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    CNC SYSTEMOSP-P300S/P300LALARM & ERROR LIST(1st Edition)Pub No. 5921-E (LE37-006-R1) Nov. 2011

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    5921-E P-(i)SAFETY PRECAUTIONSSAFETY PRECAUTIONSThe machine is equipped with safety devices which serve to protect personnel and the machine itself from hazards arising from unforeseen accidents. However, operators must not rely exclusively on these safety devices: they must also become fully fam...

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    5921-E P-(ii)SAFETY PRECAUTIONS3.Precautions Relating to Manual/Continuous Operation (1) Follow the instruction manual during operation. (2) Do not operate the machine with the front cover, chuck cover, or another protective cover removed.(3) Close the front cover before starting the machine.(4) ...

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    5921-E P-(iii)SAFETY PRECAUTIONS5.Precautions during Maintenance Inspection and When Trouble OccursIn order to prevent unforeseen accidents, damage to the machine, etc., it is essential to observe the following points when performing maitenance inspections or during checking when trouble has occu...

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    5921-E P-(iv)SAFETY PRECAUTIONS(11) Periodic Inspection of the Control Enclosurea.Cleaning the cooling unitThe cooling unit in the door of the control enclosure serves to prevent excessive temperature rise inside the control enclosure and increase the reliability of the NC unit. Inspect the follo...

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    5921-E P-(v)SAFETY PRECAUTIONS7.Symbols Used in This ManualThe following warning indications are used in this manual to draw attention to information of particular importance. Read the instructions marked with these symbols carefully and follow them.

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    5921-E P-(i)INTRODUCTIONINTRODUCTIONBefore using this NC unit, read this manual thoroughly in order to ensure correct use.This manual explains how to use and maintain the control so that it will deliver its full performance and maintain accuracy over the long term.You must pay particular attentio...

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    5921-E P-(i)TABLE OF CONTENTSTABLE OF CONTENTS 9,SECTION 1 9,CLASSIFICATION OF ALARMS 9,...........................................................1 9,1-1. 9,Alarm Classifications 9,......................................................................................................... 9,1 1...

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    5921-E P-1SECTION 1 CLASSIFICATION OF ALARMSSECTION 1 CLASSIFICATION OF ALARMSAlarms related with the OSP are classified into five types such as Alarm P, A, B, C and D.1-1. Alarm ClassificationsAlarmMachine Conditions When ALARM Lamp Comes ONOperative NC Functions ThereafterPStops NC operation....

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    5921-E P-2SECTION 1 CLASSIFICATION OF ALARMS1-2. Object Number and Object MessageThe object number and the object message show the programming system and the control axis where the alarm has occurred by the number and message as shown in the table blow:As indicated above, the object numbers and...

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    5921-E P-3SECTION 1 CLASSIFICATION OF ALARMS1-2-1. Alarm CodesIn this manual, alarm codes are explained using such as "X", "XX", and "XXYY".Explanation is given in the following methods:(1) The alarm code indicated in this text can be used directly as the key to fi...

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    5921-E P-4SECTION 1 CLASSIFICATION OF ALARMS1-2-3. How to check alarm contentsThe method to find the details of the alarm indicated by the bit pattern is explained below using an example.Error Display FormatError numberError messageIndication of ERRORError codeError character-stringAfter the co...

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    5921-E P-5SECTION 2 ALARM PSECTION 2 ALARM P 18,0700 NC 18, start-up error ...... 18,..................................................................................... 18,10 18,0701 P100-Menu init 18,ialization failure ...... 18,.................................................................

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    5921-E P-6SECTION 2 ALARM P 30,0750 The spec.-co 30,de or select-soft. 30, was wrong 30,.................................................... 30,22 31,0752 VDU communication 31,error 31,............................................................................ 31,23 31,0753 VDU detected...

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    5921-E P-7SECTION 2 ALARM P 48,0815 PLC real-time 48,task loop 48, error ...... 48,.................................................................. 48,40 48,0816 PLC initialization error .............. 48,..................................................................... 48,40 49,0817 M...

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    5921-E P-8SECTION 2 ALARM P 60,0862 MCS 60, Winding change failure 60,........................................................................ 60,52 61,0863 MCS 61, Encoder link error 61,................................................................................ 61,53 61,0864 MCS 61,...

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    5921-E P-9SECTION 2 ALARM P 73,0942 Real-time ta 73,sk 73, loop error 73,.............................................................................. 73,65 74,0943 Main processor name incorrect .. 74,.................................................................. 74,66 74,0944 Slave pr...

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    5921-E P-10SECTION 2 ALARM P0700 NC start-up errorAn error occurred when NC started up.[Object]None[Character-string]None[Code]0x10000000: NC Configuration read error0x10003000: Spec code read error0x20000000: ServoLink board initializing error0x3XXX00YY: NC data file read errorXXX: 0x002: HD ...

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    5921-E P-11SECTION 2 ALARM P4: 3D real sim file was not found.5: MacMan file was not found.6: Version mismatch between P100-Menu and PLC Control7: Version mismatch between P100-Menu and MacMan8: Version mismatch between P100-Menu and NC Control11: Conf-P100-menu read error12: A...

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    5921-E P-12SECTION 2 ALARM PNone[Code]1:A file was not found2:The attribute of file was not correct.3:The load address information of file was not correct4:An error occurred when file was loadedFFFFFFFF:The details of alarm was displayed by message from OS0705 Default scheduling table errorA de...

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    5921-E P-13SECTION 2 ALARM P2:TSMN refresh error[Probable Faulty Locations]1.Hardware failure2.Software failure0708 RT thread stack overflowStack overflow of RT thread was detected.[Object]None[Character-string]Occurred RT thread name[Code]None[Probable Faulty Locations]1.NC software failure070...

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    5921-E P-14SECTION 2 ALARM PNC software failure[Note]Alarm information is also displayed also in the console window.0711 AlarmService library errorAn error occurred in the AlarmService library function.[Object]None[Character-string]Occurred thread name[Code]XXYYYYYY XX:AlarmService library fun...

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    5921-E P-15SECTION 2 ALARM P0715 P100-Menu errorAn abnormal condition of P100-Menu was detected.[Object]None[Character-string]None[Code]None[Probable Faulty Locations]1.P100-Menu failure0716 Floating point exceptionFloating point exception was occurred.[Object]None[Character-string]Occurred RT ...

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    5921-E P-16SECTION 2 ALARM PAn abnormal condition of HXCP thread was detected.[Object]None[Character-string]None[Code]None[Probable Faulty Locations]1.NC software failure0720 AlarmService internal errorAn error occurred inside of AlarmService.[Object]None[Character-string]"ALMS"[Code]...

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    5921-E P-17SECTION 2 ALARM P bit12 Slave station communication delay error(single) bit13 Slave station communication delay error(dowble) bit14 Bus off bit15 Diagnostic information access error[Probable Faulty Locations] 1)Hardware failure 2)Software failure0723 DeviceNet I/O data li...

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    5921-E P-18SECTION 2 ALARM P0728 FL-net errorAn error occurred during startup of the FL-net card.[Object]None[Character-string]None[Code]Y000XXX Y:0 XXXX: 7F00:System error 7F01:Flash memory error 7F02:DRAM test error 7F03:NICE test error 7F04:EEPROM sum check error 7F05:CPU BUS error 7...

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    5921-E P-19SECTION 2 ALARM PXX = $FF (fixed)YY = $00: Error is detected at the DD encoder. $01: Error is detected at the DD encoder(slave sensor).ZZZZ = Encoder link error status at the time of error detection bit15: Undefined bit14: Undefined bit13: Error in communication with...

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    5921-E P-20SECTION 2 ALARM P[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = Positional data status bit7 : Error bit (1:error) bit6 : Absolute position sensor margin error.(0:Normal, 1:Warning) bit5 : Gap-Warning (1:Gap-small,Toggle:Gap-big)...

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    5921-E P-21SECTION 2 ALARM P The transmitted frame information QC2MTINF appears. If YY = 4, The network address of the responding device appears. If YY = 5, Alarm code + positional data status Refer to MCS DD Encoder error (alarm 1136). If YY = 6, Parameter number at whic...

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    5921-E P-22SECTION 2 ALARM P 4: Communication protocol version being incompatible 5: Positional data format being incompatible 6: Abbreviated data mode being incompatibleHowever, when abnormal voltage is detected at the encoder fuse XXYY = $FFFF fixed ZZZZ = Detected voltage value...

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    5921-E P-23SECTION 2 ALARM P[Object]None[Character-string]None[Code]1:PLC-software is not effective for the specification of "TOOL OFFSET 999"4:It can't be combined with spindle command unit 0.1.5:Overlapped PLC axis number[Probable Faulty Locations](1)Mistake of select for specificat...

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    5921-E P-24SECTION 2 ALARM P bit0 1: Previous acceleration data is overflow(X axis)YY = VDU alarm code 01: Stop command halt 02: Control parameter error 07: User parameter check sum error 0E: Synchronous miss error 15: Acceleration sensor signal error (X axis) 16: Acceleration s...

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    5921-E P-25SECTION 2 ALARM P[Code]During steady processingFFFFFFFF:Recieved the same data from MFU twiceXXXXYYYY:XXXX: command & data length0303: recieved error with frame 0 YYYY:The second byte of reception data1303: recieved error with frame 1 YYYY:The second byte of r...

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    5921-E P-26SECTION 2 ALARM P[Code]0x1000XXXX->CPU Exception was occurred in the MF-SAFETY XXXX->Exception number0x1100XXXX->NMI was occurred in the MF-SAFETY XXXX->NMI code bit15->An error was occurred bit9 ->Voltage drop for CPU1 bit8 ->Watchdog ...

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    5921-E P-27SECTION 2 ALARM P bit8 ->Modulation code error bit7 ->CRC error bit6 ->Format error bit5 ->Double transmission error bit4 ->Double reception error bit3 ->Parity error was occurred when SIO controller read transmission buffer ...

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    5921-E P-28SECTION 2 ALARM P 08->FailSafeData command was received ZZ->Reception safety data0x36000000->Safety transmission data was mismatch between CPU0 and CPU10x37XX0000->Safety frame was not renewal XX->slave address0x3FXXYYZZ->Safety physical output data was mis...

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    5921-E P-29SECTION 2 ALARM P YYYY->Servo controller error status bit15->An error was occurred bit11->Protect error bit9 ->Disconnection error bit8 ->Modulation code error bit7 ->CRC error bit6 ->Format error bit4 ->Double reception error...

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    5921-E P-30SECTION 2 ALARM P[Probable Faulty Locations]Rotary encoder 5(Others).[Corrective Action]Change Rotary encoder 5(Others).0784 MCS Rotary encoder 5 errorIllegal data was detected in Rotary encoder 5(Others).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 5(O...

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    5921-E P-31SECTION 2 ALARM PNone[Probable Faulty Locations]Rotary encoder 3(HEIDENHAIN).[Corrective Action]Change Rotary encoder 3(HEIDENHAIN).0789 MCS Rotary encoder 2 errorIllegal data was detected in Rotary encoder 2(INA-BEARING).[Object]Axis[Character-string]None[Code]XXXXYYYYXXXX= Content ...

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    5921-E P-32SECTION 2 ALARM P 00 Unstart 01 Stop command stop 02 The control parameter is illegal. 0E Synchronous mistake 0F The excitation output is illegal. 11 B face Ad offset Voltage decrease 12 A face AD offset voltage decrease 13 A and B face AD offset voltage decrease 15 ...

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    5921-E P-33SECTION 2 ALARM P0795 MCS Linear scale 3 errorIllegal data was detected in Liner scale 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Linear scale 3(HEIDENHAIN).[Corrective Action]Change Linear scale 3(HEIDENHAIN).0796 MCS Linear scale 2 initialization fai...

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    5921-E P-34SECTION 2 ALARM PNone[Code]XXYYZZZZXX= Liner scale 1 status bit7: alarm bit6: communication error bit2: communication error(every detection) bit0: alarm code distinction bit (bit0=1: An alarm occurred in MITUTOYO scale.)YY=Liner scale 1 case of XX=88 bit7: over speed bit6: co...

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    5921-E P-35SECTION 2 ALARM P 0 0 0 0 PROT DAI LOOP ECCZZ...Always 0[Probable Faulty Locations]1.Hardware error on TCP/IP board2.Software error on TCP/IP firmware0802 Load information file not foundThe custom software production system failed to find the load informatio...

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    5921-E P-36SECTION 2 ALARM PThe backup file (MMTUAuu.PBU) is not found, or its type or size is wrong.[Code]3->The tool data PBU file (MMTUAuu.PBU) is not found in MD0:.4->The tool data PBU file (MMTUAuu.PBU) does not start from "PBU1" or has an improper file length (not $125 sec...

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    5921-E P-37SECTION 2 ALARM P[Code]XXXXYYYYXXXX: Kind of generated alarmYYYY: Further information on the alarm (Varies with XXXX.)XXXXFFFF...YYYY is 00UV. Where, U: Faulty channel number - 1 0= Channel 1 1= Channel 2 2= Channel 3 V: Cause of alarm (V=1 indicates that servo link m...

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    5921-E P-38SECTION 2 ALARM PD007...In buffering the initial data in AT (auto) receive mode, the buffer B received a wrong format code in the fifth block. YYYY is the received format code.D008...In buffering the initial data in AT (auto) receive mode, the buffer B received a wrong format code ...

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    5921-E P-39SECTION 2 ALARM P YYYY: Error statusA...Communication error occurred while the NC was waiting for data reception or immediately after data transmission. YYYY: Error statusB...Communication error occurred while the NC was waiting for data transmission. YYYY: Error statusC...Data tr...

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    5921-E P-40SECTION 2 ALARM P 07= File name is not followed by "M1". 08= The relevant axis data has exceeded the maximum number of data sets stored in the file before the specified number of data sets are transferred. 09= File closing error. AAAA=error code 0A= A set of data size i...

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    5921-E P-41SECTION 2 ALARM PAn error was detected in the checking process for activating the PLC.[Index]None[Character-string]None[Code]XX=1...NC-PLC synchronous parameter is not found.[Measures to Take] Consult the machine maker.0817 MCS errorAn error occurred under the control by MCS.[Index] ...

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    5921-E P-42SECTION 2 ALARM P[Code]1 -> The file is not stored in memory, or file name is different.2 -> The file type is not "PBU2".3 -> File DB size is too large.4 -> File DB side is too small.[Probable Faulty Locations]1) The machine data PBU file is not stored in the fl...

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    5921-E P-43SECTION 2 ALARM PThe axis construction setting, specified by the axis construction number, is not set correctly.[Code]XYX=1 ->In the system of axis construction setting, setting of "2" exists without the setting of "1".Y=2 ->"0" is set for any of ...

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    5921-E P-44SECTION 2 ALARM PWire feed axis number[Probable Faulty Locations]PLC sequence program[Measures to Take]Correct the PLC sequence program.0833 MCS option program file not sentThe optional program file for MCS has not been transferred to the MCS.[Object]Axis name or none[Character-strin...

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    5921-E P-45SECTION 2 ALARM P- Change the application software.- Change the MCS software.0836 Program request illegalThe processing request number from the CNC software to the loader software was illegal.[Code]Request number (hex.)[Probable Faulty Locations]Error in CNC software0837 Loader spec....

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    5921-E P-46SECTION 2 ALARM P Or, replace the compact main board with the co-processor.0840 SuperHi-NC specification mismatch[Super Hi-NC]specification is not selected though [NURBS command] specification is selected.0841 FCP4 board detected errorFCP4 board fell into an abnormal state.[Charact...

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    5921-E P-47SECTION 2 ALARM PSpecification codes are inconsistently combined.[Code]1-> All the machine types are OFF at the machine model specification code.[Probable Faulty Locations]1) Machine type is not set at the machine model specification code.[Measures to Take]1) If the NC was running...

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    5921-E P-48SECTION 2 ALARM PNone[Code]XXYYXX=Cause YY=Pair Number =1:The tandem control specification cord of master-axis is not "1". =2:The master-tandem control specification cord of master-axis is not "1". =3:The tandem control specification cord of slave-axis is...

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    5921-E P-49SECTION 2 ALARM P"#33"-> Slot illegal command"#34"-> CPU address error"#35"-> DMA address error"#36"-> Undefined trap error"#37"-> Undefined interruption"#38"-> DMAC"#39"-> ITU"#40"-&...

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    5921-E P-50SECTION 2 ALARM P- Faulty MCS controller- Faulty software0853 MCS CON APA deviationDifference between CON and APA values has exceeded the allowable limit. The CON-APC deviation is the absolute value of difference between [calculated value written in MCS] and [actual position read fro...

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    5921-E P-51SECTION 2 ALARM P- Input voltage drop, power failure, blown fuse in input power circuit, or instantaneous power interruptionIn the case of high voltage- Power unit0855 MCS Converter link errorThe convertor link (used for communication between power unit and inverter unit) caused an ...

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    5921-E P-52SECTION 2 ALARM PThe inverter unit temperature has risen abnormally.[Object]Axis name or none (spindle)[Character-string]None[Code]1 (fixed)[Probable Faulty Locations]- Inverter unit- Overload operation0859 MCS Power unit overloadThe inverter load has exceeded the specified value, ac...

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    5921-E P-53SECTION 2 ALARM P[Code]YYYYZZZZIf YYYY = 0000 ZZZZ = 0001: Magnet conductor for low-speed winding is ON. ZZZZ = 0002: Magnetc onductor for high-speed winding is ON. ZZZZ = 0003: Magnet conductors for both windings are ON. ZZZZ = 0004: Winding change time-outIf YYYY = 1010 ZZZZ =...

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    5921-E P-54SECTION 2 ALARM P[Probable Faulty Locations]- Motor encoder0865 MCS Encoder initialization failureAn error occurred in initialization of the motor encoder.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX= Encoder link sequence number at the time of error dete...

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    5921-E P-55SECTION 2 ALARM P[Character-string]None[Code]Same with <MCS Encoder initialize failed>[Probable Faulty Locations]- Encoder with shaft- Encoder link cables or connectors- Inverter unit control board0868 MCS ABSO SCALE errorAn error occurred in initialization of ABSO SCALE.[Objec...

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    5921-E P-56SECTION 2 ALARM PNone[Code]1 (fixed)[Probable Faulty Locations]- Resolver trouble, or disconnection or contact failure of the resolver cable0872 MCS Pulse generator count overThe PG (pulse generator) count value per one turn differs from the corresponding data specified in servo data...

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    5921-E P-57SECTION 2 ALARM P bit 5 1: CRC error bit 4 1: Format error bit 3 1: Double transmission error bit 2 1: Double reception error bit 1 1: Parity error bit 0 1: Time-out error[Probable Faulty Locations]- Inverter unit control board- Servo link cables or conn...

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    5921-E P-58SECTION 2 ALARM PYY= Data set number of the data that caused the errorZZ= Error content 1: Out of setting range 2: Wrongly set timing 3: No transmission 4: Calculation error 5: Others 6: Number of ID over[Probable Faulty Locations]- Servo data file not compatible with inverter ...

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    5921-E P-59SECTION 2 ALARM P- NC software0880 MCS Speed command overSpeed command value issued from the NC to the inverter unit exceeds the allowable limit.[Object]Axis name or none (spindle)[Character-string]None[Code]Speed command [(rev/4294967269)/Tv]rev= One motor turn; Tv= Speed control fr...

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    5921-E P-60SECTION 2 ALARM PDifference between the full-closed loop encoder value and the motor encoder value exceeds the allowable range.[Object]Axis name or none (spindle)[Character-string]None[Code]Number of times the error has been detected[Probable Faulty Locations]- Synthetic offset data ...

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    5921-E P-61SECTION 2 ALARM PXXXXYYYYXXXX: Detected torque (sum of torque data collected for 3.2 ms) +-2^-12[MAXTRQ] If Tv = 0.4ms, the momentary maximum torque is H'7FFF. If Tv = 0.8 ms, the momentary maximum torqueis H'3FFF.YYYY: Detected acceleration (average torque measured for 3.2 ...

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    5921-E P-62SECTION 2 ALARM P[Index]Axis name or none (spindle)[Character-string]None[Code]Same with the alarm No. 865 "MCS encoder initialization error".[Probable Faulty Locations]- Independent position encoder- Encoder link cables and connectors- Inverter unit control board0891 MCS C...

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    5921-E P-63SECTION 2 ALARM P[Code]XXYYZZZZXX E-link sequence number in detecting error 0:Reset 1:Net address setting 2:Communucation basis information demand 3:Change of communucation version. 4:Device information acquisition. 5:Change of parameter. 6:AT mode startYY Error contents 0:Co...

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    5921-E P-64SECTION 2 ALARM P bit9 1: Excessive number of data counts at the receiving interface bit8 Not defined bit7 Not defined bit6 1: Modulation code error bit5 1: CRC error bit4 1: Format error bit3 1: Doub...

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    5921-E P-65SECTION 2 ALARM P 1= Not all the necessary parameters are received. 2= Basic information on communication is incompatible. 3= Multi-rotation detection range does not match.But,in the case that voltage of encoder-fuse is failed, XXXX: $FFFF (fix) ZZZZ: voltage of encoder-fuse ...

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    5921-E P-66SECTION 2 ALARM PThe real time task displayed in character strings has not been completed within a preset processing time.[Object]None[Character-string]Task name[Code]Program counter value at detection of the loop error.[Probable Faulty Locations]1)Timing error of synchronous signal2...

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    5921-E P-67SECTION 2 ALARM P??->Always 00[Probable Faulty Locations]1)Hardware defect of the main board indicated by the code *2)Software defect0952 Not equipped with processor boardThe name of an unmounted board is written in the configuration file.[Object]None[Character-string]Main proces...

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    5921-E P-68SECTION 2 ALARM P YY: Mismatched specification code data ZZ: Specification code data (before change)0956 Backup data file readNC backup data file cannot be read from the memory.[Object]None[Character-string]None[Code]1-> The backup data file does not exist in the memory, or a...

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    5921-E P-69SECTION 2 ALARM PPitch error compensation data file[Operation Example]The operator has mistakenly deleted the pitch error compensation data file in the memory.[Measures to Take]Reinstall the control software.[Related Specifications]Pitch error compensation specification Instruction M...

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    5921-E P-70SECTION 2 ALARM P 3->Table No. 3 4->Table No. 4 5->Table No. 5ZZZZ: Table index value0990 TASK generate errorThe NC failed to create a task.[Object]None[Character-string]'ABBBB'A= 1 to 7 ... Main board number which detected this alarm = B ........... The FCP board detect...

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    5921-E P-71SECTION 2 ALARM P1)In the case of 1), reinstall the control software.2)In the case of 2), check the control floppy disk data and recreate the floppy disk.0993 TCP/IP board illegalAn error occurred in the TCP/IP board.[Code]1->TCP/IP board has not been initialized.2->TCP/IP boar...

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    5921-E P-72SECTION 2 ALARM P 7030->The file type is not "PBU1".3:U100->The file reading error(header,axis data1) 7030->The file has too large DB.4:U100->The file attribute error (file affribute is not "PBU1") 7030->The specification data in the PLC ax...

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    5921-E P-73SECTION 2 ALARM PPLC program file load status (in hexadecimal)1->The file ended without loading any character.3->The file ended during file loading.9->Wrong device nameA->Wrong file nameB->The program file is not found.100->Wrong PLC machine type200->Wrong PLC cl...

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    5921-E P-74SECTION 3 ALARM ASECTION 3 ALARM A 97,1071 Memory board battery 97, depleted. Replace quickl 97,y! ........................................ 97,89 97,1089 PLC alarm No 97,. 97, illegal 97,.................................................................................... 97,89 97...

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    5921-E P-75SECTION 3 ALARM A 110,1151 MCS 110, Inverter unit fault 110, ............. 110,................................................................... 110,102 111,1152 Mistake in data from 111,MCS 111, to NC 111, 111,................................................................ 1...

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    5921-E P-76SECTION 3 ALARM A 124,1191 MCS 124, Calculated current posit 124,ion lies outside 124,range ............. 124,...................... 124,116 124,1192 MCS 124, Motor overload 124,................................................................................... 124,116 124,1194 M...

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    5921-E P-77SECTION 3 ALARM A 138,1282 Data 138, error from HP9825A 138,........................................................................... 138,130 139,1283 C-axis command 139,not 139, possible ............... 139,...................................................... 139,131 139,129...

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    5921-E P-78SECTION 3 ALARM A 147,1465 Spindle low acc 147,eleration 147, mode condition 147,.................................................... 147,139 147,1466 HOB cutting overload ............... 147,................................................................... 147,139 147,1467 Posi...

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    5921-E P-79SECTION 3 ALARM A 157,1515 Mistake in X, 157, Z commands 157,......................................................................... 157,149 157,1516 NC 157, tailstock 157, slide resistanc 157,e 157, over ............... 157,................................................ 157,...

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    5921-E P-80SECTION 3 ALARM A 167,1705 Oil pressure 167,low 167,.......................................................................................... 167,159 168,1706 Alarm detected 168,from externally connected device 168,...................................... 168,160 168,1707 Stro...

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    5921-E P-81SECTION 3 ALARM A 183,1745 Chucking miss 183,............................................................................................ 183,175 183,1746 Chuck missclamp ..... 183,................................................................................... 183,175 183,174...

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    5921-E P-82SECTION 3 ALARM A 203,1785 NC 203, parameter data 203,transfer error 203,............................................................... 203,195 203,1786 Coolant error ............... 203,................................................................................ 203,195 20...

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    5921-E P-83SECTION 3 ALARM A 213,1825 Spindle cooling unit 213, error 213,............................................................................ 213,205 213,1826 Oil air lubrication illegal ..... 213,.......................................................................... 213,205 21...

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    5921-E P-84SECTION 3 ALARM A 221,1865 Swing position 221,indefinite 221, 221,............................................................................. 221,213 221,1866 No 221, workpiece clamped on hand A 221,.............................................................. 221,213 222,1...

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    5921-E P-85SECTION 3 ALARM A 232,1927 M code time over 232,........................................................................................ 232,224 232,1928 Cycle time over 232,........................................................................................... 232,224 232,1...

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    5921-E P-86SECTION 3 ALARM A 238,8528 Magnet separato 238,r overload ...... 238,................................................................... 238,230 238,8529 Tool monitoring unit error detection 238, ............... 238,............................................. 238,230 238,8530 Las...

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    5921-E P-87SECTION 3 ALARM A 244,8573 Spingdle vibrat 244,ion ............. 244,.......................................................................... 244,236 244,8574 MCS 244, operation ready off 244, ............. 244,................................................................ 244,...

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    5921-E P-88SECTION 3 ALARM A 251,8613 APC clamp/unclamp time 251, over 251,................................................................... 251,243 251,8614 APC escape position 251,.................................................................................. 251,243 251,8615 ATC 2...

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    5921-E P-89SECTION 3 ALARM A1071 Memory board battery depleted. Replace quickly!The memory board battery has finished its service life.[Probable Faulty Locations]Battery in the memory board[Measures to Take]Replace the battery in the memory board.1089 PLC alarm No. illegalThe PLC requested an a...

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    5921-E P-90SECTION 3 ALARM A100->A machine type of PLC differs.200->A class of PLC differs.300->File version differs.1097 Safety speed monitor errorConcerning check processing of Safety-Speed-Monitor at the time of guard-close of production mode, error signal of Safety-Speed-Monitor di...

  • Page 99

    5921-E P-91SECTION 3 ALARM A 7:File write open error 8:File write error1101 Blue screenBlue screen(kernel stop error)occurred.[Object]None[Character-string]None[Code]None[ Probable Faulty Locations ]1.Win32 application failure2.Windows failure3.Windows driver faliure1102 P100-Menu error An ...

  • Page 100

    5921-E P-92SECTION 3 ALARM A 0x4F:Other slave stations are nonexistence on network 0x50:Idle mode condition 0x53:Error received in the connection check 0x54:Timeout occurred in the connection check 0x56:Turn into idle mode 0x5B:Bus off 0x5C:Network power supply off (XXYY becom...

  • Page 101

    5921-E P-93SECTION 3 ALARM A 7F02 DRAM test error 7F03 NICE test error 7F04 EEPROM sum check error 7F05 CPU BUS error 7F06 Illegal instructionIf Y=1, XXXX = 4000. Timeout error of 4 sec or longerIf Y=2, XX...

