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    NCU 7x0.2 3,___________________ 9,___________________ 13,___________________ 19,___________________ 29,___________________ 35,___________________ 37,___________________ 45,___________________ 81,___________________ 101,___________________ 107,___________________ SINUMERIK SINUMERIK 840D sl NCU ...

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    Legal information Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, no...

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 3 Preface SINUMERIK documentation The SINUMERIK documentation is organized in the following categories: ● General documentation ● User documentation ● Manufacturer/service documentation Additional information You can find information on the fol...

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    Preface NCU 7x0.2 4 Manual, 02/2011, 6FC5397-0AP20-0BA0 SINUMERIK You can find information on SINUMERIK under the following link: actionURI(http://www.siemens.com/sinumerik):http://www.siemens.com/sinumerik Target group This documentation is intended for manufacturers of machine tools, parti...

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 5 Table of contents Preface ...................................................................................................................................................... 3,3 1 Safety Information...............................................

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    Table of contents NCU 7x0.2 6 Manual, 02/2011, 6FC5397-0AP20-0BA0 6.3.2 Mounting the Control Unit without spacers ................................................................................. 40,40 6.3.3 Mounting the Control Unit for segregated heat removal..................................

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    Table of contents NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 7 9.2 COM01.2 RS 232C (V.24) module .............................................................................................. 95,95 9.2.1 Description ..............................................................................

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    Table of contents NCU 7x0.2 8 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 9 Safety Information 11.1 Danger notices The following notices are intended firstly for your personal safety and secondly to prevent damage occurring to the product described or any connected devices and machines. Non-observance of the warnings can r...

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    Safety Information 1.1 Danger notices NCU 7x0.2 10 Manual, 02/2011, 6FC5397-0AP20-0BA0 WARNING Power cables and signal lines should be installed in such a way that inductive and capacitive interference does not in any way impair the automation and safety functions. WARNING Repairs to devices...

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    Safety Information 1.2 ESD notices NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 11 1.2 ESD notices CAUTION The modules contain electrostatically sensitive devices. Discharge yourself of electrostatic energy before touching the components. The easiest way to do this is to touch a conductive, ...

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    Safety Information 1.2 ESD notices NCU 7x0.2 12 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 13 System overview 22.1 Application Features SINUMERIK 840D sl offers modularity, openness, flexibility, and uniform structures for operation, programming, and visualization. It provides a system platform with trend-setting functions for almost all t...

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    System overview 2.2 System configuration NCU 7x0.2 14 Manual, 02/2011, 6FC5397-0AP20-0BA0 2.2 System configuration SINUMERIK 840D sl combines CNC, HMI, PLC, closed-loop control, and communication tasks within a single NCU (Numerical Control Unit). Components For operation, programming, and visu...

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    System overview 2.2 System configuration NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 15 ● SINUMERIK PP 72/48 peripheral module ● SINUMERIK ADI 4 analog drive interface for four axes ● SINAMICS 120 drive system ● Feed and main spindle motors – 1FT/1FK/1FN/1FW6/1FE1/2SP1 synchronous m...

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    System overview 2.3 Variants NCU 7x0.2 16 Manual, 02/2011, 6FC5397-0AP20-0BA0 2.3 Variants The scalability of the hardware and software – both from a CNC perspective and in terms of operation – means the SINUMERIK 840D sl can be used in many sectors. The possibilities range from simple posi...

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    System overview 2.4 Ordering data NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 17 2.4 Ordering data Table 2- 2 Order data for system components System components Order numbers NCU 710.2 with PLC 317-2DP 6FC5371-0AA10-0AA2 NCU 720.2 with PLC 317-2DP 6FC5372-0AA00-0AA2 NCU 720.2 PN with PLC 319-...

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    System overview 2.4 Ordering data NCU 7x0.2 18 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 19 Description 33.1 Features A Control Unit has the following elements: ● Battery-backed real-time clock ● Slot for a CompactFlash Card ● DRIVE-CLiQ interfaces for connecting to the drive ● Interfaces for operation behind a hinged front cover...

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    Description 3.2 Illustration NCU 7x0.2 20 Manual, 02/2011, 6FC5397-0AP20-0BA0 3.2 Illustration Control Units without PROFINET The following figure shows an NCU 730.2 with its interfaces and control and display elements (fault displays and status indicators). Please ensure that the structure of ...

