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    Hitachi Seiki DeutschlandWerkzeugmaschinen GmbHMACHINING CENTERVS 40INSTRUCTION MANUALSEIKI - SEICOS Σ16M/18MSPECIFICATIONEdition 1.01 11-2000

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    1IntroductionThank you for your having purchased the machine, favoring our product lines for your use.This manual contains fundamental information on the specification. Please read and fully understandthe contents for your safe machine operation.In particular, the contents of the items concernin...

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    iCONTENTS1. INTRODUCTION .................................................................................. 1 - 11-1 General Precautions .......................................................................................................... 1 - 21-1-1 Precautions on Machine Operation ............

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    1 - 11. INTRODUCTIONWe are obliged to you for using our machining center.This manual describes the installation, operation, daily maintenance and inspection, etc. of thismachine in order for you to be able to properly operate the machine and make full use of itsperformance. Prior to its installa...

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    1 - 21-1 General PrecautionsThese general precautions is quite useful for operators to create good working environmentagainst accidents and to increase productivity. 1. Be sure to put safety goggles on. 2. Be sure to put safety shoes on. 3. Operate with proper dressing, such as putting a utility ...

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    1 - 3LUBRICATION(with option device)Since lubrication oil exerts a great influence on machine durability and accuracy, extreme caremust be taken for maintenance of the whole lubricating system. Perform the following checkand maintenance precautions.1. Fill with the oil specified in the Maintenanc...

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    1 - 44. Remove the covers every half year and clean each slideway, X, Y, Z axes ball-screws, eachlimit Switch and feed motors etc.5. As soluble cutting oil is considered for rust prevention, it may be no problem when theworkpiece is wet. However, when dry, it is apt to rust.Therefore, it is reco...

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    1 - 5OPERATION1. Be aware of the position of the push button for emergency stop so that the operator may beable to press it instantly.2. As for the operation of the machine, proceed in accordance with the procedure describedlater.3. During operation, keep hands away from the rotating sections and...

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    1 - 61-1-2 Electric Equipment and NC UnitWhen operating the machine or carrying out maintenance checks, pay special attention to thefollowing points, concerning the electric equipment and NC unit.1. Do not give shocks to the NC unit, power control cabinet and other machine parts.2. For the primar...

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    1 - 71-1-3 Weights and Measures Table(Metric and English Conversion)1. Liner measure1m (meter) = 39.37 inches = 3.2808 feet = 1.0936 yards1cm (centimeter) = 0.3937 inch1mm (millimeter) = 0.03937 inch2. Square measure1m2 (square meter) = 10.764 square feet = 1.196 square yards1cm2 (square centimet...

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    2 - 12. OUTLINE AND FEATURES OF MACHINE2-1 Construction of MachineAs shown in Fig. 2-1, the standard configuration of this machine consists of the bed, column,table, saddle, spindle head, feed boxes and automatic tool changer (ATC).2-1-1 BedThe bed has been shaped so as to facilitate disposal of ...

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    2 - 22-1-5 Feed BoxFeed boxes are provided at three spots which are on the front part of the bed, at the leftend of the column top and on the top of the saddle. Each driving section has an AC feedmotor, which drives the ball screw directly by the precisely machined coupling. The ballscrew is is...

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    2 - 32-2 Name of Component UnitsFig.2-1 Name of component units11 Saddle10 Column9 Tool changing window8 ATC operation panel7 Coolant tank6 Bed5 Table4 Main operation panel3 Head2 ATC1 Main cooling deviceNo. Name

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    2 - 42-3 Specifications of Machine2-3-1 Specifications of VS Type Machine*Optional specificationsSpecificationsUnitVS40 Standard VS40 economyspecificationsspecificationsABCDStroke1) X-axis stroke (Spindle head right & left)2) Y-axis stroke (Table crosswise)3) Z-axis stroke (Spindle head up &a...

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    2 - 5SpecificationsUnitVS40 Standard VS40 economyspecificationsspecificationsEFGAutomatic tool changer1) Tool shank2) Pull-stud3) Tool storage capacity4) Max. tool diameter ( ) : When no adjacent tool exists.5) Max. tool length6) Max. tool weight7) Tool selection systemAutomatic pal...

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    2 - 6SpecificationsUnitVS40 Standard VS40 economyspecificationsspecificationsGHIJ4) Spindle coolingsystem5) Electric motor for oil pressurePower supply1) Power source(Options notincluded)2) Air sourceTank capacity1) Cutting fluid tankcapacity2) Spindle cooling system tank capacityMachine dimensio...

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    2 - 72-3-2 Main AccessoriesStandard accessories• Direct tapping1 set• ATC, 20 tools ″• Chip flow jet coolant ″• Spindle air flow ″• Flood coolant ″• Total enclosed ″• ATC guard ″• Operator side door interlock ″• ATC door interlock ″• Por...

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    2 - 8Optional accessories (Option)• High column 200mm• Closed loop (XY-axis)• Spindle high output specification120min-1 ~ 12,000min-1• Spindle high speed type200min-1 ~ 20,000min-1• ATC 30 tools• Pull stud shape changingMAS P40T-1 (30°)• APC (Parallel shuttle type)• Outside the m...

