Navigation

  • Page 1

    Haas Technical PublicationsManual_Archive_Cover_Page Rev A June 6, 2013•This content is for illustrative purposes.•Historic machine Service Manuals are posted here to provide information for Haas machine owners.•Publications are intended for use only with machines built at the time of origi...

  • Page 2

  • Page 3

  • Page 4

    ITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.Table of ContentsCommon AbbreviAtions ...............................................................................................................................1GENERAL MACHINE TROUBLESHOOTING ......................................

  • Page 5

    IITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.noise .......................................................................................................................................................40overheAtinG (mills) ........................................................

  • Page 6

    IIITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.AUTOMATIC TOOL CHANGER (ATC) ..........................................................................................................134troubleshootinG ................................................................................

  • Page 7

    IVTable of Contents96-0283D June 2011©2011 Haas Automation, Inc.turret AliGnment veriFiCAtion (pArAllelism oF X-AXis) .........................................................................212bolt on turret AliGnment ................................................................................

  • Page 8

    VTable of Contents96-0283D June 2011©2011 Haas Automation, Inc.pAllet ChAnGer disAssembly And replACement ......................................................................................274h-FrAme replACement ....................................................................................

  • Page 9

    VITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.HARMONIC DRIVE (HORIZ) ..........................................................................................................................328motor/wAve GenerAtor Assembly .........................................................

  • Page 10

    VIITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.troubleshootinG ...................................................................................................................................395HORIZONTAL MILL ASSEMBLY DRAWINGS AND PARTS LISTS ..................................

  • Page 11

    VIIITable of Contents96-0283D June 2011©2011 Haas Automation, Inc.sl-10 tool ChAnGer Assembly And pArts list .....................................................................................594sl-20/20l CAstinG Assembly And pArts list ............................................................

  • Page 12

    1Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.COMMON ABBREVIATIONS°/sec or deg/sec – Degrees per second I/O PCB – Input Output Printed Circuit Boardµ – Micron ID – Inside DiameterAC – Alternating Current IGBT – Isolated Gate Bipolar Transistor AMP (or...

  • Page 13

    2Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SDIST – Servo Distribution PCBSFM – Surface Feet per MinuteSHCS – Socket Head Cap ScrewSIO – Serial Input/OutputSKBIF – Serial Key Board Inter Face PCBSMTC – Side-Mount Tool ChangerSP – Spindlesq ft or ft2 – Square f...

  • Page 14

    3Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GENERAL MACHINE TROUBLESHOOTINGBefore You Begin:Use Common Sense Many problems are easily overcome by correctly evaluating the situation. All machine operations are com-posed of a program, tools, and tooling. All three must be looke...

  • Page 15

    4Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ACCURACYPoor accuracy must be verified before performing any maintenance. Check the following:• Ensure that the machine has been sufficiently warmed up before cutting parts. This will eliminate misposi-tioning errors caused by the...

  • Page 16

    5Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Check the sweep of the machine (see “Draw Bar Replacement” section).• Cutter diameter too large for depth of cut.Boring depth inaccurate. • Check for thermal growth of the ballscrew (see “Thermal Growth” section).•...

  • Page 17

    6Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Although it is rare, the spindle may be out of alignment due to a crash.• Check that the turret face is parallel with X-axis.CLOutside diameter (O.D.) is tapered • Check tooling setup. Turning long, unsupported parts can cau...

  • Page 18

    7Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.FINISHMachining yields a poor finish • Check for backlash (“Ball Screw Removal and Installation” section).• Check the condition of the tooling and the spindle.Vertical & Horizontal Machines • Check for gearbox vibratio...

  • Page 19

    8Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Enter the following program. It will start at the new zero position, rapid 10 inches in the X direction, feed the final .25 inches at 10 inches/min., and then repeat the X movement. G00 G110 X0 Y0; X10.0; G01 X10.25 F10. ; M99;...

  • Page 20

    9Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MACHINE SPECIFICATIONSLUBRICATION CHARTSystem Lubricant QuantityWay Lube & PneumaticsVertical/Horizontal Mills Mobil Vactra #2* 2-2.5 qtsHS-3/4/6/7 incl R Mobil DTE 25 2-2.5 qtsLathes Mobil Vactra #2 2-2.5 qtsTr...

  • Page 21

    10Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLE AIR PRESSURESystem PressureVertical Mills 15 psi30K 30 Taper 25 psiHorizontal Mills 25 psiSR-100 Spindle Taper Constant Air 54 psiOffice Mill 4 psiMiniMill 25 psiGrease Pack (GR and TM Series) 3 psiS...

  • Page 22

    11Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HYDRAULIC POWER UNIT (HPU)HPU (Lathe) 120 psi minimumHYDRAULIC BRAKE PRESSURE BOOSTEREC-400Low Side 20 psiHigh Side 5-10 psiEC-630/1600Booster Pressure 970-1030 psiROTARY HYDRAULIC BRAKE PRESSURE HRT 110/TR 110 35-...

  • Page 23

    12Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove the three (3) BHCS that fasten the way cover to the spindle head.4. Remove the seven (7) BHCS on each side that fasten the vertical guides to the column.5. Remove the lower way cover.Install way covers in the reverse orde...

  • Page 24

    13Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Remove the six BHCS that the attach the upper way cover to the spindle head and the lower way cover. Lower Y-AxisWaycoversUpper Y-AxisWaycovers6X BHCS4X BHCS20X 1/4-20 UNCx 1-1/4 SS FHCS4X LockwasherP-Cool(Optional)Waycover Guid...

  • Page 25

    14Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10-32x 3/8" SHCSRemove sidecovers fromtop sideVF-3/4 Head Covers1. Zero return (Zero Ret) all axes, then Handle Jog to center X- and Y-axes under spindle. Protect table sur-face with a piece of cardboard. 2. Remove the top ...

  • Page 26

    15Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Examine the Y- and X-axis wipers and determine which wipers need replacing.2. Remove the fasteners securing the wiper retainer, then remove the retainer/wiper assembly.3. Position the new wiper and secure with the retainer and ...

  • Page 27

    16Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOL RELEASE PISTON REMOVAL1. For TSC equipped machines, place a toolholder in the spindle.2. Remove cover panels from headstock area in accordance with “Head Covers Removal and Installation”.3. For 50 Taper TSC equipped machin...

  • Page 28

    17Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Rear ViewTRPLiftingStrapTRP in PositionMotor andTransmissionHorizontal Mill Tool Release Piston8. Vert: Remove entire tool release piston assembly, by sliding it forward then lifting it upward. The assembly is heavy so use care whe...

  • Page 29

    18Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Ensure drive belt has been properly replaced as described in “Belt Replacement and Tensioning” section.2. Verify spindle sweep adjustment is correct (as shown in “Drawbar Replacement” section) before proceed-ing. If not ...

  • Page 30

    19Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Rotating UnionExtension TubeAssemblyWave SpringBearing Holder50 TaperTRPDrawbarTRP ForkSpindlePulleyMeasure Runout OfRotating Union Herea. Place a toolholder in the spindle.b. Insert a 5/8 Allen wrench into the lower end of the pis...

  • Page 31

    20Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. 50 Taper - Set the main air regulator to 85 PSI and complete Tool push out and TRP switch adjustments.Steps 10-13 only apply to 40 Taper machines with TSC10. Connect the 5/32” drain line and 5/32” purge line to the seal hous...

  • Page 32

    21Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Replace the head covers.TRP SWITCH ADJUSTMENTTRP Precharge must be adjusted for Inline Spindles before adjusting the Clamp-Unclamp switches. To adjust the TRP Precharge:1. Install an inline pressure gauge between the regulator a...

  • Page 33

    22Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Lower (Unclamp) Switch1. TRP height must be set properly before adjusting switches. See the “Setting TRP height” section.2. Press Param/Dgnos until the diagnostic page is displayed. Confirm that DB OPN=0 and DB CLS=1.3. Place a...

  • Page 34

    23Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12. Cycle the tool release several times and confirm that the switch is tripping. Press Param/Dgnos until the Diagnostics page is displayed. Confirm that (DB OPN=1) and (DB CLS=0).13. Check the adjustment. Jog the Z-axis to 0.050...

  • Page 35

    24Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: Upon tightening of the fasteners, the TRP must fully return to its original position.Drawbar Height AdjustmentFor 30K spindles, note the special instructions in the procedure. 1. Place a machined aluminum block on the table u...

  • Page 36

    25Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SETTING TRP HEIGHTThis procedure must be done before adjusting the Clamp-Unclamp switches.Place a tool in the spindle and place a machined aluminum block on the table under the toolholder (Vert), or set up a fixture to support an a...

  • Page 37

    26Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.50 Taper(1ea.) 0.010Shim Washer(7ea.) 0.018Shim WasherTool UnclampedSwitchSpindle EndcapFork Shims(1 ea.) 0.093Nylon Washer(3 ea.) 0.015Shim Washer(2 ea.) 0.010Shim WasherTool ClampedSwitchTRP Shims Fork Shim Location TRP Shim Loc...

  • Page 38

    27Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove the tool release bolt. Note that it has a left-hand thread. If the machine is equipped with TSC, loosen the three set screws and remove the TSC coolant tip.4. Add or subtract the required number of shim washers as previou...

  • Page 39

    28Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Place the switch trip and compression spring over the TRP shaft.7. Tighten the shaft clamp on the TRP shaft, then the shaft clamp locking bolt.DT-1 TOOL CLAMP SYSTEMIntroductionThe DT-1 does not use a TRP; instead, tool clamping...

  • Page 40

    29Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Rocker ArmRemoval 1. Jog the Z-Axis down to the bottom of travel. If there is a tool in the spindle, remove it.2. Remove the C-clip from the clevis pin through the access hole. Pull the clevis pin out from the other side. NOTE: Som...

  • Page 41

    30Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: If the rocker arm cam follower roller has been replaced with a larger roller as part of this service, it may be necessary to grind a path on the outside of the tool changer cambox to provide clearance. Carefully verify cleara...

  • Page 42

    31Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Adjustments Tools RequiredAlso required: magnetic base, feeler gaugesMANUAL PUSH-OUT ADJUSTMENTThis adjusts tool pushout when the air cylinder controls tool release during tool loading. 1. Place the split tool in the spindle. 2. In...

  • Page 43

    32Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Measuring tool push-out Rocker Arm Shim Placement5. Try to insert the split tool back into the spindle taper. Hold the tool in place while sliding the dial indicator back under the split tool and measure push-out. This shoul...

  • Page 44

    33Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TESTINGBeginning at 5% rapids, command and observe a tool change. If the change completes successfully, repeat the test at 25%, then 50%, then 100% rapids, checking each time that the tool is transferred smoothly be-tween the pocke...

  • Page 45

    34Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. b. Horiz: Slide on the drive belts.2. a. Vert: Ensuring the belt is properly seated, push the transmission back, tightening the belt. Pull belt forward from rear of head casting. Pull belt over spindle pulley. b. Horiz: Replace...

  • Page 46

    35Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Check if the belt is too loose or too tight. If the belt is set too tight, the belt will whine excessively when the assembly is at speed; and if it is set too loose, it will vibrate during accelerations and decelerations. 8. Wit...

  • Page 47

    36Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.APL PARTSLOADERAUTOMATICHard StopCarriage CoverBearing SupportCableJunctionCarriageAssemblyBeamW-Axis RamRotator AssemblyHome SwitchTrip BracketReplacing the Belt(s)1. Jog the APL U-axis as far to the left of the machine as possibl...

  • Page 48

    37Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Remove the bearing support bracket and position the ram outwards so that there is sufficient clearance to remove the pinon gear. This is necessary to access to the rear motor belt.7. Loosen the W-axis motor support housing so th...

  • Page 49

    38Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Install the anti-rotation bracket.8. Attach and clamp the oil drain hose and coolant drain hose onto hydraulic cylinder. Attach and screw in clamp and unclamp hoses.9. Replace all previously removed sheet metal.SUB-SPINDLE MOTOR...

  • Page 50

    39Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLESOperationSpindle speed functions are controlled primarily by the S address code. The S address specifies RPM in inte-ger values from 1 to maximum spindle speed (Parameter 131).Mills: Speeds from S1 to the Parameter 142 valu...

  • Page 51

    40Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLE TROUBLESHOOTINGHaas Automation does not honor warranty requests for gearbox or spindles without vibra-tion analyzer signatures.NOT TURNINGSpindle not turning• Check machine parameters.• If there are any alarms, refer to...

  • Page 52

    41Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Run the motor or the gearbox with the drive belt disconnected. If the noise persists, the problem lies with the gearbox/motor. If it disappears, go on to the next step. • Check for the correct amount of lubrication to the spi...

  • Page 53

    42Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Duplicate the cutting conditions under which the deflection occurs, then try to release the tool using the tool release button. If sticking is observed, the deflection is not caused by improper ATC adjustment, but is a prob-lem...

  • Page 54

    43Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.The following gives the range for each type of spindle:Lathes 1.0cc every two hours. 40 and 50 Taper 1.5 to 2.5cc every four hours. Set spindle air pressure regulator to 17 PSI for vertical mills, or 25 PSI for horizontal mill...

  • Page 55

    44Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Vibration Analysis (Displacement)1. To change graph settings, right-click anywhere in the graph window to call up the graph options window. Make the following adjustments:a. Set the Y-axis unit to “displacement”. b. Set the Y-a...

  • Page 56

    45Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.REFERENCE TABLES7500 RPM Spindle Displacement PlotDescriptionCPMMax (mil)Spindle Fan2600 CPM0.08Belts or Pulleys3300 CPM0.08Transfer Shaft3700 CPM0.08Spindle Motor6000 CPM0.08Oil Pump7200 CPM0.02Spindle or Transmission Ouptut Shaft...

  • Page 57

    46Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 15,000 RPM 30 Taper Spindle Displacement PlotDescriptionCPMMax (mil)Spindle15000 CPM0.06 DT-1 Noise (Velocity) Plot: Take four plots: 0-32K / 30-90K / 90-150K / 150-210K CPM. Spikes between 30-60K must not exceed 0.015 in/sec....

  • Page 58

    47Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLE ASSEMBLYPlease read this section in its entirety before attempting to replace spindle.WARNING!The pulley is shrink-fitted to the spindle and is not field-serviceable. Any at-tempt to remove the pulley can damage the spindle...

  • Page 59

    48Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Position Wood Block Under Spindle10. Vert: Put a wood block (minimum 6” thick) on the table directly under the spindle to help support the spindle. Slowly jog the spindle head down until the spindle rests on the block.11. Remove ...

  • Page 60

    49Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Slowly jog the Z-axis down until the top portion of the spindle is inside the head casting. At this point, align spindle to the spindle bore. While performing this operation, you must make sure the spindle cartridge is straight ...

  • Page 61

    50Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• If the spindle is not getting lubrication, correct the problem and replace the spindle. • If the spindle is getting lubrication, replace the spindle.NOTE: Refer to the appropriate sections and check the spindle orientation a...

  • Page 62

    51Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Label the location of each of the spindle motor control wires in the terminal block at the front of the spindle motor. Loosen the screw holding each wire in place and pull the wire out. 6. Disconnect the encoder cables at the sp...

  • Page 63

    52Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Reassemble the tool release bolt. Reinstall the TRP assembly and recheck alignment. Adjust as necessary. 16. To check spindle sweep, place a .0005 indicator on a suitable holder, place on spindle nose and jog the Z-axis in the nega...

  • Page 64

    53Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Operator Door FixtureThis fixture allows the EC-630 geared head to be removed through the operator door if the load station door is not available due to a pallet pool or FMS system. It consists of the load station door fixture part...

  • Page 65

    54Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Geared Head (Front View)(4) 1/2-13x2" boltsin indicated holessecure bracket to geared head9. Jog the Z-axis to bring the slide fixture up to the geared head. Slide the spindle removal bracket against the geared head casting an...

  • Page 66

    55Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Operator Door Fixture1. Jog the A-Axis to point the end of the slide assembly toward the operator door. Adjust the A-axis and Z-axis positions as needed to ensure sufficient clearance for the geared head / slide assembly. ...

  • Page 67

    56Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3b. (Operator Door Method) Push the new geared head assembly to the pallet slide assembly. Using the jack screws on the rail assembly, lift the geared head enough to remove the rail slide, then secure the geared head bracket to the...

  • Page 68

    57Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Office Mill Spindle Run-inNSK Spindle: The spindle run-in program must be run prior to machine use and especially at the time of installation. Failure to run this program can result in spindle over heating and spindle failure. The ...

  • Page 69

    58Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Install the two pins or keys, flat side up. Use a “C” clamp to press the keys together to seat them against the drawbar. Torque the 5/16-18 retaining bolts to 30 ft-lb.Transfer TubeCoupler HubCoupler SpiderDrawbarShaft Adapt...

  • Page 70

    59Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. 3. Remove the TSC (Through Spindle Coolant) coolant union and extension tube (Note: These parts have a left-hand thread).4. Disconnect the two TRP (Tool Release Piston) switches.5. Mark and remove the three air hoses at the top of...

  • Page 71

    60Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. 9. Once the TRP is supported, remove the top two bolts, spacers and shims. The TRP is now separated from the machine. The spindle head can be carefully jogged upward until the backside of the spindle is accessible. 10. Remove the...

  • Page 72

    61Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.15. The spindle cap has a hole for a small roll pin. This roll pin must line up with a small hole at the top of the spindle shaft. This ensures that the cap is oriented correctly for balancing. 16. Tighten the eight bolts on the sp...

  • Page 73

    62Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.22. Verify drawbar height and adjust if needed.23. Adjust spindle orientation to ATC double arm.MILL SPINDLE SWEEP ADJUSTMENTVertical MillsNOTE: The machine must be properly leveled for the spindle sweep adjustment to be ac-curate;...

  • Page 74

    63Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ZYxzSPINDLE ORIENTATIONPlease read this section in its entirety before attempting to orient the spindle.Orientation of the spindle is automatically performed for tool changes and can be programmed with M19.1. Place the machine in l...

  • Page 75

    64Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Remove the actuator bolts. If the lathe is equipped with a C-axis, the bolts are accessed behind the C-Axis gear.C-axisgear6. Remove the actuator7. Remove the spindle adapter bolts. This will also remove the C-axis gear if equip...

  • Page 76

    65Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Motor MountBolts (x4)Belt TensioningBolts (x2)Motor Plate9. Remove the bolts from the spindle gear and slide the spindle gear from the spindle shaft10. Remove the bolts from the spindle retaining ring and remove the ringSpindle Ret...

  • Page 77

    66Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Notelocationof "Flat"Lube NozzleLock Nut13. Remove the spindle carefully through the spindle casting. The spindle will come out towards the inside of the machine. LATHE SPINDLE REMOVAL (OTHER)This section describes remov...

  • Page 78

    67Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Loosen the SHCS on the inside of adapter, and detach from spindle shaft.AdapterHydraulic cylinderClamp/UnclamphosesCoolantcollectorCoolantdrain hoseOil return hoseHydraulic Cylinder6. Loosen the four SHCS holding the spindle mot...

  • Page 79

    68Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLE INSTALLATIONTools Required: Removable thread locking compound, 1/2” Torque Wrench (Up to 250 ft-lb), Haas Belt Ten-sioning Tool P/N 93-8143 (SL 20), P/N T1537 (SL 30 and 40)1. Inspect the new spindle once it is removed fr...

  • Page 80

    69Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Tighten the hex nut on the nozzles, ensuring the nozzles do not spin. After tightening the nuts, verify the nozzle oil mist holes are still positioned correctly, and set the oil pressure to 10 PSI.8. Attach the two 1/4” nylon ...

  • Page 81

    70Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.InstallationNOTE: It will take two people to lift and attach the motor mount plate, motor and fan to the machine.1. Attach the motor mount plate to the motor using the four SHCS, and torque the SHCS to 70 ft-lb. Attach the fan to ...

  • Page 82

    71Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Place the tenths indicator at the end of the spindle alignment bar and jog the tool turret in the Z- axis to-ward the spindle until the indicator rest on the inside of the tool pocket. 6. Align the tool pocket holder along the X...

  • Page 83

    72Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Attach a 0.0001” dial indicator into the end of the alignment bar.8. Install a boring bar toolholder into tool position #1. Ensure the bore of the toolholder is clean and free of any burrs, chips, or other contaminants. The to...

  • Page 84

    73Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Install the spindle cap using 12 3/4-10x4" SHCS, roughly aligning the cap and leaving the screws hand tight. 3. Indicate the face and taper as in step 1, making adjustments with a rubber mallet. 4. Tighten the screws in a c...

  • Page 85

    74Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DS-TL-SERIES SUB SPINDLESECONDARY SPINDLE CARTRIDGE REPLACEMENT DSRemove Secondary Spindle Jaws and Chuck1. Press: “Emergency Stop”.2. Remove the three jaws by removing the six socket head cap screws. Use a mallet to tap the al...

  • Page 86

    75Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Press: “PARAM DGNOS”Press: “209”Press: “Page down to BIT 29”Set Value to 0 Press: “0”; “WRITE /ENTER”3. Shut off the coolant pump breaker located in the main electrical control box.4. Remove the front righ...

  • Page 87

    76Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Spindle Drive Gear Removal1. Loosen the three secondary spindle motor plate caps screws. Remove the drive belt.2. Remove the eight actuator adapter plate socket head cap screws while supporting the plate3. Remove the actuator adapt...

  • Page 88

    77Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove the eight spindle cap socket head cap screws.4. Tap the spindle cartridge with a mallet from the actuator side and pull from the chuck side, until there is enough clearance to completely remove the brake disc.5. Remove th...

  • Page 89

    78Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SECONDARY SPINDLE CARTRIDGE INSTALL - DSInstall New Spindle and Drive Gear1. Clean the face and interior secondary spindle cartridge mounting surfaces with alcohol.2. Partially slide the new cartridge into the secondary spindle cas...

  • Page 90

    79Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Loosely install the eight main spindle cap socket head cap screws. 8. Tighten four of the socket head cap screws to 10 ft-lbs.9. Using a .001” shim check for clearance all the way around between the spindle cap and spindle sh...

  • Page 91

    80Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12. Torque all eight of the bolts in a star pattern increments of 30,40 & 50 ft/lbs. Check alignment of the spindle and retaining ring at each torque value.13. Install the six socket head cap screws on the brake disc. If necess...

  • Page 92

    81Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.18. Hand tighten four of the actuator mounting plates’s socket head cap screws.19. Mount a magnetic based dial indicator to indicate the inner front face of the actuator plate. Zero the Indi-cator.20. Tighten each of the four mou...

  • Page 93

    82Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Install the actuator mounting cap screws and use them as guide to align the holes in the actuator. Push the actuator in until you can thread the caps crews. Finger tighten the six cap screws.3. Mount a magnetic based dial indica...

  • Page 94

    83Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Tension Drive Belt1. Place a large jacking screw in the space between the motor mounting plate and the base.2. Tighten the jacking screw until the drive belt is just taut. The secondary spindle belt tension is measured using a Gate...

  • Page 95

    84Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Press: “209”Press: “Page down to BIT 29”Set Value to 1Press: “1”; “WRITE /ENTER”6. Check for leaks and remove all tools and parts from the lathe enclosure.7. Install the front right panel.SUB SPINDLE MOTOR REP...

  • Page 96

    85Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Remove the right side secondary spindle front cover screws. 6. Remove the front cover.7. Remove the left side cover screws.8. Carefully remove the left side panel and disconnect the jet blast air line from the bulkhead fitting. ...

  • Page 97

    86Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.11. Remove the right side cover screws and remove the right side cover. CAUTION! Turn off and lock out system power.Remove Motor and Encoder Belts12. Relieve the tension on the encoder belt by loosening the 4 encoder belt tension...

  • Page 98

    87Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.16. Remove the drive belt from the motor pulley. 17. Support the secondary spindle motor with a lifting strap rated for 500 lb and attach to an appropriately rated shop crane or hoist.CAUTION! Do not apply upward force! Just keep...

