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    Guidelines for machine configuration 3,___________________ 3, 15,___________________ 15, 21,___________________ 21, 33,___________________ 33, 55,___________________ 55, 95,___________________ 95, 107,___________________ 107, 159,___________________ 159, 167,___________ 167, 483,______...

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    Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY Order number: 6FC5397-6CP10-0BA2 Ⓟ 11/2013 Technical data subject to change Copyright © Siemens AG 2006 - 2013. All rights reserved Legal information Warning notice system This manual contains notices you have to observe in ...

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3 Preface SINUMERIK/SINAMICS documentation The SINUMERIK and SINAMICS documentation is organized in the following categories: ● General documentation ● User documentation ● Manufacturer/service documentati...

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    Preface Guidelines for machine configuration 4 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Target group This manual is intended for experienced drive and CNC configuration engineers. Its purpose is to give you a compact guide to integrating the components of SINAMICS S120 and SINUMERIK 840...

  • Page 5

    Preface Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 5 Utilization phase Tools Configuring/installation • SINAMICS S120 Equipment Manual for Control Units and Additional System Components • SINAMICS S120 Booksize Power Units Equipment Manual • SINAMI...

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    Preface Guidelines for machine configuration 6 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 SINAMICS You can find information on SINAMICS at: actionURI(http://www.siemens.com/sinamics):http://www.siemens.com/sinamicsactionURI(http://www.siemens.com/sinamics): EC Declarations of Conformity Th...

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 7 Table of contents Preface ................................................................................................................................................... 3, 3 3, 1 Fundamental safety instr...

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    Table of contents Guidelines for machine configuration 8 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.1.5 Distributed configuration ............................................................................................................. 63, 63 63, 4.2 Connection of the SINUMERIK compo...

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    Table of contents Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 9 6.4.3 Wideband Filter for Active Line Modules ................................................................ 126,................... 126, 126 126, 6.4.4 Basic Line Filters for Active Line M...

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    Table of contents Guidelines for machine configuration 10 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.2.1 Connection ................................................................................................................................ 180, 180 180, 8.1.2.2 Single operation .....

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    Table of contents Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 11 8.3.8.3 Interface description ................................................................................................ 298,................... 298, 298 298, 8.3.8.4 Connection exampl...

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    Table of contents Guidelines for machine configuration 12 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.5.1.1 Description ................................................................................................................................ 435, 435 435, 8.5.1.2 Overview ............

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    Table of contents Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 13 8.11.1 Description ................................................................................................................................ 475,. 475, 475 475, 8.11.2 Interface descr...

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    Table of contents Guidelines for machine configuration 14 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 15 Fundamental safety instructions 1 1.1 General safety instructions DANGER Danger to life when live parts are touched Death or serious injury can result when live parts are touched. • Only work on electrical...

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    Fundamental safety instructions 1.1 General safety instructions Guidelines for machine configuration 16 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. Hazardous voltages can be ...

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    Fundamental safety instructions 1.1 General safety instructions Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 17 WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can cause overheating with...

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    Fundamental safety instructions 1.2 Safety instructions for electromagnetic fields (EMF) Guidelines for machine configuration 18 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 1.2 Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromag...

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    Fundamental safety instructions 1.4 Residual risks of power drive systems Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 19 1.4 Residual risks of power drive systems Residual risks of power drive systems The control and drive components of a drive system are...

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    Fundamental safety instructions 1.4 Residual risks of power drive systems Guidelines for machine configuration 20 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3. Hazardous shock voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of...

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 21 System overview 2 2.1 Application Features SINUMERIK 840D sl is a universal and flexible CNC system in which the SINAMICS S120 drive system is integrated. ● Maximum performance and flexibility, above all fo...

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    System overview 2.2 System configuration Guidelines for machine configuration 22 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 2.2 System configuration The heart of the SINUMERIK 840D sl is the Numerical Control Unit (NCU). It combines NCK, HMI, PLC, closed-loop control and communication tasks....

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    System overview 2.2 System configuration Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 23 The following components can be connected to the PPU: ● SINUMERIK operator panel front with TCU/PCU 50.5 and machine control panel/pushbutton panel ● Handheld units...

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    System overview 2.3 Variants Guidelines for machine configuration 24 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 2.3 Variants Thanks to the scalability of the hardware and software, both in the controller and operating areas, the SINUMERIK 840D sl can be used in many sectors. The possibilitie...

  • Page 25

    System overview 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 25 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Introduction Coordinated drives that carry out a drive and motion task together...

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    System overview 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Guidelines for machine configuration 26 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Components of the SINAMICS S120 drive system and SINUMERIK 840D sl control Figure 2-2 SINAMICS and SINUMERIK components

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    System overview 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 27 Function of components ● Line-side power components such as fuses, contactors, reactors, and filters are used for switching the energy...

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    System overview 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Guidelines for machine configuration 28 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Product family Component group Component/function Types SINUMERIK Communication Board Ethernet (CBE) CBE for NCU link • CBE30-2 SINAMI...

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    System overview 2.4 SINAMICS S120 / SINUMERIK 840D sl Component Overview Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 29 Product family Component group Component/function Types SINAMICS S120 Booksize Line Modules Smart Line Module (SLM) • 5 kW • 10 kW ...

  • Page 30

    System overview 2.5 User interface software (HMI software) Guidelines for machine configuration 30 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 2.5 User interface software (HMI software) The HMI software is used to operate and program machine tools. It is available in several versions as user ...

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    System overview 2.5 User interface software (HMI software) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 31 Switching between operator panels When an Ethernet switch is used, you can switch between embedded HMI (available on NCU) and HMI-Advanced (available ...

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    System overview 2.6 Function of installation altitude and ambient temperature Guidelines for machine configuration 32 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 2.6 Function of installation altitude and ambient temperature The air pressure and therefore air density drop at altitudes above se...

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 33 SINUMERIK 840D sl 3 3.1 Control Unit NCU 7x0.3 PN 3.1.1 Description The modular concept behind the SINUMERIK 840D sl CNC is suitable for decentralized and flexible system structures. A Numerical Control Unit (...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 34 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3.1.2 Interface description Overview The following diagram shows an NCU 730.3 PN with its interfaces and control and display elements (fault displays and status ...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 35 The information below contains detailed descriptions of those interface terminal assignments which are used to connect components of the SINAMICS drive line-up. ...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 36 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Component Description TM120 The TM120 Terminal Module is used for temperature evaluation with protective separation. It can be used for 1FN and 1FW6 motors as we...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 37 3.1.3.2 Digital inputs/outputs X122, X132 and X142 The NCU 7x0.3 PN has three terminal strips, each with 14 terminals. These are used to control a total of 16 di...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 38 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X132 terminal assignment (for NCU 7x0.3 PN) using the drive wizard Pin no. Function Assignment recommendation BICO source/sink 1 Input No system default 2 Input...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 39 DI-DO block diagram of NCU 7x0.3 PN ① Jumper open: galvanic isolation for digital inputs ② Assign parameters as digital input/output Figure 3-2 Block diagra...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 40 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note On terminal strip X142, IN/OUT 0 to IN/OUT 3 are permanently assigned as digital inputs, and IN/OUT 4 to IN/OUT 7 as digital outputs, via the software. 3...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 41 X150 pin assignment Table 3- 5 PROFINET interface X150 ports 1, 2 Pin Signal name Signal type Meaning 1 TXP B Transmit data + 2 TXN B Transmit data - 3 RXP B R...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 42 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Use The following devices can be connected to PROFIBUS DP interface X126: ● Distributed I/O ● Drive units with PROFIBUS DP interface (standard slaves) Cable ...

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    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 43 NOTICE Destruction of components if equipotential bonding conductor is missing If an equipotential bonding conductor is not used, high leakage currents that co...

  • Page 44

    SINUMERIK 840D sl 3.1 Control Unit NCU 7x0.3 PN Guidelines for machine configuration 44 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Meaning of LED states Table 3- 8 Meaning of LED states Name Function Status Meaning RDY Ready Red There is at least one fault (e.g. RESET, watchdog monitoring e...

  • Page 45

    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 45 Meaning of the additional display and operator controls 7-segment display Used during commissioning in order to issue test and diagnostic messages, as well as duri...

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    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration 46 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3.2.2 Representation of the NX1x.3 Interfaces Figure 3-4 NX15.3 interfaces

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    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 47 LED displays Table 3- 9 Description of LEDs on the NX10/15 LED Color Status Description RDY, READY H1 Off Electronics power supply outside permissible tolerance r...

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    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration 48 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3.2.3 Interfaces and their terminal assignments 3.2.3.1 X122 digital inputs/outputs The X122 terminal strip consists of 14 terminals, which are used to control 6 di...

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    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 49 DI-DO block diagram of NX1x.3 Figure 3-5 Block diagram of X122 interface

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    SINUMERIK 840D sl 3.2 NX1x.3 extension units Guidelines for machine configuration 50 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3.2.4 NX1x3 wiring NX10/15 components can be connected to the control unit via DRIVE-CLiQ. The following rules apply to wiring of the NX10/15: ● Only one star top...

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    SINUMERIK 840D sl 3.3 Option Board CBE30-2 Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 51 Figure 3-6 NX10/15 topology Additional references For information on commissioning NX components, please refer to the "IBN CNC: NCK, PLC, Drive Commissioning Ma...

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    SINUMERIK 840D sl 3.3 Option Board CBE30-2 Guidelines for machine configuration 52 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 3.3 Option Board CBE30-2 3.3.1 Description Using the Communication Board Ethernet CBE30-2, NCU link communication with up to three NCU 7x0.3 PN Control Units can be c...

  • Page 53

    SINUMERIK 840D sl 3.3 Option Board CBE30-2 Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 53 Link communication The CBE30-2 is an optional PROFINET module for isochronous real-time communication (IRT) via Ethernet. Note CBE30-2 only for use as link module ...

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    SINUMERIK 840D sl 3.3 Option Board CBE30-2 Guidelines for machine configuration 54 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

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    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 55 SINAMICS drive line-up 4 4.1 Structure of the drive line-up 4.1.1 Description The individual components, such as the Control Unit and power units, can be attached directly to each other without any separation....

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    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration 56 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note concerning the use of components with a width of 50 mm DANGER Danger to life due to electric shock resulting from incorrectly installed DC link ...

  • Page 57

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 57 4.1.2 Single row layout All required components, such as Control Unit and power units are arranged in a row. The drive line-up is constructed depending...

  • Page 58

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration 58 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Single row construction with Active Interface Module Active Interface Modules are used exclusively in combination with Active Line Modules. Figure 4...

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    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 59 4.1.3 Two-row/Multiple-row construction The components of the SINAMICS system can also be constructed as two or more rows. As described above, the limi...

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    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration 60 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Two/multi-row construction with Active Interface Module Active Interface Modules are used exclusively in combination with Active Line Modules. Figure...

  • Page 61

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 61 Minimum size for the ventilation clearances for the two-/multi-row construction Figure 4-6 Ventilation clearance for the two-row construction ● The ...

  • Page 62

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration 62 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.1.4 Center infeed (single row construction) for 16 to 120 kW Line Modules Another variant of the DC link supply is the center infeed. For the 16 to 1...

  • Page 63

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 63 Note Lower radio interference voltage through the use of a Basic Line Filter Installing a Basic Line Filter before the AIM improves the radio interf...

