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    Haas Technical PublicationsManual_Archive_Cover_Page Rev A June 6, 2013•This content is for illustrative purposes.•Historic machine Service Manuals are posted here to provide information for Haas machine owners.•Publications are intended for use only with machines built at the time of origi...

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    Service ManualElectricalComponentsJanuary 2010Haas Automation Inc.Mill and LatheHaas Automation Inc.2800 Sturgis Road, Oxnard CA 93030Tel. 888-817-4227 Fax 805-278-8561www.HaasCNC.com96-0284 rev H

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    ITable of Contents96-0284 rev H© Haas Automation January 2010Table of ContentsSafety .................................................................................................................................................................1General Electrical Troubleshooting ................

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    IITable of Contents96-0284 rev H© Haas Automation January 2010PCBs, Cable Locations, and Diagrams ......................................................................................................... 48MicRoPRocessoR Pcb ........................................................................

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    1 Electrical Service96-0284 rev H© Haas Automation January 2010SAFETY40Install lock-out claspand lock with padlockto secure CircuitBreaker in theOFF position. ONOFFREDWHTBLKTo avoid possible shock, make sure circuit breakers are appropriately locked off befor...

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    Electrical Service2 96-0284 rev H© Haas Automation January 2010Machine can be powered on, but turns off by itself.• Check Settings #1 and #2 for Auto Off Timer or Off at M30.• Check alarm history for Overvoltage or Overheat shutdown. • Check AC power supply lines for intermittent supply. ...

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    3 Electrical Service96-0284 rev H© Haas Automation January 2010• Amplifier faulting out for valid reason, such as overtemp, overvoltage, or +/-12V undervoltage condition. This usually results from running a servo intensive program, or unadjusted 12V power supply. Adjust voltage to correct spe...

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    Electrical Service4 96-0284 rev H© Haas Automation January 20104. If the machine still has the program with the exclamation point or the control now refuses to load a good program, it may be necessary to clear memory and reload software.5. If problem persists, replace main processor board.Alarm...

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    5 Electrical Service96-0284 rev H© Haas Automation January 2010LINE VOLTAGE ADJUSTMENTSPlease read this section in its entirety before attempting to adjust the line voltage.Tools Required: Large flat tip screwdriver, Digital voltmeterNOTE: The machine must have air pressure at the air gauge, o...

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    Electrical Service6 96-0284 rev H© Haas Automation January 20102. After the line voltage is connected to the machine, make sure that main circuit breaker is off. Turn on the power at the source. Using an accurate digital voltmeter and appropriate safety procedures, measure the voltage between a...

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    7 Electrical Service96-0284 rev H© Haas Automation January 2010WARNING!Through the Spindle Coolant (TSC) pump is a three phase pump and must be phased correctly! Improper phasing will cause damage to the TSC pump and void the warranty. Refer to the TSC start up section if your machine is equipp...

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    Electrical Service8 96-0284 rev H© Haas Automation January 2010FUSE REPLACEMENTPlease read this section in its entirety before attempting to replace any fuses.The Power PCB contains two ½-amp fuses located at the top right (FU1, FU3). If the machine is subject to a severe overvoltage or a ligh...

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    9 Electrical Service96-0284 rev H© Haas Automation January 2010+5VGNDGNDAMPS+12V-12VMAIN 115V XFRMR90C90C90CAC GROUNDLOWVOLTPSDELTA-WYESERVOFANPROBEPS90C94/N95115V SPARES115VINPUT90A90C9690A90A92A90C90C3PH 115V TO IOPCBWORKLIGHTGFI/90GFI-12VGND+12VCOOLANT PUMP-12VSWDOORFANMONITOR+12VGND+12V90A9...

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    Electrical Service10 96-0284 rev H© Haas Automation January 2010LCD ASSEMBLY REPLACEMENTCAUTION! Use an electrostatic discharge (ESD) strap on wrist when working inside the pendant. 1. Turn the power off and disconnect power to the machine.2. Remove the screws holding the cover on the back of ...

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    11 Electrical Service96-0284 rev H© Haas Automation January 2010Data CableInverter Cable2. Connect these cables directly to the SKBIF PCB. If the cables that came with the new display are not long enough, reuse the cables from the old display.3. Power on the machine and check the display. If th...

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    Electrical Service12 96-0284 rev H© Haas Automation January 2010POWER ON/OFF SWITCHESThe Power On switch engages the main contactor. The On switch applies power to the contactor coil and the contactor thereafter maintains power to its coil. The Power Off switch interrupts power to the contactor...

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    13 Electrical Service96-0284 rev H© Haas Automation January 2010SPINDLE LOAD METER Load meter measures load on spindle motor as a percentage of rated continuous power of motor, with a slight delay between a load and actual meter reflection. The eighth A-to-D input also provides a measure of spi...

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    Electrical Service14 96-0284 rev H© Haas Automation January 2010KeypadFront BezelGasketGlassKeypad Installation6. Insert the ribbon cable through the opening in the control panel. Expose the adhesive strip on the back of the keypad and press it into place in the upper right corner of the keypad...

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    15 Electrical Service96-0284 rev H© Haas Automation January 2010SOLENOIDSPlease read this section in its entirety before attempting to replace any solenoid assemblies.TOOL RELEASE PISTON (TRP) AIR SOLENOID ASSEMBLY (HORIZ & VERT)Removal1. Turn machine power on and raise spindle head to uppe...

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    Electrical Service16 96-0284 rev H© Haas Automation January 2010SPINDLE LUBE AIR SOLENOIDRemoval1. Turn the machine power off and remove the air supply from the machine.SpindleLubeSolenoidPressure GaugeLube LineMain Air LinePressure Switch Lube/Air Panel (Rear View) ...

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    17 Electrical Service96-0284 rev H© Haas Automation January 2010PNEUMATIC CHUCK/TURRET CLAMP/UNCLAMP SOLENOID (LATHE)Removal1. Turn machine power off and remove the air supply from the machine.2. Pneumatic Chuck: Disconnect the two air hoses from the pneumatic chuck clamp/unclamp solenoid.Turre...

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    Electrical Service18 96-0284 rev H© Haas Automation January 2010The smart amplifier will calibrate utilizing the microprocessor that is present in each of the Smart Amplifiers at power up. When power is applied to the Control Cabinet the Fault (Red LED) will illuminate and stay illuminated for ...

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    19 Electrical Service96-0284 rev H© Haas Automation January 2010• What does the DC Bus voltage measure? (320 VDC to 345 VDC)• Does the DC Bus voltage displayed on the diagnostic page match the measured DC Bus voltage?All of the questions above must be answered. The DC Bus voltage should be ...

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    Electrical Service20 96-0284 rev H© Haas Automation January 2010PCB REPLACEMENTPlease read this section in its entirety before attempting to replace any PCBsMICROPROCESSOR ASSEMBLYThe microprocessor assembly is in the control cabinet at the top left position. It contains three large boards. The...

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    21 Electrical Service96-0284 rev H© Haas Automation January 20103. Disconnect all leads to the Motor Controller (MOCON) board, and ensure all cables are properly labeled.4. After all cables have been disconnected, unscrew the standoffs, taking care to hold the board in place until all standoffs...

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    Electrical Service22 96-0284 rev H© Haas Automation January 2010MSG Power-on Serial I/O Message Output Complete. (Normally On) - If light does not come on, a problem exists with serial I/O or interrupts. Disconnect anything on the external RS-232 and retest.SIO Serial I/O Initialization Compl...

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    23 Electrical Service96-0284 rev H© Haas Automation January 2010Processor Board Replacement1. Remove the MOCON board, and the Video/Keyboard as previously described.2. Disconnect all leads to the Processor board. Ensure all cables are properly labeled for reconnecting later.3. After all cables ...

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    Electrical Service24 96-0284 rev H© Haas Automation January 2010DANGER !!!HIGHVOLTAGEDANGER!!!488-458V457-429V428-403V402-377V376-354V260-244V243-227V226-211V210-195VTB2240VOUTTB1120VOUTINCOMINGLINEVOLTAGETAPS(74,75,76)InputPowerOuputPower.Polyphase Bank TransformerPrimary Connection To T1Input...

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    25 Electrical Service96-0284 rev H© Haas Automation January 2010Operator’s Work LightMain transformer (T1) outputs 115V AC to the work light.POWER SUPPLY ASSEMBLYAll control power passes through a power supply assembly on the upper right corner of the control cabinet.Power PCB (PSUP)Low volta...

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    Electrical Service26 96-0284 rev H© Haas Automation January 2010RS-232 SERIAL INTERFACEThere are two connectors used for the RS-232 interface. The RS-232 connector on most PCs is a male DB-25, so only one type of cable is required for connection to the controller, or between controllers. This c...

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    27 Electrical Service96-0284 rev H© Haas Automation January 20103. Press List Prog, followed by press Param Dgnos twice, then press Send RS232.4. If the internal serial port is working, the lower left-hand part of the screen will display Serial Passed. (This means that the system, to the outpu...

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    Electrical Service28 96-0284 rev H© Haas Automation January 2010M21M-FIN DiscreteInput 1009CNC is:RunningWaitingfor M-fin.05 msdelayWaiting forend M-finRunningThe Diagnostic Data display page may be used to observe the state of these signals.M FUNCTION RELAYS (M-FIN)The I/O PC board has relays ...

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    29 Electrical Service96-0284 rev H© Haas Automation January 2010The limit switches are normally closed. When a search for zero operation is being performed, the X, Y, and Z axes will move towards the limit switch unless it is already active (open); then move away from the switch until it closes...

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    Electrical Service30 96-0284 rev H© Haas Automation January 2010Transmission High/Low Gear Position SwitchesOn machines with a two-speed transmission, there are two switches in the gearbox used to sense the position of the gears. One switch indicates “High” by opening and the other indicate...

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    31 Electrical Service96-0284 rev H© Haas Automation January 20102. Turn off the machine and then turn it back on while holding the PRGRM CONVRS button. The display will be similar to the following:HAAS 68030 MONITOR ddd-mmm-yy FLASH MEMORY FOUND: 1024K @ 00080000 BBU RAM FOUND: 1024 K (1024K of...

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    Electrical Service32 96-0284 rev H© Haas Automation January 2010DIAGNOSTIC DATAThe Alarm Msgs display is the most important source of diagnostic data. At any time after the machine com-pletes its power-up sequence, it will either perform a requested function or stop with an alarm. Refer to the ...

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    33 Electrical Service96-0284 rev H© Haas Automation January 2010Discrete Outputs # Name # Name 1100 Hyd Pump Enable 1116 Move Spigot CW 1101 Spare 1117 Move Spigot CCW 1102 Spare 1118 Pal Ready Light 1103 Spare 1119 T.S. High Pressure 1104 Spindle Brake 1120 Tool Turret Out 11...

