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    Hitachi Seiki DeutschlandWerkzeugmaschinen GmbHSEICOS-pcFLexiINSTRUCTION MANUALMAINTENANCE61 Edition 1.01NM-0000-1-0300-E-1-01

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    iCONTENTSI. pcFLexi unit ....................................................................................... 1 - 11. OVERVIEW ............................................................................................................ 1 - 21.1System Configuration ................................

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    ii6.2Maintenance of UPS battery ..................................................................................... 1 - 23II. ALARM LIST ....................................................................................... 2 - 11. NCK ALARMS ......................................................

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    iii2.2Machine data for operator panel ............................................................................... 3 - 332.2.1 Generally available MDs for operator panel .......................................................... 3 - 332.2.2 Application-specific MDs for ManualTurn ................

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    iv1.1.5 Signals for Safety SPL (safe programmable logic) .............................................. 4 - 151.1.6 Signals from/to operator panel (DB19) ................................................................ 4 - 161.1.7 PLC machine data ....................................................

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    1 - 1I. pcFLexi unit1.OVERVIEW1.1 System Configuration1.2 Components Connection Diagram2.CONTROL UNIT2.1 PCU502.2 MCI Board2.3 MCI Board Extension2.4 Hard Disk3.HOW TO CONNECT PROFIBUS3.1 PROFIBUS Basic Rules3.2 PROFIBUS Connection Examples4.DIAGNOSIS AND MEASURES4.1 Tracking through the...

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    1 - 21.OVERVIEWThe SEICOS-pcFLexi CNC unit realizes compactness and high-reliability converging latestdevice technologies.1.1System ConfigurationThe following figure shows a system example using SEICOS-pcFLexi CNC unit.Fig.1.1 System configurationOperationPanel I/OModuleI/O ModuleMachineOperation...

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    1 - 31.2Components Connection DiagramThe figure below shows the connection between components.Fig. 1.2(a) Components connection diagramNC Unit PCU50PC CARDEthernetCOM1COM2USBPS/2 KeyboardLPT1VGAX121CNC UnitOperation PanelUnitNC KEY BOARDX333 X222X111PP72/48Machine Panel I/OX2X1X333 X222X111PP72/4...

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    1 - 4PROFIBUS-DP From *B on the preceding page.CN7BCN5BCN28CN22CN24CN18CN12CN14CN7ACN5ACN1Servo PackSGDK-**** + - + -POWERPG (Serial)POWERPG (Serial)CN7BCN5BCN8 (U,V,W)CN14CN7ACN5ACN1InverterCIMR-MXN**** + - + -POWERCN7B CN5BCN5ACN1AConverterCIMR-MRXN**** + -PG (Pulse)Direct In3, 4 Axis Bra...

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    1 - 5TopPC CARD(h) X121 ('TEPA' etc)(g) ETHERNET(e) MPI/DP(j) USB(b) COM2(RS232C)(f) VGA(b) COM1/V24/AG(a) LPT1/PRINTER(d) MOUSE(c) KEYBOARDFor External Floppy Disk DriveHARD DISKMPI/X111 (PC)DP/X101(PROFIBUS)DC24V IN2.CONTROL UNIT2.1PCU50Fig. 2.1 PCU502.1.1Functions(1) User memory (RAM) Max 256M...

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    1 - 62.1.2OptionFollowing options are readily available.• External floppy disk drive.• Memory extension up to 256MB.

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    1 - 72.2MCI Board2.2.1ModuleBus connection for MPIX111:MPIX2:MCI board extensionBus connectorPROFIBUS DPX101:PROFIBUS DPX11:PCI BusX3: Back-up batteryFig. 2.2.1 MCI Board using Bus Connector(1) Order number: MCI boardTable 2.2.1(a)As voltage is always being applied to some parts on the MCI board...

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    1 - 8(2) Order number: Bus connectorTable 2.2.1 (b)SpecificationOrder number (MLFB)Bus connector RS485 for PROFIBUS DP and MPI180° leader cable 6GK1500-OEA0235° leader cable without PG connection socket6ES7922-0BA40-XA035° leader cable with PG connection socket6ES7922-0BB40-XA090° leader cabl...

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    1 - 92.2.2Explanation of Interface(1) Interface overviewTable 2.2.2(a) Interface of MCI board(2) Pin arrangement(a) Battery connection X3Table 2.2.2(b) Pin arrangement of battery connectionSignal typeVIVoltage input(b) PROFIBUS DP interface X101Max cable length: 100m at 12M baudTable 2.2.2(c) ...

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    1 - 10PinSignal specificationSignal type1No assignment-2No assignment-3RS-MPI (RS485 differential signal)B4RTS (Request to send)O5Gest (Ground, external)VO6P5est (5V power supply)VO7No assignment-8XRS-MPI (RS485 differential signal)B9No assignment-(c) MPI interface X111Max cable length: 1000m at ...

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    1 - 112.3MCI Board Extension2.3.1Module(1) Order numberTable 2.3.1Since the cable distributor of MCI board extension interface can be connected and removedonly when power is not supplied, connect or remove it after turning off the PCU switch (properlyending WindowsNT). Otherwise, there occurs a s...

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    1 - 122.3.2Explanation of Interface(1) Interface overviewTable 2.3.2(a) Interface of MCI boardInterface specificationConnector specification Connector pin typeI/O-MPG extensionX 12137-pin SUB-D socket connector(Cable distributor)MCI board extensionX226-pin plug connector(2) Pin arrangement(a) I/O...

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    1 - 13Signal specificationMPG0, 15V15V voltage supply to the handle 0MPG0, 15V10V voltage supply to the handle 0MPG0, 1A, XADifferential handle input 0, 1A, XAMPG0, 1B, XBDifferential handle input 0, 1B, XBMEPUS0, 1Measurement pulse signal 0, 1MEPUC0, 1Measurement pulse common (Ground reference) ...

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    1 - 142.4Hard Disk2.4.1Caution on useThe hard disk drive unit equipped to PCU50 is a replaceable part which can separately beordered as “a hard disk drive with a mounting board and a suction device”. (6FC5247-0AF08-0AA0).The higher memory density became more sensitive to the vibration or shoc...

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    1 - 152.4.3Parts removal1Power turn-off.2Turn clockwise the handle of the transportation safety nail, setting it at the “Non-operation”position.3Remove 4 screws (indicated as A in the figure below) of the unit to be replaced.4Open the unit to be replaced. The unit remains open at the suspensi...

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    1 - 162.4.5StorageIt is recommended to store the unit in the room temperature. If it is not possible, take enoughtime turning on the power so that the hard disk is not damaged, i.e. there should be waiting timeto eliminate the temperature difference betweenthe storage place and the place the powe...

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    1 - 173.HOW TO CONNECT PROFIBUS3.1Basic Rules of PROFIBUSPlease observe following basic rules.(1) Terminate the bus at both terminals. To do this, make enable (ON) the terminals of thePROFIBUS DP connectors of the first and last nodes, and make the remaining terminalsdisable (OFF).(2) Supply 5V v...

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    1 - 184.DIAGNOSIS AND MEASURESIf a trouble happens, check "when it happened", "what you were operating", "what it was like"and "how often it happens", etc.4.1Tracking through the ALARM ScreenIf an alarm happens during operation, an alarm message appears on ...

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    1 - 195.POWER-ON ADJUSTMENT5.1Power-on procedures1Enter (set) the PLC ladder and others.2Enter (set) the CNC parameters (machine data, setting data).3Turn off then turn on again the power.5.2Zero point setting for absolute encoderNote: Before zero point positioning, check the servo drive unit and...

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    1 - 206You are asked [Going to change the zero point of axis. OK? Y/N]. Press Y .7The zero point setting is executed and the coordinate value of the machine turns to 0.8If the zero setting has not normally been completed, it is an alarm of the PLC side.5.2.2 Relevant parametersMD34210 ENC_REFP_...

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    1 - 216.DAILY MAINTENANCE AND INSPECTION6.1Maintenance of Backup Battery6.1.1General handling rulesWhen handling the battery, strictly observe following general rules.• Do not charge the battery.• Do not heat the battery or throw it in a fire.• Do not hole or squash the battery.• Do not c...

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    1 - 226.1.4 Battery ReplacementAfter the alarm "2100NCK-Battery reached the warning threshold" has occurred or when"210xNCK battery alarm" has first occurred, replace the battery of the MPI board.When operating electrical units, dangerous level voltage is inevitably being appl...

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    1 - 23(8) Take out the old battery and dispose of it following applicable regulations.(9) Insert a new battery and connect the battery connector to the terminal contact withoutapplying force (X3).Fig. 6.1.4 Battery connector(10) Fix the battery clip to the module.(Note) When the clip if properly...

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    2 - 1II.ALARM LIST1.NCK ALARM1.1 General Alarms1.2 Channel Alarms1.3 Axis/Spindle Alarms1.4 Cycle Alarms (Standard)1.5 Cycle Alarms (User)1.6 Compile Cycle Alarms2.ALARMS AND MESSAGES OF MMC1002.1 Basic System2.2 Diagnostics2.3 Machine2.4 Parameters2.5 Programming2.6 MMC102/103 Messages3.DRIVE AL...

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    2 - 2Alarms are classified as follows.1.NCK ALARMS000000 to 009999 General alarms010000 to 019999 Channel alarms020000 to 029999 Axis/spindle alarms030000 to 059999 Functional alarms060000 to 064999 Cycle alarms (Standard)065000 to 069999 Cycle alarm (User)070000 to 079999 Compile cycle alarm2.MM...

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    2 - 31.NCK ALARMS1.1General Alarms1000 System error << System error number >>1001 System error << System error number >> .1002 System error << System error number >> .1003 Self-clearing alarm. Alarm pointer of << Incorrect system error number >> is...

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    2 - 44000 Machine data << String: Machine data identifier >> [<< Index: Machine data array index >> ] has gap inaxis assignment. (Ch << Channel number >> )4001 Axis << Index: Machine axis number >> Defined for more than one channel via machine.(C...

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    2 - 54076<< Machine data number >> Machine data could not be altered with access level << Preset accessauthorization level >> .4077 New value << Machine data number >> of machine data << New value of machine data >> not set.Requested << Numb...

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    2 - 66000 Memory reorganized using standard machine data.6010 Data module << String: Block number >> does not exist or is not completely created, error code <<Internal error code >> . (Ch << Channel number >> )6020 Machine data have been altered - now memory ...

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    2 - 76620 NC card has incorrect format.6630 NC card hardware is defective.6640 NC card is not inserted.6650 Write protection of NC card is active.6660 'Flash File System' option is not set.6698 Unknown NC card (<< %1 >> /<< %2 >> ). Cannot write.7000 Too many compile cycle...

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    2 - 81.2Channel Alarm10200 NC Start with active alarm not allowed. (Ch << Channel number >> )10202 NC Start not possible. (Ch << Channel number >> )10203 NC Start without reference point. (Action = << Action number >> <ALNX>) (Ch << Channel numb...

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    2 - 910259 No. << Channel number >> channel.10260 No. << Channel number >> channel.10600 Auxiliary function during thread cutting is active. (Ch << Channel number >> << Block number, label >> )10601 Zero velocity at block end point during thread...

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    2 - 1010740 Too many dummy blocks of smooth approach/retraction. (Ch << Channel number >> << Blocknumber, label >>)10741 Direction reversal with smooth approach/retraction. (Ch << Channel number >> << Block number,label >>)10742 Parameter DISR inv...

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    2 - 1110767 Processing with tilt angle unequal 0 not possible. (Ch << Channel number >> << Block number, label>>)10768 Illegal tool orientation with 3D-cutter compensation. (Ch << Channel number >> << Block number,label >>)10769 Illegal surface no...

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    2 - 1210860 Feedrate not programmed. (Ch << Channel number >> << Block number, label >>)10861 Channel << Channel number >> block << Block number, label >> velocity of positioning axis <<Axisname, spindle number>> is zero.10862 Master sp...

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    2 - 1310947 Curve table << Number of curve table >> : contour not continuous. (Ch << Channel number >> << Blocknumber, label >>)10948 Curve table << Number of curve table >> : position jump at end of period. (Ch << Channel number >> &l...

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    2 - 1412240 Tool orientation << Text >> defined repeatedly. (Ch << Channel number >> << Block number, label >>)12250 Do not next macro << Source string >> . (Ch << Channel number >> << Block number, label >>)12260 Too many...

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    2 - 1512510 Too many machine data << Source symbol >> in block << Block number, label >> . (Ch << Channelnumber >> )12520 Too many tool parameters << Source symbol >> in block . (Ch << Channel number >> << Block number,label &...

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    2 - 1612650 Axis << Source number >> name different in channel << Channel number with different axis definition>> . (Ch << Channel number >> << Block number, label >>)12660 Synchronous motion action: variable << Variable name >> reser...

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    2 - 1714099 Result in string concatenation too long. (Ch << Channel number >> << Block number, label >> )14100 Orientation transformation not available. (Ch << Channel number >> << Block number, label >>)14101 Orientation transformation not active...

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    2 - 1814411 Tool radius compensation active at change of geoaxis. (Ch << Channel number >> << Block number,label >>)14412 Transformation active at change of geoaxis. (Ch << Channel number >> << Block number, label >>)14413 Fine tool correction: ch...

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    2 - 1914759 Motion synchronous action uses wrong axis type. (Ch << Channel number >> << Block number, label>>)14760 Auxiliary function of a group programmed repeatedly. (Ch << Channel number >> << Block number,label >>)14761 Synchronous motion act...

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    2 - 2015165 Error by translating or interpreting PLC ASUP program << String >> . (Ch << Channel number >> << Blocknumber, label >>)15170 Program << String >> could not be compiled. (Ch << Channel number >> << Block number, label...

