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    SINUMERIK 840D/810D/FM-NCOperator's GuideUser Documentation10.2000 Edition

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    SINUMERIK 840D/810D/FM-NC10.00 EditionOperator's GuideIntroduction1Operator components /Operating sequences2Sample operations3Machine4Parameters5Program6Services7Diagnosis8Installation9Maintenance 10AppendixAValid forControlSoftware versionSINUMERIK 840D6SINUMERIK 840DE (export version)6SINUMERIK...

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    SINUMERIK® DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the "Remarks" column.Status code in the "Remarks" column:A ....New documentation.B ....Unrevised reprint with new Or...

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    010.00Contents0 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-5Introduction1-211.1The product SINUMERIK 840D/810D/FM-NC................................................................1-221.2Handling instructions ............................

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    0Contents10.000 Siemens AG 2000. All rights reserved0-6SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.8.1Description of syntax for job lists ..............................................................................2-822.8.2Example of a job list for two-channel 1:1 link...

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    010.00Contents0 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-74.5.3Storing a program, file function (MMC 103) ...........................................................4-1374.5.4Deleting a program..........................................

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    0Contents10.000 Siemens AG 2000. All rights reserved0-8SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.3.4Unloading................................................................................................................5-2185.3.5Relocation...............................

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    010.00Contents0 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-95.7.10Actual value display: Settable zero system, SZS (SW 5.2 and higher)..................5-2725.8User data/user variables (GUD, PUD, LUD) .....................................

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    0Contents10.000 Siemens AG 2000. All rights reserved0-10SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.7.3Downtime settings ..................................................................................................6-3296.7.4Display and colors ..........................

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    010.00Contents0 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-117.5.6Reading out PLC alarm texts and cycle texts.........................................................7-3857.5.7Series start-up .............................................

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    0Contents10.000 Siemens AG 2000. All rights reserved0-12SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.6Displaying system resources (NC, MMC) (SW 4.1 and higher)....................................8-437"Start-up" Operating Area9-4399.1Start-up basic display..........

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    010.00PrefaceStructure of manual0MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-13PrefaceOrganization ofdocumentationSINUMERIK documentation is organized on 3 separate levels:• General Documentation• User Documentatio...

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    0Preface10.00Structure of manual0MMC 100.2MMC 103 Siemens AG 2000. All rights reserved0-14SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionExport versionThe following functions are not available in the export version: FunctionFM-NC810DE840DE 5-axis machining package−−− Ha...

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    010.00PrefaceStructure of manual0MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-15Structure of descriptionsAll functions and operating options have been described according tothe same internal structure as far as this is ...

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    0Preface10.00Structure of manual0MMC 100.2MMC 103 Siemens AG 2000. All rights reserved0-16SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionExplanation of symbolsFunctionOperating sequenceFurther notesCross-references to other documentation or sectionsDanger notesAdditional note...

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    010.00PrefaceRules for proper use0MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-17The following special symbols and keywords have been used in thisdocumentation:NotesThis symbol appears in this documentation whenever it ...

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    0Preface10.00Rules for proper use0MMC 100.2MMC 103 Siemens AG 2000. All rights reserved0-18SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPrincipleYour SIEMENS 840D, 810D or FM-NC has been designed andconstructed according to state-of-the-art technology and approvedsafety reg...

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    010.00PrefaceRules for proper use0MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0-19ServiceRepairs must be carried out by personnel who are specially trainedand qualified in the relevant technical subject according to thei...

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    0Preface10.00Rules for proper use0MMC 100.2MMC 103 Siemens AG 2000. All rights reserved0-20SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

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    104.00Introduction1 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition1-21Introduction1.1The product SINUMERIK 840D/810D/FM-NC.................................................................1-221.2Handling instructions ..........................

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    1Introduction04.001.1The product SINUMERIK 840D/810D/FM-NC1MMC 100.2MMC 103 Siemens AG 2000. All rights reserved1-22SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition1.1The product SINUMERIK 840D/810D/FM-NCGeneral informationSINUMERIK 840D, 810D and SINUMERIK FM-NC are CNC contr...

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    104.00Introduction1.1The product SINUMERIK 840D/810D/FM-NC1MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition1-23Operating areasBasic functions are grouped to form the following operating areas inthe control (on gray backgroun...

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    1Introduction04.001.2Handling instructions1MMC 100.2MMC 103 Siemens AG 2000. All rights reserved1-24SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition1.2Handling instructionsCautionThe operator panel/machine control panel may only be opened bytrained personnel for servicing purp...

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    104.00Introduction1.3Switching the control ON and OFF1MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition1-251.3Switching the control ON and OFFFunctionSwitching the control ONThe control and the entire system can be switched o...

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    1Introduction04.001.3Switching the control ON and OFF1MMC 100.2MMC 103 Siemens AG 2000. All rights reserved1-26SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSequence of operationsWhen you press the "Area switchover" key, operating areas aredisplayed on the horizont...

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    204.00Operator Components / Operating Sequences2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-27Operator Components / Operating Sequences2.1Operator panels ...................................................................................

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    2Operator Components / Operating Sequences04.002 Siemens AG 2000. All rights reserved2-28SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.8.7Archiving workpieces with job lists with m:n (SW 5.2 and higher)............................2-91

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    204.00Operator Components / Operating Sequences2.1Operator panels2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-292.1Operator panels2.1.1Operator panel OP 031OP 031 operator panelwith machine controlpanelA DisplayB A...

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    2Operator Components / Operating Sequences04.002.1Operator panels2MMC 100.2 Siemens AG 2000. All rights reserved2-30SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.1.2Operator panel OP 032OP 032 operator panelwith machine controlpanel and full CNCkeyboardA DisplayB Numeric k...

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    204.00Operator Components / Operating Sequences2.1Operator panels2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-312.1.3Slimline operator panel OP 032SSlimline operator panelOP 032S forMMC 100.2, 103with CNC keyboard(QWER...

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    2Operator Components / Operating Sequences04.002.1Operator panels2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-32SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.1.4Full standard keyboardA standard MF-2 full keyboard can be connected. However, a machinecontrol panel...

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    204.00Operator Components / Operating Sequences2.2Operator panel keys2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-332.2Operator panel keysThe elements of the operator panel keyboard and the symbols used torepresent the...

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    2Operator Components / Operating Sequences04.002.2Operator panel keys2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-34SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition MENUSELECT*Area switchover keyYou can call the basic menu from any operating area by pressing thiskey...

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    204.00Operator Components / Operating Sequences2.2Operator panel keys2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-35? ?NEXTWINDOW*Window selection keyIf several windows are displayed on the screen, it is possible to ma...

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    2Operator Components / Operating Sequences04.002.2Operator panel keys2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-36SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition INSERT*Edit key/Undo key• Switchover to Edit mode in tables and input fields (in this case,Insert m...

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    204.00Operator Components / Operating Sequences2.2Operator panel keys2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-37Additional keys onOP 032S Alarm* Program* ToolOffset*The OP 032S has the following additional keys:...

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    2Operator Components / Operating Sequences04.002.3Machine control panels2 Siemens AG 2000. All rights reserved2-38SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.3Machine control panelsStandard turningmachines/milling machinesActions on the machine tool, for example traversi...

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    204.00Operator Components / Operating Sequences2.4Keys of the machine control panel2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-392.4Keys of the machine control panel2.4.1EMERGENCY STOPEmergency stop keyPress the red button in emergen...

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    2Operator Components / Operating Sequences04.002.4Keys of the machine control panel2 Siemens AG 2000. All rights reserved2-40SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition AUTO*AutomaticControl of machine through automatic execution of programs.Inc keysYou can activate the I...

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    204.00Operator Components / Operating Sequences2.4Keys of the machine control panel2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-412.4.3Feed controlFeedrate rapid traverse override (feedrate override switch)Control range:0% to 120% of ...

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    2Operator Components / Operating Sequences04.002.4Keys of the machine control panel2 Siemens AG 2000. All rights reserved2-42SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Editionpress the "+" key to traverse in the positive direction orpress the "–" key to tra...

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    204.00Operator Components / Operating Sequences2.4Keys of the machine control panel2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-432.4.4Spindle controlSpindle override (spindle speed override switch)• The rotary switch with latch pos...

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    2Operator Components / Operating Sequences04.002.4Keys of the machine control panel2 Siemens AG 2000. All rights reserved2-44SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition SPINDLEDEC.* SPINDLEINC.*100%Press the key• "Spindle dec." or "Spindle inc." to i...

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    204.00Operator Components / Operating Sequences2.4Keys of the machine control panel2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-45Switch positionsPosition 0No keyProtection level 7Position 1Key 1 blackProtection level 6Position 2Key 1...

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    2Operator Components / Operating Sequences04.002.4Keys of the machine control panel2 Siemens AG 2000. All rights reserved2-46SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.4.6Program control START*NC StartIf you press the "NC Start" key, the selected part program ...

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    204.00Operator Components / Operating Sequences2.4Keys of the machine control panel2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-47 RESET*ResetWhen you press the "Reset" key:• processing of the current part program is abort...

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    2Operator Components / Operating Sequences04.002.5Screen layout2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-48SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.5Screen layout2.5.1OverviewMachineChannel resetProgram abortedJogMCS Position Repos offsetAuxiliary Functi...

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    204.00Operator Components / Operating Sequences2.5Screen layout2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-4911 Working windows, NC displaysThe working windows (program editor) and NC displays (feedrate,tool) availabl...

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    2Operator Components / Operating Sequences04.002.5Screen layout2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-50SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5 Alarm and message line- Alarms and messages or- information programmed with command MSG in the part progr...

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    204.00Operator Components / Operating Sequences2.5Screen layout2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-513233Stop; Oscillation active (SW 4.1 and higher)Stop; Axis replacement active (block change inhibitedbecause...

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    2Operator Components / Operating Sequences04.002.5Screen layout2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-52SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPart program blocks are• Traversing blocks• Switching functions and auxiliary functions• Blocks genera...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-532.6General operating sequencesKeysA range of keys and menus is provided in the various operati...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-54SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.6.2Changing the menu window?If a screen comprises several windows, you can use the "Win...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-55Select file (MMC 103 only):This key is used to select a file. It is possible to select multipl...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-56SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2. Input fields:Position the cursor on the input field and start to type. When you begintyping...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-572.6.5Confirming/canceling an inputConfirm input:OKYour inputs are accepted when you press soft...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-58SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition− Open 2nd file (MMC 103)The characters of blocks that can be edited are displayed in color....

