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    PROGRAMMING AND OPERATION MANUALROMI G / GL / GLMCNC FANUC 0I-TDROMI ®T51169BINDÚSTRIAS ROMI S/ATRADING DIVISION Rua Corioliano, 710 Lapa 05047-900 São Paulo - SP- Brazil Phone + 55 11 3670-0110 Fax: 3865-9510Website: www.romi.com.br HEADQUARTERSAvenida Pérola Byington, 56, Centro 13453-...

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    T51169B Programming and Operation - Romi Line GL 350B - CNC FANUC 0I-TD IIIÍNDICELEVEL I1 - COORDINATE SYSTEM _____________________________________ 21.1- ABSOLUTE COORDINATE SYSTEM ................................................................ 32 - TYPES OF FUNCTION _________________________...

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    IV Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8.5 - FUNCTION: G74 ............................................................................................... 338.5.1 – Drilling cycle .................................................................................

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    T51169B Programming and Operation - Romi Line GL 350B - CNC FANUC 0I-TD V15.3 - TOOL SET FOCUSED ON CNC ..................................................................... 6515.4 - KNOW-HOW OF MACHINE’S PHYSICAL PARAMETERS AND COMMAND PROGRAMMING SYSTEMS ........................................

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    VI Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5.5 - AXIAL DRILLING .............................................................................................. 915.6 - RADIAL DRILLING ....................................................................................

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    T51169B Programming and Operation - Romi Line GL 350B - CNC FANUC 0I-TD VII3.1 - CREATE A NEW PROGRAM ......................................................................... 1163.2 - SELECT A PROGRAM EXISTING AT DIRECTORY ...................................... 1163.3 - SEARCH A PROGRAM DATA ....

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    VIII Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6.2.1 - Function details ................................................................................ 1316.2.2 - Operational procedure: .................................................................... 1326.3 - S...

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    T51169B Programming and Operation - Romi Line GL 350B - CNC FANUC 0I-TD IX13.2.2 - Preparation of Reduction Tube ..................................................... 15213.2.3 - Insertion / Removal of Support Ring ............................................ 15213.2.4 - Assembly of Modular Guid...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 1WORLD SKILLS SÃO PAULO 2015 PART I PROGRAMMING(level 1)

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    2 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Coordinate SyStem1 - COORDINATE SYSTEMAll part geometry is transmitted to command with the aid of a cartesian coordinates system.S75099AProgramação e Operação - Linha E280 / E32021- SISTEMA DE COORDENADAToda geometri...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 31. Coordinate SyStemWORLD SKILLS SÃO PAULO 20151.1- ABSOLUTE COORDINATE SYSTEMIn this system, the reference is established in function of the part to be made, that is, we can establish it at any point of the space to make...

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    4 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Coordinate SyStem1.2- INCREMENTAL COORDINATE SYSTEMThe origin of this system is established for each tool movement.After any displacement, a new reference will occur, that is, for any point reached by the tool, the coor...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 52. typeS of funCtionWORLD SKILLS SÃO PAULO 20152 - TYPES OF FUNCTION2.1 - POSITIONING FUNCTIONSFUNCTION X: Position at transversal shaft (absolute)Format: X +-5.3 (milimeter)FUNCTION X: Position at longitudinal shaft (abso...

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    6 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B2. typeS of funCtion2.2.2 - Code: OApplication: To identify programsEach program or sub-program at command memory is identified by a single number “O” composed by up to 4 digits, it can float from 0000 to 9999.OBSERVATI...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 73. preparatory funCtionSWORLD SKILLS SÃO PAULO 20153 - PREPARATORY FUNCTIONSApplication: This group of functions, also named “G codes”, defines what the machine do, preparing it to execute one type of operation, or to ...

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    8 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3. preparatory funCtionSLISTO F PREPARATORY FUNCTIONSG codeFunctionMo-dalNon--ModalG65Macro B CallXG66Macro B modal CallXG70Finishing cycleXG71Longitudinal roughing cycleXG72Transversal roughing cycleXG73Roughing cycle para...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 94. interpolation funCtionSWORLD SKILLS SÃO PAULO 20154 - INTERPOLATION FUNCTIONS4.1 - FUNCTION: G00Application: Quick positioning (approach and return).The shafts moves to the programmed target using the most infeed speed ...

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    10 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. interpolation funCtionS4.3 - FUNCTION: G02 E G03Application: Circular interpolation (radius)Both G2 or F3 executes machining operations of pre-defined arcs by a proper and simultaneous movement of the shafts.Syntaxis:G2...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 114. interpolation funCtionSWORLD SKILLS SÃO PAULO 20154.3.1 - Function: RApplication: Arc defined by radius.It is possible to program “circular interpolation” up to 180 degrees by the function R, detailing radius value...

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    12 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. interpolation funCtionSThe direction for the arc machining execution defines if it is clockwise or counterclockwise, according charts below:REAR TURRET (Positive Quadrant) G02G03(Counterclockwise)(Clockwise)PROGRAMMING ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 134. interpolation funCtionSWORLD SKILLS SÃO PAULO 20154.4 - FUNCTION: “,R” / “,C”Application: Corner rounding / bevelingFunctions “,R” and “,C” are used to round / bevel corners. These functions shall be in...

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    14 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. interpolation funCtionS4.5 - FUNCTION: G33Application: Step-by-Step threadingFunction G33 executes the threading at shaft X and Z, where each deep is programmed clearly in separated block.There are possibilities to open...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 154. interpolation funCtionSWORLD SKILLS SÃO PAULO 2015PROGRAMMING EXAMPLE:3338050x45°x1.5263045260M3338050x45°x1.5263045260O0330 (THREAD CYCLE); N10 G21 G40 G90 G95;N20 G54 G0 X350 Z300 Y0 T00N30 T0101 (THREAD M30X1.5); ...