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    2 - 2116300 Invalid zero crossing of denominator within parameter range. (Ch << Channel number >> << Blocknumber, label >>)16400 Positioning axis << Axis name, spindle number >> cannot participate in spline interpolation. (Ch <<Channel number >>...

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    2 - 2216777 Coupling: lead axis << Axis name, spindle number >> slave axis << Axis name, spindle number >> notavailable, (Ch << Channel number >> << Block number, label >>)16778 Coupling: ring coupling for slave axis << Axis name, spindle ...

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    2 - 2316905 Action << Action number, action name >> <ALNX> is not allowed. (Ch << Channel number >> )16906 Action << Action number, action name >> <ANLX> was aborted by alarm. (Ch << Channel number >> )16907 Action << Action ...

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    2 - 2417100 Digital input/comparator no. << Input number >> is not active. (Ch << Channel number >> << Blocknumber, label >>)17110 Digital output no. << Output number >> is not active. (Ch << Channel number >> << Block numbe...

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    2 - 2517503 Indexing axis << Axis name >> with Hirth tooth system and axis not referenced. (Ch << Channelnumber >> << Block number, label >>)17510 Invalid index for indexing axis << Axis name, spindle number >> . (Ch << Channel number >...

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    2 - 2618310 Frame: rotation not allowed. (Ch << Channel number >> << Block number, label >>)18311 Frame: instruction not allowed. (Ch << Channel number >> << Block number, label >>)18312 Frame: fine offset not configured. (Ch << Channel ...

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    2 - 271.3Axis/Spindle Alarm20000 Axis << Axis name, spindle number >> reference cam not reached. (Ch << Channel number >> )20001 Axis << Axis name, spindle number >> cam signal missing. (Ch << Channel number >> )20002 Axis << Axis name, ...

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    2 - 2820078 Axis << Axis number >> programmed position is beyond working area limit << + or - >> . (Ch << Channelnumber >> )20079 Axis << Axis number >> oscillating path length << Length >> <= 0. (Ch << Channel number >...

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    2 - 2920201 Spindle << Spindle number >> no tool assigned. (Ch << Channel number >> )20203 No tool selected. (Ch << Channel number >> )20204 Instruction PUTFTOC not allowed during FTOCOF. (Ch << Channel number >> )20210 Spindle << Spind...

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    2 - 3022052 Spindle << Axis name, spindle number >> zero speed on block change not reached. (Ch << Channelnumber >> << Block number, label >>)22053 Spindle << Axis name, spindle number >> reference mode not supported. (Ch << Channel numb...

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    2 - 3125000 Axis << Axis name, spindle number >> hardware fault of active encoder.25001 Axis << Axis name, spindle number >> hardware fault of passive encoder.25010 Axis << Axis name, spindle number >> pollution of passive encoder.25011 Axis << Axis na...

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    2 - 3226020 Axis << Axis name, spindle number >> hardware fault << Error fine coding >> during encoder << Encodernumber >> initialization.26022 Axis << Axis name, spindle number >> measurement not supported, encoder simulation.26030 Axis <<...

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    2 - 3328002 Error on activation of machine data, NCU network-wide machine data were modified by NCU <<NCU number >> .28004 NCU link: NCU << NCU number >> of the link network is not on the bus.28005 NCU link: NCU << NCU number >> of the link network not runnin...

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    2 - 3460000 Customer cycle. (Standard)61000 Customer cycle. (Standard)62000 Customer cycle. (Standard)63000 Customer cycle. (Standard)1.4Cycle Alarm (Standard)61000 Tool offset is not valid. (Ch << Channel number >> << Block number >>)61001 Definition of screw thread is wr...

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    2 - 3561120 Inner/outer screw thread type is not defined. (Ch << Channel number >> << Block number >>)61121 No tooth number for a blade. (Ch << Channel number >> << Block number >>)61122 Definition of safe distance in plane is wrong. (Ch << Ch...

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    2 - 3661311 D number is invalid. (Ch << Channel number >> << Block number >>)61312 Check measurement cycle number. (Ch << Channel number >> << Block number >>)61313 Check probe number. (Ch << Channel number >> << Block number >&...

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    2 - 3761352 Pass of log file is not allowed. (Ch << Channel number >> << Block number >>)61353 Pass of log file is not found. (Ch << Channel number >> << Block number >>)61354 Log file is not found. (Ch << Channel number >> << Bloc...

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    2 - 3861703 Internal cycle error in file deletion. (Ch << Channel number >> << Block number >>)61704 Internal cycle error in file writing. (Ch << Channel number >> << Block number >>)61705 Internal cycle error in file reading. (Ch << Channel n...

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    2 - 3961804 Program position went beyond reference point. (Ch << Channel number >> << Block number >>)61805 Programmed values are absolute and incremental. (Ch << Channel number >> << Block number >>)61806 Axis assignment error. (Ch << Channel...

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    2 - 4062000 New tool insertion. (Ch << Channel number >> << Block number >>)62100 Drilling cycle is not active. (Ch << Channel number >> << Block number >>)62101 Milling direction is wrong - G3 is generated. (Ch << Channel number >> <...

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    2 - 4162924 Too many elements within contour. (Ch << Channel number >> << Block number >>)62925 Radius is specified together with center. (Ch << Channel number >> << Block number >>)62926 Radius is wrong. (Ch << Channel number >> <<...

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    2 - 421.5Cycle Alarm (User)65000 Customer cycle. (User)66000 Customer cycle. (User)67000 Customer cycle. (User)68000 Customer cycle. (User)65100 There is an error in G10 specification. (N001) Specification is in short. (N002) Specification value is invalid.65146 Axis specification in machine co...

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    2 - 4370000 Compile cycle alarm.75000 OEM alarm.1.6Compile Cycle Alarm70115 Start-up or cancel of auto nose R correction is specified other than G00, G01.70117 Over-cutting occurred in auto nose R correction. (#001) Arc radius < tool diameter correction amount. (#002) Other interference.7011...

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    2 - 44No. Message100300 'xxx' not found.100301 Table cannot completely generated100302 No data available-or no access right!100303 Paging not possible100350 Display MD saved100351 Display MC cannot be accepted2.MMC 100 ALARMS/MESSAGES2.1Basic SystemNo. Message101000 No connection to PLC!101001 PL...

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    2 - 45101013 Input error - see help - (i) key101016 Error:Operand address greater than65535!!101017 No PLC entry forms found101018 Read-in possible only in active PLCstatus!101100 No access rights!101111 No axes configured!101112 No drives configured!101113 No channels configured!101114 No MSD co...

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    2 - 46101141 MDx117 MOTOR_INERTIA=0101142 MDx146<MDx142 MOTOR_MAX_ALLOWED_SPEED<FIELD_WEAKENING_SPEED101143 MDx142 FIELD_WEAKENING_SPEED=0101144 MDx118 MOTOR_STANDSTILL_CURRENT=0101145 MD1104/1118 MOTOR_MAX_CURRENT/MOTOR__STANDSTILL_CURRENT>900.0101146 Boot file(s) saved101147 Boot file(...

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    2 - 47101161 The drive is not in cyclic mode!101162 MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED illegal101163 MDx132 MOTOR_NOMINAL_POWER<=0101164 MDx132 MOTOR_NOMINAL_VOLTAGE<=0101165 MDx103 MOTOR_NOMINAL_CURRENT<=0101166 MDx129 POWER_FACTOR_COS_PHI illegal101167 MDx134/MDx40...

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    2 - 48101211 Address of NCK not changed!101212 Address of NCK changed101213 Invalid NCK address!101214 Initialization of this window failed101300 Please wait-switching languageAn attempt was made to change the bus address of the NCK inthe start-up area. The modification was denied by the NCLK.The...

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    2 - 49No. Message103000 No correction block in the NCK103001 Select possible only after enable or inRESET state103002 You cannot copy into the clipboard103003 You cannot delete the MDA buffer103004 Block search not possible103006 Block search without calculation onlypossible on main program level...

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    2 - 50No. Message104000 Current tool not found104001 No additional tools available104002 No additional tool edges available104003 There are no tools at all104004 No current tool available104005 No current tool edge available104006 No TO area available in current channel104007 Error on creating to...

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    2 - 51No. Message105000 error x y105001 Cycle description sc.com does notexist105002 File xxx already exists105003 Workpiece xxx already exists105004 Paste buffer is empty! COPY firstbefore PASTE105005 Only workpieces can be inserted here105006 Only files can be inserted here105007 No name specif...

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    2 - 52105025 Please wait preparing directory!105026 Caution!Simulated and editedprogram are nor the same!105030 Please wait, renumbering!105031 Renumbering canceled!105032 Renumbering completed!105041 Block number too large!105042 Block number not allowed!105043 Increment not allowed!105050 Pleas...

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    2 - 53No. Alarm120000 Area %1 cannot be loaded!Acknowledge alarm, press areaswitchover key!120001 Area %1 cannot be selected. Pleasedeactivate area %2.120002 Area %1 is still active. Pleasedeactivate area %1.120003 Area %1 cannot be deactivated.Please try again.120005 Please acknowledge the dialo...

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    2 - 54120201 Communication interrupted.120202 Waiting for connection to NC.The operator panel is connected with the NC and PLC via aserial bus. This alarm occurs if the communication to thesecomponents is faulty. Together with this alarm, all displayvalues connected with NC/PLC become invalid. Su...

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    2 - 55300000 Hardware not found: DCM drive bus ASIC.300001 Axis << NC axis number >> drive << Drive number >> not allowed.300002 Axis << NC axis number >> drive << Drive number >> assigned twice.300003 Axis << NC axis number >> drive <...

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    2 - 56300502 Axis << NC axis number >> drive << Drive number >> maximum current monitoring limit exceeded inphase current R.300503 Axis << NC axis number >> drive << Drive number >> maximum current monitoring limit exceeded inphase current R.300504 ...

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    2 - 57300718 Axis << NC axis number >> drive << Drive number >> calculation dead time of current control less thanor equal to zero.300719 Axis << NC axis number >> drive << Drive number >> motor not configured for delta connection.300720 Axis <&l...

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    2 - 58300756 Axis << NC axis number >> drive << Drive number >> speed hysteresis of setpoint current smoothinginvalid.300757 Axis << NC axis number >> drive << Drive number >> adaptation factor of torque limit invalid.300758 Axis << NC axis nu...

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    2 - 59300785 Axis << NC axis number >> drive << Drive number >> zero-load current less than or equal to zero.300786 Axis << NC axis number >> drive << Drive number >> field weakening speed invalid.300787 Axis << NC axis number >> drive &...

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    2 - 60301704 Axis << NC axis number >> drive << Drive number >> division of linear scale and pole pair pitch notcompatible.301705 Axis << NC axis number >> drive << Drive number >> machine data for scale with position coded referencemarks are faulty...

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    2 - 61If warnings or alarms happen in the drive, they are displayed in the alarm screen as follows.380500 [axis] error code [drive code] value 0 time [o-time][axis]: Axis name[drive code] : Alarm code or warning code in the drive.[o-time]: Time stamp when the alarm or warning has happened. (Time...

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    2 - 62No. Alarm2 Parameter destroyed/flash memoryabnormal4 Parameter setting abnormal5 Combination error6 DPRAM error16 Over-current20 Motor over-current32 Fuse melted33 MC operation fault34 Generative over-load36 Converter generative over-current64 Over-voltage/converter over-voltage65 Short vol...

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    2 - 63182 Communication hardware abnormal189 Converter system error191 System error193 Crash prevention detect198 FPG disconnection (PA,PB)199 FPG disconnection (PC)200 Encoder clear abnormal201 Encoder communication abnormal202 Encoder parameter abnormal203 Encoder echo-back abnormal204 Multi-tu...

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    2 - 643.3Inverter [Drive Code] ListNo. Alarm2 Parameter destroyed/flash memoryabnormal4 Parameter setting abnormal6 DPRAM error16 Over-current32 Fuse melted33 MC operation fault50 Generative over-load52 Converter generative over-current64 Over-voltage/converter over-voltage65 Short voltage/conver...

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    2 - 65182 Communication hardware abnormal183 ASIC PWM compare match error184 ASIC WDCI error189 Converter system error193 Crash prevention detect197 Motor magnetic pole detectionabnormal198 FPG disconnection (PA,PB)199 FPG disconnection (PC)200 Encoder clear abnormal201 Encoder communication abno...

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    2 - 664.PLC ALARMS4.1General Alarms4.1.1Errors and instructions when starting upAlarm No.Alarm message401901 Parameter BAGNo in FC19 is invalid.401902 Parameter chanNo in FC19 is invalid.402501 Parameter BAGNo in FC25 is invalid.402502 Parameter chanNo in FC25 is invalid.400106 Re-start after del...

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    2 - 675.GLOSSARY/ABBREVIATIONS5.1 AbbreviationsASCIIAmerican Standard Code for Information InterchangeBCDBinary Coded DecimalCNCComputerized Numerical ControlCPCommunication ProcessorCPUCentral Processing UnitCRCarriage ReturnCRCCutter Radius CompensationCSBCentral Service Board: PLC moduleCTSCle...

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    2 - 68ISO CodeSpecial punched tape code, number of holes per character always evenK1...K4Channel 1 to channel 4KueSpeed ratioKvServo gain factorLADLadder diagramLCDLiquid Crystal DisplayLECLeadscrew Error CompensationLEDLight Emitting DiodeLUDLocal User DataMBMegabyteMCPMachine Control PanelMDMac...

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    2 - 69SPFSub Program FileSSISerial Synchronous InterfaceSWSoftwareTEATesting Data Active: Refers to machine dataTOTool OffsetTOATool Offset Active: Memory area for tool offsetsTRANSMITTransform Milling into Turning: Coordinate transformation on turning machines formillingZOZero OffsetZOAZero Offs...