  • Page 64

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration 64 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Decentralized structure with line filter and line reactor Figure 4-9 Decentralized structure with line filter and line reactor Decentralized structure...

  • Page 65

    SINAMICS drive line-up 4.1 Structure of the drive line-up Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 65 Note Lower radio interference voltage through the use of a Basic Line Filter Installing a Basic Line Filter before the AIM improves the radio interf...

  • Page 66

    SINAMICS drive line-up 4.2 Connection of the SINUMERIK components Guidelines for machine configuration 66 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.2 Connection of the SINUMERIK components 4.2.1 Layout and fastening of the NCU/NX modules Fastening the NCU 7x0/NX modules For the fastening ...

  • Page 67

    SINAMICS drive line-up 4.2 Connection of the SINUMERIK components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 67 Note To ensure the optimum reachability and the access to the connection plugs for digital signals / bus connections, the following placement...

  • Page 68

    SINAMICS drive line-up 4.2 Connection of the SINUMERIK components Guidelines for machine configuration 68 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.2.3 NCU/NX layout as offset solution The DRIVE-CLiQ connection of the SINAMICS components permits any layout of the NCU / NX modules. The lay...

  • Page 69

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 69 4.3 Shield Connection For information on the shield connection, please see the dimension drawings of the SINAMICS components. For details of the shield connections...

  • Page 70

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration 70 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 4-15 Dimension drawing of shield connecting plate on a 150 mm component with internal air cooling, all dimensions in mm and (inches)

  • Page 71

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 71 Figure 4-16 Dimension drawing of shield connecting plate on a 200 mm component with internal air cooling, all dimensions in mm and (inches)

  • Page 72

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration 72 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 4-17 Dimension drawing of shield connecting plate on a 300 mm component with internal air cooling, all dimensions in mm and (inches)

  • Page 73

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 73 4.3.2 SINAMICS Components Dimension Drawings (External Air Cooling) Figure 4-18 Dimension drawing of shield connecting plate on a 100 mm component with external ai...

  • Page 74

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration 74 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 4-19 Dimension drawing of shield connecting plate on a 150 mm component with external air cooling, all dimensions in mm and (inches)

  • Page 75

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 75 Figure 4-20 Dimension drawing of shield connecting plate on a 200 mm component with external air cooling, all dimensions in mm and (inches)

  • Page 76

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration 76 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 4-21 Dimension drawing of shield connecting plate on a 300 mm component with external air cooling, all dimensions in mm and (inches)

  • Page 77

    SINAMICS drive line-up 4.3 Shield Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 77 4.3.3 Shield Connection for Internal Heat Dissipation The two examples for preassembled cables on power components of different width follow: Preassembled cable ...

  • Page 78

    SINAMICS drive line-up 4.4 Note for the installation clearance for the connection cables Guidelines for machine configuration 78 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.4 Note for the installation clearance for the connection cables 4.4.1 General information The arrangement of the compo...

  • Page 79

    SINAMICS drive line-up 4.4 Note for the installation clearance for the connection cables Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 79 4.4.2 Clearance of the Power Components The installation clearance is defined by ● Ventilation clearance ● Cable cle...

  • Page 80

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration 80 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.5 Heat Dissipation of the Control Cabinet 4.5.1 Control cabinet cooling options The following options are available for cooling the control ...

  • Page 81

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 81 4.5.2 General information on ventilation SINAMICS components are force-ventilated using integrated fans, and in some cases through natural con...

  • Page 82

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration 82 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note The cooling air must flow through the components vertically from bottom (cooler region) to top (region heated by operation). The distan...

  • Page 83

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 83 NOTICE Failure of components due to condensation If air conditioners are used, the relative air humidity of the expelled air increases as th...

  • Page 84

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration 84 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Drive line-up with internal air cooling Figure 4-24 Cooling clearances for a drive line-up with internal air cooling (components up to 200 mm...

  • Page 85

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 85 Figure 4-25 Cooling clearances for 300 mm wide components with internal air cooling with mounted unit fan

  • Page 86

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration 86 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Drive line-up with external air cooling Figure 4-26 Cooling clearances for a drive line-up with external air cooling (components up to 200 mm...

  • Page 87

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 87 Figure 4-27 Cooling clearances for 300 mm wide components with external air cooling with mounted unit fan Figure 4-28 Spray protection for a...

  • Page 88

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration 88 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Rail-mounted components Figure 4-29 Ventilation clearances for rail-mounted components (e.g. SMC, TM, DMC)

  • Page 89

    SINAMICS drive line-up 4.5 Heat Dissipation of the Control Cabinet Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 89 4.5.4 Dimensioning Climate Control Equipment Cabinet manufacturers provide calculation programs for selecting climate control equipment. It is...

  • Page 90

    SINAMICS drive line-up 4.6 Cooling of power units Guidelines for machine configuration 90 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.6 Cooling of power units With the SINAMICS S120 system, there are four distinct cooling methods for cooling power units: ● Internal air cooling ● Externa...

  • Page 91

    SINAMICS drive line-up 4.6 Cooling of power units Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 91 4.6.2 External Air Cooling The external air cooling is a cooling system for SINAMICS booksize power units. The through-hole technology is used for this constru...

  • Page 92

    SINAMICS drive line-up 4.6 Cooling of power units Guidelines for machine configuration 92 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.6.3 Cold plate cooling Cold plate cooling is a cooling system for SINAMICS S120 booksize power units. The flat aluminum cooling plate located at the rear sid...

  • Page 93

    SINAMICS drive line-up 4.6 Cooling of power units Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 93 Figure 4-31 Cooling systems for cold plate Note Important for configuration The associated notes contained in the manuals must be observed for the configuri...

  • Page 94

    SINAMICS drive line-up 4.6 Cooling of power units Guidelines for machine configuration 94 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 4.6.4 Liquid cooling (liquid cooled) Liquid cooling is used only for large power units (Active Line Module 120 kW as well as single Motor Module 200 A). For l...

  • Page 95

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 95 Communication within the system 5 5.1 Communication overview The NCU 7x0.3 PN establishes the connection to the operating components and service units via its Ethernet interfaces. Communication takes place via...

  • Page 96

    Communication within the system 5.1 Communication overview Guidelines for machine configuration 96 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note The significance of items ① to ⑤ is explained on the pages that follow. ① (NCU) ● IP assignment of the server ● The ports need to be...

  • Page 97

    Communication within the system 5.1 Communication overview Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 97 ③ (PG/PC) On the system network (X120): On the service network (X127): • TCP/IP Internet protocol – properties – general – Set fixed IP a...

  • Page 98

    Communication within the system 5.1 Communication overview Guidelines for machine configuration 98 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ⑤ (machine control panel – Industrial Ethernet) Note The Service menu (Backup/Restore) is only available for an analog monitor, TCU OP, or PCU O...

  • Page 99

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 99 5.2 DRIVE-CLiQ Topologies 5.2.1 DRIVE-CLiQ topology Introduction DRIVE-CLiQ (Drive Component Link with IQ) is a communication system for connecting th...

  • Page 100

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration 100 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Target topology The target topology is stored on the memory card on the Control Unit and is compared with the actual topology when the Control Unit is...

  • Page 101

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 101 Figure 5-2 Topology of the SINUMERIK drive wizard Note The Control Unit and the Option Board are not monitored. A replacement of components is acc...

  • Page 102

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration 102 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Rules for wiring DRIVE-CLiQ Boundary conditions ● On the SINUMERIK 840D sl, only SERVO control is possible. Vector operation is not possible. ● ...

  • Page 103

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 103 ● Only one ALM/SLM may be connected per Control Unit. The DC links of different ALMs/SLMs may not be connected to one another. ● To enable the &qu...

  • Page 104

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration 104 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ● The Active Line Module or Smart Line Module should always be assigned the DO number "2". ● The motor measuring systems should be conne...

  • Page 105

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 105 Specifications for sampling times ● For Active Line Modules in booksize format, only a current controller sampling time of 125.0 µs or 250.0 µs ca...

  • Page 106

    Communication within the system 5.2 DRIVE-CLiQ Topologies Guidelines for machine configuration 106 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note If an additional encoder is connected to a Motor Module, it is assigned to this drive as encoder 2 in the automatic configuration. Note The S...

  • Page 107

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 107 Line connection 6 6.1 Power Supply Interface Variants 6.1.1 Ways of connecting the line supply A distinction is made between: ● Direct operation of the line connection components on the supply system ● O...

  • Page 108

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration 108 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Line connection of motors In combination with the drive system, the motors are generally approved for operation on TN and TT systems with grounded ne...

  • Page 109

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 109 6.1.3 Operating line connection components via an autotransformer An autotransformer can be used to adapt the voltage in the range up to 3-ph. 480 VAC +10%....

  • Page 110

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration 110 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.1.4 Operating line connection components via an isolating transformer An isolating transformer converts the line supply type of the plant or system (e.g. ...

  • Page 111

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 111 Figure 6-4 Operation of a Line Module via an isolating transformer

  • Page 112

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration 112 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.1.5 Residual-current operated circuit breakers (RCD) Residual-current operated circuit breakers (RCD) can be used in addition to the overcurrent protectio...

  • Page 113

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 113 Figure 6-5 Connecting a residual-current operated circuit breaker Recommendation SIEMENS selectively switching AC/DC-sensitive residual-current circuit-bre...

  • Page 114

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration 114 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.1.6 Residual-current monitors (RCM) Used in conjunction with appropriate circuit breakers, residual-current monitors (RCMs) provide fire and system protec...

  • Page 115

    Line connection 6.1 Power Supply Interface Variants Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 115 Figure 6-6 Connecting a residual-current monitor Recommendation ● Bender AC/DC-sensitive residual-current monitor RCMA471LY, with measuring current trans...

  • Page 116

    Line connection 6.2 Overcurrent protection by means of line fuses and circuit breakers Guidelines for machine configuration 116 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.2 Overcurrent protection by means of line fuses and circuit breakers Line fuses or, preferably, circuit breakers must b...

  • Page 117

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 117 WARNING Risk of electric shock and risk of fire due to insufficient overcurrent protection devices In order to avoid the risk of fire or electric shock, overcurren...

  • Page 118

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration 118 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.3.1 Line contactor control for Line Modules without DRIVE-CLiQ interface (5 kW and 10 kW versions) If a line contactor is required for Line Modules without DRIVE-C...

  • Page 119

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 119 ① Safety control ② Pulse enable ③ Ready ④ Prewarning ⑤ Reset The numbers in brackets (3), (0), (2) refer to the numbers in the previous graphic. Figure 6-...

  • Page 120

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration 120 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.3.2 Line Contactor Control for Line Modules with DRIVE-CLiQ Interface Line Modules with DRIVE-CLiQ interface can control an external line contactor. The closing an...

  • Page 121

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 121 6.3.3 Line Contactor Control Commissioning using an Example Assumption: ● Line contactor control uses a digital output of the Control Unit (DI/DO 14) ● Line cont...

  • Page 122

    Line connection 6.3 Line Contactor Control Guidelines for machine configuration 122 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Commissioning steps: Note If the current carrying capacity of the digital output may be exceeded, an auxiliary contactor must be used (refer to the Booksize Power ...

