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    Manual 01/2005 Editionsinumerik SINUMERIK 840Di

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    Valid forControlSoftware versionSINUMERIK 840DiE/840Di301.2005 EditionSINUMERIK 840DiManualGeneral Notes1Hardware Descriptions2Design3EMC and ESD Measures4Power-On and Power-Up5PLC Start-Up6MPI Communication7PROFIBUS DPCommunication8Drive Start-Up(Preconditions)9NC Start-Up withHMI Advanced10Alar...

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    SINUMERIK® DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the “Remarks” column. Status code in the “Remarks” column:ANew documentation.. . . . . BUnrevised reprint with new order no.. . ...

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    01.05v© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPREFACEThe SINUMERIK documentation is organized in 4 parts:S General documentationS User documentationS Manufacturer/service documentationS OEM documentationThis document is designed for machine tool manuf...

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    01.05vi© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThis manual provides detailed information on the specific hardware andinstallation and start-up of a SINUMERIK 840Di system.This manual provides information about the control system design and theinterfac...

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    01.05vii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following danger and warning signs are used in this document. Explanationof symbols used:!DangerIndicates an imminently hazardous situation which, if not avoided, will result indeath or serious injur...

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    01.05viii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following notices are intended firstly for your personal safety and secondlyto prevent damage occurring to the products described or any connecteddevices and machines.!WarningWhen operating electric...

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    01.05ix© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionElectrostatically Sensitive Devices!ImportantHandling of modules containing devices sensitive to electrostatic discharge:S When handling electrostatically sensitive devices, make sure that operator,workpl...

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    01.05x© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840Di ManualPrefaceNotes

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    11,xi© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionContents1General Notes on the SINUMERIK 840Di 21,1-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1Overview of SINUMERIK 840Di 21,1-21. . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    01.05xii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.9Power supply 79,2-79. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.1SITOP POWER standard 24V/10A 79,2-79. . . . . . . . . . . . . . . . . . . . . . ....

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    01.05xiii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.3.5Start-up after replacement of the PCU (new) or reinstallation/update of the 840Di software 123,5-123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.6Start-up a...

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    01.05xiv© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.3.7Parameterizing the MPI interface (X102) (optional) 159,6-159. . . . . . . . . . . . . . . 6.3.8Parameterizing the NC (I/O data) 160,6-160. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6...

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    01.05xv© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.9.8Plugging and unplugging handheld unit during operation 195,7-195. . . . . . . . . . 7.10Handheld Terminal HT 6 196,7-196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1...

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    01.05xvi© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.7.7Input/output image 255,8-255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8DP slave: ADI4 258,8-258. . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    01.05xvii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.4Setpoint/actual value channels 316,10-316. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5.5Incremental measuring system settings 319,10-319. . . . . . . . . . . . . . . . . . ....

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    01.05xviii© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition11.1.5Setting the alarm log properties 412,11-412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Axis/Spindle Dry Run 415,12-415. . . . . . . . . . . . . . . . . . . . . . . . . . . ....

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    01.05xix© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.2.5Show connected network drives 470,15-470. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.2.6Disconnecting from network drives 471,15-471. . . . . . . . . . . . . . . . . . . . . . ....

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    01.05xx© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840Di ManualContents

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    1-21© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionGeneral Notes on the SINUMERIK 840Di1.1Overview of SINUMERIK 840DiWith the SINUMERIK 840Di, Siemens can provide a complete PC-integratedcontrol that controls the drive units and I/Os through the standard fie...

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    01.051.1Overview of SINUMERIK 840Di1-22© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.1.1System componentsThis manual refers to the following system components:System componentsVersionSINUMERIK 840Di system softwareSW 3.2SINUMERIK Industrial PCPCU 50: Cele...

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    01.051.1Overview of SINUMERIK 840Di1-23© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn addition to the system software packages, the SINUMERIK 840Di can beadapted to requirements using various Performance optionsS Option: Advanced Processing 1S Option: Adv...

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    01.051.1Overview of SINUMERIK 840Di1-24© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThis interface (X101) can be used to connect drives, distributed ext. I/Os, ma-chine control panels, programming units, etc. via PROFIBUS DP with motioncontrol capability (...

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    01.051.1Overview of SINUMERIK 840Di1-25© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFor use as distributed I/Os, the module range SIMATIC DP ET 200 (for connec-tion conditions, see SIMATIC documentation) and the low-cost I/O module PP72/48 are available.Ch...

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    01.051.1Overview of SINUMERIK 840Di1-26© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–When the NCK is ended, it writes the SRAM data from NC and PLC tothe hard disk of the PCU as a backup copy.–The maximum share CPU time allotted to the NCK can be speci...

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    01.051.1Overview of SINUMERIK 840Di1-27© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.1.5Real-time propertiesAs already mentioned, Windows XP is not an operating system designed forhard real-time requirements. Hard real-time requirements mean the operating...

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    01.051.1Overview of SINUMERIK 840Di1-28© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf it is necessary to test the screen resolution or switch to a different resolutionand/or color depth, the NCK must be terminated first. Otherwise a malfunctionmay occur i...

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    01.051.1Overview of SINUMERIK 840Di1-29© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.1.7Failure safetyIf Windows XP detects a fatal exception error during the operation of the NCsystem software, the following steps are taken:S Windows XP stops.S An error ...

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    01.051.1Overview of SINUMERIK 840Di1-30© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionA power failure lasting more than 5 msecs is detected by the POWER FAILfunctionality of the SINUMERIK 840Di as a fault scenario and the following ac-tions are initiated:–...

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    01.051.1Overview of SINUMERIK 840Di1-31© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionError responseS Alarm: “2110 NCK temperature alarm”S Logbook entry: “Alarm: Critical temperature values: Case <Temp.>°C, CPUmodule <Temp.>°C, CPU <Te...

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    01.051.1Overview of SINUMERIK 840Di1-32© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeIf you switch off the PCU without first having correctly shut down Windows XP,please observe the following:1. Supply voltage A supply voltage of the PCU of at least 2...

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    01.051.1Overview of SINUMERIK 840Di1-33© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2) Signal terminals viafree interconnection –>S7 I/O inputsPLCThe UPS functionality is configured using thePLC user program.Advantage: also works in the event of a fat...

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    01.051.1Overview of SINUMERIK 840Di1-34© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe UPS functionality can be configured as follows:S When using SITOP POWER DC UPS MODULE 15 (see Section 2.10,Page 2-81) with a special software tool.Download: www.siemens...

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    01.051.2Overview of software components1-35© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.2Overview of software componentsThe software components listed below are part of the SINUMERIK 840Di sys-tem software. The first time the PCU is powered up, all the s...

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    01.051.2Overview of software components1-36© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–SimoCom U as from Version 06.03.09start-up tool for SIMODRIVE 611 universal / E and SIMODRIVEPOSMO SI, CD/CA drives(installed and for installation: <CD path>\6...

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    01.051.3Notes on start-up1-37© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.3Notes on start-upThis SINUMERIK 840Di manual describes start-up of the following components:S SINUMERIK 840Di NC and PLCS MPI busS PROFIBUS DPFor start-up of the components used w...

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    01.051.3Notes on start-up1-38© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–for creating a SIMATIC S7 project to start up the SINUMERIK 840DiPLC, the MPI, and PROFIBUS DP communication–for installing additional software on the PCU.S an MPI cable for con...

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    01.051.4Standard/export version1-39© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.4Standard/export versionBecause certain control functions require an export license acc. to the GermanExport List, the SINUMERIK 840Di is available in two variations.The stan...

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    01.051.5840Di start-up1-40© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionWhen the control has booted, the export version can be identified by theadditional character ’E’ on the Service screen of the NCU version.S HMI Advanced (option): Diagnosis operatin...

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    01.051.5840Di start-up1-41© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1.5.1Menu command: WindowThe menu command Window provides the following functions:Menu commandFunctionalityWindowBasic screenGeneral dataDisplay of:–Channel status–Program statusAxi...

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    01.051.5840Di start-up1-42© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMenu commandFunctionalityPart programsS Management of parts programsMenu command File–New ...–Open–Deletion–ExitMenu command Edit–Copy–Paste–Load–Unload–SelectS Editin...

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    01.051.5840Di start-up1-43© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMenu commandFunctionalityNC / PLCS NC–Display of NC status–“NC Reset”–“Clear NC memory”S PLC–Display of PLC status–“RUN-P”–“RUN”–“STOP”–“MRES”S L...

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    01.051.5840Di start-up1-44© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1 General Notes on the SINUMERIK 840DiNotes

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    2-45© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionHardware Descriptions2.1Overview of hardware componentsA SINUMERIK 840Di control system can only be ordered as a complete system(PCU and MCI board).S SINUMERIK 840DiPCU 50 with Celeron 566 MHz, 256 MB DRAM a...

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    01.052.1Overview of hardware components2-46© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following hardware components can be ordered as options:S SINUMERIK 840Di MCI board extension slot variationOrder number: 6FC5 222-0AA00-0AA1S SINUMERIK operator pa...

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    01.052.1Overview of hardware components2-47© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionInterface modulesS ADI4 (Analog Drive Interface for 4 Axes)Order number: 6FC5 211-0BA01-0AA1S SIMODRIVE 611 universal with option module MotionControl with PROFIBUS-DPS...

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    01.052.2MCI2 board2-48© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.2MCI2 board2.2.1ModuleThe MC12 board is a short 32-bit PCI slot card. The MCI2 board referred to be-low simply as MCI board (Motion Control Interface) provides the following inter-faces:S...

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    01.052.2MCI2 board2-49© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDesignationOrder number (MLFB)MCI2 board (as spare part)6FC5 222-0AA02-1AA0DesignationOrder number (MLFB)Bus connector RS-485 for PROFIBUS DPand MPI180°Cable outlet6GK1 500-0EA0235°Cable ...

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    01.052.2MCI2 board2-50© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionInterface description PROFIBUS DP interface (X101):S Connection: 9-pin SUB-D socket connectorS Pin assignmentTable 2-3Pin assignment: PROFIBUS DP interface (X101)PinDesignationType 1)Functi...

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    01.052.2MCI2 board2-51© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.2.3Replacing the battery3 V lithium batteryDesignationOrder number (MLFB)Backup battery6FC5 247-0AA18-0AA0Typical battery service life: > 3 yearsPlease observe the following general ru...

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    01.052.2MCI2 board2-52© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition!WarningWhen operating electrical devices, it is impossible to avoid applying hazardousvoltages to certain parts of the equipment.Failure to properly maintain the equipment can result in de...

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    01.052.2MCI2 board2-53© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5. Optional:Remove interconnecting cable to the MCI board extension module, interfaceX2.6. Remove the fastening screw of the module holding-down device (Fig. 2-3)and remove the module holdi...

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    01.052.2MCI2 board2-54© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10. Remove the cable connection X3 (battery connector) from the module.11. Remove the used battery and dispose of it acc. to the relevant standards.12. Install the new battery and plug the ...

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    01.052.2MCI2 board2-55© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.2.4Module replacementModule replacement involves installing and removing a module in more or lessthe same way as changing the battery (see Subsection 2.2.3, Page 2-51).If the MCI board is...

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    01.052.2MCI2 board2-56© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.2.5Technical dataSafetyDegree of protectionIP 00Protective classSafety class I, acc. to VDE 0106 P1: 1982 (IEC 536)Safety regulationsEN61131-1ApprovalsCE, UL, CSAPower consumption 5 VTypi...

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    01.052.3MCI board extension slot variant2-57© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.3MCI board extension slot variant2.3.1ModuleThe MCI board extension slot variant provides the following functions as anoptional expansion board of the MCI board:–4...

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    01.052.3MCI board extension slot variant2-58© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionWith switch S1 you can select the type of handwheel that is to be operated onthe module:–Differential handwheels:switch S1 closed (as-delivered state)–TTL handwhee...

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    01.052.3MCI board extension slot variant2-59© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.3.2Installation instructionsThe connecting cable with the MCI board is part of the scope of supply and isalready plugged into the MCI board extension slot variation....

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    01.052.3MCI board extension slot variant2-60© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionScrews of the cover of the housingFig. 2-10Cover of the housing of the PCU 504. Remove the fastening screw of the module holding-down device (Fig. 2-11)of the MCI boar...

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    01.052.3MCI board extension slot variant2-61© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.3.3Interface descriptionInterfaces of the MCI board extension slot variantTable 2-5Interfaces of the MCI board extension slot variationInterfaceDesignationTypeCable ...

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    01.052.3MCI board extension slot variant2-62© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 2-6Pin assignment: Interface X121PinFunctionType 1)Designation30MPG1_AIInput 2nd handwheel, track A31MVOHandwheel PS ground, TTL handwh.ground32MVOHandwheel PS g...

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    01.052.3MCI board extension slot variant2-63© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPlease note the following points about the digital inputs:–Isolated from the board electronics–Connected to the same ground (MEXT)Please note the following points ...

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    01.052.3MCI board extension slot variant2-64© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.3.4Technical dataTable 2-7Technical data for MCI board extension, slot versionSafetyDegree of protectionIP 20Protective classProtection class I, in accordance with V...

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    01.052.4Cable distributor2-65© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.4Cable distributorDesignationOrder number (MLFB)Cable distributor6FX2 006-1BA02The cable distributor consists of a connector jacket for a 37-pin Sub-Dconnector with enlarged interi...

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    01.052.4Cable distributor2-66© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThis will reliably press the cable shields between the contact areas of thecontact springs and contact them safely. The shield potential is reliably routed tothe housing of the PCU u...

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    01.052.4Cable distributor2-67© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 2-9Connector assignmentsConnector No.Cable No.I/OsX111 HandwheelX21(top)1. HandwheelX322 HandwheelX422. HandwheelX532. probeX644 binary inputsX744 binary inputsX854 binary outp...

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    01.052.4Cable distributor2-68© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionConnector designation:X1...X10Connector type:DU-BOX plug connectorsTable 2-10Connector pin assignment of the cable distributorPin no.37-pinconnectorSignalnameDU BOXconnectorNo./pinCa...

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    01.052.4Cable distributor2-69© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSignal namesMPG0, 1 5 VSupply voltage 1st / 2nd handwheel 5 VMPG0, 1 0 VSupply voltage 1st / 2nd handwheel 0 VMPG0, 1 A, XA1st / 2nd differential handwheel input A, XAMPG0, 1 B, XB1...

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    01.052.5SINUMERIK Industrial PC2-70© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.5SINUMERIK Industrial PC2.5.1SINUMERIK PCU 50 *) Orientation with reference to operation with OP 012top*)**) Fixing screws Housing cover**)**)Fig. 2-15PCU 50: Perspec...

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    01.052.5SINUMERIK Industrial PC2-71© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Mounting position and location to a large degree variableS Screen resolution 640 x 480 (VGA), up to 1024 x 768 (XGA)S Power supply: 24 V DCS Interfaces:–Parallel interface ...

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    01.052.5SINUMERIK Industrial PC2-72© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 2-11Technical data of the PCU 50SafetyProtective classIII; PELV acc. to EN 50178Degree of protection per EN 60529IP20ApprovalsCEElectrical dataInput voltage24 V DCMax. po...

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    01.052.6SINUMERIK operator panel fronts2-73© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.6SINUMERIK operator panel frontsSINUMERIK operator panel fronts can be connected to the PCU either centrally,i.e. directly via LVDS or USB interfaces, or decentrally ...

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    01.052.6SINUMERIK operator panel fronts2-74© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–Direct keys connectable using PP031–MC or directly to the I/OsS Shift key for switchover to the second key level (not for switching over theletters, since uppercas...

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    01.052.7TCU (Thin Client Unit)2-75© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.7TCU (Thin Client Unit)X203/X204: 2 USB-A portsX202: Ethernet interfaceX201: Compact Flash interfaceX207/X208: Interfaces forconnection to the operator panelfront (covered)Eth...

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    01.052.7TCU (Thin Client Unit)2-76© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionComprehensive documentation about the configuration and commissioning ofthe TCU are to be found in:References:/BH/Operator Components ManualDistributed configuration with TCURef...