  • Page 102

    5921-E P-94SECTION 3 ALARM ANone[Character-string]None[Code]Sensor identifier20101->CPU temperature[Probable Faulty Locations]Cooling system for panel computer unit1112 Non-functioning device detectedThe system found a non-functioning instrument. But the installed software does not know abou...

  • Page 103

    5921-E P-95SECTION 3 ALARM A1121 PSC Optical scale encoder errorAn error was detected by the position encoder of optical scale.[Character-string]None[Code]XXYYZZXX:Value of the J-type endoder and value of the optical scale are too different. bit1:It is too different by a negative sign. bit0:I...

  • Page 104

    5921-E P-96SECTION 3 ALARM ANone[Character-string]None[Code]0x61XX0000->Speed over XX=Axis number of the target axis0x62XX0000->Parameter setting error XX=Axis number of the target axis0x63XX0000->Machine operation mode error XX=Axis number of the target axis0x64XXYYYY-&...

  • Page 105

    5921-E P-97SECTION 3 ALARM A- Encoder link cables- VFA unit1133 VDU detected errorThe VDU(Vibration Detect Unit) has become unable to detect acceleration data.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = VDU error status bit7 1: Error bit (1 is error) bit...

  • Page 106

    5921-E P-98SECTION 3 ALARM A the network address of the responding device appears. If YY=5, the received frame information C2RXINF appears. If YY=6, the number of parameter that caused the alarm appears. 1 = Not all the necessary parameters are received. 2 = Basic inf...

  • Page 107

    5921-E P-99SECTION 3 ALARM A bit1,0: Error bit number of absolute position code.(It is indicated by 2bits.)YY = Alarm code 01: Stop command has stopped. 02: Control parameter error 04: Absolutization error 05: Initialization speed too high 08: Aut...

  • Page 108

    5921-E P-100SECTION 3 ALARM A[Character-string]None[Code] XXYYZZZZXX = Encoder link initialization sequence number (1B) at the time of the error detection 0: Reset 1: Network address setting 2: Request to send the basic information for communication 3: Ch...

  • Page 109

    5921-E P-101SECTION 3 ALARM A 4: Acquisition of device information 5: Parameter change 6: Position detection start 7: AT mode startYY = Error content (1B) 0: Communication error 1: Transmission start time over 2: Transmission finish time o...

  • Page 110

    5921-E P-102SECTION 3 ALARM A1150 MCS Undefined alarm numberThe MCS caused an error related with axis control.[Object]Axis name or none (spindle)[Character-string] Alarm number in decimal[Code] Alarm code[Probable Faulty Locations]- Depends on the number indicated in the character-string. Inf...

  • Page 111

    5921-E P-103SECTION 3 ALARM A- Optional program file- Optional program file incompatible with inverter unitIn the case of #2 or #11,- Power unit (when this alarm occurred in several inverter units)In the case of #12, #13, or #14,- Inverter unitIn other cases,- Inverter unit1152 Mistake in data ...

  • Page 112

    5921-E P-104SECTION 3 ALARM AAbsolute value of deviation in hexadecimal (reference unit)[Probable Faulty Locations]- Faulty MCS controller- Mismatch between MCS data and NC data1154 MCS Power supply unit errorThe power unit caused an error.[Object] Axis name or none (spindle)[Character-string] ...

  • Page 113

    5921-E P-105SECTION 3 ALARM AX=0: communication errorX=1: Time-out error (communication interrupted)YY=communication status When X is ONE(1),always 0[Probable Faulty Locations]- Convertor link cables or connectors- Power unit- Inverter unit control board1156 MCS DC-bus voltage alarmThe DC-bus...

  • Page 114

    5921-E P-106SECTION 3 ALARM A[Character-string]None[Code] YYYYZZZZYYYY-> Gamma of the protection curve used to detect overloadZZZZ-> Internally calculated overload data[Probable Faulty Locations]- Inverter unit- Overload operation1160 MCS Supply voltage flutterThe power unit input voltage...

  • Page 115

    5921-E P-107SECTION 3 ALARM A[Character-string] None[Code] XXYYZZZZXX = FF (fixed)YY = 00: YY = 00: Error is detected at the motor encoder. 01: Error is detected at the position encoder with shaft. 02: Error is detected at the independent position encoder. 03: Error is d...

  • Page 116

    5921-E P-108SECTION 3 ALARM A 5: Parameter change 6: AT (auto) mode startYY= Error content 0: Communication error 1: Transmission start time over 2: Transmission finish time over 3: Reception finish time over 4: Abnormal response address 5: Abnormal response code 6: Parameter errorZZZZ...

  • Page 117

    5921-E P-109SECTION 3 ALARM AAxis name or none (spindle)[Character-string] None[Code] Same with <MCS Encoder initialize failed>[Probable Faulty Locations]- ABSO SCALE- Encoder link cables or connectors- Inverter unit control board1170 MCS Magnetic encoder alarmThe magnetic pulse generator...

  • Page 118

    5921-E P-110SECTION 3 ALARM A1173 MCS Motor overheatThe motor temperature is abnormally high.[Object] Axis name or none (spindle)[Character-string] None[Code]YYYYZZZZYYYY = 0 (fixed)ZZZZ = 0010: Motor overheatZZZZ = 0011: Motor overheat is detected at the motor.ZZZZ = 0012: Motor overheat is de...

  • Page 119

    5921-E P-111SECTION 3 ALARM A 8000...Disconnected before the problem unitYYYY= Servo link error status at the time of error detection[Probable Faulty Locations]- Servo cables or connectors- Inverter unit control board- FCP board1176 Mistake in data from NC to MCSThe NC and the inverter unit ex...

  • Page 120

    5921-E P-112SECTION 3 ALARM AXXXXYYYYXXXX=10: Positioning mode Command point number over11: Positioning mode Negative command value12: Positioning mode Larger command value (specified position > 360 for rotary axis)13: Positioning mode RPositioning point table not transmitted...

  • Page 121

    5921-E P-113SECTION 3 ALARM AIf the "following error" exceeds the allowable limit, the above alarm occurs.[Object] Axis name or none (spindle)[Character-string] None[Code] Absolute value of following error [pr/65536]pr = One turn of position encoder[Probable Faulty Locations]- Overloa...

  • Page 122

    5921-E P-114SECTION 3 ALARM ANone[Code] Motor speed detected when this alarm occurred [(rev/4294967296)/Tv]Where, rev= One motor turn; Tv= Speed control frequency[Probable Faulty Locations]- Motor encoder (BL motor)- Encoder link cables or connectors (VAC motor)- Resolver or magnetic encoder (V...

  • Page 123

    5921-E P-115SECTION 3 ALARM A1: Emergency stop time over2: Deceleration time over at emergency stop3: Deceleration time over at alarm stop[Probable Faulty Locations]- Inverter unit control board- NC software1188 MCS Belt is brokenBreakage of belt was detected in the belt-driven axis.[Object] Ax...

  • Page 124

    5921-E P-116SECTION 3 ALARM A YY = 0: Encoder link error status C2ERR established on detection of the error YY = 1, 2, or 3: Transmitted frame information QC2MTINF YY = 4: Net address of the corresponding device YY = 5: Received frame information QC2RXINF YY = 6: Parameter number at which ...

  • Page 125

    5921-E P-117SECTION 3 ALARM A 1:Net address setting 2:Communucation basis information demand 3:Change of communucation version. 4:Device information acquisition. 5:Change of parameter. 6:AT mode startYY Error contents 0:Communication error 1:Transmission start timeover 2:Transmission c...

  • Page 126

    5921-E P-118SECTION 3 ALARM A bit5 1: CRC error bit4 1: Format error bit3 1: Double transmission error bit2 1: Double reception error bit1 1: Parity error bit0 1: Time-out error[Probable Faulty Locations]- Full ABSOSCALE- Encoder link cable or connector...

  • Page 127

    5921-E P-119SECTION 3 ALARM A XXXX: $FFFF (fix) ZZZZ: voltage of encoder-fuse (12[V] = $9980) Normal: from 10.6 to 13.8 [V] Permmssive: from $8800 to $B000[Probable Faulty Locations]- Full absolute scale- Encoder link cables or con...

  • Page 128

    5921-E P-120SECTION 3 ALARM A3)Check the tool offset value.4)Check the zero offset value.1203 Minus variable limit overAn axis movement command to move the axis beyond the variable limit position in the negative direction is designated.[Object]AXIS, SYSTEM[Code]1->In G00, G01, G32, G33, G34 ...

  • Page 129

    5921-E P-121SECTION 3 ALARM A ^^^^ ^^^^^ Turret B N200 G00 X500 Z500 N201 M42 M03 S500 P10 ^^^^ ^^^^^[Measures to Take]Correct the program.Example:In the program above, change the commands in N201 sequence as indicated below: N201 M...

  • Page 130

    5921-E P-122SECTION 3 ALARM A[Code]2->The axis reaches the designated point (Z-L).1221 Duplicate M-codeBefore the execution of an M code, another M code which belongs to the same M-code group is designated (M07/M08, and so forth).(In the case of process-combined machining such as thread cutt...

  • Page 131

    5921-E P-123SECTION 3 ALARM AXYYYY: bit0->Overflow in converting into integer bit1->Exponential underflow bit2->Exponential overflow bit3->Calculation of root of a negative number bit4->Division by 0 bit5->Angle overflow for SIN, COS, TAN and COTX: 1->Former half of ...

  • Page 132

    5921-E P-124SECTION 3 ALARM A2->A T-command was issued when the touch setter is in advance position.3->On the FTL machine, the Z-axis is located in a negative position beyond the interference position.4->On the machine with Y-axis function, a turret index command was issued while the Y...

  • Page 133

    5921-E P-125SECTION 3 ALARM A[Probable Faulty Locations]1)Programming error for simultaneous cuts on the 2saddle models2)Error in setting tool interference check area[Measures to Take]1)Check the simultaneous cuts program.2)Check the tool interference check data.1257 Axis moved to chuck barrier...

  • Page 134

    5921-E P-126SECTION 3 ALARM AEntry into tailstock barrier area[Object]SYSTEM[Code]interference check area[Probable Faulty Locations]1)The executed program includes a command which causes an axis to enter tailstock barrier area.2)Setting error of tailstock barrier area1259 Tow-along tailstock co...

  • Page 135

    5921-E P-127SECTION 3 ALARM A[Code]1->M188, M189 or G153 is designated while the spindle is not in zero speed.2->M188, M189 or G153 is designated while the spindle is not at a still.3->M188, M189 or G152 is designated while the spindle rotation command is active.4->M188, M189 or G15...

  • Page 136

    5921-E P-128SECTION 3 ALARM A1265 Parts catcher interlockParts catcher interlock is activated when an attempt is made to advance or retract the parts catcher.[Code]0->The parts catcher advance command is designated when the Z-axis is not at the positive end limit. Or an axis move command is...

  • Page 137

    5921-E P-129SECTION 3 ALARM A36->When it was not R Main spindle side touch setter retraction end, parts catcher advanced/retracted command was performed.37->Except for parts catcher retraction end, R Main spindle side touch setter is not retraction end.40->When there was ZB axis on pla...

  • Page 138

    5921-E P-130SECTION 3 ALARM A1)Position encoder2)Inductosyn3)Setting of Inductosyn coupling compensation amountProgram Example: G0 X1000 LMW X0 :1279 IND. CMP. data verification failureThe difference between the designated inductosyn pitch error compensation data and the read pitch error...

  • Page 139

    5921-E P-131SECTION 3 ALARM A3->The received data is more than 8 digits.[Probable Faulty Locations]1)HP9825A; laser interferometer2)Communication line cable3)RS232C InterfaceProgram Example: G00 X1000 LMW X0 :1283 C-axis command not possibleC-axis movement command is designated while it ...

  • Page 140

    5921-E P-132SECTION 3 ALARM A1)Specify the W-axis movement command while the second workhead is unclamped. Move the W-axis using G154(W-axis positioning command).1303 Pickoff index positionWith pickoff-spindle specification models, pickoff-spindle rotation or pickoff-spindle synchronized rot...

  • Page 141

    5921-E P-133SECTION 3 ALARM ASensor input number[Probable Faulty Locations]1)Parameter setting error:The value set at the parameter (long word) No. 24 is too small compared with the feedrate in the gauging cycle.2)Program error, operation error:An attempt is made to execute the program in which...

  • Page 142

    5921-E P-134SECTION 3 ALARM A3)In YS axis carriage return positioning specification, Y-axis mode ON/OFF is performed. Or, in order that present YS axis place results in a carriage return place, YS axis carriage return place is modified.1328 Adaptive control communication errorAn abnormality ...

  • Page 143

    5921-E P-135SECTION 3 ALARM A1)In C-axis control, the position of Main spindle is at least 0.36 (equivalent to 0.5mm) away from the switch OFF position.2)The spindle or M-tool spindle in the state of synchronized rotation, or flat turning is at least 0.36 (equivalent to 0.5mm) away from the sw...

  • Page 144

    5921-E P-136SECTION 3 ALARM AOne cycle time (from start to M02 or M30) exceeded the parameter-set time.[Parameter]OPTIONAL PARAMETER (CYCLE TIME OVER CHECK)Cycle time over timer (s)[Probable Faulty Locations]1)The part program has a long machining time. Or, the part program failed to end becaus...

  • Page 145

    5921-E P-137SECTION 3 ALARM A10->The motor torque came off from the threshold by 'work position state'.[Probable Faulty Locations]A workpiece shorter than the required one is mounted.[Measures to Take]Re-positon the tailstock closer to the workpiece.1376 Cutting errorThe load detected by th...

  • Page 146

    5921-E P-138SECTION 3 ALARM AAxis[Code]X1->Concering velocity supervision automatic formatting on the side of NC, Axis-speed surpassed a safety speed for the speed supervision which has set by data file for Safety-Speed-Monitor.[Probable Faulty Locations]NC softwareData file for Safety-Speed...

  • Page 147

    5921-E P-139SECTION 3 ALARM A1453 Heavy work data not foundThere are not "Heavy Work DATA" that selected by the parameter in axis-data-file.[Probable Faulty Locations]Axis data file1460 TEMP RISE LIMIT OVERTemperature rise value has exceeded the limit value.[Character-string]None[Code...

  • Page 148

    5921-E P-140SECTION 3 ALARM A1468 Servo amp error XS-axisThe Xs-axis(cam-axis) servo controller is faulty.[Index]None[Character-string]None[Code]None[Probable Faulty Locations]Faulty servo controller(fuse blown)[Measures to Take]Replace the unit(change the fuse).[Note]The alarm state can be cle...

  • Page 149

    5921-E P-141SECTION 3 ALARM A[Character-string]None[Code]Hexademical of the allowable spindle speed[Probable Faulty Locations]The spindle speed designated optionally for developing the profile is too large.The major diameter or cam lift amount designated to define the cam profile is too large.[...

  • Page 150

    5921-E P-142SECTION 3 ALARM A1->Learning command given during asynchronous control mode.2->Learning time over.3->Compensation value overflow.[Measures to Take]Set a large value for learning quit time (XS AXIS LEARNING CONTROL PARAMETER No.5).1475 CAM execution data not selected XS-...

  • Page 151

    5921-E P-143SECTION 3 ALARM A[Object]Turret01:A-turret02:B-turret[Character-string] None[Code] XX=1->The axis movement instruction was executed, while chuck Coordinate system and Cutting Station chuck was not corresponding.X=2->The executed coordinate system instruction was not correspond...

  • Page 152

    5921-E P-144SECTION 3 ALARM ANone[Code]None[Probable Faulty Locations]Faulty PSC board.[Measures to Take]Replace the PSC board.1483 PSCB INT task loop errorThe INT task loop error occured with the PSC board.[Index]None[Character-string]None[Code]Program counter of the program block involved wit...

  • Page 153

    5921-E P-145SECTION 3 ALARM A[Probable Faulty Locations]Faulty PSC board.[Measures to Take]Replace the PSC board.1487 PSCB Memory test errorThe memory of the PSC board does not work normally.[Index]None[Character-string]None[Code]None[Probable Faulty Locations]Faulty PSC board.[Measures to Take...

  • Page 154

    5921-E P-146SECTION 3 ALARM AThe programmed spindle speed differs from the one used in the learning control.[Measures to Take]Review the spindle speed.Carry out the learning control again.1491 Heavy tooling data not foundIn the spec of Heavy Tooling, there are not "Heavy Tooling DATA"...

  • Page 155

    5921-E P-147SECTION 3 ALARM A[Character string]None[Code]1->A turret and B turret interfered.2->A turret and B turret cover (only ZB moves) interfered.3->A turret cover (Only ZA moves) and B turret interfered.[Expected faulty point]Mistake of NC program instruction[Treatment measures]P...

  • Page 156

    5921-E P-148SECTION 3 ALARM AThe NC detected such a fatal error that it was impossible to continue processing by SPM engine. (Super Precision Machining (SPM) control = Hi-Cut Pro or Super-NURBS)[Code]2000100->B Buf. Abnormality of Super Control Interval Code2000200->B Buf. Abnormality of...

  • Page 157

    5921-E P-149SECTION 3 ALARM ASpindle[Character-string] None[Code] None[Probable Faulty Locations]Clamp power over the clutch A connected force.[Measures to Take]Change the clamp power.1515 Mistake in X, Z commands1516 NC tailstock slide resistance overSlide Resistance was superior to a mechanic...

  • Page 158

    5921-E P-150SECTION 3 ALARM A1520 Synchronous error limit over1.The synchronization error exceeds permissible limit B for 128 ms or longer upon the powerup.2.The synchronization error exceeds permissible limit A for 128 ms or longer at any time other than power-up.Permissible maximum synchroniz...

  • Page 159

    5921-E P-151SECTION 3 ALARM AXYX:Sub Spindle 0->MCS Data File exists 1->No Chuck 2->Standard 3->Semi-standard 4->HeavyY:Main Spindle 0->MCS Data File exists 1->No Chuck 2->Standard 3->Semi-standard 4->Heavy[Probable Faulty Locations]Installation errorSoft...

  • Page 160

    5921-E P-152SECTION 3 ALARM AThe instruction that was not able to be executed while mounting LBB was done.[Object]SYSTEM[Code]1->It rotating instructed in M-spindle.[Probable Faulty Locations]M-spindle rotation instruction was done.[Measures to Take]1)The instruction is corrected.1528 The at...

  • Page 161

    5921-E P-153SECTION 3 ALARM AZ: Buffer manager error code1=Error2=Range of argument error3=Effective number operation error4=Empty numerical operation error5=Data none6=Write pointer overflow7=Operation result error[Probable Faulty Locations]Faulty software[Related Specifications]Tool Posture F...

  • Page 162

    5921-E P-154SECTION 3 ALARM A[Corrective Action]Change Rotary encoder 5(Others).1685 MCS Rotary encoder 4 initialization failureIt failed in initialization of Rotary encoder 4(HEIDENHAIN).[Object] Axis[Character-string] None[Probable Faulty Locations]Rotary encoder 4(HEIDENHAIN).[Corrective Act...

  • Page 163

    5921-E P-155SECTION 3 ALARM AXXXXYYYYXXXX= Content of illegal data 000A[HEX] : illegal data of A aspect voltage 000B[HEX] : illegal data of B aspect voltageYYYY= Illegal data XXXX=000A[HEX] : A aspect voltage value XXXX=000B[HEX] : B aspect voltage value[Probable Fau...

  • Page 164

    5921-E P-156SECTION 3 ALARM A 2E A and signal amplitude is underestimates. 2F A and B face signal amplitude is underestimates. 80-FF CPU illegalZZZZ= Rotary encoder position data Positional data of each pitch[Probable Faulty Locations]Rotary encoder 1[Corrective Action]Change Rotary en...

  • Page 165

    5921-E P-157SECTION 3 ALARM AIt failed in initialization of Linear scale 2(HEIDENHAIN).[Object] Axis[Character-string] None[Probable Faulty Locations]Linear scale 2(HEIDENHAIN).[Corrective Action]Change Linear scale 2(HEIDENHAIN).1697 MCS Linear scale 2 errorIllegal data was detected in Liner s...

  • Page 166

    5921-E P-158SECTION 3 ALARM A bit3: electric capacity error bit2: photo electron error bit1: digit match error bit0: initialize error case of XX=80 43: MITUTOYO scale no response 44: MITUTOYO scale ID error case of XX=C0 00-3F: Gateway receive error 46: REQ tim...

  • Page 167

    5921-E P-159SECTION 3 ALARM A32->The overload of the M-Spindle oil cooler is tripped.33->The overload of the auxiliary unit oil cooler is tripped.34->The overload of the spindle gear lube pump is tripped.35->The overload of the turret coolant motor is tripped.36->The overload of ...

  • Page 168

    5921-E P-160SECTION 3 ALARM A3->Magazine oil pressure low signal continued to be ON for 2[s].[Probable Faulty Locations]1)Low oil level2)Hydraulic power unit motor3)The filter is clogged.1706 Alarm detected from externally connected deviceA problem has occurred with an external device.[Code]...

  • Page 169

    5921-E P-161SECTION 3 ALARM A[Probable Faulty Locations]1)Program error:Too large feedrate; depth of cut too large2)Setting error of meter relay:Setting value too small3)Setting error of detection time:Setting value too small1711 ZA-axis overloadThe load detection meter relay for the Z-axis of ...

  • Page 170

    5921-E P-162SECTION 3 ALARM A34->A spindle rotation command was issued when the centering unit is retract position and unclamp. Or, the centering unit retract confirmation signal was ON during spindle rotation.35->In main spindle rotation , workpiece stand was not at its DOWN end-point.36...

  • Page 171

    5921-E P-163SECTION 3 ALARM A81->A spindle orientation command was issued with the spindle clamped.82->A spindle synchoronized tap command was issued with the spindle clamped.83->A spindle unclamp confirmation signal became OFF condition during spindle rotation.84->M tool rotation c...

  • Page 172

    5921-E P-164SECTION 3 ALARM A1715 Spindle revolution overThe spindle drive motor rotated at a speed higher than the commanded speed.[Object]SYSTEM[Probable Faulty Locations]1) Pulse generator PG2) Spindle drive motor3) FCP board4) Max speed command by G50 (If the specified spindle speed exceeds...

  • Page 173

    5921-E P-165SECTION 3 ALARM A[Code]1->While the spindle is rotating, commanded spindle speed range gear and the output from the spindle speed range gear position LS have come to be unmatched.2->The spindle speed range gear position LS did not accord with the spindle speed range gear order...

  • Page 174

    5921-E P-166SECTION 3 ALARM A1724 Spindle synchronization interlockAny of the following conditions is not satisfied when the spindle synchronized control command (M151/M150) is designated.Assume that the A-spindle is controlled in synchronization with the B-spindle rotation.1)The spindle rotati...

  • Page 175

    5921-E P-167SECTION 3 ALARM A[Probable Faulty Locations]Program errorProgram Example: : G140 : M151 M151 : : G141 M41 S1500 M03 M42 S1000 :[Measures to Take] ...

  • Page 176

    5921-E P-168SECTION 3 ALARM A N101 M110Operation Example:M110 is designated during spindle rotation in MDI mode.[Measures to Take]Refer to the codes above. When there are no errors in a program or operations, check the related EC input signals.1728 C-axis clamp/unclamp command not possibleC-...

  • Page 177

    5921-E P-169SECTION 3 ALARM AX=None->Check the EC input related with the tool number.[Code]X=1, 4 or 5->Check the clamp confirmation LS.[Code]X=2->Check the EC input related with the tool number;adjust the turret index solenoid when the turret overpasses the designated position.1731 Tu...

  • Page 178

    5921-E P-170SECTION 3 ALARM A24->Turret index command was issued when turret is in interference.25->Turret rotation command was performed with special tool selection.26->A turret index command was issued when the special tool ON. Or special tool ON command was issued when a turret was ...

  • Page 179

    5921-E P-171SECTION 3 ALARM AAn attempt is made to open the pickoff chuck when the pickoff spindle is rotating.Or an attempt to rotate the pickoff spindle is made when the pickoff chuck is open.[Object]SYSTEM[Code]1->The pickoff chuck open command is given while the pickoff spindle is rotati...

  • Page 180

    5921-E P-172SECTION 3 ALARM A[Code]1->A turret pulse handle mode or B turret pulse handle mode of M/C User Parameter is ON.2->The NC turret backlash adjustment bit of the M/C system parameter is ON.3->Turret Index Command is issued,when not returned turret home position after power on....

  • Page 181

    5921-E P-173SECTION 3 ALARM A40->A chuck open/close command was issued by the loader when the spindle was rotating with the ceiling door open.41->A chuck open command was issued when the spindle was rotating at a speed exceeding the limit specified by the parameter with the ceiling door o...

  • Page 182

    5921-E P-174SECTION 3 ALARM A2)[Code]1, 5->Check the spindle control unit printed circuit boards and connectors.3)[Code]2->Designated the command only after the spindle has stopped completely.4)[Code]20->Turn off the air chuck selector switch and release the alarm by NC reset. Then, is...

  • Page 183

    5921-E P-175SECTION 3 ALARM A[Measures to Take]1)code13 -> A chuck interlock cancel command should be designated only after spindle rotation speed lower than 50[1/min].1743 Index chuck interlockA spindle rotation command was issued with the chuck not being indexed and the index completion si...

  • Page 184

    5921-E P-176SECTION 3 ALARM A2->Tailstock spindle in-position answer signal is not input within 60[s] after the tailstock spindle advance command has been executed.3->Tailstock spindle in-position answer signal is not input within setting value of parameter after the tailstock spindle ad...

  • Page 185

    5921-E P-177SECTION 3 ALARM A23->When tailstock was not in a tailstock spindle operation possibility place concerning tow-along tailstock, M55 M56 instructions were performed.24->When tailstock did not clamp in the simple tow-along tailstock specification which has tailstock automatic cla...

  • Page 186

    5921-E P-178SECTION 3 ALARM A G152 Z100 :1751 Tow-along tailstock ON/OFF interlockM188 (Tailstock disconnect), or M189 (Tailstock connect) is designated with G15 calling for tailstock towing mode while the spindle is not in zero speed or while the spindle is not at a still.M188, M189 ...

  • Page 187

    5921-E P-179SECTION 3 ALARM A10->The tailstock was not clamped after the tailstock clamp/unclamp timer was time up.11->Tailstock clamp/unclamp condition is not settled for more than 6[s].12->The condition at other than stroke end of X-axis and tailstock unclamp is continued for 6[s]. ...

  • Page 188

    5921-E P-180SECTION 3 ALARM A14->Except for XA, ZA axis plus variable limit position, a rising order of a parts catcher or a descent order was performed. Or, an axis movement order was performed by a decline condition of a parts catcher.15->When it was not in a Main spindle stop, it perfo...

  • Page 189

    5921-E P-181SECTION 3 ALARM A[Probable Faulty Locations]1)Coupling devices (loader and robot)2)The emergency stop button at a coupling device has been activated.[Measures to Take]1)Recover the coupling devices and reset.2)The emergency stop button at a coupling device has been activated.[Relate...

  • Page 190

    5921-E P-182SECTION 3 ALARM A8->Spindle table unclamp command was issued when when NC Loader is Not outside Lathe.9->A loader alarm has occurred when the loader was entering the machine interference range.[Measures to Take]Move Loader/Robot/Peripherals to outside Lathe.1757 Loader interlo...

  • Page 191

    5921-E P-183SECTION 3 ALARM A4->Traverse Command is issued; when Synchronized Peripherals at Waiting Position code is off. Synchronized Peripherals at Waiting Position Code is off; during Traverse.5->Turret Index Command is issued; when Synchronized Peripherals at Waiting Position code is...

  • Page 192

    5921-E P-184SECTION 3 ALARM A1762 Revolution tool gear interlockThe M-tool spindle gear command values are checked with the machine specifications. If an improper value is detected, this alarm occurs.[Object]SYSTEM[Probable Faulty Locations]Program errorProgram Example:The M-tool spindle speed...

  • Page 193

    5921-E P-185SECTION 3 ALARM A Even the state which attached measure sensor to turret for M tool securing pin can not be done M tool rotation command.1764 Tool rotating when T command issuedA command to index the turret is designated while the M-tool spindle is rotating.[Object]SYSTEM[Probable...

  • Page 194

    5921-E P-186SECTION 3 ALARM A M151 M03 S1200 :[Measures to Take]Correct the program. G141 G50 S1200 G140 M151 M03 S1200 :1769 Sub-spindle index interlockThe sub-spindle orientation command is designated while the spindle and the sub-spindle are controlled in the synch...