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    Electrical Service34 96-0284 rev H© Haas Automation January 2010Analog DataName Description SP LOAD Spindle load in % SP SPEED Spindle rpm CW or CCW RUN TIME Total machine run time TOOL CHANGES Number of tool changes VER X.XXX Software version number YY/MM/DDToday’s date MDL...

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    35 Electrical Service96-0284 rev H© Haas Automation January 2010 # Discrete Output Name # Discrete Output Name1114 Unclamp Tool 1134 spare1115 Spare 1135 spare1116 Move Spigot CW 1136 spare1117 Move Spigot CCW 1137 spare1118 Pal Ready Light 1138 spare1119 TSC Purge 1139 spare...

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    Electrical Service36 96-0284 rev H© Haas Automation January 2010Discrete Inputs 2Name Name Spare Input 4A Spare Input 8A Spare Input 4B Serp. Shot Pin* Spare Input 5A Motor Stop Spare Input 5B Origin Spare Input 6A Clamp/Unclamp Spare Input 6B Serp. Cam Count Spare Input 7A Spa...

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    37 Cable List96-0284 rev H© Haas Automation January 2010CABLE LISTWIRE/ TERMINAL FUNCTION NAME: NUMBERINCOMING POWER 195-260 VAC (353-488 VAC OPTIONAL)L1 INCOMING 195-260VAC, PHASE 1, TO CB1-1 L2 INCOMING 195-260VAC, PHASE 2, TO CB1-2 L3 INCOMING 195-260VAC, PHASE 3, TO CB1-371 PROTECTED 1...

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    38 Cable List96-0284 rev H© Haas Automation January 2010120 TSC OVER TEMP THERMAL SENSOR (Vert) 121 THERMAL SENSOR SIGNAL 122 THERMAL SENSOR RETURN 123 SHIELD140 230VAC 3PH POWER TO CHIP CONVEYOR MOTOR 141 PHASE A 230VAC 142 PHASE B 230VAC 143 PHASE C 230VAC 144 STARTING WINDING 230VA...

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    39 Cable List96-0284 rev H© Haas Automation January 2010250 VR SHUT IN / APC DOOR OPEN/ MD NIAGRA COOLANT ON (Vert option) HTC SHUTTLE/MORI MANUAL TOOL RELEASE (Horiz) TAILSTOCK REVERSE OPTION (Lathe)251 LEG 1 (Mill) 115 VAC (Lathe) 252 LEG 2 (Mill) 115 VAC RETURN (Lathe) 253 SHIELD DRAIN260 ...

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    40 Cable List96-0284 rev H© Haas Automation January 2010430 APC PALLET CLAMP MD PAL UP (Mill) APL LIGHT/BF EXTENDED PUSH (Lathe)440 AUTO DOOR OPEN (Vert) SMTC CAGE DOOR OPEN - MORI ARM OUT (Horiz) DOOR OPEN (Lathe)450 APC #2 CE DOOR OPEN (Vert) MORI ARM CW/CCW (Horiz) STEADY REST FOOT SWITCH...

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    41 Cable List96-0284 rev H© Haas Automation January 2010640 A AXIS HAAS AMPLIFIER CABLE TO MOTOR CONTROLLER BOARD (SAME AS 610-1 THRU 610-10) (Lathe)640A A AXIS HAAS AMPLIFIER CABLE TO MOTOR CONTROLLER BOARD (SAME AS 610-1 THRU 610-10) (Mill)640B B AXIS HAAS AMPLIFIER CABLE TO MOTOR CONTROLLER...

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    42 Cable List96-0284 rev H© Haas Automation January 2010690 A-AXIS ENCODER CABLE (SAME AS 660-1 THRU 660-16) (Vert & Lathe)690A A-AXIS ENCODER CABLE (SAME AS 660-1 THRU 660-16) (Horiz)690B B-AXIS ENCODER CABLE (SAME AS 660-1 THRU 660-16) (Mill)690C C-AXIS ENCODER CABLE (SAME AS 660-1 THRU ...

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    43 Cable List96-0284 rev H© Haas Automation January 2010750A JOG HANDLE DATA CABLE (Horiz & Lathe)751A +5 VDC752A 0 VDC753A ENCODER A CHANNEL 754A ENCODER B CHANNEL755A SHIELD DRAIN 750B JOG HANDLE DATA CABLE (Horiz) 750B-1 +5 VDC JOG HANDLE 750B-2 0VDC 750B-3 JOG HANDLE A CHANNEL 750B...

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    44 Cable List96-0284 rev H© Haas Automation January 2010830 OVERHEAT THERMOSTAT 831 OVERHEAT SIGNAL (INPUT 14) 832 OVERHEAT RETURN (D GROUND) (65) 833 SHIELD DRAIN840 CIRCUIT BREAKER FOR 160 VDC (Vert) 841 LEG 1 (TO 81) 842 LEG 2 843 SHIELD DRAIN850 SERIAL PORT #1 TO SERIAL KEYBOARD INTER...

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    45 Cable List96-0284 rev H© Haas Automation January 2010900 LOW COOLANT STATUS (Mill) SPARE (Lathe) 901 LOW COOLANT SIGNAL 902 LOW COOLANT RETURN (D GROUND) 903 SHIELD DRAIN910 115 VAC CIRCUIT BREAKER TO SOLENOIDS 911 LEG 1 912 LEG 2 913 SHIELD DRAIN910A 115VAC FROM CB4 ON MAIN POWER DIST. (Mi...

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    46 Cable List96-0284 rev H© Haas Automation January 2010990 HOME SENSORS 991 X HOME SWITCH (Vert) COMMON (DATA GROUND) Horiz & Lathe) 992 Y HOME SWITCH (LATHE TAIL STOCK) (Vert) X-AXIS HOME SWITCH (Horiz & Lathe) 993 Z HOME SWITCH (Vert) Y-AXIS HOME SWITCH (Horiz & Lathe) 994 H...

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    47 Cable List96-0284 rev H© Haas Automation January 20101060 GROUND FAULT DETECTION SENSE INPUT 1061 + INPUT FROM SENSE RESISTOR 1062 - INPUT FROM SENSE RESISTOR1063 SHIELD DRAIN1070 SKIP INPUT FROM SENSOR (Vert & Lathe) PROBE INPUT OPTION (Horiz) 1071 LOGIC COMMON (Vert & Lathe) PROBE ...

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    Electrical Service48 96-0284 rev H© Haas Automation January 2010PCBS, CABLE LOCATIONS, AND DIAGRAMSShown below are three types of commonly used cable connectors. They are shown as seen when plugged into the pc board. These diagrams are to aid in locating the pins for troubleshooting.12312341234...

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    49 Electrical Service96-0284 rev H© Haas Automation January 2010MICROPROCESSOR PCB 1MB16MBC6U7U1U2U3U11U8R52R53512K128K9.6KBAUD38.4KRUNBT1J6C5D1D2D3D4D5D6D7D8U15U24Y1850850AJ5 J4C40C39C38C37LINE1:LINE2:LINE3:SUBASSYJ3J2C75C74DATA BUSJ1ADDRESS BUSC76U37U38U41U39C82U7U1U2U3C9U8FLASH MEMORYBT1BT2C...

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    Electrical Service50 96-0284 rev H© Haas Automation January 2010PLUG # CABLE # SIGNAL NAME  TO LOCATION PLUG #J1 ADDRESS ADDRESS BUSS MOCON-MOTIF ____J2 DATA DATA BUSS MOCON-MOTIF ____J3 (CF2) SERIAL DATAJ3, J6 (CF2) 860 LOW VOLTAGE <FROM>PSUP PCB ____J4 85...

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    51 Electrical Service96-0284 rev H© Haas Automation January 2010BRUSHLESS SERVO AMPLIFIER (P/N 32-5550F) FAULT PWR ONHAASServo Amplifier30ACAUTIONHIGH VOLTAGEABC-H.V.+H.V.POWER TOSERVO MOTOR335VDC(FROM HAAS VECTOR DRIVE,MINI MILL POWER SUPPLYOROFFICE MACHINE POWER SUPPLY)SERVO DRIVECURRENT COMM...

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    Electrical Service52 96-0284 rev H© Haas Automation January 2010SMART AMPLIFIER (P/N 93-5550J (30A) 93-3551J (45A)) LEDsABCH-H+PLUG # CABLE # SIGNAL NAME  TO  LOCATION PLUG #X AXIS AMPTB A, B, C ——- MOTOR DRIVE X SERVO MOTOR ——-SERVO PLUG 610 X DRIVE SIGNAL M...

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    53 Electrical Service96-0284 rev H© Haas Automation January 2010SYSTEM BLOCK DIAGRAM - HIGH/LOW VOLTAGE195-260V AC(353-480V AC)INPUTVIDEO, KEYBOARD, AND JOG(FLOPPY DRIVE& RJH)INPUTVOLTAGE195-260V AC(353-480V AC)MAINPOWERDISTRIBUTION12V DCPOSITIONDATA12V DC230V ACCMDS230V ACSPINDLE COMMANDSS...

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    Electrical Service54 96-0284 rev H© Haas Automation January 2010POWER PCB VERSION K/LP35 P34P8P33P28P27P25P24 P4P9P23P22P10P30P18P5P11P3P7P6P1P2P12P13 P14 P15 P16 P17 P19 P36P20P21PHASE DETECT(FOR3 PHASE ONLY)PASSFAILNE6NE5GFICOOLANT PUMPTSC COOLANT PUMPCHIP CONVEYORTSC COOLANT PUMPCHIP CONVEYO...

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    55 Electrical Service96-0284 rev H© Haas Automation January 2010OFFICE MILL POWER SUPPLYP7P1P3P6P4P5P2P8HIGHVOLTAGEPRESENTBL320VPSHIGHVOLTAGEPRESENTLE1DZ1C10C8C7C9R23R21R5Q2U2DZ3C13CR3CR2VR1K1CR12U3CR7230VACC14C12CR4CR5C11CR10TP1320VRTNC1DZ4CR6Q3TP312VRTN+12V860AU1C19T1U4TP2LE2JP1U6CR9U5970U7U8...

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    Electrical Service56 96-0284 rev H© Haas Automation January 2010I/O PCB VERSION W, Z, AA, ABR51*R127R42Z1Q1P56D19D18D17D22D21D20Q26Z2J2CR8R145D10R146R66R4 R52P59P58Q40Q39R3P57K38CR7P77K1K2C42C52TP8P60P75P79P78TB1TB2K33K34 K35K36 K37P61P62CR12CR13CR14 CR15CR9P1P1P2P2AP3P4P5P6P72P81P7P9P8P10P11P1...

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    57 Electrical Service96-0284 rev H© Haas Automation January 2010PLUG # CABLE #  TO  LOCATION PLUG #P10 100 M-FinP11 970 VD Over Volt VD J1P12 950 Low Air/Low Oil/VB low chill pressureP12 (Lathe) 950 Low Air/Hyd. pressureP13 960 Low LubeP14 830 Regen OverheatP15 890 SPDB Open/Closed...

