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    OSP-U100MOSP-U10MALARM & ERROR LIST(3rd Edition)Pub. No. 4187-E-R2 (ME37-004-R3) Oct. 2002

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    SAFETY PRECAUTIONS4187-EP-(i)-R2SAFETY PRECAUTIONSThe machine is equipped with safety devices which serve to protect personnel and the machine itselffrom hazards arising from unforeseen accidents. However, operators must not rely exclusively onthese safety devices: they must also become fully f...

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    SAFETY PRECAUTIONS4187-E P-(ii)-R22.Points To Check Before Turning On The Power(1) Close all the doors of the electrical control cabinet and operation panel to prevent the entry ofwater, chips, and dust.(2) Make absolutely sure that there is nobody near the moving parts of the machine, and that t...

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    SAFETY PRECAUTIONS4187-E P-(iii)-R25.On Finishing Work(1) On finishing work, clean the vicinity of the machine.(2) Return the ATC, APC and other equipment to the predetermined retraction position.(3) Always turn off the power to the machine before leaving it.(4) To turn off the power, turn off th...

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    SAFETY PRECAUTIONS4187-E P-(iv)-R2c)The electrical control cabinet contains the NC unit, and the NC unit has a printed circuitboard whose memory stores the machining programs, parameters, etc. In order to ensurethat the contents of this memory will be retained even when the power is switched off...

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    SAFETY PRECAUTIONS4187-E P-(v)-R28.Symbols Used in This ManualThe following warning indications are used in this manual to draw attention to information of particularimportance. Read the instructions marked with these symbols carefully and follow them.:Indicates an imminent hazard which, if not ...

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    TABLE OF CONTENTS4187-EP-(i)TABLE OF CONTENTSPAGESECTION 1 2,SAFETY PRECC 8,LASSIFICATION OF ALARMS 8, 8, . . . . 8, . . . . . . . 8, . . . . . . . 8, . . . 8,1 16,SECTION 2 16,CPU ALARM 16, 16,. . . . 16, . . . . . . 16,. 16, . . . . . . 16,. 16, . . . . . . 16,. 16, . . . . . . 16,. 1...

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-1-R2SECTION 1CLASSIFICATION OF ALARMSAlarms related with the OSP are classified into six types such as CPU alarm, Alarm P, A, B, C and D.Alarm ClassificationsThe display format of CPU alarm, alarm P, A, B, C and D is indicated on pages 2 and 4.AlarmMach...

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-2-R2Display Format of CPU Alarms (Bus error)

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-3-R2Display Format of CPU Alarms (Address error)

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-4-R2Display Format of CPU Alarms (Typical exception)

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-5-R2Display Format of Alarm P, A, B, C and DObject Number and Object MessageThe object number and the object message show the programming system and the control axis where thealarm has occurred by the number and message as shown in the table blow: • A...

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-6-R2Alarm Codes:In this manual, alarm codes are explained using such as “X”, “XX”, and “XXYY”.Explanation is given in the following methods:1) The alarm code indicated in this text can be used directly as the key to find the contents of erro...

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-7-R2If an alarm occurs, a hexadecimal number is displayed. If “$C1” is displayed, for example, first convert this“$C1” into bits.After the conversion, it is known that Bit0, Bit6, and Bit7 are ON. See the information above and you will findtha...

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    SECTION 1 CLASSIFICATION OF ALARMS4187-EP-8-R2Error Display Format

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    SECTION 2 CPU ALARM4187-EP-9-R2SECTION 2CPU ALARMAlarm No.Alarm Message1BUS2ADDRESS3ILLEGAL INSTRUCTION4ZERO DIVIDE5CHK INSTRUCTION6TRAPV INSTRUCTION7PRIVILEGE VIOLATION8TRACE9LINE 1010 EMULATOR10LINE 1111 EMULATOR11EXCEPTION VECTOR12SPURIOUS INTERRUPT13INTERRUPT14TRAP INSTRUCTION15USER INTERRU...

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    SECTION 2 CPU ALARM4187-EP-10-R2#1BUS ERRORThis alarm is caused when the bus error exception has occurred with the CPU.Details of BUS error:When the bus error occurs, the CPU status is displayed in hexadecimal numbers.At the same time, the red LED at the CPU rack lights up.The bus error include...

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    SECTION 2 CPU ALARM4187-EP-11-R2#3ILLEGAL INSTRUCTIONThis error occurs when the CPU has read an unallowable instruction.[Index] None[Character-string] None[Code] None[Probable Faulty Locations] Main board[Measures to Take] Replace the main board.#4ZERO DIVIDEThis error occurs when the CPU execu...

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    SECTION 2 CPU ALARM4187-EP-12-R2#8TRACEThis error occurs when the CPU executes an instruction in the trace condition.[Index] None[Character-string] None[Code] None[Probable Faulty Locations] Main board[Measures to Take] Replace the main board.#9LINE 1010 EMULATORThis error occurs when the instr...

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    SECTION 2 CPU ALARM4187-EP-13-R2[Probable Faulty Locations]1) All printed circuit boards which generate interruption2) Error in setting interruption level[Measures to Take]1) Check the setting of interruption level setting switches at individual printed circuit boards.2) Judge the interruption ...

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    SECTION 2 CPU ALARM4187-EP-14-R2#18UNINITIALIZED INTERRUPTThis error occurs when an interruption occurs before initialization of the vector numbers of peripheraldevices.[Index] None[Character-string] None[Code] None[Probable Faulty Locations] Main board[Measures to Take] Replaces the main board...

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    SECTION 2 CPU ALARM4187-EP-15-R2#23FPCP OPERANDThis error occurs when the floating-point coprocessor executes an arithmetic instruction having no solu-tion. [Index] None[Character-string] None[Code] None[Probable Faulty Locations] Main board[Measures to Take] Replaces the main board#24FPCP OVER...

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    SECTION 3 ALARM P4187-E P-16-R2SECTION 3ALARM PAlarm No.Alarm Message0721DeviceNet error0722FCP Board Error0723I/O Data Combined File Reading0800Spindle D/A control data file read0801TCP/IP illegal0802Load information file not found0803File load illegal0804MSB file is not same0805MOP-TOOL PARAM...

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    SECTION 3 ALARM P4187-E P-17-R20859MCS Power unit over load0860MCS Supply voltage flutter0861MCS Power unit version error0862MCS Winding-change failed0863MCS Encoder-link error0864MCS Encoder error0865MCS Encoder initialize failed0866MCS Encoder with shaft error0867MCS Encoder with shaft initia...

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    SECTION 3 ALARM P4187-E P-18-R20908SVP DIFF over0909SVP servo amp0910SVP APA check data0911SVP speed command over0912SVP servo data setting0913SVP Belt is broken0914SVP F-TYPE encoder error0915SVP full closed loop error0916SVP F-TYPE encoder with shaft error0917SVP F with shaft APA pat...

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    SECTION 3 ALARM P4187-E P-19-R20951SMP illegal0952Processor Board not equip0954Peripheral processor start0955Spec. code: data file0956Backup data file read0957Graphic Back up data file read0958Pitch compensate data file read0959IGF Specification unmatching0960IGF Backup data file read0961IGF il...

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    SECTION 3 ALARM P4187-E P-20-R20997PLC monitor backup data file read0998PLC sequence program load0999Synchronous tap's data file readAlarm No.Alarm Message

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    SECTION 3 ALARM P4187-E P-21-R2#0721DeviceNet error* This alarm is common to OSP-U100, E100 and P100.[Index] None[Character-string] CH* SC$*:Channel where an error occurred$:Sequence counter[Code] XXYYZZZZXX :MacID of the slave where the error occurredYY :Error status of the slave identified by...

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    SECTION 3 ALARM P4187-E P-22-R2#0722 FCP Board ErrorThe FCP board is in abnormal state.[Character-string]AAAABBAAAA: Name of task under executionBB: Running program module[Code] VWXXYYZZV=1 Indicates FCP-DN boardW=0 XXYYZZ is the same as the code displayed with Alarm P809.W=1 Indicat...

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    SECTION 3 ALARM P4187-E P-23-R24 Improper data file size5 The number of gear sets does not match the data file size.6 The number of gear sets is other than 1 to 4.7 Motor speed limit or spindle speed limit is 0.8 Maximum spindle speed is 0.[Probable Faulty Locations] Error in creation of the sp...

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    SECTION 3 ALARM P4187-E P-24-R210 -> The file name was wrongly specified.11 -> The file was not found.[Probable Faulty Locations] Defective installation, software production error, or specification code error[Measures to Take]1) Reinstall the software.2) Reissue the install floppy disk.#0...

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    SECTION 3 ALARM P4187-E P-25-R2[Measures to Take]1) If the alarm occurred before NC operation, create a correct control floppy.2) If the alarm occurred during NC operation, reinstall the control floppy disk.[Related Specifications] OSP7000M built-in type MOP-TOOL#0807ACP panel status receive e...

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    SECTION 3 ALARM P4187-E P-26-R2YY:Exception error number(*1)ZZ:FCP Bus error status(*2)03 -> Double bus errorYY:Exception error number(*1)ZZ:FCP Bus error status(*2)04 -> FCP was reset as soon as SNMI occurred at FCP.YY:SNMI status(*3)ZZ:FCP Bus error status(*2)*1 -> Exception error No...

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    SECTION 3 ALARM P4187-E P-27-R2100 -> Wrong PLC machine type200 -> Wrong PLC class300 -> Wrong file version[Measures to Take]Consult the machine maker.#0811FCP IO link communication errorA communication error occurred in the I/O link on FCP board.[Index] None[Character-string] None[Cod...

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    SECTION 3 ALARM P4187-E P-28-R22= Channel 3V: Cause of alarm (V=1 indicates that servo link mode has not been established.)2 ->Two or more safety speed monitors are connected with one channel.FF01...Memory error occurred in read/write test of the servo link I/O buffer.YYYY=0 (always)Characte...

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    SECTION 3 ALARM P4187-E P-29-R2YYYY is always 0.D002...In buffering the initial data in AT (auto) receive mode, the buffer A received a wrong format code.Two low-order characters of YYYY are the received format code.D003...In buffering the initial data in AT (auto) receive mode, the buffer B re...

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    SECTION 3 ALARM P4187-E P-30-R2-Specification code setting error-Erroneous connection with MCS#0813MCS communication errorWhen the power was supplied, an error occurred in communication with MCS.If servo link information is displayed at the center of the screen, judge the cause by taking into c...

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    SECTION 3 ALARM P4187-E P-31-R2101 -> The received data size is improper as a response to the transmitted data.High-order digits of YYYY is thereceived data size while the low-order half is a normal value.102 -> Data No. 1 attached to the received data is improper.YYYY: Two high-order byt...

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    SECTION 3 ALARM P4187-E P-32-R206=File does not start with "PBU1".07=File name is not followed by "M1".08=The relevant axis data has exceeded the maximum number of data sets stored in the file before the spec-ified number of data sets are transferred.09=File closing error. A...

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    SECTION 3 ALARM P4187-E P-33-R2=53 -> In the parameters used only for turning cut, the T1pmax values of the basic three axes do not match.=54 -> In the parameters used only for turning cut, the FT1min values of the basic three axes do not match.=55 -> In the parameters used only for tu...

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    SECTION 3 ALARM P4187-E P-34-R24 = Processing does not end within 5 seconds after PLC reset processing 2.X: 1 to 3X: Channel numberYZZAAAA: Communication error statusZZ: Slave station where the error has occurred.bit 7: Error occurred during data transmission/reception at slave station No. 8.bi...

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    SECTION 3 ALARM P4187-E P-35-R2[Probable Faulty Locations]1) Defective installation or software production error2) Faulty software3) Faulty SPMC4) Faulty SUPER MAIN BOARD(SPMB)#0830SPMC Execution stopA replying value to the execution beginning request, the reset request, or the data transfar re...

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    SECTION 3 ALARM P4187-E P-36-R2[Character-string] None[Code] None[Probable Faulty Locations]-MCS optional program file has not been transferred.-MCS optional program file is not found.-MCS optional program file does not contain the program that matches the MCS software version.[Measures to Take...

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    SECTION 3 ALARM P4187-E P-37-R2=1 -> Operation processor required for Hi-cut specification is not provided on the compact main board.[Probable Faulty Locations]=1 NC specification configuration defect or hardware configuration assign defect[Measures to Take]=1 Remove the Hi cut specification...

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    SECTION 3 ALARM P4187-E P-38-R2#0842Safety-monitor Spec ErrorIn the safety speed monitor function, an abnormality was found in the specification conditions.[Index] None[Character-string] None[Code] WXXYYZZW=1 The connected position of the safety speed monitor for the displayed axis is different...

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    SECTION 3 ALARM P4187-E P-39-R2"#27" ->Ram check error in initialization"#28" ->Party error"#29" ->Watchdog error"#30" ->IRQ7 interruption"#31" ->NMI interruption"#32" ->General illegal command"#33" ->Slo...

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    SECTION 3 ALARM P4187-E P-40-R208 -> An error occurred in data communication.ZZ shows the data kind. AAAA is always 0.ZZ:1 ->Speed command (8408)2 ->Laser linear scale value (4413)3 ->Backlash (4406)4 ->Actual position without positioning error compensation (440A)5 ->Positioni...

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    SECTION 3 ALARM P4187-E P-41-R25: Heat sink overheat6: CPU error7: SpareY: Power unit statusbit3 1: An alarm occurred in the power unit. (Warning signal status: 0)bit2 1: DC power is being suppliedbit1 1: OPRON input is closed bit0 1:PWON input is closed.ZZ: DataX(alarm No.): 0 ... Detected DC ...

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    SECTION 3 ALARM P4187-E P-42-R2#0856MCS DC-bus voltage alarmThe DC-bus voltage in the invertor unit has abnormally risen or fallen, disabling the invertor from supply-ing the current.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX=Detected overvoltage in hexadecima...

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    SECTION 3 ALARM P4187-E P-43-R2#0860MCS Supply voltage flutterThe power unit input voltage is abnormally high or low.[Index] Axis name or none (spindle)[Character-string] None[Code] Detected abnormal voltage in hexadecimal [Volt][Probable Faulty Locations]-Power unit-Power cables or connectors-...

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    SECTION 3 ALARM P4187-E P-44-R2bit 15 1: Error in communication with a stand-alone encoderbit 14 1: Error in communication with ABSO SCALE 2bit 13 1: Error in communication with ABSO SCALE or encoder with shaftbit 12 1: Error in communication with motor encoderbit 11 1: Undefinedbit 10 1:...

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    SECTION 3 ALARM P4187-E P-45-R26: AT (auto) mode startYY= Error content0: Communication error1: Transmission start time over2: Transmission finish time over3: Reception finish time over4: Abnormal response address5: Abnormal response code6: Parameter errorZZZZ= Additional dataIf YY=0, the encod...

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    SECTION 3 ALARM P4187-E P-46-R2-ABSO SCALE#0869MCS ABSO SCALE initializeAn error occurred in initialization of ABSO SCALE.[Index] Axis name or none (spindle)[Character-string] None[Code] Same with <MCS Encoder initialize failed>[Probable Faulty Locations]-ABSO SCALE-Encoder link cables or...

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    SECTION 3 ALARM P4187-E P-47-R2YYYY= Actual count number[Probable Faulty Locations]-Faulty PG-Mismatch between the number of PG gear teeth and the servo data file data#0873MCS Motor over heatThe motor temperature is abnormally high.[Index] Axis name or none (spindle)[Character-string] None[Code...

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    SECTION 3 ALARM P4187-E P-48-R2-FCP board#0875MCS Servo-link disconnectThe servo link is disconnected, disabling the servo unit from receiving commands from the NC.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX=Disconnected position0 ->Disconnected right in fro...

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    SECTION 3 ALARM P4187-E P-49-R25: Others[Probable Faulty Locations]-Servo data file not compatible with invertor unit-Invertor unit not compatible with NC software-Invertor unit control board-NC software#0878MCS Illegal commandThe NC and the invertor unit exchange commands and responses through...

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    SECTION 3 ALARM P4187-E P-50-R22: The position command (SRCON) exceeds the absolute value of the encoder measuring range (linear axis only).[Probable Faulty Locations]-Servo data file-NC software#0880MCS Speed command overSpeed command value issued from the NC to the invertor unit exceeds the a...

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    SECTION 3 ALARM P4187-E P-51-R2-Motor encoder (BL motor)-Encoder link cables or connectors (BL motor)-PG or magnetic encoder (VAC motor)-PG or magnetic encoder cables or connectors (VAC motor)-Invertor unit control board#0883MCS Full-closed APA errorDifference between the full-closed loop encod...

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    SECTION 3 ALARM P4187-E P-52-R2#0886MCS Collision detectedThe NC torque limiter has detected collision of axis by monitoring the relation between motor outputtorque and motor acceleration.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX: Detected torque (sum of torq...

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    SECTION 3 ALARM P4187-E P-53-R2A: NC failed to change the in-position amount or zero offset amount within 10 seconds after alarm occurrence.[Probable Faulty Locations]-Faulty MCS controller for PLC axes-Faulty software#0890MCS Independent encoder initAn error occurred during initialization of M...

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    SECTION 3 ALARM P4187-E P-54-R2#0893MCS Safety Speed Monitor E-LINK ErrorAll the axes needed for the speed monitor function is not connected with the safety speed monitorthrough E-LINK.[Index] None[Character-string] None[Code] XX: Controller ID of the unconnected axis[Probable Faulty Locations]...

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    SECTION 3 ALARM P4187-E P-55-R2X=2 -> Time outThe SVP does not send any response within 20[s] at the time of start up. Minute investigation should bemade to locate the cause.Since the SVP cannot detect the start up signal, it cannot execute the start up sequence.YY=00ZZZZ=000000X=3 -> Dou...

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    SECTION 3 ALARM P4187-E P-56-R2[Probable Faulty Locations]1) Hardware defect of the SVP board indicated with the code *2) Software defect#0904SVP exception processingFatal abnormality has occurred in processing by SVP software.[Index] AXIS[Character-string] Detected error factor# 1 -> Bus e...

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    SECTION 3 ALARM P4187-E P-57-R2Since the E8 unit reads up to 5 digits and ignores the sixth digit, all the digits become 0, causing theOSP to judge that no data is output from the encoder.[Index] AXIS[Character-string] None[Code]Pattern of the read positional data (APA high-order digit)[Probabl...

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    SECTION 3 ALARM P4187-E P-58-R23) SVP hardware of the problem axis#0908SVP DIFF overWhen the axis is in the target position or at a standstill, the target value, operation value, and actual posi-tion data are the same. With designation of an axis moving command, the NC starts calculating the p...

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    SECTION 3 ALARM P4187-E P-59-R2If all the digits are shifted as in 1234523456->SVP board is defective in most cases.If the first digit is discrepant as in 1234512344->MPR or bearing is defective in most cases.If this alarm occurs in several axes->Synchronous signals of TFP or SVP board...

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    SECTION 3 ALARM P4187-E P-60-R2= 87-> DIFF. MAX (DIFF-G variable)= 88-> ATTF calculation constant= 89-> Integration limit value= 100->FLSUD change timing abnormal= 101->1st speed change timing abnormal= 102->2nd speed change timing abnormal= 103->exp change timing abnormal=...

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    SECTION 3 ALARM P4187-E P-61-R2#0916SVP F-TYPE encoder with shaft errorIt is impossible to set the rotation error compensation data of F type position encoder with shaft.[Index] AXIS[Character-string] None[Code] The number indicating the setting disable reason.1->Data read disabled2->Dat...

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    SECTION 3 ALARM P4187-E P-62-R2[Character-string] None[Code] YYYYZZZZYYYY->Average motor output torqueZZZZ->Average motor acceleration#0922SVP SA overloadThe servo amplifier has overheated exceeding the protection curve set in the SVP control software.[Index] AXIS[Character-string] None[...

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    SECTION 3 ALARM P4187-E P-63-R2#0926SVP SA inverter bridge short circuitThe servo amplifier has detected short-circuit of the invertor bridge in the amplifier.A warning lamp IOCS on the servo amplifier is lit.[Index] AXIS[Character-string] None[Code] None[Probable Faulty Locations]Servo ampli...

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    SECTION 3 ALARM P4187-E P-64-R2#0932SVP SA errorThe servo amplifier is in some trouble. For details, refer to the specification suitable for the mounted SVPor servo amplifier version.[Index] AXIS[Character-string] None[Code] None[Probable Faulty Locations]Servo amplifier of the problem axis#0...

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    SECTION 3 ALARM P4187-E P-65-R29001 -> There is no SVMU file for heavy parts.[Measures to Take]1) Create a SVMU file.2) Recreate the configuration file.3) Reload the control floppy disk.#0936SVP data file data addressThe address where SVMU*.PBU, PBU file for servo processor, will be loaded i...

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    SECTION 3 ALARM P4187-E P-66-R2=24: FT2max>FT2min and T2max<T2min[Measures to Take]1) Check the servo data file or specification code file and correct its data.2) Match the declared number of additional axes to the number of additional axis names in the specificationcode file.3) Correct t...

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    SECTION 3 ALARM P4187-E P-67-R24202****In the transmission of the VAC initialization data, the communication error occurred while the VACinitialization data was transmitted. The least significant two bytes indicate the error status. (Referto the Supplement below.)4301FFFFIn the transmission of ...

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    SECTION 3 ALARM P4187-E P-68-R21FFFFWhen the control is being set ready,the control ready complete notification was not returned fromthe VAC.2****When the control is being set ready,the communication error was occurred When the controlready complete notification check. The least significant two...

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    SECTION 3 ALARM P4187-E P-69-R2 = BThe FCP board detected this alarm.[Code]Hexadecimal number of the data at address 8 of the supervisor stack, when interruption is activated[Probable Faulty Locations]1) Function error of the PTM (programmable timer) on the main board2) Problem with software3) ...

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    SECTION 3 ALARM P4187-E P-70-R2[Character-string] None[Code] None[Probable Faulty Locations] Battery in the memory board[Measures to Take] Change the battery in the memory board and reinstall the software and user data.#0946TFP illegalThe TFP board is in abnormal condition.[Index] None[Characte...

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    SECTION 3 ALARM P4187-E P-71-R21) Change the TFP board.2) Revise the software.#0947TFP data file readThe NC has failed to read the TFP data.[Index] None[Character-string] None[Code]1->File not found2->Wrong file attribute[Probable Faulty Locations]1) If the NC was normally running before...

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    SECTION 3 ALARM P4187-E P-72-R2[Measures to Take]1) Change the TFP board.2) Change the slave station unit.3) Check the optical fiber cable.#0949IO DIAGNOSTICS data file readThe NC has failed to read the I/O diagnostic data file.[Index] None[Character-string] None[Code]1->File not found2->...

