.” is added after the f...

  • Page 294

    3. DATA INPUT/OUTPUTB–63325EN/032741) Set input/output data.See “Setting input/output data,” described earlier.2) On the file list, position the cursor to the desired input file.See “Displaying a file list,” described earlier.3) Perform the necessary operation, according to the table be...

  • Page 295

    B–63325EN/033. DATA INPUT/OUTPUT2751) Set input/output data.See “Setting input/output data,” described earlier.2) Set the output file name.See “Setting the output file name,” described earlier.3) Perform the necessary operation, according to the table below:Output dataOutput operationPR...

  • Page 296

    3. DATA INPUT/OUTPUTB–63325EN/03276CAUTIOND This control unit can use a memory card as its input/outputunit. Any of the following can be used in the control unit:SRAM memory cardFlash memory cardFlash memory ATA cardFor details of these memory cards, refer to your orderinginformation list.D A ...

  • Page 297

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC2774 INTERFACE BETWEEN THE NC AND PMCThis chapter describes how to connect signals among the machineoperator’s panel, power magnetics cabinet, and PMC as well as thosebetween the PMC and CNC. It also describes how to check whether thesesignals a...

  • Page 298

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03278ST1ST2+–RV0V0V0VDI/DO+24EPMCDGN *XYPMCDGN *ST1DOORX0.1X0.0ST2X5.7STLF0.5STG007.2STLY0.1FPMC-NB6PMCDGNGNCHigh–speed processing signals*EMG, SKIP, AE1, AE2G0000 to0511F0000 to0511X0000 to0127Y0000 to0127PMCDGN [0] [1]Input 0V24VContact Open...

  • Page 299

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC279FANUC Series 15iModelPMC–NB6Program schemeLadderStep sequence (optional)Number of ladder levels3First–level execution cycle8msBasic–instruction execution time0.085 us/stepProgram capacityD Ladder (steps) (Note 1)D Symbols/commentsD Message...

  • Page 300

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03280ModelSymbolSignal typeFANUC Series 15iPMC–NB6XSignal input to PMC from machine(MT→PMC)X0 to X127YSignal output from PMC to machine(PMC→MT)Y0 to Y127FSignal input to PMC from NC(NC→PMC)F0 to F511GSignal output from PMC to NC(PMC→NC)G0 t...

  • Page 301

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC281(1) Operation register for machine instructions ADDB, SUBB, MULB,DIVB, and COMPB#7R9000#6#5V#4#3#2#1N#0ZOperationresult registerOverflowMinus signZero(2) Error output for machine instructions EXIN, WINDR, and WINDW#7R9000#6#5#4#3#2#1#0Incorrecte...

  • Page 302

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03282END1END2END3(1)(2)–n(2)–1(2)–28msec(1)(1)(1)(1)(2)–1(2)–2(2)–n(2)–1Sequence programFrom NCFirst level(high–speedsequence)Second level(ordinary sequence)SynchronizationbufferTop of the second level°From MTThird level(display sequ...

  • Page 303

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC283In the NC system, clicking the [PMC] soft key in the [System] menu letsyou set or view PMC–related data. The following screens can be used toset and view the PMC–related data.(1) PMC input/output signal and internal relay displays (PMCDGN)(...

  • Page 304

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03284Pressing the <SYSTEM> function key on the LCD/MDI, then clickingthe [PMC] soft key displays the following PMC basic menu.Title lineStatus lineKey–in bufferSoft key(1) Title lineThe title line displays the title of each PMC system screen....

  • Page 305

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC285(4) Soft keysThere are two types of soft keys; two end and ten middle keys. Theleft–end key has the following meaning: return key: Clicking this key brings you back to the previousmenu.If the built–in debug function is disabled (K900.1 = ...

  • Page 306

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03286PMC I/ORUNSTOP<<PMCDGNPMCPRMSETINGGENERALEDIT/DEBUG<<COUNTRKEEPRLTITLESTATUSALARMTIMERDATA<NC system screenPMC basic menuscreensTitle screenStatus screenAlarm screenTimer screenCounter screenKeep relay screenData table screenSetti...

  • Page 307

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC287The title data corresponds to the title of each sequence program. Itconsists of the following ten items:D Machine tool builder name (32 characters)D Machine tool name (32 characters)D NC and PMC type (32 characters)D Sequence program number (4 ...

  • Page 308

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03288This screen displays the contents at all addresses (X, Y, F, G, R, A, C, T,K, D, M, and N) used in the program. The contents at each address area bit pattern (0 and 1) accompanied by the hexadecimal representation ofa byte at the right end.Oper...

  • Page 309

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC289If an alarm condition occurs in the PMC, clicking the [PMC] soft key inthe NC system displays the following alarm message instead of the PMCbasic menu. The soft keys displayed on this screen are the same as thoseon the PMC basic menu screen. T...

  • Page 310

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03290This function lets you enter and view parameters for the timer, counter,keep relay, and data table, which are all battery–powered memory.To use this function, click the [PMCPRM] soft key in the PMC basicmenu.Usually, it is impossible to enter ...

  • Page 311

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC291In the timer, counter, keep relay, and data table screens, it is possible toenter data continuously. The cursor will rest at the last data entered.D Entry method(a) Use “;” (EOB) as a data delimiter.(Example)“100; 200; 300;”+“INPUT”...

  • Page 312

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03292The counter screen is used to set and view the maximum and current valuein a functional instruction counter (SUB5).Table contentsS NO.:Timer number specified for the functional instructiontimerS ADDRESS: Address referenced by the sequence progra...

  • Page 313

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC293The keep relay screen is used to set and view the keep relay.Table contentsS ADDRESS:Address referenced by the sequence programS DATA (0 to 7): Data (in bit representation)S HEX:Data (in hexadecimal representation)Because the keep relay is batte...

  • Page 314

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03294#7DTBLDSPK900#6#5#4MEMINP#3#2AUTORUN#1PRGRAM#0LADMASK#7 DTBLDSP 0 : Displays the PMC parameter data table control screen.1 : Does not display the PMC parameter data table control screen.#4 MEMINP 0 : Disables data entry on the signal status scre...

  • Page 315

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC295The data table screen is further divided into two sections, data tablecontrol data and data table.(1) Data table control data screen (C.DATA)Clicking the [DATA] soft key displays the data table control datasetting screen (for managing the data t...

  • Page 316

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03296#0#7#6#5#4#3#2#1Note) The meanings of the table parameter is as follows:0: Binary format1: BCD format0: No entry protection1: Entry protection0: Binary or BCD format (with bit 0 effective)1: Hexadecimal format (with bit 0 ineffective)(2) ...

  • Page 317

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC297[SEARCH]: After an address is entered, clicking this soft key moves thecursor to the specified address in the currently selectedgroup. The first letter D can be omitted when entering anaddress. For example, after 101 is entered, clicking this ...

  • Page 318

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03298Clicking the [GENERAL] soft key displays the following screen.S PROGRAMMER ENABLEYES: Enables the built–in debug function.NO: Disables the built–in debug function.S AUTOMATIC LADDER STARTAUTO:Causes the sequence program to be executedautomat...

  • Page 319

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC299S WRITE TO FROM (EDIT)YES: Triggers automatic writing to FROM after ladder editing.NO: Does not trigger automatic writing to FROM after ladderediting.Selecting YES for PROGRAMMER ENABLE on the GENERAL screendisplays the [ONLINE] soft key on the ...

  • Page 320

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03300Menu descriptionS CPU IDThe CPU ID is displayed in this field. It can also be entered usingthis field. Usually, however, it is unnecessary to specify anythingin this field.S RS–232C (prompt)USE:Enables the RS–232C port to be connected to F...

  • Page 321

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC301S MAX PACKET SIZEA value for the maximum packet length (communicationparameter) is displayed in this field. It can also be entered usingthis field. Usually, however, it is unnecessary to specify anythingin this field.S RS–232C (status displa...

  • Page 322

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03302If a failure occurs, or the machine halts while waiting for an externalsignal such that it appears as if a failure has occurred, it is necessary tocheck the internal status of the CNC using the CNC self–diagnosisfunction, or to find the cause ...

  • Page 323

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC303A signal extending over more than one bit is displayed using a singledecimal number (one–bit signals are displayed using binary numbers (0and 1), however). In addition, axis type signals are grouped by axis, andspindle type signals are groupe...

  • Page 324

    4. INTERFACE BETWEEN THE NC AND PMCB–63325EN/03304This is an integer type signal extending over more than one bit. Itsfirst–axis address and bit number are displayed as the signal address.This is a one–bit spindle type signal. Its first–axis start address and bitnumber are displayed as ...

  • Page 325

    B–63325EN/034. INTERFACE BETWEEN THE NC AND PMC305To switch the display from DI signals to DO signals or vice versa, presssoft key [DI/DO CHANGE].To switch the display format between bit display and signal–by–signaldisplay, press soft key [DISPLY SELECT].A display page can be selected using...

  • Page 326

    5. DIGITAL SERVOB–63325EN/033065 DIGITAL SERVOThis chapter describes the displays on the servo adjustment screens,which are necessary to maintain digital servos. It also explains how tomake reference position return adjustments.5.1 SERVO PARAMETER INITIALIZATION PROCEDURE307. . . . . . . . . ....

  • Page 327

    B–63325EN/035. DIGITAL SERVO307This section explains how to initialize digital servo parameters just afterthe machine tool is installed.1. Make sure that the machine is at an emergency stop, then switch on thepower.2. Set up the parameter needed to display the servo setting screen. Whenthe par...

