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    Haas Technical PublicationsManual_Archive_Cover_Page Rev A June 6, 2013•This content is for illustrative purposes.•Historic machine Service Manuals are posted here to provide information for Haas machine owners.•Publications are intended for use only with machines built at the time of origi...

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    1Mechanical Service96-0283 rev C June 2007GENERAL MACHINE TROUBLESHOOTINGBefore You Begin:Use Common SenseMany problems are easily overcome by correctly evaluating the situation. All machine operations are composedof a program, tools, and tooling. All three must be looked at before determining th...

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    2Mechanical Service96-0283 rev C June 2007Machine vibrates excessively in a cut• This can be caused by a number of factors. Generally, the least rigid element of a cut is the tool as it is thesmallest part. Any cutter will vibrate if pushed beyond its tensile strength. In order to eliminate the...

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    3Mechanical Service96-0283 rev C June 2007Machine mis-positions holes.• Check for thermal growth of the ball screw (see "Thermal Growth" section).• Check that the machine is level (see Reference manual).• Check for backlash (see Reference manual).• Check the squareness of the X-...

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    4Mechanical Service96-0283 rev C June 2007Part/Tooling ProblemGeometry ProblemCLCLCLBores are tapered• Check that tooling and machining practices are correct. Bores will be tapered if the tooling is inappropriate,the speeds and feeds are incorrect, or coolant is not getting to the cutting tool....

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    5Mechanical Service96-0283 rev C June 2007Material Left After Facing PartFINISHMachining yields a poor finish• Check for backlash ("Ball Screw Removal and Installation" section).• Check the condition of the tooling and the spindle.Vertical & Horizontal Machines• Check for gear...

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    6Mechanical Service96-0283 rev C June 2007Verify Thermal GrowthThere are a number of ways to verify the problem. The following procedure will verify thermal growth of the X-axis (reverse-anchored for lathes) ballscrew in a machine that has not been warmed up:1.Home the machine. In MDI mode, press...

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    7Mechanical Service96-0283 rev C June 2007Recommended Torque Values for Machine Fasteners - The following chart should be used as a referenceguide when replacing way covers/head covers for torquing machine fasteners where specified.DIAMETERTORQUE8-3230 in-lb1/4 - 2015 ft-lb5/16 - 1830 ft-lb3/8 - ...

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    8Mechanical Service96-0283 rev C June 2007Z-AXIS WAY COVER (HORIZ)There are two parts to the Z-axis way cover; the side closest to the spindle and the part on the other side of thereceiver (i.e. EC-400); farthest from the spindleJog the Z-axis to a position that gains the most access to the way c...

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    9Mechanical Service96-0283 rev C June 2007Lower Y-AxisWaycoversUpper Y-AxisWaycovers6X BHCS4X BHCS20X 1/4-20 UNCx 1-1/4 SS FHCS4X LockwasherP-Cool(Optional)Waycover GuideRails2X Holding BarHolding BarY-AxisWaycovers5X GuideBarFront Bar6X Spacer2X Guide Rail6X 1/4-20 UNCx 2-1/2 SS FHCSUpper Way Co...

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    10Mechanical Service96-0283 rev C June 200710-32 x 3/8" SHCSRemove sidecovers fromtop sideVF-3/4 Head Covers1. Zero return (Zero Ret) all axes, then Handle Jog to center X- and Y-axes under spindle. Protect tablesurface with a piece of cardboard.2.Remove the top and rear covers.3.Pull the fr...

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    11Mechanical Service96-0283 rev C June 2007Tool Clamp/UnclampThe tool release drawbar is clamped by spring pressure. Air pressure is used to release the tool clamp. Whenthe tool is unclamped, air is directed down the center of the spindle to clear the taper of water, oil, or chips.Tool unclamp ca...

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    12Mechanical Service96-0283 rev C June 2007a. Loosen the SAE hose connector at the check valve assembly with a wrench (right arrow indiagram). Do not use a wrench on the pipe connector attached to the coolant union; the union willbe damaged and the warranty voided.b. Carefully cut off the clear p...

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    13Mechanical Service96-0283 rev C June 20079.Remove the drain and purge lines from the seal housing.10. Remove the seal housing from the TRP.3/8" - 16 X1 3/4" SHCSTSC Fitting(Optional)3/8" Air HoseFitting1/4" Air HoseFittingUnclampswitchClampswitchCAUTIONDrive BeltSpindlePulle...

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    14Mechanical Service96-0283 rev C June 2007CAUTION! Be careful of the spindle lift fork. Place the assembly toward thefront of the machine before lowering it. The assembly is heavy souse great care when replacing it.4. Install the 4 bolts, with the shim stock and spacers under the TRP.Part No.Des...

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    15Mechanical Service96-0283 rev C June 2007g) Lightly grease the o-ring on the end of the extension tube assy (30-1242). Apply blue Loctite tothe thread on the end. Insert the extension tube down into the drawbar. Tighten by hand as far aspossible (it has left hand threads).h) Block spindle rotat...

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    16Mechanical Service96-0283 rev C June 2007NOTE:At "0" pressure on the precharge regulator, the adjustment knob is out as faras it will turn.SPINDLELOCKEDSTATUSSWITCHWITHOUTGEARBOXHIGHGEARSTATUSSWITCHLOWGEARSTATUSSWITCHJUMPERWITHOUTGEARBOXTOOLCLAMPEDSTATUSSWITCHAir Pressure Regulator Ad...

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    17Mechanical Service96-0283 rev C June 2007SPINDLELOCKEDSTATUSSWITCHWITHOUTGEARBOXHIGHGEARSTATUSSWITCHLOWGEARSTATUSSWITCHJUMPERWITHOUTGEARBOXTOOLCLAMPEDSTATUSSWITCH4. Press MDI.5. Enter #1120=1, and press Cycle Start.6. Adjust the pressure regulator to 30 PSI and press Reset.7. Press Cycle Start ...

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    18Mechanical Service96-0283 rev C June 2007Aluminum BlockSheet ofpaperTool Holder4. Jog Z-axis until the toolholder is about 0.030” above the aluminum block. Switch to .001” increments. Jogone increment at a time until the toolholder just makes contact with the block (should still be able to ...

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    19Mechanical Service96-0283 rev C June 200715. Set the pressure regulator back to 85 PSI and set Parameter 76 to 1500.Upper (Clamp) Switch1.Remove the tool holder from the spindle.2.Enter MDI mode, erase any code and enter #1120=1.3 Start with the upper switch all the way in. Place a 0.020” fee...

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    20Mechanical Service96-0283 rev C June 20072. Jog the Z-axis down until the toolholder is about 0.030” above the aluminum block. Set the clearance fromthe toolholder to the block to zero by pressing Tool Release, switching to .001” increments, and joggingdown one increment at a time. Move the...

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    21Mechanical Service96-0283 rev C June 2007Aluminum BlockSheet ofpaperTool Holder2. Press Handle Jog, then press .01 increments and jog the Z-axis in the positive (+) direction 0.100”.40 Taper3. Hold the Tool Release button down, grasp the aluminum block and try to move it. The block should be ...

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    22Mechanical Service96-0283 rev C June 2007• If the aluminum block is tight at 0.060”, release the button and jog the Z-Axis away from the block 0.001”and press the Tool Release button again. Feel for movement in the aluminum block. Repeat this untilmovement is felt. Note the last position ...

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    23Mechanical Service96-0283 rev C June 2007In-Line Drive Spindle Drawbar HeightThe drawbar height is set as for the belt driven spindle; however, the shim washers are set up differently. Thedrawbar uses a one-piece shim which can be added or removed without having to remove the TRP assembly.Once ...

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    24Mechanical Service96-0283 rev C June 2007BELT REPLACEMENT & TENSIONINGPlease read this section in its entirety before attempting to replace the Vertical or EC-Series drive belt.DRIVE BELT REPLACEMENT (VERT & EC-SERIES)RemovalNOTE:For easier removal, place transmission in high gear befor...

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    25Mechanical Service96-0283 rev C June 20071.a. Vert: Slide the replacement belt(s) under the sump tank and onto the pulley.NOTE:Do not wrap the belts over the pulley. The pulley can be rather sharp, and maycut the belts. Do not bend or kink the belt in any way; damage to the fibers inthe belt ma...

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    26Mechanical Service96-0283 rev C June 20076.Turn the handle until the edge of the tool's plunger and the outer tube are flush, and then 1/2 turn more.This will set the belt at the proper tension.NOTE:A belt that is correctly tensioned will whine slightly, and requires approximately12 hours of br...

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    27Mechanical Service96-0283 rev C June 2007APL PARTSLOADERAUTOMATICHard StopCarriage CoverBearing SupportCableJunctionCarriageAssemblyBeamW-Axis RamRotator AssemblyHome SwitchTrip BracketReplacing the Belt(s)1. Jog the APL U-axis as far to the left of the machine as possible and disable the axis ...

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    28Mechanical Service96-0283 rev C June 20077.Loosen the W-axis motor support housing so that there is enough slack to position the belt. After the beltshave been installed, replace the pinion gear and bearing support. Torque the W-axis motor bolts to 30 ft-lb,swing the arm back into place, and re...

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    29Mechanical Service96-0283 rev C June 20079. Set magnetic base on top of the spindle housing with indicator touching the top of the hydraulic cylinder.10. Replace all previously removed sheet metal.SUB-SPINDLE MOTOR BELT REPLACEMENT1.Remove all sheet metal covering the sub-spindle motor.2.Remove...

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    30Mechanical Service96-0283 rev C June 2007SPINDLESOperationSpindle speed functions are controlled primarily by the S address code. The S address specifies RPM ininteger values from 1 to maximum spindle speed (Parameter 131).Mills: Speeds from S1 to the Parameter 142 value will automatically sele...

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    31Mechanical Service96-0283 rev C June 2007SPINDLE TROUBLESHOOTINGHaas Automation does not honor warranty requests for gearbox or spindles without vibra-tion analyzer signatures.NOT TURNINGSpindle not turning• Check machine parameters.• If there are any alarms, refer to "Alarms" sec...

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    32Mechanical Service96-0283 rev C June 2007• Run the motor or the gearbox with the drive belt disconnected. If the noise persists, the problem lies withthe gearbox/motor. If it disappears, go on to the next step.• Check for the correct amount of lubrication to the spindle bearings in an air m...

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    33Mechanical Service96-0283 rev C June 2007• Duplicate the cutting conditions under which the deflection occurs, then try to release the tool using the toolrelease button. If sticking is observed, the deflection is not caused by improper ATC adjustment, but is aproblem in the spindle head on th...

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    34Mechanical Service96-0283 rev C June 200730K 30 Taper**Airmatic Pumps (These pumps are identified by the addition of a solenoid ontop of the pump) The 30K 30 taper and the GR series 15K or higher spindleuse this type of pump.Set spindle air pressure regulator to 25 PSI for 30K spindles and 20 P...

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    35Mechanical Service96-0283 rev C June 2007SPINDLE ASSEMBLYPlease read this section in its entirety before attempting to replace spindle.WARNING!The pulley is shrink-fitted to the spindle and is not field-ser-viceable. Any attempt to remove the pulley can damage thespindle or its components, the ...

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    36Mechanical Service96-0283 rev C June 200710. Vert: Put a wood block (minimum 6" thick) on the table directly under the spindle to help support thespindle. Slowly jog the spindle head down until the spindle rests on the block.12. Remove the 6 bolts from the spindle.13. Vert: Jog the Z-axis ...

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    37Mechanical Service96-0283 rev C June 20074. Slowly jog the Z-axis down until the top portion of the spindle is inside the head casting. At this point, alignspindle to the spindle bore. While performing this operation, you must make sure the spindle cartridge isstraight to the spindle bore. If t...

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    38Mechanical Service96-0283 rev C June 2007b. Vert: Check for correct amount of lubrication to the spindle bearings (0.5-1.0cc every two hours) in an airmist-lubricated spindle.• If the spindle is not getting lubrication, correct the problem and replace the spindle.• If the spindle is getting...

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    39Mechanical Service96-0283 rev C June 200711. Jog the Z-axis toward the spindle to give the slide fixture sufficient clearance to rotate and jog the A-axis to-90 degrees.12. Jog the Z-axis to bring the slide fixture up to the geared head. Slide the spindle removal bracket against thegeared head ...

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    40Mechanical Service96-0283 rev C June 200717. Attach the lifting bracket to the new geared head. Lift the assembly into the pallet load station, orienting thegeared head to the right. Secure the bracket to the slide with four bolts and make sure the T-pin is locked.Remove the lifting bracket.18....

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    41Mechanical Service96-0283 rev C June 20076. Change the jog speed to .01 and jog the Z-axis to .060" from the block.7.Press and hold the Tool Release button. Try to move the block. The block should be tight at .050" andloose at .060". If it can be moved at .050", jog the Z-ax...

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    42Mechanical Service96-0283 rev C June 200740K, ISO20 Spindle: The spindle run-in program must be run prior to any machining use (especially uponinstallation or after any transportation). Failure to run this program can result in spindle over heating andspindle failure. The run-in will distribute...

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    43Mechanical Service96-0283 rev C June 2007Transfer TubeCoupler HubCoupler SpiderDrawbarShaft AdapterShaftHorizontal Drawbar8. If machine is equipped with Through the Spindle Coolant option, grease the O-rings.9.Insert four new balls (six new balls for 50 taper) in the replacement drawbar and ins...

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    44Mechanical Service96-0283 rev C June 200710" dia.circleSpindle Sweep Area3. Shim the spindle, if necessary, to correct the spindle sweep to specifications.4. Recheck sweep. It must be within .0005” in both X/Z and Y/Z planes, as stated in the inspection reportsupplied with the mill.Horiz...

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    45Mechanical Service96-0283 rev C June 2007SPINDLE ORIENTATIONPlease read this section in its entirety before attempting to orient the spindle.Orientation of the spindle is automatically performed for tool changes and can be programmed with M19.1.Place the machine in low gear.2. Adjust Parameter ...

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    46Mechanical Service96-0283 rev C June 2007LATHE SPINDLE ASSEMBLYLATHE SPINDLE REMOVALNOTE:Power off the machine before performing the following procedure.Mini Lathe (ML): Remove the door, the coolant collector from the spindle, and the left front and left sideenclosure panels. Disconnect the air...

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    47Mechanical Service96-0283 rev C June 20079.Disconnect the two lubrication hoses and unscrew the fittings from the spindle housing. Note the directionof the flat sides of the fittings for lubricating the spindle bearings.10. Unscrew SHCS holding the spindle retaining ring (located at spindle nos...

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    48Mechanical Service96-0283 rev C June 2007NOTE:The bolts should be torqued in a star pattern and in increments of 10, 20, 30,40and finally 50 ft-lb. Check alignment of the spindle and retaining ring with a.001" shim at each torque value.Spindle retainerbolts (6)DrawtubeHousingAlign Oil Hole...

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    49Mechanical Service96-0283 rev C June 20073.Disconnect all electrical connections from the under side of the motor.4. Remove the three SHCS from the mounting plate and remove the pulley belt.5.Leave the mounting plate connected to the spindle motor and carefully remove the spindle motor and fan....

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    50Mechanical Service96-0283 rev C June 2007SPINDLE HEAD ALIGNMENTTOOLS REQUIRED: Dual Indicator StandDepending on lathe model, the following sheet metal pieces may need to be removed: Front left panel, frontbottom panel, drain rail, front door1.Loosen all spindle head mounting bolts. Loosen the l...

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    51Mechanical Service96-0283 rev C June 200710. Torque the spindle head mounting bolts to 500 ft-lb so as not to change the spindle’s position.11. Once the pocket is zero, X-axis value on the screen becomes the new machine spindle centerline. Tightenthe jam nuts on the jack screws under the spin...

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    52Mechanical Service96-0283 rev C June 200711. Adjust the position of the spindle head by carefully screwing in the set screws if the tool pocket is low.Loosen the set screws and push the head stock towards the back of the machine if the pocket is high.Ensure that the spindle head parallelism to ...

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    53Mechanical Service96-0283 rev C June 2007GEARBOX, TRANSMISSION, AND SPINDLE MOTORTransmission Oil Lubrication SystemAll of the Haas mills with a transmission use a pumped oil system to lubricate the gears of the transmission.There is a sump below the transmission and a motor and pump above the ...

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    54Mechanical Service96-0283 rev C June 2007Excessive or unusual noise coming from the gearbox, transmission, and/or spindle motor.Operate the machine in both high and low gears. Monitor for noise in both gear positions, and if the pitch of thenoise varies with the motor or the output shaft speed....

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    55Mechanical Service96-0283 rev C June 2007Incorrect Gear Selected or Sensed (Lathe)Spindle speed is not consistent with selected gearMonitor discrete inputs and outputs SP Hig and SP Low on the diagnostics display while commanding highand low gear. The output SP Hig should be 1 when high gear is...

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    56Mechanical Service96-0283 rev C June 2007FanFan GuardFan MountingBracket4XSHCS4X Lockwashers6X Hex Nut6X Lockwasher2X Two Washersas SpacerEC-300Motor Shroud8X BHCSCable Carrier Assembly4X BHCSEC-400 MotorShroudEC-300: Remove the Y-axis cable carrier and bracket. Loosen the X-axis cable carrier ...

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    57Mechanical Service96-0283 rev C June 20075.Reattach the cable carrier to the solenoid bracket and reconnect all electrical and fluid lines. Replace anyleaking or damaged lines at this time, if necessary.NOTE:Ensure the orient ring has an adequate layer of grease around the circumfer-ence before...

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    58Mechanical Service96-0283 rev C June 20074. Remove the TRP assembly. Refer to “Tool Release Piston Replacement”.NOTE:An Extension Tube is threaded through the center of the TRP and into thespindle. You must pull the Extension Tube out before you can remove the TRPon machines that have Thro...

