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    Diagnostics Guide 11/2002 EditionSINUMERIK 840D/840Di/810D

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    Edition: 11.02SINUMERIK 840D/840Di/810D Diagnostics GuideValid forControlSoftware versionSINUMERIK 840D6SINUMERIK 840DE (Export version) 6SINUMERIK 840D powerline6SINUMERIK 840DE powerline6SINUMERIK 840Di2SINUMERIK 840DiE (Export version) 2SINUMERIK 810D3SINUMERIK 810DE (Export version) 3SINUMERI...

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    Further information is available on the Internet under:http://www.ad.sinumerik.de/sinumerikThis publication was produced with FrameMaker V7.0 and Designer V7.0.Reproduction of this document and/or transmittal thereof to third par-ties, as well as utilization or disclosure of the contents thereof,...

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    V Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.02PrefacePrefaceStructure of thedocumentationThe SINUMERIK documentation is divided up into three levels:•General documentation•User documentation•Manufacturer/Service documentatio...

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    Preface11.02VI Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionSINUMERIK 840DpowerlineFrom 09.2001•SINUMERIK 840D powerline and•SINUMERIK 840DE powerline will be available with improved performance. The following hardware description c...

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    VII Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.02PrefaceStructure of thealarm descriptionsEach alarm consists of an alarm number and alarm text. There are four description cate-gories:•Explanation•Reaction•Remedy•Program co...

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    Preface11.02VIII Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionPLC alarms/messagesTable 1_4Alarm number ranges, continued 1) More detailed information is available via the diagnostics function (diagnostics buffer) of SIMATIC STEP 7.2) Th...

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    IX Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.02PrefaceDanger andwarning conceptThe following warning notices with varying degrees of significance are used in the docu-ment: DangerIndicates an imminently hazardous situation which, ...

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    Preface11.02X Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

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    XI Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.02PrefaceContentsAlarms1-131.1 Overview of system error alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-131.2 Overview of alarms . . . . . . . . . . ...

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    Preface11.02XII Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

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    1-13 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1Alarms1.1Overview of system error alarmsSystem errorsThe following alarms are system errors:1000100510131017100110101014101810021011101510191003101210161160These system err...

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    1 Alarms11.021-14 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1000System error %1Parameters:%1 = System error numberDefinitions:With this alarm, internal alarm states are displayed that, in conjunction with the trans-ferred error numbe...

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    1-15 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1004Alarm reaction to NCK alarm incorrectly configuredParameters:%1 = Incorrect alarm numberDefinitions:The alarm reaction configured by the operating system or the compile ...

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    1 Alarms11.021-16 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:With this alarm, internal alarm states are displayed that, in conjunction with the trans-ferred error number, provide information on the cause and location of th...

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    1-17 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1015Channel %1 axis %2 system error %3Parameters:%1 = Channel number%2 = Axis number%3 = System error numberDefinitions:With this alarm, internal alarm states are displayed ...

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    1 Alarms11.021-18 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC not ready.- Mode group not ready, also effective for single axes- Alarm reaction delay is canceled.- NC Stop on al...

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    1-19 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:This alarm is not a user error.• 1. If NCU== 0 -> A parameter not equal to zero was not found• 2. If NCU not equal to zero -> An error which the NC was...

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    1 Alarms11.021-20 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Local alarm reaction.- NC not ready.- Channel not ready.- NC Start disable in this channel.- Interface signals are set.- Alarm display.- NC Stop on alarm.Remedy:...

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    1-21 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms2102NCK battery alarmDefinitions:The undervoltage monitoring (2.4-2.6V) of the NCK battery was detected during system power-up.Reactions:- The NC switches to follow-up mode....

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    1 Alarms11.021-22 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition21305V/24V encoder or 15V D/A converter undervoltageDefinitions:A failure has occurred in the power supply (FM357-2) to the encoder (5V/24V) or D/A con-verter (+/-15V).React...

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    1-23 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms2193"Safety Integrated" is not available for link axis %1.Parameters:%1 = Machine axis indexDefinitions:The "Safety Integrated" function is not available...

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    1 Alarms11.021-24 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- The NC switches to follow-up mode.- NC not ready.- Channel not ready.- NC Start disable in this channel.- Interface signals are set.- Alarm display.- NC Stop on ...

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    1-25 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4001Channel %1 axis %2 defined for more than one channel via machine data %3Parameters:%1 = Channel number%2 = Index: Machine axis number%3 = String: MD identifierDefinition...

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    1 Alarms11.021-26 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC not ready.- Mode group not ready, also effective for single axes- NC Start disable in this channel.- NC Stop on al...

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    1-27 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4005Maximum number of axes in channel %1 exceeded. Limit %2Parameters:%1 = Channel number%2 = Upper limit for the number of axes in the channelDefinitions:Machine data $MC_A...

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    1 Alarms11.021-28 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4010Invalid identifier used in machine data %1[%2]Parameters:%1 = String: MD identifier%2 = Index: MD array indexDefinitions:When determining a name in the NCK tables (array...

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    1-29 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4012Invalid identifier used in machine data %1[%2]Parameters:%1 = String: MD identifier%2 = Index: MD array indexDefinitions:The selected identifier is invalid. Valid identi...

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    1 Alarms11.021-30 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Define a correct, uniqu...

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    1-31 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Correct and complete the container location assignments. Check machine data MC_AXCONF_MACHAX_USED and MN_AXCONF_LOGIC_MACHAX_TAB.Program Continuation:Switch control O...

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    1 Alarms11.021-32 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4021Channel %1 identifier %2 used several times in machine data %3Parameters:%1 = Channel number%2 = String: Name of identifier%3 = String: MD identifierDefinitions:To deter...

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    1-33 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Stop on alarm.- NC not ready.- Interpreter stop- NC Start disable in this channel.Remedy:Correct the link communic...

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    1 Alarms11.021-34 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4028Notice! The axial MDs of the axes of the axis containers were matched.Definitions:Note for the user, that the machine data of the axis were matched in the axis container...

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    1-35 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Correct the machine data $MC_AXCONF_MACHAX_...

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    1 Alarms11.021-36 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4035Interpolation cycle from NCU%1 = %2 does not match NCU%3 = %4Parameters:%1 = NCU_number1%2 = MD value of NCU_number1%3 = NCU_number2 (with slowest IPO cycle)%4 = MD valu...

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    1-37 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC not ready.- Mode group not ready, also effective for single axes- NC Start disable in this channel.- NC Stop on al...

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    1 Alarms11.021-38 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4060Standard machine data loadedDefinitions:With the next system power-up, the standard MDs are loaded by the system-specific MD 11200 INIT_MD if• MD buffer voltage has fa...

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    1-39 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4070Normalizing machine data has been alteredDefinitions:The control uses internal physical units (mm, degrees, s, for paths, velocities, accelera-tion, etc.). During progra...

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    1 Alarms11.021-40 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4076%1 Machine data could not be altered with permission level %2Parameters:%1 = Number of MDs%2 = Preset access authorizationDefinitions:On executing a TOA file or when wri...

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    1-41 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC not ready.- Mode group not ready, also effective for single axes- NC Start disable in this channel.- NC Stop on al...

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    1 Alarms11.021-42 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4101Position control cycle for digital drive reduced to %1 msParameters:%1 = String (time in ms)Definitions:The position control clock divisor in the NCK MD 10060 POSCTRL_SY...

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    1-43 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Machine data 10060 POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified.Program Continuation:Clear alarm with the RESET key. Restart part program4113Sysclock cycle cha...

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    1 Alarms11.021-44 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Configure an M ...

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    1-45 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4170Invalid M function number for channel synchronisation assignedDefinitions:An M number between 0 and 99 has been specified In machine data $MN_EXTERN_CHAN_SYNC_M_NR_MIN o...

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    1 Alarms11.021-46 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4182Channel %1 invalid M auxiliary function number in %2%3, MD resetParameters:%1 = Channel number%2 = MD identifier%3 = If required, MD indexDefinitions:In the specified ma...

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    1-47 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4185Channel %1 illegal auxiliary function configured %2 %3 %4Parameters:%1 = Channel number%2 = Type of auxiliary function%3 = Extension%4 = Auxiliary function valueDefiniti...

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    1 Alarms11.021-48 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4215Channel %1 spindle %2 declaration as modulo axis missingParameters:%1 = Channel number%2 = Axis name, spindle numberDefinitions:The spindle functionality requires a modu...

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    1-49 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4240Runtime overflow for IPO cycle or position controller cycle, IP %1Parameters:%1 = Program locationDefinitions:The settings for the interpolation and position control cyc...

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    1 Alarms11.021-50 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4260Machine data %1 illegalParameters:%1 = String: MD identifierDefinitions:Selected cam pair not activated by MD $MN_SW_ASSIGN_TAB or several cam pairs selected.Reactions:-...

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    1-51 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4280Assignment of NCK input/output byte via MD %1[%2] does not match hardware configurationParameters:%1 = String: MD identifier%2 = MD array indexDefinitions:When booting, ...

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    1 Alarms11.021-52 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Please inform the autho...

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    1-53 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4320Axis %1 function %2 %3 and %4 not allowed Parameters:%1 = String: Axis identifier%2 = String: MD identifier%3 = String: Bit%4 = String: MD identifierDefinitions:The func...

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    1 Alarms11.021-54 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition4338Channel %1 invalid transformation type '%2' in toolholder %3 for orientation trans-former %4Parameters:%1 = Channel number%2 = Transformer type%3 = Number of the orienta...

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    1-55 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms4342Channel %1 invalid machine data for general 5-axis transformation error no. %2Parameters:%1 = Channel number%2 = Error typeDefinitions:The machine data which describe th...

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    1 Alarms11.021-56 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Set a valid transformation chain.Program Continuation:Clear alarm with the RESET key. Restart part program4346Channel %1 invalid geoaxis assignment in machine data %2...

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    1-57 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Resetting of 32410 JOG_AND_POS_JERK_ENABLE or 35240 ACCEL_TYPE_DRIVE.Program Continuation:Switch control OF...

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    1 Alarms11.021-58 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- NC not ready.- Mode group not ready, also effective for single axes- NC Stop on al...

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    1-59 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• _N_CHc_OPT - System internal: option data, channel-specific• _N_CHc_SEA - System internal: setting data, channel-specific• _N_CHc_TEA - System internal: machine data...

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    1 Alarms11.021-60 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• $MN_MM_NUM_GUD_NAMES_CHAN = max. number of all channel-specific GUD variables in the channel, error number = 2 shows that this value is too small.• $MN_MM_GUD_VALUES_M...

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    1-61 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms6100Error while creating %1, error number %2 %3Parameters:%1 = Symbol name%2 = Error code%3 = If required, internal error identifierDefinitions:An error was detected while c...

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    1 Alarms11.021-62 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:• Check whether the magazine data have been defined correctly.• Check whether there is still room in the magazine to add another tool; there may not be due to ope...

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    1-63 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms6405Channel %1 command %2 has invalid PLC acknowledge parameter %3 - identifier %4Parameters:%1 = Channel ID%2 = Command no.%3 = PLC acknowledge parameter%4 = Error codeDefi...

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    1 Alarms11.021-64 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition6406Channel %1 PLC acknowledge for command %2 is missingParameters:%1 = Channel ID%2 = Command no.Definitions:There is still no acknowledgement from the PLC for the tool cha...

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    1-65 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:For information only. The user must decide what to do.Program Continuation:Clear alarm with the Delete key or NC START.6411Channel %1 tool %2 / Duplo no. %3 has reach...

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    1 Alarms11.021-66 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionThe actual type of tool monitoring is a tool property (see $TC TP9).If replacement tools are not being used, the duplo number specified has no meaning.The alarm originates d...

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    1-67 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.Remedy:Check whether the magazine data have been defined correctly.Program Continuat...

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    1 Alarms11.021-68 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Check whether the magazine in question is linked to the load/unload location or whether a distance has been defined.• Check whether the load/unload position is of 'loa...

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    1-69 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.Remedy:Select another function, another toolholder/spindle, position tool on toolholder/spindle.Program Continuation:Cl...

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    1 Alarms11.021-70 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition6442Channel %1 function not executable. No tool assigned to desired magazine/maga-zine location %2.Parameters:%1 = Channel ID%2 = Magazine/magazine location no.Definitions:P...

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    1-71 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms6452Channel %1 tool change not possible. Tool holder/spindle number = %2 not defined.Parameters:%1 = Channel ID%2 = Tool holder/spindle numberDefinitions:The desired tool ch...

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    1 Alarms11.021-72 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition6510Too many part programs in the NC memoryDefinitions:The number of files in the file system (part of the NC memory) of the NC has reached the maximum number possible. Note...

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    1-73 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.Remedy:Specify that the file concerned is a binary file (e.g. extension: .BIN).Program Continuation:Clear alarm with the Delete key or NC START.657...

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    1 Alarms11.021-74 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition6640NC card is not insertedDefinitions:The NC card cannot be accessed because the card is not plugged in.Reactions:- Alarm display.Remedy:Plug in the NC card.Program Continu...

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    1-75 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms6692Cycle %1 lostParameters:%1 = Name of cycleDefinitions:A cycle has been changed and due to a power failure, the backup on the PC card could not be terminated properly. Th...

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    1 Alarms11.021-76 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition7010Range of MMC alarm numbers for compile cycles exceededDefinitions:A fixed quantity of alarm numbers (100) is reserved for the compile cycles. This has been exceeded when...

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    1-77 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- The NC switches to follow-up mode.- NC not ready.- Channel not ready.- NC Start disable in this channel.- Interface signals are set.- Alarm display.- NC Stop on ...

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    1 Alarms11.021-78 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition8020Option 'activation of more than %1 channels' not setParameters:%1 = Number of channelsDefinitions:A 2nd channel has been indicated but the corresponding option does not ...

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    1-79 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:• Buy option• Configure fewer link axesProgram Continua...

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    1 Alarms11.021-80 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. For retrofitting the option, please refer to your machine manufacturer or to a sales representative of SIEM...

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    1-81 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms8080%1 options are activated without setting the license keyParameters:%1 = Number of non-licensed optionsDefinitions:An option was activated but no license key set to prove...

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    1 Alarms11.021-82 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• 3. Axis interpolation: The number of axes interpolating with one another must not exceed 4 (this also includes synchronous coupling of axes via synchronous actions "...

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    1-83 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Press NC Start.Program Continuation:Clear alarm with NC START or RESET key and continue the program.10209Channel %1 internal NC stop after block searchParameters:%1 =...