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-59You can page up and down using the "Page" keys.Press the "Delete" key to d...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-60SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFind/Go to ..Find/Go to...The window "Find/Go to..." is opened.You can select functi...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-61The function "Replace text globally" is only available for files locatedon the hard ...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-62SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCycle parameterizationThe following functions are provided as programming support:• Drilling...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-63OKThe part program block is automatically inserted in the part programwith the new parameters....

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-64SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAdditional notes• The coordinate system and the technology used are set in themachine data; ...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-65There are 3 different switchover levels:1. Switch to next channel 1..n.2. Switch over configur...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-66SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFunctionYou can establish a link via the operator interface in any operatingarea between the M...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-67Switch NC overYou can switch over to another NC by selecting a channel which is notlinked to t...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-68SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMMC 1MMC100.2 / MMC 103PG withSTEP7start-up toolMMC 2OP030OPINCUMCPThe following rules apply t...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-69Example: 1 MMC and 3 NCUsAn MMC unit can be linked to several NCU/PLC units. The machinecontro...

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    2Operator Components / Operating Sequences04.002.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reserved2-70SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe following rules apply to the operation of several NCUs from oneMMC:• The NCU to be opera...

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    204.00Operator Components / Operating Sequences2.6General operating sequences2MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-712.6.9Pocket calculator functionPrecondition:The cursor is positioned on an input field or inpu...

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    2Operator Components / Operating Sequences04.002.7Help2MMC 103 Siemens AG 2000. All rights reserved2-72SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.7HelpFunctionWhenever the symbol "i" appears in the dialog line, this means thatadditional information can be call...

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    204.00Operator Components / Operating Sequences2.7Help2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-73NotepadMaking notes on entries in MMC Help (MMC 103):Press "Notepad" softkey.You can paste comments about errors in ...

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    2Operator Components / Operating Sequences04.002.7Help2MMC 103 Siemens AG 2000. All rights reserved2-74SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.7.1Overview: Help in Editor (SW 5 and higher)FunctionThe following help functions are provided as programming supportwith th...

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    204.00Operator Components / Operating Sequences2.7Help2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-752.7.2Short help for program commands (SW5 and higher)FunctionYiYou can call up a help function to provide programming support ...

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    2Operator Components / Operating Sequences04.002.7Help2MMC 103 Siemens AG 2000. All rights reserved2-76SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionTransfer toeditorIf transfer is possible, the instruction selected in the overview isinserted directly in the part program wit...

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    204.00Operator Components / Operating Sequences2.7Help2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-77ShowheadingIf a heading is selected and you press "Input" or the softkey "Displayheading", the instruction...

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    2Operator Components / Operating Sequences04.002.7Help2MMC 103 Siemens AG 2000. All rights reserved2-78SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSW 5.2 and higher:! YiIf you select the individual descriptions in the full overview with thecursor key, you can jump directly...

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    204.00Operator Components / Operating Sequences2.7Help2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-792.7.3Extended help for program commands (SW5.2 and higher)FunctionYiYou can call up a help function (short help) to provide pr...

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    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-80SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.8Job list (SW 5 and higher)FunctionWith SW 5 and higher, it is possible to create a job list (loading ...

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    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-81The job list is executed if the workpiece contains a job list of the samename.The instructions of the jo...

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    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-82SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIt is recommended that you name the template _templ_. _templ_ isreplaced by the workpiece name when you ...

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    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-83Description of syntaxLOAD [source]The LOAD instruction loads one or several files from the MMC to theNC ...

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    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-84SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition[destination]A channel must be specified as the destination.CH= Channel number (for a 1:1 link only);orw...

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    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-85If this type of file needs to be modified, it must always be edited on theNC. If the file has been distr...

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    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-86SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCOPY /MPF.DIR/* CH=CHANNEL22(copies all files from a directory, e.g. all from part programs(MPF.DIR) to ...

  • Page 87

    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-872.8.3Example of a job list for multi-channel m:n linksExampleMMC1 to two NCsNCU1 with channel1 and chann...

  • Page 88

    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-88SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2.8.4Sequence of operations "Executing joblist"Managedatae.g. press the softkey "Manage d...

  • Page 89

    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-89Select"Selection" joblistIf you select a joblist or workpiece with joblist, all instructions o...

  • Page 90

    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-90SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionExample:Workpiece directory A.WPD renamed to B.WPD:All files with the name A.XXX are renamed to B.XXX, i...

  • Page 91

    204.00Operator Components / Operating Sequences2.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition2-91If a job list with the name of the directory exists, the instructions in thatjob list are also renamed.S...

  • Page 92

    2Operator Components / Operating Sequences04.002.8Job list (SW 5 and higher)2MMC 103 Siemens AG 2000. All rights reserved2-92SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 93

    304.00Operating Example3MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition3-93Operating ExampleTypical operating sequenceTo provide support for entry-level users or an orientation guide forothers, this section uses a typical o...

  • Page 94

    3Operating Example04.003MMC 100.2MMC 103 Siemens AG 2000. All rights reserved3-94SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 95

    410.00"Machine" Operating Area4 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-95"Machine" Operating Area4.1Data structure of the numerical control .........................................................................

  • Page 96

    4"Machine" Operating Area10.004 Siemens AG 2000. All rights reserved4-96SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.4Loading and unloading the workpiece/part program (MMC 103) ...........................4-1474.6.5Log: Loading list of programs (MMC 103) .........

  • Page 97

    410.00"Machine" Operating Area4.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-974.1Data structure of the numerical controlFunction• NC with part program memory• Part...

  • Page 98

    4"Machine" Operating Area10.004.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-98SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.1.1Operating modes and machine functionsFunctionThe Machine operating area contains all...

  • Page 99

    410.00"Machine" Operating Area4.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-99Machine functionsIn operating mode "Jog" you can select the following machinefu...

  • Page 100

    4"Machine" Operating Area10.004.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-100SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.1.2Operating mode group and channelsFunctionEvery channel behaves like an independent ...

  • Page 101

    410.00"Machine" Operating Area4.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1014.1.3Select operating mode, change operating modeFunctionThe defined modes for operating...

  • Page 102

    4"Machine" Operating Area10.004.1Data structure of the numerical control4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-102SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMDA• MDAAUTO• AutomaticWhen a mode is selected, the LED next to the selection key on...

  • Page 103

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1034.2General functions and displays4.2.1Start/stop/cancel/continue part programsFunctionThe followi...

  • Page 104

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-104SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition+X... -XTurning machine:Press the "+" or "–" key.X... 9Milling machine:Sel...

  • Page 105

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1054.2.3Switching between the machine/workpiece coordinate system (MCS/WCS)FunctionThe display can b...

  • Page 106

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-106SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMachine manufacturer (SW 5 and higher)Machine data are used to define whether the programmed fram...

  • Page 107

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1074.2.4Displaying axis feedratesFunctionIn operating mode "Jog" or "MDA" or &qu...

  • Page 108

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-108SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition or Using the "Page" keys you can scroll up and down to display other Gfunctions.Furth...

  • Page 109

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1094.2.7Displaying spindlesFunctionThe current spindle values (actual speed, setpoint speed, positio...

  • Page 110

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-110SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.2.8HandwheelFunctionUsing the "Handwheel" function, you can assign an axis to thehand...

  • Page 111

    410.00"Machine" Operating Area4.2General functions and displays4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1114.2.9Status of synchronized actions (NCU SW 4.2 and higher)FunctionStatus information (such as "enabl...

  • Page 112

    4"Machine" Operating Area10.004.2General functions and displays4MMC 103 Siemens AG 2000. All rights reserved4-112SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• Column "Status"• " " (no information given)the condition is checked in interp...

  • Page 113

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1134.2.10 PresetFunctionThe "Preset" function can be used to redefine the control zero in ...

  • Page 114

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-114SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFurther notesMachine manufacturerThe "Preset" function can be disabled by means of prot...

  • Page 115

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-115Set actualvalue1... 9The new setpoint position of the axes in the workpiece coordinatesystem can ...

  • Page 116

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-116SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.2.12 Hiding axes (SW 4.4 and higher)FunctionMD 20098 DISPLAY_AXIS can be set to hide axes in th...

  • Page 117

    410.00"Machine" Operating Area4.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1174.2.13 Inch/metric switchover (SW 5 and higher)FunctionThe control system can operate with the in...

  • Page 118

    4"Machine" Operating Area10.004.2General functions and displays4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-118SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.2.14 Changing the coordinate system for actual value display (SW 5 and higher)FunctionVia the M...

  • Page 119

    410.00"Machine" Operating Area4.3Reference point approach4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1194.3Reference point approachFunctionThe "Ref" function ensures that the control and machine ar...

  • Page 120

    4"Machine" Operating Area10.004.3Reference point approach4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-120SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition then press the "+" or "–" key.The selected axis moves to the reference point....

  • Page 121

    410.00"Machine" Operating Area4.3Reference point approach4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-121• All axes of a mode group can approach the reference pointsimultaneously (depending on the PLC progr...

  • Page 122

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-122SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.4Jog mode4.4.1Function and basic displayFunctionYou can perform the following tasks in Manual mode:1. Synchronize the...

  • Page 123

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-123Explanation of the basicdisplay JogMotion symbol (MMC 100.2 only) in actual value window: The axes arestill moving, i.e...

  • Page 124

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-124SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSpindlerpmSpindle window (if spindle is available)Displays the set and actual value of the spindle speed, the position ...

  • Page 125

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1254.4.2Traversing axesTraversing speedThe initial settings for traversing velocity and feed mode are stored insetting dat...

  • Page 126

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-126SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionOne or several axes can be selected at the same time (depending onPLC program).Further notes• After you have switched...

  • Page 127

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-127Press this key in manual mode together with the "Axis key" to traversethe axis in increments of the size set ...

  • Page 128

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-128SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIt is not possible to overtravel the point of interruption.The feedrate override switch is active.WarningThe rapid trav...

  • Page 129

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-129Activate or deactivate user agreement for the selected machine axisby means of the "Toggle key".Check whether...

  • Page 130

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-130SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.4.6Scratching/determining zero offset (SW 4.4. and higher)FunctionYou can determine the zero offset by "scratchi...

  • Page 131

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-131!2. Use the cursor to select the first axis to be moved in the "Scratch"display.Selected axes are automatical...

  • Page 132

    4"Machine" Operating Area10.004.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-132SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionExample 2:ZXL1TSet "–L1" with toggle key.There are three different variants depending on the systemconfigur...

  • Page 133

    410.00"Machine" Operating Area4.4Jog mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-133If this is not the case, the geometry axes must be defined as the firstaxes in the channel.Step 5: Softkey "Basic ...