  • Page 328

    5. DIGITAL SERVOB–63325EN/03308(2) Motor IDα series servo motorsMotor modelα 0.5α 1/3000α 2/2000α 2.5/3000α 3/3000Drawing number01130371037203740123Motor type number1361468415Motor modelα 6/2000α 6/3000α 12/2000α 12/3000α 22/1500Drawing number01270128014201430146Motor type number1617...

  • Page 329

    B–63325EN/035. DIGITAL SERVO309αM series servo motorsMotor modelα M2/3000α M2.5/3000α M3/3000α M6/3000α M9/3000Drawing number03760377016101620163Motor type number9798242526Motor modelα M22/3000α M30/3000α M50/3000Drawing number016501680169Motor type number100101108Motor modelα M6HVα ...

  • Page 330

    5. DIGITAL SERVOB–63325EN/03310(ii) To set command multiplication ratio = 1/2 to 1/27:(The optional command multiplication function is needed.)Set parameter ACM (bit 7 of parameter No. 1816) to 1, then setparameter No. 1820 to the following value:Setting = 1/(command multiplication ratio)Valid ...

  • Page 331

    B–63325EN/035. DIGITAL SERVO311(8) Number of speed and position pulses(i) Number of pulses for serial pulse coder A or serial α pulse coderIncrement system : 1/1000mmIncrement system : 1/10000mmParamter No.Full–closedloopSemi–closed loopFull–closedloopSemi–closed loopHigh–resolution ...

  • Page 332

    5. DIGITAL SERVOB–63325EN/03312Connecting the CNC control unit to servo amplifiers via a high–speedserial servo bus (FANUC Serial Servo Bus, or FSSB), which uses onlyone fiber optics cable, can significantly reduce the amount of cabling inmachine tool electrical sections. In a system employin...

  • Page 333

    B–63325EN/035. DIGITAL SERVO313M1/M2: Pulse module 1/2 1 2 3 4 5 6 7 8Slavenumber1X2Y3Z4A5B6CCon-trolledaxisnumberProgramaxis nameCNCTwo–axisamplifierOne–axisamplifierM1Two–axisamplifierOne–axisamplifierM2Fig. 5.2 (a)Default setting is used if the power is turned on to the system when b...

  • Page 334

    5. DIGITAL SERVOB–63325EN/03314D No pulse module can be used. Therefore, a separate position detectorcannot be used.D The setting for parameter No. 1023 must be performed in ascendingnumerical order in that parameter. For example, if 2 is not assignedto any axis, 3 cannot be assigned.D The fo...

  • Page 335

    B–63325EN/035. DIGITAL SERVO315When parameter FMD (bit 0 of parameter No. 1090) is set to 1 or uponthe completion of automatic setting (parameter ASE (bit 1 of parameterNo. 1090) is set to 1), FSSB setting parameters (No. 1023, 1027, 1028,1080 to 1089, and 1092 to 1097) can be set directly by M...

  • Page 336

    5. DIGITAL SERVOB–63325EN/03316The FSSB setting screen displays FSSB–based amplifier and axisinformation. This information can also be specified by the operator.1 Press function key SYSTEM.2 To display [FSSB], press soft key [CHAPTER] several times.3 Pressing soft key [FSSB] causes the AMP S...

  • Page 337

    B–63325EN/035. DIGITAL SERVO317D The following items are displayed as amplifier information:·SERIES (servo amplifier series name)·UNIT (servo amplifier unit type)·CURRENT (maximum rating)D AXIS NO.The axis number of each controlled axis specified in parameters (No.1080 to 1089) is displayed....

  • Page 338

    5. DIGITAL SERVOB–63325EN/03318The axis setting screen displays axis information.Fig. 5.2 (e)The axis setting screen displays the following items:D AXIS NO.This item is the placing of the NC controlled axis.D NAMEThis item is the name of the corresponding controlled axis.D AMPThis items is the ...

  • Page 339

    B–63325EN/035. DIGITAL SERVO319D EGBThis item is the value specified in parameter No. 1096. Consecutiveodd and even numbers are displayed for the slave and dummy axeswhen using the EGB function.The amplifier maintenance screen displays maintenance information forservo amplifiers.Fig. 5.2 (f)Th...

  • Page 340

    5. DIGITAL SERVOB–63325EN/03320On the FSSB setting screen, pressing rightmost soft key [+] displays thefollowing soft keys:Fig. 5.2 (g)To enter data, place the machine in MDI mode or the emergency stop state,position the cursor to the point where a desired item is to be input, thenenter the des...

  • Page 341

    B–63325EN/035. DIGITAL SERVO321On the amplifier setting screen, each slave number is preceded by thenumber identifying an FSSB line (1 or 2) and a hyphen (–). The slavenumbers of the slave units connected to the first FSSB line are displayedstarting with that of the slave unit nearest the CN...

  • Page 342

    5. DIGITAL SERVOB–63325EN/03322On the amplifier setting screen, the following item can be specified:D AXIS NO. (controlled axis number)For this item, enter a value between 0 and the maximum number ofcontrolled axes. If a number that falls outside this range is entered, thewarning message “DA...

  • Page 343

    B–63325EN/035. DIGITAL SERVO323When soft key [AUTO SET] is pressed on the axis setting screen after dataentry, the warning message “DATA IS INCORRECT” is displayed if anyof the following conditions is satisfied.D Both M1 and M2 are nonzero for an axis.D Any two of 1DSP, SPOS, Cs AXIS, TANDE...

  • Page 344

    5. DIGITAL SERVOB–63325EN/03324#700015#6#5#4#3#2#1#0SVS[Data type] BitParameter entrySVS: Specifies whether to display the servo screens.0: To display1: Not to displayThe servo screens are used to set servo parameters or monitor the statusof operation. On these screens, it is possible to sp...

  • Page 345

    B–63325EN/035. DIGITAL SERVO325This screen contains a collection of parameters necessary for servo motorinitialization. One page of the screen displays parameters for four axes.(1) The axis types are displayed, but cannot be specified. The followingparameter settings are displayed for each ax...

  • Page 346

    5. DIGITAL SERVOB–63325EN/03326DisplayParameterAxis typeSpindle positioningSpindle positioning axisNo. 102700Cs contour control axisCs contour control axisNo. 102800(2) The following table lists the data that can be set on this screen and thecorresponding parameters.INIT. BIT: No. 1804MOTOR ID:...

  • Page 347

    B–63325EN/035. DIGITAL SERVO327(1) The following table lists the data that can be set on this screen and thecorresponding parameters.LOOP GAIN: No. 1825INT. GAIN: No. 1855PROP. GAIN: No. 1856VEL. GAIN: No. 1875The displayed value is (parameter/256 + 1) × 100.Before reflected in the parameter, ...

  • Page 348

    5. DIGITAL SERVOB–63325EN/03328This screen is a collection of parameters used to specify various servomotor functions. Two pages are used to display and set all parameters forone axis.Refer to the applicable FANUC AC servo operator’s manual for thefunction that can be specified using each pa...

  • Page 349

    B–63325EN/035. DIGITAL SERVO329This screen is used to display the status of servo motor alarms.Refer to the applicable FANUC AC servo related manual for what isdisplayed on this screen.Servo alarm screen

  • Page 350

    5. DIGITAL SERVOB–63325EN/03330This screen is used to display and set the parameters related to backlashcompensation. The number of parameters on this screen varies accordingto whether 2–step backlash acceleration is used.(1) If 2–step backlash acceleration is not usedBACKLASH VALUE: No. 1...

  • Page 351

    B–63325EN/035. DIGITAL SERVO331(2) If 2–step backlash acceleration is usedBACKLASH VALUE: No. 1851BACKLASH ACC.: No. 1808#5FULL CLOSE: No. 1884#0CUT ONLY: No. 1953#60: Backlash acceleration is always available.1: Backlash acceleration is available only for cutting feed.2STEP BACKLASH: No. 1...

  • Page 352

    5. DIGITAL SERVOB–63325EN/03332SpeedRapid traverse rate (PRM1420)FL feedrate(PRM1425)TimeRapid acceleration/deceleration time constant (PRM1620)*DECx PCZGridReferencecounter(Reference capacity)10000P +10000P{Error counterPositiongainVelocityloopM–GRIDPCCommand10mm/revAmount of grid shif...

  • Page 353

    B–63325EN/035. DIGITAL SERVO333#7DOG1007#6#5#4#3#2#1#0PRM#1(DOG) 0 : The reference position return method used is an ordinary one (dog).1 : Reference position setting with no dog is used.1896Axial reference counter capacity [P]PRMThis parameter is set with the number of feedback pulses pe...

  • Page 354

    5. DIGITAL SERVOB–63325EN/033341896Axial reference counter capacity [P]PRMUsually, this parameter is set with the number of feedback pulsesper motor rotation.* If the linear scale has more than one reference mark, a value obtainedby dividing the distance between the reference marks b...

  • Page 355

    B–63325EN/035. DIGITAL SERVO335Even if a movable part of the machine is not equipped with a referenceposition return dog or deceleration limit switch, this function enablesmaking a reference position return to a position set up by the machine toolbuilder.If the machine has an absolute position ...

  • Page 356

    5. DIGITAL SERVOB–63325EN/03336#7DOG1007#6#5#4#3#2#1#0PRM#1(DOG) 0 : The reference position return method used is an ordinary one (with dogs). 1 : Reference position setting with no dog is used.#71006#6#5ZMI#4#3#2#1#0PRM#5(ZMI) 0 : The initial direction for a reference position return...

  • Page 357

    B–63325EN/036. AC SPINDLES3376 AC SPINDLESThis chapter briefly describes the serial interface/analog interface spindleamplifiers. It also explains the related parameters.6.1 SERIAL INTERFACE AC SPINDLE338. . . . . . . . . . . . 6.2 ANALOG INTERFACE AC SPINDLE351. . . . . . . . . .

