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    C 30The Dynamic Milling at its best

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    C 30Unbeatable in 5-axes / 5-sided machining The C 30 U – at home in all fields Tool and mould making Highly dynamic simultaneous 5-axes machining up to a component weight of 1,000 kg. Medical engineering Difficult to machine material – in record time Aerospace Precision in ...

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    Collision protection with collision monitor 3 axes in the tool component independent dynamics Tandem drive avoidance of torsion and high accuracy Pick-up magazine integrated in the base, thereby saving space Ideal chip clearance dry machining Accessibility very good ergonomics Large workin...

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    4 5Modified gantry design with ideal main axis supportMineral casting designvery good vibration dampening properties Linear axesabove the working areaEasy to service ideal accessibility to the auxiliary units Central drive centrally arranged Y axis main drive Force characteristicsthree guideways ...

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    CONSTRUCTION DESIGN DRIVE TOOLELECTRONICSConstruction F Milling forceDevelopment principleAt Hermle, the static, dynamic and thermal properties of the machine are optimized by means of FEM calculations and machine simulations based on the 3-D CAD data and verified on the real machine using experi...

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    6 7CONSTRUCTION DESIGN DRIVE TOOLELECTRONICSDesign principle- Modified gantry design, the disadvantages of the conventional gantry design have been avoided - Three axes in the tool, thus workpieces independent dynamics, ideal pre-requisite for rapid traverses and feed up to 60 m/min. - Modula...

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    MachineADVANTAGES OF A UNIQUE MACHINE CONCEPT LARGEST WORKING AREA RELATIVE TO THE INSTALLATION SURFACE UNIQUE AXIS CONCEPT SHORT CHIP-TO-CHIP TIMES ON ACCOUNT OF INTEGRATED TOOL MAGAZINE SINGLE LIFT TRANSPORT AND BOLT FREE INSTALLATION CONSISTENT MODULAR DESIGN FROM THE STANDARD MACHINE TO THE...

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    8 9Working area Traverse X-Y-Z 650-600-500 mmRapid linear traverse (dynamic) X-Y-Z 45 (60) m/minLinear acceleration (dynamic) X-Y-Z 6 (10) m/s2 Main spindle drive Speed: 10,000, 18,000, 28,000 or 40,000 rpmTorque up to 200 NmMain power up to 32 kWTool changer (pick-up)Magazine position...

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    Table variants Important table features - Indexing device to be used as 4th axis - Zero-point clamping system / pallet clamping system - Medium supply lines - SK 50 / HSK A 100 workpiece clamping device - No hydraulic clamping of the A and C axis required HIGH DEGREES OF FREEDOM IN THE WORKING AR...

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    10 11NC-controlled swivelling rotary tableClamping surface: Ø 630 mm Collision circle of the table plate: 540 x 540 mmSwivel range: + 30° / - 115°Speed - swivelling axis A: 25 rpm.Maximum table load: One-sided drive of swiveling axis A: 600 kg Tandem drive of swiveling axis A: 1,000 kgSpee...

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    SWIVELLING AXIS A IN THE COMPONENT Complicated 5-axis machining processes are carried out by comparatively small traverses of the linear axes VERY LARGE COLLISION CIRCLE Optimum utilization of the working area TANDEM DRIVE Torsion-free highly dynamic positioning of the swivelling axis A T...

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    12 133, 4 OR 5 AXES Flexibility at very high dynamics 2 x 300 kg to be machined in five axes with component dimensions of 2 x Ø 280 x 350 mm 1.5 TONNES AND 300 dm3 Workpieces with 900 x 650 x 500 mm external dimensions to be machined in three axes at higher precision1.0 TONNES – 5 AXES 1...

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    SpindlesAfter a collision HIGH-TECH SPINDLES FOR DEMANDING MILLING PROCESSES COLLISION PROTECTION WITH COLLISION MONITORINGSLIM-END SPINDLE FOR MACHINING DEEPER CAVITIESFEW IRREGULAR EDGES (PREVENTION OF COLLISION) TWO-PART SPINDLE (FASTER REPLACEMENT) Each spindle has six displacement sleeves t...