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    59Mechanical Service96-0283 rev C June 2007NOTE:A lifting eye must be screwed into a receptacle in the front end of thetransmission assembly. A rear lifting eye is there as part of the assembly, butthe fan must be removed and set it on top of the transmission to access it.12. Remove the four larg...

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    60Mechanical Service96-0283 rev C June 200718. Replace the TRP assembly (“Tool Release Piston Replacement” section) and the TRP Blast air line.19. Replace sheet metal and reconnect air and power services.20. Set spindle orientation (“Spindle Orientation” section), and check tool changer f...

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    61Mechanical Service96-0283 rev C June 2007CableCarrierTool ReleasePistonSolenoidAssemblyTransmissionSolenoid Bracket with All Lines Connected.11. Remove the two SHCS holding the cable carrier to the solenoid bracket and position the cable carrier so asto not interfere with the transmission remov...

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    62Mechanical Service96-0283 rev C June 20072.40 taper: Place cradle under new transmission and lift just enough to put tension on the cables.3.40 taper: Ensure new transmission is seated securely and lift. Only lift high enough to clear the enclosureand to swing into place.4. 40 taper: Slowly swi...

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    63Mechanical Service96-0283 rev C June 2007Transmission (Lathe)RemovalTools Required: Hoist and lifting straps or floor jack and (4) wood blocks1.Power off the machine.2.Remove the left side panel to access the spindle motor and transmission assembly.NOTE:If you are using a floor jack, the bottom...

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    64Mechanical Service96-0283 rev C June 2007Parameter 150 values for Haas 16DP gearboxes:SL-30/TL-25 with gearbox option1054SL-30B/TL-25B744SL-30 with OPC12 and gearbox option943SL-40/40L (incl XP option)744SL-40B/40LB (incl XP option)4341.Place lifting straps under new transmission assembly and l...

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    65Mechanical Service96-0283 rev C June 2007BussTerminalConnectionson MotorPush-inConnectors7.Inside the control cabinet, replace the cable guide covers. Close the control cabinet door and turn the mainpower on.Check that the oil pump works properly - Power the machine on. Verify that Parameter 15...

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    66Mechanical Service96-0283 rev C June 2007BussSetscrew (2)Ratchet Wrenchw/Hex Key2. Lift assembly and position it over the belts. Lower it into position and loosely install the 4 mounting bolts.3.Tension the belts using the tension adjusting screws. These 2 screws are located under the transmiss...

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    67Mechanical Service96-0283 rev C June 20073.a. Remove the four screws holding the encoder to the bracket.b. Vert: Remove screws holding the encoder to the four standoffs (VF-1 thru VF-4) or mounting bracket(Direct Drive). Remove the encoder, leaving the belt on the pulley at the orient ring.VF-1...

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    68Mechanical Service96-0283 rev C June 2007COOLANT SYSTEM OPERATIONTool Coolant OverviewAll Haas mills have a system that can be used at the customers discretion to provide a liquid coolant to thetool and workpiece. There is a tank at the back or side of the machine that contains the liquid coola...

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    69Mechanical Service96-0283 rev C June 200740 Taper (TSC)AT BOTTOM REAR OF SPINDLE HEADREAR OF GEAR BOX/SPINDLE MOTOR ASSEMBLYON TOOL RELEASE PISTON ASSEMBLYSIDE OF GEAR BOX/SPINDLE MOTOR ASSEMBLYREAR OF MACHINE & COOLANT TANK ASSEMBLYDIRT INDICATOR, 100 MICRON FILTERDIRT INDICATOR, INTAKE FI...

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    70Mechanical Service96-0283 rev C June 2007Coolant OverflowCheck the alarm history to determine the cause of the problem before any action is taken.• Check the customer's tooling for through holes in the toolholder, tool, and pull stud (mill).• Check the TSC coolant union. If failure is found...

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    71Mechanical Service96-0283 rev C June 2007• Check for low precharge pressure and check precharge solenoid for proper operation.• May be generated if another machine alarm occurs during TSC operation.Mill Pre-Charge Regulator AdjustmentCAUTION!Extreme care must be taken in making this delicat...

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    72Mechanical Service96-0283 rev C June 2007NOTE:Test electrical continuity of switch cable and control function by monitoring the"Lo Clnt" bit on the Diagnostics page. Shorting the leads should cause the bitto switch from 1 to 0. Check this before replacing the pressure switch.5.Reset P...

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    73Mechanical Service96-0283 rev C June 2007TSCPin #2Pin #1Out throughbottom ofControl CabinetSERVO DRIVEASSEMBLYI/O BOARDDrain Back CircuitBall Valve (Off positionfor normal operation)Pressure RegulatorOutput Hose TSC 1000 Control / Electrical ConnectionsTSC Pressure Effec...

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    74Mechanical Service96-0283 rev C June 2007AUTOMATIC TOOL CHANGER (ATC)5976813 42138127511415166910112431.Tool Changer Trap Door2.Loc Nut Elastic3.Washer4.Nylon Washer5.Vertical Axle6.2 Pin Geneva Star7.Bearing Housing8.Extractor Key9.Extractor Spring10. Extractor Finger11. 20 Pocket Carousel12. ...

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    75Mechanical Service96-0283 rev C June 2007During a tool change, the umbrella tool changer appears to be pushed down.• Check to see if pull studs on the toolholder are correct and tight.• Check the adjustment of the “Z” offset (Parameter 64).NOTE:If the offset is incorrect, a tool changer...

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    76Mechanical Service96-0283 rev C June 2007Toolholders twist against extractor fork during a tool change.• Check the alignment of the ATC in the X and Y axes ("Automatic Tool Changer Alignment" section).Toolholders spin at all pockets of the ATC when the ATC shuttle retracts.• ATC i...

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    77Mechanical Service96-0283 rev C June 2007ATC will not run.• In all cases where the tool changer will not run, an alarm is generated to indicate either a shuttle in/out orturret rotation problem. The alarms occur either on an attempt to change tools (ATC Fwd) or to Zero Return themachine (Auto...

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    78Mechanical Service96-0283 rev C June 2007ATC extractor forks are damaged after breakage.• Check the condition of the mounting holes in the carousel. If the threads are damaged, they must be repairedor the carousel replaced. See appropriate section for extractor fork replacement.CRASHINGIf any...

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    79Mechanical Service96-0283 rev C June 20071.Turn the machine power off. Remove the left side enclosure panel of the machine.2.Disconnect all cables from the carriage casting and remove any bolts holding the ATC to the holding plate.NOTE:If the carriage casting has been damaged, replacement is ne...

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    80Mechanical Service96-0283 rev C June 2007ASpindle DogSpindleBUnderside Showing Centering Measurements4. Move entire tool changer until the tool alignment key lines up with the spindle dog. Tighten the four HHB.NOTE:Parameter 64 must be checked and adjusted when the ATC is aligned.5.Make at leas...

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    81Mechanical Service96-0283 rev C June 2007Tool Holding ArmExtractor KeySlip ClutchAssemblyShuttle MotorAutomatic Tool Changer - Mechanical Assembly (Top View)4. With the extractor fork removed, inspect the alignment key mounted under the extractor. If it is damageddue to improper spindle orienta...

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    82Mechanical Service96-0283 rev C June 20076. Remove the SHCS attaching the cover to the holding arm casting on the tool changer.7.Remove cover from wire channel inside holding arm casting and unplug shuttle motor from wiring harness.Unplug ShuttleMotorWiring HarnessShuttle MotorWiring Harness fo...

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    83Mechanical Service96-0283 rev C June 2007CAROUSEL ROTATION MOTORA motor is used to rotate the tool turret between tool changes. This motor is geared to a low RPM and con-nected to a Geneva mechanism. Each 1/2 revolution of the Geneva mechanism moves the tool turret one toolposition forward or b...

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    84Mechanical Service96-0283 rev C June 20071. Grease the locking element and drive pin on the Geneva driver. Also, grease the teeth on the Geneva star.2. Rotate the Geneva driver until the cam depresses the limit switch on the turret motor assembly.3. Place a narrow strip of paper around the lock...

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    85Mechanical Service96-0283 rev C June 20073.Place a support for the ATC under the center of the carousel.4. Loosen the nut inside the carriage casting that attaches the ATC carousel assembly to the casting. Thereis a socket head in the top of the shaft to hold it stationary while loosening the n...

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    86Mechanical Service96-0283 rev C June 2007SIDE MOUNT TOOL CHANGER (SMTC)The tool changer is driven by a single axis control mounted inside the cabinet.TROUBLE SHOOTINGSide Mount Tool Changer Recovery Flow ChartPress RecoverButtonAlarmsexist?YTool inarm or spindle(Y/N)?Will armprevent tool inspin...

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    87Mechanical Service96-0283 rev C June 200740 TAPER CAROUSEL REMOVAL AND INSTALLATION113121110987654322322212019181716151424CarouselNumber DiscToolPocketsCarouselCarouselCoverCarouselHousingAssemblyATCAssemblyBase113121110987654322322212019181716151424SMTC (Horiz)SMTC (Vert)Special Tools Required...

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    88Mechanical Service96-0283 rev C June 2007CarouselNumberDiscMountingBHCS (8)CarouselShaft NutCarouselCarouselHousingTool PocketsTop ViewTool Pocket(Load Position)Tool PocketMountingFHCSCarouselSliderPositionPocketOrientationTabsPocketStopCam BoxATCAssemblyBacksideCam BoxPulleyCarouselDouble-ArmC...

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    89Mechanical Service96-0283 rev C June 20073.Remove the tool changer amphenol connection at the control box and tool pocket air line at the top of thecarousel. Wrap and tie the amphenol connector to the top of the carousel cam box.4. Insert an eyebolt into the threaded 1/2-13 hole at the top of t...

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    90Mechanical Service96-0283 rev C June 20078XSHCS5XSHCSHorizontal Tool Changer Installation4. Reconnect the tool changer amphenol connector to the control and reattach the air line to the carouselassembly.5.Align the ATC assembly according to section on ATC alignment.6. Torque the SHCS to 100 ft-...

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    91Mechanical Service96-0283 rev C June 20076.Install second half of the split tool into end of the double arm in front of pocket. It is necessary to manuallypress the tool lock plunger (near center of shaft as shown in following section) for spilt tool to be inserted.7. Using T/C Recovery in the ...

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    92Mechanical Service96-0283 rev C June 200715. EC-300 and EC-1600-3000: Fully retract the Z-axis (Z+ direction).16. Using Tool Change Recovery, press the down arrow to rotate the tool pocket to the tool change position.17. Move the double arm in the forward direction until the arm rotates to the ...

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    93Mechanical Service96-0283 rev C June 20075.If orientation is incorrect, press Reset to allow the spindle to be manually rotated to the correct position.Correct Parameter 257 (Spindle Orientation) as described in the “Setting Spindle Orientation”.6. Continue moving the double arm in the forw...

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    94Mechanical Service96-0283 rev C June 20078XSHCS5XSHCS5XSHCSHoriz. ATCMountingBracket6X HexHead Bolt EC-400 24-Pocket Mount EC-400 40-Pocket Mount10XSHCS EC-400 60 and 70-Pocket Mountb. EC-1600-30001) Adjust the Y direction and spindle orientation in the same manner ...

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    95Mechanical Service96-0283 rev C June 2007ATC ALIGNMENT (VERT)For Vertical machines, the servo tool changer, like those used on super speed machines, must have the gridoffset and tool change offset set before starting the alignment procedure.Cam Box to Tool Pocket Alignment1.Remove all cam box s...

  • Page 97

    96Mechanical Service96-0283 rev C June 2007Radial Alignment of Double Arm to Carousel9.Rotate the cam box pulley counter-clockwise to raise the double arm into the split tool. Visually check thecenterline alignment of the split tool to the centerline of the tool pocket.10. In order to adjust the ...

  • Page 98

    97Mechanical Service96-0283 rev C June 2007ToolEqualizeGap AllAroundSpindleCenterlineTool CenterlineDouble ArmSpindleY-AxisATC MountingBracketX-AxisLoosenMountingSHCS (5)Loosen MountingSHCS (5)PrybarPrybarATC AssemblyATC AssemblyATC MountingBracket Double Arm to Spindle Center A...

  • Page 99

    98Mechanical Service96-0283 rev C June 20074X Double ArmJack SHCS8X Lock RingSHCSLock RingDouble ArmLock Ring 8 SHCSLock RingDouble ArmJack SHCS (4)Double ArmDrain PlugDouble-Arm Removal (Horiz) Double-Arm Removal (Vert)Installation1.Place the double arm onto output shaft. Align the doubl...

  • Page 100

    99Mechanical Service96-0283 rev C June 20073. Enter Debug mode. Record the encoder value under “spindle orientation position”.4. Return to Parameter 257. Enter the spindle orientation value from Debug and lock parameters.5.In TCR mode, press the ATC Reverse button until the double arm is in t...

  • Page 101

    100Mechanical Service96-0283 rev C June 20076.Run the tool changer door and check for speed.7.Adjust the speed at the solenoid valve on the lube panel.8.Check the action of the spring damper that stops the tool changer door when it opens. The tension can beadjusted by turning the adjustment screw...

  • Page 102

    101Mechanical Service96-0283 rev C June 20076. Grease the edges of the door that will be sliding against main panel and door guide. Slide top door intodoor guide and place flange onto linear guide pad (top/right). Put the top door bracket over the door flangeand position the door between the brac...

  • Page 103

    102Mechanical Service96-0283 rev C June 2007CarouselCam FollowerGrooveTool Pocket Stop4X SHCSTool PocketTool Pocket(Load Position)Tool PocketMountingFHCSCarouselSliderPositionPocketOrientationTabsPocketStopHorizontal Machines113121110987654322322212019181716151424Pocket StopPocket Down PositionPo...

  • Page 104

    103Mechanical Service96-0283 rev C June 2007PocketRetainingScrewCam FollowerGroovePocket StopPocketSHCS (4)Pocket Slideand GrooveAlignmentPocket SlideFingerPocketPocket RetainingScrewPocket Stop4. Restore the machine to automatic mode and perform a tool change by pressing MDI and then ATC Fwd.Che...

  • Page 105

    104Mechanical Service96-0283 rev C June 2007Tool Clamp SensorOriginSensorMotor StopSensorOil Fill LevelTriggerGroovesCam BoxPulley4X Cam BoxMounting SHCS3X ProximitySensorsOil Fill/BreatherTool ClampSensorOriginSensorMotor StopSensorOil FillLevelOil Fill/BreatherCam BoxMountingSHCS (4)Cam BoxPull...

  • Page 106

    105Mechanical Service96-0283 rev C June 2007SETTING PARAMETER 64CAUTION!The EC-400 Z-axis can crash into the pallet changer actuator if Parameter64 is not set correctly.For Z-axis, this is the displacement from home switch to tool change position and machine zero.(Distance from Home in Inches) X ...

  • Page 107

    106Mechanical Service96-0283 rev C June 2007SERVO TOOL CHANGER OFFSETSInvisible Axis ExplanationThe SMTC uses an invisible axis to control the double arm. If the axis is made visible to service or adjust it, thesafety interlocks are disabled, and the automatic operation of the tool changer is pro...

  • Page 108

    107Mechanical Service96-0283 rev C June 2007TURRETSTURRET CRASH RECOVERY PROCEDURE1. Change Setting 7, "Parameter Lock", to Off. Move to Parameter 43 on the Parameters display. This is thetool turret motor parameters. Change Invis Axis from “1” to “0” (zero).2. Move to the Alarm...

  • Page 109

    108Mechanical Service96-0283 rev C June 200718. Replace the sliding tool changer cover.ClampscrewTurret Motor AdjustmentIMPORTANT!! After a crash the following procedures should be performed in order to verifyproper turret alignment.1. Turret alignment verification (X-Axis).2. Spindle alignment v...

  • Page 110

    109Mechanical Service96-0283 rev C June 20071) If the air cylinder will not fully clamp or unclamp disconnect the air cylinder from the cam leverand retry. If the air cylinder still does not fully clamp or unclamp, replace the air cylinder.2) If the air cylinder fully clamps and unclamps then: ...

  • Page 111

    110Mechanical Service96-0283 rev C June 20073.Change Parameter 76 from 500 to 50000 (so you will not trip on a low air pressure alarm).4. Remove the air line.5. Put a 3/4" wrench on the bolt at the end of the air cylinder. Pull down (-X) until the turret is fully unclamped.6.Place a block be...

  • Page 112

    111Mechanical Service96-0283 rev C June 2007Hydraulic TurretRemoval1.Clamp the turret in the pocket 1 position.2.Remove the eight (8) bolts from the inner part of the end cap, and then remove the twelve (12) bolts fromthe outer part of the end cap.MountingScrewsEnd CapCoolant Tip3.Remove the end ...

  • Page 113

    112Mechanical Service96-0283 rev C June 20073. Run a M43 (Turret Unlock) in MDI mode, and set Parameter 212 to 0 (zero).4. Zero-return the A-axis.5. Reset the turret clamp failure and command a M43 in MDI mode.6. Use the Handle Jog and move the A-axis (jog speed 0.0001). Line up the coolant tube ...

  • Page 114

    113Mechanical Service96-0283 rev C June 2007TURRET SHAFT REMOVAL AND REPLACEMENT4544810121314181511161791362457 Turret Shaft Removal1.Remove turret as previously described. Mark retaining ring and turret casting for alignment purposes.2.Remove coolant tube bracket and move out of the way.3.Remove...

  • Page 115

    114Mechanical Service96-0283 rev C June 20077. Add oil to the gearbox; 10 cups (2400 ml).8.Install turret as described in previous section.Turret motor coupling adjustment procedure must be completed for proper alignment.TURRET CROSS-SLIDE SPRING REPLACEMENTWARNING!WARNING!WARNING!WARNING!WARNING...

