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    Operation/Programming 11/2002 EditionsinumerikShopMillSINUMERIK 840D/840Di/810D

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    11.02 EditionOperation/ProgrammingSINUMERIK 840D/840Di/810DShopMillIntroduction1Operation2Programming withShopMill3Programming withG Code4Simulation5File Management6Alarms and Messages7Examples8AppendixAValid forControlSoftware versionSINUMERIK 840D6SINUMERIK 840DE (export version)6SINUMERIK 840D...

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    SINUMERIK® DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the "Remarks" column.Status codes in the "Remarks" column:A ....New documentation.B ....Unrevised edition with new O...

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-50 11.02Preface0PrefaceStructure of thedocumentationThe SINUMERIK documentation is organized in 3 parts:• General Documentation• User Documentation• Manufacturer/Service...

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    © Siemens AG, 2002. All rights reserved0-6SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Preface11.020More detailed information about other publications relating toSINUMERIK 840D/840Di/810D and publications that apply to allSINUMERIK controls (e.g. Universal In...

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-70 11.02Preface0rectified before the control is started up.• Any modification, bypassing or disabling of items of equipmenton the control that are required to ensure fault-f...

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    © Siemens AG, 2002. All rights reserved0-8SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Preface11.020CautionThis warning (without a warning triangle) indicates that propertydamage may occur if the appropriate precautions are not taken.AttentionThis warning ind...

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-90 11.02Preface0"Unit of measurement"The parameter units are always specified in metric units in thisdocumentation. The corresponding inch measures are given in thet...

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    © Siemens AG, 2002. All rights reserved0-10SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Preface11.020Notes

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-110 11.02Contents0ContentsIntroduction1-171.1The ShopMill product ................................................................................................ 1-181.2Works...

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    © Siemens AG, 2002. All rights reserved0-12SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Contents11.0202.5.2Measuring tools with a probe.....................................................................................2-782.5.3Calibrate measuring probe .......

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-130 11.02Contents0Programming with ShopMill3-1273.1Fundamental programming principles..................................................................... 3-1293.2Program stru...

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    © Siemens AG, 2002. All rights reserved0-14SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Contents11.0203.7.16Programming examples for drilling..........................................................................3-1953.8Milling ...............................

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    © Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0-150 11.02Contents0File Management6-2636.1Manage programs with ShopMill............................................................................. 6-2646.2Manage programs wit...

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    © Siemens AG, 2002. All rights reserved0-16SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition0 Contents11.0208.3Example 3: Chamfer on circular spigot ...................................................................8-3338.4Example 4: Cylinder surface transformatio...

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    1 11.02Introduction1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-17Introduction1.1The ShopMill product ................................................................................................ 1-181.2Workstation ....

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    1 Introduction11.021.1 The ShopMill product1© Siemens AG, 2002. All rights reserved1-18SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.1The ShopMill productThe ShopMill operating and programming software has been designedto perform 2½D milling operations on ver...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-191.2Workstation1.2.1 Operator panelsAlternatively, you can also use one of the following operator panels forthe PCUs:OP 010OP 010COP 010S w...

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    1 Introduction11.021.2 Workstation1© Siemens AG, 2002. All rights reserved1-20SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionOP 010C operator panel34216.52OP 010C operator panel1 10'' screen2 Screen keys3 Horizontal soft key bar4 Vertical soft key bar5 Alphanumer...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-21OP 012 operator panel17A2A3A4A2A46A5OP 012 operator panel1 12'' screen2 Screen keys3 Horizontal soft key bar4 Vertical soft key bar5 Alpha...

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    1 Introduction11.021.2 Workstation1© Siemens AG, 2002. All rights reserved1-22SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.2.2 Operator panel keysAlarm CancelCancel the alarm that is characterized by this symbol.ChannelHas no meaning for ShopMill.HelpChange b...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-23CtrlUsed in the following key combinations in the machining plan and Gcode editor:• Ctrl + Pos1: jump to beginning.• Ctrl + End: jump ...

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    1 Introduction11.021.2 Workstation1© Siemens AG, 2002. All rights reserved1-24SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.2.3 Machine control panelA SIEMENS machine control panel or a machine control panelsupplied by the machine manufacturer can be connected...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-25Single BlockSingle BlockExecute program non-modally (single block).ReposReposRepositioning, re-approach contour.Ref PointRef PointApproach...

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    1 Introduction11.021.2 Workstation1© Siemens AG, 2002. All rights reserved1-26SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition%Feedrate/rapid traverse overrideIncrease or decrease programmed feed or rapid traverse.The programmed feed or rapid traverse corresponds ...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-27KeyswitchYou can set different access rights via the keyswitch. The keyswitchhas four settings with protection levels 4 to 7 assigned to t...

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    1 Introduction11.021.2 Workstation1© Siemens AG, 2002. All rights reserved1-28SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.2.5 Mini handheld unitABCHDFGEI8883,52060108216A EMERGENCY STOP button, two-channelB Enabling key, two-channelC Axis selector switch for...

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    1 11.02Introduction1.2 Workstation1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-29Function keysYou can activate machine-specific functions with the function keys.Traversing keysThe + and – traversing keys can be presse...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-30SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.3User interface1.3.1 OverviewScreen layout1414151512111091387432651User interface1 Active operating mode/operating area and sub-opera...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-31SubmodeREF:Approach reference pointREPOS:RepositioningINC1 ... INC10000: Fixed incrementINC_VAR:Variable increment sizeChannel status R...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-32SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionExpansionChange horizontal soft key bar.Menu SelectCall main menu:Symbols defined by the machine manufacturer can be displayedinstead o...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-33If you select another operating mode or another operating area, boththe horizontal and the vertical soft key bar change.Main menuMachin...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-34SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionIf you activate a horizontal soft key within an operating mode oroperating area, only the vertical soft key bar changes.Machine Manual ...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-35If the symbol is displayed on the operator interface on the right ofthe dialog line, you can change the horizontal soft key bar within...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-36SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.3.3 Program viewsYou can display a ShopMill program in various views.Program managerAll the programs are administered in the Program ...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-37Machining planThe machining plan provides an overview of the individual machiningsteps in a program.Machining planIn the machining plan...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-38SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionUse the "Cursor right" key to open a program block in the machiningplan. The associated parameter screen with programming gra...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-39Parameter screen withhelp displayThe help display in the parameter screen provides information aboutthe individual parameters in the ma...

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    1 Introduction11.021.3 User interface1© Siemens AG, 2002. All rights reserved1-40SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.3.4 Setting parametersWhen setting up the machine and programming, you need to specifyvalues for specific parameters in the white inp...

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    1 11.02Introduction1.3 User interface1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-41Select a unitWith some of these parameters, you can choose from different units. -or- ! Keep pressing the "Alternative" soft ...

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    1 Introduction11.021.4 Fundamentals1© Siemens AG, 2002. All rights reserved1-42SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.4Fundamentals1.4.1 Rectangular coordinate systemThe principle of machining workpieces on a mill is based on arectangular coordinate sys...

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    1 11.02Introduction1.4 Fundamentals1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-43Working planes are defined as follows:PlaneTool axisX/YZZ/XYY/ZX1.4.3 Polar coordinatesThe rectangular coordinate system is suitable in c...

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    1 Introduction11.021.4 Fundamentals1© Siemens AG, 2002. All rights reserved1-44SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.4.4 Absolute dimensionWith an absolute dimension, all position data always refer to thecurrently valid zero point. With respect to tool...

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    1 11.02Introduction1.4 Fundamentals1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-451.4.6 Pocket calculator functionFunctionPreconditionThe cursor is positioned on a parameter field.=Press the "Insert" keyorEqua...

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    1 Introduction11.021.4 Fundamentals1© Siemens AG, 2002. All rights reserved1-46SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1.4.7 Inch/metric dimension system switchoverFunctionThis function enables you to switch between the metric and inchdimension systems dep...

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    1 11.02Introduction1.4 Fundamentals1© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition1-471.4.8 Switchover between machine and workpiece coordinate systemsFunctionThe machine coordinate system (MCS) is the original system of yo...

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    1 Introduction11.021.4 Fundamentals1© Siemens AG, 2002. All rights reserved1-48SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNotes

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    2 11.02Operation2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-49Operation2.1Power ON and reference point approach.................................................................. 2-512.1.1User confirmation with Safety I...