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    14 1540%100%20%40%100%40%100%40% 100% SpindleSpindle speed: 40,000 rpm.Torque: 17 NmMain power: 26 kWInterface: HSK E 40Collision protection: -SpindleSpindle speed: 28,000 rpm.Torque: 79 NmMain power: 23 kWInterface: HSK A 63Collision protection: -SpindleSpindle speed: 18,000 rpm.Torque: 130 NmMa...

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    Magazine Tool changer (pick-up) Magazine positions: 32Chip-to-chip time*: approx. 5.5 sChip-to-chip time (dynamic)*: approx. 4.5 sMaximum tool length: 300 mmMaximum tool diameter: Ø 90 mmMaximum tool diameter with corresponding adjacent pocket allocation: Ø 125 mmMaximum magazine load ...

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    16 17Additional magazines for complex machining processes - Own tool management software integrated in the control - Adapted to magazine loading point- Control panel moveable up to the machining point of the additional magazines - Up to eight loading points for fast loading of the magazine ...

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    Options in detail - Through the spindle coolant supply (paper tape filter) - Chip conveyor (scraper belt or hinged belt conveyor) - Minimal quantity lubrication internal + external - Blowing attachment / bed flushing - Oil mist extractors - Accuracy packages - Graphite machining packages - Tool b...

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    18 19ControlsCONTROLS FOR DEMANDING MILLING PROCESSES Whether for tool and mould making, in production or in high-speed machining, they stand out for their many advantages.SAFE CONTROLS Controls with integrated safety technology keeping with category 3 described in European s...

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    Pallet loading PALLET CHANGER PW 800PALLET CHANGER PW 160 PALLET STORAGE SYSTEMSHERMLE PALLET CLAMPING SYSTEMTO BE EXTENDED TO A FLEXIBLE MANUFACTURING CELLPalett changer PW 800NC-controlled swivelling rotary table: Ø 630 mmSwivel range: +30° / -115°Pallet dimensions: 500 x 500 / Ø 630 mmNum...

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    20 21Flexible manufacturing cell – manufacturing system The machining centre may be set up for production by means of a pallet storage system for unmanned / minimal manning machine production times or by means of a customised system with various component ranges. By linking several machin...

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    AutomationHANDLING SYSTEMS ROBOT SOLUTIONS NC CLAMPING YOKES TURN-KEY SOLUTIONS

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    22 23From machine supplier to process supplier The demand of the market for turn-key solutions for machining processes has caused us to further expand our activities in the so-called “turn-key projects“. Not only complicated machining with every increasing demands for automation, handling ...

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    Technical data Working area Traverse X axis 650 mm Traverse Y axis 600 mm Traverse Z axis 500 mm Linear rapid traverse X-Y-Z 45 m/min. n Linear acceleration X-Y-Z 6 m/s2 Linear feed force X-Y-Z 7,000 N Linear rapid traverse (dynamic) X-Y-Z 60 m/min l Acceleration (dynami...

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    24 25n standard equipment l to orderTable variants NC-controlled swivellingrotary table Ø 630 l Ø 280 l Clamping surface Ø 630 mm Ø 280 mm Collision circle of the table plate 540 x 540 mm - Swivel range + 30° / - 115° +/- 115° One-sided drive Speed - swivelling axis A 25 rpm. 25 rp...

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    125810971Pull-out dimension Chip pan 1,800Dimensions8802002,0001,7604502,3201,6502,4703,0703,0503,3102603,6704,1005601,450144650R 1,6502,9401,9701203801501,0003,150

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    26 2711121312348910571 Standard machine 2 Oil mist extractor3 Chip conveyor 4 Chip cart5 Through the spindle coolant supply 7 Spindle motor cooling unit8 Magazine extension ZM 439 Magazine extension ZM 8710 Magazine extension ZM 15711 Pallet changer PW 800 12 Pallet changer PW 16013 4-fold palle...

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    MaschinenfabrikBerthold Hermle AGIndustriestraße 8-12D-78559 GosheimPhone +49 (0)7426 95-0Fax +49 (0)7426 95-6109E-Mail info@hermle.de www.hermle.deSubject to technical modifications • 07/07/C30/3000/EN/ST • Printed on paper bleached without chlorineThe machining examples used in this leafl...

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