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    3 - 1III. PARAMETERS1.PARAMETERS, DISPLAY AND SETTING1.1 Parameter Display1.2 Parameter Setting2.PARAMETER EXPLANATION2.1 Drive Machine Data2.2 Machine Data for Operator Panel2.3 General Machine Data2.4 Channel-Specific Machine Data2.5 Axis-Specific Machine Data2.6 General Setting Data2.7 Channel...

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    3 - 21.PARAMETERS, DISPLAY AND SETTING1.1Parameter Display1.1.1Display of parameters unique to Hitachi Seiki1Press ∧ in the overall screen and press F4/SYSTEM in the maintenance menu.2Enter menu No. [1] directly from the key or set the cursor to the Parameter , using ↑ ↓ keys, an...

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    3 - 31.1.2Display of machine data1Press ∧ , then F4/SYSTEM in the maintenance menu to display the system screen. Then,bring the cursor onto the "Y menu" and press INPUT to display the Y screen.Press MENU SELECT .Press F6/START-UP , then F1/MACHINE DATA to display the machin...

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    3 - 41.2Parameter Setting1.2.1Parameter FormatThe parameters are classified as follows according to their data type.Table 1.2.1Data typeData rangeBoolean0 or 1Byte-128 ~ 127Double4.19*10(-307) ~ 1.67*10(+308)D word-2.147*10(+9) ~ 2.147*10(+9)StringCharacter string (up to 16 characters)U word0 ~ 6...

  • Page 105

    3 - 52.PARAMETER EXPLANATIONParameters are classified as follows according to their number.2.1 Drive machine data (No.1000 ~ )2.2 Machine data for operator panel (No.9000 ~ )2.3 General machine data (No.10000 ~ )2.4 Channel-specific machine data (No.20000 ~ )2.5 Axis-specific machine data (No.300...

  • Page 106

    3 - 6Number NameData type ContentsSetting range (Default)Unit Active3000 FUNCTION_SWITCH_BASIC3001 FUNCTION_SWITCH_APPLI13002 FUNCTION_SWITCH_APPLI23003 FUNCTION_SWITCH_APPLI33004 FUNCTION_SWITCH_APPLI43005 FUNCTION_SWITCH_APPLI53006 FUNCTION_SWITCH_APPLI63007 KV3008 KVI3009 KP3010 LOAD_LNERTIA_R...

  • Page 107

    3 - 73027 APD_DUMP_GAIN_ANTIVIBRATION3028 LPF_CONST_ANTIVIBRATION3029 HPF_CONST_ANTIVIBRATION3030 CURR_GAIN_DELAYED3031 RESERVED3032 LOOP_GAIN_MFC3033 DUMP_FACTOR_MFC3034 MECHA_RESONANCE_FREQ_MFC3035 RESONANCE_FREQ_MFC3036 SPD_FF_GAIN_MFC3037 TRQ_FF_GAIN_MFC3038 KI3039 KD3040 GAIN_DISTURB_OBSERVE...

  • Page 108

    3 - 83058 PARAM_CD_PREDICTED_ 13059 PARAM_ALPHA_PREDICTED_13060 EQUIV_KP_ADJ_PREDICTED_13061 SPD_FF_GAIN_PREDICTED_13062 TRG_FF_GAIN_PREDICTED_13063 TRG_FF_FIL_T_CONST_PREDICTED_13064 PARAM_C_PREDICTED_23065 PARAM_CD_PREDICTED_23066 PARAM_ALPHA_PREDICTED_23067 EQUIV_KP_ADJ_PREDICTED_23068 SPD_FF_...

  • Page 109

    3 - 93081 2ND_LMT_OFS_QUAD_ERR_COMP3082 P_LMT_ADJ_QUAD_ERR_COMP3083 P_LMT_CLAMP_QUAD_ERR_COMP3084 1ST_N_GAIN_QUAD_ERR_COMP3085 1ST_N_LMT_OFS_QUAD_ ERR_COMP3086 2ND_N_GAIN_QUAD_ERR_COMP3087 2ND_N_LMT_OFS_QUAD_ERR_COMP3088 N_LMT_ADJ_QUAD_ERR_COMP3089 N_LMT_CLAMP_QUAD_ERR_COMP3090 TIMING_CONST_QUAD_...

  • Page 110

    3 - 103106 PG_PLS_ECDRND_LW_FULLCLOSED3107 PG_PLS_ECDRND_HW_FULLCLOSED3108 ELECTRIC_GEAR_NUMERATOR_LW3109 ELECTRIC_GEAR_NUMERATOR_HW3110 ELECTRIC_GEAR_DENOMIN_LW3111 ELECTRIC_GEAR_DENOMIN_HW3112 BIAS_EXP_ACCEL_DECEL_13113 TIM_CONST_EXP_ACCEL_DECEL_23114 BIAS_EXP_ACCEL_DECEL_23115 SHAPE_COMPENSATI...

  • Page 111

    3 - 113132 RESERVED3133 TIME_CONST_SPD_F_B_FILTER3134 TIME_CONST_SPD_REFNFF_FILTER3135 RESERVED3136 TIME_CONST_TRQ_REF_FILTER3137 FORWARD_TORQUE_LIMIT3138 REVERSE_TORQUE_LIMIT3139 EXTERNAL_FWD_TORQUE_LIMIT_13140 EXTERNAL_REV_TORQUE_LIMIT_13141 EMERGENCY_STOP_TORQUE3142 RESERVED3143 SWITCH_NOTCH_F...

  • Page 112

    3 - 123157 NEAR_WINDOW3158 OVERFLOW_LEVEL3159 DELAY_FROM_BRKSIG_TO_SVOFF3160 SPD_ON_BRAKE_SIG_OUT3161 SV_OFF_BRK_SIG_WAIT_TIME3162 RESERVED3163 RESERVED3164 RESERVED3165 RESERVED3166 RESERVED3167 RESERVED3168 RESERVED3169 RESERVED3170 RESERVED3171 RESERVED3172 POSITION_WINDOW_13173 POSITION_WINDO...

  • Page 113

    3 - 133189 REVERSE_SOFTWARE_LIMIT_LW3190 REVERSE_SOFTWARE_LIMIT_HW3191 ABS_PG_ZERO_POINT_OFFS_LW3192 ABS_PG_ZERO_POINT_OFFS_HW3193 CONST_LINEAR_ACCEL_13194 CONST_LINEAR_ACCEL_23195 SWITCH_SPEED_LINEAR_ ACCEL3196 CONST_LINEAR_DECEL_13197 CONST_LINEAR_DECEL_23198 SWITCH_SPEED_LINEAR_DECEL3199 BIAS_...

  • Page 114

    3 - 143213 CONTROLLER_SELECTION3214 PARAMETER_PASSWORD3215 SVPACK_TYPE_N_POWER_VOLTAGE3216 AMP_SIZE3217 Y_SPEC_NO3218 TYPICAL_CURRENT3219 MAX_CURRENT3220 MAIN_CIRCUIT_CAPACITOR_SIZE3221 OL_DETECT_BASE_ON_MID_CUR3222 OL_DETECT_BASE_ON_MIDMAX_CUR3223 OL_WANING_RATIO3224 REGENERATIVE_REGISTER3225 DB...

  • Page 115

    3 - 153235 CURRENT_DETECT_GAIN3236 VOLTAGE_EQUIVALENT_GAIN3237 VOLTAGE_CORRECTION_GAIN3238 VOLTAGE_LIMIT3239 PWM_FREQUENCY3240 ON_DELAY_TIMECOMPCONST3241 ONDELAY_COMPSWLVLLNPHASCOMP3242 SWITCH_DQ3243 SET_PARAMETER_1_AD_DETECT3244 SET_PARAMETER_2_AD_DETECT3245 SET_PARAMETER_3_AD_DETECT3246 SET_PAR...

  • Page 116

    3 - 163259 MONITOR_1_2_ZERO_ADJ3260 MONITOR_1_2_GAIN_ADJ3261 PG_POWER_VOLTAGE_ZERO_ADJ3262 U_CURRENT_REF_OFFSET3263 OL_DETECT_BASE_N_MID_TORQUE3264 OL_DETECT_MIDTIME_N_MIDTRQ23265 OL_DET_MIDTIME2_N_OS_DETLVL3266 STANDALONE_FLAG3267 USER_PRM_CHECKSUM3268 SYSTEM_CHECKSUM3269 MOTORTYPE_PWRVOLT_ENCTY...

  • Page 117

    3 - 17Number NameData type ContentsSetting range (Default)Unit Active6000 LANGUAGE_SELECTION6001 CONSTANT_ACCESS_LEVEL6002 USER_SETTING_CONSTANT6003 INNITIALIZE6020 REFERENCE_SELECTION6030 ZERO_SPEED_DET_LEVEL6031 ZERO_SPEED_DET_WIDTH6032 ZERO_SPEED_BRAKING_TIME6050 SOFT_START_TIME6051 ACCEL_TIME...

  • Page 118

    3 - 186069 INERTIA_RATIO_M6070 INERTIA_RATIO_L6071 ASR_PRIMARY_DELAY_TIME6072 ASR_T_TIME6073 ASR_P_GAIN_SELECT6080 POSITION_CONTROL_P_GAIN_H6081 POSITION_CONTROL_P_GAIN_M6082 POSITION_CONTROL_P_GAIN_L6083 TRANSMITION_RATIO_1_H6084 TRANSMITION_RATIO_2_H6085 TRANSMITION_RATIO_1_M6086 TRANSMITION_RA...

  • Page 119

    3 - 196180 TORQUE_CONTROL_SELECTION6181 TORQUE_REF_DELAY_TIME6182 SPEED_LIMIT_SELECTION_16183 SPEED_LIMIT_SELECTION_26184 SPEED_LIMIT_BIAS6185 REF_HOLD_TIME6200 MOTOR_FLUX_LOWER_LIMIT6201 SV_MODE_FLUX_LEVEL_H6202 SV_BASE_SPEED_RATIO_H6203 SV_MODE_FLUX_LEVEL_M_L6204 SV_BASE_SPEED_RATIO_M_L6220 MUL...

  • Page 120

    3 - 206232 MULTI_FUNCTION_SELECTION_136240 MULTI_FUNCTION_SELECTION_146241 MULTI_FUNCTION_SELECTION_156242 MULTI_FUNCTION_SELECTION_166243 MULTI_FUNCTION_SELECTION_176244 MULTI_FUNCTION_SELECTION_186245 MULTI_FUNCTION_SELECTION_196246 MULTI_FUNCTION_SELECTION_1196247 MULTI_FUNCTION_SELECTION_2062...

  • Page 121

    3 - 216265 LOAD_RATIO_ADJUST_36266 SERVO_SPEED_REF_GAIN6280 MULTI_FUNCTION_SELECTION_216330 MULTI_FUNCTION_SELECTION_226400 SPEED_AGREE_WITH6401 SPEED_DETECTION_LEVEL6402 SPEED_DETECTION_WIDTH6403 EXCESSIVE_SPEED_DEV_SENS6404 EXCESSIVE_SPEED_DEV_TIME6405 SPEED_AGREE_SIGNAL_SEL6410 TORQUE_DETECTIO...

  • Page 122

    3 - 226473 MOTOR_1_OUTPUT_GAIN6474 MOTOR_1_OFFSET6475 MOTOR_2_OUTPUT6476 MOTOR_2_OUTPUT_GAIN6477 MOTOR_1_OFFSET6478 AVR_TIME_CONSTANT6479 CURRENT_LIMITING_GAIN6480 CURRENT_LIMITING_FILTER6481 CURRENT_LIMITING_VALUE_16482 CURRENT_LIMITING_VALUE_26483 CURRENT_LIMITING_VALUE_36490 DRIVE_MODE_DISPLAY...

  • Page 123

    3 - 236520 MULTI_FUNCTION_SEL_TLL6521 MULTI_FUNCTION_SEL_TLH6522 MULTI_FUNCTION_SEL_SSC6523 MULTI_FUNCTION_SEL_MGX6524 MULTI_FUNCTION_SEL_RDY6525 CONTROL_REF_CYCLE_TIME6526 H_GEAR_SEL6527 M_GEAR_SEL6528 L_GEAR_SEL6529 ENCODER_SPECIFICATIONS_06530 ENCODER_SPECIFICATIONS_16531 CONTROL_SPECIFICATION...

  • Page 124

    3 - 246709 SHORT_TIME_OUTPUT_DEC_A16710 MAX_OUTPUT_DEC_A16711 MOTOR_RATED_SLIP_16712 MOTOR_RATED_CURRENT_16713 MOTOR_NO-LOAD_CURRENT_16714 BASE_VOLTAGE_16715 MOTOR_IRON_SAT_COEFF_A16716 MOTOR_IRON_SAT_COEFF_B16717 BASE_IRON_LOSS_16718 MAX_IRON_LOSS_26719 ACR_P_GAIN_A16720 ACR_P_GAIN_B16721 ACR_P_...

  • Page 125

    3 - 256743 MIN_OUTPUT_FREQUENCY6744 MIN_OUTPUT_FREQUENCY_VOLT6745 MAX_OUTPUT_FREQUENCY_VOLT6750 BASE_SPEED_26751 MAX_OUTPUT_DECREASE_START_26752 RATED_SPEED_26753 MAXIMUM_SPEED_26754 CONTINUOUS_RATED_OUTPUT_26755 SHORT_TIME_RATED_OUTPUT_26756 MAX_OUTPUT_26757 MAX_OUTPUT_DEC_26758 CONT_OUTPUT_DEC_...