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    2 Operation11.022© Siemens AG, 2002. All rights reserved2-50SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.10.2Create several cutting edges per tool......................................................................2-1062.10.3Change the tool name ..............

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    2 11.02Operation2.1 Power ON and reference point approach2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-512.1Power ON and reference point approachSwitching control systemON and OFFFunctionSwitch ONA variety of methods can...

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    2 Operation11.022.1 Power ON and reference point approach2© Siemens AG, 2002. All rights reserved2-52SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionReference pointapproachFunctionThe "Ref" function is used to synchronize the control system andmachine af...

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    2 11.02Operation2.1 Power ON and reference point approach2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-53the reference point.Feed StopYou can stop the axis you have started before it reaches the referencepoint.X ...Selec...

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    2 Operation11.022.1 Power ON and reference point approach2© Siemens AG, 2002. All rights reserved2-54SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.1.1 User confirmation with Safety IntegratedIf you use Safety Integrated (SI) on your machine, you need to confir...

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    2 11.02Operation2.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-552.2Manual mode and settings for manual mode2.2.1 Traverse the machine axesFunctionYou can perform the following ...

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    2 Operation11.022.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reserved2-56SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionX...Select the axis that you wish to move and +then press the "-" or "+" key.The feedrate ...

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    2 11.02Operation2.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-57The tool is accepted.You can select a cutting edge D.Cycle StartUpon confirmation with the "CycleStart"...

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    2 Operation11.022.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reserved2-58SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.2.4 Enter a new tool in the list and load it in the magazineOperating sequenceEnter tool in tool listCall the ...

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    2 11.02Operation2.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-59Start/stop spindleSpindle Left Spindle RightThe "Spindle Left" or "Spindle Right" keys sta...

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    2 Operation11.022.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reserved2-60SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition100%Press key "100%" if you wish to set the programmed spindle speed.2.2.6 Machine-specific functionsF...

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    2 11.02Operation2.2 Manual mode and settings for manual mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-612.2.8 Switch over to mm or inchesFunctionThe selected unit of measurement affects the actual value display anddi...

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    2 Operation11.022.3 Set a new position value2© Siemens AG, 2002. All rights reserved2-62SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.3Set a new position valueFunctionYou can use the "Set work offset" function to enter a new positionvalue for each in...

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    2 11.02Operation2.3 Set a new position value2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-63• Via soft keys if you want to set position values to 0.Reset offsetSelect with soft keyDeleteThe offset is reset again when y...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-64SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.4Measure workpiece zeroThe workpiece zero is always used as the reference point whenprogramming a workpiece. You determine the w...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-65Measuring edge! Insert an edge probe type tool in the spindle.! Traverse the tool to near the workpiece edge you want todetermine ...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-66SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition! Repeat the process for the other two axes.Measure corner! Insert an edge probe type tool in the spindle.! Traverse the tool to n...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-67Set position! Press the "Set position" soft key.The work offset and rotation α0 are calculated. The tool radius isautom...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-68SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionThe hole diameter is calculated and the specified setpoint position issaved as the new zero point. The tool radius is automaticall...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-692.4.2 Automatic measurementWith automatic measurement, you can choose whether to traverse thetool to an edge or a corner of the wo...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-70SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionIn manual! Press soft key "In manual".! Select the direction (+ or -) you want to approach the workpiece in.! Specify th...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-71Work offset! Press soft key "Work offset".-and-! Position the cursor on the desired work offset.-and-In manual! Press so...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-72SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionMeasure hole! Insert a 3D probe type tool in the spindle.! Move the tool until it is positioned in the approximate center of theho...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-73Measure spigot! Insert a 3D probe type tool in the spindle.! Move the tool until it is positioned above the approximate center oft...

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    2 Operation11.022.4 Measure workpiece zero2© Siemens AG, 2002. All rights reserved2-74SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.4.3 Calibrate electronic measuring toolWhen the electronic measuring tools are loaded in the spindle, oftenclamping tolerance oc...

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    2 11.02Operation2.4 Measure workpiece zero2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-75Jog ! In "Machine Manual" mode, select the " Meas. workp." soft key.Calibrationprobe Length! Press the &qu...

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    2 Operation11.022.5 Measure tools2© Siemens AG, 2002. All rights reserved2-76SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.5Measure toolsThe various tool geometries must be considered when executing aprogram. These are stored as tool offset data in the tool li...

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    2 11.02Operation2.5 Measure tools2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-77Measure tool length! Specify the setpoint position Z0 of the workpiece edge.Setlength! Press the "Set length" soft key.The tool l...

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    2 Operation11.022.5 Measure tools2© Siemens AG, 2002. All rights reserved2-78SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionMeasure radius/diameter! Specify the setpoint position X0 or Y0 of the workpiece edge.Setradius or Setdiameter! Press the soft key "Se...

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    2 11.02Operation2.5 Measure tools2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-79Measure length! Position the tool near the measuring probe so that it can beapproached without collision.Measure tool lengthJog ! In &quo...

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    2 Operation11.022.5 Measure tools2© Siemens AG, 2002. All rights reserved2-80SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionMeasure radius/diameter! Position the tool near the measuring probe so that it can beapproached without collision.Measure radius/diameterJo...

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    2 11.02Operation2.5 Measure tools2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-812.5.3 Calibrate measuring probeIf you want to measure your tool automatically, you must firstdetermine the position of the probe on the mac...

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    2 Operation11.022.6 Machining in Manual mode2© Siemens AG, 2002. All rights reserved2-82SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.6Machining in Manual mode2.6.1 Change settingsOperating sequenceSelect with soft keyJog Default settings are entered in th...

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    2 11.02Operation2.6 Machining in Manual mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-832.6.2 PositioningOperating sequenceIn Manual mode, you can move the axes to certain positions for thepurpose of performing simpl...

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    2 Operation11.022.6 Machining in Manual mode2© Siemens AG, 2002. All rights reserved2-84SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionExample of face milling in the program viewCycle StartPress the "Cycle Start" key to start the "Face milling"...

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    2 11.02Operation2.7 MDI mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-852.7MDI modeFunctionYou can write and execute programs block by block in G code in "MDI"(Manual Data Input) mode. To do this, you enter...

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    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-86SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.8Automatic modeAutoIn the "Machine Auto" operating mode, you can execute machiningprograms and monitor the progress of the cur...

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    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-872.8.1 Switchover between "T, F, S", "G functions" and "Auxiliary functions" displaysIf while machining the w...

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    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-88SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.8.2 Select a program for executionOperating sequence -or- ! Press the "Program" key or "Program manager" soft key.T...

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    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-892.8.3 Start/stop/abort programFunctionShows how to start/stop programs that are loaded in "Machine Auto"operating mode and resum...

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    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-90SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionCycle Start! Press the "Start" key.The program is started and is executed from the start. The interface ofthe previously selecte...

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    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-91WarningThe rapid traverse override key is active.Non-adjusted Repos offsets will be adjusted automatically withprogram feedrate and linear...

  • Page 92

    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-92SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNoticeModal functions not included in the calculated program section are notconsidered for the program section to be executed. This means ...

  • Page 93

    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-93! Select soft key "Block search".Tocontour ... Withoutcalculation! Select a calculation option.Cycle Start! Press the "Star...

  • Page 94

    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-94SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.8.6 Program controlIf you want to check the result while machining a workpiece, you canstop the machining process at locations that are ...

  • Page 95

    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-952.8.7 Program testingIf you want to prevent any incorrect machining of the workpiece thefirst time the program is executed on the machine,...

  • Page 96

    2 Operation11.022.8 Automatic mode2© Siemens AG, 2002. All rights reserved2-96SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.8.8 Simultaneous recording before machiningFunctionThe "Program test" function offers you the option of graphicallysimulating ...

  • Page 97

    2 11.02Operation2.8 Automatic mode2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-97Plan view• plan view,• representation in 3 planes or• 3D representation (volume model).DeletescreenYou can select soft key "Del...

  • Page 98

    2 Operation11.022.9 Execute a trial program run2© Siemens AG, 2002. All rights reserved2-98SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.9Execute a trial program run2.9.1 Single blockFunctionWhen this function is active, the program is interrupted after everyb...

  • Page 99

    2 11.02Operation2.9 Execute a trial program run2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-992.9.2 Basic block displayIf you want to obtain further information about the axis positions andimportant G functions on inser...