  • Page 123

    Line connection 6.4 Line filters Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 123 6.4 Line filters 6.4.1 Safety instructions for line filters Note When using a line filter, also observe the safety instructions in Section 1. CAUTION Risk of burns due to ...

  • Page 124

    Line connection 6.4 Line filters Guidelines for machine configuration 124 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 NOTICE Damage or destruction of additional loads as a result of undesirable line harmonics Only the line filters described in this manual must be used. Other line filters can...

  • Page 125

    Line connection 6.4 Line filters Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 125 6.4.2 Overview of line filters Used in conjunction with line reactors and a consistent EMC-compliant system configuration, line filters limit the conducted electromagnetic emi...

  • Page 126

    Line connection 6.4 Line filters Guidelines for machine configuration 126 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Order number Wideband Line Filter for Active Line Modules 16 kW 6SL3000-0BE21-6AAx 36 kW 6SL3000-0BE23-6AAx 55 kW 6SL3000-0BE25-5AAx 80 kW 6SL3000-0BE28-0AAx 120 kW 6SL3000-0...

  • Page 127

    Line connection 6.4 Line filters Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 127 6.4.4 Basic Line Filters for Active Line Modules Basic Line Filters for Active Line Modules are designed to attenuate conducted interference emissions in accordance with the s...

  • Page 128

    Line connection 6.4 Line filters Guidelines for machine configuration 128 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.4.5 Basic Line Filter for Smart Line Modules Basic Line Filters for Smart Line Modules are designed to attenuate conducted interference emissions in accordance with the spec...

  • Page 129

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 129 6.5 Active Interface Module (AIM) 6.5.1 Description Active Interface Modules are line-side interfaces for the Active Line Modules. They contain the following...

  • Page 130

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 130 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.5.2 Safety instructions for Active Interface Modules Note When using an Active Interface Module, also observe the safety instructions in Section 1. NOTI...

  • Page 131

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 131 WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances cause overheating with a risk for perso...

  • Page 132

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 132 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.5.3 Interface description 6.5.3.1 Overview Figure 6-10 Interface overview, Active Interface Module 16 kW

  • Page 133

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 133 Figure 6-11 Interface overview, Active Interface Module 36 kW

  • Page 134

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 134 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 6-12 Interface overview, Active Interface Module 55 kW

  • Page 135

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 135 Figure 6-13 Interface overview, Active Interface Module 80 kW and 120 kW

  • Page 136

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 136 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.5.3.2 Line/load connection Table 6- 4 Line and load connection Active Interface Module 6SL3100-0BE21-6ABx 6SL3100-0BE23-6ABx 6SL3100-0BE25-5ABx 6SL3100-0BE...

  • Page 137

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 137 6.5.3.4 Electronics power supply X124 Table 6- 6 Terminal block X124 Terminal Function Technical specifications + Electronics power supply Voltage: 24 VDC (...

  • Page 138

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 138 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.5.4.2 Operating an Active Interface Module on an isolated-neutral line supply (IT line supply) Operating an Active Interface Module on an isolated-neutral l...

  • Page 139

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 139 6.5.5 Connection example Figure 6-14 Connection example: Active Interface Module 1) Digital output (DO) controlled from the Control Unit

  • Page 140

    Line connection 6.5 Active Interface Module (AIM) Guidelines for machine configuration 140 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.5.6 Technical data Table 6- 7 Technical data Active Interface Module 6SL3100- 0BE21-6ABx 0BE23-6ABx 0BE25-5ABx 0BE28-0ABx 0BE31-2ABx 16 kW 36 kW 55 kW ...

  • Page 141

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 141 6.6 Line reactors 6.6.1 Safety instructions for line reactors Note When using a line reactor, also observe the safety instructions in Section 1. WARNING Danger to life du...

  • Page 142

    Line connection 6.6 Line reactors Guidelines for machine configuration 142 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Keep the connection cables as short as possible The connection cables between line reactor and Line Module, as well as between line reactor and line filter, must be kep...

  • Page 143

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 143 6.6.2.2 Interface description Overview Figure 6-15 HFD line reactor 16 kW Figure 6-16 HFD line reactor 36 kW

  • Page 144

    Line connection 6.6 Line reactors Guidelines for machine configuration 144 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 6-17 HFD line reactor 55 kW Figure 6-18 HFD line reactor 80 kW

  • Page 145

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 145 Figure 6-19 HFD line reactor 120 kW

  • Page 146

    Line connection 6.6 Line reactors Guidelines for machine configuration 146 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.6.2.3 Dimension drawings ① Terminal arrangement ② Warning label Figure 6-20 Dimension drawing of HFD line reactor 16 kW, all dimensions in mm and (inches)

  • Page 147

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 147 ① Terminal arrangement ② Warning label Figure 6-21 Dimension drawing of HFD line reactor 36 kW, all dimensions in mm and (inches)

  • Page 148

    Line connection 6.6 Line reactors Guidelines for machine configuration 148 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Terminal arrangement Figure 6-22 Dimension drawing of HFD line reactor 55 kW, all dimensions in mm and (inches)

  • Page 149

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 149 ① End retainers ② Terminal arrangement ③ Warning label Figure 6-23 Dimension drawing of HFD line reactor 80 kW, all dimensions in mm and (inches)

  • Page 150

    Line connection 6.6 Line reactors Guidelines for machine configuration 150 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Transport eyebolts 10 x 25 mm (0.39 x 0.98 inch) ② Terminal arrangement ③ Warning label Figure 6-24 Dimension drawing of HFD line reactor 120 kW, all dimensions in m...

  • Page 151

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 151 6.6.2.4 Technical data Table 6- 8 Technical data for HFD line reactors Unit 6SL3000–0DE21-6AAx 6SL3000–0DE23-6AAx 6SL3000–0DE25-5AAx 6SL3000–0DE28-0AAx 6SL3000-0DE...

  • Page 152

    Line connection 6.6 Line reactors Guidelines for machine configuration 152 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.6.3 Line reactors for Smart Line Modules 6.6.3.1 Interface description Overview Figure 6-25 Interface overview, line reactors for Smart Line Modules (example: 36 kW)

  • Page 153

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 153 Figure 6-26 Interface overview, line reactors for Smart Line Modules (example: 55 kW) Line/load connection Table 6- 9 Line and load connection line reactors for Smart Line M...

  • Page 154

    Line connection 6.6 Line reactors Guidelines for machine configuration 154 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.6.3.2 Dimension drawings Figure 6-27 Dimension drawing of line reactor for Smart Line Modules (5 kW and 10 kW) Table 6- 10 Dimensions of line reactors for Smart Line Mod...

  • Page 155

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 155 Figure 6-28 Dimension drawing of line reactor for Smart Line Module 16 kW

  • Page 156

    Line connection 6.6 Line reactors Guidelines for machine configuration 156 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 6-29 Dimension drawing of line reactor for Smart Line Module 36 kW

  • Page 157

    Line connection 6.6 Line reactors Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 157 Figure 6-30 Dimension drawing of line reactor for Smart Line Module 55 kW, all dimensions in mm and (inches) 6.6.3.3 Technical data Table 6- 11 Technical data of line reacto...

  • Page 158

    Line connection 6.7 Possible combinations of line reactors and line filters Guidelines for machine configuration 158 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 6.7 Possible combinations of line reactors and line filters Figure 6-31 Options for combining line reactors and line filters

  • Page 159

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 159 DC link 7 7.1 Function of the DC link Properties Line Modules generate a DC voltage from the three-phase line voltage, and feed this into the DC link. The DC link is used as a source of energy, which supplies...

  • Page 160

    DC link 7.2 DC link components Guidelines for machine configuration 160 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 7.2.1 Braking Module The Braking Module Booksize is always used together with an external braking resistor. It has the following tasks: ● Specific stop of the drives in the ev...

  • Page 161

    DC link 7.3 Current Carrying Capacity of the DC Link Busbar Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 161 7.2.2 Capacitor Module Capacitor Modules are used for making energy savings, particularly in multi-axis systems. They store the energy supplied to t...

  • Page 162

    DC link 7.3 Current Carrying Capacity of the DC Link Busbar Guidelines for machine configuration 162 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Optimizing current load The current in the DC link busbar is directly dependent on the current active power of the motor. To calculate the current ...

  • Page 163

    DC link 7.3 Current Carrying Capacity of the DC Link Busbar Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 163 Example 2: Connection of several Motor Modules with the same current carrying capacity of the DC link busbar to a Line Module with center infeed. ...

  • Page 164

    DC link 7.4 DC link rectifier adapter Guidelines for machine configuration 164 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 7.4 DC link rectifier adapter The DC link rectifier adapter supplies the DC link voltage directly. It is best used for supplying an individual component. With a direct su...

  • Page 165

    DC link 7.5 DC link adapter Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 165 7.5 DC link adapter The DC link adapter is required when the drive line-up needs to be divided up (e.g. into two rows). The sub-line-ups are connected using cables (35 mm2 to 95 mm...

  • Page 166

    DC link 7.5 DC link adapter Guidelines for machine configuration 166 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

  • Page 167

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 167 Connection of the components in SINAMICS drive system 8 8.1 Electronics Power Supply For the electronics power supply, a differentiation is made between: ● external power supply with SITOP modular ● inter...

  • Page 168

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 168 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 The DC power supply should be set to 26 V. The Control Supply Module supplies 26 V. This ensures that the voltage supplied to...

  • Page 169

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 169 8.1.1.2 24 V current consumption of the components A separate 24 V power supply must be used for the SINAMICS S120 drive grou...

  • Page 170

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 170 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Component Typical current consumption [ADC] Double Motor Modules 2 x 3 A (+ 2 x DRIVE-CLiQ; + 2 x brake) 1.15 2 x 5 A (+ 2 x ...

  • Page 171

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 171 8.1.1.3 Calculation of the 24 VDC Power Requirement Example Table 8- 4 Example of 24 VDC current requirements Component Numbe...

  • Page 172

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 172 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.1.4 Assignment of the power supply to other components For Smart/Active Line Module, Motor Module and for the NX componen...

  • Page 173

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 173 The 24 V busbar is used to pass the 24 VDC power between the individual components. 24 V jumper plugs (supplied with the Line...

  • Page 174

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 174 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.1.5 Overcurrent protection On the primary side and on the secondary side of the power supply device, devices and cables m...

  • Page 175

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 175 Circuit-breakers When selecting circuit breakers from the table below, the following cable conditions need to be considered: ...

  • Page 176

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 176 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Example for the splitting of the consumer lines: ● NCU / NX ● Line / Motor Modules ● Supply of the Sensor Modules ● C...

  • Page 177

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 177 Table 8- 6 Controller inputs/outputs and their connectable cross-sections Component max. cable cross-section Control Unit NCU...

  • Page 178

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 178 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.2 Internal power supply via the Control Supply Module (CSM) The Control Supply Module (CSM) is a 24 VDC power supply unit...

  • Page 179

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 179 Note Compatibility The new Control Supply Module 6SL3100-1DE22-0AA1 with extended functions described here replaces Control...

  • Page 180

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 180 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.2.1 Connection The Control Supply Module is connected to the line supply (3-ph. 380 VAC –10 % to 480 VAC +10 %) via int...

  • Page 181

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 181 8.1.2.2 Single operation When used alone, the Control Supply Module must be connected to the drive line-up via the DC link bu...