  • Page 134

    4"Machine" Operating Area10.004.5MDA mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-134SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.5MDA mode4.5.1Function and basic displayIn "MDA" (Manual Data Automatic) mode, you can write part programsb...

  • Page 135

    410.00"Machine" Operating Area4.5MDA mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-135MDAprogramWorkingmemoryClipboard(MMC 100.2)programsMain memoryMDA (automatic function)Teach in (Jog functions)PartBasic display ...

  • Page 136

    4"Machine" Operating Area10.004.5MDA mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-136SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMMC 103 only:EditorfunctionsPress this softkey to access vertical softkeys providing editingfunctions:Overwrite, Mark, ...

  • Page 137

    410.00"Machine" Operating Area4.5MDA mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1374.5.3Storing a program, file function (MMC 103)FunctionYou can use the MDA file function to• save the contents of the MDA prog...

  • Page 138

    4"Machine" Operating Area10.004.5MDA mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-138SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.5.4Deleting a programFunctionPrograms written in MDA mode and stored in the clipboard are deletedby a mode switchover...

  • Page 139

    410.00"Machine" Operating Area4.5MDA mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1391. Manual positioningOperating sequence"MDA" mode is selected in the "Machine" operating area.Submode "...

  • Page 140

    4"Machine" Operating Area10.004.5MDA mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-140SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionEnter the additional functions (e.g. feedrates, miscellaneous functions,etc.) in the program (if permitted).• MMC 103...

  • Page 141

    410.00"Machine" Operating Area4.5MDA mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-141Further notes• Any change to the zero offset will cause the axis to carry outcompensatory movements when you press NC Start....

  • Page 142

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-142SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6Automatic mode4.6.1Function and basic displayYou can execute part programs fully automatically in "Automa...

  • Page 143

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-143Horizontal softkeysProgramoverviewThe workpiece or program overview is displayed. In this area it ispossible to select pro...

  • Page 144

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-144SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.2Program overviewFunctionAfter selection of a workpiece or program overview, individualworkpieces or programs...

  • Page 145

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-145ClipboardDisplay of files stored in the clipboard (MMC 100.2 only)You can activate the following functions by means of the...

  • Page 146

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-146SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.3Execution via the V.24 interface (MMC 100.2)FunctionA function is provided that allows you to transfer progr...

  • Page 147

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1474.6.4Loading and unloading the workpiece/part program (MMC 103)FunctionWorkpieces and part programs can be stored in the N...

  • Page 148

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-148SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.5Log: Loading list of programs (MMC 103)FunctionIf you are working with the hard disk of an MMC 103, a facili...

  • Page 149

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-149Executionf. hard diskThe highlighted program is loaded continuously to the NC memoryduring execution.Press "NC Start&...

  • Page 150

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-150SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionOperating sequenceMachineProgramoverviewYou can access the softkeys (configured) for the external drive orcomputer in the ...

  • Page 151

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-151• The search path refers to the network drive or a directory init with $SC_EXT_PROG_PATH. The program must bestored dire...

  • Page 152

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-152SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionUsing editor functions "Overwrite", "Highlight block", "Insert block", "GoTo..." a...

  • Page 153

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1534.6.9Block search/setting the search destinationFunctionThe block search function allows you to run the part program forwa...

  • Page 154

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-154SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionOperating sequence"AUTO" is selected in the "Machine" operating area.The channel is in the reset state...

  • Page 155

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-155Define search destination in program editor:SearchpositionThe current selected program level is displayed.Position the cur...

  • Page 156

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-156SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition0... 9You can enter the corresponding number of program passes in the "P"field (pass counter).Preset search des...

  • Page 157

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-157ProgramsMAIN1.MPF1G902 X100 Y200 F20003EXTCALL SUBPRG14X200 Y4005EXTCALL SUBPRG26EXTCALL SUBPRG37X0 Y0Searchdestination 18...

  • Page 158

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-158SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCase 1• Search destination 1: The NC does not consider the EXTCALLcalls in lines 3, 5, and 6 of the main program MAIN1.M...

  • Page 159

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-159Define search destination in program editor:SearchpositionThe current selected program level is displayed.Searching via th...

  • Page 160

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-160SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.11 Start of search in Program test mode, multi-channel(MMC 103 only: SW 5.3 and higher)FunctionThe NC is operated in P...

  • Page 161

    410.00"Machine" Operating Area4.6Automatic mode4MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-161Operating sequencePrecondition:• "AUTO" is selected as operating mode.• The channels have the status Reset....

  • Page 162

    4"Machine" Operating Area10.004.6Automatic mode4MMC 103 Siemens AG 2000. All rights reserved4-162SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionProg. testcontourStart of search in Program test mode.A dialog message appears as soon as all the channels involved in the...

  • Page 163

    410.00"Machine" Operating Area4.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-163Note:After "Overstore" a subroutine with the content REPOSA is executed.The program is displayed for th...

  • Page 164

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000 All rights reserved.4-164SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4.6.13 Program controlFunctionYou can use this function to change a program sequence in "AUTO"and "...

  • Page 165

    410.00"Machine" Operating Area4.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-165SKP:Activating skip levels(MMC 103:SW 5 and higherMMC 100.2:SW 5.2 and higher)Blocks that cannot be executed, can...

  • Page 166

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000 All rights reserved.4-166SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionYou can select this screen using the vertical softkey "Skip blocks", ifmore than 1 skip level has been ...

  • Page 167

    410.00"Machine" Operating Area4.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition4-1674.6.14 DRF offsetFunctionThe DRF (differential resolver function) offset allows you to apply anadditional increme...

  • Page 168

    4"Machine" Operating Area10.004.6Automatic mode4MMC 100.2MMC 103 Siemens AG 2000. All rights reserved4-168SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 169

    510.00"Parameters" Operating Area5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-169"Parameters" Operating Area5.1Tool data.................................................................................

  • Page 170

    5"Parameters" Operating Area10.005 Siemens AG 2000. All rights reserved5-170SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.4.14Unloading a tool......................................................................................................5-2485.4.15Sorting ...

  • Page 171

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-1715.1Tool data5.1.1Structure of tool compensationA tool is selected in the program by means of the T function.Numbers...

  • Page 172

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-172SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.1.2Tool types and tool parameters EntriesT no.Number of the toolD no.Number of the cutting edgeEvery data field (...

  • Page 173

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-173Milling tool with adapterFF'Entries intool parametersDP3DP6DP21Length 1 -GeometryRadius -GeometryLength -AdapterWea...

  • Page 174

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-174SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• Group type 4xy (grinding tools):400Surface grinding wheel401Surface grinding wheel with monitoring403Surface gr...

  • Page 175

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-175Required offset valuesfor inclined grindingwheel with implicitmonitoring selectionF'Entries intool parametersSTC_DP...

  • Page 176

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-176SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionRequired offset valuesfor a surface grindingwheel without basicdimension for grindingwheel surface speedEntries int...

  • Page 177

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-177Assignment of Parameters Meaning Data typetool-specific Tool-specific parametersParameter $TC_TPG1 Spindle number I...

  • Page 178

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-178SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• Group type 5xy (turning tools):500Roughing tool510Finishing tool520Recessing tool530Parting tool540Threading to...

  • Page 179

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-179Required offset valuesfor slotting saw• Group type 700 (slotting saw)Entries in tool parametersDP3 Length 1 - Ba...

  • Page 180

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-180SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCalculating the toolparametersTypes 1xy (milling cutters), 2xy (drills) and 5xy (turning tools) arecalculated accor...

  • Page 181

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-181 Base dim./adapter Length compensations 21 Length 1 22 Length 2 23 Length 3 Technology 24 Clearance angle For turni...

  • Page 182

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-182SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCalculation of tool basedimensions for three-dimensional millhead:XYZZXYYZXWear values accordingto requirementsOthe...

  • Page 183

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-183Turning tool with severalcutting edges – lengthcompensation:Wear values accordingto requirementsOther values must...

  • Page 184

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-184SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionTool type 4xy (grinding tools) is calculated separately.For the geometric values (e.g. length or radius), there are...

  • Page 185

    510.00"Parameters" Operating Area5.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-185 Technology $TC_DP24 Reserved Reserved Reserved Reserved $TC_DP25 Reserved Reserved Reserved Reserved Additional pa...

  • Page 186

    5"Parameters" Operating Area10.005.1Tool data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-186SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe monitoring data apply both to the left and to the right cutting edgeof the grinding wheel.The tool lengths are ...

  • Page 187

    512.97"Parameters" Operating Area5.2Tool offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-1875.2Tool offset5.2.1Function and basic display of tool offsetTool offset data consist of data which describe the g...

  • Page 188

    5"Parameters" Operating Area10.005.2Tool offset5MMC 103 Siemens AG 2000. All rights reserved5-188SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionHorizontal softkeysYou can select different data types with the horizontal softkeys:TooloffsetSelection of "Tool offs...

  • Page 189

    510.00"Parameters" Operating Area5.2Tool offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-189Operating sequenceTool offsetThe "Tool offset" window is displayed automatically.New...New toolSelect softkey &q...

  • Page 190

    5"Parameters" Operating Area10.005.2Tool offset5MMC 103 Siemens AG 2000. All rights reserved5-190SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionOperating sequenceTool offsetThe "Tool offset" window is displayed automatically.If the "Parameter" ar...

  • Page 191

    510.00"Parameters" Operating Area5.2Tool offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-1915.2.4Tool searchFunctionThere are two methods by which you can find tools and view their tooloffset data.• Overview• G...

  • Page 192

    5"Parameters" Operating Area10.005.2Tool offset5MMC 103 Siemens AG 2000. All rights reserved5-192SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.2.5Delete toolFunctionThe tool is deleted together with all its cutting edges and the tool listupdated accordingly.Opera...

  • Page 193

    510.00"Parameters" Operating Area5.2Tool offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-1935.2.6New tool edgeFunctionTo help you to select a new tool edge, the associated tool types aredisplayed automatically when...

  • Page 194

    5"Parameters" Operating Area10.005.2Tool offset5MMC 103 Siemens AG 2000. All rights reserved5-194SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.2.7Display tool edgeFunctionYou can select and modify the edges of tools that you have set up.Tool offsetThe "Tool ...

  • Page 195

    510.00"Parameters" Operating Area5.2Tool offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-1955.2.10 Determine tool offsetsFunctionThe "Determine tool offsets" function allows you to change thereference val...

  • Page 196

    5"Parameters" Operating Area10.005.2Tool offset5MMC 103 Siemens AG 2000. All rights reserved5-196SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCalculatePosition – reference value is entered in the input field. The windowremains open.If "Jog" mode is sel...