  • Page 100

    2 Operation11.022.9 Execute a trial program run2© Siemens AG, 2002. All rights reserved2-100SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.9.3 Correct programFunctionAs soon as the control detects a syntax error in the program, itinterrupts the program and disp...

  • Page 101

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1012.10Tools and tool offsetsShopMill offers you a tool management facility based on the followinglists:• Tool list• Tool wear ...

  • Page 102

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-102SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionExample of a tool list with variable location assignmentThe main display of the "Tools" operating area shows the curre...

  • Page 103

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-103NNumber of teeth on a millSpindle direction of rotationCoolant supply 1 and 2 can be activated/deactivated (e.g. internal andext...

  • Page 104

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-104SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionGraphical display of toolsand magazine locationsIn addition to the list of tools, you can also display the tools andmagazine loc...

  • Page 105

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1052.10.1 Create a new toolFunctionYou can enter tools and the associated compensation data directlyinto the tool list or simply re...

  • Page 106

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-106SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionType Name Additional parameter110 Cylindrical die mill -111 Ball end mill Rounding radius121 End mill with corner rounding Round...

  • Page 107

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1072.10.3 Change the tool nameA newly created tool in the tool list is automatically assigned the nameof the selected tool group. Y...

  • Page 108

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-108SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.10.6 Tool offsetsFunctionWhy do we need tooloffsets?You do not have to take tool diameters and lengths into account whenwritin...

  • Page 109

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-109What type of tool offsetsare available?The offset memory of a tool includes the following:• Tool typeThe tool type determines ...

  • Page 110

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-110SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionThe tool radius must be entered in the tool list. While a program isrunning, the control fetches the radii it requires and uses ...

  • Page 111

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1112.10.7 Special tool functionsFunctionYou can assign other functions to tool types in the tool list.Number of teeth NSpecify the ...

  • Page 112

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-112SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.10.8 Create tool wear dataThe wear data for an existing tool must be entered in the tool wear list.Select with soft key The ...

  • Page 113

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-113spindle.2.10.9 Tool monitoringYou can assign the following tool monitoring functions and features toevery tool in the tool wear ...

  • Page 114

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-114SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSelect the function you require with the cursor keys and activate it withsoft key "Alternat.".2.10.10Magazine listThe ...

  • Page 115

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1152.10.11Delete a toolFunctionTools can be deleted in the tool list.Operating sequence Select the tool that you wish to delete.D...

  • Page 116

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-116SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.10.13Load a toolFunctionYou can load a tool directly to the spindle or to another free location inthe magazine from the tool l...

  • Page 117

    2 11.02Operation2.10 Tools and tool offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1172.10.14Unload a toolFunctionWhen a tool is unloaded, it is removed from the magazine and enteredin a store position in the tool ...

  • Page 118

    2 Operation11.022.10 Tools and tool offsets2© Siemens AG, 2002. All rights reserved2-118SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.10.15Sort toolsFunctionIf you are working with large or multiple tool magazines, it may behelpful to display the tools sorted ...

  • Page 119

    2 11.02Operation2.11 Work offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1192.11Work offsetsAfter referencing, the actual value display of the axis coordinate isbased on the machine zero (M) of the machine coordina...

  • Page 120

    2 Operation11.022.11 Work offsets2© Siemens AG, 2002. All rights reserved2-120SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionWork offsetsWork offsets (G54 to G57, G505 to G599) are made up of a coarseand a fine offset. You can call the work offsets from any ShopM...

  • Page 121

    2 11.02Operation2.11 Work offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1212.11.1 Defining a work offsetYou enter work offsets (coarse and fine) directly in the work offset list.The fine offsets must be set up by ...

  • Page 122

    2 Operation11.022.11 Work offsets2© Siemens AG, 2002. All rights reserved2-122SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.11.2 Work offset listThe individual work offsets and the total offset are all displayed in thework offset list. The work offset that is ...

  • Page 123

    2 11.02Operation2.11 Work offsets2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-123CoordinatetransformationProgramThe active coordinate of the "Shift" transformation and the angle set inthe "Rotation" ...

  • Page 124

    2 Operation11.022.11 Work offsets2© Siemens AG, 2002. All rights reserved2-124SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.11.3 Select/deselect work offset in the Manual areaOperating sequenceSelect with soft keyJog The following window is displayed.Select ...

  • Page 125

    2 11.02Operation2.12 Switching to CNC ISO operation2© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2-1252.12Switching to CNC ISO operationYou can switch from the ShopMill interface to the CNC ISO standardoperator interface o...

  • Page 126

    2 Operation11.022.13 ShopMill Open (PCU 50)2© Siemens AG, 2002. All rights reserved2-126SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2.13ShopMill Open (PCU 50)The ShopMill software is available for the PCU 50 in two versions,ShopMill Classic and ShopMill Open. ...

  • Page 127

    3 11.02Programming with ShopMill3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-127Programming with ShopMill3.1Fundamental programming principles..................................................................... 3-1293....

  • Page 128

    3 Programming with ShopMill11.023© Siemens AG, 2002. All rights reserved3-128SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.16Programming examples for drilling..........................................................................3-1953.8Milling .............

  • Page 129

    3 11.02Programming with ShopMill3.1 Fundamental programming principles3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1293.1Fundamental programming principlesImportant!Please pay particular attention to the following funda...

  • Page 130

    3 Programming with ShopMill11.023.1 Fundamental programming principles3© Siemens AG, 2002. All rights reserved3-130SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionTool radius compensation The tool radius compensation is automatically included in the cyclesexcept f...

  • Page 131

    3 11.02Programming with ShopMill3.1 Fundamental programming principles3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-131Traverse at rapid traverseThe programmed path is traversed along a straight line at the fastestpossib...

  • Page 132

    3 Programming with ShopMill11.023.2 Program structure3© Siemens AG, 2002. All rights reserved3-132SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.2Program structureThe program is divided into 3 subsections:Program header, program blocks and program end.These sub...

  • Page 133

    3 11.02Programming with ShopMill3.3 Create a ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1333.3Create a ShopMill program3.3.1 Create new program; define a blankNew programs are set up in the "Progr...

  • Page 134

    3 Programming with ShopMill11.023.3 Create a ShopMill program3© Siemens AG, 2002. All rights reserved3-134SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionParameters for input of ablank• Workpiece corner point 1 (X0, Y0, Z0):Workpiece corner point 1 is the refere...

  • Page 135

    3 11.02Programming with ShopMill3.3 Create a ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-135 XZSafetyclearance (SC)Return plane (RP) Safety clearance for varying workpiece heights• Machin...

  • Page 136

    3 Programming with ShopMill11.023.3 Create a ShopMill program3© Siemens AG, 2002. All rights reserved3-136SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition Optimized retractionRetraction to return plane RPStore parametersSelect with soft key The parameters you ...

  • Page 137

    3 11.02Programming with ShopMill3.3 Create a ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-137"Alternat." soft key and toggle key:If the cursor is positioned on an input field with various setti...

  • Page 138

    3 Programming with ShopMill11.023.3 Create a ShopMill program3© Siemens AG, 2002. All rights reserved3-138SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionXZSafetyclearance (SC)Returnplane (RP)Tool changepointRapid traverseMachining feedrateApproach a cycle below t...

  • Page 139

    3 11.02Programming with ShopMill3.3 Create a ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-139! Press the "Cursor right" key.The parameter screen of the selected program block is displayed.! Mak...

  • Page 140

    3 Programming with ShopMill11.023.3 Create a ShopMill program3© Siemens AG, 2002. All rights reserved3-140SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionOpen the program editor! Select a program.! Press the "Expansion" soft key.The soft keys of the prog...

  • Page 141

    3 11.02Programming with ShopMill3.3 Create a ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-141SearchSearch >! Select soft key "Search".! Specify a block number or text.! Select ...

  • Page 142

    3 Programming with ShopMill11.023.4 Program the tool, offset value and spindle speed3© Siemens AG, 2002. All rights reserved3-142SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.4Program the tool, offset value and spindle speedGeneralWhen you program cycles, you ...

  • Page 143

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-143ExampleYou want to leave a finishing allowance of 0.5mm on a contour.DR must then be programmed with 0.5mm.With a settin...

  • Page 144

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-144SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition• Finishing allowances for XY plane and Z direction (tool axis)• Cut segmentation in Z direction (tool axis)Select w...