  • Page 195

    5921-E P-187SECTION 3 ALARM A23->An air blow command is issued while the door close signal is OFF in MANUAL or MDI mode.25->The coolant command (M08) is issued (including pushbutton operation) when the door close signal is OFF. Or, the signal becomes OFF during execution of M08.26->Th...

  • Page 196

    5921-E P-188SECTION 3 ALARM A76->A spindle rotation command with a spindle speed exceeding the limit specified by M/C system parameter No. 4 'Door Interlock', bit 1 'Maximum Spindle Speed with 1st Door Open' was issued with the ceiling door open.77->The actual spindle speed exceeded the l...

  • Page 197

    5921-E P-189SECTION 3 ALARM A 2.Interlock release switch ON 3.Except for auto mode without single block 4.The safety cover was not closed122->For the door interlock flat machine spec, spindle rotation command was issued when tailstock maintenance door was not cl...

  • Page 198

    5921-E P-190SECTION 3 ALARM AWithout indication of code number, a front door open/close confirmation limit switch is out of position or faulty.1)A ceiling door open/close confirmation limit switch is out of position or faulty.2)For the door of mechanical locking type, a door open/close confirma...

  • Page 199

    5921-E P-191SECTION 3 ALARM ASYSTEM, AXIS, M-TOOL SPINDLE1774 Sensor head advance/retract interlockAn attempt has been made to advance or retract the sensor head while its advance/retract is not possible, or the sensor head advance impossible state has arisen during the advance movement.Sensor ...

  • Page 200

    5921-E P-192SECTION 3 ALARM A[Probable Faulty Locations]1)Faulty EC input signal (I/O check NO.51 INPUT bit9 (iPCBA) for parts catcher retract end confirmation2)Program errorProgram Example: M03 S5000 M1173)Operation errorOperation Example:The turret is moved manually when it is not at the...

  • Page 201

    5921-E P-193SECTION 3 ALARM A11->The tool breakage sensor was not retract position during door is not close. Or, door open command was designated, while the tool breakage sensor was not retract position.12->The tool breakage sensor was not retract position during coolant supply. ...

  • Page 202

    5921-E P-194SECTION 3 ALARM AFor LB15II/LB35II-MATC-Y or LU45-MATC-Y, manual tool change is possible at T1 indexed to the cutting position and at the other stations indexed to the ATC position. If M70 is issued without indexing the turret to the manual tool change possible position, this alarm ...

  • Page 203

    5921-E P-195SECTION 3 ALARM A2)Low oil pressure3)Malfunction of the solenoid valve4)Wrong offset data is set on the position encoder.5)Wrong positional data is set for positioning.6)Malfunction of B axis brake1785 NC parameter data transfer errorError has occurred in transferring NC parameter d...

  • Page 204

    5921-E P-196SECTION 3 ALARM A3) Remove the object or human body pinched by the door.[Related functions]Automatic doorsCeiling door1788 Safety door openAt the time of automatic operational mode/MDI operational mode selection, a side cover or a back surface cover is not close status.A side cover ...

  • Page 205

    5921-E P-197SECTION 3 ALARM A49->A steadyrest advance command was issued when tailstock was not advanced.50->A tailstock retract command was issued without locating the steady rest at the retract end.51->Steady rest(W-axis) movement command was issued, when X-axis was not plus limit po...

  • Page 206

    5921-E P-198SECTION 3 ALARM A[Code]1->At the time of automatic operation or MDI operational mode, a side cover is not close status.2->At the time of manual interrupt mode, while main spindle rotating a side cover became not closed status or when a side cover was not close status main spin...

  • Page 207

    5921-E P-199SECTION 3 ALARM A16->Chucking miss ON/OFF switch input signals were kept ON or OFF for 0.5 second or longer.17->Auto/manual select switch signal kept both ON or OFF status over 0.5 seconds.18->The chuck ID/OD clamp selection switch input signals were kept ON or OFF for 0.5[...

  • Page 208

    5921-E P-200SECTION 3 ALARM A1->The START LOADER button on the optional loader panel was pressed in LOADER LINK mode with the safety guard unlocked.2->Spindle rotation3->M-tool spindle rotation4->Axis movement5->Turret indexing9->Touch setter advance/retract10->Chuck open /...

  • Page 209

    5921-E P-201SECTION 3 ALARM AAn ATC logic data file error[Code]1) The logic data file has not been correctly loaded.2) The logic data file contains wrong data.1807 Shutter close not possibleA shutter close command was issued when the shutter closing operation was disabled.[Code]1)A shutter clos...

  • Page 210

    5921-E P-202SECTION 3 ALARM A140->An attempt was made to move the loader axis within the L spindle interference range with the L spindle origin signal OFF.141->An attempt was made to move the loader axis within the R spindle interference range with the R spindle origin signal OFF.142->...

  • Page 211

    5921-E P-203SECTION 3 ALARM A3->A second headstock up/down command was issued when an axis was moving.4->A second spindle rotation command was issued with the second headstock not at the raised/lowered position.5->When restart-order was performed, real-position of the second headstock ...

  • Page 212

    5921-E P-204SECTION 3 ALARM A11->An M386 command was issued with the V hand open (for tandem loader types).12->An M386 command was issued with the Y hand not at position A (for tandem loader types).13->An M386 command was issued with both of the Y and V axes not at the positive limit (...

  • Page 213

    5921-E P-205SECTION 3 ALARM A1825 Spindle cooling unit error1826 Oil air lubrication illegalThe oil-air lubrication unit alarm/switch kept OFF for a second or longer.A bad condition was caused on a lubrication of spindle by oil-air system.[Code]20->A pump of lubrication of spindle by oil-air...

  • Page 214

    5921-E P-206SECTION 3 ALARM A1828 Laser sensor interlock[Code]1->A laser sensor advance command (M267) was issued with the laser sensor not indexed at the advance enabled position.2->A laser sensor effective command (M281) with the laser sensor not the advanced position.3->A laser sens...

  • Page 215

    5921-E P-207SECTION 3 ALARM A1833 Tow-along steady rest unclamp interlock[Code]1->The steady rest unclamp command was issued during spindle rotation.2->The steady rest unclamp command was issued without locating the XA-axis in the positive variable limit.3->The steady rest unclamp comm...

  • Page 216

    5921-E P-208SECTION 3 ALARM A (At the time of an original point return order) It was not Z directional advanced position and X directional retracted position. (At the time of a retract position movement order) It was not sensor head retracted position. It was not Z directional retract...

  • Page 217

    5921-E P-209SECTION 3 ALARM A14->A work rest up/down command was issued when spindle was not in the state of orient-stop.15->A work rest up/down command was issued when turret A and turret B not at the positive limits.16->A work rest up/down command was issued when tailstock was not ad...

  • Page 218

    5921-E P-210SECTION 3 ALARM A17->A work pusher moved to the advance end (for work pusher types)18->A door was not close position ,when a work pusher was advanced/retracted position and the chuck was opened.20->Work pusher in-position answer signal turn OFF,It was before the Work pusher...

  • Page 219

    5921-E P-211SECTION 3 ALARM A9->A work-out unit advance/retract command was issued with the chuck closed.10->A chuck close command was issued with the work-out unit not retracted.11->XB axis or ZB axis moved when it did not meet the following condition. Or it did not meet the following...

  • Page 220

    5921-E P-212SECTION 3 ALARM A1856 Circuit breaker trippedThe circuit breaker for the loader was activated.[Probable Faulty Locations]The circuit which includes the activated breaker is shorted.[Measures to Take]Repair the shorted part.1857 Intrusion interlockWhen the C-axis tried to enter the l...

  • Page 221

    5921-E P-213SECTION 3 ALARM A2)Operation error1861 Stroke end overA travel end limit switch is tripped.[Probable Faulty Locations]Setting error of soft-limits[Corrective action]1)Turn ON the emergency limit release switch, provided in the electrical control box and select the manual mode for th...

  • Page 222

    5921-E P-214SECTION 3 ALARM A1867 No workpiece clamped on hand BWhen hand B was closed by the hand B close command, it failed to grip the workpiece and the hand close end confirmation signal came ON.[Probable Faulty Locations]1)Operation error2)Workpiece gripping error1868 Wrist brokenLoader ha...

  • Page 223

    5921-E P-215SECTION 3 ALARM A1->The signal of area sensor is OFF during loader running when front door is not close condition. Or, loader start to move during the signal of area sensor is OFF.2->The signal of area sensor is OFF during loader axis running by manual when front door is not c...

  • Page 224

    5921-E P-216SECTION 3 ALARM A7->The machine was at a program or optional stop.8->The machine was in SCHEDULE PROGRAM OPERATION mode.9->The machine operation has been manually interrupted.10->The main program has not been selected.11->The cursor does not reside at the head of the ...

  • Page 225

    5921-E P-217SECTION 3 ALARM A[Probable Faulty Locations]1)Program error(advance command was executed although the workpiece transfer loader is not at the correct position.)2)Workpiece transfer position setting error1885 Loader/part turnover device interferenceThe loader's X-axis has been moved ...

  • Page 226

    5921-E P-218SECTION 3 ALARM A[Code]1->Any of the following unloader commands is issued with the unloader ON/OFF switch set at OFF. - Moving unloader carrier leftward/rightward - Advancing/retracting unload arm swing - Opening/closing unloader hand - Opening/closing unloader s...

  • Page 227

    5921-E P-219SECTION 3 ALARM A - Locating upper/lower/middle position unload arm hand - Opening/closing unloader hand15->Any of the following unloader commands is issued with the unload carrier carrent position is not the point(1st spindle in) [Command] - Advancing unloa...

  • Page 228

    5921-E P-220SECTION 3 ALARM A27->The shutter close/open command was specified when the unload carrier is not in the retract position or the output position or, ZA-axis is not within specified position.28->The unloader call OK confirmation command is executed but the unloader call OK condi...

  • Page 229

    5921-E P-221SECTION 3 ALARM A - Unloader work transportation unit is located at the retract position. - No work on Unloader work transportation unit.41->The unloader cycle command is executed, but the unloader condition is missing. (Unloader conditions) - Unloader is at...

  • Page 230

    5921-E P-222SECTION 3 ALARM A - Moving unloader carrier point(retract position) - Advancing/retracting unload arm swing - Locating upper/lower position unload arm hand - closing unloader hand55->Any of the following unloader commands is issued with the Front door is not c...

  • Page 231

    5921-E P-223SECTION 3 ALARM A1898 OP panel within interference rangeThe operation panel retract position signal turned OFF when the loader has entered or was in the machine.[Code]1->The machine operation panel is not at the retract position.2->The machine operation panel left the home pos...

  • Page 232

    5921-E P-224SECTION 3 ALARM A1924 Barrier intrusionThe loader entered the interference zone of the NC lathe or the peripheral.[Code]1-8->Barrier number causing the interference10->When loader had entered the machine interference area, Loader enterable inside of the lathe signal turned it ...

  • Page 233

    5921-E P-225SECTION 3 ALARM A1942 Safety speed overConcerning velocity supervision function in CE-mark specification of OGL-loader, a feed rate of loader-axis exceeded safety speed for velocity supervision which was set up in data file for safety speed monitor.[Object]Axis[Code]X1->Concernin...

  • Page 234

    5921-E P-226SECTION 3 ALARM A1951 Safety controller errorAn error occurred in the safety speed monitor.[Object]none[Character-string] none[Code]2->Axis power control failure3->Safety speed monitor failure4->Operation mode failure5->Enabling switch failureA->Safety protocol failur...

  • Page 235

    5921-E P-227SECTION 3 ALARM A6->The centering unit clamp command (M711) was issued during spindle rotation7->The centering unit machining cycle command (M750) was issued when any of the following condition is not satisfied. - The spindle is in rotation - The centering unit is not i...

  • Page 236

    5921-E P-228SECTION 3 ALARM A6->Concerning H1 turret specification machine type, the turret curvic clamp confirmation is turned off while cutting feed.7->A cutting-feed command was issued, when a long boring bar tool was mounted and a auxiliary tool was not mounted in the turret H1.[Proba...

  • Page 237

    5921-E P-229SECTION 3 ALARM A8515 Work ejector interlock[Code]1->A work ejector advance command was issued when the spindle was rotating. Or, A work ejector retract position signal is OFF during spindle rotation.2->A work ejector advance command was issued without locating the tailstock a...

  • Page 238

    5921-E P-230SECTION 3 ALARM AThis alarm occurs when oil motor overload is detected by overheated or malfunction.8525 Coolant motor overloadThis alarm occurs when coolant motor overload is detected by overheated or malfunction.[Code]1->Coolant motor over load when high-pressure coolant supply...

  • Page 239

    5921-E P-231SECTION 3 ALARM A8538 ATC shutter barrier areaWhen ATC shutter is not closed, the turret has entered the interference zone between ATC shutter and machine cover set at machine parameter "ATC shutter interference position".[Code]1->When ATC shutter is not closed, the tur...

  • Page 240

    5921-E P-232SECTION 3 ALARM Asystem[Code]11->The order which switches a spindle mode was performed. (The spindle which is turned into the same phase.)12->A spindle revolution order was performed. (The spindle which is turned into the same phase.)13->A spindle indexing command was perfo...

  • Page 241

    5921-E P-233SECTION 3 ALARM A7->M661/M662 commands were issued when the machine operation panel is not at the retract position.Or, the machine operation panel was not at the retract position during ACC cycle8->M661/M662 commands were issued when ACC airblow is not at setup station. O...

  • Page 242

    5921-E P-234SECTION 3 ALARM ATo shows the empty pot, the "*ATC MAGAZINE INFORMATION*" screen shows 0 at the tool number files. Also note that a dummy pot does not mean an empty pot.The sub magazine has no reserve pot, when the magazine is FIX pot specification. 8557 Tool Breakage sens...

  • Page 243

    5921-E P-235SECTION 3 ALARM A8563 Inverter failureWhetstone inverter is faulty or dresser inverter is faulty.[Code]1->whetstone inverter2->dresser inverter[Probable Faulty Locations]1) inverter failure2) inverter failure signal[Measures to Take]Change the faulty inverter.8564 Turret drive...

  • Page 244

    5921-E P-236SECTION 3 ALARM A9)For LB35II-MATC-Y and LU45-MATC-Y, magazine rotation is possible only when the sub arm is in the RS position or directed to the RS. While the sub arm is in any other state, the magazine cannot rotate.10),11)Magazine rotation is not possible in either of the follo...

  • Page 245

    5921-E P-237SECTION 3 ALARM AXPower supply unit status bit7:PSRDY PSRDY input is ON. bit6:PSRSTS This signal turns ON when PSRDY input turns ON. This signal turns OFF when PSRDY input turns OFF. After reset sequence this signal turns ON again. b...

  • Page 246

    5921-E P-238SECTION 3 ALARM A[Code]None->The loader came under automatic operation during program execution.8582 Illegal workpiece pusher confirmationThe pusher confirmation didn't ON even if it passed in the time which is set to machine user parameter "Work pusher confirmation timer&qu...

  • Page 247

    5921-E P-239SECTION 3 ALARM A5->When a flow of coolant1 was watched and 1st coolant1/2nd coolant1 output condition was OFF, A flow switch turned it on over the time which was set on a parameter.6->When a flow of coolant2 was watched and 1st coolant2/2nd coolant2 output condition was OFF, ...

  • Page 248

    5921-E P-240SECTION 3 ALARM A8592 Synchronizing C-axis[Code]1->The spindle rotation command was issued when C-axis was synchronous mode.2->The spindle orientation command was issued when C-axis was synchronous mode.3->The spindle gear change command was issued when C-axis was synchrono...

  • Page 249

    5921-E P-241SECTION 3 ALARM A8->When a ceiling door was not close status, a turret indexing order by a turret indexing button on a subcontrol panel was performed.8599 Illegal tool clamp unitTool clamp or unclamp is not completed.[Code]1->Tool clamp is not completed within 5 seconds.2->...

  • Page 250

    5921-E P-242SECTION 3 ALARM A8605 Drive belt disconnectionThe drive belt disconnected it.[Code]1->The Belt snap signal of EZ-axis kept OFF for the time of MC SYSTEM PARAMETER ATC "Belt disconnection detect timer (EZ)" setting or longer.2->In the case of matrix magazine specifica...

  • Page 251

    5921-E P-243SECTION 3 ALARM A3->Spindle parameter set number did not change correctly while Winding-change command was pending.4->Spindle High winding input signals failed to turn OFF while low-speed coil selection command was pending.5->Spindle Low winding input signals failed to turn...

  • Page 252

    5921-E P-244SECTION 3 ALARM A8618 M spindle overloadThe M spindle load detection meter relay has been turned on due to overload.[Probable Faulty Locations]1)Cutting under overload condition.2)Setting error of the M spindle load detection mater relay.3)Error in setting the startup current immune...

  • Page 253

    5921-E P-245SECTION 3 ALARM A10->The M spindle oil mist lubrication pressure normal signal went OFF when the air ON output for driving the M spindle oil mist lubrication unit came ON.8624 Axis interlockAxis movable condition for the axis for which axis movement command is given during automa...

  • Page 254

    5921-E P-246SECTION 3 ALARM A[Character-string]None8631 Invalid safety-monitor spec.The safe speed monitor has detected an abnormality.[Index]None[Character-string]None[Code]None8632 UNUSABLE interrupt programInterrupt program cannot be used.[Code]1->When the interrupt program was not able ...

  • Page 255

    5921-E P-247SECTION 3 ALARM A8639 Tailstock control mode ON/OFF cond.Tailstock control mode ON/OFF is not changeable.[Code]1->G140 mode is not selected.2->W-axis is not plus variable limiti position, or tailstock is not advance position.3->W-axis control mode is selected. (G145)4->Z...

  • Page 256

    5921-E P-248SECTION 3 ALARM A2->Measurement sensor unit advance command is designated when Z-axis is not on plus variable limit.3->Measurement sensor unit advance command is designated when the sensor head is not in retract position.4->Measurement sensor unit advance command is designa...

  • Page 257

    5921-E P-249SECTION 4 ALARM BSECTION 4 ALARM B 276,2049 PLC axis stroke end over ...... 276,...................................................................... 276,268 276,2050 PLC axis command 276,..................................................................................... 276,2...

  • Page 258

    5921-E P-250SECTION 4 ALARM B 291,2167 MCS 291, Encoder with 291,shaft initialization 291,failure ............... 291,................................ 291,283 291,2168 MCS 291, ABSO SCALE error 291,........................................................................... 291,283 291,216...

  • Page 259

    5921-E P-251SECTION 4 ALARM B 304,2208 Character string error 304,.................................................................................. 304,296 304,2209 Hexadecimal data error 304,.............................................................................. 304,296 304,2210 S...

  • Page 260

    5921-E P-252SECTION 4 ALARM B 316,2249 Mistake in X 316, command 316,............................................................................... 316,308 316,2250 Mistake in X/ 316,Z command 316,............................................................................ 316,308 317,22...

  • Page 261

    5921-E P-253SECTION 4 ALARM B 331,2289 Unable to 331, write backup 331,data 331, file ........ 331,.......................................................... 331,323 331,2290 Program name 331,not selected ........................................................................ 331,323 332,2...

  • Page 262

    5921-E P-254SECTION 4 ALARM B 344,2329 Sub-spindle interference 344,distance 344,.............................................................. 344,336 344,2330 Input/output 344,variable no 344, spec. 344, ............... 344,...................................................... 344,336 ...

  • Page 263

    5921-E P-255SECTION 4 ALARM B 355,2371 TOW-ALONG 355, TAILSTOCK MOVEMENT 355, condition ... 355,................................ 355,347 355,2372 LASER 355, MEASUREMENT no 355,spec. 355,............................................................ 355,347 356,2373 LASER 356, MEASUREMENT con...

  • Page 264

    5921-E P-256SECTION 4 ALARM B 368,2411 TOOL LIFE CON 368,TROL tool group .... 368,.......................................................... 368,360 368,2412 TOOL LIFE CON 368,TROL no T-entry 368,............................................................. 368,360 368,2413 TOOL LIFE CON 36...

  • Page 265

    5921-E P-257SECTION 4 ALARM B 381,2466 Unable to 381, issue M100 command 381,during Nose-R comp. 381,............................. 381,373 381,2472 Y-axis control 381,mode 381,.................................................................................... 381,373 381,2475 W-axis com...

  • Page 266

    5921-E P-258SECTION 4 ALARM B 392,2518 Synchronized 392,tapping command 392,................................................................ 392,384 392,2519 Tailstock 392, control comma 392,nd ............... 392,.......................................................... 392,384 393,2520 ...

  • Page 267

    5921-E P-259SECTION 4 ALARM B 404,2566 MULTI-MACHINING 404, CYCLE No M-to 404,ol 404, cycle command ............................ 404,396 404,2567 No 404, helical cutting specifications 404,.................................................................. 404,396 405,2568 Mistake in OF 405, ...

  • Page 268

    5921-E P-260SECTION 4 ALARM B 413,2607 Mistake in AP 413, command 413,............................................................................. 413,405 413,2608 Mistake in ON 413, command 413,............................................................................ 413,405 413,2609...

  • Page 269

    5921-E P-261SECTION 4 ALARM B 424,2652 Mistake in HA 424, command ....... 424,...................................................................... 424,416 424,2653 Mistake in MN 424, command 424,............................................................................ 424,416 424,2654 ...

  • Page 270

    5921-E P-262SECTION 4 ALARM B 435,2703 Chucking miss 435,............................................................................................ 435,427 435,2704 Chucking miss air off 435,order impossible 435,....................................................... 435,427 435,2705 T...

  • Page 271

    5921-E P-263SECTION 4 ALARM B 444,2745 Low high-pres 444,sure coolant pressure ........................................................... 444,436 444,2746 Hydraulic 444, oil unit erro 444,r ................................................................................. 444,436 445,2747 Ind...

  • Page 272

    5921-E P-264SECTION 4 ALARM B 450,2785 Invalid AT co 450,mmand 450,................................................................................... 450,442 450,2786 No 450, S command 450,........................................................................................... 450,442...

  • Page 273

    5921-E P-265SECTION 4 ALARM B 457,2895 Coolant controller error 457,............................................................................... 457,449 457,2896 No 457, touch setter 457,........................................................................................... 457,449 ...

  • Page 274

    5921-E P-266SECTION 4 ALARM B 464,2935 No 464, program selection ..... 464,............................................................................. 464,456 464,2936 No 464, program ....... 464,.......................................................................................... 464,...

  • Page 275

    5921-E P-267SECTION 4 ALARM B 470,2977 Program selection uns 470,uitable 470,..................................................................... 470,462 470,2978 DIRECTION 470, V ............. 470,................................................................................ 470,462 470...

  • Page 276

    5921-E P-268SECTION 4 ALARM B2049 PLC axis stroke end overThe PLC axis tried to move exceeding the travel end limit.[Probable Faulty Locations]1)The PLC axis travel end limit is wrongly set.2)The sequence program for moving PLC axis contains an error.[Measures to Take]Consult the machine tool b...

  • Page 277

    5921-E P-269SECTION 4 ALARM B[Probable Faulty Locations]1.Win32 application failure2.Windows failure3.Windows driver failure2053 P100-Menu errorAn abnomal condition of P100-Menu was detected.[Object]None[Character-string]None[Code]None[Probable Faulty Locations]1.P100-Menu failure2058 Error occ...

  • Page 278

    5921-E P-270SECTION 4 ALARM BHowever, interference is not detected in that case and drive, please after it confirms it enough.In case of code=12, After it is confirmed not to interfere, bit 2 of NC optional parameter bit No.62 is set to "1".The NC program can be executed without corre...

  • Page 279

    5921-E P-271SECTION 4 ALARM B4->The version of the MCS firmware is not supported.5->It was executed at C axis control mode.6->It was executed at very low speed mode.2120 Overload detected.Overload of External motor was detected in "GENERAL OVERLOAD DETECT"[Object]Case Paralle...

  • Page 280

    5921-E P-272SECTION 4 ALARM B bit5 1: Latest acceleration data is overflow(Y axis) bit4 1: Latest acceleration data is overflow(X axis) bit3 1: Empty bit bit2 1: Error in communication (toggled detecting each error) bit1 1: Previous acceleration data is overflow(Y axis) bi...

  • Page 281

    5921-E P-273SECTION 4 ALARM BAn error occurred in the encoder communication link.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = $FF (fixed)YY = $00: Error is detected at the DD encoder. $01: Error is detected at the DD encoder (slave sensor).ZZZZ = Encoder l...

  • Page 282

    5921-E P-274SECTION 4 ALARM BZZZZ = 0000 fixedThis alarm occurs only at ICB-H.[Probable Faulty Locations]DD encoder2137 MCS DD Encoder (slave sensor) errorThe DD encoder (slave sensor) has become undetectable.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = Positional...

  • Page 283

    5921-E P-275SECTION 4 ALARM B 2: Transmission finish time over 3: Reception finish time over 4: Abnormal response address 5: Abnormal response code 6: Parameter errorZZZZ = Data (2B) If YY = 0, The encoder link error status C2ERR at the tim...

  • Page 284

    5921-E P-276SECTION 4 ALARM B The network address of the responding device appears. If YY = 5, Alarm code + positional data status Refer to MCS DD Encoder error (alarm 1136). If YY = 6, Parameter number at which the error is detected 1: Reception of insufficien...

  • Page 285

    5921-E P-277SECTION 4 ALARM B"#20"-> INT loop error"#21"-> INT5 loop error"#22"-> INT4 loop error"#23"-> INT3 loop error"#24"-> INT2 loop error"#25"-> INT1 loop error"#26"-> Access denied"#27"-&...

  • Page 286

    5921-E P-278SECTION 4 ALARM B 5....Positioning error compensation amount 6....Full-closed loop encoder value (4410) 7....Semi-closed loop encoder value (4411) 8....ODIFF (4415) 10..APA in divided stroke (4404) 11..Acceleration/deceleration time for positioning (4422) 12..Zero offset amou...

  • Page 287

    5921-E P-279SECTION 4 ALARM B 1:Converter over current 2:Abnormal power element 3:Converter short circut 4:Abnormal regenerative circuit(type in power regenerative circuit) 5:Abnormal regenerative circuit(type in resistor discharge) X(alarm No.):4 Uncertain X(alarm No.):5 Uncer...

  • Page 288

    5921-E P-280SECTION 4 ALARM BXXXXYYYYXXXX= U-phase current detected when this alarm occurs, expressed in signed hexadecimal [Tolerance: 3FFF]YYYY= V-phase current detected when this alarm occurs, expressed in signed hexadecimal [Tolerance: 3FFF][Probable Faulty Locations]- Inverter unit- Faulty...

  • Page 289

    5921-E P-281SECTION 4 ALARM B- Inverter unit- Servo data file2162 MCS Winding change failureThe winding-change magnet switch does not come on.[Object]Axis name or none (spindle)[Character-string]None[Code]YYYYZZZZIf YYYY = 0000 ZZZZ = 0001: Magnet conductor for low-speed winding is ON. ZZZZ =...

  • Page 290

    5921-E P-282SECTION 4 ALARM B[Character-string]None[Code]XXYYZZZZXX= Encoder error code depending on the encoder typeYY= Detailed encoder status. The status varies with the encoder type.ZZZZ= Multi-turn position data. This data appears when the multi-turn position data has exceeded the rotating...

  • Page 291

    5921-E P-283SECTION 4 ALARM B2167 MCS Encoder with shaft initialization failureAn error occurred in initialization of the encoder with shaft.[Object]Axis name or none (spindle)[Character-string]None[Code]Same with <MCS Encoder initialize failed>[Probable Faulty Locations]- Encoder with sh...

  • Page 292

    5921-E P-284SECTION 4 ALARM B2171 MCS Resolver alarmThe resolver does not send any signal.[Object]Axis name or none (spindle)[Character-string]None[Code]1 (fixed)[Probable Faulty Locations]- Resolver trouble, or disconnection or contact failure of the resolver cable2172 MCS Pulse generator coun...

  • Page 293

    5921-E P-285SECTION 4 ALARM B bit 12 1: 1st A-buffer error bit 11 1: MT buffer error bit 10 1: Relay processing error bit 9 1: Data over error in data receiving part of interface bit 8 1: Disconnection bit 7 1: Address pointer error bit 6 1: Modulation code error bit 5 ...