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    2 - 92-4 NC Unit SpecificationsRefer to Manual (OPERATION) of SEIKI SEICOS Σ16M/18M for details of specifications.Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.standard specificationsΣ16MΣ18M1Controlled axes2Least input increment3Interpolation4Inch/Metric con...

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    2 - 10Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.standard specificationsΣ16MΣ18M29Function30Spindle speed command31Tool position offset32Tool length compensation33Tool radius compensation C34Tool offsets35Tool offset memory C36Machine coordinate system sele...

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    2 - 11Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.standard specificationsΣ16MΣ18M59Drilling pattern cycle60Right circular interpolation61Seiki High Grade-2(High grade die & mold mach.)62Mirror image63Chamfering/corner R any angle64Radius designation on a...

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    2 - 12Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.Option specificationsΣ16MΣ18M1F1 digit feed2Direct tapping3Manual pulse generator4High resolving power detection function(0.1 specification) specification must beinvestigated.5Polar coordinate command6Custom ...

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    2 - 13Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.Option specificationsΣ16MΣ18M13 Advanced control (High speed machining)14Scaling function15Automatic corner override16Programmable parameter input17Macro print func.18Program memory length19Program memory len...

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    2 - 14Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.Option specificationsΣ16MΣ18M34Tool offsets35Tool offset by tool number36Work coordinate system37Retract to machining interrupted point38Retrace3948-character program name40Block skip41Block restart42Program ...

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    2 - 15Check list for NC controlSECOS Σ-16M/18M(Export only)VS40Hitachi Seiki Co., LTD.Option specificationsΣ16MΣ18M61Stored stroke limit 262Rotary axis control63Add. 1 axis64Add. 2 axis(Incl. simultaneous control)(N/A more than 6axes simultaneouscontrol)(N/A more than 4axes simultaneouscontrol...

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    2 - 162-5 Main Dimensions DiagramMain dimensions diagram (VS40)Dimension : metric (mm) inch ( ” )

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    3 - 13. SIZE NECESSARY FOR OPERATION3-1 Strokes and Machine Reference PointStrokes and machine reference point (VS40)Dimension : metric (mm)inch( ” )

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    3 - 23-2 Table Dimensions and Working Area DiagramTable dimensions and working area diagram (VS40) (20/30-tool ATC)Dimension : metric (mm)inch( ” )

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    3 - 3 Table Dimensions and Working Area Diagram (16 tool ATC)Table dimensions and working area diagram (VS40)Dimension : metric (mm) inch( ” )

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    3 - 43-3 Machining Area and ATC Interference RangeMachining area and ATC interference range (20/30 tool ATC) (VS40)Dimension : metric(mm)inch( ” )Note) There occurs no interference with workpieces at the tool change position under ATC.But, during approach from working point from change positio...

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    3 - 5Work Interference Area Diagram (20/30 tool ATC)Dimension : metric (mm) inch ( ” )NOTE :Interference areaRange where interference may occur according to height of a workpiece.(Also refer to the front and the side interference diagrams of the previous page.)

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    3 - 6Machining Area and ATC Interference Range (16 tool ATC)Dimension : metric (mm)inch( ” )

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    3 - 7Dimension : metric(mm)inch( ” )NOTE :Interference areaRange where interference may occur according to height of a workpiece.(Also refer to the front and the side interference diagrams of the previous page.)

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    3 - 83-4 Tool ShankTool Shank (BT-40) and Pull-stud Bolt1. The concentricity of and parts with the taper shank of a tool shall be 0.025mm2. The squareness between the taper shank and face shall be 0.015/100.3. The deviation with a 16.1mm wide groove shall be 0.06mm in reference to the gr...

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    3 - 93-5 ATC Tool Limit (20 tool ATC)Max. tool diameterD=φ110mm (Tools are stored in the adjacent tool pots)D=φ180mm (No tools are stored in the adjacent tool pots)Max. tool length300mmMax. tool weight8kgDimension : metric (mm)inch( ” )(Magazine side)

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    3 - 10ATC Tool Limit (16 tool ATC)Max. tool diameterD=φ90mm (Tools are stored in the adjacent tool pots)D=φ125mm (No tools are stored in the adjacent tool pots)Max. tool length300mmMax. tool weight8kgDimension : metric (mm)inch( ” )

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    3 - 11ATC Tool Restrictions (20/30- tool Magazin)Dimension : metric (mm)inch( ” )

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    3 - 123-6 Spindle Torque/Power Diagram3-6-1 #40 - 8000 Economy Spec.Motor: FANUC αP8/8000Amplifier: SPM-11The number of maximum rotation : 8,000min-1Spindle speed [min-1]

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    3 - 133-6-2 #40 - 12000 Standard Spec.Motor: FANUC αB112L-5.5Amplifier: SPM-15The number of maximum rotation : 12,000min-1Spindle speed [min-1]

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    3 - 143-6-3 #40 - 12000 High Power Spec.Motor: FANUC αB112L-18.5Amplifier: SPM-30The number of maximum rotation : 12,000min-1Spindle speed [min-1]

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    3 - 153-6-4 #40 - 20000 Spec.Motor: FANUC αB112M-15/20000Amplifier: SPM-30The number of maximum rotation : 20,000min-1Spindle speed [min-1]

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    1VERTICAL MACHINING CENTERVS40INSTRUCTION MANUALSPECIFICATIONSEIKI-SEICOS Σ16M/18MVersion 1.0103-1999First Edition03-2000Revision

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