  • Page 145

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-145When entering a contour, start at a position you know and enter thisas the starting point. Then define the tool axis. If...

  • Page 146

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-146SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionInside contour:Desired machiningdirectionCW spindle rotationCCW spindle rotationSynchronized operationProgrammed in coun...

  • Page 147

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1473.5.2 Description of soft keys for free contour programming functionVertical lineHorizontal lineDiagonal lineCircle / Ar...

  • Page 148

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-148SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionIf the selection has been made implicitly from other input values, thesystem will not request you to make a selection.Cl...

  • Page 149

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1493.5.3 Description of parameters for line/circle contour elementsParameters Description of "Straight line" cont...

  • Page 150

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-150SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.5.4 Programming examples for freely defined contoursExample 1Starting point: X=0 abs., Y=5.7 abs.The contour is progra...

  • Page 151

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-151Example 2Starting point: X=0 abs., Y=0 abs.The contour is programmed in a CW direction using dialog selection. It isadvi...

  • Page 152

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-152SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionExample 3Starting point: X=5.67 abs., Y=0 abs.The contour is programmed in a counter-clockwise direction.X= - 137.257 ab...

  • Page 153

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1533.5.5 Path milling of open and closed contoursFunctionYou can mill along any contour you have programmed with the "...

  • Page 154

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-154SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionApproach/retraction strategy You can choose between planar approach/retraction and spatialapproach/retraction:• Planar...

  • Page 155

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-155ParametersDescriptionUnitT, F, S, VSee Section "Program tool, offset value and spindle speed".Radiuscompensati...

  • Page 156

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-156SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.5.6 Rough drilling in contour pocketsFunctionIf a milling tool cannot be inserted in the center to remove stock fromco...

  • Page 157

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-157the additional parameters for centering/rough-drilling, ShopMill willtake these parameter values from the stock removal ...

  • Page 158

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-158SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSelect key to call Help display Rough drilling a contour pocketParameters DescriptionUnitT, F, SSee Section "Pro...

  • Page 159

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1593.5.7 Machine (rough cut) pocket with islandsFunctionBefore you can machine a pocket with islands, you must enter thecon...

  • Page 160

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-160SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionInsertionOscillation: The tool is inserted in oscillating mode at the programmed angle (EW).Helical:The tool is inserted...

  • Page 161

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1611. Contour pocket 12. Solid machining3. Contour pocket 24. Solid machining5. Contour pocket 16. Remove residual material...

  • Page 162

    3 Programming with ShopMill11.023.5 Contour milling3© Siemens AG, 2002. All rights reserved3-162SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.5.9 Finish pocket with islandsFunctionIf for removing stock from the pocket, you have programmed a finalmachining all...

  • Page 163

    3 11.02Programming with ShopMill3.5 Contour milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-163InsertionOscillation: The tool is inserted at the programmed angle (EW).Helical:The tool is inserted along a helical pat...

  • Page 164

    3 Programming with ShopMill11.023.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reserved3-164SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.6Straight line or circular path motionsThis function is intended for the implementation of very...

  • Page 165

    3 11.02Programming with ShopMill3.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1653.6.1 LineFunctionThe tool moves at the programmed feedrate or in rapid traverse fromits current ...

  • Page 166

    3 Programming with ShopMill11.023.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reserved3-166SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSelect with soft keys StraightSelect key to call Help displayHelp display for a lineParameter...

  • Page 167

    3 11.02Programming with ShopMill3.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1673.6.2 Circle with known center pointFunctionThe tool travels along a circular path from its curre...

  • Page 168

    3 Programming with ShopMill11.023.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reserved3-168SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.6.3 Circle with known radiusFunctionThe tool traverses a circular path with the programmed radi...

  • Page 169

    3 11.02Programming with ShopMill3.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1693.6.4 HelixFunctionWith helical interpolation, a circular movement is overlaid in the planewith a...

  • Page 170

    3 Programming with ShopMill11.023.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reserved3-170SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.6.5 Polar coordinatesFunctionIf a workpiece has been dimensioned from a central point (pole) wi...

  • Page 171

    3 11.02Programming with ShopMill3.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1713.6.6 Polar lineFunctionA straight line in the polar coordinate system is defined by a radius (L)...

  • Page 172

    3 Programming with ShopMill11.023.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reserved3-172SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.6.7 Polar circleFunctionA circle in the polar coordinate system is defined by an angle (α). Th...

  • Page 173

    3 11.02Programming with ShopMill3.6 Straight line or circular path motions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1733.6.8 Programming examples for polar coordinatesProgram a pentagonYou want to machine the outside...

  • Page 174

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-174SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7DrillingProgram holes and threads In ShopMill, first program the technology blocks in the exact order inwhich they need to b...

  • Page 175

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1753.7.1 CenteringFunctionThe tool is moved in rapid traverse to the position to be centered,allowing for the return plane and saf...

  • Page 176

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-176SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.2 Drilling and reamingFunctionThe tool is moved in rapid traverse to the programmed position,allowing for the return plane ...

  • Page 177

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1773.7.3 Deep-hole drillingFunctionThe tool is moved in rapid traverse to the programmed position,allowing for the return plane an...

  • Page 178

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-178SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionParametersDescriptionUnitT, D, F, S, VSee Section "Program tool, offset value and spindle speed".Stock removal"C...

  • Page 179

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1793.7.4 BoringFunctionThe tool is moved in rapid traverse to the programmed position,allowing for the return plane and safety cle...

  • Page 180

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-180SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.5 TappingFunctionThe tool travels with non-rotating spindle in rapid traverse first to theretraction plane and then to the ...

  • Page 181

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1813.7.6 Thread cuttingFunctionYou can use a form cutter to machine any type of right-hand or left-hand thread.Threads can be mach...

  • Page 182

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-182SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSelect key to call Help display Help displays for thread cuttingParametersDescriptionUnitMachining typeRoughingThread cuttin...

  • Page 183

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-183fraction in the second and third fields.For example, enter 13.5 turns/'' in the following way: KThread depthmmDXYInfeed per cut...

  • Page 184

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-184SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.7 Drill and thread millingFunctionYou can use a drill and thread milling cutter to manufacture an internalthread with a spe...

  • Page 185

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-185ParametersDescriptionUnitT, D, S, VSee Section "Program tool, offset value and spindle speed".F1Drilling feedratemm/m...

  • Page 186

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-186SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.8 Position on freely programmable positions and position patternsFunctionAfter you have programmed the machining technologi...

  • Page 187

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1873.7.9 Freely programmable positionsFunctionThis pattern allows you to program positions freely, i.e. rectangular orpolar, in th...

  • Page 188

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-188SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.10 Line position patternFunctionYou can use this function to program any number of positions spacedat the same distance alo...

  • Page 189

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1893.7.11 Matrix position patternFunctionYou can use this function to program any number of positions spacedat an equal distance a...

  • Page 190

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-190SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.12 Full circle position patternFunctionThis function can be used to program drill holes on a circle with adefined radius. T...

  • Page 191

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-191ParametersDescriptionUnitZ0Height of workpiece (abs. or incr.)mmX0X position of full circle center point (abs. or incr.)mmY0Y p...

  • Page 192

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-192SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.13 Pitch circle position patternFunctionThis function can be used to program holes on a pitch circle with adefined radius.T...

  • Page 193

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1933.7.14 ObstacleFunctionIf there is an obstacle between 2 position patterns, it can be crossed.The height of the obstacle can be...

  • Page 194

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-194SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.7.15 Repeat positionsFunctionIf you want the tool to re-approach positions that you have alreadyprogrammed, the "Repeat...

  • Page 195

    3 11.02Programming with ShopMill3.7 Drilling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1953.7.16 Programming examples for drillingDrilling at different heightsMachining task: You have already cut a recess in a workpie...

  • Page 196

    3 Programming with ShopMill11.023.7 Drilling3© Siemens AG, 2002. All rights reserved3-196SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionDrilling with acounterboreYou want to machine through holes with screw head recesses arounda pitch circle on a workpiece.When y...

  • Page 197

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-1973.8Milling3.8.1 Face millingFunctionYou can use this cycle to face mill any workpiece. A rectangularsurface is always machined. ...

  • Page 198

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-198SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition Help display for face milling, one millingdirection in parallel to X axisHelp display for face milling, one machiningdirec...