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    SECTION 3 ALARM P4187-E P-73-R21) Hardware defect of the main board indicated by the code *2) Software defect#0952Processor Board not equipThe name of an unmounted board is written in the configuration file.[Index] None[Character-string]Main processor name or slave processor name written in the...

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    SECTION 3 ALARM P4187-E P-74-R22->File attribute and sector size do not conform to 'SPC1'.3->Mismatch of the machine number3->Mismatch of the machine name4->Mismatch of the specification code data6=-7= Mismatch of the specification code data (such as machine number, machine name, an...

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    SECTION 3 ALARM P4187-E P-75-R21) If NC had been running before alarm occurrence, PBU file must have been deleted or its data must havebeen destroyed.2) If the alarm occurred before running the NC after control floppy loading, the PBU file is wrong in type or noPBU file exists.#0957Graphic Back...

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    SECTION 3 ALARM P4187-E P-76-R242->MIGU4*. PBU is wrong in attribute.43->MIGU4*. PBU is wrong in size.[Probable Faulty Locations]1) Defective memory board2) Defective software#0961IGF illegalAn error has occurred in initialization of IGF, making it impossible to start up the IGF.[Index] N...

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    SECTION 3 ALARM P4187-E P-77-R2[Index] None[Character-string] None[Code]1->No one-line data file (MHU*.PBU) or no communications parameter data file (MIU*.PBU)2->The type of the on-line data file is other than "PAR1". Or the type of the communications parameter datafile is other...

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    SECTION 3 ALARM P4187-E P-78-R22->Additional pattern cycle is designated.[Measures to Take] Check the NC specifications again.#0969Memory size is not sameMismatch between the operation buffer size and the capacity of the RAM actually set[Index] None[Character-string] None[Code] 1 only[Probab...

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    SECTION 3 ALARM P4187-E P-79-R2#0973SVP INDEXING low-speed indexing overIn low-speed indexing controlled by SVP, the positioning speed has exceeded the preset speed.[Index] AXIS[Character-string] None[Code] None#0974SVP INDEXING unclamp time overUnclamp operation is disabled or takes time.[In...

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    SECTION 3 ALARM P4187-E P-80-R2[Index] AXIS[Character-string] None[Code] Internal address in the servo data area30->Number of positioning points32->Torque limit value for unclamp/clamp operation34 -> Acceleration coefficient36->Deceleration time38->Positioning speed (high-speed)3...

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    SECTION 3 ALARM P4187-E P-81-R21) SVP hardware of the problem axis2) Control software such as that for NC3) NC specifications#0981SVP LE sum check errorA sum check error occurred in the communication data sent from LE (linear encoder).[Index] AXIS[Character-string] None[Probable Faulty Locati...

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    SECTION 3 ALARM P4187-E P-82-R2[Measures to Take]1) Change the slider.2) Check the air supply pressure and piping connections. Change the air filter. Wipe the main scale glass sur-face.3) After checking the air supply pressure, wait for about three [min] before resupplying the power.#0985SVP L...

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    SECTION 3 ALARM P4187-E P-83-R2#0989CPU information table data unsuitableThe CPU information table contains a value exceeding the setting range.[Index] None[Character-string] None[Code] XXYYZZZZXX: Main processor number that detected the error1->Main board No. 12->Main board No. 23->Ma...

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    SECTION 3 ALARM P4187-E P-84-R23->Application information No. 3 table4->Application information No. 4 table5->Application information No. 5 tableZZZZ:->Table index value#0992PLC backup data file readThe PLC backup data or M code data file cannot be read from the memory.[Index] None[...

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    SECTION 3 ALARM P4187-E P-85-R2[Character-string] None[Code]=1:Configuration file (MD0: ADAPTCNTRL.SY3) not found=2:Configuration file attribute error=3:Configuration file opening error=4:Wrong IP address specified at destination station=5:Wrong port number specified at destination station=6:Wr...

  • Page 93

    SECTION 3 ALARM P4187-E P-86-R27->An error occurred when opening the PLC axis data file.File is short. File name or device name is incorrect.8->Although the axis name in the PLC axis data file is the Okuma specification name, it differs from the reg-istered name.9->PLC axis data file ...

  • Page 94

    SECTION 3 ALARM P4187-E P-87-R21) In the case of the above 1), reinstall the control software.2) In the case of the above 2), check the control floppy disk data (such as file name) and recreate the floppydisk.[Related Specifications] PLC specification#0998 PLC sequence program loadLoading the P...

  • Page 95

    SECTION 4 ALARM A4187-E P-88-R2SECTION 4ALARM AAlarm No.Alarm Message1000SVP start conditions uncertain1001SVP processing trouble1002SVP CON APA deviation1003SVP error1004SVP exception processing1005SVP APA pattern data1006SVP APA speed1007SVP CON speed1008SVP DIFF over1009SVP servo amp1010SVP ...

  • Page 96

    SECTION 4 ALARM A4187-E P-89-R21041VAC APA speed1042VAC CON speed1043VAC DIFF over1044VAC resolver error1045VAC RAM parity error1046VAC communication error1047VAC instruction (command)1048VAC motor cable overcurrent1049VAC invertor bridge short circuit1050VAC regeneration transistor short1051VA...

  • Page 97

    SECTION 4 ALARM A4187-E P-90-R21086SVP LE face rotation error1087SVP LE initial transfer data error1088SVP LE application error1089PLC alarm No. illegal1090VAC master CPU down1091PLC alarm message file not load1092PLC backup data file write1093PLC backup data file not load1094PLC backup data fi...

  • Page 98

    SECTION 4 ALARM A4187-E P-91-R21182MCS APA speed over1183MCS Full-closed APA error1184MCS Over speed1185MCS Velocity deviation over1186MCS Collision detected1187MCS Urgent-stop time over1188MCS Belt is broken1189MCS Axis change control error1190MCS independent encoder init1191MCS APA error1192M...

  • Page 99

    SECTION 4 ALARM A4187-E P-92-R21232Spindlehead lubricant level1233Spindlehead lubricant pressure supply low1234CA axis travel limit over1235Hydraulic unit preparation completion1236Hydraulic unit pressure low1237Hydraulic unit oil level low1238Spindlehead lube oil level low1239Attached unit err...

  • Page 100

    SECTION 4 ALARM A4187-E P-93-R21275VAC master CPU down1276Door interlock reset1277Door interlock1278Door open/close limit switch N.G.1279Axis movement prohibition1280Axis change control unusual1288Conflict emergency stop1289Tool breakage detection undertravel1290Tool breakage1291B position erro...

  • Page 101

    SECTION 4 ALARM A4187-E P-94-R21705Sequencer counter over1706Spindle over-speed1707Spindle rotation interlock1708Magazine system being checked1709Outside1710Excessive speed deviation1711Air pressure drop1712Travel end limit release1713Axis change control error1714VAC not ready1715Coolant low le...

  • Page 102

    SECTION 4 ALARM A4187-E P-95-R21749Faulty mode switch1750Spindlehead lubricant return motor1751Spindlehead lubricant level1752Spindlehead lubricant pressure low1753Spindle air curtain pressure low1754Inductosyn power unit1755Spindle lube level low1756Sitting abnormal1757Tool clamp unit errorAla...

  • Page 103

    SECTION 4 ALARM A4187-E P-96-R2#1000SVP start conditions uncertainSVP hardware or software conditions were not met, which made it impossible to start up the SVP.[Index] AXIS[Code] XYYZZZZX=1-> Hardware-related conditions are not met.YY=1->The SVP board is not mounted.ZZZZ= 0000YY=2->Th...

  • Page 104

    SECTION 4 ALARM A4187-E P-97-R2ZZZZ=000000X=5->SVP trouble detected by the control software such as that for NC. Some trouble has occurred in the SVP.[Probable Faulty Locations]1) SVP hardware of the problem axis2) SVP software of the problem axis3) Control software such as that for NC#1002S...

  • Page 105

    SECTION 4 ALARM A4187-E P-98-R2# 9-> Line 1010 emulator error#10-> Line 1111 emulator error#11-> Unused area error#12-> Coprocessor illegal protocol error#13-> Format error#14-> Uninitialized interrupt error#15-> Spurious interrupt error#16-> Interrupt error#17-> INT7...

  • Page 106

    SECTION 4 ALARM A4187-E P-99-R2FFFFFFFF-> The variation has exceeded the liner axis stroke.FFFFFFFE-> The variation has exceeded the rotary axis stroke (360-deg), or the positional data of the infiniteaxis has changed to a negative value.FFFFFFFD-> The variation has exceeded the infini...

  • Page 107

    SECTION 4 ALARM A4187-E P-100-R2#1010SVP APA check dataThe high-order digits read from the position encoder do not match the high-order digits obtained by incre-mental operation.Ex. Displayed [Code] 14E914A9When this code is converted into the octal number (by carrying high-order digit for F or...

  • Page 108

    SECTION 4 ALARM A4187-E P-101-R226->HB control slow up/down coefficient2B-> Inductosyn special pitch39->Backlash compensation3A-> CON speed limit3B-> Mantissa of speed change ratio (straight line)3C-> Exponent part of speed change ratio (straight line)3D-> Speed change rati...

  • Page 109

    SECTION 4 ALARM A4187-E P-102-R24->Data overflow5->Error compensation data does not return to 0.[Probable Faulty Locations] Position encoder of the problem axis#1015SVP full closed loop errorDeviation between the full-closed loop and semi-closed loop is abnormally large.[Index]AXIS[Code]T...

  • Page 110

    SECTION 4 ALARM A4187-E P-103-R2#1020SVP encoder application (WITH SHAFT)The encoder type mounted on the shaft does not conform to the encoder accuracy data.[Index] AXIS#1021SVP collision detectionThe SVP has detected collision of the driving unit with something.[Index]AXIS[Code]YYYYZZZZYYYY:Av...

  • Page 111

    SECTION 4 ALARM A4187-E P-104-R2[Probable Faulty Locations] Servo amplifier of the problem axis#1026SVP SA invertor bridge short circuitThe servo amplifier has detected short-circuit of the invertor bridge in the amplifier. A warning lamp IOCSon the servo amplifier is lit.[Index] AXIS[Probable...

  • Page 112

    SECTION 4 ALARM A4187-E P-105-R22->A wrong version of SVP was mounted.#1034SVP control errorThe SVP board is in a trouble related to the axis control.[Index] AXIS[Code] Alarm data25->Though the emergency stop was attempted by the emergency stop function, APA does not stop withinthe preset...

  • Page 113

    SECTION 4 ALARM A4187-E P-106-R2[Code] XX Alarm number sent from the VAC[Probable Faulty Locations]VAC board or VAC cardMeasures to Take Replace the unit involved with the error.#1039VAC pulse generator count errorOne PG(Pulse Generator) revolution count data of the VAC differs from the SYSTEM ...

  • Page 114

    SECTION 4 ALARM A4187-E P-107-R2Mechanical factors such as insufficient lubricating oil or mechanical interference[Measures to Take]Eliminate mechanical faulty causes to reduce resistance for spindle rotation.#1044VAC resolver errorThere is no signal from the resolver.[Probable Faulty Locations...

  • Page 115

    SECTION 4 ALARM A4187-E P-108-R2[Probable Faulty Locations]1) VAC board or VAC card2) Forbidden command is designated.[Measures to Take] Replace the unit involved with the error.#1048VAC motor cable overcurrentA temporary overcurrent in the motor cable is detected.[Probable Faulty Locations]1) ...

  • Page 116

    SECTION 4 ALARM A4187-E P-109-R2#1055VAC power circuit low voltageDC voltage in the power circuit is not raised.[Probable Faulty Locations] Faulty VAC driver[Measures to Take] Replace the VAC driver.#1056VAC interval loop errorAn error occurs if interrupt processing cannot be executed correctly...

  • Page 117

    SECTION 4 ALARM A4187-E P-110-R2[Measures to Take]1) Replace the unit involved with the error.2) Remove the cause of the machine failure to decrease the spindle rotation load.#1061VAC magnetic pulse generatorAn error with the VAC magnetic pulse generator[Code] XXXXYYYYXXXX:A->A-phase voltage...

  • Page 118

    SECTION 4 ALARM A4187-E P-111-R2#1065VAC analog-to-digital access alarmDuring A/D conversion, A/D converter is accessed.[Probable Faulty Locations] A/D converter in the VAC board[Measures to Take] Replace the VAC board.#1066VAC master CPU errorThe CPU error of the VAC board[Code]1->Bus error...

  • Page 119

    SECTION 4 ALARM A4187-E P-112-R2#1068VAC speed deviation too largeThe motors speed deviation is excessively large.[Probable Faulty Locations] The VAC motor does not rotate (mechanical lock), or load is too large.[Measures to Take]1) Remove the locked state.2) Lower the load.#1069VAC coil switch...

  • Page 120

    SECTION 4 ALARM A4187-E P-113-R2#1076SVP INDEXING positioning directionThe direction of rotation for positioning is opposite to the designated direction.[Index] AXIS#1077SVP INDEXING incorrect commandThe NC has given an incorrect command to the positioning unit.[Index]AXIS[Probable Faulty Locat...

  • Page 121

    SECTION 4 ALARM A4187-E P-114-R2#1082SVP LE sum check errorA sum check error occurred in communication data sent from an optical linear encoder.[Index] AXISXX: Check sum received from the optical linear encoder on occurrence of this alarmYY: Check sum calculated by SVP#1083SVP LE data errorThe ...

  • Page 122

    SECTION 4 ALARM A4187-E P-115-R2#1089PLC alarm No. illegalThe alarm number requested by PLC is out of the setting range.[Code] XYYYX: Requested alarm levelA->Request of alarm AB->Request of alarm BC->Request of alarm CD->Request of alarm DYYYY: Requested alarm number in hexadecimal[...

  • Page 123

    SECTION 4 ALARM A4187-E P-116-R2A->The file name was wrongly specified.B->The file was not found.100-> Wrong PLC machine type200-> Wrong PLC class300-> Wrong file version[Measures to Take] Consult the machine maker.#1094PLC backup data file readIt was failed in reading of PLC bac...

  • Page 124

    SECTION 4 ALARM A4187-E P-117-R2 0x4E:No response from the device in connection 0x50: The device is in idle mode. 0x53: An error was received in connection. 0x54: The response time out occurred in connection. 0x56: The device has entered the idle state. 0x5B:Bus OFF 0x5C:Network power su...

  • Page 125

    SECTION 4 ALARM A4187-E P-118-R2"#14"->Motor overcurrent"#20"->INT loop error"#21"->INT5 loop error"#22"->INT4 loop error"#23"->INT3 loop error"#24"->INT2 loop error"#25"->INT1 loop error"#26"-&...

  • Page 126

    SECTION 4 ALARM A4187-E P-119-R2[Index] Axis name or none (spindle)[Character-string] None[Code] XXZZAAAAXX:04->The self-diagnostic data has an error. (ZZ: Received data)06->Software sync bit or format code of buffer A is wrong.07->Software sync bit or format code of buffer B is wrong....

  • Page 127

    SECTION 4 ALARM A4187-E P-120-R21:Abnormal input voltage2:Abnormal control power3:Abnormal control status4:Overload in regenerative circuit5:Heat sink overheat6:CPU error7:SpareY:Power unit statusbit3 1: An alarm occurred in the power unit. (Warning signal status: 0)bit2 1: DC power is being su...

  • Page 128

    SECTION 4 ALARM A4187-E P-121-R2-Convertor link cables or connectors-Power unit-Invertor unit control board#1156MCS DC-bus voltage alarmThe DC-bus voltage in the invertor unit has abnormally risen or fallen, disabling the invertor from supply-ing the current.[Index] Axis name or none (spindle)[...

  • Page 129

    SECTION 4 ALARM A4187-E P-122-R2[Code] YYYYZZZZYYYY->Gamma of the protection curve used to detect overloadZZZZ->Internally calculated overload data[Probable Faulty Locations]-Invertor unit-Overload operation#1160MCS Supply voltage flutterThe power unit input voltage is abnormally high or ...

  • Page 130

    SECTION 4 ALARM A4187-E P-123-R2YY = 00: YY = 00: Error is detected at the motor encoder.01: Error is detected at the position encoder with shaft.02: Error is detected at the independent position encoder.03: Error is detected at ABSO SCALE.ZZZZ= Encoder link error status at the time of error de...

  • Page 131

    SECTION 4 ALARM A4187-E P-124-R20: Reset1: Network address setting2: Request of basic information on communication3: Change of communication version4: Acquisition of device information5: Parameter change6: AT (auto) mode startYY=Error content0: Communication error1: Transmission start time over...

  • Page 132

    SECTION 4 ALARM A4187-E P-125-R2#1168MCS ABSO SCALE errorAn error occurred in initialization of ABSO SCALE.[Index] Axis name or none (spindle)[Character-string] None[Code] None[Probable Faulty Locations]-ABSO SCALE#1169MCS ABSO SCALE initializeAn error occurred in initialization of ABSO SCALE.[...

  • Page 133

    SECTION 4 ALARM A4187-E P-126-R2#1172MCS Pulse generator count overThe PG (pulse generator) count value per one turn differs from the corresponding data specified in servodata file.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX=PBU set value (Count number for one ...

  • Page 134

    SECTION 4 ALARM A4187-E P-127-R2bit 31: Double transmission errorbit 21: Double reception errorbit 11: Parity errorbit 01: Time-out error[Probable Faulty Locations]-Invertor unit control board-Servo link cables or connectors-FCP board#1175MCS Servo-link disconnectThe servo link is disconnected,...

  • Page 135

    SECTION 4 ALARM A4187-E P-128-R2[Code] XXXXYYYYXXXX=Data ID number of the data that caused the errorYY=Data set number of the data that caused the errorZZ=Error content1: Out of setting range2: Wrongly set timing3: No transmission4: Calculation error5: Others[Probable Faulty Locations]-Servo da...

  • Page 136

    SECTION 4 ALARM A4187-E P-129-R2[Index] Axis name or none (spindle)[Character-string] None[Code]Absolute value of increments processed for acceleration/deceleration [(pr/65536)/Tp]Where, pr= One turn of position encoder; Tp= Position control frequencyThe following codes, however, have specific ...

  • Page 137

    SECTION 4 ALARM A4187-E P-130-R2[Code]Absolute value of the change in encoder value per position control frequency [encoder's 1/65536 turn/positioncontrol frequency]The following codes, however, have specific meanings:1= Linear axis has exceeded its travel range.2= Rotary axis has exceeded its ...

  • Page 138

    SECTION 4 ALARM A4187-E P-131-R2If Tv = 0.4 ms, the momentary maximum torque is H'7FFF.If Tv = 0.8 ms, the momentary maximum torque is H'3FFF.YYYY: Detected acceleration (average value measured for 3.2 ms)+-2^-16[vr/3.2 ms/3.2 ms]= about 0.1 [rpm/ms]The code number 00000001 means that the error...

  • Page 139

    SECTION 4 ALARM A4187-E P-132-R2#1189MCS Axis change control errorAxis change was not performed normally. (This is not an alarm caused in MCS.)[Index]Axis to be selected by axis change[Character-string]None[Code]1 MCS was not reset within 10[s].2 Parameter set numbers matching signal or control...

  • Page 140

    SECTION 4 ALARM A4187-E P-133-R2-Invertor unit control board#1191MCS APA errorAn error occurred during calculation of APA value.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXXXXX1: Linear axis divided travel over2: Overflow during conversion of semi-position from [pr] to ...

  • Page 141

    SECTION 4 ALARM A4187-E P-134-R2Y:Read-in BCD dataA->through E Interface errorF->Encoder errorMeanwhile figures other than 0, 1, 3, 7, F given for half division figure[Probable Faulty Locations]1) Position encoder or its cables2) SVP board (or SPC-1) of the axis indicated3) Distributor#12...

  • Page 142

    SECTION 4 ALARM A4187-E P-135-R2[Probable Faulty Locations]1) Faulty spindle drive motor2) Blown fuse in drive unit blown3) Faulty control PCB inside drive unit#1205Spindle MS OFFThis is an alarm with the spindle motor drive unit.This alarm occurs if the VAC faulty signal is turned off.[Code]No...

  • Page 143

    SECTION 4 ALARM A4187-E P-136-R2(5) MDB-A, MCV-Aa)OL17 for spindlehead hydraulic pump motor is tripped.b)Hydraulic pump motor ON signal from the combination unit, which isinstalled at the rear of the table, is turned off.c)The hydraulic pump motor ON signal from the hydraulic power unit for APC...

  • Page 144

    SECTION 4 ALARM A4187-E P-137-R2c)The hydraulic pressure normal signal from the hydraulic power unit for W-axis balancer is turned off.(4) MDB-B, MCV-B, MCR, MCMa)The hydraulic pressure normal signal from the combination unit, which isinstalled at the rear of the table, is turned off.b)The hydr...

  • Page 145

    SECTION 4 ALARM A4187-E P-138-R2[Probable Faulty Locations]The lubricating pump or cooling unit pump inside the combination unit is defective.Referencial Document Instruction manual for combination unit/spindle cooling unit#1212Spindle lube motor OFFThe overload relay protecting the spindlehead...

  • Page 146

    SECTION 4 ALARM A4187-E P-139-R22) Machine input No. 21 bit 2 (OFF condition) is turned ON.(21 - 1) * 8 + 2 + 1 = 163 = A3 (hexadecimal) + 200 = 2A3[Probable Faulty Locations]1) The axes are mechanically placed in the axis move disabled condition. (Dog or LS position is shifted.)2) Malfunction...

  • Page 147

    SECTION 4 ALARM A4187-E P-140-R2This alarm occurs when the NC axis emergency stop signal goes OFF.[Probable Faulty Locations]1) Defective setting of the system parameters2) Malfunction of the limit switch[Measures to Take]Fine out which limit switch is activated on the check panel.Move the over...

  • Page 148

    SECTION 4 ALARM A4187-E P-141-R2HV->DC supply voltage has exceeded 450 V.LV->DC supply voltage has dropped below 200 V.(2) DC-PSAlarm Indication->DescriptionHV->Same as LDU-TRLV->Same as LDU-TRPH LOSS->Same as LDU-TROVER DIS->Discharge circuit of the regeneration circuit ha...

  • Page 149

    SECTION 4 ALARM A4187-E P-142-R2#1231Spindlehead lubricant return pump motor overloadThe overload relay for spindlehead lubricating oil return pump motor is tripped.[Probable Faulty Locations]1) Faulty lubricating oil return pump motor2) Malfunctioning overload relay3) Motor overloaded due to f...

