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    Valid forControlSINUMERIK 840DSINUMERIK 840DE (export version)SINUMERIK 840D powerlineSINUMERIK 840DE powerlineDriveSIMODRIVE 611 digital03/2006 EditionSINUMERIK 840DConfiguring the NCUManual 11,System 11, Overview 11,1 19,Connection Conditions 19,2 31,Structure and Installation 31,3 37,Descripti...

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    SINUMERIK® documentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the “Remarks” column. Status code in the “Remarks” column:ANew documentation.. . . . . BUnrevised reprint with new Order No.. . ...

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    iii© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionPrefaceThe SINUMERIK documentation is subdivided into 3 parts:S General DocumentationS User documentationS Manufacturer/Service documentationA list of documents with the respective available la...

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    03.06iv© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionAsia and Australia time zoneA&D Technical SupportTel.: +86 1064 719 990Fax: +86 1064 747 474actionURI(http://www.siemens.com/automation/support-request):Internet: http://www.siemens.com...

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    03.06v© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition!WarningIndicates that death or serious injury may result if proper precautions are nottaken.!CautionWith a safety alert symbol, indicates that minor personal injury may result ifproper prec...

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    03.06vi© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionShould it be necessary to test or take measurements on live equipment, thenthe specifications and procedures defined in Accident Prevention Regulation ofthe Berufsgenossenschaft BGV A3 (Ger...

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    03.06vii© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionElectrostatically Sensitive Devices !ImportantHandling of modules containing devices sensitive toelectrostatic discharge:S When handling components which can be destroyed by electrostaticd...

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    03.06viii© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionPrefaceNotes

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    ix© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition 1,1System Overview 11,1-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1System configuration 11,1-11. . . . . . . . . . . . . . . . ...

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    03.06x© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition8Maintenance and Service 91,8-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1Battery and fan replacement 91,8-91. . . . . . . . . . . . . . . ...

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    1-11© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionSystem Overview1.1System configurationA numeric control is modular in design. The central control units of an 840Dsystem are shown in Fig. 1-1:Battery and fan slide-in moduleInfeed/Regenerativ...

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    03.061.1 System configuration1-12© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe NCU can communicate with the peripheral components via numerous inter-faces. These are shown in Fig. 1-2 with their connections to the NCU and ex-plained in mo...

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    03.061.1 System configuration1-13© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 1-1Components of the 840DComponentDescriptionNCUCentral processing unit of 840DCable distributorS Connection of up to 2 probesS Connection of up to 2 handwhe...

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    03.061.1 System configuration1-14© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionFig. 1-3 shows an OP 012-PCU 50 combination. It is connected to the NCU viathe MPI bus (see Fig. 1-2).Operator panel front OP 012PCU 50 Full CNC keyboard PS/23.5...

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    03.061.1 System configuration1-15© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe following tables show the possible combinations of software and hardware:Table 1-2Software - hardware combination options for NCU 5xx.3 to SW 6.4NCU system sof...

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    03.061.2 Labels and stickers1-16© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition1.2Labels and stickersIn case of technical queries or service, please quote all data on the rating plateto the local SIEMENS office responsible for your equipment.O...

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    03.061.3 Non-Siemens keyboards1-17© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition1.3Non-Siemens keyboardsWhen standard PC keyboards are used, ensure that they have a CE symboland correspond to industrial requirements. Otherwise, there may be p...

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    03.061.3 Non-Siemens keyboards1-18© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition1 System OverviewNotes

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    2-19© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionConnection Conditions2.1Secondary electrical conditionsThe controller is tested for compliance with the environmental conditions speci-fied below. Fault-free operation is only ensured if:S The...

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    03.062.1 Secondary electrical conditions2-20© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition2.1.1Power supply!WarningS The DC power supply is always referenced to ground and must begenerated by a safety transformer.S User interfaces must be pow...

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    03.062.1 Secondary electrical conditions2-21© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition2.1.2Safe isolation to EN 61800–5–1The complete system includes user interfaces (UIs) and interfaces for servicing,startup and maintenance.UIs are a...

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    03.062.1 Secondary electrical conditions2-22© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionBasic insulationSafety isolationG3ph 400 V ACNHousing/shield840D / 611 digital123410445611S7-300 I/OsMSTT/MCPPCU924 V8PersonG71011Terminalblock11ÎÎMot...

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    03.062.1 Secondary electrical conditions2-23© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition2.1.3Grounding conceptThe SINUMERIK 840D system consists of a number of individual components,each of which must comply with the appropriate EMC and saf...