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    16 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. dwell time5 - DWELL TIME (DWELL)5.1 - FUNCTION: G04Application: Dwell timeBetween one displacement and other of the tool, we can program a determined dwell time for it. The function G4 executes a dwell, which duration i...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 176. tool radiuS offSetWORLD SKILLS SÃO PAULO 20156 - TOOL RADIUS OFFSET6.1 - FUNCTION: G40Application: It cancels radius offset The function G40 shall be programmed to cancel functions previously requested, as G41 and G42....

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    18 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool radiuS offSet6.2 - FUNCTION: G41Application: It activaes radius offset (left)Function G41 selects the offset value of tool end radius, being at left of the part to be machined, view in relation to cut stroke direct...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 196. toolS radiuS offSetWORLD SKILLS SÃO PAULO 20156.4 - TOOL QUADRANTS FOR RADIUS OFFSETS75099AProgramação e Operação - Linha E280 / E320216.4 - TIPO DE FERRAMENTA PARA COMPENSAÇÃO DO RAIODESBASTE EXTERNO PARALELO AO...

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    20 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. toolS radiuS offSet6.5 - EXAMPLES OF PROGRAM WITH RADIUS OFFSET:Example 1: External machining45°45°80203030R55303080R10:::N60 G00 X34 Z0N70 G01 X-2 F.2N80 G00 X27 Z2N90 G42N100 G01 X27 Z0 F.2N110 X30 N120 X50 Z-10N130...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 217. Simple CyCleSWORLD SKILLS SÃO PAULO 20157 - SIMPLE CYCLES7.1 - FUNCTION: G78Application: Semiautomatic threading cycleThe function G78 demands:G78 X__ Z__ (R__) (Q____) F__; Where:X = Threading diameterZ = Final thread...

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    22 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7. Simple CyCleSExample 2: Thread: M25x2 (2 inlets)25x45°x221336042540M1,7543,50(2 ENTRADAS)25x45°x221336042540M1,7543,50(2 ENTRADAS)O1000 (THREAD CYCLE); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00;N30 T0303 (THREAD M2...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 238. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 20158 - CYCLES OF MULTIPLE REPETITIONS8.1 - FUNCTION: G70Application: Finishing cycle.This cycle is used after the application of roughing cycles G71, G72 and G73, i...

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    24 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS8.2 - FUNCTION: G71Application: Automatic cycle of longitudinal roughingThe function G71 shall be programmed in two subsequent blocks, due to the value related to cutting depth and metal ex...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 258. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 2015807030522050R20x45°451x45°807030522050R20x45°451x45°O0001 (LONGIT. ROUGHING); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00;N30 T0101 (EXT.ROUGHING); N40 G54;...

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    26 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS1570803050x45°1x45°100251,50501570803050x45°1x45°100251,5050O0001 (LONGITUDINAL ROUGHING); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00N30 T1010 (INT. ROUGHING); N40 G54;N50 G96 S200;N6...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 278. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 20158.3 - FUNCTION: G72Application: Automatic cycle of transversal roughingFunction G72 shall be programmed in two subseqent blocks, due to the value reçated to cut...

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    28 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS555807030x45°1638228Chanfrar cantos não indicados com 1x45°555807030x45°1638228Chanfrar cantos não indicados com 1x45°O0072 (TRANSV. ROUGHING CYCLE); N10 G21 G40 G90 G95;N20 G54 G0 X3...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 298. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 2015301560902x45°705Rx45°1705330301560902x45°705Rx45°1705330O0072 (TRANSVERSAL ROUGHING ); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00N30 T1111 (INT. ROUGHING);...

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    30 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS8.4 - FUNCTION: G73Application: Automatic cycle of roughing parallel to final profile.Cycle G73 allows the complete rough machining of a part, using only two programming blocks.Function G73...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 318. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 2015257598045x45°5025155257598045x45°5025155O0100 (PARALLELO ROUGHING); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00;N30 T1111 (EXTERNAL ROUGHING); N40 G54;N50 G9...

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    32 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionSAA7040503660603590105Chanfrar cantos com 1x45°AA7040503660603590105Chanfrar cantos com 1x45°O0100 (PARALLELO ROUGHING); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00;N30 T0606 (INT. ROUGHI...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 338. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 20158.5 - FUNCTION: G748.5.1 – Drilling cycleFunction G74, as drilling cycle, demands:G74 R__;G74 Z__ Q__ F__; Where:R = incremental return for chip break at drill...

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    34 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS8.5.2 - Turning cycle.Function G64 as turning cycle demands:G74 X__ Z__ P__ Q__ R__ F__; Where:X = Final turning diameterZ= Final position (absolute)P = Cutting depth (radius/ millesime of ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 358. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 20158.6 - FUNCTION: G758.6.1 - Grooves cycle.The function G75, as grooves cycle, demands:G75 R__;G75 X__ Z__ P__ Q__ F__; Where:R = incremental return for chip break...

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    36 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionS8.6.2 - Facing cycle.The function G75, as facing cycle, demands:G75 X__ Z__ P__ Q__ R__ F__; Where:X = Final diameter of facing Z = Final position (absolute)P = Cutting increasing in shaft ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 378. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 20158.7 - FUNCTION: G76Application: Cycle of automatic threadingFunction G76 demands:G76 P (m) (s) (a) Q__ R__; Where: _ _ _ _ _ _m = repetitions numb...