  • Page 182

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 182 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.1.2.3 Parallel operation A maximum of 10 Control Supply Modules can be connected in parallel. The DIP switch of the Control...

  • Page 183

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 183 Figure 8-5 Connection example for parallel connection of 2 to 10 Control Supply Modules via SITOP PSE202U redundancy module

  • Page 184

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 184 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-6 Connection example for a redundancy circuit with two Control Supply Modules via SITOP PSE202U redundancy module

  • Page 185

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 185 Figure 8-7 Connection example for parallel connection of Control Supply Modules via SITOP PSE202U redundancy module and a SI...

  • Page 186

    Connection of the components in SINAMICS drive system 8.1 Electronics Power Supply Guidelines for machine configuration 186 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-8 Connection example for operation of 2 units with Control Supply Modules via a SITOP PSE202U redundancy module

  • Page 187

    Connection of the components in SINAMICS drive system 8.2 Connection of a SINAMICS Control Unit CU320-2 Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 187 8.2 Connection of a SINAMICS Control Unit CU320-2 The SINUMERIK NCU 7x0.3 PN can function as a higher-le...

  • Page 188

    Connection of the components in SINAMICS drive system 8.2 Connection of a SINAMICS Control Unit CU320-2 Guidelines for machine configuration 188 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Connection via PROFIBUS DP The conventional method of connecting the SINAMICS CU320-2 via PROFIBUS DP ca...

  • Page 189

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 189 8.3 Connection of line modules 8.3.1 Introduction The Line Module is used to connect the drive group to the energy supply s...

  • Page 190

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 190 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 The following DC link values will be attained for the Active Line Module in Active / Smart Mode: Table 8- 7 Active Line Mod...

  • Page 191

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 191 Note Observe the insulation voltage The insulation voltage of the motors must be observed. (See the NC62 catalog or the C...

  • Page 192

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 192 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.2 Safety instructions for Line Modules Booksize Note When using a Line Module Booksize, it is imperative that you obs...

  • Page 193

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 193 WARNING Danger to life through interruption of the external protective conductor due to high leakage currents The drive co...

  • Page 194

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 194 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Danger of an accident due to missing warning labels in the national language. Missing warning labels in the nation...

  • Page 195

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 195 NOTICE Damage to the equipment due to excess energy not being fed back to non-regenerative supply systems Excess energy th...

  • Page 196

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 196 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Special features for Line Modules with external air cooling NOTICE Component failure due to the pollution of external hea...

  • Page 197

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 197 8.3.3 Active Line Modules with internal air cooling 8.3.3.1 Description Active Line Modules generate a constant, regulated ...

  • Page 198

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 198 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.3.2 Interface description Overview Figure 8-11 Interface overview, Active Line Module with internal air cooling (examp...

  • Page 199

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 199 X1 line connection Table 8- 9 X1: Line connection for Active Line Modules 16 kW Terminal Technical specifications U1 Max....

  • Page 200

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 200 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X12 fan connection Active Line Modules 80 kW and 120 kW are equipped with an interface for connecting the sub-chassis fan. ...

  • Page 201

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 201 WARNING Danger to life due to charged DC link For operation, the 24 VDC voltage must be connected to terminal 3 and ground...

  • Page 202

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 202 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X200-X202 DRIVE-CLiQ interfaces Table 8- 14 X200-X202 DRIVE-CLiQ interfaces PIN Signal name Technical specifications 1 ...

  • Page 203

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 203 8.3.3.3 Connection example Figure 8-12 Example connection of Active Line Module

  • Page 204

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 204 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.3.4 Meaning of LEDs Table 8- 15 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy RDY DC ...

  • Page 205

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 205 8.3.3.5 Dimension drawings Figure 8-13 Dimension drawing of 16 kW Active Line Module with internal air cooling, all dimens...

  • Page 206

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 206 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-14 Dimension drawing of 36 kW and 55 kW Active Line Modules with internal air cooling (example, 36 kW), all dimen...

  • Page 207

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 207 Figure 8-15 Dimension drawing of 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in mm and ...

  • Page 208

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 208 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-16 Dimension drawing of fan for 80 kW and 120 kW Active Line Modules with internal air cooling, all dimensions in...

  • Page 209

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 209 8.3.3.6 Installation Active Line Modules are designed for installation in the control cabinet. They are fixed to the contro...

  • Page 210

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 210 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Installing the sub-chassis fan Figure 8-18 Mounting the fan for Active Line Modules 80 kW and 120 kW 1. Attach the fan wit...

  • Page 211

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 211 8.3.3.7 Technical specifications Table 8- 18 Technical data of Active Line Modules Internal air cooling 6SL3130– 7TE21...

  • Page 212

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 212 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Internal air cooling 6SL3130– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power ...

  • Page 213

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 213 Internal air cooling 6SL3130– 7TE28–0AAx 7TE31–2AAx Rated power kW 80 120 DC link currents Rated DC link current at ...

  • Page 214

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 214 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles for Active Line Modules Figure 8-19 Rated duty cycles for Active Line Modules (exceptio...

  • Page 215

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 215 Rated duty cycles for Active Line Modules with Active Interface Modules Figure 8-20 Duty cycles for 55 kW Active Line Mod...

  • Page 216

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 216 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Derating characteristics Figure 8-22 Output power as a function of the ambient temperature Figure 8-23 Output power as a...

  • Page 217

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 217 8.3.4 Active Line Modules with external air cooling 8.3.4.1 Description The Motor Modules are connected to the power supply...

  • Page 218

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 218 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.4.2 Interface description Overview Figure 8-24 Interface overview, Active Line Module with external air cooling (examp...

  • Page 219

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 219 X1 line connection Table 8- 20 X1: Line connection for Active Line Modules 16 kW Terminal Technical specifications U1 Max...

  • Page 220

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 220 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X12 fan connection Active Line Modules 80 kW and 120 kW are equipped with an interface for connecting the sub-chassis fan. ...

  • Page 221

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 221 CAUTION Connecting the temperature sensor If an Active Interface Module is connected, the temperature output of the Active...

  • Page 222

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 222 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X24 24 V terminal adapter Table 8- 24 X24 24 V terminal adapter Terminal Description Technical specifications + 24 V po...

  • Page 223

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 223 8.3.4.3 Connection example Figure 8-25 Example connection of Active Line Module

  • Page 224

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 224 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.4.4 Meaning of LEDs Table 8- 26 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy RDY DC ...

  • Page 225

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 225 8.3.4.5 Dimension drawings Figure 8-26 Dimension drawing of 16 kW Active Line Module with external air cooling, all dimens...

  • Page 226

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 226 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-27 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with external air cooling (example 36...

  • Page 227

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 227 Figure 8-28 Dimension drawing of fan for 80 kW and 120 kW Active Line Modules with external air cooling, all dimensions in...

  • Page 228

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 228 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.4.6 Installation ① Mounting plate with installation openings ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer ...

  • Page 229

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 229 Help with the mechanical control cabinet installation is available from: Siemens AG Industry Sector, IA SE WKC TCCCC (Techn...

  • Page 230

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 230 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Insert or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 8-31 Installation openings for an Active Line ...

  • Page 231

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 231 ① Insert or mounting plate ② Threaded bolts M5 x 28 Figure 8-32 Example of a mounting plate for a drive line-up with e...

  • Page 232

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 232 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ To comply with de...

  • Page 233

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 233 ① Insert ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ To mai...

  • Page 234

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 234 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified powe...

  • Page 235

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 235 External air cooling 6SL3131– 7TE21–6AAx 7TE23–6AAx 7TE25–5AAx 7TE25–5AA3 + Active Interface Module Rated power ...

  • Page 236

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 236 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 External air cooling 6SL3131– 7TE28–0AAx 7TE31-2AAx Rated power kW 80 120 DC link voltage Overvoltage trip Undervoltage...

  • Page 237

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 237 Characteristics Rated duty cycles for Active Line Modules Figure 8-35 Rated duty cycles for Active Line Modules (exceptio...

  • Page 238

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 238 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Rated duty cycles for Active Line Modules with Active Interface Modules Figure 8-36 Duty cycles for 55 kW Active Line Mod...

  • Page 239

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 239 Derating characteristics Figure 8-38 Output power as a function of the ambient temperature Figure 8-39 Output power as a...

  • Page 240

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 240 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.5 Active Line Modules with cold plate 8.3.5.1 Description Active Line Modules generate a constant, regulated DC voltage...

  • Page 241

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 241 8.3.5.2 Interface description Overview Figure 8-40 Interface overview, Active Line Module with cold plate (example: 16 kW)

  • Page 242

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 242 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X1 line connection Table 8- 32 X1: Line connection for Active Line Modules 16 kW Terminal Technical specifications U1 Max...

  • Page 243

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 243 X21 EP terminals Table 8- 34 X21 EP terminal/temperature sensor Terminal Designation Technical data 1 + Temp Temperature...

  • Page 244

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 244 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 DANGER Risk of electric shock! Only temperature sensors that meet the safety isolation specifications contained in EN 618...

  • Page 245

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 245 8.3.5.3 Connection example Figure 8-41 Connection example: Active Line Module with cold plate

  • Page 246

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 246 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.5.4 Meaning of LEDs Table 8- 37 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy RDY DC ...

  • Page 247

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 247 8.3.5.5 Dimension drawings Figure 8-42 Dimension drawing of 16 kW Active Line Module with cold plate, all dimensions in mm...

  • Page 248

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 248 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-43 Dimension drawing of 36 kW, 55 kW, 80 kW, and 120 kW Active Line Modules with cold plate, all dimensions in mm...

  • Page 249

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 249 8.3.5.6 Installation Please note the following before installing an Active Line Module with cold plate on a customer-specif...

  • Page 250

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 250 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Installation ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Sp...

  • Page 251

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 251 Help with the mechanical control cabinet installation is available from: Siemens AG Industry Sector, IA SE WKC TCCCC (Tech...

  • Page 252

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 252 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.5.7 Technical specifications Table 8- 41 Technical data for Active Line Modules with cold plate cooling Cold plate 6SL...

  • Page 253

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 253 Cold plate 6SL3136-7TE 21-6AAx 23-6AAx 25-5AAx 25-5AA3 + Active Interface Module 28-0AAx 31-2AAx Power factor cosϕ 1 1 ...

  • Page 254

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 254 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles for Active Line Modules Figure 8-45 Rated duty cycles for Active Line Modules (exceptio...

  • Page 255

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 255 Rated duty cycles for Active Line Modules with Active Interface Modules Figure 8-46 Duty cycles for 55 kW Active Line Mod...

  • Page 256

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 256 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Derating characteristics Figure 8-48 Output power as a function of the ambient temperature Figure 8-49 Output power as a...

  • Page 257

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 257 8.3.6 Active Line Modules Liquid Cooled 8.3.6.1 Description Active Line Modules generate a constant, regulated DC voltage i...

  • Page 258

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 258 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.6.2 Interface description Overview Figure 8-50 Interface overview, Active Line Module Liquid Cooled (120 kW)

  • Page 259

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 259 X1 line connection Table 8- 42 X1 line connection Terminals Technical specifications U1 Supply voltage: 380 V - 480 V 3 A...