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    Electrical Service58 96-0284 rev H© Haas Automation January 2010PLUG # CABLE #  TO  LOCATION PLUG #P37 140A Chip Conv EnableP37 (Lathe) 140A Not UsedP38 140 Chip ConveyorP39 160 230V Coolant, Chip Conv Power PSUP P21P39 (Lathe) 160 250V for Chip Conv.P40 300 250V Oil Pump/LuberP40 ...

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    59 Electrical Service96-0284 rev H© Haas Automation January 2010PLUG # CABLE #  TO  LOCATION PLUG #P68 310 Pallet CW/CCW, Auto Door openP68 (Lathe) 310 APC Door openP69 220 Air Door, Pckt Up/Down,VR Shtle Out, VB ClamshellP69 (Lathe) 220 C-axis EngageP70 530 Outputs Cable 16-23 MOCON...

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    Electrical Service60 96-0284 rev H© Haas Automation January 2010MACRO CABLE HORIZONTAL VERTICAL LATHE1007 770 P5/6/7 E-Stop E-Stop E-Stop1008 1050 P8/9 (O) Door Open (O) Door Open Door Open 1009 100 P10 M-FIN M-FIN M-FINGR Plasma Confirm1010 970 P11 Over Volt Over Volt Over Volt (not used)1011 ...

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    61 Electrical Service96-0284 rev H© Haas Automation January 2010MACRO CABLE HORIZONTAL VERTICAL LATHE1033 420 P23 Mori Man Tool Rls In/ (C) APC #2 Pin Clr #2 Pocket Up SMTC Arm OutEC-400 Pallet Unclamped1034 420 P23 Mori Tool 1/SMTC Arm CCW (C) APC #2 Pal #2 Home Tool OneEC-400 Pallet Cl...

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    Electrical Service62 96-0284 rev H© Haas Automation January 2010DISCRETE OUTPUTS+12VDC0VDCLE 1KI/O PCBMOCON PCBTypical 115/230V Output Circuit (Kxx)SOLENOID/PUMPVVHN115/230VNote that voltages other than 115/230V are provided by specialty output circuits. These are identified with an asterisk.MA...

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    63 Electrical Service96-0284 rev H© Haas Automation January 2010MACRO RELAY CABLE HORIZONTAL VERTICAL LATHE (SL) VOLTAGE1110 K11 810 P59 SMTC Crsl CW (EC) TC CW Auto Door Mtr Open 170VDC*TC In (HS) SMTC Crsl CW paired w/K121111 K12 810 P59 SMTC Crsl CCW (EC) TC CCW Auto Door Mtr Close 17...

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    Electrical Service64 96-0284 rev H© Haas Automation January 2010MACRO RELAY CABLE HORIZONTAL VERTICAL LATHE (SL) VOLTAGE1131 K32 140 P37/38 ChipC Rev ChipC Rev ChipC Rev 230V*paired w/K311132 K33 M21 TB1 M-Fin M-Fin M-Fin RelayShower Coolant (EC) GR Plasma Start Contact*Mori Notch Pin Ou...

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    65 Electrical Service96-0284 rev H© Haas Automation January 2010SERIAL KEYBOARD INTERFACE PCB WITH HANDLE JOG (34-4241D)++++++++++Q4USB INC32Q3P10BEACONQ2C49BACKLIGHTJ13Q1C59C10J16TOLCDPANELU19COLORSTROBESW2ONOFF1J11P9P7P8J9J17PAL1PAL2PALLET RDYTOOL CHANGERTO RJOGTO ESTOPTP2U5U11U13VIDEODATAP1J...

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    Electrical Service66 96-0284 rev H© Haas Automation January 2010P3 This connector is wired directly to the Cycle Start and Feed Hold buttons on the operator pendant front panel. The signals are sent to the SKBIF micro-controller (U8), where the data is processed and sent ...

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    67 Electrical Service96-0284 rev H© Haas Automation January 2010J5 Combines E-Stop, On/Off, Jog Handle, Cycle Start/Feed Hold, Beeper and Work Light signals.J6 This connector receives video data from the Main Processor. The video data exits the SKBIF from J16 and is sent directly to the LCD p...

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    Electrical Service68 96-0284 rev H© Haas Automation January 2010VIDEO & KEYBOARD PCB W/ETHERNET & USB DRIVE(33-0211B)(34-3406)J11J10J4P1J14J13J7D3ADDRESSJ5DATAJ12J8(1)HARDDRIVEKYBRDRP1U5J3(BATTERY)B10(ICOP CCA)(DOCU18U19RP4RP4U23J1U29U24U25U21J2U30U31U32C34C35Z1USBUSB Cable to PendantE-...

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    69 Electrical Service96-0284 rev H© Haas Automation January 2010MOCON PCBP19JU2P1P15U43INSTALL JUMPERFOR MOCON 2P24P16P10P12P11P14P13P18P20P6P7P8P9P30P31P33P32P5P4P3P2P34P26P21P17P22P27 P28P35PLUG # CABLE # SIGNAL NAME  TO LOCATION PLUG # P1 ——- DATA BUSS VIDEO PCB ——- MICR...

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    Electrical Service70 96-0284 rev H© Haas Automation January 2010PLUG # CABLE # SIGNAL NAME  TO LOCATION PLUG #P7 670 Y ENCODER INPUT Y ENCODER ——-P8 680 Z ENCODER INPUT Z ENCODER ——-P9 690 A ENCODER INPUT A ENCODER ——-P30 690B B ENCODER INPUT B ENCODER —...

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    71 Electrical Service96-0284 rev H© Haas Automation January 2010WYE-DELTA SWITCH ASSEMBLIESCA7-372T3T2 6T1 431NC22153L1L22132NCL3CA7-372T3T2 6T1 431NC22153L1L22132NCL3A2A1A1A2DELTAWYE650BTo HaasVector DriveTOSPINDLEMOTOR650AWhiteBlackRedTo P53I/O PCBM CODE RELAY BOARD540/P1INPUT540/P6OUTPUTP3P2...

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    Electrical Service72 96-0284 rev H© Haas Automation January 2010PLUG # CABLE # SIGNAL NAME  TO  LOCATION PLUG #P1 540 MOCON INPUT I/O PCB P62P2 860A 12V DC TO M-CODE PCBA PSUP P31P3 540A I/O PCB OUTPUT P4 M21 M-FUNCTIONM22 PROBE OPTIONM24 spareP5 M25 spareM26 spareM27 spareP6 540B M CO...

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    73 Electrical Service96-0284 rev H© Haas Automation January 2010TSC MOTOR DRIVE/HIGH PRESSURE COOLANT PCBOFFP4P1P2P3TSCMTRDRVCCA230V AC IN797877HS2R4Q3MTR OUTPUT230V ACOVR TMPMOTORENC3C4R9R6R7R10R11LE1Q2U3R3HS3HS1R1R8R5U1Q1C1C2R2U2CB1LINE1:LINE2:LINE3:PLUG # CABLE # LOCATION PLUG #P1 33-0941E 3...

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    Electrical Service74 96-0284 rev H© Haas Automation January 2010QUAD APC ( 32-3078A) PCB10A5AK1K2K3K4R25R26R27FU2Q7J1TP2TP1AGNDTCLC28CR7C21T1FU1P1P2P3AP3P4P5P6P6AQ1Q2Q3 Q4 Q5 Q6PLUG # CABLE # LOCATION PLUG #P1 33-1516 I/O PCB P62P3 33-6038A Air Door P4 33-0191 From Power Card 6A 33-6038A Pallet...

  • Page 79

    75 Electrical Service96-0284 rev H© Haas Automation January 2010OPERATOR PENDANTTOCONTROL CABINETPENDANTSUPPORTARM12V DCP5START/FEEDHOLDP3EMERGENCYSTOPFEED HOLDCYCLE STARTRS-232 INTERFACE24 PIN FLEX CABLESKBIFP2FRONT PANELKEYPADJ18USER'S AUX F-PANELJ1PALLET ROTATEPART READYJOG HANDLE12V DC+-+5V...

  • Page 80

    Electrical Service76 96-0284 rev H© Haas Automation January 2010CIRCUIT BREAKERSCB1K1T1Line115V3PHS230V3PHSPSUP-LCB2NeutralCB6CB3CB5CB4LV Power SupplyServo FanDoor Fan170VDCPower SupplyGFIHILI/O PCB-ABWorklightMotor, Coolant1/2 HP 230V 1PH 3.8A 50/60HZ(MM- 1/8 HP)Motor, TSC (Option)1/2 HP 230V ...

  • Page 81

    77 Electrical Service96-0284 rev H© Haas Automation January 2010HORIZONTAL MACHINE CONTROL CABINET WIRING DIAGRAMCONTROLCABINETCABLE90A90B7407607708501050NAME115VAC to LCD LVPS115VAC to Work Light SwitchPower On/OffVideo DataEmergency StopSKBIFDoor Switch WiringCABLE490B690BNAMESuper Speed Tool...

  • Page 82

    Electrical Service78 96-0284 rev H© Haas Automation January 2010VERTICAL MACHINE CONTROL CABINET WIRING DIAGRAM

  • Page 83

    79 Electrical Service96-0284 rev H© Haas Automation January 2010LATHE CONTROL CABINET WIRING DIAGRAM

  • Page 84

    Electrical Service80 96-0284 rev H© Haas Automation January 2010CABLESCABLE 71/72/73, POWER - K1 TO POWER SUPPLY (33-0952A)12.0 IN71-73 33-0952AOVR VLT PROTCPSUP P2573-L6K1-372-L5K1-271-L4K1-112345CABLE 77/78/79, 230V TRANSFORMER - POWER SUPPLY (33-0078B)48.0 INREDREDWHTWHT77-79 33-0078A230V OU...

  • Page 85

    81 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 90, 115V 3PH POWER SUPPLY - I/O PCB (33-0095A)28.0 IN1.5 IN1.5 IN90, 33-0095A115V 3PHPSUP P1990, 33-0095A115V 3PHI/O PCB P563: RED2: WHT1: BLK2: RED3: WHT1: BLK121234CABLE 90, 115V 1PH POWER SUPPLY - I/O PCB (33-0195A)

  • Page 86

    Electrical Service82 96-0284 rev H© Haas Automation January 2010CABLE 90A, 115V LCD LOW VOLTAGE POWER SUPPLY (33-8250)2.00 IN2133: GRN2: BLK1: REDLENGTH<LINE 1>115V LCD LVPS<LINE 3><LINE 1>115V LCD LVPSLCD LVPS TB1REDBLKGRN12.00 IN33-825033-825133-825233-825333-825433-825533-...