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    Description 3.2 Illustration NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 21 Figure 3-1 Representation of the NCU 730.2

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    Description 3.2 Illustration NCU 7x0.2 22 Manual, 02/2011, 6FC5397-0AP20-0BA0 Control Units with PROFINET The following figure shows an NCU 720.2 PN/730.2 PN with its interfaces and control and display elements (fault LEDs and status indicators). CAUTION The PROFINET interfaces of the integra...

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    Description 3.3 Type plate NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 23 3.3 Type plate Side-mounted type plate The following figure shows you all the information included on the type plate located on the side of the unit. Figure 3-3 Type plate You might need to access the information provi...

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    Description 3.4 Operating and display elements NCU 7x0.2 24 Manual, 02/2011, 6FC5397-0AP20-0BA0 3.4 Operating and display elements 3.4.1 Overview of operating and display elements ① NCK start-up switch ② PLC mode selector switch ③ 7-segment display ④ Reset button ⑤ LED displays Figur...

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    Description 3.4 Operating and display elements NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 25 3.4.2 LED displays Table 3- 1 Meaning of LED states Name Function Status Meaning Red There is at least one fault (e.g. RESET, watchdog monitoring etc. ) or the Control Unit is booting up. Flashing r...

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    Description 3.4 Operating and display elements NCU 7x0.2 26 Manual, 02/2011, 6FC5397-0AP20-0BA0 Additional references ● You can find a detailed description of LED states during power-up in the "NCU Operating System (IM7)" section of the Basesoftware and Operating Software Commission...

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    Description 3.4 Operating and display elements NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 27 3.4.5 Start-up and mode selector switch Layout The Control Unit has two coding switches in the lower section of the front panel. ● The left switch (labeled SIM/NCK) is the NCK startup switch. Set...

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    Description 3.4 Operating and display elements NCU 7x0.2 28 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 29 Application Planning 44.1 Secondary electrical conditions 4.1.1 Grounding concept Components The SINUMERIK 840D sl system consists of a number of individual components which have been designed so that the system complies with the appropriate EMC a...

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    Application Planning 4.1 Secondary electrical conditions NCU 7x0.2 30 Manual, 02/2011, 6FC5397-0AP20-0BA0 4.1.2 RI suppression measures In addition to the protective grounding of system components, special precautions must be taken to ensure safe, fault-free operation of the system. These measu...

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    Application Planning 4.2 Climatic and mechanical environmental conditions NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 31 ● Signal cables may not be routed close to strong external magnetic fields (e.g., motors and transformers). ● If signal lines cannot be routed a sufficient distance awa...

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    Application Planning 4.2 Climatic and mechanical environmental conditions NCU 7x0.2 32 Manual, 02/2011, 6FC5397-0AP20-0BA0 Shipping backup batteries Backup batteries may only be shipped in the original packaging. No special authorization is required to ship backup batteries. The lithium content...

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    Application Planning 4.3 Recycling and disposal NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 33 4.2.2 Operating conditions The components of the SINUMERIK 840D sl system are intended for a weatherproof, fixed location. Operating conditions surpass EN 61131-2 requirements. Table 4- 2 Ambient co...

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    Application Planning 4.3 Recycling and disposal NCU 7x0.2 34 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 35 Dimension drawings 5 Figure 5-1 Dimension drawing for NCU 710.2 / 720.2 (dimensions in mm)

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    Dimension drawings NCU 7x0.2 36 Manual, 02/2011, 6FC5397-0AP20-0BA0 Figure 5-2 Dimension drawing for NCU 720.2 PN / 730.2 / 730.2 PN (dimensions in mm)

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 37 Mounting 66.1 Safety information NOTICE The Control Unit is exclusively intended for installation in ESD-protected areas. The CE-associated ESD interference immunity limit values can only be achieved via installation in the control cabinet. Only...

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    Mounting 6.2 Installation types NCU 7x0.2 38 Manual, 02/2011, 6FC5397-0AP20-0BA0 6.2 Installation types Prerequisite The Control Unit is installed in a control cabinet along with the SINAMICS components. The following prerequisites must be met to install a Control Unit: ● The control cabinet ...