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    1 Alarms11.021-84 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:This message is purely informational.Program Continuation:Clear alarm with the Delete key or NC START.10600Channel %1 block %2 auxiliary function during thread cuttin...

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    1-85 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10605Channel %1 block %2 thread lead decrease too highParameters:%1 = Channel number%2 = Block number, labelDefinitions:The thread lead decrease is causing an axis standstil...

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    1 Alarms11.021-86 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition10620Channel %1 block %3 axis %2 at software limit switch %4Parameters:%1 = Channel number%2 = Axis name, spindle number%3 = Block number, label%4 = StringDefinitions:During...

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    1-87 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Local alarm reaction.- NC Stop on alarm at block end.- If the axis is a single axis when this alarm is triggered, the...

  • Page 88

    1 Alarms11.021-88 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• %2 = 3000 => different contents in MD 30550 slave axis and master axis• %2 = 10000 => error: slave axis is geometry axis• %2 = 11000 => error: competing pos...

  • Page 89

    1-89 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department.1. Check axis (uneven mechanical movement?)2. MD not set correctly (MD 37120 GANTRY_POS_TOL_ERROR). A POWER ...

  • Page 90

    1 Alarms11.021-90 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Local alarm reaction.- NC Stop on alarm.Remedy:Protection zone can be traversed after a new NC Start.Program Continua...

  • Page 91

    1-91 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:New movements of a geometry axis which have been added could not be allowed for at the time of block preparation. It is therefore not certain that the protection...

  • Page 92

    1 Alarms11.021-92 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Modify program.Program Continuation:Clear alarm with the RE...

  • Page 93

    1-93 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10730Channel %1 block %3 axis %2 working area limitation %4Parameters:%1 = Channel number%2 = Axis name, spindle number%3 = Block number, label%4 = String ( + or - )Definiti...

  • Page 94

    1 Alarms11.021-94 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:A safety distance which has been programmed is located perpendicular to the machining plane and not between the start and end point of the WAB contour.Reactions:...

  • Page 95

    1-95 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Local alarm reaction.- Alarm display.- Interface signals are set.- Correction block is reorganized.- NC Stop on alarm at block end.Remedy:Modify part program.Pro...

  • Page 96

    1 Alarms11.021-96 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Modify part program. The following changes are possible:• Indicate end point in the machining plane in the WAB block.• Activate tool radius compensation (effectiv...

  • Page 97

    1-97 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Local alarm reaction.- Alarm display.- Interface signals are set.- Correction block is reorganized.- NC Stop on alarm at block end.Remedy:Please inform the autho...

  • Page 98

    1 Alarms11.021-98 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct the NC program and put the compensation selection in a block with linear interpo-lation.Program Continuation:Clear alarm with NC START or RESET key and contin...

  • Page 99

    1-99 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10756Channel %1 block %2 deselection of the tool radius compensation via KONT not possible at the programmed end pointParameters:%1 = Channel number%2 = Block number, labelD...

  • Page 100

    1 Alarms11.021-100 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionIf the compensation value varies its sign within a block, both sides of the contour are checked, otherwise only the compensation side.Reactions:- Local alarm reaction.- Ala...

  • Page 101

    1-101 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsOver several revolutions, there would be a tremendous increase in the amount of calcula-tion required by the unlimited number of resulting subblocks, and therefore this sit...

  • Page 102

    1 Alarms11.021-102 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionThis situation can occur, for example, when a geometry axis is traversed between two positions as a positioning axis or when, with an active kinematic transformation (e.g. ...

  • Page 103

    1-103 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Modify part program. If necessary, use another tool (ball end mill).Program Continuation:Clear alarm with NC START or RESET key and continue the program.10768Channel...

  • Page 104

    1 Alarms11.021-104 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The type of a corner (inside or outside corner) depends not only on the programmed path but also on the tool orientation. For this purpose, the programmed path ...

  • Page 105

    1-105 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Local alarm reaction.- Alarm display.- Interface signals are set.- Correction block is reorganized.- NC Stop on alarm at block end.Remedy:Modify part program.Pr...

  • Page 106

    1 Alarms11.021-106 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET key and continue the program.10777Channel %1 block %2 tool radius compensation: too many ...

  • Page 107

    1-107 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:• Continue machining with CANCEL and Start.• Modify part program.• Set setting data $SC_STOP_CUTCOM_STOPRE to FALSE.Program Continuation:Clear alarm with NC ST...

  • Page 108

    1 Alarms11.021-108 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition10783Channel %1 block %2 tool radius compensation type requires orientation transfor-mationParameters:%1 = Channel number%2 = Block number, labelDefinitions:This alarm occu...

  • Page 109

    1-109 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10791Channel %1 block %2 invalid angle during linear programmingParameters:%1 = Channel number%2 = Block number, labelDefinitions:No intermediate point was found when progr...

  • Page 110

    1 Alarms11.021-110 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Local alarm reaction.- Alarm display.- Interface signals are set.- Correction block is reorganized.- NC Stop on alarm at block end.Remedy:Modify part program.Pr...

  • Page 111

    1-111 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10805Channel %1 block %2 repositioning after switch of geometry axes or transforma-tionParameters:%1 = Channel number%2 = Block number, labelDefinitions:In the asynchronous...

  • Page 112

    1 Alarms11.021-112 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition10860Channel %1 block %2 feedrate not programmedParameters:%1 = Channel number%2 = Block number, labelDefinitions:In the displayed block, an interpolation type other than G...

  • Page 113

    1-113 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:When constant cutting speed is activated via the G96 function, the spindle speed is con-trolled through the position of the facing axis such that the cutting sp...

  • Page 114

    1 Alarms11.021-114 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:No chamfer or radius has been inserted between 2 linear or circle contours (edge break-ing) because:• There is no straight line or circle contour in the plane...

  • Page 115

    1-115 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:In the B spline the distance between nodes PL (node = point on spline at which 2 polyno-mials meet) has been programmed with zero too often in succession (i.e. ...

  • Page 116

    1 Alarms11.021-116 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition10912Channel %1 block %2 preprocessing and main run might not be synchronizedParameters:%1 = Channel number%2 = Block number, labelDefinitions:The preset positioning axis r...

  • Page 117

    1-117 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10930Channel %1 block %2 interpolation type not allowed in stock removal contourParameters:%1 = Channel number%2 = Block number, labelDefinitions:The following types of int...

  • Page 118

    1 Alarms11.021-118 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Increase the size of the subroutine with the stock removal contour to include at least 3 NC blocks with movements in both axes of the current machining plane.Program...

  • Page 119

    1-119 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms10942Channel %1 block %2 curve table %3: illegal instruction during definitionParameters:%1 = Channel number%2 = Block number, label%3 = Number of curve tableDefinitions:Va...

  • Page 120

    1 Alarms11.021-120 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct NC part program.Program Continuation:Clear alarm with the RESET key. Restart part program10946Channel %1 block %2 curve table %3: no contour definedParameter...

  • Page 121

    1-121 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Correct the part program and start it again.Program Contin...

  • Page 122

    1 Alarms11.021-122 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Delete the curve tables that are no longer required in the DRAM or reconfigure the mem-ory space for the curve tables. The curve table must then be redefined. Machin...

  • Page 123

    1-123 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12000Channel %1 block %2 address %3 programmed repeatedlyParameters:%1 = Channel number%2 = Block number, label%3 = Source string of the addressDefinitions:Most addresses (...

  • Page 124

    1 Alarms11.021-124 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Clear alarm with NC START or RESET key and continue the program.12030Channel %1 block %2 invalid parameter or data type in %3Parameters:%1 = Channel nu...

  • Page 125

    1-125 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The name of the DIN address (e.g. X, U, X1) is not defined in the control. In addition to the fixed DIN addresses, the control also has variable addresses. Refe...

  • Page 126

    1 Alarms11.021-126 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:At the text position shown, the grammar in the block is incorrect. The precise reason for this error cannot be specified in more detail because there are too ma...

  • Page 127

    1-127 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12110Channel %1 block %2 block syntax cannot be interpretedParameters:%1 = Channel number%2 = Block number, labelDefinitions:The addresses programmed in the block are not p...

  • Page 128

    1 Alarms11.021-128 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition12140Channel %1 block %2 functionality %3 not implementedParameters:%1 = Channel number%2 = Block number, label%3 = Software construct in the source textDefinitions:In the ...

  • Page 129

    1-129 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 130

    1 Alarms11.021-130 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 131

    1-131 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 132

    1 Alarms11.021-132 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The macro technique supplies a 1-line instruction or series of instructions with a new iden-tifier by means of the keyword DEFINE. No further macro may be conta...

  • Page 133

    1-133 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12270Channel %1 block %2 macro identifier %3 already definedParameters:%1 = Channel number%2 = Block number, label%3 = Source string macro nameDefinitions:The name of the m...

  • Page 134

    1 Alarms11.021-134 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition12300Channel %1 block %2 call-by-reference parameter missing on subroutine call %3Parameters:%1 = Channel number%2 = Block number, label%3 = Source stringDefinitions:In the...

  • Page 135

    1-135 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsVariable Y is supplied with the value of the variable Y1 and returns the results to the call-ing program after the subroutine runVariable A is supplied with the axis in R_T...

  • Page 136

    1 Alarms11.021-136 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• from STRING to: REAL: -, INT: -, BOOL: yes2), CHAR: only if 1 character, STRING: yes, AXIS: -, FRAME: -• from AXIS to: REAL: -, INT: -, BOOL: -, CHAR: -, STRING: -, A...

  • Page 137

    1-137 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 138

    1 Alarms11.021-138 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction blockRemedy:Please inform the authorized personnel/service department. Reduce the number of vari-ables, r...

  • Page 139

    1-139 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The following causes are possible:• Impermissible index list; an axis index is missing• Array index does not match the definition of the variables• An att...

  • Page 140

    1 Alarms11.021-140 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 141

    1-141 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer is positioned on the block wher...

  • Page 142

    1 Alarms11.021-142 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Press the NC Stop key and select the function "Correction block" with the soft key PRO-GRAM CORRECT. The correction pointer positions on the incorrect bloc...

  • Page 143

    1-143 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1. The current protection level is equal to or higher than the level originally defined, and2. The new protection level is to be below the level originally defined.The high...

  • Page 144

    1 Alarms11.021-144 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction blockRemedy:Press the NC Stop key and select the function "Correction block" with the soft key ...

  • Page 145

    1-145 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12540Channel %1 block %2 Block is too long or too complexParameters:%1 = Channel number%2 = Block number, labelDefinitions:The maximum internal block length after translato...

  • Page 146

    1 Alarms11.021-146 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:• Correct the name used (writing error)• $TC_DPCx, $TC_TPCx, $TC_MOPCx, $TC_MAPCx, $TC_MPPCx, $TC_DPCSx, $TC_TPCSx, $TC_MOPCSx, $TC_MAPCSx, $TC_MPPCSx; with x=1,...

  • Page 147

    1-147 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Correction block- Interface signals are set.- Alarm display.Remedy:Modify program.Program Continuation:Clear alarm with NC START or RESET key and continue the p...

  • Page 148

    1 Alarms11.021-148 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Modify program.Program Continuation:Clear alarm with NC START or RESET key and continue the program.12582Channel %1 block %2 field index %3 incorrectParameters:%1 = ...

  • Page 149

    1-149 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsExample:PUTFTOCF(1, $AA_OVR, 2, 1, 2)The variable $AA_OVR is not allowed here.Reactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy...

  • Page 150

    1 Alarms11.021-150 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition12587 Channel %1 block %2 motion synchronous action: operation/function %3 not allowedParameters:%1 = Channel number%2 = Block number%3 = Operator/functionDefinitions:The s...

  • Page 151

    1-151 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12590Channel %1 block %2 global user data cannot be createdParameters:%1 = Channel number%2 = Block number, labelDefinitions:The number of global user data blocks is define...

  • Page 152

    1 Alarms11.021-152 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Temporarily store variable in user-defined STRING, process this and put back into stor-age.Program Continuation:Clear alarm with NC START or RESET key and continue t...

  • Page 153

    1-153 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsThe axis identifiers are defined via machine data 20060 AXCONF_GEOAX_NAME_TAB and 20080 AXCONF_CHANAX_NAME_TAB. Example: C is the 4th channel axis in chan-nel 1 and the 5th...

  • Page 154

    1 Alarms11.021-154 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:In the external language mode, a block is programmed with contour definition and a modal cycle is active at the same time. Because of unclear address assignment...

  • Page 155

    1-155 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms12722Channel %1 block %2 multiple ISO_2/3 macro or cycle calls in the blockParameters:%1 = Channel number%2 = Block number, labelDefinitions:A mixture of cycle and macro ca...

  • Page 156

    1 Alarms11.021-156 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Enter tool clearance for the double turret head in the setting data $SC_EXTERN_DOUBLE_TURRET_DIST.Program Continuation:Clear alarm with NC START or RESET key and con...

  • Page 157

    1-157 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Read out the part program, modify it with a text editor (e...

  • Page 158

    1 Alarms11.021-158 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:The alarm may have different causes:• Typing error of the identifier stated in parameter 3• Check subprogram call/SETINT statement or PROC statement. Reload part...

  • Page 159

    1-159 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The selected part program is not in the NCK memory or the access authorization for the program selection is from a higher level than the current control status....

  • Page 160

    1 Alarms11.021-160 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNote: If a parameter transfer has been programmed via MD $MN_M_NO_FCT_CYCLE_PAR for an M function replacement, the following restriction applies to this M function: both th...

  • Page 161

    1-161 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:An FCTDEF command was programmed with a polynomial number that exceeds the maximum value set in $MC_MM_NUM_FCTDEF_ELEMENTS.Reactions:- Alarm display.- Interface...

  • Page 162

    1 Alarms11.021-162 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:With involute interpolation, the start point of the involute must be outside the basic circle. The programmed center point or radius must be adapted accordingly...

  • Page 163

    1-163 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET k...

  • Page 164

    1 Alarms11.021-164 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET key and continue the program.14048Channel %1 block %2 wrong number of revolutions in circ...

  • Page 165

    1-165 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14070Channel %1 block %2 memory for variables not sufficient for subroutine callParameters:%1 = Channel number%2 = Block number, labelDefinitions:A called subroutine cannot...

  • Page 166

    1 Alarms11.021-166 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The instruction 'TML()' may only be used in the subprogram, which replaces the T com-mand.Reactions:- Local alarm reaction.- Alarm display.- Interface signals a...