  • Page 150

    SECTION 4 ALARM A4187-E P-143-R2None->Combination unitAPC-> APC hydraulic unitW->W-axis balancer hydraulic unit[Probable Faulty Locations]1) Insufficient hydraulic oil level2) Malfunctioning float switch[Measures to Take] Replenish the hydraulic oil.#1238Spindlehead lube oil level lowO...

  • Page 151

    SECTION 4 ALARM A4187-E P-144-R2#1243CON 0 passThe SRSCON (final command value) value becomes negative..[Index] AXIS[Code] SRSCON value (hexadecimal) at an occurrence of alarm[Probable Faulty Locations]1) Setting error of system parameter (machine zero)2) Wrong command value (point left to the ...

  • Page 152

    SECTION 4 ALARM A4187-E P-145-R2#1246Synchronous error limit overApplies only to systems with "synchronous axis" function.1)This condition in which the synchronization error greater than allowable limit B continued for morethan 100 msec when power supply is turned on.2)The condition i...

  • Page 153

    SECTION 4 ALARM A4187-E P-146-R2Bit1-> TRAP instruction exceptionBit2-> Unused interrupt exceptionBit3-> Spurious interrupt exceptionBit4-> Undesignated exceptionBit5-> Non-executive exceptionBit6-> Trace exceptionBit7-> Privilege violation exceptionBit8-> TRAPV instruct...

  • Page 154

    SECTION 4 ALARM A4187-E P-147-R2#1256CRP parity errorRead/write during CRP RAM access was not correct. Or the memory error occurred in the CRP RAMtest executed when the power was turned on.[Code]1->An error occurred during CRP RAM access.2->An error occurred in CRP RAM test executed when...

  • Page 155

    SECTION 4 ALARM A4187-E P-148-R2#1262Oil-air lubeThe oil-air lubricating unit motor OK input signal stays off for more than 1[s] when the air drier in-opera-tion input signal is on.[Index] None[Character-string] None[Code] NoneOn ST-20, the oil-air unit for tool lubrication does not operate nor...

  • Page 156

    SECTION 4 ALARM A4187-E P-149-R2Note 1:Character-string is displayed according to the user-specification.Note 2:Code is displayed according to the user-specification.[Related Specifications] Instruction manual for user-specification unit#1266Tolerance control errorThe tolerance control could no...

  • Page 157

    SECTION 4 ALARM A4187-E P-150-R2#1268Spindle revolution condition error#1269Spindle air curtain pressure low#1270VAC operation command mismatch with conditionsThe condition in which the operation command output from the EC to the VAC and the response inputfrom the VAC to the EC do not agree wit...

  • Page 158

    SECTION 4 ALARM A4187-E P-151-R2#1273Attachment Index LimitThe BC-axis attachment has hit an emergency limit.[Code]1->The attachment has hit the B-axis emergency limit.2->The attachment has hit the C-axis emergency limit.#1274Compressor BreakdownThe air compressor breakdown signal has com...

  • Page 159

    SECTION 4 ALARM A4187-E P-152-R2[Measures to Take] Check and replace a faulty door open/close end limit switch.#1279Axis movement prohibitionDuring B-axis movement, X-axis is not located within 10 mm from the machine zero or the door open con-firmation signal is OFF.Or, during B-axis movement, ...

  • Page 160

    SECTION 4 ALARM A4187-E P-153-R2#1290Tool breakageWhen a fixed cycle was attempted in the fixed cycle mode including tool breakage detection (G195), thebreakage detector passed the anticipated position(LP command value) and contacted the tool at a posi-tion exceeding the allowable limit(a posit...

  • Page 161

    SECTION 4 ALARM A4187-E P-154-R2->When YY,ZZ is NONE(0),An open instruction was not completed within a specific time.X=2:A compulsion close was not completed within a specific time.#1294Shift value error[Index] Axis[Code] XX=1-> When it was not in shift superposition, a shift quantity was...

  • Page 162

    SECTION 4 ALARM A4187-E P-155-R2[Probable Faulty Locations] Inferiority of a limit switch, Adjustment inferiority of dog[Measures to Take]It switching a limit switch.It performs readjustment of dog.#1298Robot / Loader escape positionThe NC with a robot/loader interface received a cycle start or...

  • Page 163

    SECTION 4 ALARM A4187-E P-156-R20004: Waiting until the next axis command is output[Probable Faulty Locations]External rotary table or its related part is faulty,or improper time is set at the optional parameter long word No.42.#1302Cycle time overThe time required to execute one cycle (from cy...

  • Page 164

    SECTION 4 ALARM A4187-E P-157-R22002500:B Buffer Abnormality of F code direct Feedrate2002600:B Buffer Abnormality of S code direct Spindle Velocity2002700:B Buffer Abnormality of Program Tolerance2002800:B Buffer Abnormality of Machining Tolerance2003200:B Buffer Abnormality of ARC:Vector(Star...

  • Page 165

    SECTION 4 ALARM A4187-E P-158-R2Y=1-> X-axis thermal deviation1Y=2-> X-axis thermal deviation2Y=3-> X-axis thermal deviation3Y=4-> Y-axis theraml deviation1Y=5-> Y-axis theraml deviation2Y=6-> Y-axis theraml deviation3Y=7-> Z-axis theraml deviation1Y=8-> Z-axis theraml d...

  • Page 166

    SECTION 4 ALARM A4187-E P-159-R2X=1: Processing for NURBS interpolation and function generation other than NURBS commands are executedat the same time.YY:Other commands specified together with the NURBS interpolation commandbit 0: Positioning command (G00)1: Linear interpolation command (G01)2:...

  • Page 167

    SECTION 4 ALARM A4187-E P-160-R2#1315Touch probe Conflict preventionAn axis movement command was issued after the NC received the contact signal from the touch probemounted on the spindle.But the command value exceeds a travel limit for preventing collision of the touch probe. These travellimit...

  • Page 168

    SECTION 4 ALARM A4187-E P-161-R2#1326Abnormal temperature riseThe temperature rise value has exceeded the set limit.[Index] None[Character-string] Measured value of the 1st temperature CH, the 2nd temperature CH, the 3rd temperature CH, or the referencetemperature CH (displayed as a decimal num...

  • Page 169

    SECTION 4 ALARM A4187-E P-162-R2[Code] Machine diagnostic number in hexadecimal#1704Stroke end overA travel end limit switch of X-,Y- or Z-axis is activated.[Index] None[Character-string] None[Code] None[Probable Faulty Locations]1) Defective setting of the system parameters2) Malfunction of th...

  • Page 170

    SECTION 4 ALARM A4187-E P-163-R21) The spindle is mechanically placed in the rotation disabled condition.2) Malfunctioning LS's which constitute spindle rotation conditions.#1708Magazine system being checkedNo measures are taken to cope with this alarm.#1709OutsideAn error has occurred in an ex...

  • Page 171

    SECTION 4 ALARM A4187-E P-164-R2#1714VAC not readyThough the axis power ON signal was activated, the NC failed to send the spindle operation ready signalwithin the "1.MCS charging time" set at the [7.MCS] machine system parameter.[Index] None[Character-string] None[Code] None[Measures...

  • Page 172

    SECTION 4 ALARM A4187-E P-165-R2YY = 00 (always)ZZZZ: Error code (hexadecimal)= 0001: Window function data= 0002: Window data classification number= 0003: Window data item number= 0004: Window data axis number= 0005: Window data number= 0006: Window data format= 0007: Window data size= 0008: Nu...

  • Page 173

    SECTION 4 ALARM A4187-E P-166-R2[Index] None[Character-string] None[Code] 3[Probable Faulty Locations]Malfunction of the 100-ms delay timer for emergency stop and the axis control ON relay that turns on or off thePLC.#1722Door interlock resetWhen D/U status is changed from OFF to ON on the mach...

  • Page 174

    SECTION 4 ALARM A4187-E P-167-R2[Code] None[Probable Faulty Locations] Malfunction of door open/close end limit switches[Measures to Take] Check and replace a faulty door open/close end limit switch.#1725Door open confirmation[Index] None[Code] NoneCode for crosswise APC: None = Pallet ACode fo...

  • Page 175

    SECTION 4 ALARM A4187-E P-168-R21 =PLC constant data file2 =ATC logic data file3 =APC logic data file4 =AAC logic data file[Probable Faulty Locations]The data file is not installed.[Measures to Take] Install the data file.#1730Cycle time overA cycle (the time from the startup to M02 or M30) exc...

  • Page 176

    SECTION 4 ALARM A4187-E P-169-R2[Measures to Take] Reinstall the control software.#1734Sequence counter overThis alarm occurs when the operation number of the ATC, APC, etc. is an improper value.[Index] None[Code]None =ATC80 =APC100 = AAC[Character-string] None[Measures to Take] Reinstall the c...

  • Page 177

    SECTION 4 ALARM A4187-E P-170-R22) The door open/close confirmation limit switch is faulty.3) Something or a person is caught in the door.4) The door lock pin is faulty.[Measures to Take]1) Adjust the door so that it will smoothly open and close.2) Adjust the limit switch so that it will proper...

  • Page 178

    SECTION 4 ALARM A4187-E P-171-R2#1744Robot/Loader conditionThe robot or loader condition is not normal when the system link mode is selected.[Index] None[Character-string] None[Codes] None10 =The robot/loader retract position signal went OFF while the APC was in operation.#1745Lock switch N.G.T...

  • Page 179

    SECTION 4 ALARM A4187-E P-172-R210 =The spindle oil mist lubrication drive pressure normal signal went OFF when the air ON output for drivingthe spindle oil mist lubrication unit came ON.11 =The "air through lubrication unit oil level normal" signal went OFF when a through spindle air...

  • Page 180

    SECTION 4 ALARM A4187-E P-173-R2#1754Inductosyn power unitAn alarm occurred within the X-/Y-/Z-axis inductosyn power unit.[Index] None[Character-string] None[Code] None#1755Spindle lube level lowThe spindle lubricant level is low.The hydraulic unit (combination unit) installed behind the column...

  • Page 181

    SECTION 5 ALARM B4187-E P-174-R2SECTION 5ALARM BAlarm No.Alarm Message2000SVP start conditions uncertain2001SVP processing trouble2002SVP CON APA deviation2003SVP error2004SVP exception processing2005SVP APA pattern data2006SVP APA speed2007SVP CON speed2008SVP DIFF over2009SVP servo amp2010SVP...

  • Page 182

    SECTION 5 ALARM B4187-E P-175-R22048SVP LE application error2049PLC axis stroke end over2050PLC axis command2051PLC axis continuous positioning over2150MCS Undefined alarm number2151MCS Exception processing2152MCS Processing trouble2153MCS CON APA deviation2154MCS Power-Supply-Unit Error2155M...

  • Page 183

    SECTION 5 ALARM B4187-E P-176-R22189MCS Axis change control error2190MCS independent encoder init2191MCS APA error2192MCS Motor over load2200Schedule program: 'Q'2201Schedule program: mnemonic code2202Schedule program: program end2203Schedule program: main program load2204Expression: right...

  • Page 184

    SECTION 5 ALARM B4187-E P-177-R22239Unusable: OMIT2240Unusable: LAA2241Unusable: ARC2242Unusable: print2243Data word: 'D'2244Data word: 'F'2245Data word: 'H'2246Data word: 'I', 'J' or 'K'2247Data word: 'P'2248Data word: 'Q'2249Data word: 'R'2250Data word: 'RT'2251Data word: 'S'2252...

  • Page 185

    SECTION 5 ALARM B4187-E P-178-R22282Fixed cycle: shift amount2283Fixed cycle: command impossible2284Fixed cycle: plane command2285Fixed cycle: no G71 command2286Fixed cycle: M code2287Fixed cycle: M code command2288Coordinate computation: H,V command2289Coordinate computation: I command...

  • Page 186

    SECTION 5 ALARM B4187-E P-179-R22325Area machining: 'I'2326Area machining: 'J'2327Area machining: 'K'2328Area machining: 'P'2329Area machining: 'Q'2330Area machining: 'R'2331Area machining: plane command2332Area machining: mode2333Data word: indexing axis command2334No tool command2335...

  • Page 187

    SECTION 5 ALARM B4187-E P-180-R22368ATC hydraulic motor overload2369Spindle REVERSE command2370Cross rail vertical drive motor overload2371Swivel head index compensation2372Spindle orientation time over2373Spindle orientation answer error2374No pallet program2375No user program2376No attachment...

  • Page 188

    SECTION 5 ALARM B4187-E P-181-R22411UGC: Illegal character2412UGC: User variable2413UGC: System variable2414UGC: Illegal command2415UGC: Program factor over2416UGC: Coordinate data2417UGC: END syntax2418UGC: Figure entry command over2419UGC: Command format2420UGC: Additional parameter...

  • Page 189

    SECTION 5 ALARM B4187-E P-182-R22454Data word: WP2455Update2456Manual skip function2457Interactive gauging: touch probe2458Interactive gauging: impossible2459Attachment index unusual2460Data word: 'RI'2461Chamfering commands illegal2462Spindle neutral gear select time over2463Tool clamp/uncl...

  • Page 190

    SECTION 5 ALARM B4187-E P-183-R22504DATA word:'BT'2505Bolt hole chamfering error2506Profile generation error2509Fine profile:invalid start point2510Illegal AP file2511Fine profile: 'F' command2512AP file transfer failure2513Fine profile:running method2514TPRF mode2515TPRF:mismatch tool position...

  • Page 191

    SECTION 5 ALARM B4187-E P-184-R22549Compound fixed cycle I,J,K illegal order2550Compound fixed cycle angle2551Compound fixed cycle QA grater than QB2552Data word: A2553Data word: B2554Data word: C2555'NP' Command is invalidity2556CUTTING TOOL GROOVE PROCESS2557Draw Pump motor overload2558Data ...

  • Page 192

    SECTION 5 ALARM B4187-E P-185-R22704Axis lube motor overload2705Axis lube pressure ON confirmation2706Axis lube pressure OFF confirmation2707Coolant motor overload2708Thru - the - tool coolant motor overload2709Spindle orient position OFF2710Clamp command ON2711Clamp confirmation2712Unclamp con...

  • Page 193

    SECTION 5 ALARM B4187-E P-186-R22747Cooling unit2748Attachment indexing unusual2749Attachment control2750Data word: ’RI’2751Limit confirmation impossible2752AAC M command2753Mist air lube unit2754Touch probe battery2755Outside2756Sitting abnormal2757Axis interlock2758Hydraulic unit error275...

  • Page 194

    SECTION 5 ALARM B4187-E P-187-R2#2000SVP start conditions uncertainSVP hardware or software conditions were not met, which made it impossible to start up the SVP.[Index] AXIS[Code] XYYZZZZX=1-> Hardware-related conditions are not met.YY=1->The SVP board is not mounted.ZZZZ=0000YY=2->Th...

  • Page 195

    SECTION 5 ALARM B4187-E P-188-R2ZZZZ=000000X=5-> SVP trouble detected by the control software such as that for NC. Some trouble has occurred in the SVP.[Probable Faulty Locations]1) SVP hardware of the problem axis2) SVP software of the problem axis3) Control software such as that for NC#200...

  • Page 196

    SECTION 5 ALARM B4187-E P-189-R2# 9-> Line 1010 emulator error#10-> Line 1111 emulator error#11-> Unused area error#12-> Coprocessor illegal protocol error#13-> Format error#14-> Uninitialized interrupt error#15-> Spurious interrupt error#16-> Interrupt error#17-> INT...

  • Page 197

    SECTION 5 ALARM B4187-E P-190-R2However, the following codes represents special meanings.FFFFFFFF-> The variation has exceeded the liner axis stroke.FFFFFFFE-> The variation has exceeded the rotary axis stroke (360-deg), or the positional data of the infiniteaxis has changed to a negative...

  • Page 198

    SECTION 5 ALARM B4187-E P-191-R2ZZ=Servo amplifier IF status[Probable Faulty Locations] Drive unit of the of the problem axis.#2010SVP APA check dataThe high-order digits read from the position encoder do not match the high-order digits obtained by incre-mental operation.Ex. Displayed [Code] 14...

  • Page 199

    SECTION 5 ALARM B4187-E P-192-R222->Hardware servo coefficient23->Slow up/down coefficient26->HB control slow up/down coefficient2B-> Inductosyn special pitch39->Backlash compensation3A-> CON speed limit3B-> Mantissa of speed change ratio (straight line)3C-> Exponent par...

  • Page 200

    SECTION 5 ALARM B4187-E P-193-R21->Data read disabled2->Data check sum error4->Data overflow5->Error compensation data does not return to 0.[Probable Faulty Locations] Position encoder of the problem axis#2015SVP full closed loop errorDeviation between the full-closed loop and semi-...

  • Page 201

    SECTION 5 ALARM B4187-E P-194-R2#2020SVP encoder application (WITH SHAFT)The encoder type mounted on the shaft does not conform to the encoder accuracy data.[Index] AXIS#2021SVP collision detectionThe SVP has detected collision of the driving unit with something.[Index] AXIS[Code] YYYYZZZZYYYY:...

  • Page 202

    SECTION 5 ALARM B4187-E P-195-R2[Probable Faulty Locations] Servo amplifier of the problem axis#2026SVP SA invertor bridge short circuitThe servo amplifier has detected short-circuit of the invertor bridge in the amplifier. A warning lamp IOCSon the servo amplifier is lit.[Index] AXIS[Probable...

  • Page 203

    SECTION 5 ALARM B4187-E P-196-R22->A wrong version of SVP was mounted.#2034SVP control errorThe SVP board is in a trouble related to the axis control.[Index] AXIS[Code] Alarm data[Probable Faulty Locations] SVP software controlling the problem axis#2042SVP LE sum check errorA sum check err...

  • Page 204

    SECTION 5 ALARM B4187-E P-197-R2#2048SVP LE application errorThe connected linear encoder is of an inapplicable type.[Index] AXIS[Code] XXXXXXXXXXXXXXXX: Connected optical linear encoder type#2049PLC axis stroke end overA PLC axis is moved exceeding its travel end limit.[Index] None[Character...

  • Page 205

    SECTION 5 ALARM B4187-E P-198-R2[Probable Faulty Locations]1) Programming error of the sequence for moving the PLC axis[Measures to Take]1) Consult the machine maker.#2150MCS Undefined alarm numberThe MCS caused an error related with axis control.[Index] Axis name or none (spindle)[Character-st...

  • Page 206

    SECTION 5 ALARM B4187-E P-199-R2"#43"->System reserved"#44"->User break[Code]In the case of #1, the code shows the error content of the control board.In the case of #3, the code shows the error content of the optional program file.1: Identification code "OPF1"...

  • Page 207

    SECTION 5 ALARM B4187-E P-200-R215->Point data change[Probable Faulty Locations]-Faulty MCS controller-Faulty software#2153MCS CON APA deviationDifference between CON and APA values has exceeded the allowable limit. The CON-APC deviation isthe absolute value of difference between [calculated...

  • Page 208

    SECTION 5 ALARM B4187-E P-201-R24: Abnormal regenerative circuit(type in power regenerative circuit)5: Abnormal regenerative circuit(type in resistor discharge)X(alarm No.):4 UncertainX(alarm No.):5 UncertainX(alarm No.):6 Uncertain[Probable Faulty Locations]In the case of abnormal control powe...

  • Page 209

    SECTION 5 ALARM B4187-E P-202-R2[Character-string] None[Code] XXXXYYYYXXXX=U-phase current detected when this alarm occurs,expressed in signed hexadecimal [Tolerance: 3FFF]YYYY=V-phase current detected when this alarm occurs,expressed in signed hexadecimal [Tolerance: 3FFF][Probable Faulty Loca...

  • Page 210

    SECTION 5 ALARM B4187-E P-203-R2#2162MCS Winding-change failedThe winding-change magnet switch does not come on.[Index] Axis name or none (spindle)[Character-string] None[Code] YYYYZZZZIf YYYY = 0000ZZZZ = 0001: Magnet conductor for low-speed winding is ON.ZZZZ = 0002: Magnet conductor for high...

  • Page 211

    SECTION 5 ALARM B4187-E P-204-R2#2164MCS Encoder errorThe motor encoder has become unable to detect positional data.[Index] Axis name or none (spindle)[Character-string] None[Code] XXYYZZZZXX=Encoder error code depending on the encoder typeYY = Detailed encoder status. The status varies with th...

  • Page 212

    SECTION 5 ALARM B4187-E P-205-R2-Invertor unit control board#2166MCS Encoder with shaft errorThe encoder with shaft has become unable to detect positional data.[Index] Axis name or none (spindle)[Character-string] None[Code] Same with <MCS Encoder error>[Probable Faulty Locations]-Encoder...

  • Page 213

    SECTION 5 ALARM B4187-E P-206-R2C->Magnetic encoder data errorOthers-> Servo data file set value detected when the count over error occurred in the magnetic encoder (No. of PG gear teeth * 4 - 1)YYYY=Additional error data (Varies with XXXX.)If XXXX is A, A-phase voltage appears.If XXXX is...

  • Page 214

    SECTION 5 ALARM B4187-E P-207-R2#2174MCS Servo-link errorA communication error occurred in the servo link, disabling the servo unit from receiving commands fromthe NC.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX=0 (fixed)YYYY=Bit number indicating the kind of co...

  • Page 215

    SECTION 5 ALARM B4187-E P-208-R2[Character-string] None[Code] Number indicating the error content1: A-buffer Software synchronization error2: A-buffer Format code error3: B-buffer Software synchronization error4: B-buffer Format code error5: B-buffer Block number error[Probable Faulty Locations...

  • Page 216

    SECTION 5 ALARM B4187-E P-209-R221: Parameter change Parameter number out of specifable range22: Mode Undefined mode23: Mode Positioning/tool path mode condition24: Coordinate system Coordinate system designation error30: Unused bit is ON in the bit commands for controlling the S-link A buf...

  • Page 217

    SECTION 5 ALARM B4187-E P-210-R2[Index] Axis name or none (spindle)[Character-string] None[Code] Absolute value of following error [pr/65536]pr = One turn of position encoder[Probable Faulty Locations]-Overload due to faulty ball screw or bearing-Motor-Invertor unit-Servo data file#2182MCS APA ...

  • Page 218

    SECTION 5 ALARM B4187-E P-211-R2[Character-string] None[Code]Motor speed detected when this alarm occurred [(rev/4294967296)/Tv]Where, rev= One motor turn; Tv= Speed control frequency[Probable Faulty Locations]-Motor encoder (BL motor)-Encoder link cables or connectors (VAC motor)-Resolver or m...