  • Page 116

    115Mechanical Service96-0283 rev C June 2007NOTE:Old style bracket is not equipped with a cylinder spring retainer. Remove thetwo mounting bolts and old style bracket then replace with new bracketequipped with pivot arm and remount with two mounting bolts. Skip to Step 9.7.Remove cylinder spring ...

  • Page 117

    116Mechanical Service96-0283 rev C June 2007TURRET IN/OUT ADJUSTMENTExtensionSleeveAir Cylinder RodJamNutsTurret Travel Adjustment ComponentsNOTE:Alarms 113 and 114, "Turret Unlock Fault" and "Turret Lock Fault", indicate aturret in/out adjustment is necessary. Alarms occur wh...

  • Page 118

    117Mechanical Service96-0283 rev C June 2007If either switch does not trip when the gage block is in place, the switches need to be adjusted. Adjust theswitches by loosening the two SHCS and moving the entire switch bracket; Do not move the individualswitches unless absolutely necessary.c. Enter ...

  • Page 119

    118Mechanical Service96-0283 rev C June 2007CENTERING INNER TURRET COUPLING (WITH 1/4" BRASS PLUG)Only perform this procedure if there is not enough adjustment to perform an outer coupling alignment.This procedure is only performed if the turret is equipped with a 1/4" brass plug.1. Rem...

  • Page 120

    119Mechanical Service96-0283 rev C June 2007TURRET ALIGNMENT VERIFICATION (X-AXIS)Tools Required: Magnetic Base with a dial indicator (0.0005" or less resolution).1. Remove all toolholders and fittings from the turret and Jog the X-axis to the center of its travel.2.Place the magnetic indica...

  • Page 121

    120Mechanical Service96-0283 rev C June 20075.Move indicator tip to end of the test bar and check for runout. Tolerance should not exceed 0.0001".NOTE:If reading is greater than 0.0001" remove test bar, and clean both surfaces.6. Next rotate the test bar until the reading is 1/2 of the ...

  • Page 122

    121Mechanical Service96-0283 rev C June 2007CONVERTING SPINDLE CENTERLINE TO ENCODER STEP1. Jog the X-axis to the spindle center.2.Press Alarms, enter "Debug", press Write/Enter.3. Press Posit, and Page Up until you see the debug screen Pos-Raw Dat 1.4. Observe X-axis Command position. ...

  • Page 123

    122Mechanical Service96-0283 rev C June 2007BOLT ON TURRET ALIGNMENT1.Clean the turret thoroughly before beginning alignment.2.Index tool position #1 into the cutting position.3.If the machine has a tailstock, move the turret and tailstock head next to each other and use the tailstockhead as a se...

  • Page 124

    123Mechanical Service96-0283 rev C June 2007.002"Total=.004".002"The previous example illustrates a turret that is off center from the coupler center of rotation. The readingtaken at point “A” in step seven, indicates how far off center the turret is. It must be moved half of t...

  • Page 125

    124Mechanical Service96-0283 rev C June 2007WEDGE ALIGNMENTUsing the data from the “Service Lathe Alignment” report as this procedure is followed. It is important that theform is filled out in its entirety before any adjustments of the wedge are attempted.Run the spindle at its highest RPM to...

  • Page 126

    125Mechanical Service96-0283 rev C June 2007AXIS MOTORSAXIS MOTOR ENCODERSHaas machines are equipped with brushless motors, which provide for better performance and no maintenance.In addition to performance differences, the following list highlights additional benefits:• Brushless motors have 8...

  • Page 127

    126Mechanical Service96-0283 rev C June 2007PRECAUTIONSMills are currently equipped with either a hydraulic counterbalance system or an electric brake motor. Caremust be taken, in either case, to avoid damaging the machine or severely injuring yourself. Heed all warningsand cautions and read all ...

  • Page 128

    127Mechanical Service96-0283 rev C June 20075.Power On the machine.6.Check for backlash in the ballscrew ("Accuracy/Backlash" section) or noisy operation.7. Zero Return the axis and set the grid offset.8.Z-axis: Reset the value for Parameter 64.CAUTION! Work offsets will change.COUPLING...

  • Page 129

    128Mechanical Service96-0283 rev C June 2007BEARING SLEEVE REMOVAL/INSTALLATIONPlease read this section in its entirety before attempting to remove or replace the bearingsleeve.Vertical Tool Required: Spanner wrench, Pre-load fixture, Wood block (16" long)Z-Axis machines with counterbalance:...

  • Page 130

    129Mechanical Service96-0283 rev C June 2007CAUTION! Do not pry the bearing sleeve away from the housing. Damage to the sleeve,bearing, motor housing or ballscrew will result.Bearing SleeveMotor HousingBearing Sleeve Mounting LocationInstallation1.Ensure all mating surfaces on the bearing sleeve ...

  • Page 131

    130Mechanical Service96-0283 rev C June 2007BALLSCREW REMOVAL AND INSTALLATIONBALLSCREW TROUBLE SHOOTINGNOT OPERATINGAll problems that are caused by servo motor failures should also register an alarm. Check the alarm history todetermine the cause of the problem before any action is taken.Servo mo...

  • Page 132

    131Mechanical Service96-0283 rev C June 2007NOTE:The current angular contact design sleeve has a fixed pre-load; it cannot beadjusted.• Run the axis back and forth. The motor will get very hot if the bearing sleeve is damaged. If so, turn the axisby hand and feel for roughness in the ballscrew....

  • Page 133

    132Mechanical Service96-0283 rev C June 2007Total deviation between the dial indicator and the control panel display should not exceed .0002.An alternate method for checking X-axis backlash is to place the dial indicator as previously shown andmanually push the X-axis in both directions. The dial...

  • Page 134

    133Mechanical Service96-0283 rev C June 2007BACKLASH - POSSIBLE CAUSESIf backlash is found in the system, check for the following possible causes:• Loosen the SHCS attaching the ball nut to the nut housing. Tighten the SHCS as described.• Loosen the SHCS attaching the nut housing to the axis....

  • Page 135

    134Mechanical Service96-0283 rev C June 2007Machine CrashA hard machine crash can cause a ballscrew to lock up. The static overload created during a machine crashcan break apart the ball nut balls, denting the thread surfaces. Turning the nut by hand will result in an obviousgrinding feeling and/...

  • Page 136

    135Mechanical Service96-0283 rev C June 20077. Loosen the 10-32 x ½" SHCS and remove the locknut on the ballscrew support bearing end.8.Remove the axis motor in accordance with "Axis Motor Removal/Installation".9. Loosen the SHCS and remove the bearing sleeve from the motor mount ...

  • Page 137

    136Mechanical Service96-0283 rev C June 2007CAUTION! Mating surfaces must be clean or misalignment may occur, seriouslyaffecting the proper operation of the machine.3.Vert: Insert the ballscrew through the nut housing and motor housing, taking care not to make contact withthe screw threads, which...

  • Page 138

    137Mechanical Service96-0283 rev C June 2007• (EC-300) Loosen the locknut screw and bearing locknut and tighten to 4 in-lb against the bearing. Re-tighten the locknut screw.• (EC-400/EC-1600): Loosen the locknut screw and the bearing locknut and tighten to 10 ft-lb against thebearing. Retight...

  • Page 139

    138Mechanical Service96-0283 rev C June 2007WARNING!If the machine is equipped with a hydraulic counterbalance, a shaftstop block must be used to secure the spindle head. Do not move thespindle during ballscrew service.WARNING! MILLS WITHOUT A COUNTERBALANCEIf debug is on and the Z-axis is disabl...

  • Page 140

    139Mechanical Service96-0283 rev C June 2007• Loosen all screws on the bearing support housing, nut housing, and motor support housing. Firstremove the four (4) bolts and two (2) alignment pins on the bearing support housing (the 10/32 pins arethreaded, insert a screw into the opening and pull ...

  • Page 141

    140Mechanical Service96-0283 rev C June 2007HydraulicCounterbalanceY-Axis MotorY-Axis BallscrewBearing HousingMotor Mount4X SHCS4X LockwasherView Rotated(looking up)Y-Axis MotorHydraulicCounterbalanceBumperBearingLocknutCouplingBumperBearingLocknutY-AxisBallscrew2X SHCS2X SHCSBallscrewNutBearingS...

  • Page 142

    141Mechanical Service96-0283 rev C June 2007• Tighten the locknut screw and mark with yellow paint.• Remove the shaft lock.• Torque support mounting bolts to proper specifications.• Loosen the locknut screw and locknut at the bearing support end and tighten to 4 in-lb (32 mmballscrews) ag...

  • Page 143

    142Mechanical Service96-0283 rev C June 2007TemperatureSensorOil Line4. Remove the motor housing cover.5. Loosen the clamp collar that ties the X-axis motor coupler to the ballscrew.6. Jog the X-axis to the home position. Remove the temperature sensor and oil line. Remove all but one of theSHCS t...

  • Page 144

    143Mechanical Service96-0283 rev C June 2007e. Remove the ballscrew through the back side of the wedge casting.f. Take extreme care not to damage the ballscrew while pulling it through the castings.Lower Lock NutLowerBearingPackKeyMotorCouplingTool ChangerGearboxWedgeUpperBearingRetainingRing13. ...

  • Page 145

    144Mechanical Service96-0283 rev C June 2007LATHE BALLSCREW REPLACEMENT - Z-AXISRemoval1. Turn the machine on. Zero Return all axes and put the machine in Handle Jog mode.2.Remove rear and right side covers. Remove hard stops from bearing support and motor end of ballscrew.3.Remove the cover fro...

  • Page 146

    145Mechanical Service96-0283 rev C June 2007b. 40mm: Reinsert the ballscrew with bumpers into the bearing sleeve in the motor housing. (Make surethe ballscrew nut will be able to slide in to the wedge nut housing.) Support the ballscrew on the bearingsupport end and re-attach the bearing support ...

  • Page 147

    146Mechanical Service96-0283 rev C June 2007TOOLROOM LATHE BALLSCREW REPLACEMENTRemovalLube FittingBallscrewBearingandLock NutHandleMotorCouplingCross SlideBearingNut Housing1.Remove the hand wheel.2.Remove all necessary sheet metal to gain access to the ballscrew, servo motor, and coupler. Remov...

  • Page 148

    147Mechanical Service96-0283 rev C June 2007Installation1. Install the ballscrew in the nut housing. Note the orientation of the lubrication fitting for the X-axis and themachined flat on the ballscrew. The fitting should be at the 7 o’clock position with the flat face down.2. Snug bolts securi...

  • Page 149

    148Mechanical Service96-0283 rev C June 2007GR-SERIES X-AXIS BALLSCREW ALIGNMENTBe sure that machine is level before starting this procedure.1.Remove the back sheet metal cover from the top of the base and move all axes to machine zero locations.2.Remove any binding in the nut by slightly looseni...

  • Page 150

    149Mechanical Service96-0283 rev C June 2007TAILSTOCK ALIGNMENTTailstock alignment procedures should only be done after the X- and Z-axes have been checked for properalignment.There are two different tailstocks: a one-piece design, and a two-piece design. If the tailstock needs to bealigned, foll...

  • Page 151

    150Mechanical Service96-0283 rev C June 20074. Raise the tailstock and bring up to center by equally turning the jack bolts (do not turn one jack bolt morethan 1/4 turn without turning the other). Adjust to within .0003" and lightly snug bolts during procedure.NOTE:Check tailstock parallelis...

  • Page 152

    151Mechanical Service96-0283 rev C June 2007Mounting Nut (4)AdjustmentBoltsTool Mounting Bolt (2)Head Alignment ToolHead Alignment Tool8.Rotate the spindle and measure run-out at the base and the end of the tailstock. Tap into place using amallet. Tolerance is less than .001" TIR.9.Torque th...

  • Page 153

    152Mechanical Service96-0283 rev C June 20078. Using the set screws in the tailstock base, move the entire tailstock assembly until the total side to siderunout does not exceed 0.0005". Maintain the parallelism with the Z-axis by ensuring that the travelindicators move an equal amount.9. Tor...

  • Page 154

    153Mechanical Service96-0283 rev C June 2007Adjustment NutHydraulic PressFixtureTailstock Insert Press4. Mount the fixture to the tailstock casting as shown.5.Pump the hydraulic press a few times so that the fixture stabilizes itself against the tailstock.WARNING!Keep hydraulic lines away from th...

  • Page 155

    154Mechanical Service96-0283 rev C June 2007HYDRAULIC TAILSTOCK CYLINDERWARNING!WARNING!WARNING!WARNING!WARNING!Before performing any service the machine should be powered off.Removal1.Remove front and rear way covers. Move the tailstock to the middle of travel and disconnect the hydrauliclines f...

  • Page 156

    155Mechanical Service96-0283 rev C June 2007EC-300/MDC PALLET CHANGERCOMPONENTSEC-300 Rotary Table - The rotary table is a Haas 210 equipped with a special platter compatible with thepallet changer operation. The table is mounted on the pallet changer casting, and a drive shaft bearing assem-bly ...

  • Page 157

    156Mechanical Service96-0283 rev C June 20073.To unclamp, the solenoid switch shuttles to exhaust the clamp side and pressurize the unclamp side of thepiston. The unclamp air pressure must compress the clamp springs to raise the clamp plate. For the firstportion of the travel, the springs between...

  • Page 158

    157Mechanical Service96-0283 rev C June 2007C. Condition when the table is unclamped and then power is lost.• Main valve shuttles to clamp the table but the safety valve also loses power and blocks the exhaust porton the clamp side of the piston. This prevents the clamp plate from clamping imme...

  • Page 159

    158Mechanical Service96-0283 rev C June 20078.Failure - Table unclamped and the machine loses air during a pallet change.Result -The low air pressure alarm will not alarm out the machine until it has reached its time limit. At thetime of air loss the clamp plate will lower to the clamped position...

  • Page 160

    159Mechanical Service96-0283 rev C June 2007Remove the cable cover on the rotating door and pull the cables through. Disconnect the power cables fromthe J-box, remove the lubrication line and disconnect and crimp air lines leading to the rotary tables with azip tie. There is a silk screen on the ...

  • Page 161

    160Mechanical Service96-0283 rev C June 200710. Remove the pallet changer tables by unbolting the four 5/8" shoulder bolts between the pallet changer andthe frame support. After removing the shoulder bolts, the pallet is loose on the pallet support springs andcan be lifted off by using 2 eye...

  • Page 162

    161Mechanical Service96-0283 rev C June 2007If the thrust bearing and washers have to be removed, remove the unit as a whole so as not to lose the bear-ings. Inevitably, some bearings will fall out; therefore, it is advisable to have spare bearings for replacement.To service the air blast assembl...

  • Page 163

    162Mechanical Service96-0283 rev C June 20072. Level the pallet along the X-axis by indicating across the pallet in the X-axis direction. Both pallets shouldbe parallel to within 0.002"/10" of each other.3.If pallets are not level, shim between pallet changer and base, and tighten palle...

  • Page 164

    163Mechanical Service96-0283 rev C June 2007EC-400 PALLET CHANGERWhen the automatic pallet changer (APC) is at rest, the pallet is clamped, the pallet at the load station is athome position, and the APC door is closed. The H-frame down solenoid is on, the safety solenoid is on, andthe H-frame is ...

  • Page 165

    164Mechanical Service96-0283 rev C June 200721. The servomotor rotates the H-frame and pallets 180°, by driving through the gearbox, torque tube, and hub,while the APC shaft, cycloid hub, and part of the gearbox remain stationary. The servomotor rotates withthe assembly.22. The H-frame down swit...

  • Page 166

    165Mechanical Service96-0283 rev C June 2007EC-400 Pallet Changer Exploded ViewServo MotorMotor Seal(not shown)Cycloid MountUmbrella Mount PlateO Ring2-258Gearbox(99-0110 GreaseInside)TorqueTubeCycloid HubAPCHOME SensorWave SpringBallBearingsO Ring 2-338H Frame PinsHard StopsH FrameBearingSpacerB...

  • Page 167

    166Mechanical Service96-0283 rev C June 2007Tapered RollerBearingBearing LocknutShaft CoverAir VentTaperedRoller BearingO Ring 2-358HubO Ring Inside 2-377Seal HousingCam3X Ball BearingsCageCamShaft ClampBridgeCylinder LeverShaft Mount(Wired in series withLoad Station door switch)OperatorStation L...

  • Page 168

    167Mechanical Service96-0283 rev C June 2007PALLET POOL MOTOR REPLACEMENTPallet Pool Motor Replacement is accomplished from beneath the Rotator/Slider of the EC-400 Pallet Pool.Remove SHCS2X Install Bolt Toolwith Thrust Bearingand Washer2X Access HolesSheet MetalBracesAccess HolesBolt ToolBolt To...

  • Page 169

    168Mechanical Service96-0283 rev C June 20074. Insert a threaded bolt tool (contact Haas for tool) in the hole between the two access holes (one on eachside of the rotator/slider to keep the motor from falling later in the procedure.5. Using a special tool (contact Haas for tool), insert it into ...

  • Page 170

    169Mechanical Service96-0283 rev C June 20077.Lift the hub off of the APC shaft.8.If the bearings need to be replaced, remove them from below the hub using a punch. If the bearings areremoved, replace them. Pack the new bearings with moly grease.9.Remove the air cylinder per the instructions in t...

  • Page 171

    170Mechanical Service96-0283 rev C June 20073.Remove the APC cylinder cover.4. Remove the H-frame up reed switch. Disconnecting it is not necessary.5.Disconnect the two air hoses.6.Remove the shoulder bolts and washers that retain the air cylinder and remove the air cylinder..7.Remove the air fit...