  • Page 358

    6. AC SPINDLESB–63325EN/033386.1SERIAL INTERFACEAC SPINDLE6.1.1Spindle ControlOverview

  • Page 359

    B–63325EN/036. AC SPINDLES339CommunicationcontrolSpindle voltagecalculationActual spindlespeed monitoringM03, M04, M05, M19Feed per revolution, threadingFeedback pulse, one–turn signalFeedback pulse, one–turn signalSpindle motor command volt-age dataSpindle control signal (clutch/gear signa...

  • Page 360

    6. AC SPINDLESB–63325EN/03340Conversion from the specified spindle speed (or S code), which is acommand for specifying the rotation speed of the spindle, to the spindlemotor command voltage signal, which is an actual command forspecifying the rotation speed of the motor, is performed totally in...

  • Page 361

    B–63325EN/036. AC SPINDLES341A spindle screen is a collection of parameters needed to set up a spindle.It may also display monitored data. The analog spindle screen, however,does not display parameters or monitored data.(1) Serial spindle(2) Analog spindle6.1.2.2Spindle screens

  • Page 362

    6. AC SPINDLESB–63325EN/03342SPINDLE: Indicates the type of a motor each spindle uses.Serial/analog spindle: Serial/analog spindle: Indicates a serial or analog spindle.Main motor/submotor: Indicates the motor type (main or sub) that has been se-lected, if the serial spindle is provided with ...

  • Page 363

    B–63325EN/036. AC SPINDLES343α seriesα C seriesPROPORTION GAINMain motorFirst and second stages Third and fourth statesSubmotorFirst and second stages Third and fourth statesNo. 3040No. 3041No. 3206No. 3207²²——INTEGRAL GAINMain motorFirst and second stages Third and fourth statesSubmoto...

  • Page 364

    6. AC SPINDLESB–63325EN/03344Max Spindle speed: Indicates gear ratio × maximum rotation speed/100.Spindle speedMotor speedLoop gainSpindle POS errTap axis POS errSynchronous error: Error related to synchronization between the tap axis andspindle. Either the value being monitored or the held p...

  • Page 365

    B–63325EN/036. AC SPINDLES345α seriesα C seriesMax Cs axis speedNo. 3021—Position gainFirst stageSecond stageThird stageFourth stageNo. 3069No. 3070No. 3071No. 3072————Proportion gainFirst and second stagesThird and fourth stagesNo. 3046No. 3047——Integral gainFirst and second st...

  • Page 366

    6. AC SPINDLESB–63325EN/03346α seriesα C seriesLoop gainMain motorFirst stageSecond stageThird stageFourth stageSubmotorFirst and second stagesThird and fourth stagesNo. 3065No. 3066No. 3067No. 3068No. 3221No. 3222²²²²Proportion gainMain motorFirst and second stagesThird and fourth stages...

  • Page 367

    B–63325EN/036. AC SPINDLES347(1)α series/High speed ORNT = 0High speed ORNTMain motorSubmotorNo. 3018#6No. 3194#6Loop gainMain motorFirst stageSecond stageThird stageFourth stageSubmotorFirst and second stagesThird and fourth stagesNo. 3060No. 3061No. 3062No. 3063No. 3218No. 3219Proportion gai...

  • Page 368

    6. AC SPINDLESB–63325EN/03348(2)α series/High speed ORNT = 1High speed ORNTMain motorSubmotorNo. 3018#6No. 3194#6Loop gainMain motorFirst stageSecond stageThird stageFourth stageSubmotorFirst and second stagesThird and fourth stagesNo. 3060No. 3061No. 3062No. 3063No. 3218No. 3219Proportion gai...

  • Page 369

    B–63325EN/036. AC SPINDLES349(3)α C seriesLoop gainFirst stageSecond stageThird stageFourth stageNo. 3060No. 3061No. 3062No. 3063Proportion gainFirst and second stagesThird and fourth stagesNo. 3042No. 3043Integral gainFirst and second stagesThird and fourth stagesNo. 3050No. 3051Motor voltage...

  • Page 370

    6. AC SPINDLESB–63325EN/03350The standard motor parameters for each model can be set upautomatically.* Because the way each motor is controlled varies with the specificationdetermined by the machine tool builder, this function sets a standard(initial) value for any parameter specified by the ma...

  • Page 371

    B–63325EN/036. AC SPINDLES3516.2ANALOG INTERFACEAC SPINDLE6.2.1Spindle ControlOverview

  • Page 372

    6. AC SPINDLESB–63325EN/03352Position coderM03, M04, M05, M19M commandCNCPMCFeedback pulse,one–turn signalSpindleGear changemechanismSpindle motorSpindle amplifierOperator’spanelOrientation, gear change,and other additional cir-cuitsGear selection,orientation com-mand, and othersSpeed arriv...

  • Page 373

    B–63325EN/036. AC SPINDLES353Conversion from the specified spindle speed (or S code), which is acommand for specifying the rotation speed of the spindle, to the spindlemotor command voltage signal, which is an actual command forspecifying the rotation speed of the motor, is performed totally in...

  • Page 374

    6. AC SPINDLESB–63325EN/033541) A mismatch between the specified spindle speed and actual spindlespeed occurs; the amount of speed mismatch is small when thespecified spindle speed is low, but becomes larger as the specifiedspindle speed increases.[Adjustment procedure] Follow the steps below.1...

  • Page 375

    B–63325EN/037.TROUBLESHOOTING3557 TROUBLESHOOTING7.1 BOTH MANUAL AND AUTOMATIC OPERATIONS ARE IMPOSSIBLE356. . . . . . . . . . . . . . . . . . . . . . . . . . 7.2 MANUAL (JOG) OPERATION IS IMPOSSIBLE360. . 7.3 HANDLE FEED (MPG) OPERATION IS IMPOSSIBLE363. . . . . . . . . . . . . . . . . . . . ....

  • Page 376

    7. TROUBLESHOOTINGB–63325EN/03356(1) If both manual and automatic operations are impossible, use thisprocedure to determine the cause.(2) Check whether the position display works.(3) Check the status display on the CNC.(4) Check the internal status, using the CNC diagnostic function.(1) CNC sta...

  • Page 377

    B–63325EN/037.TROUBLESHOOTING357c. Check the status display for mode selection.The display of the machine operator’s panel mode status appearsin the upper section of the screen as shown below. If it does notappear, it implies that the corresponding mode selection signal isnot being input cor...

  • Page 378

    7. TROUBLESHOOTINGB–63325EN/033581 Check the parameter settings with the parameter list.1825Individual–axis servo loop gain (Standard value : 3000)2 It is likely that the servo system is abnormal. Make a check byreferring to the descriptions of servo alarms SV023, SV...

  • Page 379

    B–63325EN/037.TROUBLESHOOTING3595 Check the parameter settings for controlled–axis detaching.#7RMV0012#6#5#4#3#2#1#0RMV Specifies whether to make individual–axis controlled–axis detachingvalid.0 : Do not make valid.1 : Make valid.#7RMB1005#6#5#4#3#2#1#0RMB Specifies whether the settings o...

  • Page 380

    7. TROUBLESHOOTINGB–63325EN/03360(1) Check whether the position display works.(2) Check the status display on the CNC.(3) Check the internal status, using the CNC diagnostic function.(1) Check the status display for mode selection. If “JOG” appears, themode selection is normal.If not, it i...

  • Page 381

    B–63325EN/037.TROUBLESHOOTING361a. In–position check (checking for positioning) is under way.This implies that axis movement has not been completed. Checkthe contents of the following diagnostic number. (It becomes “1”under the following condition.)Diagnosis 3000 (position error) > p...

  • Page 382

    7. TROUBLESHOOTINGB–63325EN/03362(4) Check the parameter settings for controlled–axis detaching.#7RMV0012#6#5#4#3#2#1#0RMV Specifies whether to make individual–axis controlled–axis detachingvalid.0 : Do not make valid.1 : Make valid.#7RMB1005#6#5#4#3#2#1#0RMB Specifies whether the setting...

  • Page 383

    B–63325EN/037.TROUBLESHOOTING363(1) Does the other type of manual operation (JOG) work?(2) Check the CNC status display.Make the same check as that described in Section 7.1, “Both Manual andAutomatic Operations are Impossible” or 7.2, “Manual (JOG) Operationis Impossible”.If “HND” a...

  • Page 384

    7. TROUBLESHOOTINGB–63325EN/03364Check the corresponding signal, using the PMC diagnostic function(PCDGN). Also check the following related parameters against theparameter list.#7G006#6#5#4MP4#3MP2#2MP1#1#0Manual handle feed movement amountselection signalMovement amount (manual handle MP4MP2M...

  • Page 385

    B–63325EN/037.TROUBLESHOOTING365Check for broken wires and short–circuits by referencing the followingdiagram.MPG (JA3)#3#2#1(JA3)(03)(02)(09)(12)(03)(04)(18)(14)(05)(06)(20)(16)HA1HB1+5V0VHA2HB2+5V0VHA3HB3+5V0VMPGHA1HB1+5V0VHA2HB2+5V0VHA3HB3+5V0V(05)(06)(03)(04)(05)(06)(03)(04)(05)(06)(03)(0...

  • Page 386

    7. TROUBLESHOOTINGB–63325EN/03366Rotating the manual pulse generator will cause it to generate thefollowing signals. Check their output at the screw terminal board at therear of the generator, using an oscilloscope. If they do not appear, alsomeasure the +5V voltage.+5V0V HA HB+5V0V+5V0VHAHB1...