  • Page 126

    3 - 266777 SLIP_FREQUENCY_COMP_COEFF_26778 CARRIER_FREQUENCY_26779 MOTOR_ACCEL_LEVEL_26780 SELECTION_CODE_126781 SELECTION_CODE_226786 TERN_RESISTANCE_26787 LEAK_INDUCTANCE_d26788 LEAK_INDUCTANCE_q26789 MAGNETIGING_CURRENT_26800 KVA_SELECTION6801 MOTOR_SELECTION6802 NUMBER_OF_MOTOR_POLES6803 MOTO...

  • Page 127

    3 - 276828 KP6832 KP26833 BIAS6834 BIAS_WIDTH_ADDITION6835 FEEDFORWARD6836 FF_FILTER_TIME_CONST6837 GAIN_SWITCH6838 MODE_SWITCH_TORQUE6839 MODE_SWITCH_SPEED6840 MODE_SWITCH_ACCEL6841 MODE_SWITCH_ERROR6842 ONLINE_AUTO_TUNING_SWITCH6843 FEEDBACK_COMPENSATION6844 FEEDBACK_DELAY_COMP6845 OSC_CONT_TOR...

  • Page 128

    3 - 286863 OBSERVER_INERTIA_ABJ6864 FUNCTION_SWITCH_16865 FUNCTION_SWITCH_26866 SPEED_COMP_DAMPING_RATE6867 SPEED_VIBRATION_ELEMENT6868 OSCLLATION_CONT_INERTIA6871 KP36874 KP46905 POSITION_CONTROL_SWITCH6906 PG_DIVIDER6907 ELECTRIC_GEAR_NUMERTOR6908 ELECTRIC_GEAR_DENOMINATOR6909 1ST_INDEX_ACCEL_C...

  • Page 129

    3 - 296922 DENMINATOR_ELECTRIC_GEARG_26923 1ST_BIAS_INDEX_VEL6924 2ND_BIAS_INDEX_VEL_TIME6925 2ND_BIAS_INDEX_VEL6926 SHAPE_COMPENSATION6927 MFC_SHAPE6928 1ST_BACKLASH_COMP6929 1ST_BACKLASH_COMP_TIME6930 2ND_BACKLASH_COMP6931 2ND_BACKLASH_COMP_TIME6932 3RD_BACKLASH_COMP6933 3RD_BACKLASH_COMP_TIME6...

  • Page 130

    3 - 306950 SPEED_LIMIT6956 TORQUE_FILTER_CONSTANT_26957 TORQUE_FILTER_CONSTANT_36958 EXT_FORWARD_TORQUE_LIMIT26959 EXT_REVERSE_TORQUE_LIMIT26960 POSITIONING_COMPLETED_W6961 ZERO_CLAMP_LEVEL6962 ZERO_SPEED_LEVEL6963 SPEED_WINDOW6964 NEAR_WINDOW6965 OVERFROW_LEVEL6966 BKC-OFF_DELAY6967 BKC_OUT_LEVE...

  • Page 131

    3 - 316989 REGENE_RESISTER_CAPA6990 RESERVED_96991 COMMUNICATION_CONTROL6992 FUNCTION_SELECTION6993 COMMAND_MASK6994 ZERO_POINT_WIDTH6995 FORWARD_SOFTWARE_LIMIT_L6996 FORWARD_SOFTWARE_LIMIT_H6997 REVERSE_SOFTWARE_LIMIT_L6998 REVERSE_SOFTWARE_LIMIT_H6999 ABS_ZERO_POINT_OFFSET_L7000 ABS_ZERO_POINT_...

  • Page 132

    3 - 327013 ZERO_POINT_RETURN_DIR7014 ZERO_POINT_RETURN_SPEED_17015 ZERO_POINT_RETURN_SPEED_27016 FINALDIST_TO_ZERO_L7017 FINALDIST_TO_ZERO_HUS wordUS wordUS wordUS wordUS wordZero point return directionZero point return approach speed 1Zero point return approach speed 2Zero point return final tra...

  • Page 133

    3 - 33NameData typeContentsUnitActive9000 LCD_CONTRASTByte0~15(7)-po9002 DISPLAY_MODEByte0~2(0)-po9003 FIRST_LANGUAGEByte1~2(1)-po9004Byte0~5(3)-po9005 PRG_DEFAULT_DIRByte1~5(1)-im9006 DISPLAY_BLACK_TIMEByte0~60(0)minpo9007 TABULATOR_SIZEByte0~30(4)-im9008 KEYBOARD_TYPEByte0~1(0)minim9009 KEYBOAR...

  • Page 134

    3 - 349204 USER_CLASS_WRITE_Byte0~7(7)-imTOA_SC9205 USER_CLASS_WRITE_Byte0~7(7)-imTOA_EC9206 USER_CLASS_WRITE_Byte-imTOA_SUPVIS9207 USER_CLASS_WRITE_Byte0~7(7)-imTOA_ASSDNO9208 USER_CLASS_WRITE_Byte0~7(7)-imMAG_WGROUP9209 USER_CLASS_WRITE_Byte0~7(7)-imTOA_ADAPT9210 USER_CLASS_WRITE_Byte0~7(7)-im2...

  • Page 135

    3 - 359229 USER_CLASS_READ_DEFByte0~7(7)-im9230 USER_CLASS_READ_BDByte0~7(7)-imAccess stage for selection ofdirectory DEFAccess stage for selection ofdirectory BD(Note) With Software Version 5, protection level ranges are introduced in the R parameter display.They provide separate defined protect...

  • Page 136

    3 - 369257 USER_CLASS_TM_Byte0~7(7)-imSKMGLREPR39258 USER_CLASS_TM_Byte0~7(7)-imSKNCNEWTOOLE9259 USER_CLASS_TM_Byte0~7(7)-imSKNCDELTOOL9260 USER_CLASS_TM_Byte0~7(7)-imSKMGBUFFER9261 USER_CLASS_TMByte0~7(7)-im_SKMGFIND9262 USER_CLASS_TM_Byte0~7(7)-imSKMGLISTLPOS9263 USER_CLASS_TM_Byte0~7(7)-imSKMG...

  • Page 137

    3 - 379305 V24_USER_BAUDByteUser: Baud rate (300, 600,0~6(5:9600 baud )-im1200, 2400, 4800, 9600, 19200)9306 V24_USER_DATABITSByteUser: Data bits0~1(1: 8 data bits )-im9307 V24_USER_PARITYByteUser: Parity bits0~2(0: None)-im9308 V24_USER_STOPBITByteStop bits0~1 (0:1Stop bits)-im9309 V24_USER_LI...

  • Page 138

    3 - 389411 TM_NUM_MAGUS word Number of work magazine(0)-po9412 TM_DEFAULT_TOOLSIZE US word Default setting for loading:1111~7777(1111)-potool size left9415 TM_DEFAULT_ByteDefault setting for location type1~***(1)-imTOOLPLACESPEC9416 TM_DEFAULT_TOOLTYPEUS word Default setting for loading, tool typ...

  • Page 139

    3 - 399600 CTM_SIMULATION_DEF_XW word Simulation default value X-10000~10000(0)mmim9601 CTM_SIMULATION_DEF_ZW word Simulation default value Z-10000~10000(0)mmim9602 CTM_SIMULATION_DEF_ W word Simulation default value display-10000~10000 mmimVIS_AREArange(100)9603 CTM_SIMULATION_MAX_XW word Simula...

  • Page 140

    3 - 409607 CTM_ENABLE_RAPID_ByteEnable the rapid traverse0~1(1)-imFEEDselection as feedrate9608 CTM_ENABLE_FEED_ByteEnable the feedrate selection in0~1(1)-imP_MINmm/min9609 CTM_SPEED_FIELD_ByteNumber of decimal places in0~4(0)-imDISPLAY_RES the speed input field9610 CTM_POS_BytePosition of the co...

  • Page 141

    3 - 419629 CTM_WEAR_INPUT_ByteDisplay the X tool wear data as0~1(0)-imDIAM_ONdiameter9630 CTM_FIN_SPEED_WordFinishing feedrate as percentage0~100(100)%imPERCENT9631 CTM_CYCLE_DWELL_Double Dwell time for cycles in seconds0~10(1)secimTIME_SEC9632 CTM_ANGLE_ByteAngle reference axis0~1(1)-imREFERENCE...

  • Page 142

    3 - 422.2.3Application-specific MDs for ShopMill9650 CMM_POS_BytePosition of the coordinate system0~23(0)-imCOORDINATE_SYSTEM9651 CMM_TOOL_ByteTool management concept1~4(2)-imMANAGEMENT9652 CMM_TOOL_LIFE_ByteTool monitoring0~1(1)-imCONTROL9653 CMM_ENABLE_A_AXISByteEnable 4th axis for the user0~2(...

  • Page 143

    3 - 439670 CMM_START_RED_Double Radius approach circle for50.0~100.0(-1)%imCONTOUR_POCKETfinishing contour packets plushalf finishing allowance(-1=safety clearance)9671 CMM_DISPL_RES_ByteNumber of place after decimal0~33(1)-imMORE_INCHpoint, greater than inch9672 CMM_FIXED_TOOL_ByteFixed location...

  • Page 144

    3 - 449762 CMM_MEAS_TOL_ROT_Double Measurement accuracy during0.001~0.1 (0.01)mmimSPtool measurement with rotatingspindle9763 CMM_TOOL_PROBE_WordTool probe type0~999(0)-imTYPE9764 CMM_TOOL_PROBE_WordAllowed axis directions for tool0~999(133)-imALLOW_AXISprobe (ZYX)9765 CMM_T_PROBE_Double Tool pro...

  • Page 145

    3 - 45Number NameData type ContentsSetting range (Default)Unit Active10000 AXCONF_MACHAX_NAME_TAB[n]:0...max.No.axes in sys.-110002 AXCONF_LOGIC_MACHAX_TUB[n]:0...max.No.axes in sys.-110010 ASSIGN_CHAN_TO_MODE_GROUP[n]:0...max.No.chann. in sys.-110050 SYSCLOCK_CYCLE_TIME10060 POSCTRL_SYSCLOCK_TIM...

  • Page 146

    3 - 4610080 SYSCLOCK_SAMPL_TIME_RATIO10082 CTRLOUT_LEAD_TIME10083 CTRLOUT_LEAD_TIME_MAX10087 SERVO_FIFO_SIZE10090 SAFETY_SYSCLOCK_TIME RATIO10091 INFO_SAFETY_CYCLE_TIME10092 INFO_CROSSCHECK_CYCLE_TIME10100 PLC_CYCLIC_TIMEOUT10110 PLC_CYCLE_TIME_AVERAGE10120 PLC_RUNNINGUP_TIMEOUT10130 TIME_LIMIT_N...

  • Page 147

    3 - 4710150 PREP_DRIVE_TASK_CYCLE_RATIO10160 PREP_COM_TASK_CYCLE_RATIO10190 TOOL_CHANGE_TIME10200 INT_INCR_PER_MM10210 INT_INCR_PER_DEG10220 SCALING_USER_DEF_MASK10230 SCALING_FACTORS_USER_DEF[n]:0...1210240 SCALING_SYSTEM_IS_METRIC10250 SCALING_VALUE_INCH10260 CONVERT_SCALING_SYSTEM10290 CC_TDA_...

  • Page 148

    3 - 4810362 HW_ASSIGN_ANA_FASTIN[n]:0...710364 HW_ASSIGN_ANA_FASTOUT[n]:0...710366 HW_ASSIGN_DIG_FASTIN[n]:0...910368 HW_ASSIGN_DIG_FASTOUT[n]:0...310380 HW_UPDATE_RATE_FASTIO[n]:0...max.No.terminal blocks-110382 HW_LEAD_TIME_FASTIO[n]:0...max.No.terminal blocks-110384 HW_CLOCKED_MODULE_MASK[n]:0...

  • Page 149

    3 - 4910410 CC_VDI_OUT_DATA10420 CC_ASSIGN_FASTOUT_MASK10430 CC_HW_DEBUG_MASK10450 SW_CAM_ASSIGN_TUB[n]:0...max.No.SW cams-110460 SW_CAM_MINUS_LEAD_TIME[n]:0...max.No.SW cams-110461 SW_CAM_PLUS_LEAD_TIME[n]:0...max.No.SWcams-110470 SW_CAM_ASSIGN_FASTOUT_110471 SW_CAM_ASSIGN_FASTOUT_210472 SW_CAM_...

  • Page 150

    3 - 5010650 IPO_PARAM_NAME_TAB[n]:0...210652 COUNTER_DEF_ANGLE_NAME10654 RADIUS_NAME10656 CHAMFER_NAME10660 INTERMEDIATE_POINT_NAME_TAB[n]:0...210700 PREPROCESSING_LEVEL10702 IGNORE_SINGLEBLOCK_MASK10704 DRYRUN_MASK10710 PROG_SD_RESET_SAVE_TAB[n]:0...2910712 NC_USER_CODE_CONF_NAME_TUB[n]:0...1991...

  • Page 151

    3 - 5111100 AUXFU_MAXNUM_GROUP_ASSIGN11110 AUXFU_GROUP_SPEC[n]:0...1411120 LUD_EXTENDED_SCOPE11200 INIT_MD11210 UPLOAD_MD_CHANGES_ ONLY11220 INI_FILE_MODE11230 MD_FILE_STYLE11280 WPD_INI_MODE11300 JOG_INC_MODE_LEVELTRIGGRD11310 HANDWH_REVERSE11320 HANDWH_IMP_PER_LATCH[n]:0...max.No.handwheels-111...