  • Page 167

    1-167 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Index == 1: Substitute "RET" command with M17/M3...

  • Page 168

    1 Alarms11.021-168 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionThe coefficient a0 is the actual position at the start of interpolation and is not pro-grammed!Reactions:- Alarm display.- Interface signals are set.- Correction block is r...

  • Page 169

    1-169 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1) Value <> 0 corresponds to TRUE, value ==0 corresponds to FALSE.2) String length 0 => FALSE, otherwise TRUE.3) If only one character.It is not possible to conver...

  • Page 170

    1 Alarms11.021-170 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Adapt part program. With the function STRLEN, it is also p...

  • Page 171

    1-171 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:During polynomial interpolation for the orientation vector, a polynomial degree larger than 5 has been programmed.Reactions:- Alarm display.- Interface signals ...

  • Page 172

    1 Alarms11.021-172 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionThe interpolated contour is then placed through the pole (in the immediate vicinity of the pole, the 4th axis would otherwise have to accelerate most rapidly and then decel...

  • Page 173

    1-173 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The orientation has been entered as an absolute value (e.g. by a direction vector) although ORIPATH is active. When ORIPATH is active, the orientation is determ...

  • Page 174

    1 Alarms11.021-174 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionExample:N50 TRAORI (1)N55 A3=0 B3=0 C3=1N60 A3=0 B3=0 C3=-1 ; the vector of this block is precisely opposite to that in the preced-ing block.Reactions:- Alarm display.- Int...

  • Page 175

    1-175 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The programmed rotation of tool orientation cannot be traversed.Reactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:M...

  • Page 176

    1 Alarms11.021-176 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Adapt machine data.Program Continuation:Clear alarm with the RESET key. Restart part program14133Channel %1 block %2 G code for orientation definition not allowedPar...

  • Page 177

    1-177 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14146Channel %1 block %2 CP or PTP movement without transformation not allowedParameters:%1 = Channel number%2 = Block number, labelDefinitions:The CP or PTP G code was pro...

  • Page 178

    1 Alarms11.021-178 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:An attempt was made to define a tool orientation by means of the active frame which can-not be reached with the current toolholder kinematics. This case can alw...

  • Page 179

    1-179 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.- NC Stop on alarm at block end.Remedy:Enter a valid fine correction value.Program C...

  • Page 180

    1 Alarms11.021-180 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14159Channel %1 block %2 more than two angles programmed with ROTS or AROTSParameters:%1 = Channel number%2 = Block number, labelDefinitions:Frame rotations are described u...

  • Page 181

    1-181 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET key and continue the program.14180Channel %1 block %2 H number is not definedParameters:%...

  • Page 182

    1 Alarms11.021-182 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET key and continue the program.14197Channel %1 block %2 D number and H number programmed si...

  • Page 183

    1-183 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:In the endpoint specification of a traversing block with G00, G01, G02 or G03 in polar coordinates, the polar radius entered for the keyword RP=... is negative....

  • Page 184

    1 Alarms11.021-184 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct the NC part program. Permissible inputs for the pole radius are only positive, absolute values that specify the distance between the reference point and the ...

  • Page 185

    1-185 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14290Channel %1 block %2 polynominal degree greater than 5 programmed for polynom-inal interpolationParameters:%1 = Channel number%2 = Block number, labelDefinitions:A poly...

  • Page 186

    1 Alarms11.021-186 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Perform tool radius compensation in the NC part program with G40 (in a block ...

  • Page 187

    1-187 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsPossible causes of error:• An axis traversed by the transformation has not been enabled:• is being used by another channel (-> enable)• is in spindle mode (-> e...

  • Page 188

    1 Alarms11.021-188 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14411Channel %1 block %2 tool radius compensation active at geometry axis changeoverParameters:%1 = Channel number%2 = Block number, labelDefinitions:It is not permissible ...

  • Page 189

    1-189 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Modify part program or correction block.Program Continuation:Clear alarm with...

  • Page 190

    1 Alarms11.021-190 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Define the subroutine in accordance with the type used.1. Conventional subrou...

  • Page 191

    1-191 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Check the variable types in the EXTERN and the PROC statem...

  • Page 192

    1 Alarms11.021-192 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Clear alarm with the RESET key. Restart part program14610Channel %1 block %2 compensation block not possibleParameters:%1 = Channel number%2 = Block nu...

  • Page 193

    1-193 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14700Channel %1 block %2 timeout during command to interpreterParameters:%1 = Channel number%2 = Block number, labelDefinitions:A timeout has occurred in control-internal c...

  • Page 194

    1 Alarms11.021-194 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionValue:0: Error during synchronization preprocessing/main run1: Error on selection of tool length compensation2: Error on selection of transformation3: Error on selection of...

  • Page 195

    1-195 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14720Channel %1 block %2 axes for centerless transformation not availableParameters:%1 = Channel number%2 = Block number, labelDefinitions:In the channel not all of the axe...

  • Page 196

    1 Alarms11.021-196 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14745Channel %1 block %2 centerless grinding not activeParameters:%1 = Channel number%2 = Block number, labelDefinitions:An attempt has been made to switch off the centerle...

  • Page 197

    1-197 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:The functions DELDTG and STOPREOF exclude each other in a block.Program Continuation:Clear alarm with NC START or RESET key and continue the program.14753Channel %1 ...

  • Page 198

    1 Alarms11.021-198 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14757Channel %1 block %2 motion synchronous action and wrong typeParameters:%1 = Channel number%2 = Block number, labelDefinitions:Programmed combination between action and...

  • Page 199

    1-199 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Only program one help func-tion per help function group. (For the group division, see the machine manufact...

  • Page 200

    1 Alarms11.021-200 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14764NCU link cannot transfer all link variables immediatelyDefinitions:Informational alarm for NC program developer.A value assignment to a link variable (e.g. $a_dld[16]=...

  • Page 201

    1-201 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14767Machine data matching via NCU link not completeDefinitions:A non-released option has been used in the block.Reactions:- Alarm display.- Interface signals are set.- NC ...

  • Page 202

    1 Alarms11.021-202 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:In the NC block, an axis has been programmed that is already being traversed by the PLC.Reactions:- Alarm display.- Interface signals are set.- Correction block...

  • Page 203

    1-203 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms14812Channel %1 block %2 SOFTA not available for axis %3Parameters:%1 = Channel number%2 = Block number, label%3 = AxisDefinitions:SOFT is to be set as type of motion contr...

  • Page 204

    1 Alarms11.021-204 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Selection refers to an invalid spindle number.• A grinding wheel radius equal to zero was specified.On deselecting grinding wheel surface speed programming with GWPSO...

  • Page 205

    1-205 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• An attempt has been made to select tool monitoring for a spindle that is already assigned to another tool by TMON, GWPSON, CLGON or activation of tool length com-pensat...

  • Page 206

    1 Alarms11.021-206 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition14900Channel %1 block %2 center point and end point programmed simultaneouslyParameters:%1 = Channel number%2 = Block number, labelDefinitions:When programming a circle by ...

  • Page 207

    1-207 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:A WAITM/WAITMC/SETM/CLEARM instruction was programmed with a marker number that was less than 1 or greater (MAXNUM_MARKER * MAXNUM_CHANNELS).Exception: CLEARM(0...

  • Page 208

    1 Alarms11.021-208 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Program CHANDATA instruction in accordance with the actual configuration.Program Continuation:Clear alarm with the RESET key. Restart part program15025CHANDATA(%2): ...

  • Page 209

    1-209 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm display.Remedy:Please inform the authorized personnel/service department....

  • Page 210

    1 Alarms11.021-210 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Insert machine function blocks in the part program.• Inc...

  • Page 211

    1-211 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Load the user-defined system asup in /_N_CUS_DIR/_N_ASUP_SPF or /_N_CMA_DIR/_N_ASUP_SPF laden.Program Continuation:Clear alarm with the RESET key. Restart part progr...

  • Page 212

    1 Alarms11.021-212 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.Remedy:Correct the initialization program (INI file), or the GUD or macro definition file (DEF file).In connection with Alarm 12380 or 12460, also...

  • Page 213

    1-213 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms15320Channel %1 block %2 invalid block search commandParameters:%1 = Channel number%2 = Block number, labelDefinitions:The block search command (type of search target) is s...

  • Page 214

    1 Alarms11.021-214 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition15360Channel %1 illegal target of block search (syntax error)Parameters:%1 = Channel numberDefinitions:The specified search target (block number, label or string) is not al...

  • Page 215

    1-215 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms15395Channel %1 master-slave not executable during block searchParameters:%1 = Channel numberDefinitions:A master-slave coupling is to be closed in the part program via the...

  • Page 216

    1 Alarms11.021-216 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:• Correct the INI, GUD or macro file.• Correct part program.Program Continuation:Clear alarm with the RESET key. Restart part program15450Channel %1 block %2 com...

  • Page 217

    1-217 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsAlarm reactions of Siemens standard cycles:Nos. 61,000 -61,999: Interpreter stop; delete with ResetNos. 62 000 - 62 999: Compensation block; delete with NC StartReactions:-...

  • Page 218

    1 Alarms11.021-218 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Include a probe number within the limits given above in the keyword MEAS=... ...

  • Page 219

    1-219 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Correct the part program and add the axis address or the traversing path to the measure-ments block.Program Continuation:Clear alarm with NC START or RESET key and c...

  • Page 220

    1 Alarms11.021-220 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Use axis names from one coordinate system.Program Continuation:Clear alarm wi...

  • Page 221

    1-221 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Please inform the authorized personnel/service department. Check the part pro...

  • Page 222

    1 Alarms11.021-222 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16120Channel %1 block %2 invalid index for tool fine compensationParameters:%1 = Channel number%2 = Block number, labelDefinitions:Mistake in programming: The 2nd parameter...

  • Page 223

    1-223 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Clear alarm with NC START or RESET key and continue the program.16200Channel %1 block %2 spline and polynominal interpolation not availableParameters:%...

  • Page 224

    1 Alarms11.021-224 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Activate transformation type with TRAORI (n) or do not program geometry axes ...

  • Page 225

    1-225 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Modify part program.Program Continuation:Clear alarm with NC START or RESET k...

  • Page 226

    1 Alarms11.021-226 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:A negative chamfer or rounding has been programmed under the keywords CHF= ..., RND=... or RNDM=...Reactions:- Alarm display.- Interface signals are set.- Corre...

  • Page 227

    1-227 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Interpreter stop- NC Start disable in this channel.Remedy:Add S value or direction of rotation for the master spindl...

  • Page 228

    1 Alarms11.021-228 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Assign lead parameters to the axis that determines the velocity.Program Continuation:Clear alarm with NC START or RESET key and continue the program.16740Channel %1 ...

  • Page 229

    1-229 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:No Stop is needed for the programmed function. A Stop is necessary after SPOSA or after M5 if the next block is to be applied only after the spindle has come to...

  • Page 230

    1 Alarms11.021-230 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16763Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative)Parameters:%1 = Channel number%2 = Block number, label%3 = Axis name, spindle numberDefinitio...

  • Page 231

    1-231 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16777Channel %1 block %2 coupling: following axis %3 for lead axis %4 not availableParameters:%1 = Channel number%2 = Block number, label%3 = Axis name, spindle number%4 = ...

  • Page 232

    1 Alarms11.021-232 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16780Channel %1 block %2 following spindle/axis missingParameters:%1 = Channel number%2 = Block number, labelDefinitions:The following spindle/axis has not been written in ...

  • Page 233

    1-233 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16785Channel %1 block %2 identical spindles/axes %3Parameters:%1 = Channel number%2 = Block number, label%3 = Axis name, spindle numberDefinitions:A coupling has been switc...

  • Page 234

    1 Alarms11.021-234 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Check in the part program whether another link already exists for the axes.Program Continuation:Clear alarm with NC START or RESET key and continue the program.16790...

  • Page 235

    1-235 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Modify part program. Switch off coupling(s) of this axis before changing transformation or do not change the transformation.Program Continuation:Clear alarm with NC ...

  • Page 236

    1 Alarms11.021-236 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct NC part program, deselect the link with COUPOF or TANGOF.Program Continuation:Clear alarm with NC START or RESET key and continue the program.16798Channel %1...

  • Page 237

    1-237 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16810Channel %1 block %2 traverse instruction ACP for axis %3 not allowedParameters:%1 = Channel number%2 = Block number, label%3 = Axis name, spindle numberDefinitions:The...

  • Page 238

    1 Alarms11.021-238 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16903Channel %1 program control: action %2 not allowed in the current stateParameters:%1 = Channel number%2 = Action number/action nameDefinitions:The relevant action canno...

  • Page 239

    1-239 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16908Channel %1 action %2 only possible in reset state or at the block endParameters:%1 = Channel number%2 = Action number/action nameDefinitions:This action may only be pe...

  • Page 240

    1 Alarms11.021-240 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16914Mode group %1 channel %2 mode change: action %3 not allowedParameters:%1 = Channel number%2 = Mode group number%3 = Action number/action nameDefinitions:Incorrect mode...

  • Page 241

    1-241 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16920Channel %1 action %2 is already activeParameters:%1 = Channel number%2 = Action number/action nameDefinitions:An identical action is still active.Reactions:- Alarm dis...

  • Page 242

    1 Alarms11.021-242 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Abort by pressing Reset!Program Continuation:Clear alarm with the Delete key or NC START.16924Channel %1 caution: program test modifies tool management dataParameter...

  • Page 243

    1-243 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.Remedy:Reset or wait until interrupt processing is terminated.Program Continuation:Clear alarm with the Delete key or NC START.16928Channel %1 int...

  • Page 244

    1 Alarms11.021-244 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition16931Channel %1 subprograms: action %2 maximum nesting depth exceededParameters:%1 = Channel number%2 = Action number/action nameDefinitions:Various actions can cause the c...

  • Page 245

    1-245 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:Reorg events are, e.g. abort subprogram, delete distance to go and interrupts, axis replacement, termination of follow-up mode. Two Reorg events overlap in this...

  • Page 246

    1 Alarms11.021-246 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:Reorganization events are, among others, subprogram abort, delete distance-to-go and interrupts, axis replacement, exiting the correction state. These events wa...

  • Page 247

    1-247 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Clear alarm with the Delete key or NC START.16942Channel %1 start program command action %2<ALNX> not possibleParameters:%1 = Channel ID%2 = Acti...