  • Page 199

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-199Programming exampleFace millingYou want to cut to a depth of 10mm on a workpiece surface. 8mm must beremoved in a rough cut and ...

  • Page 200

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-200SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.8.2 Rectangular pocketIf you want to mill a rectangular pocket, use the "Rectangular pocket"function.The following m...

  • Page 201

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-201Select key to call Help display Help display for milling a rectangular pocketParametersDescriptionUnitT, F, VSee Section &...

  • Page 202

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-202SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionOnce it has reached the required depth, it traverses the path again without depthinfeed in order to eliminate the inclined inser...

  • Page 203

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-203Programming exampleYou wish to cut a rectangular pocket, starting with a rough cut operation andfollowed by a finish cut. Since ...

  • Page 204

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-204SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.8.3 Circular pocketUse the "Circular pocket" function if you want to mill any kind ofcircular pocket.The following m...

  • Page 205

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-205Select key to call Help display Help display for milling a circular pocketParametersDescriptionUnitT, F, VSee Section &quo...

  • Page 206

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-206SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionFZDepth infeed rate (for insertion in center only)mm/minmm/toothSolidmachiningComplete machining:The pocket must be milled from ...

  • Page 207

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2073.8.4 Rectangular spigotUse the "Rectangular spigot" function if you want to mill variousrectangular sipgots.The follo...

  • Page 208

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-208SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionYXContour retractionContour approachContour approach/retraction along semi-circle with CW rotating spindle andconventional milli...

  • Page 209

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-209Z1Depth of spigot (abs. or incr.)mmDZMax. depth infeed (Z direction)mmUXYFinishing allowance in the plane in relation to length ...

  • Page 210

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-210SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionYXContour retractionContour approachContour approach/retraction along semi-circle with CW rotating spindle andconventional milli...

  • Page 211

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-211DZMax. depth infeed (Z direction)mmUXYFinishing allowance in plane (spigot diameter)mmUZFinishing allowance in depth (spigot bas...

  • Page 212

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-212SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.8.6 Mill longitudinal slotUse the "Longitudinal slot" function if you want to mill any kind oflongitudinal slot.The ...

  • Page 213

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-213ParametersDescriptionUnitT, F, S, VSee Section "Program tool, offset value and spindle speed".ReferencepointThe refere...

  • Page 214

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-214SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.8.7 Circumferential slotUse the "Circumferential slot" function if you want mill one or morecircumferential slots of...

  • Page 215

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-215Machining typeYou can select any machining type for milling the circumferential slot:• RoughingDuring roughing, the individual...

  • Page 216

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-216SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionWSlot widthmmRRadius of circumferential slotmmα0Angle of rotation in relation to X axisDegreesα1Arc angle of a slotDegreesα2A...

  • Page 217

    3 11.02Programming with ShopMill3.8 Milling3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-217Programming example 1You want to mill 12 mutually parallel rectangular pockets at an angle of 15degrees. Arrangement on matrix: ...

  • Page 218

    3 Programming with ShopMill11.023.8 Milling3© Siemens AG, 2002. All rights reserved3-218SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionProgramming example 2You want to rough cut 6 longitudinal slots on a full circle of Ø 32mm. Theslots are rotated through 30 deg...

  • Page 219

    3 11.02Programming with ShopMill3.9 Measurements3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2193.9Measurements3.9.1 Measure workpiece zeroIf you want to use an electronic measuring probe in a program todetermine the wo...

  • Page 220

    3 Programming with ShopMill11.023.9 Measurements3© Siemens AG, 2002. All rights reserved3-220SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionDuring automatic measurement, the measuring probe first moves atrapid traverse and then at measuring infeed to the edge of ...

  • Page 221

    3 11.02Programming with ShopMill3.9 Measurements3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2213.9.2 Measure toolUse the "Measure tool" function if you want to check the tool wearwhile machining the workpiece...

  • Page 222

    3 Programming with ShopMill11.023.9 Measurements3© Siemens AG, 2002. All rights reserved3-222SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionMeasurelength -or- Measureradius! Use the soft keys to select whether you want to measure theradius or the length of the to...

  • Page 223

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2233.10Miscellaneous functions3.10.1 Call subroutineIf you need the same machining steps for programming different...

  • Page 224

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-224SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition! How to create a ShopMill or G code program that you can call as asubroutine in another program.! Position the...

  • Page 225

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-225Start marker End markerRepeatRepeat program blocks Setmarker! Press the "Various" and "Set mar...

  • Page 226

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-226SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.10.3 Change program settingsAll parameters defined in the program header, with the exception ofthe unit of me...

  • Page 227

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2273.10.4 Call work offsetsYou can call work offsets (G54 etc.) from any program.You can use these offsets, e.g., ...

  • Page 228

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-228SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Editiontoprogram! Press the "To program" soft key.The work offset is transferred to the parameter screen.If ...

  • Page 229

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-229• ScalingYou can specify a scale factor both for the active machining planeand for the tool axis. The program...

  • Page 230

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-230SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNew mirroringAdditive mirroringXYMirroring on the X axisMirroring the X axis Transfor-mations >! Press the...

  • Page 231

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2313.10.6 Cylinder peripheral surface transformationFunctionCylinder peripheral surface transformation is required...

  • Page 232

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-232SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSlot side compensation ON When slot side compensation isactive, slots with parallel sides aremachined even if t...

  • Page 233

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-233ParametersDescriptionUnitTransformation Activate/deactivate cylinder peripheral surface transformation (see als...

  • Page 234

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-234SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.10.7 SwivelingFunctionYou can use swivel heads or swivel tables to create and/or machineinclined planes.It is...

  • Page 235

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-235WarningIf you are not going to retract the tool to the safe position, you mustensure that no collisions can occ...

  • Page 236

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-236SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionFix tool tipTo avoid collisions, you can use the 5-axis transformation (softwareoption) to retain the position ...

  • Page 237

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-237Fix tool tipCorrect: The position of the tool tip is maintained during swiveling.Do not correct: The position o...

  • Page 238

    3 Programming with ShopMill11.023.10 Miscellaneous functions3© Siemens AG, 2002. All rights reserved3-238SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionSwivel (axial)Swivel (solid angle)Swivel (projection angle)

  • Page 239

    3 11.02Programming with ShopMill3.10 Miscellaneous functions3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-2393.10.8 Miscellaneous functionsYou can e.g. position the spindle again between the individualmachining steps or ...

  • Page 240

    3 Programming with ShopMill11.023.11 Insert G code in the ShopMill program3© Siemens AG, 2002. All rights reserved3-240SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3.11Insert G code in the ShopMill programFunctionYou can program G code blocks within a ShopMill ...

  • Page 241

    3 11.02Programming with ShopMill3.11 Insert G code in the ShopMill program3© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3-241Operating sequence! In the machining plan of a ShopMill program, position the cursoron the progra...

  • Page 242

    3 Programming with ShopMill11.023.11 Insert G code in the ShopMill program3© Siemens AG, 2002. All rights reserved3-242SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNotes

  • Page 243

    4 11.02Programming with G Code4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-243Programming with G Code4.1Create a G code program ....................................................................................... 4-2...

  • Page 244

    4 Programming with G Code11.024.1 Create a G code program4© Siemens AG, 2002. All rights reserved4-244SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4.1Create a G code programIf you do not want to program with the ShopMill functions, you can alsogenerate a G code...

  • Page 245

    4 11.02Programming with G Code4.1 Create a G code program4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-245! Specify the desired G code commands.Call toolContinue > Tools! Press the "Continue"...

  • Page 246

    4 Programming with G Code11.024.1 Create a G code program4© Siemens AG, 2002. All rights reserved4-246SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionEditIf you want to return directly to the G code editor from a parameterscreen, press the "Edit" soft ke...

  • Page 247

    4 11.02Programming with G Code4.2 Execute G code program4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-2474.2Execute G code programWhen executing a program, the workpiece is machined according tothe programming on the mac...

  • Page 248

    4 Programming with G Code11.024.2 Execute G code program4© Siemens AG, 2002. All rights reserved4-248SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition! Position the cursor on the required G code program.-and-Execute! Press soft key "Execute".-or-! Press t...

  • Page 249

    4 11.02Programming with G Code4.3 G code editor4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-2494.3G code editorIf you want to change the order of the program blocks within a G codeprogram, delete G code or copy from one...