  • Page 87

    83 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 90B FAN CORD - VECTOR DRIVE 2HD (33-1024A)29.0 INLOWER5.75 INUPPERFANFAN90B, 33-1024FAN CORD2HDPSUP P612CABLE 90B WORK LIGHT (33-2330)212:GRN1:BLK3:WHT 90B, <ASSY.#>WORK LIGHTLAMP PLUG90B, <ASSY.#>WORK LIGHTFR PNL...

  • Page 88

    Electrical Service84 96-0284 rev H© Haas Automation January 2010CABLE 90C, 115V TRANSFORMER POWER SUPPLY - 8’ (33-6408)8.0 FT90C, 33-6408115V ACPSUP P1790C, 33-6408115V ACTRANS P2/P4REDBLK11: RED2: BLK123CABLE 90C, SPINDLE FAN - TL-15/SL-20 (33-8310C)LENGTH2: BLK1: RED213LABEL B90C, <ASSY ...

  • Page 89

    85 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 94/95/96, 115V 3PH TO POWER SUPPLY (33-0905E)50.0 IN2.0 IN22.0 IN94XFMR95XFMR96XFMR94-96 33-0905E115V 3PH OUTXFMR TB194-96 33-0905E115V 3PH INPSUP P1RED2.0 INWHTBLKBLKREDWHTGRN/YEL14CABLE 100, M-FIN FUNCTION W/MCD (33-0101)AS...

  • Page 90

    Electrical Service86 96-0284 rev H© Haas Automation January 2010CABLE 140A, CHIP CONVEYOR ENABLE/REVERSE (33-0149)WHT<ENA>YELBLK<COM><REV>140A 33-0149CHIP ENA/REVHOPT PCB P5<COM><ENA><REV>YELWHTBLK140A 33-0149CHIP ENA/REVI/O PCB P37YELWHTBLK<COM><ENA...

  • Page 91

    87 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 190, TOOL RELEASE (33-0190C)TOP VIEWSIDE VIEWREDBLKREDBLK1<LOGIC RETURN>SHIELD DRAIN190, <ASSY #>REM UNCLAMPREM UNCL SW190, <ASSY #>REM UNCLAMPI/O PCB <LINE3>LENGTH33-0190C33-3190C33-419033-5190A33-619...

  • Page 92

    Electrical Service88 96-0284 rev H© Haas Automation January 2010190/240/260/710/770A FRONT ENCLOSURE SIGNAL RECEPTACLE (32-6660B)STANDARD RECEPTACLESOCKET CONTACTS(SIDE VIEW)GRN/YEL <CHASSIS GND>REDBLKSHIELDREDBLKSHIELD4 COND 24AWG8: BLK5: GRN9: SHIELDREDBLK2 COND TP 22AWGBACK SIDE OF CON...

  • Page 93

    89 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 210, FLOPPY DRIVE DTA VF0-2/VB-1 (33-0210A)REDSTRIP<FLOPPY DRIVE END>BACK VIEWOF SOCKETFRONT VIEWOF SOCKET210, ASSY #FL DR DATAFRNT PNL FLD210, ASSY #FL DR DATAVIDEO PCB J12SHLD DRNVIDEO J116.0 IN 22AWGREDSTRIP3: BLK &l...

  • Page 94

    Electrical Service90 96-0284 rev H© Haas Automation January 2010CABLE 240, PALLET UP/DOWN SWITCH (33-0113)PALUPPAL DWN43213: BLK1: RED3" BLKJUMPER4: BLK43212: WHT3IN240, 33-0113PAL UP/DWN SWI/O PCB P21240, 33-0113PAL UP/DWN SWPAL CHNGRPALUPPAL DWNGNDSHLD12: RED3: WHT4: BLK11.50 FTCABLE 240...

  • Page 95

    91 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 240/260/430/770A/790 AUX. FRONT PANEL SIGNAL CABLE (32-6665A) 1112: BLK [WRK LITE RTN]1: RED [WORK LITE]a: RED [WORK LITE]b: BLK [WRK LITE RTN]DETAIL BDETAIL CX: SHIELD1TP #18 AWGN: BLK [PAL RDY LITE RTN]M: RED [PAL RDY LITE]...

  • Page 96

    Electrical Service92 96-0284 rev H© Haas Automation January 2010CABLE 240/260/430/770A/790 AUX. FRONT PANEL SIGNAL RECEPTACLE (32-6667B)STANDARD RECEPTACLESOCKET CONTACTSSIDE VIEWBACK SIDE OF CONNECTOR95SW P5115V21BASGLHKJMNZPaRYXdcWFVEbeTUDC21G: GRN/YEL [GND]BLK [RTN]SHIELDWHT [PAL UNCLMP SW]...

  • Page 97

    93 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 250 MORI T/C RECEPTACLE OUTPUTS (33-8155A)REARVIEW28154 120148250 TOOLRELEASEI/O PCB P32REAR VIEWOF CONNECTOR54 IN33-8155A115V SOLENOIDSSMTC PCB P316 ARM CW/Y01210 M25 (SPARE)11 115V SW LINE (SPARE)12 CHASSIS GROUND (SPARE)13...

  • Page 98

    Electrical Service94 96-0284 rev H© Haas Automation January 2010CABLE 280, HAAS BEACON (33-1035A)BLKWHTRED280, <ASSY.#>BEACON 115VBCON FRNT PNLSHLDREDBLKWHT4 3 2 1280, <ASSY.#>BEACON 115V<LINE 3>2 13ASSY.#MACHINELENGTH TOLERANCE<LINE 3>33-1035A33-1036A33-1037C33-1039C33-...

  • Page 99

    95 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 310, DOOR OPEN (33-2300)ASSY.#MACHINELENGTH32-230032-230132-230232-230332-230432-230532-230632-230732-230832-230932-231032-231332-231432-231632-2320LATHESMM, SMMSL-10, MLSL-40SL-20, TL-15SL-30APC, APCQAPC, APCQAPCQAPCQMDC-1EC...

  • Page 100

    Electrical Service96 96-0284 rev H© Haas Automation January 2010CABLE 350A, HYDRAULIC PUMP CONTACTOR (33-0352B)BLKBLKREDREDA1 COILA2 COIL350A33-0352B115 HYD CNTCRCONTACTR COIL350A33-0352B115 HYD CNTCRI/O PCB P4912340"CABLE 390, 115V 4TH AXIS BRAKE (33-8511)1: SHLD2: RED3: BLK12364390, <...

  • Page 101

    97 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 420/440/450/460/470/770B MORI T/C RECEPTACLE INPUTS (33-8150C)CHANGE SLIDELEFT (X004)CHANGE SLIDEHALF WAY (X006)770BI/O PCBP73RD E-STOPBLKRED1DRAINBLKWHT1YEL460I/O PCB P26BLKREDWHTBLKYEL152126REDBLK28BLKREDBLK25RED20BLK LOGIC...

  • Page 102

    Electrical Service98 96-0284 rev H© Haas Automation January 2010CABLE 510, I/O PCB TO MOCON - NO SHIELD (33-0515A)LABEL ALABEL BLENGTHSee Table16COND/28AWG<(LINE 1>RELAY CABLE<(LINE 3><(LINE 1><(LINE 2><(LINE 3>PIN 1RED EDGERED EDGEPIN 133-051533-052533-053533-0545...

  • Page 103

    99 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 540/540A/850 I/O PCB TO MCD CONTROLS (33-1515G)LENGTHRED STRIPEPIN 1PIN 1FACE UPFACE DOWN<LINE 1A><LINE 2><LINE 3A><LINE 1B><LINE 2><LINE 3B><LINE 1A>540 33-1515A540A 33-1516A850 33-...

  • Page 104

    Electrical Service100 96-0284 rev H© Haas Automation January 2010CABLE 550, INPUT I/O TO MOCON - NO SHIELD (33-0552)46.0"PIN 1PIN 1550, ASSY #INPUTS CABLEMOCON PCB P10550, ASSY #INPUTS CABLELINE <3> I/O PCB P63INPUT #SIGNAL00SHUTTLE IN (SMTC PKT DOWN)01SHUTTLE OUT (SMTC PKT UP)02TOOL...

  • Page 105

    101 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 610 (620, 630), AXIS CURRENT COMMAND (33-0610E)RED <ANALOG GND>GRN <ANALOG GND>22WHT/RED <+B>WHT/GRN <+A>WHT/BLU <FAULT>WHT/BLK <ENABLE>SHIELD <ANALOG GND>BLU <LOGIC GND>BLK &l...

  • Page 106

    Electrical Service102 96-0284 rev H© Haas Automation January 2010CABLE 700A, FEED HOLD/CYCLE START (33-0700A)15.0 IN13.0 IN2.5 INBLKBLKYELREDFEED HOLDN/O SW 3FEED HOLDN/O SW 4CYCL STRTN/O SW 4CYCL STRTN/O SW 32.5 INTP/22AWGTP/22AWG700A, 33-0700AC STRT/F HLDSKBIF P3BLKYELBLKRED1CABLE 710, FORWAR...

  • Page 107

    103 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 720, SPINDLE LOAD METER (33-0733)720, <ASSY#>SP LOAD METERMOCON P16LENGTH-A720, <ASSY#>SP LOAD METERSKBIF P4720, <ASSY#>SP LOAD METERLOAD METER +/-28.0 IN2.0 INREDBLKREDBLK 1721 METER "+"721 METER...

  • Page 108

    Electrical Service104 96-0284 rev H© Haas Automation January 2010CABLE 740, ON/OFF F P (33-2741C)WHT742P-ONP-ON741BLK744P-OFFP-OFF743BLKRED740, <ASSY#>ON/OFF SWFRONT PNL SW4.0 INLENGTHGRNWHTBLKREDShield DrainASSY.#MACHINELENGTH TOLERANCE33-2741C33-4740C33-5740C33-6740CTM-1/2VF3-5SL-40VF6...

  • Page 109

    105 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 750C, JOG HANDLE ASSEMBLY (33-0750D)JOG HANDLE24.0 IN2.0 INSERIAL KB INT/REMOTE JOG PCB750C, 33-0750DJOG INT J1JOG HNDLBLKBLKYELBLKREDTP/22AWGTP/22AWGRJH-5B ENCRJH-3A ENCRJH-20 VDCRJH-1+5 VDC1BLK <B ENC>YEL <A ENC&g...

  • Page 110

    Electrical Service106 96-0284 rev H© Haas Automation January 2010CABLE 780, SPINDLE OVERVOLTAGE (33-4047)1REDBLACKSHIELDREDBLACK780, 33-4047SP VD OVRVLTI/O PCB P16780, 33-4047SP VD OVRVLTSP VDR J11CABLE 790, TOOL PRESETTER HOME SWITCH “I/O S” SL-20/30 (33-0557A)ASSY.#33-0557A33-0757MACHINES...

  • Page 111

    107 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 820, 8-STATION TOOL TURRET STATUS (33-4820A)REDWHTBLKSHIELDGNDTC HOMETC MARK18I/O PCBP281WHTBLKSHIELDGNDUNLOCKED4I/O PCBP2820 33-4820ALUBE RACKT/S ENCODER10: WHT TOOL 18: RED TOOL MK7: BLK TOOL MK2: SHIELD2: SHIELD3: BLK GND...