  • Page 248

    1 Alarms11.021-248 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Axis replacement• Delete distance-to-go• MeasuringReactions:- Alarm display.Remedy:Repeat the action after the end of the asynchronous subprogram.Program Continuati...

  • Page 249

    1-249 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms16947Channel %1 start via PLC is not allowedParameters:%1 = Channel IDDefinitions:This alarm is active with "Group Serupro" only. "Group Serupro" is act...

  • Page 250

    1 Alarms11.021-250 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:In each wait marker, list all channels with which you want to synchronize, or suppress the alarm with $MN_SUPPRESS_ALARM_MASK, bit 23.===============================...

  • Page 251

    1-251 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNote:The alarm can only be generated when the simulation iscompleted during the search run. The alarm cannotbe output immediately at the start of the search run.Reactions:-...

  • Page 252

    1 Alarms11.021-252 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Please inform the authorized personnel/service department.• Modify machine ...

  • Page 253

    1-253 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms17040Channel %1 block %2 illegal axis indexParameters:%1 = Channel number%2 = Block number, labelDefinitions:A read or write access has been programmed to an axial variable...

  • Page 254

    1 Alarms11.021-254 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Check whether all the GUDs were created for MEACALC.DEF CHAN INT _MVAR, _OVI[11]DEF CHAN REAL _OVR[32], _EV[20], _MV[20], _SPEED[4], _SM_R[10], _ISP[3]DEF NCK REAL _...

  • Page 255

    1-255 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Please inform the authorized personnel/service department. Determine the inpu...

  • Page 256

    1 Alarms11.021-256 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:An attempt has been made by means of the system variable $A_INA[n] to read an analog input n that has not been activated by the MD 10300 FASTIO_ANA_NUM_INPUTS.R...

  • Page 257

    1-257 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms17160Channel %1 block %2 no tool selectedParameters:%1 = Channel number%2 = Block number, labelDefinitions:An attempt has been made to access the current tool offset data v...

  • Page 258

    1 Alarms11.021-258 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Editionn ... Associated tool number Tm ... Tool edge number Dx ... Parameter number PProgram Continuation:Clear alarm with NC START or RESET key and continue the program.17181Chan...

  • Page 259

    1-259 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms17189Channel %1 D number %2 of tools defined on magazine/location %3 and %4Parameters:%1 = Channel number%2 = Offset number D%3 = Magazine/location number of first tool, '/...

  • Page 260

    1 Alarms11.021-260 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionIf the program is incorrect - T5 programmed instead of T55 - the current block can be cor-rected with a correction block; i.e. if only M06 is entered, you can correct the b...

  • Page 261

    1-261 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms17194Channel %1 block %2 no suitable tool foundParameters:%1 = Channel number%2 = Block number, labelDefinitions:• An attempt was made to access a tool which has not been...

  • Page 262

    1 Alarms11.021-262 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition17210Channel %1 block %2 access to variable not possibleParameters:%1 = Channel number%2 = Block number, labelDefinitions:The variable cannot be written/read directly from ...

  • Page 263

    1-263 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms17216Channel %1 tool management: remove manual tool from spindle/toolholder %4 and load manual tool %3, duplo no. %2Parameters:%1 = Channel number%2 = Duplo no.%3 = Tool id...

  • Page 264

    1 Alarms11.021-264 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition17250Channel %1 block %2 illegal magazine definitionParameters:%1 = Channel number%2 = Block number, labelDefinitions:If an attempt is made to modify a magazine data that w...

  • Page 265

    1-265 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Modify NC program: Assign the value of the machine data or of the system variable to a program-local variable and transfer this as parameter.Program Continuation:Cle...

  • Page 266

    1 Alarms11.021-266 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition17502Channel %1 block %2 indexing axis %3 with Hirth tooth system stop is delayedParameters:%1 = Channel number%2 = Block number, label%3 = Axis nameDefinitions:For the ind...

  • Page 267

    1-267 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsExample:Machine axis A should be set to the new actual value A 100 at the absolute position A 300. :N100 G90 G00 A=300N101 PRESETON A=100Reactions:- Alarm display.- Interfa...

  • Page 268

    1 Alarms11.021-268 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Remove G75 instruction from the part program block or previously deselect transforma-tion with TRAFOOF.Program Continuation:Clear alarm with NC START or RESET key an...

  • Page 269

    1-269 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Correction block is reorganized.Remedy:Program keyword FP with machine fixed points 1 or 2.Example:Approach fixed po...

  • Page 270

    1 Alarms11.021-270 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. Modify definition of the pro-tection zone and check MD.Program Continuation:Clear alarm with NC START or R...

  • Page 271

    1-271 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms9: Protection zone to be activated is not defined.10: Error in internal structure of the protection zones.11: Other errors not specified further.12: The number of protectio...

  • Page 272

    1 Alarms11.021-272 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Delete other protection zones.• Preprocessing stop.Program Continuation:Clear alarm with NC START or RESET key and continue the program.18004Channel %1 block %2 orien...

  • Page 273

    1-273 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms18100Channel %1 block %2 invalid value assigned to FXS[]Parameters:%1 = Channel number%2 = Block number, labelDefinitions:The following values are valid at the present time...

  • Page 274

    1 Alarms11.021-274 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition18201Channel %1 block %2 curve table: table %3 does not existParameters:%1 = Channel number%2 = Block number, label%3 = Number of curve tableDefinitions:An attempt was made...

  • Page 275

    1-275 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Modify part program.Program Continuation:Clear alarm with the RESET key. Restart part program18311Channel %1 block %2 frame: illegal instructionParameters:%1 = Chann...

  • Page 276

    1 Alarms11.021-276 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Stop on alarm.- Interpreter stop- NC Start disable in this channel.Remedy:Modify part program.Program Continuatio...

  • Page 277

    1-277 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:At the beginning of phase 2 of reference point approach, the signal from the reduction cam is no longer available.Phase 2 of reference point approach begins whe...

  • Page 278

    1 Alarms11.021-278 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:In a measuring system with distance-coded reference marks, the distance between two adjacent markers has been found to be more than twice the distance entered i...

  • Page 279

    1-279 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Check the possible reasons for termination:• Servo enable missing (DB 31 - 48, DBX 2.1)• Measuring sys...

  • Page 280

    1 Alarms11.021-280 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20008Channel %1 axis %2 reference point approach requires second referenced measur-ing systemParameters:%1 = Channel number%2 = Axis name, spindle numberDefinitions:When se...

  • Page 281

    1-281 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms20053Channel %1 axis %2 DRF, FTOCON, external zero point offset not possibleParameters:%1 = Channel number%2 = Axis name, spindle numberDefinitions:The axis is traversed in...

  • Page 282

    1 Alarms11.021-282 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20056Channel %1 axis %2 no revolutional feedrate possible. Axis/spindle %3 stationaryParameters:%1 = Channel number%2 = Axis name, spindle number%3 = Axis name, spindle num...

  • Page 283

    1-283 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check the operating steps to establish whether geometry axes really must be traversed, otherwise switch over to the machine axes by activating the "WCS/MCS"...

  • Page 284

    1 Alarms11.021-284 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:If the revolutional feed is also to be active in JOG mode, then a master spindle must be declared via the channel-specific machine data 20090 SPIND_DEF_MASTER_SPIND....

  • Page 285

    1-285 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms20073Channel %1 axis %2 cannot be repositionedParameters:%1 = Channel number%2 = Axis numberDefinitions:The concurrent positioning axis cannot be positioned because it has ...

  • Page 286

    1 Alarms11.021-286 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20077Channel %1 axis %2 programmed position is behind software limit switch %3Parameters:%1 = Channel number%2 = Axis number%3 = "+" or "-"Definitions:T...

  • Page 287

    1-287 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Local alarm reaction.- NC Start disable in this channel.- NC Stop on alarm.- If the axis is a single axis when this ...

  • Page 288

    1 Alarms11.021-288 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department.• Check the axis type.• Check MD 37000.• Is a machine axis movement missing in the approach block?Pro...

  • Page 289

    1-289 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• Has the deselection process been interrupted by a RESET?• Has the PLC switched the acknowledgement signals?Program Continuation:Clear alarm with the RESET key in all ...

  • Page 290

    1 Alarms11.021-290 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The current holding torque, when brake test selected, cannot be attained with the present parameterization of the brake test.Reactions:- Alarm display.Remedy:Ch...

  • Page 291

    1-291 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check the connection to the digitizing unit (RS422 cable, supply voltage) and whether the digitizing unit is switched on.Program Continuation:Clear alarm with the De...

  • Page 292

    1 Alarms11.021-292 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20108Invalid data package received from the digitizer. Error codes: %1, %2Parameters:%1 = Error code of cyclic packet%2 = Error code of out-of-band packetDefinitions:A data...

  • Page 293

    1-293 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms20122Compensation table %1: invalid axis assignmentParameters:%1 = Compensation tableDefinitions:IInterpolatory compensation with tables. The input or output axes assignmen...

  • Page 294

    1 Alarms11.021-294 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20130Channel %1 contour tunnel monitoringParameters:%1 = Channel numberDefinitions:The tool tip has exited the tunnel placed around the desired contour, i.e. the distance b...

  • Page 295

    1-295 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms20142Channel %1 command axis %2: rotation of axis container already enabledParameters:%1 = Channel number%2 = AxisDefinitions:The synchronized action instruction is not all...

  • Page 296

    1 Alarms11.021-296 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct error in expression.Program Continuation:Clear alarm with the RESET key. Restart part program20146Channel %1 block %2 motion synchronous action: nesting dept...

  • Page 297

    1-297 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms20149Channel %1 block %2 motion synchronous action: illegal indexParameters:%1 = Channel number%2 = Block numberDefinitions:An invalid index was used for access to a variab...

  • Page 298

    1 Alarms11.021-298 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition20200Channel %1 invalid spindle number %2 with tool fine compensationParameters:%1 = Channel number target channel%2 = Spindle numberDefinitions:There is no spindle/axis as...

  • Page 299

    1-299 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interpreter stop- Interface signals are set.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Correct the program in the machining ch...

  • Page 300

    1 Alarms11.021-300 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition21610Channel %1 axis %2 encoder %3 frequency limit exceededParameters:%1 = Channel number%2 = Axis name, spindle number%3 = String (encoder number)Definitions:The maximum p...

  • Page 301

    1-301 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC Start disable in this channel.- Alarm display.- Interface signals are set.- NC Stop on alarm.- The NC switches to follow-up mode.- If the axis is a single ax...

  • Page 302

    1 Alarms11.021-302 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC Start disable in this channel.- Alarm display.- Interface signals are set.- NC Stop on alarm.- If the axis is a single axis when this alarm is triggered, the...

  • Page 303

    1-303 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The machine kinematics does not allow the specified motion. Transformation-dependent error causes can be in:TRANSMIT: A (circular) area exists around the pole, ...

  • Page 304

    1 Alarms11.021-304 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition21665Channel %1 $AA_TOFF clearedParameters:%1 = Channel numberDefinitions:If the tool position is changed with RESET and $AA_TOFF is active during RESET, the position offse...

  • Page 305

    1-305 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms21701Channel %1 block %3 axis %2 measurement not possibleParameters:%1 = Channel number%2 = Axis name, spindle number%3 = Block numberDefinitions:Measurement level 2 (MEASA...

  • Page 306

    1 Alarms11.021-306 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition21703Channel %1 block %3 axis %2 touch probe not deflected, illegal edge polarityParameters:%1 = Channel number%2 = Axis name, spindle number%3 = Block numberDefinitions:Th...

  • Page 307

    1-307 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The number of programmed auxiliary functions has exceeded the maximum permissible amount. This alarm can occur in conjunction with motion synchronous actions: T...

  • Page 308

    1 Alarms11.021-308 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition22010Channel %1 block %3 spindle %2 actual gear stage differs from requested gear stageParameters:%1 = Channel number%2 = Spindle number%3 = Block number, labelDefinitions:...

  • Page 309

    1-309 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Set the lead spindle/axis to simulation mode, or do not simulate the following spindle/axis ($MA_CTRLOUT_TYPE). If the differing settings have been selected on purpo...

  • Page 310

    1 Alarms11.021-310 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Correct NC part program. Create the zero mark synchronization by positioning, by rota-tion (at least 1 revolution) in speed control mode or G74 before switching the ...

  • Page 311

    1-311 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms22051Channel %1 block %3 spindle %2 reference mark not foundParameters:%1 = Channel number%2 = Axis name, spindle number%3 = Block number, labelDefinitions:When referencing...

  • Page 312

    1 Alarms11.021-312 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC Start disable in this channel.- NC Stop on alarm.- Alarm display.- Interface signals are set.Remedy:Modify setting of ENC_REFP_MODE or change to JOG+REF and ...

  • Page 313

    1-313 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Check active spindle speed limitations. Configure a lower zero marker search velocity $MA_REFP_VELO_SEARCH...

  • Page 314

    1 Alarms11.021-314 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Please inform the authorized personnel/service department...

  • Page 315

    1-315 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Clear alarm with the RESET key. Restart part program22069Channel %1 block %2 tool management: No tool available in tool group %3, pro-gram %4Parameters...

  • Page 316

    1 Alarms11.021-316 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The alarm can only occur when the tool management function is active in the NCK. Either the language command SETTA has been programmed or the corresponding oper...

  • Page 317

    1-317 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms22200Channel %1 spindle %2 axis stopped during tappingParameters:%1 = Channel number%2 = Axis name, spindle numberDefinitions:When tapping with compensating chuck (G63) the...

  • Page 318

    1 Alarms11.021-318 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The axis velocity is too high for thread cutting. The maximum feedrate was reached at the axis position indicated. The velocity of the thread axis depends on:...

  • Page 319

    1-319 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check the part program, in particular with regard to the other channels. Is a data block being transferred by another channel?Program Continuation:Clear alarm with t...

  • Page 320

    1 Alarms11.021-320 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition25001Axis %1 hardware fault of passive encoderParameters:%1 = Axis name, spindle numberDefinitions:The signals from the position actual value encoder that is presently not ...

  • Page 321

    1-321 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- The NC switches to follow-up mode.- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- Axes of this channel must be re-referenced.- I...

  • Page 322

    1 Alarms11.021-322 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:This alarm occurs only with absolute encoders on the SIMODRIVE 611D, if zero mark monitoring has been activated for them (cf. $MA_ENC_ZERO_MONITORING): In this ...