  • Page 250

    4 Programming with G Code11.024.3 G code editor4© Siemens AG, 2002. All rights reserved4-250SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionCopy G code! Select the G code you want to copy.Copy! Press the "Copy" soft key.The G code is stored in the clipbo...

  • Page 251

    4 11.02Programming with G Code4.3 G code editor4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-251Find G code and replaceSearch! Select soft key "Search".A new vertical soft key bar is displayed.Search/Replace! S...

  • Page 252

    4 Programming with G Code11.024.4 Arithmetic parameters4© Siemens AG, 2002. All rights reserved4-252SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4.4Arithmetic parametersR variables (arithmetic parameters) are variables that you can usewithin a G code program.R ...

  • Page 253

    4 11.02Programming with G Code4.5 ISO dialects4© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition4-2534.5ISO dialectsISO dialect0 M programs (Fanuc0 milling) can also be executed underShopMill. These are read in and out via the...

  • Page 254

    4 Programming with G Code11.024.5 ISO dialects4© Siemens AG, 2002. All rights reserved4-254SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNotes

  • Page 255

    5 11.02Simulation5© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5-255Simulation5.1General ................................................................................................................... 5-2565.2Start/abo...

  • Page 256

    5 Simulation11.025.1 General5© Siemens AG, 2002. All rights reserved5-256SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5.1GeneralFunctionTo simulate the machining process, the control system completelycalculates the currently selected program and displays the re...

  • Page 257

    5 11.02Simulation5.2 Start/abort program5© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5-257SettingsWith a G code program, select soft key "Settings" and enter thedimensions of your choice (see also Section "...

  • Page 258

    5 Simulation11.025.3 Representation as a plan view5© Siemens AG, 2002. All rights reserved5-258SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5.3Representation as a plan viewFunctionYou can display the contour as a plan view by pressing this soft key.A depth disp...

  • Page 259

    5 11.02Simulation5.4 Representation as a 3-plane view5© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5-2595.4Representation as a 3-plane viewFunctionThe process is represented as a plan view with 2 sections, similar to atech...

  • Page 260

    5 Simulation11.025.5 Zoom a finished part viewport5© Siemens AG, 2002. All rights reserved5-260SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5.5Zoom a finished part viewportFunctionFunctions for displaying a more detailed representation of a finishedpart are ava...

  • Page 261

    5 11.02Simulation5.6 Three-dimensional representation of finished part5© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5-2615.6Three-dimensional representation of finished partFunctionThe finished part is displayed as a volum...

  • Page 262

    5 Simulation11.025.6 Three-dimensional representation of finished part5© Siemens AG, 2002. All rights reserved5-262SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition5.6.2 Cut open finished partPreconditionYou have selected one side of the finished part.Select with s...

  • Page 263

    6 11.02File Management6© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-263File Management6.1Manage programs with ShopMill............................................................................. 6-2646.2Manage programs ...

  • Page 264

    6 File Management11.026.1 Manage programs with ShopMill6© Siemens AG, 2002. All rights reserved6-264SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.1Manage programs with ShopMillAll programs that you have created in ShopMill for machiningworkpieces are stored in...

  • Page 265

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2656.2Manage programs with PCU 20With the ShopMill variant with PCU 20, all programs and data arestored in the NC main me...

  • Page 266

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-266SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Editiondisplayed, soft keys 2 to 5 can also be assigned. You can use them todisplay the directories and programs on the flopp...

  • Page 267

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-267Return to the higherlevel directory# Press the "Cursor left" key with the cursor on any line.-or-# Position ...

  • Page 268

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-268SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.2.2 Execute a programYou can select all programs that are saved on your system at any timeto use them for machining ...

  • Page 269

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-269The individual programs must meet the following requirements:• ShopMill programs only• Program must have been test...

  • Page 270

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-270SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionProgramselection# Press the "Program selection" soft key.The program overview is displayed.# Position the cu...

  • Page 271

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2716.2.4 Execute G code program from floppy disk drive or network driveIf your NC memory resources are low, you can execu...

  • Page 272

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-272SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.2.5 Create new directory/programDirectory structures facilitate administration of your programs anddata. You can cre...

  • Page 273

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2736.2.6 Select several programsIn order to copy or delete several programs at once, you can selectmultiple programs at o...

  • Page 274

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-274SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.2.7 Copying/renaming directories/programsIf you want to create a new directory or program that is to be similar toan...

  • Page 275

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-275Renamingdirectories/programs# Open the Program Manager.# Position the cursor on the directory/program you want to rena...

  • Page 276

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-276SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.2.9 Execute program via RS-232 interfacePrograms saved on external data storage systems can be executeddirectly via ...

  • Page 277

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2776.2.10 Read program in/out via RS-232 interfacePrograms can be exchanged with other ShopMill stations using anexternal...

  • Page 278

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-278SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionStop # Press the "Stop" soft key if you want to cancel the data transfer.# Then press the "Start" ...

  • Page 279

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2796.2.11 Display error logIf errors occur during data transfer via the RS-232 interface, ShopMillrecords them in an erro...

  • Page 280

    6 File Management11.026.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reserved6-280SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionBacking up data# Open the Program Manager.# Position the cursor on the program for which you want to back upthe tool a...

  • Page 281

    6 11.02File Management6.2 Manage programs with PCU 206© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-281Replacenone# Press the "Replace none" soft key if you want to cancel the dataread in process.-or-# Press the...

  • Page 282

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-282SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.3Manage programs with PCU 50The ShopMill variant with PCU 50 has its own hard disk in addition tothe NC main memory....

  • Page 283

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-283to 5 can also be assigned. You can use them to display the directoriesand programs on the following data storage media...

  • Page 284

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-284SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionOpen a directory -or- # Press the "Program Manager" key or "Program" soft key.The directory overvi...

  • Page 285

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2856.3.2 Execute a programYou can select all programs that are saved on your system at any timeto use them for machining ...

  • Page 286

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-286SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.3.3 Multiple clampingThe "Multiple clamping" function provides optimized tool change overseveral workpiece...

  • Page 287

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-287# Open the Program Manager.Continue > Multipleclamping# Press the "Continue" and "Mu...

  • Page 288

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-288SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionApart from the global program (XYZ.MPF), the file XYZ_MCD.INI isalso set up in which the assignment between work offse...

  • Page 289

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-289Loading programs# Open the Program Manager.# Position the cursor on the program you want to load into the NCmain memor...

  • Page 290

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-290SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionExecute G code programfrom floppy disk/networkdrive# Open the Program Manager....# Use the soft keys to select the flo...

  • Page 291

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2916.3.6 Create new directory/programDirectory structures facilitate administration of your programs anddata. You can cre...

  • Page 292

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-292SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.3.7 Select several programsIn order to copy or delete several programs at once, you can selectmultiple programs at o...

  • Page 293

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2936.3.8 Copying/renaming/moving directories/programsIf you want to create a new directory or program that is to be simil...

  • Page 294

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-294SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionRenamingdirectories/programs# Open the Program Manager.# Position the cursor on the directory/program you want to rena...

  • Page 295

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-2956.3.9 Deleting directories/programsIt is advisable to regularly delete programs or directories that you areno longer u...

  • Page 296

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-296SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.3.10 Execute program via RS-232 interfacePrograms can be exchanged with other ShopMill stations using anexternal dat...

  • Page 297

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-297Stop # Press the "Stop" soft key if you want to cancel the data transfer.# Then press the "Start" ...

  • Page 298

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-298SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6.3.11 Display error logIf errors occur during data transfer via the RS-232 interface, ShopMillrecords them in an erro...

  • Page 299

    6 11.02File Management6.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition6-299Backing up data# Open the Program Manager.# Position the cursor on the program for which you want to back upthe tool a...

  • Page 300

    6 File Management11.026.3 Manage programs with PCU 506© Siemens AG, 2002. All rights reserved6-300SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionReplacenone# Press the "Replace none" soft key if you want to cancel the dataread in process.-or-# Press the...

  • Page 301

    7 11.02Alarms and Messages7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-301Alarms and Messages7.1Cycle alarms and messages ................................................................................... 7-3027.1.1Err...

  • Page 302

    7 Alarms and Messages11.027.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reserved7-302SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7.1Cycle alarms and messages7.1.1Error treatment in cyclesIf the system detects an error status while processing a c...