  • Page 260

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 260 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 CAUTION Connecting the temperature sensor If an Active Interface Module is connected, the temperature output of the Activ...

  • Page 261

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 261 X24 24 V terminal adapter Table 8- 44 X24 24 V terminal adapter Terminal Description Technical specifications + 24 V powe...

  • Page 262

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 262 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.6.3 Connection example Figure 8-51 Example connection of Active Line Module

  • Page 263

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 263 8.3.6.4 Meaning of LEDs Table 8- 46 Meaning of the LEDs on the Active Line Module Status Description, cause Remedy RDY DC ...

  • Page 264

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 264 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.6.5 Dimension drawing ① Pipe thread ISO 228 G ½ B. Figure 8-52 Dimension drawing of Active 120 kW Line Module Liqui...

  • Page 265

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 265 8.3.6.6 Installation ① Mounting surface ② M6 studs ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 8-53 M...

  • Page 266

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 266 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Tightening torques: ● Initially, tighten the nuts by hand (0.5 Nm) ● Then tighten with 10 Nm (in the specific sequence ...

  • Page 267

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 267 Liquid Cooled 6SL3135-7TE31-2AA3 Rated power kW 120 Max. ambient temperature without derating with derating °C °C 40 ...

  • Page 268

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 268 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles of Active Line Modules Liquid Cooled Figure 8-54 Rated duty cycles of Active Line Modul...

  • Page 269

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 269 Figure 8-56 Output power as a function of the coolant temperature Figure 8-57 Output power as a function of the installat...

  • Page 270

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 270 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.7 Smart Line Modules with internal air cooling 8.3.7.1 Description The Smart Line Module is a non-regulated infeed/rege...

  • Page 271

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 271 8.3.7.2 Product-specific safety information for the Smart Line Modules in booksize format The safety instructions described...

  • Page 272

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 272 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Connection to the public low-voltage network Smart Line Modules have been designed for use in the industrial environm...

  • Page 273

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 273 8.3.7.3 Interface description Overview Figure 8-58 Interface overview, 5 kW and 10 kW Smart Line Modules with internal air...

  • Page 274

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 274 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-59 Interface overview, 16 kW Smart Line Module with internal air cooling

  • Page 275

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 275 Figure 8-60 Interface overview, 36 kW and 55 kW Smart Line Modules with internal air cooling (example: 55 kW)

  • Page 276

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 276 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X1 line connection Table 8- 48 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical specifications...

  • Page 277

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 277 Table 8- 50 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical specifications U1 Supply voltag...

  • Page 278

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 278 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 8- 51 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Termi...

  • Page 279

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 279 NOTICE Device damage due to incorrect activation or deactivation sequence It is essential that a particular switch-on and ...

  • Page 280

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 280 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 16 kW to 55 kW Smart Line Modules Table 8- 52 X21 EP terminal/temperature Sensor for 16 kW to 55 kW Smart Line Modules Te...

  • Page 281

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 281 Temperature-sensor connection safety information DANGER Risk of electric shock! Only temperature sensors that meet the sa...

  • Page 282

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 282 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X200-X202 DRIVE-CLiQ interfaces Table 8- 55 X200-X202 DRIVE-CLiQ interfaces PIN Signal name Technical specifications 1 ...

  • Page 283

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 283 8.3.7.4 Connection examples Figure 8-61 Connection example for 5 kW and 10 kW Smart Line Modules

  • Page 284

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 284 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-62 Connection example for 16 kW to 55 kW Smart Line Modules

  • Page 285

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 285 8.3.7.5 Meaning of LEDs Smart Line Modules 5 kW and 10 kW Table 8- 56 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modu...

  • Page 286

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 286 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 16 kW to 55 kW Smart Line Modules Table 8- 57 Meaning of the LEDs on Smart Line Modules ≥ 16 kW Status Description, caus...

  • Page 287

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 287 8.3.7.6 Dimension drawings Figure 8-63 Dimension drawing of 5 kW and 10 kW Smart Line Modules with internal air cooling, a...

  • Page 288

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 288 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-64 Dimension drawing of 16 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches) No...

  • Page 289

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 289 Figure 8-65 Dimension drawing of 36 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches)

  • Page 290

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 290 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-66 Dimension drawing of 55 kW Smart Line Module with internal air cooling, all dimensions in mm and (inches)

  • Page 291

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 291 8.3.7.7 Installation Smart Line Modules are designed for installation in the control cabinet. They are fixed to the control...

  • Page 292

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 292 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.7.8 Technical specifications Technical specifications Table 8- 59 Technical data for Smart Line Modules in booksize for...

  • Page 293

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 293 Internal air cooling 6SL3130– 6AE15–0Axx 6AE21–0Axx 6TE21-6Axx 6TE23-6Axx 6TE25-5AAx Rated power kW 5 10 16 36 55 Ci...

  • Page 294

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 294 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles of Smart Line Modules Figure 8-68 Rated duty cycles of Smart Line Modules Derating char...

  • Page 295

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 295 Figure 8-70 Output current as a function of the installation altitude At installation altitudes > 2000 m, an isolation ...

  • Page 296

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 296 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 External air cooling uses the "through-hole" method. This is a cooling method that is only available for SINAMICS...

  • Page 297

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 297 Note Connection to the public low-voltage network Smart Line Modules have been designed for use in the industrial environm...

  • Page 298

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 298 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.8.3 Interface description Overview Figure 8-71 Interface overview, 5 kW and 10 kW Smart Line Modules with external air...

  • Page 299

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 299 Figure 8-72 Interface overview, 16 kW Smart Line Module with external air cooling

  • Page 300

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 300 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-73 Interface overview, 36 kW and 55 kW Smart Line Modules with external air cooling (example: 55 kW)

  • Page 301

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 301 X1 line connection Table 8- 60 X1: Line connection for Smart Line Modules 5 kW and 10 kW Terminal Technical specifications...

  • Page 302

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 302 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table 8- 62 X1: Line connection for Smart Line Modules 36 kW and 55 kW Terminal Technical specifications U1 Supply voltag...

  • Page 303

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 303 X21 EP terminals Smart Line Modules 5 kW and 10 kW Table 8- 63 X21 EP terminal for Smart Line Modules 5 kW and 10 kW Termi...

  • Page 304

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 304 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 NOTICE It is essential that a particular switch-on and switch-off sequence is followed in order to control the 5 kW and 10...

  • Page 305

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 305 16 kW to 55 kW Smart Line Modules Table 8- 64 X21 EP terminal/temperature Sensor for 16 kW to 55 kW Smart Line Modules Te...

  • Page 306

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 306 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X22 digital inputs Table 8- 65 X22 digital inputs for Smart Line Modules 5 kW and 10 kW Terminal Description 1) Technical ...

  • Page 307

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 307 X200-X202 DRIVE-CLiQ interfaces Table 8- 67 X200-X202 DRIVE-CLiQ interfaces PIN Signal name Technical specifications 1 ...

  • Page 308

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 308 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.8.4 Connection examples Figure 8-74 Connection example for 5 kW and 10 kW Smart Line Modules

  • Page 309

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 309 Figure 8-75 Connection example for 16 kW to 55 kW Smart Line Modules

  • Page 310

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 310 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.8.5 Meaning of LEDs Smart Line Modules 5 kW and 10 kW Table 8- 68 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modu...

  • Page 311

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 311 16 kW to 55 kW Smart Line Modules Table 8- 69 Meaning of the LEDs on Smart Line Modules ≥ 16 kW Status Description, caus...

  • Page 312

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 312 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.8.6 Dimension drawings Figure 8-76 Dimension drawing of 5 kW and 10 kW Smart Line Modules with external air cooling, a...

  • Page 313

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 313 Figure 8-77 Dimension drawing of 16 kW Smart Line Module with external air cooling, all dimensions in mm and (inches)

  • Page 314

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 314 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-78 Dimension drawing of 36 kW Smart Line Module with external air cooling, all dimensions in mm and (inches)

  • Page 315

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 315 Figure 8-79 Dimension drawing of 55 kW Smart Line Module with external air cooling, all dimensions in mm and (inches)

  • Page 316

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 316 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.8.7 Installation ① Mounting plate with openings ② M6 studs ③ Washer ④ Spring washer ⑤ M6 nut, width A/F 10 (...

  • Page 317

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 317 Figure 8-81 Installation opening for Smart Line Modules 50 mm to 200 mm with external air cooling, all data in mm and (inc...

  • Page 318

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 318 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Insert or mounting plate ② Threaded bolts M5 x 28 Figure 8-82 Example of a mounting plate for a drive line-up with e...

  • Page 319

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 319 ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ To comply with de...

  • Page 320

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 320 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Insert ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦ To mai...

  • Page 321

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 321 Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified powe...

  • Page 322

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 322 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Internal air cooling 6SL3131– 6AE15–0AAx 6AE21–0AAx 6TE21-6AAx 6TE23-6AAx 6TE25-5AAx Rated power kW 5 10 16 36 55 Cu...

  • Page 323

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 323 Characteristics Rated duty cycles of Smart Line Modules Figure 8-85 Rated duty cycles of Smart Line Modules Derating char...

  • Page 324

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 324 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-87 Output current as a function of the installation altitude At installation altitudes > 2000 m, an isolation ...

  • Page 325

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 325 8.3.9.2 Product-specific safety information for the Smart Line Modules in booksize format The safety instructions described...

  • Page 326

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 326 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Connection to the public low-voltage network Smart Line Modules have been designed for use in the industrial environm...

  • Page 327

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 327 8.3.9.3 Interface description Overview Figure 8-88 Interface overview, Smart Line Module with cold plate (example: 5 kW)

  • Page 328

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 328 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X1 line connection Table 8- 73 X1 line connection Terminal Technical specifications U1 Supply voltage: 3 AC 380 V - 480 V...

  • Page 329

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 329 WARNING Danger to life due to charged DC link For operation, the 24 VDC voltage must be connected to terminal X21.3 and g...

  • Page 330

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 330 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X22 digital inputs Table 8- 75 X22 digital inputs for Smart Line Modules 5 kW and 10 kW Terminal Description 1) Technical ...

  • Page 331

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 331 8.3.9.4 Connection example Figure 8-89 Connection example for 5 kW and 10 kW Smart Line Modules

  • Page 332

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 332 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.9.5 Meaning of LEDs Table 8- 77 Meaning of the LEDs on 5 kW and 10 kW Smart Line Modules LED Color Status Description,...

  • Page 333

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 333 8.3.9.6 Dimension drawings Figure 8-90 Dimension drawing of Smart Line Module with cold plate (5 kW and 10 kW), all dimens...

  • Page 334

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 334 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.3.9.7 Installation Please note the following before installing a Smart Line Module with cold plate on a customer-specific...

  • Page 335

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 335 ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ M6 nut ⑥ Spring washer ...

  • Page 336

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 336 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Properties of the heat sink We recommend using AlMgSi 0.5 as the heat sink material. The roughness of the external heat sin...

  • Page 337

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 337 6SL3136-6AE 15-0AAx 21-0AAx Current-carrying capacity DC link busbar Reinforced DC link busbars: 24 V busbar: ADC ADC AD...

  • Page 338

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 338 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles of Smart Line Modules Figure 8-92 Rated duty cycles of Smart Line Modules Derating char...