  • Page 99

    88Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. 21. Disconnect the thermal sensor wire.22. Raise the motor slightly to gain access to the under side of the motor. Ensure the motor pulley clears the motor mounting bracket. Disconnect the ground wires located on the under side ...

  • Page 100

    89Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.26. Check for clearance and raise the motor clear of the lathe.Remove Encoder Bracket27. Support the motor and remove the encoder bracket assembly.INSTALL NEW MOTORInstall Encoder Bracket1. Support the motor and install the encoder...

  • Page 101

    90Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove lifting strap and clear crane from lathe enclosure.Connect Wiring Harness4. Attach the encoder wire strain relief.5. Plug in the encoder wire.6. Install the encoder cover and tighten the encoder cover screws7. Connect the...

  • Page 102

    91Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10. Install the motor terminal block cover.Install & Tension Motor & Encoder Belts11. Slip the drive belt over the motor pulley and place a large jacking screw in the space between the motor mounting plate and the base.12. ...

  • Page 103

    92Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.C. Take belt tension measurements at 6 locations through one revolution of the motor pulley by rotat-ing the spindle shaft one half turn, 5 times (the starting point is the 6th). Take 2 readings at each point.D. Adjust the assembly...

  • Page 104

    93Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Install the left side cover and tighten screws.6. Slide the front cover into position and tighten screws. 7. Install and tighten the right side front cover screws. Then turn the power on.8. Jog the secondary spindle all the way...

  • Page 105

    94Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.11. Double check all connections, remove all tools from inside the lathe.12. Install the front right panel. DS30Y SECONDARY SPINDLE ALIGNMENT

  • Page 106

    95Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Check the following before Aligning the Secondary SpindleI. Inspect the Linear Guides1. Check the linear guides for visible damage. If a guide is damaged, replace it. 2. Check for a gap between the linear guides and the casting. Ru...

  • Page 107

    96Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Clean the spindle face and the spindle alignment tool (T-2113) mounting face with alcohol.3. Secure the spindle alignment tool to the spindle face with the three included bolts. 4. Mount a magnetic base and a .0001” dial i...

  • Page 108

    97Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.8. Snug the alignment tool mounting bolts.9. Jog the turret in the Z- axis direction so the dial indicator indicates the top dead center of the alignment tool cylindrical surface near the alignment tool’s end.10. Rotate the spind...

  • Page 109

    98Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. If adjustment is necessary, loosen the spindle head mounting bolts, leave one tight to act as a pivot point.4. Gently tap the spindle head to make the adjustments - then tighten the spindle head mounting bolts.CHECK SECONDARY SP...

  • Page 110

    99Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Determine which direction the base needs to move and leave one of the secondary spindle mounting nuts tight to act as a pivot point for the base.4. Tighten the diagonally opposite horizontal jacking screw to move the base into a...

  • Page 111

    100Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Loosen the eight base mounting nuts.4. Tighten the vertical jacking screws located between the base mounting bolts to raise the base up off the shims 5. Add or remove shims from the underside of the front or rear as required. ...

  • Page 112

    101Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CHECK SPINDLE TO SPINDLE ALIGNMENT1. Mount a dial indicator on the alignment tool face.2. Jog the secondary spindle to indicate the center of the taper on the main spindle outer ring. Zero the indi-cator.3. Turn the secondary sp...

  • Page 113

    102Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Adjust two of the appropriate same side horizontal jacking screws.8. Adjust the jacking screw until +90° and -90° reads 0 on the indicator.9. Tighten the base mounting bolts snug and recheck. 10. Repeat steps 3-8 until aligne...

  • Page 114

    103Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Add or remove shims from the underside off all 4 each locations equally as needed. Max tolerance of TIR is .002” Loosen the jacking screws to lower base on to shims. Snug the base mounting bolts and recheck.2X.755.7520-64...

  • Page 115

    104Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Use the Z-axis to jog the indicator tip over eight inches of the alignment tool to check the flatness. Max tolerance is .0003”/8”.6. Move the turret as required to rest the dial indicator on the side of the alignment tool...

  • Page 116

    105Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Write down the distance. Multiply the distance by 1.414. For example: +.017 * 1.414 = +.0246. Handle jog the Y axis to +.024 and repeat step 5.7. Repeat this process until the indicator reads 0. This is spindle centerline.8. Go...

  • Page 117

    106Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Remove the four (4) bolts that mount the motor to the spindle head.CAUTION! You may need to use a hoist to lift the sub spindle motor as it weights approx. 90 lbs. 5. Install the replacement motor in reverse steps for removal....

  • Page 118

    107Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Repeat steps 4 and 5 until the flatness is within specifications.6. With the indicator on the nose of the test bar, place the indicator tip on the top of the beveled lip of the main spindle and set it to zero.7. Rotate the bar 360...

  • Page 119

    108Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.The current gear status is monitored by discrete outputs SP Hig (Spindle High) and SP Low (Spindle Low). A “0” (zero) in either of these outputs indicates it is the current gear. If the outputs are the same, neither gear is se...

  • Page 120

    109Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TROUBLESHOOTINGNoise - There are many things that can result in excessive or unusual noise coming from the gearbox, transmis-sion, and/or spindle motor. Most noise issues do not require that a gearbox/transmission assembly be repl...

  • Page 121

    110Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Gears Will Not ChangeMachine will not execute a gear change. NOTE: An alarm will display when a gear change problem occurs, and an alarm will also occur. Refer to ALARMS section of the Electrical Components manual to diagnose each...

  • Page 122

    111Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.b. Horiz: Disconnect the electrical cable to the fan.4. Press the Power Off button on the control panel and turn the main breaker off. If there is an external breaker box, turn it off and lock it out.5. a. Vert: Disconnect air sup...

  • Page 123

    112Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLELOCKEDSTATUSSWITCHWITHOUTGEARBOXHIGHGEARSTATUSSWITCHLOWGEARSTATUSSWITCHJUMPERWITHOUTGEARBOXTOOLCLAMPEDSTATUSSWITCHLifting PointsDirect Drive with Lifting Eyeholes8. a. Vert: Remove the four SHCS and carefully lift the spind...

  • Page 124

    113Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Install the airblast (purge) bracket (or TSC, if applicable) and solenoid on top of the motor. Ensure the cylin-der is centered over the motor shaft, and adjust as necessary. Connect the air line to the solenoid.TransferTubeCou...

  • Page 125

    114Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CAUTION! Before proceeding, make sure you have appropriate lifting equipment to safely lift 250 lbs., room to maneuver it, and a stable place to set the transmission/motor assembly once it is removed. A transmission hoist, T-2155,...

  • Page 126

    115Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Insert the four bolts required to attach the transmission to the casting.7. Rotate spindle to seat the belt into the notches on the transmission gear, and ensure spindle rotates freely.8. Place a block of wood under the transmi...

  • Page 127

    116Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Remove the TSC extension tube if the machine is equipped with Through the Spindle Coolant option. Refer to the “Through The Spindle Coolant System” section.NOTE: The TSC union and extension shaft are reverse thread.5. If yo...

  • Page 128

    117Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.14. Remove the encoder belt and the drive belts.CAUTION! Measure distance between the bottom of the Z-axis motor and the ballscrew anchor mount. Cut a wood block to the proper length and put in place. This is necessary to countera...

  • Page 129

    118Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3/8-16x1SHCS (6)GearboxIsolatorsGearbox Isolators9. Adjust drive belt tension as noted in "Belt Replacement and Tensioning" section before tightening screws down completely.50 taper: Slip on the Encoder belt. Reattach th...

  • Page 130

    119Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Lathe Transmission Mounting PlateInstallationAll Haas gearbox replacements for lathes are supported using 16DP-50M gearsets. They have oil pumps, with oil pressure switches, and use motor encoders with an M23 connector. The 16DP H...

  • Page 131

    120Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Adjust the drive belt tension, then tighten down screws completely. Refer to the "Spindle Installation" sec-tion for proper belt tension procedures and tension chart.5. Remove the existing CBL890 and replace it with t...

  • Page 132

    121Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Check that the low transmission oil pressure alarm works by commanding a spindle speed and then disconnecting the pressure switch. There is a 60-second pause and then Alarm 179 is generated. Reconnect the switch after the test.8....

  • Page 133

    122Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Replace the motor feedback cables. These are located on the sub-panel on the left of the motor assembly.7. Ensure all cables are away from moving parts.8. Reinstall any other spindle related pieces that were removed (e.g. Coola...

  • Page 134

    123Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-1EncoderCableCarrierTool ReleasePistonSolenoidAssemblyTransmission Spindle Encoder Installation (VF-1/VF-2) Encoder Installation for Direct Drive Machines4. Inspect the belt and replace if necessary.Instal...

  • Page 135

    124Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Replacement KitNote: There is a small amount of Three Set Screw Encoders in the field. If one of these needs replacing, do so using kit number 30-30330.CableStandoffand Screw PCB Connector CableStandoffand Screw ...

  • Page 136

    125Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.COOLANT SYSTEM OVERVIEWMost Haas machines have a coolant system for the tool and workpiece. There is a tank at the back or side of the machine that contains the coolant and a pump that moves the coolant to the spindle head (mills)...

  • Page 137

    126Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.40 Taper (TSC)AT BOTTOM REAR OF SPINDLE HEADREAR OF GEAR BOX/SPINDLE MOTOR ASSEMBLYON TOOL RELEASE PISTON ASSEMBLYSIDE OF GEAR BOX/SPINDLE MOTOR ASSEMBLYREAR OF MACHINE& COOLANT TANK ASSEMBLYDIRT INDICATOR, 100 MICRONFILTERDIR...

  • Page 138

    127Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Par. 207 = 2000Par. 253 = 0Par. 304 = 0Par. 612 = 0Par. 613 = 0Par. 614 = 0Test Procedure:1. Enter “DEBUG” mode2. Change Parameter 612 (Spigot Type) to “1” (from “0”)3. Change Parameter 57 bit 11 (Coolant Spigot) from ...

  • Page 139

    128Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Build up of hardening material between the nozzle and P-Cool body causes binding. Clean area and maintain a minimum .005” clearance. 2. Viewing the duration numbers can determine if the position count occurs properly and if i...

  • Page 140

    129Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Check for coolant flowing from a failed fitting or check valve.• Check precharge pressure in accordance with "Pressure Regulator Adjustment' section and reset if neces-sary. Mills: Low precharge pressure can cause coola...

  • Page 141

    130Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Tools Required: Toolholder with small TSC drill or restrictor (with small orifice #T-1461). TSC Gauge Kit (P/N 93-9011), including 0-15 PSI Precharge pressure gauge, 0-160 PSI Purge pressure gauge, 0-600 Coolant pressure gauge, an...

  • Page 142

    131Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TSC-1000 TROUBLESHOOTINGTSC 1000 pump and motor do not turn on when programmed to (M88/89 or AUX CLNT But-ton). 1. Check that the TSC 1000 pump has been connected to an external power supply. Power required by default is 208-230 V...

  • Page 143

    132Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TSCPin #2Pin #1Out throughbottom ofControl CabinetSERVO DRIVEASSEMBLYI/O BOARDDrain Back CircuitBall Valve (Off positionfor normal operation)Pressure RegulatorOutputHose TSC 1000 Control / Electrical Connec...

  • Page 144

    133Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Volume(GPM)Pressure(PSI)TSC, HPC Pump Output5.04.03.02.01.050 100 150 200 250 300Volume(GPM)Pressure(PSI)TSC, HPC 1000 psi Pump Output*8.06.04.02.01.02004006008001000*60 Hz test

  • Page 145

    134Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.AUTOMATIC TOOL CHANGER (ATC)5976813 42138127511415166910112431.Tool Changer Trap Door2.Loc Nut Elastic3.Washer4.Nylon Washer5.Vertical Axle6.2 Pin Geneva Star7.Bearing Housing8.Extractor Key9.Extractor Spring10. Extractor Finger11...

  • Page 146

    135Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.During a tool change, the umbrella tool changer appears to be pushed down.• Check to see if pull studs on the toolholder are correct and tight.• Check the adjustment of the “Z” offset (Parameter 64). NOTE: If the offset is...

  • Page 147

    136Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Toolholders spin at all pockets of the ATC when the ATC shuttle retracts.• ATC is misaligned in the “Y” axis; realign ATC. Observe the direction the toolholder rotates, as this will be the direction in which the “Y” axis...

  • Page 148

    137Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ATC shuttle will not move; shuttle is getting power (Command a tool change and check for power being applied to the shuttle motor).• Disconnect the slip clutch arm from the ATC shuttle and ensure the shuttle can move freely. If...

  • Page 149

    138Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CRASHINGIf any of these crashes occur, thoroughly inspect the ATC for damage. Pay close attention to extractor forks, sliding covers on ATC carousel, and roller bolts on the ATC shuttle. See appropriate section for extractor for...

  • Page 150

    139Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Place a piece of cardboard over the machine's table, and carefully lower the carriage casting (with carou-sel) onto the machine table.4. If the carriage casting has crashed and/or has been broken off of the holding plate, it sh...

  • Page 151

    140Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ASpindle DogSpindleBUnderside Showing Centering Measurements4. Move entire tool changer until the tool alignment key lines up with the spindle dog. Tighten the four HHB.NOTE: Parameter 64 must be checked and adjusted when the ATC ...

  • Page 152

    141Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Tool Holding ArmExtractor KeySlip ClutchAssemblyShuttle MotorAutomatic Tool Changer- Mechanical Assembly (Top View)Washer Orientation Cross Section ViewForkSpacerSHCSWasher4. With the extractor fork removed, inspect the alignment ...

  • Page 153

    142Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Loosen the set screw that secures the slip clutch assembly to the shuttle motor .5. Using a small two-jaw puller, pull the slip clutch assembly off the shuttle motor shaft.6. Remove the SHCS attaching the cover to the holding a...

  • Page 154

    143Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CAROUSEL ROTATION MOTORA motor is used to rotate the tool turret between tool changes. This motor is geared to a low RPM and con-nected to a Geneva mechanism. Each 1/2 revolution of the Geneva mechanism moves the tool turret one t...

  • Page 155

    144Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Grease the locking element and drive pin on the Geneva driver. Also, grease the teeth on the Geneva star.2. Rotate the Geneva driver until the cam depresses the limit switch on the turret motor assembly.3. Place a narrow strip ...

  • Page 156

    145Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ATC TRAP DOOR REPLACEMENTNOTE: If the ATC trap door is damaged in a crash, it must be replaced.1. Turn the machine power off.2. Remove the turret motor assembly in accordance with the previous section.3. Place a support for the AT...

  • Page 157

    146Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SIDE MOUNT TOOL CHANGER (SMTC)The tool changer is driven by a single axis control mounted inside the cabinet.TROUBLE SHOOTINGSide Mount Tool Changer Recovery Flow Chart

  • Page 158

    147Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.40 TAPER CAROUSEL REMOVAL AND INSTALLATION 113121110987654322322212019181716151424CarouselNumber DiscToolPocketsCarouselCarouselCoverCarouselHousingAssemblyATCAssemblyBase113121110987654322322212019181716151424SMTC (Horiz) SMT...

  • Page 159

    148Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CarouselNumberDiscMountingBHCS (8)CarouselShaft NutCarouselCarouselHousingTool PocketsTopViewTool Pocket(Load Position)Tool PocketMountingFHCSCarouselSliderPositionPocketOrientationTabsPocketStopCam BoxATCAssemblyBacksideCam BoxPu...

  • Page 160

    149Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove the tool changer amphenol connection at the control box and tool pocket air line at the top of the carousel. Wrap and tie the amphenol connector to the top of the carousel cam box.4. Insert an eyebolt into the threaded 1...

  • Page 161

    150Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.8XSHCS5XSHCSHorizontal Tool Changer Installation4. Reconnect the tool changer amphenol connector to the control and reattach the air line to the carousel as-sembly.5. Align the ATC assembly according to section on ATC alignment.6....

  • Page 162

    151Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Install second half of the split tool into end of the double arm in front of pocket. It is necessary to manually press the tool lock plunger (near center of shaft as shown in following section) for spilt tool to be inserted.7. ...

  • Page 163

    152Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.15. EC-300 and EC-1600-3000: Fully retract the Z-axis (Z+ direction).16. Using Tool Change Recovery, press the down arrow to rotate the tool pocket to the tool change position.17. Move the double arm in the forward direction until...

  • Page 164

    153Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. If orientation is incorrect, press Reset to allow the spindle to be manually rotated to the correct position. Correct Parameter 257 (Spindle Orientation) as described in the “Setting Spindle Orientation”.6. Continue moving ...

  • Page 165

    154Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.8XSHCS5XSHCS5XSHCSHoriz. ATCMountingBracket6X HexHead Bolt EC-400 24-Pocket Mount EC-400 40-Pocket Mount 10XSHCS EC-400 60 and 70-Pocket Mountb. EC-1600-30001) Adjust the Y direction and spindle orient...

  • Page 166

    155Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-550/630 ATC ALIGNMENTEC-550 and EC-630 tool changers utilize a transfer mechanism which delivers a tool from its carousel pocket to the standby pocket from which it is then delivered to the spindle by the double arm. All compon...

  • Page 167

    156Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Minor X/Y-axis adjustments are made at the base of the transfer arm (four screws). Major X/Y adjustments can be made at the block at the bottom front of the tool changer assembly (see illustration). Loosen the bolts holding the bl...

  • Page 168

    157Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Using T/C Recovery in the reverse direction, move the double arm back until the halves of the split tool are approximately 1" (25 mm) apart.5. Hang a 40 lb. weight on the double arm to push it in the counterclockwise direc...

  • Page 169

    158Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.11. Check the X and Y alignment of the double arm to the spindle by inserting the alignment dowel through both halves of the split tool. The dowel should slide freely. If the pin does not slide freely, the direction of the misalig...

  • Page 170

    159Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ATC ALIGNMENT (VERT) For Vertical machines, the servo tool changer, like those used on super speed machines, must have the grid offset and tool change offset set before starting the alignment procedure.Cam Box to Tool Pocket Align...

  • Page 171

    160Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Radial Alignment of Double Arm to Carousel9. Rotate the cam box pulley counter-clockwise to raise the double arm into the split tool. Visually check the centerline alignment of the split tool to the centerline of the tool pocket. ...

  • Page 172

    161Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ToolEqualizeGap AllAroundSpindleCenterlineTool CenterlineDouble ArmSpindleY-AxisATC MountingBracketX-AxisLoosenMountingSHCS (5)Loosen MountingSHCS (5)PrybarPrybarATC AssemblyATC AssemblyATC MountingBracket Double Arm t...

  • Page 173

    162Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4X Double ArmJack SHCS8X Lock RingSHCSLock RingDouble Arm Lock Ring8 SHCSLock RingDouble ArmJack SHCS (4)Double ArmDrain Plug Double-Arm Removal (Horiz) Double-Arm Removal (Vert)Installation1. Place ...

  • Page 174

    163Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Place a tool into the spindle. Enter TCR mode. Align the spindle dogs to the double arm key (see the follow-ing figure). Press the ATC Forward button until the double arm engages the tool (manually rotate the spindle dogs if ne...

  • Page 175

    164Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Clamped to the air cylinder with a hose clamp, is the tool changer door open switch. Move the sensor switch toward the rod end of the air cylinder until it reaches the end cap of the air cylinder.3. Open the tool changer door a...

  • Page 176

    165Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ChainPEM NutWasherBracketSpacersSprocketAssemblyWashersNutLock WasherRod AlignerAir CylinderRodTool ChangerDoorShoulderBoltTop BracketDoor ConnectUpper DoorLower Door3. Push air cylinder towards linear guide rail while tightening ...

  • Page 177

    166Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Drive Chain10. Place chain around idler assemblies and attach one end to bottom door bracket at the hole closest to the lower idler assembly using a master link. Install jam nut onto threaded, right-handed side of the turnbuckle. ...

  • Page 178

    167Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: The machine must be in Tool Changer Recovery Mode to perform the next step.4. Press v (down arrow) to retract the air cylinder shaft. Manually lower the pocket and remove the pocket retaining screw. See the previous figure.5...

  • Page 179

    168Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Air CylinderCarouselHousingToolPocketSliderTool PocketAssemblyCarouselSliderAdjustmentSet ScrewTopViewPocket inLoadPositionPocket inStored PositionTool Pocket Orientation/Set Screw AdjustmentNOTE: To replace the air cylinder the c...

  • Page 180

    169Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.From ATCToolClamp SensorFrom ATC MotorStop SensorFrom ATCOrigin SensorProximity Switch Connection Bracket.3. Power On machine. Press E-Stop.4. Screw the proximity sensor into the cam box an additional full turn after the LED light...

  • Page 181

    170Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Gently pry the number disc away from the pocket, far enough to allow the pocket locator pins to clear the carousel plate. Remove the tool pocket.7. Install the replacement pocket, making sure to fully seat the locator pins in t...

  • Page 182

    171Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SERVO TOOL CHANGER OFFSETSInvisible Axis Explanation The SMTC uses an invisible axis to control the double arm. If the axis is made visible to service or adjust it, the safety interlocks are disabled, and automatic operation of t...

  • Page 183

    172Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TURRETSTURRET CRASH RECOVERY PROCEDURE (SL TURRETS)1. Change Setting 7, "Parameter Lock", to Off. Move to Parameter 43 on the Parameters display. This is the tool turret motor parameters. Change Invis Axis from “1” t...

  • Page 184

    173Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ClampscrewTurret Motor AdjustmentTURRET CRASH RECOVERY PROCEDURE (ST TURRETS)1. Change Setting 7, "Parameter Lock", to Off.2. Set parameters 128 and 212 each to 0 (zero).Set Parameter 1281. Enter debug mode and press POS...

  • Page 185

    174Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TURRET LOCK/UNLOCKAlarm 113 and 114 (Turret Unlock/Lock Fault)1. Check the tool changer solenoid.a. Does the solenoid appear to be activating?1) No: Check power to the solenoid during a tool change. If there is voltage replace the...

  • Page 186

    175Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ST 20/30 LATHE TURRET SERVICE This section explains the ST 20 & 30 (incl SS) lathe gearbox disassemble, reassemble and home switch adjustment.Turret clampswitchTurrethomeswitchHomeswitchflagAnti-rotationbracketKeyed collarTurr...

  • Page 187

    176Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Turret at tool and press Emergency Stop3) Disconnect the air supply from the machine. 4) Discharge the residual air pressure in the turret clamp/unclamp system by triggering the solenoid valve with a small screwdriver or a ball p...

  • Page 188

    177Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2) Disconnect turret clamp and unclamp switch connectors. Disconnect all plugs from the connector bracket on the back of the turret, then. Remove the connector bracket from the casting.Disconnect and remove bracket3) Disconnect A-...

  • Page 189

    178Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Removing clamp and unclamp fittings.6) Remove the keyed collar, and remove the key on the coolant tube. Removing keyed collar.7) Remove coolant tube anti-rotation bracket.Anti-rotation bracket.8) Remove A-axis home switch bracket...

  • Page 190

    179Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Removing home switch bracket.9) Remove home switch flag from the main shaft using a 7/16" open end wrench or crow's foot wrench. Home switch flag (Crow's foot wrench shown)10) Remove the mounting bolts on the tool turret g...

  • Page 191

    180Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Note: Once the plate is removed check for spacers that are stuck to the back-side of the plate. Remove and set aside with the other hardware.12) Remove the gears from the gearbox.13) Clean the inside of the gearbox and all remov...

  • Page 192

    181Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.The following image shows a larger impact. This impact stressed the bolts that attach the turret shaft gear. in this case the bolts sheared off and left an imprint on the bolt holes as well as deforming the mating surfaces.Turre...

  • Page 193

    182Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Install firstInstall secondInstall thirdGear installationA - Install the first gear onto the piston shaft. Torque bolts to 27 ft lb (37Nm).Install and torque first gearB - Install small washer, the second gear, and then the large ...