  • Page 387

    B–63325EN/037.TROUBLESHOOTING367(1) Check whether manual operation is possible.(2) Check the status of the start lamp on the machine operator’s panel.(3) Check the status display of the CNC.If manual operation also does not work, make a check as described inSection 7.2, “Manual (JOG) Operat...

  • Page 388

    7. TROUBLESHOOTINGB–63325EN/03368(1) Make a check according to CNC diagnostic function numbers 1000and 1001.Specifically, check those items with “1” displayed on the right.a. In–position check is being performed.This implies that axis movement has not been completed. Checkthe contents of...

  • Page 389

    B–63325EN/037.TROUBLESHOOTING369d. The interlock/start lock signal is active.Check the following signal, using the PMC diagnostic function(PMCDGN).1 The interlock signal (*IT) is active.#7G000#6#5#4#3#2#1#0*ITThe interlock signal with *IT = 0 is active.2 The individual–axis interlock signal (...

  • Page 390

    7. TROUBLESHOOTINGB–63325EN/03370(4) If the only failure is in rapid traverse for positioning (G00), check thefollowing parameter settings and signals from the PMC.a. Rapid traverse rate setting1420Individual–axis rapid traverse rateb. Settings related to the rapid traverse override signal#7G...

  • Page 391

    B–63325EN/037.TROUBLESHOOTING371(5) If the only failure is in cutting feed (except for G00)a. The maximum cutting feedrate parameter is likely to have been setincorrectly.1422Individual–axis maximum cutting feedrateThe cutting feedrate (except for G00) is clamped at this maximumfeedrate.b. If...

  • Page 392

    7. TROUBLESHOOTINGB–63325EN/03372<If an α series spindle amplifier is used>CNCJA41SPMJA7AJA7BSPMJA7AJA7BJY2TB2JY2TB2SPMJA7AJA7BSPMJA7AJA7BJY2TB2JY2TB2JA48JA7A–1JA7A–2Position coderSpindle motorPosition coderSpindle motorPosition coderSpindle motorPosition coderSpindle motor<If an ...

  • Page 393

    B–63325EN/037.TROUBLESHOOTING373(1) If automatic operation stops, determine the cause by applying theprocedure explained below.(2) Check the automatic operation start (cycle start) lamp on the machineoperator’s panel.(3) Check the CNC diagnosis function.(1) If the automatic operation start si...

  • Page 394

    7. TROUBLESHOOTINGB–63325EN/03374c. The external reset signal has been input.#7ERSG0000#6#5#4#3#2#1#0If ERS is 1, the external reset signal is currently being input.Note) This signal is normally used as the confirmation signal sentfrom the PMC when M02 is specified at, for example, theterminati...

  • Page 395

    B–63325EN/037.TROUBLESHOOTING375The following shows the alarms related to the reader/punch interface:GroupAlarm typeRS–232–Cchannel 1RS–232–Cchannel 2RS–232–Cchannel 3RS–232–Cchannel 4RS–422channel 1RS–422channel 2ADR signal OFFSR820SR830SR840SR870SR850SR880BOverrun errorSR8...

  • Page 396

    7. TROUBLESHOOTINGB–63325EN/03376NOYESNOYESYESNOONOFFYESNOStartGroup A alarm?S Check the baudrate and other dataI/O parameters.S I/O unit is defective.Group B or Calarm?Are the data output parametersettings correct?S See the description ofdata I/O, and set theparameters again.Is I/O unit turned...

  • Page 397

    B–63325EN/037.TROUBLESHOOTING377(a) Parameters related to the reader/punch interface are not set correctly.Check the following items on the communication setting screen:Setting itemnameParameterIndication for setting item (parameter setting)TV CheckTVC (No.0000#0)ON (1)/OFF (0)TV (Comment)CTV (...

  • Page 398

    7. TROUBLESHOOTINGB–63325EN/03378(d) The cable between the CNC and input/output unit is defective.Check whether the cable between the CNC and input/output unit isbroken and whether the cable is connected incorrectly.<Connection>RS232C(JD5A)RS232C(JD5B)RS232C(JD36A)RS422(JD6A)Main CPU boar...

  • Page 399

    B–63325EN/037.TROUBLESHOOTING379<Cable connection>RD(01)0V(02)DR(03)0V(04)CS(05)0V(06)CD(07)0V(08)(09)+24V (10)SD(11)0V(12)ER(13)0V(14)RS(15)0V(16)(17)(18)+24V (19)(20)(03) RD(06) DR(05) CS(08) CD(02) SD(20) ER(04) RS(07) SG(25) +24V(01) FGGGRS232C (JD5A) (JD5B)(JD5C)Punch panelConnector:...

  • Page 400

    7. TROUBLESHOOTINGB–63325EN/03380CAUTION1 When CS is not used, connect it to RS.2 When protocol A or extended protocol A is used: When DRis not used, connect it to ER. Connect CD to ER.GRS422 (JD6A)(JD6B)RD (01)*RD (02)CS (05)*CS (06)DM (07)*) *DM (09)0V (08)(+24V) (10)SD (11)*SD (12)RS (15)*...

  • Page 401

    B–63325EN/037.TROUBLESHOOTING381Although the tool is being fed with 128 or more pulses of positionaldeviation (DGN3000) in the direction of reference position return, theone–rotation signal is not received at least once, a reference positionreturn is performed.YESNOStartCheck whether there ar...

  • Page 402

    7. TROUBLESHOOTINGB–63325EN/03382 (1)YESNONOYESCheck whether the motor rotates through at least one turn(that is, check that the one–rotation signal is received) whenthe positional deviation is 128 pulses or more.Does motor rotate throughone turn?The return start position is too close.S Chang...

  • Page 403

    B–63325EN/037.TROUBLESHOOTING383Machine absolute position data in the serial pulse coder is lost. (This alarm is issued when the serial pulse coder has been replaced orwhen the position feedback signal line of the serial pulse coder isdetached.)The machine position must be recorded again by us...

  • Page 404

    7. TROUBLESHOOTINGB–63325EN/03384The settings made for the digital servo parameters are illegal. There is an error in the settings made for the digital servo parameters.(1) Check the settings made for the following parameters:Parameter No. 1874: Motor type numberParameter No. 1879: Direction...

  • Page 405

    B–63325EN/037.TROUBLESHOOTING385Motor numbers assigned to spindles are set incorrectly.The same non–zero value appears more than once in parameter No. 5841.Check the parameter setting.An illegal number is set for a spindle to be controlled.The value set in parameter No. 5850 falls outside the...

  • Page 406

    7. TROUBLESHOOTINGB–63325EN/03386A communication error occurred between the CNC and a serial spindleor between serial spindles.Check the following:(1) Is the serial spindle amplifier powered?(2) Is the cable to the serial spindle attached to the correct connector?(3) Is the cable to the serial ...

  • Page 407

    B–63325EN/037.TROUBLESHOOTING387The D/A converter for analog spindle control is abnormal.Check whether condensation has formed on the CNC control printedcircuit board. If the check does not reveal any abnormality, the printedcircuit board in the CNC may be defective.An abnormality was detected...

  • Page 408

    7. TROUBLESHOOTINGB–63325EN/03388An abnormality occurred during data transfer between the CNC and aserial spindle.Check whether the printed circuit board on the serial spindle side isabnormal.If the above check does not reveal any abnormality, the printed circuitboard on the serial spindle side...

  • Page 409

    B–63325EN/037.TROUBLESHOOTING389Corrective Actions for Individual System AlarmsA parity error occurred in the RAM on the CPU card.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 100 RAM PARITY ERROR(1)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUN...

  • Page 410

    7. TROUBLESHOOTINGB–63325EN/03390The card is mounted on the main board in slot 1._Main CPU cardFig. 7.11.1An error was detected while the RAM mounted on the CPU card wasbeing checked.The first page of the system alarm is displayed, as shown below:FANUC SERIES 15I F000BSYS_ALM 103 DRAM SUM ERROR...

  • Page 411

    B–63325EN/037.TROUBLESHOOTING391The CPU card, on which the DRAM SUM ERROR has been detected, isdisplayed in (1).The most likely cause is that the CPU card is defective. Replace the card.The following message appears in (1):See Fig. 7.11.1.A disconnection alarm was detected in FSSB.The first pa...

  • Page 412

    7. TROUBLESHOOTINGB–63325EN/03392The main board having the axis control card is inserted into slot 1.F–BUS connectorConnectorAxis controlcard #1FSSB1COP10A–1, COP10A–2(Note)Fig. 7.11.3 (a)The additional axis board having axis control cards is inserted into slot 3.F–BUS connectorConnecto...

  • Page 413

    B–63325EN/037.TROUBLESHOOTING393NOTECOP10A–1 and COP10A–2 are optical connectors forFSSB lines. Just an axis control card of type B hasCOP10A–2.The table below lists the messages that may appear in (1) on the screen.The cause and corrective action differ depending on the message.NOTEIf #...

  • Page 414

    7. TROUBLESHOOTINGB–63325EN/03394Alarm messageActionCauseFSSB DISCONNECTION(AMPn←AMPm)Communication betweenservo amplifiers n and mcannot be established.Replace the optical cablethat connects servo ampli-fier or pulse module m toservo amplifier n con-FSSB DISCONNECFTION(AMPn←PULSE MODULEm)C...

  • Page 415

    B–63325EN/037.TROUBLESHOOTING395An error occurred in a servo amplifier power supply.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 129 ABNORMAL POWER SUPPLY(SERVO:AMP1)AXIS CONTROL CARD (1)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxx...

  • Page 416

    7. TROUBLESHOOTINGB–63325EN/03396An alarm occurred on an axis control card.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 200 SYSTEM ALARM(SERVO)AXIS CONTROL CARD (1)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TASK: xxxxxxxxHA...