  • Page 323

    1-323 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms25040Axis %1 standstill monitoringParameters:%1 = Axis name, spindle numberDefinitions:The NC monitors to ensure that the position is held at zero speed. Monitoring is star...

  • Page 324

    1 Alarms11.021-324 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition25050Axis %1 contour monitoringParameters:%1 = Axis name, spindle numberDefinitions:The NCK calculates for each interpolation point (setpoint) of an axis the actual value t...

  • Page 325

    1-325 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• Check actual values: Local tight running of the carriage, speed dip by torque reduction due to contact with workpiece/tool, travel against fixed obstacle, etc.• Check...

  • Page 326

    1 Alarms11.021-326 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. Check whether the exact stop limits (course and fine) correspond to the dynamic possibilities of the axis,...

  • Page 327

    1-327 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Mode group not ready.- Channel not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm d...

  • Page 328

    1 Alarms11.021-328 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition25201Axis %1 drive faultParameters:%1 = Axis name, spindle numberDefinitions:The drive signals a serious fault of status class 1 (ZK1). The exact cause of the fault can be ...

  • Page 329

    1-329 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Determine the position deviation to the setpoint position and, depending on the results, either increase the permissible tolerance in the MD or mechanically improve ...

  • Page 330

    1 Alarms11.021-330 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- If the axis is a single axis when this alarm is triggered, the alarm is only effective for this axis (not effective f...

  • Page 331

    1-331 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Mode group not ready.- Channel not ready.- If the axis is a single axis when this alarm is triggered, the alarm is only effective for this axis (not effective f...

  • Page 332

    1 Alarms11.021-332 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionPermissible settings for FM-NC:MD 30240 ENC_TYPE= 0 Simulation= 3 Step motor control= 4 FM module positionMD 30130 CTRLOUT_TYPE= 2 Step motor control= 3 FM module positionT...

  • Page 333

    1-333 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Either increase 18342 MM_QEC_MAX_POINTS or reduce $AA_QEC_COARSE_STEPS and/or $AA_QEC_FINE_STEPS.Program C...

  • Page 334

    1 Alarms11.021-334 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- Channel not ready.- NC Start disable in this channel.- Alarm display.Remedy:Switch on feedforward control and set it ...

  • Page 335

    1-335 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms26017Axis %1 machine data %2[%3] invalid valueParameters:%1 = Axis name, spindle number%2 = String: MD identifier%3 = Index: MD array indexDefinitions:Machine data includes...

  • Page 336

    1 Alarms11.021-336 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition26020Axis %1 encoder %2 hardware fault %3 during encoder initializationParameters:%1 = Axis name, spindle number%2 = Encoder number%3 = Error fine codingDefinitions:Error d...

  • Page 337

    1-337 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- Local alarm reaction.- NC Stop on alarm.- NC Start disable in this channel.Remedy:• Please inform the authorized p...

  • Page 338

    1 Alarms11.021-338 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. Rereferencing/resynchroni-zation of the absolute encoder; attach encoder on the load side and configure co...

  • Page 339

    1-339 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1. In speed-controlled and follow-up mode.2. With position control with the direct encoder.3. With position control with the indirect encoder only within the position windo...

  • Page 340

    1 Alarms11.021-340 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition26072Channel %1 axis %2 cannot be controlled by the PLCParameters:%1 = Channel number%2 = Axis name, spindle numberDefinitions:Axis cannot be made a PLC-controlled axis. Fo...

  • Page 341

    1-341 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Mode group not ready, also effective for single axes- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- A...

  • Page 342

    1 Alarms11.021-342 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm display.- Interface s...

  • Page 343

    1-343 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Reboot the drive, hardware reset.Program Continuation:Switch control OFF - ON.27000Axis %1 is not safely referencedParameters:%1 = Axis numberDefinitions:There are t...

  • Page 344

    1 Alarms11.021-344 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• 10 Tolerance for safe standstill $MA_SAFE_STANDSTILL_TOL.• 11 Safe position limit $MA_SAFE_POS_LIMIT_PLUS[0].• 12 Safe position limit $MA_SAFE_POS_LIMIT_MINUS[0]....

  • Page 345

    1-345 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• 59 SG override factor 1 $MA_SAFE_VELO_OVR_FACTOR[0].• 60 SG override factor 2 $MA_SAFE_VELO_OVR_FACTOR[1].• 61 SG override factor 3 $MA_SAFE_VELO_OVR_FACTOR[2].• ...

  • Page 346

    1 Alarms11.021-346 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC Start disable in this channel.- Alarm display.Remedy:STOP F is enabled, that means a message is generated and NC start interlock is set (if only data cross-c...

  • Page 347

    1-347 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms33: Time velocity changeover. Enter equal MDs.34: Tolerance time SGE changeover. Enter equal MDs.35: Delay time pulse deletion. Enter equal MDs.36: Time for check of pulse ...

  • Page 348

    1 Alarms11.021-348 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1001: Incorrect control timer initialization. Cause, remedy: -1002: User confirmation timer expired. 1003: Reference tolerance affected. 1004: Plausibility of user confirma...

  • Page 349

    1-349 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsSVOVR = Difference in SGEs "Selection SG correction"Interface identifier NCK input:DMP<drv><mod><bit>=<value><drv> = Drive number of...

  • Page 350

    1 Alarms11.021-350 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Alarm disappears automatically when the test has been exited by deleting the "Test stop of external shutdown" SGE.Program Continuation:Alarm display showin...

  • Page 351

    1-351 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms27011Axis %1 safe velocity exceededParameters:%1 = Axis numberDefinitions:The axis has moved too quickly and faster than allowed in MD $MA_SAFE_VELO_LIMIT. With active SBH/...

  • Page 352

    1 Alarms11.021-352 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition27020Axis %1 stop E triggeredParameters:%1 = Axis numberDefinitions:This alarm comes with the alarms 27011 "Safe velocity exceeded" or 27012 "Safe end positi...

  • Page 353

    1-353 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsThe alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).Stop of the axis with STOP B. Start of the switchover timer after STOP A.Reactions:-...

  • Page 354

    1 Alarms11.021-354 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition27031Axis %1 limit value for safe velocity %2 at gear ratio %3 too large (max. %4)Parameters:%1 = Axis number%2 = Limit value index%3 = Number of the transmission ratio%4 =...

  • Page 355

    1-355 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• 1. The conversion of the specified MD into the internal calculation format leads to over-flow.• 2. The values entered in MD $MA_SAFE_POS_LIMIT_PLUS and $MA_SAFE_POS_L...

  • Page 356

    1 Alarms11.021-356 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• 23. An axial SGE/SGA was configured at the SPL interface (segment number = 4) and the function enable for the external stops (MD $MA_SAFE_FUNCTION_ENABLE, bit 6) is mis...

  • Page 357

    1-357 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department. Check and change the stated MD. Allow the checksum to be recalculated. Re-accept safety functions. Parame-...

  • Page 358

    1 Alarms11.021-358 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Find the difference between the monitoring channels. Possible causes:• Incorrect wiring• Incorrect SPL• Incorrect assignment of axial SGEs to the internal inte...

  • Page 359

    1-359 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms27094Write access to system variable %1 only allowed from NCK-SPLParameters:%1 = Name of safety system variable concernedDefinitions:Write access to a safety system variabl...

  • Page 360

    1 Alarms11.021-360 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionWhen the user enable has first been set, follow-up referencing must be carried out each time the control is booted (with absolute encoders, this follow-up referencing is ex...

  • Page 361

    1-361 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check whether the safe inputs have switched to the same status in both monitoring chan-nels within the permissible time tolerance.For further diagnostics, the drive ...

  • Page 362

    1 Alarms11.021-362 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition27105Axis %1 difference in function safe cam minus %2, NCK: %3 drive: %4Parameters:%1 = Axis number%2 = Cam number%3 = Monitoring status safe cam minus%4 = Monitoring statu...

  • Page 363

    1-363 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• L+ = Monitoring is active in this monitoring channel, upper limit exceeded• L- = Monitoring is active in this monitoring channel, lower limit exceededReactions:- Alar...

  • Page 364

    1 Alarms11.021-364 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition27202PROFIsafe: MD %1[%2]: address %3 errorParameters:%1 = MD name%2 = MD field index%3 = Parameterized PROFIsafe addressDefinitions:An incorrect PROFIsafe address was ente...

  • Page 365

    1-365 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- Alarm display.- Interface signals are set.Remedy:Correct the MD...

  • Page 366

    1 Alarms11.021-366 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Check the S7 PROFIBUS configuration. Enter the module in the NCK MD.Program Continuation:Switch control OFF - ON.27223PROFIsafe: NCK F module MD %1[%2] is not a %3 m...

  • Page 367

    1-367 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check and correct the S7 PROFIBUS configuration.Program Continuation:Switch control OFF - ON.27240PROFIsafe: DP M not running up, DP info: %1Parameters:%1 = Current ...

  • Page 368

    1 Alarms11.021-368 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:%2 = CRC1: PLC overall reset, reload the S7 F configuration.%2 = F_WD_Timeout: reparameterize the PROFIsafe cycle time or F monitoring time.%2 = CRC2_Len: PLC overal...

  • Page 369

    1-369 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Restart F slave modules. Restart the NCK/PLC.Program Continuation:Clear alarm with the RESET key. Restart part program27253PROFIsafe: communication fault F master co...

  • Page 370

    1 Alarms11.021-370 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- NC Start disable in this channel.- Interface signals are set.- Alarm display.- NC Stop on alarm.Remedy:Check wiring.Program Continuation:...

  • Page 371

    1-371 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Check the IPO cycle on...

  • Page 372

    1 Alarms11.021-372 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Check the machine data...

  • Page 373

    1-373 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.Remedy:Check machine data con...

  • Page 374

    1 Alarms11.021-374 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Increase the interpolator cycle time, i.e. modify one of the following MDs on all NCUs.IPO_SYSCLOCK_TIME_RATIOSYSCLOCK_CYCLE_TIMEProgram Continuation:Switch control ...

  • Page 375

    1-375 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms28031Serious alarm on NCU %1 not yet acknowledged, axes still in follow-up modeParameters:%1 = NCU numberDefinitions:A serious alarm was not yet acknowledged on another NCU...

  • Page 376

    1 Alarms11.021-376 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Wait until the axis has reached the end position or terminate the movement with delete distance to go.Program Continuation:Clear alarm with the RESET key. Restart pa...

  • Page 377

    1-377 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms61003Channel %1 block %2 no feed programmed in the cycleParameters:%1 = Channel number%2 = Block number, labelDefinitions:The parameter for the feed has been incorrectly sp...

  • Page 378

    1 Alarms11.021-378 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The tool radius is too small for machining. Alarm triggered by following cycles: CYCLE92, E_CP_CO, E_SL_CIR, F_CP_CO, F_PARTOF, F_SL_CIR.Reactions:- Interpreter...

  • Page 379

    1-379 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:-Program Continuation:Clear alarm with the RESET key. Rest...

  • Page 380

    1 Alarms11.021-380 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:-Program Continuation:Clear alarm with the RESET key. Rest...

  • Page 381

    1-381 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:Modify drilling depth.Program Continuation:Clear alarm wit...

  • Page 382

    1 Alarms11.021-382 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:Infeed width must be reduced.Program Continuation:Clear al...

  • Page 383

    1-383 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:Check parameter _AS1 or _AS2.Program Continuation:Clear al...

  • Page 384

    1 Alarms11.021-384 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm display.Remedy:Check thread geometry.Program Continuation:Clear alarm wit...

  • Page 385

    1-385 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:With active simulation without tool, a value for the infeed width _MIDA must always be programmed.Program Continuation:Clear alarm with the RESET key. Restart part p...

  • Page 386

    1 Alarms11.021-386 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61180Channel %1 block %2 no name assigned to swivel data block, although MD $MN_MM_NUM_TOOL_CARRIER > 1Parameters:%1 = Channel number%2 = Block number, labelDefinitions:...

  • Page 387

    1-387 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms61184Channel %1 block %2 no solution possible with current input angle valuesParameters:%1 = Channel number%2 = Block number, labelDefinitions:The surface defined via the i...

  • Page 388

    1 Alarms11.021-388 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61200Channel %1 block %2 too many elements in the machining blockParameters:%1 = Channel number%2 = Block number, labelDefinitions:Alarm triggered by following cycles: CYCL...

  • Page 389

    1-389 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms61204Channel %1 block %2 unknown technology cycleParameters:%1 = Channel number%2 = Block number, labelDefinitions:The specified technology cycle in the machining block is ...

  • Page 390

    1 Alarms11.021-390 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61212Channel %1 block %2 wrong tool typeParameters:%1 = Channel number%2 = Block number, labelDefinitions:The tool type is not suitable for machining. Alarm triggered by fo...

  • Page 391

    1-391 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms61216Channel %1 block %2 feed/tooth only possible with milling toolsParameters:%1 = Channel number%2 = Block number, labelDefinitions:Feed per tooth is only possible with m...

  • Page 392

    1 Alarms11.021-392 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61223Channel %1 block %2 approach path too shortParameters:%1 = Channel number%2 = Block number, labelDefinitions:The approach path must not be less than zero. Alarm trigge...

  • Page 393

    1-393 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms61230Channel %1 block %2 tool probe diameter too smallParameters:%1 = Channel number%2 = Block number, labelDefinitions:The tool probe is not correctly calibrated.Reactions...

  • Page 394

    1 Alarms11.021-394 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61234Channel %1 block %2 ShopMill subroutine %4 cannot be executed, as it has not been tested by ShopMillParameters:%1 = Channel number%2 = Block number, labelDefinitions:B...

  • Page 395

    1-395 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Manually retract the tool from the retraction area defined in the program header and restart the program.Program Continuation:Internal61238Channel %1 block %2: Machi...

  • Page 396

    1 Alarms11.021-396 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Check programmed parameters.Program Continuation:Clear alarm with the RESET key. Restart part program61243Channel %1 block %2: Correct tool change point, tool tip is...

  • Page 397

    1-397 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Increase infeed.Program Continuation:Clear alarm with the RESET key. Restart part program61249Channel %1 block %2: Number of edges too smallDefinitions:-Reactions:- ...

  • Page 398

    1 Alarms11.021-398 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61254Channel %1 block %2: Error when traversing to fixed stopDefinitions:-Reactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm...

  • Page 399

    1-399 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm display.Remedy:• Check radius or diameter. Check measuring location (e....