  • Page 303

    7 11.02Alarms and Messages7.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-30361102"No spindle direction programmed" A spindle direction must be programmed61103"Number of holes is...

  • Page 304

    7 Alarms and Messages11.027.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reserved7-304SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition61121"Number of teeth/cutting edgemissing"Enter the number of teeth/cutting edge for theactive tool in the...

  • Page 305

    7 11.02Alarms and Messages7.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-30561204"Unknown technology cycle"Delete technology block and program again.61205"Unknown position cycle...

  • Page 306

    7 Alarms and Messages11.027.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reserved7-306SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition61302"Probe collision"The probe has collided with an obstacle on itspositioning path.• Check spigot diam...

  • Page 307

    7 11.02Alarms and Messages7.1 Cycle alarms and messages7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-3077.1.3Messages in cyclesCycles display messages in the dialog line of the control system.Messages of this type do not...

  • Page 308

    7 Alarms and Messages11.027.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reserved7-308SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7.2Alarms for ShopMill7.2.1Alarm overviewIf errors are detected in ShopMill, the system generates an alarm andaborts progr...

  • Page 309

    7 11.02Alarms and Messages7.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-3097.2.2Select the alarm/message overviewFunctionYou can view alarms and messages and then acknowledge them.Operating sequenc...

  • Page 310

    7 Alarms and Messages11.027.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reserved7-310SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7.2.3Description of alarms111 311NC Start is not possible: Deselect SBL modeExplanationYou have activated a program with b...

  • Page 311

    7 11.02Alarms and Messages7.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-311112 057Programmed helix violates contourExplanationYou have selected the starting point for helical insertion such that th...

  • Page 312

    7 Alarms and Messages11.027.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reserved7-312SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition112 201Contour is step in current Automatic sequence. Processing notenabledExplanationThe selected contour is an element o...

  • Page 313

    7 11.02Alarms and Messages7.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-313112 301Tool management strategy 2 impossible.Magazine is not sorted according to tool listExplanationThe magazine list is ...

  • Page 314

    7 Alarms and Messages11.027.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reserved7-314SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition112 327Angle outside the permissible rangeExplanationThe programmed machining operation cannot be performed with theinclin...

  • Page 315

    7 11.02Alarms and Messages7.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-315112 400Not available in the tool managementExplanationThe tool stipulated in the program does not exist.ReactionAlarm disp...

  • Page 316

    7 Alarms and Messages11.027.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reserved7-316SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionNoteThis alarm can occur only in connection with hardware defects.112 502Insufficient memoryAbort in line %1Explanation%1 ...

  • Page 317

    7 11.02Alarms and Messages7.2 Alarms for ShopMill7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-317112 605Asynchronous subroutine has not been executedNoteThe NC has not been able to process the input values correctly.Rea...

  • Page 318

    7 Alarms and Messages11.027.3 User data7© Siemens AG, 2002. All rights reserved7-318SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7.3User dataUser data are variables that are used internally both by ShopMillprograms and G code programs. These user data can be di...

  • Page 319

    7 11.02Alarms and Messages7.3 User data7© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7-319GUD + or GUD –! Press the "GUD +" or "GUD -" soft key if you want to display GUD1 to GUD 9 of the global and c...

  • Page 320

    7 Alarms and Messages11.027.4 Version display7© Siemens AG, 2002. All rights reserved7-320SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition7.4Version displayThe ShopMill and NCU versions are given in the CNC-ISO operatorinterface.The ShopMill-PLC version is given i...

  • Page 321

    8 11.02Examples8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-321Examples8.1Example 1: Machine with rectang./circ. pocket and circumf. slot ........................... 8-3228.2Example 2: Shift and mirror a contour ..........

  • Page 322

    8 Examples11.028.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reserved8-322SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8.1Example 1: Machine with rectang./circ. pocket and circumf. slotWorkpiece drawingR10R10...

  • Page 323

    8 11.02Examples8.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-323Z10 absDXY80%DZ0.5UZ0• Select soft key 3. Outside contour ofworkpieceThe outside contou...

  • Page 324

    8 Examples11.028.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reserved8-324SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Editionkey :1. X 200 abs2. Y 200 abs3. X –20 abs4. Closecontour• Select soft key a) Outside...

  • Page 325

    8 11.02Examples8.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-32514. Closecontour c) Mill/solid machine a contour• Select via soft keys Remove ...

  • Page 326

    8 Examples11.028.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reserved8-326SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionUZ0InsertionHelicalEP2ER2Stock removalComplete machining• 6. Mill a rectangular pocket(...

  • Page 327

    8 11.02Examples8.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-327DZ3UXY0mm• 8. Drilling/centering• Select via soft keys Center-ing >• ...

  • Page 328

    8 Examples11.028.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reserved8-328SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition• Enter parameters:rectangularZ0–10 absX2165 absY2165 absX315 absY3165 abs• 13. Mil...

  • Page 329

    8 11.02Examples8.1 Example 1: Machine with rectang./circ. pocket and circumf. slot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-329• ShopMill program representation

  • Page 330

    8 Examples11.028.2 Example 2: Shift and mirror a contour8© Siemens AG, 2002. All rights reserved8-330SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8.2Example 2: Shift and mirror a contourWorkshop drawingX+Y+Z+Y+120305010604010R310In this example, the displayed s...

  • Page 331

    8 11.02Examples8.2 Example 2: Shift and mirror a contour8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-3312. X 10 absY 40 absR 33. X 10 absY 10 absR 3• Select soft key 4. Solid machining• Select via soft keys S...

  • Page 332

    8 Examples11.028.2 Example 2: Shift and mirror a contour8© Siemens AG, 2002. All rights reserved8-332SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition• 8. Repetition of contour• Select via soft keys Repetition >• Set the following markers:S...

  • Page 333

    8 11.02Examples8.3 Example 3: Chamfer on circular spigot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-3338.3Example 3: Chamfer on circular spigotWorkshop drawingX+Y+Z-1005010090o2x45o8025Tool,e.g. centering toolIn this e...

  • Page 334

    8 Examples11.028.3 Example 3: Chamfer on circular spigot8© Siemens AG, 2002. All rights reserved8-334SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition2x45o90oUXY=1mm allowancefor Plane Z0=0of the spigotTool,e.g. centering tool2mm chamfer3mm = Z1 Program Part_31. Pr...

  • Page 335

    8 11.02Examples8.3 Example 3: Chamfer on circular spigot8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-3353. Circular spigot• Select via soft keys Spigot > Circularspigot• Example of technological da...

  • Page 336

    8 Examples11.028.4 Example 4: Cylinder surface transformation8© Siemens AG, 2002. All rights reserved8-336SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8.4Example 4: Cylinder surface transformationZYX90°10°30°o80mm 360o90o30o10o0o0-45-60-100YXPreconditions•...

  • Page 337

    8 11.02Examples8.4 Example 4: Cylinder surface transformation8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-337• Enter parameters:X 10 absY 0 absZ 50 absA 0 absF *rapid traverse* mm/min radius compensation Off• ...

  • Page 338

    8 Examples11.028.4 Example 4: Cylinder surface transformation8© Siemens AG, 2002. All rights reserved8-338SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition• Enter parametersT CUTTER8 F0.2mm/tooth S5000rev/minRadius compensationMachiningZ040absZ1 10incDZ 10UZ0UXY0...

  • Page 339

    8 11.02Examples8.4 Example 4: Cylinder surface transformation8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-339

  • Page 340

    8 Examples11.028.5 Example 5: Slot side compensation8© Siemens AG, 2002. All rights reserved8-340SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8.5Example 5: Slot side compensationA slot with parallel slot sides is milled in a pipe. In this instance, it isnot the...

  • Page 341

    8 11.02Examples8.5 Example 5: Slot side compensation8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-341"Edge". The work offset calculated from these is entered in thework offset list.Program1. Program header• T...

  • Page 342

    8 Examples11.028.5 Example 5: Slot side compensation8© Siemens AG, 2002. All rights reserved8-342SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition• Select via soft keys Transfor-mations > Move zeropoint >Select the required work offset and then select sof...

  • Page 343

    8 11.02Examples8.5 Example 5: Slot side compensation8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-343Retract Quadrant R2 1Liftoff mode to return plane• Select soft key 8. Deactivate cylinderperipheral surfacetransform...