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    01.052.8Floppy disk drives2-77© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.8Floppy disk drivesFig. 2-18External 3.5” diskette drive and 3.5” with USB interface2.8.1Floppy disk drive 3.5’’DesignationOrder number (MLFB)Floppy disk drive 3.5’’ i...

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    01.052.8Floppy disk drives2-78© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.8.23.5” floppy disk drive with USB interfaceDesignationOrder number (MLFB)3.5” diskette drive with USB interface incl. 1 m USB connecting cable6FC5 235-0AA05-1AA2Cover (spare ...

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    01.052.9Power supply2-79© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.9Power supply2.9.1SITOP POWER standard 24V/10AFig. 2-19View: SITOP POWER standard 24V/10ADesignationOrder number (MLFB)SITOP POWER standard 24V/10A6EP1 334-1SH01The SITOP POWER Standard...

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    01.052.9Power supply2-80© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Output current nominal value 10 AS Electron. short-circuit protection with automatic restartS Galvanic isolation (SELV acc. to EN 60950)S Class of protection (IEC 536; VDE 1006 T1)class...

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    01.052.10 Uninterruptible power supply (UPS)2-81© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.10Uninterruptible power supply (UPS)2.10.1SITOP POWER DC UPS MODULE 15Serial interfaceUSB interfaceFig. 2-20View: SITOP POWER, DC-UPS MODULE 15DesignationOrder n...

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    01.052.10 Uninterruptible power supply (UPS)2-82© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–Overcurrent and short-circuit protection–Exhaustive discharge protection–Accu testS Signaling of current status via LED–Normal operation–>85 % full c...

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    01.052.10 Uninterruptible power supply (UPS)2-83© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.10.2SITOP POWER ACCU MODULE 24 V DC/10 A/3,2 AHFig. 2-21View: SITOP POWER lead-acid battery moduleDesignationOrder number (MLFB)SITOP POWER ACCUMODULE 24 V DC/10...

  • Page 84

    01.052.11I/O module PP72/482-84© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.11I/O module PP72/482.11.1ModuleX111X222X333X1: Power supplyX2: PROFIBUSS1: DIL switch for settingthe PROFIBUS addressLED: OVTEMP LED: POWERLED: EXCHANGELED: READYDig. input/outp...

  • Page 85

    01.052.11 I/O module PP72/482-85© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.11.2Interface descriptionInterfaces of I/O module PP72/48Table 2-14Interfaces of I/O module PP72/48InterfaceDesignationTypePower supply connectionX1Screw-terminal blockPROFIBUS ...

  • Page 86

    01.052.11I/O module PP72/482-86© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionInterface description of the PROFIBUS DP interface (X2):S Connection: 9-pin SUB-D socket connectorS Pin assignmentTable 2-16Pin assignment: PROFIBUS DP (X2)PinDesignationType1)Func...

  • Page 87

    01.052.11 I/O module PP72/482-87© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionInterface description of the digital input/output interfaces (X111/X222/X333):S Connector: 50-pin ribbon cable connectorS Pin assignment on each connector.Table 2-18Pin assignment...

  • Page 88

    01.052.11I/O module PP72/482-88© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDigital inputsS Terminal assignment for the digital inputsThe following figure shows an example of the terminal assignment for thedigital inputs on connector X111. Connectors X222 ...

  • Page 89

    01.052.11 I/O module PP72/482-89© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Connecting cable: The required connecting cables (ribbon cables) must beprovided by the user..S Electrical specification of the digital inputs:Table 2-19Electrical specification...

  • Page 90

    01.052.11I/O module PP72/482-90© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDigital outputsS Terminal assignment for the digital outputsThe following figure shows an example of the terminal assignment for thedigital outputs on connector X111. Connectors X2...

  • Page 91

    01.052.11 I/O module PP72/482-91© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Electrical specification of the digital outputs:Table 2-20Electrical specification of the digital outputsDigital outputsMin.TypicalMax.NominalVoltage at high level (VH)VCC – 3...

  • Page 92

    01.052.11I/O module PP72/482-92© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe module has 3 LEDs through which the module status is displayed.Table 2-21LED: Status displayDesignationColorDescriptionPOWERGreenSupply voltageOVTEMPRedOvertemperature indicati...

  • Page 93

    01.052.11 I/O module PP72/482-93© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 2-22Specification of the power supply voltage P24OUT,VoltageMinimum20.4VNominal24VMaximum28.8VMinimum (dynamic)18.5VMaximum (dynamic)30.2VNon-cyclic overvoltageMax. (absolut...

  • Page 94

    01.052.11I/O module PP72/482-94© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.11.5Dimension drawing1017010.5306325194356.51035Fig. 2-25Dimension drawing: I/O module PP72/482 Hardware Descriptions

  • Page 95

    01.052.11 I/O module PP72/482-95© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.11.6Technical dataTechnical data of I/O module PP72/48SafetyDegree of protectionIP 00Protective classProtection class I, in accordance with VDE 0106 P1:1982 (IEC 536);Protection...

  • Page 96

    01.052.12 ADI4 (Analog Drive Interface for 4 Axes)2-96© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.12ADI4 (Analog Drive Interface for 4 Axes)2.12.1ModuleX1:X2:S2:X3:X4-2:X5-1:X4-1:X5-2:Encoder connectionfor Axis 1DIL switch for setting the PROFIBUS addre...

  • Page 97

    01.052.12 ADI4 (Analog Drive Interface for 4 Axes)2-97© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDesignationOrder number (MLFB)ADI46FC5 211-0BA01-0AA1The interface module ADI4 is suitable for operating up to 4 drives with an ana-log setpoint interface on...

  • Page 98

    01.052.13 Diagnostic repeater for PROFIBUS DP2-98© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2.13Diagnostic repeater for PROFIBUS DP2.13.1ModuleFig. 2-27View: Diagnostic repeater for PROFIBUS DPDesignationOrder number (MLFB)Diagnostic repeater for PROFIBU...

  • Page 99

    01.052.13 Diagnostic repeater for PROFIBUS DP2-99© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Permissible ambient conditions:–Operating temperature 0 °C to +60 °C–Transport/storage temperature –40 °C to +70 °C–Relative humidity max. 95 % at 2...

  • Page 100

    01.052.13 Diagnostic repeater for PROFIBUS DP2-100© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2 Hardware DescriptionsNotes

  • Page 101

    3-101© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDesign3.1System overview3.1.1Operator panels and touch panelsOP 012OP 015OP 010SOP 010COP 010TP 012TP 015APossible configurations: – Centralized configuration: Connection of the OP/TP directly to the P...

  • Page 102

    01.053.1System overview3-102© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3.1.2PROFIBUS DP componentsIndustrial PC: PCU 50MCI boardMachine control panelMCP 310Decentr. I/O system SIMATIC ET 200PROFIBUS DP (1)SIMODRIVE 611 universaloption module: MotionContr...

  • Page 103

    01.053.1System overview3-103© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3.1.3MPI componentsIndustrial PC: PCU 50MCI boardÄÄÄÄDistribution boxHandheld unittype B-MPIMachine control panel MCPMPI busHandheld terminal HT 6Distribution boxOrPG/PC e.g. SIMA...

  • Page 104

    01.053.2Electrical design3-104© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3.2Electrical design3.2.1MCI board and PROFIBUS DPMCI boardSIMATIC DP ET200SIMODRIVE 611 universaloption module: MotionControlwith PROFIBUS DPX101X2X102X2I/O Module PP72/48X2ADI4X2S...

  • Page 105

    01.053.2Electrical design3-105© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteFor details on general accessories, such cables, connectors and prefabricatedcables, please refer to:References:/Z/ Catalog NC Z, Accessories and Equipment3.2.2MCI board and MPI...

  • Page 106

    01.053.2Electrical design3-106© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3.2.4PCU 50Connection for an externalfloppy disk drive(32-pin plug connector)FanReset pushbuttonswitchRESETExternal floppy disk drive 3.5’’Fig. 3-8SINUMERIK 840Di PCU 50, left h...

  • Page 107

    01.053.3Overview of connections3-107© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3.3Overview of connections3.3.1PCU50, MCI board and MCI board extensionDistributor6FX2006-1BC016FX2006-1BF00 Cable:6FX2002-4AA41-1jj0MCI board extension(optional)Connection ca...

  • Page 108

    01.053.3Overview of connections3-108© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1)Connector: 6ES7972-0BA40-0XA0; c. outl. 350, without socket conn. for progr. device 6ES7972-0BB40-0XA0; c. outl. 350, without socket conn. for progr. device 6ES7972-0BA11-0X...

  • Page 109

    01.053.3Overview of connections3-109© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteThe length codes for preassembled cables 6FXj002-... can be found in:References:/BU/ SINUMERIK 840D/840Di/810D/FM-NCOrdering informationCatalog NC 60@2000/2001For conditio...

  • Page 110

    01.053.3Overview of connections3-110© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3 DesignNotes

  • Page 111

    4-111© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionEMC and ESD Measures4.1Interference suppression measuresTo ensure safe, interference-free operation of the installation, it is essential touse the cables specified in the individual diagrams. Both ends of t...

  • Page 112

    01.054.2ESD measures4-112© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition4.2ESD measuresNoticeHandling of modules containing devices sensitive to electrostatic discharge:S When handling electrostatically sensitive devices, make sure that operator,workplace an...

  • Page 113

    5-113© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPower-On and Power-Up5.1Preparing for start-up5.1.1ChecklistThe following checklist will help you to start up the supplied components withoutundue problems and ensure high availability on your product:S Whe...

  • Page 114

    01.055.1Preparing for start-up5-114© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.1.2Recommended sequence for first start-upThe individual steps for first start-up are listed below in the recommended order.1. The whole plant is mechanically and electricall...

  • Page 115

    01.055.2First power-up5-115© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.2First power-up5.2.1Basic start-up of the system softwareAfter the basic start-up described in the following two chapters, the followingconditions should apply:S SINUMERIK 840Di-NC a...

  • Page 116

    01.055.2First power-up5-116© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMenu commands:S Install NOWAll the applications displayed will be installed in the listed order. During theinstallation procedure follow the instructions that appear on the screen.Noti...

  • Page 117

    01.055.2First power-up5-117© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.2.2Basic start-up of the PLCWhen installation is complete rebooting automatically starts. In the next PCUpower-up the boot manager menu is displayed (see Subsection 5.3.1, Page 5-119...

  • Page 118

    01.055.2First power-up5-118© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe MPI default addresses of the individual components are:–PLC = 2–NC = 2 (PLC routes to the NC)–1. Machine control panel or HT 6 = 14 See default configuration Section 7.6, Pag...

  • Page 119

    01.055.3Booting5-119© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.3Booting5.3.1Boot managerThe PCU powers up and the menu of the boot manager is displayed:OS Loader ...Please select the operating system to start:SINUMERIKService Menu (not visible)Use &quo...

  • Page 120

    01.055.3Booting5-120© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 5-1SRAM handlingSerial No.MCI boardSRAMMCI board“OK”SRAM image(hard disk)“OK”SRAM backup(hard disk)“OK”Used user data / remarkKnownYesnot applicablenot applicableMCI / Norma...

  • Page 121

    01.055.3Booting5-121© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.3.3Start-up after battery replacement (backup battery of the MCIboard)Before you replaced the backup battery of the MCI board, the SINUMERIK840Di or Windows XP must be shut down correctly.F...

  • Page 122

    01.055.3Booting5-122© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840Di NCK/PLCNote: User data loaded into MCI card.Notice1. If the MCI board is detected defective during the power-up of theSINUMERIK 840Di, the last SRAM image is kept when shuttin...

  • Page 123

    01.055.3Booting5-123© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn addition, an NC alarm is output, which is displayed on the appropriate userinterface of the SINUMERIK 840Di (840Di start-up, HMI Advanced, etc.):S Alarm: “4065 Battery-backed memory has ...

  • Page 124

    01.055.3Booting5-124© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.3.6Start-up after replacement of the PCU or the MCI boardIf it is detected during the power-up that both the SRAM image on the hard diskof the PCU and the SRAM of the MCI board have battery...

  • Page 125

    01.055.3Booting5-125© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeSaving of the user data in the SRAM of the MCI board in case of power failureis only guaranteed if the PCU is operated within its defined specifications.References:/BH/Operator Componen...

  • Page 126

    01.055.4SINUMERIK desktop5-126© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.4SINUMERIK desktopThe SINUMERIK desktop is used for servicing and offers various SINUMERIK840Di-specific functions at Windows level together with Windows-specific stan-dard functi...

  • Page 127

    01.055.4SINUMERIK desktop5-127© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.4.2Setting the power-up response for the SINUMERIK desktopAfter the service menu has been activated (see Subsection 5.5.4, Page 5-134),the SINUMERIK desktop is displayed the next ...

  • Page 128

    01.055.4SINUMERIK desktop5-128© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionwhich is available as a script file. The function tests the following system com-ponents:–Harddisk of PCUPartitions C:, D:, E: and F: are tested.NoteThis function can be also be r...

  • Page 129

    01.055.4SINUMERIK desktop5-129© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteAfter you have activated the serial mouse, a PS/2 mouse that you werepreviously using will no longer work.5.4.7System information after “Fatal exceptional error”After a “f...

  • Page 130

    01.055.4SINUMERIK desktop5-130© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn addition to executable programs, you can also place data files in the subdi-rectories. They will be opened in the application with which their file type is as-sociated.Example:...

  • Page 131

    01.055.4SINUMERIK desktop5-131© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.4.10HMI ExplorerThe HMI Explorer is used to manage the Siemens A&D software componentson the PCU. The following main functions are available:–Version display–Installation,...

  • Page 132

    01.055.5Service menu5-132© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.5Service menuPLEASE SELECT1Install/Update SINUMERIK System2SINUMERIK Tools and Options3DOS Shell4Start Windows XP (Service Mode)5SINUMERIK System Check7Backup/Restore8Start PC Link9Reb...

  • Page 133

    01.055.5Service menu5-133© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.5.1Install/update SINUMERIK systemStarting from the main menu (see Fig. 5-3, Page 5-132) select Install/UpdateSINUMERIK System with key “1”.You will find a detailed description of ...

  • Page 134

    01.055.5Service menu5-134© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.5.4Starting Windows (service mode)Starting from the main menu (see Fig. 5-3, Page 5-132) select Start Windows(ServiceMode) with key “4”.Following menu:PLEASE SELECT1 Standard Windo...

  • Page 135

    01.055.5Service menu5-135© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Hard disk of the PCUPartitions C:, D:, E: and F: are tested.After you have selected the function, the system is rebooted. The function isactually executed during the ensuing start-up o...

  • Page 136

    01.055.5Service menu5-136© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Set PLC Mode to RUNPS Initialize NCK Data (You will loose all NCK user data)Notice!This function deletes all user data.S Boot without starting NCK / PLCAfter you have selected the func...

  • Page 137

    01.055.6Configuring the network link of PCU (LAN/WAN)5-137© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.6Configuring the network link of PCU (LAN/WAN)5.6.1Configuring the network link (Windows XP)To perform service functions (software installation/update)...

  • Page 138

    01.055.6Configuring the network link of PCU (LAN/WAN)5-138© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.6.2Configuring the network link (DOS / Service menu)To perform service functions (create/import data backup) the SINUMERIK 840Direquires an active link...

  • Page 139

    01.055.6Configuring the network link of PCU (LAN/WAN)5-139© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following menu appears:PLEASE SELECT1Change Machine Name (for DOS-Net only)2Change User Name3Toggle Protocol (NetBEUI / TCP/IP)4Toggle logon to Domai...

  • Page 140

    01.055.6Configuring the network link of PCU (LAN/WAN)5-140© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the PCU is a node of a network without a domain server the workgroup namesof the external computers to which a network link is to be established must ...

  • Page 141

    01.055.6Configuring the network link of PCU (LAN/WAN)5-141© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the IP address is assigned for the PCU manually because no DHCP serverexists in the network, set “manually” under toggle “Get IP Address” with...

  • Page 142

    01.055.7License management5-142© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5.7License managementTo use SINUMERIK 840Di system software and the activated options, you needto assign the corresponding software licenses to the SINUMERIK 840Di hard-ware. Durin...