  • Page 339

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 339 Figure 8-94 Output current as a function of the installation altitude At installation altitudes > 2000 m, an isolation ...

  • Page 340

    Connection of the components in SINAMICS drive system 8.3 Connection of line modules Guidelines for machine configuration 340 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Measuring the heat sink temperature The maximum permissible heat sink temperature is calculated at the cold plate in the me...

  • Page 341

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 341 8.4 Connection of motor modules 8.4.1 Safety instructions for Motor Modules Booksize Note When using a Motor Module Book...

  • Page 342

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 342 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Danger to life through electric shock due to missing DC link side covers There is a danger of an electric shock t...

  • Page 343

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 343 WARNING Fire hazard due to overheating because of inadequate ventilation clearances Inadequate ventilation clearances can...

  • Page 344

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 344 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 NOTICE Destruction of the motor/brake due to incorrect power supply With an incorrect power supply, the brake can malfunc...

  • Page 345

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 345 Special features for Motor Modules with external air cooling Note Insufficient cooling power when the external heat sink...

  • Page 346

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 346 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.2.2 Interface description Overview Figure 8-96 Interface overview, Single Motor Module Booksize with internal air coo...

  • Page 347

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 347 Figure 8-97 Interface overview, Double Motor Module Booksize with internal air cooling (example: 2 x 5 A)

  • Page 348

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 348 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Motor and brake connection Table 8- 80 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double Mo...

  • Page 349

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 349 Table 8- 81 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data ...

  • Page 350

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 350 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Safety extra-low voltages at connections and terminals Only protective extra-low voltages (DVC A) that comply wit...

  • Page 351

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 351 EP terminals Parameters p9651 and p9851 are used to set the filter times to debounce terminals X21.3 and X21.4, as well as...

  • Page 352

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 352 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X200-X203 DRIVE-CLiQ interface Table 8- 84 X200-X202: DRIVE-CLiQ interfaces for Single Motor Modules X200-X203: DRIVE-CLiQ...

  • Page 353

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 353 8.4.2.3 Connection examples Figure 8-98 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to 1...

  • Page 354

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 354 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-99 Example connection of Single Motor Modules 45 A to 200 A

  • Page 355

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 355 8.4.2.4 Meaning of LEDs Table 8- 85 Meaning of the LEDs on the Motor Module Status Description, cause Remedy RDY DC LINK ...

  • Page 356

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 356 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.2.5 Dimension drawings Figure 8-100 Dimension drawing of Motor Modules Booksize with internal air cooling 3 A to 18 A...

  • Page 357

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 357 Figure 8-101 Dimension drawing of Motor Modules Booksize with internal air cooling 30 A and 2 x 18 A, all dimensions in m...

  • Page 358

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 358 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-102 Dimension drawing of Motor Modules Booksize with internal air cooling 45 A to 85 A, all dimensions in mm and...

  • Page 359

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 359 Figure 8-103 Dimension drawing of Motor Modules Booksize with internal air cooling 132 A and 200 A, all dimensions in mm ...

  • Page 360

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 360 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-104 Dimension drawing of fans for Motor Modules 132 A and 200 A with internal air cooling, all dimensions in mm ...

  • Page 361

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 361 8.4.2.6 Installation Motor Modules are designed for installation in the control cabinet. They are fixed to the control cab...

  • Page 362

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 362 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Installing the sub-chassis fan Figure 8-106 Installing the fan for Motor Modules 132 A and 200 A 1. Attach the fan with M...

  • Page 363

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 363 8.4.2.7 Technical specifications Single Motor Modules Table 8- 90 Technical data Single Motor Modules Booksize (3 to 30 A)...

  • Page 364

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 364 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table 8- 91 Technical data Single Motor Modules Booksize (45 to 200 A) Internal air cooling 6SL3120– 1TE24-5AAx 1TE26-0A...

  • Page 365

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 365 Double Motor Modules Table 8- 92 Technical data Double Motor Modules Booksize (3 to 18 A) Internal air cooling 6SL3120- 2T...

  • Page 366

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 366 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles Motor Modules Booksize Figure 8-107 Duty cycle with initial load (for servo drives) F...

  • Page 367

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 367 Figure 8-111 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-112 Duty cycle with 60 s overload...

  • Page 368

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 368 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-114 Output current as a function of the pulse frequency Figure 8-115 Output current as a function of the pulse ...

  • Page 369

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 369 Figure 8-117 Output current as a function of the output frequency At installation altitudes > 2000 m, an isolation tra...

  • Page 370

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 370 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.3.2 Interface description Overview Figure 8-118 Interface overview, Single Motor Module Booksize with external air co...

  • Page 371

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 371 Figure 8-119 Interface overview, Double Motor Module Booksize with external air cooling (example: 2 x 5 A)

  • Page 372

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 372 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Motor and brake connection Table 8- 93 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double Mo...

  • Page 373

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 373 Table 8- 94 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data ...

  • Page 374

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 374 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Safety extra-low voltages at connections and terminals Only protective extra-low voltages (DVC A) that comply wit...

  • Page 375

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 375 EP terminals Parameters p9651 and p9851 are used to set the filter times to debounce terminals X21.3 and X21.4, as well as...

  • Page 376

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 376 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 X200-X203 DRIVE-CLiQ interface Table 8- 97 X200-X202: DRIVE-CLiQ interfaces for Single Motor Modules X200-X203: DRIVE-CLiQ...

  • Page 377

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 377 8.4.3.3 Connection examples Figure 8-120 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to ...

  • Page 378

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 378 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-121 Example connection of Single Motor Modules 45 A to 200 A

  • Page 379

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 379 8.4.3.4 Meaning of LEDs Table 8- 98 Meaning of the LEDs on the Motor Module Status Description, cause Remedy RDY DC LINK ...

  • Page 380

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 380 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.3.5 Dimension drawings Figure 8-122 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize wi...

  • Page 381

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 381 Figure 8-123 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with external air cooling, all dimensions in m...

  • Page 382

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 382 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-124 Dimension drawing of 45 A, 60 A, and 85 A Motor Modules Booksize with external air cooling, all dimensions i...

  • Page 383

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 383 Figure 8-125 Dimension drawing of 132 A and 200 A Motor Modules Booksize, all dimensions in mm and (inches); example: 200...

  • Page 384

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 384 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-126 Dimension drawing of fan for 132 A and 200 A Motor Modules Booksize with external air cooling, all dimension...

  • Page 385

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 385 8.4.3.6 Mounting ① Mounting plate with openings for mounting ② M6 studs ③ M6 nut ④ Spring washer ⑤ Washer ⑥ F...

  • Page 386

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 386 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Help with the mechanical control cabinet design is available from: Siemens AG Industry Sector, IA DT MC MF - WKC AS TCCCC ...

  • Page 387

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 387 ① Insert plate or mounting plate ② Cross-piece ③ Reinforcing bracket Figure 8-129 Openings to mount a Motor Module ...

  • Page 388

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 388 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Insert plate or mounting plate ② Threaded bolts M5 x 28 Figure 8-130 Example of a mounting plate for a drive line-u...

  • Page 389

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 389 ① Mounting plate ② Cover ③ Rear panel ④ Air discharge ⑤ Air inlet - filter with filter fan ⑥ To comply with d...

  • Page 390

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 390 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 ① Insert plate ② Mounting plate ③ Cover ④ Rear panel ⑤ Air discharge ⑥ Air inlet - filter with filter fan ⑦...

  • Page 391

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 391 Note If the cooling air requirement is not covered by the filtered fan, the components cannot output their specified pow...

  • Page 392

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 392 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.3.7 Technical data Single Motor Modules Table 8- 104 Technical data Single Motor Modules Booksize (3 to 30 A) External...

  • Page 393

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 393 Table 8- 105 Technical data Single Motor Modules Booksize (45 to 200 A) External air cooling 6SL3121– 1TE24-5AAx 1TE26-0...

  • Page 394

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 394 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Double Motor Modules Table 8- 106 Technical data Double Motor Modules Booksize (3 to 18 A) External air cooling 6SL3121- 2...

  • Page 395

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 395 Characteristics Rated duty cycles Motor Modules Booksize Figure 8-133 Duty cycle with initial load (for servo drives) F...

  • Page 396

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 396 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-137 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-138 Duty cycle with 60 s overload...

  • Page 397

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 397 Figure 8-140 Output current as a function of the pulse frequency Figure 8-141 Output current as a function of the pulse ...

  • Page 398

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 398 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-143 Output current as a function of the output frequency At installation altitudes > 2000 m, an isolation tra...

  • Page 399

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 399 8.4.4.2 Interface description Overview Figure 8-144 Interface overview, Single Motor Module Booksize with cold plate (exa...

  • Page 400

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 400 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-145 Interface overview, Double Motor Module Booksize with cold plate (example: 2 x 5 A)

  • Page 401

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 401 Motor and brake connection Table 8- 107 X1/X2 motor and brake connection for Single Motor Modules 3 A to 30 A and Double M...

  • Page 402

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 402 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table 8- 108 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data ...

  • Page 403

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 403 WARNING Safety extra-low voltages at connections and terminals Only protective extra-low voltages (DVC A) that comply wit...

  • Page 404

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 404 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Temperature sensor connection NOTICE Risk of the motor overheating due to an incorrectly connected KTY temperature senso...

  • Page 405

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 405 8.4.4.3 Connection examples Figure 8-146 Connection example of Motor Modules 3 A to 30 A and Double Motor Modules 3 A to ...

  • Page 406

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 406 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-147 Example connection of Single Motor Modules 45 A to 200 A

  • Page 407

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 407 8.4.4.4 Meaning of LEDs Table 8- 111 Meaning of the LEDs on the Motor Module Status Description, cause Remedy RDY DC LINK...

  • Page 408

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 408 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.4.5 Dimension drawings Figure 8-148 Dimension drawing of 3 A to 18 A and 2 x 3 A to 2 x 9 A Motor Modules Booksize wi...

  • Page 409

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 409 Figure 8-149 Dimension drawing of 30 A and 2 x 18 A Motor Modules Booksize with cold plate, all dimensions in mm and (inc...

  • Page 410

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 410 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-150 Dimension drawing of Motor Modules Booksize 45 A, 60 A, and 85 A with cold plate, all dimensions in mm and (...

  • Page 411

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 411 Figure 8-151 Dimension drawing of Motor Modules Booksize 132 A and 200 A with cold plate, all dimensions in mm and (inche...

  • Page 412

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 412 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.4.6 Mounting Please note the following before mounting a Motor Module with cold plate on a customer-specific heat sink...

  • Page 413

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 413 Mounting ① External heat sink (air or liquid) ② M6 studs ③ Heat-conducting foil ④ Cold plate ⑤ Washer ⑥ Sprin...

  • Page 414

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 414 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note • Where components have four fixing points, the nuts must be tightened evenly by alternating diagonally between t...

  • Page 415

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 415 8.4.4.7 Technical specifications Single Motor Modules Table 8- 117 Technical data Single Motor Modules Booksize (3 to 30 A...

  • Page 416

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 416 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table 8- 118 Technical data Single Motor Modules (45A to 200A) Cold plate 6SL3126- 1TE24-5AAx 1TE26-0AAx 1TE28-5AAx 1TE31-...