  • Page 194

    183Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. Install spacers and gear on second shaftC - On the third shaft, install the large spacer, then the gear, followed by the small spacer. Install spacers and gear on the third shaft.3) On the end-plate, grease the shaft se...

  • Page 195

    184Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. Carefully re-install plate. 6) Fill the gearbox with 28 ounces (794 grams) of Mobil XHP 221 grease through the motor hole. Fill gearbox with grease.7) Reinstall home switch flag. Use removable thread locker on the threads. ...

  • Page 196

    185Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.11) Reinstall the alignment key 1/8 X ¼ X ½ onto the keyway of the coolant tube, then align and slide the keyed collar into the alignment key. Be sure the dowels of the keyed collar are flush with the backside of the anti-rotat...

  • Page 197

    186Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. Install motor Connect motor cables Connector bracket15) Reconnect motor power cable, encoder cable and home switch cable.16) Reinstall connector bracket onto the casting. Reconnect turret clamp and u...

  • Page 198

    187Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ST /DS TURRET REMOVAL AND REPLACEMENTST /DS TUTTET REMOVAL1. Remove the Front Right Panel.Lower Main Air Pressure1. Close the main air pressure regulator until pressure gauges reads 0 psi.CAUTION! Turn off and lock out system po...

  • Page 199

    188Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Disconnect the coolant pressure sensor wire and un-clip from clip bracket.3. Remove the coolant fitting assembly. 4. Loosen the collar screw and remove the collar and machined key.Remove Coolant Shaft Cover & Coollant Shaft...

  • Page 200

    189Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. If coolant nozzle separates from the manifold during disassembly, refer to Keyed Coolant Manifold Installa-tion documentation.Remove Turret1. Pass a lifting strap rated for 500 lb/kgs through the tool mounting hole near the 12 ...

  • Page 201

    190Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Using the crane, lift the turret free of the lathe enclosure.ST /DS TURRET INSTALLATIONMount Turret1. Clean and Inspect the turret mount. Re-grease the turret mount with Mobilgrease CM-P.2. Pass a lifting strap rated for 500 lb...

  • Page 202

    191Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Torque the turret mounting bolts to 200 ft-lbs. in the order described.Install Coolant Fitting Assembly1. Carefully slide the coolant shaft assembly into the center of the turret. (Refer to Keyed Coolant Manifold Installation d...

  • Page 203

    192Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Install and tighten the collar on the end of the coolant shaft.6. Attach the coolant fitting assembly to the coolant shaft.7. Attach the coolant hose to the coolant shaft.8 Install the coolant sensor wire clip into the clip br...

  • Page 204

    193Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CHECK A-AXIS LOAD1. Check A- Axis Load1. Press: E- Stop2. Press: “SETNG GRAPH”;3. Press: “Cursor - Down Arrow”;“Cursor - Right Arrow”4. Change Setting 7 Parameter Lock to “OFF”5. Press: “WRITE /ENTER”6. Press:...

  • Page 205

    194Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ST-10 / 10 Y TURRET LOCK / UNLOCK SENSORS ADJUSTMENTTurret Lock Sensor Check and Adjustment1. Confirm presence of “ALARM- TURRET LOCK FAULT” (alarm number 114) Press: “A”, “ZERO RET”, “SINGL”.2. Confirm display of ...

  • Page 206

    195Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Loosen the lock sensor clamp.8. While viewing the “PARAM DGNOS” screen, move the lock sensor and clamp up until the bit changes to “1”. 9. Find the spot where the T. Turret Locked bit just changes to “1”.10. Mar...

  • Page 207

    196Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. 15. Press “A”, “ZERO RET”, “SINGL”16. Look for “T. Turret Locked”. It will be “1”.OVERRIDESDISPLAYRESETF1 F2 F3 F4RESTARTPOWERUPAUTOOFFRECOVERXDIAMEASZFACEMEASTOOLRELEASEXZNEXTTOOLTOOLOFFSETMEASPARTZEROSET...

  • Page 208

    197Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OVERRIDESDISPLAYRESETF1 F2 F3 F4RESTARTPOWERUPAUTOOFFRECOVERXDIAMEASZFACEMEASTOOLRELEASEXZNEXTTOOLTOOLOFFSETMEASPARTZEROSETTSCHIPFWDTSRAPIDCHIPSTOPTSCHIPREV+B+A+Z+X-YCHIPFWDCLNTUPCHIPSTOPCLNTDOWNCHIPREVAUXCLNT+X-ZRAPIDJOGLOCK-X+Z+...

  • Page 209

    198Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. While viewing the “PARAM DGNOS”, move the unlock sensor and clamp down until the parameter changes to “1”. 7. Find the spot where the T. Turret Locked bit just changes to “1”.8. Mark the turret lock cylinder on ...

  • Page 210

    199Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12.Enter this program in MDI mode and Run to the check operation of the turret lock sensor.T1 ;G04 P1 ;T2 ;G04 P1. ;M99 ; OVERRIDESDISPLAYRESETF1 F2 F3 F4RESTARTPOWERUPAUTOOFFRECOVERXDIAMEASZFACEMEASTOOLRELEASEXZNEXTTOOLTOOLOF...

  • Page 211

    200Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL TURRET REMOVAL AND REPLACEMENT1920242523 21 22168898894171856713141510 11 12132PARTS LIST1 SHCS 5/16-18x12Turret retaining cap3 SHCS 7/16-14x 2-1/44Turret male coupling5Turret6 SHCS 7/16-14x 2-1/47 Female turret coupling8 Thrus...

  • Page 212

    201Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Put a small amount of grease on the turret key to hold it in place.7. Place the turret on the shaft (align the turret key).NOTE: Check that the turret key did not fall off, that the washer is centered on the turret, and that th...

  • Page 213

    202Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Remove the coupling from the tool changer housing and replace it with the one that came with the replace-ment turret. Center the coupler in the bolt holes then torque to 75 ft lbs. Do not loosen the front coupler that comes att...

  • Page 214

    203Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.13. Add the absolute values of each number together (ignore the minus sign), for example: a. -.1813 + .0113= .1926 (ignore the negative sign) b. Divide this value by 2= .0963 c. Combine this number with the value in Parameter 2...

  • Page 215

    204Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Turret Shaft ReplacementTools required: Installation tool for coupling mount 1. Apply grease to the ball bearing areas of the cam. Install coupling mount (cams and bearing) using the installation tool, and line up key way with the...

  • Page 216

    205Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3/4" HHBPivot Arm3/8" SHCSSpring Tension Relief5. Place a wrench on the pivot arm and push the spring forward slowly to relieve the spring tension. WARNING!Be careful not to release tension too fast.NOTE: Recommend usin...

  • Page 217

    206Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ADJUSTING TURRET BACKLASH1. Affix the magnetic base and indicator on a clean surface and check rigidity.2. Set the indicator pointer on the worm gear. Pointer should be in line with the lead angle on the center thread of the worm ...

  • Page 218

    207Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Section I Clamp/UnclampSwitch BracketTurret Unclamp(Out) SwitchCamTurret Clamp(In) SwitchTurret Clamp/Unclamp Switchesa. In MDI, enter an M43 (Unlock Turret). The turret unclamp switch should be tripped at this point, and dis-cret...

  • Page 219

    208Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CENTERING INNER TURRET COUPLING (WITHOUT BRASS PLUG)Only perform this procedure if there is not enough adjustment to perform an outer coupling alignment.NOTE: For turret replacement, loosen and adjust the inner coupling.If the tur...

  • Page 220

    209Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Remove the black access plate. The plate may need to be pried off with a screwdriver. CAUTION: Have a bucket ready to catch oil draining from the housing. 5. Loosen all turret housing mounting bolts except for the front left b...

  • Page 221

    210Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TURRET ALIGNMENT VERIFICATION (X-AXIS)Tools Required: Magnetic Base with a dial indicator (0.0005" or less resolution).1. Remove all toolholders and fittings from the turret and Jog the X-axis to the center of its travel.2. P...

  • Page 222

    211Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Move indicator tip to end of the test bar and check for runout. Tolerance should not exceed 0.0001".NOTE: If reading is greater than 0.0001" remove test bar, and clean both surfaces.6. Next rotate the test bar until t...

  • Page 223

    212Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CONVERTING SPINDLE CENTERLINE TO ENCODER STEP 1. Jog the X-axis to the spindle center.2. Press Alarms, enter "Debug", press Write/Enter.3. Press Posit, and Page Up until you see the debug screen Pos-Raw Dat 1.4. Observe ...

  • Page 224

    213Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BOLT ON TURRET ALIGNMENT1. Clean the turret thoroughly before beginning alignment.2. Index tool position #1 into the cutting position.3. If the machine has a tailstock, move the turret and tailstock head next to each other and use...

  • Page 225

    214Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc..002"Total=.004".002"The previous example illustrates a turret that is off center from the coupler center of rotation. The reading taken at point “A” in step seven, indicates how far off center the turret is. It...

  • Page 226

    215Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.WEDGE ALIGNMENTUsing the data from the “Service Lathe Alignment” report as this procedure is followed. It is important that the form is filled out in its entirety before any adjustments of the wedge are attempted.Run the spind...

  • Page 227

    216Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE X AND Z-AXIS ALIGNMENT1. Place a granite tri-stone on the cross-slide tooling plate. Place a magnetic base on the base casting and put the tip of the indicator onto the edge parallel to the X-axis and align the ston...

  • Page 228

    217Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Assemblies built after November 2010Live Tooling Motor Access1. Remove the motor cover from the top of the turret to access the motor.2. Remove the four 5/16-18x1” SHCS securing the motor to the live tooling assembly.3. Apply Mo...

  • Page 229

    218Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ST-10 / 10Y LIVE TOOLING REPLACEMENTLive Tooling Removal 1. Press Emergency Stop2. Before servicing live tooling, disable Parameter 278 bit 24, “LIVE TOOLING”. 3. Remove the five live tooling option cover screws and remove the...

  • Page 230

    219Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Live Tooling Installation1. Move the live tooling up and to the left to align SHCS holes.2. Continue to support the weight of the live tooling option. Install the 3 SHCS. Torque to 30-50ft/lbs 3. Connect the motor cables.4. I...

  • Page 231

    220Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.AXIS MOTORSAXIS MOTOR ENCODERS Haas machines are equipped with brushless motors, which provide for better performance and no mainte-nance. In addition to performance differences, the following list highlights additional benefits:...

  • Page 232

    221Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.WARNING! MILLS WITHOUT A COUNTERBALANCEIf debug is on and a vertical axis is disabled, the spindle head will fall. This is extremely dangerous and must be avoided.NOTE: When replacing the X-axis on GR-series mills, a belt must be ...

  • Page 233

    222Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.COUPLING REPLACEMENTWARNING! MILLS WITHOUT A COUNTERBALANCEIf debug is on and the Z-axis is disabled, the spindle head will fall.Removal1. Remove the axis motor in accordance with “Axis Motor Removal/Installation” section.2. C...

  • Page 234

    223Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BEARING SLEEVE REMOVAL/INSTALLATIONPlease read this section in its entirety before attempting to remove or replace the bearing sleeve.Vertical Tool Required: Spanner wrench, Pre-load fixture, Wood block (16” long)Z-Axis machines...

  • Page 235

    224Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CAUTION! Do not pry the bearing sleeve away from the housing. Damage to the sleeve, bearing, motor housing or ballscrew will result.Bearing SleeveMotor HousingBearing Sleeve Mounting LocationInstallation1. Ensure all mating surfa...

  • Page 236

    225Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BALLSCREW REMOVAL AND INSTALLATIONBALLSCREW TROUBLE SHOOTINGNOT OPERATINGAll problems that are caused by servo motor failures should also register an alarm. Check the alarm history to determine the cause of the problem before any ...

  • Page 237

    226Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Run the axis back and forth. The motor will get very hot if the bearing sleeve is damaged. If so, turn the axis by hand and feel for roughness in the ballscrew. Loosen the clamp nuts at both ends of the ballscrew. If the sympt...

  • Page 238

    227Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Checking Y-axis1. Set up a dial indicator and base on the mill table as shown in the following figures.Y-AXISY-AXIS Horizontal Y-axis Vertical Y-axis2. Follow the same procedure used for checking the X-axis.An alternate metho...

  • Page 239

    228Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Loosen the SHCS attaching the bearing sleeve to the motor housing or top of the column. Tighten as de-scribed in “Ballscrew Removal and Installation”.• Defective thrust bearings in the bearing sleeve. Replace the bearing...

  • Page 240

    229Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BALLSCREW CLEANINGIn most cases, thorough cleaning of a suspect ballscrew will resolve many issues, including noise complaints. 1. Manually jog the ball nut to one end of the screw, and visually inspect the screw threads. Look for...

  • Page 241

    230Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10. Vert: Loosen the 10-32 x ½” SHCS and remove the clamp nut on the ballscrew in the motor housing.11. Loosen and remove the five SHCS attaching the ball nut to the nut housing.12. a. Vert: Push the mill table towards the moto...

  • Page 242

    231Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Horiz: Hold the ballscrew vertically with the motor end down and the nut near the support end (top) at the front left side of the machine. Lower into place, rotating the ballscrew into position, being careful not to bump or scr...

  • Page 243

    232Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.14. Jog the axis to check for free movement.15. Check for backlash or noisy operation in the ballscrew (“Accuracy/Backlash” section).16. Replace appropriate sheet metal.17. Zero return the axis and set grid offset.VERTICAL AXI...

  • Page 244

    233Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.8. Remove the axis motor in accordance with “Axis Motor Removal/Installation”.9. Loosen the 10-32 x ½” SHCS and remove the locknut on the ballscrew in the motor housing.10. For 32 mm ballscrews: • Loosen the six ¼-20 x 1...

  • Page 245

    234Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.InstallationBumperBumperBracket4X BHCSBearing Locknut4X SHCSSupportBearingHousing2X Dowel PinBearing LocknutY-AxisBallscrewCouplingHousingCoverCoupling5X SHCSBumperBallscrewNut Housing BumperBearingLocknutCouplingMotor HousingCove...

  • Page 246

    235Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HydraulicCounterbalanceY-Axis MotorY-Axis BallscrewBearing HousingMotor Mount4X SHCS4X LockwasherView Rotated(looking up)Y-Axis MotorHydraulicCounterbalanceBumperBearingLocknutCouplingBumperBearingLocknutY-AxisBallscrew2X SHCS2X S...

  • Page 247

    236Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• Remove the shaft lock.• Torque support mounting bolts to proper specifications.• Loosen the locknut screw and locknut at the bearing support end and tighten to 4 in-lb (32 mm ballscrews) against the bearing (10 in-lb fo...

  • Page 248

    237Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TemperatureSensorOil Line4. Remove the motor housing cover.5. Loosen the clamp collar that ties the X-axis motor coupler to the ballscrew. 6. Jog the X-axis to the home position. Remove the temperature sensor and oil line. Remove...

  • Page 249

    238Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. Disconnect motor cables. Remove the four (4) SHCS securing the axis motor to the motor housing. Pull the motor away from the casting, sliding the coupler off the ballscrew, leaving it attached to the motor output shaft.10. Remo...

  • Page 250

    239Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. SL-20, 30, 40: Retighten the counterbalance spring (see Turret Cross-slide Spring Replacement section).6. Reinstall the lock nut onto the bearing support end of the ballscrew. Torque the lock nut to 50 ft-lb and then torque the...

  • Page 251

    240Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.CAUTION! Be careful during ballscrew removal/installation, to protect surfaces.InstallationEnsure all mating surfaces on the bearing sleeve, motor housing, nut housing and the ballscrew nut are free of dirt, burrs, grease or othe...

  • Page 252

    241Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.40mm: Move turret to support housing end, taking care to stop before hitting the support housing. Torque the bearing support housing SHCS to 30 ft-lb. Prevent contact with the ballscrew threads, to avoid any possible damage. Loose...

  • Page 253

    242Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BallscrewNut HousingBearingLocknutBearingSupportBearingLocknutSHCSSHCSSHCSSHCSSHCSBearing SleeveKeyCover PlateMotorHousingBumperGrease FittingZ-Axis BumperBumper BracketMotor Coupling AssyMotor Mount CastingServo MotorBallscrew Nu...

  • Page 254

    243Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI MILL BALLSCREW REPLACEMENTReplacement of the mini-mill ballscrews follows the same procedures as for the other mills. The ballscrews are only supported at the motor end, thereby simplifing the alignment procedure.1. Use a sta...

  • Page 255

    244Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Shim hereMotor MountBearing support blockShim hereBall Nut HousingBall Nut6. Repeat steps 2, 3, and 5b until the bearing support block becomes loose. Once the bearing support block is loose, tighten the six SHCS and jog the X-axis...

  • Page 256

    245Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: If the tailstock is obstructed while homing and the allotted time is reached (parameter 291) the control will assume that the tailstock has reached its home position. If this occurs, the tailstock may crash into the part in...

  • Page 257

    246Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.A common mistake made by machinist is that they use the jog handle to bring the tailstock to the face of the part in the chuck and assume that the tailstock is locked in place. This is incorrect. a M21 command must be executed in ...

  • Page 258

    247Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: Check tailstock parallelism each time the tailstock is raised.5. Check for tailstock level change. Adjust by setting the indicator to zero at the right end of the test bar and jog the indicator over to left end of bar. Snug ...

  • Page 259

    248Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Mounting Nut (4)AdjustmentBoltsTool Mounting Bolt (2)Head Alignment ToolHead Alignment Tool8. Rotate the spindle and measure run-out at the base and the end of the tailstock. Tap into place using a mallet. Tolerance is less than ....

  • Page 260

    249Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. To adjust, loosen three of the tailstock head mounting screws, leaving one tight as a pivot.3. Use the set screws in the tailstock head to adjust alignment. When complete, torque the mounting screws to 200 ft-lb.ST-10 /10Y TAIL...

  • Page 261

    250Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.01122334< .0001”01122334011223347. Adjust the bolt torque opposite the high spot until indicated runout is <.0001”.8. Rotate alignment tool by hand and jog indicator to confirm TIR is <.0001”. 0112233401122334...

  • Page 262

    251Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Tighten the tailstock lock bolt.4. Mount a dial indicator on the turret to indicate the side of the base of the test bar.5. Jog the turret to move the indicator to the end of the test bar. Total tolerance should be .0004” ove...

  • Page 263

    252Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.< .0004”7. Loosen three of the tailstock mounting bolts. Leave one of the tailstock base mounting bolts tight to act as a pivot.8. Tighten the horizontal jack screw diagonally opposite the bolt being used as the pivot point t...

  • Page 264

    253Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Recheck: Jog the turret to move the indicator the length of the test bar. to recheck parallelism. Total tolerance should be .0004” Repeat steps 5-11 if needed.< .0004”Checking and adjusting Tailstock Flatness1. Mount a dial...

  • Page 265

    254Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1 REF DIM±0.000151 REF DIM±0.00015PART NO.PART NO.20-19660.23100.23200.23050.22950.22800.22900.22750.2300THICKNESS TABLE0.23250.22700.22650.22450.22500.22600.22550.22400.22850.23150.23500.23550.23600.23450.23300.23350.234020-1...

  • Page 266

    255Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Press the foot pedal and extend the quill until the indicator on the alignment tool indicates the base of the test bar.< .001” 5. Rotate the alignment tool by hand and check the concentricity at the base of the test b...

  • Page 267

    256Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. Check vertical concentricity. Spindle and tailstock center lines should be aligned vertically.10.Rotate the alignment tool by hand and check the concentricity of the test bar to the spindle alignment tool. The tolerance is .00...

  • Page 268

    257Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.16. Recheck: Rotate the alignment tool by hand and check the concentricity of the test bar to the spindle alignment tool. The tolerance is .001” TIR. Recheck parallelism and flatness as outlined in the previous sec-tions.x 4 @ 8...

  • Page 269

    258Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Measure the side to side runout of the concentricity of the spindle to the tailstock quill. The total side to side runout cannot exceed 0.0005”.8. Using the set screws in the tailstock base, move the entire tailstock assembly...

  • Page 270

    259Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Run the screw nut completely down to its farthest travel (far right).Adjustment NutHydraulic PressFixture Tailstock Insert Press4. Mount the fixture to the tailstock casting as shown.5. Pump the hydraulic press a few times so t...

  • Page 271

    260Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HYDRAULIC TAILSTOCK CYLINDERWARNING!Before performing any service the machine should be powered off.Removal1. Remove front and rear way covers. Move the tailstock to the middle of travel and disconnect the hydraulic lines from bot...

  • Page 272

    261Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ST SERIES HYDRAULIC TAILSTOCK BLEEDINGThe hydraulic tailstock cylinder must be bled after any service procedure in which the system has been opened, or if a new cylinder is installed. 1. Remove the front right enclosure panel. 2. ...

  • Page 273

    262Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. Examine the cylinder to determine the appropriate bleed procedure. Earlier cylinders require a T-fitting in-stalled between each cylinder inlet and the hose to create an inline bleed port (see photograph for fitting posi-tion) ...

  • Page 274

    263Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300/MDC PALLET CHANGERCOMPONENTSEC-300 Rotary Table - The rotary table is a Haas 210 equipped with a special platter compatible with the pal-let changer operation. The table is mounted on the pallet changer casting, and a drive...

  • Page 275

    264Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.B. Condition when machine is unclamped. Note that the same condition applies if table is unclamped and the machine is emergency stopped in the middle of a table index. The table remains unclamped.P13524SolEx231BlockedSolSafety Val...

  • Page 276

    265Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Failure - The solenoid on the safety valve burns out or loses power when the table is clamped and the machine is operating. Result - The machine will continue to function normally. It will clamp and unclamp without incident. ...

  • Page 277

    266Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: Power off before disconnecting anything (and unscrew the power cables for the rotary tables from J-box for EC-300).Steps 6-8 apply to the EC-300 only6. The power wires are located on top of the machine for the two rotary tab...

  • Page 278

    267Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.30°SpringShoulder BoltPallet Support SpringSplash ShieldClamshell BracketShoulder BoltFrame Support10. Remove the pallet changer tables by unbolting the four 5/8” shoulder bolts between the pallet changer and the frame support....

  • Page 279

    268Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.To service the thrust bearing assembly, see “Frame Support Removal” and “Pallet Changer Disassembly and Replacement” sections, and remove the support frame, exposing the thrust bearings and thrust washers.NOTE: The weight ...

  • Page 280

    269Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Squaring The Pallet 1. Loosen all bolts from the pallet changer to the base and align front-machined surface of pallet parallel to X-axis (NTE 0.002” overall). Perform a pallet change and verify the other...

  • Page 281

    270Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. The grid offsets in Parameter 445 should be the W -axis, and the offsets in Parameter 170 should be the B axis. Respectively, tool changer offsets in Parameter 451 should be the W-axis, and the offsets in Parameter 213 should ...

  • Page 282

    271Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12. The H-frame down solenoid and safety solenoid turn off.13. The H-frame up solenoid turns on.14. Air pressure in air cylinder rotates top cam, by rotating seal housing. The bottom cam does not rotate.15. The cage and three ball...

  • Page 283

    272Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.PALLET POOL MOTOR REPLACEMENTPallet Pool Motor Replacement is accomplished from beneath the Rotator/Slider of the EC-400 Pallet PoolRemove SHCS2X Install Bolt Toolwith Thrust Bearingand Washer2X Access HolesSheet MetalBracesAccess...

  • Page 284

    273Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Insert a threaded bolt tool (contact Haas for tool) in the hole between the two access holes (one on each side of the rotator/slider to keep the motor from falling later in the procedure.5. Using a special tool (contact Haas fo...

  • Page 285

    274Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.PALLET POOL SETUP MODESHELFUVA0.0.B0.0.C0.0.D0.0.E0.0.F0.0.G0.0.PALLET POOL SHELF OFFSETS123456ABCDEFGIHAT ZERO-XYZAUVF1- OPEN THE PALLET SHELF POSITIONS TABLEF1- CLOSE THE POSITIONS TABLE, RETURN TO SCHEDULE TABLEWRITE- SET OFFSE...