  • Page 143

    01.055.7License management5-143© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe procedure described above (Items 1. to 4.) is triggered with button “Get anew License Key” (Fig. 5-5). The follow further instructions in the following dia-log boxes.SinuCo...

  • Page 144

    01.055.7License management5-144© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5 Power-On and Power-UpNotes

  • Page 145

    6-145© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPLC Start-Up6.1General6.1.1CompatibilityThe PLC integrated on the MCI board of the SINUMERIK 840Di is compatiblewith the SIMATIC S7-PLC: AS317-2 DP.6.1.2Performance dataThe PLC of the SINUMERIK 840Di has th...

  • Page 146

    01.056.1General6-146© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 6-1Performance data of the PLCPLC317-2DP (6FC5 317-2AJ10-0AB0)DigitalFrom I/O byte 0AnalogFrom PI/PO byte 272 onlyProfibusProcessing timeBit instructions (I/O)<= 0.031 ms/kAWord inst...

  • Page 147

    01.056.1General6-147© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.1.5PLC user programThe organization blocks:S OB100 (cold restart)S OB1 (cyclic processing)S OB40 (process alarm)contain the entry points for the appropriate parts of the PLC user program.Î...

  • Page 148

    01.056.1General6-148© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe individual blocks in the basic PLC program can be processed in the SIMATIC manager:S Select the appropriate block, e.g. OB 100 in the folder Blocks of the corre-sponding ModuleS Use the m...

  • Page 149

    01.056.2Startup6-149© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.2StartupThe PLC can be started up by:S Creating an S7 project and loading the configuration.For how to create an S7 project using the PLC basic program supplied withthe SINUMIERK 840Di and ...

  • Page 150

    01.056.2Startup6-150© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS MPI/PROFIBUS driver is installedS PG/PC interface is parameterized (see below)S The MPI/PROFIBUS interface of the PG/PC is linked to the MPI/PROFIBUSinterface of the MCI board (X1) via an M...

  • Page 151

    01.056.2Startup6-151© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionGeneral reset of the PLC can be performed using 840Di Start-up or HMI Advanced (option):S 840Di start-up–Start 840Di start-up: Windows XP taskbar > Start > Programs > SINUMERIK 840...

  • Page 152

    01.056.2Startup6-152© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe following parameters are reset by the PLC general reset:–MPI address of the PLC = 2–MPI data transfer rate = 187.5 kbaud2. Delete NC dataNC groupbutton: “NCK Default Data”3....

  • Page 153

    01.056.3Creating a SIMATIC S7 project6-153© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.3Creating a SIMATIC S7 projectThis section describes the creation of an S7 project for basic start-up of thePLC, the MPI and PROFIBUS communications, and the input/out...

  • Page 154

    01.056.3Creating a SIMATIC S7 project6-154© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.3.1Creating a projectTo create a new project select menu items File > New in the SIMATIC Manager.Enter the following project data in the dialog box:–Name (for exa...

  • Page 155

    01.056.3Creating a SIMATIC S7 project6-155© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIN840Di – <Installation path>\step7\s7proj\SIN840DiSIN840DiHardwareSIMATIC 300(1)Fig. 6-3Inserting the SIMATIC 300 stationWe recommend giving the inserted stati...

  • Page 156

    01.056.3Creating a SIMATIC S7 project6-156© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteTo check whether a module selected from the hardware catalog complies withthe module in the automation system, the following procedure isrecommended:1. Put down the ...

  • Page 157

    01.056.3Creating a SIMATIC S7 project6-157© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionHW–Config – [SIMATIC 300(1) (Configuration) –– SIN840Di]Standard840Di with PLC315–2AProfile:(0) 840DiSlotModule... B... Fi... M... E... A.....

  • Page 158

    01.056.3Creating a SIMATIC S7 project6-158© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe time you can set for the equidistant DP cycle depends on:1. The cyclic communication load by the drives and field devices on the PROFIBUS DP2. The capacity utilizati...

  • Page 159

    01.056.3Creating a SIMATIC S7 project6-159© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTab card: GeneralName: <Designation of 2nd DP interface>Group: InterfaceType: PROFIBUSButton: “Properties...”Dialog box: Properties – PROFIBUS Interface MPI/...

  • Page 160

    01.056.3Creating a SIMATIC S7 project6-160© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.3.8Parameterizing the NC (I/O data)To parameterize the input/output data storage areas of the NC you will have toset the following parameters:S Beginning of input data...

  • Page 161

    01.056.4Creating a PLC program6-161© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.4Creating a PLC program6.4.1PLC basic programTo insert the PLC basic program in the S7 project: SIN840Di you have created,open the library installed in Subsection 6.1.4, Page...

  • Page 162

    01.056.5Creating a MPI configuration6-162© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.4.2PLC user programThe PLC user program according to its definition contains all functions requiredto process user-specific automation tasks. Tasks of the PLC user prog...

  • Page 163

    01.056.7Loading the configuration6-163© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.7Loading the configuration6.7.1RequirementsFor loading the configuration into the PLC, the following prerequisites must befulfilled:S An MPI connection exists between STEP...

  • Page 164

    01.056.7Loading the configuration6-164© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTo load the configuration into the PLC select the following menu item: TargetSystem > Load in Module.The dialog box for loading the configuration now displayed offers the...

  • Page 165

    01.056.8Testing the PLC program6-165© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.8Testing the PLC program6.8.1Start-up behaviorStart-up of a SIMATIC-CPU module can be set for the following start-up modes:–Restart–Cold restart (warm restart)–Cold st...

  • Page 166

    01.056.8Testing the PLC program6-166© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6.8.2Cyclic operationIn cyclic operation, communication or exchange of data and signals is carriedout between the PLC and the components NC, HMI (e.g. HMI Advanced) andMCP (ma...

  • Page 167

    01.056.8Testing the PLC program6-167© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Enabling PA and activating control valuesAssigning values to I/O outputs of the PLC user program or CPU module inthe STOP state.S Forcing variablesAssigning values to variab...

  • Page 168

    01.056.8Testing the PLC program6-168© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 6-2Input field: OperandSyntaxMeaningIn.xInput byte n, bit xIBnInput byte nIWnInput word nIDnInput double-word nDBn.DBXm.xData block n, byte m, bit xDBn.DBBmData block n,...

  • Page 169

    7-169© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMPI Communication7.1Special features of SINUMERIK 840DiThe data transfer rate at the MPI bus of the SINUMERIK 840Di must be set to187.5 kbaud.NoticeThe data transmission rate must be set to 187.5 kbaud.No n...

  • Page 170

    01.057.2Networking rules7-170© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5. Every MPI node must first be connected to the bus and then activated.The node must first be deactivated before it is removed. Then you can dis-connect the node from the bus.6. A m...

  • Page 171

    01.057.3Global data communication7-171© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.3Global data communicationGD communication is a simple form of communication integrated in the operat-ing system of the PLC that permits cyclic data exchange between the C...

  • Page 172

    01.057.4Requirements7-172© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.4RequirementsAs a condition for creating an MPI configuration using the default configurationthe following components are required:S SIMATIC STEP 7S Archive file: mcp840di.zipThe archi...

  • Page 173

    01.057.5Creating a MPI configuration7-173© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.5Creating a MPI configuration7.5.1PreconditionThe procedure for creating an MPI configuration described in this chapter isbased on an S7 project created using the descr...

  • Page 174

    01.057.5Creating a MPI configuration7-174© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteWhen you copy the blocks into the block directory of the PLC all system datablocks with the exception of SDB210 are deleted. See Subsection 8.3.4, Page 8-223, for how...

  • Page 175

    01.057.6Default configuration7-175© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.6Default configuration7.6.1GD circle parametersThe following 3 GD circles are parameterized in the default configuration:DB77.DBB8:8DB77.DBD16GSTGDS 1.1SR 1.1GD 1.1.1GDS 1.2SR...

  • Page 176

    01.057.6Default configuration7-176© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionBecause of the GD circle parameterization of the default configuration the follo-wing MPI addresses must be used for the above components (see Table 7-2,Page 7-176):Table 7-2Def...

  • Page 177

    01.057.7Machine control panel 19’’ or MCP7-177© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.7Machine control panel 19’’ or MCPFig. 7-6Machine control panel front side; example: Version T (turning machine)7.7.1Conditions for start-upThe following h...

  • Page 178

    01.057.7Machine control panel 19’’ or MCP7-178© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMATIC ManagerSIMATIC Manager is used for adapting the basic PLC and user programs (e.g.call of FC 25).The following manuals are required to start up an MCP:/FB...

  • Page 179

    01.057.7Machine control panel 19’’ or MCP7-179© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSimultaneously pressing the two keys “Feed stop” and “Feed enable” (in thebottom right corner) displays the version number of the current software versio...

  • Page 180

    01.057.7Machine control panel 19’’ or MCP7-180© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe factory setting default MPI address 6 is not suitable of operation of themachine control panel on a SINUMERIK 840Di.S Plant-specific configurationIf th...

  • Page 181

    01.057.7Machine control panel 19’’ or MCP7-181© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.7.3Parameterization of the PLCThe PLC program is modular in design. It comprises function blocks:S Startup and synchronization (OB 100)S Cyclical mode (OB 1)S ...

  • Page 182

    01.057.7Machine control panel 19’’ or MCP7-182© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe communications parameters of the MCP are called MCPx... (x = 1 or 2) infunction block FB1.In addition to a first MCP, a second MCP or an HT 6 (for HT 6, see ...

  • Page 183

    01.057.7Machine control panel 19’’ or MCP7-183© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFor a detailed description of the basic PLC program or of function block FB 1,please refer to:/FB1/Description of Functions, Basic Machine PLC Basic Program P3Ch...

  • Page 184

    01.057.7Machine control panel 19’’ or MCP7-184© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMCPMPI:= FALSE// MCP/HT 6 operated on “extended” MPI busMCP1Stop:= FALSEMCP1NotSend:= FALSEMCPSDB210:= TRUE// MPI configuration via SDB2104. Insert call of f...

  • Page 185

    01.057.8MPI interface for customer operator panel7-185© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.8MPI interface for customer operator panelThe “Interface MPI for customer operator panel” is a module for connecting cus-tom made operator panels to a ...

  • Page 186

    01.057.8MPI interface for customer operator panel7-186© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionA label indicating the current software version is to be found on the firmwareEPROM.The data transfer rate is set with switch S3. The data transfer rate set ...

  • Page 187

    01.057.9Handheld unit (B-MPI)7-187© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.9Handheld unit (B-MPI)Distribution boxFig. 7-12Handheld unit (B-MPI) with distributor box7.9.1Conditions for start-upThe following hardware components are required to start up...

  • Page 188

    01.057.9Handheld unit (B-MPI)7-188© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following software components are required to start up the HHU:Basic PLC programThe PLC basic program is included on the SINUMERIK 840Di installation CD.This must be install...

  • Page 189

    01.057.9Handheld unit (B-MPI)7-189© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteIf a HHU is connected to the bus end, no repeater is required.For a detailed description of the electrical and mechanical design, as well as forthe interfaces of the HHU mod...

  • Page 190

    01.057.9Handheld unit (B-MPI)7-190© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe MPI address is set to FH = 15D by default. This address can normally bekept.Table 7-4MPI addresses that can be set using S2S2MPI address1234ononononononononoffoffoffoffoffof...

  • Page 191

    01.057.9Handheld unit (B-MPI)7-191© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionÎÎÎÎÎÎÎÎÎÎProcess alarmGP_PRALUserprogramOB 40OB 100G groupDistributorFC3ÎÎÎÎCold restartUser programFB 1Start-up:e.g. HHU parametersÎÎÎÎÎÎÎÎÎÎCyclicproc...

  • Page 192

    01.057.9Handheld unit (B-MPI)7-192© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFor a detailed description of the PLC basic program, please refer to:/FB1/Description of Functions, Basic Machine PLC Basic Program P3Chapter: FB 1: RUN_UP Basic program, start-...

  • Page 193

    01.057.9Handheld unit (B-MPI)7-193© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the default configuration is used the GD circle parameters must be set to thefollowing values:–Send:3.2.1–Receive:3.1.17.9.6GD circle parameterization of the PLCThe GD ci...

  • Page 194

    01.057.9Handheld unit (B-MPI)7-194© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition4. Connect the distributor box electrically to the HHU.As soon as the HHU is under power, message:Waiting for PLC V 04.01.01 Fis displayed.5. Setting the HHU GD circle paramet...

  • Page 195

    01.057.9Handheld unit (B-MPI)7-195© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.9.8Plugging and unplugging handheld unit during operationTo be able to connect or disconnect a handheld unit to or from an automationsystem without any trouble during operatio...

  • Page 196

    01.057.10 Handheld Terminal HT 67-196© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.10Handheld Terminal HT 6The HT 6 (Handheld Terminal with 6” screen diagonal) is a compact operatorcomponent consisting of an HMI and a machine control panel component.Ove...

  • Page 197

    01.057.10 Handheld Terminal HT 67-197© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2. PLC user programBefore an HT6 can be operated on a SINUMERIK 840Di, the PLC user pro-gram must be adapted to SIMATIC STEP 7 and then loaded into the PLC.For how to adapt t...

  • Page 198

    01.057.10 Handheld Terminal HT 67-198© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.10.2ConnectionsTo connect HT 6 electrically and for the MPI communication, a distributor box isused.NoticeUnder no circumstances may the MPI connector for connecting the HT...

  • Page 199

    01.057.10 Handheld Terminal HT 67-199© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition[ChannelArea1]logChanList = Channel11[Channel11]logNCName = NCU_1ChanNum = 1Once you have changed the MPI configuration you must regenerate the ...

  • Page 200

    01.057.10 Handheld Terminal HT 67-200© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionÎÎÎÎÎProcess alarmGP_PRALUserprogramOB 40OB 100G groupDistributorFC3ÎÎÎÎÎCold restartUser programFB 1Start-up:e.g. HHU parametersÎÎÎÎÎÎÎÎÎÎCyclicprocessin...

  • Page 201

    01.057.10 Handheld Terminal HT 67-201© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMCPNum:INT// 1: 1 operator component MCP/HT 6 (default)// 2: 2 operator components MCP/HT 6MCP1In:POINTER// Address of input signals MCP/HT 6 1MCP1Out:POINTER// Address of ou...

  • Page 202

    01.057.10 Handheld Terminal HT 67-202© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe FC 26 transfers the signals of the HT 6 with regard to:–Modes–WCS/MCS switchover commands–Traversing keys–Overrideto the NC through the PLC interface.NoticeBlock ...

  • Page 203

    01.057.10 Handheld Terminal HT 67-203© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMCP1Timeout:= S5T#700MS// Default settingMCP1Cycl:= S5T#200MS// Default settingMCPMPI:= FALSE// the HT 6 is operated at the “extended”// MPI busMCP1Stop:= FALSEMCP1NotSen...

  • Page 204

    01.057.11HMI Advanced7-204© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.11HMI AdvancedDepending on where the user interface is implemented, a distinction is madebetween internal and external HMI Advanced:S Internal HMI AdvancedSINUMERIK 840Di and HMI Adva...

  • Page 205

    01.057.11 HMI Advanced7-205© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionWhen an internal HMI Advanced is parameterized the following conditions mustbe fulfilled:S ConnectionOnly a 1:1 connection is possible. Function M:N (M SINUMERIK 840Di com-municate wit...

  • Page 206

    01.057.11HMI Advanced7-206© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition7.11.3Default languagesTo be able to switch between the two configured languages even when the op-erator is not familiar with the selected language, the switchover between thelanguages ...

  • Page 207

    01.057.11 HMI Advanced7-207© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe languages to be used on the MMC are configured in file c:<Installations-pfad>\mmc2\mmc.ini. Any modifications to the file described in the followingcan be made using the edit...

  • Page 208

    01.057.11HMI Advanced7-208© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionExtract from MMC.INI:...[LANGUAGE]Language=GRLanguageFont=EuropeLanguage2=CHLanguageFont2=China;LanguageList=GR, SP, FR, UK, IT;FontList=Europe, Europe, Europe, Europe, Europe;LBList=es...

  • Page 209

    8-209© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPROFIBUS DP Communication8.1General8.1.1PROFIBUS DP with Motion Control optionPROFIBUS DP is an international, open field bus standard defined in the Euro-pean field bus standard EN 50170 Part 2. PROFIBUS D...

