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    Hitachi Seiki DeutschlandWerkzeugmaschinen GmbHMACHINING CENTERVS40/50/60INSTRUCTION MANUALAPCSEIKI - SEICOS å16M/18MOB-2781-1-8001-E-1-0118 Edition 1.01 02-2001

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    iCONTENTS 5,1. OUTLINE AND FEATURES 5,................................................................... 5,1 -1 5,1-1 5,Configuration...................................................................................................................... 5,1 -1 6,1-2 6,Name of Each Section 6,...

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    1 - 11. OUTLINE AND FEATURESThis APC (automatic pallet changer) unit is based on “hydraulic unit less” system realized by VSseries standard model, and is featured by its ECO, ECO (ecology and economy) specificationswith high speed and high reliability. It enables men to relieve from periodic...

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    1 - 21-2Name of Each Section1-2-1Whole Machine11Automatic door10Left pallet 9Pallet guide 8Right pallet 7APC individualoperation panel 6Guard 5Chip box 4Coolant tank 3Base 2Saddle 1Air hydro-unitNo.NameAPC : Option

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    1 - 3Rearranging stagepositioning pin1-2-2Name of Each Part of APC Unit Rotary arm Guide railTemporary fixingplungerMiddle point positioningpinPallet (T-groovespecification)* The photograph is taken with the left pallet removed for convenience of explanation ofexplanation.

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    1 - 41-2-3Name of Each Part of Air Hydro-unit Reservoir tank Regulator Check valve Clamp boosterRapid air releasevalveSolenoid valve Flow rate valveUnclamp booster*Photograph shows the air hydro-unit at the back of the machine proper. The cover is detachedfor convenience of explanation.

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    2 - 12. SPECIFICATION2-1Table of the SpecificationsVS40VS50VS60Pallet sizemm800 × 4001000 × 4501200 × 560 Contour of pallet top (Type 1)M16 × P80M16 × P80M16 × P100 (Type 2)18mm T-grove × 318mm T-grove × 418mm T-grove × 5No. of pallet222 Max. loading capacity ofkg250400750 pallet Pal...

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    2 - 22-2Main Dimension DiagramVS40Dimension : metric (mm)Inch( ” )

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    2 - 3VS50Dimension : metric (mm)Inch( ” )

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    2 - 4VS60Dimension : metric (mm)Inch( ” )

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    2 - 52-3Pallet Dimension DiagramVS40 Pallet Tapping Hole SpecificationDimension : metric (mm)Inch( ” )

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    2 - 6VS50 Pallet Tapping Hole SpecificationDimension : metric (mm)Inch( ” )

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    2 - 7VS60 Pallet Tapping Hole SpecificationDimension : metric (mm)Inch( ” )

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    2 - 8VS40 Pallet T-groove SpecificationDimension : metric (mm)Inch( ” )

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    2 - 9VS50 Pallet T-groove SpecificationDetail of T-groveDimension : metric (mm)Inch( ” )

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    2 - 10VS60 Pallet T-groove SpecificationDetail of T-groveDimension : metric (mm)Inch( ” )

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    2 - 112-4Workpiece Interference RangeWorkpiece interference range diagram (VS40: 20/30 tool ATC) PlaneDimension :metric(mm)Inch( ” )Note:Interference areaRange in which interference may occur depending on the height of work.(Refer and confirm with the front and side view of interference ran...

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    2 - 12Dimension :metric(mm)Inch( ” )Upper stage: Bolt palletLower stage: T-grove pallet

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    2 - 13Dimension : metric (mm)Inch( ” )

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    2 - 14Workpiece interference range diagram (VS50)Dimension : metric (mm)Inch( ” )Note:Interference areaRange in which interference may occur depending on the height of work.(Refer and confirm with the front and side view of interference range on the nextpage.)

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    2 - 15Dimension :metric(mm)Inch( ” )Upper stage: Bolt palletLower stage: T-grove pallet

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    2 - 16Dimension : metric (mm)Inch( ” )

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    2 - 17 Workpiece interference range diagram (VS60)Dimension : metric (mm)Inch( ” )Note:Interference areaRange in which interference may occur depending on the height of work.(Refer and confirm with the front and side view of interference range on the nextpage.)