  • Page 400

    1 Alarms11.021-400 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm display.Remedy:Select the tool's tool edge number D.Program Continuation:...

  • Page 401

    1-401 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:-Program Continuation:Clear alarm with the RESET key. Rest...

  • Page 402

    1 Alarms11.021-402 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:-Program Continuation:Clear alarm with the RESET key. Rest...

  • Page 403

    1-403 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.- Interpreter stopRemedy:Check parameter for the undercut form.Program Continuation...

  • Page 404

    1 Alarms11.021-404 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Check value in parameter _VARI.Program Continuation:Clear alarm with the RESET key. Restart part program61800Channel %1 block %2: External CNC system missingParamete...

  • Page 405

    1-405 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check parameter _AXN.Check MD20050-20080.Program Continuation:Clear alarm with the RESET key. Restart part program61804Channel %1 block %2: Progr. position exceeds r...

  • Page 406

    1 Alarms11.021-406 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition61808Channel %1 block %2: The final drilling depth or individual drilling depth is missingParameters:%1 = Channel number%2 = Block number, labelDefinitions:The total depth ...

  • Page 407

    1-407 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Interpreter stop- NC Start disable in this channel.- Interface signals are set.- Alarm display.Remedy:-Program Continuation:Internal61813Channel %1 block %2: GU...

  • Page 408

    1 Alarms11.021-408 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal61818Channel %1 block %2: The axis area limit values are identicalParameters:%1 = Channel number%2 = Block number, labelDefinitions:-Re...

  • Page 409

    1-409 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms62105Channel %1 block %2 number of columns or lines is zeroParameters:%1 = Channel number%2 = Block number, labelDefinitions:Alarm triggered by following cycle: CYCLE801.Re...

  • Page 410

    1 Alarms11.021-410 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Clear alarm with the Delete key or NC START.62185Channel %1 block %2 no end stop assigned to rotary axesParameters:%1 = Channel number%2 = Bloc...

  • Page 411

    1-411 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- Interface signals are set.- NC Start disable in this channel.Remedy:Refer to the manual on user cycles.Program Continuation:Clear alarm with the...

  • Page 412

    1 Alarms11.021-412 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition75000OEM alarmDefinitions:References: The current alarm text, the error description and the remedial measures for the OEM alarms can be found in the OEM Description.Reactio...

  • Page 413

    1-413 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:1. The 2D/3D clearance control has been switched off before the transformation. The tool direction according to G17/G18/G19 has been applied as the control dire...

  • Page 414

    1 Alarms11.021-414 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:Incorrect configuration in MD $MA_CC_MASTER_AXIS%2 = 2 This or the CC_Master axis is a spindle.%2 = 4 No coupling between rotary and linear axes.%2 = 8 Axes mus...

  • Page 415

    1-415 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Input G601 for path axes or enter a STOPRE before the CC_COPON command.Program Continuation:Clear alarm with the RESET key. Restart part program75070Channel %1 wrong...

  • Page 416

    1 Alarms11.021-416 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition75210Channel %1 number of axes/axis assignment inconsistentParameters:%1 = Channel numberDefinitions:The number of axes specified in MD TRAFO 6_NUM_AXES and the number of a...

  • Page 417

    1-417 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms75270Channel %1 tool parameters incorrectParameters:%1 = Channel numberDefinitions:The tool parameters are not the same as the settings for the handling transformation pack...

  • Page 418

    1 Alarms11.021-418 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition75600Channel %1 retrace support: wrong MD configuration. Error code %2Parameters:%1 = Channel number%2 = Error codeDefinitions:The following errors were detected in the mac...

  • Page 419

    1-419 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms75607Channel %1 resynchronisation not possibleParameters:%1 = Channel numberDefinitions:The block search triggered by the compile cycle has been terminated with an error. I...

  • Page 420

    1 Alarms11.021-420 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition100351Display MD take-over not possibleDefinitions:Saving the display machine data was rejected by the NCK.Reactions:- -Remedy:-Program Continuation:Switch control OFF - ON...

  • Page 421

    1-421 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms101006Password is deleted!Definitions:The password was deleted via the soft key "Delete password".Reactions:- -Remedy:Enter password.Program Continuation:Internal...

  • Page 422

    1 Alarms11.021-422 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition101100No access authorization!Definitions:The access level set is too low to open the selected window.Reactions:- -Remedy:Enter a higher password.Program Continuation:Inter...

  • Page 423

    1-423 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms101131No servo disable at PI startDefinitions:-Reactions:- -Remedy:-Program Continuation:Internal101132Impermissible execution argument valueDefinitions:-Reactions:- -Remed...

  • Page 424

    1 Alarms11.021-424 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal101139MDx134 MOTOR_NOMINAL_FREQUENCY=0Definitions:-Reactions:- -Remedy:-Program Continuation:Internal101140MDx138 ROTOR_COLD_RESISTANCE...

  • Page 425

    1-425 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms101146Boot file(s) savedDefinitions:Saving the boot file in the start-up area, image drive machine data, was successful.Reactions:- -Remedy:-Program Continuation:Internal10...

  • Page 426

    1 Alarms11.021-426 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:See the Installation and Start-up Guide.Program Continuation:Internal101155Path %1 not availableParameters:%1 = PathDefinitions:During a file function, e.g.saving bo...

  • Page 427

    1-427 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- -Remedy:-Program Continuation:Internal101162MDx134/MDx400 MOTOR_NOMINAL_FREQUENCY/MOTOR_RATED_SPEED imper-missibleDefinitions:-Reactions:- -Remedy:-Program Cont...

  • Page 428

    1 Alarms11.021-428 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal101200Safety-Integrated data copiedDefinitions:The SI data copying function was successful.Reactions:- -Remedy:-Program Continuation:In...

  • Page 429

    1-429 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms101206Search action running, pleas waitDefinitions:The search function was initiated in the machine data images.Reactions:- -Remedy:-Program Continuation:Internal101207Posi...

  • Page 430

    1 Alarms11.021-430 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal101213Invalid NCK address.Definitions:The value specified for the new NCK bus address is too large.Reactions:- -Remedy:-Program Continu...

  • Page 431

    1-431 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Delete the programs not currently required.Program Continuation:Internal103003MDI clipboard cannot be deletedDefinitions:The NCK rejects a deletion of the clipboard ...

  • Page 432

    1 Alarms11.021-432 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition103010Invalid file nameDefinitions:The file name entered:• Must not have more than 32 characters (letters, digits, underscore; including the block and program ID:_N_ and ...

  • Page 433

    1-433 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms104003There aren't any tools at allDefinitions:No tools were set up.Reactions:- -Remedy:Set up tools.Program Continuation:Internal104004No tool selectedDefinitions:After pr...

  • Page 434

    1 Alarms11.021-434 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition104012No master spindle availableDefinitions:No master spindle was configured.Reactions:- -Remedy:Configure a master spindle via the machine data.Program Continuation:Inter...

  • Page 435

    1-435 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Check loader.Program Continuation:Internal104024Error during tool unloadingDefinitions:An error occurred while a tool was being unloaded; the procedure has been abor...

  • Page 436

    1 Alarms11.021-436 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition105001Cycle description sc.com not availableDefinitions:The cycle description sc.com was not found in the NCK file system.Reactions:- -Remedy:--Program Continuation:Interna...

  • Page 437

    1-437 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms105008Memory error while writing a cycle callDefinitions:The resources of the MMC100 are exhausted.No more dynamic memory available.Reactions:- -Remedy:-Program Continuatio...

  • Page 438

    1 Alarms11.021-438 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal105016Error while deleting!Definitions:The file could not be deleted.Reactions:- -Remedy:-Program Continuation:Internal105017Selection ...

  • Page 439

    1-439 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms105023File exists already!Definitions:The file cannot be copied to this directory, as a file with the same name is already here.Reactions:- -Remedy:-Program Continuation:In...

  • Page 440

    1 Alarms11.021-440 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- -Remedy:-Program Continuation:Internal105042Impermissible block number!Definitions:The first block number is less than 0 or greater than 999999.Reactions:- -Rem...

  • Page 441

    1-441 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- -Remedy:-Program Continuation:Internal105060Please wait: Initilization of the cycle supportDefinitions:The cycle description files are interpreted and prepared ...

  • Page 442

    1 Alarms11.021-442 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition105075Not enough axes in the current channel? > Contour with default axis names: X, Z !Definitions:The default axis names for the required axes are used.Reactions:- -Rem...

  • Page 443

    1-443 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms109006No switchover: Selected channel invalidDefinitions:At this NCU, the MMC was switched to a channel that does not exist there.Reactions:- -Remedy:Set up the channel or ...

  • Page 444

    1 Alarms11.021-444 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition111004File faulty or not available: %1Parameters:%1 = File/Contour nameDefinitions:Easystep sequencer cannot interpret a step with contour programming.Contour not in the di...

  • Page 445

    1-445 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms111010Teach-in interruption: Log overflowDefinitions:The Teach-in procedure was interrupted. Teach-in file is closed.Reactions:- Alarm display.Remedy:In the machine data 96...

  • Page 446

    1 Alarms11.021-446 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC Start disable in this channel.- Interface signals are set.- Alarm display.- NC Stop on alarm.Remedy:Check and correct the MD 34 060 REFP_MAX_MARKER_DIST. The...

  • Page 447

    1-447 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms111112Invalid gear stageDefinitions:An invalid gear stage was requested by the PLC.Reactions:- Alarm display.Remedy:Check the PLC program and axis-specific NC machine data....

  • Page 448

    1 Alarms11.021-448 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition111302Spindle start key defectiveDefinitions:Acknowledgement to the PLC user program, that the spindle start key is defective, i.e., NC and NO signal = 1.Reactions:- NC Sta...

  • Page 449

    1-449 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms111308Error when setting upper spindle speed limitDefinitions:In the asynchronous subroutine, internal settings in the NC were triggered by the operator panel. If one of th...

  • Page 450

    1 Alarms11.021-450 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:-Program Continuation:Internal111411%1 Tool(s) can (could) not be createdDefinitions:When ManualTurn is booted, a check is run to see whether all standard tools are ...

  • Page 451

    1-451 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.- -Remedy:There must be enough memory for the original sequence and for the backup copy in order for the sequence to be created.Program Continuati...

  • Page 452

    1 Alarms11.021-452 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:By using a smaller milling cutter, the machining could be done with an insertion point.Program Continuation:Internal112046Main contour cannot be bypassedDefinitions:...

  • Page 453

    1-453 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms112200The contour is a step in the current program sequence. Machining not enabledDefinitions:The contour is an element from a loaded program and cannot be deleted or renam...

  • Page 454

    1 Alarms11.021-454 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition112301Tool management type 2 not possible. The magazine is not sorted as in the tool list. Definitions:The magazine list sorting does not correspond to that of the tool lis...

  • Page 455

    1-455 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Machining can be continued with the specified values, but it will not correspond exactly to the programming.Program Continuation:Internal112329Set swivel head/tableD...

  • Page 456

    1 Alarms11.021-456 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition112420Error during the inch/metric conversion! Check all data!Definitions:The switchover of the data for the inch/metric conversion was not completed.This alarm can only ap...

  • Page 457

    1-457 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms112504File faulty or not available: %1Parameters:%1 = File nameDefinitions:The program cannot interpret a program block with contour programming.Contour not in the director...

  • Page 458

    1 Alarms11.021-458 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition112650Unknown PLC errorDefinitions:The PLC has announced an error that is unknown in the operator panel.Reactions:- NC Start disable in this channel.- Alarm display.Remedy:...

  • Page 459

    1-459 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Try again and, if possible, close the reluctant area first.Program Continuation:Internal120005Please acknowledge the dialog box in area %1Parameters:%1 = Operating a...

  • Page 460

    1 Alarms11.021-460 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• The number of alarm texts is currently limited to 5000. This limit has been exceeded by the alarm text configuration.All other alarm texts:• Alarm texts are stored in...

  • Page 461

    1-461 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Internal120301Faulty entry for hardkey 'Program' in Keys.ini.Definitions:The configuration in Keys.ini is wrong.Reactions:- Alarm display.Remedy:In Key...

  • Page 462

    1 Alarms11.021-462 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition120306The selection is not possible. The file %1 is selected and active in channel %2.Parameters:%1 = Program name with path%2 = Channel numberDefinitions:-Reactions:- Alar...

  • Page 463

    1-463 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Wait until the action is completed or terminate the action via the soft key "Cancel" and then repeat the selection.The alarm disappears automatically as so...

  • Page 464

    1 Alarms11.021-464 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 465

    1-465 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department.Select MD 13010 DRIVE_LOGIC_NR and search for the drive logic number that is indi-cated in the alarm text. ...

  • Page 466

    1 Alarms11.021-466 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition3) Check whether all drive bus connectors have correctly snapped into place and that the bus terminator is connected.4) If you have not been able to detect an error by now,...

  • Page 467

    1-467 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300009Axis %1 drive %2 measuring circuit %3 wrong measuring circuit type (type %4 used)Parameters:%1 = NC axis number%2 = Drive number%3 = Measuring circuit number%4 = Meas...

  • Page 468

    1 Alarms11.021-468 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionIt might be necessary to first declare an NC axis in the channel for this drive (MD 20070 AXCONF_MACHAX_USED = K, [K ...channel axis no.]).Program Continuation:Switch contr...

  • Page 469

    1-469 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• MD30220 $MA_ENC_MODULE_NR• MD30240 $MA_ENC_TYPE• MD11342 $MA_ENC_HANDWHEEL_MODULE_NRProgram Continuation:Switch control OFF - ON.300100Drive power failureDefinition...

  • Page 470

    1 Alarms11.021-470 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition300200Drive bus hardware faultDefinitions:The drive bus has a fault. The following causes are possible:• The bus terminator is missing.• The drive bus is physically int...

  • Page 471

    1-471 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The cross-check (CRC) has detected an access error in a write/read cycle. All bus accesses are not controlled directly by the processor but they are handled by ...

  • Page 472

    1 Alarms11.021-472 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:An internal software error or serious error condition has occurred which may be recover-able by hardware reset. Troubleshooting can generally be performed only ...

  • Page 473

    1-473 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300402System error in drive link. Error codes %1, %2Parameters:%1 = Error code 1%2 = Error code 2Definitions:An internal software error or serious error condition has occur...