  • Page 172

    171Mechanical Service96-0283 rev C June 20075. Home the Z-axis and verify the pallet to H-frame alignment.6. Unclamp the pallet and turn down the main air pressure regulator to approximately 10 PSI.7.Press the key to raise the pallet. Turn up air pressure (at air regulator) slowly and verify that...

  • Page 173

    172Mechanical Service96-0283 rev C June 2007EC-400 ROTARY REPLACEMENTWarningThe indexer will crash if the following procedures are not followed.Read all material before proceeding.When the Indexer is replaced in the EC-400, it must have the lift switch adjusted and Parameter 212set to zero before...

  • Page 174

    173Mechanical Service96-0283 rev C June 20076. Slowly discharge the air pressure to the A-axis and lower the platter into position.7.Rotate the worm shaft pulley to the extent of its travel and record the value. The value at the middle of thisrange is the value for Parameter 212. Enter that value...

  • Page 175

    174Mechanical Service96-0283 rev C June 2007Roll1. Position the precision level on center of the table parallel to X-Axis. Jog the Z-axis, full travel in eachdirection, and note any deviation in the level.Pitch1. Position the precision level on center of the table parallel to Z-Axis. Jog the Z-ax...

  • Page 176

    175Mechanical Service96-0283 rev C June 20078.Working through the operator door, use lifting equipment to remove the receiver. The receiver clamp platehas 1/2-13 tapped holes in it so that lifting eyes can be installed, or use straps to grip the top of thereceiver. Remove the receiver assembly th...

  • Page 177

    176Mechanical Service96-0283 rev C June 20073.With magnetic base still on the spindle nose, place the indicator on the face of the pallet at the center and1" from the front edge, toward the spindle. Zero the indicator dial and set the Z-axis position to zero.4. Jog the Z-axis off of the pall...

  • Page 178

    177Mechanical Service96-0283 rev C June 2007AUTOMATIC PALLET CHANGER (APC) (VERTICAL MACHINES)APC PALLET TROUBLESHOOTINGThere are two different designs of pallets for use with the APC. This difference in design is for locating the palletonto the receiver. The earlier method uses two friction bloc...

  • Page 179

    178Mechanical Service96-0283 rev C June 2007Alignment PinReceiverPalletPallet Clamp SwitchAlignment Pin Receiver BushingRecovery from an E-Stop or power outage during a pallet changeNot used for MDC Pallet Changer.Is Power ON?Troubleshooting a Power Outage or E-Stop condition witha Pallet in tran...

  • Page 180

    179Mechanical Service96-0283 rev C June 2007PALLET REPLACEMENTDisconnect the APC motor wire on the left side of the Quad APC mills. The pallets will be difficult to manuallymove if this is not done. The motor cable is located under the APC base.Tools Required: Hoist, Straps or Chains, Eyebolts (2...

  • Page 181

    180Mechanical Service96-0283 rev C June 20073.Verify the condition of the wipers and determine if they need replacing.4. Re-install the new rails, leaving the bolts loose.5.Carefully place the pallet back onto the APC, using the hoist.6.Position the pallet back onto the receiver, and clamp/unclam...

  • Page 182

    181Mechanical Service96-0283 rev C June 2007DRIVE PIN REPLACEMENTNOTE:If the drive pin assembly is damaged due to a crash or from excessive wear,all components should be checked for damage and replaced.NOTE:The chain must be loosened in order to remove the entire drive pin assembly.1.Power off th...

  • Page 183

    182Mechanical Service96-0283 rev C June 2007SETTING THE GRID OFFSETSetting the Offset Using the Grid FeatureThe control will calculate grid offset parameters (125, 126, 127, and so on) using the Grid command. It isrecommended that the Grid command be used on each axis separately. Do not use the G...

  • Page 184

    183Mechanical Service96-0283 rev C June 2007HYDRAULIC COUNTERBALANCETROUBLESHOOTINGSpindle head weight is balanced by upward pull of a hydraulic cylinder on machines without a Z-axis brakemotor. Hydraulic oil forces the piston to retract into the cylinder body. The oil is then pressurized by a ni...

  • Page 185

    184Mechanical Service96-0283 rev C June 20073.No alarm, pressure reading low (at or below switch setting).Cause: Cylinder or Fitting leaks, shorted cable, switch setting too low and/or inaccurate system gauge.Corrective Action: As described for leaks in 1.a. Test for short in cable. Repair or rep...

  • Page 186

    185Mechanical Service96-0283 rev C June 2007LEAK FAILURESLeaks can occur at any fitting connection, at the hydraulic cylinder’s rod seal (where the rod enters the cylin-der), at the cylinder’s piston seal, or through hose failures. Inspections for leaks are visual, although rod sealleaks may ...

  • Page 187

    186Mechanical Service96-0283 rev C June 2007CONNECTOR REFERENCEBIJURMAX OILLEVELMINOILLEVELShrader FillerValveGaschuckCGA 580FittingCharge/DischargeKitP/N 35-4050AHydraulic Counterbalance Charge/Discharge Kit (Shown in Place to Discharge System)3. Remove cap to Schrader filler valve.4. Ensure T-h...

  • Page 188

    187Mechanical Service96-0283 rev C June 20074/3-FV11-6-FV01/7/6-FVeldnipST05/w11/9/8-FVeldnipST05/w5-FVeldnipST04/w5-FVeldnipST05/wRVSVlevarTfopoTtaenihcaMisp0511isp057isp0511isp0551isp578isp0011isp0081isp0521Tank Pressure Requirements6. Power on the machine and zero return (Zero Ret) Z-axis only...

  • Page 189

    188Mechanical Service96-0283 rev C June 2007NOTE:Do not disassemble unit. Keep the hose attached to the cylinder.6.Return complete assembly to the Haas factory.Installation1.Install cylinder with cylinder rod extended from top of column.NOTE:Cylinder rod should pass through column bracket and spi...

  • Page 190

    189Mechanical Service96-0283 rev C June 20079.When the side to side alignment of the cylinder is correct, tightening the spindle head brackets. Be carefulnot to move the cylinder out of alignment while tightening the spindle head brackets.10. When the cylinder has been aligned correctly, finish t...

  • Page 191

    190Mechanical Service96-0283 rev C June 2007HYDRAULIC POWER UNIT (HPU) (LATHE)TROUBLESHOOTINGHydraulic Pressure - “Low hydraulic pressure” Alarm (134)• Check for any leaks.• Check that the oil level is above the fill line.• Check that the temperature is less than 150°.• Voltage phasi...

  • Page 192

    191Mechanical Service96-0283 rev C June 2007SL-SERIES HYDRAULIC SCHEMATICSCASEFILLPORT2 HPMTANKFILL1 IN FEMALEPIPE COUPLERLEVELTEMPGAGETANK DRAIN1/2 NPT8 GALLONRESERVOIRWITH BAFFLECASEDRAIN100MESH6 GPM550 PSITANKABChuck and Tailstock 6GPM10 MICRON20 PSIBYPASSP1BRAKEB1CHUCKA10.07040 PSIDECR(PS)M1R...

  • Page 193

    192Mechanical Service96-0283 rev C June 200710 MICRON20 PSIBYPASSP1BRAKEB1CHUCKA10.07040 PSIDECR(PS)M1R1M2R20.047B2TAILSTOCKA2B0-600PSI0-600PSI0-600PSI0-600PSIATANKCASEFILLPORT1.5 HPMTANKFILL1 IN FEMALEPIPE COUPLERLEVELTEMPGAGETANK DRAIN1/2 NPT8 GALLONRESERVOIRWITH BAFFLECASEDRAIN100MESH3 GPM550 ...

  • Page 194

    193Mechanical Service96-0283 rev C June 20074TH AXIS REPAIR (HORIZ.)RING GEAR INSTALLATION1.Lubricate and stone the mating surfaces of the platter and ring gear. Wipe clean to remove grease andcontaminents.2.Clean the mating surfaces of the platter and ring gear with alcohol.CAUTION! The ring gea...

  • Page 195

    194Mechanical Service96-0283 rev C June 2007NOTE:The piston adapter plate is precisely concentric to the platter and pistonassembly. If it is ever removed, it must be recentered.To remove the piston adapter plate:1. Remove ten (10) 1/2-13 x 1.5" SHCS in the piston adapter plate that are exp...

  • Page 196

    195Mechanical Service96-0283 rev C June 20075.Pressurize the clamp ring, forcing air and air bubbles out of the oil through the bleed valve. Re-pressurizeevery five minutes for about 10 - 12 cycles or until the oil is completely clear of any air bubbles. Re-tighten the bleed valve.Oil Bleed Valve...

  • Page 197

    196Mechanical Service96-0283 rev C June 2007Bleed the Pressure Booster:• The booster should be filled to the top fill line before starting.• Use a manual vacuum pump to draw the air bubble out of the hose. Stop before the fluid reservoir is full.• Release the pressure valve on the pump (dep...

  • Page 198

    197Mechanical Service96-0283 rev C June 20079. Remove the plug in the center hole of the pressure booster. Thread a #4 SAE to NPT female adapter (newpart) into the center hole.10. Thread the hydraulic hose into the adapter.11. Thread the reducer into the street elbow. Thread the muffler and reduc...

  • Page 199

    198Mechanical Service96-0283 rev C June 20078. Attach a magnetic indicator stand (MIS) to the inner bearing race. Adjust the indicator to point to the sideof the outer bearing surface as shown.Inner BearingIndicatorMagneticStandOuter Bearing9.Turn the inner race to find high and low spots. To eas...

  • Page 200

    199Mechanical Service96-0283 rev C June 2007ROTARY TABLE PLATTER REMOVAL AND INSTALLATIONRemoval1.Command A-axis brake to disengage. Enter MDI and command an M11. Do not disconnect air to machine.2.Remove the encoder cover plate. Remove the encoder shaft plate. Important: There are two set screws...

  • Page 201

    200Mechanical Service96-0283 rev C June 2007NOTE: You will need a T-handle wrench or a 6" long hex socket to tighten the SHCSin the platter. Socket extensions will not fit.11. Tighten the SHCS incrementally in a star pattern to avoid misaligning the Bearing. Torque the SHCS instages up to a ...

  • Page 202

    201Mechanical Service96-0283 rev C June 20072.Install the encoder onto the bottom of the encoder mounting plate. Install the encoder mounting plateassembly onto the top of the encoder mounting cup. Use three screws at 120° spacing to mount plate. Theremaining three threaded holes are for the enc...

  • Page 203

    202Mechanical Service96-0283 rev C June 20073. Zero the A-axis only by pressing the Zero Ret key, then the A key, then the Zero Singl Axis key.4. Jog the A-axis to line up the front edge of the pallet with the X-axis as close as the coupling position allows.For a 5-degree indexer table, align the...

  • Page 204

    203Mechanical Service96-0283 rev C June 2007H-FRAME PALLET ALIGNMENT (EC-630)Horizontal machine axes:X, Y, Z -Traditional HMC machine axes. A - Rotary table rotation. W - APC H-Frame rotation.X-AXISZ-AXISA-AXISW-AXISCAUTION!A, W and Z axes must be zeroed as described. Zero-position greatlyinfluen...

  • Page 205

    204Mechanical Service96-0283 rev C June 20071. Attach the Lift Fixture• Tool 15-1304 is required to manually raise and lower the A-Axis platter.• Disconnect the Air Dump Solenoid Assy cable (36-5630) from under the front of the machine and connectit to the tool, using the adapter cable suppli...

  • Page 206

    205Mechanical Service96-0283 rev C June 2007• When the value begins to increase, stop and back up until the fuse value stays constant and record the A-Axis actual encoder count.• Add the two readings, divide by two, and subtract or add as required to the value in Parameter 224.• Repeat th...

  • Page 207

    206Mechanical Service96-0283 rev C June 20079. E-Stop the machine. Enter Debug mode and go to the Pos Raw Data page. Manually rotate the H-Frame inone direction as far as possible and note the encoder count. Rotate it in the other direction as far as possibleand note the encoder count.NOTE:Since ...

  • Page 208

    207Mechanical Service96-0283 rev C June 20076. Take readings from the indicator every 10° for 360°. Reposition the indicator each time. Backlash should bebetween .0005" and .0007". If it is not within this range, perform the following adjustment procedure.Backlash Adjustment (EC630-16...

  • Page 209

    208Mechanical Service96-0283 rev C June 2007EC-400 A-AXIS BACKLASH ADJUSTMENT (FULL 4TH)1° indexer instructions are different, see the instructions at the end of this section.1.Remove all parts and fixtures from the platter.2.Check and record backlash near the outer edge of the platter face, usi...

  • Page 210

    209Mechanical Service96-0283 rev C June 20073. The motor, gearbox (1-degree indexers only), harmonic drive assembly (full 4th rotary only), backlash plateand pinion gear are removed as a unit along with the platter drive motor mount. Disconnect the motorcables, remove the eight 1/2-13 x 1.75"...

  • Page 211

    210Mechanical Service96-0283 rev C June 2007SHCSTube BacklashAdjusterCam BacklashAdjusterPush BlockSpring WashersInstallation1.Apply grease to the outer side of the tube and top side (as installed) of the plate. Also apply grease to thecounterbore for the tube and the machined surface underneath ...

  • Page 212

    211Mechanical Service96-0283 rev C June 2007SHCSMSHCSShoulder WasherYaskawa Motor KeyWave GeneratorGearbox AdapterYaskawa SigmaMotorHARMONIC DRIVE ASSEMBLY1.Cover your work area with a clean shop rag and place the harmonic drive with the smaller-diameter enddown on the work surface. You should se...

  • Page 213

    212Mechanical Service96-0283 rev C June 20076.Turn complete assembly over to expose harmonic drive. Keep this free of contaminents. Lightly grease andinstall remaining o-ring into groove. O-ring seals harmonic drive from coolant during machine operation.7. Install the pinion assembly (“Motor/Wa...

  • Page 214

    213Mechanical Service96-0283 rev C June 2007LUBRICATION SYSTEMThe lubrication system is a resistance type system which forces oil through metering units at each of thelubricating points within the machine. The system uses one metering unit at each of the lubricating points: onefor each linear gui...

  • Page 215

    214Mechanical Service96-0283 rev C June 2007Air Supply LinesThe lifting cylinder has one large air supply line for lifting the pallets and their loads. No return line is requiredbecause the cylinder is vented to the atmosphere and the weight of the assembly and load causes the cylinderto lower. T...

  • Page 216

    215Mechanical Service96-0283 rev C June 2007123456891077Lube Air Panel (Rear View)The following is a list of the Lube Air Panel assembly components on the rear of the panel.1.Air Pressure Switch - Monitors the air supply pressure, and sends a signal to the control panel to “alarmout”, or stop...

  • Page 217

    216Mechanical Service96-0283 rev C June 2007AIR REGULATOR SERVICINGCAUTION! Disconnect or shut off air supply and exhaust the primary and secondarypressure before servicing unit. Turning the adjustment knob counterclock-wise does not vent downstream pressure. Downstream pressure must bevented bef...

  • Page 218

    217Mechanical Service96-0283 rev C June 2007PARTS CATCHER (LATHE)RemovalCAUTION! Power off the machine before performing the following procedure.1.Disconnect the main air line. Remove necessary panels to access the parts catcher unit2.Loosen 1 1/2" shaft collar that locates the parts catcher...

  • Page 219

    218Mechanical Service96-0283 rev C June 2007LATHE TOOL PROBEPROBE SETTING1.Power off the machine and remove the forward end panel on the left side of the machine.2.Loosen all fasteners and the set screw on the mounting block.3.Lower tool setter arm to horizontal position. Install a turning tool i...

  • Page 220

    219Mechanical Service96-0283 rev C June 20077. Manually jog to probe tip and “probe” the 1" dia reference tool in the -X direction (move down) using 0.0001feed rate. Record the X distance to go. (e.g.; 4.9993). Subtract 1" from the number (e.g.; 4.9993 - 1.0000 =3.9993). Enter this ...

  • Page 221

    220Mechanical Service96-0283 rev C June 2007SETTING GRID OFFSETNOTE:This option uses a second MOCON PCB; take care tracing signals.NOTE:Grid offset must be checked and reset if the drive gear or the “C” drive servomotor is replaced.1.Disconnect air supply to C-axis actuator block and install ...

  • Page 222

    221Mechanical Service96-0283 rev C June 2007SETTING GEAR MESH CONTACT LOAD1. Install the in-line air regulator to the actuator block, adjust the air pressure on the regulator to 45 PSI.Activate the air supply to the C-axis pivot block.2.Loosen the two stop block lockdown screws, located on the si...

  • Page 223

    222Mechanical Service96-0283 rev C June 2007Door DriveMotorDoor DriveMotor MountDoor DriveMountChainMotor MountingSHCSClutchDoor DriveMotorDoor DriveMotor MountDoor DriveMountChainSHCS MotorMountingLatheVertical MillsMotor Replacement1.Remount the motor to the motor mount in the same manner in wh...

  • Page 224

    223Mechanical Service96-0283 rev C June 2007Cable TieClutch CablingBridge RectifierCable TiesStabilizingArmCable TiesClutchStabilizing ArmBridge Rectifier and Cable Ties Vertical MachinesLatheClutch Replacement1.Replace the clutch in the same manner as which it was removed. When tightening the se...

  • Page 225

    224Mechanical Service96-0283 rev C June 2007Chain Replacement1.a. Lathe: Replace the chain by fastening the left and right master links to the chain rail on both ends.b. Vert: Reattach the chain to the left door connector and to the turn buckle. Make sure that the chain isplaced over the sprocket...

  • Page 226

    225Mechanical Service96-0283 rev C June 2007Installation1.Ensure that the lower roller hex fasteners are tight and the upper roller fasteners are loose and in themiddle of their adjusting slots. Place the door into the enclosure, and position with the lower rollers restingon the lower roller guid...