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    Mounting 6.2 Installation types NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 39 (1) Spacers for mounting on the rear wall of the control cabinet (2) Lugs for mounting directly on the rear wall of the control cabinet (external heat dissipation) (3) Cutouts for lateral mounting on SINAMICS driv...

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    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet NCU 7x0.2 40 Manual, 02/2011, 6FC5397-0AP20-0BA0 6.3 Mounting the control unit on the rear wall of the control cabinet 6.3.1 Mounting control unit using spacers Introduction Spacers can be used to mount the control ...

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    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 41 3. Tighten up the three screws on the clip again. 4. Mount the top and bottom of the control unit directly on the rear wall of the control cabinet with two M6 screws (...

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    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet NCU 7x0.2 42 Manual, 02/2011, 6FC5397-0AP20-0BA0 6.3.3 Mounting the Control Unit for segregated heat removal Introduction If you wish to perform segregated heat removal on the NCUs with cooling fins, the NCUs can be ...

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    Mounting 6.3 Mounting the control unit on the rear wall of the control cabinet NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 43 Procedure 1. Remove the spacers. 2. Fit the seal around the cooling fins of the control unit. 3. Loosen the three M3 screws on the upper clip and push the clip up un...

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    Mounting 6.4 Lateral mounting of Control Unit on the SINAMICS drive line-up NCU 7x0.2 44 Manual, 02/2011, 6FC5397-0AP20-0BA0 6.4 Lateral mounting of Control Unit on the SINAMICS drive line-up Introduction The Control Unit can also be mounted laterally on the SINAMICS drive line-up, on the side ...

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 45 Connecting 77.1 Overview Connection options The control unit has a series of interfaces via which the power supply and the remaining system components are connected. The front cover on the control unit must be open to make the connections. ● The...

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    Connecting 7.1 Overview NCU 7x0.2 46 Manual, 02/2011, 6FC5397-0AP20-0BA0 Figure 7-1 Connection options for a control unit

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    Connecting 7.2 Safety information for wiring NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 47 Interface overview Table 7- 1 Overview of available external interfaces Interface Designation Connector type DRIVE-CLiQ (1) X100 Spec. RJ45 socket DRIVE-CLiQ (2) X101 Spec. RJ45 socket DRIVE-CLiQ (3) X...

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    Connecting 7.3 Opening the front cover NCU 7x0.2 48 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.3 Opening the front cover Introduction The interfaces are concealed behind a front cover. You must remove this cover before you can wire the interfaces. A hinge connects the front cover to the front of the...

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    Connecting 7.4 Power supply NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 49 7.4 Power supply 7.4.1 Application This interface is provided exclusively for connection of the external power supply. Pin assignment Table 7- 2 Power supply X124 Pin Signal name Signal type Meaning + P24 VI + P24 VI ...

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    Connecting 7.4 Power supply NCU 7x0.2 50 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.4.2 Requirements for the power supply External 24 V power supply Power is supplied to the Control Unit by an external 24 V power supply (e.g., SITOP). The following power consumption values for the Control Units pro...

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    Connecting 7.4 Power supply NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 51 Table 7- 4 DC power supply requirements in accordance with EN 61131-2 Rated voltage 24 V DC Voltage range (average value) 20.4 to 28.8 V DC Voltage ripple peak-to-peak 5 % (unfiltered 6-pulse rectification) Ramp-up ...

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    Connecting 7.5 DRIVE CLiQ components NCU 7x0.2 52 Manual, 02/2011, 6FC5397-0AP20-0BA0 Use flexible cables with a cross section of 0.25 to 2.5 mm2 (or AWG 23 to AWG 13) for wiring the power supply. If you only use one wire per connection, a ferrule is not required. You can use ferrules without a...

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    Connecting 7.5 DRIVE CLiQ components NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 53 Position of plug connectors BA81 Figure 7-4 DRIVE-CLiQ interface Cable specifications Table 7- 7 Cable specifications for X100 - X103 or X100 – X105 Characteristic Version Connector type RJ45 socket DRIVE-C...