  • Page 294

    5921-E P-286SECTION 4 ALARM B[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX= Data ID number of the data that caused the errorYY= Data set number of the data that caused the errorZZ= Error content 1: Out of setting range 2: Wrongly set timing 3: No transmission 4...

  • Page 295

    5921-E P-287SECTION 4 ALARM B[Code]Absolute value of increments processed for acceleration/deceleration [(pr/65536)/Tp]Where, pr= One turn of position encoder; Tp= Position control frequencyThe following codes, however, have specific meanings:1: The increments were so large that they were judge...

  • Page 296

    5921-E P-288SECTION 4 ALARM B- Encoder link cables or connectors (BL motor)- PG or magnetic encoder (VAC motor)- PG or magnetic encoder cables or connectors (VAC motor)- Inverter unit control board2183 MCS Full-closed APA errorDifference between the full-closed loop encoder value and the motor ...

  • Page 297

    5921-E P-289SECTION 4 ALARM BThe NC torque limiter has detected collision of axis by monitoring the relation between motor output torque and motor acceleration.[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX: Detected torque (sum of torque data collected for 3.2 ms) ...

  • Page 298

    5921-E P-290SECTION 4 ALARM B[Probable Faulty Locations]- Faulty MCS controller for PLC axis- Faulty software2190 MCS Independent encoder initialization failureAn error occurred during initialization of the MCS independent encoder.[Object]Axis name or none (spindle)[Character-string]None[Code]X...

  • Page 299

    5921-E P-291SECTION 4 ALARM BIf the alarm code is "5" or "6", the motor coupling, encoder with shaft, or ABSO SCALE may be loosely mounted.2192 MCS Motor overloadThe motor load has exceeded the preset value, activating the overload protection function.[Object]Axis name or no...

  • Page 300

    5921-E P-292SECTION 4 ALARM BXXXX:XXXX=1 The communication data is not counted. YYYY is always "0".XXXX=2 Format cord of the communication data can not correspond. YYYY is Low-order 1byte of this cord.[Probable Faulty Locations]MCS unit,MCS soft2196 MCS Full abso...

  • Page 301

    5921-E P-293SECTION 4 ALARM B[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX= Encoder link sequence number at the time of error detection 0: Reset 1: Network address setting 2: Request of basic information on communication 3: Change of communication version 4: Acq...

  • Page 302

    5921-E P-294SECTION 4 ALARM B[Probable Faulty Locations]G codeProgram Example:G300[Code]12C[Measures to Take]Designate a correct G code.Example: G01 X20 Z502201 M-code errorIllegal M codeNumerical value greater than 253 or less than 0 is assigned to the address character M (0<=M<=253).[Ob...

  • Page 303

    5921-E P-295SECTION 4 ALARM B2204 Sequence name errorSequence name contains characters other than alphanumerics or too many characters are used.[Object]SYSTEM[Code]1->No character follows address character N, or characters other than alphanumerics follow it.2->The number of characters fol...

  • Page 304

    5921-E P-296SECTION 4 ALARM BOE1232208 Character string errorSetting of character-string for the user reserved alarm comment system variable is wrong.[Object]SYSTEM[Code]1->No character-string set2->Character-string:length is longer than 16 characters3->Character-string:does not end wi...

  • Page 305

    5921-E P-297SECTION 4 ALARM B2212 G132/G133 command errorThe cylindrical face cannot be determined in the G132, G133 side face contour generation mode because the X command values at the start and end point do not change. Or the cylindrical face cannot be determined because the X command value ...

  • Page 306

    5921-E P-298SECTION 4 ALARM BSubscript expressionProgram Example:VTOFX [34] = 10 --- [Code]22 (Hexadecimal of 34) ^^Designate 1- 32.VNSRZ [-1] = 5 ---- [Code]FFFFFFFF (Hexadecimal of -1) ^^Designate 1- 32.V1 = VDIN [1,2][Code]2 ^^^Do not designate t...

  • Page 307

    5921-E P-299SECTION 4 ALARM B[Measures to Take]Check the VDOUT command.The output variables must be set within the data size specified for each variable.Since VDOUT[1] is 1-bit data, data should be set with 0 or 1.Since VDOUT[9] is byte data, data should be set within the range from 0 to 255.[R...

  • Page 308

    5921-E P-300SECTION 4 ALARM B[Measures to Take]Do not designate a command for which the use is not allowed.2221 UNUSABLE output variable NoThe output variable number not available with the selected specification is designated.Or, It instructed in the output variable number used withCUSTOM-API.[...

  • Page 309

    5921-E P-301SECTION 4 ALARM BProgram Example:G14G101 X176.00 C294.62 F100:[Measures to Take]Check the G101, G102, G103, G132, G133 and G14 commands.:G13G101 X176.00 C294.62 F100:[Related Specifications]Create process2225 UNUSABLE Y-Z circle commandA circular interpolation command is designated...

  • Page 310

    5921-E P-302SECTION 4 ALARM BHexadecimal number of designated factor code[Probable Faulty Locations]Program errorProgram Example:VSET RR=RR+1:[Measures to Take]Check the VSET command.:VSET V1=V1+1:2229 EXPRESSION right sideOn the right side of equation, an unusable command was specified; a comm...

  • Page 311

    5921-E P-303SECTION 4 ALARM B1->Calculation of subscript expression is intended within calculation of subscript expression.2->No left bracket "[" at the beginning of the subscript expression3->Three or more subscript expressions (four or more in the case of graphic system var...

  • Page 312

    5921-E P-304SECTION 4 ALARM B[Measures to Take]The NC stores (up to 16 pieces of) operator data on the left side and (up to 8) operators according to the priority of operator. Change the operation expression by moving the higher-priority operation to the left side of the lower-priority operatio...

  • Page 313

    5921-E P-305SECTION 4 ALARM BUser task2238 BRANCH(IF,GOTO) conditionIF statement or condition judging expression is erroneous.[Object]SYSTEM (None with schedule program)[Code]1->No "[" following IF2->A comparison expression is not given in [ ] following IF.Program Example: N10...

  • Page 314

    5921-E P-306SECTION 4 ALARM BG34 Z100 F1 E-0.2 -- [Code]3G01 Z100 F1 E-10 -- [Code]5[Measures to Take]1)Code 1->Change F or E command value so that it is within the following range: -99999.999 - 99999.9992)Code 3->Check F or E command value and change into a proper value which will ...

  • Page 315

    5921-E P-307SECTION 4 ALARM B2244 Mistake in L commandIllegal L commandNumerical value of L command in circular interpolation mode is not: 0 < L<=99999.999The chamfering amount in thread cutting fixed cycle calculated from L and K (or I) commands is not 0 through 99999.999.Numerical value...

  • Page 316

    5921-E P-308SECTION 4 ALARM BThe G96 or G97 sequence has no S command.G96: Constant speed cutting ONG97: Cancel of G96[Object]SYSTEMCharacter-string:Coordinate systemG140, G141, G142[Code]1[Probable Faulty Locations]G96, G97Program Example:N010 G96[Measures to Take]Designate an S command.Exampl...

  • Page 317

    5921-E P-309SECTION 4 ALARM BThe first block of the G31, G32 and G33 mode (thread cutting fixed cycle) has only either of X and Z commands, or it has neither X nor Z command.In the G30 gauging cycle mode, both X and Z commands are programmed.[Object]SYSTEM[Code]1->The first block of the G31,...

  • Page 318

    5921-E P-310SECTION 4 ALARM B G02 X105 Z20 K-100 F0.1 M02 Code 3 appears. G00 X0 Z50 G03 X95 I-1 K-20 F0.1 M02[Measures to Take]1)Change the command value so that an arc can be generated.2253 Mistake in angle commandIn the G00, G01, G02, G03, G34 or G35 sequ...

  • Page 319

    5921-E P-311SECTION 4 ALARM B Code 1 appears. G00 X100 Z100 M03 S100 G33 X80 Z50 A120 F3 M02 ^^^^^Taper amount too large (A command too small) Code 1 appears. G00 X100 Z100 M03 S100 M23 G33 X80 Z50 F3 A170 L55 K-55 M2...

  • Page 320

    5921-E P-312SECTION 4 ALARM BX=3->In G30 measure cycles of C axis, a value of CD instruction is bigger than a distance during start point and measure point.[Probable Faulty Locations]1)D instruction program example of G30 measure cycles G00 X50 Z100 G30 Z90 D20 L202)CL instruction program ...

  • Page 321

    5921-E P-313SECTION 4 ALARM B M147 ^^^^^Command must not be -360-deg<C<360-deg M02[Related Specifications]1)Spindle orientation2)Multi-machining model2259 Mistake in SB commandDesignated SB command is not: 0<=SB<=60000SB command is designated for B-turret.[Object]SYSTEM[...

  • Page 322

    5921-E P-314SECTION 4 ALARM BCoordinate system conversion2262 Mistake in incremental commandIn the coordinate system conversion, the G code (G91) calling incremental mode is designated.In the composite fixed cycle execution, the incremental mode is designated.[Object]SYSTEM[Code]Hexadecimal num...

  • Page 323

    5921-E P-315SECTION 4 ALARM B[Object]SYSTEM[Probable Faulty Locations]Program errorProgram Example:G137 C20G00 X99999.999 Y99999.999:[Measures to Take]Check the X and Y commands;(SQR(X*X + Y*Y)<=999999.999 must be satisfied.):G137 C20G00 X100 Y100:[Related Specifications]Coordinate system c...

  • Page 324

    5921-E P-316SECTION 4 ALARM B2268 Mistake in angle commandFor the sequence calling automatic chamfering with an arbitrary angle or the one calling axis movement with only an A command, the command in that sequence or those in the next sequence are designated erroneously.[Object]SYSTEM[Code]1-&g...

  • Page 325

    5921-E P-317SECTION 4 ALARM B2270 Mistake in CD commandThe CD (D for C-axis) command value has exceeded the relative distance from cycle start point to cycle target point.[Code]1[Probable Faulty Locations]0<=CD<=360.0002271 Mistake in CL commandThe CL (L for C-axis) command value has exce...

  • Page 326

    5921-E P-318SECTION 4 ALARM B1->A W-axis motion command is designated at the B-turret side.2->A W-axis motion command is designated in other than the G00, G01 or G50 mode.3->A W-axis motion command is designated in the sub-spindle mode (G141 mode).4->A W-axis motion command is desig...

  • Page 327

    5921-E P-319SECTION 4 ALARM BD->G25 HP3 was issued though "Auto tow-along tailstock type-B specification".E->G25 command was issued to B-turret.F->HP command value is other than 1 to 3.10->HP command is not:-99999.999 - 99999.999.11->G21 command was issued in Y-axis mod...

  • Page 328

    5921-E P-320SECTION 4 ALARM B[Measures to Take]As a Q command, numerical value should be within a range of 1 to 9999.2279 SUB PROGRAM stackSubprogram nesting level is higher than eight.Or the number of RTS statements used to return to the program where the subprogram was called has exceeded the...

  • Page 329

    5921-E P-321SECTION 4 ALARM BUser task 2 / ATC2281 SUB PROGRAM data printThe command for printing out gauging data is not designated correctly.[Code]1->A command of a measure print does not have instructed rightly.2->FD output file name does not have instructed rightly.[Probable Faulty Lo...

  • Page 330

    5921-E P-322SECTION 4 ALARM B[Probable Faulty Locations]Schedule programProgram Example:N010 VSET V1=1N020 PSELECT LOADER.MINN030 PSELECT SHAFT.MINN040 VSET V1=V1+1N050 IF [V3 LE 10] N020[Measures to Take]Designate the END command at the end of the schedule.Example:N010 VSET V1=1:N050 IF [V3 LE...

  • Page 331

    5921-E P-323SECTION 4 ALARM B2288 User reserve codeAlarm designated by output variable #992When the ATC macro command G171 or M321 was issued, the interlock function was activated, causing this alarm.The instruction for groove width offset gauging under Y-axis control includes a command related...

  • Page 332

    5921-E P-324SECTION 4 ALARM BDo not execute the sequence which contains only a program name.[Related Specifications]User task 22291 Main sequence errorError (TRAP #4) in main sequence. Usually, an error does not occur within a main sequence.[Object]SYSTEM[Code]12292 Restart failure[Probable Fau...

  • Page 333

    5921-E P-325SECTION 4 ALARM BG code not executable in the MDI mode is designated.[Object]SYSTEM[Code]1->G223 MODIN and/or G224 MODOUT statement is designated.80->G80, G81, or G82 is designated.85->G85 or G86 is designated.[Measures to Take]Do not input the G codes indicated above in th...

  • Page 334

    5921-E P-326SECTION 4 ALARM BPS LL, [0, 0] [100, 100], 4:END2297 UGC DELETE syntaxIllegal delete command designated[Code]User graphic internal code[Probable Faulty Locations]Character-string:designated in the DELETE statement in the user graphic command.Program Example:DELETE PAINT[Measures to ...

  • Page 335

    5921-E P-327SECTION 4 ALARM B[Code]User graphic internal code[Probable Faulty Locations]TIF statement in the user graphic command string of registered tool shape.Program Example: DEF TOOL [1,L]TIP [[0, 0],[1,0],[0,1]]TIF [M,5,5,0,]:END[Measures to Take]If there is no TIF statement, add TIF stat...

  • Page 336

    5921-E P-328SECTION 4 ALARM BIllegal code not applicable to operator code designated[Code]1->Hexadecimal number of ASCII[Probable Faulty Locations]User graphic command stringProgram Example:DEF WORKPS LL,[0, 0],[100&100],4:END[Measures to Take]Change characters other than those listed be...

  • Page 337

    5921-E P-329SECTION 4 ALARM B[Code]Hexadecimal number of ASCII, or user graphic internal code[Probable Faulty Locations]User graphic command stringProgram Example:DEF WORKPS LZ,[0, 0],[100,100],4END[Measures to Take]Check and correct the user graphic command string.DEF WORKPS LL,[0, 0],[100,100...

  • Page 338

    5921-E P-330SECTION 4 ALARM B2309 UGC END syntaxIllegal end declaration statement[Object]SYSTEM[Code]1->LF for declaring END is not specified.[Probable Faulty Locations]END statement in the user graphic command stringProgram Example:DEF WORK:END X[Measures to Take]Delete the character string...

  • Page 339

    5921-E P-331SECTION 4 ALARM B[Related Specifications]Graphic2312 UGC Additional parameterIllegal additional parameter programmed[Code]1->Illegal circle rotation direction (other than omission, L and R)Illegal triangle angle (other than omission, 0, 1 and 2)Illegal line style, tile pattern an...

  • Page 340

    5921-E P-332SECTION 4 ALARM BNo user graphic command string to be deleted.[Code]1User graphic command to be deleted is not registered.[Probable Faulty Locations]DELETE statement of the user graphic commandProgram Example::DELETE MACRO[8]:[Measures to Take]Check and correct the command string...

  • Page 341

    5921-E P-333SECTION 4 ALARM B2318 READ/WRITE Device No.Device number in a READ/WRITE command is wrong.[Object]SYSTEM[Code]1->Device is specified by other than a number.2->Device number is other than 0 through 4.3->File I/O name is neither A, B nor C.[Probable Faulty Locations]Program e...

  • Page 342

    5921-E P-334SECTION 4 ALARM B2321 WRITE communication errorAn error during communications[Object]SYSTEM[Character-string]Data number involved in error[Code]Status code at an occurrence of error[Probable Faulty Locations]Varies depending on the error number.[Measures to Take]Refer to the error m...

  • Page 343

    5921-E P-335SECTION 4 ALARM BProgram Example::PUT V1, 11 <-The specified number of digits exceeds the limit.:[Measures to Take]Check the GET/PUT command.:PUT V1, 10:[Related Specifications]User task 22325 GET/PUT Variable designationImproper element in the data when a command is executed.[Ob...

  • Page 344

    5921-E P-336SECTION 4 ALARM BEOR, OR, AND, NOT, SIN, COS, TAN, ATAN, SQRT, ABS, BIN, BCD, ROUN, FIX, FUP, DROUND, DFIX, DFUP, ATAN2, and MOD[Object]SYSTEM[Probable Faulty Locations]Program errorProgram Example:N010 Z = 60 * SIN [30][Measures to Take]Eliminate math calculation function commands...

  • Page 345

    5921-E P-337SECTION 4 ALARM BDelete G239 from the program because this command is effective in sub-spindle specification.2334 In-process gauging no spec.In-process work gauging variables are designated or the gauging cycle is programmed although the control has no in-process gauging specificati...

  • Page 346

    5921-E P-338SECTION 4 ALARM B[Related Specifications]Graphic2338 Spindle orientation no spec.Spindle orientation M code (M19) is designated although the control has no spindle orientation specification.[Object]SYSTEM[Probable Faulty Locations]Program errorProgram Example:N010 M19[Measures to T...

  • Page 347

    5921-E P-339SECTION 4 ALARM BProgram Example:G112 X100 Z100 I50 K0 F0.2[Measures to Take]Eliminate the arc thread cutting command (G112, G113) from the program.2342 Circular thread cutting commandIn the arc thread cutting commands, the designated arc either is in contact with or intersects...

  • Page 348

    5921-E P-340SECTION 4 ALARM BA wrong command is contained in the tool retraction interruption enabling command (EIN).[Object]SYSTEM[Code]1->The EIN command is already designated.2->The subprogram call count command Q is contained in the EIN command.[Probable Faulty Locations]Incorrect pro...

  • Page 349

    5921-E P-341SECTION 4 ALARM BProgram errorProgram Example:ROBOT O100[Measures to Take]Delete the ROBOT instruction from the program.2348 ROBOT program nameNo robot program name is designated following G227.[Object]SYSTEM[Code]1[Probable Faulty Locations]Program errorProgram Example:ROBOT[Measu...

  • Page 350

    5921-E P-342SECTION 4 ALARM B3->G031F->G3120->G3221->G3322->G3423->G35FE->G00[Probable Faulty Locations]Program errorProgram Example:N009 G00 X50 Z100N010 G75 X100 L-5 F0.5N011 Z50[Measures to Take]Check the G codes designated in the G75 block.For the ...

  • Page 351

    5921-E P-343SECTION 4 ALARM BN009 G01 X50 Z100N010 G75 X100 Z98 L-5 F0.5[Measures to Take]Check the X and Z commands. In the example program, both X and Z commands are designated in the G75 block.2357 CHAMFERING Any angle calculationCalculation error during the calculation of automatic chamferi...

  • Page 352

    5921-E P-344SECTION 4 ALARM BProgram Example:N010 G40 X-- Z--[Measures to Take]Delete the G commands related with the nose R compensation function, G41, G42 and G40, from the program.2360 NOSE-R COMP. NOSE-R > circle-RPoint of intersection cannot be calculated since the radius of the designa...

  • Page 353

    5921-E P-345SECTION 4 ALARM B[Object]SYSTEM[Code]Program error[Probable Faulty Locations]Program Example:N010 G40 G02 X-- Z-- I--[Measures to Take]Check the position of the G40 command; nose R compensation should be canceled only in the G00 or G01 mode.In the example program above, the nose R c...

  • Page 354

    5921-E P-346SECTION 4 ALARM BIn the nose R compensation mode, thread cutting cycle cannot be designated. Before calling out the thread cutting cycle, cancel the nose R compensation mode.2366 TOOL RADIUS COMP. No spec.The cutter radius compensation ON command* is designated for the control not ...

  • Page 355

    5921-E P-347SECTION 4 ALARM BG00 X100 C0C180C0C180C02370 TOW-ALONG TAILSTOCK MOVEMENT no spec.G152 is designated although the control has no tow-along tailstock specification.[Probable Faulty Locations]Program errorProgram Example:N010 G152 W100[Measures to Take]Delete the tow-along tailstock c...

  • Page 356

    5921-E P-348SECTION 4 ALARM B:LMV Z100:[Measures to Take]Delete the LMN and LMV commands from the program.2373 LASER MEASUREMENT conditionConditions in which the laser measurement commands LMW and LMV have been executed are not correct.[Object]SYSTEM[Code]1->The command is designated for A ...

  • Page 357

    5921-E P-349SECTION 4 ALARM BIn G85, G86 and G88 LAP mode, either no D command is designated, or the designated D value is either negative or there are too many digits.G85: Calls rough bar turning cycle.G86: Calls rough copy turning cycle.G88: Calls continuous thread cutting cycle.[Object]SYSTE...

  • Page 358

    5921-E P-350SECTION 4 ALARM B2379 LAP H-U(W) < D (M73)In M73 of G88 LAP mode, the value"thread height H - finish allowance U (W)" is smaller than D, and finish cut cycle is impossible.G88: Calls continuous thread cutting cycle.M73: Thread cutting pattern 1[Object]SYSTEM[Probable Fa...

  • Page 359

    5921-E P-351SECTION 4 ALARM BG85: Calls rough bar turning cycle.[Object]SYSTEM[Code]1->In longitudinal turning, the command value exceeds the following range:-99999.999 <= XA (XB) <= 99999.999.2->In end face turning, the command value exceeds the following range:-99999.999 <= ZA...

  • Page 360

    5921-E P-352SECTION 4 ALARM BG88: Calls continuous thread cutting cycle.[Object]SYSTEM[Probable Faulty Locations]Program errorProgram Example:NLAP1 G81:G85 NLAP2:G80[Measures to Take]Check the G85, G86, G87 and G88 commands.In the example program above, the G85 command is designated within the ...

  • Page 361

    5921-E P-353SECTION 4 ALARM B2->G81 or G82 is not designated in the sequence assigned with the sequence name designated in the sequence containing G85 or G86.[Probable Faulty Locations]Program errorProgram Example:NLAP1:N010 C80N011 G85 NLAP1[Measures to Take]Check the G81, G82 and G83 co...

  • Page 362

    5921-E P-354SECTION 4 ALARM BA defective shape is defined for LAP.[Object]SYSTEM[Code]1->Overflow of coordinate values3->The first block includes a circular interpolation command.4->The circular interpolation command does not include I, K value.5->The circular interpolation command ...

  • Page 363

    5921-E P-355SECTION 4 ALARM BG72: Compound thread cutting cycle on end faceG73: Compound grooving cycle on side faceG74: Compound grooving cycle on end face[Object]SYSTEM[Code]FFFFFFFF->No F commandOthers->Hexadecimal number of F value, or hexadecimal number of DA value[Probable Faulty Lo...

  • Page 364

    5921-E P-356SECTION 4 ALARM B[Probable Faulty Locations]Program errorProgram Example:N009 G00 X100 Z100N010 G73 X50 Z50 I60 K10 D10 L25 F0.2[Measures to Take]Check the I command value in the G73 mode, and K command value in the G74 mode.For the example program, correct the I command value since...

  • Page 365

    5921-E P-357SECTION 4 ALARM BIn the LAP shape designation program, designation of the compound fixed cycle command is not allowed.Move the related command to a proper position.2401 MULTI CYCLE U(W) illegal orderIn G71 thread cutting cycle, either W command is designated or the numerical value o...

  • Page 366

    5921-E P-358SECTION 4 ALARM BIn the G71, G72 thread cutting cycle, A(taper angle) command is illegal and floating point of thread radius difference cannot be calculated.G71: Compound thread cutting cycle on side faceG72: Compound thread cutting cycle on end face[Object]SYSTEM[Code]bit0->Over...

  • Page 367

    5921-E P-359SECTION 4 ALARM B2407 MULTI CYCLE Entry in NOSE-R comp.During tool nose radius compensation mode, compound fixed cycle is designated.G41, G42: Tool nose radius compensation to the left, rightG40: Cancels tool nose radius compensation.[Object]SYSTEM[Probable Faulty Locations]Program ...

  • Page 368

    5921-E P-360SECTION 4 ALARM B2410 Tool life management No spare toolThere is no spare tool in the commanded tool group.[Object]SYSTEM[Code]Hexadecimal number of the tool group having no spare tool[Measures to Take]Change tools with new ones for the tool groups which have no spare tools. Initial...

  • Page 369

    5921-E P-361SECTION 4 ALARM BIn the example program, OG=10 is designated; OG value programmable is 1, 2, or 3.2414 TOOL LIFE CONTROL no T-offsetTool offset number is not registered for the designated tool offset group.[Object]SYSTEM[Code]FFFFFFFF[Probable Faulty Locations]Faulty program or sett...

  • Page 370

    5921-E P-362SECTION 4 ALARM B1->I or K command are designated during M964 is effective.FFFFFFFF->I or K command is omitted.Others->Hexadecimal number of I and K values[Probable Faulty Locations]Faulty program (compound fixed cycle block)Program Example:G181 X60 Z75 C0 F40[Measures to T...

  • Page 371

    5921-E P-363SECTION 4 ALARM BFaulty program (compound fixed cycle block)Program Example1: G183 X40 Z80 C0 I46 D10 E1 F40 L-50 <- It is outside the range. G178 X40 Z80 C0 I46 D10 F40 L0.001 <- It is smaller than the para...

  • Page 372

    5921-E P-364SECTION 4 ALARM B[Object]SYSTEM[Code]FFFFFFFF->No SA commandOthers:Hexadecimal number of designated SA value[Probable Faulty Locations]Faulty program (compound fixed cycle block)Program Example:G185 X95 Z60 C0 F10 SA=30[Measures to Take]Check the SA command in the compound fixed ...

  • Page 373

    5921-E P-365SECTION 4 ALARM BG185 X95 Z60 C0 K-60 F10 SA=12[Measures to Take]Check the I or K command in the compound fixed cycle block.G95 G00 X110 Z120G185 X95 Z60 C0 K-10 F10 SA=12[Related Specifications]Multi-machining model2427 MULTI-MACHINING CYCLE U,WIn the G190 (key groove cutting cycl...

  • Page 374

    5921-E P-366SECTION 4 ALARM BProgram Example: M228, M06[Measures to Take]1) Delete M228, M06, MT, TC, and TL commands from the program.2431 ATC syntaxOn the turret without ATC function, an ATC related command was issued. T, TC, and TL commands are issued at the same time.TC: Turret index comman...

  • Page 375

    5921-E P-367SECTION 4 ALARM B MT: Tool preparation command (MT = $$##, where $$ is the tool No. and ## is the turret No. )In the spec of "H1 Turret", MT command expect for "MT=1" can not be executed.In the case of "TOOL OFFSET 999" ...

  • Page 376

    5921-E P-368SECTION 4 ALARM B[Measures to Take]1)Deleate VYMOD-variable on program.2441 2 saddle machine no spec.Concerning 2 saddle machine no spec, the command for 2 saddle machine was designated.[Object]SYSTEM[Probable Faulty Locations]1)Program error Concerning 2 saddle machine no spec, V...

  • Page 377

    5921-E P-369SECTION 4 ALARM B G33 G34/G35 G62 G71/G72 G73/G74 G77/G78 G80-G88 G101-G103 G107/G108 G112/G113 G116/G117 G126/G127 G131 G132/G133 G136/G137/G138 G140/G141 G152/G153 G185-G188 G254/G255 ...

  • Page 378

    5921-E P-370SECTION 4 ALARM B2)Check the setting of the chuck barrier.2453 Tailstock barrier areaCommand to enter the tailstock barrier area.[Object]SYSTEM[Code]interference check area[Probable Faulty Locations]1)Program error2)Setting error[Measures to Take]1)Check the axis motion commands.2)C...

  • Page 379

    5921-E P-371SECTION 4 ALARM B[Measures to Take]1)The axis outside the stroke end limit is moved in the stroke end limit by the manual mode of operation.2460 Change timing G13/G14On the models with facing turrets models, G13 and G14 mode is changed while in incremental programming mode, tool nos...

  • Page 380

    5921-E P-372SECTION 4 ALARM BCheck and correct the program.G123G1412463 Change timing G140/G141/G142With sub-spindle specification models or pickoff chuck specification models, a spindle designation G code (G140 - main spindle, G141 - sub spindle, G142 - pickoff spindle) is designated in the co...

  • Page 381

    5921-E P-373SECTION 4 ALARM B2466 Unable to issue M100 command during Nose-R comp.Improper designation of synchronization M code (M100).[Object]SYSTEM[Code]164->M100 is designated in the tool nose radius compensation mode.2XX->For A and B turrets, different synchronization M codes are des...

  • Page 382

    5921-E P-374SECTION 4 ALARM B2476 Mirror image coordinate selectionWith sub-spindle specification models or pickoff-spindle specification models, the coordinate system designated by the parameter (Bit) No. 34 and the coordinate system designated by the program (G62) do not agree.[Code]1->Unm...