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    2 - 18Dimension : metric (mm)Inch( ” )

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    2 - 19Dimension : metric (mm)Inch( ” )

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    3 - 13. OPERATION3-1 Operation ProcedureNote: The action diagram shows the operation cycle of the left pallet shifting from the APCrearranging stage into inside the machine and the right pallet out from inside themachine to the APC rearranging stage. The operation of the right pallet → left p...

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    3 - 2APC rearranging stageInside machineEnd position limit SWNoAB[5][6][7][8][9][10]CenterstopperRearrangingstagestopperReturnReturnReturnReturnReturnReturnReturnReturnReturnReturnReturnReturn692ONOFF693OFFON692OFFON693OFFON692OFFON693OFFON692OFFON693ONOFF692OFFON693ONOFF692OFFOFF693ONOFFReturnOu...

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    3 - 3APC rearranging stageInside machineEnd position limit SWNoAB[11][12]CenterstopperRearrangingstagestopperReturnReturnReturnOut692OFFOFF693ONOFF692OFFOFF693ONOFFReturnOutOutReturn

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    3 - 43-2 Individual Movement (At MDI or Maintenance Mode)In case of execution of individual movement for test running or adjustment of maintenanceetc., operate a unit as follows.1. Set a mode to the MDI.2. Set the Y axis to the 3rd reference point by G91 G30 P3 Y0.Or, set the Y axis to the 4th r...

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    3 - 53-3Treatment at Power Failure or Emergency StopIf power failure or emergency stop occurs during machine operation, a ready condition ofmachine operation including the NC unit will be lost and also mostly memory andmovement command become clear condition. Therefore, after restoration from pow...

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    3 - 6D413.3 APC limit switch is abnormal. (In case of requiring repairs of APC maintenance M910)When APC relevant limit becomes abnormal, APC operation cannot be executed in thenormal way. If it is operated with a defective limit switch, there are risks of damaging themachine. Be sure to repla...

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    3 - 7••••• There are two original positions of the APC arm.When pallet is on the left side ofAPC, the arm original position is to the direction as shown by thesketch on the left.When pallet is on the right side ofAPC, the arm original position is to the direction as shown by thesketch o...

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    3 - 83-4APC ProgramExample 1) Without pallet check (M60)Oxxxx•••M60 ................. Use a macro program. Execute APC by calling O9001. (Carryin the pallet at the outside into the machine.)NOTE [1]If M60 is used at a machining program, carry in the outside pallet into themachine without ...

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    3 - 9Example 2) Program for pallet check (M157, M158)OxxxxM36 ........................................ Automatic start OFFN1 (R-PALLET IN)M98 P93 (R-PALLET IN)O93 (R-PALLET IN SUB)•G91 G28 Z0 M15•M163•G91 G30 P4 Y0•M157 ........ Pallet carry outM98 ................. MachiningG91 G30 P3 Y0...

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    4 - 14. TRANSPORTATION AND INSTALLATIONOF THE MACHINE4-1Transportation of the MachineAs the construction of this machine is a type that the machine is integrated with the electricappliances, the machine can be transported only by removing the power cord. As to thefixing method of the moving sect...

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    4 - 2Fig. 4-1 Figure of transportation (VS40)

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    4 - 3Figure of transportation (VS50)

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    4 - 4Figure of transportation (VS60)

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    4 - 54-2Environment for Machine InstallationPay full attention to a room temperature, dust, vibrations, etc. in order to make use of theprimary performance of the machine. Needless to say that high accuracy cannot beobtained in the environment where the room temperature greatly changes. Just a ...

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    4 - 63. Example of installation of NC MachineThe installation state of NC and electric machine and appliances are illustrated as under.4-3Construction of FoundationTo make the machine exibit its performance fully, construct the foundation for machineinstallation with a bearing capacity of soil o...

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    4 - 7Dimension : metric (mm)Inch( ” )Fig. 4-2 Foundation layout diagram for the machine with APC (VS40)Note 1) The resistivity of ground should be 5 ton/m2 or more and the thickness of foundation,300mm (11.8”) or more.2) The range of foundation should be 300mm (11.8”) or more around the cir...