  • Page 219

    SECTION 5 ALARM B4187-E P-212-R2[Character-string] None[Code] XXXXXXXX1: Emergency stop time over2: Deceleration time over at emergency stop3: Deceleration time over at alarm stop[Probable Faulty Locations]-Invertor unit control board-NC software#2188MCS Belt is brokenBreakage of belt was detec...

  • Page 220

    SECTION 5 ALARM B4187-E P-213-R22: Transmission end time over3: Reception end time over4: Wrong response address5: Wrong response code6: Parameter errorZZZZ->DataYY = 0:Encoder link error status C2ERR established on detection of the errorYY = 1, 2, or 3: Transmitted frame information QC2MTIN...

  • Page 221

    SECTION 5 ALARM B4187-E P-214-R2-Servo data file#2200Schedule program: 'Q'Illegal Q command of the schedule program[Code]1->Data other than address character is designated where Q command must be designated.4->Address character other than Q is designated where Q command must be designate...

  • Page 222

    SECTION 5 ALARM B4187-E P-215-R2#2203Schedule program: main program loadWhen the schedule program selection is executed, the OSP writes the main program in the schedule pro-gram to the operation buffer from the bubble memory. An alarm occurs if an error is detected within themain program duri...

  • Page 223

    SECTION 5 ALARM B4187-E P-216-R2#2204Expression: right sideAn illegal command is designated in the right side of the expression. Commands other than numericaldata, input variables, system variables, common variables, local variables and extended address charac-ters are designated.[Code]2->O...

  • Page 224

    SECTION 5 ALARM B4187-E P-217-R2#2206Expression: syntaxSyntax error of expression[Code]1->Calculation of subscript expression is intended within calculation of subscript expression.2->No left bracket "[" at the beginning of the subscript expression3->More than three subscrip...

  • Page 225

    SECTION 5 ALARM B4187-E P-218-R2[Measures to Take]1) Correct the program.2) Set the local variable before using it.#2210Program bad direct: G codeIllegal G codeNumerical value greater than 399 or less than 00 is assigned to the address character G (00 < G < 399).[Code] Hexadecimal number...

  • Page 226

    SECTION 5 ALARM B4187-E P-219-R2#2215Program bad direct: numerical dataError in designating numerical dataa)The data contains more than one decimal point.b)The data contains more than eight digits (decimal point not included).[Code]8->The number of digits of the numerical data is more than ...

  • Page 227

    SECTION 5 ALARM B4187-E P-220-R2#2218Program bad direct: program nameProgram name (a command beginning with address character O) contains characters other than alpha-numerics or it contains too many characters.[Code]1->No character follows address character O, or characters other than alpha...

  • Page 228

    SECTION 5 ALARM B4187-E P-221-R2[Probable Faulty Locations]The number of CALL, RTS, MODIN, and MODOUT statements in a part programProgram Example:[Measures to Take]Check the nesting level and the number of CALL, RTS, MODIN and MODOUT statements in a part program,then correct as needed.#2221Sub ...

  • Page 229

    SECTION 5 ALARM B4187-E P-222-R2#2223Branch (IF, GOTO): sequence nameCommand of sequence name for branching by IF or GOTO statement is wrong.[Code]1->Sequence name where branching is to be made is not designated.2->Designated sequence name is not found.[Probable Faulty Locations]Sequence...

  • Page 230

    SECTION 5 ALARM B4187-E P-223-R2[Code] Hexadecimal number of the designated M code[Probable Faulty Locations]An M code macro is designated in the M= command.Program Example:M=VC1 (assume VC1=205)M=209[Measures to Take]Since "M=" type designation is not allowed when designating an M co...

  • Page 231

    SECTION 5 ALARM B4187-E P-224-R2[Measures to Take]Check the cause of wrong commands from the factor classification code and make corrections.#2231Direct of subscriptSubscript expressionSubscript value used for a common variable, a system variable or an input/output variable is outside thespecif...

  • Page 232

    SECTION 5 ALARM B4187-E P-225-R2#2234Program bad direct: unit designationWhen G20 (inch input confirmation) or G21 (metric input confirmation) is specified, the system checkswhether the unit system selected by the setting at NC optional parameter (bit) No. 3 bit 0 matches the unitsystem design...

  • Page 233

    SECTION 5 ALARM B4187-E P-226-R2#2238Unusable: RSTRTAn R command value is outside the allowable range.Allowable range: 1 <= R <= 65535[Code] Command value in hexadecimal[Probable Faulty Locations]1) R command in RSTRT instruction2) Error in R command range designationProgram Example:RSTR...

  • Page 234

    SECTION 5 ALARM B4187-E P-227-R2#2241Unusable: ARCIn the coordinate calculation function (ARC), designation of Q (vari-angle pitch) or K (repetitions of anglespecified by Q) is wrong.[Code]None->Q specified preceding K1->More than 10 sets of Q commands specified2->The K command value ...

  • Page 235

    SECTION 5 ALARM B4187-E P-228-R2Code5-> VOK2 = 0PRINT VOK2';[Measures to Take]Code1-> Delete character-string which is not acceptable.Code4-> Change VOK1 value.Code5-> Change VOK2 value.[Related Specifications] Print function#2243Data word: 'D'Improper D command[Code] Specified D c...

  • Page 236

    SECTION 5 ALARM B4187-E P-229-R2#2245Data word: 'H'Improper 'H' command[Code]1->The G15 or G16 command was specified in any of the following modes; G41, G42, G44, G51, G11 orCOPY.Others-> Specified H command value in hexadecimal[Probable Faulty Locations]Any of the G54 to G59 command (to...

  • Page 237

    SECTION 5 ALARM B4187-E P-230-R2Or, the G51 command (enlargement/reduction of geometry) block has a P command (magnification) of whichvalue is out of the setting range.Or, the G187 command (tolerance control mode ON) block has a P command(filter mode) of which value is outof the setting rangeOr...

  • Page 238

    SECTION 5 ALARM B4187-E P-231-R2Or, refer to the instruction manual, and order the value of Minimum Block Length on Shape Reconstructionwhich is appropriate for the G131 command block.#2250Data word: 'RT''RT' command value for tool radius compensation revolution number is outside the allowable...

  • Page 239

    SECTION 5 ALARM B4187-E P-232-R2[Code] Axis command value in hexadecimalAny of the X-, Y-, and Z-axis have not been designated:1->Only the X-axis has been designated.2->Only the Y-axis has been designated.3->Only the X- and Y-axis have been designated.4->Only the Z-axis has been des...

  • Page 240

    SECTION 5 ALARM B4187-E P-233-R25->Another axis parallel to the plane currently selected, or the corresponding rotary axis is specified.6 or 10-> Radius error exceeds permissible value which is set at NC optional parameter(long word)No.3. (work coordinate system)7->Calculation error du...

  • Page 241

    SECTION 5 ALARM B4187-E P-234-R2Program Example:G15H0G11X100Y100P25 WRITE[Measures to Take]Correct the program so that G92, G11 or COPY command is not designated while the machine coordinate sys-tem is selected.#2258Data word: scalingOperation error occurred during enlargement and reduction p...

  • Page 242

    SECTION 5 ALARM B4187-E P-235-R2#2262Data word: spec codeA code not usable in the selected specifications was programmed.Commands which cannot be executed at the same time were specified.[Code]1->G60 command is specified although the control is not provided with the G60 specification. G10 o...

  • Page 243

    SECTION 5 ALARM B4187-E P-236-R2#2263Data word: G codeWrong G code command[Code]1->G11/G69 (parallel/rotation shift of coordinate) and G10/G68 (cancel of parallel/rotation shift of coordinate)are specified during the G236 (copy) mode.2->G11/G69 (parallel/rotation shift of coordinate), G1...

  • Page 244

    SECTION 5 ALARM B4187-E P-237-R2Note: This alarm occurs if the cylindrical side surface machining is attempted on the machine not provided witha rotary axis having a limited or unlimited rotation range.27->The 3-D coordinate conversion command (G69) is specified in the cylindrical side surfa...

  • Page 245

    SECTION 5 ALARM B4187-E P-238-R2[Measures to Take]Do not specify M code in the NC program when a mode other than the normal mode or the NURBS (G132)mode is selected.#2265MDI: special G codeG code which cannot be executed in MDI mode is specified.[Code]1->The specified G code is not executab...

  • Page 246

    SECTION 5 ALARM B4187-E P-239-R2#2268Plus travel limit overTarget command value is greater than the positive travel limit value.[Index] AXIS[Code]1->The command value exceeds the positive travel limit while changeover of coordinate system is inhibited(during the execution of fixed cycle comm...

  • Page 247

    SECTION 5 ALARM B4187-E P-240-R2#2270No operation functionOperation function is specified although the operation functions are not supported (User task 2).EOR, OR, AND, NOT, SIN, COS, TAN, ATAN, SQRT, ABS, BIN, BCD, ROUND, FIX, FUP, DROUND,DFIX, DFUP, ATAN2, or MOD programmed.[Probable Faulty L...

  • Page 248

    SECTION 5 ALARM B4187-E P-241-R2#2275Fixed cycle: 'P'Improper dwell time P specified or operation error[Code]0->Operation error2->Improper command value[Probable Faulty Locations]1) Calculated dwell period exceeds the maximum dwell period (99999.999 [s]).2) Selection of a wrong command u...

  • Page 249

    SECTION 5 ALARM B4187-E P-242-R2#2278Fixed cycle: axis commandParallel axes are programmed simultaneously.[Code]0->X-axis1->Y-axis2->Z-axis3->Parallel axis[Probable Faulty Locations]Axis command in fixed cycleProgram Example:G17 X_ Y_G81 X_ Y_ Z_ W_ R_ F_^^ ^^An alarm occurs since ...

  • Page 250

    SECTION 5 ALARM B4187-E P-243-R2[Probable Faulty Locations]Tool retract amounts set at NC optional parameter (long word) No. 1 and No. 2 used for the G73 and the G83cycles are wrong.Program Example:G73 X_ Y_ Z_ R_ P_ Q_ F_[Measures to Take]Set proper tool retract amounts at NC optional paramete...

  • Page 251

    SECTION 5 ALARM B4187-E P-244-R2G81 X100 Y100 Z-60 R0 Q20 F100 M53^^^^^ No G71 prior to M53[Measures to Take]Designate the return point level with G71 before calling the M53 mode.#2286Fixed cycle: M codeThe return to the upper limit level (M52) mode is specified although the cycle-axis for the...

  • Page 252

    SECTION 5 ALARM B4187-E P-245-R2#2289Coordinate computation: I command1)At the beginning of coordinate calculation, no I command is specified in the block which contains amnemonic instruction.Note that an I command must be specified even when I=0.2)The commanded I value is outside the range in...

  • Page 253

    SECTION 5 ALARM B4187-E P-246-R21 < K < 65535 microns[Code]FFFFFFFF-> No K commandOthers->K command value (in hexadecimal)[Probable Faulty Locations]1) No K command2) Improper K command valueProgram Example:GRDX I20. J20. P20K20No K command specified in the GRDX block[Measures to Ta...

  • Page 254

    SECTION 5 ALARM B4187-E P-247-R2Q30. K4[Measures to Take]1) Specify Q command in the block which contains a mnemonic instruction.2) Check the Q command value and the unit system, and correct the Q command.[Related Specifications] Coordinate computation function#2294Coordinate computation: R co...

  • Page 255

    SECTION 5 ALARM B4187-E P-248-R2#2297Coordinate computation: modeA coordinate computation function (LAA, ARC, GRDX, GRDY, DGRDX, DGRDY, SQRX, SQRY, BHC) isspecified in the following modes:1)Cutter radius compensation mode (G41, G42)2)3D tool offset mode (G44)3)Circular interpolation mode (G02,...

  • Page 256

    SECTION 5 ALARM B4187-E P-249-R2bit4-> Divisor = 0XX:1->Computation error in calculating imaginary point based on the I and J commands at the start-up7->Computation error in converting into floatingzero point data to transfer the data from the command buffer(CDB or CDA) to cutter radiu...

  • Page 257

    SECTION 5 ALARM B4187-E P-250-R223->Computation error in calculating arc coefficient (AB, BB, CB)24->Computation error in calculating the arc radius for which cutter radius compensation is active25->Computation error in calculating the crosspoint between two circles26->Computation e...

  • Page 258

    SECTION 5 ALARM B4187-E P-251-R2[Probable Faulty Locations]A block several blocks before the block containing the cutter radius compensation mode cancel commandProgram Example:G41 X100 D01 F1000G02 X200 I-100 J0G40 <- An alarm occurs[Measures to Take]Select the G00 or G01 mode before canceli...

  • Page 259

    SECTION 5 ALARM B4187-E P-252-R2[Measures to Take]Always specify a D command prior to the circular interpolation command. Never change it while the cutter radiuscompensation mode is active.#2304Cutter radius comp.: interferenceAn interference occurs between the cutting width, added to the cut...

  • Page 260

    SECTION 5 ALARM B4187-E P-253-R2Measures: Cancel the G11 mode first.Subprogram:OO105->Cause: Shape enlargement/reduction (G51) is being executed.Measures: Cancel the G51 mode first.Subprogram:OO106->Cause: T number is zero (0). No tool is set.Measures: Specify a tool number. Specify the...

  • Page 261

    SECTION 5 ALARM B4187-E P-254-R2Measures: Check the assumed gauging cycle target point. Check the POVT setting.Subprogram:OO1012->Cause: The touch probe fails to contact the workpiece while it is being fed at the final approach speed (Y-axis).Measures: Check the touch probe battery.Subprogra...

  • Page 262

    SECTION 5 ALARM B4187-E P-255-R2Subprogram:OO1001F-> Cause: In the touch sensor zero setting cycle for the vertical spindle longitudinal direction, the cutting toolfails to contact the sensor.Measures: Check the start position of the cycle; is it close to the touch sensor (within 10 mm)?Subp...

  • Page 263

    SECTION 5 ALARM B4187-E P-256-R2Measures: Check if PL1 is appropriate.Subprogram:OO3033->Cause: In the U-center zero setting cycle, cutting bit contacts the sensor or the contact signal is input inthe sequence in which it should not contact the sensor.Measures: Check the following points:-Is...

  • Page 264

    SECTION 5 ALARM B4187-E P-257-R23B-> Cause: After the completion of U-axis compensation in the wear compensation cycle, the cutting bit failsto contact the touch sensor in the sequence in which the adjusted amount is checked with the Y-axismovement.Measures: Check the following point:-Is the...

  • Page 265

    SECTION 5 ALARM B4187-E P-258-R252->Cause: When the FM type touch probe was being fed at a middle approach speed (Y-axis), a signalreception error occurred.Subprogram:OO1053->Cause: When the FM type touch probe was being fed at a final approach speed (Y-axis), a signal recep-tion error oc...

  • Page 266

    SECTION 5 ALARM B4187-E P-259-R2106-> Cause:X directional touch sensor origin establishment cyclewhich did not touch a sensor in the 1stapproach of cause.Measure:there is a position of start which did not touch a sensor neighborhood (10mm within) of a touchsensor confirms.Sub program name: O...

  • Page 267

    SECTION 5 ALARM B4187-E P-260-R2#2307UNTENDED: off centerlineIn the ID/OD gauging cycle and X/Y/Z end face gauging cycle, the difference between the assumed valueand the results of the gauging cycle exceeds the allowable limit.An alarm occurs if;|assumed value - measured value| > allowable ...

  • Page 268

    SECTION 5 ALARM B4187-E P-261-R2[Probable Faulty Locations]1) The cutting tool has been broken.2) The tool offset data is not set.3) The tool breakage judgment value (PLE1) is not correct.Program Example:CALL OO30 VFST=0[Measures to Take]1) Select a spare tool or replace with a new tool to allo...

  • Page 269

    SECTION 5 ALARM B4187-E P-262-R2#2312UNTENDED: center distance error overIn the automatic gauging subprogram (MSB), differences between the assumed values and the calcula-tion results of the two center points and the distance between them exceed the allowable limit.[Code] 8[Probable Faulty Loc...

  • Page 270

    SECTION 5 ALARM B4187-E P-263-R2[Code]1->Contents of D command is zero (0).2->Problem as stated in 2) above3->Problem as stated in 3) above[Probable Faulty Locations]1) Wrong P command2) Setting error of cutter radius compensation data[Measures to Take]1) Check the specified D number.2...

  • Page 271

    SECTION 5 ALARM B4187-E P-264-R2PMIL X100 Y50 Z10 I100 J50 K5 Q10 F400 D1No R command[Measures to Take] Specify an R command.#2317Area machining: R level & finish surfaceCommands which designate the R point level and finish surface level (cycle-axis command) at the samelevel are specified....

  • Page 272

    SECTION 5 ALARM B4187-E P-265-R2[Code]1[Probable Faulty Locations]Length of character-string at the assigning variable areaProgram Example:CALL O*** LA01=100 LA99=900^^^^^^^^^^^^^^^^ More than 2047[Measures to Take]Check the character-string length at the variable assigning area.#2321Data Word:...

  • Page 273

    SECTION 5 ALARM B4187-E P-266-R2PMIL X10 Y10 Z10 I100 J100 K1 Q5 R20 F0 D1 WRITE^^An alarm occurs since value F is zero (0).[Measures to Take]Specify a value other than zero (0) for F, or specify a value for FB.#2324Area machining: 'D'In the area machining commands, a D command is omitted, ...

  • Page 274

    SECTION 5 ALARM B4187-E P-267-R2K command in the area machining modeProgram Example:G0 X0 Y0 Z100PMIL X100 Y50 Z10 I100 J50 K-5 Q10 R20 F400 D1^^^K command must be a value within the range of 0 and 99999.999.[Measures to Take] Correct the K command value.#2328Area machining: 'P'For a P command...

  • Page 275

    SECTION 5 ALARM B4187-E P-268-R2#2331Area machining: plane commandArea machining commands are given on a plane other than G17 (XY plane) although the cycle-axis forfixed cycles (including area machining) is fixed at Z-axis by the setting at NC optional parameter (bit) No.17 bit 0.[Probable Fau...

  • Page 276

    SECTION 5 ALARM B4187-E P-269-R2#2335Program bad direct: T codeA T number greater than the allowable maximum tool number is specified.Maximum tool number = ATC tool number + AAC attachment number (0 for the specification not sup-ported)';[Measures to Take]1) Check the program.2) Make sure that...

  • Page 277

    SECTION 5 ALARM B4187-E P-270-R243->A T command is specified at other than the AAC start position (AAC operation sequence number "1").FFFFFFFF-> The magazine has no tool that has the specified tool group number.51->A tool number of TN orders is already registered with pot-too...

  • Page 278

    SECTION 5 ALARM B4187-E P-271-R2#2338APC M commandAPC M command specification is wrong.[Code]1->M60 is specified at other than ATC start position.2->The pallet number of the pallet currently on the table is specified.3->A number greater than the maximum pallet number is specified.4->...

  • Page 279

    SECTION 5 ALARM B4187-E P-272-R2X/Y/Z-axis slideway lubricating oil pressure switch(5) MDB-A/B, MCV-A/B, MCR, MCMa)X-axis slideway lubricating oil pressure switchb)Y/Z-axis slideway lubricating oil pressure switchc)Crossrail slideway lubricating oil pressure switch(6) MCR-Ba)X-axis slideway lub...

  • Page 280

    SECTION 5 ALARM B4187-E P-273-R22) Clogged lubrication piping#2342Coolant motor overloadThe overload relay for the coolant pump motor is tripped.(1) MC-30VAOL2 is tripped.(2) VR-40FR7 is tripped.(3) MC-40VA/50VA/60VAFR7 is tripped.(4) MC-400HFR7 is tripped.(5) MC-500H/600H/800HOL7 is tripped.(6...

  • Page 281

    SECTION 5 ALARM B4187-E P-274-R2Axis feed command of the W-axis is specified before the W-axis unclamp command (M58) is specified.[Measures to Take] Correct the program.#2345Clamp confirmationClamp confirmation signal is not output.The clamp confirmation LS is not turned on or the unclamp confi...

  • Page 282

    SECTION 5 ALARM B4187-E P-275-R2The invertor normal signal of the invertor for the tool change arm is turned off during tool changeoperation.(4) MC-500H/600H/800HThe invertor normal signal of the invertor for the tool change arm or the sub arm is turned off duringtool change operation.[Characte...

  • Page 283

    SECTION 5 ALARM B4187-E P-276-R2[Probable Faulty Locations]1) Defective pulse generator#2353Spindle gear change impossibleSpindle speed range gear match is not confirmed.When an S command or spindle rotation command is specified, the spindle speed range is changed ascommanded. The spindle spee...

  • Page 284

    SECTION 5 ALARM B4187-E P-277-R2[Related Specifications] Tool management function#2359Data word: rotating axis commandWrong rotating axis command[Code]1->Rotary table or index table command programmed during the following modes or programmed simulta-neously with a G code establishing them.-...

  • Page 285

    SECTION 5 ALARM B4187-E P-278-R21) Cutting under overloaded condition2) Defective spindle drive motor[Measures to Take] Turn off the power supply and cool the motor.#2363Area machining: M52 commandM52 is specified when the cycle-axis is not the Z-axis.[Probable Faulty Locations]Axis designatio...

  • Page 286

    SECTION 5 ALARM B4187-E P-279-R2a)Magazineb)APC(3) MDB-A/B, MCV-A/B, MCR, MCMa)Crossrailb)Magazinec)Carrier(4) MCR-Ba)Crossrailb)Magazine[Character-string]MG-> MagazineCA-> CarrierW->Crossrail[Probable Faulty Locations]1) Excessive motor load due to mechanical problem2) Defective axis ...

  • Page 287

    SECTION 5 ALARM B4187-E P-280-R2Actual swivel head direction and command compensation direction has a phase difference of 90-deg.Program Example:M73 (swivel head front direction: X-axis direction)G55 X100. Y50. D01 (tool length offset in Y-axis direction)[Measures to Take]Specify the compensat...

  • Page 288

    SECTION 5 ALARM B4187-E P-281-R2bit0-> The program selection request command is designated during execution of the main program.bit1-> Program selection is attempted in an invalid mode.bit2-> The serial number of the multi volume file has exceeded 99.bit3-> A floppy is designated as...

  • Page 289

    SECTION 5 ALARM B4187-E P-282-R22->M47 is specified while the active AAC operation process is the adaptor.3->M47 is specified while the AAC is not at the start position (AAC operation sequence number "1").5->M49 (active attachment adaptor command) is specified during the exec...

  • Page 290

    SECTION 5 ALARM B4187-E P-283-R2During swivel head indexing, the counter data exceeds the designated swivel head position counter databy 45° or more.[Code]1->Front2->Left3->Rear4->Right[Probable Faulty Locations]1) Swivel head position confirmation dog is offset.2) Swivel head posi...