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    Connecting 7.5 DRIVE CLiQ components NCU 7x0.2 54 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.5.2 Connectable DRIVE-CLiQ components Components As a rule, all SINAMICS components approved for SINUMERIK can be connected using the DRIVE-CLiQ interface. Table 7- 8 Components with DRIVE-CLiQ Component De...

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    Connecting 7.6 Use of Ethernet interfaces NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 55 7.6 Use of Ethernet interfaces Application The following connections can be established via the Ethernet interfaces: ● X120 provides the link to the system network (e.g. operator panels). ● X130 conne...

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    Connecting 7.6 Use of Ethernet interfaces NCU 7x0.2 56 Manual, 02/2011, 6FC5397-0AP20-0BA0 LED displays For diagnostic purposes, the RJ45 sockets are each equipped with a green and an orange LED. This allows the following status information about the respective Ethernet port to be displayed: T...

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    Connecting 7.6 Use of Ethernet interfaces NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 57 MAC addresses A type plate for the MAC addresses of the Ethernet interfaces is attached to the front panel of the control unit: Figure 7-6 MAC addresses of Ethernet interfaces X120, X130, X127 You can s...

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    Connecting 7.7 PROFINET NCU 7x0.2 58 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.7 PROFINET 7.7.1 Application Prerequisite For SINUMERIK 840D sl, a PROFINET system can only be installed with the following control units: ● NCU 720.2 PN ● NCU 730.2 PN Application The following communication links ...

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    Connecting 7.7 PROFINET NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 59 NOTICE CNC software V2.6 with PLC software V2.7 Ports 1 and 2 are freely available for use, but ports 3 and 4 are deactivated. With PLC software < V2.7, the full range of options for PROFINET-based communication can o...

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    Connecting 7.7 PROFINET NCU 7x0.2 60 Manual, 02/2011, 6FC5397-0AP20-0BA0 MAC addresses A type plate for with the MAC addresses of the PROFINET/Ethernet interfaces is attached to the front panel of the NCU 720.2 PN and NCU 730.2 PN: Figure 7-8 MAC addresses of the PROFINET/Ethernet interfaces ...

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    Connecting 7.7 PROFINET NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 61 7.7.2 PROFINET cables Cable and connector types Note For connecting PROFINET to the NCU we recommend using a connector with a 145° cable outlet (IE FC RJ45 plug 145). Figure 7-9 RJ45 PN connector with a 145°cable ou...

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    Connecting 7.7 PROFINET NCU 7x0.2 62 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.7.3 Preparing the twisted pair cables Function The IE FC RJ45 Plugs are used to install uncrossed 100 Mbit/s Ethernet connections up to 100 m without the use of patches. Crossed cables can also be installed by swapping t...

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    Connecting 7.7 PROFINET NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 63 ③ Lower the contact cover so that the strands are contacted. ④ Close the case cover and press down until it connects with the plug case below. ⑤ Use a screwdriver to turn the snap ring 90°. This will ensure tension ...

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    Connecting 7.7 PROFINET NCU 7x0.2 64 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.7.4 Example PROFINET CBA configuration The following figure shows a typical system configuration with PROFINET CBA. Figure 7-10 Example PROFINET CBA configuration Station name Module type Interface IP address X120 192...

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    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 65 7.8 PROFIBUS / MPI 7.8.1 Application Connectable devices The following devices can be connected to the PROFIBUS DP interfaces: ● PG/PC ● S7 controllers with PROFIBUS DP interface ● Distributed I/O ● Drive uni...

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    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 66 Manual, 02/2011, 6FC5397-0AP20-0BA0 Pin assignment for X126, X136 Table 7- 17 PROFIBUS DP interfaces (X126, X136) Pin Signal name Signal type Meaning 1 - - Reserved, do not use 2 G VO Ground to P24_SERV 3 2RS_DP B RS-485 differential signal 4 2RTS_DP ...

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    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 67 7.8.2 PROFIBUS cables and connectors Cable specifications The PROFIBUS cable is 2-wire, twisted, and shielded with defined technical data. Table 7- 18 Cable specifications for X126 and X136 Characteristics Version C...

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    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 68 Manual, 02/2011, 6FC5397-0AP20-0BA0 Connector features The bus connector is used to connect the PROFIBUS cables to the PROFIBUS DP interfaces (X126, X136), thus establishing a connection to additional nodes. Only bus connectors with a 35° cable outle...