  • Page 210

    01.058.1General8-210© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.1.2Message frame structure for cyclic DP communicationThis is the message frame structure for cyclic DP communication using thedrive “SIMODRIVE 611 universal”.The message frames for cyc...

  • Page 211

    01.058.1General8-211© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDxDxDxGCRGTDPV1DxDxDxSpeedcontrolcycleDrives: DP slaves: 1 to 3NC:Master or positioncontrollerTITMTOTMAPC = TDPRGTGCTDXRPROFIBUS-DPcommunication12TDXRRRRRRRRRRRRRRRRDPV1TOTIFig. 8-2Example: O...

  • Page 212

    01.058.1General8-212© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1The actual values for the current DP cycles / position control cycle aretransferred from the DP slave drives to the NC position controller2The setpoints computed by the NC position controlle...

  • Page 213

    01.058.2Requirements8-213© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.2RequirementsAs a condition for creating a PROFIBUS configuration using the default configu-ration the following components are required:S SIMATIC STEP 7S 840Di Rack(a SIMATIC S7-300 s...

  • Page 214

    01.058.2Requirements8-214© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteThe PLC basic program must be installed on the computer on which SIMATICSTEP 7 is installed. For installing the PLC basic program, please observe theappropriate notes in the file:S &...

  • Page 215

    01.058.2Requirements8-215© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAll properties of a DP slave are stored in a DMF file (Device Master File) in AS-CII format. STEP 7 requires one module-specific GSD file each for each DPslave so that the DP slave can b...

  • Page 216

    01.058.3Creating a PROFIBUS configuration8-216© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.3Creating a PROFIBUS configuration8.3.1PreconditionThe procedure described in this section for setting up the PROFIBUS configura-tion as well as the parameterizati...

  • Page 217

    01.058.3Creating a PROFIBUS configuration8-217© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.3.2Inserting DP slavesIn principle, both PROFIBUS interfaces have the same functionality. Theymerely differ in the way they can be accessed by the NC and the PLC:S...

  • Page 218

    01.058.3Creating a PROFIBUS configuration8-218© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf you are using both PROFIBUS connections, we recommend the followingdistribution of DP slaves:S PROFIBUS(1): Interface (X101) corresponding to slot X2–NC-specifi...

  • Page 219

    01.058.3Creating a PROFIBUS configuration8-219© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf you double-click on a DP slave 611U in the station window, the dialog box:“DP Slave Properties” opens.We recommend activating the isochronous DP cycle for all...

  • Page 220

    01.058.3Creating a PROFIBUS configuration8-220© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAfter synchronization to the isochronous DP cycle has been activated for all DPslaves, the timer requirement of the cyclic portion of DP communication must becalcula...

  • Page 221

    01.058.3Creating a PROFIBUS configuration8-221© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteYou are advised not to activate the option “Times Ti and To same for all slaves”in the “Synchronization of the slaves” group.On tab card “Clock synchro...

  • Page 222

    01.058.3Creating a PROFIBUS configuration8-222© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionVia parameter: Master Application Cycle TMAPC defines the integer ration be-tween the master application (NC position controller) and the isochronous DPcycle.Using r...

  • Page 223

    01.058.3Creating a PROFIBUS configuration8-223© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe following condition must be observed for the time of setpoint acceptanceTO:DP cycle >= setpoint accept. >= isochron. master cycl. percentage +base ti...

  • Page 224

    01.058.3Creating a PROFIBUS configuration8-224© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf inconsistencies are detected in the configuration an error dialog box is dis-played and the relevant error messages and help are displayed.The menu command Statio...

  • Page 225

    01.058.4SIMATIC S7 I/O devices (ET200...)8-225© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.4SIMATIC S7 I/O devices (ET200...)The SIMATIC I/O devices of the series ET200, e.g. ET200M, are integrated intothe S7 project as usual using HW-Config and configur...

  • Page 226

    01.058.5DP slave: I/O Module PP72/488-226© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.5.2Inserting a DP slaveTo insert a DP slave PP72/48 into the configuration, open the hardware catalogusing menu command View > Catalog.The DP slave PP72/48 is to be ...

  • Page 227

    01.058.5DP slave: I/O Module PP72/488-227© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDialog box: PROFIBUS properties Interface PP input/outputTab card: ParameterAddress: <PROFIBUS address>Button: “Properties...”Dialog box: Properties – PROFIBU...

  • Page 228

    01.058.6DP slave: MCP 3108-228© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.6DP slave: MCP 310 Fig. 8-10MCP 310 front panel8.6.1Conditions for general installation and start-upThe following hardware is required:S PROFIBUS connecting cableNo terminating re...

  • Page 229

    01.058.6DP slave: MCP 3108-229© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following manuals are required for installation and start-up of the MCP:/FB1/Description of Functions, Basic Machine P3, Basic PLC ProgramDescription of the program structure an...

  • Page 230

    01.058.6DP slave: MCP 3108-230© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition123SHIELD M24 P24Fig. 8-12Connection overview: Power supply X10For a detailed description of the electrical and mechanical design and of themachine control panel interfaces, please ...

  • Page 231

    01.058.6DP slave: MCP 3108-231© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Hardware codeS PROFIBUS addressTable 8-1Switch S3 (9 – 10): Connection type10987654321Connection typeonon––––––––PROFIBUS DPTable 8-2Switch S3 (8): Hardware code...

  • Page 232

    01.058.6DP slave: MCP 3108-232© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionA GSD file contains all the properties of a DP slave in ASCII format. For eachDP slave SIMATIC STEP 7 requires a module–specific GSD file so that the DPslave can be found in the h...

  • Page 233

    01.058.6DP slave: MCP 3108-233© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe data for both handwheels is always transferred. The absolute value for ahandwheel that is not connected is always 0.The function transfers the data for all non-standard inputs/o...

  • Page 234

    01.058.6DP slave: MCP 3108-234© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.6.5Configuring the DP slave: MCP 310This chapter describes the configuration of a DP slave: MCP 310 by way of ex-ample of the hardware configuration of a SIMATIC S7 project shown ...

  • Page 235

    01.058.6DP slave: MCP 3108-235© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDP slave: MCP 310 is located under:S Profile: StandardPROFIBUS-DP > Other field devices > NC/RC > Motion Control> SINUMERIK MCPSelect the DP slave by left-clicking it in...

  • Page 236

    01.058.6DP slave: MCP 3108-236© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe PROFIBUS address set in the S7 project for DP slave: MCP 310 mustmatch the PROFIBUS address set on the module (DIP switch S3).There is no automatic adjustment !The followi...

  • Page 237

    01.058.6DP slave: MCP 3108-237© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionModule: standard, extendedThe module transfers the data for the “Standard” and “Additional I/Os” functions:S Input data: 13 bytesStandard data(8Byte)Direct controlkeys (OP 0...

  • Page 238

    01.058.6DP slave: MCP 3108-238© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNotice“Handwheel” functionThe “Handwheel” function is not currently supported by the basic PLC program.“Additional I/Os” functionProcessing of additional I/O data is the...

  • Page 239

    01.058.6DP slave: MCP 3108-239© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionReferencesFor a detailed description of the basic PLC program or of function block FB 1,please refer to:/FB1/Description of Functions, Basic Machine PLC Basic Program P3Chapter: FB ...

  • Page 240

    01.058.6DP slave: MCP 3108-240© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionto allow the user to intervene when a DP slave: MCP 310, the following orga-nization blocks are inserted in the PLC user program:S OB 82: Diagnostic alarmS OB 86: Rack failurePlease...

  • Page 241

    01.058.6DP slave: MCP 3108-241© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionArrangement of key signals in the input image of DP slave: MCP 310:Table 8-4Input imageSignals from machine control panel (keys)ByteBit7Bit6Bit5Bit4Bit3Bit2Bit1Bit0EB n+0Spindle ove...

  • Page 242

    01.058.6DP slave: MCP 3108-242© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionArrangement of LED signals in the output image of the DP slave: MCP 310:Table 8-5Output imageSignals to machine control panel (LEDs)ByteBit7Bit6Bit5Bit4Bit3Bit2Bit1Bit0AB n+0Spindle...

  • Page 243

    01.058.7DP slave: MCP 4838-243© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.7DP slave: MCP 483 Fig. 8-16MCP 483 Front panel; Version T (turning machines)8.7.1Conditions for general installation and start-upThe following hardware is required:S PROFIBUS con...

  • Page 244

    01.058.7DP slave: MCP 4838-244© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following manuals are required for installation and start-up of the MCP:/FB1/Description of Functions, Basic Machine P3, Basic PLC ProgramDescription of the program structure an...

  • Page 245

    01.058.7DP slave: MCP 4838-245© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAfter the MCP has been electrically connected, all LEDs on the front side of theMCP flash until communication is established between MCP and PLC.Simultaneously pressing the two keys...

  • Page 246

    01.058.7DP slave: MCP 4838-246© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 8-8Switch S3 (1 –7): PROFIBUS address10987654321PROFIBUS address–––offoffoffoffoffoffoff0–––offoffoffoffoffoffon1–––onoffoffoffoffonoff2–––offoffoffo...

  • Page 247

    01.058.7DP slave: MCP 4838-247© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTo display the DP slave: MCP 483 correctly in the station window of “HW config”requires the following image files:S SI8109_N.BMPS SI8109_S.BMPImage files are automatically insta...

  • Page 248

    01.058.7DP slave: MCP 4838-248© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Input data: 5 bytesLow byteHigh byteCustomerkeysDirect control keys (OP 012)1. Rotaryswitch2. RotaryswitchS Output data: 2 bytesLow byteHigh byteReserved,always 0CustomerLEDs8 PRO...

  • Page 249

    01.058.7DP slave: MCP 4838-249© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.7.5Configuring a DP slave:This chapter describes the configuration of a DP slave: MCP 483 by way of ex-ample of the hardware configuration of a SIMATIC S7 project shown in Fig. 8-...

  • Page 250

    01.058.7DP slave: MCP 4838-250© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDP slave: MCP 483 is located under:S Profile: StandardPROFIBUS-DP > Other field devices > NC/RC > Motion Control> SINUMERIK MCPSelect the DP slave by left-clicking it in...

  • Page 251

    01.058.7DP slave: MCP 4838-251© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe PROFIBUS address set in the S7 project for DP slave: MCP 483 mustmatch the PROFIBUS address set on the module (DIP switch S3).There is no automatic adjustment !The followi...

  • Page 252

    01.058.7DP slave: MCP 4838-252© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionModule: standard, extendedThe module transfers the data for the “Standard” and “Additional I/Os” functions:S Input data: 13 bytesStandard data(8Byte)Direct controlkeys (OP 0...

  • Page 253

    01.058.7DP slave: MCP 4838-253© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNotice“Handwheel” functionThe “Handwheel” function is not currently supported by the basic PLC program.“Additional I/Os” functionProcessing of additional I/O data is the...

  • Page 254

    01.058.7DP slave: MCP 4838-254© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionReferencesFor a detailed description of the basic PLC program or of function block FB 1,please refer to:/FB1/Description of Functions, Basic Machine PLC Basic Program P3Chapter:FB 1...

  • Page 255

    01.058.7DP slave: MCP 4838-255© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionto allow the user to intervene when a DP slave: MCP 483, the following orga-nization blocks are inserted in the PLC user program:S OB 82: Diagnostic alarmS OB 86: Rack failurePlease...

  • Page 256

    01.058.7DP slave: MCP 4838-256© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionArrangement of key signals in the input image of DP slave: MCP 483:Table 8-9Input imageSignals from machine control panel (keys)ByteBit7Bit6Bit5Bit4Bit3Bit2Bit1Bit0EB n+0Spindle ove...

  • Page 257

    01.058.7DP slave: MCP 4838-257© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionArrangement of LED signals in the output image of the DP slave: MCP 483:Table 8-10Output imageSignals to machine control panel (LEDs)ByteBit7Bit6Bit5Bit4Bit3Bit2Bit1Bit0AB n+0Machin...

  • Page 258

    01.058.8DP slave: ADI48-258© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.8DP slave: ADI4 NoticeThe ADI4 DP slave can only be operated on an isochronous PROFIBUS DP.8.8.1Slave OMParameterization of the configuration with regard to the ADI4 interface module...

  • Page 259

    01.058.9DP slave: SIMODRIVE drives8-259© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.9DP slave: SIMODRIVE drivesParameterization of the configuration with regards to the SIMODRIVE drives:–SIMODRIVE 611 universal or universal E–SIMODRIVE POSMO CD/CA–...

  • Page 260

    01.058.9DP slave: SIMODRIVE drives8-260© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn SW 2.2 and higher, “expanded message frame configuration” has been pro-vided to transfer drive data to the NC in the cyclic PROFIBUS message frame inaddition to the ...

  • Page 261

    01.058.9DP slave: SIMODRIVE drives8-261© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDialog box: Properties – PROFIBUS Interface SIMODRIVE 611U DP2, DP3Tab card: ParameterAddress: PROFIBUS addressOKAfter this dialog has been confirmed using the button: ...

  • Page 262

    01.058.9DP slave: SIMODRIVE drives8-262© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDialog box: DP slave propertiesTab card: ConfigurationDefault: <Message frame type>OKNoticeThe message frame type of DP slave 611U, which is set on the SlaveOM, mustm...

  • Page 263

    01.058.9DP slave: SIMODRIVE drives8-263© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe I/O address set by the SlaveOM for an axis must match the I/O addressset in the NC.There is no automatic adjustment !The following data must match:1. SIMATIC S7 c...

  • Page 264

    01.058.9DP slave: SIMODRIVE drives8-264© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Because DP slaves 611U can be assigned both to the NC and to the PLC,check system functions SFC 14 and SFC 15 when writing data to seewhether the drive belongs to the wri...

  • Page 265

    01.058.9DP slave: SIMODRIVE drives8-265© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionand the message frame type of the machine axis:1. Machine axis:I/O address 272Message frame type 1022. Machine axis:I/O address 292Message frame type 102For configuring the...

  • Page 266

    01.058.10 DP slave: Diagnostic repeater for PROFIBUS DP8-266© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.10DP slave: Diagnostic repeater for PROFIBUS DP 8.10.1FunctionSINUMERIK 840DiDP MasterPG with SIMATIC STEP 7Start:TopologydeterminationDiagnosticsSla...

  • Page 267

    01.058.10 DP slave: Diagnostic repeater for PROFIBUS DP8-267© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8.10.2Application rangeA diagnostic repeater is required if one or more of the following requirementsexist:S Cable diagnosis of PROFIBUS network during...

  • Page 268

    01.058.10 DP slave: Diagnostic repeater for PROFIBUS DP8-268© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition8 PROFIBUS DP CommunicationNotes

  • Page 269

    9-269© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDrive Start-Up(Preconditions)Chapter “Drive start-up (preconditions)” describes the Preconditions of theSINUMERIK 840Di for optimum start-up of the drives as regards material andcost.It is not the secti...

  • Page 270

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-270© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3. SimoCom U is installed on the SINUMERIK 840Di and is routed from thePLC to the PROFIBUS. Via the PROFIBUS DP interface of the MCIboard, SimoCom U is c...

  • Page 271

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-271© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9.1.2Preconditions for an online connectionTo be able to establish an online connection between SimoCom U and the SIMODRIVE 611 universal drives connecte...

  • Page 272

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-272© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe precondition for setting the PROFIBUS address on the control unit is thatno faults or warnings are displayed.If faults or warnings are displayed (dis...

  • Page 273

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-273© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9.1.4Setting PROFIBUS address (SIMODRIVE POSMO SI/CD/CA)For SimoCom U to be able to enter online operation with the SIMODRIVE drivesconnected to the PROF...

  • Page 274

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-274© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9.1.5Setting the MPI interfaceThe MPI interface through which SimoCom U accesses the drives connected toPROFIBUS by means of routing, must be parameteriz...

  • Page 275

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-275© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9.1.6Setting the routing informationSetting the routing information:–MPI address of the PLC–PROFIBUS subnetwork IDThe easiest method to do so is the ...