  • Page 417

    B–63325EN/037.TROUBLESHOOTING397FANUC SERIES 15I F000BSYS_ALM 200 SYSTEM ALARM(SERVO)AXIS CONTROL CARD #1ERROR OCCURRED AT 1998/10/16 14:24:03 SERVO SYSTEM INFORMATION 2SERVO MODULE ON MAIN BOARDSERVO CPU1 (2630 0008 6630) PARITY ALARM OF SERVO LOCAL RAM0000 0000 0000 0204 003D 87BF 0000 0000 0...

  • Page 418

    7. TROUBLESHOOTINGB–63325EN/03398An alarm occurred on an option board.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 300 SYSTEM ALARM(F–BUS SLOT (1))OTHER–CPUERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TASK: xxxxxxxxHACCES...

  • Page 419

    B–63325EN/037.TROUBLESHOOTING399A BUS ERROR occurred.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 400 BUS ERRORCPU CARD(MAIN)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TASK: xxxxxxxxHACCESS ADDRESS: xxxxxxxxH ( (1) )ACCE...

  • Page 420

    7. TROUBLESHOOTINGB–63325EN/03400An error was detected in the SRAM module.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 500 SRAM DATA ERROR(SRAM MODULE)CPU CARD(MAIN)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TASK: xxxxxxxxH...

  • Page 421

    B–63325EN/037.TROUBLESHOOTING401The SRAM module is mounted on the main board in slot 1.SRAM moduleFig. 7.11.8D SRAM module mountingposition

  • Page 422

    7. TROUBLESHOOTINGB–63325EN/03402The voltage of the SRAM module backup battery is low.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 501 SRAM DATA ERROR(BATTERY LOW)CPU CARD(MAIN)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TAS...

  • Page 423

    B–63325EN/037.TROUBLESHOOTING403Noise was generated in the power supply.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 502 NOISE ON POWER SUPLYCPU CARD(MAIN)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxxHACT TASK: xxxxxxxxHACCESS ADD...

  • Page 424

    7. TROUBLESHOOTINGB–63325EN/03404An error occurred in the power supply on the MAIN board.The first page of the system alarm is displayed as shown below:FANUC SERIES 15I F000BSYS_ALM 503 ABNORMAL POWER SUPPLY(MAIN BOARD)CPU CARD(MAIN)ERROR OCCURRED AT 1998/10/16 14:24:03PROGRAM COUNTER: xxxxxxxx...

  • Page 425

    B–63325EN/037.TROUBLESHOOTING405A ROM test detected an error.A screen like that shown below appears:FANUC SERIES 15I F000BCOPYRIGHT(C) FANUC LTD 1997–1998RAM TEST : ENDROM TEST : ERRORERROR ROM: 801 The FROM field indicates the number of the ROM in which the testdetected an error.The most lik...

  • Page 426

    7. TROUBLESHOOTINGB–63325EN/03406The module is mounted on the main board in slot 1.ConnectorFROM moduleFig. 7.11.12D FROM/ROM modulemounting position

  • Page 427

    B–63325EN/037.TROUBLESHOOTING407If the information displayed on the second page of system alarm 300contains PC50 NMI SLC, this indicates that an IO/Link–related systemalarm has occurred.FANUC SERIES 15I F000BSYS_ALM 300 SYSTEM ALARM(F–BUS SLOT 00)OTHER–CPUERROR OCCURRED AT 1998/10/16 14:2...

  • Page 428

    7. TROUBLESHOOTINGB–63325EN/03408If the information displayed on the second page of system alarm 300contains PC30 RAM PARITY, a RAM PARITY alarm occurred in PMCcontrol.Even if the information displayed on the second page containsWATCHDOG ALARM, the actual cause may be PC30 RAM PARITY.FANUC SERI...

  • Page 429

    B–63325EN/037.TROUBLESHOOTING409Besides the system alarms described in the preceding sections, thosesystem alarms that are attributable to hardware or software can sometimesbe issued.If such an alarm is issued, display appropriate alarm information asdescribed in Section 7.15, ”OUTPUTTING SYS...

  • Page 430

    7. TROUBLESHOOTINGB–63325EN/03410If a system alarm occurs, information on the system alarm can be sent toan external device.There are two methods of sending information. Use the appropriatemethod depending on the situation in which the system alarm occurred.If a system alarm occurs when an att...

  • Page 431

    B–63325EN/037.TROUBLESHOOTING411WARNINGOnly those personnel who have received approved safetyand maintenance training may perform this replacement.Before opening the cabinet and replacing a board, turn offboth the power to the CNC unit and the main power to thepower magnetics cabinet. If only ...

  • Page 432

    7. TROUBLESHOOTINGB–63325EN/03412In the event of a failure upon inputting and outputting data to and fromI/O Link slave stations (such as the connector panel I/O unit, operationboard I/O unit, I/O Unit–A, I/O Unit–B, and Power Mate), identify thecause by applying the procedure below:First, ...

  • Page 433

    B–63325EN/037.TROUBLESHOOTING413(2) If the names of all the slave stations of the connected groups are notdisplayed on the PMC I/O check screen (displayed by selecting“PMCDGN,” “IOCHK,” and “IOLNK”):→ No link is established between the slave station displayed last andthe next stat...

  • Page 434

    7. TROUBLESHOOTINGB–63325EN/03414This system alarm occurs when an I/O Link link is released. Identify thecause of the alarm, referring to xx:yy displayed on the screen.Example) If NMI SLC 43:42 is displayed,xx = 43 (hex), bit 0 of xx (written as xx#0 in the remainder of thismanual) = 1, xx#1 ...

  • Page 435

    B–63325EN/037.TROUBLESHOOTING415This indicates that a slave station detected an error. The group numberof the slave station that detected the error is indicated by “(yy#0 to yy#4)– 1.” The error type is indicated by yy#5 to yy#7.yy#5: The slave detected invalid communication data.yy#6: ...

  • Page 436

    7. TROUBLESHOOTINGB–63325EN/03416This indicates that a RAM parity error occurred within the NC. Replacethe NC main board.If the BOOT screen is displayed on a slave station such as the PowerMate–H, I/O Link initialization has not been completed. The host NCmay, therefore, enter the wait stat...

  • Page 437

    B–63325EN/037.TROUBLESHOOTING417The most likely cause is that power is not being supplied to the expansionunit.→ Check whether 24–V power is supplied to 1P and 31P of the expansionunit.If any of the above procedures and the corrective actions described in the“FANUC Series 15i Connection M...

  • Page 438

    APPENDIX

  • Page 439

    APPENDIXB–63325EN/03A. BOOT SYSTEM421ABOOT SYSTEMA.1 OVERVIEW422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2 SCREEN CONFIGURATION AND OPERATION425. A.3 ERROR MESSAGES AND CORRECTIVE ACTIONS442. . . . . . . . . . . . . . . . . . . . .

  • Page 440

    APPENDIXA. BOOT SYSTEMB–63325EN/03422The boot system is designed to load CNC system software from flashROM to DRAM and then activate CNC software for execution. The boot system also provides the following functions for CNC systemmaintenance.(1) Loading files into flash ROMD Reads files from a ...

  • Page 441

    APPENDIXB–63325EN/03A. BOOT SYSTEM423(1)(2)(3)(4)(5)(6)(7)RAM TEST: ENDROM TEST: END xxxx x(ERROR)DRAM ID: xxxxxxxxSRAM ID: xxxxxxxxFROM ID: xxxxxxxxCNC DATA SEARCH : END(ERROR)***MESSAGE***LOADING CNC DATAxxxxxxxx/xxxxxxxxENDIf an error occurs, the system stops.RESET key→SYSTEM MONITOR(1) Di...

  • Page 442

    APPENDIXA. BOOT SYSTEMB–63325EN/03424When the system is started in the normal way, the BOOT SYSTEMautomatically transfers files from flash ROM to DRAM, and the user neednot be concerned with the BOOT SYSTEM. If maintenance is to beperformed or if the flash ROM does not contain the necessary fi...

  • Page 443

    APPENDIXB–63325EN/03A. BOOT SYSTEM425When the boot system is activated, the main menu screen appears first.The main menu screen is explained below.(1)(2)(3)(4)(5)(6)(7)(8)SYSTEM MONITOR1END2SYSTEM DATA LOADING3SYSTEM DATA CHECK4SYSTEM DATA SAVE5FILE DATA BACKUP6MEMORY CARD FORMAT***MESSAGE***SE...

  • Page 444

    APPENDIXA. BOOT SYSTEMB–63325EN/03426Position cursor [°] [±]³Select menu [INPUT]³Confirmation [INPUT] [CANCEL]³ Execution³ Select END ³ Return to previous screenThis screen is used to load system and user files from a memory card intoflash ROM.Explanation of each di...

  • Page 445

    APPENDIXB–63325EN/03A. BOOT SYSTEM427(1)(2)(3)(4)(5)(6)SYSTEM DATA CHECK & DATA LOADINGMEMORY CARD DIRECTORY1aaaa.bbb1234567 1997–02–1011:222ccc.ddd 1111 1995–01–3012:023eeeeeeee.fff 1231996–12–0109:034gg.hhh ********1997–01–0208:405END5123 BYTES FREE*** MESSAGE *...

  • Page 446

    APPENDIXA. BOOT SYSTEMB–63325EN/03428Select the file to be loaded, using the cursor keys ( and ) andpress the INPUT key.The confirmation message “OK? INPUT/CANCEL” appears on themessage line. To load the file, press the INPUT key. Otherwise, press theCAN key.First, the ROM data on the m...