  • Page 344

    8 Examples11.028.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reserved8-344SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8.6Example 6: Swiveling54.736°View A14.434Front view502525201045°10 in depthView of left-hand side10 indepth2525102045°ZXY17.6782...

  • Page 345

    8 11.02Examples8.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-345In this example, the machining plane is swiveled several times.Program example 41. Program header• Define a blank:X0 0 absY0 0 a...

  • Page 346

    8 Examples11.028.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reserved8-346SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition3. Swiveling• Select via soft keys Transfor-mations > Swiveling >• Example of technological data:T CUTTER_...

  • Page 347

    8 11.02Examples8.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-347• 5. Swiveling• Select via soft keys Transfor-mations > Swiveling >• Example of technological data:T CUT...

  • Page 348

    8 Examples11.028.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reserved8-348SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionStock removalComplete mach.• 7. SettingDefine a different blank so that the simulation in the visible sectiondisplays the machinin...

  • Page 349

    8 11.02Examples8.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition8-349X117.678 absY110.206 absZ10 absDXY80%DZ2.5UZ0• 10. Drilling• Select via soft keys DrillingReaming > Drilling• Example of ...

  • Page 350

    8 Examples11.028.6 Example 6: Swiveling8© Siemens AG, 2002. All rights reserved8-350SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionX0°Y0°Z0°X10Y10Z10Direction-• Result• ShopMill program representation!

  • Page 351

    A 11.02AppendixA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-351AppendixAAbbreviations...........................................................................................................A-352BReferences..............

  • Page 352

    A Appendix11.02AbbreviationsA© Siemens AG, 2002. All rights reservedA-352SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionAAbbreviationsABSAbsolute dimensionCNCComputerized Numerical ControlCOMCommunicationComponent of the numerical control that executes and coordi...

  • Page 353

    A 11.02AppendixAbbreviationsA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-353NCNumerical ControlThe numerical control comprises the following components NCK, PLC,PCU and COM.NCKNumerical Control Kernel: Component of the ...

  • Page 354

    A Appendix11.02AbbreviationsA© Siemens AG, 2002. All rights reservedA-354SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionWOWork offsetWPDWorkpiece Directory

  • Page 355

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-355BReferencesGeneral Documentation/BU/SINUMERIK 840D/840Di/810D/802S, C, DOrdering InformationCatalog NC 60Order No.: E86060-K4460-A101-A9-7600/IKPI...

  • Page 356

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-356SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionUser Documentation/AUK/SINUMERIK 840D/810DAutoTurn Short Operating Guide (09.99 Edition)Order No.: 6FC5 298-4AA30-0BP2/AUP/SINUMERIK 840D/810DAuto...

  • Page 357

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-357/BNM/SINUMERIK 840D840Di//810DUser's Guide Measuring Cycles (11.02 Edition)Order No.: 6FC5 298-6AA70-0BP2/CAD/SINUMERIK 840D/840Di/810DOperator's ...

  • Page 358

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-358SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition/PI/PCIN 4.4Software for Data Transfer to/from MMC ModuleOrder No.: 6FX2 060-4AA00-4XB0 (English, French, German)Order from: WK Fürth/SYI/SINUMER...

  • Page 359

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-359Manufacturer/Service Documentationa) Lists/LIS/SINUMERIK 840D/840Di/810DSIMODRIVE 611DLists(11.02 Edition)Order No.: 6FC5 297-6AB70-0BP3b) Hardwar...

  • Page 360

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-360SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Editionc) Software/FB1/SINUMERIK 840D/840Di/810D/FM-NCDescription of Functions, Basic Machine (Part 1) (11.02 Edition)(the various manuals are listed bel...

  • Page 361

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-361P5OscillationR2Rotary AxesS3Synchronous SpindlesS5Synchronized Actions (SW 3 and lower, higher /FBSY/)S6Stepper Motor ControlS7Memory Configuratio...

  • Page 362

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-362SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionDM1 Calculation of Motor/Power Section Parameters and Controller DataDS1 Current Control LoopDÜ1 Monitors/Limitations/FBAN/SINUMERIK 840D/SIMODRI...

  • Page 363

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-363/FBMA/SINUMERIK 840D/810DDescription of Functions ManualTurn (08.02 Edition)Order No.: 6FC5 297-5AD50-0BP2/FBO/SINUMERIK 840D/810DConfiguring of O...

  • Page 364

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-364SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition/FBTC/SINUMERIK 840D/810DIT-SolutionsSINUMERIK Tool Data Communication SinTDC(01.02 Edition)Description of FunctionsOrder No.: 6FC5 297-5AF30-0BP0...

  • Page 365

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-365/PFK/SIMODRIVEPlanning Guide 1FT5/1FT6/1FK6 Motors(12.01 Edition)AC Servo Motors for Feedrate andMain Spindle DrivesOrder No.: 6SN1 197-0AC20-0BP0...

  • Page 366

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-366SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition/POS1/SIMODRIVE POSMO AUser's Guide (08.02 Edition)Distributed Positioning Motor on PROFIBUS DPOrder No.: 6SN2 197-0AA00-0BP3/POS2/SIMODRIVE POSMO...

  • Page 367

    A 11.02AppendixReferencesA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-367/S7M/SIMATIC S7-300FM 354 Positioning Module for Servo Drive(04.97 Edition)Order together with configuring package/SP/SIMODRIVE 611-A/611-DSimoPro...

  • Page 368

    A Appendix11.02ReferencesA© Siemens AG, 2002. All rights reservedA-368SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 Edition

  • Page 369

    A 11.02AppendixIndexA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-369CIndex33D representation 5-2613D tools 2-1053-plane view 5-259AAbsolute dimension 1-44Absolute dimensioning 3-129Additional commands 3-145AlarmsC...

  • Page 370

    A Appendix11.02IndexA© Siemens AG, 2002. All rights reservedA-370SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionDialog selection 3-147Direction of spindle rotation 3-239DirectoryCopy 6-274, 6-293Create 6-272, 6-291Delete 6-275, 6-295Move 6-294Open 6-266, 6...

  • Page 371

    A 11.02AppendixIndexA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-371Line 3-165Polar 3-171Location assignment 2-103Location number 2-102Longitudinal offset 2-78, 3-221Longitudinal slot 3-212MM function 2-87M funct...

  • Page 372

    A Appendix11.02IndexA© Siemens AG, 2002. All rights reservedA-372SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionPositioning motions 3-164Power ON 7-309Prewarning limit 2-113Probe 2-78Programabort 2-89Copy 6-274, 6-293Correct 2-100Create 6-272, 6-291Delete...

  • Page 373

    A 11.02AppendixIndexA© Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionA-373change 3-226Setup feedrate 2-55ShopMill 1-18select 2-125ShopMill Open 2-126ShopMill program 3-129Simulation 5-256Abort 5-257Start 5-256Simulta...

  • Page 374

    A Appendix11.02IndexA© Siemens AG, 2002. All rights reservedA-374SINUMERIK 840D/840Di/810D, ShopMill Operation/Programming (BAS) - 11.02 EditionVV 3-142Variables 7-318Version display 7-320ViewChange 5-261Update 5-262WWCS/MCS 1-47Work offset 2-119, 2-124basic 2-119coordinate transformati...

  • Page 375

    ToSIEMENS AGSuggestionsCorrectionsA&D MC BMSP.O. Box 3180D-91050 Erlangen, GermanyTel.: +49 (0) 180 5050 – 222 [Hotline]Fax: +49 (0) 9131 98 – 2176 [Documentation]Email: motioncontrol.docu@erlf.siemens.defor Publication/Manual:SINUMERIK 840D/840Di/810DShopMillUser DocumentationFromNameCom...

  • Page 376

  • Page 377

    User DocumentationSINUMERIK840D/810DSINUMERIKOverview of SINUMERIK 840D/840Di/810D Documentation (11.2002)BrochureCatalog Ordering Info.NC 60 *)Description of Functions Drive Functions *)Description of Functions– Basic Machine *) – Extended Functions– Special Functions611D840D/810DSINUMERIK...

  • Page 378

    © Siemens AG 2002Subject to change without prior notice. Order No. 6FC5298-6AD10-0BP1Printed in GermanySiemens AGAutomation & DrivesMotion Control SystemsP. O. Box 3180, D – 91050 ErlangenGermanywww.ad.siemens.de

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