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    4 - 8Dimension : metric (mm)Inch( ” )Foundation layout diagram for the machine with APC (VS50)Note 1) The resistivity of ground should be 5 ton/m2 or more and the thickness of foundation,300mm (11.8”) or more.2) The range of foundation should be 300mm (11.8”) or more around the circumferenc...

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    4 - 9Dimension : metric (mm)Inch( ” )Foundation layout diagram for the machine with APC (VS60)Note 1) The resistivity of ground should be 5 ton/m2 or more and the thickness of foundation,300mm (11.8”) or more.2) The range of foundation should be 300mm (11.8”) or more around the circumferenc...

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    4 - 104-4Installation of Machine4-4-1 Preparation for Installation(1) Preparation ItemsNote 1) When installing a leakage circuit breaker with source powerSelect the rated sensitivity of 200mA.2) Grounding is to conform to the 3rd Class standard (100Ω or less).Do not make wire connection with co...

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    4 - 11This pneumatic source must be naturally free from dust contained in the air andoversaturated moisture. Due to a nature of the air, as the air temperature of thepneumatic source increases higher than the temperature of the machine proper, it iscooled on the machine proper side and causes wa...

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    4 - 124-4-2Caution at Time of Mounting PalletMount a pallet at each work rearranging position in such a way that the phase of the locationconfirming dog on the side of the pallet and the location confirming limit switch matches.Note: APC does not work, when the pallet is mounted on the work rearr...

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    5 - 15-1 Daily InspectionThe following maintenance should be performed by the operator. The maintenance andadjustment are important matters in order to prevent the machine from occurring failure,and to operate the machine efficiently.5-1-1 Checks Before Daily Operation(1) Whether oil in the lub...

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    5 - 25-2 Diagnosis No.(1) In case of SEICOS Σ18M/Σ16MOPER/MAINT → F4 system R 2. Diagnosis INPUT → 1 (In/Out signal) INPUT1. In/Out signal → F6 X contact X can be seen.F7 Y contact Y can be seen.Items(Device) No.Shutter open(MS-42)Y0009.3(LS37A)X0009.4Shutter close(MS-41)Y0009.2(LS37...

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    5 - 35-3 Hydraulic · Pneumatic Circuit Diagram

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    5 - 4Parts ListNo.CodePart of nameModelMakerType104-999116702CylinderRSDQA50-20B-A73-XA6SMCVS40/50/60204-999116719Solenoid valveVF1130-1DZ-01SMCVS40/50/603Solenoid valveVT307-1DZ-02-FSMCVS40/50/60404-999116726ManifoldVV5F1-30-021SMCVS40/50/60504-999118173SilencerAN303-03SMCVS40/50/60604-190413110...

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    5 - 55-4Expendable Parts ListNo.CODE NO.PRODUCT NAMEMODELVOLUMEMAKERREMARKSPALETTE TABLE102-999033894Proximity switchE2E-X3D1-N-5M2OmronVS40/50/60203-821120020Roller followerNA2204LL1NTNVS40/50/60303-913114200Bush70B-14202OilesVS40/50/60403-999028169Cam followerCF-SFU-10-18IKOVS40/50503-999028169...

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    5 - 6APCNo.CODE NO.PRODUCT NAMEMODELVOLUMEMAKERREMARKS102-341200610Limit switch1LS1-J4YamatakeVS40/50/60202-999033894Proximity switchE2E-X3D1-N-5M1OmronVS40/50/60303-662094000Angular ball bearing 6209ZZ2VS40/50/60403-662160000Angular ball bearing 62162VS40/50/60503-821120020Roller followerNA2204L...

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    5 - 7No.CODE NO.PRODUCT NAMEMODELVOLUMEMAKERREMARKS152783-75-443-00 WiperHSW-11VS60162782-00-575-00 Roller chainRS35.K1 Attachment 951TsubakimotoVS50links Special hole chain172782-75-372-00 WiperWP-341VS50182782-75-373-00 WiperWP-341VS50192781-00-525-00 Roller chainRS35 K1 Attachment 691Tsubakim...

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    1MACHINING CENTERVS40/50/60APCINSTRUCTION MANUALSEIKI-SEICOS Σ16M/18MVersion 1.01 3-2001 First Edition 9-2000

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