  • Page 197

    510.00"Parameters" Operating Area5.2Tool offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-197Further notesIf the function is used in the Reset state, machine data$MC_RESET_MODE_MASK must be set such that the tool of...

  • Page 198

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-198SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.3Tool managementThe tool management system is organized by means of variousconfigurable lists which show di...

  • Page 199

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-199Tool catalog and toolcabinet(MMC 103 only)The tool catalog contains only "ideal" tools."Ideal&...

  • Page 200

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-200SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.3.1Basic functions of tool managementThe tool management system offers various tools for selection. Youcan ...

  • Page 201

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-201Location (Pl)Location numberLocation state (P)Location state(one column is provided for each state)e.g.F = lo...

  • Page 202

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-202SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionHorizontal softkeysMagazinelistThe first or most recently displayed magazine is shown in the"Magazine li...

  • Page 203

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-203(Names assigned byuser)Vertical softkeys (magazine list), MMC 103 onlySelection of user-specific display wind...

  • Page 204

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-204SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionBufferlocationsDisplay and skip the buffer window in the magazine list. The displayshows spindles, grippers, ...

  • Page 205

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-205(Names assigned byuser)Vertical softkeys (tool list)Selection of a table structure configured by the user(if ...

  • Page 206

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-206SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionNew toolEach time you press this softkey, a tool is created immediately. Thescreen form for entering the tool...

  • Page 207

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-207(Names assigned byuser)Vertical softkeys (working offset list)Selection of a table structure configured by th...

  • Page 208

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-208SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.3.2Display/change tool dataFunctionYou can view and edit the tool data of the tool selected in the lists.Yo...

  • Page 209

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-209You can modify the following data in the input screen form:• Type of location• Tool location coding• Mo...

  • Page 210

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-210SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFurther notesIf nine cutting edges have already been defined for the tool, you mustdelete one of the cutting ...

  • Page 211

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-211MonitoringdataThe monitoring data of the currently selected cutting edge aredisplayed and can be edited.When ...

  • Page 212

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-212SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionNoteYou can enter individual tool data directly in the list, provided you havethe necessary access authorizat...

  • Page 213

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2135.3.3LoadingFunctionYou can load a tool in one of the following ways:• You can enter the individual tool da...

  • Page 214

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-214SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFurther notesWith SW 5.1 and higher, you can parameterize a filter for loading toolsinto the lists. A list di...

  • Page 215

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-215Search via user-defined location (example)The assignment of the softkeys is configured by the machinemanufact...

  • Page 216

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-216SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAbortLoad/input mode is canceled.A tool created via "Tool details" or "Start" is deleted....

  • Page 217

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-217StartThe loading operation is initiated. If the tool has not yet been created,it is created automatically.&qu...

  • Page 218

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-218SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.3.4UnloadingFunctionThis function allows you to unload a selected tool and to save its data.Operating seque...

  • Page 219

    510.00"Parameters" Operating Area5.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-219FrommagazineThe selected tool is unloaded.The corresponding line is deleted from the magazine list.The entrie...

  • Page 220

    5"Parameters" Operating Area10.005.3Tool management5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-220SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSelect the appropriate list via softkey:Magazinelist• "Magazine list"Select the magazine and the ...

  • Page 221

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2215.3.6Tool master data in tool catalog (MMC 103)FunctionYou can create tool master data in the tool catalog. A set of d...

  • Page 222

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-222SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionNew• Activate this softkey to create a new tool.You can edit the field for the tool name.• Enter a tool name.• I...

  • Page 223

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-223Edge −The data of the previous cutting edge are listed.NewA new cutting edge is created for the tool.DeleteThe curre...

  • Page 224

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-224SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFurther notesThe "Tool offset data", "Cutting edge user data" and "Tool user data"softke...

  • Page 225

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-225The horizontal softkey bar is expanded.ToolcabinetSelect softkey "Tool cabinet".The vertical softkey bar cha...

  • Page 226

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-226SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA new cutting edge can be added to a tool at any time (even if the toolis already located in the magazine).Cutting edg...

  • Page 227

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2275.3.8Job processing for toolsFunctionArea of applicationThe new function "Job processing for tools" (batch) ...

  • Page 228

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-228SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFunctionaldescriptionOperator interface:The "Job processing for tools" function is selected via the horizont...

  • Page 229

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-229Operating sequencePreconditionSelect the tool managementSoftkey "Filter lists"Filter selectionThe screen has...

  • Page 230

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-230SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMagazineselectionYou can use the filter definition to specify whether the filter alwaysapplies to the whole TOA or is ...

  • Page 231

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-231Selectionof toolsNo tool is selected for job processing at theoutset. By positioning the cursor and pressing the toggl...

  • Page 232

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-232SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSeveral columns in the list can be affected by the entries in the INI file:• The tool status bits, header text statu...

  • Page 233

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-233CancelselectionThe selection for job processing is canceled for all tools in the hit list..Loading"Loading" ...

  • Page 234

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-234SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionDelete"Delete" is initiated for the selected tools. Loaded tools are unloadedprior to deletion. You are prom...

  • Page 235

    510.00"Parameters" Operating Area5.3Tool management5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-235The following states are displayed:• "waiting to be machined": green surface, • "current tool in jo...

  • Page 236

    5"Parameters" Operating Area10.005.3Tool management5MMC 103 Siemens AG 2000. All rights reserved5-236SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionVertical softkeysHoldJob processing is halted. Processing of the active element up to thispoint is either completed or...

  • Page 237

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2375.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)FunctionShopMill t...

  • Page 238

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-238SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionTool wear listThis list specifies which wear data (length and radius/diamete...

  • Page 239

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-239Tool parameters– Magazine location/magazine number– Tool type– Tool na...

  • Page 240

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-240SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.4.3Creating a new toolFunctionYou create new tools in the tool list. A sel...

  • Page 241

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-241DetailsPress the softkey "Details" and enter the fillet radius and...

  • Page 242

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-242SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.4.5Changing tool nameA tool that has just been created in the tool list is...

  • Page 243

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2435.4.8Creating tool wear dataYou enter the wear data for a tool that you have...

  • Page 244

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-244SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.4.9Tool monitoringIn the tool wear list you can assign each tool the follo...

  • Page 245

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-245• U: Tool oversized, i.e. in the case of an oversized tool, the adjacentma...

  • Page 246

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-246SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionTool statusIn the column "Tool status", you can see which properti...

  • Page 247

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2475.4.13 Loading a toolFunctionYou can load a tool directly into the spindle o...

  • Page 248

    5"Parameters" Operating Area10.005.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reserved5-248SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.4.14 Unloading a toolFunctionOn unloading the tool is removed from the mag...

  • Page 249

    510.00"Parameters" Operating Area5.4ShopMill Tool Management, MMC 100.2 (SW 5.3 and higher)5MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2495.4.15 Sorting tools in the tool listFunctionThe tools can be sorted accordi...

  • Page 250

    5"Parameters" Operating Area 10.005.5R parameters (arithmetic parameters)5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-250SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005.5R parameters (arithmetic parameters)5.5.1FunctionFunctionParameters are read and wri...

  • Page 251

    512.97"Parameters" Operating Area5.5R parameters (arithmetic parameters)5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-251Delete parameters:DeleteareaDisplays a marker in which the Rx to Ry parameter range to b...

  • Page 252

    5"Parameters" Operating Area 10.005.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-252SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005.6Setting data5.6.1Working area limitationFunctionThe "Working area limitation" function can be used...

  • Page 253

    512.97"Parameters" Operating Area5.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-2535.6.2Jog dataFunctionThe feedrates must be specified in the unit determined by theG function.G functionG94Feedra...

  • Page 254

    5"Parameters" Operating Area 10.005.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-254SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Change jog data:Position the cursor bar on the appropriate input field and enter a newvalue oruse the "Tog...

  • Page 255

    512.97"Parameters" Operating Area5.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-255Additional notes• The limit values for the maximum and minimum permissible valuesare defined in the machine da...

  • Page 256

    5"Parameters" Operating Area 10.005.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-256SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005.6.5Starting angle for thread cuttingFunctionFor thread cutting, a starting position for the master spindle is...

  • Page 257

    512.97"Parameters" Operating Area5.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-2575.6.6Other types of setting dataFunctionAll the setting data in the control are displayed in tabular form sorted...

  • Page 258

    5"Parameters" Operating Area 10.005.6Setting data5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-258SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Change setting data:Position the cursor bar on the appropriate input field and enter a newvalue.Additional note...

  • Page 259

    512.97"Parameters" Operating Area5.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-2595.7Zero offset5.7.1FunctionMachine/tool zeroThe actual values are referred to the machine zero after a referencep...

  • Page 260

    5"Parameters" Operating Area 10.005.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-260SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Settable ZOYou can activate a settable zero offset in the program you have calledwith G54 to G57 and other G fun...

  • Page 261

    512.97"Parameters" Operating Area5.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-2615.7.2Changing the settable zero offset (G54 ...)Function$P_UIFR[]This identifier can be used to alter a settable ...

  • Page 262

    5"Parameters" Operating Area10.005.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-262SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00ZO + or ZO −You can scroll through the settable zero offsets with ZO+/ZO–, thenext identifier (e.g. G55) in e...

  • Page 263

    510.00"Parameters" Operating Area5.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-263Use the "Toggle" key to select• the relevant length parameter (1, 2, 3) anddirection (+, –, without...

  • Page 264

    5"Parameters" Operating Area10.005.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-264SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Display other zero offsets:SettableZOThe overview of settable zero offsets appears on the screen (seeSection &quo...

  • Page 265

    510.00"Parameters" Operating Area5.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-2655.7.5Displaying active programmable zero offsetsFunctionThe active, selected programmable zero offsets (from part...

  • Page 266

    5"Parameters" Operating Area10.005.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-266SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005.7.7Displaying the sum of the active zero offsetsFunctionThe sum of the active zero offsets from part program ca...

  • Page 267

    510.00"Parameters" Operating Area5.7Zero offset5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-267Machine manufacturersSee machine manufacturer's specifications/FB/ K2: Axes, Coordinate Systems, FramesDangerThe ...

  • Page 268

    5"Parameters" Operating Area10.005.7Zero offset5MMC 103 Siemens AG 2000. All rights reserved5-268SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00In SW 5 and higher, the settable zero offset and the basic zero offsetare represented in one table. You can edit the value...

  • Page 269

    510.00"Parameters" Operating Area5.7Zero offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-269Displaying and editing zero offsetsZero offsetSelect softkey "Zero offset".The vertical softkey bars change.Axes...