  • Page 286

    275Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.7. Lift the hub off of the APC shaft.8. If the bearings need to be replaced, remove them from below the hub using a punch. If the bearings are removed, replace them. Pack the new bearings with moly grease.9. Remove the air cylinde...

  • Page 287

    276Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.H-FRAME ALIGNMENT (EC-400, EC-500)This procedure is necessary when the H frame motor is removed or replaced.1. Record value on parameters 231 (B-axis) or 451 (W axis). NOTE: The pallet changer will be either the B or W axis. This ...

  • Page 288

    277Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.AIR CYLINDER1. At the APC recovery page, confirm that the H-frame is commanded down. 2. Disconnect the machine’s air.3. Remove the APC cylinder cover.4. Remove the H-frame up reed switch. Disconnecting it is not necessary.5. Dis...

  • Page 289

    278Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Jog the Z-axis until the pins on the H-frame are aligned with the holes in the pallet. Enter the value of Z-axis Actual into Parameter 64.4. Enter Pallet Changer Restore (press Tool Changer Restore and select the Pallet Changer...

  • Page 290

    279Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 ROTARY REPLACEMENTWarningThe indexer will crash if the following procedures are not followed. Read all material before proceeding. When the Indexer is replaced in the EC-400, it must have the lift switch adjusted and Parame...

  • Page 291

    280Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Slowly discharge the air pressure to the A-axis and lower the platter into position.7. Rotate the worm shaft pulley to the extent of its travel and record the value. The value at the middle of this range is the value for Parame...

  • Page 292

    281Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Roll1. Position the precision level on center of the table parallel to X-Axis. Jog the Z-axis, full travel in each direc-tion, and note any deviation in the level. Pitch1. Position the precision level on center of the table paral...

  • Page 293

    282Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. Remove any shims that may be present on the rotary platter and put them aside for use later, if necessary. Installation1. Lift the receiver assembly into the machine.2. Position the assembly, orienting the clamp plate, over th...

  • Page 294

    283Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Jog the Z-axis off of the pallet far enough to allow rotation of the A-axis. 5. Jog the A-axis 90° and return the Z-axis to zero position.6. Repeat step 5 until you have indicated and noted the pallet runout at 0, 90, 180, and...

  • Page 295

    284Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.6. Install the Oil Tank Assembly and route the oil tank hoses to the HRT310 as described in the Oil Tank As-sembly Hose Routing section.7. Clean and stone surfaces, set the new HRT310 rotary table in place and replace the 4 bolts ...

  • Page 296

    285Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Route the oil hose out from the cable carrier and up through the strain relief conduit to the fitting on the side of the HRT310. Connect the hose to the fitting.

  • Page 297

    286Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.AUTOMATIC PALLET CHANGER (APC) (VERTICAL MACHINES)APC PALLET TROUBLESHOOTINGThere are two different designs of pallets for use with the APC. This difference in design is for locating the pal-let onto the receiver. The earlier meth...

  • Page 298

    287Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Alignment PinReceiverPalletPallet Clamp SwitchAlignment Pin Receiver BushingRecovery from an E-Stop or power outage during a pallet changeNot used for MDC Pallet Changer.Is Power ON?Troubleshootinga Power Outage or E-Stop conditio...

  • Page 299

    288Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.PALLET REPLACEMENTDisconnect the APC motor wire on the left side of the Quad APC mills. The pallets will be difficult to manually move if this is not done. The motor cable is located under the APC base. Tools Required: Hoist, Stra...

  • Page 300

    289Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Verify the condition of the wipers and determine if they need replacing.4. Re-install the new rails, leaving the bolts loose.5. Carefully place the pallet back onto the APC, using the hoist.6. Position the pallet back onto the ...

  • Page 301

    290Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: Because the receiver has been removed from the mill, any tooling on the pallets must be re-aligned.DRIVE PIN REPLACEMENTNOTE: If the drive pin assembly is damaged due to a crash or from excessive wear, all components shoul...

  • Page 302

    291Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SETTING THE GRID OFFSETSetting the Offset Using the Grid FeatureMust have software version 11.17 (mill) or 4.21 (lathe) or later.The control will calculate grid offset parameters (125, 126, 127, and so on) using the Grid command. ...

  • Page 303

    292Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HYDRAULIC COUNTERBALANCETROUBLESHOOTINGSpindle head weight is balanced by upward pull of a hydraulic cylinder on machines without a Z-axis brake motor. Hydraulic oil forces the piston to retract into the cylinder body. The oil is ...

  • Page 304

    293Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Spindle Head drifts up.Cause: Over-pressurized due to inaccurate gauge.Corrective Action:a. Invert tank to bleed about 50 PSI of nitrogen gas. Re-evaluate machine condition.5. Spindle Head drifts down, no alarm.Cause: Cylinder ...

  • Page 305

    294Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MECHANICAL DIAGNOSISImportant! Hydraulic counterbalance oil contains red dye for easier recognition.Noise in the system • Slight moan or creaking at slow speeds is normal for rubber seals.• While Z-axis is in motion, a whistl...

  • Page 306

    295Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3. Remove cap to Schrader filler valve.4. Ensure T-handle of the gas chuck is turned completely counterclockwise. Attach charge/discharge kit by tightening gas chuck to the Schrader valve finger tight, then wrench lightly to tight...

  • Page 307

    296Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HYDRAULIC CYLINDER REPLACEMENTRemoval1. Remove the hydraulic tank as described in previous section. 2. To gain access to the cylinder rod, remove the three SHCS holding Z-axis way cover to spindle head. 3. Remove the cotter pin a...

  • Page 308

    297Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: For VF-6/8, orient cylinder bodies with hydraulic hose facing the ballscrew.3. Install lock nuts, at threaded end of cylinder rod, wrench tight. Install safety cotter pin.NOTE: For VF-6/8, install jam nut and clevis at end o...

  • Page 309

    298Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.NOTE: If Z-axis overcurrent alarm at top or bottom of travel, call Haas Automation Service Department immediately for assistance. If fluid leaks from hydraulic fittings, check that fittings are tight. If leaking continues, call H...

  • Page 310

    299Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Replace any panels that were removed to access the HPU.SL-SERIES HYDRAULIC SCHEMATICSCASEFILLPORT2HPMTANKFILL1IN FEMALEPIPE COUPLERLEVELTEMPGAGETANK DRAIN1/2 NPT8 GALLONRESERVOIRWITH BAFFLECASEDRAIN100MESH6 GPM550 PSITANKABChuc...

  • Page 311

    300Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10 MICRON20 PSIBYPASSP1BRAKEB1CHUCKA10.07040 PSIDECR(PS)M1R1M2R20.047B2TAILSTOCKA2B0-600PSI0-600PSI0-600PSI0-600PSIATANKCASEFILLPORT1.5 HPMTANKFILL1IN FEMALEPIPE COUPLERLEVELTEMPGAGETANK DRAIN1/2 NPT8 GALLONRESERVOIRWITH BAFFLECAS...

  • Page 312

    301Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4TH AXIS REPAIR (HORIZ.)RING GEAR INSTALLATION1. Lubricate and stone the mating surfaces of the platter and ring gear. Wipe clean to remove grease and contaminents.2. Clean the mating surfaces of the platter and ring gear with a...

  • Page 313

    302Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1° INDEXER PLATTER ASSEMBLY (EC-630)With the pallet receiver removed and the platter exposed (see the previous procedures), remove the center seal plate for access to the piston adapter plate. NOTE: The piston adapter plate is p...

  • Page 314

    303Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BLEEDING THE HYDRAULIC BRAKEIt will take about 1 hour to properly bleed the hydraulic brake assembly.1. Power off the machine and remove the indexing platter from the table using a proper lift and lifting plates. The brake assembl...

  • Page 315

    304Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Apply a small amount of thread sealant to the threads of the low-pressure regulator assembly and attach to the 3-way air valve. Orient the regulator to match the position of the part removed.3. Attach this assembly to the mount...

  • Page 316

    305Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. The pressure booster is shipped full of hydraulic oil. Tilt the pressure booster on end before removing the plug from the container.2. Thread the adapter into the pressure booster and tighten.3. Thread the nipple (new part) int...

  • Page 317

    306Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Thread a hose barb into the elbow. Tighten with a 1-1/16” socket.3. Lift the pressure booster assembly into the area underneath the right front of the table. See the following figure for the approximate location. Route the hy...

  • Page 318

    307Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10. Turn the bearing until the lowest spot is encountered. Zero the indicator. Turn the bearing until the high spot is encountered (this should be 180° opposite the low spot). 11. Insert a long T-handle hex wrench into the bolt h...

  • Page 319

    308Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Hoist platter over the table using a chain fall. Do not use synthetic lifting straps to move or position platter.6. Carefully lower the platter over the pilot rods and onto the bearing. Thread the rods (from step 4) into the be...

  • Page 320

    309Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Verify the encoder shaft plate inserts into the platter bore without binding. The contacting surfaces must be flat and burr-free.3.700"ShaftLength4.175"Encoder ShaftEncoderMountingPlate (O.D. isprecision groundfor mea...

  • Page 321

    310Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.01020304050607080901.03 0.03+Encoder ShaftCoupler (52-4471)Encoder MountingPlate (20-6114B)Encoder(32-1459)6. Install the rotary table platter and indicate its bore concentric with the cross-roller bearing, concentricity NTE 0.000...

  • Page 322

    311Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400/500 1-degree Indexer Fine Adjustment1. To fine adjust the front edge of the pallet, it may be necessary to loosen the sixteen (16) SCHS that fasten the rotary body to the trucks and the ten (10) SHCS for the Z-axis ballscre...

  • Page 323

    312Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.H-FRAME PALLET ALIGNMENT (EC-630)Horizontal machine axes:X, Y, Z - Traditional HMC machine axes. A - Rotary table rotation. W - APC H-Frame rotation.X-AXISZ-AXISA-AXISW-AXISCAUTION! A, W and Z axes must be zeroed as described. Zer...

  • Page 324

    313Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Attach the Lift Fixture • Tool 15-1604 is required to manually raise and lower the A-Axis platter.• Disconnect the Air Dump Solenoid Assy cable (36-5630) from under the front of the machine and connect it to the tool, usin...

  • Page 325

    314Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.• When the value begins to increase, stop and back up until the fuse value stays constant and record the A-Axis actual encoder count.• Add the two readings, divide by two, and subtract or add as required to the value in P...

  • Page 326

    315Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.9. E-Stop the machine. Enter Debug mode and go to the Pos Raw Data page. Manually rotate the H-Frame in one direction as far as possible and note the encoder count. Rotate it in the other direction as far as possible and note the ...

  • Page 327

    316Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.5. Manually rotate the platter back and forth. At times additional force is required to overcome the friction. Use platter lifting plates or a fixture on the platter with a bar between them, if necessary, to move the platter.6. Ta...

  • Page 328

    317Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.A-axis Backlash adjustment (HS 3R-7R)1. Command the A-axis brake to disengage. To do this enter MDI and command an M11. Do not disconnect the air to the machine.2. Disable the A-axis encoder by setting the Parameter 269 bit 1 (l...

  • Page 329

    318Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 A-AXIS BACKLASH ADJUSTMENT (FULL 4TH)1° indexer instructions are different, see the instructions at the end of this section.1. Remove all parts and fixtures from the platter.2. Check and record backlash near the outer edge...

  • Page 330

    319Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-550 AND EC-630 A-AXIS SERVICE Motor Assembly Removal1. Command a pallet change and remove the pallet from the rotary body.2. Remove the rear cover (25-8083) at the spindle side of the rotary body. If necessary, the way cov...

  • Page 331

    320Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HYDRAULIC / PNEUMATIC CONNECTIONSThe EC-630 rotary body is controlled by a pneumatic/hydraulic panel, located behind the enclosure directly underneath the pallet load station. A-Axis alarms such as 946 (APC Pallet Clamp Timeout) a...

  • Page 332

    321Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Full 4th AxisThe EC-630 full 4th axis uses an air solenoid assembly to clamp/unclamp the pallet and a hydraulic booster to power the A-Axis brake:Connect full 4th hoses to the rotary body as shown. Ensure that hydraulic lines are ...

  • Page 333

    322Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.FULL 4TH AXIS SERVICE /PLATTER REMOAL1. Disable A-axis scale encoder. Change parameter 269 bit 0 (Enable Linear Scale) to 0 (zero). Cycle power so the parameter change will take effect.2. Remove the two rotary covers. There is one...

  • Page 334

    323Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10. Use 1/2-13 swivel shackles or eye bolts, to lift and remove the cap. Note: the clamp cylinder may come up with the cap. The cylinder is not fastened to the cap and should be removed separately. Axis Cap Clamp Ass...

  • Page 335

    324Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Disassemble the pallet receiver assembly down to the inner surface of the rotary platter (see mechanical service manual). 3. Inspect the rotary scales system. Check for damage to the read head and scale ring. Open the small ac-...

  • Page 336

    325Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Calibration Head InstallationInterpolationBoxRead HeadCalibration Head(Position3 Shown)CalibrationBoxWKECableInterpolation BoxPower CableAC Adapterw/ inline switchCalibration SetupThe calibration kit includes:Calibration Head with...

  • Page 337

    326Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Caution: Make sure the calibration head cable clears the socket heads in the rotary scale ring. Also ensure that the cables will not become entangled. 5. Disconnect the cable (33-10027) from the port marked “Output 1” on the ...

  • Page 338

    327Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.18. Turn off the calibration box.19. Calibration is complete. Remove the calibration head and disconnect the calibration box from the inter-polation box. Reinstall the cap to port “Input WKE” on the control box, and reconnect ...

  • Page 339

    328Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HARMONIC DRIVE (HORIZ)The Harmonic Drive unit is used to drive the rotary table on machines such as the HS 3, 4, 6, 7 and the EC630-1600-3000. It is a self-greasing unit, prepacked with appropriate grease, requiring no maintenance...

  • Page 340

    329Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Turn the motor so that the shaft faces upward. Place the gearbox adapter over the motor shaft. Insert the four SHCS through the tabs of the motor case into the gearbox adapter and tighten.5. Place wave generator over motor shaf...

  • Page 341

    330Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.4. Turn the motor/wave generator assembly over and set lightly on the harmonic drive. If the two elliptical rings are in phase, they will mesh. If they do not mesh easily, remove the motor/wave generator assembly and verify correc...

  • Page 342

    331Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2. Place the carrier bracket against the bottom side of the table where indicated and insert the four SHCS through the bracket, to the table, and tighten.3. Orient the limit bracket so that the angled bottom edge faces to the righ...

  • Page 343

    332Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.LUBRICATION SYSTEMThe lubrication system is a resistance type system which forces oil through metering units at each of the lubricating points within the machine. The system uses one metering unit at each of the lubricating points...

  • Page 344

    333Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Air Supply Lines The lifting cylinder has one large air supply line for lifting the pallets and their loads. No return line is re-quired because the cylinder is vented to the atmosphere and the weight of the assembly and load caus...

  • Page 345

    334Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.123456891077Lube Air Panel (Rear View)The following is a list of the Lube Air Panel assembly components on the rear of the panel.1. Air Pressure Switch - Monitors the air supply pressure, and sends a signal to the control panel to...

  • Page 346

    335Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.AIR REGULATOR SERVICINGCAUTION! Disconnect or shut off air supply and exhaust the primary and secondary pressure before servicing unit. Turning the adjustment knob counterclockwise does not vent downstream pressure. Downstream pr...

  • Page 347

    336Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.MINIMAL LUBRICATION SYSTEMThe Minimal Lube System consists of two parts:1. The axis lube grease system which supplies grease to the linear guides and ballscrews.2. The spindle air/oil system.These systems look at RPMs and travel d...

  • Page 348

    337Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.(2) The grease pump which is pneumatically operated by the solenoid operated air valve. The air regulator is located after the air solenoid, ensuring that the grease system pressure is not excessive. A pressure switch monitors the...

  • Page 349

    338Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.NOTE: Be sure to run Parameter Checker on your machine to verify parameter and setting values.Mechanical SpecificationsGrease system timing is based on 0.075cc per lube point (for 15 points) per 1000 meters, which is 1.125cc/lube ...

  • Page 350

    339Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.804, GREASE CANISTER IS EMPTY - The lubrication grease supply is empty or the system has lost pres-sure. Replace the grease canister or check if there are any leaks in the lines. Machine damage will occur if the problem is not cor...

  • Page 351

    340Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Axis Lube Test (Grease)The following test verifies that the control generates a Low Lube message when it detects a low pressure fault from the grease axis lube system. The control does not generate an alarm while in a “Low Lube...

  • Page 352

    341Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.4. Unplug P13 (LOW SP OIL LVL) output from the I/O PCB (this is the signal from the oil level switch) and run the previous program (step 2).5. Verify that the control generates a Low Lube message. Press Reset. 6. Verify that the c...

  • Page 353

    342Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.TECHNICAL REFERENCE: AIR/OIL SYSTEMSpindle Air/Oil System Components (Post 10-1-2010)The air/oil system consists of two major operating parts. (1) The tank assembly and oil pump. The tank assembly includes a low level float senso...

  • Page 354

    343Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Oil is then pushed through the check valve/flow meters and delivered up to the dripper in the sight glass. This creates a drop of oil that will fall into the air stream and be driven up to the spindle. Some machine models will hav...

  • Page 355

    344Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.3. You will be able to see oil getting injected into the air line in small drops at the injector tubes inside the sight glass.NOTE: It may take several seconds before being able to see traces of the oil. 5. Count the amount of dro...

  • Page 356

    345Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.4. Run the spindle lube test in MDI mode to check function of the I/O board, lube solenoid, and the amount of oil delivered. G103 P1; (cancel block look ahead) G04 P10.; (10 sec dwell to get to the lube pump) M59 P11...

  • Page 357

    346Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Current values of parameters for the amount of required lubrication are calculated based upon the current lubrication system. These parameter values enable a more efficient use of lube oil.NOTE: Be sure to run Parameter Checker on...

  • Page 358

    347Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.PARTS CATCHER OPTION INSTALLATION (DS-LATHE) Door RemovalCAUTION! Press the Emergency Stop Button & Lock Out /Tag Out Emergency Stop Button.1. Remove the upper inner door wiper and bumper.2. From inside with the door closed,...

  • Page 359

    348Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.x 98. Apply a 1/4” bead of new sealant / adhesive around the edge of the new liner.9. Install the new inner door liner.x 910. Install the sliding door.11. Screw on the sliding door adjustment knobs. 12. Attach the parts catcher...

  • Page 360

    349Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Remove Cover PanelsCAUTION! Press the Emergency Stop Button & Lock Out /Tag Out Emergency Stop Button.1. Remove the front panel.2. Remove the left end panel.3. Remove the rear cover.Install Air Cylinder Assembly1. Remove the ...

  • Page 361

    350Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.5 Connect two segments of the 1/8” air line to the air valve, and route both air lines to the air cylinder.6. Connect the other end to either of the ports on the air cylinder. 7. Connect a segment of 1/4” air line to the in p...

  • Page 362

    351Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.11. Attach the parts bin to the shaft with three flat washer and cap screws.12. Check the operation of the parts catcher. Power on the machine. In MDI mode, activate the parts catcher. M-36 Flips Parts Catcher up M-37 Flips Parts ...

  • Page 363

    352Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.3. Reset the Emergency Stop. Press “ Reset” Navigate to the “DNGOS” tab to view doors switch status. Press: “PARAM DGNOS” Press: Arrow key to move to “DGNOS” Tab. Press: ”WRITE ENTER”4. Verify the door switch ...

  • Page 364

    353Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.8. Clean and re-grease the upper door wiper with general purpose grease.9. Install the inner upper door wiper / bumper, applying moderate upward pressure to insure snug seal.PARTS CATCHER ALIGNMENTHorizontal Alignment

  • Page 365

    354Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.1. Power on the machine. In MDI mode, activate the parts catcher. M-36 Flips Parts Catcher up M-37 Flips Parts Catcher down.2. Loosen the screw in the shaft collar on the outer parts catcher shaft. 3. Adjust the parts catcher...

  • Page 366

    355Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.3. Rotate the tray to open the sliding cover of the parts collector mounted in the door and tighten the shaft collar on the parts catcherWARNING! Check the Z-axis, y-axis, tool and turret position during parts catcher actuation t...

  • Page 367

    356Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Air Cylinder5/32" Airline (2)Hex NutParts CatcherShaftParts Catcher PivotMount AssemblyParts Catcher1/4" SHCSParts CatcherTray Parts Catcher/Tray (Front View)Installation1. Slide parts catcher pivot mount assembly throug...

  • Page 368

    357Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.LATHE TOOL PROBEADJUSTMENT (ST LATHES)Removal1. Remove the lower left side panel and front left panel 2. Mark and remove the parts catcher, if equipped3. Remove the bottom cover from the tool probe assembly and remove the t...

  • Page 369

    358Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.6. Set up an indicator on the turret and sweep the edge of the stylus. Rotate the stylus until it is parallel to the indicator (+/- .0002”).7. Manually retract the arm and adjust the home block (see previous picture). Ensure the...

  • Page 370

    359Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.6. Rotate tool setter arm to vertical position (home position) and check the alignment of probe, ball stud and home switch actuator groove to home assembly. If there is misalignment, loosen the two 1/4-20 BHS and let the home asse...

  • Page 371

    360Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.O.D.1. Using Handle Jog and an OD turning tool, OD turn a diameter. Set Distance to Go to X = 0.000. Measure the diameter (e.g. 2.125).2. Jog away in Z direction and lower tool presetter. Jog to probe OD tool in X direction using ...

  • Page 372

    361Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Air To Pivot BlockCut OffValveDrivenGearC-Axis PinnionPivotBlock2. Press Setng/Graph and turn Setting #7 Off. Press Alarm/Mesgs, type Debug, and press Write/Enter. Change Parameter 517 to zero.3. Press Zero Return, type “C” an...

  • Page 373

    362Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.12. Press Reset then Cycle Start. The machine should orient the spindle, and engage and disengage the C-axis without fault. If the machine displays an alarm, double check the grid offset and spindle encoder pulley for proper opera...

  • Page 374

    363Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.C-AXIS BRAKE REBUILDThis procedure will guide the user when a rebuild of the C-Axis brake assembly is needed. Before rebuilding a Haas C-Axis brake assembly, an inspection of the cylinder bore in the caliper must be performed. E...

  • Page 375

    364Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.B. Before disconnecting the two hydraulic hoses from the brake caliper, label or mark them to ensure they do not get reversed during re-assembly. On most machines, the two hoses can be seen through the access door. On SL-30B machi...

  • Page 376

    365Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.6. Assemble the back-plate and caliper using the three 3-16 X 1 ½ bolts. Tighten to 35ft lbs. Re-install the hydraulic valve to the caliper. 7. Installation of Brake Caliper Assembly:A. Reconnect the hydraulic hoses and solenoid ...

  • Page 377

    366Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.C. Turn the machine on and press RESET to turn on the hydraulic power unit. Check the brake assembly for oil leaks. The C-Axis brake does not require bleeding.D. Zero-return the machine and use M14 in MDI to apply brake pressure a...

  • Page 378

    367Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.x 4x 25. Disconnect the brake solenoid cable.6. Remove the brake caliper mounting bolts. x 47. Access through the cutout in the sheet metal. Remove the brake caliper. (See Section on C-axis brake rebuild if required.)8. Disco...

  • Page 379

    368Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc. 11. Disconnect the coolant return hose going to the actuator12. Mark one of the actuator hoses to ease re-connection. Disconnect the hydraulic lines going to the actua-tor. 13. Remove the 6 brake rotor mounting SHCS. If ...

  • Page 380

    369Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.x 8 C-Axis Motor, Brake Caliper & Rotor Installation1. Inspect brake rotor, caliper, pads and spindle drive belt. Replace or rebuild as required.2. Install the spindle drive belt onto the pulleys.3. Slide the new rotor ove...