  • Page 276

    01.059.1SIMODRIVE 611 universal/E, POSMO CD/CA and SI9-276© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Open the hardware configuration of the station (double-click with left mousebutton on: Hardware; “HW-Config” will be started)S Open DP master (in t...

  • Page 277

    01.059.2Installing SimoCom U9-277© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9.2Installing SimoCom USimoCom U is part of the 611U toolbox supplied with the SINUMERIK 840Di indirectory:S Installation directory: See Section 1.2, Page 1-35ffEngineering Tools...

  • Page 278

    01.059.2Installing SimoCom U9-278© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition9 Drive Start-UpNotes

  • Page 279

    10-279© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNC Start-Up with HMI Advanced10.1General procedureThe NC is parameterized for the connected machine by setting system vari-ables.These system variables are called:S Machine data (MD)S Setting data (SD).10....

  • Page 280

    01.0510.2 Machine and setting data10-280© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSetting data are system variables that indicate the current machine properties tothe NC.The identifier of a setting data is subject to the scheme:$ S k _IdentifierStringwh...

  • Page 281

    01.0510.2 Machine and setting data10-281© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionA concise table of all machine and setting data is to be found in:References:/LIS/Lists Machine and Setting DataNoteTo search for information regarding machine and setting...

  • Page 282

    01.0510.2 Machine and setting data10-282© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionYou can set or reset single bits by clicking them with the mouse or by selectingthem with the cursor keys and then pressing the toggle key.S With the soft key OK, you can ...

  • Page 283

    01.0510.2 Machine and setting data10-283© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFor the four possible password levels with their access permissions, the pass-words can be entered in the control area DIAGNOSIS by actuating the soft keySET PASSWORD.Refe...

  • Page 284

    01.0510.2 Machine and setting data10-284© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNumberRefer-enceNameName of identifier9214USER_CLASS_WRITE_PRG_CONDITProgram control9215USER_CLASS_WRITE_SEAWrite setting data9218USER_CLASS_SELECT_PROGRAMProgram selectio...

  • Page 285

    01.0510.2 Machine and setting data10-285© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.2.3Machine data display filterThrough the use of the machine data display filter, it is possible to reduce thenumber of displayed machine data of a certain area, e.g. g...

  • Page 286

    01.0510.3 System data10-286© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.3System data10.3.1ResolutionsThe following types of resolution, e.g. resolution of linear and angular positions,velocities, accelerations and jerk, must be differentiated as follows...

  • Page 287

    01.0510.3 System data10-287© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionExample of rounding:Computational resolution: 1000 increments/mmProgrammed path: 97.3786 mmEffective value = 97.379 mmNoteTo keep rounding easily understandable, it is better to use po...

  • Page 288

    01.0510.3 System data10-288© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.3.2Normalization of phys. quantities of machine and setting dataMachine and setting data having a physical unit are interpreted in the input/out-put units listed in Table 10-6 by de...

  • Page 289

    01.0510.3 System data10-289© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following applies:Selected input output unit+MD :SCALING_FACTORS_USER_DEF[n]* Internal unitEnter the actual value corresponding to the approached position in MD 10230:SCALING_FACTO...

  • Page 290

    01.0510.3 System data10-290© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMD :SCALING_USER_DEF_MASK+ H14 ;(bit no.4 and bit no.2MD : SCALING_FACTORS_USER_DEF[n]+1fts21mms2+12 * 25.4mms21mms2+ 304.8;å MD : SCALING_FACTORS_USER_DEF[4]+ 304.8from example 1as h...

  • Page 291

    01.0510.3 System data10-291© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe control has been started up with default values. Axis A1 is declared as alinear axis.S MD30300: IS_ROT_AX[A1] = 0 (no rotary axis)S MD32000: MAX_AX_VELO [A1] = 1000 [mm/min] (max. ...

  • Page 292

    01.0510.3 System data10-292© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe input values in MD11200: INIT_MD (loading the default machine data withthe “next” NC boot), which are listed below, various data areas can be loadedwhen the NC boots next time....

  • Page 293

    01.0510.3 System data10-293© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionWhen the system of measurement is changed, all lengthrelated parameters areautomatically converted to the new system of measurement from the perspec-tive of the operator. This includes...

  • Page 294

    01.0510.3 System data10-294© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.3.6Traversing rangesThe range of values of the traversing ranges directly depends on the selectedcomputational resolution (see Subsection 10.3.1, Page 10-286).With the default assig...

  • Page 295

    01.0510.3 System data10-295© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.3.8Cycle timesOn the SINUMERIK 840Di the system clock cycle, the position controller cycle,and the interpolation cycle of the NC are based on the DP cycle time configuredin STEP 7 ...

  • Page 296

    01.0510.3 System data10-296© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionKey to Fig. 10-2:TPosCPU time required by position controllerTDPDP cycle time: DP cycle timeTDXData exchange time: Sum of transfer times of all DP slavesTMMaster time: Offset of the st...

  • Page 297

    01.0510.3 System data10-297© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe interpolator cycle may be chosen freely as a whole multiple of the positioncontrol cycle.S MD10070 IPO_SYSCLOCK_TIME_RATIO (factor for the interpolation cycle)The processor power o...

  • Page 298

    01.0510.3 System data10-298© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteS The values displayed in menu: System resources of HMI Advanced refer tothe total power of the CPU, not to the CPU time share of the NCK set inMD 10185: NCK_PCOS_TIME_RATIO.S The ...

  • Page 299

    01.0510.3 System data10-299© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-12Cycle times: machine dataNumberName of identifierName / remarksRefer-enceGeneral ($MN_ ... )10050SYSCLOCK_CYCLE_TIMESystem clock cycle/only display data; is alwaysequal to t...

  • Page 300

    01.0510.3 System data10-300© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionVmaxvProgrammed path length in parts program block [mm or degrees]IPO cycle [s]*0.9For example, in the case of parts programs generated by means of CAD sys-tem, which contain extremely...

  • Page 301

    01.0510.4 Memory configuration10-301© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.4Memory configurationThe dynamic (DRAM) or static (SRAM) memory available depends on thehardware configuration of the components used (PCU and MCI board) and thememory avai...

  • Page 302

    01.0510.4 Memory configuration10-302© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.4.1DRAM memoryThe free DRAM memory is displayed in machine dataS MD18050: INFO_FREE_MEM_DYNAMIC (free dynamic memory)displayed.The free DRAM should not be less than 15,000 ...

  • Page 303

    01.0510.4 Memory configuration10-303© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNumberRefer-enceName / remarksName of identifier28090MM_NUM_CC_BLOCK_ELEMENTSNumber of block elements for Compile cycles28100MM_NUM_CC_BLOCK_USER_MEMSize of block memory for C...

  • Page 304

    01.0510.4 Memory configuration10-304© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionGeneral ($MN_ ... )18092MM_NUM_CC_MAGLOC_PARAMCompile cycles of tool management: Number ofmagazine location data/FBW/18094MM_NUM_CC_TDA_PARAMCompile cycles of tool management:...

  • Page 305

    01.0510.4 Memory configuration10-305© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.4.3DRAM file systemFor historical reasons, the passive file system of the NCK in which the userdata, such as parts programs, user cycles, etc. are located is in the SRAM ar...

  • Page 306

    01.0510.4 Memory configuration10-306© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionRelocation of cycles into the DRAM file system is an option:“Cycle storage separate from the CNC user memory”The cycle areas that are to be relocated into the DRAM file sy...

  • Page 307

    01.0510.4 Memory configuration10-307© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDuring start-up of the NCK, the cycles are loaded from the backgroundmemory into the DRAM file system. If the configured memory is no longersufficient during loading, from thi...

  • Page 308

    01.0510.5 Axes and spindles10-308© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5Axes and spindles10.5.1Axis configurationThe term “axis” is often used either as a single term in conjunction with SINU-MERIK 840Di or in a compound, e.g. machine axis, c...

  • Page 309

    01.0510.5 Axes and spindles10-309© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe assignment of drives, machine axes, channel axes and geometry axesusing the corresponding machine data is shown in the following Fig. 10-4:List of all geometry axesof the cha...

  • Page 310

    01.0510.5 Axes and spindles10-310© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition1Machine dataS MD13050: DRIVE_LOGIC_ADDRESS[n] (I/O address of the drive)tells the NC the I/O addresses of the drives defined in the S7 project using “HW-Config”.The machine ...

  • Page 311

    01.0510.5 Axes and spindles10-311© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-16Axis configuration: machine dataNumberName of identifierName / remarksRefer-enceGeneral ($MN_ ... )13050DRIVE_LOGIC_ADDRESSI/O address of driveChannelspecific ($MC_ .....

  • Page 312

    01.0510.5 Axes and spindles10-312© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMachine dataS MD20060: AXCONF_GEOAX_NAME_TAB[n] (name of the geometry axis inthe channel)is used to define the geometry axis names. Geometry axis names must be un-ambiguous for t...

  • Page 313

    01.0510.5 Axes and spindles10-313© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe default values of the machine data are dimensioned such that they leavesufficient distance per axis with one measuring circuit each, beginning from I/Oaddress 272 (the I/O ad...

  • Page 314

    01.0510.5 Axes and spindles10-314© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNotice1. A change of the message frame type has to be carried out consistently:S DP slave 611U (SIMATIC S7 project, HW Config): Message frame typeS NC: MD13060: DRIVE_TELEGRAM_TY...

  • Page 315

    01.0510.5 Axes and spindles10-315© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe NC attempts to ascertain the drive type for each parameterized PROFIBUSdrive. The drive type is shown in the following machine data:S MD13080: DRIVE_TYP_DP[n] (drive type PRO...

  • Page 316

    01.0510.5 Axes and spindles10-316© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-18Drive configuration: machine dataNumberName of identifierName / remarksRefer-enceGeneral ($MN_ ... )13050DRIVE_LOGIC_ADDRESS[n]Logical I/O address of driveG213060DRIVE...

  • Page 317

    01.0510.5 Axes and spindles10-317© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn the two axis-specific machine data:S MD30110: CTRLOUT_MODULE_NR[0] (setpoint assignment: logic drivenumber)S MD30220: ENC_MODUL_NR[n] (actual-value assignment: logic drive num...

  • Page 318

    01.0510.5 Axes and spindles10-318© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNumberRefer-enceName / remarksName of identifier30230ENC_INPUT_NR[1]Actual value assignment: Position measuring system 21 = motor measuring system2 = direct measuring system30240...

  • Page 319

    01.0510.5 Axes and spindles10-319© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.5Incremental measuring system settingsThe diagrams below show the general possibilities of arranging a rotaryincremental measuring system with regard to motor and load, as w...

  • Page 320

    01.0510.5 Axes and spindles10-320© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMIS_ROT_AX=1DRIVE_ENC_RATIO_NUMERADRIVE_ENC_RATIO_DENOMDRIVE_AX_RATIO_NUMERADRIVE_AX_RATIO_DENOMENC_IS_DIRECT=0LGnEncoderRotary tableLoadGearboxnMotorMeasuringGearboxnLoadencoder...

  • Page 321

    01.0510.5 Axes and spindles10-321© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe diagrams below show the general possibilities of arranging a rotaryincremental measuring system with regard to motor and load, as well as theresulting values for the respecti...

  • Page 322

    01.0510.5 Axes and spindles10-322© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.6Parameterization of absolute measuring systemsThe following encoder types are currently supported:S Single-turn absolute value encoderS Multi-turn absolute value encoderwit...

  • Page 323

    01.0510.5 Axes and spindles10-323© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMIS_ROT_AX=1DRIVE_ENC_RATIO_NUMERADRIVE_ENC_RATIO_DENOMDRIVE_AX_RATIO_NUMERADRIVE_AX_RATIO_DENOMLGnEncoderRotary tableLoadGearboxnMotorMeasuringGearboxnLoadENC_IS_LINEAR=0ENC_IS_...

  • Page 324

    01.0510.5 Axes and spindles10-324© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.7Parameterization of a 2nd measuring system with ADI4Up to 2 measuring system can be parameterized for a machine axis. If it is notpossible to connect the 2nd measuring syst...

  • Page 325

    01.0510.5 Axes and spindles10-325© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe I/O addresses and message frame types for the drive and ADI4 axis are setto the following values in the configuration:Drive–I/O address: 258–Message frame type: Message f...

  • Page 326

    01.0510.5 Axes and spindles10-326© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAssignment of the actual value channelsAssignment of the 1st measuring system (index 0) of the machine axis to themeasuring circuit input of the SIMODRIVE 611U drive module is pe...

  • Page 327

    01.0510.5 Axes and spindles10-327© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.8DSC (Dynamic Servo Control)The DSC function eliminates the deadtime that necessarily exist at the speedsetpoint interface normally used between the NC and drive due to relo...

  • Page 328

    01.0510.5 Axes and spindles10-328© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf you use DSC, a speed setpoint filter for rounding the speed setpoint steps isno longer necessary. The speed setpoint filter is then only of any use with differ-ence injection ...

  • Page 329

    01.0510.5 Axes and spindles10-329© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFor the recommended procedure with respect to scaling machine data, pleaserefer to Subsection 10.3.3, Page 10-290.Machine dataS MD30320: DISPLAY_IS_MODULO (modulo 360 degrees dis...

  • Page 330

    01.0510.5 Axes and spindles10-330© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.11Positioning axesPositioning axes are channel axes traversing parallel to the path axes withoutinterpolating with them.Positioning axes can be traversed either from the par...

  • Page 331

    01.0510.5 Axes and spindles10-331© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.12 Indexing axesIndexing axis are rotary or linear axes that may only be traversed within theirtraversing range to defined positions, the indexing positions.Traversing to in...

  • Page 332

    01.0510.5 Axes and spindles10-332© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-32Indexing axes: Interface signalsDB numberBit, byteNameRefer-enceAxis/spindle-specificSignals from axis/spindle to PLC31,...60.4, 60.5Referenced/synchronized 1, referen...

  • Page 333

    01.0510.5 Axes and spindles10-333© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition123450StandardAxis modeAxis interpolateswith spindle (G33)Axis interpolateswith spindle (G33)Axis interpolateswith spindle (G33)Axis interpolateswith spindle (G33)Axis interpolat...

  • Page 334

    01.0510.5 Axes and spindles10-334© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.14 Position controllerThe closed-loop control of a machine consists of the cascaded closed-loopcontrol circuits of current controller, speed controller and position controll...

  • Page 335

    01.0510.5 Axes and spindles10-335© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe servo gain factor is defined as the ratio of velocity in m/min and theresulting following error in mmFollowing errorVelocityKV =[m/min][mm]i.e. with a Kv factor of 1 and a ve...

  • Page 336

    01.0510.5 Axes and spindles10-336© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf a KV factor is already known for a machine in question, this can be set andchecked. For checking, reduce the acceleration of the axis inS MD32300: MAX_AX_ACCEL (axis accelerat...

  • Page 337

    01.0510.5 Axes and spindles10-337© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe sign of a properly adjusted acceleration of a machine axis is accelerationand positioning free from overshoot at rapid traverse rate and maximum load(heavy workpiece).After t...

  • Page 338

    01.0510.5 Axes and spindles10-338© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.15 Speed setpoint matchingIn speed setpoint matching the NC is informed for parameterization of the axialcontrol and monitoring which motor speed in the drive corresponds to...

  • Page 339

    01.0510.5 Axes and spindles10-339© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionBecause ADI4 does not support acyclic services on the PROFIBUS DP, manualspeed setpoint matching must be performed.Via the two axis-specific NC machine data:S MD32260: RATED_VELO...

  • Page 340

    01.0510.5 Axes and spindles10-340© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIncorrect speed setpoint matching has a negative impact on the real servo gainof the axis.To check speed setpoint matching it is necessary for a defined traverse velocityto compa...

  • Page 341

    01.0510.5 Axes and spindles10-341© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.16 Drift compensationDigital drives are not subject to drift or compensate for it automatically.Because ADI4 does not support acyclic services on the PROFIBUS DP, driftcompe...

  • Page 342

    01.0510.5 Axes and spindles10-342© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.17 Velocity matching (axis)The value entered in machine dataS MD32000: MAX_AX_VELO[n] (max. axis velocity)entered value is the limit velocity up to which a machine axis can ...