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    38 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. CyCleS of multiple repetitionSEXAMPLE 1: Thread M25x228532521x45°x2403M1,753328532521x45°x2403M1,7533O0330 (THREAD CYCLE); N10 G21 G40 G90 G95;N20 G54 G0 X300 Z300 T00;N30 T0101 (THREAD M25X2); N40 G54;N50 G97 S1000 M...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 398. CyCleS of multiple repetitionSWORLD SKILLS SÃO PAULO 2015TAPER THREAD:EXAMPLE 2: Taper thread NPT 11.5 threads/in.(Slope: 1 degree 47 min)x45°531°47'4533,4203812.25x45°x45°531°47'4533,4203812.25x45°O1000 (THREAD...

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    40 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B9. drilling CyCleS9 - DRILLING CYCLES9.1- FUNCTION : G80Application: It cancels cycles from series G80This function is used to cancel cycles from series G80, that is, from G83 to G85.9.2- FUNCTION : G83Application: Drill...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 419. drilling CyCleSWORLD SKILLS SÃO PAULO 20159.3 - FUNCTION : G849.3.1 - Threading cycle with floating tappingThis cycle allows to open screws with tapping, using floating support. In order to do this, we shall program:G...

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    42 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B9. drilling CyCleS9.3.2 - Threading cycle with rigid tappingThis cycle allows to open tapping threading, using rigid fixing, that is, no floating support. In order to do this, we shall program:G97 S500 M3M29G84 Z__ F__, ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 439. drilling CyCleSWORLD SKILLS SÃO PAULO 20159.4 - FUNCTION : G85Application: Drilling cycleG85 Z__ F__, whereZ = Final positionF = InfeedEXAMPLE:x45°5045120AA..N100 T0808 (DRILLING);N110 G54;N120 G97 S750 M3;N130 G0 X...

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    44 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B10. other preparatory funCtionS10 - OTHER PREPARATORY FUNCTIONS10.1 - FUNCTION: G20Application: Reference measuring unit – InchThis function prepares the command to compute all data inputs in inches. OBSERVATIONS: - Func...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 4510. other preparatory funCtionSWORLD SKILLS SÃO PAULO 201510.5 - FUNCTION: G91Application: Incremental coordinate systemThis code prepares the machine to execute all operations in incremental coordinate. So, all measuring...

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    46 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B10. other preparatory funCtionS10.9 - FUNCTION: G96Application: It establishes programming in fixed cutting speed.Function G96 selects programming mode in fixed cutting speed, where RPM calculation is programmed by functio...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 4711. unConditional deviationWORLD SKILLS SÃO PAULO 201511 - UNCONDITIONAL DEVIATIONFunction: M99The programming of function M99 with function “P”, followed by block number, forces the command to advance / to return pro...

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    48 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B12. Sub-program Call and return12 - SUB-PROGRAM CALL AND RETURNFunctions: M98/M99Many times, during the machining, a determined operations sequence appears, and we can use the sub-program call resource by the function M98....

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 4912. Sub-program Call and returnWORLD SKILLS SÃO PAULO 2015EXAMPLE: INCREMENTAL PROGRAMMING AND SUB-PROGRAM45100102020450To bevel corners with 0.5 x 45º 45100102020450To bevel corners with 0.5 x 45ºMain program (O000...

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    50 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. SpeCial funCtionS13 - SPECIAL FUNCTIONS13.1 - FUNCTION : G10Application: Manager of Tool LifeThis function allows to monotor time or frequence (number of parts) of a determined tool, objectifying its replacement for th...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 5113. SpeCial funCtionSWORLD SKILLS SÃO PAULO 2015OBSERVATION: The command automatically will use the tools described in the group, being that when the life time of the last tool ends, a message will be shown, requesting th...

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    52 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. SpeCial funCtionS13.3 - DIRECT INPUT OF VALUES FOR BEVELS AND CONCORDANCESStraight lines angles, bevel values and rounding values of corners and other values can be programmed, introducing it directly in coordinates.Si...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 5313. SpeCial funCtionSWORLD SKILLS SÃO PAULO 2015COMMANDSTOOL MOVEMENTX2___ Z2___ ,C1___; X3___ Z3___;ORA1___ ,C1___; X3___ Z3___ A2X2___ Z2___ ,R1___; X3___ Z3___ ,R2___; X4___ Z4____;ORA1___ ,R1___;X3___ Z3___ A2___ ,R2_...

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    54 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. SpeCial funCtionS13.4 - FUNCTION G65Application: MACRO BWe can use this function when we want to elaborate programs, which parts to be manufactured presents equal geometric shapes, but with different dimensions, that i...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 5513. SpeCial funCtionSWORLD SKILLS SÃO PAULO 2015PROGRAMMING EXAMPLE:CABJDQKx45°HIR245044R3258040801,5x45°1,50CABJDQKx45°HIR245044R3258040801,5x45°1,50O0001 (MAIN PROGRAM);G21 G40 G90 G95;G54 G0 X300 Z300 T00;T0101 (US...

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    56 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. SpeCial funCtionS13.5 – WORK REFERENCE (G54 A G59)Work Reference, also known as Work Piece Reference, corresponds to the point which serves as reference for absolute coordinates system, that is, it is the part point ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 5714. miSCellaneouS or auxiliary funCtionS WORLD SKILLS SÃO PAULO 2015 14 - MISCELLANEOUS OR AUXILIARY FUNCTIONSThe auxiliary functions comprise the machine resources not covered by the previous functions.NOTES: - Machines ...

