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    INSTALLATION & ALIGNMENT OF HS-3/R ATC 38, SIDEMOUNT TOOL CHANGER HS-3/R AUTOMATIC TOOL CHANGER SPECIFICATIONS Tool Storage Capacity 38 Maximum Tool Length (referenced from gage line) 600 mm (23.6 in) Maximum Tool Diameter 250 mm (9.8 in) Maximum Tool Diameter wit...

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    3. Lift the tool changer with the arm mechanism facing towards the front of the HS-3/R. Move the tool changer over the top of the pre-installed anchor bolts and lower it such that the hollow leveling screws slide over the anchor bolts. 4. An alignment bracket is used to provide the initi...

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    INSTALLING THE HYDRAULIC POWER UNIT HYDRAULIC POWER UNIT SPECIFICATIONS MAXIMUM PRESSURE 1000 PSI MAXIMUM FLOWRATE @ 1800 RPM 10.5 GPM RESERVOIR VOLUME 20 GAL. PRESSURE HOSE (Haas P/N 52-0008) ½ JICF X ½ JICF X 84” L RETURN HOSE (Haas P/N 52-0000) ½ JICF X ½ JIC...

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    f) If it was necessary to re-wire the machine, re-check and verify that the motor is rotating in the correct direction. 6. When it has been verified that the motor is rotating in the correct direction, turn the hydraulic power unit on by powering-up the machine and clearing the alarms. N...

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    TOOL CHANGER OPERATION The ATC 38 tool changer is a hydraulically powered unit that operates in a sequential manner. That is, each of four arm functions must fully complete its motion before the next function is allowed to begin. For example, the arm must complete its slide-left function...

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    TABLE 2 MANUAL TOOL CHANGER OPERATION FROM THE CONTROL PANEL FUNCTION NO. BUTTON NAME/CONTROL KEY OPERATION 1 HOME BUTTON <HOME> SWING ARM TOWARDS SPINDLE 2 PAGE DOWN <PAGE DOWN> SWING ARM TOWARDS MAGAZINE 3 UP ARROW <^> P...

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    TABLE 3 MANUAL TOOL CHANGER OPERATION FROM THE CONTROL PANEL FUNCTION NO. CONTROL KEY OPERATION 9 <O> OPENS TOOL CHANGER DOOR 10 <C> CLOSES TOOL CHANGER DOOR The final three functions are accessed from the remote control box located on the tool changer’s cage guard: TABL...

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    The new screen states: PRESS A TO ATTEMPT AUTO RECOVERY PRESS M TO GO TO MANUAL RECOVERY Press <M> to go into manual recovery mode. The next screen states: A= Arm M= Magazine O= Open Door C= Close Door Press <M> on the keypad to home the tool change...

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    a) The arm is fully rotated towards the magazine, using the <PAGE DOWN > button. b) The arm is fully pulled in, using the <^> up arrow button. c) The arm is rotated fully clockwise or fully counter-clockwise, using the <END> button or the <PAGE UP> button unt...

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    SETTING THE TOOL CHANGE POSITION PARAMETERS 8. Without moving the tool changer arm, spindle or column from the position achieved in Step 7, do the following: a) Go to the SETTINGS/GRAPH display screen by pressing the <SETNG/GRAPH> button. b) Go to Setting #7, PARAMETER LOCK an...

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    (Parameter #34) is the Z-axis Maximum Travel in encoder steps Example: (138718 steps/inch) x (60 inches) – (1052517 steps) = 7270563 steps Go to the “Z PARAM B” screen and enter this number for Parameter #34. k) Remove the E-STOP condition by pulling out the <E-STOP> butto...

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    VI) Arm speed, push-out VII) Arm speed, pull-in VIII) Arm rotation speed, clockwise IX) Arm rotation speed, counter-clockwise The Carousel speed and the Arm’s pull-in/push-out speed are directly controlled by the flowrate of the hydraulic pump. Thus, increasing the flowrate ...

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    Figure 2a Figure 2b

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    ASSEMBLY NAMEITEM NO.PART NAMEHAAS PART NO.MAGAZINE ASSEMBLY1PROXIMITY SWITCH (TOOL POCKET NO.1 DETECT, POT COUNT)93-01712PROXIMITY SWITCH (INDEX LOCK PIN, ARM SLIDE LEFT/RIGHT/CENTER, ARM IN/OUT)93-01723INDEX MOTOR, HYDRAULIC93-017335SOLENOID OPERATED VALVE93-070236SOLENOID OPERATED VALVE93-0703...

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