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    03.062.1 Secondary electrical conditions2-24© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionOperator panel frontÏÏÏÏÏÏÏÏÏSLSLPowerelectronicsMachine bedGrounding barCentral ground connection conductor/protectiveconductorPAGGPAGatingele...

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    03.062.1 Secondary electrical conditions2-25© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThese external devices may not be connected to the control during normal op-eration. However, if the system cannot be operated without them, then the ca...

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    03.062.2 Climatic and mechanical environmental conditions2-26© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition2.2Climatic and mechanical environmental conditionsVibration load:EN 60068–2–6Shock load:EN 60068–2–27Climate:EN 60068–2–1/...

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    03.062.2 Climatic and mechanical environmental conditions2-27© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionBackup batteries must only be transported in the original packaging. No specialauthorization is required to ship backup batteries. The ...

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    03.062.2 Climatic and mechanical environmental conditions2-28© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 2-5Test limits for mechanical environmental conditionsVibrationt EN 60068 2 6Frequency range10 to 58 Hzto EN 60068–2–6Constan...

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    03.062.3 MPI/OPI network rules2-29© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition2.3MPI/OPI network rulesThe following devices can be interconnected across the MPI bus:S NCUS PCUS HT 6S HHUS MSTT/MCPThe MPI interconnecting cables are available...

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    03.062.3 MPI/OPI network rules2-30© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionAnother possibility is two identical components, provided they have differentnode addresses.For setting the addresses (also see corresponding component section):...

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    3-31© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionStructure and Installation3.1Structure of the SINUMERIK 840DThe SINUMERIK 840D consists of two components:1. NCU box (sheet metal housing with a combined battery/fan slide-in module)for housin...

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    03.063.2 Installation of the SINUMERIK 840D3-32© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition3.2Installation of the SINUMERIK 840DYou need the following tool to assembly the SINUMERIK 840D:S Screwdriver for slot-head screws sizes 0 and 1S Scr...

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    03.063.2 Installation of the SINUMERIK 840D3-33© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition1. Remove the plastic cover over the DC link busbars by loosening it with a flatscrewdriver in the gap on the top and then folding it forward and dow...

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    03.063.2 Installation of the SINUMERIK 840D3-34© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionCertain distances must be maintained with regard to cable routing and openventilation when mounting the NCU box. A ...

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    03.063.2 Installation of the SINUMERIK 840D3-35© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition200ÎÎÎÎÎÎÎÎÏÏÏÏÏÏÏÏÏÏÏÏÎÎÎÎÏÏÏÏÏÏCooling clearance60Cooling clearanceCooling clearance6060288Cooling clearanceVariant 1...

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    03.063.2 Installation of the SINUMERIK 840D3-36© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition3 Structure and InstallationNotes

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    4-37© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionDescription of the NCU4.1ComponentsThe components of the SINUMERIK 840D are compatible with the module se-ries SIMODRIVE 611D. The 840D is operated with the power supply of SIMODRIVE 611 and t...

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    03.064.1 Components4-38© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 4-2Components from the NCU 5xx.4 series:NCUOrder no. (MLFB)ProcessorCNC user memorymin. / max.PLCPLC memorymin. / max.Front plateFanbox561.46FC5356-0BB12-0AE0AMD K6-22...

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    03.064.1 Components4-39© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe NCU box is the module rack of the NCU module and consists of:S NC rack assembly with cable distributorS Battery/fan slide-in moduleS Sheet metal housing with integrated ...

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    03.064.1 Components4-40© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe link module is a submodule of the NCU 573.3/4/5. If it is plugged in, youcan reach the interface via the front plate of the NCU (above X122). The module allows synchroni...

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    03.064.2 Mounting4-41© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition4.2Mounting4.2.1NCU box without a fan box31648044319826550Battery/fan slide-in modulePower supply unitSheet metal housingDriver moduleCOM modulePLC moduleNCU mounting boardCab...

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    03.064.2 Mounting4-42© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition4.2.2NCU box with a fan box48044350MEMORY CARD198265208316136510Battery/fan slide-in modulePower supply unitCable distributorSheet metal housingFan boxCut-out for link moduleL...

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    03.064.2 Mounting4-43© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition1. Slide the back of the fan box into the locking mechanism on the NCU box.Fan box2. Push the front section into the guide until the spring locks.GuideFor replacing the fan bo...

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    03.064.2 Mounting4-44© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition Fan box!WarningS Only trained personnel may replace a fan box. The regulations for handlingelectrostatic sensitive devices must be observed.S Completely switch off the system...