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    58 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B14. miSCellaneouS or auxiliary funCtionS FUNCTION: M05Application: turns off the spindle and deactivates low and high torque brakes of the left headstock.This function is used to turn off the spindle rotation, canceling fu...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 5914. miSCellaneouS or auxiliary funCtionS WORLD SKILLS SÃO PAULO 2015FUNCTION: M26Application: pulls back the counterpoint, up to position “P2”.FUNCTION: M27Application: Forwards the counterpoint, up to position “P1...

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    60 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B14. miSCellaneouS or auxiliary funCtionS FUNCTION: M44Application: turns on air and water coolant.FUNCTION: M45Application: turns on guide covers cleaning.FUNCTION: M46Application: turns off guide covers cleaning.FUNCTION:...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 6114. miSCellaneouS or auxiliary funCtionS WORLD SKILLS SÃO PAULO 2015FUNCTION: M66Application: turns on synchronized mode.FUNCTION: M67Application: turns off synchronized mode.FUNCTION: M69Application: right spindle orient...

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    62 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B14. miSCellaneouS or auxiliary funCtionS FUNCTION: M93Application: enables program running via PCMCIA card.FUNCTION: M94Application: disables program running via PCMCIA card.FUNCTION: M95Application: turns on right spindle...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 6314. miSCellaneouS or auxiliary funCtionS WORLD SKILLS SÃO PAULO 2015FUNCTION: M136Application: opens the automatic door with INSTANT REPLY.FUNCTION: M137Application: closes the automatic door with INSTANT REPLY.FUNCTION: ...

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    64 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B14. miSCellaneouS or auxiliary funCtionS FUNCTION: M175Application: closes the right spindle chuck with INSTANT REPLY.FUNCTION: M176Application: turns on the cleaning air of left chuck with INSTANT REPLY.FUNCTION: M177Appl...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 6515. SequenCe for manuSCript programming WORLD SKILLS SÃO PAULO 201515 - SEQUENCE FOR MANUSCRIPT PROGRAMMING The program needs to be aware of all parameters involved in the process, and to obtain a proper solution for the ...

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    66 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B16. CalCulationS16 - CALCULATIONS16.1 - CUTTING SPEED (VC)Depending on material to be machined, cutting speed is an important and necessary data.Cutting speed is a quantity directly proportional to diameter and revolution ...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 6716. CalCulationSWORLD SKILLS SÃO PAULO 2015ORIENTATION VALUES FOR SPECIFIC CUTTING PRESSURE (KS) MATERIALPULL STRENGTH Kgf/mm2BRINELL HARDNESS“KS” IN KG/MM2INFEED IN MM/REVKgf/mm2HB0,10,20,40,8SAE 1010 to 1025Up t...

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    68 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B17. programming flowChart17- PROGRAMMING FLOWCHARTFlowchart of machines from G / GL line:S 75099AP rogramação e Operação - Linha E 280 / E 3207514 - FL UXOG R AMA DE P R OG R AMAÇ ÃO14.1 - F L UXOG R AMA E 280A T E E...

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    18. power graphiC69 Programação e Operação - Linha ROMI GL / GLM - CNC FANUC 0I-TD T49092AWORLD SKILLS SÃO PAULO 201518 - POWER GRAPHIC18.1 - POWER GRAPHIC GL 240 / 240MSpindle ASA A2 – 5”3Os gráficos não estão em escala Aparador de peças (capacidade máxima Ø 64 x 150 ou 120 mm x...

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    70 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B18. power graphiC18.2 - POWER GRAPHIC GL 280 / 280MSpindle ASA A2 – 6” 3Os gráficos não estão em escala Aparador de peças (capacidade máxima Ø 64 x 150 ou 120 mm x 2,5 kg - ROMI GL 240 / ROMI GL 240M) Aparado...

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    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 7118. power graphiCWORLD SKILLS SÃO PAULO 201518.3 - POWER GRAPHIC, LIVE TOOLGL 240M3Os gráficos não estão em escala Aparador de peças (capacidade máxima Ø 64 x 150 ou 120 mm x 2,5 kg - ROMI GL 240 / ROMI GL 240M)...

  • Page 82

    72 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B

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    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 73 PART II PROGRAMMING(level 2)

  • Page 84

    74 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. definition of axeS1- DEFINITION OF AXES1.1 - AXES X / ZThey are the axes which make the machine turret set; they are responsible to move the tool, in order to develop a programmed profile.Axes “X” and “Z”, as sa...

  • Page 85

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 751. definition of axeS1.3 - AXIS CUsually, SPINDLES (right and left chuck) are enabled to work with rotational axes.To activate axis C, we shall set:M19 G28 C0 G0 Cxxx Wher...

  • Page 86

    76 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. definition of axeSb) POLAR COORDINATES Left SpindleS75099AProgramação e Operação - Linha E280 / E32080ExplanaçãoA funçãoCOORDENADAS POLARES cria um plano virtual com os eixosX eC’, onde osvalores são...

  • Page 87

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 771. definition of axeSVIRTUAL PLAN Z/C (PLANIFICATION)7ExplanaçãoA função COORDENADAS POLARES cria um plano virtual com os eixos X e C’, onde os valores são dadosem milímetro ou polegada. O modo de programaçã...

  • Page 88

    78 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B2. live tool holder2 - LIVE TOOL HOLDER113- CONSIDERAÇÕES SOBRE SUPORTE DE FERRAMENTA ROTATIVANota:Devido alguns Suportes Axiais de Ferramenta Rotativa terem osentido de rotação da ferramenta invertido com relação...