  • Page 383

    5921-E P-375SECTION 4 ALARM B2479 Contour generation calculation errorFloating point calculation error in the preparation processing for the function generation of the G101, G102 and G103 main task.[Object]SYSTEM[Code]XYYYY:bit0->Overflow in converting into integerbit1->Exponential underf...

  • Page 384

    5921-E P-376SECTION 4 ALARM BThe program instruction is defective.2488 UNUSABLE X-axis commandThe instruction related to X-axis was done to there was no X-axis.[Object]SYSTEM[Code]1->It instructed in the system variable for X-axis.[Probable Faulty Locations]1)Program error2489 NC tailstock p...

  • Page 385

    5921-E P-377SECTION 4 ALARM B[Object]SYSTEM[Code]1->PN command value is outside the range from 1 to 9999.3->No PN command is given after MHPS command.XXXXYY04->The point data file number or the program file number did not match the command value.XXXX ... Point data file number answerYY...

  • Page 386

    5921-E P-378SECTION 4 ALARM B13->The file cannot be opened.14->The file cannot be closed.15->It executed it in FCALL excluding the EXF file.16->It executed it in FCALLB excluding the COF or the CMF file.17->It cannot be a transmission to the PSC unit.18->It cannot be a transmi...

  • Page 387

    5921-E P-379SECTION 4 ALARM B[Object]None[Character-string]None[Code]The synchronization error as expressed by hexadecimal notation[Probable Faulty Locations]Indicates that the system is now in a mode for correction of synchronization errors.[Example of operation]Set bit 0 or 1, optional parame...

  • Page 388

    5921-E P-380SECTION 4 ALARM B[Object]SYSTEM[Character-string]None[Code]1->Tool center point control instruction was executed while not Y axis mode, or Coordinate system conversion(G136,G137).2->Tool center point control instruction was executed while C-axis not connection mode.3->Tool...

  • Page 389

    5921-E P-381SECTION 4 ALARM B130->C-axis synchronous command(M888-M890) was executed while tool center point control mode.131->B-axis clamp/unclamp command(M146,M147) was executed while tool center point control mode.132->Anti-crash interference detection release (M866,M867) was execut...

  • Page 390

    5921-E P-382SECTION 4 ALARM B cutting start point3->When M964 was issued, the designated return point is not define.4->M964/M965 and M136 is designated in the same block.[Probable Faulty Locations]Faulty program[Measures to Take]Check the designated return point[Related Specificati...

  • Page 391

    5921-E P-383SECTION 4 ALARM B 0.001 <= I <= 99999.999[mm]3->J instruction is outside the range. LAA/BHC/ARC -359.999 <= J <= 359.999[deg.] GRDX(Y)/DGRDX(Y)/SQRX(Y) -99999.999 <= J <= 99999.999[mm]4->K instruction is outside the range....

  • Page 392

    5921-E P-384SECTION 4 ALARM BUnder Protocol B; even after NC sent DC3 (Stop Sending Data)Code to Host, Host sent more than 100 Characters of Data to NC.2517 W-axis control modeWhen they went along W axis control mode ON/OFF instruction G145/G144, accepted conditions did not have an instruction ...

  • Page 393

    5921-E P-385SECTION 4 ALARM B(1)W-axis(2)G140/G1413->A/B Turret different oder M1152/M11534->When the mode is changed(Sub spindle->tailstock), it doesn't meet the following requirements.(1)It is G140.(2)It is "work position state" or "W-axis Plus limit".(3)It is not...

  • Page 394

    5921-E P-386SECTION 4 ALARM B[Object]SYSTEM[Code]1->When B axis control specification was not selection, it did BT command or, it did BT command on the B turret.2->BT command had singly instructed. Or, it turned BT command into MT+TG command in identical block.3->An instruction value o...

  • Page 395

    5921-E P-387SECTION 4 ALARM B2)It instructed excluding A turret.3)The AT instruction value exceeds the maximum number of attachments (number of installing).4)It instructed in values that were larger than 12 that was the maximum attachment number on the NC side.5)The AT instruction value is a va...

  • Page 396

    5921-E P-388SECTION 4 ALARM BX=2 ->Case of VPE[1]- VPE[6] The absolute value of the amount of the change from amount (VPE) of integrated displacement of the first time of the correction exceeded the allowable maximum total deviation amount. 3-> Case of VPE[7]- VPE[18] The absolute va...

  • Page 397

    5921-E P-389SECTION 4 ALARM B2-> Left steady-rests interference area (maximum distance).3-> Left steady-rests interference area (minimal distance).4-> Right steady-rests interference area (maximum distance).[Probable Faulty Locations]1)Program error.2)Interference range parameter is no...

  • Page 398

    5921-E P-390SECTION 4 ALARM B G15/G16 G18/G19/G119 G20/G21/G24/G25 G30 G31-G35 G80-G88 G98/G99 G101-G103 G107/G108 G112/G113 G117 G127 G132/G133 G136 G140/G141 G2655->It instructed in Q with G178/G179/G181-G184/G...

  • Page 399

    5921-E P-391SECTION 4 ALARM B2539 Mistake in B commandB command is incorrect.The B command value specified together with G127 command is outside the setting range from -359.999 to 359.999.[Object]SYSTEM[Code]Hexadecimal number of B command[Probable Faulty Locations]Program error;for example,G12...

  • Page 400

    5921-E P-392SECTION 4 ALARM B2 -> It has written the tool number which it already uses by other tool.3 -> When it wrote tool data in a magazine, dummy pot appointment was turned into the magazine pot which is not a vacancy pot.4 -> When it writes tool data in a magazine, it has written...

  • Page 401

    5921-E P-393SECTION 4 ALARM B2548 X-, Z-axis synchronized feed modeIt performed X-Z both axis synchronaized feed mode command by the condition that a receipt valid condition has not formed.Or, it performed prohibited command in X-Z both axis synchronaized feed modes.[Object]SYSTEM[Code]1->It...

  • Page 402

    5921-E P-394SECTION 4 ALARM B1->In execution of external home position command, CON value of X/Z axis does not coincide when valid signal of external home position command was switched.[Probable Faulty Locations]1)Error in CNC Software2552 Barrier areaDesignated axis command is to enter insi...

  • Page 403

    5921-E P-395SECTION 4 ALARM BWhen selection command of YS axis turning position upper position / lower position is performed, after they are Y-axis mode OFF states, it is performed.2559 Attachment rotation not possibleIt instructed when it was not possible to instruct in attachment turning comm...

  • Page 404

    5921-E P-396SECTION 4 ALARM B TE=23[Object]SYSTEM[Code]Hexadecimal of TE-command value[Probable Faulty Locations]Program error[Measures to Take]Please instruct the command which arranged the continuing turret-number by the order of rise.However, the instruction between Tn and T1 of n-an...

  • Page 405

    5921-E P-397SECTION 4 ALARM B : G138 G02 X10 Y10 L5 Z10 F10 :[Measures to Take]1)Please do not specify a circular-cut command simultaneously with X-,Y- or Z-axis.[Related Specifications]Y-AXIS SPEC2568 Mistake in OF command'OF' command was ordered in a block there was 'T' comman...

  • Page 406

    5921-E P-398SECTION 4 ALARM BProgramming error[Measures to Take]Specify G154 command only when the machine is equipped with B-axis control function, two saddles and a sub spindle.2572 Mistake in RC commandRC command value is out of the range from -999 to 999 .[Code]RC command value in hexadecim...

  • Page 407

    5921-E P-399SECTION 4 ALARM BProgramming error[Measures to Take]Correct the program2578 NO D COMMANDWhen setting values for D(cam major axis) and L(cam lift) in the cam define data file(LSF), no value is set for D.[Index]None[Character-string]None[Code]None[Probable Faulty Locations]No D(cam ma...

  • Page 408

    5921-E P-400SECTION 4 ALARM BNone[Probable Faulty Locations]Operator's error2582 CAM data file write protectThe cam execute data file(EXF file) is in the write-protected condition when an attempt is made to update the file.[Index]None[Character-string]None[Code]1[Probable Faulty Locations]The E...

  • Page 409

    5921-E P-401SECTION 4 ALARM B2586 Synchronous mode execution impossibleAttempt was made to select the revision mode, shape development mode, or file loading mode during a synchronous mode.[Character-string]None[Code]None1-> Revision mode was selected during a synchronous mode.2-> Shape de...

  • Page 410

    5921-E P-402SECTION 4 ALARM BIn case of "Y-axis tool offset" was changed in G136-mode, movement-command except for G00/G136/G138 was instructed when "Y-axis tool offset" was not effective.[Code]1[Probable Faulty Locations]1)Program error[Measures to Take]1)In case of "Y...

  • Page 411

    5921-E P-403SECTION 4 ALARM B2595 Synchronized rotation speed overIn Hob Cuttnig Synchronous mode, an attempt is made to rotate the M-tool spindle at a speed higher than the main spindle allowable speed.[Code]1->In Hob Cuttnig Synchronous mode, an attempt is made to rotat the M-tool spindle ...

  • Page 412

    5921-E P-404SECTION 4 ALARM B[Probable Faulty Locations]Program error[Measures to Take]The part that corresponds to the above-mentioned code is corrected.2600 LAW-V machine no spec.2601 Unable to issue T/TE command simultaneously2602 SCHEDULE PROGRAM main program loadAn error occurred when a ma...

  • Page 413

    5921-E P-405SECTION 4 ALARM B[Probable Faulty Locations]1) Programming error Program Example: V1=VPTSP[Measures to Take]Delete the system variabel "VPTSP" from the program.2606 READ/WRITE file openfirst (READ/WRITE)This alarm occurs in file operation using FOPENA/B or FWRI...

  • Page 414

    5921-E P-406SECTION 4 ALARM B2613 Mistake in MTM commandA wrong tool number was specified with the MTM command. MTM:Tool preparation command,from sub-magazine to main-magazine (MTM=$$, where $$ is the tool No.)In the case of "TOOL OFFSET 999" spec and "MULTI EDGE...

  • Page 415

    5921-E P-407SECTION 4 ALARM B[Corrective Action]Move the W-axis to the variable limit in the positive direction before changing the zero offset data.2618 Workpiece detection sensor not ready[Code]1->The work-piece detection sensor is not indexed, or the turret station set at the parameter as...

  • Page 416

    5921-E P-408SECTION 4 ALARM B4->G153 designated during the LAP mode.[Probable Faulty Locations]1) Program error Program Example: N010 G153[Measures to Take]1) Check the commands in the G153 block. In the example program above, no W command is designated. Designate one: ...

  • Page 417

    5921-E P-409SECTION 4 ALARM B Or, the RW instruction value was 0.24->The WW instruction was done following at the compound fixation cycle at either. It is not Z-W overlay mode. Instruction at compound fixation cycles other than G178? G190 instruction Repe...

  • Page 418

    5921-E P-410SECTION 4 ALARM B2630 Mistake in SC commandIllegal SC commandNumerical value of SC command is not: 0<=SC<=9999[Object]SYSTEM[Code]Hexadecimal number of programmed SC commandHexadecimal number of programmed SC command : SC instruction is not 0<=SC<...

  • Page 419

    5921-E P-411SECTION 4 ALARM BXX=86: "ftp_ms_net_drecv_f" abnormal terminationXX=87: "ftp_ms_net_dsend_f" abnormal terminationXX=88: "ftp_ms_fclose" abnormal terminationXX=89: "ftp_ms_abort" abnormal terminationXX=8A: "ftp_ms_chdir" abnormal term...

  • Page 420

    5921-E P-412SECTION 4 ALARM B86->ftp_ms_net_drecv_f abnormal end87->ftp_ms_net_dsend_f abnormal end88->ftp_ms_fclose abnormal end89->ftp_ms_abort abnormal end8A->ftp_ms_chdir abnormal end8D->ftp_ms_pwd abnormal end8F->ftp_ms_dopen abnormal end90->ftp_ms_dread abnormal en...

  • Page 421

    5921-E P-413SECTION 4 ALARM B[Probable Faulty Locations]The programming was mistaken.[Measures to Take]G41/G42 can not be used in Y-Z Plane.2637 No axis movement commandAfter Geometric transformation G137 commanded, the axis movement instruction is done in first X-Y block.After 3-D Coordinate c...

  • Page 422

    5921-E P-414SECTION 4 ALARM BExecute thread cycle when spinlde fluctuation and AC thread mode.[Object]Turret[Probable Faulty Locations]Thread cycle command on spinlde fluctuatuin and AC thread mode.[Measures to Take]Execute thread cycle after cut the spinlde fluctuatuin control.2642 READ/WRITE ...

  • Page 423

    5921-E P-415SECTION 4 ALARM B1)Correct the program.2)Restore parameter-data. Or, it ordered G136/G138-command for returning turning-position Y-axis.3)Set turning-position of SYSTEM-PARAMETER.4)Add G00-command to move turning-position of Y-axis. ex: : G141 G00 Y=VYSTP...

  • Page 424

    5921-E P-416SECTION 4 ALARM B[Probable Faulty Locations]B-axis mode.[Measures to Take]Order the system variable command in B-axis mode.(G149)2651 C-axis multi rotation modeSpecified C-axis multi rev operation was illegal.[Object]Axis name or none (spindle)[Character-string]None[Code]1->C-axi...

  • Page 425

    5921-E P-417SECTION 4 ALARM B4->The tool advancing direction is different from the commanded cutting direction (for the arc having shorter arc length between the start and end points.[Probable Faulty Locations]Program error Program Example: M556 O1 RC=82 HA=20 MN=3.5 F1 M13 SB=1000 ...

  • Page 426

    5921-E P-418SECTION 4 ALARM BProgram Example:N010 G195 SP=1[Measures to Take]Delete the NC tailstock command G152 from the program.2663 Turning cut condition interlockA necessary condition is insufficient in case of the turning cut.[Character-string]None[Code]1-> It tried to rotate the work ...

  • Page 427

    5921-E P-419SECTION 4 ALARM B2671 C-axis sync control no spec.On the machine without C-axis sync control function, M888-M890 was issued.[Object]SYSTEM[Character-string]None[Code]None[Probable Faulty Locations]1) ProgrammingWithout C-axis sync control no spec, M-code is issued.[Measures to Take]...

  • Page 428

    5921-E P-420SECTION 4 ALARM BPart program error[Measures to Take]Place applicable to above-mentioned code is modified.2674 Default status macro cannot be executedThe Macro put into the initial condition (G194 command) were not able to be executed.[Object]SYSTEM[Code]1->The G194 command was e...

  • Page 429

    5921-E P-421SECTION 4 ALARM BIt instructed when it was not possible to instruct in attachment data exchange. (M798,M799,M1061)[Object]SYSTEM[Code]1->There is no Attachment specification.2->It instructed during the fixed cycle.3->It instructed no Nose-R correction mode.4->It instruct...

  • Page 430

    5921-E P-422SECTION 4 ALARM B[Object]Axis[Character-string]None[Code]XXXXYYYYXXXX=speed reference value(2B)YYYY=speed detect value(2B)[Probable Faulty Locations]Magnetic encoder[Corrective Action]Change Magnetic encoder2683 MCS Rotary encoder 5 initialization failureIt failed in initialization ...

  • Page 431

    5921-E P-423SECTION 4 ALARM BChange Rotary encoder 4(HEIDENHAIN).2687 MCS Rotary encoder 3 initialization failureIt failed in initialization of Rotary encoder 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 3(HEIDENHAIN).[Corrective Action]Change Rotary...

  • Page 432

    5921-E P-424SECTION 4 ALARM BControl base of Inverter Unit[Corrective Action]Exchange & check on thing Above Unit.2691 MCS Rotary encoder 1 errorIllegal data was detected in Rotary encoder 1.[Object]Axis[Character-string]None[Code]XXYYZZZZXX= Rotary encoder status bit7 alarm bit6 commun...

  • Page 433

    5921-E P-425SECTION 4 ALARM BAxis[Character-string]None[Probable Faulty Locations]Linear scale 4(Others).[Corrective Action]Change Linear scale 4(Others).2694 MCS Linear scale 3 initialization failureIt failed in initialization of Linear scale 3(HEIDENHAIN).[Object]Axis[Character-string]None[Pr...

  • Page 434

    5921-E P-426SECTION 4 ALARM B[Object]Axis[Character-string]None[Code]XXYYZZZZSame with the alarm No. 0865 "MCS Encoder initialize failed"[Probable Faulty Locations]Rotary encoder 1Motor encoderEncoder link cable & connectorControl base of Inverter Unit[Corrective Action]Exchange &...

  • Page 435

    5921-E P-427SECTION 4 ALARM B[Code]1->Sequencer error[Related Specifications]Specifications for detecting sequencer abnormalities2702 Spindle command during C-axis connectionThe spindle rotation command is designated while the C-axis is connected.[Code]None->The spindle speed command is d...

  • Page 436

    5921-E P-428SECTION 4 ALARM B1)Re-position the tailstock closer to the workpiece, or adjust the dog position.2)Designate the tailstock spindle advance command only after setting a workpiece in the chuck.2706 Polygon cutting command conditionPolygon cutting ON/OFF command (M221/M220) is given w...

  • Page 437

    5921-E P-429SECTION 4 ALARM B2708 Invalid rotation tool gearLow-speed gear is selected instead of high-speed gear for rotation tool in the synchronized tapping cycle.[Probable Faulty Locations]1)Rotation tool gear is shifted into the low-speed range.2)The LR25-M is provided with two-speed gear ...

  • Page 438

    5921-E P-430SECTION 4 ALARM BOn the machine without ATC function, an ATC related command was issued.[Object]SYSTEM[Probable Faulty Locations]1)Programming error On the machine without ATC function, M06 or M228 command was issued.2)Operation errorProgram Example: M228, M06[Measures to Take...

  • Page 439

    5921-E P-431SECTION 4 ALARM BA wrong tool number or turret number was specified with the MT command.MT: Tool preparation command (MT = $$##, where $$ is the tool No. and ## is the turret No.)[Code]1->The specified MT command differs from the previous one.2->The specified tool exists on th...

  • Page 440

    5921-E P-432SECTION 4 ALARM B2722 Robot/Loader request illegalRobot/Loader request commands illegal[Code]1->1st grup request commands and 2nd request commands were specified at the same time.2723 ATC next tool preparation interlockAn MT command was issued with an ATC operation sequence numbe...

  • Page 441

    5921-E P-433SECTION 4 ALARM B12),13),14) By LB15II-MATC-Y, a magazine pot is unclamp and is a frontal change position, and when there is exchange arm in EAMG position, it can be done magazine rotation.2728 Invalid magazine tool no.The input signal status sent from the magazine tool presence con...

  • Page 442

    5921-E P-434SECTION 4 ALARM B1->When a flow of coolant1 was watched, even though the watching time which was set on a parameter was exceeded, 1st coolant1 or 2nd coolant1 did not flow.2->When a flow of coolant2 was watched, even though the watching time which was set on a parameter was e...

  • Page 443

    5921-E P-435SECTION 4 ALARM B The input which shows a state of a level shortage(I/O check NO.36 INPUT bit 6 iDCOLLO/)12->The oil mist unit lowlevel signal has been OFF for 1[s] or more. The input which shows a state of a level shortage(I/O check NO.36 INPUT bit 9 iCOLL/)16->...

  • Page 444

    5921-E P-436SECTION 4 ALARM B7->G13 was in flat turning mode.8->MA-axis was not hang-up.9->Main-spindle or MA-axis was not the state Operation-Ready is completion.10->MB-axis was not hang-up.11->Main-spindle or MB-axis was not the state Operation-Ready is completion.12->M555 w...

  • Page 445

    5921-E P-437SECTION 4 ALARM B[Code]1->Hydraulic oil level low signal was off.2->Hydraulic oil filter was clogged.3->The temperature of hydraulic oil unit was unusual.2747 Index disable positionConcering B-axis 1/1000 spec and pendulum-control spec,Index disable point was designated.[Co...

  • Page 446

    5921-E P-438SECTION 4 ALARM B2756 Actual tool data settingIn ATC specification,when the signal of 'turret tool exists' is input,Actual tool data is zero.[Probable Faulty Locations]Though the tool was loaded on turret,Feed-axis movement of rurret rotation,M-axis revolution was going before sette...

  • Page 447

    5921-E P-439SECTION 4 ALARM B[Code]1->A coolant filter is clogged.[Probable Faulty Locations]1)Coolant filter is clogged. or Differential pressure SW is Error.[Measures to Take]1)Change of the filter or Check the differential pressure SW2764 Coolant error<High-pressure coolant specificati...

  • Page 448

    5921-E P-440SECTION 4 ALARM B[Measures to Take][Code]2->Cancel the synchronized rotation before issuing the low speed command.3->After it releases a flat turning, M-spindle low speed instruction is performed.2768 Program check mode interlockProgram check mode is not enable[Code]1->Oper...

  • Page 449

    5921-E P-441SECTION 4 ALARM BOr the sensor head advance or sensor protection cover open while its M712/M713 command is not possible.2776 M command not completedEven if the operation instructed in by M instruction passed the fixed time, it was not possible to complete it.The signal that confirms...

  • Page 450

    5921-E P-442SECTION 4 ALARM B2782 Axis lube pressure OFF confirmationThe pressure switch is not off when an axis lubrication motor is turned on. Or the pressure switch is not turned off within a predetermined period (motor ON time by 2) after the lubrication motor is turned off.[Index]None = X...

  • Page 451

    5921-E P-443SECTION 4 ALARM B[Code]1->An SB command which cannot be executed with the specification selected is specified2->An SB command was executed when actual ATC tool is lathe cutting tool or ATC cover tool.[Measures to Take]Check the SB command in a program.2789 Coolant tank filter ...

  • Page 452

    5921-E P-444SECTION 4 ALARM B2794 Mist air lube unitThe mist air lubrication unit turned OFF the normal operation signal or turned ON the unit abnormal signal.[Code]1->The X-/Z-axis oil mist lubrication drop sensor remained ON for more than 2[s].2->The X-/Z-axis oil mist drop lubrication ...

  • Page 453

    5921-E P-445SECTION 4 ALARM B2801 Turret rotation interlockThe turret index command was issued by the state that turret index was impossible.[Code]1->Concerning H1 turret specification machine type, the turret index command was issued when X-axis or Z-axis was not plus variable limit positio...

  • Page 454

    5921-E P-446SECTION 4 ALARM B2807 Invalid M codeM commands are not used properly.[Code]1->M1059 command was issued after the MT command.2->M1059 command was issued when the active tool number was an adaptor.3->M1059 command was issued in a position other than the ATC start position.6-&...

  • Page 455

    5921-E P-447SECTION 4 ALARM B[Code]1->The robot is not in the program operation mode.2->The robot is in state of machine lock.3->The robot key switch is set at neither [SYSTEM LINK] nor [PANEL LOCK].4->The swing is not in A-position.5->The C-axis is not outside the lathe.[Probabl...

  • Page 456

    5921-E P-448SECTION 4 ALARM B2856 Coolant motor overload[Code]None->This alarm occurs when coolant motor overload is detected by motor overheated or malfunction.3->The overload of the lower right saddle coolant motor is tripped.4->The overload of the lower left saddle coolant motor is ...

  • Page 457

    5921-E P-449SECTION 4 ALARM B2->The spindle lubricant oil flow input signal kept OFF.2895 Coolant controller error[Code]1->The coolant controller faulty/signal (I.025B) kept OFF for a second or longer.2896 No touch setter[Code]1->A touch setter advance/retract command was issued in G13...

  • Page 458

    5921-E P-450SECTION 4 ALARM BAn illeagal check address is designated.[Probable Faulty Locations]Operation error2902 DIRECTION Data operationA conversion instruction for whitch no execution command is associated is given from the loader PIP to the loader.[Code]Conversion instruction code[Probabl...

  • Page 459

    5921-E P-451SECTION 4 ALARM B[Code]Register number[Probable Faulty Locations]1)Operation error2)Program error2907 DIRECTION FThe Value designated for F is outside the allowable range.[Code]0->Not related with an axis2->Y-axis3->Z-axis[Probable Faulty Locations]1)Operation error2)Progra...

  • Page 460

    5921-E P-452SECTION 4 ALARM BAn illegal mnemonic is designated.[Code]Designated character-string[Probable Faulty Locations]Program error2914 UNUSABLE Left side directionA register of an unusable number was designated on the left part.[Probable Faulty Locations]Programming error2915 EXPRESSION C...

  • Page 461

    5921-E P-453SECTION 4 ALARM B2918 EXPRESSION Left sideA command which is not allowed is designated in the left side of the expression.[Code]XXYY:Factor classification code/Factor parameter[Probable Faulty Locations]Program error2919 EXPRESSION Buffer overExpression size is too large, causing ov...

  • Page 462

    5921-E P-454SECTION 4 ALARM B[Code]Designated G code[Probable Faulty Locations]Program error2925 BRANCH Sequence nameSequence name designated is incorrect.(In case of loader)[Code] 1->No sequence name 2->Designated sequence name is not found.(In case of robot)[Code]1->The "IF&qu...

  • Page 463

    5921-E P-455SECTION 4 ALARM B3->Z-axis9->C-axis(robot)[Code]Command value[Probable Faulty Locations]1)Program error2)Operation error2931 Program minus var. limit overAxis movement command value exceed the soft-limit in the negative direction.(robot)The axis command value exceeds the minus...

  • Page 464

    5921-E P-456SECTION 4 ALARM B3)The swing is not in A-position.4)The C-axis is not outside the lathe.5)The robot is in state of machine lock.2934 Program external request impossibleWhen transfer of the robot program was requested by an external unit, the robot was not in the condition for accept...

  • Page 465

    5921-E P-457SECTION 4 ALARM B2->Analysis for the next sequence has been completed in the program operation mode when an attempt is made to move an axis using an axis movement key after changing the operation mode from the program mode to the MDI or manual operation mode.3->Analysis for th...

  • Page 466

    5921-E P-458SECTION 4 ALARM BThere is no comment end character ")" which corresponds to the comment start charactor ")".[Code]1->Comment in the program2->Comment in the loader(robot) data file[Probable Faulty Locations]1)Program error2)Loader(robot) data file edit erro...

  • Page 467

    5921-E P-459SECTION 4 ALARM B[Code]1->No SU command is designated in the G27 block.2->SU command value is not 50 <= SU <= 100.3->An axis motion command is designated in the G27 or G26 block.2953 DIRECTION Torque limitToruque limit, torque skip or torque limit check command is des...

  • Page 468

    5921-E P-460SECTION 4 ALARM B[Probable Faulty Locations]Program error2960 User reserve codeThe alarm set for register No.98. This alarm occuers if the following program is executed.R98=****(**** is displayed in a code.)[Code]The code set for register No.98.Probable cauuse:Conditions set by the ...

  • Page 469

    5921-E P-461SECTION 4 ALARM B2968 Program selectionWhen a program was selected by the external program selection function, the program number was not found. Or, program selection was attempted during loader operation.[Code]1->The selected program was not found.2->Program selection was att...

  • Page 470

    5921-E P-462SECTION 4 ALARM B2975 PROGRAM DIRECT character stringSetting of character-string for the user reserved alarm comment system variable is wrong.[Object]SYSTEM[Code]1->No character-string set2->Character-string length is longer than 16 characters3->Character-string does not en...

  • Page 471

    5921-E P-463SECTION 4 ALARM BThe address character that there is not the decimal point which it detected at first.[Probable Faulty Locations]Programming error[Measures to Take]It adds a decimal point to the numerical command which follows the address character which was shown by a character str...

  • Page 472

    5921-E P-464SECTION 5 ALARM CSECTION 5 ALARM C 480,3055 Device temperature too high .... 480,................................................................... 480,472 480,3056 Non-functioning device detect 480,ed 480,................................................................ 480,472...

  • Page 473

    5921-E P-465SECTION 5 ALARM C 494,3174 MCS 494, Servo link error 494,.................................................................................. 494,486 495,3175 MCS 495, Servo link disc 495,onnection 495,.................................................................... 495,487 ...

  • Page 474

    5921-E P-466SECTION 5 ALARM C 509,3217 DNC-B buffer 509,operation 509,.............................................................................. 509,501 509,3218 DNC-B buffer 509,operation change 509,................................................................. 509,501 509,3226 ...

  • Page 475

    5921-E P-467SECTION 5 ALARM C 522,3684 MCS 522, Rotary encoder 522,5 error ....... 522,................................................................ 522,514 522,3685 MCS 522, Rotary encoder 522,4 initialization 522,failure ................................................. 522,514 522,36...