  • Page 69

    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 69 Supplementary conditions During laying of the indoor bus cable, you must also consider the following supplementary conditions (dO = outer diameter of the cable): Table 7- 21 Supplementary conditions for the laying of...

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    Connecting 7.8 PROFIBUS / MPI NCU 7x0.2 70 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.8.6 Disconnecting stations from the PROFIBUS Removing the bus connector You can remove the bus connector with a looped-through bus cable from the PROFIBUS DP interface at any time without interrupting data traffic...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 71 MPI bus cable The PROFIBUS cable specifications apply here as well. Please note the relevant information on setting up an MPI network. Setting up an MPI network Keep in mind the following basic rules when set...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 72 Manual, 02/2011, 6FC5397-0AP20-0BA0 The enables for the drive units and/or motors (Line Module, Motor Module) connected to the control unit can be switched using the digital inputs. Note Terminal assignments When commissioning the drive wizar...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 73 Table 7- 23 X132 digital inputs/outputs Pin Signal name Signal type Meaning 1 DI4 I Digital input 4 2 DI5 I Digital input 5 3 DI6 I Digital input 6 4 DI7 I Digital input 7 5 G2 GND Ground for DI4 – DI7 ...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 74 Manual, 02/2011, 6FC5397-0AP20-0BA0 Block diagram The following figure shows the block diagram for the digital inputs/outputs of a control unit. Figure 7-14 Block diagram for digital inputs/outputs

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 75 7.9.2 Connecting digital inputs/outputs Cable specification Table 7- 24 Cable specification for X122 and X132 Characteristics Version Connector type Screw-type terminals Connection option Up to 0.5 mm2 Curre...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 76 Manual, 02/2011, 6FC5397-0AP20-0BA0 Using a shield connection 1. Remove the fixing bracket. 2. Insert the cable and fasten the fixing bracket. This figure shows where to attach the cables to the front panel connector and where to apply the cabl...

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    Connecting 7.9 Digital inputs/outputs NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 77 Digital inputs/outputs on X122/X132 Table 7- 26 Technical data of the digital inputs/outputs of X122/X132 Parameters Values As an input Voltage -3 V to 30 V Typical power consumption 10 mA at 24 V DC Signal l...

  • Page 78

    Connecting 7.10 USB NCU 7x0.2 78 Manual, 02/2011, 6FC5397-0AP20-0BA0 7.10 USB The USB interfaces are used exclusively for service purposes, correspond to the norm and are, therefore, not described in detail here. Table 7- 27 Cable specification for X125 and X135 Characteristics Versions Connect...

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    Connecting 7.11 Measuring sockets NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 79 7.11 Measuring sockets Application The test sockets are used to output analog signals. Any interconnectable signal can be output to any test socket on the control unit. ● Max. output range of the test signal: 0...

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    Connecting 7.11 Measuring sockets NCU 7x0.2 80 Manual, 02/2011, 6FC5397-0AP20-0BA0

  • Page 81

    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 81 Technical Data 8 Table 8- 1 Safety-related data Protection class I (protective conductor) as per EN 61800-5-1 Degree of protection to EN 60529 IP20 or IPXXB with option slot cover or option module inserted Certifications CE, cULus Pollution degre...

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    Technical Data NCU 7x0.2 82 Manual, 02/2011, 6FC5397-0AP20-0BA0

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    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 83 Connectable components 99.1 NX10/15 9.1.1 Description Properties Using this module, you can expand the performance of an axis grouping of the SINUMERIK 840D sl CNC automation system. Each NX10 can control up to 3 additional axes and each NX15 can ...

  • Page 84

    Connectable components 9.1 NX10/15 NCU 7x0.2 84 Manual, 02/2011, 6FC5397-0AP20-0BA0 Display Figure 9-1 Representation of NX10/15 (without cover) Type plate The NX10/15 module type plate contains basically the same information as the control unit type plate (see Section 4.4).

  • Page 85

    Connectable components 9.1 NX10/15 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 85 LED displays Table 9- 1 Description of LEDs on the NX10/15 LED Color Status Description Off Electronic power supply outside permissible tolerance range Continuous light NX10/15 is ready for operation Green Flas...