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    03.064.3 NCU module interfaces4-45© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition4.3NCU module interfacesThe NCU module has the following interfaces:S Operating panel front interface X101 (MPI 1.5 MBaud, floating)S PROFIBUS DP X102 interfaceS ...

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    03.064.3 NCU module interfaces4-46© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionFor component assignments, see Section 4.1SIMATIC interfacePG-MPI interfaceI/O interface (cable distributor)Various error and status LEDs(H1/H2)7-segment display ...

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    03.064.3 NCU module interfaces4-47© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionSIMATIC interfacePG-MPI interfaceI/O interface (cable distributor)Various error and status LEDs(H1/H2)7-segment display (H3)RESET button (S1)PLC start-up switchNC...

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    03.064.3 NCU module interfaces4-48© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionSIMATIC interfacePG-MPI interfaceI/O interface (cable distributor)Various error and status LEDs(H1/H2)7-segment display (H3)RESET button (S1)NMI button (S2)PLC st...

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    03.064.3 NCU module interfaces4-49© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionOperator panel front interface (MPI)Connector name:X101Connector type:9-pole sub D socket connectorMaximum cable length:200 mSpecial features:Isolation (safe isol...

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    03.064.3 NCU module interfaces4-50© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionSignal namesXRS_PROFIBUSDP,RS_PROFIBUSDPDifferential RS485 data – PROFIBUSDPRTSAS_PROFIBUSDPRequest to Send AS – PROFIBUSDPRTSPG_PROFIBUSDPRequest to Send PG ...

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    03.064.3 NCU module interfaces4-51© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionLink module interfaceConnector name:NoneConnector type:9-pole sub D socket connectorMaximum cable length:100 mTable 4-7Pin assignment of plug X112 at the link mod...

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    03.064.3 NCU module interfaces4-52© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionI/O interface (cable distributor)Connector name:X121Connector type:37-pole sub D male connectorMaximum cable length:25 m for all functionsSpecial features:Isolati...

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    03.064.3 NCU module interfaces4-53© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionSignal typeOOutputVOVoltage OutputIInputVIVoltage InputPG-MPI interfaceConnector name:X122Connector type:9-pole sub D socket connectorMaximum cable length:200 mSp...

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    03.064.3 NCU module interfaces4-54© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionDevice bus interfaceConnector name:X172Connector type:2x17-pole ribbon cable connector, maleTable 4-10X172 pin assignmentsX172PinNameTypePinNameType1HF1VI18P27VI2...

  • Page 55

    03.064.3 NCU module interfaces4-55© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 4-11Operator controls and displaysDesignationTypeMeaningFea-tureRESET (S1)ButtonTriggering a hardware reset to reset the control and drive followed by acomp...

  • Page 56

    03.064.4 Cable distributor (distributor box)4-56© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition4.4Cable distributor (distributor box)The cable distributor splits the X121 interface of the NCU intoS two connections of differential handwheel,S t...

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    03.064.4 Cable distributor (distributor box)4-57© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionInsert the upper terminal bar in such a way that its “teeth” are facing the “teeth”of the lower terminal bar and then secure the upper housi...

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    03.064.4 Cable distributor (distributor box)4-58© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 4-14Connector assignmentsConnector No.Cable No.PeripheralsX111 Hand wheelX21(top)1. Hand wheelX322 Hand wheelX422. Hand wheelX532. ProbeX644 b...

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    03.064.4 Cable distributor (distributor box)4-59© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionConnector designation:X1...X10Connector type:DU-BOX plug connectorsTable 4-15Cable distributor pin assignmentPin no.37-pin connec-torSignalnameDU BO...

  • Page 60

    03.064.5 Technical data4-60© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionMEPUS 0/1measuring pulse signal 0/1 MEPUC 0/1measuring pulse common (reference ground) 0/1INPUT [0...3]binary NC input 0...3 2)MEXTexternal ground (reference ground for ...

  • Page 61

    03.064.5 Technical data4-61© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 4-17Electrical and mechanical data of the individual componentsComponentCPUPower loss *) in WDimensionswidth x height x depth in mmWeightin kgNCU 561.3571 3Intel 4...

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    03.064.5 Technical data4-62© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition4 Description of the NCUNotes

  • Page 63

    5-63© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionI/O Modules5.1Single I/O moduleThe single I/O module has 64 inputs and 32 short-circuit-proof outputs (iso-lated). Each output can be loaded with 0.5 A. The coincidence factor is 75%.Up to thr...