  • Page 291

    SECTION 5 ALARM B4187-E P-284-R2#2388Data word: 'E'Improper E command[Code]None->The G187 command block has no E command.2->During calculation of feedrate in thread cutting, the feedrate turned to a negative value.Others-> Specified E command value in hexadecimal[Probable Faulty Locat...

  • Page 292

    SECTION 5 ALARM B4187-E P-285-R22) XYZZAABB:-X=1:BB:Bit0-> No specified schedule program fileBit1-> No specified main program fileBit2-> No specified subprogram fileBit3-> No specified main programBit4-> No specified subprogramBit5-> No M02 or M03 up to the end of main program...

  • Page 293

    SECTION 5 ALARM B4187-E P-286-R2#2391BFR task program loadIf an error occurs in other than program selection in the BFR task, an alarm occurs.(1) Error in memory read operation(2) Access to sector in an area which is not accessible.(3) In the B, S, or M method operation, an error occurred while...

  • Page 294

    SECTION 5 ALARM B4187-E P-287-R23) Check the servo system.#2394Data word: 'RH'Command value of attachment angle command RH is outside 0° to 359°, or an angle not supported bythe specification is specified (usually, attachment is indexed in units of 5°, 15° or 45°).[Code] RH command value i...

  • Page 295

    SECTION 5 ALARM B4187-E P-288-R2#2398Work clamp missWith the chucking error detection specification, the chuck close end position confirmation LS is not turnedon during the execution of the chuck close command. The control judges a status such as that theworkpiece has not been clamped, and thu...

  • Page 296

    SECTION 5 ALARM B4187-E P-289-R2[Probable Faulty Locations]Character-string of picture hexa dataProgram Example:$* D9^ Alarm code 1[Measures to Take] Specify the character-string correctly.#2402SAC unitDuring the execution of the tool wear compensation cycle, an error signal from the SAC II uni...

  • Page 297

    SECTION 5 ALARM B4187-E P-290-R2[Probable Faulty Locations]Program errorProgram Example::DEF WORKPS LL, [0, 0], [100, 100], 4END:[Measures to Take] Delete the graphic commands.[Related Specifications] Graphic display#2406UGC: Program end code noneEnd of program code is read in the conversion p...

  • Page 298

    SECTION 5 ALARM B4187-E P-291-R2[Character-string]designated in the DEF statement in the user graphic commandProgram Example:DEF PAINT:[Measures to Take]Check the character-string following the DEF statement; correct it.[Related Specifications] Color, monochrome graphic display#2409UGC: Figur...

  • Page 299

    SECTION 5 ALARM B4187-E P-292-R2#2411UGC: Illegal characterIllegal code not applicable to operator code designated[Code]1->Hexadecimal number of ASCII[Probable Faulty Locations]User graphic command stringProgram Example:DEF WORKPS LL, [0, 0], [100&100], 4END[Measures to Take]Change char...

  • Page 300

    SECTION 5 ALARM B4187-E P-293-R2[Character-string]which begins with "S" in the user graphic command stringProgram Example:DEF WORKPS LL, [0, 0], [S100, 100], 4^^^^END[Measures to Take]Correct to the proper user time variables (S0 - S9) or character-string.DEF WORKPS LL, [0, 0], [S10, ...

  • Page 301

    SECTION 5 ALARM B4187-E P-294-R2[Related Specifications] Color, monochrome graphic display#2416UGC: Coordinate dataMismatch of the numbers of the left and right brackets, illegal factor code, inconsistency of the number ofcommand coordinates[Index] TURRET[Code]1->Mismatch of the numbers of ...

  • Page 302

    SECTION 5 ALARM B4187-E P-295-R2#2418UGC: Figure entry command overOverflow of user graphic command stack area[Code]1->Overflow with user graphic command string storage area (stack)[Probable Faulty Locations]User graphic command stringProgram Example::* DEF| :* END*-* More than 600 bytes[Me...

  • Page 303

    SECTION 5 ALARM B4187-E P-296-R2[Probable Faulty Locations]Additional parameter of the user graphic commandProgram Example:LI [100, 100], 9:[Measures to Take]Check the user graphic command additional parameter; correct as needed.:LI [100, 100], 6:[Related Specifications] Color, monochrome graph...

  • Page 304

    SECTION 5 ALARM B4187-E P-297-R2User graphic bank area[Measures to Take]Delete the current user graphic command string, or delete the unnecessary user graphic command string whichis already registered before registering the current data.[Related Specifications] Color, monochrome graphic display...

  • Page 305

    SECTION 5 ALARM B4187-E P-298-R2When an error occurs, the character-string shows the error number.For the cause of the error, refer to the error of the displayed number.[Probable Faulty Locations]An error or a communication alarm occurred during remote operation through DNC-B.[Measures to Take]...

  • Page 306

    SECTION 5 ALARM B4187-E P-299-R27->On DCC-15/25/25Y, Y-axis and B-axis commands were specified at the same time.8->The B-axis command was specified though the X-axis was not located in the X-axis home position No. 1.9->The B-axis command was specified though the Z-axis was not located ...

  • Page 307

    SECTION 5 ALARM B4187-E P-300-R2[Code]AABB:AA: Tool change classificationBit7-> NG3Bit6-> NG2Bit5-> NG1Bit3-> SPBit2-> ORGBit1-> Commanded toolBB: Holding the alarm causeBit7-> User NGBit5-> Tool breakage detection (touch type)Bit4-> Tool breakage detection (AE)Bit3-&...

  • Page 308

    SECTION 5 ALARM B4187-E P-301-R2#2439Spindle orientation gear#2440Axis lubrication cycle#2441Wrong actual numberThe tool group number in the block to which program execution has returned by sequence restart or inthe program history where STM lock has been released (programmed tool group number)...

  • Page 309

    SECTION 5 ALARM B4187-E P-302-R22->The ball screw lubricating oil level normal signal has been off for more than three seconds while the ballscrew lubricating oil cooling unit is operating.3->On S-20, the oil temperature regulator for ball screw and C-axis is in abnormal state. Or,the bal...

  • Page 310

    SECTION 5 ALARM B4187-E P-303-R2Bit1-> Exponential underflowBit0-> FIMR overflow (overflow in converting into an integer)#2450Cylindrical side cutting unit convertThe following range has been exceeded during conversion "from length to angle" or "from angle tolength" in...

  • Page 311

    SECTION 5 ALARM B4187-E P-304-R21->Not in the automatic operation mode2->Command buffer is not empty.3->Error when reading a main program with the PD0 task.[Code] XYZZAABB:1) X=1 Automatic selection alarmBB:Bit0-> Designated schedule program file not foundBit1-> Designated main p...

  • Page 312

    SECTION 5 ALARM B4187-E P-305-R2[Probable Faulty Locations] Battery error of the touch probe[Related Specifications] Interactive gauging function#2458Interactive gauging: impossibleWhile an axis is being fed (skip feed) in the workpiece gauging cycle of the semi-automatic mode (inter-active) g...

  • Page 313

    SECTION 5 ALARM B4187-E P-306-R20A-> Chamfering was attempted on a plane including the rotary axis in a mode other than cylindrical side sur-face machining (G175).X=2Data word: calculationA calculation error occurred during shape definition by an arbitrary angle command.YY=02 Calculation for...

  • Page 314

    SECTION 5 ALARM B4187-E P-307-R2[Related Specifications]FS-9 tape convert function (used only by the user)#2470DATA word:'NP'The NP command value for specifying the next pallet is other than 1 to 14.[Code] Alarm-caused NP command value in hexadecimal#2471Cutting feed impossibleG1, G2, or G3 com...

  • Page 315

    SECTION 5 ALARM B4187-E P-308-R2[Code] 200[Probable Faulty Locations] Arc command program[Measures to Take] Correct the program.#2478BarrierThe axis command specified in AUTO or MDI mode causes the axis to enter the interference barrier area.[Code]1->Both X-axis and B-axis enter the barrier....

  • Page 316

    SECTION 5 ALARM B4187-E P-309-R2#2490'LP'Improper data is given to the LP command which specifies the anticipated position on the workpiece inthe fixed cycle mode including tool breakage detection (G195).[Code]1->Defective LP command2->No LP command is given before the fixed cycle in the ...

  • Page 317

    SECTION 5 ALARM B4187-E P-310-R2#2496GET/PUT buffer overIn execution of GET/PUT command,the number of data is too small or too large.[Code]1->In execution of GET command,the number of received data is larger than the number of readout pointers.2->In execution of PUT command,the data size ...

  • Page 318

    SECTION 5 ALARM B4187-E P-311-R2#2505Bolt hole chamfering errorThe bolt hole chamfering command was wrongly specified.[Code]1->The X-axis command (machine coordinate) exists inside the hole specified for rear chamfering (bolt holechamfering).2->A chamfering command (G264, G265) was specif...

  • Page 319

    SECTION 5 ALARM B4187-E P-312-R236->The profile generation OFF command (G137) was specified when a local coordinate system wasselected.37->The profile generation OFF command (G137) was specified while the copy function was activated.38->The profile generation OFF command (G137) was spe...

  • Page 320

    SECTION 5 ALARM B4187-E P-313-R2#2513Fine profile:running methodHigh speed profile generation (TPRF) command was specified in a method other than "operation methodA".[Code]1->High speed profile generation (TPRF) command was specified without using "operation method A".[Pr...

  • Page 321

    SECTION 5 ALARM B4187-E P-314-R2Tool position data in A.CAP is XP.[Measures to Take] Correct the program or AP file.[Related Specifications] Scroll machining specification#2516TPRF:tool shift directionA remaining moving distance is specified for the axis which is commanded not to move by the to...

  • Page 322

    SECTION 5 ALARM B4187-E P-315-R2[Code]None (Desired code can be displayed by a user-selectable specification.)[Probable Faulty Locations]Refer to the instruction manual for user-selectable specifications.[Related Specifications]Instruction manual for user-selectable specifications#2521Cooling t...

  • Page 323

    SECTION 5 ALARM B4187-E P-316-R2#2525Tool input NO.Tool command is wrongly specified.[Index] None[Character-string] None[Code]1->T command (T****) was specified in T command disabled state.2->T command format is wrong.TG = (G and = are spaced out.)TF =TD =TGA (The used local variable is h...

  • Page 324

    SECTION 5 ALARM B4187-E P-317-R2#2529R/W head time overGo-ahead-backspace operation of R/W head was not completed within a setting time of parameter.[index] None[character string] None[Code]1->R/W head operation was not completed within a setting time of MC user parameter No. 51.2->A back...

  • Page 325

    SECTION 5 ALARM B4187-E P-318-R2XX=82:"ftp_ms_acct" abnormal terminationXX=83:"ftp_ms_delete" abnormal terminationXX=84:"ftp_ms_fopen" abnormal terminationXX=85:"ftp_ms_fopen_uni" abnormal terminationXX=86:"ftp_ms_net_drecv_f" abnormal terminati...

  • Page 326

    SECTION 5 ALARM B4187-E P-319-R2[Code] YY:YY application error NO.FFFFFFFF:NC programmes over of a letter of 1 line are editedFFFFFFFE: Inferiority of partial program which an error caused by a search of the several management tablesYY=13:Incorrect channel numberYY=16:Closing the communication ...

  • Page 327

    SECTION 5 ALARM B4187-E P-320-R2#2535Fixed cycle 'LI'In the fixed cycle mode for controlling hole depth (G193), the LI command or its unit system is wrong. Or,the command was specified for an invalid fixed cycle.[Index] None[Character-string] None[Code]XX-> Specified fixed cycle dataXXXXXXX...

  • Page 328

    SECTION 5 ALARM B4187-E P-321-R2#2541Compound fixed cycle 'Q' illegal order[Index] None[Character-string] None[Code]FFFFFFFF-> There was no 'Q' command.other->Command value is not within the following range:99999999 >= command value > 0(code is hexadecimal of command value.)#2542Com...

  • Page 329

    SECTION 5 ALARM B4187-E P-322-R2#2547Compound fixed cycle start point[Index] None[Character-string] None[Code] NoneCompound fixed cycle pattern was unsuitable.-If cutting end point < start point: Alarm will be activated when the start point is <= (cutting end point + threadridge height).-...

  • Page 330

    SECTION 5 ALARM B4187-E P-323-R263 48 474032 241680-------------------------------------------------------------------------------------------|0|S|0 |E|1|M|------------------------------------------------------------------------------------------- ||Exponent| ||Symbol bit|area| Decimal point p...

  • Page 331

    SECTION 5 ALARM B4187-E P-324-R2#2555'NP' Command is invalidityIn PPC specification time, a next palette order was ordered at the time of PPC entering.[Index] None[Character-String] None[Code] None[Probable Faulty Locations]In PPC specification time, a next palette order was ordered at the time...

  • Page 332

    SECTION 5 ALARM B4187-E P-325-R2[Code] A hexadecimal number of value of DS which was ordered[Probable Faulty Locations]-In G41 to G42 order (tool diameter offset) blocks, DS order (tool diameter offset nud the range.[Measures to Take] A program is turned into a regular order.#2560Cycle time ove...

  • Page 333

    SECTION 5 ALARM B4187-E P-326-R2#2564Data word: 'K'Improper K command[Code] Specified K command value in hexadecimal[Probable Faulty Locations]The G131 command (Super Hi-NC control mode ON) block has a K command (Program Filter mode) of whichvalue is out of the setting range.[Measures to Take]...

  • Page 334

    SECTION 5 ALARM B4187-E P-327-R2M code with home position[Index] None[Character-string] None[Code] None[Probable Faulty Locations] Program error[Measures to Take] Correct the program.#2569Bad direct: offset data inputWhile the TOSNUC88 tape conversion function is ON, data is wrongly set for G58...

  • Page 335

    SECTION 5 ALARM B4187-E P-328-R2[Character-string] None[Code]0->Calculation error1->Value range error[Probable Faulty Locations] Program error[Measures to Take] Correct the program.#2573Fixed cycle: Q, KIn TOSNUC88 conversion function, there is a mismatch between the Q and K values for th...

  • Page 336

    SECTION 5 ALARM B4187-E P-329-R2#2576NURBS data word incorrectAn invalid data word is specified in NURBS (G132) mode.[Code]20100000-> Though previous block is not the end of NURBS (G132) section, a G code in the G00 group isspecified.20110000-> Hexadecimal number is used as X, Y, Z, Q, or...

  • Page 337

    SECTION 5 ALARM B4187-E P-330-R22) Do not establish the axis command cancel state.#2578NURBS command missNURBS (G132) mode command is wrong.[Code]1->The data word for X, Y, Z, Q, or R is other than the numerical data. Example: X=VC1 (common variable)[Probable Faulty Locations] Programming er...

  • Page 338

    SECTION 5 ALARM B4187-E P-331-R270->The command block (G165/G166) for starting infinite circular interpolation includes a command of theaxis other than X- and Z-axes.[Probable Faulty Locations] Part program[Measures to Take] Correct the part program.#2582DNC-DT preload error The DNC-DT prelo...

  • Page 339

    SECTION 5 ALARM B4187-E P-332-R220->Preload process initialized 30->Preload requested 40->Number of completed preload processes acquired50->Preload file taken out60->Number of remaining preload file tables acquired70->Preload aborted 80->Preload file unlocked 90->Preload...

  • Page 340

    SECTION 5 ALARM B4187-E P-333-R2[Code]FFFFFFFF-> No file. File protected.#2586Manual shift total is not 0The shift amount was not 0 when a program was run.[Index] Axis[Character-string] None[Code] Shift amount[Measures to Take] Set the shift amount to 0.#2587Spindle cooling-unitThe overload...

  • Page 341

    SECTION 5 ALARM B4187-E P-334-R2[Measures to Take]1) Check the program.2) Make sure that the machine specification and the T command match each other.#2703ATC M commandM commands relating to the ATC are not used properly.[Index] None[Character-string] None[Codes]1->M63 command was issued aft...

  • Page 342

    SECTION 5 ALARM B4187-E P-335-R2#2704Axis lube motor overloadThe overload relay for the axis lubrication motor is tripped.[Index] None[Character-string]None : X-, Y-, Z- axis'W' : Cross rail[Code] None[Probable Faulty Locations] Detective lubrication motor[Measures to Take] Reset the tripped o...

  • Page 343

    SECTION 5 ALARM B4187-E P-336-R2#2708Thru - the - tool coolant motor overloadThe overload relay for the through-the-tool coolant pump motor is tripped.[Index] None[Character-string] None[Code] None[Probable Faulty Locations]1) Defective through-the-tool coolant pump motor2) Clogged lubrication ...

  • Page 344

    SECTION 5 ALARM B4187-E P-337-R2[Character-string] None[Code] None[Probable Faulty Locations]1) The axis is not unclamped mechanically.2) Defective clamp or unclamp confirmation LS3) Defective clamp or unclamp SOL#2713Axis interlock releasingThis alarm shows that the machine is under adjustment...

  • Page 345

    SECTION 5 ALARM B4187-E P-338-R214->The tool number specified with a T command is not registered in the pot/tool correspondence table.15->With a memory random function: The pot cannot return the large-diameter tool.16->With a memory random function: The active tool is already in the ma...

  • Page 346

    SECTION 5 ALARM B4187-E P-339-R2#2719Sequence restartWrong sequence restart command[Index] None[Character-string] None[Code] None#2720Machine axis travel limit overA machine axis (PLC axis) has exceeded its travel limit.[Index] AXIS[Character-string] None[Code] None#2721Axis change control unus...

  • Page 347

    SECTION 5 ALARM B4187-E P-340-R2[Code] None[Probable Faulty Locations]1) Defective shower coolant motor2) Clogged lubrication pump#2725Next tool No.The next tool number is larger than the maximum T command value.[Index] None[Character-string] None[Code] T command value (hexadecimal)[Measures to...

  • Page 348

    SECTION 5 ALARM B4187-E P-341-R2#2728Machine system data code1)There is a logical error in the data (such as Auto test data, Manual test data, Auto branch data, Man-ual branch data, and A/B mode test data) used in the input logic (SPCiF10.0 to .12).2)There is a logical error in the axis data (s...

  • Page 349

    SECTION 5 ALARM B4187-E P-342-R2[Code] RP command value in hexadecimal[Probable Faulty Locations] Program error[Program Example] N000 RH=360 M94#2733Data word: RSThe RS command value is not proper.[Index] None[ICharacter-string] None[Code] Hexadecimal data on the improper command value.[Measure...

  • Page 350

    SECTION 5 ALARM B4187-E P-343-R2[Codes]1->The signal went OFF within the time set at the "work sitting confirmation timer" when the monitoring func-tion was ON.2->The signal remained OFF for more than 0.5 seconds when the spindle was at rest with the monitoringfunction ON.20->...

  • Page 351

    SECTION 5 ALARM B4187-E P-344-R212->With a memory random function: A pot that cannot return the large-diameter tool is specified with a potcommand.13->The next tool number specified with a T command is duplicated in the pot/tool correspondence table.14->The next tool number specified w...

  • Page 352

    SECTION 5 ALARM B4187-E P-345-R2[Codes]10->The oil shot air pressure normal signal went OFF when an oil shot command was issued.11->The hoist pressure normal signal remained OFF for more than three seconds during C-axis indexing.#2744Carrier system check nowThis alarm indicates that machi...

  • Page 353

    SECTION 5 ALARM B4187-E P-346-R2#2748Attachment indexing unusualThe difference between the current value and the previous command value was more than five degreesafter spindle indexing was completed at the start of attachment indexing.[Index] None[ICharacter-string] None[Code] None#2749Attachme...

  • Page 354

    SECTION 5 ALARM B4187-E P-347-R22->The X-/Y-axis oil mist drop lubrication sensor was not turned ON at all for two consecutive cycles of X-/Y-axis oil mist lubrication pump drive air ON.3->When the power is supplied, the air ON cycle is performed for driving X-/Y-axis oil mist lubrication...

  • Page 355

    SECTION 5 ALARM B4187-E P-348-R2#2758Hydraulic unit errorAn error occurred in the hydraulic unit.[Index] None[ICharacter-string] None[Codes]2->The hydraulic unit oil level normal signal remained OFF for more than three seconds.3->The hydraulic unit filter normal signal remained OFF for mo...

  • Page 356

    SECTION 6 ALARM C4187-E P-349-R2SECTION 6ALARM CAlarm No.Alarm Message3000SVP start conditions uncertain3001SVP processing trouble3002SVP CON APA deviation3003SVP error3004SVP exception processing3005SVP APA pattern data3006SVP APA speed3007SVP CON speed3008SVP DIFF over3009SVP servo amp3010SVP...

  • Page 357

    SECTION 6 ALARM C4187-E P-350-R23152MCS Processing trouble3153MCS CON APA deviation3154MCS Power-Supply-Unit Error3155MCS Converter-link error3156MCS DC-bus voltage alarm3157MCS Motor over current3158MCS Power unit over heat3159MCS Power unit over load3160MCS Supply voltage flutter3161MCS Power...

  • Page 358

    SECTION 6 ALARM C4187-E P-351-R23202CPU temperature rising3203Hydraulic oil temperature rising3204Hydraulic oil level low3205Spindle lube level low3206Coolant level low3207Axis lube level low3208ATC system condition3209APC system condition3210CPU voltage low3211Power source unit overload3212Spi...

  • Page 359

    SECTION 6 ALARM C4187-E P-352-R23245DNC machine No. is unsame3246DNC text format error3247DNC receive abort3248DNC text send abort3249FMS coupling mode change3250FMS HOST CPU alarm3251FMS operation mode select3252Oil/coolant separator motor overload3253TMP communication abort3254TMP mean count ...

  • Page 360

    SECTION 6 ALARM C4187-E P-353-R23289Oil-air lube3290Oil-mist unit3291Filter clogging3701CPU temperature rising3702CPU voltage low3703Axis lube level low3704Coolant level low3705ATC system condition3706Power source unit overload3707Hydraulic oil level low3708Spindle lube level low3709Auto power ...

  • Page 361

    SECTION 6 ALARM C4187-E P-354-R2#3000SVP start conditions uncertainSVP hardware or software conditions were not met, which made it impossible to start up the SVP.[Index] AXIS[Code] XYYZZZZX=1-> Hardware-related conditions are not met.YY=1->The SVP board is not mounted.ZZZZ=0000YY=2->Th...

  • Page 362

    SECTION 6 ALARM C4187-E P-355-R2ZZZZ=000000X=5-> SVP trouble detected by the control software such as that for NC. Some trouble has occurred in the SVP.[Probable Faulty Locations]1) SVP hardware of the problem axis2) SVP software of the problem axis3) Control software such as that for NC#300...