  • Page 112

    Electrical Service108 96-0284 rev H© Haas Automation January 2010CABLE 850, SKBIF (33-0700B)FACE DOWNPIN 1RED STRIPERED STRIPELENGTHPIN 1FACE UP850, <ASSY.#>SKBIF RS232<LINE 3>850, <ASSY.#>SKBIF RS232PROCESSOR J4ASSY.#MACHINELENGTH <LINE 3>33-0700B33-6700A33-670233-67053...

  • Page 113

    109 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 860, +5V/+12V/-12V/GND TO MOCON 1 (33-0865)17.0 INYEL <+12V>RED <+5V>BLK <GND>BLK <GND><LINE 1><LINE 2><LINE 3><LINE 1><LINE 2>MOCON PCB P15WHT <-12V>11ASSY #33-086...

  • Page 114

    Electrical Service110 96-0284 rev H© Haas Automation January 2010CABLE 860A, +5V/+12V/GND TO I/O PCB (33-0982)860A, 33-0982+5/+12/GNDI/O PCB P60860A, 33-0982+12/GNDBL320VPS P3860A, 33-0982+5/+12/GNDPSUP P27#20 TP YEL/BLK#20 TP YEL/BLK#18 TP RED/BLKYELBLKYELBLKBLKRED<+12V><GND><GN...

  • Page 115

    111 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 880C, DELTA/WYE RELAY - 115V (33-0882A)BLKRELAYCOILRED880C, <ASSY.#>I/O PCB P53REDBLKSHLD3 2 1RELAYCOILCABLE 880D EXTERNAL DELTA/WYE RELAY - 115V (33-0886C)TOLERANCE±3.0 IN.±3.5 IN.33-0886AASSY NO.33-0884C13.0 FT.8.0...

  • Page 116

    Electrical Service112 96-0284 rev H© Haas Automation January 2010CABLE 890, SPINDLE STATUS SWITCH (33-0891)4: RED2: BROWN3: BLK2311: YEL5: GREEN46: ORANGE6890, <ASSY.#>SPNDL STATUSSPIN. HEAD890, <ASSY.#>SPNDL STATUSI/O PCB P15SHIELD <DRAIN>GRN <GROUND>ORN <SP LOCKED&g...

  • Page 117

    113 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 930, 230V I/O COOLANT - TSC (33-0930F)3 24185483 2 15930, 33-0930FCOOL/TSC 230PSUP P20930, 33-0930FCOOL/TSC 230IOPCB P44BRN <TSC>ORN <TSC>RED <COOL>GRA <TSC>WHT <COOL>BLK <COOL>BRN <TSC...

  • Page 118

    Electrical Service114 96-0284 rev H© Haas Automation January 2010CABLE 940A, HYDRAULIC PUMP POWER (33-0340E)940A, ASSY #HYD PUMP PWRI/O PCB P45GRNWHTREDBLKTO HYD PUMPDRAIN4 3 214-GRN2-WHT3-RED1-BLKASSY.#MACHINELENGTH33-0340E33-0341ASL-20/30/40SL-109.5 FT16.00 FT940A, ASSY #HYD PUMP PWRTO HYD PU...

  • Page 119

    115 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 960, LOW LUBE (33-1334)1: BLK2: REDBLKRED1960,<ASSY #>LOW LUBEI/O PCB P13960,<ASSY #>LOW LUBELOW PRES SWASSY.#MACHINELENGTH33-133433-134433-135433-1364AEC-400, VF0-11, VS1-3, Z-1/3/4SL-10/20SL-30/40SL-40L5.6 FT11...

  • Page 120

    Electrical Service116 96-0284 rev H© Haas Automation January 2010CABLE 1040, TRIPLE INTERLOCK SOLENOID POWER HCE 500 (33-1065)1040/A,33-1065INTLK SOL PWRIOPCB P30/292 11234BLKREDSHIELD2: BLK4: RED1040, 33-1065INTLK SOL PWRINTLK SOL EXT1322: BLK44: RED2: WHT21434: GRN1: SHLD2 1WHTGRN1040IOPCB P3...

  • Page 121

    117 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE 1070, SKIP DUAL PROBE (33-9103B)78.0 IN15.0 IN1070, 33-9103BSKIPI/O PCB P22SKIP RTN1BLK <GND>WHT <GND>YEL <SIG>WHITEBLACKSKIP RTNBLKM22 N/CM22 N/OREDYELLOWTOTALL= 18 INM22 N/CM22 N/OM22 COMNBLKREDYELCABLE 1...

  • Page 122

    Electrical Service118 96-0284 rev H© Haas Automation January 2010CABLE, 115V GFCI SW (33-0098C)18.0 FT115V/LINEGOLD SCREW33-0098C115V SWGFCI LOAD33-0098C115V SWHIL J-BOX115V ACSW-1115V ACSW-4115V/LINESLVR SCREWBLKREDBLKREDCABLE, ETHERNET DATA OPTION ICOP 3’ (33-0221)ORG (Tx-)ORG/WHT (Tx+)GRN/...

  • Page 123

    119 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE, LOW VOLTAGE POWER SUPPLY - SINPRO 9 AMP (33-0577A)1133-0577A VIDEO PWRVIDEO PCB P133-0577AMOCON-1 PWRMOCON PCB P1511161333-0577ALOW VOLTPSPSUP P8REDBLKREDBLKYELBLKWHT33-0577ALVPS PWR OUT (LVPS J2)REDBLKYELWHTBLKRED112. BLK ...

  • Page 124

    Electrical Service120 96-0284 rev H© Haas Automation January 2010SIDE-MOUNT TOOL CHANGER BRAKE RESISTOR CABLE (33-0815B)25.0 INREDBLK1: BLK4: RED33-0815BBRAK RESISTORI/O PCB P5733-0815BBRAK RESISTORSMTC BRAK RES1234CABLE, USB ASSEMBLY - ICOP (32-0859)(WIRE SIDE)REDWHTGRNBLKCLR(VCC)(-DATA 0)(+DA...

  • Page 125

    121 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER - 41.25 FT (32-1422B)D: GRN/YELC: BLKB: WHTMOTOR END OF CABLEWIRE SIDE OF SOCKET CONNECTORA: REDCBDA2112PM: BLK <GND>H: RED <+5VDC>FG: WHT/RED 18AWG <GND>H: RED 18AWG <+5 VDC>F: WH...

  • Page 126

    Electrical Service122 96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER - 14.25 FT (32-1425F)14AWG/4 COND.DAM: BLK <GND>N: WHT <HOME>H: RED <+5 VDC>24AWG /TRIOWIRE SIDE OF CONNECTORMOCON END OF CABLESHIELD<DRAIN>WIRE SIDE OF SOCKET CONNECTORMOTOR END O...

  • Page 127

    123 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER - 14.25 FT (32-1425F) TABLEASSY.#MACHINELENGTH TOLERANCE32-1425F32-1429F32-1437F32-1557A32-1609A32-162532-1438F32-1528A32-1426F32-1428F32-1508B32-1530A32-1541B32-1539A32-1549B32-2800G32-2802A32-2810H32-16...

  • Page 128

    Electrical Service124 96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER BRAKE - 28.9 FT (32-1434D)WHT <HOME>M: BLK <GND>N: WHT <HOME>H: RED <+5 VDC>RED <+5V>BLK <GND>WIRE SIDEOFCONNECTORWIRE SIDE OFCONNECTORWIRE SIDE VIEWB: YELLOW </A>...

  • Page 129

    125 Electrical Service96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER BRAKE - 28.9 FT (32-1434D) TABLEASSY.#MACHINELENGTH TOLERANCE32-1434D32-1448D32-1449C32-1534C32-1536B32-1537A32-1509BX-AXIS SL-40LEncoder CableMotor CableW-AXIS APL20T/SL20BAPL/SL20TBAPLMotor Brake CableE...

  • Page 130

    Electrical Service126 96-0284 rev H© Haas Automation January 2010CABLE, AXIS MOTOR/ENCODER - 8.25 FT (32-1491B)14AWG/4 COND.SHIELDMOCON END OF CABLE<DRAIN>WIRE SIDE OF SOCKET CONNECTORMOTOR END OF CABLEMotor EndDRAIN SHIELDM: WHT/BLU <GND>G:WHT/RED <GND>H:RED <+5 VDC>B: ...

  • Page 131

    127 Electrical Service96-0284 rev H© Haas Automation January 2010CONTACTOR INTERCONNECTION CABLE - 10HP (33-1963)BLKREDBLUCABLE, REMOTE JOG HANDLE ASSEMBLY - MOLDED (33-5751F)MADE IN U.S.A.ASSY #.28.591.321.13.56.561.133.06FRONTPANELEND(0.60)R., THREE SIDES(0.750) (0.500)R(0.06)(3.78 )°(0.050)...

  • Page 132

    Electrical Service128 96-0284 rev H© Haas Automation January 2010CABLE, +12V/+5V/GND LCD 30W POWER SUPPLY UNIT (33-8260C)14.0 IN12.0 IN33-8620C, PS TB2SKBIF J12, FLOPPYDIFF REC P1REDREDBLKBLKBLKBLKYELYEL<+5V><+5V><+12V><+12V><GND><GND><GND><GND>11...

  • Page 133

    129 Electrical Service96-0284 rev H© Haas Automation January 2010LVDS VIDEO DATA CABLE (33-8264A)BLK/REDRED/BLKBLK/WHTWHT/BLKBLK/GRNGRN/BLKBLK/BLUBLU/BLKBLK/YELYEL/BLKBLK/BRNBRN/BLKBLK/ORNORN/BLKRED/WHTWHT/REDRED/GRNGRN/REDRED/BLUBLU/REDRED/YELYEL/REDRED/BRNBRN/REDRED/ORNORN/REDBLK/REDRED/BLKBL...

  • Page 134

    Electrical Service130 96-0284 rev H© Haas Automation January 2010CABLE, MORI 60 TOOL CHANGER RECEPTACLE OUTPUTS (32-8156A)WHT/BLU1420288YELGRYBLUWHT/RED2615REDWHT/ORG1WHTWHT/BLKORGWHT/BRNGRN/YELBRNWHT/YEL(26)SPAREWHT/YEL(19)YO1A I/O Q11WHT/BLU(27)SPAREBLU(20)YO1C I/O Q9WHT/GRN(15)YO17M/C Q4WHT/...

  • Page 135

    131 Electrical Service96-0284 rev H© Haas Automation January 2010FRONT ENCLOSURE SIGNAL CABLE (32-6662D)A: GRN [PAL DWN SW]B: WHT [PAL UP SW]D: SHIELDE: BRN [PAL ALARM]F: BRN/WHT [PAL ALRM RTN]G: GRN/YEL [GND]H: SHIELDJ: ORG [CW ROT]L: SHIELDM: BRN [PAL RDY LITE RING]P: BLK [PC OP LOCK SW]Q: RE...