  • Page 270

    5"Parameters" Operating Area10.005.7Zero offset5MMC 103 Siemens AG 2000. All rights reserved5-270SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Display and edit active zero offsetActive ZO +offsetSelect horizontal softkey "Active ZO + offset".The vertical ...

  • Page 271

    510.00"Parameters" Operating Area5.7Zero offset5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.005-271OverviewAn overview shows all values of the active zero offset and offsets (nochanges possible) including a selection of t...

  • Page 272

    5"Parameters" Operating Area10.005.7Zero offset5MMC 103 Siemens AG 2000. All rights reserved5-272SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Further notesThe active zero offset must be changed only when the NC program isstopped. Changes are updated immediately. T...

  • Page 273

    510.00"Parameters" Operating Area5.8User data/user variables (GUD, PUD, LUD)5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-2735.8User data/user variables (GUD, PUD, LUD)5.8.1General informationFunctionUser data...

  • Page 274

    5"Parameters" Operating Area10.005.8User data/user variables (GUD, PUD, LUD)5MMC 100.2MMC 103 Siemens AG 2000. All rights reserved5-274SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.8.2Changing/finding user data/user variablesSequence of operationsUserdataPress so...

  • Page 275

    510.00"Parameters" Operating Area5.8User data/user variables (GUD, PUD, LUD)5MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-275The selected data are displayed in the "Global user data" window.FindSelec...

  • Page 276

    5"Parameters" Operating Area10.005.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reserved5-276SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5.9Displaying system variables (SW 4.1 and higher)FunctionSystem variables can be used...

  • Page 277

    510.00"Parameters" Operating Area5.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-277View 1 ... View 4MoreviewsThe names of the views of a file are assigned to the vertica...

  • Page 278

    5"Parameters" Operating Area10.005.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reserved5-278SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe following properties can be altered:• Name• Set another variable• Display me...

  • Page 279

    510.00"Parameters" Operating Area5.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-279FilecontentsDisplayviewThe softkey "File contents" takes you to another wind...

  • Page 280

    5"Parameters" Operating Area10.005.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reserved5-280SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionInsertvariableThe softkey "Insert variable" opens a dialog box in which the ...

  • Page 281

    510.00"Parameters" Operating Area5.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition5-281Graphic log+ X 900.000 mm 0.000+ Z 230.000 mm 0.000Setmark...

  • Page 282

    5"Parameters" Operating Area10.005.9Displaying system variables (SW 4.1 and higher)5MMC 103 Siemens AG 2000. All rights reserved5-282SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 283

    610.00"Program" Operating Area6 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-283"Program" Operating Area6.1Program types ..................................................................................................

  • Page 284

    6"Program" Operating Area10.006 Siemens AG 2000. All rights reserved6-284SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.9.3File handling ...........................................................................................................6-3376.9.4New workpi...

  • Page 285

    610.00"Program" Operating Area6.1Program types6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-2856.1Program types6.1.1Part programA part program consists of a sequence of instructions to the NCcontrol. In its en...

  • Page 286

    6"Program" Operating Area10.006.2Storing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-286SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.2Storing programs6.2.1MMC 100.2Programs are saved in the NC memory. The size of this memory isdependent on se...

  • Page 287

    610.00"Program" Operating Area6.3Program basic display6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-287Horizontal softkeysPartprogramsAn overview of all part programs (main programs) stored in theselected dire...

  • Page 288

    6"Program" Operating Area10.006.3Program basic display6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-288SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionVertical softkeysMMC 100.2:NewCreates a new file for a workpiece/part program.CopyCopies the contents of a...

  • Page 289

    610.00"Program" Operating Area6.4Editing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-289Selection<<When you branch to a workpiece, softkey "<<" automatically appearsto allow you...

  • Page 290

    6"Program" Operating Area10.006.4Editing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-290SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIdentification by the system of a "Read Only" program area can beactivated or deactivated by entering...

  • Page 291

    610.00"Program" Operating Area6.4Editing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-2916.4.4Defining and activating user data (GUD, LUD)Function1. Back up block _N_INITIAL_INI via V.24 or hard disk(...

  • Page 292

    6"Program" Operating Area10.006.4Editing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-292SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIf the cursor is located in a loaded definition file, the softkeylabeling changes from "Load" to &quo...

  • Page 293

    610.00"Program" Operating Area6.4Editing programs6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-2934. Activate definition file.• SW 4.3 and earlierIf the file has been loaded correctly, block _N_INITIAL_INImu...

  • Page 294

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-294SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006.5User-defined contour programming (from SW 4.3 and SW 5)6.5.1GeneralFu...

  • Page 295

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-2955. MMC 100.2:As from SW 5.3, contour elements of the contour chain arere...

  • Page 296

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-296SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00AcceptelementSelect softkey "Accept element" to store the star...

  • Page 297

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-297If you leave any parameter input fields blank, the control assumes thaty...

  • Page 298

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-298SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Parameterson gray backgroundThese parameters have been calculated by the...

  • Page 299

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-299BelowSDAbove/belowSUD Straight line, any SA Straight line with any pitch...

  • Page 300

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-300SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006.5.4Graphic representation of the contourFunctionThe graphics window di...

  • Page 301

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-301The scale of the coordinate system is automatically matched to thechange...

  • Page 302

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-302SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Changing a dialogselectionChangeselectionSelectdialog AcceptdialogIf yo...

  • Page 303

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-303Then select the contour element to be inserted from the softkey menu.Acc...

  • Page 304

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-304SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006.5.6Help FunctionWhen you enter parameters you can call up a help scree...

  • Page 305

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-3056.5.7Parameter description of straight line/circle contour elementsParam...

  • Page 306

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-306SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006.5.8Examples of user-defined contour programmingExample 1Starting point...

  • Page 307

    604.00"Program" Operating Area6.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.006-307Example 2Starting point: X=0 abs., Y=0 abs., machining plane G17The cont...

  • Page 308

    6"Program" Operating Area04.006.5User-defined contour programming (from SW 4.3 and SW 5)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-308SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – Edition 10.00Example 3Starting point: X=0 abs., Y=5.7 abs., machining plane G17The co...

  • Page 309

    604.00"Program" Operating Area6.6Program simulation MMC 100.26MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-3096.6Program simulation MMC 100.26.6.1Rotation simulationFunctionThe "Simulation" function operate...

  • Page 310

    6"Program" Operating Area04.006.6Program simulation MMC 100.26MMC 100.2 Siemens AG 2000. All rights reserved6-310SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSequence of operationsSimulationYou can select the function "Simulation" in the operating areaPr...

  • Page 311

    604.00"Program" Operating Area6.6Program simulation MMC 100.26MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-3116.6.2Milling simulation before machining (SW 5.2 and higher)FunctionIn automatic mode you can display your...

  • Page 312

    6"Program" Operating Area04.006.6Program simulation MMC 100.26MMC 100.2 Siemens AG 2000. All rights reserved6-312SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.6.3Milling simulation during machining (SW 5.2 and higher)FunctionThe current machining operation on the...

  • Page 313

    604.00"Program" Operating Area6.6Program simulation MMC 100.26MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-313The positions correspond to the axis values of corner P1(front top left) and P2 (back bottom right) of the...

  • Page 314

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-314SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.7Program simulation MMC 103FunctionSW 4 and earlierSee /BA/, Operator's Guide, Interactive Programming, Simu...

  • Page 315

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-315 ASCII editor interfaceAfter deliberate interruptions (simulation STOP or Single-block in themain simulation ...

  • Page 316

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-316SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionVertical main menu or Simulation START or simulation STOP(program-by-program in conjunction with the machini...

  • Page 317

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-3173. If the machining list under "Channel/spindle" is activated, theoverlay principle takes effect for...

  • Page 318

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-318SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMenu "Details...." standardverticalTool pathson/off or Tool pathson/off. . . assuming one of the...

  • Page 319

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-319Menu "Details..." 3Dvertical. . . assuming from the following active view, with no alarm status:! &q...

  • Page 320

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-320SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition Menu "Details..." Alarms vertical . . . assuming an alarm status during simulation, indepen...

  • Page 321

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-321Menu "Settings..."verticalLoadstandardOptionson/off or Optionson/off. . . only accessible from the ...

  • Page 322

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-322SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAdditional notesSW 5.1 and higher incorporate changes to manufacturer-specificstandard setting values (..in fi...

  • Page 323

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-323Menu "Channel/spindle"vertical. . . from simulation RESET or STOP status onlycan be called up via th...

  • Page 324

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-324SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionDeleteDelete the selected line from the machining listAbort OKReturn to main simulation menu: Modifications to...

  • Page 325

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-3256.7.2Simulation settings Basic setting parameters are displayed immediately when the settingsscreen is calle...

  • Page 326

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-326SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAdditional notes1. In order to reduce the input effort when the blank type is repeatedlychanged, the blank dim...

  • Page 327

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-327 • Display options• Actual position: Display hide actual value of simulatedchannel axes (Note: TRANS, RO...

  • Page 328

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reserved6-328SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• Waiting for dwell times∗ In position "on", program instructions with dwelltimes cause real dwe...

  • Page 329

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-329– possibly "without tool data", if representation of the tool center path (broken-line graphics)...

  • Page 330

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-330SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAdditional notesWith the correct password it is possible to define other manufacturer-specific defaul...

  • Page 331

    604.00"Program" Operating Area6.7Program simulation MMC 1036MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-331 Color palettes for tool path• Two freely definable color palettes are available for tool paths f...

  • Page 332

    6"Program" Operating Area04.006.7Program simulation MMC 1036MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-332SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPrecondition:• In order to manage path markers (program labels, e.g. MARKER1),they must be programm...

  • Page 333

    604.00"Program" Operating Area6.8Simulation with external network drive (SW 5.2)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-333• To use several toolholder kinematics for one tool y, create severalidentical...

  • Page 334

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-334SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.9Program management6.9.1OverviewTo allow you to handle data and programs flexibly, you can organize,store a...

  • Page 335

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-335The following diagram shows an example of directory contents:..._N_DEF_DIR _N_CST_DIR _N_CUS_DIR _N_S...

  • Page 336

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-336SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionData block(FM NC only)NC data unit: Data blocks contain data definitions for global user data.The data can be...

  • Page 337

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-337Example:Creation of a workpiece directory SHAFT.WPD that contains thefollowing files:SHAFT.MPFMain programPAR...

  • Page 338

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-338SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe complete backup of all data from all directories (INITIAL over allareas) is saved in the INI file _N_INIT...