  • Page 476

    5921-E P-468SECTION 5 ALARM C 533,3724 Main program 533,start ...................................................................................... 533,525 534,3725 CEJ MATIC 534, data NG 534, 534,.................................................................................. 534,526 5...

  • Page 477

    5921-E P-469SECTION 5 ALARM C 540,3764 Oil controller 540,unit ............... 540,.......................................................................... 540,532 540,3765 Spindle vibration sensor 540,............................................................................. 540,532 ...

  • Page 478

    5921-E P-470SECTION 5 ALARM C 546,3848 Anti-gouge unit 546, faulty 546,.................................................................................. 546,538 546,3849 Tool counter 546,full count 546,................................................................................ 546,...

  • Page 479

    5921-E P-471SECTION 5 ALARM C 551,3900 User reserve 551,code 551,...................................................................................... 551,543 551,3901 External 551,...................................................................................................... 551...

  • Page 480

    5921-E P-472SECTION 5 ALARM C3055 Device temperature too highTemperature provided from a sensor is out of the regular range.[Object]None[Character-string]None[Code]Cooling system identifier20101->CPU20301->Operation panel[Probable Faulty Locations]Cooling system (e.g. a cooling fan) stops...

  • Page 481

    5921-E P-473SECTION 5 ALARM C3132 VDU communication errorAn error occurred in the VDU(Vibration Detect Unit) communication link, disabling the VDU from detecting acceleration.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = FF [HEX] (fixed)YY = 00 [HEX] (fixed)ZZZZ = ...

  • Page 482

    5921-E P-474SECTION 5 ALARM C3134 VDU initialization failureAn error occurred in initialization of VDU(Vibration Detect Unit).[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = Encoder link sequence number at the time of error detection 0: Reset 1: Network address set...

  • Page 483

    5921-E P-475SECTION 5 ALARM C bit7 : Undefined bit6 : Modulation code error bit5 : CRC error bit4 : Format error bit3 : Double transmission error bit2 : Double reception error bit1 : Parity error bit0 : Time-out errorThis alarm occurs only at ICB-...

  • Page 484

    5921-E P-476SECTION 5 ALARM C bit5 : Gap-Warning (1:Gap-small,Toggle:Gap-big) bit4 : Inclination-Warning (1:CCW-big, Toggle:CW-big) bit3 : Auto set mode (0:Normal, 1:Auto mode) bit2 : Communication error (Toggle by detecting) bit1,0: Error bit num...

  • Page 485

    5921-E P-477SECTION 5 ALARM C 3: Multi-turn detection range over 4: Communication protocol version being incompatible 5: Positional data format being incompatible 6: Abbreviated data mode being incompatibleHowever, when abnormal voltage is detected at the encoder fus...

  • Page 486

    5921-E P-478SECTION 5 ALARM CDD encoder (slave sensor)Encoder link cables and connectorsInverter unit control board3144 MCS Power supply unit overloadPower Supply Unit over load[Object]Axis name or none (spindle)[Character-string]None[Code]1(fixed)[Probable Faulty Locations]Power unitOverload o...

  • Page 487

    5921-E P-479SECTION 5 ALARM C"#39"-> ITU"#40"-> SCI"#41"-> REF"#42"-> A/D"#43"-> System reserved"#44"-> User break[Code]In the case of #1, the code shows the error content of the control board.In the case of #3, the c...

  • Page 488

    5921-E P-480SECTION 5 ALARM CDifference between CON and APA values has exceeded the allowable limit. The CON-APC deviation is the absolute value of difference between [calculated value written in MCS] and [actual position read from MCS]. The NC control software monitors this deviation. The MCS ...

  • Page 489

    5921-E P-481SECTION 5 ALARM CThe convertor link (used for communication between power unit and inverter unit) caused an error, disabling the NC from monitoring the power unit condition.[Object]Axis name or none (spindle)[Character-string]None[Code]XAAAAAYYAAAAA is always 0.X=0:communication err...

  • Page 490

    5921-E P-482SECTION 5 ALARM C[Probable Faulty Locations]- Inverter unit- Overload operation3159 MCS Power unit overloadThe inverter load has exceeded the specified value, activating the overload protection function.[Object]Axis name or none (spindle)[Character-string]None[Code]YYYYZZZZYYYY->...

  • Page 491

    5921-E P-483SECTION 5 ALARM C ZZZZ = 0001: Faulty servo data file[Probable Faulty Locations]- Winding-change magnet switch3163 MCS Encoder link errorAn error occurred in the encoder communication link, disabling the encoder from detecting positioning speed.[Object]Axis name or none (spindle)[C...

  • Page 492

    5921-E P-484SECTION 5 ALARM CAxis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX= Encoder link sequence number at the time of error detection0: Reset1: Network address setting2: Request of basic information on communication3: Change of communication version4: Acquisition of device...

  • Page 493

    5921-E P-485SECTION 5 ALARM CAn error occurred in initialization of ABSO SCALE.[Object]Axis name or none (spindle)[Probable Faulty Locations]- ABSO SCALE3169 MCS ABSO SCALE initialization failureAn error occurred in initialization of ABSO SCALE.[Object]Axis name or none (spindle)[Character-stri...

  • Page 494

    5921-E P-486SECTION 5 ALARM CAxis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX= PBU set value (Count number for one PG turn)YYYY= Actual count number[Probable Faulty Locations]- Faulty PG- Mismatch between the number of PG gear teeth and the servo data file data3173 MCS Motor ...

  • Page 495

    5921-E P-487SECTION 5 ALARM C3175 MCS Servo link disconnectionThe servo link is disconnected, disabling the servo unit from receiving commands from the NC.[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX= Disconnected position0...Disconnected right in front of the pro...

  • Page 496

    5921-E P-488SECTION 5 ALARM C- NC software3178 MCS Illegal commandThe NC and the inverter unit exchange commands and responses through the servo link. In this communication, the NC sent an abnormal or inexecutable command to the inverter unit.[Object]Axis name or none (spindle)[Character-string...

  • Page 497

    5921-E P-489SECTION 5 ALARM CSpeed command [(rev/4294967269)/Tv]rev= One motor turn; Tv= Speed control frequency[Probable Faulty Locations]- Servo data file- NC software3181 MCS DIFF overAxis movement caused a large positioning error.While the axis is in a target position or stopped, the target...

  • Page 498

    5921-E P-490SECTION 5 ALARM C- ABSO SCALE or position encoder with shaft- Excessive lost motion in axis drive system (The motor is not rigidly connected with the movable part.)- Slippage or breakage of shaft belt- Loose coupling between motor and ball screw- Improper positional loop gain (too h...

  • Page 499

    5921-E P-491SECTION 5 ALARM C- NC torque limiter set value3187 MCS Urgent-stop time overThe axis cannot stop within a preset time after reception of emergency stop command.[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXXXXX1: Emergency stop time over2: Deceleration time over...

  • Page 500

    5921-E P-492SECTION 5 ALARM C4: Acquisition of device information5: Parameter change6: AT mode startYY-> Alarm content0: Communication error1: Transmission start time over2: Transmission end time over3: Reception end time over4: Wrong response address5: Wrong response code6: Parameter errorZ...

  • Page 501

    5921-E P-493SECTION 5 ALARM C3194 MCS ABSO SCALE sub-slider detected errorERROR occurred by sub-slider of absoscale for the transfer spec.[Index]Axis or None[Character-string]None[Code]XXYYZZZZXX E-link sequence number in detecting error 0:Reset 1:Net address setting 2:Communucation basis in...

  • Page 502

    5921-E P-494SECTION 5 ALARM CZZZZ= E-link error status at the time of error detection. Each bit shows the kind communication error. bit15 1: Communication error generated by independent encoder bit14 1: Communication error generated by ABSOSCALE 2 bit13 ...

  • Page 503

    5921-E P-495SECTION 5 ALARM C 5: Abnormal response code 6: Parameter errorZZZZ= Additional data If YY=0, the encoder link error status C2ERR at the time of error detection appears. If YY=1, 2, or 3, the transferred frame information QC2MTINF appears. If YY=4, the network address of the res...

  • Page 504

    5921-E P-496SECTION 5 ALARM C5->Turret is not at its limit position.6->Turret is not indexed to the designated station.7->Loader is not outside the lathe.8->The warming up running program which set on a parameter and warming up running program which was chosen in fact do not coincid...

  • Page 505

    5921-E P-497SECTION 5 ALARM C2)Set the SET value larger than the COUNT value.3)Clear the SET value to 0.Take any of the measures indicated above, then reset the NC.[Related Specifications]NC work counter3206 Cycle time overOne cycle execution time (from start to M02 or M30) exceeds the duration...

  • Page 506

    5921-E P-498SECTION 5 ALARM CDNC-C3210 DNC Incorrect machine No.The received machine number and the machine number registered in the CNC unit do not match.[Character-string]Five characters of transfer command or transfer sub command at the beginning of the received text[Probable Faulty Location...

  • Page 507

    5921-E P-499SECTION 5 ALARM C8->Reception file name contains characters exceeding the designated number, or it contains an illegal character.9->Gauging file data is being generated.In case of C,ALM:1->Coupling mode is not selectedIn case of C,DEL:1->Coupling mode is not selected.2-&...

  • Page 508

    5921-E P-500SECTION 5 ALARM C1->The command variable data is received although the request has not been made. (including the double-reception* after the request)In case of N,MSG1->The message data is received although the request has not been made (including the double-reception* after th...

  • Page 509

    5921-E P-501SECTION 5 ALARM C[Character-string]Received alarm number, 4 digits[Probable Faulty Locations]Indicated by the alarm number sent from the host computer.[Measures to Take]Take measures according to the contents of the alarm from the host computer.[Related Specifications]DNC-C3216 FMS ...

  • Page 510

    5921-E P-502SECTION 5 ALARM C[Code]1->The selected program was not found.2->The input signal of a program number other than 1 through 63 is turned on.3->A program number was selected in a mode other than AUTO mode.4->It did not choose program corresponding to workpiece.5->Fixture...

  • Page 511

    5921-E P-503SECTION 5 ALARM C3240 LOADER alarm/resetAlarm state of the loader takes place or the loader is reset while the loader cycle is requested.[Object]SYSTEM[Code]1->Loader alarm2->Loader reset[Probable Faulty Locations]NC LoaderOperation Example:The reset button at the robot operat...

  • Page 512

    5921-E P-504SECTION 5 ALARM C[Probable Faulty Locations]1)FRP board, RPP board, communication cable2)Power is not supplied to the post-process gauging unit.3243 Post-process gauging Time outThe NC failed to receive data from the gauging unit within the preset time.[Character-string]CN? (RS-232C...

  • Page 513

    5921-E P-505SECTION 5 ALARM C2->The read-in data is not a decimal number.3->The number of data sets to be read is too much.[Probable Faulty Locations]CEJ matic[Measures to Take]Data transmission from the CEJ matic is abnormal;make necessary adjustments referring to the instruction manual ...

  • Page 514

    5921-E P-506SECTION 5 ALARM CXYYYY (YYYY is effective only when X is 6.)X:1->The communication tank is being initialized.2->An RS-232C channel number is wrong.3->The requested channel is not provided.4->The identification message address is wrong.5->The channel is being used for ...

  • Page 515

    5921-E P-507SECTION 5 ALARM C[Measures to Take](1)Select a main program instead of a schedule program.(2)Set off the link switch.3255 Main program startWhen the machine was linked with a robot/loader through the interface type B and the main program operation mode was selected, the linked opera...

  • Page 516

    5921-E P-508SECTION 5 ALARM C3279 DNC Machining start conditionswith DNC: Ready to Start Code is sent from Host to NC; when One of the NC Starting Conditions is Not met.[Code]1->Ready to Start Code is sent from Host to NC; when Lathe is under Alarm Status.2->Ready to Start Code is sent f...

  • Page 517

    5921-E P-509SECTION 5 ALARM CThere is the axis which inductosyn does not have adjusted.[Object]None[Character-string]None[Code]Number of axis which is not adjustex)12:The 1st axis(XA) and the 2nd axis(YA) are not adjusted.[Probable Faulty Locations]There is the axis which inductosyn does not ha...

  • Page 518

    5921-E P-510SECTION 5 ALARM C2 -> The CNC received the program selection request although it has not returned the response to the previous program selection request.3 -> The CNC was in the automatic program selection state to be executed when the power is turned ON.4 -> The CNC was in ...

  • Page 519

    5921-E P-511SECTION 5 ALARM C2 -> Illegal file name was received.3 -> Illegal device name was received.4 -> In the system link mode, the NC program name of the same file name exists in the memory.5 -> An error occurred while NC program was sent.8 -> There is no available memory a...

  • Page 520

    5921-E P-512SECTION 5 ALARM C3 -> The received tool offset number [start] was outside the range of "1 to Max. tool number".4 -> The received tool offset number [end] was outside the range of "1 to Max. tool number".5 -> The received tool offset number [start] was la...

  • Page 521

    5921-E P-513SECTION 5 ALARM C<Character-string: "D, TLD">1 -> Not in the auto mode2 -> The received station number is out of the range from 1 to the maximum station number.3 -> The received tool number is out of the range from 1 to the maximum tool number.4 -> The re...

  • Page 522

    5921-E P-514SECTION 5 ALARM C3683 MCS Rotary encoder 5 initialization failureIt failed in initialization of Rotary encoder 5(Others).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 5(Others).[Corrective Action]Change Rotary encoder 5(Others).3684 MCS Rotary encoder 5...

  • Page 523

    5921-E P-515SECTION 5 ALARM C3688 MCS Rotary encoder 3 errorIllegal data was detected in Rotary encoder 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 3(HEIDENHAIN).[Corrective Action]Change Rotary encoder 3(HEIDENHAIN).3689 MCS Rotary encoder 2 errorI...

  • Page 524

    5921-E P-516SECTION 5 ALARM C bit6 communication error 8X The output amplitude is normal. 9X Output amplitude smallness AX Output amplitude bigness BX Output amplitude too smallYY= Rotary encoder alarm code 00 Unstart 01 Stop command stop 02 The control parameter is illegal. 0E...

  • Page 525

    5921-E P-517SECTION 5 ALARM C[Probable Faulty Locations]Linear scale 3(HEIDENHAIN).[Corrective Action]Change Linear scale 3(HEIDENHAIN).3695 MCS Linear scale 3 errorIllegal data was detected in Liner scale 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Linear scale 3...

  • Page 526

    5921-E P-518SECTION 5 ALARM C3699 MCS Linear scale 1 errorIllegal data was detected in Liner scale 1(MITUTOYO).[Object]Axis[Character-string]None[Code]XXYYZZZZXX= Liner scale 1 status bit7: alarm bit6: communication error bit2: communication error(every detection) bit0: alarm code distincti...

  • Page 527

    5921-E P-519SECTION 5 ALARM C3702 Warm up runWarming up running cannot be carried out.[Code]1->The warming up running program (W.WAF) is not registered.2->Signal from the calendar timer is received in occasions other than power up.3->The operation mode is other than automatic when the ...

  • Page 528

    5921-E P-520SECTION 5 ALARM C3705 Lube tank levelOil level in the slideway lubrication tank is low. The low level signal has been ON for 2[s] or more.(I/O check NO.25 INPUT bit E iBOL)[Code]1->The slideways have a less lubricant flow or the level remained too low for 2 seconds or longer (I/O...

  • Page 529

    5921-E P-521SECTION 5 ALARM C[Probable Faulty Locations]Defective static hydraulic pressure unit pump3709 Coolant levelCoolant is running short or overflown.[Code]None->The coolant level low switch (I/O check NO.34 INPUT bit 0 iCOL/) kept OFF for a second or longer.1->The coolant level hi...

  • Page 530

    5921-E P-522SECTION 5 ALARM C1)Coolant level2)Float switch position3)Malfunction of float switchFor code 36->The coolant filter is clogged. Malfunction of high-level switch.[Measures to Take]1)Replenish coolant.2)Check the float switch.3)Change the float switch.For code...

  • Page 531

    5921-E P-523SECTION 5 ALARM C[Probable Faulty Locations]The chip conveyer motor is put under excessive load.[Measures to Take]Check the chip conveyer for clogging with chips.3714 ZA-axis overloadThe Z-axis of A turret has exceeded the overload limit value set at the load detection meter relay f...

  • Page 532

    5921-E P-524SECTION 5 ALARM C[Probable Faulty Locations]Program from the overload detection ON (M135) command block to the detection OFF (M134) command block, or the operations conducted by the commands in these blocks.Program Example: *N100 M135 N101 G01 ... : *N199 M134*-*Overload det...

  • Page 533

    5921-E P-525SECTION 5 ALARM C[Related Specifications]OR robot3721 ROBOT/LOADER controlAlarm with the robot/loaderThis alarm is not used currently.[Probable Faulty Locations]NC robot/NC loaderOperation Example:An alarm with robot/loader during machining[Measures to Take]Clear the robot/loader al...

  • Page 534

    5921-E P-526SECTION 5 ALARM C[Probable Faulty Locations]1)The machine is linked with a robot/loader.2)The schedule program operation mode is not selected.[Measures to Take]1)Set off the link switch.2)Select the schedule program.3725 CEJ MATIC data NGThe NG signal is read while the CEJ matic dat...

  • Page 535

    5921-E P-527SECTION 5 ALARM C[Code]1->In the case of concentrated coolant specification, both upper limit float switch and lower limit float switch signals are OFF.2->In the case of concentrated coolant specification, coolant alarm signal is OFF.3->The centrifugal separator alarm input...

  • Page 536

    5921-E P-528SECTION 5 ALARM C[Measures to Take]1) Supply coolant or change the coolant pipe with a new one.2) Check the coolant discharge confirmation switch.3) Change the coolant discharge confirmation switch with a new one.3731 Coolant abnormalThe humidifier unit was found to be faulty (I/O c...

  • Page 537

    5921-E P-529SECTION 5 ALARM C3->Because the empty pot place does not have a magazine pot, I cannot receive the existing tool. The tool number that MT command wins with 0 When it is 0, and there is not the existing tool, I take out a magazine pot from the empty pot place and receive the exist...

  • Page 538

    5921-E P-530SECTION 5 ALARM C The clogging check switch kept ON longer than the preset time.2->The air circuit for detecting chucking miss is clogged. Chucking miss PS is ON more than 1[sec], during chuck unclamped.3->The air circuit for detecting chucking miss is clogged. The...

  • Page 539

    5921-E P-531SECTION 5 ALARM C3751 Invalid external tool offset input[Code]1->Plus or minus compensation switch is pressed when tool offset compensation function switch is set at off.2->Plus or minus compensation switch is pressed, when tool offset No. switch did not correctly function.3-&...

  • Page 540

    5921-E P-532SECTION 5 ALARM C[Code]1->The tool monitoring unit failed. Tool monitoring unit alarm signal(I/O check NO.56 INPUT bit A iER3)turned ON.[Probable Faulty Locations]1)[Code]1->Overload3760 Fan cooling unit pressure[Code]1->Fan cooling unit pressure/signal turned than 3s i...

  • Page 541

    5921-E P-533SECTION 5 ALARM C1)Change of a filter or Check a float SW3769 Side cover open[Code]None->At the time of NC running, a side cover is not close status. When a side cover is not close status, NC running.3770 Safety door openSafety door is open.[Character-string]Machine No....

  • Page 542

    5921-E P-534SECTION 5 ALARM C3773 Earthquake detectedFeel earthquake by an earthquake monitor.3774 EC circuit breakerThe circuit breaker of the EC is tripped.This alarm occurs when a circuit breaker in the EC control circuit is tripped. Check the tripped breaker to locate the cause of the alarm...

  • Page 543

    5921-E P-535SECTION 5 ALARM C[Measures to Take]1)Reset the overload relay.2)Check the motor for normal operation.3782 Sensor contact signal error[Code]1->When the tool breakage detection ON command was given, the Sensor signal input had been ON.3783 ATC interlock[Code]1->In the case of ma...

  • Page 544

    5921-E P-536SECTION 5 ALARM CAn error has occurred in the air dryer unit.[Code]1->The air dryer unit unusual signal remained ON for more than 1[s].3790 Ext. program select parity checkWhen selecting a program according to the external device command, the NC conducted a parity check as specif...

  • Page 545

    5921-E P-537SECTION 5 ALARM C2->Communication Normal signal of front chuck hook position confirmation RSS unit is OFF.3798 Unloader interlock[Code]1->The unloader cycle command was not finished within the unloader cycle monitor time.2->The unloader failed in gripping during the unloade...

  • Page 546

    5921-E P-538SECTION 5 ALARM C10->One or more of the tool number input switches, SQ1, SQ3, SQ4 and Q5, did not function within the preset time after a T6 command was issued.11->One or more of the tool number input switches, SQ1, SQ2, SQ3 and Q4, did not function within the preset time afte...

  • Page 547

    5921-E P-539SECTION 5 ALARM C6->The input signals of R-Turn over retract and advance confirmation remained ON longer than 2[S].7->The input signals of R-Turn over retract and over advance confirmation remained ON longer than 2[S].8->The input signals of L-Turn over retract and advance ...

  • Page 548

    5921-E P-540SECTION 5 ALARM C3862 Filtration unit errorError was caused on Filtration unit.[Code]1->Filtration unit alarm/ signal kept OFF for 3 seconds or longer.3874 Sub chip conveyor error[Code]1->The sub chip conveyor failed. The sub chip conveyor alarm signal kept OFF for a second or...

  • Page 549

    5921-E P-541SECTION 5 ALARM C2->Cycle start for the next cycle has not been made for a period longer than the preset period after the no work confirmation.3883 Chip crusher error[Code]1->The chip crusher failed. The chip crusher alarm/signal kept OFF for a second or longer.2->The chip...

  • Page 550

    5921-E P-542SECTION 5 ALARM COil tank level is low.[Code]1->The oil level in the oil tank is too low.2->The input signal of oil tank level shortage (I/O check NO.24 INPUT bit 2 iOILA)is ON which is longer than 2 second.3891 Multi-counter tool life[Code]1->The tool multi-counter indicat...

  • Page 551

    5921-E P-543SECTION 5 ALARM C3900 User reserve codeThe alarm set for register No.99. This alarm occurs if the following program is executed. R99 = ****(****is displayed in a code.)[Code]The code set for register No.99Probable cause:Conditions set by the program3901 ExternalAn external alarm has...

  • Page 552

    5921-E P-544SECTION 6 ALARM DSECTION 6 ALARM D 563,4035 Replace memory 563,board battery ..... 563,............................................................. 563,555 563,4036 Key-code data receipt 563, error 563,........................................................................ 56...

  • Page 553

    5921-E P-545SECTION 6 ALARM D 573,4101 CAS software 573,environment 573, being changed 573,................................................ 573,565 574,4102 Awaiting CAS 574,software 574, process ..... 574,............................................................. 574,566 574,4103 Draw...

  • Page 554

    5921-E P-546SECTION 6 ALARM D 588,4161 MCS 588, Inverter capacity 588, differs 588, from spec. 588, .................................................... 588,580 588,4162 MCS 588, Winding change 588,failure 588,...................................................................... 588,580 5...

  • Page 555

    5921-E P-547SECTION 6 ALARM D 602,4203 DNC-B Communication error ......... 602,............................................................. 602,594 602,4204 DNC-B Message f 602,ormat error 602,..................................................................... 602,594 602,4205 H1 602, tu...

  • Page 556

    5921-E P-548SECTION 6 ALARM D 613,4274 User reserve 613,code 613,...................................................................................... 613,605 614,4281 Workpiece counter over 614,.............................................................................. 614,606 614,42...

  • Page 557

    5921-E P-549SECTION 6 ALARM D 622,4690 MCS 622, Rotary encoder 622,1 initialization 622,failure ................................................. 622,614 622,4691 MCS 622, Rotary encoder 622,1 error ....... 622,................................................................ 622,614 623,46...

  • Page 558

    5921-E P-550SECTION 6 ALARM D 632,4730 Magazine door open 632,................................................................................... 632,624 632,4731 Multiple safe 632,ty 632, guards 632, open ........ 632,................................................................ 632,624...

  • Page 559

    5921-E P-551SECTION 6 ALARM D 637,4771 Magnet chuck 637,unclamp cycle ......... 637,............................................................. 637,629 637,4772 Tool select 637, switch mismatch .... 637,................................................................... 637,629 637,4773 AT...

  • Page 560

    5921-E P-552SECTION 6 ALARM D 642,4812 Chip crusher 642,error ............. 642,.......................................................................... 642,634 642,4813 Waiting for workpiece check 642,....................................................................... 642,634 642,48...

  • Page 561

    5921-E P-553SECTION 6 ALARM D 647,4864 Other door open 647,......................................................................................... 647,639 647,4865 Performing tu 647,rnover cycle ........................................................................... 647,639 647,4866 N...

  • Page 562

    5921-E P-554SECTION 6 ALARM D 652,4907 Alarm-A at other syst 652,em 652,............................................................................. 652,644

  • Page 563

    5921-E P-555SECTION 6 ALARM D4035 Replace memory board batteryThe memory board battery must be changed. Do not turn off the power. The memory board battery life will soon be expired.Make a phone call to Okuma without turning off the power.[Code]1->The battery voltage has dropped to a level w...

  • Page 564

    5921-E P-556SECTION 6 ALARM D[Measures to Take]Change the memory board.4054 ACP key-code data receipt errorAn abnormality was detected in the operation panel key code data received by the ACP board.[Code]XXXX:bit 0 (fixed)bit 1 (fixed)bit 2 (fixed)bit 3 (fixed)bit 4 (fixed)bit 5 Operation panel...

  • Page 565

    5921-E P-557SECTION 6 ALARM D[Character-string]None[Code]XXXXYYYYXXXXbit0: SPAREbit1: HD backup status filebit2: Low speed NC backup data filebit3: High speed NC backup data filebit4: PLC backup data filebit5: PLC-HMI data filebit6: Alarm history data filebit7: PLC axis data filebit8: POT TOOL ...

  • Page 566

    5921-E P-558SECTION 6 ALARM D[Character-string]"ALMS"[Code]AlarmService internal error code[Probable Faulty Locations]1.NC software failure2.P100-Menu failure4061 UPS Service errorUPS Service normal action confirmation process detected an error.[Object]None[Character-string]None[Code]...

  • Page 567

    5921-E P-559SECTION 6 ALARM D 0x4D:Data size was not compatible with scan list 0x4E:No response in the connection check 0x4F:Other slave stations are nonexistence on network 0x50:Idle condition 0x53:Error received in the connection check 0x54:Timeout occurred in the connection check...

  • Page 568

    5921-E P-560SECTION 6 ALARM D1:Air filter for Absoscal[Measures to Take]1:Please exchange air filters for Absoscal, and set dates exchanged on the day of 'CHANGE' of the MAINTENANCE window.4068 Non-responsive software detectedNon-answered software was detected.[Object]None[Character-string]None...

  • Page 569

    5921-E P-561SECTION 6 ALARM D[Expected faulty point]Solid model specify the position with the confirmation device such as the limit switches. In the state of the movement's of solid models that became the alarms interrupting or the disconnection of wiring are thought.Moreover,In case of code =4...

  • Page 570

    5921-E P-562SECTION 6 ALARM D1-> Division processing operation of route2-> Positional calculation processing of division point of route[Expected faulty point]The radius is included and an inapposite instruction like the circular arc etc. below 0 is included in the NC program.[Treatment me...

  • Page 571

    5921-E P-563SECTION 6 ALARM DA-> It is a state of the cutting mode while the main spindle is rotating with the amount of a wick high(YS axis) correction exceeds 1mm.B-> The tool return cycle was executed while NC program run. (When the tool return cycle is done even once, the Colli...

  • Page 572

    5921-E P-564SECTION 6 ALARM D If 'Leaving' occurred on write-enabled media, please contact your local service center.The virus sometimes remains as 'temporary internet files' if it is detected on web browsing. In this case, you should delete 'temporary internet files'.Please refer to VPS ...

  • Page 573

    5921-E P-565SECTION 6 ALARM D bit5:The grace period overtime bit4:No capacity of the battery. bit3:The battery capacity decreases.[Probable Faulty Locations]The machine had been relocated.4091 Var. lost motion cannot be applied.It is invalid though Variable lost motion is selected, ...

  • Page 574

    5921-E P-566SECTION 6 ALARM D[Code]1-> It is final product output processing.2-> The cutting mode is switched and it is processing it. 3-> The change in the interference setting it is off the subject parameters is being processed. 4-> The change in the material display setting mode ...