  • Page 447

    APPENDIXB–63325EN/03A. BOOT SYSTEM429(1)(2)(3)(4)(5)(6)SYSTEM DATA LOADINGMEMORY CARD DIRECTORY1aaaa.bbb1234567 1997–02–1011:222ccc.ddd 1111 1995–01–3012:023eeeeeeee.fff 1231996–12–0109:034gg.hhh********1997–01–0208:405END5123 BYTES FREE*** MESSAGE ***SELECT FILE &...

  • Page 448

    APPENDIXA. BOOT SYSTEMB–63325EN/03430(2) File name in flash ROMThe BOOT SYSTEM distinguishes between files in flash ROM basedon the ID internal to the header. If flash ROM holds a file of the sametype as the file to be read from the memory card, the file in flash ROMis deleted beforehand. The...

  • Page 449

    APPENDIXB–63325EN/03A. BOOT SYSTEM431(1) Line indicating the title.(2) Checks the ROM data stored in flash memory.(3) Checks the ROM data stored on the memory card.(4) Returns the system to the MAIN MENU.(5) Line indicating a message (such as a simple operation guide).Select the desired action ...

  • Page 450

    APPENDIXA. BOOT SYSTEMB–63325EN/03432Select the file to be checked, using the cursor keys ( and ) andpress the INPUT key.The system switches to the ROM FILE CHECK screen, that indicatesdetailed information.To exit from the menu, select “END” and press the INPUT key. The systemreturns to ...

  • Page 451

    APPENDIXB–63325EN/03A. BOOT SYSTEM433Select the file to be checked, using the cursor keys ( and ) andpress the INPUT key.The system switches to the ROM FILE CHECK screen, that displaysdetailed information.To exit from the menu, select “END” and press the INPUT key. The systemreturns to th...

  • Page 452

    APPENDIXA. BOOT SYSTEMB–63325EN/03434(1) Parity information for system and user filesSystem files on flash ROM, which have names such as “NC BAS–1”and “DG2SERVO,” have parity information embedded for eachmanagement unit. If non–ASCII code characters or an underscore “_”is displ...

  • Page 453

    APPENDIXB–63325EN/03A. BOOT SYSTEM435This screen is used to download user files from flash ROM to a memorycard. Only user files can be downloaded from flash ROM to a memorycard. System files cannot be saved.(1)(2)(3)(4)(5)SYSTEM DATA SAVEFROM DIRECTORY 1NC BAS–1(08) 2DG2 SERVO (01) 3PMC–N...

  • Page 454

    APPENDIXA. BOOT SYSTEMB–63325EN/03436If a file with the same file name already exists on the memory card,“ALREADY FILE EXIST” and “OK? INPUT/CANCEL” appear. Tooverwrite the file, press the INPUT key. Otherwise, press the CAN key.To exit from the save screen, select “END” and press...

  • Page 455

    APPENDIXB–63325EN/03A. BOOT SYSTEM437(6) The name of the file currently being saved or loaded is displayed (afteran action starts).(7) Line indicating a message (such as a simple operation guide).To save all the backup data files (file SRAM), select STORE FILE. Torestore all the backup data fi...

  • Page 456

    APPENDIXA. BOOT SYSTEMB–63325EN/03438CAUTIONS1 Once the save operation has been started, the memory cardreplacement prompt appears (for up to 999 memory cards)until all the backup data can be saved normally.To cancel the save operation once it is started, press theRESET key when “SET MEMORY C...

  • Page 457

    APPENDIXB–63325EN/03A. BOOT SYSTEM439CAUTIONS1 Once the restore operation is started, the memory cardreplacement prompt appears (for up to 999 memory cards)until all the backup data has been restored normally.To cancel a restore operation once it is started, press theRESET key when “SET MEMOR...

  • Page 458

    APPENDIXA. BOOT SYSTEMB–63325EN/03440The file SRAM size and the amount of data to be saved or restored areassociated as follows:File SRAM sizeData size256 Kbyte512 Kbyte1 Mbyte2 Mbyte3 Mbyte040000080000100000200000300000This screen is used to format memory cards. New memory cards must beformat...

  • Page 459

    APPENDIXB–63325EN/03A. BOOT SYSTEM441(4) While formatting is in progress, the message line displays“EXECUTING.”(5) Once formatting is complete, the message line displays “MEMORYCARD FORMAT HAS FINISHED” and “HIT INPUT KEY.” Pressthe INPUT key. The system returns to the MAIN MENU.I...

  • Page 460

    APPENDIXA. BOOT SYSTEMB–63325EN/03442This section explains the error messages that may be displayed and thecorresponding corrective actions. The error messages are arranged inalphabetical order.Error messageExplanation and corrective actionMEMORY CARD NOT READYA memory card is not inserted int...

  • Page 461

    APPENDIXB–63325EN/03A. BOOT SYSTEM443CAUTIONIf a device failure is detected in flash memory, the message“HIT INPUT KEY” does not appear but the system stops.(Hardware replacement is required.)CAUTION1 Corrective action to be taken if SRAM PARITY is detectedduring the FILE DATA BACKUP funct...

  • Page 462

    APPENDIXB. ALARM LISTB–63325EN/03444BALARM LISTB.1 PROGRAM ERRORS/ALARMS ON PROGRAM AND OPERATION (P/S ALARM)445. . . . . . . . . . . . . . B.2 BACKGROUND EDIT ALARM460. . . . . . . . . . . . . . . B.3 SR ALARM463. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B.4 PARAMETER ENAB...

  • Page 463

    APPENDIXB–63325EN/03B. ALARM LIST445NumberMessageContentsPS0001AXIS CONTROL MODE ILLEGALIllegal axis control modePS0003TOO MANY DIGITData entered with more digits than permitted in the NC instruction word.The number of permissible digits varies according to the function and theword.PS0006ILLEGA...

  • Page 464

    APPENDIXB. ALARM LISTB–63325EN/03446NumberContentsMessagePS0077PROGRAM IN USEAn attempt was made in the foreground to execute a program beingedited in the background.The currently edited program cannot be executed, so end editing andrestart program execution.PS0079PROGRAM FILE NOT FOUNDThe prog...

  • Page 465

    APPENDIXB–63325EN/03B. ALARM LIST447NumberContentsMessagePS0116WRITE PROTECTED VARIABLEAn attempt was made in a custom macro to use on the left side of anexpression a variable that can only be used on the right side of anexpression.PS0118TOO MANY BRACKET NESTINGToo many brackets “[ ]” were ...

  • Page 466

    APPENDIXB. ALARM LISTB–63325EN/03448NumberContentsMessagePS0145G10.1 TIME OUTThe response to a G10.1 instruction was not received from the PMCwithin the specified time limit.PS0146G10.1 FORMAT ERRORThe G10.1 instruction format is in error.PS0150G31 FORMAT ERROR· No axis is specified or tow or ...

  • Page 467

    APPENDIXB–63325EN/03B. ALARM LIST449NumberContentsMessagePS0186ILLEGAL PLANE SELECTThe plane selection instructions G17 to G19 are in error.Reprogram so that same 3 basic parallel axes are not specifiedsimultaneously.This alarm is also generated when an axis that should not be specifiedfor plan...

  • Page 468

    APPENDIXB. ALARM LISTB–63325EN/03450NumberContentsMessagePS0214ILLEGAL USE OF G–CODEThe modal G code group contains an illegal G code in the polarcoordinate interpolation mode or when a mode was canceled.Only the following G codes are allowed:G40, G50, G69.1An illegal G code was specified whi...

  • Page 469

    APPENDIXB–63325EN/03B. ALARM LIST451NumberContentsMessagePS0281OVER TOLERANCE OF END POINT INSPIRALThe distance between the positions of the specified end point and theend point calculated from the programmed block exceeds the value setto parameter No. 2511.Either change the end point to be spe...

  • Page 470

    APPENDIXB. ALARM LISTB–63325EN/03452NumberContentsMessagePS0361PARAMTER SETTING ERROR 1 (TLAC)Illegal parameter setting. (axis of rotation setting)PS0362PARAMETER SETTING ERROR 2 (TLAC)Illegal parameter setting (tool axis setting)PS0370PARAMETER SETTING ERROR (DM3H–1)Out–of–range data was...

  • Page 471

    APPENDIXB–63325EN/03B. ALARM LIST453NumberContentsMessagePS0440T COMMAND NOT FOUNDNo T command was specified in a program which sets a tool group.The same block as M06 in the machining program does not contain a Tcommand in tool change method D (parameters CT2=2, CT1=1: No.7401#1/#0).PS0441NOT ...

  • Page 472

    APPENDIXB. ALARM LISTB–63325EN/03454NumberContentsMessagePS0510DUPLICATE M–CODE (SPOS AXISPOSITIONING)A function to which the same code as this M code is set exists.(spindle positioning, positioning)PS0511DUPLICATE M–CODE (SPOS AXISRELEASE)A function to which the same code as this M code is...

  • Page 473

    APPENDIXB–63325EN/03B. ALARM LIST455NumberContentsMessagePS0566INDEX TABLE AXIS DUPLICATE AXIS MODEA move instruction has been issued to an axis that is not an index tableindexing axis.PS0567INDEX TABLE AXIS DUPLICATE AXISCOMMANDIndex table indexing was specified during axis movement or on an a...

  • Page 474

    APPENDIXB. ALARM LISTB–63325EN/03456NumberContentsMessagePS0595ILL–COMMAND IN EGB MODEAn illegal instruction was issued during synchronization by EGB.(1) Slave axis was specified by G27, G28, G29, G30, G30.1, G33 andG53 G codes.(2) Inch/metric conversion was specified by G20 or G21 G codes.PS...