  • Page 343

    01.0510.5 Axes and spindles10-343© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the above mentioned setting data are unequal to 0, the JOG velocity resultsas follows:1. SD: JOG_REV_IS_ACTIVE (revolutional feedrate in JOG mode) = 0 => linear feed (G94)S...

  • Page 344

    01.0510.5 Axes and spindles10-344© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-37Velocities: machine dataNumberName of identifierName / remarksRefer-enceAxis-spec. ($MA_ ... )30300IS_ROT_AX[n]Rotary axis32000MAX_AX_VELO[n]Maximum axis velocityG2320...

  • Page 345

    01.0510.5 Axes and spindles10-345© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.18 Monitoring functions (axis)The static monitoring functions with reference to a machine axis are:Window around the setpoint position within which exact stop coarse is dete...

  • Page 346

    01.0510.5 Axes and spindles10-346© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSTANDSTILL_DELAY_TIMEIS: “Clamping active”CLAMP_POS_TOLSTANDSTILL_POS_TOLSTOP_LIMIT_COARSESTOP_LIMIT_FINEIS: “Exact stop coarse”POSITIONING_TIMEActual pointSetpoint STime...

  • Page 347

    01.0510.5 Axes and spindles10-347© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS MD36130: POS_LIMIT_PLUS2 (2nd software limit switch plus)S IS: DB31,... DBX12.2 (2nd software limit switch minus)S IS: DB31,... DBX12.3 (2nd software limit switch plus)S Alarm:...

  • Page 348

    01.0510.5 Axes and spindles10-348© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe max. permissible motor speed is specified in P1401:0 “Speed for max.useful motor speed” of the SIMODRIVE 611 universal assigned to the machineaxis.MD36210: CTRLOUT_LIMIT[...

  • Page 349

    01.0510.5 Axes and spindles10-349© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFeedforward control valuetospeedcontrollerKV+Speed setpoint monitoringPosition controllerFollowing errorFig. 10-21 Speed setpoint calculationNoticeThe limitation of the speed set...

  • Page 350

    01.0510.5 Axes and spindles10-350© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionand stopping the machine axis using a speed setpoint ramp whosecharacteristic is set inS MD36610: AX_EMERGENCY_STOP_TIME (Time for braking ramp whenan error occurs).Cause of erro...

  • Page 351

    01.0510.5 Axes and spindles10-351© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe zero mark monitoring of the encoder of a machine axis checks whetherpulses were lost between two zero mark passes. ViaS MD 36310: ENC_ZERO_MONITORING (zero mark monitoring)is...

  • Page 352

    01.0510.5 Axes and spindles10-352© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSetpointprocessingSetpoints fromInterpolatorSpeedsetpointPos. controllerAX_EMERGENCY_STOP_TIMECTRLOUT_LIMITControlloopmodelCONTOUR_TOLSTSTILL_VELO_TOLAX_VELO_LIMITENC_CHANGE_TOLE...

  • Page 353

    01.0510.5 Axes and spindles10-353© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.19 Referencing an axisWhen referencing a machine axis, the actual position value system of the ma-chine axis is synchronized with the machine geometry. Depending on the en-c...

  • Page 354

    01.0510.5 Axes and spindles10-354© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following machine data and interface signals are independent with re-spect to the individual phases of reference point approach:S MD11300: JOG_INC_MODE_LEVELTRIGGRD (INC/REF ...

  • Page 355

    01.0510.5 Axes and spindles10-355© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition!WarningIf the reference cam is not calibrated exactly, it is possible that a wrong zeromarker is evaluated after the reference cam has been left. As a result, thecontrol system ...

  • Page 356

    01.0510.5 Axes and spindles10-356© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following machine data and interface signals are important:S MD34070: REFP_VELO_POS (reference point positioning velocity)S MD34080: REFP_MOVE_DIST (reference point distance ...

  • Page 357

    01.0510.5 Axes and spindles10-357© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionWhen clearance-coded reference marks are used, referencing is divided into2 phases:1. Synchronize by overriding 2 reference marks2. Traverse to target pointIS “Approach ref. po...

  • Page 358

    01.0510.5 Axes and spindles10-358© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe following machine data and interface signals are important:S MD34010: REFP_CAM_DIR_IS_MINUS (approach reference cam innegative direction)S MD34040: REFP_VELO_SEARCH_MARKER (r...

  • Page 359

    01.0510.5 Axes and spindles10-359© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2. Determine the absolute machine actual positionDetermining the absolute machine actual position, e.g., can be performed bytraversing the machine axis to a known position (fixed...

  • Page 360

    01.0510.5 Axes and spindles10-360© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionInitial referencing of the measuring system of a machine axis with absolutevalue encoder is performed by calibrating the encoder.Follow-up referencing of a machine axis is perfor...

  • Page 361

    01.0510.5 Axes and spindles10-361© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition4. Enabling encoder calibrationEncoder calibration is performed in the machine data:S MD34210: $MA_ENC_REFP_STATE[n] = 15. Activate changed machine data by NCK reset.6. Completin...

  • Page 362

    01.0510.5 Axes and spindles10-362© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoticeThe status of the absolute value encoder is only automatically reset to 0 =“encoder not calibrated” by the NC on gear change:S MD34210: $MA_ENC_REFP_STATE[n] = 0In all ...

  • Page 363

    01.0510.5 Axes and spindles10-363© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNumberName of identifierNameRefer-enceGeneral ($MN_ ... )11300JOG_INC_MODE_LEVELTRIGGRDINC/REF in jog/continuous modeH1Channelspecific ($MC_ ... )20700REFP_NC_START_LOCKNC start ...

  • Page 364

    01.0510.5 Axes and spindles10-364© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition/FB/ Description of Functions, Basic Machine,R1 Reference point approachReferences10 NC Start-Up with HMI Advanced

  • Page 365

    01.0510.5 Axes and spindles10-365© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.20 Spindle basic dataThe spindle mode of a machine axis is a subset of the general axis functionality.For this reason, the machine data required to start up an axis have als...

  • Page 366

    01.0510.5 Axes and spindles10-366© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe machine dataS MD35020: SPIND_DEFAULT_MODE (spindle park position)S MD35030: SPIND_DEFAULT_ACT_MASK (effective time of spindle parkposition)can be used to define the default m...

  • Page 367

    01.0510.5 Axes and spindles10-367© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition5. The gear stage cannot be changed when the axis mode is active. Thespindle must be switched to control mode This is done using M41 ... M45.6. In axis mode, the machine data of ...

  • Page 368

    01.0510.5 Axes and spindles10-368© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.21 Setpoint/actual value channels of spindleParameterization of the setpoint/actual value channels of a spindle is identicalto parameterization of the setpoint and actual va...

  • Page 369

    01.0510.5 Axes and spindles10-369© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.23 Measuring systems of spindleWhen parameterizing the measuring systems of spindles, the same conditionsapply as for parameterization of the measuring systems of rotary axe...

  • Page 370

    01.0510.5 Axes and spindles10-370© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMD31020 * pulse rev.360 degreeMD 31070MD 31080** MD10210*MD 31060MD 31050Internalresolution =500 * 1283601** 100011*1= 5,625Internalresolution =int. incrementsencoder pulseOne ...

  • Page 371

    01.0510.5 Axes and spindles10-371© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.24 Speeds and setpoint adjustment for spindleIn SINUMERIK 840Di, data for five gear stages are implemented. These stagesare defined by a minimum and maximum speed for the st...

  • Page 372

    01.0510.5 Axes and spindles10-372© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDrive parameter P0880: PROFIBUS speed evaluationNormalization value P08804000H Speed setpoint (low resolution)4000 0000H Speed setpoint (high resolution)Speed nFig. 10...

  • Page 373

    01.0510.5 Axes and spindles10-373© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAxis-specificSignals from PLC to axis/spindle31, ...16.2–16.0Actual gear step31, ...16.3Gear changed31, ...16.6No speed monitoring when changing the gear31, ...18.4Oscillation ...

  • Page 374

    01.0510.5 Axes and spindles10-374© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAxisspecific ($MA_ ... )36000STOP_LIMIT_COARSEExact stop coarse36010STOP_LIMIT_FINEExact stop fine32200POSCTRL_GAINKV factor36400CONTOUR_TOLContour monitoringTable 10-44Spindle p...

  • Page 375

    01.0510.5 Axes and spindles10-375© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMotorMotor encoderSIMODRIVE 611 universalChuckBEROPower connectionMotorencoder cableGearboxToothed beltFig. 10-29 Synchronization using BEROThe spindle will be synchronized:S aft...

  • Page 376

    01.0510.5 Axes and spindles10-376© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-46Synchronizing spindle: Interface signalsDB numberBit, byteNameRefer-enceAxis-specificSignals from PLC to axis/spindle31, ...16.4Synchronize spindle 131, ...16.5Synchro...

  • Page 377

    01.0510.5 Axes and spindles10-377© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMachine dataS MD36200: AX_VELO_LIMIT (threshold value for velocity monitoring)also limits the speed of the spindle. When the speed is exceeded, an alarm isgenerated.In position-c...

  • Page 378

    01.0510.5 Axes and spindles10-378© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSpindle speedMaximum encoder limit frequencyMaximum spindle speedMinimum spindle speed for current gear stageIS: Axis/spindle stationary (n<n )Speed range of spindleMaxim...

  • Page 379

    01.0510.5 Axes and spindles10-379© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.5.28 Spindle dataTable 10-47Spindle: machine dataNumberName of identifierNameRefer-enceGeneral ($MN_ ... )12060OVR_SPIND_IS_GRAY_CODESpindle override with Gray codingV112070OV...

  • Page 380

    01.0510.5 Axes and spindles10-380© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNumberRefer-enceNameName of identifierAxisspecific ($MA_ ... )35210GEAR_STEP_POSCTRL_ACCEL[n]Acceleration in position control mode35220ACCEL_REDUCTION_SPEED_POINTSpeed limit for ...

  • Page 381

    01.0510.5 Axes and spindles10-381© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAxis-specificSignals from PLC to axis/spindle31, ...1.6Position measuring system 2A231, ...1.5Position measuring system 1A231, ...1.4Followup modeA231, ...1.3Axis/spindle disable...

  • Page 382

    01.0510.6 Digital and analog I/O devices10-382© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.6Digital and analog I/O devicesThe following digital and analog signal modules are available:Digital I/O modules–MCI board extension module (option)On the MCI b...

  • Page 383

    01.0510.6 Digital and analog I/O devices10-383© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteThe first digital input and output byte is permanently assigned to the MCI boardextension module (option). Therefore you can connect a maximum of 4additional inp...

  • Page 384

    01.0510.6 Digital and analog I/O devices10-384© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteS The first digital input/output bytes defined via machine data:S MD10350: FASTIO_DIG_NUM_INPUTSS MD10360: FASTIO_DIG_NUM_OUTPUTSalways refers to the 4 digital i...

  • Page 385

    01.0510.6 Digital and analog I/O devices10-385© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.6.4Digital input/output bytes and system variablesThe following configuration example shows the relation between digital inputbytes and system variables by means ...

  • Page 386

    01.0510.6 Digital and analog I/O devices10-386© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.6.5Dynamic responseAfter the system variables have been set, e.g. $A_OUT[8] for setting the 8thdigital output of the NC on a SIMATIC S7 signal module connected on...

  • Page 387

    01.0510.6 Digital and analog I/O devices10-387© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionRComputational time of position controller and/or signal moduleDxExchange of user data between DP master and DP slavesMSGAcyclic services (e.g. DP/V1, pass token)RES...

  • Page 388

    01.0510.6 Digital and analog I/O devices10-388© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionET200 I/Os: IM 153SlotModuleI addressO addressComment4SM 322 DO16xDC24V/0.5A–128...1295SM 322 DO32xDC24V/0.5A–130...1336SM 321 DI16xDC24V/0.5A128...129–7SM 321...

  • Page 389

    01.0510.6 Digital and analog I/O devices10-389© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionET2002 output bytesADI42 output bytesNoteAlthough only 4 output bytes are used, 5 must be declared. The 1st output byteis always assigned to the MCI board extension ...

  • Page 390

    01.0510.6 Digital and analog I/O devices10-390© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-50Digital and analog I/Os: machine dataNumberName of identifierNameRefer-enceGeneral ($MN_ ... )10300FASTIO_ANA_NUM_INPUTSNumber of active analog NC inputs1...

  • Page 391

    01.0510.6 Digital and analog I/O devices10-391© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-52Digital and analog I/Os: Interface signalsDB num-berBit, byteNameRefer-enceGeneralSignals from NC to PLC100, 122, 124, 126, 128Disable digital NC inputs10...

  • Page 392

    01.0510.7 Loadable compile cycles10-392© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.7Loadable compile cyclesCompile cycles are functional expansions of the NC system software that canbe created by the operator and/or by Siemens and then imported in the ...

  • Page 393

    01.0510.7 Loadable compile cycles10-393© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.7.1Loading compile cyclesThe following requirements must be met to enable loading a compile cycle tothe NC:1. A flash file system (FFS) of at least 512KB is set up on th...

  • Page 394

    01.0510.7 Loadable compile cycles10-394© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteSeveral compile cycles can be copied to the NCK FSS in succession; you donot need to perform an NCK reset after each copy procedure.The NC system software accesses the ...

  • Page 395

    01.0510.7 Loadable compile cycles10-395© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS 2. Digit of the interface version numberThe 2nd digit of the interface version number of a compile cycle must beless than or equal to the 2nd digit of the NC system softw...

  • Page 396

    01.0510.7 Loadable compile cycles10-396© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the compile cycle is not enabled in conjunction with SINUMERIK840Di/840DiE, the following alarm is issued:Not enabled for SINUMERIK 840DiS Alarm “7200 CC<name>_E...

  • Page 397

    01.0510.7 Loadable compile cycles10-397© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.7.4Data descriptions (MD)60900 + iwhere i = 0. 1. 2. 3 ...CC_ACTIV_IN_CHAN_XXXX[n]where: XXXX = function identifier, n = 0 or 1MD numbern = 0: Activate technology functi...

  • Page 398

    01.0510.8 PROFIBUS-DP10-398© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.8PROFIBUS-DP10.8.1Setting the parameters for the shut-down behaviorIf specific DP slaves react to an abrupt shut-down of PROFIBUS DP commu-nication with error states, e.g. in respon...

  • Page 399

    01.0510.9 Initial settings10-399© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.9Initial settingsThe status of an NC function, e.g. G codes, tool length compensation, trans-formation, coupled motion (of an axis) etc., which is taken in a certain status of ...

  • Page 400

    01.0510.10 NC/PLC Diagnosis10-400© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.10NC/PLC Diagnosis 10.10.1Menu: DiagnosticsThe menu of the NC/PLC diagnostics is in the following operating path:S Operating area switchover > Diagnosis > NC/PLC Diagnos...

  • Page 401

    01.0510.10 NC/PLC Diagnosis10-401© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS NCK ResetVia the “NCK reset” button, an NCK POWER ON reset is triggered.On a NCK POWER ON reset, all active machining operations are stopped.Drives that are in motion are n...

  • Page 402

    01.0510.10 NC/PLC Diagnosis10-402© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS PLC STOPWith the “PLC STOP” button, the PLC is put in the STOP state. Processingof the PLC user program has stopped and all outputs are set to substitutevalues.S PLC Delete...

  • Page 403

    01.0510.10 NC/PLC Diagnosis10-403© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTable 10-54PLC operating state display by means of RUN/STOP evaluationRUNSTOPPLC operating statelights upOffRUN: The PLC program is being processed.Offlights upSTOP: The PLC prog...

  • Page 404

    01.0510.10 NC/PLC Diagnosis10-404© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10.10.2 Menu: SettingsThe menu for the SINUMERIK 840Di specific settings is in the following operat-ing path:S Operating area switchover > Diagnosis > NC/PLC Diagnosis >...

  • Page 405

    01.0510.10 NC/PLC Diagnosis10-405© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Signal input for shutdown behavior: Signal levelThis selection field is for configuring the level of the shutdown signal of theUPS:S Low activeOn detection of the low level (0)...