  • Page 474

    1 Alarms11.021-474 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm display.- Interface s...

  • Page 475

    1-475 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• 18270 $MM_NUM_SUBDIR_PER_DIR,• 18310 $MM_NUM_DIR_IN_FILESYSTEM,•Power On• Reload saved data• On error code 1 == 291: Replace the drive software and use version ...

  • Page 476

    1 Alarms11.021-476 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:An attempt to read a data block, e.g. a drive boot file, from the file system has failed. The data block or the file system is damaged.Reactions:- Alarm display...

  • Page 477

    1-477 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300501Axis %1 drive %2 maximum current monitoringParameters:%1 = NC axis number%2 = Drive numberDefinitions:1. A serious fault occured during actual current measurement.2. ...

  • Page 478

    1 Alarms11.021-478 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Switch control OFF - ON.300503Axis %1 drive %2 maximum current monitoring of phase current SParameters:%1 = NC axis number%2 = Drive numberDefinitions:...

  • Page 479

    1-479 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Switch control OFF - ON.300505Axis %1 drive %2 measuring circuit error of absolute track, code %3Parameters:%1 = NC axis number%2 = Drive number%3 = Fi...

  • Page 480

    1 Alarms11.021-480 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm d...

  • Page 481

    1-481 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• for e) Correctly set the machine data 840D MD10082: $MN_CTRLOUT_LEAD_TIME (Offset of the setpoint acceptance instant) with the machine data MD10083: $MN_CTRLOUT_LEAD_TI...

  • Page 482

    1 Alarms11.021-482 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Replace the encoder, encoder cable or control module.• Check the metallized intermediate circuit cover.• If a BERO proximity switch is used, the zero marker of the ...

  • Page 483

    1-483 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:• Error in actual current measurement (if necessary, replace 611D power section or con-troller module)• Incorrect power section module (1/2 axis)• Check the co...

  • Page 484

    1 Alarms11.021-484 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Fan failure• Observance of the minimum clearance over and under the power section (see Planning Guide)Program Continuation:Switch control OFF - ON.300604Axis %1 drive...

  • Page 485

    1-485 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• Motor has become unstable because motor data grossly wrong• Current limit is too low for the motor (0.9 * MD 1238 * MD 1103 < MD 1136)• Power section too smallRe...

  • Page 486

    1 Alarms11.021-486 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The speed controller output is lying for an impermissibly long time at its limit (MD 1605: $MD_SPEEDCTRL_LIMIT_TIME and MD 1606: The torque setpoint has exceede...

  • Page 487

    1-487 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300609Axis %1 drive %2 encoder cut-off frequency exceededParameters:%1 = NC axis number%2 = Drive numberDefinitions:Actual speed value exceeds encoder limit frequency fg,ma...

  • Page 488

    1 Alarms11.021-488 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Clear alarm with the RESET key in all channels of this mode group. Restart part program.300611Axis %1 drive %2 generator mode: Motion at rotor position...

  • Page 489

    1-489 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The motor temperature (measured via the temperature sensor KTY 84 and fed to the module through the motor encoder cable) has exceeded the temperature limit in d...

  • Page 490

    1 Alarms11.021-490 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Check the motor fan.• Motor encoder defective.• Check the acceleration.• If necessary, use a higher-performance motor.• Winding fault in motor.• 611D control ...

  • Page 491

    1-491 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 492

    1 Alarms11.021-492 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1. Minimum cycle period: 250µs (810D 312.5µs)2. Maximum pulse rate: 4 s3. The position controller pulse rate must be a multiple of the speed controller cycle given in the...

  • Page 493

    1-493 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 494

    1 Alarms11.021-494 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 495

    1-495 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The code number of the power section entered in drive MD 1106: $MD_INVERTER_CODE (power section code number) does not match the power section in the drive confi...

  • Page 496

    1 Alarms11.021-496 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition300717Axis %1 drive %2 motor moment of inertia less than or equal to zeroParameters:%1 = NC axis number%2 = Drive numberDefinitions:The value in MD 1117: $MD_MOTOR_INERTIA ...

  • Page 497

    1-497 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300720Axis %1 drive %2 maximum motor speed invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:Because of the high maximum motor speed in the drive MD 1401: $...

  • Page 498

    1 Alarms11.021-498 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 499

    1-499 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300725Axis %1 drive %2 number of encoder marks of measuring system invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:The number of encoder marks of the moto...

  • Page 500

    1 Alarms11.021-500 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department.For standard motors: Reset the drive (delete the bootfile) and repeat the startup.For third-party motors: C...

  • Page 501

    1-501 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 502

    1 Alarms11.021-502 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. For standard motors: Reset the drive (delete the bootfile) and repeat the startup.For third-party motors: ...

  • Page 503

    1-503 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 504

    1 Alarms11.021-504 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Modify MD 1142: $MD_FIELD_WEAKENING_SPEED (threshold speed for field weak-ening) should be checked and, if necessary corrected.• Call the SIEMENS AG, SIMODRIVE Hotlin...

  • Page 505

    1-505 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 506

    1 Alarms11.021-506 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition300742Axis %1 drive %2 voltage/frequency mode: converter frequency invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:Only converter frequencies (MD 1100: $M...

  • Page 507

    1-507 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The actual checksum of the safety-relevant MDs calculated by the drive and stored in MD 1398: $MD_SAFE_ACT_CHECKSUM (display of the checksum of the machine data...

  • Page 508

    1 Alarms11.021-508 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Switch control OFF - ON.300747Axis %1 drive %2 monitoring cycle time MD 1300 invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:Check an...

  • Page 509

    1-509 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• MD 1318 SAFE_ENC_RESOL (number of encoder lines per revolution)• MD 1321 SAFE_ENC_GEAR_DENOM[n] (encoder/load gear denominator)• MD 1322 SAFE_ENC_GEAR_NUMERA[n] (en...

  • Page 510

    1 Alarms11.021-510 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Clear alarm with the RESET key in all channels. Restart part program.300751Axis %1 drive %2 speed control gain too highParameters:%1 = NC axis number%2...

  • Page 511

    1-511 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 512

    1 Alarms11.021-512 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition300756Axis %1 drive %2 speed hysteresis of setpoint current smoothing invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:The value in MD 1246: $MD_CURRENT_SM...

  • Page 513

    1-513 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 514

    1 Alarms11.021-514 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 515

    1-515 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300763Axis %1 drive %2 emergency retraction mode/generator mode invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:Value specified by the NC via a G command ...

  • Page 516

    1 Alarms11.021-516 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department. Enter a value greater than zero in the machine data MD 1161: $MD_FIXED_LINK_VOLTAGE (DC link fixed volt-ag...

  • Page 517

    1-517 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• Modify MD 1520: $MD_SPEED_FILTER_1_BS_FREQ (bandstop filter natural fre-quency speed setpoint filter 1)• Modify MD 1514: $MD_SPEED_FILTER_1_SUPPR_FREQ (suppression fr...

  • Page 518

    1 Alarms11.021-518 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Speed setpoint filter 1:• MD 1516 <= 2 * MD 1514• Speed setpoint filter 2:• MD 1519 <= 2 * MD 1517• Modify MD 1212: $MD_CURRENT_FILTER_1_BW_NUM (numer...

  • Page 519

    1-519 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsThe alarm can be reprogrammed in the MD ALARM_REACTION_CHAN_NOREADY (channel not ready).Reactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm....

  • Page 520

    1 Alarms11.021-520 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Clear alarm with the RESET key in all channels. Restart part program.300770Axis %1 drive %2 format errorParameters:%1 = NC axis number%2 = Drive number...

  • Page 521

    1-521 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 522

    1 Alarms11.021-522 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 523

    1-523 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 524

    1 Alarms11.021-524 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Modify MD 1011: $MD_ACTUAL_VALUE_CONFIG (actual value sensing configuration IM)• Modify MD 1100: $MD_PWM_FREQUENZY (pulse width modulation frequency)Program Continuat...

  • Page 525

    1-525 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300781Axis %1 drive %2 zero load current > rated current of power sectionParameters:%1 = NC axis number%2 = Drive numberDefinitions:On the basis of its no-load current (...

  • Page 526

    1 Alarms11.021-526 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The value in drive MD 1138: $MD_ROTOR_COLD_RESISTANCE (cold rotor resistance) is less than or equal to zero or a format overflow has occurred.The alarm can be r...

  • Page 527

    1-527 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:Please inform the authorized personnel/service department.For standard motors: Reset the drive (delete the bootfile) and repeat the startup.For third-party motors: C...

  • Page 528

    1 Alarms11.021-528 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department.• For standard motors: Reset the drive (delete the bootfile) and repeat the startup.• For third-party m...

  • Page 529

    1-529 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:A function was selected that is not possible with this closed-loop control module.This alarm appears, if:- a non-available acceleration sensor was activated in ...

  • Page 530

    1 Alarms11.021-530 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.Remedy:Enter the correct signal number.Program Continuation:Alarm display showing cause of alarm disappears. No furthe...

  • Page 531

    1-531 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300860Axis %1 drive %2 generator mode: emergency retraction speed > max. motor speedParameters:%1 = NC axis number%2 = Drive numberDefinitions:The value entered for the ...

  • Page 532

    1 Alarms11.021-532 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:Emergency retraction/Generator operation is only possible with an active DC link mea-surement (MD 1161: $MD_FIXED_LINK_VOLTAGE (DC link fixed voltage = 0). In a...

  • Page 533

    1-533 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms300900Axis %1 drive %2 stop A triggeredParameters:%1 = Axis number%2 = Drive numberDefinitions:The drive is disabled via STOP A. This blocks the pulses over the relay "...

  • Page 534

    1 Alarms11.021-534 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition300906Axis %1 drive %2 safe braking ramp exceededParameters:%1 = NC axis number%2 = Drive numberDefinitions:The drive is disabled via STOP A.Request: In monitoring cycle.Th...

  • Page 535

    1-535 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsIf STOP C has been triggered, this can have several reasons (depending on the configu-ration):1. The safe speed monitoring has been triggered (MD 1361: $MD_SAFE_VELO_STOP_M...

  • Page 536

    1 Alarms11.021-536 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionThe alarm indicates the initiation of an "extended stop and retract" in the NC or "LIFT-FAST-ASUP" (840D) and the internal activation of "safe stan...

  • Page 537

    1-537 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Clear alarm with the RESET key. Restart part program300915Axis %1 drive %2 safe end positions exceededParameters:%1 = Axis number%2 = Drive numberDefin...

  • Page 538

    1 Alarms11.021-538 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:The pulses are deleted.1. If the positive acknowledgement is not received within the time configured in MD 1357: $MD_SAFE_PULSE_DIS_CHECK_TIME (time for checkin...

  • Page 539

    1-539 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms301702Axis %1 drive %2 track inversion incorrectParameters:%1 = NC axis number%2 = Drive numberDefinitions:With rotary spindles without EnDat interface operating with enhan...

  • Page 540

    1 Alarms11.021-540 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Please inform the authorized personnel/service department.• Long traversing paths: It is advisable to use a length measuring system where the encoder marks match x...

  • Page 541

    1-541 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- Alarm display.- Interface signals are set.Remedy:Please inform ...

  • Page 542

    1 Alarms11.021-542 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition301709Axis %1 drive %2 submodule with integrated linearization invalidParameters:%1 = NC axis number%2 = Drive numberDefinitions:If a submodule with integrated linearizatio...

  • Page 543

    1-543 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• MD_1022 $MD_ENC_ABS_RESOL_MOTOR (singleturn): number of increments per revolution.• MD_1027.Bit 12 $MD_ENC_CONFIG.Bit 12: parity bit• MD_1027.Bit 14 $MD_ENC_CONFIG....

  • Page 544

    1 Alarms11.021-544 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:Configuration of the direct measuring system is faulty for SSI encoder: MD_1041 $MD_NO_TRANSMISSION_BITS_DM (SSI transmission length) is smaller than the num-be...

  • Page 545

    1-545 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Mode group not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- Alarm display.- Interface signals are set.Remedy:Use newer modu...

  • Page 546

    1 Alarms11.021-546 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition• Operation of a power section with a PE MSD motor requires: MD_1179 $MD_INVERTER_DERATING_ASYN (derating factor at 8kHz)• MD_1175 $MD_INVERTER_THERM_CURR_ASYN (limit c...

  • Page 547

    1-547 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms• CRC error: CRC error bit 7 and bit 13, meaning:• Bit 7: 0, bit 13: 1 CRC error from SIDA-ASIC• Bit 7:1, bit 13: 0 Control check byte error• Bit 7: 1, bit 13: 1 Er...

  • Page 548

    1 Alarms11.021-548 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm d...

  • Page 549

    1-549 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:• The wrong encoder may be in use.• Does the number of encoder lines match the setting in MD 5005: ENC_RESOL_MOTOR (encoder resolution for motor measuring system...

  • Page 550

    1 Alarms11.021-550 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Mode group not ready.- Channel not ready.- Channel not ready.- NC Start disable in this channel.- NC Stop on alarm.- The NC switches to follow-up mode.- Alarm d...

  • Page 551

    1-551 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsDefinitions:The monitor in the 611D module has detected a position controller pulse rate which is beyond the permissible limits.The conditions for a permissible position co...

  • Page 552

    1 Alarms11.021-552 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 553

    1-553 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.- Interface signals a...

  • Page 554

    1 Alarms11.021-554 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition310750Axis %1 drive %2 feedforward gain too highParameters:%1 = NC axis number%2 = Drive numberDefinitions:The feedforward control gain is calculated from the reciprocal of...

  • Page 555

    1-555 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 556

    1 Alarms11.021-556 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition310755Axis %1 drive %2 area factor too highParameters:%1 = NC axis number%2 = Drive numberDefinitions:The positive area factor in drive MD 5462 AREA_FACTOR_POS_OUTPUT is to...

  • Page 557

    1-557 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsRemedy:• The blocking frequency in drive MD 5514: SPEED_FILTER_1_SUPPR_FREQ• or in drive MD 5210: OUTPUT_VCTRL_FIL_1_SUP_FREQ• or in drive MD 5213: OUTPUT_VCTRL_FIL_2...

  • Page 558

    1 Alarms11.021-558 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:The bandwidth numerator must be less than twice the blocking frequency.Speed filter 1:• BSP bandwidth numerator drive MD 5516: SPEED_FILTER_1_BW_NUMERATOR• BSP b...

  • Page 559

    1-559 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 560

    1 Alarms11.021-560 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 561

    1-561 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms310773Axis %1 drive %2 gain at end of saturation area of valve characteristic is less than or equal to zeroParameters:%1 = NC axis number%2 = Drive numberDefinitions:The gr...