  • Page 152

    3 - 5211390 MONITOR_INPUT_STROBE11398 AXIS_VER_SERVER_SENSITIVE11400 TRACE_SELECT11410 SUPPRESS_ALARM_MASK11411 ENABLE_ALARM_MASK11412 ALARM_REACTION_CHAN_NOREADY11413 ALARM_PAR_DISPLAY_TEXT11420 LEN_PROTOCOL_FILE11430 DIG_ASSIGN_DIGITIZE_TO_ CHAN11432 DIG_ASSIGN_NUM_OF_AXES11450 SEARCH_RUN_MODE1...

  • Page 153

    3 - 5312000 OVR_AX_IS_GRAY_CODE12010 OVR_FACTOR_AX_SPEED[n]:0...3012020 OVR_FEED_IS_GRAY_CODE12030 OVR_FACTOR_FEEDRATE[n]:0...3012040 OVR_RAPID_IS_GRAY_CODE12050 OVR_FACTOR_RAPID_TRA[n]:0...3012060 OVR_SPIND_IS_GRAY_CODE12070 OVR_FACTOR_SPIND_SPEED[n]:0...3012080 OVR_REFERENCE_IS_PROG_FEED12082 O...

  • Page 154

    3 - 5412704 AXCT_AXCONF_ASSIGN_TAB4[n]:0...3112705 AXCT_AXCONF_ASSIGN_TAB5[n]:0...3112706 AXCT_AXCONF_ASSIGN_TAB6[n]:0...3112707 AXCT_AXCONF_ASSIGN_TAB7[n]:0...3112708 AXCT_AXCONF_ASSIGN_TAB8[n]:0...3112709 AXCT_AXCONF_ASSIGN_TAB9[n]:0...3112710 AXCT_AXCONF_ASSIGN_TAB10[n]:0...3112711 AXCT_AXCONF...

  • Page 155

    3 - 5513100 DRIVE_DIAGNOSIS[n]:0...813200 MEAS_PROBE_LOW_ACTIVE[n]:0...114504 MAXNUM_USER_DATA_INT14506 MAXNUM_USER_DATA_HEX14508 MAXNUM_USER_DATA_FLOAT14510 USER_DATA_INT[n]:0...3114512 USER_DATA_HEX[n]:0...3114514 USER_DATA_FLOAT[n]:0...3114516 USER_DATA_PLC_ALARM[n]:0...3117500 MAXNUM_REPLACEM...

  • Page 156

    3 - 5618088 MM_NUM_TOOL_CARRIER18090 MM_NUM_CC_MAGAZINE_PARAM18092 MM_NUM_CC_MAGLOC_PARAM18094 MM_NUM_CC_TDA_PARAM18096 MM_NUM_CC_TOA_PARAM18098 MM_NUM_CC_MON_PARAM18100 MM_NUM_CUTTING_EDGES_IN_TOA18102 MM_TYPE_OF_CUTTING_EDGE18104 MM_NUM_TOOL_ADAPTER18105 MM_MAX_CUTTING_EDGE_NO18106 MM_MAX_CUTTI...

  • Page 157

    3 - 5718180 MM_NUM_MAX_FUNC_PARAM18190 MM_NUM_PROTECT_AREA_NCK18210 MM_USER_MEM_DYNAMIC18220 MM_USER_MEM_DPR18230 MM_USER_MEM_BUFFERED18240 MM_LUD_HASH_TABLE_SIZE18242 MM_MAX_SIZE_OF_LUD_VALUE18250 MM_CHAN_HASH_TABLE_SIZE18260 MM_NCK_HASH_TABLE_SIZE18270 MM_NUM_SUBDIR_PER_DIR18280 MM_NUM_FILES_PE...

  • Page 158

    3 - 5818331 MM_FLASHFILESYS_MEM[n]:0...718342 MM_CEC_MAX_POINTS[n]:0...double max.No.Axes in sys.-118350 MM_USER_FILE_MEM_MINIMUM18360 MM_EXT_PROG_BUFFER_SIZE18362 MM_EXT_PROG_NUM18400 MM_NUM_CURVE_TABS18402 MM_NUM_CURVE_SEGMENTS18404 MM_NUM_CURVE_POLYNOMS18500 MM_EXTCOM_TASK_STACK_SIZE18502 MM_C...

  • Page 159

    3 - 59Non-standardprogramlanguageStandardprogramlanguage18800 MM_EXTERN_LANGUAGE18900 FPU_ERROR_MODE18910 FPU_CTRLWORD_INIT18920 FPU_EXEPTION_MASKD wordD wordD wordD word----popopopoActivation of externalNC languages:System response to FPUcalculation errorBasic initialization ofFPU control wordEx...

  • Page 160

    3 - 602.4CHANNEL-SPECIFIC MACHINE DATA2.4.1Basic Channel Machine DataNumber NameData type ContentsSetting rangeUnit Active20000 CHAN_NAME20050 AXCONF_GEOAX_ASSIGN_TAB[n]:0...220060 AXCONF_GEOAX_NAME_TAB[n]:0...220070 AXCONF_MACHAX_USED[n]:0_max_axes_120080 AXCONF_CHANAX_NAME_TAB[n]:0_max_axes_120...

  • Page 161

    3 - 6120126 TOOL_CARRIER_RESET_VALUE20128 COLLECT_TOOL_CHANGE20130 CUTTING_EDGE_RESET_VALUE20132 SUMCORR_RESET_VALUE20140 TRAFO_RESET_VALUE20150 GCODE_RESET_VALUES[n]:0_max_Gcode_120152 GCODE_RESET_MODE[n]:0_max_Gcode_120154 EXTERN_GCODE_RESET_VALUES[n]:0...3020160 CUBIC_SPLINE_BLOCKS20170 COMPRE...

  • Page 162

    3 - 6220254 ONLINE_CUTCOM_ENABLE20256 CUTCOM_INTERS_POLY_ENABLE20260 PATH_IPO_IS_ON_TCP20262 SPLINE_FEED_PRECISION20270 CUTTING_EDGE_DEFAULT20272 SUMCORR_DEFAULT20310 TOOL_MANAGEMENT_MASK20320 TOOL_TIME_MONITOR_MASK20350 TOOL_GRIND_AUTO_TMON20360 TOOL_PARAMETER_DEF_MASK20400 LOOKAH_USE_VELO_NEXT_...

  • Page 163

    3 - 6320623 HANDWH_ORIAX_MAX_INCR_VSIZE20624 HANDWH_CHAN_STOP_COND20700 REFP_NC_START_LOCK20750 ALLOW_G0_IN_G9620800 SPF_END_TO_VDI21000 CIRCLE_ERROR_CONST21010 CIRCLE_ERROR_FACTOR21020 WORKAREA_WITH_TOOL_RADIUS21050 CONTOUR_TUNNEL_TOL21060 CONTOUR_TUNNEL_REACTION21070 CONTOUR_ASSIGN_FASTOUT21080...

  • Page 164

    3 - 6421130 ORIAX_TURN_TAB_2[n]:0...221150 JOG_VELO_RAPID_ORI[n]:0...221155 JOG_VELO_ORI[n]:0...221160 JOG_VELO_RAPID_GEO[n]:0...221165 JOG_VELO_GEO[n]:0...221170 ACCEL_ORI[n]:0...221200 LIFTFAST_DIST21202 LIFTFAST_WITH_MIRROR21210 SETINT_ASSIGN_FASTIN21220 MULTFEED_ASSIGN_FASTIN21230 MULTFEED_ST...

  • Page 165

    3 - 652.4.2Machine Data for Digitizing Function21400 DIG_PROT_VERSION[0]21420 DIG_L_ORDER21422 DIG_L_OFF_Z21424 DIG_L_INKR[n]:0...221430 DIG_L_MIN21432 DIG_L_NORMAL21434 DIG_L_NOTAUS21436 DIG_L_NOTAUS_EXT21440 DIG_DELTAPOS21450 DIG_V_EILGANG21460 DIG_A_MAX21462 DIG_A_MAX_MOVE21464 DIG_A_MAX_SCAN2...

  • Page 166

    3 - 662.4.3Machine Data for Grinding Function21500 TRACLG_GRINDSPI_VERT_OFFSET21501 TRACLG_GRINDSPI_HOR_OFFSET21502 TRACLG_CTRLSPI_VERT_OFFSET21504 TRACLG_SUPPORT_VERT_OFFSET21506 TRACLG_SUPPORT_HOR_OFFSET21508 TRACLG_VERT_DIR_SUPPORTAX_121510 TRACLG_HOR_DIR_SUPPORTAX_121512 TRACLG_VERT_DIR_SUPPO...

  • Page 167

    3 - 672.4.4Channel Auxiliary Function Settings22000 AUXFU_ASSIGN_GROUP[n]:0...4922010 AUXFU_ASSIGN_TYPE[n]:0...4922020 AUXFU_ASSIGN_EXTENSION[n]:0...4922030 AUXFU_ASSIGN_VALUE[n]:0...4922100 AUXFU_QUICK_BLOCKCHANGE22110 AUXFU_H_TYPE_INT22200 AUXFU_M_SYNC_TYPE22210 AUXFU_S_SYNC_TYPE22220 AUXFU_T_S...

  • Page 168

    3 - 682.4.5Transformation Definitions in Channel22562 TOOL_CHANGE_ERROR_MODE22700 TRACE_STARTTRACE_EVENT22702 TRACE_STARTTRACE_STEP[n]:0...122704 TRACE_STOPTRACE_EVENT22706 TRACE_STOPTRACE_STEP[n]:0...122708 TRACE_SCOPE_MASK22710 TRACE_VARIABLE_NAME[n]:0...822712 TRACE_VARIABLE_INDEX[n]:0...82271...

  • Page 169

    3 - 6924320 TRAFO_GEOAX_ASSIGN_TAB_3[n]:0...224400 TRAFO_TYPE_424410 TRAFO_AXES_IN_4[n]:0_max_axes_124420 TRAFO_GEOAX_ASSIGNTAB_4[n]:0...224430 TRAFO_TYPE_524432 TRAFO_AXES_IN_5[n]:0_max_axes_124434 TRAFO_GEOAX_ASSIGN_TAB_5[n]:0...224440 TRAFO_TYPE_624442 TRAFO_AXES_IN_6[n]:0_max_axes_124444 TRAF...

  • Page 170

    3 - 7024550 TRAFO5_BASE_TOOL_1[n]:0...224560 TRAFO5_JOINT_OFFSET_1[n]:0...224562 TRAFO5_TOOL_ROT_AX_OFFSET_1[n]:0...224564 TRAFO5_NUTATOR_AX_ANGLE_124580 TRAFO5_TOOL_VECTOR_ 124585 TRAFO5_ORIAX_ASSIGN_TAB_1[n]:0...224600 TRAFO5_PART_OFFSET_2[n]:0...224610 TRAFO5_ROT_AX_OFFSET_2[n]:0...124620 TRAF...

  • Page 171

    3 - 7124721 TRAANG_PARALLEL_ACCEL_RES_124750 TRAANG_ANGLE_224760 TRAANG_BASE_TOOL_2[n]:0...224770 TRAANG_PARALLEL_VELO_224771 TRAANG_PARALLEL_ACCEL_RES_224800 TRACYL_ROT_AX_OFFSET_124810 TRACYL_ROT_SIGN_IS_PLUS_124820 TRACYL_BASE_TOOL_1[n]:0...224850 TRACYL_ROT_AX_OFFSET_224860 TRACYL_ROT_SIGN_IS...

  • Page 172

    3 - 722.4.6Punching and Nibbling26000 PUNCHNIB_ASSIGN_FASTIN26002 PUNCHNIB_ASSIGN_FASTOUT26004 NIBBLE_PUNCH_OUTMASK[N]:0...726006 NIBBLE_PUNCH_INMASK[N]:0...726008 NIBBLE_PUNCH_CODE[N]:0...726010 PUNCHNIB_AXIS_MASK26012 PUNCHNIB_ACTIVATION26014 PUNCH_PATH_SPLITTING26016 PUNCH_PARTITION_TYPE26018 ...

  • Page 173

    3 - 7328070 MM_NUM_BLOCKS_IN_PREP28080 MM_NUM_USER_FRAMES28081 MM_NUM_BASE_FRAMES28085 MM_LINK_TOA_UNIT28090 MM_NUM_CC_BLOCK_ELEMENTS28100 MM_NUM_CC_BLOCK_USER_MEM28105 MM_NUM_CC_HEAP_MEM28150 MM_NUM_VDIVAR_ELEMENTS28160 MM_NUM_LINKVAR_ELEMENTS28180 MM_MAX_TRACE_DATAPOINTS28200 MM_NUM_PROTECT_ARE...

  • Page 174

    3 - 7428264 LEN_AC_FIFO28266 MODE_AC_FIFO28500 MM_PREP_TASK_STACK_SIZE28510 MM_IPO_TASK_STACK_SIZE28520 MM_MAX_AXISPOLY_PER_BLOCK29000 LOOKAH_NUM_CHECKED_BLOCKSD wordByteD wordD wordD wordD wordLength of the FIFO variables$AC_FIFOMode of FIFO processingStack size ofpreparation task(DRAM)Stack siz...

  • Page 175

    3 - 75Number NameData type ContentsSetting range (Default)UnitActive30100 CTRLOUT_SEGMENT_NR[0]30110 CTRLOUT_MODULE_NR[0]30120 CTRLOUT_NR[0]30130 CTRLOUT_TYPE[0]30132 IS_VIRTUAL_AX[0]30200 NUM_ENCS30210 ENC_SEGMENT_NR[n]:0_max_enc._130220 ENC_MODULE_NR[n]:0_max_enc._130230 ENC_INPUT_NR[n]:0_max_e...