  • Page 575

    5921-E P-567SECTION 6 ALARM D4105 Collision block detectedIn the Collision Avoidance function of the NC program, the collision is detected in the route of the execute block.[Character-string]None[Code]1-> Collision detected in route of execute block[Expected faulty point]Accuracy shortage et...

  • Page 576

    5921-E P-568SECTION 6 ALARM D[Character string]None[Code]The following code shows the instruction that becomes different pathways when actual process and sequence return cycle.1-> G222-> G30,G1314-> System Valuable "VRSTT" 5-> M110 (and parameter bit No.39-bit5=0)6-> M8...

  • Page 577

    5921-E P-569SECTION 6 ALARM DCase Parallel 2 spindle : Machine systemCase Other : None[Character-string]Refer to General overload detection monitor[Code]1-8 : External motor[Probable Faulty Locations]External motor 1 to 84121 General overload detection disabledPLC control cann...

  • Page 578

    5921-E P-570SECTION 6 ALARM D 1: Network address setting 2: Request of basic information on communication 3: Change of communication version 4: Acquisition of device information 5: Parameter change 6: AT (auto) mode startYY = Error content 0: Communication error 1: Transmission start time over ...

  • Page 579

    5921-E P-571SECTION 6 ALARM D4133 VDU errorThe VDU(Vibration Detect Unit) has become unable to detect acceleration data.[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX = VDU error statusbit7 1: Error bit (1 is error)bit6 1: Empty bitbit5 1: Latest acceleration...

  • Page 580

    5921-E P-572SECTION 6 ALARM D bit8 : Undefined bit7 : Undefined bit6 : Modulation code error bit5 : CRC error bit4 : Format error bit3 : Double transmission error bit2 : Double reception error bit1 : Parity error bit0 : Time-out errorThis alarm occurs only at ICB-H.[P...

  • Page 581

    5921-E P-573SECTION 6 ALARM D bit6 : Absolute position sensor margin error. (0:Normal, 1:Warning) bit5 : Gap-Warning (1:Gap-small,Toggle:Gap-big) bit4 : Inclination-Warning (1:CCW-big, Toggle:CW-big) bit3 : Auto set mode (0:Normal, 1:Auto mode) bit2 : Com...

  • Page 582

    5921-E P-574SECTION 6 ALARM D 2: Basic information for communication being incompatible 3: Multi-turn detection range over 4: Communication protocol version being incompatible 5: Positional data format being incompatible 6: Abbreviated data mode being inc...

  • Page 583

    5921-E P-575SECTION 6 ALARM D Allowable range: $8800 to $B000This alarm occurs only at ICB-H.[Probable Faulty Locations]DD encoder (slave sensor)Encoder link cables and connectorsInverter unit control board4141 MCS Push reset button to stop spindleThe front door is locked because the spind...

  • Page 584

    5921-E P-576SECTION 6 ALARM DNone[Code]1(fixed)[Probable Faulty Locations]Fan breakdownFan stuffFan power connector4149 MCS Power supply unit internal cooling fan stopPower Supply unit internal cooling fan stop[Object]Axis name or none (spindle)[Character-string]None[Code]1(fixed)[Probable Faul...

  • Page 585

    5921-E P-577SECTION 6 ALARM D"#34"-> CPU address error"#35"-> DMA address error"#36"-> Undefined trap error"#37"-> Undefined interruption"#38"-> DMAC"#39"-> ITU"#40"-> SCI"#41"-> REF"#42...

  • Page 586

    5921-E P-578SECTION 6 ALARM D4153 MCS CON APA deviationDifference between CON and APA values has exceeded the allowable limit. The CON-APC deviation is the absolute value of difference between [calculated value written in MCS] and [actual position read from MCS]. The NC control software monitor...

  • Page 587

    5921-E P-579SECTION 6 ALARM D4155 MCS Converter link errorThe convertor link (used for communication between power unit and inverter unit) caused an error, disabling the NC from monitoring the power unit condition.[Object]Axis name or none (spindle)[Character-string]None[Code]XAAAAAYYAAAAA is a...

  • Page 588

    5921-E P-580SECTION 6 ALARM D[Code]1 (fixed)[Probable Faulty Locations]- Inverter unit- Overload operation4159 MCS Power unit overloadThe inverter load has exceeded the specified value, activating the overload protection function.[Object]Axis name or none (spindle)[Character-string]None[Code]YY...

  • Page 589

    5921-E P-581SECTION 6 ALARM D ZZZZ = 0004: Winding change time-outIf YYYY = 1010 ZZZZ = 0001: Faulty servo data file[Probable Faulty Locations]- Winding-change magnet switch4163 MCS Encoder link errorAn error occurred in the encoder communication link, disabling the encoder from detecting pos...

  • Page 590

    5921-E P-582SECTION 6 ALARM D[Object]Axis name or none (spindle)[Character-string]None[Code]XXYYZZZZXX= Encoder link sequence number at the time of error detection0: Reset1: Network address setting2: Request of basic information on communication3: Change of communication version4: Acquisition o...

  • Page 591

    5921-E P-583SECTION 6 ALARM D4168 MCS ABSO SCALE errorAn error occurred in initialization of ABSO SCALE.[Object]Axis name or none (spindle)[Probable Faulty Locations]- ABSO SCALE4169 MCS ABSO SCALE initialization failureAn error occurred in initialization of ABSO SCALE.[Object]Axis name or none...

  • Page 592

    5921-E P-584SECTION 6 ALARM D[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX= PBU set value (Count number for one PG turn)YYYY= Actual count number[Probable Faulty Locations]- Faulty PG- Mismatch between the number of PG gear teeth and the servo data file data4173 MC...

  • Page 593

    5921-E P-585SECTION 6 ALARM D4175 MCS Servo link disconnectionThe servo link is disconnected, disabling the servo unit from receiving commands from the NC.[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXYYYYXXXX= Disconnected position0...Disconnected right in front of the pro...

  • Page 594

    5921-E P-586SECTION 6 ALARM D- NC software4178 MCS Illegal commandThe NC and the inverter unit exchange commands and responses through the servo link. In this communication, the NC sent an abnormal or inexecutable command to the inverter unit.[Object]Axis name or none (spindle)[Character-string...

  • Page 595

    5921-E P-587SECTION 6 ALARM DSpeed command [(rev/4294967269)/Tv]rev= One motor turn; Tv= Speed control frequency[Probable Faulty Locations]- Servo data file- NC software4181 MCS DIFF overAxis movement caused a large positioning error.While the axis is in a target position or stopped, the target...

  • Page 596

    5921-E P-588SECTION 6 ALARM D- ABSO SCALE or position encoder with shaft- Excessive lost motion in axis drive system (The motor is not rigidly connected with the movable part.)- Slippage or breakage of shaft belt- Loose coupling between motor and ball screw- Improper positional loop gain (too h...

  • Page 597

    5921-E P-589SECTION 6 ALARM D- NC torque limiter set value4187 MCS Urgent-stop time overThe axis cannot stop within a preset time after reception of emergency stop command.[Object]Axis name or none (spindle)[Character-string]None[Code]XXXXXXXX1: Emergency stop time over2: Deceleration time over...

  • Page 598

    5921-E P-590SECTION 6 ALARM D3 = Multi-turn detection range over[Probable Faulty Locations]- Independent position encoder- Encoder link cables and connectors- Inverter unit control board4191 MCS Calculated current position lies outside rangeAn error occurred during calculation of APA value.[Obj...

  • Page 599

    5921-E P-591SECTION 6 ALARM D 0:Communication error 1:Transmission start timeover 2:Transmission complete timeover 3:Reception complete timeover 4:Response address error 5:Response code error 6:Parameter errorZZZZ DataYY=0:E-link error status in detecting error C2ERRYY=1,2,3: Transmittin...

  • Page 600

    5921-E P-592SECTION 6 ALARM D[Probable Faulty Locations]- Full ABSOSCALE- Encoder link cable or connector- Inverter unit control board4197 MCS Full abso scale errorThe full absolute scale has become unable to detect positional data.[Object]Axis name or none (spindle)[Character-string]None[Code]...

  • Page 601

    5921-E P-593SECTION 6 ALARM D- Encoder link cables or connectors- Inverter unit control board4199 MCS Axis stop signal errorOSP detected that a PSRDY signal input into an MIV unit malfunctioned.[Object]Axis name or none(spindle)[Character-string]None[Code]1[Probable Faulty Locations]Defectivene...

  • Page 602

    5921-E P-594SECTION 6 ALARM DDNC-B4203 DNC-B Communication errorCommunication error has occurred in the communication protocol A of the host computer.[Code]XXXXXXYZXXXXXX:Hexadecimal number of the received command when error occurred. (ISO or ASCII code)Y:Status of CNC when communication alarm ...

  • Page 603

    5921-E P-595SECTION 6 ALARM D4206 SPM Parameter unsuitableNC program or SUPER MAIN CARD (SPMC) includes improper parameter data.(Super Precision Machining (SPM) control = Hi-Cut Pro or Super-NURBS)[Index]None[Character-string]None[Code]2003411:B buffer NURBS control point(Start) illegal:Warning...

  • Page 604

    5921-E P-596SECTION 6 ALARM D[Probable Faulty Locations]The parameter value specified in G265 block exceeds the effective range.[Measures to Take]Specify appropriate parameter value in the G265 command.4210 SPM contour control not possibleSuper-NURBS execution mode was specified while the teach...

  • Page 605

    5921-E P-597SECTION 6 ALARM D2->Overflow in buffer for analyzing received data3->Overflow in transmission data buffer[Probable Faulty Locations]RS232C interface[Measures to Take]Change the FRP board or RPP board channel to the other channel by changing the communication parameter setting....

  • Page 606

    5921-E P-598SECTION 6 ALARM D1)Check the hardware and software of the host computer.2)Change the FRP board or RPP board channel to other channel by setting proper data at communication parameter. Change the connection of the connector to the proper position,accordingly.3)Check the following com...

  • Page 607

    5921-E P-599SECTION 6 ALARM DBaud rateUse of WACK/TTD controlEffective/ineffective transparent mode[Related Specifications]DNC-C4219 Communication procedure ENQENQ is received more than permissible times in communication procedures.[Code]1->ENQ is interfered for consecutive RC4 + 1 times in ...

  • Page 608

    5921-E P-600SECTION 6 ALARM D4221 Communication procedure TTDTTD is received for consecutive RC3 + 1 times during communication procedures.[Probable Faulty Locations]1)Defective RS232C interface2)Defective hardware or software of the host computer3)Mismatch between the actual communication line...

  • Page 609

    5921-E P-601SECTION 6 ALARM DA mechanical model isn't defined inside the ATC shutter in CAS, so please be careful about intervention sufficiently and operate.[Object]SYSTEM[Code]1->It entered a stroke end limit cancel state being met all the above-mentioned requirements.4225 Pitch compensati...

  • Page 610

    5921-E P-602SECTION 6 ALARM D[Code]1->ZA-axis2->XA-axis3->ZB-axis4->XA-axis4232 Backup data read/writeA machining parameter data file cannot be read or written by parameter loading or backup copy.[Code]1->This alarm occurred in file opening by parameter loading.2->This alarm o...

  • Page 611

    5921-E P-603SECTION 6 ALARM D4247 Main spindle max. speed designationMain spindle max. speed designation (G50 S****) does not have instructed. (G50 S0)[Object]SYSTEM[Code]1[Measures to Take]Main spindle max. speed designation (G50 S****) is performed.4248 DNC NC receipt start conditionswith DNC...

  • Page 612

    5921-E P-604SECTION 6 ALARM DIn this alarm message display, Y-axis mode cancellation can be performance by Y-axis mode ON/OFF button without a relation in YS axis place.4261 Workpiece counter overThe active work counter data has exceeded the set count value.[Code]1->Alarm with work counter A...

  • Page 613

    5921-E P-605SECTION 6 ALARM D 2->RS232C channel number incorrect 3->A request channel is not mounted 4->Discriminating message address incorrect 5->In an other in use 6->A transmission error (details exist) YYZZ: bit0->A Ready error occurred.(DSR in terms of turn on...

  • Page 614

    5921-E P-606SECTION 6 ALARM D4281 Workpiece counter overThe active work counter data has exceeded the full count value.[Code]1->Alarm with work counter A2->Alarm with work counter B3->Alarm with work counter C4->Alarm with work counter D[Probable Faulty Locations]The number of workp...

  • Page 615

    5921-E P-607SECTION 6 ALARM D[Code]X=1 ->Abnormal temperature data, input from the TMP boardY=Thermistor channel numberX=2 ->Case of VPE[1]- VPE[6] The absolute value of the amount of the change from amount (VPE) of integrated displacement of the first time of the correction exceeded th...

  • Page 616

    5921-E P-608SECTION 6 ALARM D[Corrective Action]Set OFF for optional parameter (bit) No. 50, bit 6.4295 TDC parameter not setThermal displacement compensation parameter has not been set.[Object]None[Code]None4297 Main Magazine tool Quantity overMain MG tools ocuppied pot number has exceeded Mai...

  • Page 617

    5921-E P-609SECTION 6 ALARM D4303 Movement to sizing position stoppedWhen turning OFF a foot pedal during sizing position movment, this alarm occurs.[Character string]None[Code]None[Treatment measures]Make them retreat to the approach location, and please do sizing position movement by a foot p...

  • Page 618

    5921-E P-610SECTION 6 ALARM D[Treatment measures]Please confirm the NC program on A saddle side and B saddle side of the part where the alarm is generated.It is likely to actually become this alarm even if there is considerably room, because this alarm detects interference by the rectangular ap...

  • Page 619

    5921-E P-611SECTION 6 ALARM D4315 Permissible value exceededOperation continues though the permissible value that the feedrate guarantees operation has been exceeded.There is a possibility that the problem is caused in processed work etc.[Object]SYSTEM[Code]1->The thread feedrate has exceede...

  • Page 620

    5921-E P-612SECTION 6 ALARM DIn the spec of Turret ZA-W IL., interference free distance ZA-W is never set.[Code]None[Probable Faulty Locations]1)Parameter setting4347 TDC invalidThe thermal deformation compensation state is "off".The thermal deformation compensation is turned off to s...

  • Page 621

    5921-E P-613SECTION 6 ALARM D[Corrective Action]Change Magnetic encoder4683 MCS Rotary encoder 5 initialization failureIt failed in initialization of Rotary encoder 5(Others).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 5(Others).[Corrective Action]Change Rotary e...

  • Page 622

    5921-E P-614SECTION 6 ALARM DRotary encoder 3(HEIDENHAIN).[Corrective Action]Change Rotary encoder 3(HEIDENHAIN).4688 MCS Rotary encoder 3 errorIllegal data was detected in Rotary encoder 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Rotary encoder 3(HEIDENHAIN).[Co...

  • Page 623

    5921-E P-615SECTION 6 ALARM DNone[Code]XXYYZZZZXX= Rotary encoder status bit7 alarm bit6 communication error 8X The output amplitude is normal. 9X Output amplitude smallness AX Output amplitude bigness BX Output amplitude too smallYY= Rotary encoder alarm code 00 Unstart 01 Stop...

  • Page 624

    5921-E P-616SECTION 6 ALARM DIt failed in initialization of Linear scale 3(HEIDENHAIN).[Object]Axis[Character-string]None[Probable Faulty Locations]Linear scale 3(HEIDENHAIN).[Corrective Action]Change Linear scale 3(HEIDENHAIN).4695 MCS Linear scale 3 errorIllegal data was detected in Liner sca...

  • Page 625

    5921-E P-617SECTION 6 ALARM DEncoder link cable & connectorControl base of Inverter Unit[Corrective Action]Exchange & check on thing Above Unit4699 MCS Linear scale 1 errorIllegal data was detected in Liner scale 1(MITUTOYO).[Object]Axis[Character-string]None[Code]XXYYZZZZXX= Liner scal...

  • Page 626

    5921-E P-618SECTION 6 ALARM DCheck the chip conveyer for clogging with chips.4702 Cycle start interlockwith Loader/Robot Interface B, C, or D; with Loader/RobotInterlock: Loader/Robot at WaitingPosition Code is Off.NC Loader: Loader inside Lathe Code is On.[Code]None->above1->Start Key is...

  • Page 627

    5921-E P-619SECTION 6 ALARM D50->Front door or Side cover or Safety guard is open.51->Touch setter start up button was pressed when touch setter is not advance position.52->NC start up button was pressed when touch setter is not retract position.53->Start Key is pressed, when either...

  • Page 628

    5921-E P-620SECTION 6 ALARM DThe ATC system mode is being selected.This alarm is indicated when the ATC system mode is selected.4709 Power sequence error[Code]1->When the emergency stop switch was pushed, the timer relay of emergency OFF delay was not turned off.2->When "axis control...

  • Page 629

    5921-E P-621SECTION 6 ALARM D4713 Executing power OFF sequencePower off sequence is running. Please wait.4714 Workpiece counter full countThe cycle start switch is pressed when the work counter is full count.[Code]1->The 1st work counter is full count.2->The 2nd work counter is full count...

  • Page 630

    5921-E P-622SECTION 6 ALARM D9->1st spindle, The following condition is not met: Chuck open position < Chuck grasp diameter < Chuck close position Or,[+/- OK] have entered [NG area].10->2nd spindle, The following condition is not met: Chuck open position <...

  • Page 631

    5921-E P-623SECTION 6 ALARM DIf a safety fence close limit switch has been ON at the time of power-up, this message appears to ask the operator to open the safety fence and check that each safety fence close limit switch correctly functions (for CE-marked OR robot/OGL loader types).An alarm wit...

  • Page 632

    5921-E P-624SECTION 6 ALARM DNone->An attempt was made to open the front door on the one machine in loader teaching mode with the front door on the other machine already open.[Probable Faulty Locations]1) An operation error2) The front door open/close limit switch is maladjusted or faulty.[M...

  • Page 633

    5921-E P-625SECTION 6 ALARM D4734 Please close safety guardsAn attempt was made to unlock the front door on machine 2 (OGL loader IF) with that on machine 1 (OGL loader) already open in loader teaching mode where only part of the safety guard (safety fence or front door on machine 1 or 2) can b...

  • Page 634

    5921-E P-626SECTION 6 ALARM D4739 Turret not ready to startHas not returned turret home position after power on.4740 2nd Spindle control interlockWhen the 2nd Spindlehead is a rise place,there is not W axis in the direction of plus than plus variable limit.[Measures to Take]Move W axis to plus ...

  • Page 635

    5921-E P-627SECTION 6 ALARM D4747 Gauging sensor battery change4748 Additional coolant level low[Code]None->[Additional coolant level low/] signal remained OFF longer than 1[s].4749 Please close doorOn the machine with CE marking and ATC specifications,ATC operation was attempted when it was...

  • Page 636

    5921-E P-628SECTION 6 ALARM DNone->The machine is moving to home position by push button of home position return.4761 Override condition[Code]1->Traverse Override is Not 100[%].2->Spindle Override is Not 100[%].3->Sub Spindle Override is Not 100[%].4762 Side cover open[Code]None->...

  • Page 637

    5921-E P-629SECTION 6 ALARM DACC safety door locking switch is wrong.[Code]1->ACC safety door mechanical lock switch was not confirmed to be in the locked status within a second.2->ACC safety door mechanical lock swtich was not confirmed to be in the unlocked status within a second.4768 P...

  • Page 638

    5921-E P-630SECTION 6 ALARM Dspindle cover specification4776 Canceling interference detection[Code]None->Interference detection of Tailstock and Turret is canceled.4777 Mist collector power OFFThe power supply of a Mist collector is in an OFF state.[Code]None->Mist collector ON input is O...

  • Page 639

    5921-E P-631SECTION 6 ALARM D[Code]Non->[Mist collector error/] signal kept OFF.1->Mist collector unit is clogged.2->The mist collector ON confirmation signal was OFF for more than 3[s] while the NC was outputting the mist collector ON signal.3->The mist collector abnormal signal re...

  • Page 640

    5921-E P-632SECTION 6 ALARM D2->A coolant filter 2 is clogged.4794 Sequencer alarm1)Production control CH answer not returned 30[s] passed production control CH No. output.2)Sequencer alarm input(iSQAL/) was off.[Code]CH No. ->1) aboveFFFFFFFF ->2) above4795 Please open ceil...

  • Page 641

    5921-E P-633SECTION 6 ALARM D1->Mode ON state.2->During high-speed setting.3->During precision setting.[Related Specifications]Crossrail auto positioning Specifications4804 Workpiece washing gun errorAn abnormal condition occurs in the workpiece gun.[Code]1->The workpiece washing gu...

  • Page 642

    5921-E P-634SECTION 6 ALARM D[Code]1->The main tank coolant level normal (upper limit) signal remained OFF for more than 3[s].4812 Chip crusher error[Code]1->The chip crusher overload/signal kept OFF.4813 Waiting for workpiece check[Code]1->Waiting for random check.2->Waiting for fi...

  • Page 643

    5921-E P-635SECTION 6 ALARM D[Code]1->M-Spindle revolving revolution speed is M-spindle extremely low revolution speed mode max speed.2->M-Spindle revolving revolution speed is M-spindle extremely low revolution speed mode min speed.3->M-Spindle revolution speed is setted by TOOL No./M...

  • Page 644

    5921-E P-636SECTION 6 ALARM DThe tool index command (M602/M603) is not completed, or M-spindle clamp confirmation turns to off.[Code]None[Measures to Take]Perform the tool index command again.4831 Door interlock[Code]1->The automatic door open/close safety rubber switch was turned off while ...

  • Page 645

    5921-E P-637SECTION 6 ALARM D6->The input signal of coolant level shortage (I/O check NO.36 INPUT bit 5 iCOLLON/)is OFF which is longer than 1 second.7->The coolant level low switch (I/O check NO.37 INPUT bit 8 iCOLWN/) did not flow beyond fixed time at the time of the coolant level low o...

  • Page 646

    5921-E P-638SECTION 6 ALARM D[Measures to Take]1) Close the front door.2) Adjust or change the front door open/close limit switch.4856 Please open safety fenceIf a safety fence close limit switch has been ON at the time of power-up, this message appears to ask the operator to open the safety fe...

  • Page 647

    5921-E P-639SECTION 6 ALARM D3) The safety guard limit switch is maladjusted or faulty.[Measures to Take]1) Check the operation procedure.2) Replace the ENABLE button on the teaching panel with a new one.3) Adjust or change the safety guard limit switch.4861 Equip. safety fence parameter mismat...

  • Page 648

    5921-E P-640SECTION 6 ALARM D2)Push "turret index cutting position" button on ATC operation panel.3)Index T3 turret by "turret index" button.4)Push "manual tool exchange button" on ATC operation panel.5)Remove a sensor from turret by #turret tool unclamp" butt...

  • Page 649

    5921-E P-641SECTION 6 ALARM D[Code]1-> Sub-spindle or H1 turret4875 Please push the NC start button[Code]1->The NC cycle start signal failed to come ON within 15 seconds after area sensor signal come off.4876 Please discharge coolant[Code]1->The spindle coolant is not discharge.4877 In...

  • Page 650

    5921-E P-642SECTION 6 ALARM D4886 Tool counter warning[Code]1->Tool counter has reached the present count for warning.4887 Tailstock/Chuck Pedal Enable4888 Mode switch operation errorThe mode switch was changed to a position other than AUTO with the loader in LINK mode.4889 PLC link errorA f...

  • Page 651

    5921-E P-643SECTION 6 ALARM D4895 Hydraulic fluid level low[Code]1->The hydraulic fluid level lower limit/signal kept OFF for a second or longer.2->The hydraulic oil supply level/ signal kept OFF over than confirmation timer by parameter.4896 Lubricant level[Code]1->The lubricant level...

  • Page 652

    5921-E P-644SECTION 6 ALARM D[Object]Axis[Measures to Take]Please close this guard.4907 Alarm-A at other system

  • Page 653

    5921-E P-645SECTION 7 ERRORSECTION 7 ERROR 668,5001 Undetermined 668,IGF DATA ............... 668,............................................................. 668,660 668,5002 Load information f 668,ile not found 668,................................................................... 668,...

  • Page 654

    5921-E P-646SECTION 7 ERROR 676,5235 Device name ........ 676,....................................................................................... 676,668 677,5236 RS232C channel 677,in use 677,.............................................................................. 677,669 677,52...

  • Page 655

    5921-E P-647SECTION 7 ERROR 687,5277 Printing gauging data 687,.................................................................................. 687,679 687,5278 MS-DOS 687, 687,..................................................................................................... 687,679 6...

  • Page 656

    5921-E P-648SECTION 7 ERROR 694,5320 MULTI PIP filename 694,.................................................................................... 694,686 694,5321 Library size 694,overflow 694,................................................................................... 694,686 694,5...

  • Page 657

    5921-E P-649SECTION 7 ERROR 702,5374 DNC-DT Path name .......... 702,.......................................................................... 702,694 702,5375 DNC-DT Program 702,selection ........................................................................ 702,694 704,5376 DNC-DT Prelo...

  • Page 658

    5921-E P-650SECTION 7 ERROR 710,8104 Invalid identif 710,ier ........................................................................................... 710,702 710,8105 Invalid label . 710,................................................................................................ 710,70...

  • Page 659

    5921-E P-651SECTION 7 ERROR 716,9028 RS232C OPEN 716,........................................................................................... 716,708 716,9029 RS232C NCOS RSWRITE 716,error ................................................................. 716,708 716,9030 RS232C Transmis...

  • Page 660

    5921-E P-652SECTION 7 ERROR 721,9068 Input data 721, overflow 721,..................................................................................... 721,713 721,9069 Disk not initialized 721,....................................................................................... 721,713...

  • Page 661

    5921-E P-653SECTION 7 ERROR 727,9406 Unable to 727, execute cmd. 727,while warming 727, up program not 727, ready 727, ............. 727,...... 727,719 727,9407 Unable to 727, execute command during 727,file 727, operation 727,..................................... 727,719 728,9408 Entered...

  • Page 662

    5921-E P-654SECTION 7 ERROR 731,85004 File function: 731,Fgets 731,................................................................................... 731,723 731,85005 File function: 731,Ferror ............. 731,...................................................................... 731,7...

  • Page 663

    5921-E P-655SECTION 7 ERROR 737,99453 Code set 737, file has 737, no language 737,.................................................................. 737,729 737,99454 Code set 737, file has 737, no code set for 737,language 737,.............................................. 737,729 737,9...

  • Page 664

    5921-E P-656SECTION 7 ERROR 743,99536 efrpc_open: 743, Can not get host 743,info 743, ............. 743,................................................ 743,735 743,99537 efrpc_open: 743, Can not open 743,socket ............. 743,................................................ 743,735 743,...

  • Page 665

    5921-E P-657SECTION 7 ERROR 749,99580 Unrecognized 749,format resource 749, file ............... 749,............................................. 749,741 749,99581 resfile_ext: 749,Unable to handle code 749,type .................................................... 749,741 749,99582 Illega...

  • Page 666

    5921-E P-658SECTION 7 ERROR 754,99653 Invalid file 754,attribute .................................................................................... 754,746 754,99654 Invalid devic 754,e 754, name 754,.................................................................................. 754,7...

  • Page 667

    5921-E P-659SECTION 7 ERROR 760,99780 Can not create 760,GC 760, .................................................................................... 760,752 760,99781 Unable to creat 760,e 760, pixmap ........ 760,................................................................... 760,752 7...

  • Page 668

    5921-E P-660SECTION 7 ERROR5001 Undetermined IGF DATA[IGF] or [One touch IGF] function key is pushed, and in terms of IGF data from PLC unnotice, this alarm occurs.[Measures to Take]It confirms whether PLC is supposed to do data for IGF expert wisdom through NC parameter window at the time of p...

  • Page 669

    5921-E P-661SECTION 7 ERROR[Code]1[Probable Faulty Locations]Operation error[Measures to Take]Designate a main program file name correctly.Create a file if there is no file.5202 Main program name not foundMain program name to be loaded is not found.[Character-string]None[Code]1 [Probable Faulty...

  • Page 670

    5921-E P-662SECTION 7 ERROROr shape development was attempted in the cam turning specification model.[Character-string]None[Code]1->An attempt to select a program2->An attempt to select a schedule program3->An attempt to execute sequence number search4->An attempt to execute restart...