  • Page 363

    SECTION 6 ALARM C4187-E P-356-R2# 9-> Line 1010 emulator error#10-> Line 1111 emulator error#11-> Unused area error#12-> Coprocessor illegal protocol error#13-> Format error#14-> Uninitialized interrupt error#15-> Spurious interrupt error#16-> Interrupt error#17-> INT...

  • Page 364

    SECTION 6 ALARM C4187-E P-357-R2FFFFFFFF-> The variation has exceeded the liner axis stroke.FFFFFFFE-> The variation has exceeded the rotary axis stroke (360°), or the positional data of the infinite axishas changed to a negative value.FFFFFFFD-> The variation has exceeded the infinit...

  • Page 365

    SECTION 6 ALARM C4187-E P-358-R2#3010SVP APA check dataThe high-order digits read from the position encoder do not match the high-order digits obtained by incre-mental operation.Ex. Displayed code: 14E914A9When this code is converted into the octal number (by carrying high-order digit for F or ...

  • Page 366

    SECTION 6 ALARM C4187-E P-359-R239->Backlash compensation3A-> CON speed limit3B-> Mantissa of speed change ratio (straight line)3C-> Exponent part of speed change ratio (straight line)3D-> Speed change ratio (rotary)41->V-AMP output filter constant group4F-> New speed detec...

  • Page 367

    SECTION 6 ALARM C4187-E P-360-R2[Probable Faulty Locations] Position encoder of the problem axis#3015SVP full closed loop errorDeviation between the full-closed loop and semi-closed loop is abnormally large.[Index] AXIS[Code] The number of abnormality detection times[Probable Faulty Locations]1...

  • Page 368

    SECTION 6 ALARM C4187-E P-361-R2#3021SVP collision detectionThe SVP has detected collision of the driving unit with something.[Index] AXIS[Code] YYYYZZZZYYYY: Average motor output torqueZZZZ: Average motor acceleration#3022SVP SA overloadThe servo amplifier has overheated exceeding the protecti...

  • Page 369

    SECTION 6 ALARM C4187-E P-362-R2#3026SVP SA invertor bridge short circuitThe servo amplifier has detected short-circuit of the invertor bridge in the amplifier. A warning lamp IOCSon the servo amplifier is lit.[Index] AXIS[Probable Faulty Locations] Servo amplifier of the problem axis#3027SVP S...

  • Page 370

    SECTION 6 ALARM C4187-E P-363-R2#3034SVP control errorThe SVP board is in a trouble related to the axis control.[Index] AXIS[Code] Alarm data[Probable Faulty Locations] SVP software controlling the problem axis#3035CRP exceptionAn exception error occurred on the CRP board.[Code] XXYYXX:bit7->...

  • Page 371

    SECTION 6 ALARM C4187-E P-364-R2bit11-> CPU address error in ACPBbit12->DMA address error in ACPBbit13->NMI generated in ACPB. Shared memory paritybit14->0 (fixed)bit15->RAM check error caused with the power ON[Probable Faulty Locations]1) Defective ACP board2) Defective operatio...

  • Page 372

    SECTION 6 ALARM C4187-E P-365-R2"#30"->IRQ7 interruption"#31"->NMI interruption"#32"->General illegal command"#33"->Slot illegal command"#34"->CPU address error"#35"->DMA address error"#36"->Undefined tra...

  • Page 373

    SECTION 6 ALARM C4187-E P-366-R21->Speed command (8408)2->Laser linear scale value (4413)3->Backlash (4406)4->Actual position without positioning error compensation (440A)5->Positioning error compensation amount6->Full-closed loop encoder value (4410)7->Semi-closed loop enc...

  • Page 374

    SECTION 6 ALARM C4187-E P-367-R2bit1 1->OPRON input is closedbit0 1->PWON input is closed.ZZ: DataX (alarm No.):0 ... Detected DC voltage in hexadecimal [3.9V]X (alarm No.):1 ... Detected AC voltage in hexadecimal [3.1V]X (alarm No.):21->+5V abnormal voltage2->+12V abnormal voltage3...

  • Page 375

    SECTION 6 ALARM C4187-E P-368-R2XXXX=Detected overvoltage in hexadecimal [15.3 mV]YYYY=Detected undervoltage in hexadecimal [15.3 mV][Probable Faulty Locations]In the case of voltage rise,-Power unitIn the case of voltage drop,-Power unit-Invertor unit-Instantaneous power interruption#3157MCS M...

  • Page 376

    SECTION 6 ALARM C4187-E P-369-R2[Probable Faulty Locations]-Power unit-Power cables or connectors-Instantaneous power interruption#3161MCS Power unit version errorThe invertor unit allowable current is smaller than the current limit specified in the servo data file.[Index] Axis name or none (sp...

  • Page 377

    SECTION 6 ALARM C4187-E P-370-R2bit 91: Data over error in data receiving part of interfacebit 81: Undefinedbit 71: Undefinedbit 61: Modulation code errorbit 51: CRC errorbit 41: Format errorbit 31: Double transmission errorbit 21: Double reception errorbit 11: Parity errorbit 01: Time-out erro...

  • Page 378

    SECTION 6 ALARM C4187-E P-371-R24->Abnormal response address5->Abnormal response code6->Parameter errorZZZZ= Additional dataIf YY=0, the encoder link error status C2ERR at the time of error detection appears.If YY=1, 2, or 3, the transferred frame information QC2MTINF appears.If YY=4, ...

  • Page 379

    SECTION 6 ALARM C4187-E P-372-R2[Code] Same with <MCS Encoder initialize failed>[Probable Faulty Locations]-ABSO SCALE-Encoder link cables or connectors-Invertor unit control board#3170MCS Magnetic encoder alarmThe magnetic pulse generator has become unable to detect the motor speed. Or, ...

  • Page 380

    SECTION 6 ALARM C4187-E P-373-R2[Index] Axis name or none (spindle)[Character-string] None[Code] YYYYZZZZYYYY =0 (fixed)ZZZZ =0010: Motor overheatZZZZ =0011: Motor overheat is detected at the motor.ZZZZ =0012: Motor overheat is detected at the position encoder.ZZZZ =0013: Motor overhead is dete...

  • Page 381

    SECTION 6 ALARM C4187-E P-374-R2XXXX=Disconnected position0->Disconnected right in front of the problem unit8000->Disconnected before the problem unitYYYY=Servo link error status at the time of error detection[Probable Faulty Locations]-Servo cables or connectors-Invertor unit control boa...

  • Page 382

    SECTION 6 ALARM C4187-E P-375-R2#3178MCS Illegal commandThe NC and the invertor unit exchange commands and responses through the servo link. In this commu-nication, the NC sent an abnormal or inexecutable command to the invertor unit.[Index] Axis name or none (spindle)[Character-string] None[Co...

  • Page 383

    SECTION 6 ALARM C4187-E P-376-R2#3180MCS Speed command overSpeed command value issued from the NC to the invertor unit exceeds the allowable limit.[Index] Axis name or none (spindle)[Character-string] None[Code] Speed command [(rev/4294967269)/Tv]rev= One motor turn; Tv= Speed control frequency...

  • Page 384

    SECTION 6 ALARM C4187-E P-377-R2#3183MCS Full-closed APA errorDifference between the full-closed loop encoder value and the motor encoder value exceeds the allow-able range.[Index] Axis name or none (spindle)[Character-string] None[Code] Number of times the error has been detected[Probable Faul...

  • Page 385

    SECTION 6 ALARM C4187-E P-378-R2#3186MCS Collision detectedThe NC torque limiter has detected collision of axis by monitoring the relation between motor outputtorque and motor acceleration.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX: Detected torque (sum of tor...

  • Page 386

    SECTION 6 ALARM C4187-E P-379-R23->MCS failed to receive maximum APA value from the split encoder within 10[s].6->MCS controller failed to change in-position amount or zero offset amount within 10[s].A->MCS controller failed to change in-position amount or zero offset amount within 10[...

  • Page 387

    SECTION 6 ALARM C4187-E P-380-R21->Linear axis divided travel over2->Overflow during conversion of semi-position from [pr] to pf].3->Underflow in synthesizing the axis data4->Overflow in synthesizing the axis data5->Overflow of input values used for hybrid control6->Overflow d...

  • Page 388

    SECTION 6 ALARM C4187-E P-381-R22) Hydraulic power unit cooling fan motor is not operating.#3204Hydraulic oil level lowLow hydraulic power unit tank oil levelThis alarm occurs when the normal oil level signal, output from the hydraulic unit (combination unit) at theback of the column, is turned...

  • Page 389

    SECTION 6 ALARM C4187-E P-382-R2sequence advance conditions (indicated in the ATC input logic chart) inparameter setting time.[Code] XYZZ:X:None->Input conditions are not turned on.1->Input conditions are not turned off.Y: Hexadecimal number of the byte number in input logic chartZZ: Bit ...

  • Page 390

    SECTION 6 ALARM C4187-E P-383-R2#3214Chip conveyor motor overloadThe overload relay for the chip conveyor motor is tripped.#3215AAC1 system conditionDuring execution of the AAC (floor-type) cycle, AAC input information does not match the AAC sequenceadvance conditions (indicated in the AAC inpu...

  • Page 391

    SECTION 6 ALARM C4187-E P-384-R2#3220User reserve codeWith the user task specification, VDOUT[991]=**** is specified in a program.[Code]Decimal numbers from 0 to 9999 is allowed for "****", and display is given with leading zeros suppressed. For anumber other than those indicated abov...

  • Page 392

    SECTION 6 ALARM C4187-E P-385-R2AA:Bit0-> The main program has more than 31 sequence names.Bit1-> A sequence name consists of more than five characters including N.Bit2-> No subprogram name is specified following CALL statement.Bit3-> A subprogram name consists of more than five cha...

  • Page 393

    SECTION 6 ALARM C4187-E P-386-R2[Related Specifications] Chip flush-out specifications#3227Warming upProgram selection for the warmup program cannot be carried out normally.[Code]1->The warmup program (W.WAF) is not registered in the bubble memory (BB1:).2->Although the warmup program is ...

  • Page 394

    SECTION 6 ALARM C4187-E P-387-R2#3235Panel/CRP receive errorError with the data received by the CRP transmitted from the operation panel.[Code]Bit0-> ACIA reception errorBit1-> Error with check sum of the received data or protocolBit2-> Operation panel serial interface errorBit3-> O...

  • Page 395

    SECTION 6 ALARM C4187-E P-388-R2#3238Chip cleanerWith the tap-hole chip cleaning specification, the chip cleaner is not functioning normally. This alarmoccurs if the unit normal signal from the chip cleaner is turned off.[Code]1->The dust collector operation confirmation signal remains off ...

  • Page 396

    SECTION 6 ALARM C4187-E P-389-R23->CCP control program startup error4->CCP communication channel cannot be opened.5->CCP self-diagnosis error6->CCP CPU exception error7->CCP task start control error8->CCP real time task loop error9->CCP time sharing task change error[Measur...

  • Page 397

    SECTION 6 ALARM C4187-E P-390-R2[Probable Faulty Locations] Unacceptable text[Related Specifications] DNC-C#3247DNC receive abortAn error is detected in the text during reception or analysis of the text.[Character-string]Five characters of transfer command and transfer subcommand at the beginni...

  • Page 398

    SECTION 6 ALARM C4187-E P-391-R2-For D,NCP:1->Automatic mode is selected, or although the control is in the interrupt mode, reception of NC program ismade in C,NCP.2->Finish code "%" exists within the NC program.3->Finish code "%" does not exist at the end of NC pro...

  • Page 399

    SECTION 6 ALARM C4187-E P-392-R2#3248DNC text send abortDuring text transmission, an error which does not allow transmission has occurred.[Character-string]Five characters of transfer command or transfer subcommand of the transmitted text[Code]Content differs depending on the text. Refer to the...

  • Page 400

    SECTION 6 ALARM C4187-E P-393-R2#3253TMP communication abortIn compensation of thermal deviation, an error has occurred in communication with the temperature sen-sor (TMP).[Code]1->Transmission of temperature data from TMP has not been completed within a interval of request-to-sendsignal fro...

  • Page 401

    SECTION 6 ALARM C4187-E P-394-R2#3255Thermal deviation compensationThe data sent from the temperature sensor (TMP) is abnormal, and cannot be used for compensation.[Code]1->Measurement of temperature is disabled for the following reasons:The sensor has detected a temperature lower than -20(C...

  • Page 402

    SECTION 6 ALARM C4187-E P-395-R2#3259Compressor CheckThe air compressor maintenance request signal came ON. (user-selectable specification)#3260ADP STARTAn error occurred while the AD conversion processor board was formatted immediately after power sup-ply. The MOP-TOOL function does not operat...

  • Page 403

    SECTION 6 ALARM C4187-E P-396-R2#3266Tool preparation functionIn program selection by schedule program, external device, or PPC, the tool list file in the memory (MD1:)was not normally selected.[Index] None[Character-string]80000001-> Tool list file extension code (.MIN) is not suitable for ...

  • Page 404

    SECTION 6 ALARM C4187-E P-397-R2YY=0D:Communication board not mountedYY=02:Program not presentYY=08:Execution failed[Probable Faulty Locations]NC program errorHard disk failure, application interface software failure[Measures to Take]Review the NC program.Initialize or replace the hard disk.#3...

  • Page 405

    SECTION 6 ALARM C4187-E P-398-R2[Code] None[Probable Faulty Locations]-A lever ceremonial remote starting switch#3274Start conditionStart condition did not form.[Index] None[Character-String] None[code] None#3275Fixture shower coolant motor overloadAn overload for a peace possession shower moto...

  • Page 406

    SECTION 6 ALARM C4187-E P-399-R2-Make the set value smaller than the counter value.-Set 0 at the counter.#3279Pallet supply NGOn the machine with SC-interface, the signal of "Pallet exists on the set-up ST" is not ON when the signal"Pallet supply completed" comes ON.[Index] ...

  • Page 407

    SECTION 6 ALARM C4187-E P-400-R2#3285DNC-DT Path nameImproper file name was specified in external program selection through DNC-DT. The combination ofdevice name, path name and file name exceeded 120 characters.[Index] None[Character-string] None[Code]1->Improper file name2->Improper file...

  • Page 408

    SECTION 6 ALARM C4187-E P-401-R2XX=97:IP Address errorXX=98:IP Address noneXX=99:Break due to time-outXX=9A:Disconnection from remote hostXX=9B:Abnormal end in initialization of OS (MORE) on the TCP/IP boardXX=9C:Abnormal end in initialization of the packet driver or TCP/IP module on the TCP/IP...

  • Page 409

    SECTION 6 ALARM C4187-E P-402-R2#3289Oil-air lubeMalfunction occurred in Daido's oil-air unit used in MX-45, -55, or -65VA/B.[Index] None[Character-string]None[Code]25->The oil level low signal from the oil-air unit went OFF for 3 seconds or over.#3290Oil-mist unitThe oil level normal signal...

  • Page 410

    SECTION 6 ALARM C4187-E P-403-R22) Replace power supply.#3703Axis lube level lowLow axis lubricating oil levelThis alarm occurs when the normal centralized lubricating oil level signal, output from the X/Y/Z slidewaylubricating oil tank float switch, is turned off.The low lubrication oil signal...

  • Page 411

    SECTION 6 ALARM C4187-E P-404-R2[Code] None[Measures to Take] Supply hydraulic oil.#3708Spindle lube level lowThe spindlehead lubricating oil level is low.This alarm occurs when the normal cooling oil level signal, output from the hydraulic unit (combinationunit) at the back of the column, is ...

  • Page 412

    SECTION 6 ALARM C4187-E P-405-R2[Index] None[Character-string] None[Code] XYZZX = None, Input conditions are not turn on.X = 1, Input conditions are not turn off.Y = Hexadecimal number of the byte number in input logic chartZZ = Bit position in the input logic chart.#3715Air dryer unusualThe dr...

  • Page 413

    SECTION 6 ALARM C4187-E P-406-R27->The chuck washing motor ON signal failed to come ON within three seconds when the motor was turnedON.8->The coolant flow normal signal remained OFF for a longer period of time than the time set at the parame-ter during coolant motor output.[Codes] 5-digi...

  • Page 414

    SECTION 6 ALARM C4187-E P-407-R2#3723Cooling unitThe ball screw cooling unit turned OFF the oil level normal signal or turned ON the oil level abnormal sig-nal for more than three seconds.[Index] None[Character-string] None[Codes]2->The Y-axis cooling unit oil level normal signal remained OF...

  • Page 415

    SECTION 6 ALARM C4187-E P-408-R27->Low-pressure clamping is not completed (when a high-pressure clamping M command is issued).8->The timer is counting.XYYY: X = When the code is none, the input signal is not turned ON.When the code is 1, the input signal is not turned OFF.YYY = The input ...

  • Page 416

    SECTION 6 ALARM C4187-E P-409-R22 ->The air flow rate normal signal remained OFF for more than three seconds when the dust collector oper-ation ON signal came ON.[Probable Faulty Locations] The dust collector is faulty.#3733Gauging NGThe work gauging result was not good.[Index] None[Characte...

  • Page 417

    SECTION 7 ALARM D4187-E P-410-R2SECTION 7ALARM DAlarm No.Alarm Message4000SVP start conditions uncertain4001SVP processing trouble4002SVP CON APA deviation4003SVP error4004SVP exception processing4005SVP APA pattern data4006SVP APA speed4007SVP CON speed4008SVP DIFF over4009SVP servo amp4010SVP...

  • Page 418

    SECTION 7 ALARM D4187-E P-411-R24055Safety Speed Clamping4056DNC-T error4150MCS Undefined alarm number4151MCS Exception processing4152MCS Processing trouble4153MCS CON APA deviation4154MCS Power-Supply-Unit Error4155MCS Converter-link error4156MCS DC-bus voltage alarm4157MCS Motor over current4...

  • Page 419

    SECTION 7 ALARM D4187-E P-412-R24192MCS Motor over load4200Axis drive unit4201Axis lube oil level4202Battery voltage low4203Spindle override range over4204Feedrate command limit over (replacing)4205Hydraulic oil temperature high4206Sequencer not ready4207Lube oil drain tank overflow4208MSB rese...

  • Page 420

    SECTION 7 ALARM D4187-E P-413-R24242G task stop4243Cross rail position auto set mode4244ther axis not indicated has been moved4245Waiting program selection during program operation4246File deleted4248Error File4249Door Interlock All Axis Stop4250Door Interlock ATC & ATC magazine Stop4251Doo...

  • Page 421

    SECTION 7 ALARM D4187-E P-414-R24286Tool life previous notice4287Quality check warning4288SPM Parameter unsuitable4289Magazine door open4290External program select error4291Position encoder is adjusting4292Sub program is selecting4293Super Hi-NC control cannot execute4294HI-CUT Pro Control cann...

  • Page 422

    SECTION 7 ALARM D4187-E P-415-R24726Override switch position4727Dual palm cycle start4728Dual palm operation4729Cycle start4730Feed rate limitation4731Please close door4732Lube unit4733external coupled device alarm4734Axis lube motor overload4735Lube oil drain tank overflow4736Manual interuppti...

  • Page 423

    SECTION 7 ALARM D4187-E P-416-R2#4000SVP start conditions uncertainSVP hardware or software conditions were not met, which made it impossible to start up the SVP.[Index] AXIS[Code] XYYZZZZX=1-> Hardware-related conditions are not met.YY=1->The SVP board is not mounted.ZZZZ=0000YY=2->Th...

  • Page 424

    SECTION 7 ALARM D4187-E P-417-R2ZZZZ=000000X=5-> SVP trouble detected by the control software such as that for NC. Some trouble has occurred in the SVP.[Probable Faulty Locations]1) SVP hardware of the problem axis2) SVP software of the problem axis3) Control software such as that for NC#400...

  • Page 425

    SECTION 7 ALARM D4187-E P-418-R2# 9-> Line 1010 emulator error#10-> Line 1111 emulator error#11-> Unused area error#12-> Coprocessor illegal protocol error#13-> Format error#14-> Uninitialized interrupt error#15-> Spurious interrupt error#16-> Interrupt error#17-> INT...

  • Page 426

    SECTION 7 ALARM D4187-E P-419-R2However, the following codes represents special meanings.FFFFFFFF-> The variation has exceeded the liner axis stroke.FFFFFFFE-> The variation has exceeded the rotary axis stroke (360°), or the positional data of the infinite axishas changed to a negative v...

  • Page 427

    SECTION 7 ALARM D4187-E P-420-R2#4009SVP servo ampFatal abnormality has occurred in the servo amplifier.[Index] AXIS[Code] YYZZYY=Internal error statusZZ=Servo amplifier IF status[Probable Faulty Locations] Drive unit of the of the problem axis.#4010SVP APA check dataThe high-order digits read ...

  • Page 428

    SECTION 7 ALARM D4187-E P-421-R2#4012SVP servo data settingThe SVP has received non-applicable servo data. This alarm occurs when an abnormal value is set in theNC as servo data or when the servo processor cannot receive the set data.Occurrence of this alarm during maintenance service implies t...

  • Page 429

    SECTION 7 ALARM D4187-E P-422-R2#4013SVP belt is brokenThe SVP has detected breakage of the belt for the belt-driven axis.[Index] AXIS[Code] Hexadecimal number of the torque applied at the time of breakage#4014SVP F-TYPE encoder errorError compensation data for one turn cannot be set in the pos...

  • Page 430

    SECTION 7 ALARM D4187-E P-423-R2#4018SVP cannot plant error offset dataWhen the extended pitch error compensation function is provided, the SVP memory does not haveenough capacity for storing the data.[Index] AXIS[Probable Faulty Locations]1) SVP board controlling the problem axis2) Extended pi...

  • Page 431

    SECTION 7 ALARM D4187-E P-424-R2XXYYZZ:XX:SVP versionYY:Servo amplifier version applicable to SVPZZ:Servo amplifier version[Probable Faulty Locations]1) Servo amplifier of the problem axis.2) A wrong version of servo amplifier was mounted.#4025SVP SA motor current overloadThe servo amplifier ha...

  • Page 432

    SECTION 7 ALARM D4187-E P-425-R2#4032SVP SA errorThe servo amplifier is in some trouble.[Index] AXIS[Probable Faulty Locations] Servo amplifier of the problem axis#4033SVP board version errorThe SVP hardware version is wrong.[Index] AXIS[Code]1->SVP hardware ID is not 1.[Probable Faulty Loca...

  • Page 433

    SECTION 7 ALARM D4187-E P-426-R2#4037CCP-CPU errorAn error occurred with the CCP-CPU of the DNC-B specification.This alarm is not cleared unless the power is turned off and then on again.[Code]1->A memory parity error or write error occurred in the CCP memory test.2->The CCP control progr...