  • Page 89

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 793. tool geometriC CorreCtor3 - TOOL GEOMETRIC CORRECTORThe Tool Geometric Corrector is applied to offset the tool shape and its assembly position on the Turret. Without the corrector, axes X and Z are placed consideri...

  • Page 90

    80 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3. tool geometriC CorreCtor3.3 - TOOL CORRECTION SYSTEMS There are two application modes for Tool Correctors, which are defined via parameter. In any mode, code “T” will contain 4 digits clustered 2 per 2.a) Tool Corre...

  • Page 91

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 814. radiuS offSet and CirCular interpolation4 - RADIUS OFFSET AND CIRCULAR INTERPOLATIONThe Tool Tip Radius Offset is a CNC function which allows, in despite set by its Theoretical Tip, to offset geometrically the Tool...

  • Page 92

    82 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. radiuS offSet and CirCular interpolation4.2 - DRIVEN TOOLS15X+C+G42G03VISTA FRONTALa) Coordenadas PolaresX+C+G42G03VISTA FRONTALX+C+G42G03VISTA TRASEIRA(igual Vista Frontal do Spindle Esquerdo)Nota:As funções de Inte...

  • Page 93

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 834. radiuS offSet and CirCular interpolation16Z+C+G41G03b) Interpolação CilíndricaVISTA DE CIMAZ+C+G41G03VISTA DE BAIXOO CNC interpreta asfunções G02/G03 eG41/G42 conformefigura ao lado(VISTA DE BAIXO)Z+X+NOTE:Du...

  • Page 94

    84 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. driven tool programming (axiS C)5. DRIVEN TOOL PROGRAMMING (AXIS C)5.1 AXIAL MILLINGIt is a machining done on the part face. In this type of operation, we need to use a tool assembled on the “AXIAL” driven tool hold...

  • Page 95

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 855. driven tool programming (axiS C)EXAMPLE 1: ...

  • Page 96

    86 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. driven toll programming (axiS C)EXAMPLE 3: ...

  • Page 97

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 875. driven tool programming(axiS C)5.3 RADIAL MILLING It is a machining done in the part radius. In this type of operation, we need to use a tool assembled on a “RADIAL” drive tool holder. EXAMPLE 1:O0001 (RADIAL M...

  • Page 98

    88 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. driven tool programming (axiS C)5.4 CYLINDRICAL INTERPOLATIONIn this work plan, the machine will use synchronism between axes “Z” and “C” to perform work along part radius, so it can develop profiles concentric ...

  • Page 99

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 895. driven tool programming(axiS C)EXAMPLE 1: O0003 (RADIAL MILLING)N10 G21 G40 G90 G95N20 G54 G0 X200 Z300 T00N30 T0101 (MILL D. 12MM)N40 G97 S2000 M15N50 M19N60 G28 C0N70 G0 C18.34 (ANG. PTO1)N80 G94 M86N90 G0 X55 Z...

  • Page 100

    90 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. driven tool programming (axiS C)EXAMPLE 2:O004 (RADIAL MILLING)N10 G21 G40 G90 G95N20 G54 G0 X300 Z300 T00N30 T0202 (MILL D 6MM)N40 G97 S2000 M15N50 M19N60 G28 C0N70 G0 C0 (POINT 1 ANGLE)N80 G94 M86N90 G0 X55 Z-15 ...

  • Page 101

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 915. Setting with tool driven (axiS C)5.5 - AXIAL DRILLING The axial drillings (on the part face) can be done using the same cycles used in the turning module (G74 or G83), incrementing the drilling angle with function ...

  • Page 102

    92 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. Setting with tool driven (axiS C)EXAMPLE 2:O0001 (DRILLING / TAPPING)N10 G21 G40 G90 G95N20 G54 G0 X300 Z300 T00N30 T0505 (DRILL D. 5MM)N40 G97 S2000 M15N50 M19N60 G28 C0N70 G0 C0N80 G94 M86N90 G0 X45 Z5 N100 G83 X45 ...

  • Page 103

    T51169B Programming and Operation - Romi G / GL / GLM 350B - CNC FANUC 0I-TD 935. Setting with tool driven (axiS C)5.6 - RADIAL DRILLINGIn order to perform holes and tapping on the part radius, we can use functions G87 (radial drilling) and G88 (radial tapping), which are set as follows:G87 – ...

  • Page 104

    94 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. Setting with tool driven (axiS C)G88 - RADIAL TAPPINGG88 X__ C__ (H)__(R__) F__ K__: where;X = Final drilling position C = drilling angleH = Angular incrementR = Reference plan to start drilling (incremental)F = InfeedK...

  • Page 105

    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 95WORLD SKILLS SÃO PAULO 2015PART IIIPROGRAMMINGEXAMPLES

  • Page 106

    1. external turning and faCing with radiuS offSet96 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1 - EXTERNAL TURNING AND FACING WITH RADIUS OFFSETS75099AProgramação e Operação - Linha E280 / E32090ProgramaO0001N010T0101 (FERRAM. TORNEAR / FACEAR)N020 G54N030 G90N04...

  • Page 107

    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 972. axial drilling and tappingWORLD SKILLS SÃO PAULO 20152 - AXIAL DRILLING AND TAPPINGS75099AProgramação e Operação - Linha E280 / E32096X+(C0)O0009N010T0101 (BROCA)N020 G54N030 G90N040 G94N050 G97 S1500 M16N060 M19N0...