  • Page 417

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 417 Double Motor Modules Table 8- 119 Technical data Double Motor Modules (2 x 3 to 2 x18 A) Cold plate 6SL3126- 2TE13-0AAx 2T...

  • Page 418

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 418 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Characteristics Rated duty cycles Motor Modules Booksize Figure 8-153 Duty cycle with initial load (for servo drives) F...

  • Page 419

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 419 Figure 8-157 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-158 Duty cycle with 60 s overload...

  • Page 420

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 420 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-160 Output current as a function of the pulse frequency Figure 8-161 Output current as a function of the pulse ...

  • Page 421

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 421 Figure 8-163 Output current as a function of the output frequency At installation altitudes > 2000 m, an isolation tra...

  • Page 422

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 422 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.5.2 Interface description Overview Figure 8-164 Interface overview, Motor Module Liquid Cooled (200 A)

  • Page 423

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 423 Motor and brake connection, Liquid Cooled Table 8- 120 X1 Motor connection Terminal Technical data U2 Threaded bolt M8/1...

  • Page 424

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 424 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 WARNING Safety extra-low voltages at connections and terminals Only protective extra-low voltages (DVC A) that comply wit...

  • Page 425

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 425 Temperature sensor connection NOTICE Risk of the motor overheating due to an incorrectly connected KTY temperature senso...

  • Page 426

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 426 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.5.3 Connection example Figure 8-165 Connection example for Motor Module Liquid Cooled (200 A)

  • Page 427

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 427 8.4.5.4 Meaning of LEDs Table 8- 124 Meaning of LEDs Status Description, cause Remedy RDY DC LINK Off Off Electronics p...

  • Page 428

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 428 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.5.5 Dimension drawing ① Pipe thread ISO 228 G ½ B. Figure 8-166 Dimension drawing of Motor Module Liquid Cooled (2...

  • Page 429

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 429 8.4.5.6 Installation ① Mounting surface ② M6 studs ③ Heat sink ④ Washer ⑤ Spring washer ⑥ M6 nut Figure 8-167...

  • Page 430

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 430 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.4.5.7 Technical specifications Technical data Table 8- 125 Technical data for Motor Module Liquid Cooled 200 A Liquid Co...

  • Page 431

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 431 Characteristics Rated duty cycles Motor Modules Booksize Figure 8-168 Duty cycle with initial load (for servo drives) F...

  • Page 432

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 432 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-172 Duty cycle with 30 s overload for a duty cycle duration of 300 s Figure 8-173 Duty cycle with 60 s overload...

  • Page 433

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 433 Figure 8-175 Output current as a function of the pulse frequency Figure 8-176 Output current as a function of the pulse ...

  • Page 434

    Connection of the components in SINAMICS drive system 8.4 Connection of motor modules Guidelines for machine configuration 434 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-178 Output current as a function of the output frequency At installation altitudes > 2000 m, an isolation tra...

  • Page 435

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 435 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) 8.5.1 DMC20 8.5.1.1 Description The DMC20 DRIVE-CLiQ Hub Module is use...

  • Page 436

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration 436 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.5.1.3 Electronics power supply X524 Table 8- 126 X524 terminals for the electronics power supply Terminal Nam...

  • Page 437

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 437 8.5.1.5 Significance of the LED on the DMC20 Table 8- 128 Significance of the LED on the DMC20 LED Color Status ...

  • Page 438

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration 438 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.5.1.7 Technical data Table 8- 129 Technical data of the DMC20 Unit Value Electronics power supply Voltage Cu...

  • Page 439

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 439 Note All components operated on the DRIVE-CLiQ must be integrated into the equipotential bonding concept. They ...

  • Page 440

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration 440 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.5.2.4 Electronics power supply X524 Table 8- 130 X524 socket for the electronics power supply Pin Designation...

  • Page 441

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 441 8.5.2.6 Cable lengths Table 8- 132 Cable length of P24 supply cable: Connected consumers 1) 1 2 3 4 5 Cross sec...

  • Page 442

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration 442 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Pin assignment of the cable Table 8- 134 Connection to X524 electronics power supply Pin Designation Technical ...

  • Page 443

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 443 8.5.2.8 Dimension drawing Figure 8-182 Dimension drawing: DME20

  • Page 444

    Connection of the components in SINAMICS drive system 8.5 DRIVE-CLiQ Hub Modules (DMC20, DME20) Guidelines for machine configuration 444 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.5.2.9 Installation Figure 8-183 DME20 installation Installation 1. Place the hole drilling template on the co...

  • Page 445

    Connection of the components in SINAMICS drive system 8.6 Connecting Terminal Modules Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 445 8.6 Connecting Terminal Modules 8.6.1 TM15: Terminal expansion for digital inputs/outputs The Terminal Module TM15 is a te...

  • Page 446

    Connection of the components in SINAMICS drive system 8.6 Connecting Terminal Modules Guidelines for machine configuration 446 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.6.3 TM120: DRIVE-CLiQ component for temperature evaluation with safe electrical separation The TM120 Terminal Module is ...

  • Page 447

    Connection of the components in SINAMICS drive system 8.7 Sensor Systems Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 447 8.7 Sensor Systems Connection 8.7.1 Introduction The encoder system should be connected to SINAMICS S120 via DRIVE-CLiQ. Mot...

  • Page 448

    Connection of the components in SINAMICS drive system 8.7 Sensor Systems Connection Guidelines for machine configuration 448 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Disconnecting and connecting encoder cables The encoder cables to Siemens motors may only disconnected and connected w...

  • Page 449

    Connection of the components in SINAMICS drive system 8.7 Sensor Systems Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 449 Sensor Modules External (SME) The Sensor Modules External SME20, SME25, SME120, and SME125 are only intended for use on mach...

  • Page 450

    Connection of the components in SINAMICS drive system 8.7 Sensor Systems Connection Guidelines for machine configuration 450 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Connectable encoder systems Table 8- 139 Overview of the connectable encoder systems SMC SME Encoder systems SMC10 SMC20 SM...

  • Page 451

    Connection of the components in SINAMICS drive system 8.7 Sensor Systems Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 451 8.7.4 Examples of encoder connections Figure 8-186 Sensor connection using Sensor Module Cabinet (SMC) Figure 8-187 Sensor...

  • Page 452

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 452 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.8 Motor Connection 8.8.1 Motor connection plug 8.8.1.1 Introducing the motor connector Motor Modules 3 A to 30 A are supplied witho...

  • Page 453

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 453 Installation on Motor Modules without pre-assembled interlock bolt Figure 8-189 Installation example: Crimp plug 1. Screw the inter...

  • Page 454

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 454 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Installation on Motor Modules with pre-assembled interlock bolt If Motor Modules with a pre-assembled interlock bolt are used, step 1...

  • Page 455

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 455 8.8.1.3 Installation of the motor connection plug with screwed joint The way in which the motor connection plug with screwed joint is...

  • Page 456

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 456 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.8.1.4 Removing the motor connector plug from prefabricated power cables The motor connection plug of a pre-assembled motor cable mi...

  • Page 457

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 457 8.8.2 Brake connection 8.8.2.1 General Notes The motors are optionally available with integrated holding brake. The holding brake pre...

  • Page 458

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 458 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table 8- 142 X1 motor connection and X11 brake connection for Single Motor Modules 45 A to 200 A Terminal Technical data U2 45 A to...

  • Page 459

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 459 WARNING Only protective extra-low voltages are permitted. Only protective extra-low voltages (DVC A) that comply with EN 60204-1 may...

  • Page 460

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 460 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 The brake output is internally equipped with an overvoltage protection circuit. This reduces high voltage peaks that can occur when t...

  • Page 461

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 461 Note To determine whether the relays have switched, it is necessary to evaluate the feedback from both of them for diagnostics purp...

  • Page 462

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 462 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 8-195 Operating modes of the conventional brake control Timing examples: In all cases listed below, the drive starts the moti...

  • Page 463

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 463 Start with ON command; stop with OFF2 command (coast down) Start with ON command; stop with OFF1 command and during braking; stop...

  • Page 464

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 464 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Safe Brake Control (SBC) Note The "Safe brake control" function is activated only in conjunction with the enable of the &...

  • Page 465

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 465 When the "Safe standstill" function is selected, an internal OFF2 command will be issued and the holding brake closed immed...

  • Page 466

    Connection of the components in SINAMICS drive system 8.8 Motor Connection Guidelines for machine configuration 466 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.8.3 X21/X22 EP terminals / temperature sensor Motor Module Table 8- 143 Terminal strip X21/X22 Terminal Function Technical specifi...

  • Page 467

    Connection of the components in SINAMICS drive system 8.9 Voltage Protection Module (VPM), external Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 467 8.9 Voltage Protection Module (VPM), external General information The external Voltage Protection Module (VP...

  • Page 468

    Connection of the components in SINAMICS drive system 8.9 Voltage Protection Module (VPM), external Guidelines for machine configuration 468 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note Depending on the size of the type used, the conditions associated with the relevant VPM operating ins...

  • Page 469

    Connection of the components in SINAMICS drive system 8.9 Voltage Protection Module (VPM), external Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 469 Connection example for VPM 120 Figure 8-197 Connection of Voltage Protection Module VPM 120 Signaling conta...

  • Page 470

    Connection of the components in SINAMICS drive system 8.9 Voltage Protection Module (VPM), external Guidelines for machine configuration 470 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 If the external VPM is being used, the following parameter needs to be set on the NCU or NX: p0643[0...n] ...

  • Page 471

    Connection of the components in SINAMICS drive system 8.10 Cables Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 471 8.10 Cables 8.10.1 General information NOTICE Damage to components due to deficient cable shielding or excessively long cables If the shield...

  • Page 472

    Connection of the components in SINAMICS drive system 8.10 Cables Guidelines for machine configuration 472 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 With components that do not have any special shield connection or where the shield connection is not sufficient, the cable shields can be conn...

  • Page 473

    Connection of the components in SINAMICS drive system 8.10 Cables Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 473 8.10.3 Equipotential Bonding The SINAMICS S120 Booksize drive system is designed for use in control cabinets with protective conductor termina...

  • Page 474

    Connection of the components in SINAMICS drive system 8.10 Cables Guidelines for machine configuration 474 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.10.5 Maximum cable lengths The table below provides an overview of the maximum permissible cable lengths for signal and supply cables, power...

  • Page 475

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 475 8.11 DRIVE-CLiQ cabinet bushings 8.11.1 Description A DRIVE-CLiQ cabinet bushing is used to connect the DRIVE-CLiQ cables...

  • Page 476

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration 476 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.11.2 Interface description 8.11.2.1 Overview DRIVE-CLiQ cabinet bushing for DRIVE-CLiQ cables with RJ45 plug ① Prote...

  • Page 477

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 477 8.11.3 Dimension drawings Figure 8-202 Dimension drawing of the DRIVE-CLiQ cabinet bushing RJ45, all dimensions in mm an...

  • Page 478

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration 478 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.11.4 Installation 8.11.4.1 DRIVE-CLiQ cabinet bushing for cables with RJ45 connectors In order to install the DRIVE-CLi...

  • Page 479

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 479 Installation 1. Insert the DRIVE CLiQ cabinet bushing from the outside of the control cabinet through the opening in the ...

  • Page 480

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration 480 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 8.11.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket Prepare the cabinet panel for mounting the DRIVE-CLiQ...