  • Page 86

    Connectable components 9.1 NX10/15 NCU 7x0.2 86 Manual, 02/2011, 6FC5397-0AP20-0BA0 9.1.2 Dimension drawing Figure 9-2 NX10/15 dimension drawing (dimensions in mm)

  • Page 87

    Connectable components 9.1 NX10/15 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 87 9.1.3 Mounting Mounting aids Figure 9-3 NX10/15 mounting aids

  • Page 88

    Connectable components 9.1 NX10/15 NCU 7x0.2 88 Manual, 02/2011, 6FC5397-0AP20-0BA0 Designs Basically, the NX10/15 is integrated exactly the same way as the control unit into the SINAMICS drive line-up in: ● Lateral mounting of NX 10/15 on the SINAMICS drive line-up (see also Manual control u...

  • Page 89

    Connectable components 9.1 NX10/15 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 89 Table 9- 2 Mounting an NX10/15 on another NX10/15 Opening the cover. Unscrewing the screw. The bracket must be moved so that the pin is in the opening of the bracket. Tighten the screw. Mounted bracket. Closing...

  • Page 90

    Connectable components 9.1 NX10/15 NCU 7x0.2 90 Manual, 02/2011, 6FC5397-0AP20-0BA0 9.1.4 Connection Power supply X124 Table 9- 3 Pin assignment for X124 Terminal Function + + 24 V DC power supply (20.4 V - 28.8 V) G G Ground Note The two "+" and "G" terminals are jump...

  • Page 91

    Connectable components 9.1 NX10/15 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 91 Table 9- 6 Pin assignment for X100 – X103 Pin Signal name Technical specifications 1 TXP Transmit data + 2 TXN Transmit data - 3 RXP Receive data + 4 - Reserved, do not use 5 - Reserved, do not use 6 RXN Rece...

  • Page 92

    Connectable components 9.1 NX10/15 NCU 7x0.2 92 Manual, 02/2011, 6FC5397-0AP20-0BA0 The following figure shows a sample topology: Figure 9-4 NX10/15 topology X122 digital inputs/outputs When commissioning the drive wizard, the digital inputs/outputs are correspondingly preassigned functions. F...

  • Page 93

    Connectable components 9.1 NX10/15 NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 93 Table 9- 9 Pin assignment for X122 Terminal Designation 1) Technical specifications 1 DI 0 2 DI 1 3 DI 2 4 DI 3 5 G1 6 G Voltage: -3 V to 30 V Typical current consumption: 10 mA at 24 V DC Isolation: The refere...

  • Page 94

    Connectable components 9.1 NX10/15 NCU 7x0.2 94 Manual, 02/2011, 6FC5397-0AP20-0BA0 Figure 9-5 Block diagram for digital inputs/outputs Additional references For information on commissioning NX components, please refer to the "IBN CNC: NCK, PLC, drive Commissioning Manual".

  • Page 95

    Connectable components 9.2 COM01.2 RS 232C (V.24) module NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 95 9.1.5 Technical Data Table 9- 10 Technical data Parameters Values Input voltage Current (without DRIVE-CLiQ or digital outputs) 24 V DC (20.4 – 28.8) 0.8 A PE/ground connection On housin...

  • Page 96

    Connectable components 9.2 COM01.2 RS 232C (V.24) module NCU 7x0.2 96 Manual, 02/2011, 6FC5397-0AP20-0BA0 Display Figure 9-6 COM01.2 RS 232C (V.24) module LED displays LED H1 is located under the COM port. This can display the following operating states: Table 9- 11 LED displays, H1 Color St...

  • Page 97

    Connectable components 9.2 COM01.2 RS 232C (V.24) module NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 97 9.2.2 Installation/Mounting CAUTION Option boards should only be inserted and removed when the control unit and option board are at zero current. CAUTION Option boards may only be opera...

  • Page 98

    Connectable components 9.2 COM01.2 RS 232C (V.24) module NCU 7x0.2 98 Manual, 02/2011, 6FC5397-0AP20-0BA0 9.2.3 Connection The RS 232C (V.24) module has a standardized serial interface. Properties COM port X491 is opto-uncoupled. Cable specification Table 9- 12 Cable specification for COM por...