  • Page 671

    5921-E P-663SECTION 7 ERROR[Code]1->No end code (M02, M30) in a main program2->No end code (RTS) in a subprogram3->No end code in a subprogram in MSB[Probable Faulty Locations]Error in making program[Measures to Take]Check the end code of the main or subprogram. With the example above,...

  • Page 672

    5921-E P-664SECTION 7 ERRORNone[Code]XXXX->Address in edit buffer to which an access has been attempted exceeding the edit buffer area[Probable Faulty Locations]Operation error[Operation Example]An attempt to make a program which exceeds the edit buffer size.[Measures to Take]Make a program ...

  • Page 673

    5921-E P-665SECTION 7 ERRORNone[Code]Hexadecimal number of a sequence number allocated[Probable Faulty Locations]The number of sequences to which sequence numbers are to be assigned is too much.Increment value for sequence number assignment is too much.[Measures to Take]Designate the beginning ...

  • Page 674

    5921-E P-666SECTION 7 ERROR[Character-string]Commanded file name[Code]5->The number of characters in a file name is more than 19.6->The file name and extension are not marked off using ",".7->The first character of the file name and extension is other than alphabet.[Probable ...

  • Page 675

    5921-E P-667SECTION 7 ERRORCheck the punched data; are there any codes which are not used in the EIA or ISO code system?5228 EIA code errorIn file punch and read operations, characters not usable as the EIA code are found. ($, *, =, [, ], etc.)[Character-string]None[Code]XX->The data which h...

  • Page 676

    5921-E P-668SECTION 7 ERROR[Character-string]None[Code]1->Input file is not the sequential file.2->Output file is not the sequential file.[Probable Faulty Locations]Error in designation of input/output file name for copy[Measures to Take]Check the file name and designate correct file name...

  • Page 677

    5921-E P-669SECTION 7 ERROR1)Refer to the operation manual.2)In the RENAME operation, designation of device name for the changed name is not required.5236 RS232C channel in useThe RS232C channel specified is being used for other job.[Character-string]None[Code]1->CN0: (TT:)2->CN1:3->CN...

  • Page 678

    5921-E P-670SECTION 7 ERROR[Measures to Take]Check if the data transmission from the mating station stops by sending the DC3 code to it.Check the RS232C interface of CNC or the mating station.Check the communication cable.5240 RS232C ready interrupt time outTransmission of data from the mating ...

  • Page 679

    5921-E P-671SECTION 7 ERROR[Character-string]None[Code]None[Probable Faulty Locations]Operation error[Measures to Take]Designate the file name to be output or verified.[Related Specifications]DNC-C5245 DNC NC program not foundNC program requested in the DNC mode (INPUT or VERIFY command) is not...

  • Page 680

    5921-E P-672SECTION 7 ERRORDNC-C5248 DNC Transmitting errorDuring transmission with the host computer, execution of unexecutable command has been attempted.[Character-string]None[Code]1-> Execution of the following commands has been attempted during NC program reverse transmission in the ind...

  • Page 681

    5921-E P-673SECTION 7 ERROR[Character-string]None[Code]1->The attempt is made during communication alarm.2->DNC communication is OFF.3->Interrupt mode is not established. (only for DNC-C3 specification)4->Ready status is not established. (only for DNC-B specification)[Probab...

  • Page 682

    5921-E P-674SECTION 7 ERROR[Character-string]None[Code]None[Probable Faulty Locations]Operation error[Measures to Take]Designate the data number in the range of 0 - 5 and the one which is allowed by the specification selected.[Related Specifications]DNC-C5255 DNC data rangeIn the data input, da...

  • Page 683

    5921-E P-675SECTION 7 ERROR5258 Number character dataData set at the data setting screen is not correct.Characters other than "0" and "1" are contained in parameter Bit data.Characters other than numerical values are contained in integer type data and real number type data.R...

  • Page 684

    5921-E P-676SECTION 7 ERROR[Character-string]Character-string including an error[Code]Refer to operation function manual.[Probable Faulty Locations]Wrong formula has been input.5264 Table dataThis alarm shows the abnormality in NC internal data and is not caused by normal NC operations.[Charact...

  • Page 685

    5921-E P-677SECTION 7 ERROREnter a correct output command.5268 Time dataWrong time data specified[Character-string]None[Code]1[Probable Faulty Locations]Error in time data designation[Measures to Take]Designate the time data correctly.Designation of hour:minute: 6:12 (6 hours 12 minutes)Desig...

  • Page 686

    5921-E P-678SECTION 7 ERRORXXXXXXXX->Hexadecimal number of size for one dot corresponding to the scale set.[Probable Faulty Locations]Operation error[Measures to Take]Scale setting range is as indicated below: Standard page 1/50 - 2 Enlarged page 1/50 - 50Set the scale within the ran...

  • Page 687

    5921-E P-679SECTION 7 ERROR5276 Executing tool layoutAn error occurred during tool layout processing.[Character-string]None[Code]1-> Not in the automatic mode; in alarm state; independent A/B mode; main program and schedule program is not selected.2-> Error occurred or the control is rese...

  • Page 688

    5921-E P-680SECTION 7 ERRORB-> Change the device name for copying.C-> Since the MS-DOS formatted file is defective, format the file again.D-> Prepare a new floppy disk or delete the file.E-> Do not use MS-DOS formatted files of which file name includes kana or kanji (Jpanese or Chin...

  • Page 689

    5921-E P-681SECTION 7 ERRORWhen selecting tool item code for the second position of the ATC, its kind is different from the code designated for the first position.[Character-string]None[Code]None[Probable Faulty Locations]Operation error[Measures to Take]Set classification code so that there is...

  • Page 690

    5921-E P-682SECTION 7 ERROR[Probable Faulty Locations]Operation error[Measures to Take]Do not set C-axis data at items which do not require setting.[Related Specifications]Multi-machining model5291 No M-axis dataAn attempt to set load monitoring data for M-axis on B-turret side has been made.[C...

  • Page 691

    5921-E P-683SECTION 7 ERROR[Related Specifications]Tool life management5295 Tool entryA tool number not registered in a tool group has been designated.[Character-string]None[Code]Hexadecimal number of designated tool number[Probable Faulty Locations]Operation error[Measures to Take]Designate th...

  • Page 692

    5921-E P-684SECTION 7 ERROR[Probable Faulty Locations]1) Operation error[Measures to Take]1) When it is not in program practice, it establishes monitoring time.5300 ATC magazine tool registrationInvalid tool data is set on the *ATC MAGAZINE INFORMATION* or *ATC TOOL INFORMATION* setting screen ...

  • Page 693

    5921-E P-685SECTION 7 ERROR5305 File formatThe tape data read using INPUT or VERIFY command of the data input/output function is wrongly formatted.[Character-string]1->Records (blocks) in the file2->The file name does not start with an alphabet or the data has too many number of digits.3-...

  • Page 694

    5921-E P-686SECTION 7 ERROR5313 Output data underflowToo small data was output using the data input/output function.[Probable Faulty Locations]Data setting error[Measures to Take]Reset the data.5314 Unable to set schedule program selectionA schedule program was selected and started in the linke...

  • Page 695

    5921-E P-687SECTION 7 ERRORFile name not found5324 Registered programAn existing subprogram name was registered as a library program.5325 MSB program loads automatically when power ONThe subprogram name specified for registration in the library program is the same with the subprogram name of MS...

  • Page 696

    5921-E P-688SECTION 7 ERROR[Code]0 -> Program selection was attempted in other than the AUTO mode.1 -> For the program selection special specification, program selection was attempted using a function key.5331 Tool data set errorIn the TOOL ID specification, an error occurred during data ...

  • Page 697

    5921-E P-689SECTION 7 ERROR5336 Tool list formatA format of a tool list is inappropriate.[Code]1->When the main program file is appointed as a tool list file, "UTTS" does not exist in the main program file.2->When the main program file is appointed as a tool list file, "UTT...

  • Page 698

    5921-E P-690SECTION 7 ERRORCommand line[Measures to Take]Check the command line5340 DNC-RT program selection error[Object]None[Character-string]None[Code]800000XX:communication error number YY :application error numberXX=6F->Buffer shortage of TCP/IP driver 72->Descripter fo...

  • Page 699

    5921-E P-691SECTION 7 ERROR5341 Performing thermal deviation compensationThermal deviation parameter was set although the thermal deviation compensation function was active.[Probable Faulty Locations]1->Operation error[Measures to Take]1)Set the thermal deviation parameters after turning the...

  • Page 700

    5921-E P-692SECTION 7 ERROR[Code]1[Probable Faulty Locations]Operator's error[Measures to Take]Check whether the cam define data file exists or not by displaying the directory.5348 CAM definition data file formatFormat error with the cam difine data file(LSF file).[Character-string]None[Code]1-...

  • Page 701

    5921-E P-693SECTION 7 ERROR[Probable Faulty Locations]Program error[Measures to Take]Write a file name of the cam execute data file(EXF file) following the FCALL command in the program.5352 CAM execution data file no. overMore than 10 kinds of the cam execute data file(EXF file) are designated ...

  • Page 702

    5921-E P-694SECTION 7 ERROR3->VCMT command format was illegal.5357 Undetermined spindle APAActive position(value:CD) of Main-spindle is not decided.[Measures to Take]Please decide Active position of Main-spindle.5358 Chuck coordinates mismatchChuck-barrier-data(CX/CZ) of the chuck which is n...

  • Page 703

    5921-E P-695SECTION 7 ERROR[Index]None[Character-string]None[Code]XX: application error number8000000YY: communication error numberXX=6F: Small buffer size in TCP/IP driverXX=72: Faulty descriptor transferred to TCP/IP driverXX=73: Faulty parameter transferred to TCP/IP driverXX=74: No empty po...

  • Page 704

    5921-E P-696SECTION 7 ERROR5376 DNC-DT Preload errorBuffering processing at the DNC-DT was abnormal.[Index]None[Character-string]None[Code]100->Hardware error (hard disk, etc.) XXYYZZ YYZZXX=6F->Insufficient buffer in TCP/IP driver72->Abnormal description passed to TCP/...

  • Page 705

    5921-E P-697SECTION 7 ERROR13->File device name error16->Illegal initialization parameter, Not started Illegal program name5379 DNC Ethernet communication errorAn error occurred with the API while the CNC is processing the request from the operator.[Index]None[Character-string...

  • Page 706

    5921-E P-698SECTION 7 ERROR5388 B-axis compensation fileAn access-error happened to PBU-file for B-axis position compensation.5389 Program selection errorAn error occurred in selecting program, it was not executed the auto-scale-command.5392 Turret not indexedCannot calculate Turret Positioning...

  • Page 707

    5921-E P-699SECTION 7 ERROR10->The header information cannot be written. 11->The command value cannot be written.12->The compensation value cannot be written.13->The file cannot be opened. 14->The file cannot be closed. 15->It executed it in FCALL excluding the EXF file.16->...

  • Page 708

    5921-E P-700SECTION 7 ERRORCancel machine lock.5400 Overlapping tool offset No.When set the Cursor Offset of MA_GAUGING, tool offset number of the 1st spinde overlapped tool offset number of the 2nd spindle[Object]None[Code]None[Probable Faulty Locations]Data setting error[Measures to Take]Chec...

  • Page 709

    5921-E P-701SECTION 7 ERROR5904 File operationFailure in file operation[Probable Faulty Locations]File is destroyed.5905 Input dataInput data is incorrect.[Probable Faulty Locations]Operation error5906 Setting impossibleSetting the operated parameter or register was impossible.[Probable Faulty ...

  • Page 710

    5921-E P-702SECTION 7 ERRORReview the data in reference to the alarm code displayed and set the data again correctly.5913 MCS Time out errorWhen the MDR command was input, the corresponding axis or the corresponding channel was communicating with the MCS and the communication has not completed ...

  • Page 711

    5921-E P-703SECTION 7 ERROR[Measures to Take]Consult your nearest service center.8108 File writeFile writing error[Character-string]Objective file name[Code]101: File writing error[Measures to Take]Consult your nearest service center.8109 PLC data version mismatchThe file versions of PAPB*. CNS...

  • Page 712

    5921-E P-704SECTION 7 ERRORSpecify the input data within the setting range.9000 Time data not in "H:M"Enter the time in the format of hour, colon, minute.Ex.) When setting 1 hour and 59 minutes, enter 1:59.[Measures to Take]Set the time in the correct format.Ex.) To set 1 hour and 59 ...

  • Page 713

    5921-E P-705SECTION 7 ERROR[Measures to Take]Put the last ")" in the formula.9008 Too many )Simple calculation formula can be used to set, add, or calculate this parameter value.Characters usable for this formula are parentheses of up to five nesting levels, +, -, /, * (four arithmeti...

  • Page 714

    5921-E P-706SECTION 7 ERROR9016 Buffer overflow. Unable to copy anymoreThe selected copy range exceeded the cut buffer size in the process of line copy.9017 Filename errorA file name is punched on the tape in the wrong format.[Measures to Take]You can use the file name in OSP format: main file ...

  • Page 715

    5921-E P-707SECTION 7 ERROR9023 Incomplete transfer during READY WAITING TIMEThe OSP failed to send even a character within the preset time when data punching was attempted through RS232C interface.The ready waiting time (described later) may be short. Or, settings in the mating device may diff...

  • Page 716

    5921-E P-708SECTION 7 ERROREnter "Control D" to display RS232C check screen. By referring to this screen and checking the tape puncher interface parameters, investigate the cause and take measures.[Measures to Take]Recheck the wiring between the OSP and the mating device and bring the...

  • Page 717

    5921-E P-709SECTION 7 ERROR[Code]NCOS error information (see Error No. 9028 for details.)[Measures to Take]- If the error occurs once in a long while Shorten the cable length, or use reliable an optical converter and cable.- If the error occurs frequently Display the NC OPTIONAL PARAMETER (TAPE...

  • Page 718

    5921-E P-710SECTION 7 ERROR9041 Unable to jumpIn jump operation, any of the following data was entered as the number of lines.- A number smaller than 0- A value other than the number- A number other than the integer[Character-string]Entered number of lines to be jumped[Measures to Take]Enter a ...

  • Page 719

    5921-E P-711SECTION 7 ERROR9050 Specified file is edited or displayed in other functionThe file specified for editing is being edited or displayed by another function.9051 Unable to directly edit more than 2 files at the same timeDirect editing of a file was attempted while another file was dir...

  • Page 720

    5921-E P-712SECTION 7 ERROR- Name of file to be deleted in file deletion- File name for file protect/unprotect- New file name in renaming process- File name at VERIFY1 or VERIFY 2 in file verification process 2) Device name input field and file name input field are both blank in one-touch copy ...

  • Page 721

    5921-E P-713SECTION 7 ERROR9064 Not text file. Unable to verifyA binary file is specified at VERIFY 1 VERIFY 2 in the verification process.[Character-string]File name at VERIFY 1 or VERIFY 2 (absolute path)9065 Not sequence name or numeralsData other than the sequence name or the block counter ...

  • Page 722

    5921-E P-714SECTION 7 ERROR9071 Number of letters in 1 line over 155The line length that can be read by the parameter input/output function or by the program operation (RS232C) is limited to 155 characters. If longer than that, the OSP cannot read the line. The abnormal line is indicated with t...

  • Page 723

    5921-E P-715SECTION 7 ERROR[Character-string]None[Code]Type of DC code that was not sent1 ... DC12 ... DC23 ... DC34 ... DC4[Measures to Take]Consult your nearest service center.9077 Unable to enter anymore hexThe entered character string is not a hexadecimal number.[Character-string]None[Code]...

  • Page 724

    5921-E P-716SECTION 7 ERROREnter the values correctly.9083 Unable to display Language menuThe displayed language is selectable from the language menu. This language menu, however, cannot be formed for some reasons.[Code]100 -> Language information file (SFLDA01*.PBT) does not exist in the pr...

  • Page 725

    5921-E P-717SECTION 7 ERRORWhile division is performed on the A/B turrets or A/B/C turrets with the turret division editing function for lathes, overflow occurred at the edit buffer.The prescribed size has been exceeded from the first block that includes M02 or M30 onwards in the main program b...

  • Page 726

    5921-E P-718SECTION 7 ERROR9127 Setup data file not foundThere is no set up data file.[Probable Faulty Locations]Opeation mistake[Measures to Take]1)Correct set up data file name.2)Create set up file if not exist.9128 Entered setup data is illegalthe set up data which input is incorrect.[Probab...

  • Page 727

    5921-E P-719SECTION 7 ERROR[Supplement]If a UGC data generation command is executed immediately after NC reset, collision may occur between the processing for reading UGC data for re-drawing the tool and the processing for writing UGC data according to the command, resulting in a deadlock. This...

  • Page 728

    5921-E P-720SECTION 7 ERROR9408 Entered program name errorIMPUT ____(____= A to Z, 0 to 9)Wrong format was used to enter a main program or sub program name on the screen such as main program select window, library program registration window, or G/M code macro screen.Program name format:O + a m...

  • Page 729

    5921-E P-721SECTION 7 ERROR6: Data verification[Measures to Take]Set the EC input to enable data transfer.9416 ROBOT TRANSFER impossibleThe data transfer was attempted though such operation is disabled.[Code]1: Program transfer from NC to RBT2: Program transfer from RBT to NC3: Program verifica...

  • Page 730

    5921-E P-722SECTION 7 ERROR9429 Unable to execute command for collect toolCollect tool command is designated when a collect tool command is designated on operating mode screen (MG SELECTION FOR TOOLS).(1)An alarm has occurred(Alarm higher than level C alarm).(2)During Turret A Independent Opera...

  • Page 731

    5921-E P-723SECTION 7 ERROR[Measures to Take]1)Register specified tool information.2)instruct the tool informatioh which already registeded9468 No open potTool can not installed because No open pot9469 Unable to clear tool No.Magazine number over range or Dummy pot ,the tool can not remove.9470...

  • Page 732

    5921-E P-724SECTION 7 ERROR[Character-string]Function name[Code]The capacity of the physical memory currently installed (MB, decimal number)[Measures to Take]Add more memory.99000 Load information file not found.[Probable Faulty Locations]Control software[Measures to Take]Examine the control so...

  • Page 733

    5921-E P-725SECTION 7 ERROR[Measures to Take]Examine the control software.99007 Memory is not enough or board not foundThe board specified by the address as a device for loading is not installed or recognized.[Code]XXXXYYYYXXXX: The problem board1: UCMB2: CCP3: TCPIP4: PCP5: FW MAIN BOARD (WIND...

  • Page 734

    5921-E P-726SECTION 7 ERROR99011 Verification errorMismatch data was found during the verification of the loaded file.[Probable Faulty Locations]- Control software- Board where the data was loaded[Measures to Take]- Examine the control software.- Find the problem board by checking the load addr...

  • Page 735

    5921-E P-727SECTION 7 ERROR99017 Illegal device size for virtual flash memoryWrong device size was specified in the format information file for virtual flush memory.[Probable Faulty Locations]Control software[Measures to Take]Examine the control software.99018 Too many vars[Probable Faulty Loca...

  • Page 736

    5921-E P-728SECTION 7 ERROR99401 Syntax errorThe monitor command includes a syntax error.[Probable Faulty Locations]Input command[Measures to Take]Check the syntax of the monitor command.99402 Invalid argumentThe monitor command includes an invalid argument.[Probable Faulty Locations]Input comm...

  • Page 737

    5921-E P-729SECTION 7 ERROR99409 CPU errorThe specified monitor command cannot run on this CPU.99410 No such fileThe specified file does not exist.99411 Illegal loading addressThere is no address to be loaded.99412 File system errorAn error was detected in the file system.[Probable Faulty Locat...

  • Page 738

    5921-E P-730SECTION 7 ERROR[Measures to Take]Check the control software.99457 Not enough memory for font tagThe memory area used for controlling the font tags does not have enough free area.[Probable Faulty Locations]Control software[Measures to Take]Check the control software.99500 Value out o...

  • Page 739

    5921-E P-731SECTION 7 ERROR"INTARRAY": Type conversion to integer array"SINTARRAY": Type conversion to short integer array"BYTEARRAY": Type conversion to byte array[Probable Faulty Locations]Control software99506 STR is not a numberValue conversion of the character...

  • Page 740

    5921-E P-732SECTION 7 ERROR99512 ittask_create failureInitialization of the thread failed.[Character-string]"TOO MANY": Too many threads."OS ERROR": THREAD_create() failed.[Code]Resource ID of the thread[Probable Faulty Locations]Control software99513 Thread not initialized....

  • Page 741

    5921-E P-733SECTION 7 ERROR99520 efrpc_clnt: MUTEX errorMUTEX operation failed at the efrpc_open function, efrpc_call function, efrpc_reserve function or efrpc_unreserver_channel function.[Character-string]"init": Initialization of the MUTEX failed."lock": Lock of the MUTEX ...

  • Page 742

    5921-E P-734SECTION 7 ERRORefrpc_open, efrpc_send_interrupt, efrpc_set_command, efrpc_reserve_channel, efrpc_try_reserve_channel,efrpc_unreserve_channel, efrpc_close, efrpc_trap, efrpc_bind, efrpc_wait_connect, efrpc_service,efrpc_send_message, efrpc_check_message_send, efrpc_check_interrupt[Ch...

  • Page 743

    5921-E P-735SECTION 7 ERROR[Code]Code for identifying the special packet[Probable Faulty Locations]Control software99534 efrpc_service: Unknown VARSIG in argUndefined value identifier was used for the identifier of the argument sent from the client.[Code]ID of the method or function[Probable Fa...

  • Page 744

    5921-E P-736SECTION 7 ERROR[Code]Packet buffer size99543 socket_get: Read errorAn error occurred when the data was read from the socket.[Code]The errno value of the read function99544 socket_get: Check sum errorThe checksum of the data received from the socket did not match.Checksum is not usua...

  • Page 745

    5921-E P-737SECTION 7 ERROR[Code]Method or function ID that tried the remote call[Probable Faulty Locations]Control software99554 efrpc_unreserve: Not reserved channel.The efrpc_unreserve function was called in an attempt to use a channel, which is not reserved for use.[Character-string]Functio...

  • Page 746

    5921-E P-738SECTION 7 ERRORIf the character-string is not ridw_adr: PP: Project ID.If the character-string is ridw_adr: PPCCLLLL: Resource ID. PP: Project ID.[Probable Faulty Locations]Control software99559 Illegal class IDThe specified resource ID includes an invalid class ID.[Character-str...

  • Page 747

    5921-E P-739SECTION 7 ERROR99564 Insufficient memoryThe available memory has run short.[Character-string]Function name[Code]Project ID[Probable Faulty Locations]Control software99565 Insufficient resource table entryFree area has run short in the resource table entry.[Character-string]Function ...

  • Page 748

    5921-E P-740SECTION 7 ERROR99571 Project already existsThe specified project already exists.[Character-string]Function name[Code]Project ID[Probable Faulty Locations]Control software99572 Resource too large The size of the resource of create is too large.[Character-string]Function name[Code]Pro...

  • Page 749

    5921-E P-741SECTION 7 ERROR99579 Old EBIFRY format resource fileAn invalid resource file was specified.[Character-string]Function name.[Code]Project ID[Probable Faulty Locations]Control software99580 Unrecognized format resource fileAn invalid resource file was specified.[Character-string]Funct...

  • Page 750

    5921-E P-742SECTION 7 ERRORUnavailable resource was specified.[Code]Resource ID[Probable Faulty Locations]Control software99586 resrc_change_size: No more memoryResource size change failed due to not enough memory.[Code]Resource ID[Probable Faulty Locations]Control software99587 resrc: Dynamic ...

  • Page 751

    5921-E P-743SECTION 7 ERROR99596 Illegal code setAn invalid character-code set was specified.[Character-string] Specified character-code set[Probable Faulty Locations]Control software99600 Too many files openedNo more files can be opened. The total number of files to open at one time is four.[C...

  • Page 752

    5921-E P-744SECTION 7 ERROR99606 File operation failed. (get position)Obtaining the file pointer failed during direct editing of a file or listing a large file.[Character-string]Name of file being operated.99607 File operation failed. (block delete)Deleting block failed during direct editing.[C...

  • Page 753

    5921-E P-745SECTION 7 ERRORPrinter device name[Code]Code for the specified filter99616 Failed to output string to printerFailure to output character-strings to the printer[Character-string]Printer device name99617 Failed to output data to printerFailure to output data to the printer[Character-s...

  • Page 754

    5921-E P-746SECTION 7 ERRORWriting or deletion was attempted to a write-protected file.[Character-string]File name that caused this error.[Measures to Take]- To create a file, give another file name.- Cancel the file protection.99652 Invalid file numberAn invalid file number was specified.[Char...

  • Page 755

    5921-E P-747SECTION 7 ERROR99658 Too many directories openedNo more directories can be opened. The total number of directories to open at one time is four.[Character-string]File name (directory name) that caused this error.[Measures to Take]Wait until another directory operation ends.99659 Too ...

  • Page 756

    5921-E P-748SECTION 7 ERROR[Probable Faulty Locations]File or directory name spelling is incorrect.[Measures to Take]- Specify another name.- Delete or rename the existing file or directory.99665 Invalid directory nameAn invalid directory name was specified.[Character-string]File name (director...

  • Page 757

    5921-E P-749SECTION 7 ERRORNon-ASCII code characters were specified for the file name at DNC-DT.[Character-string]The file name that has been determined as an error[Probable Faulty Locations]The specified file name for renaming, copying or editing includes non-ASCII code characters.[Measures to...

  • Page 758

    5921-E P-750SECTION 7 ERROR99681 Invalid file nameAn incorrect file (device) name was specified.[Character-string]The file (device) name where the error occurred[Probable Faulty Locations]1) The file or directory name is misspelled.2) The file or device name is not permitted.99682 Device fullTh...

  • Page 759

    5921-E P-751SECTION 7 ERRORAdding binary file was attempted in the direct editing of a file.[Character-string]Specified file name[Probable Faulty Locations]- Binary file was specified for the direct editing or listing.- Adding binary file was attempted in the direct editing of a file.99701 Unab...

  • Page 760

    5921-E P-752SECTION 7 ERRORControl software99780 Can not create GCGC (Graphic Context) cannot be created.[Code]Resource ID of the GRAFPORT[Probable Faulty Locations]Control software99781 Unable to create pixmapThe Pixmap cannot be created.[Probable Faulty Locations]Control software99782 Unable ...

  • Page 761

    5921-E P-753SECTION 7 ERROR99788 Not registry keyA registry entry is included in a part of the registry path. Or, a registry entry with the same name already exists.[Character-string]Registry path[Probable Faulty Locations]Control software99789 Not registry entryA registry key having the same ...

  • Page 762

    5921-E P-754SECTION 8 APPENDIXSECTION 8 APPENDIX8-1. Factor Classification Code/Factor Parameter8-1-1. Factor Classification Code/Factor Parameter (for Machine)Factor Classification Code (XX)Factor Parameter (YY)03......]04......EOR06......OR08......AND0A......NOT00000000000C.......Relative ope...

  • Page 763

    This manual may be at variance with the actual product due to specification or design changes.Please also note that specifications are subject to change without notice.If you require clarification or further explanation of any point in this manual, please contact your OKUMA representative.LIST OF...

  • Abstract

    5921-E P-151SECTION 3 ALARM AXYX:Sub Spindle 0->MCS Data File exists 1->No Chuck 2->Standard 3->Semi-standard 4->HeavyY:Main Spindle 0->MCS Data File exists 1->No Chuck 2->Standard 3->Semi-standard 4->Heavy[Probable Faulty Locations]Installation errorSoftware production errorSpecification code error [Measures to Take]Reinstall the software or reissue the install disk.1524 Feed speed overThe feederate command value is larger than the upper limit speed of the machine.[Object]None[Character-string]None[Code]None[Probable Faulty Locations]Programming error.[Measures to Take]Check F command.1525 M-tool spindle speed over in Hob modeM-tool spindle speed exceeded a permissible rotational speed in the Hob mode.[Object]SYSTEM[Code]None[Probable Faulty Locations]1)SB command value2)Set value of O.P.L No.194[Measures to Take]1)Review the SB command.2)Review the O.P.L. No.194.1526 Turret index error positionManual gauging cycle operation was issued in turret index error position.The position of turret became error position during axis movement.[Object]SYSTEM[Code]None[Measures to Take]1)The turret is moved to X-axis or Z-axis plus variable limit position in MANUAL operation mode, and the turret index command is executed.1527 Unable to execute while mounting LBB

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