  • Page 475

    APPENDIXB–63325EN/03B. ALARM LIST457NumberContentsMessagePS0805ILLEGAL COMMAND[I/O Device]An attempt was made to specify an illegal command during I/Oprocessing on an I/O device.[G30 Zero Return]The P address Nos. for instructing No. 2 to No. 4 zero return are eachout of the range 2 to 4.[Singl...

  • Page 476

    APPENDIXB. ALARM LISTB–63325EN/03458NumberContentsMessagePS0935ILLEGAL FORMAT IN G02.2/G03.2The end point of an involute curve on the currently selected plane, or thecenter coordinate instruction I, J or K of the corresponding basic circle,or basic circle radius R was not specified.PS0936ILLEGA...

  • Page 477

    APPENDIXB–63325EN/03B. ALARM LIST459NumberContentsMessagePS1001ILLEGAL ORDER (NURBS)The specified number of levels is incorrect.PS1002NO KNOT COMMAND (NURBS)Knot has not been specified, or a block not related to NURBSinterpolation was specified in the NURBS interpolation mode.PS1003ILLEGAL AXIS...

  • Page 478

    APPENDIXB. ALARM LISTB–63325EN/03460NumberMessageContentsBG0590TH ERRORA TH error was detected during reading from an input device.The read code that caused the TH error and how many statements it isfrom the block can be verified in the diagnostics screen.BG0591TV ERRORAn error was detected dur...

  • Page 479

    APPENDIXB–63325EN/03B. ALARM LIST461NumberContentsMessageBG0843FRAMING ERROR (3)The stop bit of the character received from the I/O device connected toreader/punch interface 3 was not detected.BG0844BUFFER OVERFLOW (3)The NC received more than 10 characters of data from the I/O deviceconnected ...

  • Page 480

    APPENDIXB. ALARM LISTB–63325EN/03462NumberContentsMessageBG0970ILLEGAL CARD (MEMORY CARD)This memory card cannot be handled.BG0971ERASE ERROR (MEMORY CARD)An error occurred during memory card erase.BG0972BATTERY LOW (MEMORY CARD)The memory card battery is low.BG0973FILE ALREADY EXISTA file havi...

  • Page 481

    APPENDIXB–63325EN/03B. ALARM LIST463NumberMessageContentsSR0125ILLEGAL EXPRESSION FORMATThe description of the custom macro statement is erroneous.The format of the parameter data is erroneous.SR0160COMMAND DATA OVERFLOWAn overflow in the CNC internal positional data occurred.This error is also...

  • Page 482

    APPENDIXB. ALARM LISTB–63325EN/03464NumberContentsMessageSR0807PARAMETER SETTING ERRORAn I/O interface option that has not yet been added on was specified.The external I/O device and baud rate, stop bit and protocol selectionsettings are erroneous.SR0808DEVICE DOUBLE OPENEDAn attempt was made t...

  • Page 483

    APPENDIXB–63325EN/03B. ALARM LIST465NumberContentsMessageSR0856BUFFER OVERFLOW (RMT–BUF)Reader/punch interface 10 received data exceeding a limit (512characters with protocol B or 2560 characters with extended protocol B)although the NC sent a stop code (DC3) when receiving data.SR0860DR OFF ...

  • Page 484

    APPENDIXB. ALARM LISTB–63325EN/03466NumberContentsMessageSR0965DIRECTORY FULL (MEMORY CARD)The file could not be generated in the root directory for the memory card.SR0966FILE NOT FOUND (MEMORY CARD)The specified file could not be found on the memory card.SR0967FILE PROTECTED (MEMORY CARD)The m...

  • Page 485

    APPENDIXB–63325EN/03B. ALARM LIST467NumberMessageContentsSW0000PARAMETER ENABLE SWITCH ONThe parameter setting is enabled (PWE, one bit of parameter No. 8000is set to “1”).To set the parameter, turn this parameter ON. Otherwise, set to OFF.B.4PARAMETERENABLE SWITCHALARM (SW ALARM)

  • Page 486

    APPENDIXB. ALARM LISTB–63325EN/03468NumberMessageContentsSV0008EXCESS ERROR (STOP)Position deviation during a stop is larger than the value set in parameterNo. 1829.Check the value of the position deviation error limit in parameter No.1829.SV0009EXCESS ERROR (MOVING)The position deviation durin...

  • Page 487

    APPENDIXB–63325EN/03B. ALARM LIST469NumberContentsMessageSV0061FSSB: ERROR MODEThe FSSB entered the error mode.Probable causes are an axis card or amplifier malfunction.SV0062FSSB: NUMBER OF AMP. IS INSUFFICIENTThe number of amplifiers identified by the FSSB is less than the numberof controlled...

  • Page 488

    APPENDIXB. ALARM LISTB–63325EN/03470NumberContentsMessageSV0128ABNORMAL TORQUE (4TH SPDL)An abnormal load was detected at the No. 24 spindle motor. This alarmis canceled by resetting the control.SV0350EXCESSIVE TORQUE DIFFERENCEIn synchronization control, the values specified by the torque comm...

  • Page 489

    APPENDIXB–63325EN/03B. ALARM LIST471NumberContentsMessageSV0434LOW VOLT CONTROLSVM: Low control power voltageSV0435INV. LOW VOLT DC LINKSVM: Low DC link voltageSV0436SOFTTHERMAL (OVC)The digital servo software detected a software thermal (OVC).SV0437CNV. OVERCURRENT POWERPSM: Overcurrent on inp...

  • Page 490

    APPENDIXB. ALARM LISTB–63325EN/03472NumberContentsMessageSV0469PARAMETERSETTING ERROR(2683–2826)The 2683–2826 parameters cannot be used.This alarm is generated only at power–on when edition of the servosoftware is old.This alarm is not generated by exchanging the servo software to newedit...

  • Page 491

    APPENDIXB–63325EN/03B. ALARM LIST473NumberMessageContentsOT0001+ OVERTRAVEL (SOFT 1)The tool entered the prohibited area of stored stroke check 1 duringmovement in the positive direction.OT0002– OVERTRAVEL (SOFT 1)The tool entered the prohibited area of stored stroke check 1 duringmovement in...

  • Page 492

    APPENDIXB. ALARM LISTB–63325EN/03474NumberContentsMessageOT0124OUTPUT REQUEST ERRORAn output request was issued during external data output, or an outputrequest was issued for an address that has no output data.OT0125TOO LARGE NUMBERA numerical value outside the range 0 to 4095 was specified as...

  • Page 493

    APPENDIXB–63325EN/03B. ALARM LIST475NumberMessageContentsIO0001FILE ACCESS ERRORThe resident–type file system could not be accessed as an erroroccurred in the resident–type file system.IO0002FILE SYSTEM ERRORThe file could not be accessed as an error occurred in the CNC filesystem.IO0030CHE...

  • Page 494

    APPENDIXB. ALARM LISTB–63325EN/03476NumberMessageContentsSP0001SSPA: 01 MOTOR OVERHEATAn alarm (AL–01) occurred on the spindle amplifier unit For details, refer to the Serial Spindle User’s Manual.SP0002SSPA: 02 EX DEVIATION SPEEDAn alarm (AL–02) occurred on the spindle amplifier unit For...

  • Page 495

    APPENDIXB–63325EN/03B. ALARM LIST477NumberContentsMessageSP0022SSPA: XX DECODED ALARMAn alarm (AL–22) occurred on the spindle amplifier unit For details, refer to the Serial Spindle User’s Manual.SP0023SSPA: XX DECODED ALARMAn alarm (AL–23) occurred on the spindle amplifier unit For detai...

  • Page 496

    APPENDIXB. ALARM LISTB–63325EN/03478NumberContentsMessageSP0044SSPA: 44 ILLEGAL A/D CONVERTAn alarm (AL–44) occurred on the spindle amplifier unit For details, refer to the Serial Spindle User’s Manual.SP0045SSPA: XX DECODED ALARMAn alarm (AL–45) occurred on the spindle amplifier unit For...

  • Page 497

    APPENDIXB–63325EN/03B. ALARM LIST479NumberContentsMessageSP0225CRC ERROR (SERIAL SPINDLE)A CRC error (communications error) occurred in communicationsbetween the CNC and the serial spindle amplifier.SP0226FRAMING ERROR (SERIAL SPINDLE)A framing error occurred in communications between the CNC a...

  • Page 498

    APPENDIXB. ALARM LISTB–63325EN/03480NumberContentsMessageSP0976SERIAL SPINDLE COMMUNICATIONERRORThe amplifier No. could not be set to the serial spindle amplifier.SP0977SERIAL SPINDLE COMMUNICATIONERRORAn error occurred in the spindle control software.SP0978SERIAL SPINDLE COMMUNICATIONERRORA ti...

  • Page 499

    APPENDIXB–63325EN/03B. ALARM LIST481NumberMessageContentsOH0001LOCKER OVERHEATCNC cabinet overheatOH0002FAN MOTOR STOPOCB cooling fan motor abnormalityB.10OVERHEAT ALARM(OH ALARM)

  • Page 500

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03482CAPPENDIX C FANUC PANEL iFANUC Panel i (Old name : Intelligent terminal 3)C.1 SYSTEM BLOCK DIAGRAM483. . . . . . . . . . . . . . . . . C.2 CONFIGURATION OF THE PCB485. . . . . . . . . . . . . . C.3 BIOS SET–UP487. . . . . . . . . . . . . . . ....

  • Page 501

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i483PCI Extend SlotLCDSignalPC CARDDV/RVDV/RVRS232–2/USBJD46RS232–1JD33CENTROJD9FDD SIGNALCD34KEYBOARDCD32AMOUSECD32BDVClock GeneratorHSSB ControllerOptical ConnectorPower CircuitPCIbusPCI Extend SlotCNP1CNP2HSSBCOP7+24VCP5PCMCIA I/FCN5PCMCIA Co...