  • Page 406

    01.0510.10 NC/PLC Diagnosis10-406© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition10 NC Start-Up with HMI AdvancedNotes

  • Page 407

    11-407© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAlarm and Message Texts11.1Alarm and message textsTo enable easy adaptation of alarm and message texts to the specific require-ments of an automation system, the alarm and message texts are stored infreely...

  • Page 408

    01.0511.1Alarm and message texts11-408© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition11.1.2Standard text filesThe standard alarm and message texts in ASCII format are stored in thefollowing files on the hard disk:–MMC :<installation path>\dh\mb.dir\a...

  • Page 409

    01.0511.1 Alarm and message texts11-409© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionLanguage assignment of the user-specific alarm texts is achieved via the nameof the text file. The appropriate code and the file extension .com are added tothe user file na...

  • Page 410

    01.0511.1Alarm and message texts11-410© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition11.1.4Syntax for alarm text files The following alarm numbers are available for the cycle, compile cycle and PLCalarms:Table 11-2Alarm numbers for cycle, compile cycle and P...

  • Page 411

    01.0511.1 Alarm and message texts11-411© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe default assignment “0” means: The help file supplied by Siemens provides a detailed description of the alarm.A value between 1 and 9 uses an assignment entry in the...

  • Page 412

    01.0511.1Alarm and message texts11-412© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe associated text is given in inverted commas with the position parameters.S Characters “ and # must not be used in alarm texts. The % character is reserved for displayi...

  • Page 413

    01.0511.1 Alarm and message texts11-413© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe settings in this section define the following alarm list properties:S TimeFormatHere, the pattern is entered which is to be used for output of date and time.It is the s...

  • Page 414

    01.0511.1Alarm and message texts11-414© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition11 Alarm and Message TextsNotes

  • Page 415

    12-415© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAxis/Spindle Dry Run12.1PreconditionsTo allow an axis to be traversed from the control system, it is necessary tosupply enabling terminals on the drive and to set enabling bits on the interface.The data bl...

  • Page 416

    01.0512.2 Axis dry run12-416© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionReferences/FB/Description of Functions Basic Machine:A2 Various Interface Signals and FunctionsSetting of hardware limit switches and interface signal check:S Hardware limit switch PL...

  • Page 417

    01.0512.2 Axis dry run12-417© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTraverse with1. 1000 mm/min feedrate2. rapid traverseFollowing error correct?Check machine dataMD32200KV factorMD32410Time constant of jerk limitationMD32910Dynamic response adaptatio...

  • Page 418

    01.0512.3 Spindle dry run12-418© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition12.3Spindle dry runCheck enables from driveI/RF module63 pulse enable64 drive enable48 start DC linkDrive module663 pulse enableCheck interface signals (DB31– 48)DBB0 Spindle spe...

  • Page 419

    01.0512.3 Spindle dry run12-419© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPerformspindlepositioning?NoYesEndChange overgear stageNo Positionreached from:1. high speed2. zero speedYesNoCheck machine dataMD 36000Exact stop coarseMD 36010Exact stop fineM...

  • Page 420

    01.0512.3 Spindle dry run12-420© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition12 Axis/Spindle Dry RunNotes

  • Page 421

    13-421© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDrive Optimization with HMI Advanced13.1OverviewIn the operating area Start-up of HMI Advanced, the following functions can bechosen from the menu item Drives/Servo for analyzing speed and position con-tro...

  • Page 422

    01.0513.1 Overview13-422© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionServo trace provides a graphically assisted analysis of the time response ofservo and drive data. For example:S Actual position valueS Position setpointS Following errorS Contour deviatio...

  • Page 423

    01.0513.2 Measuring functions13-423© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.2Measuring functionsA range of measuring functions allow the time and/or frequency response ofdrives and closed-loop controls to be displayed in graphic form on the screen.F...

  • Page 424

    01.0513.2 Measuring functions13-424© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMeasuring functions initiating a traversing movement are only selected usingthe specific soft key. The actual start of the measuring function and thus of thetraversing movement...

  • Page 425

    01.0513.3 Miscellaneous functions13-425© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.3Miscellaneous functionsIn conjunction with the measuring functions, another 2 axis-specific interfacesignals are provided:S DB31-DBx, DBX61.0 “Drive test traversing r...

  • Page 426

    01.0513.3 Miscellaneous functions13-426© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–With PLCTraversing of the axis to be measured is enabled in addition to theinterface signals typical for JOG mode depending on the interface signal.“Drive test travers...

  • Page 427

    01.0513.4 Frequency response measurements13-427© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.4Frequency response measurementsYou can measure both digital and analog drives. However, the bandwidth avail-able for measuring is limited by the position contro...

  • Page 428

    01.0513.4 Frequency response measurements13-428© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2. Set the required parameters in the measurement parameter screen.3. Display of the measurement result on the screen with the soft key Display.The reference freque...

  • Page 429

    01.0513.4 Frequency response measurements13-429© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionBandwidthThe bandwidth parameter is used to set the analyzed frequency range. Thelarger this value, the finer the frequency resolution and the longer the measure-me...

  • Page 430

    01.0513.4 Frequency response measurements13-430© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionOffsetA low offset of a few motor revolutions per minute can be selected to rule out aninfluence of the static friction.S The Offset is run up via an acceleration r...

  • Page 431

    01.0513.4 Frequency response measurements13-431© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.4.3Position control measurementThis measurement function basically analyzes the response to the active posi-tion measuring system. If the function is activated f...

  • Page 432

    01.0513.4 Frequency response measurements13-432© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFig. 13-4Example: Measurement results of a reference frequency response measurementAmplitudeThis parameter determines the magnitude of the test signal amplitude. It...

  • Page 433

    01.0513.4 Frequency response measurements13-433© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionOffsetThe measurement requires a slight speed offset of a few motor revolutions perminute. The offset must be set such that no speed zero crossings occur at theset ...

  • Page 434

    01.0513.4 Frequency response measurements13-434© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSpindle speedAmplitudeOffsetSettling timeMeasurement timett00PositionRamp timeFig. 13-5Signal chart for position setpoint/ramp measuring functionAt maximum axis vel...

  • Page 435

    01.0513.5 Graphic display13-435© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.5Graphic displayYou can have the measurement results displayed by pressing soft key Displayin the relevant main menu of the measuring function after completion of mea-surement.F...

  • Page 436

    01.0513.5 Graphic display13-436© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf a marker is active, a 2nd line is shown in the diagram via the 2nd marker soft-key. These two lines define the range that you can then have displayed over theentire display rang...

  • Page 437

    01.0513.5 Graphic display13-437© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionUse the Graphics ... soft key shown in Fig. 13-6, Page 13-435 to call the follow-ing functions:–Switching over the display from double to single graphics and vice versa(this func...

  • Page 438

    01.0513.6 Trace function13-438© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.6Trace function13.6.1Trace function propertiesThe trace function with a graphical user interface serves to record the timechange of data (values, signals, states, etc.) in the se...

  • Page 439

    01.0513.6 Trace function13-439© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.6.2Main menu and operationYou can access the main screen of this trace function using the soft keys Areaswitchover > Start-up > Drives/servo > Servo trace.Fig. 13-8Main ...

  • Page 440

    01.0513.6 Trace function13-440© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.6.3ParameterizationThe following settings have to be made in the basic screen–The axis/spindle to be measured–The signal to be measured–Measurement time–Trigger time–Tr...

  • Page 441

    01.0513.6 Trace function13-441© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTo select the axis/spindle, position the cursor on the appropriate “Axis/spindlename” list field.You can also select the axis/spindle directly in the list box from the dropdown ...

  • Page 442

    01.0513.6 Trace function13-442© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–Individual bits: xxxx xxxx–1: selected–0: not selected.By default, all bits are selected.The input field Threshold is only used to enter the triggering threshold for thephysi...

  • Page 443

    01.0513.6 Trace function13-443© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.6.5Display functionIf you press the Display soft key after the set measurement time has expiredand the measurement results have been prepared automatically, you can callthe graph...

  • Page 444

    01.0513.6 Trace function13-444© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf a marker is active, a 2nd line is shown in the diagram via the 2nd marker soft-key. These two lines define the range that you can then have displayed over theentire display range...

  • Page 445

    01.0513.6 Trace function13-445© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionUse the Graphics ... soft key shown in Fig. 13-11, Page 13-443 to call the fol-lowing functions:–Switching over the display from double to single graphics and vice versa(this func...

  • Page 446

    01.0513.7 File function13-446© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.7File functionUse the File functions soft key to call the appropriate screen form.Here you can save, load, or delete parameters you set for measuring, axis-spe-cific machine data ...

  • Page 447

    01.0513.7 File function13-447© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf you do not wish the data of the trace function to be stored in the “default direc-tory”, you can create user-specific directories.New directories are created in the operating ...

  • Page 448

    01.0513.8 Print graphic13-448© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.8Print graphicThe soft key Graphics in the main screens of the measuring functions opensthe menu to select the printer and to print the graphics.Fig. 13-14 Graphics soft keysUse t...

  • Page 449

    01.0513.8 Print graphic13-449© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFig. 13-15 Menu: Printer selectionChoose the printer to which you wish the file to be output from the list field usingeither the Toggle key or by double-clicking with the right mouse...

  • Page 450

    01.0513.8 Print graphic13-450© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionUse the soft key Print graphics Fig. 13-14, Page 13-448 to output the graphicsto the set medium:–Printer–Bitmap fileThe graphics is output directly to the selected printer.If you...

  • Page 451

    01.0513.9 Automatic controller setting13-451© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13.9Automatic controller settingAn automatic controller adjustment with HMI Advanced is not possible within theframework of SINUMERIK 840Di.For a description how to ca...

  • Page 452

    01.0513.9 Automatic controller setting13-452© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition13 Drive Optimization with HMI AdvancedNotes

  • Page 453

    14-453© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionUser Data Backup/Series Machine Start-Up14.1Explanations on data backupUser data are called all data or data areas that can be entered by the user toachieve the specific functionality of the SINUMERIK 840D...

  • Page 454

    01.0514.2 Creating a series commissioning file14-454© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition14.2Creating a series commissioning file14.2.1GeneralNoteBecause of its file extension “.arc”, the series machine start-up file is also calledarchive.The f...

  • Page 455

    01.0514.2 Creating a series commissioning file14-455© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe contents of a series machine start-up file created for the PLC comprise allblocks loaded at the time when the data backup was made:–OB (organization bloc...

  • Page 456

    01.0514.2 Creating a series commissioning file14-456© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition14.2.2HMI Advanced (option)The creation of a series machine start-up file with HMI Advanced is divided intothe following steps:1. Open the menu to create a ser...

  • Page 457

    01.0514.2 Creating a series commissioning file14-457© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition14.2.3SinuCom NCSinuCom NC can be started as follows to create a series start-up file:S SINUMERIK Desktop (see Section 5.4, Page 5-126)Windows XP taskbar: Star...

  • Page 458

    01.0514.3 Considerations when saving PLC data14-458© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition14.3Considerations when saving PLC dataWhen creating a series machine start-up file that contains PLC data, the PLCimage that is saved during this process is de...

  • Page 459

    01.0514.4 Reading in a series machine start-up file with HMI Advanced14-459© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTo change the PLC operating status, proceed as follows:S With 840Di start-up:–Start 840Di start-up Windows XP taskbar > Start > ...

  • Page 460

    01.0514.4 Reading in a series machine start-up file with HMI Advanced14-460© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition14 User Data Backup/Series Machine Start-UpNotes

  • Page 461

    15-461© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSoftware Installation/Update and DataBackup15.1PTP network link (Windows)The functions described in this section (software installation/update) require anetwork link with an external computer (PG/PC) on wh...

  • Page 462

    01.0515.1 PTP network link (Windows)15-462© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe network protocol used is: TCP/IP. TCP/IP permits high data transmissionrates and it is simple to configure. TCP/IP is preconfigured both in the PCU ba-sic software a...

  • Page 463

    01.0515.1 PTP network link (Windows)15-463© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe last two digits must be in the range 1 – 254.–169.254. 10. 1The subnet mask must be permanently set to the specified value:–255.255. 0. 0Dialog box: Network...

  • Page 464

    01.0515.1 PTP network link (Windows)15-464© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.1.3Configuring the external computer (Windows XP)This section illustrates how to make and check settings for network configura-tion on the external computer:S TCP/IP ...

  • Page 465

    01.0515.1 PTP network link (Windows)15-465© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionGo to the properties dialog box of the local network links (Windows task bar:Start > Settings > Network Connections >> Local Area Connections) tohave the ins...

  • Page 466

    01.0515.2 PTP network link (service menu/DOS)15-466© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.2PTP network link (service menu/DOS)Some of the functions described in this section (data back-up) require a networklink with an external computer (PG/PC) on...

  • Page 467

    01.0515.2 PTP network link (service menu/DOS)15-467© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe main service menu is displayed after PCU start-up. Select one after theother from the main menu:–Key “7”: Backup/Restore–Key “1”: Harddisk Backu...

  • Page 468

    01.0515.2 PTP network link (service menu/DOS)15-468© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionProtocol: TCP/IP is set as the default. If NetBEUI is displayed, you must switchto TCP/IP under Toggle Protocol (NetBEUI / TCP/IP) and key “3”.NoteIf a netw...

  • Page 469

    01.0515.2 PTP network link (service menu/DOS)15-469© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionRestrictionsThe IP address of the PCU must be different from that of the external com-puter, but must be in the same subnet. The IP address of the PCU must dif-...

  • Page 470

    01.0515.2 PTP network link (service menu/DOS)15-470© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.2.5Show connected network drivesAfter the PCU has been switched on, the menu of the boot manager is dis-played. Select the menu option Service menu (hidden) ...

  • Page 471

    01.0515.2 PTP network link (service menu/DOS)15-471© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.2.6Disconnecting from network drivesAfter the PCU has been switched on, the menu of the boot manager is dis-played. Select the menu option Service menu (hidd...

  • Page 472

    01.0515.2 PTP network link (service menu/DOS)15-472© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.2.7Restoring Partition E: (Windows) from the emergency image fileThis subsection describes how to restore the operating system partition E: froman emergency ...

  • Page 473

    01.0515.3 Partitioning of the PCU harddisk15-473© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.3Partitioning of the PCU harddiskThe PCU harddisk is divided into 4 partitions (3 primary partitions and an ex-tended partition). For reasons of data security, ...

  • Page 474

    01.0515.4 Software installation/update (Windows)15-474© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.4Software installation/update (Windows)This section describes how to install/update software via a Windows-based net-work link to an external computer (PC...

  • Page 475

    01.0515.5 Data back-up (DOS/service menu)15-475© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionNoteFor historical reasons, it is still possible to install/update software via theservice menu. However, it is not recommended.15.5Data back-up (DOS/service menu)1...

  • Page 476

    01.0515.5 Data back-up (DOS/service menu)15-476© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition2. Choose Backup/Restore with key “7”.The system prompts you to enter a password: You require a password forprotection level 0 – 2:–System–Manufacturer–...

  • Page 477

    01.0515.5 Data back-up (DOS/service menu)15-477© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition6. If you do not want to additionally back up the image files of the backed uppartitions on the PCU hard disk (partition image: see Subsection 15.5.4,Page 15-486), ...

  • Page 478

    01.0515.5 Data back-up (DOS/service menu)15-478© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.2Restoring hard disk contents from an image fileThis subsection describes how to restore the hard disk contents of the PCUfrom a hard disk image created as des...

  • Page 479

    01.0515.5 Data back-up (DOS/service menu)15-479© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFollowing menu:PLEASE SELECT1Configure GHOST Parameters2Harddisk Backup to <PATH>, Mode...3Harddisk Backup from <PATH>, Mode...9Back to previous MenuYou...

  • Page 480

    01.0515.5 Data back-up (DOS/service menu)15-480© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition–Standard Partitioning (default)The hard disk partitioning of the PCU is set to the default partitioning ofthe as-delivered state.–User-defined PartitioningThe ...

  • Page 481

    01.0515.5 Data back-up (DOS/service menu)15-481© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Input Machine Name MANUALLYType the new 10-digit computer name into the input screen form displayed.When you confirm the new name using the Input key, the compute...