  • Page 108

    3. radial milling, drilling and tapping98 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3 - RADIAL MILLING, DRILLING AND TAPPINGS75099AProgramação e Operação - Linha E280 / E32098O0011N010T0101 (FRESA DE TOPO)N020 G54N030 G90N040 G94N050 G97 S800 M15N060 M19N070 G28 ...

  • Page 109

    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 994. CirCular interpolation – axiS CWORLD SKILLS SÃO PAULO 20154 - CIRCULAR INTERPOLATION – AXIS CS75099AProgramação e Operação - Linha E280 / E320100O0013N010T0101 (FRESA DE TOPO)N020 G54N030 G90N040 G94N050 G97 S1...

  • Page 110

    5. heliCal interpolation - axeS x / z / C100 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5 - HELICAL INTERPOLATION - AXES X / Z / CS75099AProgramação e Operação - Linha E280 / E320102O0015N010T0101 (FRESA DE TOPO)N020 G54N030 G90N040 G94N050 G97 S1000 M15N060 M19N0...

  • Page 111

    T51169B Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD 1016. interpolação CirCular - eixo CWORLD SKILLS SÃO PAULO 20156- POLAR COORDINATES – AXES X / CS75099AProgramação e Operação - Linha E280 / E320104O0017N010T0101 (FRESA DE TOPO)N020 G54N030 G90N040 G94N050 G97 S100...

  • Page 112

    7. CylindriCal interpolation – axeS z / C102 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7 - CYLINDRICAL INTERPOLATION – AXES Z / CS75099AProgramação e Operação - Linha E280 / E320112O0027N010T0101 (FRESA DE TOPO)N020 G54N030 G90N040 G94N050 G97 S1000 M16N060 M...

  • Page 113

    103 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169BPART IVOPERATION

  • Page 114

    104 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1 - COMMAND PANEL1.1 - COMMAND PANEL – CNC’S GE FANUC 0I-TDOPERATIONKEYSINPUT FOR PCMCIA CARD OR USBCHARACTERS AND NUMERIC KEYSNAVIGATION KEYSPAGE/ CURSOR CHANGE KEYSEMERGENCY BUTTONPOTENTIOMETER: FE...

  • Page 115

    105 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1.2 - COMMAND PANEL - MDI UNIT1.2.1 – Navigation keys KEYSFUNCTIONSPOSPOSITION: Access to the Page of shafts position (Relative / Absolute / MachinePROGRAMPROGRAM: Access to programming page.OFS/SET...

  • Page 116

    106 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1.2.2 – Character and numeric keysDetails of character and numeric keys KEYSFUNCTIONSRESETRESET: This key has many functions. Among others, to zero CNC, to cancel na alarm, to interrupt a cycle program...

  • Page 117

    107 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panelKEYSFUNCTIONSEOBEOB: Program block end key. This key shall be pressed at the end of each program line, identifying to CNC the end of programming block.ALTER ALTE CALC: Key to change any character used in ...

  • Page 118

    108 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1.3 - OPERATION PANEL – MDI UNIT KEYSFUNCTIONSSBKSINGL BLOCK: BLOCK TO BLOCK KEY RUNNING ENABLE/DISABLE KEYBDTBLOCK DELET: BLOCK ELIMINATION ENABLE / DISABLE KEY (ANY BLOCK PRECEDED BY THE BAR (/) IS...

  • Page 119

    109 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panelKEYSFUNCTIONSB +B+: DIRECTIONAL KEY TO MOVE AXIS B IN POSITIVE DIRECTION (SERVO HEADSTOCK ACTUATED) IN POSITIVE DIRECTION).Z - Z-: DIRECTIONAL KEY TO MOVE AXIS Z IN NEGATIVE DIRECTION.TRVSTRVS: KEY TO ENAB...

  • Page 120

    110 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1.4 - ROMI’S OPERATION PANEL1.4.1 CNC FANUC 0i-TDButtons and Keys details:KEYSFUNCTIONSS75099AProgramação e Operação - Linha E280 / E3201381.4.2 – CNC GE FANUC 18i -TBDETALHES DOS BOTÕES E CHAVES ...

  • Page 121

    111 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panelKEYSFUNCTIONSMDIMDI: Selects data manual input for immediate running.HANDLEHANDLE: Selects the manual movement mode of axes by the electronic handle.JOGJOG: Selects manual movement mode of axes.ZRNZRN: Sel...

  • Page 122

    112 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panelKEYSFUNCTIONSS75099AProgramação e Operação - Linha E280 / E320139SELECTOR DE ROTAÇÃO DO EIXO ÁRVORE:Chaverotativa que permite variar,em porcentagem de 50% a 120%, avelocidade de rotação do eixo á...

  • Page 123

    113 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B1. Command panel1.5 - SERIAL OUTLET RS-232 AND POWER OUTLET 220V POWER OUTLETRS-232 SERIAL OUTLETYou must take care when connecting any instrument on power outlet. Do not connect any instrument other than those indicated ...

  • Page 124

    114 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B2. initial operationS2 - INITIAL OPERATIONS2.1 - TURN MACHINE ON – Turn on general switch, by positioning handle at “ON”. – Press Button “CNC ON” (NC) located at machine panel (The comand will do a general che...

  • Page 125

    115 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B2. initial operationS N10 T0101 “EOB” “INSERT” (to select tool 01). N20 G97 S1000 M4 “EOB” “INSERT” (to turn on spindle at counterclockwise direction with 1000 RPM). – Press “CYCLE START” key.OBSE...

  • Page 126

    116 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3. program edition3 - PROGRAM EDITION3.1 - CREATE A NEW PROGRAM – Press “EDIT”. – Press “PROG”. – Press [DIR] softkey (to show directory screen). – Press [DEVICE CHANGE] softkey. – Press [CNC MEM] softk...