  • Page 502

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03484Inverter10.4” LCDUnitCN2 CN1CP1 CP2CP31CN102 CN101CN103CN104CN105Main PCB ofPanel iCN3In case of 10.4” LCD12.1” LCDUnit15.0” LCDUnit*1 : Detail of Inverter sectionInverterInverterIn...

  • Page 503

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i485SW5SW7BAT1BATTERYCD32BMOUSECOP7(HSSB)CD34 (FDD signal)CNH3 (HDD signal)CD32AKeyboardCN4(PC Card)HSSBControllerPCMCIAControllerPowerControllerPeripheralController(Inverter)(FDD Power)(HDD Power)*4*4TM10*4CN3CN6CP5FUSE–1(7.5A)(10A)FUSE–2JD33 (...

  • Page 504

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03486(1) Settings of Short PlugsNameMeaningSettingsSW5 SW7ReservedDefault on manufacture.Neverchange.SW7ÔÔÔÔSW5ÔÔÔÔ: Open: Short: If Option for Non–Connecting withCNC is ordered,SW5 is short. But itis not ordered, SW5is open.TM10ReservedTes...

  • Page 505

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i487“BIOS Set–up” is a program to set up BIOS settings, and operatingenvironment for the Intelligent Terminal 3 is defined by these BIOSsetting.It is unnecessary to run the set–up program normally because defaultBIOS settings are set at ship...

  • Page 506

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/034881. Finish to work and store the data.2. Turn off the power, and connect a full–keyboard, and turn on thepower again.3. BIOS set–up will run with pressing “F2 key from completingmemory check till loading OS as of 22.Aug.2000.If battery is ...

  • Page 507

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i489After turn on the system, POST (Power On Self Test) is executed.Diagnosis messages as the following table may be displayed.Marks in item “To be solved” represent as bellow.O: Something of hardware is failure. Exchanging PC card or etc. isreq...

  • Page 508

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03490The time from disconnecting the cable of old battery to connecting thecable of new battery should be shorter than 5 minutes.BIOS settings are not erased when bellow procedures are done correctly. But if BIOS settingsare erased, following massage...

  • Page 509

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i491Investigate the cause that fuse is blown out at first, then remove it.Fuse is blown out when power lines are shorted in Intelligent Terminal 3. If the fuse is blownout, check bellow points.Any conductor is shorted to the main board.Failure of PC...

  • Page 510

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03492(1) Method of Exchange FAN of the Basic Unit1. Make sure that Intelligent Terminal 3 is turned off the power.2. Prepare a new Fan (A08B–0082–K010).3. Screw off at 2 points (A) then remove holding plate of the FAN.4. Pull out the connector of...

  • Page 511

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i493(2) Method of Exchanging FAN for the HDD unit1. Make sure that Intelligent Terminal 3 is turned off the power.2. Prepare a new Fan (A13B–0178–K001). The connector islatched, and disconnect with raising upward the connector a little.3. Discon...

  • Page 512

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03494Please exchange the backlight after taking off the basic unit from the cabinet or operation panelfor prevention of dropping LCD unit or plastic panels.(1) Make sure that Panel i is turned off the power.(2) If Intelligent Terminal 3 has the Touch...

  • Page 513

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i495(3) Screw off at 4 points and take off the plastic panel.Plastic PanelPlastic PanelIn case of 12.1” LCDIn case of 10.4” LCD(4) Pull out cable(s) of the LCD backlight and LCD signal connecotrCN1.In case of 12.1” LCDIn case of 10.4” LCDCN1...

  • Page 514

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03496(5) Screwed off at 4 points and remove LCD.LCDIn case of 12.1” LCDIn case of 10.4” LCDLCD

  • Page 515

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i497(5a) In case of 10.4”LCD type, Unlock like the below figure, pull out thecase with the backlight, and exchange.Pull up hersoftly and pullout the back-light (detail isbelow figure)Rear of LCDLocked hereCP1LockPull up hereDo not pull the cable w...

  • Page 516

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03498(5b) In case of 12.1”LCD type, screw off at 2 points. And slide and pullout the LCD Backlights as below figure, and exchange them.CN1ConnectorBack light (upper)The backside ofLCD PanelEJECTEJECTConnectorBack light (lowwer)1. Slide2. Pull outCP...

  • Page 517

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i499Intelligent Terminal 3 has a Touch Panel Protection Sheet on the face ofTouch Panel to protect the Touch Panel. When the screen cannot bewatched clearly because of some damages or stains, exchange the TouchPanel Protection Sheet. Please prepare ...

  • Page 518

    APPENDIXC. APPENDIX C FANUC PANEL iB–63325EN/03500(4) Put the tab on the upper right side of the new one, and stick it on theface of the LCD with care not to be entered the dust or etc. betweenthe LCD and the Touch Panel Protection Sheet as it enters into theframe.ÕÕÕÕÕÕÕÕÕÕÕÕÕÕÕ...

  • Page 519

    APPENDIXB–63325EN/03C. APPENDIX C FANUC PANEL i501No.TroubleMeasure1Power supply is good, but nothing– Are LED all off? Go to 11displayed.– Is Option for Independently Use ordered?– Is RE1 (Red, Refer to C.3.3) on? Go to 2.– Is RE2 on?It is not in proper temperature.Are LED displa...

  • Page 520

    IndexB–63325EN/03i–1[Numbers]15i series hardware, 106[A]AC spindles, 337Addresses, 280Adjustment, 486Advance menu, 103Alarm list, 444Alarm OT0032 (reference position return request),383Alarm PS200 (grid synchronization error), 381Alarm related to spindle control, 385Alarm screen (ALARM), 289A...

  • Page 521

    IndexB–63325EN/03i–2Data server board, 126Data server board A2, 128Data server hard disk unit, 150Data table (DATA), 295Deleting user files from flash memory, 434Demounting a card PCB, 165Demounting a DIMM module, 168Demounting the back panel, 169Demounting the board, 160, 161DeviceNet Board ...

  • Page 522

    B–63325EN/03Indexi–3Intelligent terminal (A13B–0178–B025 to –B042),147Intelligent Terminal and Panel i Maintenance Equip-ment, 158Interface between NC and PMC, 277Interface overview, 278Internal relay system–reserved area, 281IO/LINK–related system alarm, 407[K]Keep relay screen (KE...

  • Page 523

    IndexB–63325EN/03i–4Overview of hardware, 108[P]Panel i (A08B–0082–B001 to –B023), 148Parameter, 69, 86Parameter enable switch alarm (SW alarm), 467Parameter setting, 324Parameters, 340Parts Layout, 485Parts layout, 183Periodic maintenance screen, 70PMC basic menu, 284PMC C board, 132PM...

  • Page 524

    B–63325EN/03Indexi–5Signal status display (STATUS), 288Soft keys, 3Software configuration screen, 89Specifications of maintenance parts, 189Specifying parameters required for input/output, 224Spindle alarm (SP alarm), 476Spindle control overview, 338, 351Spindle screens, 340, 341SR alarm, 463...

  • Page 525

    Revision RecordFANUCSeries15i/150i-MODELA MAINTENANCE MANUAL (B–63325EN)03Nov., 2000DModification of the Waveform diagnosis functionDAddition of the alarmsDAddition of High–speed HRV statusDAddition of Panel iDCorrection of errors02Dec., 1999DAddition of option printed circuit boards for STEP...

  • Page 526

    EUROPEAN HEADQUARTERSGRAND-DUCHE DE LUXEMBOURGGE Fanuc Automation Europe S.A.Zone IndustrielleL-6468 L-6468 L-6468 L-6468 EchternachEchternachEchternachEchternach (+352) 727979 - 1 (+352) 727979 – 214 (+352) 727979 – 214 (+352) 727979 – 214 (+352) 727979 – 214www.gefanuc-europe.comBELGIUM...

  • Page 527

    Printed at GE Fanuc Automation S.A. , LuxembourgPrinted at GE Fanuc Automation S.A. , LuxembourgPrinted at GE Fanuc Automation S.A. , LuxembourgPrinted at GE Fanuc Automation S.A. , LuxembourgNovember 2000 November 2000 November 2000 November 2000

  • Page 528

    TECHNICAL REPORT (MANUAL)NO.TMN 01/086EDate 2001.Jun.15Genera Manager ofSoftware LaboratoryFANUC Series 15i–MA / 150i–MAEnhanced specifications for Step81. Communicate this report to:¤ Your information¤ GE Fanuc-N, GE Fanuc-E FANUC Robotics CINCINNATI MILACRON¤ Machine tool builder Sale...

  • Page 529

    1. OutlineThe Step8 of FANUC Series 15i-MA/150i-MA is released.The following information is described here.- The features which are added or enhanced in the Step8- The revisions of the manuals for the specifications of the features1.1 The series applied for the Step8(*1) As for the editions of...

  • Page 530

    2. Rough Specifications of the new features and enhanced featuresSeriesNo.FeatureDrawing No.SpecificationsMAMA(MA)Comments1Optimum TorqueAcceleration/DecelerationA02B-0261-J680At positioning,Acceleration/Deceleration which is optimum formotor torque andmachine characteristicsof friction and gravi...

  • Page 531

    SeriesNo.FeatureDrawing No.SpecificationsMAMA(MA)Comments7Linear Scalewith ReferenceMarks andStraightnessCompensationIncluded inDistanceCoded LinearScale(637) andStraightnessCompensation(J870)For an axis with Linear Scalewith Reference Marks,Straightness Compensationis available.OO8Alpha-i series...

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