  • Page 227

    226Mechanical Service96-0283 rev C June 2007DOOR OPEN SENSE SWITCHThe Door Open sense switch is a magnetic reed switch type. These switches are normally closed and wired inseries. When a door is open, the switch(es) will open and the machine will stop. When the door is closedagain, operation will...

  • Page 228

    227Mechanical Service96-0283 rev C June 2007HORIZONTAL MILL ASSEMBLY DRAWINGS AND PARTS LISTSEC-300 FRONT PANELS1.25-5682Tool Trays Panel2.25-5683Intermediate J-Box Top Cover3.25-5681Intermediate Top Cover4. 25-5678Front Right Panel5.59-0123Sanders K 18 Wire Clip6. 25-0440Tool Tray (2x)7.25-6182F...

  • Page 229

    228Mechanical Service96-0283 rev C June 2007EC-300 OPERATOR DOOR PANELS1.25-5888Center Channel Cover Plate2.25-5891Cable Channel Cross Top3.25-5799Top Operator Side Cables Tray4. 25-5892Cable Channel Cover Plate5.25-5792Right Intermediate Top Panel6.20-2685Operator Door Upper Door Rail7. 25-2684O...

  • Page 230

    229Mechanical Service96-0283 rev C June 2007EC-300 REAR PANELS1.25-5720Rear Header2.25-5666Rear Control Box Panel3.25-5722Control Support Mounting Bracket4. 25-5924Control Intermediate Pan5.25-5665Front Control Pan6.25-5667Front Control Box Panel7. 25-5721Top Panel Support Brace8.25-5912Control T...

  • Page 231

    230Mechanical Service96-0283 rev C June 2007EC-300 TOOL CHANGER PANELS1.25-5881Tool Changer Top Cover2.25-5706T.C. Front Panel3.25-5779T.C. Side Panel4. 25-6682Removal Tool 40T Holder5. 25-9248Plate Window Handle6.25-5885T.C. Access Panel7.32-0097Remote Switch Box8.T.C. Access Window9.25-9262Wash...

  • Page 232

    231Mechanical Service96-0283 rev C June 2007EC-300 COLUMN AND FRAME PANELS1234567891011121314151617181920212223241.59-0706Shade Roller- 70.5" x 21" (2x)2.25-5833Shade Roller Left Frame3.25-5837Top Column Clamp Wiper26-0173Top Column Wiper Felt4. 25-5834Shade Roller Top Frame5.25-5832Sha...

  • Page 233

    232Mechanical Service96-0283 rev C June 2007EC-300 BASE ASSEMBLY1.50-9011Linear Guide (truck)2.50-0017Linear Guide (35mm truck)3.20-2587Saddle Casting4. 58-36003/8" Nipple5.20-7008Nut Housing6.25-7267Prox. Switch Bracket7.25-5780Y-Axis Trip Bracket8.25-5919Cable Carrier Bracket9.20-2593Prox....

  • Page 234

    233Mechanical Service96-0283 rev C June 2007EC-300 COLUMN ASSEMBLY123456789101112131415174161071.25-2767Mounting Bracket2.32-2130Prox. Switch3.62-0017Servo Motor4. 25-7042Cover Plate5.20-2686Ballscrew Bumper6.20-2588Column Casting7.20-6361Y-Axis Bumper8.25-5732Column Cover9.20-7009Bearing Housing...

  • Page 235

    234Mechanical Service96-0283 rev C June 2007EC-300 SPINDLE HEAD ASSEMBLY123456789101112131416171820212219152316141. 20-7016Spindle Housing2.50-0017Linear Guide (35mm Truck)3. 30-7441TRP4. 73-3055Terminal Buss5. 25-5242Shroud Bracket6. 30-6465TSC Fitting Assembly7.25-6733Motor Shroud8. 62-3013Spin...

  • Page 236

    235Mechanical Service96-0283 rev C June 2007EC-300 PALLET CHANGERP112341413156278691091145121. 25-58802X Rotating Door Cap2. 25-58782X Rotating Door3.59-0580Name Plate P24. 25-58742X Clamshell Cover Access5. 25-58752X Clamshell Cover Access6. 25-58732X Clamshell Pallet Cover7.20-2782Pallet8.30-70...

  • Page 237

    236Mechanical Service96-0283 rev C June 2007EC-300 PALLET CHANGER1234567891011121314151617181920A21222324252627282930313233343536373839404142 43444546471748849505152Note: The “ ” locations illustratelifting points.A1. 25-6845Motor Cover2. 62-0014Servo Motor3. 20-2724Motor Flange4. 20-2812Stab...

  • Page 238

    237Mechanical Service96-0283 rev C June 2007EC-300 40-40 TOOL CHANGER13245678109111213141516171819202122232425182627282930313233343536371. 25-4153Rear Cover2.20-0731Carousel3. 25-4152Front Cover4. 32-2295Prox. Carousel Mark5.32-1875Carousel Motor6.20-0809Carousel Shaft7.20-2759Mounting Plate8. 62...

  • Page 239

    238Mechanical Service96-0283 rev C June 2007EC-400 ENCLOSURE SHEET METALSheet 1 of 2Tool ChangerEnclosureSee Sheet 2EC400EC4001237456981011121314151718192021222426272833313236353730383940424345464749505152535758596061626365666454555641443429252316

  • Page 240

    239Mechanical Service96-0283 rev C June 2007EC-400 ENCLOSURE SHEET METALSheet 2 of 2Tool Changer EnclosureView Rotated 90 CCW86768697071727374757276858687888990919293959697991001011021031041051069833947777787978081828384Ref

  • Page 241

    240Mechanical Service96-0283 rev C June 2007EC-400 ENCLOSURE SHEET METAL1. 25-4984Wire Channel Top Cover2. 25-4965A Left Top Cover3. 25-4964A Right Top Cover4. 25-4953B J-Box Top Cover5. 25-4952Front Top Cover6. 25-4980Wire Channel Top Cover7.25-5253Brace Top Cover8. 25-4963Intermediate Top Brace...

  • Page 242

    241Mechanical Service96-0283 rev C June 2007EC-400 INTERNAL SHEET METAL1345267891012131516171819202322242526272829303132343536373832111143940414243444546474849505152535557585960626364656667686970615654View Rotated90 CCW8View Rotated 90 CW8

  • Page 243

    242Mechanical Service96-0283 rev C June 2007EC-400 INTERNAL SHEET METAL1.25-5007Y-Axis Frame Top Bracket2.25-5001Y-Axis Right Guide3.59-0608Right Roll-up Waycover4. 25-5008Y-Axis Frame Bottom Bracket5.25-5006X-Axis Bottom Shield6.59-0606Y-Axis Lower Waycover7.25-5000AY-Axis Left Guide8. 25-5002Sp...

  • Page 244

    243Mechanical Service96-0283 rev C June 2007Load PositionATC Assembly1718251924232120221456231516131078121191414. 20-2864A Pivot Packet15. 51-0045Cam Follower16. 20-2913Plate Index17. 20-0458A Tool Pockets18. 20-2828Pocket Carousel19. 30-0145Cambox Assembly20. 20-0455ATC Cambox21. 20-0238Bearing ...

  • Page 245

    244Mechanical Service96-0283 rev C June 2007123456789310118912131415641EC-400 BASE CASTING1.62-0016 Motor2. 32-2130 Limit Switch3. 30-1215 Ball Screw Coupling4. 20-9212 Bearing Housing5. 20-2042 Casting6. 24-0026 Ballscrew7. 20-2084 Hard Stop X-Axis8.20-0152 Bearing Housing9. 50-3400 Lin...

  • Page 246

    245Mechanical Service96-0283 rev C June 20071234567891011121314151617EC-400 OPERATOR'S DOOR1. 25-4954Right Side Header2.20-2036Operator Door Upper Track3. 25-52282X Operator Door Window Z-Frame4. 28-0151Operator Door Window5. 25-4966Operator Door6.20-2038Door Track Lower7.25-5198Operator Lower Pa...

  • Page 247

    246Mechanical Service96-0283 rev C June 200713161415112111098765342EC-400 IN-LINE SPINDLE ASSEMBLY1.20-1686AKey Drawbar Inline2.20-1693B TRP Cylinder In-Line3.20-1688Transfer-Tube In-line4. 25-47612X Shim TRP In-Line5. 20-1694A Standoff Motor In-Line6. 20-1690Striker Plate Inline7. 20-7422D Oil I...

  • Page 248

    247Mechanical Service96-0283 rev C June 200711109876543211218171615141322202123242526192728293032333431View Rotated 180 Looking Up81.58-1680Fitting Bkhd NPT 1/2x1.125 Dia.2.20-7381A Plate, Prog Coolant3.32-0199Condit Assembly P-Cool4. 20-7384A Nozzle Body5. 14-1905P-Cool Cover6.25-5327P-Cool Moun...

  • Page 249

    248Mechanical Service96-0283 rev C June 200712345678910EC-400 TOP COVER1. 25-4952Top Cover Front2. 25-4963Brace Top Intermediate3.32-0196Worklight Assembly4. 25-4964Top Cover Right5. 25-4980Wire Channel Top Cover6. 25-4965Top Cover Left7. 25-4983Splash Shield Rotating8.25-5253Cover Brace Top9. 25...

  • Page 250

    249Mechanical Service96-0283 rev C June 2007EC-400 60 AND 70-TOOL TOOL CHANGER PANELSSMTC 60 Pocket OnlySMTC 60 Pocket Only18192021222324251918TC Door AssemblyTC Door Assembly(View Rotated 180 )8(View Rotated 180 )838394041261234567891011121314151617272829303132333435363713424344454647484849

  • Page 251

    250Mechanical Service96-0283 rev C June 20071. 25-4979Left intermediate panel2. 25-4962B Tool changer panel3.28-0168TC access window4. 25-9248Plate window handle5.25-6718ASMTC switch box25-6719SMTC switch box cover6.25-5991ASMTC side panel7. 25-4961A TC pan8. 25-4972Left rear apron9.55-0671Coolan...

  • Page 252

    251Mechanical Service96-0283 rev C June 2007124567891011121314151618192021323242217EC-400 FRONT TROUGH ASSEMBLY (AUGER SYSTEM)1. 57-0334A Gasket Coolant Trough2. 25-0548Chute Discharge3.25-5300End Chute Cover4. 25-5301Coolant Trough Extension Cover5.25-5025Extension Box Front Trough6. 57-9846C Ga...

  • Page 253

    252Mechanical Service96-0283 rev C June 2007EC-400 FRONT TROUGH ASSEMBLY (CHIP CONVEYOR SYSTEM)1. 30-6477B Chip Conveyor2.25-5309Chip Conveyor Extension Cover3.25-5025ACoolant Trough Extension4. 57-0334A Coolant Trough Gasket5. 25-49442X Auger Trough Brace6.25-5292Motor Access Cover57-0333Extens...

  • Page 254

    253Mechanical Service96-0283 rev C June 2007123145678910121. 58-36803X Fitting, LBO 3/8 x NPT 1/4 M STR2. 58-36182X Fitting, NPT 1/4F x NPT 1/4M 90 Brass3.58-1677Fitting, BKHD NPT 1/4 x .750 Dia4. 25-5009Base Cover Bracket5.25-5006X-Axis Bottom Shield6.25-5003Base Cover7. 25-5004Right Trough Cove...

  • Page 255

    254Mechanical Service96-0283 rev C June 200712334567891011121314Back View (Looking Up)15161718192021222324252627282729EC-400 COLUMN ASSEMBLY1. 20-2043Column Machined2. 25-4996BRKT Carrier Column3. 58-3045Lube Fitg Adaptor4. 58-3045Lube Fitg Adaptor5. 58-0634Copper Tubing Column6. 22-7458Cam Linea...

  • Page 256

    255Mechanical Service96-0283 rev C June 20071234567891011121314151617181920212223242526271.25-5238BShade Rotating Door Top2. 25-4149Z-Frame Window SMTC3. 28-0043A Window Partition4. 25-1262A (2X) Z-Frame Partition Top5. 25-5233A (2X) Z Channel Rotating Door6.20-2283A(2X) Support Bar Rotating Door...

  • Page 257

    256Mechanical Service96-0283 rev C June 200712345678910111213141516171819202122 23242526272829303132333435363738394041104243444547464849EC-400 RECEIVER ASSEMBLY

  • Page 258

    257Mechanical Service96-0283 rev C June 2007EC-400 RECEIVER ASSEMBLY1.20-1123APallet plugParker O-ring 2-1352. 20-2048A Pallet machined3. 40-1639SHCS 3/8-16x1 (8)4. 20-1995Receiver clamp plate5.30-6551Air blast assembly6. 48-1667Dowel pin 1/2x3 ½ (2)7. 20-2041Receiver body machined57-0328O-ring ...

  • Page 259

    258Mechanical Service96-0283 rev C June 2007EC-630 INTERNAL SHEET METAL12345678910111213141516171819202122232425262728293031323334353637383940414210

  • Page 260

    259Mechanical Service96-0283 rev C June 2007EC-630 INTERNAL SHEET METAL1. 25-8140APC TC Splash Shield2.25-8205ATC Door Lower Panel3.25-8139APC Operator Splash Shield4. 25-8131AX-Axis TC ChiShield5.25-8220ATC Door Frame Corner Panel6.25-8196Base Casting TC Drip Pan7. 25-8474BX-Axis TC Drip Pan Mou...

  • Page 261

    260Mechanical Service96-0283 rev C June 2007EC-630 EXTERNAL SHEET METAL12345678910111213141516171819202122232425262728293031323334353637 38394041424344454647484938505152535455445657 58596061626364656667Sheet 1 of 2Tool Changer Cage(See Sheet 2 of 2)256869

  • Page 262

    261Mechanical Service96-0283 rev C June 2007EC-630 EXTERNAL SHEET METALSheet 2 of 2(View Rotated 180 )870717273747576777879808182838444858687887271899091

  • Page 263

    262Mechanical Service96-0283 rev C June 2007EC-630 EXTERNAL SHEET METAL1.25-8315AFront Top Panel Stiffener2.25-8313Front Top Center Panel3. 25-8324 Seal Mounting Plate Top Cover26-0231Rotating Door Coolant Seal4. 30-9098 Coolant Wash Down Kit20-3868Coolant Wash Down Top Nozzle-Operator Side20-386...

  • Page 264

    263Mechanical Service96-0283 rev C June 2007EC-1600 BASE ASSEMBLY1.20-2509Casting2.30-6953Lube Line Assy3. 30-0472Bearing Assy4. 32-2133Limit Switch5.30-1222Bearing Assy6.30-3988Coupling7.20-0151Motor Mount Assy8.62-0008Motor9.50-9010Linear Guides10. 24-9960A Ballscrew Assy11. 20-0150Nut Housing1...

  • Page 265

    264Mechanical Service96-0283 rev C June 2007EC-1600 COLUMN ASSEMBLY1.20-2506Casting2.62-0017Motor3.30-1517Coupling4. 30-0764Bearing5.32-2131Limit Switch6. 24-0003A Ballscrew7. 30-0472Bearing Assy8.20-0156Bumper9. 30-6954Lube Line Assy10. 20-267Bumper11. 50-9010Linear Guides12. 25-7267Switch Brkt

  • Page 266

    265Mechanical Service96-0283 rev C June 2007EC-1600 SADDLE ASSEMBLY1.20-2536Casting2.20-0151Motor Mount Assy3.32-2133Limit Switch4. 25-7267Switch Brkt5. 30-7410Lube Line Assy6.20-0150Nut Housing7.20-0152Bearing Housing8.20-9822Guide Bar9. 24-9961C Ballscrew10. 50-9806Linear Guides11. 30-1222Beari...

  • Page 267

    266Mechanical Service96-0283 rev C June 200712345678219101111121314151617182021222324192925262827303125323334353637384039414243444546484950471.25-5615Panel Encl Top2.25-5621Post Encl Top Cross3.25-5622Track Encl Door Roll4. 25-5623Post Encl LT Top5.25-5625Cover Encl Top LT6.25-5627Cover Encl Top ...

  • Page 268

    267Mechanical Service96-0283 rev C June 2007EC-1600 SPINDLE ASSEMBLY34567891011121314151617181920212223242526272829303132121.20-0011A50T Shaft Spindle2. 20-0001A Spindle Lock3.30-7395EC-1600 P Cool4. 30-7394Plumbing Assembly5. 20-000450T spindle Housing6. 30-6954Lube Line Assembly-Y Axis7. 32-145...

  • Page 269

    268Mechanical Service96-0283 rev C June 2007EC-1600 TOOL RELEASE PISTON1234567893410768111213151618112696242321202519271728TSCStandard 50TSub Plate14229291.20-0018Air Cyl. Shaft2.57-0027O Ring 2-121 (4X)3.57-0082O Ring 2-448 (2X)4. 20-0019Air Cyl. Piston (2X)5.20-0020Lower Air Cyl. Spacer6.57-009...

  • Page 270

    269Mechanical Service96-0283 rev C June 2007EC-1600 TABLE ASSEMBLY(5° Indexer)12345 678910111213141516171819202122232425262728293031323334351. 25-5541Left Shroud2. 25-5542Top Shroud3. 25-5544Pump Cover Access4. 57-0373Pump Cover Gasket5.32-6929Hydraulic Solenoid6. 25-5546Hydraulic Valve Bracket7...

  • Page 271

    270Mechanical Service96-0283 rev C June 2007EC-1600 TABLE ASSEMBLY (FULL-FOUTH INDEXER)123456781213141722234243910111516181920213334253526362737283829394031413224301. 25-5541Left Shroud2. 25-5542Top Shroud3. 25-5544Pump Cover Access4. 57-0373Pump Cover Gasket5.30-7398AHydraulic Solenoid Assembly6...