  • Page 127

    117 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3. program edition3.3.2 - Search a data by “SRH” key – Ener wanted address. Example: “S2000” (to search information S2000). – Press “SRH ↑” (if information is before last) or “SRH ↓” (If informati...

  • Page 128

    118 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B3. program edition3.8 – DELETE MANY BLOCKS FROM PROGRAM – Place cursor at the first block to be deleted. – Press softkey [►] until it shows softkey [SELECT] – Press softkey [SELECT]. – Press cursor at the last...

  • Page 129

    119 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation4 - DATA COMMUNICATION4.1 - SPECIFICATION OF COMMUNICATION PORTWith the command FANUC 0i-TD, it is possible to communicate by two ports: Serial (RS 232) and PCMCIA. In order to specify which will be t...

  • Page 130

    120 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation4.2.2 - Cable specification The computer or external peripheral, which will communicate shall have a free serial port type DB 9 or DB 35. The connector type is not relevant, since perfectly fastened,...

  • Page 131

    121 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation 4.2.5 - Save tool correctors. – Activate peripheral (computer, drill, etc). – Press key “EDIT”. – Press key “OFS/SET”(until you view [OFFSET]) – Press softkey [OFFSET]. – Press soft...

  • Page 132

    122 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCationWe also suggest the use of ATA Card, from AVED, already implemented in ROMI (AVED99604). PC computer with PCMCIA interface++C NCPCMCIA boardb) CompactFlash:To read and to Record PCMCIA Card, we recomm...

  • Page 133

    123 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation4.3.2 – FORMAT MEMORY CARD: – Press key “PROG” – Press key “EDIT” – Press softkey [DIR] – Press softkey [ OPRT] – Press softkey [ DEVICE CHANGE] – Press softkey [ MEMORY CARD] ...

  • Page 134

    124 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation4.3.4 - Search a file – Press key “EDIT” – Press key “PROG” – Press softkey [ DIR ] – Press softkey [ OPRT ] – Press softkey [ DEVICE CHANGE ] – Press softkey [ MEMORY CARD ] – ...

  • Page 135

    125 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B4. data CommuniCation – Press softkey [ O SET ] – Press softkey [EXEC]b) By file name – Press key “EDIT” – Press key “PROG” – Press softkey [ DIR ] – Press softkey [ OPRT ] – Press softkey [ DEVICE ...

  • Page 136

    126 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. teSt of programS5 - TEST OF PROGRAMS 5.1 - TEST PROGRAMS WITH NO PLATE TURNING AND NO SHAFT MOVEMENT5.1.1 - Quick testThe purpose of this test is to check where syntaxis errors of program are (if any). To do this, you ...

  • Page 137

    127 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. teSt of programSNOTES:1- If you want to enlarge the profile – Press softkey [ ZOOM ] – Press softkey [CENTER] – Approach cursor to part Center. – Enter the value to be enlarged. Ex.: 1 – Press softkey [+INP...

  • Page 138

    128 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B5. teSt of programS5.2 - TEST PROGRAM (“DRY RUN”)In mode “DRY RUN”, we can test all shaft displacements with feed more than programmed (5000 mm/min), a way to eliminate possible collisions or unnecessary displacem...

  • Page 139

    129 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting6 - TOOL SETTINGTool setting is a practical process, which purpose is to specify for the machine which are the lenghts of the tools. In the case of this model of machine, it is considered as preset the dist...

  • Page 140

    130 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting6.1.2 - Setting at shaft “X”. – Measure the diameter of the part which will be used as reference – Manually, plase touch tool at the measured diameter. – Press key “OFS/SET”. – Press softk...

  • Page 141

    131 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting6.2 - SETTING TOOLS USING THE TOOL POSITION READER (MODE 1)6.2.1 - Function detailsIn order to perform tool preset, a special function, G63, was developed, which arguments, formats and syntax are listed bel...

  • Page 142

    132 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting6.2.2 - Operational procedure:The preset process is semiautomatic, and, for this, it is necessary to follow the following procedure: – Assembly tools on turret. – Elaborate preset program, according the...

  • Page 143

    133 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting6.3 - SETTING TOOLS USING THE TOOLS POSITION READER (MODE 2).At machines which have the optional tools position reader, setting also shall be done using a specific screen of the machine.This screen was deve...

  • Page 144

    134 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B6. tool Setting1. Place the tool close to the Z axis sensor, leaving from 2 to 10mm of clearance2. Press the softkey corresponding to the sensor to be touched.3. Press softkey [MEDIR] (At this moment, the machine will tou...

  • Page 145

    135 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7. JawS turning7 - JAWS TURNINGThis process is important when we want to fix a part and concentricity is necessary, due to it has already got some transformation process, or to obtain a proper fixing.It is characterized b...

  • Page 146

    136 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7. JawS turning7.1.1 – MANUAL MACHININGFor jaw turning using electronic handle, we shall follow the following procedure:- Index turret, positioning the necessary internal tool:• Press key “JOG”• Press , at the ...

  • Page 147

    137 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7. JawS turning- Stop spindle:• Press key “RESET”- Adjust the relative coordinate of shaft X:• Press key “POS”• Press sofkey [RELATIVE] • Measure the current diameter of the jaw. Example: 68 mm.• Enter...

  • Page 148

    138 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B7. JawS turning7.1.2 – Machine by program – Press key “MDI” – Press key “PROG” – Press sofkey [MDI] – Enter the number of the tool. Example: T0505. – Press key “EOB” – Press key “INSERT”...