  • Page 339

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-339SelectionWhen you select workpiece directory SHAFT.WPD you implicitly selectprogram SHAFT.MPF.SW5 and later (...

  • Page 340

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-340SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.9.4New workpiece/part programSelecting a workpiece/part programThe following subsection describes how you c...

  • Page 341

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-341Create workpiece directoryYou can set up various types of files such as main programs,initialization files, t...

  • Page 342

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-342SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSet up programs/data in a workpiece directoryThis section explains how you can set up a new file for a part p...

  • Page 343

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-343Creating part programs in part program/subprogram directory:Partprograms or Sub-programsYou can set up main ...

  • Page 344

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-344SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• Setting data (SEA)• ...If a job list exists, it is used as the basis for the backup procedure.SaveWith ...

  • Page 345

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-345Select a workpiece:A workpiece directory can be selected for machining in the currentlyactive channel.Workpie...

  • Page 346

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-346SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• The main programs stored in a workpiece directory can be selectedand processed by several channels.For fu...

  • Page 347

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-347If the files have different time stamps or are of different lengths, theidentifier is "!X!".SW 5.2 ...

  • Page 348

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-348SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.9.9EnablingFunctionThe program overview indicates whether a workpiece or part programis enabled.If a progra...

  • Page 349

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-349 CopyPosition the cursor on the file that you want to copy and press thesoftkey "Copy".The file is...

  • Page 350

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-350SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6.9.11 RenamingFunctionAs regards files, you can alter their name as well as the associated filetype.Sequence...

  • Page 351

    604.00"Program" Operating Area6.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-351Example:If job list A.JOB contains an instruction LOAD/WCS.DIR/A.WPD/A.MPFit is renamed to LOAD/WCS.DIR/B.WPD...

  • Page 352

    6"Program" Operating Area04.006.9Program management6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-352SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionOKConfirm your input.Additional notes• You can only delete programs that are not currently running.• If y...

  • Page 353

    604.00"Program" Operating Area6.10 Memory info (MMC 100.2)6MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition6-3536.10Memory info (MMC 100.2)FunctionYou can call a display showing the total available NC memory space....

  • Page 354

    6"Program" Operating Area04.006.11 Accessing an external network drive/computer (from SW 5.2)6MMC 100.2MMC 103 Siemens AG 2000. All rights reserved6-354SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionYou can perform the following operations (in addition to paging) vi...

  • Page 355

    704.00"Services" Operating Area7 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-355"Services" Operating Area7.1Function .....................................................................................................

  • Page 356

    7"Services" Operating Area04.007 Siemens AG 2000. All rights reserved7-356SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.8.2Loading/unloading ..................................................................................................7-4167.8.3Copying/insert...

  • Page 357

    704.00"Services" Operating Area7.1Function7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3577.1FunctionThe "Services" Operating Area provides the following functions:• Read data in/out• Manage dat...

  • Page 358

    7"Services" Operating Area04.007.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-358SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionNC-active data cannot be unloaded.MMC 100.2:NC-active data can be displayed and selected in the "Read ...

  • Page 359

    704.00"Services" Operating Area7.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-359DisplayThe file tree display can be modified by the user:• Display of file properties• Number of displa...

  • Page 360

    7"Services" Operating Area04.007.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-360SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition3. Workpiece:All files (tool programs, tool data) needed to machine a workpiececan be stored in the "W...

  • Page 361

    704.00"Services" Operating Area7.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3617.2.4Data selectionYou can read the following selection of file types in or out via the V.24interface: Fi...

  • Page 362

    7"Services" Operating Area04.007.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-362SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionAdditional file types onMMC 103 File type Meaning .AWBDisplay description, user display .CSTDisplay li...

  • Page 363

    704.00"Services" Operating Area7.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-363Keywords/directoriesin the hierarchical filestructureThe different files are made available for transfer un...

  • Page 364

    7"Services" Operating Area04.007.2Directory structure7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-364SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionData selectionThe "Data selection" function allows you to select the directories thatyou wish to ...

  • Page 365

    704.00"Services" Operating Area7.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-365Additional notesThe file tree displays files that the operator may view on the basis ofhi...

  • Page 366

    7"Services" Operating Area04.007.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-366SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition• With the "Data out" function, files are always stored in an archivefile wit...

  • Page 367

    704.00"Services" Operating Area7.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-367<Leader>Information of any type (characters with ANSI values < ANSI value 32(bla...

  • Page 368

    7"Services" Operating Area04.007.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-368SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPath names1. Path names end in_DIR (directories) or _WPD (workpieces).2. Path names may c...

  • Page 369

    704.00"Services" Operating Area7.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-369• The search strategy is applied only if no path has been named.Paths detected using th...

  • Page 370

    7"Services" Operating Area04.007.3Formats for saving and importing data7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-370SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.3.2PC formatFiles which contain non-displayable characters/binary format can onlybe sav...

  • Page 371

    704.00"Services" Operating Area7.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3717.4V.24 interface parametersProtocolAs soon as the V.24 transmission starts, detailed messages indica...

  • Page 372

    7"Services" Operating Area04.007.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-372SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionBaud rateInput: By selection in display "Interface" under "baud rate" with thesel...

  • Page 373

    704.00"Services" Operating Area7.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-373Special functionsThe following special functions are also provided. These can beactivated in the &quo...

  • Page 374

    7"Services" Operating Area04.007.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-374SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPunched tape format:Inactive: Output of archives in SINUMERIK 840Darchive format.Active:Output of pro...

  • Page 375

    704.00"Services" Operating Area7.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-375Parameters for archivingwith PG/PCDefault setting: V.24 PG/PCDevice typeRTS-CTSStart with XONBaud rat...

  • Page 376

    7"Services" Operating Area04.007.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reserved7-376SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionParameters for DINprogramsDefault setting: V.24 userDevice typeRTS-CTSStart with XONBaud rate9600Star...

  • Page 377

    704.00"Services" Operating Area7.4V.24 interface parameters7MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-377Reading in binary data(FDD, MSD)Device typeRTS-CTSStart with XONBaud rate9600Start of program with LF...

  • Page 378

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-378SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.5MMC 100.27.5.1Services basic displayAll transferable data/programs are output in the "Services" basicdisplay.Se...

  • Page 379

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-379Vertical softkeysStartData read-out is started.StopThe data output operation is aborted.You can select the V.24 interface vi...

  • Page 380

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-380SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSequence of operationsServicesThe "Services" operating area is selected.Select one of the three softkeys for the V...

  • Page 381

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3817.5.3Reading in data via the V.24 interfaceFunctionIt is possible to read data into a particular directory or into theclipbo...

  • Page 382

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-382SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionRead into clipboardAll archived data are stored in the clipboard regardless of the archivepath name.OKThe data are read in. ...

  • Page 383

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3837.5.4Storing data from the clipboardFunctionYou can store data from the clipboard in a new directory, copy ordelete them.Seq...

  • Page 384

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-384SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionDeleteDeleteYou can only delete data from the clipboard with the "Delete" key.Files stored in the clipboard are no...

  • Page 385

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-385StartThe data are read out. The message "Transmission in progress" isdisplayed.The display shows "Path/workpi...

  • Page 386

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-386SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.5.7Series start-upFunctionThis function allows you to archive or read in a selection of PLC, NCand MMC data for the purpos...

  • Page 387

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3877.5.8Error/transmission logFunctionA log listing data that have been imported and exported can be outputin the Services oper...

  • Page 388

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-388SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition"NC/PLC Err or xxyyzzzz"Error message from NC:xxyyError code and error class signaled by the NCzzzzMMC-internal er...

  • Page 389

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-3897.5.9Importing/exporting ISO programs via V.24 (SW 5 and higher)FunctionISO programs can be imported and exported to and fro...

  • Page 390

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-390SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionImported ISO programs are stored as main programs on the NC. Thesetting for the import directory must be made each time a pr...

  • Page 391

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-391This punched tape generates two programs when imported:_N_1026_MPF and _N_1127_MPF; the title after the program numberis ret...

  • Page 392

    7"Services" Operating Area04.007.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reserved7-392SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition%%_N_TEST1_MPF;$PATH=/_N_WCS_DIR/_N_TEST_WPDN40 G01 X150 Y150 Z150 F6000N50 G90 G0 X0 Y0 Z0 G53; ...N500 G02 z100 x50 k-50 i...

  • Page 393

    704.00"Services" Operating Area7.5MMC 100.27MMC 100.2 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-393Additional notesBinary files cannot be output in ISO punched tape format.7.5.10 Restoring the original state via NC card (SW...

  • Page 394

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-394SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.6MMC 1037.6.1Services basic displayAll programs/data stored on the hard disk or in the NC memory arelisted in the "Servic...

  • Page 395

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-395DateDate of creation or date of last modification to fileEnableEnable (=selection/right to execute) activated "X" or n...

  • Page 396

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-396SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionHorizontal softkeysData inRead in archives/files• V.24• PG• Diskette (if diskette drive is installed)• Archive from (dir...

  • Page 397

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-397V.24• V.24PG• PGDiskette• DisketteArchives• "Archives" directory on the hard diskNC card• "Archives&quo...

  • Page 398

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-398SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSequence of operationsInterfaceSelect softkey "Interface".The vertical softkey bar changes.Select the interface you wa...

  • Page 399

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-399Sequence of operationsData inThe "Programs/Data" file tree is displayed.The vertical softkey bar changes.Mark the file...

  • Page 400

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-400SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.6.4Reading out dataFunctionCreating archives:With the "Data out" function, the source area (see title in window) for...

  • Page 401

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-401Additional notesArchives to be stored on diskette need not fit complete on a singlediskette. Distribution of the archive over se...

  • Page 402

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-402SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionDiskette• Diskette driveYou can switch between windows with these softkeys.The softkey label displays "…Stop" if a...

  • Page 403

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-4037.6.6Defining and activating user data (GUD)Function1. Back up block _N_INITIAL_INI via V.24 or hard disk (MMC103).2. Create a d...

  • Page 404

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-404SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIf the cursor is located in a loaded definition file, the softkeylabeling changes from "Load" to "Activate" ...

  • Page 405

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-4054. Activate definition file.• SW 4.3 and earlierIf the file has been loaded correctly, block _N_INITIAL_INImust then be copied...

  • Page 406

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-406SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.6.7Importing/exporting ISO programs (SW 5 and higher)FunctionISO programs can be imported and exported to and from the MMC103 ...

  • Page 407

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-407ISO punched tape with two ISO programs:%O1026(HYDRAULICBLOCK)N20 G00 G80 G90 G40 G17N40(NC-SPOTDRILL)T01 M06N50 G55 G43 Z20. H01...