  • Page 381

    370Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.x 6 .001”8. Tighten the 6 actuator SHCS by tapping the allen wrench with a mallet.9. Line up the brake rotor and hand tighten the mounting SHCS.x 6 x 610. Indicate the outside edge of the brake rotor and center the brak...

  • Page 382

    371Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.13. Connect the hydraulic return hose. 14. Install the C-axis motor mounting plate, torque the SHCS to 30 ft/lbs.15. Install the C-axis motor, torque the four SHCS to 30 f/lbs. 16. Connect the two C- axis motor cables.17. ...

  • Page 383

    372Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.x 4 20. Adjust the tension on the spindle drive belt with the jacking screws using the procedure below.x 221. The spindle belt tension is measured using a Gates Sonic Tension Meter, model number 505C or 507C.A. Set the Gates S...

  • Page 384

    373Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Test the operation of the Actuator, C-axis, and Brake.Check the grid offset and gear mesh.AUTO DOOR REMOVAL AND REPLACEMENT (LATHE & VERT.)The following section describes the removal and replacement of the Auto-Door motor, clu...

  • Page 385

    374Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Motor Replacement1. Remount the motor to the motor mount in the same manner in which it was removed.2. Remount the clutch with the shaft adapter to the new motor. Lathe: Hook the stabilizing arm of the clutch to the prong on the d...

  • Page 386

    375Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Clutch Replacement1. Replace the clutch in the same manner as which it was removed. When tightening the set screw on the clutch, make sure that the sprocket turns freely.Lathe: Hook the stabilizing arm of the clutch to the prong o...

  • Page 387

    376Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.AUTO DOOR PARAMETERSThe movement of the Auto-Door is controlled by Parameters 235, 236, and 251 for the Lathe, and Parameters 292, 293, and 251 for the mill. See the Parameters chapter in the Electrical Service Manual.Adjust the p...

  • Page 388

    377Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.REPLACING THE SAFETY SEALInstall Back BarsInstall Seal to Door1. Remove the existing safety seal from the door.2. Install the back bars to the replacement safety seal pieces.3. Install the safety seal to the door as shown in the i...

  • Page 389

    378Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.1. Turn off the machine at the breaker and lock out power.2. Remove the motor cover from the existing autodoor assembly and disconnect the motor and encoder cables.3. Remove the existing autodoor assembly. If the machine has high-...

  • Page 390

    379Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.3b Mill: Set Parameter 379 (U Tool Change Offset) to 0. 4. Zero return the servo autodoor axis, then fully open and fully close the door(s) by hand. In POS RAW DATA, note the “actual” value for the autodoor axis.5. Multiply th...

  • Page 391

    380Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.DOOR INSTALLATION1. Lift the new door into position aligning the bottom rollers first. Support the lower part of the door with a knee or use an assistant to remove the door.2. Install the upper roller guide, loosely tighten the up...

  • Page 392

    381Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.CAUTION! Press the Emergency Stop Button & Lock Out/ Tag Out Emergency Stop Button.6. Tighten the upper roller guide screws.7. From inside with the door closed, install the door keeper.8. Clean and re-grease the upper door wip...

  • Page 393

    382Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.ENCLOSURE REPLACEMENT (VERT.)Please read this section in its entirety before attempting to replace the doors or windows.Tools Required: Trim installation tool (dull-edged knife or caulking spatula).DOOR REPLACEMENTCAUTION! Doors ...

  • Page 394

    383Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Outer LowerRoller AttachmentsDoor Gap Vertical Gap Between Front Doors Gap Between Front of Door and Front Panel Flange6. Check the gap between the door and the front panel flange, and verify...

  • Page 395

    384Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.BARFEEDER SERVICE PUSH BAR REPAIRThe push bar assembly is composed of the following components15161213149114109875612341.20-6480Rotation Control Push Rod2.59-3024Spring 1.5 X 63.20-6481J-Slot Control Bushing4.48-1657Dowel Pin 5/8 ...

  • Page 396

    385Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.NOTE: When replacing the push rod, the Flange Bushing must be inspected and replaced if it causes the push bar to bind.2. Remove spring from the control arm positioner.SpringRemovepin3. Use an appropriate punch to remove dowel pi...

  • Page 397

    386Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.7. Remove the bolt that supports the rotation control push rod. Remove the rotation control push rod assem-bly.Remove Bolt8. To access the inner spring and remove the J-slot control bushing, place the rotation control push rod in ...

  • Page 398

    387Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.3. On the support side support bearing assembly, loosen the nut lock screw, back off the bearing locknut.4. Install tool T-1451 in the motor coupler.5. Loosen the coupling assembly at the ballscrew end, and remove the 4 bolts that...

  • Page 399

    388Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.7. Loosen the screw for the bearing locknut and remove from the motor-end. 8. Remove the 4 bolts that attach the bearing support and remove bearing support from ballscrew. Remove BearingSupportRemove BearingBolts9. Remove the 4 bo...

  • Page 400

    389Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Loosen supportscrews4. Install the bearing locknut finger tight, then loosen 1 turn.5. Install the motor end bearing support and leave the 4 bolts loose enough for the bearing support to be aligned later.6. Install the motor end b...

  • Page 401

    390Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.Tighten the ballscrew nut on the support side of the ballscrew with the following sequence, 8. Tighten the nut by hand until the ballscrew turns as you tighten, then loosen the nut 1/4 turn.9. Torque the lock screw to 4 in-lb.10....

  • Page 402

    391Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.2. To align the new ballscrew into position, Jog the ballscrew several times from right to left and back. This jogging will allow the ballscrew nut to center on the ballscrew bearing. 3. Jog the axis towards the motor end and torq...

  • Page 403

    392Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.7. If the ballscrew pitch has changed from12.7mm (1/2 in) to 10mm (P/N 24-0007A) see Technical Bulletin #0001 to change the required parameters.BAR TRANSFER TABLE (V-TRAY) SERVICEThe V-tray removal requires enclosure sheet metal t...

  • Page 404

    393Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.UpperAttachmentTableScrews3. After the charging table is removed, locate the tensioning assembly at the rear of the V-tray. Remove one push cap nut to remove both of the tensioning assemblies. Note the sequence of the installation...

  • Page 405

    394Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc. 7. Remove the push rod from the push bar assembly (See the Push Bar Repair section).8. Lift the V-tray straight out of the machine.Install the tray in the reverse orderREPLACEMENT OF THE BAR-LOADING MOTORRemove Bar Transfer Table...

  • Page 406

    395Mechanical Service96-0283D June 2011©2010 Haas Automation, Inc.TROUBLESHOOTINGWhat can cause the barfeeder to push-out the wrong amount?a) The length of a push can be affected by the previous push. • If the previous part over-shoots then the next push will be short. • If the previous par...

  • Page 407

    396Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HORIZONTAL MILL ASSEMBLY DRAWINGS AND PARTS LISTSEC-300 FRONT PANELS1. 25-5682A Tool Trays Panel2. 25-5683C Intermediate J-Box Top Cover3. 25-5681A Intermediate Top Cover4. 25-5678B Front Right Panel5. 59-0123 Sanders K 18 Wire Cl...

  • Page 408

    397Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 OPERATOR DOOR PANELS1. 25-5888 Center Channel Cover Plate2. 25-5891A Cable Channel Cross Top 3. 25-5892 Cable Channel Cover Plate4. 25-5792A Right Intermediate Top Panel5. 20-2685 Operator Door Upper Door Rail6. 25-2684 Op...

  • Page 409

    398Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 REAR PANELS 1. 25-5720 Rear Header2. 25-5666A Rear Control Box Panel3. 25-5722 Control Support Mounting Bracket4. 25-5924 Control Intermediate Pan5. 25-5665C Front Control Pan6. 25-5667A Front Control Box Panel7. 25-5912 Co...

  • Page 410

    399Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-5881 Tool Changer Top Cover2. 25-5706A T.C. Front Panel3. 25-5779B T.C. Side Panel4. 25-6682A Removal Tool 40T Holder5. 25-9248A Plate Window Handle6. 25-5885B T.C. Access Panel7. 32-1107 Remote Switch Box8. 28-0168 T.C. Acc...

  • Page 411

    400Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 COLUMN AND FRAME PANELS1. 59-0706 Shade Roller- 70.5" x 21" (2x)2. 25-5833A Shade Roller Left Frame3. 25-5837 Top Column Clamp Wiper 26-0173 Top Column Wiper Felt4. 25-5834 Shade Roller Top Frame5. 25-5832A Shade ...

  • Page 412

    401Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 50-9011 Linear Guide (truck)2. 50-0017 Linear Guide (35mm truck)3. 20-2587A Saddle Casting4. 58-3600 3/8" Nipple5. 20-0150 Nut Housing6. 25-7267 Prox. Switch Bracket7. 25-5913 Y-Axis Trip Bracket8. 25-5919 Cable Carrier Br...

  • Page 413

    402Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 COLUMN ASSEMBLY1. 25-7266 Mounting Bracket2. 32-2130 Prox. Switch3. 62-0035B Servo Motor4. 25-7042 Cover Plate5. 28-0188 Ballscrew Bumper6. 20-2588A Column Casting7. 28-0188 Y-Axis Bumper8. 25-5732 Column Cover9. 20-7009 Be...

  • Page 414

    403Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 SPINDLE HEAD ASSEMBLY123456789101112131416171820212219152316141. 20-7016C Spindle Housing2. 50-0017 Linear Guide (35mm Truck)3. 30-7441 TRP4. 73-3055 Terminal Buss5. 25-5242 Shroud Bracket6. 30-6465 TSC Fitting Assembly7. 2...

  • Page 415

    404Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 PALLET CHANGER1. 25-5880A 2X Rotating Door Cap2. 25-5878C 2X Rotating Door3. 59-0580 Name Plate P24. 25-5874B 2X Clamshell Cover Access5. 25-5875B 2X Clamshell Cover Access6. 25-5873B 2X Clamshell Pallet Cover7. 20-2782C Pa...

  • Page 416

    405Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 PALLET CHANGER1. 25-6845 Motor Cover 2. 62-0014 Servo Motor 3. 20-2724 Motor Flange 4. 20-2812 Stabilizer Plate5. 25-5934 Retainer Button6. 40-1640 SHCS 10-32 x ½ 7. 20-2814 Stabilizer Button8. 20-2729C Pallet Suppor...

  • Page 417

    406Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-300 40-40 TOOL CHANGER1234567891011121314151617181920212215232425262728293031321. 20-0391B Carousel2. 32-2295 Prox. Carousel Mark3. 62-0030A Carousel Motor4. 20-0387 Carousel Shaft5. 20-0487 Mounting Plate6. 62-0035B Servo Moto...

  • Page 418

    407Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 ENCLOSURE SHEET METALSheet 1of2Tool ChangerEnclosureSee Sheet 2EC400EC40012374569810111213141517181921232425302829333234273536373940414243444546474852535455565758606159495051383126222016

  • Page 419

    408Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 ENCLOSURE SHEET METALSheet 2of2Tool Changer EnclosureView Rotated 90 CCW862636465666768697067717980818283848586878990919394959697989910092338872727374775767778Ref

  • Page 420

    409Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 ENCLOSURE SHEET METAL1. 25-4984 Wire Channel Top Cover2. 25-4965B Left Top Cover3. 25-4964C Right Top Cover4. 25-4953B J-Box Top Cover5. 25-4952A Front Top Cover6. 25-4980 Wire Channel Top Cover7. 25-5253 Brace Top Cover8. ...

  • Page 421

    410Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 INTERNAL SHEET METAL13452678910121315161718192221232425262728293031323334353632011143738394041424344454647484950515355565758606162636465666768595452View Rotated90 CCW8View Rotated 90 CW8

  • Page 422

    411Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 INTERNAL SHEET METAL1. 25-5007 Y-Axis Frame Top Bracket2. 25-5001B Y-Axis Right Guide3. 59-0806 Right Roll-up Waycover4. 25-5008 Y-Axis Frame Bottom Bracket5. 25-5006A X-Axis Bottom Shield6. 59-0606 Y-Axis Lower Waycover7. ...

  • Page 423

    412Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 60-40 TOOL CHANGER1. 40-0226 SHCS ¾”x3"2. 59-0737 Plug Hole3. 20-2911A Hub Index Plate4. 20-2911A Hub Index Plate5. 20-2868A Shaft Assembly6. 40-1663 SHCS ½”-13x1¾”7. 51-0045 Cam Follower8. 20-2022E Plate Inde...

  • Page 424

    413Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 BASE CASTING1. 62-0016 Motor 2. 32-2130 Limit Switch 3. 30-1225A Ball Screw Coupling 4. 20-9212 Bearing Housing 5. 20-2042G Casting 6. 24-0026A Ballscrew 7. 28-0206 Hard Stop X-Axis 8. 20-0152 Beari...

  • Page 425

    414Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1234567891011121314151617EC-400 OPERATOR'S DOOR1. 25-4954 Right Side Header2. 20-2036 Operator Door Upper Track 3. 25-5228 2X Operator Door Window Z-Frame 4. 28-0151 Operator Door Window5. 25-4966 Operator Door6. 20-2038 Door Tra...

  • Page 426

    415Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.131415112111098765342EC-400 IN-LINE SPINDLE ASSEMBLY1. 20-2516 Key Drawbar Inline2. 20-4269 TRP Cylinder In-Line3. 20-2519 Transfer-Tube In-line4. 25-5970 2X Shim TRP In-Line5. 20-2520 Standoff Motor In-Line6. 20-2521 Striker Plat...

  • Page 427

    416Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.11109876543211217161514132119202223242518262729303128View Rotated 180 Looking Up81. 58-1680 Fitting Bkhd NPT 1/2x1.125 Dia.2. 20-3491 Plate, Prog Coolant3. 25-8478 Condit Assembly P-Cool4. 58-0961 Nozzle Body5. 14-2149 P-Cool Cove...

  • Page 428

    417Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12345678910EC-400 TOP COVER1. 25-4952A Top Cover Front2. 25-4963A Brace Top Intermediate3. 32-0196 Worklight Assembly4. 25-4964C Top Cover Right5. 25-4980 Wire Channel Top Cover6. 25-4965B Top Cover Left7. 25-4983C Splash Shield R...

  • Page 429

    418Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 60 AND 70-TOOL TOOL CHANGER PANELSSMTC 60 Pocket OnlySMTC 60 Pocket Only18192021222324251918TC Door AssemblyTC Door Assembly(View Rotated 180 )8(View Rotated 180 )838394041261234567891011121314151617272829303132333435363713...

  • Page 430

    419Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-4979 Left intermediate panel2. 25-4962C Tool changer panel3. 28-0168 TC access window4. 25-9248A Plate window handle5. 25-6718A SMTC switch box 25-6719 SMTC switch box cover6. 25-5991B SMTC side panel7. 25-4961A TC pan8. 25-...

  • Page 431

    420Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.124567891011121314151618192021323242217EC-400 FRONT TROUGH ASSEMBLY (AUGER SYSTEM)1. 57-0334A Gasket Coolant Trough2. 25-0548 Chute Discharge3. 25-5300 End Chute Cover4. 25-5301 Coolant Trough Extension Cover5. 25-5025A Extension ...

  • Page 432

    421Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 FRONT TROUGH ASSEMBLY (CHIP CONVEYOR SYSTEM)1. 30-6477E Chip Conveyor2. 25-5309 Chip Conveyor Extension Cover3. 25-5025A Coolant Trough Extension4. 57-0334A Coolant Trough Gasket5. 25-4944 2X Auger Trough Brace6. 25-5292 M...

  • Page 433

    422Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123145678910121. 58-3680 3X Fitting, LBO 3/8 x NPT 1/4 M STR2. 58-3618 2X Fitting, NPT 1/4F x NPT 1/4M 90 Brass3. 58-1677 Fitting, BKHD NPT 1/4 x .750 Dia4. 25-5009 Base Cover Bracket5. 25-5006A X-Axis Bottom Shield6. 25-5003B Bas...

  • Page 434

    423Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12334567891011121314Back View (Looking Up)15161718192021222324252627282729EC-400 COLUMN ASSEMBLY1. 20-2043D Column Machined 2. 25-4996A BRKT Carrier Column3. 58-3031 Lube Fitg Adaptor4. 58-3031 Lube Fitg Adaptor5. 58-0634A Copper ...

  • Page 435

    424Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1234567891011121314151617181920212223242526271. 25-5238A Shade Rotating Door Top2. 25-4149 Z-Frame Window SMTC3. 28-0043A Window Partition4. 25-1262 (2X) Z-Frame Partition Top5. 25-5233A (2X) Z Channel Rotating Door6. 20-2283A (2X...

  • Page 436

    425Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12345678910111213141516171819202122 232425262728293031323334353637383940104142434446454748EC-400 RECEIVER ASSEMBLY

  • Page 437

    426Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 RECEIVER ASSEMBLY1. 20-1123B Pallet plug57-0041 Parker O-ring 2-1352. 20-2048F Pallet machined3. 40-1639 SHCS 3/8-16x1 (8)4. 20-1995 Receiver clamp plate5. 30-5005A Air blast assembly6. 48-1667 Dowel pin 1/2x3 ½ (2)7. 20-2...

  • Page 438

    427Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-7528 Enclosure Left Rear Panel2. 25-7827 Left Load Station Side Panel3. 25-7475A Load Door Top Pivot4. 25-8512 2x Load Door Station Window Z-Frame5. 28-0263 3x Load Station Door Window6. 25-7489C Load Station Door 59-0901 Ch...

  • Page 439

    428Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL EXTERNAL SHEET METAL (CONTINUED)38. 20-3288B Load Station Door Ring39. 20-3284 Load Station Bearing Block20-3293A Load Station Door Trip Bracket40. 20-3292 Load Station Switch Bracket 61-2125A Limit Switch41. 57...

  • Page 440

    429Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Servo MotorMotor Seal(not shown)Cycloid MountUmbrella Mount PlateO Ring2-258Gearbox(99-0110 GreaseInside)TorqueTubeCycloid HubAPCHOME SensorWave SpringBallBearingsO Ring 2-338H Frame PinsHard StopsH FrameBearingSpacerBearing CapH ...

  • Page 441

    430Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL EXPLODED VIEWTapered RollerBearingBearing LocknutShaft CoverAir VentTaperedRoller BearingO Ring 2-358HubO Ring Inside 2-377Seal HousingCam3X Ball BearingsCageCamShaft ClampBridgeCylinder LeverShaft Mount(Wired i...

  • Page 442

    431Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL SLIDER-SADDLE-BASE ASSEMBLY

  • Page 443

    432Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL SLIDER-SADDLE-BASE ASSEMBLY1. 20-3319 Slider Assembly Retaining Plate2. 20-3315 Slider Assembly Cross Beam3. 20-3327 2x Upper Slider Stop Block4. 25-7506 Top Slide Guide Block Cover5. 20-3326 2x Upper Delrin Sli...

  • Page 444

    433Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL SLIDER-SADDLE-BASE ASSEMBLY (CONTINUED)

  • Page 445

    434Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL SLIDER-SADDLE-BASE ASSEMBLY (CONTINUED)57. 25-7576A Pallet Pool Shipping Bracket58. 20-3278A Rotary Shaft Flange59. 25-7496A Rotary Switch Bracket32-2134 Home Switch 5.5 FT NC20-3305A Fixed Rotary Stop Block20-3...

  • Page 446

    435Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-400 PALLET POOL SLIDER-SADDLE-BASE ASSEMBLY (CONTINUED)12345678910121314 151617181920212322242526272829303132333435363738394041424849505152535455565857596061626364656667686970717273747576777879808182 83 84858687888990919293SMTC...

  • Page 447

    436Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 EXTERNAL SHEET METAL1. 69-1700 Proximity Switch 25-7894 Proximity switch mounting bracket2. 25-6991 Top cover, Tool changer side3. 25-4984 Top cover, wire channel4. 25-7004 Cover, roll-up chip shield5. 25-5253 Top cover ...

  • Page 448

    437Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 EXTERNAL SHEET METALEC-500 SMTC EXTERNAL SHEET METALView Rotated 90 CCW812345678791011121314151617181920212223242526272829303132333435363738394041SMTC Enclosure4243444546474849

  • Page 449

    438Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 SMTC EXTERNAL SHEET METAL1. 2x Shaft2. 22-9673 4x Spacers3. 20-0548 2x Cog hub4. 54-0074 2x Chain cog 16T5. 20-1005 2x Sprocket adaptor6. 50-0075 2x Bearing7. 25-5034 3x Door Guide Spacer8. 20-2087 3x Door guide9. 25-5030A ...

  • Page 450

    439Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 SMTC EXTERNAL SHEET METALView Rotated90 CCW8View Rotated 90 CCW812345678891011121314151617181920212223242526272829303132333435363738394041424344454647484950515253545556575859606162 63EC-500 INTERNAL SHEET METAL

  • Page 451

    440Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 INTERNAL SHEET METAL1. 20-2284 2x Rotating door cable fairlead2. 25-5234B 2x Rotating door cover3. 25-5239A 2x Rotating door seal retaining cover4. 57-0330A 2x Rotating door cover seal5. 25-5883 2x Rotating door access cove...

  • Page 452

    441Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 INTERNAL SHEET METAL12345678910111213141515161718192021222324252627282930313233343536373839404142 43444546474849505152535455575856596061576263646557666768636970717273747576Receiver AssyAPC Assy777879808182838485 86878889909...

  • Page 453

    442Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 APC AND RECEIVER11. 25-5044 APC H-frame down proximity mount12. 20-2139B APC hub13. 58-1693 straight fitting ½ x 3/8” NPT M14. 59-0015 Ware spring – smally SB-049215. 51-0054 4x Deep grove bearing16. 20-2143A APC beari...

  • Page 454

    443Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 APC AND RECEIVER1234567891011121314 151617181920212223 242529303126 272832333435363738394048495051Spindle Head AssyColumn Assy4142434445524647EC-500 SPINDLE HEAD AND COLUMN

  • Page 455

    444Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 SPINDLE HEAD AND COLUMN1. P-cool assembly 20-7381B P-cool base plate2. 58-3694 2x Locline valve3. 25-5002A Spindle cover4. 20-2063 2x Coolant block 58-0658 4x Adj. coolant nozzle, 1/4NPT .15 orifice x 1.25in. L5. 58-0...

  • Page 456

    445Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 SPINDLE HEAD AND COLUMN123456789 10111213141516171819202122232425262728293031323433View Rotated 90 CCW83536444645474849505152405556SMTC Assy37383940414243455354353637384257EC-500 BASE AND SMTC ASSEMBLY

  • Page 457

    446Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 BASE AND SMTC ASSEMBLY1. 20-0392 Carousel washer2. 20-0731 Carousel3. 59-0290 Locknut4. 32-2295 Carousel mark proximity switch5. 32-1875 Carousel motor6. 20-0809 Carousel shaft7. 20-2759 Mounting plate8. 62-0014 Servo motor...

  • Page 458

    447Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-500 BASE AND SMTC ASSEMBLY12341295678911121314155678161718111219142021222324272526281030EC-550 SMTC 50-50 CAGE ASSEMBLY1. 25-7511 2x Rear Panel corner Brace2. 25-11903 Cage Rear Stiffener Bracket3. 25-11904 Cage Top Stiffener B...

  • Page 459

    448Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-550 SMTC 72-50 CAGE ASSEMBLY16. 25-11714 Rear Cage Drip Pan17. 28-7472B Side Window18. 25-6719 Switch Box Cover19. 25-6718A Switch Box 32-1114A Remote Switch Box20. 25-11717 Cage Rear Panel21. 25-11894 Rear Mounting Bracket22. ...