  • Page 434

    SECTION 7 ALARM D4187-E P-427-R2[Probable Faulty Locations]1) Defective ACP board2) Defective operation panel3) Disconnection or contact failure of the cable between ACP board and operation panel[Measures to Take]1) Replace the ACP board.2) Replace the operation panel.3) Replace or check for co...

  • Page 435

    SECTION 7 ALARM D4187-E P-428-R23->Opening of file4->Closing of file5->Reading from stream6->Writing in stream7->Relocation of file pointer 8->File termination check 9->File error check A->File error reset B->Opening of directory C->Closing of directory D->Readi...

  • Page 436

    SECTION 7 ALARM D4187-E P-429-R20080->`ftp ms user' abnormal termination0081->`ftp ms pass' abnormal termination0082->`ftp ms acct' abnormal termination0083->`ftp ms delete' abnormal termination0084->`ftp ms fopen' abnormal termination 0085->`ftp ms fopen uni' abnormal termina...

  • Page 437

    SECTION 7 ALARM D4187-E P-430-R2"#11"->Voltage drop of 5 V battery for control board"#12"->Invertor bridge shorted"#13"->IPM protective function activated"#14"->Motor overcurrent"#20"->INT loop error"#21"->INT5 loop e...

  • Page 438

    SECTION 7 ALARM D4187-E P-431-R2-Invertor unit#4152MCS Processing troubleMCS[Index] Axis name or none (spindle)[Character-string] None[Code] XXZZAAAAXX:04->The self-diagnostic data has an error. (ZZ: Received data)06->Software sync bit or format code of buffer A is wrong.07->Software s...

  • Page 439

    SECTION 7 ALARM D4187-E P-432-R2[Code] AAAAAAXXAAAAAA is always 0.X Alarm number0->DC voltage alarm1->Abnormal input voltage2->Abnormal control power3->Abnormal control status4->Overload in regenerative circuit5->Heat sink overheat6->CPU error7->SpareY: Power unit status...

  • Page 440

    SECTION 7 ALARM D4187-E P-433-R2YY=communication statusWhen X is ONE(1),always 0[Probable Faulty Locations]-Convertor link cables or connectors-Power unit-Invertor unit control board#4156MCS DC-bus voltage alarmThe DC-bus voltage in the invertor unit has abnormally risen or fallen, disabling th...

  • Page 441

    SECTION 7 ALARM D4187-E P-434-R2[Code] YYYYZZZZYYYY->Gamma of the protection curve used to detect overloadZZZZ->Internally calculated overload data[Probable Faulty Locations]-Invertor unit-Overload operation#4160MCS Supply voltage flutterThe power unit input voltage is abnormally high or ...

  • Page 442

    SECTION 7 ALARM D4187-E P-435-R2YY = 00: YY = 00: Error is detected at the motor encoder.01: Error is detected at the position encoder with shaft.02: Error is detected at the independent position encoder.03: Error is detected at ABSO SCALE.ZZZZ= Encoder link error status at the time of error de...

  • Page 443

    SECTION 7 ALARM D4187-E P-436-R20->Reset1->Network address setting2->Request of basic information on communication3->Change of communication version4->Acquisition of device information5->Parameter change6->AT (auto) mode startYY=Error content0->Communication error1->T...

  • Page 444

    SECTION 7 ALARM D4187-E P-437-R2#4168MCS ABSO SCALE errorAn error occurred in initialization of ABSO SCALE.[Index] Axis name or none (spindle)[Character-string] None[Code] None[Probable Faulty Locations]-ABSO SCALE#4169MCS ABSO SCALE initializeAn error occurred in initialization of ABSO SCALE.[...

  • Page 445

    SECTION 7 ALARM D4187-E P-438-R2#4172MCS Pulse generator count overThe PG (pulse generator) count value per one turn differs from the corresponding data specified in servodata file.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX=PBU set value (Count number for one ...

  • Page 446

    SECTION 7 ALARM D4187-E P-439-R2bit 31: Double transmission errorbit 21: Double reception errorbit 11: Parity errorbit 01: Time-out error[Probable Faulty Locations]-Invertor unit control board-Servo link cables or connectors-FCP board#4175MCS Servo-link disconnectThe servo link is disconnected,...

  • Page 447

    SECTION 7 ALARM D4187-E P-440-R2[Code] XXXXYYYYXXXX=Data ID number of the data that caused the errorYY=Data set number of the data that caused the errorZZ=Error content1->Out of setting range2->Wrongly set timing3->No transmission4->Calculation error5->Others[Probable Faulty Loca...

  • Page 448

    SECTION 7 ALARM D4187-E P-441-R2#4179MCS CON speed overIncrements for positioning command (SRCOND) issued from the NC to the invertor unit exceed the allow-able limit.If this alarm occurs in the axis to be positioned, the servo data file has wrong data. (This is because theinvertor unit calcula...

  • Page 449

    SECTION 7 ALARM D4187-E P-442-R2#4182MCS APA speed overThe position encoder value (RAPA) changes as the motor rotates.The NC checks this change with preset frequency.This alarm occurs if the change per unit time exceeds the allowable range consecutively. For example, anaxis feedrate is abnormal...

  • Page 450

    SECTION 7 ALARM D4187-E P-443-R2#4185MCS Velocity deviation overActual motor speed excessively deviates from the speed command.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXYYYYXXXX: Detected torque (sum of the torque data collected for 3.2 ms)+-2^-12[MAXTRQ]If Tv = 0.4 m...

  • Page 451

    SECTION 7 ALARM D4187-E P-444-R2#4188MCS Belt is brokenBreakage of belt was detected in the belt-driven axis.[Index] Axis name or none (spindle)[Character-string] None[Code] Load torque (hexadecimal) at the time of alarm detection[Probable Faulty Locations]-Broken belt#4190MCS independent encod...

  • Page 452

    SECTION 7 ALARM D4187-E P-445-R2#4191MCS APA errorAn error occurred during calculation of APA value.[Index] Axis name or none (spindle)[Character-string] None[Code] XXXXXXXX1->Linear axis divided travel over2->Overflow during conversion of semi-position from [pr] to pf].3->Underflow in...

  • Page 453

    SECTION 7 ALARM D4187-E P-446-R2-Upper limit feedrate in tolerance control (effective only in the tolerance control mode)[Code] The F value of the changing operation is displayed as a hexadecimal.[Probable Faulty Locations]1) Feedrate command value is too large (perhaps due to a mistake in the ...

  • Page 454

    SECTION 7 ALARM D4187-E P-447-R2#4207Lube oil drain tank overflowThe drain oil overflow signal detected by the float switch in the lubricating drain tank is turned on.[Measures to Take] Remove the lubricating oil in the drain tank.#4208MSB reservedThis alarm outputs the check results of the Mak...

  • Page 455

    SECTION 7 ALARM D4187-E P-448-R2#4216Safety interlockOn the machine provided with specifications for the safety standard, the operation door interlock functionwas activated (disabling machine operation).When this interlock function is activated (by opening the operation door during machine oper...

  • Page 456

    SECTION 7 ALARM D4187-E P-449-R2-The NC received a non-existing command. (Protocol A)-Transfer error was detected the number of times (Ne) set at the parameter. (Protocol A)-When TV check is executed, each record length is not composed of even number of characters.-Code conversion error-The NC ...

  • Page 457

    SECTION 7 ALARM D4187-E P-450-R22) Change the channel being used to another channel by setting the proper data at the communication param-eter. (Change the connection of the connector to the proper position, accordingly.)3) Check the following communication specifications between the actual com...

  • Page 458

    SECTION 7 ALARM D4187-E P-451-R2#4230DNC Unjust noticeA status information which is not possible was input from the communications processor (CCP).Character string Message type indication consisting of 5 characters (transfer command or sub command)[Code] XXYYZZAA:XX: Communications status00->...

  • Page 459

    SECTION 7 ALARM D4187-E P-452-R23->Message type table (TYPE-B)4->Structure definition table for transfer data5->Station address information table6->Code information table7->NC program information table8->Unit system information table9->Communications protocol matrixA->Co...

  • Page 460

    SECTION 7 ALARM D4187-E P-453-R2D2-> Transmission interrupt time overD8-> RC1 retry overD9-> RC1 retry overDA-> RC3 retry overDB-> RC4 retry overDC-> RC5 retry overDD-> RC6 retry overDE-> RC7 retry overDF-> RC8 retry overE0-> RC9 retry overE1-> RC10 retry overE2...

  • Page 461

    SECTION 7 ALARM D4187-E P-454-R2-Parity error-Stop bit error-"EXT" is selected as the synchronizing clock.3) When DC0020 is indicated as the code: The block size of the received text is not correct.#4234DNC Unjust requestAn attempt is made to send a new command though transmission of ...

  • Page 462

    SECTION 7 ALARM D4187-E P-455-R2001A->'END'001B->'SST'001C->'INT'001D->'MST'FFFF->Message type not identifiedYY: Message type (classification 1)00->Message other than specified01->Request(transfer command when sending data = C)02->Response(transfer command when sending d...

  • Page 463

    SECTION 7 ALARM D4187-E P-456-R20016->'TLM'0017->'COM'0018->'ATC'0019->'STR'001A->'END'001B->'SST'001C->'INT'001D->'MST'YY: Message type (classification 1)00->Message other than specified01->Request(transfer command when sending data = C)02->Response(transfer co...

  • Page 464

    SECTION 7 ALARM D4187-E P-457-R2#4239Rotary axis parameter backup dataAn error exists in the rotary axis parameter backup data.[Code]1->The MAC-H Model\'s 4th axis was designated as other than B-axis by the backup data.2->Duplicate axis names exist in the backup data.[Probable Faulty Loca...

  • Page 465

    SECTION 7 ALARM D4187-E P-458-R23->ME edit#4248Error FilePower is shut off during file edit.[Character-string] Deleted file nameFor details, refer to the notice file "ERROR.BAK" in the memory (MD0:), where the deleted edit file name andcode are recorded.In the ERROR. BAK[Code]1->...

  • Page 466

    SECTION 7 ALARM D4187-E P-459-R2[Measures to Take]After tool change, reset the NC if the program may be interrupted. If not, select the tool data setting mode andedit the worn tool data file by displaying the page showing "Tool wear alarm" in its abnormal tool presence/absence column ...

  • Page 467

    SECTION 7 ALARM D4187-E P-460-R2[Related Specifications] Built-in type MOP-TOOL specification#4261ADP ERRORAn abnormality occurred in the AD conversion processor board and operation check counter does notincrease its value.The MOP-TOOL function does not operate (aborting feedrate override contr...

  • Page 468

    SECTION 7 ALARM D4187-E P-461-R2[Probable Faulty Locations]1) Clogging of dry air filter[Related Specifications] Air curtain, oil-air lubrication, linear encoder#4267Profile generation FPU errorThe machine with profile generation function is not provided with the calculation processor (FPU).[Co...

  • Page 469

    SECTION 7 ALARM D4187-E P-462-R2A maximum feed rate used to grasp maximum rapid traverse rate of each axis on conflict preventionrestrictive parameter set data (%) ratio at the time of conflict prevention effectiveness.[Index] 3 axes of X, Y, Z[Measures to take]Cutting feed override is lowered,...

  • Page 470

    SECTION 7 ALARM D4187-E P-463-R22Temperature rise has exceeded the limit value.3The estimated temperature has exceeded the conversion table covering range.Y= 1X-axis thermal deviation 12X-axis thermal deviation 23X-axis thermal deviation 34Y-axis thermal deviation 15Y-axis thermal deviation 26Y...

  • Page 471

    SECTION 7 ALARM D4187-E P-464-R2#4278Axis swivel interlock[Character-string] None[Code] NoneIn a manually operated operational mode, a sending button of axis table (A, C) that there is an opportunity out-side was pushed and they moved.Or, it was sent in a pulse handle.When moreover sending of a...

  • Page 472

    SECTION 7 ALARM D4187-E P-465-R2#4282PPC cycle can't start[Index] None[Character-String] None[Code] None[Probable Faulty Locations]-In order at times to perform PPC cyclic start PPC ON (continuation/1 cycle), NC starting button by a machinetype panel was pushed.[Measures to Take]-When at times ...

  • Page 473

    SECTION 7 ALARM D4187-E P-466-R23->An interrupt trigger is generated during manual interruption mode.[Measures to Take]1) Select the automatic operation mode and press the cycle start button to execute the interrupt program.2) Press the cycle start button to execute the interrupt program.3) ...

  • Page 474

    SECTION 7 ALARM D4187-E P-467-R2[Character-string] None[Code]Axis number of which encoder has not been adjustedExample: 46 ... The rotary axes No. 4 and No. 6 are being adjusted.[Probable Faulty Locations][Measures to Take]The inductosyn of the axis indicated by the code is being adjusted autom...

  • Page 475

    SECTION 7 ALARM D4187-E P-468-R21) The parameter values specified in G131 block exceed the effective range.2) The specified parameter contains the following contradiction: minimum block length (for shape reconstruc-tion) > maximum block length (for shape reconstruction).[Measures to Take]1) ...

  • Page 476

    SECTION 7 ALARM D4187-E P-469-R2[Code]1->Angular velocity for circular movement is limited for the following reason:The radius for infinite circular interpolation has exceeded the allowable radius determined by themachine-dependent rapid traverse and the angular velocity at that time.2->A...

  • Page 477

    SECTION 7 ALARM D4187-E P-470-R2#4704ATC interlock releasingThis alarm occurs if all the interlocks are released during 1-step operation of the ATC.[Index] None[Character-string] None[Code] None#4705Work washing gunAn abnormal condition occurs in the workpiece gun.[Index] None[Character-string]...

  • Page 478

    SECTION 7 ALARM D4187-E P-471-R2"DOOR": Operation door"ATC": Magazine door"MAT": Safety mat"APC": APC setup door"BARR": Photoelectric switch[Code] None#4709Managing operating power shutdownAfter the CONTROL OFF button was pushed,it that shutdown...

  • Page 479

    SECTION 7 ALARM D4187-E P-472-R25->Pendant arm6->Magazine front door#4714Please open ATC magazine doorWhen the magazine door close confirmation limit switch is at the close end on a door interlock S modelwith the power ON, this message will be displayed to have the door opened by the oper...

  • Page 480

    SECTION 7 ALARM D4187-E P-473-R2[Character-string] None[Code] None#4719Coolant unit unusualThe coolant unit normal signal went OFF or the coolant unit abnormal signal came ON.[Index] None[Character-string] None[Codes]1->The coolant unit normal signal went OFF or the coolant unit error signal...

  • Page 481

    SECTION 7 ALARM D4187-E P-474-R2[Character-string] None[Code] None[Measures to Take]Reissue an indexing command to make the table properly perform indexing.#4724Quality counterIn a machine equipped with a multi-counter, a prediction/warning alarm occurred when the counterreached the set value.[...

  • Page 482

    SECTION 7 ALARM D4187-E P-475-R2[Code] None#4730Feed rate limitationIn a machine equipped with a CE marking function, the upper limit on rapid feed override is set at 50% insetting mode or test mode. In this case, this alarm will be displayed when the NC axis is in operation.[Index] None[Chara...

  • Page 483

    SECTION 7 ALARM D4187-E P-476-R2[Probable Faulty Locations] The axis lubrication motor is faulty.[Measures to Take] Reset the overload relay for the axis lubrication motor.#4735Lube oil drain tank overflowThe drain overflow signal detected by the float switch within the lubricant drain tank was...

  • Page 484

    SECTION 8 ERRORS4187-E P-477-R2SECTION 8ERRORSGenerally, the following defects can be a cause of all the errors. However, such causes are not referred to inexplanation of individual errors. In fact, errors are seldom caused by the following defects.(1)Defects in the main board (CPU, DMA control...

  • Page 485

    SECTION 8 ERRORS4187-E P-478-R2Error TableError No.Error Message100Device name101Sector device name102Print device name105File name106Command character107Command syntax108Option110File attribute111SAT full112Floppy uninitialized114Error-map information118SVCL error124Memory disk access sector o...

  • Page 486

    SECTION 8 ERRORS4187-E P-479-R2205Load verify206Data block size250Selected number252Memory disk RAM format254Memory disk RAM write/read test255FR-part-file size256FR-part-file number257FR-part-file load address258Size over261Data write verify262Memory disk ROM erase263File header264Install mode...

  • Page 487

    SECTION 8 ERRORS4187-E P-480-R2328Memory disk format329Memory disk ROM setup330Floppy disc read/write331Floppy disc access sector over332Floppy disc write verify333Floppy disc seek334Floppy disc recalibrate335Floppy disc formatting336Floppy disc time out337Floppy ready338Floppy disk write prote...

  • Page 488

    SECTION 8 ERRORS4187-E P-481-R25201No main program file5202No main program name5203Tape TV check5204No tape data5205Tape parity5206Tape file name5207Tape read verify5208Input/output file name not same5209Input data overflow5210Input file name not same5211No subprogram5212Subprogram name5213File...

  • Page 489

    SECTION 8 ERRORS4187-E P-482-R25244DNC device5245DNC verify5246RS232C device not ready5247RS232C read buffer overflow5248RS232C ready interrupt time out5249FMS coupling mode5250Axis data5251R data5252Spec code5253No P number5254Machine parameter5255System data5256Message data5257Page number set...

  • Page 490

    SECTION 8 ERRORS4187-E P-483-R25287Input data overflow (Sync. axis data)5288Tape convert file load5289DNC NC program not found5290DNC can not transmit5291DNC answer time over5292DC code5293DNC backup file name nothing5294FMS coupling mode5295DNC transmitting5296Remote operation mode5297High spe...

  • Page 491

    SECTION 8 ERRORS4187-E P-484-R25329Chamfer size minus53302 lines parallel53312 circles piled5332Point inside circle5333Unknown circle direction5334Unknown circle radius size5335Circle inside another circle5336No intersection point between line and circle5337No intersection point between 2 circl...

  • Page 492

    SECTION 8 ERRORS4187-E P-485-R25372Can't block insert in DIALOGUE DATA (circle data)5373Upper 0-0 Lower 0-65374Tool list file read5375Data verify5376Data file not found5378Data verify option5379Data read punch device name5380Thermal deviation compensation executing5382Not teaching mode5383F,S ...

  • Page 493

    SECTION 8 ERRORS4187-E P-486-R25417Nonregistered tool NO.5418User area data5419Tool input NO.5420Initial write5421Tool preparation function5422No such tool5423Operand decode impossible [Y] ? [N] ?5424Tool group input NO.5425Return pot NO. error5426DNC-DT Path name5427DNC-DT Program select5428Ha...

  • Page 494

    SECTION 8 ERRORS4187-E P-487-R28214Max tool Number8215Tool mount impossibleError No.Error Message

  • Page 495

    SECTION 8 ERRORS4187-E P-488-R2#100Device nameWrong device name is designated, or when a device name is designated after renaming it in a renamingoperation, it differs from the source device name.[Character-string] Designated device name or None[Code] 1->Mismatch of device name in renaming o...

  • Page 496

    SECTION 8 ERRORS4187-E P-489-R2#106Command characterA command that is not in the command table has been designated.[Character-string] Command characters which have been input[Code] None[Probable Faulty Locations] 1) Spelling error of a command2) Input of a command not allowed in the mode curren...

  • Page 497

    SECTION 8 ERRORS4187-E P-490-R2#110File attributeAn attempt is made to read a file other than a sequential file and contiguous file, or an attempt is made toread a contiguous file in the sequential file reading processing, or to read a sequential file in the contigu-ous file reading processing....

  • Page 498

    SECTION 8 ERRORS4187-E P-491-R2[Probable Faulty Locations] The error map information sector is destroyed.[Measures to Take] Check the content of the error map sector.#118SVCL errorThe NC control software issued an undefined system call (SVCL). [Character-string] None [Code] Address near the wro...

  • Page 499

    SECTION 8 ERRORS4187-E P-492-R2[Measures to Take] 1) Connect the battery to the memory board.2) Change the SRAM card in the UCMB.3) Change the UCMB.#129Memory disk ROM setupAn error has occurred in the circuit for diagnosing the combination of the memory board and ROM card. [Character-string] N...

  • Page 500

    SECTION 8 ERRORS4187-E P-493-R2#132Floppy disc write verifyData mismatch is discovered when the data written into bubble memory is verified against source data.[Character-string] None[Code] Physical sector number at which error has occurred[Probable Faulty Locations] 1) Defective floppy disk or...

  • Page 501

    SECTION 8 ERRORS4187-E P-494-R2[Probable Faulty Locations] 1) Defective floppy disk2) Defective floppy disk drive3) Wrong designation of floppy disk type[Measures to Take] Avoid reformatting of floppy disks.#136Floppy disc time outThe floppy disk operation completion status (service request: SR...

  • Page 502

    SECTION 8 ERRORS4187-E P-495-R2#146CRP/ACP readyAn error occurred during initialization of CRP or ACP board.[Character-string] None [Code] 1->CRP or ACP board ready flag does not come ON. [Probable Faulty Locations] Defective CRP or ACP board[Measures to Take] Change the CRP or APC board.#14...

  • Page 503

    SECTION 8 ERRORS4187-E P-496-R2[Measures to Take] 1) Check the content of the file to be loaded. 2) Check the content of the loading file. 3) Change the control floppy disk.#151Program attributeThe program file to be loaded by the loading file has wrong attributes. [Character-string] Program...

  • Page 504

    SECTION 8 ERRORS4187-E P-497-R2bit 2: Buffer memory errorbit 1: General-purpose register errorbit 0: RAM errorWhen the error occurs,the relevant bit comes ON.There are cases where several bits come ON.[Probable Faulty Locations] 1: Faulty UCMB[Measures to Take] Change the UCMB.#155Sector device...

  • Page 505

    SECTION 8 ERRORS4187-E P-498-R2[Code] 1[Probable Faulty Locations] 1) The contents of the first data block (DB 0) of the load object file has been destroyed.2) When developing a program, area overlap has not been taken into consideration.3) An attempt to load the load object file to main memory...

  • Page 506

    SECTION 8 ERRORS4187-E P-499-R2#251No memory boardNo memory board is mounted. [Character-string] None [Code] None [Probable Faulty Locations] 1) No memory board is mounted. 2) Memory board switches are wrongly set.[Measures to Take] 1) Properly mount the memory board in the rack. 2) Check the ...

  • Page 507

    SECTION 8 ERRORS4187-E P-500-R2[Code] FR-part-file loading address [Probable Faulty Locations] 1) An FR-part-file stored in the control floppy disk for FR is destroyed.2) An FR-part-file stored in the control floppy disk for FR has a wrong loading address. 3) ROM card is not properly mounted. ...