  • Page 176

    3 - 7631000 ENC_IS_LINEAR[n]:0_max_enc._131010 ENC_GRID_POINT_DIST[n]:0_max_enc._131020 ENC_RESOL[n]:0_max_enc._131030 LEADSCREW_PITCH31040 ENC_IS_DIRECT[n]:0_max_enc._131050 DRIVE_AX_RATIO_DENOM[n]:0...531060 DRIVE_AX_RATIO_NUMERA[n]:0...531070 DRIVE_ENC_RATIO_DENOM[n]:0_max_enc._131080 DRIVE_EN...

  • Page 177

    3 - 7731110 BERO_EDGE_TOL[n]:0_max_enc._131120 BERO_EDGE[n]:0_max_enc._131122 BERO_DELAY_TIME_PLUS[n]:0_max_enc._131123 BERO_DELAY_TIME_MINUS[n]:0_max_enc._131200 SCALING_FACTOR_G70_G7131350 FREQ_STEP_LIMIT[0]31400 STEP_RESOL[0]31500 AXIS_NUMBER_FOR_MONITORING[0]31510 OFFSETVALUE_FOR_MONITORING[0...

  • Page 178

    3 - 7832000 MAX_AX_VELO32010 JOG_VELO_RAPID32020 JOG_VELO32040 JOG_REV_VELO_RAPID32050 JOG_REV_VELO32060 POS_AX_VELO32070 CORR_VELO32074 FRAME_OR_CORRPOS_NOTALLOWED32080 HANDWH_MAX_INCR_SIZE32082 HANDWH_MAX_INCR_VELO_SIZE32084 HANDWH_STOP_COND32090 HANDWH_VELO_OVERLAY_FACTOR32100 AX_MOTION_DIR321...

  • Page 179

    3 - 7932430 JOG_AND_POS_MAX_JERK32431 MAX_AX_JERK32432 PATH_TRANS_JERK_LIM32450 BACKLASH[n]:0_max_enc._132452 BACKLASH_FACTOR[n]:0...532460 TORQUE_OFFSET[0](0.0)32490 FRICT_COMP_MODE[0]32500 FRICT_COMP_ENABLE32510 FRICT_COMP_ADAPT_ENABLE[0]32520 FRICT_COMP_CONST_MAX[0]32530 FRICT_COMP_CONST_MIN[0...

  • Page 180

    3 - 8032700 ENC_COMP_ENABLE[n]:0_max_enc._132710 CEC_ENABLE32711 CEC_SCALING_SYSTEM_METRIC32720 CEC_MAX_SUM32730 CEC_MAX_VELO32750 TEMP_COMP_TYPE32760 COMP_ADD_VELO_FACTOR32800 EQUIV_CURRCTRL_TIME[n]:0...532810 EQUIV_SPEEDCTRL_TIME[n]:0...532900 DYN_MATCH_ENABLE32910 DYN_MATCH_TIME[n]:0...532920 ...

  • Page 181

    3 - 8134000 REFP_CAM_IS_ACTIVE34010 REFP_CAM_DIR_IS_MINUS34020 REFP_VELO_SEARCH_CAM34030 REFP_MAX_CAM_DIST34040 REFP_VELO_SEARCH_MARKER[n]:0_max_enc._134050 REFP_SEARCH_MARKER_REVERSE[n]:0_max_enc._134060 REFP_MAX_MARKER_DIST[n]:0_max_enc._134070 REFP_VELO_POS34080 REFP_MOVE_DIST[n]:0_max_enc._13...

  • Page 182

    3 - 8235000 SPIND_ASSIGN_TO_MACHAX35010 GEAR_STEP_CHANGE_ENABLE35020 SPIND_DEFAULT_MODE35030 SPIND_DEFAULT_ACT_MASK35032 SPIND_FUNC_RESET_MODE35040 SPIND_ACTIVE_AFTER_RESET35100 SPIND_VELO_LIMIT35110 GEAR_STEP_MAX_VELO[n]:0_max_Gear.135120 GEAR_STEP_MIN_VELO[n]:0_max_Gear.135130 GEAR_STEP_MAX_VEL...

  • Page 183

    3 - 8335410 SPIND_OSCILL_ACCEL35430 SPIND_OSCILL_START_DIR35440 SPIND_OSCILL_TIME_CW35450 SPIND_OSCILL_TIME_CCW35500 SPIND_ON_SPEED_AT_IPO_START35510 SPIND_STOPPED_AT_IPO_START35590 PARAMSET_CHANGE_ENABLEDoubleByteDoubleDoubleByteBooleanByteAcceleration during oscillationStarting direction during...

  • Page 184

    3 - 8436500 ENC_CHANGE_TOL36510 ENC_DIFF_TOL36520 DES_VELO_LIMIT36600 BRAKE_MODE_CHOICE36610 AX_EMERGENCY_STOP_TIME36620 SERVO_DISABLE_DELAY_TIME36690 AXIS_DIAGNOSIS36700 DRIFT_ENABLE36710 DRIFT_LIMIT[0]36720 DRIFT_VALUE[0]36730 DRIVE_SIGNAL_TRACKING36750 AA_OFF_MODEDoubleDoubleDoubleByteDoubleDo...

  • Page 185

    3 - 852.5.7Safety Integrated36901 SAFE_FUNCTION_ENABLE36902 SAFE_IS_ROT_AX36905 SAFE_MODULO_RANGE36910 SAFE_ENC_SEGMENT_NR36911 SAFE_ENC_MODULE_NR36912 SAFE_ENC_INPUT_NR36915 SAFE_ENC_TYPE36916 SAFE_ENC_IS_LINEAR36917 SAFE_ENC_GRID_POINT_DIST36918 SAFE_ENC_RESOL36920 SAFE_ENC_GEAR_PITCH36921 SAFE...

  • Page 186

    3 - 8636936 SAFE_CAM_POS_PLUS[n]:0...336937 SAFE_CAM_POS_MINUS[0...3]36940 SAFE_CAM_TOL36942 SAFE_POS_TOL36944 SAFE_REFP_POS_TOL36946 SAFE_VELO_X36948 SAFE_STOP_VELO_TOL36950 SAFE_MODE_SWITCH_TIME36951 SAFE_VELO_SWITCH_DELAY36952 SAFE_STOP_SWITCH_TIME_C36953 SAFE_STOP_SWITCH_TIME_D36954 SAFE_STOP...

  • Page 187

    3 - 8736971 SAFE_SS_DISABLE_INPUT36972 SAFE_VELO_SELECT_INPUT[0...1]36973 SAFE_POS_SELECT_INPUT36974 SAFE_GEAR_SELECT_INPUT[0...2]36975 SAFE_STOP_REQUEST_INPUT36976 SAFE_PULSE_STATUS_INPUT36977 SAFE_EXT_STOP_INPUT[0...2]36978 SAFE_OVR_INPUT[0...3]36980 SAFE_SVSS_STATUS_OUTPUT36981 SAFE_SS_STATUS_...

  • Page 188

    3 - 8837000 FIXED_STOP_MODE37010 FIXED_STOP_TORQUE_DEF37020 FIXED_STOP_WINDOW_DEF37030 FIXED_STOP_THRESHOLD37040 FIXED_STOP_BY_SENSOR37050 FIXED_STOP_ALARM_MASK37060 FIXED_STOP_ACKN_MASK37070 FIXED_STOP_ANA_TORQUE37100 GANTRY_AXIS_TYPE37110 GANTRY_POS_TOL_WARNING37120 GANTRY_POS_TOL_ERROR37130 GA...

  • Page 189

    3 - 892.5.9Axis-Specific Memory Settings38000 MM_ENC_COMP_MAX_POINTS[n]:0_max_enc._138010 MM_QEC_MAX_POINTS[0]37550 EG_VEL_WARNING37560 EG_ACC_TOLDoubleDoubleThreshold for "Velocity warningthreshold", "Acceleration warningthreshold"Threshold value for "Axisaccelerating&qu...

  • Page 190

    3 - 90Number NameData type ContentsSetting range (Default)UnitActive41010 JOG_VAR_INCR_SIZE41050 JOG_CONT_MODEL_LEVELTRIGGRD41100 JOG_REV_IS_ACTIVE41110 JOG_SET_VELO41120 JOG_REV_VELO41130 JOG_ROT_AX_SET_VELO41200 JOG_SPIND_SET_VELO41300 CEC_TABLE_ENABLE[n]41310 CEC_TABLE_WEIGHT[n]41500 SW_CAM_MI...

  • Page 191

    3 - 9141524 SW_CAM_MINUS_TIME_TAB_3[n]:0...741525 SW_CAM_PLUS_TIME_TAB_3[n]:0...741526 SW_CAM_MINUS_TIME_TAB_4[n]:0...741527 SW_CAM_PLUS_TIME_TAB_4[n]:0...741600 COMPAR_THRESHOLD_1[n]:0...741601 COMPAR_THRESHOLD_2[n]:0...741700 AXCT_SWWIDTH[n]:0...15DoubleDoubleDoubleDoubleDoubleDoubleD wordLead ...

  • Page 192

    3 - 9242000 THREAD_START_ANGLE42010 THREAD_RAMP_DISP_TIME42100 DRY_RUN_FEED42300 COUPLE_RATIO_1[n]:0...142400 PUNCH_DWELLTIME42402 NIBPUNCH_PRE_START_TIME42440 FRAME_OFFSET_INCR_TIME42442 TOOL_OFFSET_INCR_TIME42444 TARGET_BLOCK_INCR_PROG42450 CONTPREC42460 MINFEED42470 CRIT_SPLINE_ANGLE42480 STOP...

  • Page 193

    3 - 9343100 LEAD_TYPE43102 LEAD_OFFSET_IN_POS43104 LEAD_SCALE_IN_POS43106 LEAD_OFFSET_OUT_POS43108 LEAD_SCALE_OUT_POS43210 SPIND_MIN_VELO_G2543220 SPIND_MAX_VELO_G2643230 SPIND_MAX_VELO_LIMS43300 ASSIGN_FEED_PER_REV_SOURCE43350 AA_OFF_LIMIT43400 WORKAREA_PLUS_ENABLE43410 WORKAREA_MINUS_ENABLE4342...

  • Page 194

    3 - 942.9GUD Parameters1000Thread chamfering amount (0.1~Lead)1001Thread chamfering angle (deg)1002Transition time to the good night screen1003Setting time for the work light off function in the Ecoeco setting.1004Setting time for the chip conveyor auto off function in the Ecoeco setting.1005Chan...

  • Page 195

    3 - 951038Y axis wear judgment time (*100ms)1039Z axis cancel time (*100ms)1040Z axis overload judgment time (*100ms)1041Z axis wear judgment time (*100ms)1042Adaptation upper limit1043 Adaptation lower limit1044Adaptation maximum override1045Adaptation minimum override1046Adaptation override ste...

  • Page 196

    3 - 961156Calling out of M code macro (M code to call out O9026)1157Calling out of M code macro (M code to call out O9027)1158Calling out of M code macro (M code to call out O9028)1159Calling out of M code macro (M code to call out O9029)2000Turret clamp axis, clamp position2001Turret clamp axis,...

  • Page 197

    3 - 978000Inch/mm change (00H: mm, FFH: inch)8001Tool related layout creation0BitAuto program tool data Read (0: Invalid, 1: Valid) Multi tool file→NC1BitAuto program tool data Write (0: Invalid, 1: Valid) NC→Multi (Note) When 0Bit is valid,enabled by 1.2BitClear the tool type (0: Yes, 1: No)...

  • Page 198

    3 - 988010Auto Nose R compensation related1BitInterference check: Offset vector 90°~270° (0: Valid, 1: Invalid)2BitInterference check: For all (0: Valid, 1: Invalid)8011Auto Nose R compensation related0BitIf the block which does not move during tool nose compensation appears for morethan 3 bloc...

  • Page 199

    3 - 992.10 Maker Definition Parameters61200 MN_CC_SAP1_WORK_LEN[2] Double Set the work length of the toolPOSN_LIN renose coordinate system.Convert inch/mm.MN_CC_SAP1_WORK_LEN[0] Work length 1MN_CC_SAP1_WORK_LEN[1] Work length 262200 MC_CC_SAP1_POSN_LIN[30]Double Using as a parameter of thePOSN_LI...

  • Page 200

    3 - 10062210 MC_CC_SAP1_VELO_LINDouble Using as a parameter of theVELO_LIN respeed, convert inch/mm.MC_CC_SAP1_VELO_LIN[0]Feed speed when touching Q setter repeatMC_CC_SAP1_VELO_LIN[1]Return speed of Q setter repeat from touching positionMC_CC_SAP1_VELO_LIN[2]

  • Page 201

    4 - 1IV. DIAGNOSIS1.DIAGNOSIS DISPLAY1.1 PLC/NC INTERFACE SIGNAL1.2 HMI/PLC Interface Signals

  • Page 202

    4 - 21.DIAGNOSIS DISPLAY1 Press AUX. and move the cursor to the window you want to change.2 Press Menu Select .3 Press F9/NEXT and F8/Diagnose to display the diagnose screen.4 Enter the DB number you want to display.Example: DB10.DBB75 The “status” is displayed on the screen.Fi...

  • Page 203

    4 - 31.1PLC/NC INTERFACE SIGNALGeneralIn the following list of interface signals, a reference to relevant documentation is provided for everysignal. This reference specifies the section number or the short designation of the description offunctions, please refer toReference : /FB/,xx, "yyy&q...

  • Page 204

    4 - 4Channel 4DBX54.0-DBX65.7540.000-540.231Channel 4, geo axesDBX66.0-DBX71.7541.100-541.315Channel 5DBX72.0-DBX83.7550.000-550.231Channel 5, geo axesDBX84.0-DBX89.7551.100-551.315Channel 6DBX90.0-DBX101.7560.000-560.231Channel 6, geo axesDBX102.0-DBX107.7561.100-561.315Channel 7DBX108.0-DBX119....