  • Page 460

    449Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 INTERNAL SHEET METAL12345678910111213141516171819202122232425262728293031323334353637383940414243444510

  • Page 461

    450Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 INTERNAL SHEET METAL1. 25-8140 APC TC Splash Shield2. 25-8205A TC Door Lower Panel3. 25-8139 APC Operator Splash Shield4. 25-8131A X-Axis TC ChiShield5. 25-8220A TC Door Frame Corner Panel6. 25-8196 Base Casting TC Drip Pan...

  • Page 462

    451Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 EXTERNAL SHEET METAL12345678910111213141516171819202122232425262728293031323334353637 38394041424344454647484938505152535455445657 58596061626364656667Sheet 1of2Tool Changer Cage(See Sheet2of2)256869

  • Page 463

    452Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 EXTERNAL SHEET METALSheet 2of2(View Rotated 180 )870717273747576777879808182838444858687887271899091EC-630 Assy Ext Sheet (Page 2)

  • Page 464

    453Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 EXTERNAL SHEET METAL1. 25-8315A Front Top Panel Stiffener2. 25-8313 Front Top Center Panel3. 25-8324 Seal Mounting Plate Top Cover 26-0231 Rotating Door Coolant Seal4. 30-9098 Coolant Wash Down Kit 20-3...

  • Page 465

    454Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 TOOL CHANGER SHEET METAL28-7472B (2x)25-8127A25-8132 (6x)25-7511 (4x)25-8127A25-11300 (3x)59-105025-8128A25-1133925-636225-9248A (2x)25-876625-724425-4221B25-9248A (2x)32-1114A25-8127A25-876625-978625-813225-781125-8474B25-...

  • Page 466

    455Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-630 PALLET CHANGER ASSEMBLY

  • Page 467

    456Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 COLUMN ASSEMBLY1. 30-6954 Lube Line Assy2. 50-9010 2X Linear Guide3. 25-9203 Motor Mount Cover4. 30-3698 Coupling Assy5. 62-0037B Motor6. 20-6013 Motor Mount7. 30-0764 Bearing Assy20-6253 Y-Axis Bearing Housing51-0093 2X B...

  • Page 468

    457Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 BASE ASSEMBLY123456789101112131415161718192021221. 62-0038 Serro Motor2. 30-3698 Coupling Assy3. 25-9203 Motor Mount Cover Plate4. 28-0236 Y-Axis Motor End Bumper5. 30-1222 Ballscrew Support Bearing Assy6. 20-0151A Motor M...

  • Page 469

    458Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 SADDLE ASSEMBLY1234568789101151213910141516181719201. 20-3013 Scale Mount Section (Optional)2. 20-3014 Scale Mount Section (Optional)3. 20-3015 Scale Mount Section (Optional)4. 30-7410 Lube Line Assy (EC-1600) 30-9200 Lube...

  • Page 470

    459Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 ENCLOSURE ASSEMBLYEC-1600 Front Enclosure AssemblyEC-1600 Front Enclosure FrameTool Changer Enclosure Assembly(View Rotated 90° CW)12 3 4567891210111314151617181920 21 22242325 2627View Rotated180°28293031323334353637383...

  • Page 471

    460Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. 20-0260 (8X) Top Door Spacer 40-0069 (8X) Shcs ¼-20 X 1 In.20. 25-3334 (2X) Lt Euchner Mntng Bracket25-3335 (2X) Euchner Bracket Nut Plate79-2048 Strn Relief .17-0 .35 In.21. Omron D4nl_4cfa_b (2X) 25-3338 Brkt Nut Plate Omron ...

  • Page 472

    461Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600YZT Front Enclosure AssemblyEC-1600YZT Front Enclosure FrameTool Changer Enclosure Assembly(View Rotated 90° CW)1234 5 67891211131415161718192021 222423252627 View Rotated180°28 29 3031323334353637383940414243444546474849...

  • Page 473

    462Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.27. 25-9199 Lt Back Saddle28. 25-11967A Top Rt Encl Cover29. 25-1803 (2X) Front Door Roof30. 25-11969A Top Lt Encl Cover31. 25-11957 (2X) Door Top Extension32. 25-11979 Lt Rear Panel For Tc Door33. 25-11980 Rt Front Roof Extension...

  • Page 474

    463Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc. EC-1600 SPINDLE ASSEMBLY1234567891011121314 151617171819202122232425262728293031323433353637383940414243444546474849505152535455565758596061626364TRP ASSEMBLY

  • Page 475

    464Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-8470 Cable Cover2. 25-7859 PCool Bracket3. PCOOL-E16 PCool Assy 14-2149 PCool Cover4. 52-0026A Straight Swivel Hose5. 58-3049 Straight Fitting .50 x .375-F NPT6. 58-0789A Tube7. 58-3052 3X 90 Degree Elbow .50 x .375-M NPT8. ...

  • Page 476

    465Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 TOOL RELEASE PISTON123456789341076811121315161117962524222118191423201. 20-0018A Air Cylinder Shaft2. 57-0027 4X O-Ring 2-1213. 57-0082 2X O-Ring 2-4484. 20-0019A 2X Air Cylinder Piston5. 20-0020A Lower Air Cylinder Spacer...

  • Page 477

    466Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 SMTC50/30 POCKET12334567891011121314151617181920211. 25-0286B SMTC50 Shroud2. 25-0291B SMTC50 Corner Shroud3. 51-0020 2X Deep Groove Bearing4. 20-0438A Carousel5. 30-9128 30X Tool Pocket Assy6. 59-0116A Air Cylinder 200A27...

  • Page 478

    467Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 5-DEGREE TABLE ASSEMBLY12345678936101112131415161718192021222324252627282930313233343511. 20-2508B Indexing Table12. 25-5545 Pump Sound Wall13. 20-0150 Ballnut Housing 20-2979 2X Shim .22014. 30-7510 Haskel Pump Assy15. 30...

  • Page 479

    468Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 TABLE ASSEMBLY (FULL-FOURTH INDEXER)17. 20-0973 Table Cover Center18. 57-0071 2X O-Ring19. 20-2510A 4th Axis Platter Machined20. 25-5538 4X Retainer Platter Seal21. 25-9817 X-Axis Chip Guard22. 20-2508B Table23. 30-7881 Br...

  • Page 480

    469Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 3-AXIS TABLE123421. 20-2414 Table Machined (EC-1600)20-3175 Table Machined (EC-2000)20-3369A Table Machined (EC-3000)2. 25-9817 2X X-Axis Chip Guard (EC-1600)25-9980 2X X-Axis Chip Guard (EC-2000)25-0032 2X X-Axis Chip Gua...

  • Page 481

    470Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.EC-1600 CONTROL ASSEMBLY1. 25-5568A Control Junction Box2. 59-0702 Cable Carrier3. 25-7198C 2X Junction Box Cover4. 30-30296 Control Box5. 28-1071 Top Beacon Light Molded28-1075C Beacon Base6. 20-2551A Control Mount Machined7. 25-...

  • Page 482

    471Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 EXTERNAL SHEET METAL1234567891011121314151617181920212223242526272829303132333435363738394041424344454647484950515253545556575859

  • Page 483

    472Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 EXTERNAL SHEET METAL PARTS LIST1. 28-0036 Side Window Extrusion (x2)2. 28-0014 Window Door3. 25-9633A T/C Rear Panel4. 25-9637A T/C Panel Top5. 25-9711 Access Cover Rear Panels6. 25-9684 Rear Top Panel Center7. 26-0259 Felt C...

  • Page 484

    473Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 INTERNAL SHEET METAL123456789101112131415161718242526272829303231333534361920222321

  • Page 485

    474Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 INTERNAL SHEET METAL PARTS LIST1. 25-5826 Cover Top Column2. 25-5825 Cover Top Column Side3. 25-9698 Wiper Support Mounting Bracket Top4. 25-5733 Nutplate - Column Cover Support (x2)5. 25-5732 Support Column Cover (x2)6. 25-9...

  • Page 486

    475Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 TOOL CHANGER PANELS1234567891011121314151816171. 25-9637A T/C Panel Top2. 25-9633A T/C Rear Panel3. 25-6362 T/C Panel Switch Box Cover4. 25-6718A Switch Box SMTC40 (Option)5. 25-6719 Cover Switch Box SMTC40 (Option)6. 25-9640...

  • Page 487

    476Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 OPERATOR DOOR PANELS123456789101112131415161. 26-10015 Spacer Fan Nozzle2. 25-11793 Nozzle Fan Single3. 58-1721 Fitting NPT - 3/8-F x NPT - 3/8-M4. 58-3087 Fitting Comp - 1/2 x NPT - 3/8-M STR5. 58-10049A Washdown Tube Op Doo...

  • Page 488

    477Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 BASE ASSEMBLY1234561. 20-4456A Hard Stop Z-Axis Base2. 20-4466 Mod Nut Housing Z-Axis3. 20-10260 Column Spacer Machining4. 20-4456A Hard Stop Z-Axis Base5. 30-10744A Oil Line Assembly Base Z-Axis6. 20-4374A Machine Base Casting

  • Page 489

    478Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 COLUMN ASSEMBLY12345678910111213141516171819202122232425262728293031323334353637383940

  • Page 490

    479Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 COLUMN ASSEMBLY PARTS LIST1. 62-0017 Servomotor Yaskawa 13 w/Brake2. 20-7010A BL Motor Mount Machined3. 25-7042 Cover Plate Motor Mount4. 30-1220A Coupling Assembly BL5. 20-7416 Housing Bearing Cartridge6. 51-1011U Bearing An...

  • Page 491

    480Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 SADDLE ASSEMBLY1234567891011121314151617181920212223242526272829303132333435363738

  • Page 492

    481Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 20-0152 Bearing Housing 40/50mm Ballscrew2. 51-0008 Bearing Lock Nut3. 28-0209 Bumper X-Axis Motor End4. 24-0003B Ballscrew 40-6-1671 Z-Axis5. 28-0184 Bumper X-Axis Motor End6. 20-9212 Bearing Housing 40mm Ballscrew7. 20-9211 N...

  • Page 493

    482Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5-T TABLE12345678671. 25-9310 Table Cover2. 20-9308D Table Machined3. 25-6587 Table Gutter Right4. 25-6720 Table Gutter Front5. 25-9310 Table Cover6. 20-10051 Saddle Spacer Machining 3-Axis Table7. 25-10602A Saddle Spacer Cover...

  • Page 494

    483Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5-4T TABLE123456789101112131415161. 20-4350 Table T-Slot2. 25-9606 Rotary Table Cover3. 25-9720 Access Cover Table Motor4. 32-8888 Interpolation Box Assembly5. 62-0014 Servomotor Yaskawa 096. 20-4349 Platter7. 20-4212 Spindle8....

  • Page 495

    484Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5-4AX TABLE1234567891011121314151617181920211. 20-10052 Machining Integrated Table2. 20-1123B Plug Pallet3. 20-10054 Platter4. 20-10060 Platter Shield5. 20-4212 Spindle6. 20-4214 Worm Gear 310mm RT7. 20-4213 Brake Disc8. 20-420...

  • Page 496

    485Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5-TR TABLE123456789101112131415 1617181920212223 242526272829303132333435363736371. 25-4674 Enclosure Cover Counterbalance2. 57-4674 Gasket Counterbalance Enclosure Cover3. 25-4673 Enclosure Counterbalance4. 57-4673 Gasket Coun...

  • Page 497

    486Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ES-5 CONTROL ASSEMBLY123456789101. 25-9729 Control Stand Mounting Bracket2. 20-2551B Control Mount Machine3. 32-0042A Regen Assembly 5.6 ohm4. 25-11348 Control Cable Exit Cover5. 25-11310A Main Chassis CNC Control6. 20-2556 Pendan...

  • Page 498

    487Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HS3-7R HARMONIC DRIVE ASSEMBLY1. 20-6047A Tube Backlash Adjuster (HS3R)2. 20-6048A Cam Backlash Adjuster (HS3R)3. 20-6005 Push Block (HS3R) 4. 20-6102 Pinion Gear (HS3R)5. 20-6108 Gearbox Adapter (HS3R)6. 59-2930 Harmonic Drive7. ...

  • Page 499

    488Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456HS3-7R TABLE ASSEMBLY1. 20-6101B Machined Platter2. 20-6103 Ring Gear3. 30-7754 Brake Assy4. 51-2038 Bearing Crossroller5. 20-6113 Bearing Retainer Ring6. 20-6100J Table Machined (HS3R)20-1511A Table Machined (HS6R-7R)

  • Page 500

    489Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HS3-7R ENCODER ASSEMBLY20-6115AEncoder Shaft20-6114BEncoder Mounting Plate20-6006Encoder Cover Plate20-6116BEncoder Shaft Plate20-6027Encoder Coupler Tube52-4471Encoder ShaftCoupling20-6025AEncoder Mounting Cup32-1459EncoderSet Sc...

  • Page 501

    490Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.HS-3 SHEET METAL AND PARTS LIST0202223242526272930313233353434282112369141516171819245101112873534131. 25-0528 Back panel sheet metal 2. 25-0163 Y-Axis bellows top edge cover 3. 59-6016 Y-Axis upper bellows 4. 25-6017A Y-Axis left...

  • Page 502

    491Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VERTICAL MILL ASSEMBLY DRAWINGS AND PARTS LISTSVF EXTERIOR SHEET METAL191011687342121315141718192021242526272816VF6-8 Extended Column- Riser Sheet Metal(Optional)22235

  • Page 503

    492Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-9241D Plate, Top Left 2. 25-1042 Back Panel Spacer 3. 25-0741B Top Left Panel 4. 25-9243C Upper Door Brace 5. 25-9242H Plate, Top Right 6. 25-9233B Back Right Panel 7. 25-7600H Spindle Head Cover 8. 25-7096D Spindle Head ...

  • Page 504

    493Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF EXTERIOR SHEET METAL1. 25-0044A Front Left Panel (VF-10)25-1108C Front Left Panel (VF-11)2. 25-0042C Left door (VF-10) 25-1110B Left Door (VF-11)3. 25-0043C Right door (VF-10) 25-1115B Right door (VF-11)4. 25-0052A Right pa...

  • Page 505

    494Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. Y-axis Gutter 2. Y-axis Waycover 3. Y-axis Guide Rails 4. Way Cover Bracket 5. Saddle Cover, Front 6. End Shield Saddle Cover, Right 7. End Shield Saddle Cover, Left 8. Saddle Cover, Back 9. X-axis Waycover 10. X-axis Guide Rai...

  • Page 506

    495Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-1 BASE42311. 50-3300 Linear guide2. 30-30535 Oil line assembly3. 32-2132 Switch assembly4. 62-0035B Motor (except XRT)

  • Page 507

    496Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-1 COLUMNOUT OF POSITIONWITHOUT 20-70051VIEW B3421. 30-0170 Oil line assembly2. 62-0017 Motor (except XRT)3. 32-2130 Switch assembly4. 50-3300 Linear guide

  • Page 508

    497Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-1 SADDLE42131. 30-0173 Oil line assembly2. 32-2132 Switch3. 50-3300 Linear guide4. 62-0035B Motor (except XRT)

  • Page 509

    498Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1342VF-3 BASE1. 30-0221 Oil line assembly2. 32-2134 Switch assembly3. 50-9011 Linear guide4. 62-0035B Motor assembly (except XRT)

  • Page 510

    499Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2134VF-3 COLUMN1. 30-0687 Oil line assembly2. 32-2130 Switch assembly3. 50-9011 Linear guide4. 62-0017 Motor (except XRT)

  • Page 511

    500Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3214VF-3 SADDLE1. 30-0223 Oil line assembly2. 32-2132 Switch assembly3. 50-9010 Linear guide4. 62-0035B Motor (except XRT)

  • Page 512

    501Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-6 BASE34121. 32-2142 Limit switch assembly2. 30-0461 Oil line assembly3. 50-9010 Linear guide4. 62-0035B Motor (except XRT)

  • Page 513

    502Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.3421VF-6 COLUMN1. 32-2130 Limit switch assembly2. 62-0037B Motor (except XRT)3. 30-0464 Oil line assembly4. 50-9010 Linear guide

  • Page 514

    503Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-6 SADDLE24311. 62-0035B Motor (except XRT)2. 50-9806 Linear guide3. 30-0463 Oil line assembly4. 32-2134 Limit switch assembly

  • Page 515

    504Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-8 BASE43121. 62-0035B Motor (except XRT)2. 50-9010 Linear guide3. 30-0461 Oil line assembly4. 32-2142 Limit switch assembly

  • Page 516

    505Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-8 COLUMN43211. 32-2130 Limit switch assembly2. 62-0037B Motor (except XRT)3. 30-0464 Oil line assembly4. 50-9010 Linear guide

  • Page 517

    506Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2431VF-8 SADDLE1. 62-0035B Motor (except XRT)2. 50-9806 Linear guide3. 30-0463 Oil line assembly4. 32-2134 Limit switch assembly

  • Page 518

    507Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.8741141351110693122VF-10 BASE1. 59-6655 Rubber plug guide rail2. 22-7458 Cam, linear guide3. 28-0236 Y-axis bumper, motor end4. 20-0150 Nut housing5. 58-3031 Banjo elbow 5/16 female x M6 male6. 58-1560 Adapter 1/8m (NSK and THK Li...

  • Page 519

    508Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF-10 COLUMN2125242223272618851920321314151764171291610111. 25-7267 Bracket mounting Y-axis2. 25-9929A Stabilizer bracket hyd. cyl. (50T)3. 32-2130 Limit switch Z-axis4. 59-4002 Hose clamp 13/16 x 1 3/4 (50T)5. 50-9010 Linear guid...

  • Page 520

    509Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BOTTOM1617TOP151412131110123865479VF-10 SADDLE1. 20-0152 Bearing housing 40mm and 50mm ballscrew2. 20-0194 Bumper3. 59-6655 Rubber plug4. 22-7458 Cam, linear guide5. 30-0534 Oil line assembly6. 58-1560 Linear guide adapter 1/8m7. ...

  • Page 521

    510Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10 POCKET TOOL CHANGER1. 32-1875 Motor Assembly2. 32-2207 Limit Switch3. 32-2208 Limit Switch4. 20-0682 Tool Holding Plate5. 22-10057 Spacer Cam Follower6. 54-0010 Cam Follower T/C7. 30-30061 Actuating Arm8. 54-0030 Guide Wheel9. ...

  • Page 522

    511Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.20 POCKET TOOL CHANGER5857565559606152545351504948464742 434544414011626328293031171516121314343233353937363810987262224182119 20232527564312

  • Page 523

    512Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.20 POCKET TOOL CHANGER 1. 20-7029C Holding arm2. 57-7379 Tool holding arm gasket3. 79-0014 Wire channel 1in. x 2in.4. 79-0015 Cover wire channel 1"5. 54-0030 Guide wheel6. 22-7263 Block switch mounting7. 54-0020 Bushing guid...

  • Page 524

    513Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1131211109876543223222120191817161514242526272830293233343537383940414244433631242122231345671112131915181614172029810****SIDE MOUNT TOOL CHANGER ASSEMBLY

  • Page 525

    514Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.* Back Side** Hose, on Horizontal Applications1. Cam Box Motor 2. Key3. Cam Box Motor Mount4. Cam Box Pulley5. Drive Belt6. Key 7. Pulley8. Cam Box Motor (High Speed)9. Oil Fill/Breather10. Cam Box Assembly11. ATC Enclosure12. Dou...

  • Page 526

    515Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.72526233029128456981014182224232021191113121716152721527423363537454731343042440**25505456526061626364556667686948383922211229112626286544414246789103495251535251585759201315161821191714224350 TAPER SIDE MOUNT TOOL CHANGER ASSEMBLY

  • Page 527

    516Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.50 TAPER SIDE MOUNT TOOL CHANGER ASSEMBLY1. 25-0284A Carousel Cover 2. 20-0490A Tool Pocket 50T3. 51-2043 Bearing Lock Nut4. 51-0020 Bearing5. 20-0438A Carousel 50T6. 46-1663 Jam Nut7. 45-0068 Flat Washer8. 20-1239A Tapered Bushin...

  • Page 528

    517Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY 15 HP2926252428273023VIEW A161713181514192011122122781210935VIEW A643132335857545556593734353638394052534951504748414246444543

  • Page 529

    518Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY 15 HP1. 25-0108 Fan bracket motor shroud2. 36-3035 Spindle fan assembly3. 59-7130 Protective strip4. 32-2259A Prox NO 2WR5. 32-2214A Prox NC 2WR6. 25-7264 Switch mounting bracket7. 29-0022 Shroud caution d...

  • Page 530

    519Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY HT10K363029333435312832VIEW A91081514111612132725242326191817227612212053364847524951504446454342415455585956574039383764626061635VIEW A34

  • Page 531

    520Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY HT10K1. 25-0108 Fan bracket motor shroud2. 36-3035 Spindle fan assembly3. 32-2011 Switch assembly (30" cable length)4. 32-2010 24" limit switch5. 25-7264 Switch mounting bracket6. 59-1482 Nylon f...

  • Page 532

    521Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY HT10K TSC443738414243393640VIEW A111210917161318141535222019213332313426252324302987122827356555461596260585053525149474663646768656645737169707248575VIEW A64

  • Page 533

    522Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VF 1-11 GEARBOX ASSEMBLY HT10K TSC1. 25-0108 Fan bracket motor shroud2. 36-3035 Spindle fan assembly3. 59-7130 Protective strip4. 32-2011 Switch (30" cable lenght)5. 32-2010 24" limit switch6. 25-7264 Switch mounting bra...

  • Page 534

    523Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.10111214151617181921222324252627282930313212356789463113203334250 TAPER GEARBOX ASSEMBLY1. 25-4420 Oil Pump Bracket2. 20-1452 Transmission Plate3. 25-4419 Solenoid Bracket4. 22-7487 Oil Fill Cap5. 30-3275 TSC Check Valve6. 58-0609...

  • Page 535

    524Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SPINDLE ASSEMBLIESSPINDLES30-0319A 7.5 Spindle Assembly93-30-0319A 7.5 Spindle Assembly Service Kit30-2132 10K Spindle Assembly93-30-2132 10K Spindle Assembly Service Kit30-1360A 15K Spindle Assembly93-30-1360A 15K Spindle A...

  • Page 536

    525Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 FRONT PANELS ASSEMBLYView Rotated 90 CW for Clarity861234579810111213141516201718192122232425262728293031323334353637381. 25-6801A 4th Axis Box Connector / Cable Support 2. 25-5683C Intermediate J-Box Top Cover3. 25-5681A ...

  • Page 537

    526Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 OPERATOR DOOR ASSEMBLY1. 25-5799 Top Operator Side Cable Tray2. 25-5792A Top Intermediate Right Panel3. 25-5800A Top Operator Side Chip Shield4. 20-2684 Operator Door Upper Door Rail5. 25-5798 Operator Door Trip Bracket69-...

  • Page 538

    527Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 REAR PANELSView Rotated 90 CCW for Clarity81234567910121314811151. 25-5720 Rear Header2. 25-5666A Rear Control Box Panel3. 25-5722 Control Support Mounting Bracket4. 25-5924 Control Intermediate Pan5. 25-5665C Front Contr...

  • Page 539

    528Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 TOOL CHANGER ENCLOSURE1. 25-5708A TC Top Front Cover2. 25-5706A TC Front Panel3. 28-0168 TC Access Window4. 25-9248A Window Plate Handle5. 25-5717A Left Bottom Rollup Chip Shield6. 25-5707D TC Front Pan7. 25-5710B TC Side...

  • Page 540

    529Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 PALLET AND CHANGER ASSEMBLY123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960616211121413910

  • Page 541

    530Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MDC-500 PALLET AND CHANGER ASSEMBLY1. 25-5813A Rotating Door Cap2. 20-2695B Rotating Door Fairlead (x2)3. 25-5812B Rotating Door (x2)4. 25-6813 Cable Access Cover (x2)5. 29-0579 (P1) Name Plate6. 25-5883 Access Cover (x4)7. 29-05...