  • Page 272

    271Mechanical Service96-0283 rev C June 2007HS3-7R HARMONIC DRIVE ASSEMBLY1. 20-6047Tube Backlash Adjuster (HS3R)2. 20-6048Cam Backlash Adjuster (HS3R)3.20-6005Push Block (HS3R)4. 20-6102Pinion Gear (HS3R)5.20-6109Sigma Adapter (HS3R)6.59-2930Harmonic Drive7. 20-6112Shoulder Washer (HS3R)822-2627...

  • Page 273

    272Mechanical Service96-0283 rev C June 2007123456HS3-7R TABLE ASSEMBLY1.20-6101Machined Platter2.20-6103Ring Gear3. 30-7754Brake Assy4. 51-2038Bearing Crossroller5.20-6113Bearing Retainer Ring6.20-6100Table Machined (HS3R)20-1511Table Machined (HS6R-7R)

  • Page 274

    273Mechanical Service96-0283 rev C June 2007HS3-7R ENCODER ASSEMBLY20-6115Encoder Shaft20-6114Encoder Mounting Plate20-6006Encoder Cover Plate20-6116Encoder Shaft Plate20-6027Encoder Coupler Tube52-4471Encoder Shaft Coupling20-6025Encoder Mounting Cup32-1459EncoderSet Screws

  • Page 275

    274Mechanical Service96-0283 rev C June 2007HS-3 SHEET METAL AND PARTS LIST021232425262728303132333436353529221236915161718191924511101213873634141.25-0528Back panel sheet metal2.25-0163Y-Axis bellows top edge cover3.59-0268Y-Axis upper bellows4. 25-6017Y-Axis splash cover5.25-6051Door enclosure6...

  • Page 276

    275Mechanical Service96-0283 rev C June 2007VERTICAL MILL ASSEMBLY DRAWINGS AND PARTS LISTSVF EXTERIOR SHEET METAL19101168734212131514181719202122252627282916VF6 - 8 Extended Column - Riser Sheet Metal(Optional)23245

  • Page 277

    276Mechanical Service96-0283 rev C June 20071.Plate, Top Left2.Back Panel Spacer3.Top Left Panel4.Upper Door Brace5.Plate, Top Right6.Back Right Panel7.Spindle Head Cover8.Spindle Head Cover, Bottom9.Bottom Head Cover Inspection Panel10.Left Door Assembly11.Right Door Assembly12. Panel, Right Sid...

  • Page 278

    277Mechanical Service96-0283 rev C June 20071179123686541281314102013141615181917VR11VF(10&11)VF EXTERIOR SHEET METAL9.Back Right Panel Extension10.Inner Back Panel, Right11.Inner Back Panel, Left12.Back Left Panel Extension13.Apron Extension Right14. Apron Extension Left15. Support Beam16. S...

  • Page 279

    278Mechanical Service96-0283 rev C June 20071.Y-axisGutter2.Y-axis Waycover3.Y-axis Guide Rails4.Way Cover Bracket5.Saddle Cover6.X-axis Gutter7.X-axis Gutter8.Saddle Cover9.X-axis Waycover10. X-axis Guide Rails11. X-axis Guide Rails12.Way Cover Bracket13.Y-axis Wiper14. Y-axis Rear Waycover15. Z...

  • Page 280

    279Mechanical Service96-0283 rev C June 2007VF-1 BASE42311.50-3300Linear guide2.30-0171Oil line assembly3.32-2030Switch assembly4. 62-0014Motor (except XRT)

  • Page 281

    280Mechanical Service96-0283 rev C June 2007VF-1 COLUMNOUT OF POSITIONWITHOUT 20-70051VIEW B3421.30-0170Oil line assembly2.62-0009Motor (except XRT)3. 32-2040Switch assembly4. 50-3300Linear guide

  • Page 282

    281Mechanical Service96-0283 rev C June 2007VF-1 SADDLE42131.30-0173Oil line assembly2.32-2050Switch3.50-3300Linear guide4. 62-0014Motor (except XRT)

  • Page 283

    282Mechanical Service96-0283 rev C June 20071342VF-3 BASE1.30-0221Oil line assembly2.32-2031Switch assembly3.50-9011Linear guide4. 62-0014Motor assembly (except XRT)

  • Page 284

    283Mechanical Service96-0283 rev C June 20072134VF-3 COLUMN1.30-0687Oil line assembly2. 32-2041Switch assembly3.50-9011Linear guide4. 62-0014Motor (except XRT)

  • Page 285

    284Mechanical Service96-0283 rev C June 20073214VF-3 SADDLE1.30-0223Oil line assembly2.32-2050Switch assembly3.50-9010Linear guide4. 62-0014Motor (except XRT)

  • Page 286

    285Mechanical Service96-0283 rev C June 2007VF-6 BASE34121.32-5056Limit switch assembly2.30-0221Oil line assembly3.50-9010Linear guide4. 62-0014Motor (except XRT)

  • Page 287

    286Mechanical Service96-0283 rev C June 20073421VF-6 COLUMN1.32-2050Limit switch assembly2. 62-0014Motor (except XRT)3. 30-0464Oil line assembly4. 50-9010Linear guide

  • Page 288

    287Mechanical Service96-0283 rev C June 2007VF-6 SADDLE24311. 62-0014Motor (except XRT)2.50-9806Linear guide3. 30-0463Oil line assembly4. 32-2051Limit switch assembly

  • Page 289

    288Mechanical Service96-0283 rev C June 2007VF-8 BASE43121. 62-0014Motor (except XRT)2.50-9010Linear guide3. 30-0461Oil line assembly4. 32-5056Limit switch assembly

  • Page 290

    289Mechanical Service96-0283 rev C June 2007VF-8 COLUMN43211.32-2050Limit switch assembly2. 62-0014Motor (except XRT)3. 30-0464Oil line assembly4. 50-9010Linear guide

  • Page 291

    290Mechanical Service96-0283 rev C June 20072431VF-8 SADDLE1. 62-0014Motor (except XRT)2.50-9806Linear guide3. 30-0463Oil line assembly4. 32-2051Limit switch assembly

  • Page 292

    291Mechanical Service96-0283 rev C June 20078741141351110693122VF-10 BASE1.59-6655Rubber plug guide rail2. 22-7458Cam, linear guide3.20-9218Y-axis bumper, motor end4. 20-0150Nut housing5.58-3031Banjo elbow 5/16 female x M6 male6.58-1560Adapter 1/8m (NSK and THK Linear guides) 59-0001 (Star linea...

  • Page 293

    292Mechanical Service96-0283 rev C June 2007VF-10 COLUMN2125242223272618851920321314151764171291610111.25-7267Bracket mounting Y-axis2.25-9929Stabilizer bracket hyd. cyl.3.32-2050Limit switch Z-axis4. 59-4002Hose clamp 13/16 x 1 3/45.50-9010Linear guide6.22-9826A Counterweight head bracket7.20-92...

  • Page 294

    293Mechanical Service96-0283 rev C June 2007BOTTOM1617TOP151412131110123865479VF-10 SADDLE1.20-0152Bearing housing 40mm and 50mm ballscrew2.20-0156Bumper3.59-6655Rubber plug4. 22-7458Cam, linear guide5. 30-0534Oil line assembly6.58-1560Linear guide adapter 1/8m (NSK and THK) 59-0001 (Star)7.58-3...

  • Page 295

    294Mechanical Service96-0283 rev C June 200727223132331109876243069192314151720351030A261130B30C30D12211826258272928131636344373510 POCKET TOOL CHANGER1.32-1875Motor Assembly2.22-7263Block Switch Mounting3.32-2010Limit Switch4. 32-2000Limit Switch5. 25-4146Cover T/C Switch6.20-0682Tool Holding Pl...

  • Page 296

    295Mechanical Service96-0283 rev C June 200720 POCKET TOOL CHANGER59575856556160626352545351504948464742 43454441401165646628293031171516121314343233353937363810987262224182119 20232527564312

  • Page 297

    296Mechanical Service96-0283 rev C June 200720 POCKET TOOL CHANGER1.20-7029B Holding arm2.57-7379Tool holding arm gasket3.79-1000Wire channel 1in. x 2in.4. 79-1001Cover wire channel 1"5. 54-0030Guide wheel6.22-7263Block switch mounting7. 54-0020Bushing guide wheel8. 48-0019Dowel pin 1/4 x 5/...

  • Page 298

    297Mechanical Service96-0283 rev C June 20071131211109876543223222120191817161514242526272830293233343537383940414244433631242122231345671112131915181614172029810****SIDE MOUNT TOOL CHANGER ASSEMBLY

  • Page 299

    298Mechanical Service96-0283 rev C June 2007* Back Side** Hose, on Horizontal Applications1.Cam Box Motor2.Key3.Cam Box Motor Mount4. Cam Box Pulley5.Drive Belt6.Key7.Pulley8. Cam Box Motor (High Speed)9.Oil Fill/Breather10. Cam Box Assembly11. ATC Enclosure12. Double Arm Assembly13. ATC Mount14....

  • Page 300

    299Mechanical Service96-0283 rev C June 200772526233029128456981014182224232021191113121716152721527423363537454731343042440**25505456526061626364556667686948383922211229112626286544414246789103495251535251585759201315161821191714224350 TAPER SIDE MOUNT TOOL CHANGER ASSEMBLY

  • Page 301

    300Mechanical Service96-0283 rev C June 200750 TAPER SIDE MOUNT TOOL CHANGER ASSEMBLY1. 25-0284A Carousel Cover2. 20-0490B Tool Pocket 50T3. 51-2043Bearing Lock Nut4. 51-0020Bearing5. 20-0438Carousel 50T6. 46-1663Jam Nut7. 45-0068Flat Washer8.20-1239ATapered Bushing9. 45-0070Washer10. 51-0045Cam ...

  • Page 302

    301Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY 15 HP2926252428273023VIEW A161713181514192011122122781210935VIEW A643132335857545556593734353638394052534951504748414246444543

  • Page 303

    302Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY 15 HP1.25-0108Fan bracket motor shroud2. 36-3035Spindle fan assembly3.59-7130Protective strip4. 32-201130" limit switch5.32-201024" limit switch6. 25-7264Switch mounting bracket7.29-0022Shroud caution decal8. 59-1482Ny...

  • Page 304

    303Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY HT10K363029333435312832VIEW A91081514111612132725242326191817227612212053364847524951504446454342415455585956574039383764626061635VIEW A34

  • Page 305

    304Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY HT10K1.25-0108Fan bracket motor shroud2. 36-3035Spindle fan assembly3.32-2011Switch assembly (30" cable length)4. 32-201024" limit switch5. 25-7264Switch mounting bracket6. 59-1482Nylon finish plug, 13/167.29-0022Shrou...

  • Page 306

    305Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY HT10K TSC443738414243393640VIEW A111210917161318141535222019213332313426252324302987122827356555461596260585053525149474663646768656645737169707248575VIEW A64

  • Page 307

    306Mechanical Service96-0283 rev C June 2007VF 1-11 GEARBOX ASSEMBLY HT10K TSC1.25-0108Fan bracket motor shroud2.36-3035Spindle fan assembly3.59-7130Protective strip4. 32-2011Switch (30" cable lenght)5.32-201024" limit switch6. 25-7264Switch mounting bracket7. 59-1482Nylon finish plug ...

  • Page 308

    307Mechanical Service96-0283 rev C June 200710111214151617181921222324252627282930313212356789463113203334250 TAPER GEARBOX ASSEMBLY1. 25-4420Oil Pump Bracket2. 20-1452Transmission Plate3. 25-4419Solenoid Bracket4. 22-7487Oil Fill Cap5.30-3275TSC Check Valve6.58-0609Oil Pickup Tube7. 20-1440Out p...

  • Page 309

    308Mechanical Service96-0283 rev C June 2007SPINDLE ASSEMBLIESSPINDLES30-0319A7.5 Spindle Assembly30-213210K Spindle Assembly30-136015K Spindle Assembly30-146815K spindle Assembly VF5-1130-044950 Taper Spindle AssemblyDRAWBAR30-3410E7.5k spindle with or without TSC30-006750 Taper

  • Page 310

    309Mechanical Service96-0283 rev C June 2007101112131415161718192021222324252627282129394959304050314151324252334353344454354555364656374757384858123456789344150MILL DRILL SPINDLE HEAD ASSEMBLY

  • Page 311

    310Mechanical Service96-0283 rev C June 2007MILL DRILL SPINDLE HEAD ASSEMBLY1. 25-6804Fan racket2.59-0091Cable carrier3. 59-0144Fan guard4. 36-3035Fan Assembly5.25-7336Solenoid bracket6.60-1815Encoder7.22-7260Encoder stand-off8. 54-7127Drive sprocket9.25-9667Encoder mounting plate10. 54-2121Drive...

  • Page 312

    311Mechanical Service96-0283 rev C June 2007VR-SERIES HEAD ASSEMBLY

  • Page 313

    312Mechanical Service96-0283 rev C June 2007VR-SERIES HEAD ASSEMBLY

  • Page 314

    313Mechanical Service96-0283 rev C June 2007TOOL RELEASE PISTON ASSEMBLYSECTION A-AOUT OF POSITION181716151011121314OUT OF POSITIONVIEW B234567891ABA40 Taper Complete Assembly Non-TSC 30-3201AMini Mill TRP Assembly 30-1668TRP base XHC 30-3207TRP base 30-32051.58-36131/4 Street elbow2.58-3050Elbo...

  • Page 315

    314Mechanical Service96-0283 rev C June 2007IN-LINE SPINDLE TOOL RELEASE PISTON12345671.32-2201Proximity Switch2.20-1692A TRP Piston, In-line3.20-1691TRP Shaft4. 20-1696A TRP Spring Retain, In-line5. 25-4648A Bracket Switch Mounting6.20-1693A TRP Cylinder In-line7.20-1690CStriker Plate

  • Page 316

    315Mechanical Service96-0283 rev C June 200750 TAPER TOOL RELEASE PISTON131819202117161514222324251234561211109871. 59-0049Spring compression2.52-0003Shaft clamp3.58-3050Elbow 1/4 nylon tubing4. 58-3631Reducer bushing 1/2M-1.8F5.20-0016BSwitch plate6.20-0021Spacer upper TRP 50T7.32-2013Limit swit...

  • Page 317

    316Mechanical Service96-0283 rev C June 2007TSCHP TOOL RELEASE PISTON ASSEMBLYOUT OF POSITIONVIEW B234A56789BA123 22 21OUT OF POSITIONSECTION A-A19201810111214151693-30-3206 Complete assembly1.58-36181/4 Street elbow 90 deg.2.58-3727A1/4NPT x 4 nipple brass3.58-3050Elbow 1/4 nylon tubing4. 58-367...

  • Page 318

    317Mechanical Service96-0283 rev C June 2007BALL SCREW ASSEMBLYBALL SCREW ROTATED 90°COUPLING ASS'YBALL SCREWMOTOR MOUNTSNAP LOCK RING BMPRMini-millVF 0-1VF 2VF 3VF 4-5VF-5XTBase24-300630-015730-015730-019630-019630-0196Saddle24-300630-015730-019430-019530-019730-2152Column24-300630-015730-01573...

  • Page 319

    318Mechanical Service96-0283 rev C June 2007APC ASSEMBLY

  • Page 320

    319Mechanical Service96-0283 rev C June 2007ITEMQTY.PART NO.TITLE1.314-7068CASTING, LEVEL PAD2.120-0046SUPPORT, IDLER SPROCKET3.220-0048DRIVE LEG, APC4.220-0049DETENT, APC5.120-0050SUPPORT, MOTOR, APC6.220-0051GUIDE, CHAIN, APC7.120-0052TENSIONER BLOCK8.220-0053PALLET9.420-0054CLAMPING RAIL10.120...

  • Page 321

    320Mechanical Service96-0283 rev C June 2007GANTRY ROUTER BRIDGE ASSEMBLY PARTS LIST1. 25-1147Y-axis Servo Motor Cover2.20-0151Ballscrew Motor Mount3.29-9211Ballnut Housing (40mm)20-9212Bearing Housing (40mm)4. 25-1304Cable Hole Covers (2x)5.25-1360Y-axis Cable Carrier Cover6.20-3256ABridge (GR 4...

  • Page 322

    321Mechanical Service96-0283 rev C June 2007GR-408 BASE & TABLE ASSEMBLY PARTS LISTDetail AA12345678910111213141516171819203721222324252627282930313233343536

  • Page 323

    322Mechanical Service96-0283 rev C June 2007GR-408 BASE & TABLE ASSEMBLY PARTS LIST1.25-7720AMOM-408 Bracket2. 20-32542X Bridge Support3. 25-7427A 2X Chip Tray4. 25-7429X-Axis Ballscrew End Cover5.20-3268Table6. 20-3267A Sub-Table25-7552Proximity Switch Trip Bracket7. 25-7428X-Axis Ballscrew ...

  • Page 324

    323Mechanical Service96-0283 rev C June 20071.25-7580AOperator Shield Bracket2. 25-7574A Control Support Bracket3.20-3679Control Box Mount4. 25-6661A Arm End Cap25-6659ASwivel Mounting Plate5. 14-2135 Pendant Arm6.25-6380Control Arm Top Stiffener7.25-6381Control Arm Bottom Stiffener8. 25-4311A Fr...

  • Page 325

    324Mechanical Service96-0283 rev C June 2007GR-408 RAM ASSEMBLY PARTS LISTRunner Block Assembly (Optional)123456789101112131415161718192021222324262728293031323334353637383940414243444546474948505152535455565857

  • Page 326

    325Mechanical Service96-0283 rev C June 200745. 30-3778Y-Axis Lube Line Assembly46. 20-0150 Ballnut Housing (40-50mm)47. 30-3786B Y-Axis Lube Line Assembly48. 25-1165A Y-Axis Bellows Moving Mount49. 30-3788 Z-Axis Lube Line Assembly50. 20-1532Ballnut Housing (32mm)51. 59-0058Air Cylinder (1.25x26...