  • Page 136

    Electrical Service132 96-0284 rev H© Haas Automation January 2010REMOTE JOG HANDLE ENCODER CABLE (33-5755)5.0 INREDBLKYELWHT+5V0VABAPANDUIT PDL 42ENC+5VPANDUIT PDL 42ENC0VPANDUIT PDL 42ENCAPANDUIT PDL 42ENCBCABLE, CE/KEY/2ND HOME/AUTO DOOR (33-6039A)CE PUSHBUTTONEDIT LOCKKEY SW2nd HOMEPUSHBUTTO...

  • Page 137

    133 Alarms96-0284 rev H© Haas Automation January 2010ALARMSAny time an alarm is present, the lower right hand corner of the screen will have a blinking “Alarm”. Push the Alarm display key to view the current alarm. All alarms are displayed with a reference number and a complete description....

  • Page 138

    134 Alarms96-0284 rev H© Haas Automation January 2010107 EMERGENCY OFF - Emergency Stop button was pressed. Servos are also turned off. After the E-Stop is released, the Reset button must be pressed at least twice to correct this; once to clear the E-Stop alarm and once to clear the Servo Off a...

  • Page 139

    135 Alarms96-0284 rev H© Haas Automation January 2010115 (L) TURRET ROTATE FAULT - Tool motor not in position. During a tool changer operation the tool turret failed to start moving or failed to stop at the right position. Parameters 62 and 63 can adjust the time-out times. This alarm can be ca...

  • Page 140

    136 Alarms96-0284 rev H© Haas Automation January 2010124 LOW BATTERY - Memory batteries need replacing within 30 days. This alarm is only generated at power on and indicates that the 3.3V Lithium battery is below 2.5 volts. If this is not corrected within about 30 days, you may lose your stored...

  • Page 141

    137 Alarms96-0284 rev H© Haas Automation January 2010134 (L) LOW HYDRAULIC PRESSURE - Hydraulic pressure is sensed to be low or has not come up to pressure within the time allowed in parameter 222. Check pump pressure and hydraulic tank oil level. Verify proper pump and machine phasing. Also ch...

  • Page 142

    138 Alarms96-0284 rev H© Haas Automation January 2010147 Z LIMIT SWITCH - Axis hit limit switch or switch disconnected. Home switch input changed state while machine was in use. Stored stroke limits should stop the slides before they hit the limit switches. Verify the value of Parameter 127, Gr...

  • Page 143

    139 Alarms96-0284 rev H© Haas Automation January 2010159 KEYBOARD FAILURE - Keyboard shorted or button pressed at power on. A power-on test of the membrane keypad has found a shorted button. It can also be caused by a short in the cable from the main cabinet or by holding a switch down during p...

  • Page 144

    140 Alarms96-0284 rev H© Haas Automation January 2010171 (M) APC-PALLET CLAMP TIMEOUT - The pallet in the mill did not clamp in the time allowed. Check for foreign objects under the pallet and between the pallet and the clamp plate. Verify an adequate supply of air pressure and volume. Check ai...

  • Page 145

    141 Alarms96-0284 rev H© Haas Automation January 2010183 (L) LIVE TOOLING CABLE FAULT - Cable from (axis) encoder does not have valid signals, incorrect motor selection, faulty cable, faulty connections or faulty motor. Check parameters to be sure that the mocon channel and encoder type paramet...

  • Page 146

    142 Alarms96-0284 rev H© Haas Automation January 2010194 B ZERO RET MARGIN TOO SMALL - This alarm will occur if the home/limit switches move or are misadjusted. This alarm indicates that the zero return position may not be consistent from one zero return to the next. The encoder Z channel signa...

  • Page 147

    143 Alarms96-0284 rev H© Haas Automation January 2010214 NO. OF PROGRAMS CHANGED - Indicates that the number of programs disagrees with the internal variable that keeps count of the loaded programs. Possible processor problem, if this persists call your dealer. This can happen when extended me...

  • Page 148

    144 Alarms96-0284 rev H© Haas Automation January 2010231 JOG HANDLE TRANSITION FAULT - Illegal transition of count pulses in jog handle encoder. This alarm usually indicates that the encoder has been damaged and encoder position data is unreliable. This can also be caused by loose connectors. 2...

  • Page 149

    145 Alarms96-0284 rev H© Haas Automation January 2010248 NUMBER RANGE ERROR - Number entry is out of range. This could be caused by too many digits in an alphabetical address or macro variable. The erroneous data will be placed on the MESSAGES page. Invalid code may be visible in program as a c...

  • Page 150

    146 Alarms96-0284 rev H© Haas Automation January 2010266 (M) TOOL CHANGER FAULT - Run Tool Changer Recovery. 267 (M) TOOL DOOR OUT OF POSITION - This alarm will be generated on a horizontal mill during a tool change when Parameter 278, TL DR Switch is set to 1, and the tool carousel air door sw...

  • Page 151

    147 Alarms96-0284 rev H© Haas Automation January 2010282 (M) A AXIS LINEAR SCALE Z FAULT - Encoder marker pulse count failure. This alarm usually indicates that the Z Fault encoder has been damaged and encoder position data is unreliable. This can also be caused by loose encoder connectors. 283...

  • Page 152

    148 Alarms96-0284 rev H© Haas Automation January 2010303 (L) INVALID X,B OR Z IN G02 OR G03 - Intersection points in G02 and G03 start and end must have an accuracy of 0.0010 inches (0.010 mm.). Check your geometry. 303 (M) INVALID X, Y OR Z IN G02 OR G03 - Intersection points in G02 and G03 st...

  • Page 153

    149 Alarms96-0284 rev H© Haas Automation January 2010319 A OVER TRAVEL RANGE - Commanded A-axis move would exceed the machine travel. Machine coordinates are in negative direction. This indicates either an error in the user’s program or improper offsets. 320 NO FEED RATE - Must have an F code...

  • Page 154

    150 Alarms96-0284 rev H© Haas Automation January 2010341 CUTTER COMP END WITH G02 OR G03 - Cutter compensation must end with a linear move. Check program and turn off cutter compensation on in a G01 block.342 CUTTER COMP PATH TOO SMALL - Geometry not possible to apply specified compensation amo...

  • Page 155

    151 Alarms96-0284 rev H© Haas Automation January 2010360 TOOL CHANGER DISABLED - Check Parameter 57 in Mills. Not a normal condition for Lathes.361 GEAR CHANGER DISABLED - Check Parameter 57 in Mills. Not a normal condition for Lathes.362 TOOL USAGE ALARM - Tool life limit was reached. To conti...

  • Page 156

    152 Alarms96-0284 rev H© Haas Automation January 2010382 D CODE REQUIRED IN G35 - A Dnn code is required in G35 in order to store the measured tool diameter. Check your program.383 INCH IS NOT SELECTED - G20 Inch mode was specified but settings have selected metric. Change setting 9.384 METRIC ...

  • Page 157

    153 Alarms96-0284 rev H© Haas Automation January 2010397 (L) INVALID D CODE - A D value entered in a Canned Cycle must be a positive value. The D will always refer to the Depth of cut. Check your program.397 (M) AUX AXIS IN G93 BLOCK - Auxiliary axis interpolation cannot be commanded in G93 fee...

  • Page 158

    154 Alarms96-0284 rev H© Haas Automation January 2010413 RS-232 LOAD INSUFFICIENT MEMORY - Program received does not fit into available free memory. Check the space available in the LIST PROG and possibly delete some programs to free memory space. 414 RS-232 BUFFER OVERFLOW - Computer sending ...

  • Page 159

    155 Alarms96-0284 rev H© Haas Automation January 2010432 (L) DISK ILLEGAL PROG NAME - Check files being loaded. Program must be Onnnnn and must be at the beginning of a block.432 (M) FILE ILLEGAL PROG NAME - Check files being loaded. Program must be Onnnnn and must be at the beginning of a bloc...

  • Page 160

    156 Alarms96-0284 rev H© Haas Automation January 2010448 (L) SERVO BAR OUT OF BARS - Add more Bars. 450 (L) BAR FEEDER FAULT - This means that discrete input 1030 (BFSPLK) is high. See Parameter 278 bit 20 CK BF Status. 451 (L) BAR FEEDER SPINDLE INTERLOCK - This means that discrete input 1027 ...

  • Page 161

    157 Alarms96-0284 rev H© Haas Automation January 2010472 (M) ATM FAULT - Indicates an error related to the Advanced Tool Management feature. ATM software encountered a group which does not exist. Usually can be fixed by adding the corresponding group. 473 (L) INVALID GEOMETRY - The geometry spe...

  • Page 162

    158 Alarms96-0284 rev H© Haas Automation January 2010514 ILLEGAL MACRO ADDRESS REFERENCE - Alphabetic addresses N and O are illegal variables. You cannot declare N#1, etc. See Operator manual macro section for valid variables.515 TOO MANY CONDITIONALS IN A BLOCK - Only one conditional expressio...

  • Page 163

    159 Alarms96-0284 rev H© Haas Automation January 2010534 DO OR END ALREADY IN USE - Multiple use of a DO that has not been closed by an END in the same subroutine. Close condition with END and use another DO number. 535 ILLEGAL DPRNT STATEMENT - A DPRNT statement has been formatted improperly, ...

  • Page 164

    160 Alarms96-0284 rev H© Haas Automation January 2010603 (M) U LIMIT SWITCH - Axis hit limit switch or switch disconnected. The stored stroke limits should stop the slides before they hit the limit switches. Verify the value of Parameter 373, Grid Offset and check the wiring to the limit switch...

  • Page 165

    161 Alarms96-0284 rev H© Haas Automation January 2010612 (L) G71/G72 TYPE II ALARM - This alarm is similar to Alarm 611, but indicates that the control has selected Type II roughing.612 (M) U SERVO OVERLOAD - Excessive load on U-axis motor. This can occur if the load on the motor over a period ...

  • Page 166

    162 Alarms96-0284 rev H© Haas Automation January 2010623 (L) INVALID CODE IN G112 - Only G0 to G3 and G17 are used in G112. G113 cancels G112. No incremental axes are used in G112. G18 cancels G17. G41 and G42 tool nose compensations are permitted. 624 (L) COMMAND NOT ALLOWED IN G14 MODE - G87 ...

  • Page 167

    163 Alarms96-0284 rev H© Haas Automation January 2010633 (M) APC-CLAMP ERROR - The pallet did not clamp in the amount of time allowed by Parameter 316. This alarm is most likely caused by the mill table not being in the correct position. This can be adjusted using the setting for the X position...