  • Page 542

    531Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.12345678910111213141516171819202122232425262728293031323334353637AA3839404142434445464748MILL DRILL SPINDLE HEAD ASSEMBLY

  • Page 543

    532Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MILL DRILL SPINDLE HEAD ASSEMBLY1. 30-30064 Encoder22-9671 Encoder Standoff (x4)54-0037 Drive Sprocket2. 25-7336E Solenoid Mounting Bracket3. 30-3156B Air Solenoid Assy.4. 59-0091A Cable Carrier5. 54-0036 Drive Belt6. 20-0531 Enco...

  • Page 544

    533Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456789101112131415161718192021222324242627282930313233343536373839MILL DRILL COLUMN AND FRAME ASSEMBLY

  • Page 545

    534Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MILL DRILL COLUMN AND FRAME ASSEMBLY1. 25-5729 Top Column Side Cover (x2)2. 25-5728 Top Column Top Cover3. 25-5734C Cable Carrier Mounting Bracket4. 25-5736 Column -Saddle Shipping Bracket5. 62-0014 Servo Motor6. 20-7010B Motor Mo...

  • Page 546

    535Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MILL DRILL BASE AND SADDLE ASSEMBLY121617181920213 45 67891011121314152223242526272829301. 30-7138 Saddle Oil Line Assy. 58-3031 Banjo Elbow2. 30-7140 Base Oil Line Assy.3. 20-2958A Nut Housing Casting Machined4. 25-5919 Cable Car...

  • Page 547

    536Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MILL DRILL CONTROL ASSEMBLY1. 30-30256 CNC Control2. 25-10649 Control Box Skirt3. 32-9651B Pendant Control Assy.32-6006A Front Panel Assy.4. 28-1071 Top Beacon Light Molded28-1075C Beacon Plastic Base5. 20-7109C Swivel Arm Mount20...

  • Page 548

    537Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VR-SERIES HEAD ASSEMBLY197167706925436879101874721121320211722231151524825242730495028333514151629263465666463626153555756545859606875ITEMTORQUESETTINGS2038714825100FTLBS160FTLBS100FTLBS88FTLBS45FTLBSVALUE454647443641434239,403837...

  • Page 549

    538Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VR-SERIES HEAD ASSEMBLYID QTY DWG# DESCRIPTION1. 1 20-4382 WORM HOUSING COVER, 5AX2. 94 49-1750 BHCS 10-32 X 3/83. 1 20-4381 SIGHT GLASS PLUG4. 1 57-2831 O-RING 2-130 BUNA5. 1 58-3105 1/4 NPT PIPE PLUG6. 1 30-1071 HRT310 DRIVE ASS...

  • Page 550

    539Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOL RELEASE PISTON ASSEMBLY40 Taper Complete Assembly Non-TSC 30-3201BMini Mill TRP Assembly 30-1668BTRP base XHC 30-32071. 58-3613 1/4 Street elbow2. 58-3050 Elbow 1/4 bylon tubing3. 58-3670 1/4NPT M 1/8F reducer4. 58-3691 Nipp...

  • Page 551

    540Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.IN-LINE SPINDLE TOOL RELEASE PISTON12345671. 32-2201 Proximity Switch2. 20-1692A TRP Piston, In-line3. 20-1691 TRP Shaft4. 20-1696A TRP Spring Retain, In-line5. 25-4648B Bracket Switch Mounting6. 20-4269 TRP Cylinder In-line7. 20-...

  • Page 552

    541Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.50 TAPER TOOL RELEASE PISTON1. 59-0049 Spring compression2. 52-0003 Shaft clamp3. 58-3050 Elbow 1/4 nylon tubing4. 58-3631 Reducer bushing 1/2M-1.8F5. 20-0021B Spacer upper TRP 50T6. 32-2203 Limit switch unclamped32-2204 Limit swi...

  • Page 553

    542Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TSCHP TOOL RELEASE PISTON ASSEMBLYOUT OF POSITIONVIEW B234A56789BA123 22 21OUT OF POSITIONSECTION A-A19201810111214151630-3207 Complete assembly 1. 58-3618 1/4 Street elbow 90 deg.2. 58-3727A 1/4NPT x 4 nipple brass (VR-8/9/11)3. ...

  • Page 554

    543Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BALL SCREW ASSEMBLYBALL SCREW ROTATED 90°COUPLING ASS'YBALL SCREWMOTOR MOUNTSNAP LOCK RING BMPRMini-mill VF 0-1 VF 2 VF 3 VF 4 VF-5Base 24-3006 30-3103 30-3103 30-3107 30-3107 30-2273Saddle 24-3006 30-3103 30-3104 30-...

  • Page 555

    544Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.APC ASSEMBLY7282834 1538104011292222631181242663730413223132731173614-0193REV33525303120312112539321614291933333333212118

  • Page 556

    545Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ITEM QTY. PART NO. TITLE1. 3 14-7068 CASTING, LEVEL PAD2. 1 20-0046 SUPPORT, IDLER SPROCKET3. 2 20-0048 DRIVE LEG, APC4. 2 20-0049 DETENT, APC5. 1 20-0050A SUPPORT, MOTOR, APC6. 2 20-0051 GUIDE, CHAIN, APC7. 1 ...

  • Page 557

    546Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GANTRY ROUTER BRIDGE ASSEMBLY PARTS LIST1. 25-1147 Y-axis Servo Motor Cover2. 20-0151A Ballscrew Motor Mount3. 30-0154 Motor housing bearing assembly20-9211 Ballnut Housing (40mm)20-9212 Bearing Housing (40mm)4. 25-1304 Cable Hol...

  • Page 558

    547Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-408 BASE & TABLE ASSEMBLY PARTS LISTDetail AA123456789101112131415161718193620212223242526272829303132333435

  • Page 559

    548Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-408 BASE & TABLE ASSEMBLY PARTS LIST1. 25-7720A MOM-408 Bracket2. 20-3254 2X Bridge Support3. 25-7427A 2X Chip Tray4. 25-7429 X-Axis Ballscrew End Cover5. 20-3268 Table6. 20-3267A Sub-Table25-7552 Proximity Switch Trip Brac...

  • Page 560

    549Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-7580A Operator Shield Bracket2. 25-7574A Control Support Bracket3. 20-3679 Control Box Mount4. 25-6661A Arm End Cap 25-6659A Swivel Mounting Plate 5. 14-2135 Pendant Arm6. 25-4311A Front Regen Cover 25-0462A Back Regen Cover...

  • Page 561

    550Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-408 RAM ASSEMBLY PARTS LISTRunner Block Assembly (Optional)123456789101112131415161718192021222324262728293031323334353637383940414243444645474849505152535554

  • Page 562

    551Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.42. 30-3778 Y-Axis Lube Line Assembly43. 20-0150 Ballnut Housing (40-50mm)44. 30-3786B Y-Axis Lube Line Assembly45. 25-1165A Y-Axis Bellows Moving Mount46. 30-3788 Z-Axis Lube Line Assembly47. 20-1532 Ballnut Housing (32mm)48. 59-...

  • Page 563

    552Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456789111012131415161718192021222324262728293031323334343536373815GR-510/512/710/712 BASE & TABLE ASSEMBLY PARTS LIST1. 20-1531B GR-510 Table Assembly20-1963C GR-512 Table Assembly20-2846A GR-710 Table Assembly20-2860C GR-7...

  • Page 564

    553Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 14-1550A Control Box Mount2. 25-4311A Front Regen Cover25-0462A Back Regen Cover3. 32-9654B Control Box Assembly4. 20-1593A Fixed End Control Arm5. 20-1560A Control Arm6. 25-6661A Arm End Cap25-6659A Swivel Mounting Plate 7. 93...

  • Page 565

    554Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-510/512/710/712 RAM ASSEMBLY PARTS LISTDust Shroud Assembly (Optional)123567891011121314151618192021222324252627282930313233343536373839404142434445464748495051525354555657596061626364656667686970717273747576

  • Page 566

    555Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-510/512/710/712 RAM ASSEMBLY PARTS LIST1. 59-0144 Fan Guard2. 25-1157 Spindle Fan Cover3. 25-7910 Head Cover4. Not Used5. 20-2415 Spindle Motor Plate6. 62-1015 Spindle Motor 5HP7. 25-6181 Encoder Mounting Plate8. 20-0276A Encod...

  • Page 567

    556Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GR-510/512/710/712 SADDLE ASSEMBLY PARTS LIST1. 20-2830A Left Column2. 20-1544B 2x Saddle Spacer3. 20-2831A Right Column 4. 20-0150 Ballnut Housing (40-50mm)20-1964 Ballnut Housing (50x50mm) (GR512, 712)5. 25-1158 X-Axis Moving Ca...

  • Page 568

    557Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456789101112131415161718 192021222324252627282930313233343536373839404142434445464748495051525354555657585960616263646566676869707172737475767778798081SR-100/200 BRIDGE-SPINDLE HEAD ASSEMBLY

  • Page 569

    558Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SR-100/200 BRIDGE-SPINDLE HEAD ASSEMBLY1. 20-2980 Y-Axis Gear Rack (SR-100)20-4363 Y-Axis Gear Rack (SR-200)2. 25-9095 Bridge Top Cover (SR-100)25-9505 Bridge Top Cover (SR-200)3. 62-0048 Servo Motor Yaskawaw 04 w/Brake4. 20-4081 ...

  • Page 570

    559Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SR-100/200 BED-CONTROL ASSEMBLY12345678910111213141516171819202122232425262728293016. 20-4135 Pendant Arm17. 14-1962 End Cap (x2)18. 20-7109C Swivel Arm Mount 20-7110C Swivel Control Mount19. 28-1075C Beacon20. 32-9677 CNC Control...

  • Page 571

    560Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 59-0144 Fan Guard Spindle 8.75 in.2. 25-0389 Fan Mounting Plate3. 25-0382C Head Cover4. 25-6102 Cover Rear Head5. 25-0381 Cover Z-Axis Support Bearing (MM/SMM)6. 25-0380 Waycover Z-Axis (MM/SMM)25-11356 Waycover Z-Axis (MM2/SMM...

  • Page 572

    561Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI MILL EXTERIOR SHEET METAL1141516171819202223242526435678211212728NOTE: Mini Mill shown Mini Mill 2 is similar

  • Page 573

    562Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-0754A Side Panel (MM/SMM)25-11381 Side Panel (MM2/SMM2)2. 30-30403 Door Assembly28-0011 Window Door3. 20-0712 Guide Block Door4. 25-0753D Panel Enclosure Front (MM/SMM)5. 25-11478 Bracket Interlock Key6. 25-7050C Switch Mou...

  • Page 574

    563Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI-MILL BASE234567891011. 20-3005D Base Weldment2. 20-3000B Machining Bed (MM/SMM) 20-9440 Machining Bed (MM2/SMM2)3. 50-0011 Runner Block Linear Guide Y-Axis4. 30-1752 Lube Line Assembly Y-Axis5. 62-0024 Servomotor Yaskawa 05 N...

  • Page 575

    564Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI-MILL COLUMN1. 20-1357A Column Machining (MM/SMM)2. 30-3048 Lube Line Assembly Z-Axis Left3. 62-0036C Servomotor SEM C8 w/Brake4. 30-3049 Lube Line Assembly Z-Axis Right5. 32-2130 Home Switch 1.5 ft. NC6. 20-7008F Nut Housing ...

  • Page 576

    565Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI-MILL SADDLE1. 50-10000 Linear Guide 30 x 930 (MM/SMM)50-10001 Linear Guide 30 x 1040 (MM2/SMM2)2. 30-1220A Coupling assembly3. 20-0505 Bumper Ballscrew (MM/MM2)4. 30-1751 Lube Assembly X-Axis Back5. 25-0659 Carrier Tray X-Axi...

  • Page 577

    566Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1/OM-2 EXTERIOR SHEET METAL12345678917181920Door Open212223242526272829OM3031323637383940414243444546474849505154606162636564663334355958575253565510111213141516

  • Page 578

    567Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1/OM-2 EXTERIOR SHEET METAL1. 25-7321 Bottom Front Panel2. 22-8895 Door Handle3. 25-7317 Enclosure Door4. 25-7393 Gas Spring Door Bracket5. 59-0008 2X Gas Spring Ball Stud6. 25-7394 Gas Spring Enclosure Bracket7. 59-0839 Gas Sp...

  • Page 579

    568Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1/OM-2 INTERNAL SHEET METAL22242526272835OM-1, -2 Shown4445373839404142434647123456789101112 1314161517187101920 21121322329303132333436OM-1A_-2AATC Only48

  • Page 580

    569Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1/OM-2 INTERNAL SHEET METAL1. 25-6831 X-Axis Short Waycover2. 25-6848 X-Axis Floater Waycover3. 20-2743A Table4. 20-2775 2X Riser Rail (OL-1)5. 25-5841A Y-Axis Rear Waycover6. 20-3082 Nut Housing7. 50-0106 2X Linear Guide8. 25-...

  • Page 581

    570Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1/OM-2 TOOL CHANGER123453678910 11 121312 14 1516 17181819202122323242526272829303132333435363738394041424344454634331. 25-6953 Carriage Cover2. 20-2747 Motor Mounting Plate3. 32-2205 4X Proximity Switch TC Mark4. 32-1911A 2X T...

  • Page 582

    571Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1, -2 SPINDLE HEAD ASSEMBLY10152535455565758596061626364656667686970717273747576787779808182838485868788899091929394959697989910010310210410510710810610911011199112

  • Page 583

    572Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OM-1, -2 SPINDLE HEAD ASSEMBLY52. 25-7461A Spindle Head Cover53. 66-1480 Fan54. 25-7462A Top Head Cover55. 59-0144 Fan Guard56. 59-2832B Quick Exhaust 58-3729 Nipple57. 36-30675 Solenoid58. 53-3012 Pressure Switch59. 58-2743 Branc...

  • Page 584

    573Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-1/TM-2 EXTERIOR SHEET METAL1921222091011121314112356784151618231724252627281. 25-11390 Junction Box CNC Control2. 59-0385A Corrugated Tubing Assembly3. 32-0041B Regen Assembly4. 25-4044A Support Upper Control Box5. 59-0144 Fan ...

  • Page 585

    574Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-1/TM-2 ENCLOSURE & INTERIOR PARTS1234567891012131415161718191120222223263031292821242527323232333333343434262626263536363738404242454647484951434439414119155052535455565758596061626364656667TM-1PENCLOSURE

  • Page 586

    575Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-1/TM-2 ENCLOSURE & INTERIOR PARTS LIST1. 62-0024 Servomotor Yaskawa 05 No Brake2. 30-1220A Coupling Assembly BL3. 69-1601 Proximity Switch4. 25-4024 Switch Bracket Z-Axis5. 20-7008F Nut Housing Machined6. 30-2465B Air Solen...

  • Page 587

    576Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-3 EXTERIOR SHEET METAL1. 25-11390 Junction Box CNC Control2. 59-0385A Corrugated Tubing Assembly3. 32-0041B Regen Assembly4. 25-4044A Support Upper Control Box5. 25-8402 Side Spindle Head Cover6. 59-0144 Fan Guard Spindle7. 25-...

  • Page 588

    577Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-3 ENCLOSURE & INTERIOR PARTS7172737475767778798081828384TM-3PENCLOSURE10SPINDLETABLEBASECOLUMN1234567891112131415161718192021222324252627282930313233 34353637383940414243444546474849505152535455565758596061626364656667686970

  • Page 589

    578Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TM-3 ENCLOSURE & INTERIOR PARTS LIST1. 25-6180C Solenoid Mounting Bracket2. 62-1015 Spindle Motor 5HP Lincoln3. 25-7050C Switch Mounting Bracket (x2)4. 69-1700 Proximity Switch (x2)5. 20-7373 1 7/8 Pulley6. 20-10217 Spindle H...

  • Page 590

    579Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.VS-1/3 SHEET METAL ASSEMBLY63133323329341101242359871113151630201917212423222526014183938353340374033414242362728

  • Page 591

    580Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 59-0144 Fan Guard Spindle 8.75 in.2. 25-9278C Top Head Cover3. 25-0523 Spacer Cover Left4. 25-9281D Left Head Cover5. 25-0522 Spacer Cover Right6. 25-9282D Right Head Cover7. 25-9280D Cover Bottom Head8. 25-0521 Spacer Cover Bo...

  • Page 592

    581Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123564789101112131415161718192021222324252627282930313211333435363738394041424344Right Rear CornerMainControlBoxAssemblyRef.Door Open45DT-1 EXTERIOR SHEET METAL

  • Page 593

    582Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-1897B Carousel top cover2. 25-1898A Carousel right cover3. 25-2027A Cable channel roof cover4. 258-1812A Pendant cable channel5. 32-1092 Door interlock assembly 61-1006 CE Interlock switch6. 25-11415A Cover swivel7. Thin ...

  • Page 594

    583Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1234567891011131214151617181920212223242625272829303132333435363738394143See Detail ADetail A4044454647484950515252535455565758596061 6263646542DT-1 SPINDLE HEAD

  • Page 595

    584Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 SPINDLE HEAD PARTS LIST1. 25-1950A Top head cover2. 59-0144 2X Spindle fan guard 8.75in.3. 25-2021A fan mounting bracket4. 66-1495 Fan 225mm 600 CFM/0 1in. H2O5. 30-4877 Coolant union assembly TSC6. 40-0136 3X SHCS 6-32 x .62...

  • Page 596

    585Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456734891011 121314 15 1416817121820212223242526272829 3025242331323233343519363738DT-1 TABLE AND SADDLE ASSEMBLY

  • Page 597

    586Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 TABLE AND SADDLE PARTS LIST1. 20-4722A table machining2. 20-3006 X-axis nut housing3. 25-1792A 2X X-axis waycover4. 20-4804 2X Waycover support5. 25-1835 X-axis flag strip6. 30-4851 Table lube line assembly7. 25-1817A Table l...

  • Page 598

    587Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.23456789101112131415161718121920212292311121314151624252627282930313233343536 3738394038414212DT-1 CONTROL COLUMN AND BASE

  • Page 599

    588Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 CONTROL COLUMN AND BASE PARTS LIST1. not used 2. 25-0462A Regen back cover 25-4311A Regen front cover3. 25-11428A Cable exit cover4. 28-0079 Main control box assembly5. 25-1834 Wire guard6. 25-1814A Upper control box suppo...

  • Page 600

    589Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 TOOL CHANGER

  • Page 601

    590Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DT-1 TOOL CHANGER PARTS LIST1. 25-1868 SMTYC number plate – 20 Pocket2. 30- 4453 20x Tool pocket assembly3. 59-0737 Hole plug 3.375 in. black4. 51-0020 2x Deep groove bearing 6010ZZW-non metallic5. 51-0113 Bearing locknut TCN-09...

  • Page 602

    591Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Plane1123456789TailstockAssemblyWedgeAssemblySL-10 CASTING ASSEMBLY AND PARTS LIST1. 62-0014 Motor 6. 30-0153 Support Bearing Assembly2. 20-7010B Motor Mount Machined 7. 28-0231 Bumper Z-Axis Motor End3. 50-8766 X-axis Linear Guid...

  • Page 603

    592Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.212324252627282922141517161819201213113031323331343510346897125SL-10 TAILSTOCK ASSEMBLY AND PARTS LIST1. 57-0142 Seal Kit2. 20-1070 Gland Retainer3. 20-1017 Cylinder Head4. 57-0140 O-Ring5. 20-1012A Shaft6. 57-0136 Hydraulic Pisto...

  • Page 604

    593Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.132456789111213141510Tool ChangerAssemblySL-10 WEDGE ASSEMBLY AND PARTS LIST1. 62-0009 Motor 9. 20-0928 Ring Bumper 2.562. 30-1219 Coupling Assembly 10. 20-0773 Bearing Support Housing Machined3. 20-7010B Motor Mount Machined 11. ...

  • Page 605

    594Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.123456789101213111415161718192021222324252629282730313233SL-10 TOOL CHANGER ASSEMBLY AND PARTS LIST1. 30-3076 Air Cylinder Assembly 17. 24-4010 Belleville Washers (2) 2. 62-0014 Motor 18. 22-8550A TC Belleville Spacer3. 20-8512A W...

  • Page 606

    595Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L CASTING ASSEMBLY AND PARTS LIST1. 50-3400 Linear Guide X-Axis (SL-20)50-8549 Linear Guide X-Axis (SL-20L)2. 25-9746 Cable Clamp Base (SL-20)63-1030 Cable Clamp Base (SL-20L)3. 20-9058 Ballscrew Bumper (SL-20)28-0188 Ball...

  • Page 607

    596Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2511819222127282098746121017141516313840393637353433323031113232425 2629SL-30/30L CASTING ASSEMBLY W/TAILSTOCK

  • Page 608

    597Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L CASTING ASSEMBLY W/TAILSTOCK PARTS LIST1. 22-2629 Key Stub Shaft/Worm Shaft2. 62-0016 Servomotor Yaskawa 13 No Brake3. 20-0151A Machining Motor Mount 40 & 50mm Ballscrew4. 25-9203 Cover Plate Motor Mount5. 26-7233A G...

  • Page 609

    598Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 CASTING ASSEMBLY W/TAILSTOCK AND PARTS LIST1. 22-2629 Stub Shaft Key2. 62-0016 Motor3. 25-9203 Motor Mount Cover Plate4. 26-7233A Deflector Shield Gasket5. 30-0450 Ball Screw Assembly6. 20-1768 Rear Support7. 25-7267 Y-Axis ...

  • Page 610

    599Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Plane212345678910SL-40 Tool ChangerAssemblySL-40 Wedge Assembly1112131415161718191. 62-0016 Motor2. 20-0151A Motor Mount3. 20-9212 Bearing Cartridge Housing4. 28-0229 Snap Lock Ring Bumper5. 24-9970D Z-Axis Ball Screw6. 50-0132 Z-...

  • Page 611

    600Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Plane5Plane6Start3Plane610123456789111213Sub-spindle AssemblySL-30 Tool ChangerAssembly15141617181920SL-30 Wedge AssemblyTL-25 CASTING ASSEMBLY AND PARTS LIST 1. 62-0014 Motor (2)2. 20-7010B Motor Mount (2)3. 30-1220A Coupling...

  • Page 612

    601Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.Plane1Plane3View Rotated 1808123456781091112131. 20-0609 Front Cap2. 20-0608A Spindle Shaft3. 20-0627 Nut Housing Machined4. 20-3823 Oil Injector Cover ...

  • Page 613

    602Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L WEDGE ASSEMBLY AND PARTS LIST1. 62-0009 Motor w/Brake2. 22-2629 Stub Shaft Key3. 30-0592 Oil Line Carrier4. 41-1717 Long Stud/Set Screw5. 58-2110 Sleeve Nuts Lube Assembly6. 25-7042 Snap Lock Motor Mount Cover Plate7. 26...

  • Page 614

    603Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L WEDGE ASSEMBLY AND PARTS LIST1 30-3966 Oil Line Assembly X-Axis2. 25-7042 Cover Plate Motor Mount3. 26-7233A Gasket Deflector Shield4. 30-0618B Ballscrew Assembly5. 30-0593 Wedge Oil Line Kit6. 58-3031 Banjo Elbow 5/16 F...

  • Page 615

    604Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 WEDGE ASSEMBLY AND PARTS LIST21123456789101112131415161718192022231. 58-2760 2-Way Manifold2. 28-0197 Motor End Bumper3. 30-1530 Oil Line Assembly4. 50-9011 Linear Guide5. 20-3403 Support End Bumper6. 58-3031 Banjo Elbow 5/1...

  • Page 616

    605Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L TOOL CHANGER ASSEMBLY12 3 456 78 91011121314 1516 1718 19 20 21222324252627282930313233343536373840414239434445464748495051525354555657586059

  • Page 617

    606Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L TOOL CHANGER ASSEMBLY PARTS LIST1. 51-2983 Thrust washer TRB-34462. 57-2994 O-ring3. 56-2090 Retaining Ring RR-300 (SL-20) 56-9057 Retaining Ring (SL-20L)4. 22-8538 Rod end spacer5. 32-2153 Unclamp switch (SL-20) 25-8536...