  • Page 408

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-408SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe output format can be changed in the "Services" operating areawith "Interface" -> "V.24"&quo...

  • Page 409

    704.00"Services" Operating Area7.6MMC 1037MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-409%%_N_TEST1_MPF;$PATH=/_N_WCS_DIR/_N_TEST_WPDN40 G01 X150 Y150 Z150 F6000N50 G90 G0 X0 Y0 Z0 G53; ...N500 G02 z100 x50 k-50 i0N51...

  • Page 410

    7"Services" Operating Area04.007.6MMC 1037MMC 103 Siemens AG 2000. All rights reserved7-410SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition%_N_TEST1_MPF;$PATH=/_N_WCS_DIR/_N_TEST_WPDN40 G01 X150 Y150 Z150 F6000N50 G90 G0 X0 Y0 Z0 G53; ...N500 G02 z100 x50 k-50 i0N510...

  • Page 411

    704.00"Services" Operating Area7.7Start-up functions (MMC 103)7MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-4117.7Start-up functions (MMC 103)7.7.1Series start-upFunction"Series start-up" means to establish t...

  • Page 412

    7"Services" Operating Area04.007.7Start-up functions (MMC 103)7MMC 103 Siemens AG 2000. All rights reserved7-412SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe archiving operation commences when you select the targetdevice.Archive data to:V24• The device connec...

  • Page 413

    704.00"Services" Operating Area7.7Start-up functions (MMC 103)7MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-4137.7.2Restoring the original state via NC card (SW 4.4 and higher)FunctionThe free memory on the NC card (PC...

  • Page 414

    7"Services" Operating Area04.007.7Start-up functions (MMC 103)7MMC 103 Siemens AG 2000. All rights reserved7-414SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.7.3Software updateFunctionThis function supports updating of the NC system software.For this purpose, you...

  • Page 415

    704.00"Services" Operating Area7.7Start-up functions (MMC 103)7MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-415NC card• The contents of the archives directory on the NC card aredisplayed (only available with SW 5 and...

  • Page 416

    7"Services" Operating Area04.007.8Managing data (MMC 103)7MMC 103 Siemens AG 2000. All rights reserved7-416SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7.8Managing data (MMC 103)7.8.1Creating a new file/directorySequence of operationsManagedataSelect softkey "...

  • Page 417

    704.00"Services" Operating Area7.8Managing data (MMC 103)7MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-417SW 5.2 and higher:If you want to "load/unload" a workpiece directory anda job list with the name of th...

  • Page 418

    7"Services" Operating Area04.007.8Managing data (MMC 103)7MMC 103 Siemens AG 2000. All rights reserved7-418SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPasteThe source files are copied to the target directory you have selected.SW 5.2 and higher:With this copying a...

  • Page 419

    704.00"Services" Operating Area7.8Managing data (MMC 103)7MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition7-4197.8.5Changing the properties of a file/drive/archiveFunctionThis function allows you to view the contents of a f...

  • Page 420

    7"Services" Operating Area04.007.8Managing data (MMC 103)7MMC 103 Siemens AG 2000. All rights reserved7-420SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionIf a job list called A.JOB exists it is renamed to B.JOB.If this job list contains instructions of file A.XXX lo...

  • Page 421

    804.00"Diagnosis" Operating Area8 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-421"Diagnosis" Operating Area8.1Diagnosis basic display ....................................................................................

  • Page 422

    8"Diagnosis" Operating Area04.008.1Diagnosis basic display8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-422SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.1Diagnosis basic displayA display headed "Alarms" appears when you select the operatingare...

  • Page 423

    804.00"Diagnosis" Operating Area8.1Diagnosis basic display8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-423Horizontal softkeysAlarmsAll active alarms are displayed in the "Alarm overview" display.Mes...

  • Page 424

    8"Diagnosis" Operating Area04.008.2Alarms/messages/alarm log8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-424SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.2Alarms/messages/alarm logFunctionYou can display a list of alarms and messages and acknowledgethe...

  • Page 425

    804.00"Diagnosis" Operating Area8.2Alarms/messages/alarm log8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-425Acknowledgment symbol changed (SW 5.2 andhigher)The acknowledgment symbols have been changed for the...

  • Page 426

    8"Diagnosis" Operating Area04.008.3Service display8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-426SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.3Service display8.3.1Service axisFunctionThe information in the "Service Axis" display is used to...

  • Page 427

    804.00"Diagnosis" Operating Area8.3Service display8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-427OverallviewMMC 103 only:Return to display of all axis data.8.3.2Service driveFunctionThe information contained...

  • Page 428

    8"Diagnosis" Operating Area04.008.3Service display8MMC 103 Siemens AG 2000. All rights reserved8-428SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.3.3Service Safety Integrated (SW 5.2 and higher)FunctionIn the display "Service SI", the data for the func...

  • Page 429

    804.00"Diagnosis" Operating Area8.3Service display8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-4298.3.4Configuration data (SW 4.1 and higher, MMC 103)FunctionThe configuration data for a machine can be collec...

  • Page 430

    8"Diagnosis" Operating Area04.008.3Service display8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-430SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.3.6VersionFunctionThe version data of the installed system software are output in theVersion display.MMC 100...

  • Page 431

    804.00"Diagnosis" Operating Area8.4PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-4318.4PLC status8.4.1GeneralFunctionYou can obtain information about the current states of the followingmemory locatio...

  • Page 432

    8"Diagnosis" Operating Area04.008.4PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-432SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition Operand Example Read Write Format Value Range Counters C20 yes yes B H D 0–31 Data block Data byte DB3.DBB9 yes ...

  • Page 433

    804.00"Diagnosis" Operating Area8.4PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-433Delete:DeleteThe entries for the selected operand (formats and values) are deleted.A query window is opened.Undo ch...

  • Page 434

    8"Diagnosis" Operating Area04.008.5Selecting/creating operand forms for PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-434SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8.5Selecting/creating operand forms for PLC statusFunctionYou can save the ope...

  • Page 435

    804.00"Diagnosis" Operating Area8.5Selecting/creating operand forms for PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-435The error log is transfer-specific, i.e. it is cleared before each newtransfer...

  • Page 436

    8"Diagnosis" Operating Area04.008.5Selecting/creating operand forms for PLC status8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-436SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionRead iPress softkey "Read in operands ".Position the cursor on the a...

  • Page 437

    804.00"Diagnosis" Operating Area8.6Displaying system resources (NC, MMC) (SW 4.1 and higher)8MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition8-4378.6Displaying system resources (NC, MMC) (SW 4.1 and higher)Function...

  • Page 438

    8"Diagnosis" Operating Area04.008.6Displaying system resources (NC, MMC) (SW 4.1 and higher)8MMC 100.2MMC 103 Siemens AG 2000. All rights reserved8-438SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 439

    910.00"Start-up" Operating Area9 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-439"Start-up" Operating Area9.1Start-up basic display .......................................................................................

  • Page 440

    9"Start-up" Operating Area10.009.1Start-up basic display9MMC 100.2MMC 103 Siemens AG 2000. All rights reserved9-440SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9.1Start-up basic displayDangerChanges in the "Start-up" operating area have a major impact on...

  • Page 441

    910.00"Start-up" Operating Area9.1Start-up basic display9MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-441The "Machine configuration" window is displayed in the "Start-up"basic display. T-Nr...

  • Page 442

    9"Start-up" Operating Area10.009.1Start-up basic display9MMC 100.2MMC 103 Siemens AG 2000. All rights reserved9-442SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMMCYou can enter the basic settings for the operator panel (e.g. colorsettings) (not on MMC 100.2).Verti...

  • Page 443

    910.00"Start-up" Operating Area9.2Displaying machine data9MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-4439.2Displaying machine dataDangerChanges in the machine data have a considerable influence on themachine...

  • Page 444

    9"Start-up" Operating Area10.009.2Displaying machine data9MMC 100.2MMC 103 Siemens AG 2000. All rights reserved9-444SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionThe physical units of machine data are displayed on the right-handside of the input field.Examples:m/s*...

  • Page 445

    910.00"Start-up" Operating Area9.2Displaying machine data9MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-4459.2.1Display options: Masking filters (SW 4 and higher)FunctionThe purpose of masking filters is to sel...

  • Page 446

    9"Start-up" Operating Area10.009.3PLC9MMC 100.2MMC 103 Siemens AG 2000. All rights reserved9-446SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition 6. Index from to If the index check is selected and the index of an array is within the chosen range, then the MD is displ...

  • Page 447

    910.00"Start-up" Operating Area9.3PLC9MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-4479.3.1PLC statusSee Chapter 8, "PLC Status".9.3.2Setting the date/timeFunctionYou can change the date and time of ...

  • Page 448

    9"Start-up" Operating Area10.009.4MMC 1039MMC 103 Siemens AG 2000. All rights reserved9-448SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9.4MMC 1039.4.1Changing the MMC interfaceFunctionYou can make individual settings on your MMC and store them.Sequence of operati...

  • Page 449

    910.00"Start-up" Operating Area9.4MMC 1039MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-449OperatorpanelYou can make the following settings in the "Operator panel interfaceparameters" menu:• Link-1:1 (1NC an...

  • Page 450

    9"Start-up" Operating Area10.009.4MMC 1039MMC 103 Siemens AG 2000. All rights reserved9-450SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9.4.2System settingsFunctionYou can alter the file tree display, the control response with respect toconfirmation requests as we...

  • Page 451

    910.00"Start-up" Operating Area9.5Language selection9MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9-451FiledisplayThe "Settings for file display" window is opened.InquiryThe "Settings for inquiries" w...

  • Page 452

    9"Start-up" Operating Area10.009.6Password9MMC 100.2MMC 103 Siemens AG 2000. All rights reserved9-452SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition9.6PasswordFunctionThe control has a protection level system for enabling data areas. Thissystem uses protection level...

  • Page 453

    1004.00Maintenance10 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition10-453Maintenance10.1 Operating data .............................................................................................................10-45410.2 Cleaning..........

  • Page 454

    10Maintenance04.0010.1 Operating data10MMC 100.2MMC 103 Siemens AG 2000. All rights reserved10-454SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition10.1Operating dataOperating data Value Air humidity, humidity class to DIN 40040 F Air pressure 860 to 1080 hPa Shock protection, P...

  • Page 455

    1004.00Maintenance10.2 Cleaning10MMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition10-45510.2CleaningCleaning agentsThe front of the monitor and the surface of the operator panel can becleaned. For dirt that is relatively easy...