  • Page 562

    1 Alarms11.021-562 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- NC not ready.- Channel not ready.- Channel not ready.- NC Stop on alarm.- NC Start disable in this channel.- The NC switches to follow-up mode.- Alarm display.-...

  • Page 563

    1-563 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsExample:SSI encoder with 25 bits message frame length, 12 bits multiturn, 12 bits singleturn, one alarm bit:• $MD_NO_TRANSMISSION_BITS = 25• $MD_ENC_ABS_TURNS_MOTOR = 4...

  • Page 564

    1 Alarms11.021-564 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionRemedy:Either increase the position control cycle of the NC or increase the SSI transmission rate (MD_5011 $MD_ACTUAL_VALUE_CONFIG bits 14 and 15).The following transmissio...

  • Page 565

    1-565 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms380003Profibus-DP: operating error, reason %1, parameter %2 %3 %4.Parameters:%1 = Cause of the error%2 = Parameter 1%3 = Parameter 2%4 = Parameter 3Definitions:An operating...

  • Page 566

    1 Alarms11.021-566 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionType 2: The NCK has not finished writing data when cyclic transfer begins again. Counter %2 contains a serial number starting at 1. A maximum of 10 alarms are output in suc...

  • Page 567

    1-567 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- Alarm display.Remedy:Create the user-specific SDB1000 and load it on the control system, or select and activate it via MD 11240 standard SDB1000. Restart the NC...

  • Page 568

    1 Alarms11.021-568 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDefinitions:Multiple assignments of input data have been detected in the logical address space. Log-ical address: Base address of the address area defined several timesReac...

  • Page 569

    1-569 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsProgram Continuation:Clear alarm with the Delete key or NC START.380070Profibus DP: no input slot available for base address %1 (length %2)Parameters:%1 = Logical base addr...

  • Page 570

    1 Alarms11.021-570 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionReactions:- Alarm display.- Interface signals are set.- Channel not ready.- NC Start disable in this channel.Remedy:Only use addresses >= 128 for output slots.Enter corr...

  • Page 571

    1-571 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms400109Delete DB 9 in the PLC and restartDefinitions:-Reactions:- -Remedy:See the machine manufacturer's information.Program Continuation:Internal400171Delete DB 71 in the P...

  • Page 572

    1 Alarms11.021-572 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionProgram Continuation:Internal400260Failure of machine control panel 1Definitions:-Reactions:- -Remedy:See the machine manufacturer's information.Program Continuation:Intern...

  • Page 573

    1-573 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsReactions:- -Remedy:See the machine manufacturer's information.Program Continuation:Internal401805Impermissible axis no. parameter in FC 18Definitions:-Reactions:- -Remedy:...

  • Page 574

    1 Alarms11.021-574 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition810002Synchronous errorDefinitions:-Reactions:- -Remedy:See the machine manufacturer's information.Program Continuation:Internal810003Asychronous errorDefinitions:-Reaction...

  • Page 575

    1-575 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1.3List of action numbersThe following list describes the actions stated in the alarm texts under "Action %.." according to their numbers.No. 1ExplanationRun Init...

  • Page 576

    1 Alarms11.021-576 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 7ExplanationChange the mode to a manual mode(VDI signal (mode group): JOG, TEACH_IN, REF)Not allowed if1. Nesting depth too great: The current processing operation can ...

  • Page 577

    1-577 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 12ExplanationPerform user interrupt at block end (VDI signal: ASUP interface, digital-analog interface)Not allowed ifSee 10Remedy-No. 13ExplanationPerform rapid retract...

  • Page 578

    1 Alarms11.021-578 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 20ExplanationActivate main run single block. (OPI variable and VDI signal: activate single block)Not allowed if-Remedy-No. 21ExplanationActivate decoding single block. ...

  • Page 579

    1-579 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 27ExplanationStart continuation of the selected processing -JOG, reference point or digitizing. (VDI sig-nal: NC Start)Not allowed if1. Jog motion active2. An alarm rea...

  • Page 580

    1 Alarms11.021-580 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 35ExplanationStart machine data processing (INI file is already in the NCK). (PI command)Not allowed if-Remedy- No. 36ExplanationStart machine data processing (INI file...

  • Page 581

    1-581 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 44ExplanationActivate program. (PI command)Not allowed if-Remedy- No. 45ExplanationActivate the program which is still external. (PI command)Not allowed if-Remedy- No. ...

  • Page 582

    1 Alarms11.021-582 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 54ExplanationDeactivate digitizing. (PI command)Not allowed if-Remedy- No. 55ExplanationSwitch on function generator. (PI command)Not allowed if-Remedy- No. 56Explanati...

  • Page 583

    1-583 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 63ExplanationActivate test run. (VDI signal: rapid traverse override)Not allowed if1. Nesting depth too great2. The active block, after which deceleration takes place, ...

  • Page 584

    1 Alarms11.021-584 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 72ExplanationStop at the end of block preparation with subsequent reorganization of block processing. (Alarm)Not allowed ifNesting depth too greatRemedy> Wait until ...

  • Page 585

    1-585 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 82ExplanationStart a program in the TEACH IN submode. (VDI-Signal: NC-StartNot allowed ifSee 33 and 5Remedy-No. 83ExplanationStart a program in the TEACH IN submode. (V...

  • Page 586

    1 Alarms11.021-586 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 91ExplanationStart continuation of interpreter processing. (internal preprocessing stop)Not allowed if-Remedy-No. 92ExplanationSave interlock for dataNot allowed ifThe ...

  • Page 587

    1-587 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsNo. 100ExplanationIntegrated block search, i.e. a block search is restarted on a stopped program.Not allowed if-Remedy-No. 101ExplanationExternal zero offset is activated v...

  • Page 588

    1 Alarms11.021-588 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionNo. 109ExplanationPower Off: Axis is now controlled by the PLC (VDI signal)Not allowed ifThe axis is not controlled by the PLC. Not for all axis types at present.Remedy-No....

  • Page 589

    1-589 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 Alarms1.4Error codes of alarm 300500After the error codes 1 listed below an error code 2 may be specified. This must be inter-preted as the hexadecimal number of the terminal blo...

  • Page 590

    1 Alarms11.021-590 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionError code0004HExtension 1-Extension 2-ExplanationUpon servo enable, the NC must update the sign-of-life monitoring in each position con-trol cycle. In case of error, sign-...

  • Page 591

    1-591 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsError code0010HExtension 1 1 = Hardware underflow 2 = Hardware overflow 3 = Software underflow 4 = Software overflowExtension 2-ExplanationThe limits of the internal proces...

  • Page 592

    1 Alarms11.021-592 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionError code0015HExtension 1-Extension 2Version 4.0 and higher: segment of the code/data range containing the error, whereby: 0: P: memory 1: X: memory 2: Y: memoryExplana...

  • Page 593

    1-593 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsError code001BHExtension 10: Deviation from current 0 1: Module selection does not match the existing hardware (V 2.6 and higher)Extension 2NC drive numberExplanationWhen...

  • Page 594

    1 Alarms11.021-594 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionError code0023HExtension 1Read K1C register of the relevant PCU ASICExtension 2NC drive numberExplanationThe motor measuring system has a motor encoder with a voltage outpu...

  • Page 595

    1-595 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsError code0030HExtension 10x01 ;Unsupported ROSCTR0x02 ;Illegal ROSCTR0x03 ;Job management "defective"0x04 ;Incorrect PDUREF on acknowledgement0x05 ;Acknowledgeme...

  • Page 596

    1 Alarms11.021-596 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionError code0033HExtension 10x51 ;Incorrect data format in element list0x52 ;Incorrect conversion group specified in RefreshExtension 2-ExplanationThe drive software is no lo...

  • Page 597

    1-597 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsError code0044HExtension 1-Extension 2NC drive numberExplanationRotor position synchronization contains an error (drive software 2.5 only). The difference between the first...

  • Page 598

    1 Alarms11.021-598 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1.5System reactions on alarmsIdentifierCOMPBLOCKWITHREORGEffectBlock preparation has detected an error which can be rectified by a program modification. Reorganization is p...

  • Page 599

    1-599 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.021 AlarmsIdentifierSHOWALARMEffectAlarm is displayed on MMC.- Alarm displayIdentifierSTOPBYALARMEffectRamp stop of all channel axes.- NC Stop on alarmIdentifierSTOPATENDBYALARMEffec...

  • Page 600

    1 Alarms11.021-600 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1.6Cancel criteria for alarmsIdentifierCANCELCLEAREffectThe alarm is cleared by pressing the Cancel key in any channel. It is also cleared by the Start part program key.- C...

  • Page 601

    2-601 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendix2AppendixAAbbreviationsASCIIAmerican Standard Code for Information InterchangeAVJob planningBAModeBAGMode groupsBBReadyBCDBinary Coded DecimalsCNCComputerized Numerical C...

  • Page 602

    2 Appendix11.022-602 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionDIOData Input/Output: Data transfer displayDRFDifferential Resolver Function: handwheel displacementDRYDry RunDSBDecoding Single Block DSRData Send Ready: Signal from ser...

  • Page 603

    2-603 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 AppendixHDHard DiskHHUHandheld UnitHMSHigh-resolution Measuring SystemHWHardwareIInputIMInterface ModuleIM S/RInterface Module (Send/Receive)INCIncremental ModeI/RFInfeed/Regener...

  • Page 604

    2 Appendix11.022-604 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionMCPMachine Control PanelMDMachine dataMDAManual Data Automatic MLFBOrder No. (machine readable)MMCMan-Machine Communication: Operator interface in numerical control for o...

  • Page 605

    2-605 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 AppendixPLCProgrammable Logic Controller PRTPRogram TestRAMRandom Access Memory (can be read and written)RISCReduced Instruction Set ComputerROVRapid OVerrideRPAR Parameter Activ...

  • Page 606

    2 Appendix11.022-606 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionTRANSMITTransform Milling into Turning: Coordinate conversion on turning machines for millingUIUser InterfaceWOWork Offset -> Zero OffsetWOAWork Offset Active -> Z...

  • Page 607

    2-607 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 AppendixBReferencesGeneral Documentation/BU/SINUMERIK 840D/840Di/810D/802S, C, DOrdering Information Catalog NC 60Order No: E86060-K4460-A101-A9-7600/IKPI/Catalog IK PI 2000Indus...

  • Page 608

    2 Appendix11.022-608 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionUser Documentation/AUK/SINUMERIK 840D/810DAutoTurn Short Operating Guide (11.02 Edition)Order No.: 6FC5 298-4AA30-0BP3/AUP/SINUMERIK 840D/810DAutoTurn Graphic Programming...

  • Page 609

    2-609 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendix/DA/SINUMERIK 840D/840Di/810DDiagnostics Guide(11.02 Edition)Order No.: 6FC5 298-6AA20-0BP3/KAM/SINUMERIK 840D/810DShort Guide ManualTurn(04.01 Edition)Order No.: 6FC5 29...

  • Page 610

    2 Appendix11.022-610 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionManufacturer/Service Documentationa) Lists/LIS/SINUMERIK 840D/840Di/810DSIMODRIVE 611DLists(11.02 Edition)Order No.: 6FC5 297-6AB70-0BP3b) Hardware/BH/SINUMERIK 840D/840D...

  • Page 611

    2-611 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendixc) Software/FB1/SINUMERIK 840D/840Di/810D/FM-NCDescription of Functions Basic Machine (Part 1) (11.02 Edition)(the various sections are listed below)Order No.: 6FC5 297-6...

  • Page 612

    2 Appendix11.022-612 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition/FB3/SINUMERIK 840D/840Di/810DDescription of Functions, Special Functions (Part 3)(11.02 Edition)(the various sections are listed below)Order No.: 6FC5 297-6AC80-0BP2F23 ...

  • Page 613

    2-613 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendix/FBDN/SINUMERIK 840D/810DIT SolutionsNC Data Management Server (DNC NT-2000)(01.02 Edition)Description of FunctionsOrder No.: 6FC5 297-5AE50-0BP2/FBDT/SINUMERIK 840D/840D...

  • Page 614

    2 Appendix11.022-614 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition/FBR/SINUMERIK 840D/810DIT SolutionsComputer Link (SinCOM)(09.01 Edition)Description of FunctionsOrder No.: 6FC5 297-6AD60-0BP0NFL Host Computer InterfaceNPL PLC/NCK Inte...

  • Page 615

    2-615 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendix/HBA/SINUMERIK 840D/840Di/810DManual @Event (03.02 Edition)Order No.: 6AU1900-0CL20-0BA0/HBI/SINUMERIK 840DiManual(09.02 Edition)Order No.: 6FC5 297-6AE60-0BP1/INC/SINUME...

  • Page 616

    2 Appendix11.022-616 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition/PJTM/SIMODRIVEPlanning Guide (08.02 Edition)Integrated Torque Motors 1FW6Order No.: 6SN1 197-0AD00-0BP0/PJU/SIMODRIVE 611Planning Guide Inverters(08.02 Edition)Order No....

  • Page 617

    2-617 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition11.022 Appendix/S7S/SIMATIC S7-300FM 353 Positioning Module for Stepper Drives(04.97 Edition)Order in conjunction with Configuring Package/S7L/SIMATIC S7-300FM 354 Positioning Module fo...

  • Page 618

    2 Appendix11.022-618 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

  • Page 619

    Suggestions and/or correctionsToSIEMENS AGSuggestionsCorrectionsA&D MC BMSP.O. Box 3180For Publication/Manual:SINUMERIK 840D/840Di/810DD-91050 Erlangen, GermanyTel. ++49-(0)180-5050-222 (Hotline)Fax ++49-(0)9131-98-2176 (Documentation)email: motioncontrol.docu@erlf.siemens.deUser Documentatio...

  • Page 620

  • Page 621

    User DocumentationSINUMERIK840D/810DSINUMERIKOverview of SINUMERIK 840D/840Di/810D Documentation (11.2002)BrochureCatalog Ordering Info.NC 60 *)Description of Functions Drive Functions *)Description of Functions– Basic Machine *) – Extended Functions– Special Functions611D840D/810DSINUMERIK...

  • Page 622

    Siemens AGAutomation & DrivesMotion Control SystemsP.O. Box 3180, D-91050 ErlangenGermanywww.ad.siemens.de© Siemens AG, 2002Subject to change without prior notice Order No: 6FC5 298-6AA20-0BP3Printed in Germany

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