  • Page 99

    Connectable components 9.3 TM15 Terminal Module NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 99 9.3 TM15 Terminal Module Properties Terminal Module TM15 provides drive-related digital inputs and outputs with short signal delay times. TM15 is connected by means of DRIVE-CLiQ. Each of the 24 is...

  • Page 100

    Connectable components 9.5 DME20 DRIVE-CLiQ Hub Module NCU 7x0.2 100 Manual, 02/2011, 6FC5397-0AP20-0BA0 9.5 DME20 DRIVE-CLiQ Hub Module Properties The DME20 DRIVE-CLiQ Hub Module is used to implement point-to-point distribution of a DRIVE-CLiQ line. With the DME20, an axis grouping can be expa...

  • Page 101

    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 101 Spare Parts/Accessories 1010.1 Dual fan/ battery module 10.1.1 Application Functions of the dual fan/battery module The dual fan/battery module can perform the following tasks: ● Cooling the CPU by means of two redundant fans. ● SRAM bufferi...

  • Page 102

    Spare Parts/Accessories 10.1 Dual fan/ battery module NCU 7x0.2 102 Manual, 02/2011, 6FC5397-0AP20-0BA0 Battery A 3 V lithium battery can be inserted in the dual fan/battery module. The battery is pre-assembled with an approximately 4 cm long cable with plug connector. The appropriate mating co...

  • Page 103

    Spare Parts/Accessories 10.1 Dual fan/ battery module NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 103 Procedure Proceed as follows to replace the dual fan/battery module but only observe points 3 and 4 if you want to replace the battery as well: 1. Gently push the dual fan/battery module bac...

  • Page 104

    Spare Parts/Accessories 10.2 CompactFlash Card NCU 7x0.2 104 Manual, 02/2011, 6FC5397-0AP20-0BA0 6. Push the plastic guide into the cutouts on the underside of the Control Unit. 7. Tilt the dual fan/battery module up until the front interlock snaps into place. The electrical connection between ...

  • Page 105

    Spare Parts/Accessories 10.2 CompactFlash Card NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 105 10.2.2 Inserting the CompactFlash card Proceed as follows NOTICE ESD: you must discharge yourself at the cabinet or ground terminal before touching the CompactFlash Card. Please proceed as follow...

  • Page 106

    Spare Parts/Accessories 10.2 CompactFlash Card NCU 7x0.2 106 Manual, 02/2011, 6FC5397-0AP20-0BA0

  • Page 107

    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 107 Appendix AA.1 Abbreviations AWG American Wire Gauge B-MPI Handheld unit with MPI connection BERO Proximity limit switch CAT5 Quality class (category) for shielded twisted-pair cables. Class 5 states that these cables have a particularly low damp...

  • Page 108

    Appendix A.1 Abbreviations NCU 7x0.2 108 Manual, 02/2011, 6FC5397-0AP20-0BA0 SRAM Static RAM: Static memory (battery-backed) TCU Thin Client Unit (communication with operator panels) TS Teleservice VDE Association of Electrical Engineering, Electronics and Information Technology (Germany) Full ...

  • Page 109

    Appendix A.2 Overview NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 109 A.2 Overview

  • Page 110

    Appendix A.2 Overview NCU 7x0.2 110 Manual, 02/2011, 6FC5397-0AP20-0BA0

  • Page 111

    NCU 7x0.2 Manual, 02/2011, 6FC5397-0AP20-0BA0 111 Index A Actuators, 45,45 45, Axes, 16,16 Axis expansion, 83, 83 B Backup batte 32,ries, 32 Battery Backup 102,time, 102 battery, 103,103 Bus connector, 68, 68 70,MPI, 70 Setting the terminating resi 69,stor, 69 C Cable 30,definitions, 30 ...

  • Page 112

    Index NCU 7x0.2 112 Manual, 02/2011, 6FC5397-0AP20-0BA0 L LED displays COM 96,port, 96 56,Ethernet, 56 59,PROFINET, 59 License ke 104,y, 104 Line Module, 54,54 M MAC addresses, 57,57, 60,60 Messag 26,es, 26 Motor Module, 54,54 Mounting For segregated heat remov 42,al, 42 43,Side, 43 Wi...

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