  • Page 482

    01.0515.5 Data back-up (DOS/service menu)15-482© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.3Configuring the Ghost parametersThis subsection describes how to configure the Ghost parameters for transmis-sion of image files during hard disk back-up from...

  • Page 483

    01.0515.5 Data back-up (DOS/service menu)15-483© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Computer nameTo change the computer name, choose Change Machine Name (for Win-dows and DOS net) with key “5”.The computer name is changed at the Windows and D...

  • Page 484

    01.0515.5 Data back-up (DOS/service menu)15-484© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFollowing menu:CURRENT NETWORK SETTINGSMachine Name: <COMPUTER_NAME>User Name: auduserTransport Protocol: TCP/IPLogon to Domain: NoConnect Network Drive (last...

  • Page 485

    01.0515.5 Data back-up (DOS/service menu)15-485© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionReturn to the next highest menu level after setting the parameters with Backto previous menu by hitting key “9”. Be sure to save the parameter set-tings.Followi...

  • Page 486

    01.0515.5 Data back-up (DOS/service menu)15-486© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.4Backing up partitions C:, E: a. F: to local image fileThis subsection describes how to create an image file of partitions C:, E:, andF:. The image file is sto...

  • Page 487

    01.0515.5 Data back-up (DOS/service menu)15-487© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3. Choose Partitions Backup/Restore with Ghost (locally) with key “4”.Following menu:PLEASE SELECT1Configure GHOST Parameters2Partitions Backup, Mode LOCAL3Part...

  • Page 488

    01.0515.5 Data back-up (DOS/service menu)15-488© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSaving each of the partitions C:, E:, and F: creates a separate image file underD:\IMAGES. Its name starts with the name of the partition backup, e.g.:–for partit...

  • Page 489

    01.0515.5 Data back-up (DOS/service menu)15-489© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.6Deleting local image filesAfter the PCU has been switched on, the menu of the boot manager is dis-played. Select the menu option Service menu (hidden) using t...

  • Page 490

    01.0515.5 Data back-up (DOS/service menu)15-490© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.7Restoring partitions C:, E: & F: from local image fileThis chapter describes how you restore partitions C:, E: and F: from an imagefile.The following cond...

  • Page 491

    01.0515.5 Data back-up (DOS/service menu)15-491© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFollowing menu:PLEASE SELECT1Configure GHOST Parameters2Partitions Backup, Mode LOCAL3Partitions Restore, Mode LOCAL4Partition E (only Windows) Restore, Mode LOCAL8...

  • Page 492

    01.0515.5 Data back-up (DOS/service menu)15-492© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.8Restoring Partition E: (Windows) from the local image fileThis subsection describes how to restore the operating system partition E: onlyfrom an image file.Th...

  • Page 493

    01.0515.5 Data back-up (DOS/service menu)15-493© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.5.9Defining an emergency image for partition E: (Windows)This subsection describes how to define an image file as an emergency imageto restore operating system p...

  • Page 494

    01.0515.5 Data back-up (DOS/service menu)15-494© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFollowing menu:PLEASE SELECT1Configure GHOST Parameters2Partitions Backup, Mode LOCAL3Partitions Restore, Mode LOCAL4Partition E (only Windows) Restore, Mode LOCAL8...

  • Page 495

    01.0515.6 Restoring the as-delivered state15-495© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.6Restoring the as-delivered stateIf the current installation has become unusable for whatever reason, it is possi-ble to restore the status as delivered of part...

  • Page 496

    01.0515.6 Restoring the as-delivered state15-496© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15.6.2Restoring the partitionsThe procedure for restoring partitions C:, E:and F: from a local image file is de-scribed in Subsection 15.5.7, Page 15-490.Select th...

  • Page 497

    01.0515.6 Restoring the as-delivered state15-497© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition3. Next open directory:S D:\SETUP\APPS\001\000and start the installation program in the directory (SETUP.EXE).Then following the installation instructions shown.No...

  • Page 498

    01.0515.6 Restoring the as-delivered state15-498© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition15 Software Installation/Update and Data BackupNotes

  • Page 499

    16-499© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition840Di-specific Data and Functions16.1Interface signalsFor detailed information on interface signals, please refer to the descriptions offunctions:S /FB1/Description of Functions – Basic MachineS /FB2/Des...

  • Page 500

    01.0516.1 Interface signals16-500© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionDB numberDoc.referenceNameByte, bitSafety Integrated signals from axis/spindle to PLC31, ...108.0Safe velocity or zero speed (SBH/SG active)31, ...108.2Clear status pulses31, ......

  • Page 501

    01.0516.2 Expanded message frame configuration16-501© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16.2Expanded message frame configuration16.2.1Description of functionsThe PROFIdrive profile provides two different possibilities for defining the quan-tity an...

  • Page 502

    01.0516.2 Expanded message frame configuration16-502© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionThe specific drive data listed below is transferred in individually specified sy-stem variables with the machine data setting:S MD 36730: DRIVE_SIGNAL_TRACKING...

  • Page 503

    01.0516.2 Expanded message frame configuration16-503© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIn the necessary format conversion, bit 15 of the unsigned 16-bit integerPDA value is transferred to bits 16 to 31 of the signed 32-bit integer value inthe sys...

  • Page 504

    01.0516.2 Expanded message frame configuration16-504© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS DP master / SIMATIC STEP 7No additional requirementsS SINUMERIK 840Di NC–Option: “Evaluation of internal drive variables”,Order No. (MLFB): 6FC5 251-0A...

  • Page 505

    01.0516.2 Expanded message frame configuration16-505© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionBefore performing the expanded message frame configuration, you need toconfigure the DP slave 611U with the standard message frame required for thisdrive.For i...

  • Page 506

    01.0516.2 Expanded message frame configuration16-506© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionBefore performing expanded message frame configuration, you first need toperform the standard configuration or start-up of the drive.For the standard configura...

  • Page 507

    01.0516.2 Expanded message frame configuration16-507© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionS Configuring the additional drive actual valuesThe drive utilization for PDA11 is configured via the selection list of the cor-responding parameter (PROFIDriv...

  • Page 508

    01.0516.2 Expanded message frame configuration16-508© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16.2.4RestrictionsDie NC always occupies an entire slot. This means that data of the slot that isnot used by the NC, such as extended message frame configurati...

  • Page 509

    01.0516.2 Expanded message frame configuration16-509© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Editionthen responsibility lies solely with the start-up engineer to perform a consistencycheck on the above data.!WarningFor reasons relating to the system, the cons...

  • Page 510

    01.0516.2 Expanded message frame configuration16-510© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAxisspecific machine data36730DRIVE_SIGNAL_TRACKINGMD numberDetection of additional drive actual valuesDefault setting: 0Minimum input limit: 0Maximum input li...

  • Page 511

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-511© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16.3Travel to fixed stop with high-resolution torque reduc-tionThe full description of functions for “Travel to fixed stop” can be fo...

  • Page 512

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-512© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIf the requirements are not met for automatic adjustment, then the parameterscan be set manually for the SINUMERIK 840Di NC if the resolu...

  • Page 513

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-513© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16.3.4Setting parameters for the SINUMERIK 840Di NCIn the SINUMERIK 840Di NC system, the parameters for the resolution of thetorque reduc...

  • Page 514

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-514© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFile Edit Start-up Operation Diagnostics Tools HelpSimoCom U 12A driveOnline to drive 12A => data are modified directly in the d...

  • Page 515

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-515© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16.3.6Data description (MD)13070DRIVE_FUNCTION_MASKMD numberBit-coded screen for selecting the functional scope expected by the NCK with ...

  • Page 516

    01.0516.3 Travel to fixed stop with high-resolution torque reduction16-516© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 Edition16 840Di-specific Data and FunctionsNotes

  • Page 517

    A-517© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionAbbreviationsAnalog Drive Interface for 4 AxisAsynchronous Rotary MotorAmerican Standard Code for Information Interchange: American codingstandard for the exchange of informationAsynchronous SubroutineModeM...

  • Page 518

    01.05A-518© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionETC key > extension of softkey menu in the same menuFunction Call, function block on the PLCFeed DriveFlash EPROM: Read and write memoryFirst In first Out: Memory that works without address specific...

  • Page 519

    01.05A-519© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionMachine Coordinate SystemMachine DataManual Data Automatic: NC mode for entering and processing individual partprogram blocks or block sequencesMachine-readable product designation: Order numberMan-Mac...

  • Page 520

    01.05A-520© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionParameter Process data ObjectCyclic data message frame for PROFIBUS DP transmission and “Variable speed drives” profileProcess Field Bus: Serial data busProgram TestRandom Access Memory, i.e. progr...

  • Page 521

    01.05A-521© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionData interface between NC and PLCWorkpiece Coordinate SystemZero OffsetZero Offset Active: Identifier for zero offsetsMicro ControllerJVDI interfaceWCSZOZOAµCA Abbreviations

  • Page 522

    01.05A-522© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionA AbbreviationsNotes

  • Page 523

    B-523© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionReferencesA list of documents, updated on a monthly basis is available in the Internet forthe available languages under:http://www.siemens.com/motioncontrolthrough “Support”, “Technical Documentation...

  • Page 524

    01.05B-524© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionUser DocumentationSINUMERIK 840D/810D Short Guide AutoTurn OperationSINUMERIK 840D/810DOperator’s Guide AutoTurn Graphic Programming SystemProgramming/SetupSINUMERIK 840D/810D Operator’s Guide MMCS...

  • Page 525

    01.05B-525© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840D/810D Short Guide ManualTurnSINUMERIK 840D/810DShort Guide ShopMillSINUMERIK 840D/810D Short Guide ShopTurnSINUMERIK 840D/840Di/810DProgramming Guide FundamentalsSINUMERIK 840D/840Di/810D...

  • Page 526

    01.05B-526© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE 611, MASTERDRIVES VC/MCPlanning Guide General Information for Asynchronous MotorsSIMODRIVE 611 Planning Guide 1PH2 Asynchronous MotorsSIMODRIVE 611Planning Guide 1PH4 Asynchronous MotorsMASTE...

  • Page 527

    01.05B-527© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE 611, MASTERDRIVES MCPlanning Guide 1FT6 Three-Phase AC ServomotorsSINAMICS, MASTERDRIVES MICROMASTERSIEMOSYN Motors 1FU8SINUMERIK 810DConfiguring Manual CCU (HW)SINUMERIK 840D)Configuring Man...

  • Page 528

    01.05B-528© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE SensorConfiguring/Installation Guide (HW) Hollow-Shaft Measuring System SIMAG HSIMODRIVE SensorConfiguring/Installation Guide (HW) Hollow-Shaft Measuring System SIMAG H2/PMHS/SIMODRIVEInstall...

  • Page 529

    01.05B-529© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840D/840Di/810DDescription of Functions Extended Functions (Part 2)(the various sections are listed below)A4Digital and Analog NCK I/OsB3Several Operator Panels and NCUsB4Operation via PG/PCF...

  • Page 530

    01.05B-530© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE 611D/SINUMERIK 840D/810DDescription of Functions Drive Functions (the various sections are listed below)DB1Operational Messages/Alarm ReactionsDD1Diagnostic FunctionsDD2Speed Control LoopDE1E...

  • Page 531

    01.05B-531© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840D/840Di/810DHMI Configuring PackageProTool/Pro Option SINUMERIKsupplied with the softwareSINUMERIK 840D/SIMODRIVE 611 digitalDescription of Functions HLA ModuleSINUMERIK 840D/840Di/810DMot...

  • Page 532

    01.05B-532© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840D/810DIT SolutionsDescription of Functions Tool Information System (SinTDI) with Online HelpSINUMERIK 840D/840Di/810DMotion Control Information System (MCIS)Description of Functions TPM To...

  • Page 533

    01.05B-533© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE POSMO SIInstallation Guide enclosed with POSMO SISIMODRIVE POSMO CD/CAInstallation Guide enclosed with POSMO CD/CASIMATIC S7-300Installation Manual Technological Functions– Reference Manual...

  • Page 534

    01.05B-534© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSINUMERIK 840D/SIMODRIVE 611Installation and Start-Up Guide (incl. description of SIMODRIVE 611 digital start-up software)SINUMERIK 840D/840Di/810DInstallation and Start-Up Guide HMIAE1Updates/Suppleme...

  • Page 535

    C-535© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionEC Declaration of ConformityIn order to provide the most recent version, the EC Declaration of Conformity isno longer included as part of this manual.The EC Declaration of Conformity is available in PDF for...

  • Page 536

    01.05C-536© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionC EC Declaration of ConformityNotes

  • Page 537

    Index-537© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionIndexNumbers840Di 156,Rack, 6-156, 8-213 156,Inserting, 6-156840Di 135,services, 5-135840Di start-up, PROFIBUS 224,diagnosis, 8-224A 517,Abbreviations, A-517Absolute encoder 360,, 10-360Calibration o...

  • Page 538

    01.05Index-538© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionControl 334,loops, 10-334Coordinate 308,axes, 10-308CPU time 297,share, 10-297Current control loop, 427,Measurement, 13-427Current 131,version, 5-131Customizable message frame configuration, 5...

  • Page 539

    01.05Index-539© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionFFailure safety 29,, 1-29Fatal exception error 29,, 1-29System 129,information, 5-129FB 1 200,HPU, 7-200MCP 182,, 7-182FFT 421,analysis, 13-421Final parameterization, DP slaves 218,gen., 8-218Fi...

  • Page 540

    01.05Index-540© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionLED, Status display: 92,PP72/48, 2-92License key 142,, 5-142License 142,management, 5-142Limit 416,switch, 12-416Linear axisWith linear 321,scale, 10-321With rotary encoder on motor 319,, 10-31...

  • Page 541

    01.05Index-541© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionOEM 129,configuration, 5-129OEM 129,directories, 5-129Online connection, 61 271,1u, 9-271Online operation, 276,Starting, 9-276OP 73,012, 2-73Operator panel 73,front, 2-73 25,General, 1-25Opera...

  • Page 542

    01.05Index-542© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionPROFIBUS 46,Modules, 2-46Node 273,address, 9-273PROFIBUS addressSetting using an operator 271,unit, 9-271Setting using the PROFIBUS 273,unit, 9-273SIMODRIVE POSMO SI / CD / 273,CA, 9-273PROFIBU...

  • Page 543

    01.05Index-543© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionSIMODRIVE POSMO 259,CD/CA, 8-259, 16-504, 512,16-512Speed setpoint matching, 338,manual, 10-338SIMODRIVE POSMO 259,SI, 8-259, 16-504, 504,16-512Speed setpoint matching, 338,manual, 10-338Singl...

  • Page 544

    01.05Index-544© Siemens AG, 2005. All rights reservedSINUMERIK 840Di Manual (HBI) – 01.05 EditionTechnical dataMCI 56,board, 2-56MCI board 64,extension, 2-64 95,PP72/48, 2-95Technological functions 396,Activation, 10-396 396,Licensing, 10-396Version display 396,, 10-396Temperature 30,CPU, 1-...

  • Page 545

    FromNameCompany/Dept.AddressZip code:City:Phone:/SuggestionsCorrectionsSINUMERIK 840DiManufacturer/Service DocumentationManualTo SIEMENS AGA&D MC BMSPostfach 318091050 ERLANGEN, GERMANY(Phone / Fax: +49 (180) 5050-222 [Hotline]Fax:+49 (9131) 98-2176 [Documentation]Email:motioncontrol.docu@erl...

  • Page 546

  • Page 547

    SINUMERIK840D/810DSINUMERIKOverview of SINUMERIK 840Di Documentation (10.2004)BrochureCatalog Ordering Info.NC 60 *)Description ofFunctions– Basic Machine *)– Extended Functions– Special FunctionsSINUMERIK840D/840Di/810DAccessoriesCatalogAccessoriesNC–ZSINUMERIKSIROTECSIMODRIVE840D/840Di/...

  • Page 548

    © Siemens AG, 2005Subject to change without prior notice Order No.: 6FC5297-7AE60-0BP2Siemens AG Automation and Drives Motion Control Systems Postfach 3180 91050 ERLANGEN Printed in GermanyGERMANY www.siemens.com/motioncontrol

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