  • Page 168

    164 Alarms96-0284 rev H© Haas Automation January 2010646 (M) VAC INPUT PHASE - VAC Input Phase Fault. A phase loss or drop of the frequency in the incoming AC line was detected. This occurs when the incoming frequency is lower than 45Hz or higher than 65Hz, or a power brownout. Check your incom...

  • Page 169

    165 Alarms96-0284 rev H© Haas Automation January 2010657 (M) W CABLE FAULT - Cable from (axis) encoder does not have valid signals, incorrect motor selec-tion, faulty cable, faulty connections or faulty motor. Check parameters to be sure that the mocon channel and encoder type parameters are co...

  • Page 170

    166 Alarms96-0284 rev H© Haas Automation January 2010673 (M) TT or B SERVO ERROR TOO LARGE - Too much load or speed on TT or B-axis motor. Difference between motor position and commanded position has exceeded Parameter 470. Motor may also be stalled, disconnected, or the driver failed. The serv...

  • Page 171

    167 Alarms96-0284 rev H© Haas Automation January 2010691 (M) U AXIS DRIVE FAULT - Current in U servo motor beyond limit. Possibly caused by a stalled or overloaded motor. The servos are turned off. This can be caused by running the axis into a mechanical stop, a short in the motor, or a short o...

  • Page 172

    168 Alarms96-0284 rev H© Haas Automation January 2010706 (L) Ss SERVO ERROR TOO LARGE MOCON2 - Too much load or speed on Ss-axis motor. Difference between motor position and commanded position has exceeded Parameter 542. The motor may also be stalled, disconnected, or the driver failed. The ser...

  • Page 173

    169 Alarms96-0284 rev H© Haas Automation January 2010723 (L) W-AXIS MOTOR OVERHEAT MOCON2 - Servo motor overheat. Sensor in motor indicates over 150° F (65° C). Can be caused by motor overload; such as leaving slide at stops for several minutes. 724 (L) Sp MOTOR OVERHEAT - Servo motor overhea...

  • Page 174

    170 Alarms96-0284 rev H© Haas Automation January 2010748 (L) S AXIS Z CH MISSING MOCON2 - Z reference signal from encoder was not received as expected. Can be caused by loose connections, encoder contamination, or parameter error. 751 (L) U AXIS DRIVE FAULT MOCON2 - Current in U servo motor bey...

  • Page 175

    171 Alarms96-0284 rev H© Haas Automation January 2010775 (L) Tt PHASING ERROR MOCON2 - Error occurred in phasing initialization of brushless motor. This can be caused by a bad encoder, or a cabling error.776 (L) Ss PHASING ERROR MOCON2 - Error occurred in phasing initialization of brushless mot...

  • Page 176

    172 Alarms96-0284 rev H© Haas Automation January 2010796 (L) SUB SPINDLE NOT TURNING - Status from subspindle drive indicates it is not at speed when expected. This can also be caused by commanding a feed when the spindle is stopped.797 (L) SUB SPINDLE ORIENTATION FAULT - Spindle did not orient...

  • Page 177

    173 Alarms96-0284 rev H© Haas Automation January 2010824 (Lathe) SERVO AUTO DOOR OPERATION FAULT - The Auto Door did not open or close completely. The most probable cause is an obstruction near the door opened or door closed position. Less likely reasons are that the door or door switch is out ...

  • Page 178

    174 Alarms96-0284 rev H© Haas Automation January 2010911 (M) APC-PAL LOAD/UNLOAD AT ZERO - One or more of the pallets on the APC has a load or unload position set to zero. This means that the APC set up procedure was incomplete. Establish correct load and unload positions for all pallets and en...

  • Page 179

    175 Alarms96-0284 rev H© Haas Automation January 2010925 (M) A INDEXER IS NOT FULLY IN THE UP POSITION - The indexer is still seated. It is not completely in the up position and cannot be rotated. Reset, then rezero the indexer. The platter lift switch may need adjustment (See mechanical mainte...

  • Page 180

    176 Alarms96-0284 rev H© Haas Automation January 2010945 (M) APC-LIFT FRAME DOWN TIMEOUT - The pallet changer was commanded to lower but the down position switch was not contacted before the timeout period. Check for foreign objects under the lift frame. Verify there is an adequate supply of ai...

  • Page 181

    177 Alarms96-0284 rev H© Haas Automation January 2010953 (M) APC-MISLOCATED PALLET CLAMP - Pallet changer clamp plate is not in the expected position. The clamp plate must be unclamped while the pallet changer is rotating or before the pallet is lifted. Verify there is an adequate supply of air...

  • Page 182

    178 Alarms96-0284 rev H© Haas Automation January 2010967 SKBIF COMMUNICATION FAULT - A communication time out on the serial interface between the main control and the SKBIF has been detected. Any machine motion in progress at the occurrence of the time out has been stopped. An attempt is being ...

  • Page 183

    179 Alarms96-0284 rev H© Haas Automation January 2010994 AMPLIFIER OVERLOAD - The amplifier has detected a high load for an extended period of time. This can be caused by running the amplifier at more than 100% load for an excessive amount of time. Check the programmed feeds and spindle speed, ...

  • Page 184

    Parameters180 96-0284 rev H© Haas Automation January 2010PARAMETERSParameters are seldom-modified values that change the operation of the machine. These include servo motor types, gear ratios, speeds, stored stroke limits, ballscrew compensations, motor control delays, and macro call selections...

  • Page 185

    181 Parameters96-0284 rev H© Haas Automation January 201024 TORQUE ONLY - For Haas diagnostic use only.25 3 EREV/MREV - The 2 EREV/MREV and 3 EREV/MREV bits have two definitions, depending on whether one or two encoders are present. For single encoder systems, the bits are used to define the ...

  • Page 186

    Parameters182 96-0284 rev H© Haas Automation January 201011 (M) X TORQUE PRELOADTorque Preload is a signed number that should be set to a value from 0 to 4095, where 4095 is the maximum motor torque. It is applied at all times to the servo in the same direction. It is used to compensate, in the...

  • Page 187

    183 Parameters96-0284 rev H© Haas Automation January 201030 Z P GAINSee Parameter 2 for description.31 Z D GAINSee Parameter 3 for description.32 Z I GAINSee Parameter 4 for description.33 Z RATIO (Steps/Unit)See Parameter 5 for description.34 Z MAX TRAVEL (Steps)See Parameter 6 for description...

  • Page 188

    Parameters184 96-0284 rev H© Haas Automation January 201047 (M) A RATIO (Steps/Unit)Defines number of encoder steps required or one full platter rotation. For example, an HRT 210 with a 90:1 gear ratio, a final drive ratio of 2:1, and an encoder count of 2000 lines would be: 2000 x 4 x (90 x 2)...

  • Page 189

    185 Parameters96-0284 rev H© Haas Automation January 201010 UNUSED11 COOLANT SPIGOT - Enables coolant spigot control and display.12 OVER TEMP IS N/C - Selects Regen over temp sensor as NC.13 UNUSED14 NONINV SPINDLE STOP - Non-inverted spindle stopped status.15 SPIND. LOAD MONITOR - Spindle load...

  • Page 190

    Parameters186 96-0284 rev H© Haas Automation January 201062 (L) TURRET UNLK ERRTIMEMaximum delay allowed for tool turret to unlock. Units are milliseconds. After this time, an alarm is generated.62 (M) SHUTTLE START DELAYThe time (in milliseconds) needed to allow the tool pocket to settle (stop...

  • Page 191

    187 Parameters96-0284 rev H© Haas Automation January 201074 SP LOW G/MIN SPEEDCommand speed used to rotate spindle motor when orienting spindle in low gear. Units are maximum spindle rpm divided by 4096. This parameter is not used in machines equipped with a Haas vector drive.75 GEAR CHANGE SPE...

  • Page 192

    Parameters188 96-0284 rev H© Haas Automation January 201089 M MACRO CALL O9008See Parameter 81 for description.90 M MACRO CALL O9009See Parameter 81 for description.91 G MACRO CALL O9010G code that calls O9010, and can contain a value from 1 through 98, inclusive. Zero causes no call; however, ...

  • Page 193

    189 Parameters96-0284 rev H© Haas Automation January 2010105 X MAX CURRENTFuse level in % of max power to motor. Applies only when motor is stopped.Corresponds to maximum peak current provided by the amplifier. 4095 = 30A (small amp), 45A (Medium amp), or 60A (large amp).106 Y MAX CURRENTSee Pa...

  • Page 194

    Parameters190 96-0284 rev H© Haas Automation January 2010124 A PHASE OFFSETThe motor phase offset for A motor. This is arbitrary units.125 X GRID OFFSETShifts the effective position of the encoder Z pulse. It can correct for a motor or home switch positioning error.126 Y GRID OFFSETSee Paramete...

  • Page 195

    191 Parameters96-0284 rev H© Haas Automation January 2010144 RIG TAP FINISH DISTSets the finish tolerance for determining the end point of a rigid tapping operation. Units are encoder counts.145 X ACCEL FEED FORWARD146 Y ACCEL FEED FORWARD 147 Z ACCEL FEED FORWARD 148 A ACCEL FEED FORWARDSet th...

  • Page 196

    Parameters192 96-0284 rev H© Haas Automation January 2010166 B MAX CURRENTSame definition as Parameter 105.167 B D*D GAINSecond derivative gain in servo loop.168 B ACC/DEC T CONSTSame definition as Parameter 113.169 B PHASE OFFSETSee Parameter 121 for description.170 B GRID OFFSETSee Parameter ...

  • Page 197

    193 Parameters96-0284 rev H© Haas Automation January 2010184 Sp MAX ERRORMaximum allowable error (in Hz) between commanded spindle speed and actual speed. If set to zero, it will default to 1/4 of Parameter 183.185 Sp FUSE LEVELSee Parameter 10 for description.186 Sp DECELERATIONSee Parameter...

  • Page 198

    Parameters194 96-0284 rev H© Haas Automation January 2010199 Sp PRE-SWITCH DELAYAmount of time allowed for the motor current to drop before winding change contactors are switched.200 Sp POST-SWITCH DELAYAmount of time allowed for contactors to stabilize after switch is commanded, before current...

  • Page 199

    195 Parameters96-0284 rev H© Haas Automation January 201024 hpC ENABLE - When set to zero, the machine will behave normally. When set to 1, the High Pressure Coolant pump can be turned on with M88 (this will first turn off the regular coolant if it was on, just like an M9). High Pressure Coo...

  • Page 200

    Parameters196 96-0284 rev H© Haas Automation January 201023 MCODE RELAY BOARD - If set to 1, allows for M-code addressing. Adds availability of additional outputs.24 TSC ENABLE - When set to 1, DSBL CLNT IN bit is ignored, M24, M54, and M64 are disabled, and TSC will operate. When set to zer...

  • Page 201

    197 Parameters96-0284 rev H© Haas Automation January 2010219 CNVYR RETRY LIMITNumber of times that the conveyor will cycle through the reverse/forward sequencing when an overcurrent is sensed, before the conveyor will shut down. An overcurrent is sensed when chips jam the conveyor. By reversi...