  • Page 327

    326Mechanical Service96-0283 rev C June 2007GR-510/512/710/712 BASE & TABLE ASSEMBLY PARTS LIST123456789101211131415161718192021222324252627282930313233343435363738151.20-1531BGR-510 Table Assembly20-1963BGR-512 Table Assembly20-5846A GR-710 Table Assembly20-2860BGR-712 Table Assembly2. 25-11...

  • Page 328

    327Mechanical Service96-0283 rev C June 20071. 14-1550A Control Box Mount2. 25-4311A Front Regen Cover25-0462A Back Regen Cover3. 32-9654B Control Box Assembly4. 20-1593A Fixed End Control Arm5.20-1560A Control Arm6.25-6661A Arm End Cap25-6659ASwivel Mounting Plate7.93-0282Swivel Control Assembly...

  • Page 329

    328Mechanical Service96-0283 rev C June 2007GR-510/512/710/712 RAM ASSEMBLY PARTS LISTDust Shroud Assembly (Optional)123567891011121314151618192021222324252627282930313233343536373839404142434445464748495051525354555657596061626364656667686970717273747576

  • Page 330

    329Mechanical Service96-0283 rev C June 2007GR-510/512/710/712 RAM ASSEMBLY PARTS LIST1. 59-01544 Fan Guard2. 25-1157Spindle Fan Cover3.25-7910Head Cover4. Not Used5. 20-2415 Spindle Motor Plate6. 62-1015 Spindle Motor 5HP7.25-6181Encoder Mounting Plate8.20-0276AEncoder Drive Sprocket9.25-6297Enc...

  • Page 331

    330Mechanical Service96-0283 rev C June 2007GR-510/512/710/712 SADDLE ASSEMBLY PARTS LIST1.20-2830A Left Column2. 20-1544B 2x Saddle Spacer3.20-2831A Right Column4. 20-0150 Ballnut Housing (40-50mm)20-1964 Ballnut Housing (50x50mm)5.25-1158X-Axis Moving Cable Carrier Bracket6.50-0029C 6x Linear G...

  • Page 332

    331Mechanical Service96-0283 rev C June 20071. 25-0754Enclosure Side2.25-0386Door Assembly28-0011Window3.20-0712Guide Block4. 25-0753Panel Front Enclosure5.25-0958Keybracket6.25-7050CSwitch Mounting Bracket7.25-0757Door Keeper8.22-7616Lower Door Rail9.25-7195K Lube Panel Mounting10. 25-0754 Enclo...

  • Page 333

    332Mechanical Service96-0283 rev C June 20071. 59-0144Fan guard2.25-0389Fan bracket top3.25-0382A Head Cover4. 25-0388Back Head Cover5. 25-0381Z lower cover6. 25-0380Z upper cover7.25-0373Y-axis way cover, rear8.25-0377Support Cover9. 25-0375Saddle cover (2)4679101112131415161785321Optional Chip ...

  • Page 334

    333Mechanical Service96-0283 rev C June 2007MINI-MILL BASE234567891011.20-3005C Base2.20-3000Casting3.50-0011Y-axis runner block4. 30-1752Lube line assy5. 62-0014Y-axis motor6.32-2131Limit switch7.50-3007Linear Guide8.20-7008FNut housing9. 24-3006Ballscrew10. 20-3018Bumper Y-axis

  • Page 335

    334Mechanical Service96-0283 rev C June 2007MINI-MILL COLUMN123456789101.20-3001Column casting2. 30-3048Oil line assembly3.62-0009Z-axis motor4. 30-3049Oil line assembly5.32-2130Limit Switch6.50-0010Runner block7.20-7008FNut housing8.20-3019Bumper Z-axis9.25-7273Ballscrew assembly10. 50-3007Linea...

  • Page 336

    335Mechanical Service96-0283 rev C June 2007MINI-MILL SADDLE12345678910111314151617121.50-3007Linear guide2.30-1220Coupling assembly3.50-0010Runner block4. 20-0505Floating bumper5.30-1751Lube line assembly6.25-0659Carrier tray7. 24-3006A Ballscrew8.20-7008FNut Housing9.20-3017Bumper, X-axis10. 30...

  • Page 337

    336Mechanical Service96-0283 rev C June 2007OM-1/OM-2 EXTERIOR SHEET METAL12345678918192021Door Open222324252627282930OM3132333738394041424344454647485049515253545763646566686769343536626160555659581011121315141617

  • Page 338

    337Mechanical Service96-0283 rev C June 2007OM-1/OM-2 EXTERIOR SHEET METAL1.25-7231Bottom Front Panel2.59-8210Door Handle3.25-7317Enclosure Door4. 25-7393Gas Spring Door Bracket5. 59-00082X Gas Spring Ball Stud6. 25-7394Gas Spring Enclosure Bracket7.59-0839Gas Spring Assy8. 25-7331Op Door Guide B...

  • Page 339

    338Mechanical Service96-0283 rev C June 2007OM-1/OM-2 INTERNAL SHEET METAL25272829303138OM-1, -2 Shown474840414243444546495012345678910111213 14151716181920217102223 24131422632333435363739OM-1A_-2AATC Only51

  • Page 340

    339Mechanical Service96-0283 rev C June 2007OM-1/OM-2 INTERNAL SHEET METAL1.25-6831X-Axis Short Waycover2. 25-6848X-Axis Floater Waycover3. 20-2743Table4. 20-27752X Riser Rail5. 25-5841Y-Axis Rear Waycover6.20-3082Nut Housing7. 50-01062X Linear Guide8. 25-5840Y-Axis Front Waycover9. 20-2749Ball S...

  • Page 341

    340Mechanical Service96-0283 rev C June 2007OM-1/OM-2 TOOL CHANGER123453678910 11 121312 14 1516 17181819202122323242526272829303132333435363738394041424344454634331.25-6953Carriage Cover2.20-0680AMotor Mounting Plate3. 32-22054X Proximity Switch TC Mark4. 32-19112X Turret Motor5.25-7162Connector...

  • Page 342

    341Mechanical Service96-0283 rev C June 2007OM-1, -2 SPINDLE HEAD ASSEMBLY10152535455565758596061626364656667686970717273747576787779808182838485868788899091929394959697989910010310210410510710810610911011199112

  • Page 343

    342Mechanical Service96-0283 rev C June 2007OM-1, -2 SPINDLE HEAD ASSEMBLY52. 25-7461A Spindle Head Cover53. 66-1480Fan54. 25-7462A Top Head Cover55. 59-0144Fan Guard56. 59-2832B Quick Exhaust58-3729Nipple57. 36-30675 Solenoid58. 53-3012Pressure Switch59. 58-2743Branch Tee60. 58-2736Air Regulator...

  • Page 344

    343Mechanical Service96-0283 rev C June 2007TOOLROOM MILL EXTERIOR SHEET METAL192122209101112131411235678415161718231.25-7198Junction Box2.59-0385Corrugated Tubing Assembly3. 32-0043Regen Cover4. 25-4044A Control Box Top Mounting Bracket5. 59-0144Fan Guard6.25-0389Top Fan Bracket7. 25-4003C Spind...

  • Page 345

    344Mechanical Service96-0283 rev C June 2007TOOLROOM MILL INTERIOR PARTS1234567891012131415161718191120222223263031292821242527323232333333343434262626263536363738404242454648474950505243443941411915515354

  • Page 346

    345Mechanical Service96-0283 rev C June 2007TOOLROOM MILL INTERIOR PARTS LIST1. 62-0024Motor2.30-1220A Coupling Assembly3.32-5060Z-Axis Limit Switch4. 25-4024Z-Axis Limit Switch Mounting Bracket5.20-7008FZ-Axis Ball Screw Nut Housing6. 30-2465A Air Solenoid Assembly7. 30-1674Linear Motor 5HP8.25-...

  • Page 347

    346Mechanical Service96-0283 rev C June 2007VS-3 SHEET METAL ASSEMBLY

  • Page 348

    347Mechanical Service96-0283 rev C June 20071.Fan guard2.Head cover, top plate3.Head cover, left rear cover4.Head cover, left front cover5.Head cover, right rear cover6.Head cover, right front cover7.Head cover, rear bottom8.Bottom head access plate9.Head cover, front bottom cover10.Head cover, f...

  • Page 349

    348Mechanical Service96-0283 rev C June 2007Plane1123456789TailstockAssemblyWedgeAssemblySL-10 CASTING ASSEMBLY AND PARTS LIST1. 62-0014Motor6. 30-0153Support Bearing Assembly2. 20-7010AMotor Mount Machined7. 20-0735Snap Lock Ring Bumper3. 50-8766X-axis Linear Guide Assembly8. 30-1220ACoupling As...

  • Page 350

    349Mechanical Service96-0283 rev C June 20072123242526272829221014151716181920121311346893031323371253134SL-10 TAILSTOCK ASSEMBLY AND PARTS LIST1. 57-0142Seal Kit2. 20-1070Gland Retainer3. 20-1017Cylinder Head4. 57-0140O-Ring5. 20-1012A Shaft6. 57-0136Hydraulic Piston Seal7. 57-0141Quad Ring8. 57...

  • Page 351

    350Mechanical Service96-0283 rev C June 2007132456789111213141510Tool ChangerAssemblySL-10 WEDGE ASSEMBLY AND PARTS LIST1. 62-0009Motor9. 20-0928Ring Bumper2. 30-1219Coupling Assembly10. 20-0773Bearing Support Housing Machined3. 20-7010AMotor Mount Machined11.30-2244Ball Screw Assembly4. 20-1126S...

  • Page 352

    351Mechanical Service96-0283 rev C June 2007123456789101213111415161718192021222324252629282730313233SL-10 TOOL CHANGER ASSEMBLY AND PARTS LIST1. 30-3076Air Cylinder Assembly17.24-4010Belleville Washers (2)2. 62-0014Motor18. 22-8550A TC Belleville Spacer3. 20-8512A Worm Housing19. 58-3052Coolant ...

  • Page 353

    352Mechanical Service96-0283 rev C June 2007SL-20 CASTING ASSEMBLY AND PARTS LIST563242118168131415109117178122019222421231. 50-3400Linear Guide2. 25-9746Cable Clamp Base3. 20-9058Ballscrew Bumper4. 25-7266X-Axis Mounting Bracket5. 58-3030Banjo Elbow 5/16 x M66. 25-7080Bumper Bracket7. 30-0153Sup...

  • Page 354

    353Mechanical Service96-0283 rev C June 20072511819222127282098746121017141516313840393637353433323031113232425 2629SL-30 CASTING ASSEMBLY W/TAILSTOCK

  • Page 355

    354Mechanical Service96-0283 rev C June 2007SL-30 CASTING ASSEMBLY W/TAILSTOCK PARTS LIST1. 22-2629Key stub shaft2. 62-0014Motor3. 20-7010AMotor mount4. 25-7042ASnap lock motor mount cover plate5. 26-7233AGasket, deflector shield6. 20-0143Snap lock ring bumper7. 25-7267Brack mounting y-axis8. 32-...

  • Page 356

    355Mechanical Service96-0283 rev C June 200715312921345768910111214131618192030212223242526272817SL-40 CASTING ASSEMBLY W/TAILSTOCK AND PARTS LIST1. 22-2629Stub Shaft Key2. 62-0016Motor3. 25-9203Motor Mount Cover Plate4. 26-7233A Deflector Shield Gasket5. 30-0450Ball Screw Assembly6. 20-0841Rear ...

  • Page 357

    356Mechanical Service96-0283 rev C June 2007Plane212345678910SL-40 Tool ChangerAssemblySL-40 Wedge Assembly1112131415161718191.62-0016Motor2.20-0151Motor Mount3.20-9212Bearing Cartridge Housing4. 20-0735Snap Lock Ring Bumper5. 24-9970C Z-Axis Ball Screw6.50-9971Z-Axis Linear Guides (2)7.20-1769Z-...

  • Page 358

    357Mechanical Service96-0283 rev C June 2007Plane5Plane6Start 3Plane610123456789111213Sub-spindle AssemblySL-30 Tool ChangerAssembly15141617181920SL-30 Wedge AssemblyTL-25 CASTING ASSEMBLY AND PARTS LIST1. 62-0014Motor (2)2. 20-7010AMotor Mount (2)3. 30-1220ACoupling Assembly (2)4. 30-0154Motor H...

  • Page 359

    358Mechanical Service96-0283 rev C June 2007Plane1Plane3ViewRotated 1808123456781091112131. 20-0609Front Cap2. 20-0608A Spindle Shaft3. 20-0627Nut Housing Machined4. 20-7442End Cap5. 20-0610Spindle Pulley6. 90-0008ZKP100 Rotating Union7. 54-0095BeltTL-25 SUB-SPINDLE ASSEMBLY AND PARTS LIST8. 60-1...

  • Page 360

    359Mechanical Service96-0283 rev C June 2007SL-20 WEDGE ASSEMBLY AND PARTS LIST18117315681371114202210162522392154121224191. 62-0009Motor w/Brake2. 22-2629Stub Shaft Key3. 30-1044Oil Line Carrier4. 41-1717Long Stud/Set Screw5. 58-2110Sleeve Nuts Lube Assembly6. 25-7042A Snap Lock Motor Mount Cove...

  • Page 361

    360Mechanical Service96-0283 rev C June 2007SL-30 WEDGE ASSEMBLY AND PARTS LIST242321222019181719432867511101312161415251 30-1044Oil Line Assembly2. 25-7042A Snap Lock Motor Mount Cover Plate3. 26-7233ADeflector Shield Gasket4. 30-0618B X-Axis Ball Screw Assembly5. 30-0593Wedge Oil Line Kit6. 58-...

  • Page 362

    361Mechanical Service96-0283 rev C June 2007SL-40 WEDGE ASSEMBLY AND PARTS LIST24123456789101112131415161718192021222325261. 58-27602-Way Manifold2. 30-1044Oil Line Carrier3. 20-7474Motor End Bumper4. 30-1530Oil Line Assembly5. 50-9011Linear Guide6. 20-7474Support End Bumper7. 58-3031Banjo Elbow ...

  • Page 363

    362Mechanical Service96-0283 rev C June 2007SL-20 TOOL CHANGER ASSEMBLY12 3 4 567 89 101112131516 1718 1920 21 22 232425262728293031323334353637383940414344454246474849505253545556575859606162636465

  • Page 364

    363Mechanical Service96-0283 rev C June 2007SL-20 TOOL CHANGER ASSEMBLY PARTS LIST1. 51-2984Thrust washer TRB-34462. 20-8523Nut tool holder3. 57-2994O-ring4. 56-2090Retaining Ring RR-3005. 22-8538Rod end spacer6. 32-2153Unclamp switch7. 32-2154Clamp switch8. 30-3650Air Cylinder assembly9. 20-8364...

  • Page 365

    364Mechanical Service96-0283 rev C June 2007SL-30 TOOL CHANGER ASSEMBLY12 3456781013 14 1516 1718 19 20 2122242526272829303132333435363738394041424344454647484950515253545556575859606162636465

  • Page 366

    365Mechanical Service96-0283 rev C June 2007SL-30 TOOL CHANGER ASSEMBLY PARTS LIST1. 51-2984Thrust washer TRB-34462. 20-8321Nut tool holder3. 56-2090Retaining ring RR-3004. 22-8538Spacer rod end T/C5. 30-3650Air cylinder assembly6. 56-9057Retaining ring 5100-1507. 49-4115Washer 1 1/2 steel8. 45-2...

  • Page 367

    366Mechanical Service96-0283 rev C June 2007SL-40 TOOL CHANGER ASSEMBLY123456789 10 11 12 13 14 15 16 17181920212223242526272829303132333435363738394041424344454647484950515253545556

  • Page 368

    367Mechanical Service96-0283 rev C June 2007SL-40 TOOL CHANGER ASSEMBLY PARTS LIST1. 30-3650Air Cylinder Assembly2. 32-2162Clamp Switch3. 32-2161Unclamp Switch4. 49-41151-1/2 Steel Washer5. 56-9057Retaining Ring 5100-1506. 45-2001Shim .002 Thick7. 62-0014Motor8. 57-0075O-Ring 2-02 Buna9. 30-1220A...

  • Page 369

    368Mechanical Service96-0283 rev C June 2007SL-40 HYDRAULIC TOOL CHANGER24567910111213141524252627282930313233341132784244354345474841464916202122202340212017193637183839

  • Page 370

    369Mechanical Service96-0283 rev C June 2007SL-40 HYDRAULIC TOOL CHANGER PARTS LIST1. 58-0038Fitting ORB2. 58-0723Check Valve3. 2266-6-8s4. 93-0590Solenoid5. 52-0156Hydraulic Accumulator6. 20-2437Valve Block7. 20-2443Key Shim8. 62-0014Servo Motor9. 20-2428Rigid Coupling10. 57-1025Seal11. 20-2427W...

  • Page 371

    370Mechanical Service96-0283 rev C June 2007BALL SCREW ASSEMBLYSPACERRINGBALL SCREW SUPPORTBEARING ASSEMBLYMOTOR MOUNTBEARING LOCKNUTMOTOR BEARING HOUSINGCOUPLING ASSEMBLYSUPPORT BEARING ASSEMBLYSNAP LOCKRING BMPRSNAP RINGLOCK BMPRBEARING LOCKNUT20-0141 SNAP LOCK RING BMPR 4.0020-0143 SNAP LOCK R...

  • Page 372

    371Mechanical Service96-0283 rev C June 2007COUPLING ASSEMBLYWHERE USEDBS ASSY 32mm(1.26)x 33.27BS ASSY 32mm(1.26)x48.23BS ASSY 32mm(1.26)x 25.6530-196230-061530-1397AAPPLICATIONSL20(Z)SL30(Z)SL40(X)BS ASSY 32mm(1.26)x 13.53SL20(X)30-0616B30-0618BSL30(X)BS ASSY 32mm(1.26)x 16.78BS ASSY 32mm(1.26)...