  • Page 205

    4 - 5Definition of error and operational messages/P3/Byte no. of DB2/Error message EM or operational message OM.7/EM6/EM5/OM4/OM3/EM2/EM1/OM0/EM15/OM14/EM13/OM12/EM11/OM10/EM9/OM8/OM23/OM22/OM21/EM20/EM19/OM18/EM17/OM16/EM31/OM30/EM29/OM28/EM27/OM26/OM25/EM24/EM35/OM34/EM33/OM32/EM151/OM150/EM149...

  • Page 206

    4 - 6DB10Signals to NC (PLC→NC)Byte76543210DBB56Keyswitch/A2/Acknowledgement EMERGENCYEMERGENCYSTOP /N2/Position 3 Position 2 Position 1 Position 0STOP/N2/DBB57INC inputs in mode grouparea activeDBB58-59DB10Signals to NC (PLC→NC)Byte76543210DBB122Disable the external digital NCK inputs (SW2 a...

  • Page 207

    4 - 7DB10Signals to NC (PLC→NCK)Byte76543210DBB130Disable the external digital NCK outputs (SW2 and higher)Output 16 Output 15Output 4Output 13 Output 12 Output 11 Output 10Output 9DBB131Overwrite screenform for the external digital NCK outputs (SW2 and higher)Output 16 Output 15Output 4Output ...

  • Page 208

    4 - 8DB10Signals to NC (PLC→NCK)Byte76543210DBB166Overwrite screenform for the analog NCK outputsOutput 8Output 7Output 6Output 5Output 4Output 3Output 2Output 1DBB167Default screenform for the analog NCK outputsOutput 8Output 7Output 6Output 5Output 4Output 3Output 2Output 1DBB168Disable the a...

  • Page 209

    4 - 9DB10Signals from NC (NCK→PLC)Byte76543210DBB60Actual value of the digital ON-BOARD inputs of the NCKInput 4Input 3Input 2Input 1DBB61-63DBB64Setpoint for the digital outputs of the NCK without hardwareSetpoint for the digital on-board outputs of the NCKOutput 8Output 7Output 6Output 5Outpu...

  • Page 210

    4 - 10DB10Signals from NC (NCK→PLC)Byte76543210DBB97Channel number for handwheel 1/H1/MMC→PLC(SW2 and higher)DCBADBB98Channel number for handwheel 2/H1/MMC→PLC(SW2 and higher)DCBADBB99Channel number for handwheel 3/H1/MMC→PLC(SW2 and higher)DCBADBB100Axis number for handwheel 1/H1 (SW2 an...

  • Page 211

    4 - 11DB10Signals from NC (NCK→PLC)Byte76543210DBB104NCK CPUHHUMCP2MCP1readyreadyreadyready/A2/DBB105UnassignedDBB106Emergencystop active/N2/DBB107InchNCU linkProbe actuated /M4/systemactiveProbe 2Probe 1DBB108NC ready Drive ready Drives inMMC-CPUMMC-CPUMMC-CPU/A2//FBA/cyclicready (MMC ready (M...

  • Page 212

    4 - 12Concerning MMC-CPU1 ready (DBX108.3 and DBX108.2)If the MMC is connected to the operator panel interface (X101), bit 3 is set (default). Whenconnecting to the PG MPI interface (X122), bit 2 is set.DB10Signals from NC (NCK→PLC) /A2/ (SW2 and higher)Byte76543210DBB186Actual value of externa...

  • Page 213

    4 - 131.1.4Signals from/to mode group (DB11-14)Mode group-specific signalsDB11Signals to mode group 1 (PLC→NCK) /K1/Byte76543210DBB0Mode group Mode group Mode groupModeOperating moderesetstop Axisstopchangeplus spindledisableJOGMDAAUTOMATICDBB1Single blockMachine functionType AType BREFREPOSTEA...

  • Page 214

    4 - 14DB11Signals to mode group 2 (PLC→NCK) /K1/Byte76543210DBB20Mode group Mode group Mode groupModeOperating moderesetstop Axisstopchangeplus spindledisableJOGMDAAUTOMATICDBB21Single blockMachine functionType AType BREFREPOSTEACH INDBB22Machine functionvar. INC10000 INC 1000 INC100 INC10 INC1...

  • Page 215

    4 - 15DB18Signals for Safety PLC (PCL→PLC)Byte76543210DBB0INSEP valid (valid bit)8th input7th input6th input5th input4th input3th input2th input1th inputbytebytebytebytebytebytebytebyteDBB1DBB2OUTSEP valid (valid bit)8th output 7th output 6th output 5th output 4th output 3th output 2th output 1...

  • Page 216

    4 - 16DBD90SPL_DELTA.OUTSEP[33..64]DBD94SPL_DELTA.INSIP[1..32]DBD98SPL_DELTA.INSIP[33..64]DBD102SPL_DELTA.OUTSIP[1..32]DBD106SPL_DELTA.OUTSIP[33..64]DBD110SPL_DELTA.MARKERSIP[1..32]DBD114SPL_DELTA.MARKERSIP[33..64]DBB118CMDSIDBB119DBD120Error number 0=No error 1-320=Signal number starting from SP...

  • Page 217

    4 - 17DB19Signals from operator panel (MMC→PLC)Byte76543210DBB20MCS/WCS SimulationRecall alarmCancel alarmCancelScreen isChange-activeclearedclearedkeydark /A2/over /A2/MMC103MMC103actuatedDBB21DBB22Displayed channel number from the MMCDBB23DBB24V24 status from PLCV24 OnV24 OffV24 external V24 ...

  • Page 218

    4 - 18DBB45FC9 outStarErrErrorDoneActiveDBB46FC9: Ref reservedDBB48ReservedDBBAssignment as for DBB0 to DBB4950-99Switchover interface to MMCDBW100ONL_REQUESTOnline request from MMCMMC writes its client identification as online request (Bus type, MMC bus address)DBW102ONL_CONFIRMAcknowledgement f...

  • Page 219

    4 - 19DBB126MMC1MMC1MMC1MMC1ACTIVEACTIVE MSTT SHIFTSHIFTCHANGEDREQLOCKLOCKDBBReserved127-129DBW130MMC2_CLIENT_IDENTPLC writes PAR_CLIENT_IDENT to MMCx_CLIENT_IDENT when MMC goes online.DBB132MMC2_CLIENT_IDENTPLC writes PAR_MMC_TYP to MMCx_TYP when MMC goes online.DBB133MMC2_MSTT_ADRPLC writes PAR...

  • Page 220

    4 - 20DB21-30Signals to NCK channel (PLC→NCK)Byte76543210DBB0Activate dryActivateActivateActivateExecutionrun feedrateMD1single blockDRFfrom external/V1//K1//K1//H1/sourceDBB1ActivatePLC actionCLCCLCTime monitoring SynchronizedEnableActivateprogramcompleteoverridestopact. (toolaction OFFprotect...

  • Page 221

    4 - 21On Active single block (DBX0.4):Select variant via “Write variable”.On Delete distance-to-go (DBX6.2):Effects only path axes and not positioning axes.Control signals to geometry axesDB21-30Signals to NCK channels (PLC→NCK)Byte76543210DBB12Geometry axis 1Traversing keys /H1/ Rapid trav...

  • Page 222

    4 - 22DB21-30Signals from NCK channel (NCK→PLC, MMC→PLC, PLC→NCK)Byte76543210DBB24Dry runNO1SingleDRFExecutionMMC→PLCfeedrateselectedblockselectedfrom externalselected /V1//K1/selected/H1/source selectedDBB25ProgramFeedrateMMC→PLCtestoverride forselectedrapid traverse/K1/selected /V1/DB...

  • Page 223

    4 - 23DBB37Stop at blockRead-inCLCCLCCLCContour handwheel activeNCK→PLC end withenable isstoppedstoppedactiveSBL isgnoredupper limit ower limit/TE1/Handwheel Handwheel Handwheelsuppressed/TE1/ /TE1//TE1/3 /H1/2 /H1/1 /H1/DBB38Nibbling and punching /N4/NCK→PLCAcknowleStrokedgementenablemanual ...

  • Page 224

    4 - 24DBB49Geometry axis 2DBB50MMC→PLCDBB52Geometry axis 3Traverse command /H1/Handwheel active /H1/plusminus21DBB53Geometry axis 3 active machine function /H1/Var. INC10000INC1000INC100INC10INC1INCDBB54OEM signals geometry axis 3DBB55Geometry axis 3DBB56MMC→PLCDBB57

  • Page 225

    4 - 25DB21-30Signals from NCK channel (NCK PLC)Byte76543210DBB58MachineMachineMachineMachineMachineunction 5function 4 function 3 function 2 function 1change /H2/ change /H2/ change /H2/ change /H2/ change /H2/DBB59MachineMachineMachineMachineMachinefunction 5 function 4 function 3 function 2 ...

  • Page 226

    4 - 26DB21-30Signals from NCK channel (NCK→PLC)Byte76543210DBW68Extended address M function 1 (binary) /H2/DBD70M function 1 (binary) /H2/DBW74Extended address M function 2 (binary) /H2/DBD76M function 2 (binary) /H2/DBW80Extended address M function 3 (binary) /H2/DBD82M function 3 (binary) /H2...

  • Page 227

    4 - 27DB21-30Signal from NCK channel (NCK→PLC)Byte76543210DBW140Extended address H function 1 (binary) /H2/DBD142H function 1 (REAL or Dint) /H2/DBW146Extended address H function 2 (binary) /H2/DBD148H function 2 (REAL or Dint) /H2/DBW152Extended address H function 3 (binary) /H2/DBD154H functi...

  • Page 228

    4 - 28DB21-30Signals from NCK channel (NCK→PLC)Byte76543210DBB194Dynamic M functionsM07M06M05*M04*M03*M02M01M00DBB195Dynamic M functions /H2/M15M14M13M12M11M10M09M08DBB196Dynamic M functions /H2/M23M22M21M20M19M18M17M16DBB197Dynamic M functions /H2/M31M30M29M28M27M26M25M24DBB198Dynamic M functi...

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    4 - 29DB21-30Signals from NCK channel (NCK→PLC)Byte76543210DBB208Number of active G function of G function group 1 (binary) /K1/DBB209Number of active G function of G function group 2 (binary) /K1/DBB210Number of active G function of G function group 3 (binary) /K1/DBB211Number of active G func...

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    4 - 30Instruction-controlled signals to NC channelDB21-30Signals from NCK channel (NCK→PLC) (SW4 and higher)Byte76543210DBB280Synch. action D numberrequestrequestto NCKto NCKDBB281Synch. actionrequestto NCKDBW282Assignment D1DBW284Assignment D2DBW286Assignment D3DBW288Assignment D4DBW290Assignm...

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    4 - 31Instruction-controlled signals from NC channelDB21-30Signals from NCK channel (NCK→PLC) (SW4 and higher)Byte76543210DBB308Disable synchronized actions /FBSY/No.8No.7No.6No.5No.4No.3No.2No.1DBB309Disable synchronized actions /FBSY/No.16No.15No.14No.13No.12No.11No.10No.9DBB310Disable synchr...

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    4 - 32Signals to orientation axesDB21-30Signals to NCK channel (PLC→NCK)Byte76543210DBB320Orientation axis 1Traversing keys+-RapidTraversing Feed stop Activate handwheel--traverse key disable (bit value coding)overrideDBB321Orientation axis 1DBB322OEM signal orientatio...

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    4 - 33DB21-30Signals to NCK channel (NCK→PLC)Byte76543210DBB332Orientation axis 1Travel commandHandwheel activePlusMinus(bit value coding)DBB333Orientation axis 1Active machine functionvar. INC10000INC1000INC100INC10INC1INCDBB334OEM signals orientation axis 1DBB335Orientation axis 1DBB336Orient...

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    4 - 34DB21-30Signals from NCK channel (NCK→PLC)Byte76543210Modification signals tool management functionsDBB344LastTransferTool limitToolreplacementto newvalueprewarningtool ofreplacement reachedlimittool grouptoolreachedDBB345-347Transferred tool managgement functionsDBD348T number for tool pr...

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    4 - 35DBB8RequestActivationAllocate NC axis to channel /K5/PLCsignal withaxis/spindlechange of/K5/this byte /5/DCBA(Note) DBX8.4: is automatically reset after assignment (SW3.7, 4.2 and higher). For previous SW versions,the activation signal must be applied until the assignment is made (DBB68).DB...

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    4 - 36DBB23ActivateActivateTransmissionTransmissionTransmissionSafetytest stopend positionof bitof bitof bitintegrationpair 2value 2value 1value 0DBB24Master/Reserved for compile(Stepper motor)slave oncycleStep mode coarse/fine monitoringDBB25DBB26EnableEnableGrinding emergencyslave axisretractio...

  • Page 237

    4 - 37DB31-61Signals from axis/spindle (NCK→PLC)Byte76543210DBB60Position reached /B1/Reference/Reference/ Encoder limitEncoder limit NCU_Link Spindle/noAxis andwith exact with exact synchronizes 2 synchronizes 1 frequency frequency Axis active axis /S1/spindlestop fine stop coarse/R1//R1/excee...

  • Page 238

    4 - 38DB31-61Signals from axis/spindle (NCK→PLC)Byte76543210DBB76Rotary axis Indexing PositioningScratchAxisin positionaxis inaxis /P2/pulse /A2/position /T1/DBB77DBB78F function (REAL format) for positioning axisAxisDBB79F function (REAL format) for positioning axisAxisDBB80F function (REAL fo...