  • Page 481

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 481 Installation 1. Insert the DRIVE-CLiQ cabinet bushing through the opening in the cabinet. 2. Fasten the DRIVE-CLiQ cabine...

  • Page 482

    Connection of the components in SINAMICS drive system 8.11 DRIVE-CLiQ cabinet bushings Guidelines for machine configuration 482 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

  • Page 483

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 483 Safety Integrated 9 Note The following chapter describes the uses of the "Safety Integrated" functionality. Detailed knowledge of the "Safety Integrated sl" Function Manual (FBSI sl) is...

  • Page 484

    Safety Integrated 9.1 Safety Integrated terminology Guidelines for machine configuration 484 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 EN ISO 13849-1 (SINUMERIK 840D sl) EN 61800-5-2 (SINAMICS S120) German English Abbr. German English Abbr. Sichere Software-Endschalter Safe Software Limit S...

  • Page 485

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 485 9.2 SINAMICS Safety Integrated 9.2.1 Safety functions All of the Safety Integrated functions (SI functions) available with SINAMICS S120 are listed in this cha...

  • Page 486

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 486 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 9.2.2 Basic Functions Note Basic functions do not require an encoder The Safety Integrated Basic Functions are functions for safely stopping the drive. You d...

  • Page 487

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 487 Application examples Example Possible solution After an Emergency Stop button has been pressed, the drive must be braked as quickly as possible and brought i...

  • Page 488

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 488 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 9-1 Terminals for Safe Torque Off

  • Page 489

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 489 Figure 9-2 Safe Torque Off terminals; control using ET200S fail-safe output, for example Grouping drives If the function is to be initiated for several drives...

  • Page 490

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 490 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Example: Terminal grouping for Safe Torque Off (STO) It must be possible to select/deselect the Safe Torque Off function separately for group 1 (drive 1 and 2)...

  • Page 491

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 491 Figure 9-3 Terminal grouping for Safe Torque Off

  • Page 492

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 492 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Figure 9-4 Terminal grouping for Safe Torque Off; control using ET200S fail-safe output, for example

  • Page 493

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 493 Enabling the Safe Torque Off (STO) function The Safe Torque Off function is enabled via the following parameters: p9601.0 STO using terminals on the Control U...

  • Page 494

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 494 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 9.2.2.2 Safe Stop 1 (SS1) Definition according to EN 61800-5-2: "The function SS1 brakes the motor and trips the function STO after a delay time." ...

  • Page 495

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 495 Application examples Example Possible solution After an Emergency Stop button has been pressed, the drive must be braked as quickly as possible and brought in...

  • Page 496

    Safety Integrated 9.2 SINAMICS Safety Integrated Guidelines for machine configuration 496 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Two-channel brake control The brake is essentially controlled from the Control Unit. Two signal paths are available for applying the brake. Figure 9-5 Two-ch...

  • Page 497

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 497 9.3 SINUMERIK Safety Integrated 9.3.1 Safety functions SINUMERIK Safety Integrated provides integrated safety functions for monitoring standstill, speed, and ...

  • Page 498

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration 498 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Note External safety-related process signals are connected via safe input/output modules of the ET200S, ET200M, ET200eco, or ET200pro, and connected to SINU...

  • Page 499

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 499 Signal assignment and significance Part of the signal assignment and significance for the PROFIsafe modules is explained in the following section: 4/8 F-DI 24...

  • Page 500

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration 500 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Meaning and use of the individual signals Emergency Stop actuator [F-DI terminal 1 (channel 0), terminal 9 (channel 4)] Signal state channel 0 = "1"...

  • Page 501

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 501 Electronics module 4 F-DO 24 VDC/2 A PROFIsafe The actuators that must be shut-down in a safety-related fashion are connected through two channels. Each outpu...

  • Page 502

    Safety Integrated 9.3 SINUMERIK Safety Integrated Guidelines for machine configuration 502 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Valve unit 2 [F-DO terminal 9,10 (channel 2 P/M)] Signal state channel 2 = "0" Valve in the locked neutral position Signal state channel 2 = "1...

  • Page 503

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 503 Signal Interconnection 10 Note This chapter is still undergoing revision.

  • Page 504

    Signal Interconnection Guidelines for machine configuration 504 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

  • Page 505

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 505 Typical circuit diagrams 11 Note This chapter is still undergoing revision.

  • Page 506

    Typical circuit diagrams Guidelines for machine configuration 506 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

  • Page 507

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 507 Activate/Deactivate Drive System 12 12.1 Overview of the Status Signals Figure 12-1 Overview of the Status Signals

  • Page 508

    Activate/Deactivate Drive System 12.2 Drive Group with Several Axes Guidelines for machine configuration 508 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 12.2 Drive Group with Several Axes The Motor Module is controlled via terminals -X21, -X22 and the DRIVE-CLiQ interfaces -X200/-X201/-X202/-...

  • Page 509

    Activate/Deactivate Drive System 12.2 Drive Group with Several Axes Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 509 Activating the infeed Figure 12-2 "Infeed activation" function diagram

  • Page 510

    Activate/Deactivate Drive System 12.2 Drive Group with Several Axes Guidelines for machine configuration 510 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Activating the drive Figure 12-3 "Drive activation" function diagram

  • Page 511

    Activate/Deactivate Drive System 12.2 Drive Group with Several Axes Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 511 Note Applies to CU320; with integrated drive solutions (e.g. NCU, NX, etc.), some signals are already processed by means of internal commu...

  • Page 512

    Activate/Deactivate Drive System 12.2 Drive Group with Several Axes Guidelines for machine configuration 512 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Control and status signals Table 12- 1 Switching on/switching off the control system Signal name Internal control word Binector input PROFIB...

  • Page 513

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 513 Appendix A A.1 Screw terminals The type of screw terminal can be taken from the interface description of the particular component. Table A- 1 Connectable conductor cross-sections and tightening torques for sc...

  • Page 514

    Appendix A.1 Screw terminals Guidelines for machine configuration 514 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Screw terminal type 5 Connectable conductor cross-sections Flexible With wire end ferrule, without plastic sleeve With wire end ferrule, with plastic sleeve 0.5 mm2 to 6 mm2 0.5 m...

  • Page 515

    Appendix A.2 Spring-loaded terminals Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 515 A.2 Spring-loaded terminals The type of spring-loaded terminal can be taken from the interface description of the particular component. Table A- 2 Connectable conductor cr...

  • Page 516

    Appendix A.3 Power loss of components Guidelines for machine configuration 516 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 A.3 Power loss of components A.3.1 Power Loss of the SINUMERIK Components The following power losses apply to operation with rated power: Table A- 3 List of power losses ...

  • Page 517

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 517 Unit Power loss SME20/25 W ≤ 4 SME120/125 W ≤ 4.5 Terminal Modules TM15 W < 3 TM41 W 12 TM120 W 2.4 DC link components Braking Module Booksize W 20 Braking Module...

  • Page 518

    Appendix A.3 Power loss of components Guidelines for machine configuration 518 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Unit Power loss 36 kW W 26 55 kW W 43 Basic Line Filter for Basic Line Modules 20 kW W 16 40 kW W 26 100 kW W 73 Active Interface Modules 16 kW W 270 1) 36 kW W 340 1) 5...

  • Page 519

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 519 Unit Power loss Smart Line Modules Booksize 5 kW W 79.2 10 kW W 141.6 16 kW W 187.8 36 kW W 406 55 kW W 665.6 Smart Line Modules Booksize Compact 16 kW W 187.8 Basic Lin...

  • Page 520

    Appendix A.3 Power loss of components Guidelines for machine configuration 520 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 A.3.2.4 Power loss for power units with external air cooling Table A- 7 Overview of power loss at rated operation for power units with external air cooling (including ele...

  • Page 521

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 521 A.3.2.5 Power loss for power units with cold plate With cold-plate cooling, only part of the power loss remains in the cabinet. The table below shows the internal and ext...

  • Page 522

    Appendix A.3 Power loss of components Guidelines for machine configuration 522 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Unit Internal power loss 1) External power loss Total power loss Double Motor Modules Booksize 2x3 A W 55.6 (34 + 21,6) 36 91.6 2x5 A W 61.6 (40 + 21,6) 65 126.6 2x9 A W...

  • Page 523

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 523 A.3.3 Electronics losses of power units Table A- 10 Electronics losses for power units with internal/external air cooling Component Internal/external air cooling Power lo...

  • Page 524

    Appendix A.3 Power loss of components Guidelines for machine configuration 524 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 Table A- 11 Electronics losses for power units with cold plate Component Cold plate Power loss [W] Motor Modules Booksize 3 A 15.6 5 A 15.6 9 A 15.6 18 A 15.6 30 A 15.6 4...

  • Page 525

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 525 A.3.4 Losses for power units in the partial load range Figure A-1 Losses in the partial load range for Active Line Modules and Smart Line Modules Figure A-2 Losses in t...

  • Page 526

    Appendix A.3 Power loss of components Guidelines for machine configuration 526 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 A.3.5 Typical power losses for Motor Modules The information on the power losses in the previous chapters are maximum values, which occur in the most unfavorable case. Fo...

  • Page 527

    Appendix A.3 Power loss of components Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 527 Table A- 14 Coefficients to calculate the power loss in the control cabinet for externally cooled Motor Modules for typical applications Motor Module a [W] S1 [W/A] S2 [W...

  • Page 528

    Appendix A.4 Abbreviations Guidelines for machine configuration 528 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 A.4 Abbreviations Table A- 16 Abbreviations and meanings, German/English Abbreviation German meaning English meaning AC Wechselstrom Alternating current ALM Active Line Module Activ...

  • Page 529

    Appendix A.4 Abbreviations Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 529 Abbreviation German meaning English meaning TN Drehstromversorgungsnetz geerdet (Terre Neutre) Grounded three-phase supply network TT Drehstromversorgungsnetz geerdet (Terre Terre) ...

  • Page 530

    Appendix A.4 Abbreviations Guidelines for machine configuration 530 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2

  • Page 531

    Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 531 Index 3 3TK28... safety relay, 487, 487 487, A Active Interface Module, 129, 129 129, Active Line Module, 197, 197, 217,217, 240,240 240, Active Line Module Liquid Cooled, 257, 257 257, Autotransformer, 1...

  • Page 532

    Index Guidelines for machine configuration 532 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 DRIVE-CLiQ Hub Module DMC20, 437, 437 437, Line reactors for Active Line Modules, 146, 146 146, Line reactors for Smart Line Modules, 154, 154 154, Motor Module Booksize with cold plate, 408, 408 408, ...

  • Page 533

    Index Guidelines for machine configuration System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 533 Motors Line connection, 108, 108 108, Mounting Motor Module Booksize with cold plate, 412, 412 412, Motor Module with External Air Cooling, 385, 385 385, O Overcurrent, 174, 174 174, Overcurrent protec...

  • Page 534

    Index Guidelines for machine configuration 534 System Manual, MA 01/2013, 6FC5397-6CP10-0BA2 TM120 Terminal Module, 446, 446 446, Topology For DRIVE-CLiQ, 102, 102 102, Total cable lengths, 158, 158 158, Two-channel brake control, 496, 496 496, V Ventilation, 81, 81 81, W Wideband Line Filter ...

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