  • Page 508

    SECTION 8 ERRORS4187-E P-501-R2#264Install mode program loadThe installation data file or format data file cannot be read. Or, a required file cannot be properly installedusing the installation data file. [Character-string] Installation or format data file name None [Code] 1->End of file was...

  • Page 509

    SECTION 8 ERRORS4187-E P-502-R22) Designation of device name whose use is not allowed3) Designation of device name differing from the source device name (RENAME command)[Measures to Take] 1) Refer to the operation manual.2) In the RENAME operation, designation of device name for the changed nam...

  • Page 510

    SECTION 8 ERRORS4187-E P-503-R21) In the file name designation step (except default), characters "*" and "?" have been used.2) File name and/or extension has been omitted in setting the default file name for the USE command.[Measures to Take] Refer to the instructions for in...

  • Page 511

    SECTION 8 ERRORS4187-E P-504-R22->Read out is impossible because the file is a sequential file.Others-> Unknown file[Probable Faulty Locations] 1) The file management information of the device used to read has been destroyed.2) Mismatch between the extension and attribute code of the file...

  • Page 512

    SECTION 8 ERRORS4187-E P-505-R2#314Error-map informationWrong sector identification name for error map information (containing faulty track information) of theIBM-formatted floppy disk[Character-string] None[Code] 0->Wrong sector identification name1->Wrong data of faulty track[Probable F...

  • Page 513

    SECTION 8 ERRORS4187-E P-506-R2[Code] Contents of RS232C interface statusBit 0-> DR signal ON/OFF status[Probable Faulty Locations] 1) Defective device 2) Defective communication cables3) Connection specification is not proper.[Measures to Take] 1) Check the wiring diagram.2) Check the conti...

  • Page 514

    SECTION 8 ERRORS4187-E P-507-R25) Improper wiring specification[Measures to Take] 1) Check the wiring diagram.2) Check the continuity test using a multimeter.3) Check the signal operation specification of the device connected.4) Check the communication parameter settings.#322RS232C ready interr...

  • Page 515

    SECTION 8 ERRORS4187-E P-508-R2#325Memory disk ROM access sector overReading from or writing to the memory disk (FR) is attempted exceeding the capacity of the largest sec-tor. [Character-string] None[Code] XXXX->Sector number[Probable Faulty Locations] The file control data in the memory di...

  • Page 516

    SECTION 8 ERRORS4187-E P-509-R2[Probable Faulty Locations] 1) Defective floppy disk2) Defective floppy disk drive3) The write-protect switch (PROTECT) on the floppy disk is set to write-protect.[Measures to Take] 1) Read and check all the sectors.2) Try again using other floppy disk.3) Try agai...

  • Page 517

    SECTION 8 ERRORS4187-E P-510-R2[Probable Faulty Locations] 1) Defective floppy disk2) Defective floppy disk drive[Measures to Take] 1) Try again using another floppy disk.2) Try again using the floppy disk causing the error at another floppy disk drive.[References] FDC Result Status (end of thi...

  • Page 518

    SECTION 8 ERRORS4187-E P-511-R2[Probable Faulty Locations] 1) Floppy disk is not set correctly in the floppy disk drive.2) Floppy disk drive door is open.[Measures to Take] Check the illumination of the ready lamp at the front of the floppy disk drive.#338Floppy disk write protectWriting onto t...

  • Page 519

    SECTION 8 ERRORS4187-E P-512-R2#342PTR ready interrupt time outPTR ready interruption does not occur within ten seconds.[Character-string] None[Code] FFFFFFFF[Probable Faulty Locations] Defective PTR#343DMA transferAn error has occurred during DMA transfer, or DMA operation has not been complet...

  • Page 520

    SECTION 8 ERRORS4187-E P-513-R2#345Puncher The punch is not ready or error with the punch.[Character-string] None[Code] FFFFFFFF-> Punch is not ready after the designated time.Others->Punch statusBit 1 ON->Remaining tape volume lowBit 2 ON->Tape cut off or too tight[Probable Faulty ...

  • Page 521

    SECTION 8 ERRORS4187-E P-514-R2#349Not found program fileThe loading file was not able to find the program file to be loaded.[Character-string] Program file name[Code] 11[Probalbe Faulty Locations] The file to be loaded does not exist or a wrong loading file is used. [Measures to Take] Reinstal...

  • Page 522

    SECTION 8 ERRORS4187-E P-515-R2#353ROM-card write prohibitWriting was attempted onto the ROM card (PROM card) area mounted in the memory disk.[Character-string] None [Code] None [Probable Faulty Locations] Because the FR-part-file stored in the FR control floppy disk No. 1 (file with the extens...

  • Page 523

    SECTION 8 ERRORS4187-E P-516-R2[Code] 1[Probable Faulty Locations] 1) The contents of the first data block (DB 0) of the load object file has been destroyed.2) When developing a program, area overlap has not been taken into consideration.3) An attempt to load the load object file to main memory...

  • Page 524

    SECTION 8 ERRORS4187-E P-517-R2[Probable Faulty Locations] 1) Floppy disk format information is other than OSP and IBM.2) Record length of the floppy disk in question is 512 or 1,024 bytes.3) VID or volume label information has been destroyed.[Measures to Take] 1) Determine forcibly using the F...

  • Page 525

    SECTION 8 ERRORS4187-E P-518-R2#409File write protectAn attempt to release the protect state of the file which is protected by the protect command[Character-string] None[Code] Protect level[Probable Faulty Locations] 1) An attempt to release the protect state of the system program file2) An att...

  • Page 526

    SECTION 8 ERRORS4187-E P-519-R2#5001Undefined IGF dataIGF-M data is not notified when IGF-M function key is pressed.[Measures to Take] -Check if the PLC sends the IGF-M data to the NC through the NC parameter window when the power is sup-plied.#5003DNC-T ERROR error-code [Code]1->The specifi...

  • Page 527

    SECTION 8 ERRORS4187-E P-520-R224->Change of protection status 25->Setting of host file attributes 32->Setting of OSP file attributes33->Initialization of hardware disk 36->Acquirement of file system format Error cause (ZZZ is not fixed if not YY = 255)YY= 2->Device, directory...

  • Page 528

    SECTION 8 ERRORS4187-E P-521-R2160-> Abnormally terminated initialization of socket interface module on TCP/IP board161-> Abnormally terminated initialization of TCP/IP board (Other error than 155 to 160 above)#5200Main program executingAn attempt to select a program during the execution ...

  • Page 529

    SECTION 8 ERRORS4187-E P-522-R2[Measures to Take] Read the tape correctly.#5205Tape parityTape parity unconformity (ISO ... even parity, EIA ... odd parity)[Character-string] 32 characters preceding the character which caused the parity error[Code] XX-> Data which caused the parity error[Mea...

  • Page 530

    SECTION 8 ERRORS4187-E P-523-R2[Code] None[Measures to Take] Conduct the copy operation correctly.#5209Input data overflowInput data size is too large or too small.[Character-string] None[Code] Allowable maximum or minimum value for the dataFloating error status[Measures to Take] Specify the co...

  • Page 531

    SECTION 8 ERRORS4187-E P-524-R2[Measures to Take] Designate the file name or extension correctly.#5214Screen buffer overflowThe screen buffer for editing has become full.[Character-string] None[Code] None->No screen area record in screen buffer1->Data size transferred to the screen buffer...

  • Page 532

    SECTION 8 ERRORS4187-E P-525-R23->The address has exceeded the maximum address.4->The address was odd for other than bit data.5->The designated address number is not set.6->More than one identical element exists in the command.7->The numerical command is unsuitable.8->The valu...

  • Page 533

    SECTION 8 ERRORS4187-E P-526-R22:[Measures to Take] 1) Check the program size.2) Check the tape length (specification code) which can be handled.Relationship between the specification size (tape length) and program size:-Method A;SDF + MIN + SUB <= Specification size - LIB-Method B;SDF + SUB...

  • Page 534

    SECTION 8 ERRORS4187-E P-527-R2If FD0: is designated as the input device name, for example, an error occurs.[Character-string] None[Code] ASCII code of the designated device name[Measures to Take] Attempt the operation again without designating the input device name.#5230Sequence restart comman...

  • Page 535

    SECTION 8 ERRORS4187-E P-528-R2#5234EIA codeA character not allowed by the EIA code has been used.[Character-string]32 characters preceding the character which has caused an error[Code] The data which has caused an error[Measures to Take] Check the tape.#5235RS232C channel in useThe RS232C chan...

  • Page 536

    SECTION 8 ERRORS4187-E P-529-R2[Measures to Take] Create the tape correctly.#5241Program nameWrong program name is set when setting G code macro and M code macro.Rule:a)Alphabet and number charactersb)To begin with Oc)When both alphabet and number characters are used, specify alphabet character...

  • Page 537

    SECTION 8 ERRORS4187-E P-530-R2[Code] Status of RS232C interfacebit0-> DSR signal status[Probable Faulty Locations] The objective device is not ready because of defective communication cable.#5247RS232C read buffer overflowOverflow with the read buffer for DNC's equipped with DC code.[Charac...

  • Page 538

    SECTION 8 ERRORS4187-E P-531-R2[Code] Input data[Measures to Take] Check the tape data to see if it is within the input range.#5252Spec codeIn reading the parameter data, parameter interlock from the EC is not received.(1) Tool management number data: PECI24, 23_Bit 4(next tool)(2) EC optional ...

  • Page 539

    SECTION 8 ERRORS4187-E P-532-R2[Measures to Take] Input the correct page number.#5258No subprogram fileIn program selection operation, the subprogram designated is not found in the bubble memory (BB1:).[Character-string] Subprogram file name designated[Code] 3[Measures to Take] Designate a corr...

  • Page 540

    SECTION 8 ERRORS4187-E P-533-R2[Character-string] None[Code] None[Measures to Take] 1) Abandon program registration.2) Change the same program name in the LIB file.#5263Library stack overflowAn attempt to register more than 31 library program names.[Character-string] None[Code] 1[Measures to Ta...

  • Page 541

    SECTION 8 ERRORS4187-E P-534-R2[Character-string] None[Code] None[Measures to Take] 1) Set NONE for the active tool number and set the required tool number.2) Set the correct tool number.#5268Nonregistered toolWhen any of the next tool, active tool, and return tool is to be set on the ATC tool ...

  • Page 542

    SECTION 8 ERRORS4187-E P-535-R22) Set the operation sequence number to "1".#5272Pot No. registeredWhen an attempt to set a tool number in the pot and tool number correspondence table is made, thesame tool number has already been set in another toolpot.[Character-string] None[Code] Non...

  • Page 543

    SECTION 8 ERRORS4187-E P-536-R2[Measures to Take] Designate the correct data.#5279Operand decode impossible [OK] ? [NG] ?Characters other than OK and NG have been entered when setting the OK or NG status for the tool man-agement function.[Character-string] None[Code] None[Measures to Take] Desi...

  • Page 544

    SECTION 8 ERRORS4187-E P-537-R2[Code] A value of a setting axis given name (hexadecimal)#5284Multi volume file informationDesignation such as input file name and output file name is wrong when copying or program selecting themulti-volume operation files.[Character-string] None[Code] 0->File ...

  • Page 545

    SECTION 8 ERRORS4187-E P-538-R2[Code] 1->1-10 exception was input.2->selection of the attachment type which is not registered with " registration at tachment menu " was per-formed.#5286Set condition#5287Input data overflow (Sync. axis data)Overflow of the slave axis data due to ...

  • Page 546

    SECTION 8 ERRORS4187-E P-539-R2#5293DNC backup file name nothingDuring the OUTPUT or VERIFY operation in the DNC mode operation, backup file name is not registeredwhen only the backup file name is designated with the request file name and extension omitted.[Character-string] None[Code] None#529...

  • Page 547

    SECTION 8 ERRORS4187-E P-540-R2DNC-CWait until the NC program transfer is completed.#5296Remote operation modeIn the DNC-B mode operation, following operations are attempted while buffer operation is in progresswith the buffer operation mode ON. This error occurs both with the protocol A and B...

  • Page 548

    SECTION 8 ERRORS4187-E P-541-R2[Code] None#5303Set,add impossibleConcerning attachment parameter setting, It was about to set ceiling loading of the area an attachmentdoes not have set, loading timer.#5304Transfer blank dataAn instruction of copy of blank data is wrong.[character string] None[c...

  • Page 549

    SECTION 8 ERRORS4187-E P-542-R2#5313Not found pitch comp. data fileThe pitch error compensation data file is not found in the bubble memory (BB0:) when back up of this file isattempted.[Character-string] None[Code] 1->No file2->Sector length of the file differs from the compensation data....

  • Page 550

    SECTION 8 ERRORS4187-E P-543-R2[Code] None[Measures to Take] The operation ready command is effective only in the files edited or created under the name of MIN.#5319Output file specify impossibleThis alarm occurs when an output file name is designated in the program creation mode.[Character-str...

  • Page 551

    SECTION 8 ERRORS4187-E P-544-R2Check whether operation has ever been done after power has been turned on.#5326No last elementWhen the last element key is pressed, no previous data is present.[Character-string] None[Code] None#5327Data range overAn attempt to set data outside the allowable range...

  • Page 552

    SECTION 8 ERRORS4187-E P-545-R2This error occurs during the calculation of coordinates.[Character-string] None[Code] None[Measures to Take] Check the input pattern and input data.#5334Unknown circle radius sizeThe unknown circle radius is wrong.This error occurs during the calculation of coordi...

  • Page 553

    SECTION 8 ERRORS4187-E P-546-R2#5340Convert codeIn the reverse conversion of pattern cycle, an incorrect code is found within block data.[Character-string] None[Code] None[Measures to Take] 1) X, Y, Z and F may be specified only once in a block.2) I and K pairs for LAA and Q and K pairs for ARC...

  • Page 554

    SECTION 8 ERRORS4187-E P-547-R2[Measures to Take] Check the input data.#5346Hole position commandWrong data is found when confirmation drawing for the hole pattern is to be output.[Character-string] None[Code] None[Measures to Take] Check the input data.#5347No block dataThe write function is s...

  • Page 555

    SECTION 8 ERRORS4187-E P-548-R2#5351Data range overWrong data is input in the data setting process for drilling cycle, hole position pattern, milling cycle, circlecutting cycle, and reverse conversion.[Character-string] None[Code] None[Measures to Take] The data input is compared with the allow...

  • Page 556

    SECTION 8 ERRORS4187-E P-549-R2#5356Schedule program update mode[Character-string] None[Code] 1->Registration of automatic update is made for the schedule program which has been selected without the"automatic update" designation.2->SP number search, using the function key or cur...

  • Page 557

    SECTION 8 ERRORS4187-E P-550-R2[Measures to Take]Designate the cutter diameter compensation number after confirming the number of allowed cutter diametercompensation data sets and the data being specified.#5361Zero set input NO.When the zero offset number is designated, the corresponding data i...

  • Page 558

    SECTION 8 ERRORS4187-E P-551-R2#5364Data set not ready-For a work gauging cycle (slant or corner), the corner position or angle has not been obtained whendesignating the zero offset value.-For a work gauging cycle (X, Y, Z end face),the end position has not been obtained when designat-ing the z...

  • Page 559

    SECTION 8 ERRORS4187-E P-552-R2647-> Expression648-> Shape registration area over[Code] Line number where the error was detected (in decimal)Depending on the error content, the actual error line may not correspond to the line indicated by the code.[Measures to Take] Correct the line indic...

  • Page 560

    SECTION 8 ERRORS4187-E P-553-R2#5371Can't block insert in DIALOGUE DATA (address)It instructed a tool head compensation number and work coordinates on simultaneous in a basis opera-tion instruction.[character string] None[code] None[Measures to Take] Please delete a tool head compensation numbe...

  • Page 561

    SECTION 8 ERRORS4187-E P-554-R2[Measures to Take] Correct the field number data in the line indicated by the code.#5375Data verifyIn data verify by the parameter input/output function, a verification error was detected.[Character-string] Verified character-string[Code] Generated PNO[Measures to...

  • Page 562

    SECTION 8 ERRORS4187-E P-555-R2[Code] None[Measures to Take]#5382Not teaching modeF, S command playback settingWith the teaching mode off, program rewriting was attempted.With the teaching mode off, change of F, S command was attempted on the cutting condition changescreen.With the teaching mod...

  • Page 563

    SECTION 8 ERRORS4187-E P-556-R2[Related Specifications] MOP-TOOL built in#5388USING TOOLDuring activation of NC-equipped MOP-TOOL, deletion of the currently used tool data was attempted bythe function for deleting the set tool data.[Character-string] None[Code] None[Measures to Take] Before del...

  • Page 564

    SECTION 8 ERRORS4187-E P-557-R2[Related Specifications] Built-in type MOP-TOOL#5393WRONG ADDRESSOn the I/O check data display by the built-in type MOP-TOOL, the set address is larger than the maxi-mum address of the mounted memory.[Character-string] None[Code] None[Measures to Take] Set a memor...

  • Page 565

    SECTION 8 ERRORS4187-E P-558-R2#5398AP file:invalid modeThis alarm is caused by any of the following errors:(1) While neither "0.1 MUm servo control" nor "1/10000deg rotary axis control" is valid, the programincludes a block with TPRF.(2) When the scroll parameter bit No. 4 ...

  • Page 566

    SECTION 8 ERRORS4187-E P-559-R2#5402AP data size(3) The <record of positional data size per axis> in the AP data file does not agree with the actual posi-tional data size for each axis.(4) The AP data file does not have enough number of parameters.(5) The total positional data size has ex...

  • Page 567

    SECTION 8 ERRORS4187-E P-560-R2[Character-string] None[Code] 1->There is an error in the main or sub parameter block of AP data file.[Probable Faulty Locations] Main or sub parameter block of the AP data file[Measures to Take] Correct the program. Correct the AP file. Or, designate an errorl...

  • Page 568

    SECTION 8 ERRORS4187-E P-561-R2[Code] None[Measures to Take] Change the AP data file name. Rename or delete the trace data file already stored in the memory disk under thesame name.[Related Specifications] Scroll machining function#5410AP file:number of digitsThe number of digits in the <pos...

  • Page 569

    SECTION 8 ERRORS4187-E P-562-R2#5417Nonregistered tool NO.[Related Specifications] Tool ID#5418User area data[Related Specifications] Tool ID#5419Tool input NO.[Related Specifications] Tool ID#5420Initial write[Related Specifications] Tool ID#5421Tool preparation function[Related Specifications...

  • Page 570

    SECTION 8 ERRORS4187-E P-563-R2XX=74:No empty port in the shared memoryXX=75:UnconnectedXX=7B:Abort command ignoredXX=7D:"ftp_ms_open" abnormal terminationXX=7E:"ftp_ms_close" abnormal terminationXX=7F:"ftp_ms_type" abnormal terminationXX=80:"ftp_ms_user"...

  • Page 571

    SECTION 8 ERRORS4187-E P-564-R2100: Failure of hardware (such as a hard disk)[Probable Faulty Locations]Defective hardware (hard disk, SCCI board, SCSI cable, power unit)[Measures to Take]Check the hardware for cable connection, or replace the defective unit. Select the program without using DN...

  • Page 572

    SECTION 8 ERRORS4187-E P-565-R2#5432A number of a tool list fileThe number of a tool list file exceeded 4 pieces by tool list input of a new tool management function andhad appointed.[Index] None[Character-String] None[Code] None[Probable Faulty Locations] [Measures to Take] They make the numbe...

  • Page 573

    SECTION 8 ERRORS4187-E P-566-R29-> The tool name at the set position is not set at "None".[Measures to Take] Check the other toolpot number before entering a proper tool number.Check the entered tool kind.#5437Data range overIn the tool kind list display in tool management data, th...

  • Page 574

    SECTION 8 ERRORS4187-E P-567-R2[Measures to Take]Select the blank material set by of parameter set "Processing method data". Or, newly register a blank material.[Related Specifications] Interactive Programming Function C#5443Teaching impossibleOn the command screen for changing cuttin...

  • Page 575

    SECTION 8 ERRORS4187-E P-568-R2YYZZXX= 6F-> Small buffer size in TCP/IP driver72->Faulty descriptor transferred to TCP/IP driver73->Faulty parameter transferred to TCP/IP driver 74->No empty port in the shared memory75->Unconnected 7B-> Abort command ignored 7D-> `ftp ms op...

  • Page 576

    SECTION 8 ERRORS4187-E P-569-R202->File does not exist.03->Preload task not started05->No transferred file 08->Preload process not initialized Previous preload process not completed0D-> File protected0E-> Wrong preload task start parameter11->File present. Preload task alr...

  • Page 577

    SECTION 8 ERRORS4187-E P-570-R2[Measures to Take][Memory random ATC]Set "None" at the pot number for the specified pot. Or, if the active tool is a large diameter tool (L), set "None" or"Plug tools" at the pots adjacent to the specified pot.* Before setting a large...

  • Page 578

    SECTION 8 ERRORS4187-E P-571-R2#8209Tool setWhen tool setting (F2) is executed, more than one tool is set in POT NO./TOOL NO. TABLE. [Measures to Take]Clear the registered tool to "None" in the POT NO./TOOL NO. TABLE. Or, clear all the tool pots to "None" by toolcancellation...

  • Page 579

    SECTION 8 ERRORS4187-E P-572-R2Table 1 Factor Classification Code/Factor Parameter

  • Page 580

    SECTION 8 ERRORS4187-E P-573-R2Table 2 FDC Result StatusResult Status 0 (ST0)Abbreviation:NT: Normal TerminateIC:Invalid CommandAT:Abnormal TerminateAI:Attention Interrupt

  • Page 581

    SECTION 8 ERRORS4187-E P-574-R2Reasult Status 1 (ST1)Remark: D3 and D6 are not used and are always set to "0".

  • Page 582

    SECTION 8 ERRORS4187-E P-575-R2Result Status 2 (ST2)Remark: D7 is not used and is always set to "0".Result Status 3 (ST3)

  • Page 583

    SECTION 8 ERRORS4187-E P-576-R2Table 4 DMA Error StatusDMA Error Status (Memory Disk)

  • Page 584

    SECTION 8 ERRORS4187-E P-577-R2Table 4 DMA Error StatusDMA Error Status (Memory Disk)

  • Page 585

    SECTION 8 ERRORS4187-E P-578-R2DMA Error Status (Floppy Disk)

  • Page 586

    LIST OF PUBLICATIONSPublication No.DateEdition4187-EMay 19981st4187-E-R1November 20002nd4187-E-R2October 20023rdThis manual may be at variance with the actual product due to specification ordesign changes.Please also note that specifications are subject to change without notice.If you require cla...

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