  • Page 64

    03.065.1 Single I/O module5-64© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition36013537425Cooling clearance 50 mmCooling clearance 50 mm70Space for frontconnector25P24LogicM24SHIELDP24PowerM24SHIELDFig. 5-2 Dimension drawing of single I/O modu...

  • Page 65

    03.065.1 Single I/O module5-65© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 5-1Technical data of the single I/O modulePower supply for LOGIC (X1) and POWER (X5)– Nominal value– Perm. range– Ripple– Polarity reversal protection...

  • Page 66

    03.065.1 Single I/O module5-66© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe 24 V DC power supply is connected to X1 via a 3-way angled Phoenixscrew terminal connector (2.5 mm2).P24Logic (pin 1)M24 (Pin 2)SHIELD (pin 3)X1Table 5-2X1 pin as...

  • Page 67

    03.065.1 Single I/O module5-67© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe inputs/outputs are connected via ribbon cables (max. 3 m length). The fol-lowing 34-pole terminal strip converters can be used for this purpose:see References:Cat...

  • Page 68

    03.065.1 Single I/O module5-68© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition31OUT3 4O32OUT3 5O33OUT3 6O34OUT3 7OSignal namesOUTi[j]Output j of output byte iSignal typeOOutputConnecting inputs 0 to 31Connector name:X404 INPUT 0–31Connector t...

  • Page 69

    03.065.1 Single I/O module5-69© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionConnecting inputs 32 to 63Connector name:X405 INPUT 32–63Connector type:34-pole DIN ribbon cable connection Length of the ribbon cable:Max. 3 m to the terminal bloc...

  • Page 70

    03.065.1 Single I/O module5-70© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionX404X405X406X3 INX3 OUT32 inputs 0 to 3132 inputs 32 to 6332 outputs 0 to 31This results in the following address space:1. Input rangeInput byte (chain number *32) to...

  • Page 71

    6-71© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTerminal Block6.1NCU terminal block 6FC5211-0AA00-0AA0PEconductor connectionShielding plate12345678DMP compact module slotsX9: Terminal external 24 V logic power supply32 124 VX20: Interface w...

  • Page 72

    03.066.1 NCU terminal block 6FC5211-0AA00-0AA06-72© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe terminal block is connected to connector X20 on the drive bus of the lastdrive module via round cables. These cables are available in differen...

  • Page 73

    03.066.1 NCU terminal block 6FC5211-0AA00-0AA06-73© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe PE conductor connection is also used to conduct interference currentsaway from:S the shields of the DMP casing,S the DMP compact plug-in modul...

  • Page 74

    03.066.1 NCU terminal block 6FC5211-0AA00-0AA06-74© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionS +5 V monitoringS Temperature monitoring 60° C"3°CS Configuration monitoringS Sign-of-life monitoring (watchdog) of the microcontrollerS S...

  • Page 75

    03.066.1 NCU terminal block 6FC5211-0AA00-0AA06-75© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionXDrive bus interface Connector name: X20 (IN) X21 (OUT)Connector type: 36-pole micro ribbonSpecial features:Non-isolated, no protective separat...

  • Page 76

    03.066.1 NCU terminal block 6FC5211-0AA00-0AA06-76© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition6 Terminal BlockNotes

  • Page 77

    7-77© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionDMP Compact ModulesThe following dimensions must be observed when mounting:Table 7-1Dimensions of the DMP compact modulesWidth25 mmHeight90 mm115 mm with plugged in connecting plugs130 mm with...

  • Page 78

    03.067.1 DMP compact module 16E 6FC5111-0CA01-0AA07-78© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionS A 30-pole connector X1 for connection to the NCU terminal block.S Two 10-terminal X2 and X3 (Phoenix, Type MC1.5/10-ST-3.81 GREY, OrderNo. ...

  • Page 79

    03.067.2 DMP compact module 16 A 6FC5111-0CA02-0AA17-79© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7.2DMP compact module 16 A 6FC5111-0CA02-0AA1The DMP compact module 16O is an encapsulated module. It can be pluggedinto a slot of the (PROFI...

  • Page 80

    03.067.2 DMP compact module 16 A 6FC5111-0CA02-0AA17-80© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 7-3Technical data of DMP compact module 16OOutput load for signal “1” (rated value)– Ohmic load500 mA– Lamp load5 W– Inductiv...

  • Page 81

    03.067.3 DMP compact module 8 A (6FC5111-0CA03-0AA1)7-81© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7.3DMP compact module 8 A (6FC5111-0CA03-0AA1)The DMP compact module 8O is an encapsulated module. It can be pluggedinto a slot of the (PR...