  • Page 456

    10Maintenance04.0010.2 Cleaning10MMC 100.2MMC 103 Siemens AG 2000. All rights reserved10-456SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 457

    A04.00AppendixAbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-457AppendixAAbbreviationsA-splineThe Akima spline progresses tangentially through the programmedinterpolation points (3rd degree polynomial).ASAut...

  • Page 458

    AAppendix04.00AbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-458SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCOMCommunicationCORCoordinate RotationCPCommunications ProcessorCPUCentral Processing UnitCRCarriage ReturnCRCCutter Radius CompensationCRTCath...

  • Page 459

    A04.00AppendixAbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-459DIRDirectoryDLLDynamic Link LibraryDOEData Communications EquipmentDOSDisk Operating SystemDPMDual-Port MemoryDPRDual-Port RAMDRAMDynamic Rando...

  • Page 460

    AAppendix04.00AbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-460SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionFIFOFirst In First Out: Memory which operates without addressspecification from which data are read in the same order as they arestored.FIPOFin...

  • Page 461

    A04.00AppendixAbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-461IFDrive module pulse enableIKAInterpolative CompensationIMInterface ModuleIMRInterface Module ReceiveIMSInterface Module SendINCIncrementINIIni...

  • Page 462

    AAppendix04.00AbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-462SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMDMachine DataMDAManual Data Automatic: Manual inputMLFBMachine-readable product designation (= Order No.)MMCMan Machine Communication: SINUMER...

  • Page 463

    A04.00AppendixAbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-463PGProgramming DevicePLCProgrammable Logic ControlRAMRandom Access Memory (read-write memory)REFReference point approach functionREPOSReposition...

  • Page 464

    AAppendix04.00AbbreviationsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-464SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSW limit switchSoftware limit switchSYFSystem FilesTToolTCTool ChangeTEATesting Data Active: Identifier for machine dataTLCTool Length Compensa...

  • Page 465

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-465BTermsImportant terms are listed below in alphabetical order, accompaniedby explanations. Cross-references to other entries in this glossary areindicat...

  • Page 466

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-466SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionApproach machinefixed-pointApproach to a predefined -> machine fixed point.ArchivingExporting files and/or directories to an external storage device...

  • Page 467

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-467BB splineThe programmed B spline positions are not intermediate points butsimply "checkpoints". Instead of passing directly through thesechec...

  • Page 468

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-468SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCC axisAxis about which the tool spindle describes a controlled rotational andpositioning movement.ChannelA channel can execute a -> part program in...

  • Page 469

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-469ContourOutline of a -> workpieceContour monitoringThe following error is monitored within a definable tolerance bandwidthas a measure of contour pre...

  • Page 470

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-470SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionDrift compensationWhen the CNC axes are in the constant motion phase, automatic driftcompensation is implemented in the analog speed control.(SINUMERIK...

  • Page 471

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-471Finished-part contourContour of the finished workpiece. See also -> Blank.Fixed-point approachMachine tools can execute defined approaches to fixed ...

  • Page 472

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-472SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionII/O moduleI/O modules establish the link between the CPU and the process. I/Omodules are:• ->Digital input/output modules• ->Analog input/ou...

  • Page 473

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-473JJogControl mode (setup): The machine can be set up in Jog mode.Individual axes and spindles can be jogged by means of manuallyoperated momentary-conta...

  • Page 474

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-474SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionLinear axisThe linear axis is an axis which, in contrast to a rotary axis, describesa straight line.Linear interpolationThe tool is required to travel ...

  • Page 475

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-475Main programA -> part program identified by a number or a name in which furthermain programs, subprograms or -> cycles can be called.MDAControl o...

  • Page 476

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-476SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionNCKNumeric Control Kernel: Component of the NC control whichexecutes -> part programs and essentially coordinates the movementson the machine.Node n...

  • Page 477

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-477PParameter1. S7-300: This system has 2 types of parameter:–Parameter of a STEP 7 statementA parameter of a STEP 7 statement is the address of theoper...

  • Page 478

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-478SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionPolar coordinatesA coordinate system which defines the position of a point on a plane interms of its distance from the origin and the angle formed by t...

  • Page 479

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-479QQuadrant errorcompensationQuadrant error compensation is a means of largely eliminating contourerrors at quadrant transitions caused by the variation ...

  • Page 480

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-480SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionRigid tappingThis function is used to tap holes without the use of a compensatingchuck. Through interpolative traversal of the spindle as a rotary axis...

  • Page 481

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-481Setting dataData which provide the NC with information on the properties of themachine tool in a way defined by the software.SoftkeyA key whose name ap...

  • Page 482

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-482SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionSynchronized actions1. Auxiliary function outputWhen machining is in progress, technological functions (->auxiliary functions) can be output to the ...

  • Page 483

    A04.00AppendixTermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-483Tool radiuscompensationDirect programming of a -> workpiece radius requires the control to beable to travel a path equidistant to the programmed con...

  • Page 484

    AAppendix04.00TermsAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-484SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionWorking area limitationWorking area limitation is a means of restricting axis movements overand above the restrictions imposed by limit switches. A pai...

  • Page 485

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-485CReferencesGeneral Documentation/BU/SINUMERIK 840D/840Di/810D/802S, C, DOrdering InformationCatalog NC 60Order No.: E86060-K4460-A101-A8-7600/ST7/...

  • Page 486

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-486SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionUser Documentation/AUE/SINUMERIK 840D/810D/FM-NCAutoTurn Graphic Programming System (07.99 Edition)Part 2: SetupOrder No.: 6FC5 298-4AA50-0BP2/AUK...

  • Page 487

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-487/BAS/SINUMERIK 840D/810DOperator's Guide ShopMill (08.00 Edition)Order No.: 6FC5 298-5AD10-0BP1/KAS/SINUMERIK 840D/810DShort Guide ShopMill (01.98...

  • Page 488

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-488SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionManufacturer/Service Documentationa) Lists/LIS/SINUMERIK 840D/840Di/810D/FM-NCSIMODRIVE 611DLists (10.00 Edition)Order No.: 6FC5 297-6AB70-0BP0b) ...

  • Page 489

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-489c) Software/FB1/SINUMERIK 840D/840Di/810D/FM-NCDesription of Functions, Basic Machine (Part 1) (10.00 Edition)(the various sections are listed bel...

  • Page 490

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-490SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionN3Software Cams, Position Switching SignalsN4Punching and NibblingP2Positioning AxesP5OscillationR2Rotary AxesS3Synchronous SpindlesS5Synchronized...

  • Page 491

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-491DF1EnablesDG1 Encoder ParameterizationDM1 Calculation of Motor/Power Section Parameters andController DataDS1 Current Control LoopDÜ1 Monitors/Li...

  • Page 492

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-492SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition/FBO/SINUMERIK 840D/810D/FM-NCDescription of FunctionsConfiguring the User Interface OP 030 (03.96 Edition)(the various sections are listed below)...

  • Page 493

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-493/FBTD/SINUMERIK 840D/810DDescription of FunctionsTool Data Information System SINTDI with Online Help (04.99 Edition)Order No.: 6FC5 297-5AE00-0BP...

  • Page 494

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-494SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition/PJMS/SIMODRIVEConfiguration Guide 1FE1 Synchronized Integrated MotorsTransistor PWM Inverters for AC Main Spindle Drives(03.00 Edition)Order No.:...

  • Page 495

    A04.00AppendixReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-495/S7L/SIMATIC S7-300FM 354 Multi-Axis Module for Servo Drives (04.97 Edition)Order in conjunction with Configuring Package/S7M/SIMATIC S7-300FM 357...

  • Page 496

    AAppendix04.00ReferencesAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-496SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition/IAM/SINUMERIK 840D/840Di/810DStart-Up Guide HMI/MMC(10.00 Edition)Order No.: 6FC5 297-6AE20-0BP0IM1 Start-up functions for M...

  • Page 497

    A04.00AppendixIndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-497DIndex33D tools 5-240AAccess rights 2-45Acknowledgment symbol changed 8-425Activate basic frame immediately 5-266Activating data 6-338Activating s...

  • Page 498

    AAppendix04.00IndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-498SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionCreating a new directory 7-416Creating a new file 7-416Ctrl key 2-36Cursor 2-35Cycle parameterization 2-62Cycle recompilation 2-62Cycles 6-285DD...

  • Page 499

    A04.00AppendixIndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-499Flat D numbers 5-171Free contour programming 2-61FST 2-52Full standard keyboard 2-32GGeometry axes 4-105Global machine status display 2-49Go to ...

  • Page 500

    AAppendix04.00IndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-500SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionMachine area key 2-33Machine axes 4-105Machine control panel keys 2-39Machine control panels 2-38Machine functions 2-40, 4-99Machine Operating Are...

  • Page 501

    A04.00AppendixIndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-501Parameter no. for radius calculation 5-185Parity 7-372Part program 6-285Cancel 4-103Continue 4-103Load, unload 4-147Select 6-340Start 4-103Stop...

  • Page 502

    AAppendix04.00IndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-502SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionService axis 8-426Service display 8-426Service drive 8-427Service Drive 8-428Setting data 5-252Change 5-258Display 5-257Find 5-257Other types ...

  • Page 503

    A04.00AppendixIndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedSINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 EditionA-503Tool data 5-171Change 5-222, 5-225Create 5-221Display 5-222, 5-225Display/change 5-208Tool edgeCreate 5-193Delete 5-194Display 5-194Search 5-1...

  • Page 504

    AAppendix04.00IndexAMMC 100.2MMC 103 Siemens AG 2000. All rights reservedA-504SINUMERIK 840D/810D/FM-NC Operator's Guide (BA) – 10.00 Edition

  • Page 505

    ToSIEMENS AGSuggestionsCorrectionsA&D MC BMSP.O. Box 3180D-91050 Erlangen, Germany(Tel. 0180 / 525 - 8008 / 5009 [Hotline] Fax +49 9131 / 98 - 1145 email: motioncontrol.docu@erlf.siemens.de)For publication:SINUMERIK 840D/810D/FM-NCUser DocumentationFromNameCompany/Dept.AddressTelephone:Telefa...

  • Page 506

    SINUMERIK840D/810D/FM-NCSINUMERIKOverview of SINUMERIK 840D/840Di/810D/FM-NC Documentation (10.00)BrochureCatalog Ordering Info NC 60 *)Description of Functions Drive Functions *)Description of Functions– Basic Machine *) – Extended Functions– Special FunctionsSINUMERIK611D840D/810DSINUMERI...

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