  • Page 618

    607Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L TOOL CHANGER ASSEMBLY123456789 10 11 1213 14 15 1617181920212223242526272829303132333435363738394041424344454647484950515253545655

  • Page 619

    608Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L TOOL CHANGER ASSEMBLY PARTS LIST1. 51-2984 Thrust washer TRB-34462. 22-8538 Spacer Rod End T/C3. 30-3650 Air Cylinder Assembly4. 56-9057 Retaining Ring 1.500 SH5. 49-4115 Washer 1 1/2 Steel .075 thick6. 45-2001 Washer 1 ...

  • Page 620

    609Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 TOOL CHANGER ASSEMBLY123456789 10 11 12 13 14 15 16 17181920212223242526272829303132333435363738394041424344454647484950515253545556

  • Page 621

    610Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 TOOL CHANGER ASSEMBLY PARTS LIST1. 30-3650 Air Cylinder Assembly2. 32-2162 Clamp Switch3. 32-2161 Unclamp Switch4. 49-4115 1-1/2 Steel Washer5. 56-9057 Retaining Ring 5100-1506. 45-2001 Shim .002 Thick7. 62-0014 Motor8. 57-...

  • Page 622

    611Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 HYDRAULIC TOOL CHANGER2456791011121314152425262728293031323334113278424435434547484146491620212220234021201719363718383950515253

  • Page 623

    612Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40 HYDRAULIC TOOL CHANGER PARTS LIST1. 58-0038 Fitting ORB2. 58-0723 Check Valve3. 58-0726 Fitting ORB-6-M x ORB-6-F 90 4. 90-0104B Hydraulic Valve DIR Control Single Solenoid5. 52-0156 Hydraulic Accumulator6. 20-2437 Valve Blo...

  • Page 624

    613Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BALL SCREW ASSEMBLYSPACER RINGBALL SCREW SUPPORTBEARING ASSEMBLYMOTORMOUNTBEARINGLOCKNUTMOTOR BEARING HOUSINGCOUPLINGASSEMBLYSUPPORT BEARINGASSEMBLYSNAP LOCKRING BMPRSNAP LOCKRING BMPRBEARINGLOCKNUTBALL SCREW ROTATED 908BALL SCREW...

  • Page 625

    614Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.COUPLING ASSEMBLYWHERE USEDAPPLICATION30-2290A BSCREW ASSY 32mmSL-10 (Z)30-2244A BSCREW ASSY 32mmSL-10 (X)30-0615A BSCREW ASSY 32mm (1.26) X 33.27SL-20 (Z)30-1962 BSCREW ASSY 32mm (1.26) X 48.23SL-30 ...

  • Page 626

    615Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.PENDANT LEVELING ASSEMBLYPendant ArmKnuckle(25-6661)Knuckle Cover(25-6660)Knuckle SwivelPlate (25-6659)Pendant ArmMount (20-7109)Wavy Washer(55-0020)Levelling Screw(40-164391)Pendant Mount(20-7110)

  • Page 627

    616Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.LATHE TOOL SETTING ARMSHCS(40-1961)(40-1960- SL-10)Washers(45-1730)Dowel Pin(20-8996)2X Dowel Pin(48-0020)Mech PivotTool(20-8995B)Bearing(51-7001)Tool SetterShaft(20-8993)Dowel Pin(48-1662)2X Ball(59-0019)2X Springs(59-0018)Case(2...

  • Page 628

    617Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L AND SL-40/40L STEADY REST1. Steady Rest (Customer Supplied)2. 20-1750 S/R Mount Machined (SL-40/40L)3. 20-1649 S/R Mount Machined (SL-30/30L)4. 25-8248 Waycover Left T/S (SL-40)25-4737 Waycover Left T/S (SL-40L)25-8756C...

  • Page 629

    618Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.FOOT SWITCH ASSEMBLY30-30008 (SL-20)30-30010 (SL-20L)Foot Switch Assembly(Chuck)25-1255CFoot Switch Cover25-1253AFoot Switch Bulkhead25-1252BFoot Switch Pedal59-0069Foot Switch Spring25-1254DFoot Switch Base Plate59-1041Control Le...

  • Page 630

    619Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.PARKER HYDRAULIC POWER UNIT

  • Page 631

    620Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.REXROTH HYDRAULIC POWER UNIT58-0741 Chuck93-0531Low PressureCartridge93-9137Filter93-0460/61T/S RapidSolenoid58-0741 T/S59-0439PressureAdjustingValve59-0797Sight Gauge93-0459Chuck Solenoid Valve93-0458T/S SolenoidValve

  • Page 632

    621Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 58-0741 Gauge2. 53-3009 Pressure Switch3. 90-0114 Hydraulic Valve4. 59-0439 Pressure Adjusting Valve5. 20-3109 Valve Block (Tailstock)6. 90-0105 Hydraulic Valve (Tailstock)7. 90-0104 Hydrulic Valve (Chuck)8. 20-3108 Valve Block...

  • Page 633

    622Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI LATHE EXTERNAL SHEETMETAL AND PARTS LIST1. 20-1292 Pendant Arm2. 25-6661 Pendant Arm Knuckle3. 40-164391 Leveling SHCS4. 25-6660 Knuckle Cover5. 25-6659 Knuckle Swivel Plate6. 20-7109A Pendant Arm Mount7. 55-0020 Wavy Washer8...

  • Page 634

    623Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.MINI LATHE INTERNAL SHEETMETAL AND PARTS LIST1. 32-0106 Work Light Assembly2. 25-4092 Upper Roller Track3. 25-4105A Splash Liner4. 25-4100 CE Hanger5. 25-4136 Header6. 20-1240A Guide Bar Assembly7. Not Used8. 25-4134A Rear Way ...

  • Page 635

    624Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OFFICE LATHE EXTERNAL SHEETMETAL AND PARTS LIST3435363738394041424344454647484950515253545556575859606162631234567891011121314171819211OL33151116202223243225262728312930

  • Page 636

    625Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OFFICE LATHE EXTERNAL SHEETMETAL AND PARTS LIST1. 22-8895 Chrome Handle2. 25-6905 Set-Up Door Panel3. 25-6070A Window Rail4. 28-0175 Bottom Window Guide5. 25-6247A Bottom Window Frame6. 28-0173A Window7. 25-7549 Operator Door Pane...

  • Page 637

    626Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OFFICE LATHE INTERNAL SHEETMETAL AND PARTS LIST1234567891011 12 13 14 151617181920212223242526282930313233343536373839404142344344454638394748494432315051525327

  • Page 638

    627Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OFFICE LATHE INTERNAL SHEETMETAL AND PARTS LIST1. 49-0146 2X Track Roller2. 20-3088A Lever AAC3. 59-0789A Air Cylinder AAC4. 25-6828A Spindle Belt Cover5. 20-3090A Cylinder Mount AAC6. 54-0214 Belt7. 20-2766A Pulley 180T 3mm8. 62-...

  • Page 639

    628Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.OFFICE LATHE EXPLODED SPINDLE HEAD20-2762BSpindle Shaft2X 51-0176Bearing20-2767Spacer Set20-2764ASpindle Lock20-2765APulley 90T20-2921Flange,Pulley54-0214Belt20-2766APulley 180T20-2773AMotor Plate20-2761ASpindle Head62-0014Motor20...

  • Page 640

    629Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-10 EXTERNAL SHEETMETAL AND PARTS LIST12345678910111213141516171819202122 23 24252627302928313233343536373839404142434445461. 20-3574 Pendant Arm2. 25-6661A Arm End Cap3. 32-6012C Control Pendant Assy4. 25-8703 Lube Rack Support...

  • Page 641

    630Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-10 INTERNAL SHEETMETAL(View Rotated 180 )847484950515253 5455565758 5960616263656466676869 7071727374757677787980818283848586878889909192939495969798991001011021031041051061071081091101111121131141151161171181191201211221231241...

  • Page 642

    631Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-10 INTERNAL SHEETMETAL PARTS LIST47. 25-7907 TT-20-3 TC Housing Cover48. 62-0025 Geneva Drive Motor49. 32-2267 Tool Position Sensor Switch50. 20-3412 Motor Bracket51. 20-9332 Geneva Driver 2 Pin52. 51-0051 2X Cam Follower .75 i...

  • Page 643

    632Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-20 EXTERNAL SHEETMETAL AND PARTS LISTView Rotatedfor Clarity12345678910111213 141516 17 181920 21222324252627282930313233343536371. 25-7633 Cable Exit Cover2. 30-30294 Control Box Assy3. 20-3224B Control Mount4. 20-3222 Pendant...

  • Page 644

    633Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-20 INTERNAL SHEETMETAL38394041424344 4546474849 5051 5253 545556575859606162636465666768697170727374757677787980818283848586878889909192 93949596979899100102 101103104105106107108109110111112113114115116117118119120121122

  • Page 645

    634Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.GT-20 INTERNAL SHEETMETAL PARTS LIST38. 25-7907 TT-20-3 TC Housing Cover39. 62-0025 Geneva Drive Motor40. 69-1700 Proximity Switch41. 20-3412 Motor Bracket42. 20-9332 Geneva Driver 2 Pin43. 51-0051 2X Cam Follower .75 in. Hex,44. ...

  • Page 646

    635Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.ABAB1.2.3.4.5.6.7.8.9.10.11.12.13.14.15.16.17.18.19.20.21.22.23.24.1. 20-3410BTurret20-3408Turret Seal2. 20-3404BHousing3. 58-3670Reducer Fitting4. 25-7717Switch Bracket32-2268Prox Switch (Clamp)5. 32-5660Solenoid Assy.32-2206Prox...

  • Page 647

    636Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.View Rotated 180o2158618101913141573425313233343526282720212930232224171611129TAIL STOCKSL-10 EXTERNAL SHEETMETAL AND PARTS LIST1. 25-0875D Monitor Cover2. 25-0876B Pendant Back Cover3. 25-0879A Z-Axis Right Bottom Wiper Retainer4...

  • Page 648

    637Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.134567811121413192015172116182910SL-10 INTERNAL SHEETMETAL AND PARTS LIST1. 25-0870B X-Axis Top Cover2. 25-0871B X-Axis Front Cover3. 25-0884 X-Axis Wiper Retainer4. 25-0872B X-Axis Way Cover5. 26-0034 X-Axis Top Wiper Felt6. 25-0...

  • Page 649

    638Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L EXTERNAL SHEETMETAL AND PARTS LIST TAIL STOCKw/PartsCatcherView Rotated 180812344567111221222324252627101314158916171918SL20exploded-ext6-02.cdr20HPVECTORDUAL DRIVE

  • Page 650

    639Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 59-0023 Door Hinges2. 25-1350A Toolbox Door3. 25-8909H Left Side Panel4. 25-1349 Toolbox5. 25-8935D Top Door Roller Mount (SL-20) 25-8036B Top Door Roller Mount (SL-20L)6. 25-8916D Top Panel (SL-20) 25-8096 Top Panel (SL-20L) 2...

  • Page 651

    640Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-20/20L INTERNAL SHEETMETAL AND PARTS LIST2012346578119101225262724182122231719**Parts Catcher OnlyFor Lifting Only1316141528********

  • Page 652

    641Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 22-8053 Upper Waycover Guide (SL-20) 25-7994 Upper Waycover Guide (SL-20L)2. 25-8051 Z-Axis Waycovers (SL-20) 25-7990 Z-Axis Waycovers (SL-20L)3. 20-1466 Lower Waycover Guide (SL-20) 25-7984 Lower Waycover Guide (SL-20L)4. 25-4...

  • Page 653

    642Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L EXTERNAL SHEETMETAL AND PARTS LIST w/PartsCatcherView Rotated 1808123520216911122522242326272830291013151416781817Big BoreOnly20HPVECTORDUAL DRIVETAIL STOCK194

  • Page 654

    643Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L EXTERNAL SHEETMETAL AND PARTS LIST 1. 59-0023 Door Hinges (2)2. 25-1350A Toolbox Door3. 25-6345D Left Side Panel (SL-30)25-8567 Left Side Panel (SL-30L)4. 25-1349 Toolbox5. 25-8819D Top Door Roller Mount (SL-30)25-8634B ...

  • Page 655

    644Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.21128272526234657891112241922231820**Parts Catcher Only13171415161029303132For Lifting Only********SL-30/30L INTERNAL SHEETMETAL AND PARTS LIST

  • Page 656

    645Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-30/30L INTERNAL SHEETMETAL AND PARTS LIST1. 22-8049 Z-Axis Top Waycover Guide2. 25-8047 Z-Axis Waycover (SL-30) 25-8575 Z-Axis Waycover (SL-30L)3. 22-8048 Z-Axis Bottom Waycover Guide (SL-30) 25-8683 Z-Axis Bottom Waycover Guid...

  • Page 657

    646Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.View Rotated 180832313325262930271326452871011913121415168171820212223241934TAIL STOCKSL-40 EXTERNAL SHEETMETAL AND PARTS LIST1. 25-0780D Left End Rear Panel2. 59-0023 Toolbox Door Hinge3. 25-1350A Toolbox Door4. 25-8211F Left End...

  • Page 658

    647Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.2526241917202118232214523101114291513126789282716313230For Lifting Only**********SL-40 INTERNAL SHEETMETAL AND PARTS LIST 1. 22-8233A Control Box Mounting Bracket2. 25-0145C Z-Axis Top Rear Sliding Cover3. 25-8246C Z-Axis Bo...

  • Page 659

    648Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40L EXTERNAL SHEETMETAL (SHEET 1 OF 2) 605040302010Bar605040302010BarLONG BEDLONG BEDPlane5Plane4Plane5Plane4Plane4TAIL STOCKTOOL PRESETTERTAIL STOCKTOOL PRESETTER1234567891011121413131516171819202123242528227262229303132

  • Page 660

    649Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BACK VIEWSL-40L EXTERNAL SHEETMETAL (SHEET 2 OF 2) 3335373436383940414243444546474849505151**Optional for Crane Only.

  • Page 661

    650Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-4541A Left Top Front Panel2. 25-4542B Right Top Front Panel3. 25-4723 Light Fixture Body4. 25-4563A Left Top Door Mount5. 20-1775 Pendant Boom Arm6. 20-1773 Boom Arm Detent7. 25-4578 Boom Arm Detent Support8. 25-4562 Right T...

  • Page 662

    651Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.606050504040303020201010BarBar605040302010Bar1234556710111314151298816171821222335272526262419202829293132333436373839302324404144454243SL-40L INTERNAL SHEETMETAL

  • Page 663

    652Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.SL-40L INTERNAL SHEETMETAL PARTS LIST1. 25-4572 Rear V-Track Mount2. 20-1772 Z-Axis V-Track (2)3. 25-4573A Front V-Track Mount4. 25-4556 Z-Axis Drip Channel5. 25-4934A Tool Pocket Bottom25-4935A Tool Pocket Top6. 25-4588A Z-Axis T...

  • Page 664

    653Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.910121315171821201981112345761416Sub-SpindleLive ToolingTL-15 LIVE TOOLING AND SUB-SPINDLE SHEETMETALLive ToolingNose1981_F40BHCS45-0022Washer20-0170ADrive Castle45-0025Washer59-0069Spring51-2042Locknut20-0168BShaft51-7001BearingS...

  • Page 665

    654Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TL-15 SHEETMETAL PARTS LISTLive Tooling1. 25-0138C Hood2. 20-0163A Brace3. 25-0137C Tray4. 25-0135A Channel Cover4a. 25-6552 Channel Cover (Larger Turret)5. 25-0136A Channel5a. 25-6553 Channel (Larger Turret)6. 20-0161 Belt Arm Co...

  • Page 666

    655Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.View Rotated 1808781234626272820212225242310111312151416171819520HPVECTORDUAL DRIVEw/PartsCatcher9SUB SPINDLETL-25 EXTERNAL SHEETMETAL AND PARTS LIST1. 25-8819E Top Door Roller Mount2. 25-8818F Top Right Panel3. 25-6341 Left Front...

  • Page 667

    656Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.42434432136374039384134352346578910121413151617181920222324252521113033293145**Parts Catcher Only262728SUB-SPINDLE ASSEMBLYTL-25 INTERNAL SHEETMETAL

  • Page 668

    657Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 22-8049 Z-Axis Top Waycover Guide2. 25-8047 Z-Axis Waycover3. 22-8048 Z-Axis Bottom Waycover Guide4. 22-8783 Moving Bulkhead Support5. 22-0830A Cable Channel Cover6. 25-8843B Moving Bulkhead7. 25-6543A Right End Support Bracket...

  • Page 669

    658Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-6516B Base Position Control2. 25-5794B Barfeeder Door3. 59-0707 Gas Spring4. 25-5795A Barfeeder Main Enclosure5. 25-6538B Right Rear Support6. 25-6542C Storage Pan7. 25-6538 Adjusting End Supports8. 25-6539A Bottom Bar Base9...

  • Page 670

    659Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BARFEEDER EXTERNAL PARTS

  • Page 671

    660Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 20-6480 Rotation Control Push Rod2. 59-3024 Spring 1.5 X 63. 20-6481 J-Slot Control Bushing4. 48-1657 Dowel Pin 5/8 X 1-1/25. 49-1015 Shoulder Bolt 1/4 X 1/26. 20-1033 Clamp Push Rod End7. 20-6484 Push Rod8. 20-0356 Flange Bush...

  • Page 672

    661Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.View Rotated 180View Rotated 180oo171234567991010161413122321313233343536373824252630272743454647444139404849515355555656575859606163625452525042281815117864656619202229BARFEEDER INTERNAL PARTS

  • Page 673

    662Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.BARFEEDER INTERNAL PARTS LIST1. 49-1203 1/8 x 1 Cotter pin2. 49-1201 3/4 x 3 Clevis pin3. 20-3886 Support stand4. 25-6541 Charging table5. 49-1202 1 x 6 Clevis pin6. 49-1203 1/8 x 1 Cotter pin7. 46-0011 1/4 Push cap nut8. 20-0341 ...

  • Page 674

    663Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.DETAILED BAR 300 PARTS30-1389 – 3/8" Pushrod30-0804 – 3/4" Pushrod20-1033 PushRod End Clamp20-1034 Push Rod ControlBushing Holder 3/4”20-1035 Push Rod ControlBushing Holder 3/8”20-6483 Push RodConnector Adapter20...

  • Page 675

    664Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 32-0041B Regen Assy2. 25-11310A Control Cabinet3. 59-0982A Control Box Isolator (4)4. 57-10625 Control Box Gasket (2)57-10624 Control Box Gasket (2)5. 20-2672 Pendent Arm6. 25-6661A Arm End Cap (leveling) 7. 25-8354C Control Pe...

  • Page 676

    665Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE (TL-1/2) PARTS LIST15. 20-1938A TS Quill16. 20-1957A Quill Drive Nut17. 20-1939A Drive Screw18. 20-2453 TS Bearing Spacer19. 51-2033 Radial Bearing20. 20-1958A Quill Driver SCR Collar21. 51-2033 Radial Bearing22. 20...

  • Page 677

    666Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.View Rotated for Clarity(Looking Up)1234567910111213141516162526272829303117181921202223248TL 1-2CE

  • Page 678

    667Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.1. 25-5932A Left Wing Guard2. 25-5930A (TL-1-CE) Control Support Cover25-6783A (TL-2-CE) Control Suport Cover3. 25-5931A Right Wing Guard4. 25-5943 (TL-1-CE) Top Roller Guide25-6787 (TL-2-CE) Top Roler Guide5. 25-5942 Angle Bracke...

  • Page 679

    668Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE (TL-3/3B/3W)2021222324252627282931323637383940414243444546474849505253555657585960 616263646566676869707172737475767778798081828384858687888990919293949596979899100101102103104105106107108109110111112113114115116117...

  • Page 680

    669Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TL 3/3B/3W PARTS LIST1. 25-8487C TL-3B Rear Chuck Guard Bottom2. 58-0227 TL-3B Latch Push Close3. 25-9340 TL-3B Rear Chuck Guard Thru Cover4. 25-8155C TL-3B Rear Chuck Guard Left5. 25-8486C TL-3B Rear Chuck Guard Right6. 25-9336 T...

  • Page 681

    670Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TL 3/3B/3W PARTS LIST (CONT)84. 50-0105 Linear Guide85. 30-4910A Air/Reg Lube Assy86. 20-3247 TL-3B/3W Z Handle Retainer, Extended87. 20-1930A TL-3 Hand Wheel20-1932A TL-3B/3W Hand Wheel88. 20-4442 TL-3/3B Bearing Housing89. 51-20...

  • Page 682

    671Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE (TL-4)12345678910111213141617181920212224252627282930313233343536373839404142434445464748495051525354555657585960616263 64656667686970717273747576777879808182838485868788899091929394959697989910010110210310410510610...

  • Page 683

    672Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE (TL-4) PARTS LIST1. 59-0901 Handle Chuck Guard2. 25-9340 Rear Chk Guard Thru Cvr3. 25-8811A Rear Chuck Guard Left4. 32-2086 L/S Left Dr 5. 25-5356 Y Axis Trip Flag6. 25-9336 Rear Chk Guard Top Cvr7. 25-8739A Rear Ch...

  • Page 684

    673Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TOOLROOM LATHE (TL-4) PARTS LIST (CONT.)107. 25-8737B Saddle Chip Guard TL-4108. 25-8738 Cover, X Motor TL-4109. 25-8716 X BScrew Back Cover TL-4110. 59-0757 Cbl Carrier KSchlepp Microtrac KSA#0111. 25-7042 Cover Plate Motor Mnt11...

  • Page 685

    674Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.TT-4 TOOL TURRET1234567891011121314151617181920212223242526292728303132333435363738391. 20-2566 Tool Changer Top Cover2. 57-2747 O-Ring 2-148 Buna3. 20-4527 Tool Post (TL-1)20-10028 Tool Metric (TL-2)4. 46-1705 Nut 3/4-10 Nylon Lo...

  • Page 686

    675Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.APLPARTS LOADERAUTOMATICAPL PARTSLOADERAUTOMATIC123456789410 1112131415161716181920212223 24252627282930313233343536373839404142 4344 45 464748495051525354554856575258596061626364676568665453706965LATHE APL

  • Page 687

    676Mechanical Service96-0283D June 2011©2011 Haas Automation, Inc.LATHE APL PARTS LIST1. 25-0704 Carriage Cover2. 59-0197 Cable Carrier3. 25-0705 Cable Carrier Mount4. 25-0703 B-Axis Ram5. 59-0245 Cable Carrier6. 50-0008 Linear Guide7. 20-0739 Hard Stop8. 50-0009 Linear Guide9. 20-0749 B-Axis Ra...

  • Page 688

  • Page 689

  • Page 690

  • Page 691

  • Page 692

  • Page 693

  • Page 694

  • Page 695

  • Page 696

  • Page 697

  • Page 698

  • Page 699

    DT1 SYSTEM CABLE INTERCONNECT DIAGRAMFROM IOPCB 540A P62M CODERELAYBOARDTC 640BX 610A 640AZ 630Y 620EAXISAXIS490B490AAXISTCAEEAXIS490490AXISZY490EEMTRSPDLFANSPEOPTIONPUMPTSCSPIGOT260270250230P31SPIGOTCE DOORLOCKP33P32P341040/P30P40/300140280200P39/160P36P35P38P46/390P41/300AP42/170P43/940P44/93...

  • Page 700

  • Page 701

  • Page 702

  • Page 703

  • Page 704

  • Page 705

  • Page 706

  • Page 707

  • Page 708

  • Page 709

  • Page 710

  • Page 711

  • Page 712

  • Page 713

  • Page 714

  • Page 715

  • Page 716

  • Page 717

  • Page 718

  • Page 719

  • Page 720

x