  • Page 373

    372Mechanical Service96-0283 rev C June 2007PENDANT LEVELING ASSEMBLYPendant ArmKnuckle(25-6661)Knuckle Cover(25-6660)Knuckle SwivelPlate (25-6659)Pendant ArmMount (20-7109)Wavy Washer(55-0020)Levelling Screw(40-164391)Pendant Mount(20-7110)

  • Page 374

    373Mechanical Service96-0283 rev C June 2007LATHE TOOL SETTING ARMSHCS(40-1961)Washers(45-1730)Dowel Pin(20-8996)2X Dowel Pin(48-0020)Mech PivotTool(20-8995)Bearing(51-7001)Tool SetterShaft(20-8993)ThreadedInsert(48-0049)2X Ball(59-0019)2X Springs(59-0018)Case(20-8992)MountingBolts areAccessedBeh...

  • Page 375

    374Mechanical Service96-0283 rev C June 2007SL-30 AND SL-40 STEADY REST1.Steady Rest (Customer Supplied)2. 20-1750Steady Rest Mount Machined (SL-40/40L)3. 20-1649Steady Rest Mount Machined (SL-30)4. 25-4598Waycover LT T/S (SL-40/40L)25-8756AWaycover LT T/S (SL-30)5. 48-0009Dowel Pin 1/2 x 3 1/46....

  • Page 376

    375Mechanical Service96-0283 rev C June 2007FOOT SWITCH ASSEMBLY30-2202Foot Switch Assembly(Chuck)25-1255AFoot Switch Cover25-1253AFoot Switch Bulkhead25-1252Foot Switch Pedal59-0069Foot Switch Spring25-1254BFoot Switch Base Plate59-1041Control Legs (2)32-9300ACable*32-2255Limit Switch* 32-9300B ...

  • Page 377

    376Mechanical Service96-0283 rev C June 2007PARKER HYDRAULIC POWER UNIT

  • Page 378

    377Mechanical Service96-0283 rev C June 2007REXROTH HYDRAULIC POWER UNIT58-0741 Chuck93-0531Low PressureCartridge93-9137Filter93-0460/61T/S RapidSolenoid58-0741 T/S59-0703PressureAdjusting Valve(59-0439for SL-10)58-0086Sight Gauge93-0459Chuck Solenoid Valve93-0458T/S SolenoidValve

  • Page 379

    378Mechanical Service96-0283 rev C June 20071. 58-0741Gauge2. 53-3009Pressure Switch3. 90-0114Hydraulic Valve4. 59-0439Pressure Adjusting Valve5. 20-3109Valve Block (Tailstock)6. 90-0105Hydraulic Valve (Tailstock)7. 90-0104Hydrulic Valve (Chuck)8. 20-3108Valve Block (Chuck)9. 59-0439Pressure Adju...

  • Page 380

    379Mechanical Service96-0283 rev C June 2007MINI LATHE EXTERNAL SHEETMETAL AND PARTS LIST1. 20-1292Pendant Arm2. 25-6661Pendant Arm Knuckle3. 40-164391 Leveling SHCS4. 25-6660Knuckle Cover5. 25-6659Knuckle Swivel Plate6. 20-7109APendant Arm Mount7. 55-0020Wavy Washer8. 20-7110APendant Mount9. 25-...

  • Page 381

    380Mechanical Service96-0283 rev C June 2007MINI LATHE INTERNAL SHEETMETAL AND PARTS LIST1. 32-0106Work Light Assembly2. 25-4092Upper Roller Track3. 25-4105A Splash Liner4. 25-4100CE Hanger5. 25-4136Header6. 20-1240A Guide Bar Assembly7. Not Used8. 25-4134A Rear Way Cover9. 25-4135AFront Way C...

  • Page 382

    381Mechanical Service96-0283 rev C June 2007OFFICE LATHE EXTERNAL SHEETMETAL AND PARTS LIST35363738394041424344454647484950515253545556575859606162636465661234567891011121314171819211OL34151116202223243225262728312930

  • Page 383

    382Mechanical Service96-0283 rev C June 2007OFFICE LATHE EXTERNAL SHEETMETAL AND PARTS LIST1. 59-0754Chrome Handle2. 25-6905Set-Up Door Panel3. 25-6070AWindow Rail4. 28-0175Bottom Window Guide5. 25-6247A Bottom Window Frame6. 28-0173AWindow7. 25-7549Operator Door Panel59-0901Small Handle8. 25-608...

  • Page 384

    383Mechanical Service96-0283 rev C June 2007OFFICE LATHE INTERNAL SHEETMETAL AND PARTS LIST1234567891011 12 13 14 15161718192021222324252629303132333435363738394041424335444546473940484950443332515253545527

  • Page 385

    384Mechanical Service96-0283 rev C June 2007OFFICE LATHE INTERNAL SHEETMETAL AND PARTS LIST1. 49-01222X Track Roller2. 20-3088ALever AAC3. 59-0789Air Cylinder AAC4. 25-6828A Spindle Belt Cover5. 20-3090Cylinder Mount AAC6. 54-0214Belt7. 20-2766APulley 180T 3mm8. 62-0014Servo Motor9. 30-8277Soleno...

  • Page 386

    385Mechanical Service96-0283 rev C June 2007OFFICE LATHE EXPLODED SPINDLE HEAD20-2762ASpindle Shaft2X 51-0165Bearing20-2767Spacer Set20-2764ASpindle Lock20-2765APulley 90T20-2921Flange,Pulley54-0214Belt20-2766APulley 180T20-2773AMotor Plate20-2761ASpindle Head62-0014Motor20-2918Spindle CapSpindle...

  • Page 387

    386Mechanical Service96-0283 rev C June 2007ViewRotated 180o215861911102014151673426323334353627292821223031242325181712139TAIL STOCKSL-10 EXTERNAL SHEETMETAL AND PARTS LIST1. 25-0875Monitor Cover2. 25-0876Pendant Back Cover3. 25-0879Z-Axis Right Bottom Wiper Retainer4. 26-0030Z-Axis Right Bottom...

  • Page 388

    387Mechanical Service96-0283 rev C June 2007SL-10 INTERNAL SHEETMETAL AND PARTS LIST1. 25-0870X-Axis Top Cover2. 25-0871X-Axis Front Cover3. 25-0983X-Axis Wiper Retainer4. 26-0038X-Axis Way Cover Felt5. 25-0872X-Axis Way Cover6. 26-0034X-Axis Top Wiper Felt7. 25-0866Moving Bulkhead8. 26-0035X-Axi...

  • Page 389

    388Mechanical Service96-0283 rev C June 2007SL-20 EXTERNAL SHEETMETAL AND PARTS LIST1. 59-0023Door Hinges2. 25-1350Toolbox Door3. 25-8909FLeft Side Panel4. 25-1349Toolbox5. 25-8935DTop Door Roller Mount6. 25-8916BTop Panel7. Not Used8. 25-8924G Left Front Panel9. 59-0023Door Hinges10. 25-8021Acce...

  • Page 390

    389Mechanical Service96-0283 rev C June 2007SL-20 INTERNAL SHEETMETAL AND PARTS LIST1. 22-8053Upper Waycover Guide2. 25-8051Z-Axis Waycovers3. 22-8052Lower Waycover Guide4. 25-4423Cable Rail5. 25-8933DMoving Bulkhead6. 25-8908ARight Support7. 25-4329Tailstock Right Waycovers8. 22-8075ALower Tails...

  • Page 391

    390Mechanical Service96-0283 rev C June 2007w/PartsCatcherView Rotated 180812344520216911122522242326272830291013151416781817Big BoreOnly20HPVECTORDUAL DRIVETAIL STOCK19SL-30 EXTERNAL SHEETMETAL AND PARTS LIST1. 59-0023Door Hinges (2)2. 25-1350Toolbox Door3. 25-8814E Left Side Panel4. 25-1349Tool...

  • Page 392

    391Mechanical Service96-0283 rev C June 200721128272526234657891112241922231820**Parts Catcher Only13171415161029303132For Lifting Only********SL-30 INTERNAL SHEETMETAL AND PARTS LIST1. 22-8049Z-Axis Top Waycover Guide2. 25-8047Z-Axis Waycover3. 22-8048Z-Axis Bottom Waycover Guide4. 22-8783Moving...

  • Page 393

    392Mechanical Service96-0283 rev C June 2007View Rotated 180832313325262930271326452871011913121415168171820212223241934TAIL STOCKSL-40 EXTERNAL SHEETMETAL AND PARTS LIST1. 25-0780Left End Rear Panel2. 59-0023Toolbox Door Hinge3. 25-1350AToolbox Door4. 25-8211FLeft End Front Panel5. 25-4729Toolbo...

  • Page 394

    393Mechanical Service96-0283 rev C June 20072628252018212219242330145231110121532161413678931291734353327For Lifting Only**********SL-40 INTERNAL SHEETMETAL AND PARTS LIST1. 25-0782Control Box Mounting Bracket2. 25-0145B Z-Axis Top Rear Sliding Cover3. 25-8246B Z-Axis Bottom Rear Sliding Cover4....

  • Page 395

    394Mechanical Service96-0283 rev C June 2007SL-40L EXTERNAL SHEETMETAL (SHEET 1 OF 2)605040302010Bar605040302010BarLONG BEDLONG BEDPlane5Plane4Plane5Plane4Plane4TAIL STOCKTOOL PRESETTERTAIL STOCKTOOL PRESETTER1234567891011121413131516171819202123242528227262229303132

  • Page 396

    395Mechanical Service96-0283 rev C June 2007333537343638394041424344454647495048515252**Optional for Crane Only.BACK VIEWSL-40L EXTERNAL SHEETMETAL (SHEET 2 OF 2)

  • Page 397

    396Mechanical Service96-0283 rev C June 20071. 25-4541Left Top Front Panel2. 25-4542Right Top Front Panel3. 25-4723Light Fixture Body4. 25-4563Left Top Door Mount5. 20-1775Pendant Boom Arm6. 20-1773Boom Arm Detent7. 25-4578Boom Arm Detent Support8. 25-4562Right Top Door Mount9. 25-4633Pendant Arm...

  • Page 398

    397Mechanical Service96-0283 rev C June 2007606050504040303020201010BarBar605040302010Bar1234556710111314151298816171820192324253729272828262122303131333435363839404132252642434647484445SL-40L INTERNAL SHEETMETAL

  • Page 399

    398Mechanical Service96-0283 rev C June 2007SL-40L INTERNAL SHEETMETAL PARTS LIST1. 25-4572Rear V-Track Mount2.20-1772Z-Axis V-Track (2)3. 25-4573Front V-Track Mount4. 25-4556Z-Axis Drip Channel5. 25-4581Tool Pocket6. 25-4588Z-Axis Top Wiper25-4590Felt Clamp7. 25-4589Z-Axis Bottom Wiper25-4591Fel...

  • Page 400

    399Mechanical Service96-0283 rev C June 2007910121315171821201981112345761416Sub-SpindleLive ToolingTL-15 LIVE TOOLING AND SUB-SPINDLE SHEETMETALLive ToolingNose1981_F40BHCS45-0022Washer20-0170ADrive Castle45-0025Washer59-0069Spring51-2042Locknut20-0168AShaftBearingSL-20/3020-0277Pulley

  • Page 401

    400Mechanical Service96-0283 rev C June 2007TL-15 SHEETMETAL PARTS LISTLive Tooling1. 25-0138Hood2. 20-0163Brace3. 25-0137Tray4. 25-0135 Channel Cover4a. 25-6552 Channel Cover (Larger Turret)5. 25-0136Channel5a. 25-6553Channel (Larger Turret)6. 20-0161Belt Arm Cover7. 20-0162Belt ArmSub-Spindle8....

  • Page 402

    401Mechanical Service96-0283 rev C June 2007View Rotated 1808781234626272820212225242310111312151416171819520HPVECTORDUAL DRIVEw/PartsCatcher9SUB SPINDLETL-25 EXTERNAL SHEETMETAL AND PARTS LIST1.25-8819C Top Door Roller Mount2.25-8818D Top Right Panel3.25-8820D Left Front Panel4. 59-0023Door Hing...

  • Page 403

    402Mechanical Service96-0283 rev C June 20074344453213738414039423634352346578910121413151617181920222324252521113033293146**Parts Catcher Only262728SUB-SPINDLE ASSEMBLYTL-25 INTERNAL SHEETMETAL

  • Page 404

    403Mechanical Service96-0283 rev C June 20071. 22-8049Z-Axis Top Waycover Guide2. 25-8047Z-Axis Waycover3. 22-8048Z-Axis Bottom Waycover Guide4. 22-8783Moving Bulkhead Support5.22-0830Cable Channel Cover6. 25-8843A Moving Bulkhead7. 25-6543A Right End Support Bracket8. 25-4348Right Sub-spindle Wa...

  • Page 405

    404Mechanical Service96-0283 rev C June 20071.25-6516A Base Position Control2.25-6537B Barfeeder Door3. 59-0101Gas Spring4. 25-6534A Barfeeder Main Enclosure5.25-0165Right Rear Support6. 25-6542Storage Pan7.25-6526Control Tray8.25-6538Adjusting End Supports9.25-6539Bottom Bar Base10. 44-0004Level...

  • Page 406

    405Mechanical Service96-0283 rev C June 2007BARFEEDER EXTERNAL PARTS

  • Page 407

    406Mechanical Service96-0283 rev C June 20071. 20-6480Rotation Control Push Rod2. 59-3024Spring 1.5 X 63. 20-6481J-Slot Control Bushing4. 48-1657Dowel Pin 5/8 X 1-1/25. 49-1015Shoulder Bolt 1/4 X 1/26. 20-6483Push Rod Connector7. 20-6484Push Rod8.20-0357Flange Bushing 3/4 in.9.20-6032Push Control...

  • Page 408

    407Mechanical Service96-0283 rev C June 2007ViewRotated 180ViewRotated 180oo171234567991010161413122321313233343536373824252630272743454647444139404849515355555656575859606163625452525042281815117864656619202229BARFEEDER INTERNAL PARTS

  • Page 409

    408Mechanical Service96-0283 rev C June 2007BARFEEDER INTERNAL PARTS LIST1. 49-12031/8 x 1 Cotter pin2. 49-12013/4 x 3 Clevis pin3.22-6503Support stand4. 25-6541Charging table5. 49-12021 x 6 Clevis pin6. 49-12031/8 x 1 Cotter pin7. 46-00111/4 Push cap nut8. 20-0341Transfer table9.22-9256Bushing e...

  • Page 410

    409Mechanical Service96-0283 rev C June 2007DETAILED BAR 300 PARTS30-1389 – 3/8" Pushrod20-6484 – 3/4" Pushrod20-1033 PushRod End Clamp20-1034 Push Rod ControlBushing Holder 3/4”20-1035 Push Rod ControlBushing Holder 3/8”20-6483 Push RodConnector Adapter20-6032 Push Rod ControlB...

  • Page 411

    410Mechanical Service96-0283 rev C June 20071. 32-0041Regen Assy2. 45-430125-4307 Control Cabinet3. 25-4794Control Box Isolator (4)4. 59-0515Contorl Box Gasket (4)5.20-2672Pendent Arm6.25-6661Arm End Cap (leveling)7. 25-5524Control Pendant Shell8.20-1936Control Box Support Frame9. 25-5449TL-2 Con...

  • Page 412

    411Mechanical Service96-0283 rev C June 2007TOOLROOM LATHE (TL-1) PARTS LIST20. 51-2033Radial Bearing21. 20-1958Quill Driver SCR Collar22. 51-2033Radial Bearing23. 20-1940Nut Retainer24. 20-1932Tailstock Handwheel 6"25. 20-1873TS Head Housing Machined26. 20-1954Setscrew (2x)27. 26-0374Quilll...

  • Page 413

    412Mechanical Service96-0283 rev C June 2007ViewRotated for Clarity(Looking Up)1234567910111213141516162526272829303117181921202223248TL 1-2CE

  • Page 414

    413Mechanical Service96-0283 rev C June 20071.25-5932Left Wing Guard2.25-5930(TL-1-CE) Control Support Cover25-6783(TL-2-CE) Control Suport Cover3.25-5931Right Wing Guard4. 25-5943(TL-1-CE) Top Roller Guide25-6787(TL-2-CE) Top Roler Guide5. 25-5942Angle Bracket6. 25-5948(TL-1-CE) Back Gutter25-67...

  • Page 415

    414Mechanical Service96-0283 rev C June 2007APLPARTS LOADERAUTOMATICAPL PARTSLOADERAUTOMATIC123456789410 1112131415161716181920212223 24252627282930313233343536373839404142 4344 45 464748495051525354554856575258596061626364676568665453706965LATHE APL

  • Page 416

    415Mechanical Service96-0283 rev C June 2007LATHE APL PARTS LIST1. 25-0704 Carriage Cover2.59-0197 Cable Carrier3.25-0705 Cable Carrier Mount4. 25-0703 B-Axis Ram5.59-0196 Cable Carrier6. 50-0008 Linear Guide7. 20-0739 Hard Stop8. 50-0009 Linear Guide9. 20-0749 B-Axis Rack10. 25-0768 Rotator Hous...

  • Page 417

    416Mechanical Service96-0283 rev C June 2007COMMON ABBREVIATIONSAC – Alternating CurrentAMP – AmpereAPC – Automatic Pallet ChangerAPL – Automatic Parts LoaderASCII – American Standard Code for Information InterchangeATC – Automatic Tool ChangerATC FWD – Automatic Tool Changer Forwar...

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