  • Page 149

    139 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. definition of work pieCe Coordinate8 - DEFINITION OF WORK PIECE COORDINATE8.1 - USING “WORK SHIFT”In order to define zero-part using “WORK SHIFT”, we shall obey the procedure below: – Press key “MDI” –...

  • Page 150

    140 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B8. definition of work pieCe Coordinate8.2 - USING A WORK COORDINATE SYSTEM (G54 TO G59) In order to define zero-part using “WORK COORDINATE SYSTEM” (G54 to G59), we shall follow the procedure below: – Press key “M...

  • Page 151

    141 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B9. CorreCtion of tool wear9 - CORRECTION OF TOOL WEAR9.1 - MANUAL MODEAll tool gets progressive wear when in friction with the material under removal. So, when is a tool intended for calibration, it is necessary to correc...

  • Page 152

    142 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B10. part Counter10 - PART COUNTERThe parts counter function is activated by the code M76. Example1: Example2: . . . . N120 M76 N120 M76 N130 M30 N130 M99OBSERVATION: Each time the program executes the...

  • Page 153

    143 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B11. programS running11 - PROGRAMS RUNNING11.1 - EXECUTE A PROGRAM FROM MACHINE MEMORY: All program, after tested, shall be available for automatic running. In order to do this, we shall: – Select program. – Press key ...

  • Page 154

    144 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B11. programS running11.3 - ABORT A PROGRAM RUN – Press the key “CYCLE STOP” – Press the key “RESET”IMPORTANT: WHEN MACHINE STAYS WITH THE FUNCTION M66 ACTIVATED (SPINDLE ORIENTATION), AND IS NECESSARY TO STO...

  • Page 155

    145 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B12. SpeCial funCtionS12 - SPECIAL FUNCTIONS12.1 - PROGRAM EDITION WITH EXTENDED FUNCTIONSThis function allows to do the following operations, using a program already in memory:A – Total or partial copy of a program to ...

  • Page 156

    146 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B12. SpeCial funCtionS12.1.3 - Transfer (to move) a part of a program to another program – Select the program to be copied – according item 3.2. – Press key “EDIT” – Press key “PROG” – Press sofkey [ PRO...

  • Page 157

    147 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B12. SpeCial funCtionSNOTES: – When pressing [ EXEC ALL ], all data after cursor are changed. – When pressing [ EXEC SINGLE ], only the first data found is changed. – When pressing softkey [ SKIP ], selected data is...

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    148 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feeded13 - BAR FEEDED13.1 - PROGRAMMING OF BAR FEEDER FOR G / GL / GLM LINE13.1.1 - Conditional deviation – M80Function M80 was developed with the purpose to control the program flow from an external example, th...

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    149 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feededNOTES : - Beyond the main program with bar feeding functions (O1000), we shall elaborate part machining program (O1001), finishing it with function M99, according the example “c) Sub-program for FEDEK”.-...

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    150 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feededc) Sub-program for FEDEK (O1001)O1001 (BAR FEEDER SUB-RPOGRAM – MACHINING PROGRAM)G21 G 40 G90 G95G54 G0 Z300 T00T0707 (ROUGHING)G54G96 S200G92 S4000 M4::G54 G0 Z300 T00T0202 (FINISHING)G54G96 S300G92 S400...

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    151 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feeded13.2 - MODULAR GUIDE TUBE SYSTEMThe Modula Guide Tube System is the system for reduction of the internal diameter of the cylinder through bars are fed, making the internal diameter of this cylinder to be clo...

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    152 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feeded13.2.2 - Preparation of Reduction TubeThe preparation of Modular Guide Tube System is by the internal turningof Guide Flange (1) and Nylon Disks (2), lefting it around 0.5 to 1.0mm clearance in relation to t...

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    153 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feededNOTE: In order to make easier insertion and removal of reduction tube set, we recommend the use of some type of lubricant at the external parts of Guide Tube and Nylon Rings.DETAIL AAssembly o Guide Falnge,...

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    154 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feeded 13.3 - FEDEK BAR FEEDERIn this item, some basic principles of Feder Bar Feeder will be learned. In order to obtain more detials on this equipment, the manufacturer manual shall be consulted (delivered with ...

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    155 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feeded13.3.2.2 - To Work in Automatic ModeFor the work in automatic mode, it is necessary:- To place manually the Rod close to bar, according previous procedure.- To press Button in remote panel, referring to Aut...

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    156 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feededPARAM.DESCRIPTIONEXAMPLE VALUEP1P1AMINIMUM FEEDING POSITION:Minimum increasing amount at each new part. If the value is overpassed, a alarm will be generated.USUALLY 0.P1BMAXIMUM FEEDING POSITION:Maximum in...

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    157 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B13. bar feededExplanation diagram for working parameters, P2 – P7:P6P2P2P3P3POSIÇÃO INICIALP5P4P3P2P4P3P4P3START POSITIONP7CAPTIONP3P2 RETURN POSITIONFEEDING VALUE������������������...

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    158 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B14. parameterS Change14 - PARAMETERS CHANGEIMPORTANT: Changing parameters of a machine influences its proper operation. So, the change of any item shall be carefuly done. – To press key “MDI” – To press key “OFS...

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    159 Programming and Operation - Romi G / GL / GLM - CNC FANUC 0I-TD T51169B15 - MACHINE ACCESSORIES ADJUST15.1 - CHUCK PRESSURE ADJUSTThe pressure of the fixation hydraulic systems (left and right chuck) shall be viewed and changed by indication viewers and regulation maniples, respectively, acc...

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