  • Page 202

    Parameters198 96-0284 rev H© Haas Automation January 2010235 (M) TSC PISTON SEATWith the 50 TSC option, the amount of time given for the piston to seat during system start-up. The default is 500 milliseconds. If machine has a 50 Taper spindle and the TSC option, this parameter must be set to ...

  • Page 203

    199 Parameters96-0284 rev H© Haas Automation January 2010248 (M) SMTC RLY ON/OFF DLYVertical mills with sidemount tool changers only. It specifies the time needed (in milliseconds) between turning off one relay and turning on the other one, when reversing the carousel.249 (L) CHUCK CLAMP DELA...

  • Page 204

    Parameters200 96-0284 rev H© Haas Automation January 20105) The Y-axis is moved to the position specified by Parameter 254.6) The air door is commanded to close.7) There is a delay specified by Parameter 223 to allow the door to close fully.255 CONVEYOR TIMEOUTThe number of minutes the conveyor...

  • Page 205

    201 Parameters96-0284 rev H© Haas Automation January 2010 8 NO ZERO/NOHOME - Intended for lathes with extra tools mounted on the outside of the turret. If this bit is set to zero, it has no effect. If set to 1, the associated axis will not move whenPower Up/Restart, Home G28 or Auto All Axes...

  • Page 206

    Parameters202 96-0284 rev H© Haas Automation January 20105 Y NEG COMP DIR - Negates the direction of thermal compensation.6 Y DELAY AXIS 0 - Used with an APL to ensure Y-axis is zeroed before A-axis of APL.7 Y MAX TRAVEL INP - This bit is set to 1 on five axis machines. This bit indicates that ...

  • Page 207

    203 Parameters96-0284 rev H© Haas Automation January 20103 TH SNSR COMP - Used for Ballscrew Thermal Compensation via a temperature sensor attached to the ball nut. When this bit is set to 1, the feature is activated for that axis. Note that the feature can only be used when temperature ...

  • Page 208

    Parameters204 96-0284 rev H© Haas Automation January 20103 B ZERO AXIS TC - Returns axis to the position specified by the Tool Changer Offset parameter prior to a tool change. On mills with a gimbaled spindle, this bit must be set to 1 on the A and B axes (Parameter 269 and 270) and 0 on a...

  • Page 209

    205 Parameters96-0284 rev H© Haas Automation January 2010276 B SCREW COMP T. CONSTThis parameter should be set to 0. See Parameter 201 for description.278 (L) COMMON SWITCH 3Parameter 278 is a collection of general purpose single bit flags used to turn some functions on and off. Left and righ...

  • Page 210

    Parameters206 96-0284 rev H© Haas Automation January 2010278 (M) COMMON SWITCH 3Parameter 278 is a collection of general purpose single bit flags used to turn some functions on and off. This bit will cause the machine to use discrete outputs 21 and 26 to command the shuttle to move in and out....

  • Page 211

    207 Parameters96-0284 rev H© Haas Automation January 201022 B+C 5 AXES - Used with G142 (modal 5 axes tool length compensation) on machines with a gimbaled spindle. The B-axis normally moves the A-axis, but if this is not true, this bit can be set to change which is the inner axis. Normally,...

  • Page 212

    Parameters208 96-0284 rev H© Haas Automation January 2010289 (M) B LINEAR SCREW OFFSSee Parameter 285 for description. N/A for lathes. 291 (L) HYD TS NO MOT. TIMENumber in milliseconds that must pass with no B-axis encoder change before the control decides that the tailstock has stopped. The ...

  • Page 213

    209 Parameters96-0284 rev H© Haas Automation January 2010299 AUTOFEED-STEP-UPWorks with Autofeed. It specifies the feedrate step-up percentage per second and should initially be set to 10.300 AUTOFEED-STEP-DOWNWorks with the Autofeed feature. It specifies the feedrate step-down percentage per s...

  • Page 214

    Parameters210 96-0284 rev H© Haas Automation January 2010308 (M) ARM ROTATE TIMESupports the side-mount tool changers. It specifies the time allowed (in milliseconds) for the arm to rotate to the next position. The positions are, Clamp, Unclamp, and Origin. If the arm does not move to the com...

  • Page 215

    211 Parameters96-0284 rev H© Haas Automation January 20106 SIMPLE TAILSTOCK - Supports the SL-10 tailstock, which has no encoder. It should be set to 1 only on an SL-10 with a hydraulic tailstock. It should be set to zero on all other machines.7 BRUSHLESS BAR FEEDER - Supports the brushless b...

  • Page 216

    Parameters212 96-0284 rev H© Haas Automation January 20103 EXTRA-LARGE TOOLS - Specifies that large tools are considered to be extra large, and allows Tool Pocket table to be set up as shown below. This parameter bit should be set to 1 on all mills with the 50 Taper Side- Mount Tool Changer....

  • Page 217

    213 Parameters96-0284 rev H© Haas Automation January 201017 VIBRATION SENSOR - Enables the vibration sensor. When it is set to 1, the output from the sensor will be converted to Gs and displayed on the Current Commands Tool Load screen. When this parameter is set to zero, No Sensor will be ...

  • Page 218

    Parameters214 96-0284 rev H© Haas Automation January 2010320 (M) RP DRAWBAR DOWNTime required for the drawbar to move down. Units are milliseconds.321 (L) PUSH ROD ZERO POSSupports the Haas Servo Bar 300 bar feeder. This is the V axis position for loading and unloading a bar. Units are in inc...

  • Page 219

    215 Parameters96-0284 rev H© Haas Automation January 2010341 Z SPINDLE THERM COEF.See Parameter 339 for description. 342 A SPINDLE THERM COEF.See Parameter 339 for description. 343 B SPINDLE THERM COEF.See Parameter 339 for description. 345 X SPINDLE THERM T.C.Supports Spindle Head Thermal Com...

  • Page 220

    Parameters216 96-0284 rev H© Haas Automation January 2010570 (L) SUBSPIN ENC ST/REVSets the number of encoder steps per revolution of the subspindle encoder.571 (L) SUBSPINDLE ST/REVSets the number of encoder steps per revolution of the subspindle. It only applies to the subspindle rigid tappi...

  • Page 221

    217 Parameters96-0284 rev H© Haas Automation January 2010586 MAX DOOR OPN SP RPMMaximum allowable spindle rpm after the door has been opened manually or commanded open by an M80. If the door is open when the spindle is commanded to turn faster than this value, or already turning faster than t...

  • Page 222

    Parameters218 96-0284 rev H© Haas Automation January 2010602 (L) CHUCK FACE DISTANCESupports the brushless bar feeder. When executing G105 Q4, a new bar is loaded, measured and pushed through the spindle and halted just before the chuck face. This parameter specifies the distance (in 1/10000 ...

  • Page 223

    219 Parameters96-0284 rev H© Haas Automation January 2010620 (M) X PLUS TRAVEL LIMITNote that only Parameters 623 and 624 for the A and B axes are intended to be used, and only on Trunnion Mills (VF5TR and VF6TR) where it is necessary to place the home switch in the middle of the travel range...

  • Page 224

    Parameters220 96-0284 rev H© Haas Automation January 2010639 (L) V AXIS MOCON CHANNELSame as Parameter 632 Set to 1 on machines originally shipped with 5.02 and later software.640 (L) W AXIS MOCON CHANNELSame as Parameter 632 Set to 8 on 5.02 and later software.641 (L) Sp AXIS MOCON CHANNELSame...

  • Page 225

    221 Parameters96-0284 rev H© Haas Automation January 2010680 – 689 (M) LEAD COMPENS SHIFTAmount of shift needed for proper indexing into the Lead Screw Compensation table. Note that these parameters are very similar to Parameter 58. The difference is that these parameters hold a non-zero va...

  • Page 226

    Parameters222 96-0284 rev H© Haas Automation January 2010708 PALLET CHANGER AXISSpecifies the MOCON channel of the MDC-1 and EC-300 pallet changer. It enables both the servo axis pallet changer and the Super SMTC tool changer to operate on the same machine. On an MDC-1 with a single MOCON b...

  • Page 227

    223 Parameters96-0284 rev H© Haas Automation January 2010720 COLOR OVERRIDEChanges the color of the spindle and axis override text displayed on the Current Commands page on an LCD monitor. See color values listed for Parameter 715.721 (M) ‘RUNNING’ RELAYSupports Machine Data Collection fe...

  • Page 228

    Parameters224 96-0284 rev H© Haas Automation January 2010734 INPUT MASK (Used for the Office Mills)0 TOOL CHANGER IN 16 SPARE 1 TOOL CHANGER OUT 17 SPARE 2 TOOL #1 IN POSITION 18 SPARE 3 LOW TSC PRESSURE 19 SPARE 4 TOOL IN POSITION 20 LOW TRANS OIL PRESS 5 SPINDLE HIGH GEAR 21 APC DOOR 6 SPIND...

  • Page 229

    225 Parameters96-0284 rev H© Haas Automation January 2010752 (M) FEED ACCEL FINISH Applied when Finish smoothness is selected. See the definition for parameter 302.753 (M) FEED T CONST FINISHApplied when Finish smoothness is selected. See the definition for parameter 303.754 FEED DELTA V F...

  • Page 230

    Parameters226 96-0284 rev H© Haas Automation January 2010805 PROBE ARM TYPEReplaces lathe parameter 278 bit 10, TL SET PROBE. Value specifies the probe arm type: 0 = no probe arm, 1 = manual probe arm, 2 = automatic probe arm.806 PROBE ARM RELAYSpecifies the IOPCB Relay used to extend or retr...

  • Page 231

    227 Parameters96-0284 rev H© Haas Automation January 2010868 X PHASE ADVANCE ANGLE 869 Y PHASE ADVANCE ANGLE 870 Z PHASE ADVANCE ANGLE 871 A PHASE ADVANCE ANGLE 872 B PHASE ADVANCE ANGLE 873 (L) C PHASE ADVANCE ANGLE 877 Sp PHASE ADVANCE ANGLE 874 U PHASE ADVANCE ANGLE 875 V PHASE ADVANCE ANGLE...

  • Page 232

    Parameters228 96-0284 rev H© Haas Automation January 2010ELECTRONIC THERMAL COMPENSATIONWhen ballscrews rotate they generate heat, which causes ballscrews to expand. In constant duty cycles, the resultant ballscrew growth can lead to cutting errors on the next morning start up. The Haas ETC alg...

  • Page 233

    229 Parameters96-0284 rev H© Haas Automation January 2010CT – Caterpillar Tooling MOCON – Motor ControlCTS – Clear To Send MOTIF – Motor InterfaceCW – Clock Wise mph – Miles per hourDB – Drawbar MSG – Message DC – Direct Current MSHCP – Metric Socket ...

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