  • Page 239

    4 - 39DBB91S function (floating-point) for spindle /S1/DBB92SpeedTorque limit HLGSSSet-up611Dsetpoint2 activeactivemodesmoothing/A2//A2/active /A2/active /A2/DBB93Enablen controllerDriveActive motor /A2/Active drive parameter set /A2/611Dpulsesintegratorready/A3/disabled/A2//A2/BACBADBB94Variable...

  • Page 240

    4 - 40DB31-61Configuration: Signals from axis/spindle (NCK→PLC)Byte76543210DBB105Active infeed axis /P5/161514131211109DBB106Active infeed axis /P5/2423222120191817DBB107Active infeed axis /P5/31302928272625DBB108Safety integratedDeleteSafe speedpulses viaor zeroAxis safelyexternalspeed referen...

  • Page 241

    4 - 41DB71Interface for loading/unloading magazine (NCK→PLC)Byte76543210DBB0Interface (I) activeI8I7I6I5I4I3I2I1DBB1Interface (I) activeI16I15I14I13I12I11I10I9DBB2,3DBB nres.res.res.res.PositionReloadUnloadLoadat loadingpointDBB n+2Assigned channel (8 bit Int)DBB n+3Tool management no. (8 bit I...

  • Page 242

    4 - 42DB72Signals from spindle (NCK→PLC)Byte76543210DBB0Interface (I) activeI8I7I6I5I4I3I2I1DBB1Interface (I) activeI16I15I14I13I12I11I10I9DBB2,3DBB nres.res.res.res.res.PreparePerformCompulsorychangechangechange(initiate: M06)DBB n+1UnassignedDBB n+2Assigned channel no. (8 bit Int)DBB n+3Tool ...

  • Page 243

    4 - 43DB73Signals from circular magazine (NCK→PLC)Byte76543210DBB0Interface (I) activeI8I7I6I5I4I3I2I1DBB1Interface (I) activeI16I15I14I13I12I11I10I9DBB2,3DBB nres.res.res.res.res.res.PerformCompulsorychangechange(initiate: T no.)DBB n+1UnassignedDBB n+2Assigned channel no. (8 bit Int)DBB n+3To...

  • Page 244

    4 - 44DB77Buffer (tool management)Byte76543210DBB n+0Data notBuffercompleteoccupied(ZWS)DBB n+1RequestZWS dataDBW n+2Magazine no. of old location (Int)DBW n+4Location no. of old location (Int)DBW n+6Tool: Location type (Int)DBW n+8Tool: size left (Int)DBW n+10Tool: size right (Int)DBW n+12Tool: s...

  • Page 245

    4 - 45DB90PLC to HMI SignalDBB#7#6#5#4#3#2#1#0DCLPDOPPDRNPMLKP0DoorDoorDryMachineCloseOpenRunLockWLTPASPPACKPSHGPSMDPSLWPCACPRTCP1LightingAir inAir Chuck SpindleSpindleSpindleC-axisRotaryONSpindleONHighMiddleLowCoupleToolONSpeedSpeedSpeedCoupleKEYPSTPDGCNDGCKRSTKDRHPMLHP2MemoryProgramDigitalDigit...

  • Page 246

    4 - 46DB91HMI to PLC SignalDBB#7#6#5#4#3#2#1#0DCLMDOPMATPMCPKMPRSMBRSMDRNMMLKM0DoorDoorAutoChipProgramBlockDry Run MachineCloseOpenPowerConveyorRestartRestartLockShutoffWLTMASPMACKMSHGMSMDMSLWMCACMRTCM1LightingAir inAir Chuck SpindleSpindleSpindleC-axisRotarySpindleHighMiddleLowCoupleToolSpeedSpe...

  • Page 247

    4 - 47DB92PLC/HMI Signal (Related to LS/SOL Diagram)DBB#7#6#5#4#3#2#1#00Picture765432101Picture151413121110982Picture23222120191817163Picture31302928272625244Picture39383736353433325Picture47464544434241406Picture55545352515049487Picture63626160595857568Picture71706968676665649Picture797877767574...

  • Page 248

    4 - 48DB92PLC/HMI Signal (Related to LS/SOL Diagram)DBB#7#6#5#4#3#2#1#020Picture16716616516416316216116021Picture17517417317217117016916822Picture18318218118017917817717623Picture19119018918818718618518424Picture19919819719619519419319225Picture20720620520420320220120026Picture2152142132122112102...

  • Page 249

    4 - 49DB92PLC/HMI Signal (Related to LS/SOL Diagram)DBB#7#6#5#4#3#2#1#040Picture2717069686766656441Picture2797877767574737242Picture2878685848382818043Picture2959493929190898844Picture21031021011009998979645Picture211111010910810710610510446Picture211911811711611511411311247Picture212712612512412...

  • Page 250

    4 - 50DB92PLC/HMI Signal (Related to LS/SOL Diagram)DBB#7#6#5#4#3#2#1#052Picture216716616516416316216116053Picture217517417317217117016916854Picture218318218118017917817717655Picture219119018918818718618518456Picture219919819719619519419319257Picture220720620520420320220120058Picture2215214213212...

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    4 - 51DB94PLC to HMI Signal (Axis Type)DBB#7#6#5#4#3#2#1#0RPMD80Origin MD Setting87654321RPMD161Origin MD Setting161514131211109RPFN82Origin Processing Complete87654321RPFN163Origin Processing Complete161514131211109DB95HMI to PLC Signal (Axis Type)DBB#7#6#5#4#3#2#1#0RPEF80Origin Setting Enable87...

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    4 - 52

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    5 - 1V.APPENDIXES1.NCK SOFTWARE REPLACEMENT PROCEDURE1.1 Introduction1.2 Preparations1.3 Upgrading the NCK System Version1.4 Connecting to the Network2.PLC (LADDER) SOFTWARE REPLACEMENT PROCEDURE2.1 Installing the PLC (Ladder) Software2.2 Downloading the PLC (Ladder)3.SERVO TRACE OPERATION3...

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    5 - 21.NCK SOFTWARE REPLACEMENT PROCEDURE1.1IntroductionThis manual describes how to upgrade an NCK system version and back up/restore an archive,both of which are required for system replacement.1.2PreparationsPrepare the following:Installation Procedure ManualPC (with Ethernet; 100-MB Ethernet ...

  • Page 255

    5 - 31.3.1Preparing for BackupPrior to upgrading, back up the NC related data. First, prepare for backup.1Set an access level.Set a password for services in the Set Password Menu of the [Start-up] Menu.Enter "***."Fig. 1.3.1 Password Screen

  • Page 256

    5 - 41.3.2Backing up the DataCreate an archive file, selecting [Batch Setup] in the back menu of the [Service] function andindividually checking in the NC and PLC check boxes.1For the NC, back up the data in the following procedure.2Select only NC in the [Service] - Back Menu - [Batch Setup] func...

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    5 - 5Fig. 1.3.2(b) Setup Screen5Back up the PLC as well.For the PLC, the execution ladder related data is backed up with the archive.6Terminate the MMC.

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    5 - 67Restart to switch to the Windows NT's mode. Select the Service menu and restart 840Di.After BIOS is started, the following Boot menu is displayed.[Sinumerik] ---- NormalThe Service menu can be started by pressing the cursor down key and INPUT key whenthe Boot menu is being displayed. (The...

  • Page 259

    5 - 71.3.3Stopping LogB ServiceOpen Service for Control Panel.Select LogB Service and press the "STOP" button. This will stop an NCK application.Fig.1.3.3 Windows Service Screen1.3.4Copying the NCK Binary FileCopy the NCK binary files nckpcnc.exe and pcnc.abb into the following direct...

  • Page 260

    5 - 82Once the application is started up, go to Window, Diagnosis, and NC/PLC in that order,then, onto the Generation screen.3Press "STOP" in the PLC window to stop the PLC.4Press "MRES" in the PLC window to initialize the PLC.5Press "Clear NC memory" in the NC windo...

  • Page 261

    5 - 91.3.10 Restoring the BackupThe following describes how to restore the archive backed up in the data backup procedure.1Restoring the PLC dummy archiveAs with the data backup procedure, press the [Read Archive] key on the right of the [BatchSetup] screen in the [Service] back menu. Select PLC...

  • Page 262

    5 - 101.3.11Confirming the Software VersionConfirm the software version in the [Version] screen under [Service Display] of the [Diagnosis]function.1.3.12 Restarting the PowerNow, you are finished with upgrading the NCK system. Terminate the HMI and shut down theNT. Deactivate the main circuit b...

  • Page 263

    5 - 111.4Connecting to the NetworkThe following describes an example of connecting between the 840Di and PC.Items Required Cross cables (10BASE-T) PC (100-M Ethernet if possible) This machine1Select Network in 840Di Control Panel to open TCP/IP Properties.2Set the 840Di's IP address to 192.168...

  • Page 264

    5 - 122.PLC (LADDER) SOFTWARE REPLACEMENT PROCEDURE2.1Installing the PLC (Ladder) Software(The following describes an example of not using a mouse.)1In the System screen, bring the cursor to "30.Y Menu" and press INPUT . After displayingthe Y-screen, press the MENU SELECT key of the o...

  • Page 265

    5 - 133Press the Alt key, followed by the F key to open File's submenu. Using the cursor keys and , move the cursor to Retrieve in the submenu and press the INPUT key.Fig. 2.1(b) SIMATIC Manager Screen4Using the TAB key and and keys, move the cursor to an archive file (K7test _1....

  • Page 266

    5 - 145Using the TAB key and and keys, move the cursor to an installation directory(S7proj in the example) and press the INPUT key.Fig. 2.1(d) Target Directory Screen6The archive thawing screen is displayed.Fig. 2.1(f) Archive Thawing Screen5

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    5 - 157A message, "Directory already exists," appears. Use the TAB key to move the cursor toReplace, and press the INPUT key.Fig. 2.1(f)8A message, "Do you want to open the object now?" appears. Move the cursor to Yes withthe TAB key and press the INPUT key.Fig. 2.1(...

  • Page 268

    5 - 162.2Downloading the PLC (Ladder)1Using the cursor key , scroll up the tree shown in the screen. Upon reaching the S7Program folder, use the cursor key key to open the Blocks folder.Fig. 2.2(a) SIMANTIC Manager Screen1

  • Page 269

    5 - 172Press the Alt key, followed by the L key to open PLC's submenu. Using the cursor keys and , move the cursor to Operating Mode ... in the submenu and press the INPUTkey.Fig. 2.2(b) Operating Mode Selection Screen3Use the TAB key to move the cursor to Stop, and press the INPUT ...

  • Page 270

    5 - 184A message, "Do you want to stop the module?" appears. Use the TAB key to move thecursor to Yes, and press the INPUT key.Fig. 2.2(d) Module Stop Selection Screen5Confirming that Current Operating Mode shows STOP, use the TAB key to move thecursor to Close, and press the I...

  • Page 271

    5 - 196Press the Alt key, followed by the F key to open File's submenu. Using the cursor keys and , move the cursor to Download in the submenu and press the INPUT key.Fig. 2.2(f) Download Selection Screen6

  • Page 272

    5 - 207A message, "Object already exists. Do you want to overwrite?" appears. Use the TAB keyto move the cursor to ALL, and press the INPUT key.Fig. 2.2(g) Insert Function Block Screen8A message, "Do you want to load the system data?" appears. Use the TAB key to movec...

  • Page 273

    5 - 2110 Use the TAB key to move the cursor to Yes, and press the INPUT key.Fig. 2.2(j) Download Screen11Press the Alt key, followed by the F key to open File's submenu. Using the cursor keys and , move the cursor to Exit in the submenu and press the INPUT key to terminateStep 7.Fig...

  • Page 274

    5 - 2212 Press the MENU SELECT key on the operation panel, followed by the Start-up functionkey.Fig. 2.2(k) Y-screen12

  • Page 275

    5 - 2313 Press the NCK Reset function key on the right side. Then, press the OK function keydisplayed further to the right, and wait for a while to terminate. If a drive related alarm isindicated, reset it. If it cannot be cleared, turn on the servo power again.Fig. 2.2(l) Y-screen13

  • Page 276

    5 - 243.SERVO TRACE OPERATION3.1OutlineUse of the servo trace function allows you to monitor a servo signal and the status in thescreen.Up to 4 data (Trace-1 to Trace-4) can be measured.A trigger is always applied to Trace-1.3.2Basic ScreenThe Servo Trace Basic screen can be displayed by selectin...

  • Page 277

    5 - 255Select a trigger type.When "No Trigger" is selected, the "Start" key starts measurement.When "Positive Edge" is selected, a trigger is applied when the data exceeds a thresholdvalue in the positive direction.When "Negative Edge" is selected, a trigge...

  • Page 278

    5 - 263.4DisplayPressing the [Display] key displays the measurement results.Traces-1 and -2 are displayed in Graph-1, and Traces-3 and -4 in Graph-2, respectively.Fig. 3.4(a) Trace Screen1"X Marker ON," "Y Marker ON"Pressing either key displays a marker in the screen; X-marke...

  • Page 279

    5 - 27Fig. 3.4(b) Graph Scaling Screen3"Set Graph" keyCapable of choosing to display Graph-1, Graph-2, or Graph-1 + Graph-2 simultaneously.4"Trace 1+2" keySwitches to "Trace 1" and "Trace 2." Displays Trace-1 and Trace-2 simultaneously, Trace-1, or Trace-...

  • Page 280

    5 - 28If you choose to display Graph-1 and Trace-1, for example, the following screen will be displayed.Fig. 3.4(c) Graph Screen

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    2SEICOS - pcFLexiINSTRUCTION MANUALMAINTENANCEVersion 1.0108-200108-2001 First Edition

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