  • Page 82

    03.067.3 DMP compact module 8 A (6FC5111-0CA03-0AA1)7-82© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 7-4Technical data of DMP compact module 8ONumber of outputs8 digital outputsGalvanic isolationYesPower supply VLOAD– Rated value24 ...

  • Page 83

    03.067.4 DMP compact module 1I analog 6FC5 111-0CA04-0AA07-83© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7.4DMP compact module 1I analog 6FC5 111-0CA04-0AA0The DMP compact module 1I analog is an encapsulated module. It can beplugged into a ...

  • Page 84

    03.067.4 DMP compact module 1I analog 6FC5 111-0CA04-0AA07-84© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionAnalog voltage measurementUUMeasurement with PT100Differential input(common-modedisturbancesare suppressed)Unipolar(default)PT100 with4...

  • Page 85

    03.067.4 DMP compact module 1I analog 6FC5 111-0CA04-0AA07-85© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe DMP compact module 1I analog is used to input and digitize an analogvoltage value. This voltage value is measured by an isolated di...

  • Page 86

    03.067.5 DMP compact module 1E NC analog7-86© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7.5DMP compact module 1E NC analog6FC5211-0AA10-0AA0The DMP compact module 1E NC analog is an encapsulated high-speed ana-log input module with 75ms acc...

  • Page 87

    03.067.5 DMP compact module 1E NC analog7-87© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 7-7Digital analog value representation for DMP compact module 1I NC analogInput wordIB mIB m+1Analog input voltage7654321076543210Range +/– 10 ...

  • Page 88

    03.067.6 DMP compact module 1A analog7-88© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7.6DMP compact module 1A analog6FC5111-0CA05-0AA0The DMP compact module 1A analog is an encapsulated module. It can beplugged into a slot of the (PROFIBUS ...

  • Page 89

    03.067.6 DMP compact module 1A analog7-89© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionTable 7-9Technical data DMP compact module 1A analogNumber of outputs1 analog outputGalvanic isolationYesPower supply VLOAD– Rated value24 V DC– Perm. ...

  • Page 90

    03.067.6 DMP compact module 1A analog7-90© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 Edition7 DMP Compact ModulesNotes

  • Page 91

    8-91© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionMaintenance and Service8.1Battery and fan replacement23411) Battery2) Red cable (polarity +)3) Latch4) Fan+Fig. 8-1Battery/fan slide-in module!DangerDo not attempt to reactivate discharged bat...

  • Page 92

    03.068.1 Battery and fan replacement8-92© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionThe NCU features battery-backed SRAMs and clock modules. The NCU moni-tors the backup voltage. The battery must be replaced within 6 weeks of a moni-toring ...

  • Page 93

    A-93© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionAbbreviationsACAlternating CurrentCommunication BusCommunauté Européenne – European CommunityComputerized Numerical ControlCommunication ModuleCentral Processor UnitDirect CurrentAutomatio...

  • Page 94

    03.06A-94© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionMain Spindle DriveNumerical ControlNumerical Control Kernel: NC kernel with block preparation, traversing range,etc.Numerical Control Unit – Hardware Unit of the NCKMains SupplyNon Mask...

  • Page 95

    Index-95© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionIndexA 93,Abbreviations, A-93Assembly of the NCU 32,box, 3-32BBackup battery, 27,transport, 2-27Backup time, battery 92,, 8-92Battery 91,replacement, 8-91Battery/fan slide-in 92,module...

  • Page 96

    03.06Index-96© Siemens AG, 2006. All rights reservedSINUMERIK 840D Configuring Manual NCU (PHD) – 03.06 EditionNoise immunity of the complete 25,system, 2-25Non-Siemens 17,keyboards, 1-17OOperating 27,conditions, 2-27Operator controls and displays, 55,meaning, 4-55Operator panel interface ...

  • Page 97

    FromNameCompany/Dept.StreetZip code:City:Telephone:/SuggestionsCorrectionsFor Publication/Manual:SINUMERIK 840DConfiguring the NCUManufacturer/Service DocumentationManualOrder No.: 6FC5297-7AC10-0BP103.06 EditionShould you come across any printing errorswhen reading this publication, please notif...

  • Page 98

    User DocumentationSINUMERIKSINUMERIKDocumentation Overview SINUMERIK 840D/840Di/810D (03/2006)BrochureCatalog NC 60 *)Startup Manual *)– 840D– 810D– HMISINUMERIKEquipment ManualOperator Components *)SINUMERIKFunction Manual– Fundamentals *)– Expansion functions– Special functions– S...

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