Navigation

  • Page 1

    Valid forControlVersionSINUMERIK 840D/810D powerline6SINUMERIK 840DE/810DE powerline (export variant)6DriveVersionSIMODRIVE 611 digital503/2006 EditionSINUMERIK 840D/810DSIMODRIVE 611 digitalStart-Up Guide 13,General 13, preparation 13,1 17,Structure 17,2 19,Setti...

  • Page 2

    SINUMERIK® documentationKey to editionsThe editions listed below have appeared before this edition.The letters in the “Note” column indicate which status the previously published editions have. Identification of the status in the “Notes” column:ANew documentation.. . . . . BUnchanged rep...

  • Page 3

    iii© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPrefaceThe SINUMERIK documentation is divided into three levels:S General documentationS User documentationS Manufacturer/service documentationA monthly updated list of publications with the avai...

  • Page 4

    03/2006iv© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIf you have any questions, please contact the following hotline:Europe and Africa time zones:A&D Technical SupportTel.: +49 (0) 180 / 5050 – 222Fax: +49 (0) 180 / 5050 – 223Intern...

  • Page 5

    03/2006v© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionUser-oriented activities such as the creation of part programs and controloperation procedures are described in detail in separate documents.Separate descriptions are likewise provided for t...

  • Page 6

    03/2006vi© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe associated device/system must only be set up and operated in conjunctionwith this documentation. A device/system must only be brought into service andoperated by qualified personnel. Qu...

  • Page 7

    vii© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionContents1General preparation 13,1-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1Preconditions 13,1-13. . . . . . . . . . . . . . . . . . ....

  • Page 8

    03/2006viii© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6Programming the control 49,6-49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1Machine and setting data 49,6-49. . . . . . . . . . . . . . . . ...

  • Page 9

    03/2006ix© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.11AM/U/F function 154,6-154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.12System settings for power-up, RESET and starting part programs 155...

  • Page 10

    03/2006x© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11Data Backup 227,11-227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1General 227,11-227. . . . . . . . . . . . . . . . ...

  • Page 11

    03/2006xi© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition13HMI 279,13-279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Miscellaneous 281,14-281. . . . . . . . ....

  • Page 12

    03/2006xii© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionContentsNotes

  • Page 13

    11-13© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionGeneral preparation1.1PreconditionsThis Installation and Start-Up Guide describes the procedure for starting up thebasic control functions including drive-related functions. Further reference m...

  • Page 14

    103/20061.2Standard/export variants1-14© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionYou will need the following documentation for starting up the SINUMERIK 840D.A detailed description of the mechanical and electrical structure of the individua...

  • Page 15

    103/20061.2Standard/export variants1-15© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe hardware components supplied with system software are, in addition to anyinformation on the delivery note and invoice, clearly identified by as standard or...

  • Page 16

    103/20061.2Standard/export variants1-16© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition1 General PreparationNotes

  • Page 17

    22-17© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionStructureA detailed description of the mechanical and electrical structure can be found inthe following documents:S /PHD/ Device Manual, NCU ConfigurationSINUMERIK 840DS /PHC/ Device Manual, CC...

  • Page 18

    203/20062-18© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition2 StructureNotes

  • Page 19

    33-19© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSettings, MPI/BTSS3.1MPI network rules for SINUMERIK 840DThe following basic rules should be followed when installing a network.1. The bus line must be terminated at both ends. To do this, acti...

  • Page 20

    303/20063.1MPI network rules for SINUMERIK 840D3-20© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËControl 840DËËËËËËËËËËËËMSTTËËËËËËËËËËËËËËËËËË...

  • Page 21

    303/20063.1 MPI network rules for SINUMERIK 840D3-21© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.1.1Communication equipment The components involved in MPI and BTSS communication are PLC, NCK,COM and PCU/HMI. They allow communication between ...

  • Page 22

    303/20063.1MPI network rules for SINUMERIK 840D3-22© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAn HMI component logs on onto the NCK and PLC servers as a client via theCOM module and is allocated communication resources by them as a result of...

  • Page 23

    303/20063.1 MPI network rules for SINUMERIK 840D3-23© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionEach client component requires the following communication links for communi-cation with the NCK and PLC servers:ComponentNumberHMI Advanced or HM...

  • Page 24

    303/20063.2MPI network rules for SINUMERIK 810D3-24© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.2MPI network rules for SINUMERIK 810DPlease take the following basic rules into account when undertaking networkinstallations:1. The bus line mus...

  • Page 25

    303/20063.2 MPI network rules for SINUMERIK 810D3-25© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËËControl 810DËËËËËËËËËËËËMSTTËËËËËËËËËËËËËËËËËË...

  • Page 26

    303/20063.3MPI default configuration for SINUMERIK 840D3-26© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.3MPI default configuration for SINUMERIK 840DOne or two machine control panels (interface for customer’s operating panels,PP 031) and/o...

  • Page 27

    303/20063.3 MPI default configuration for SINUMERIK 840D3-27© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteThe parameter settings for the bus address (on the machine control panel) orthe GD circuit parameters (on the HHU) in the PLC basic pr...

  • Page 28

    303/20063.4MPI default configuration for SINUMERIK 810D3-28© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionExample:GD circuits 1 and 2 are assigned by “Communication Configuration” as a resultof the PLC–PLC cross-communication. A first MSTT...

  • Page 29

    303/20063.4 MPI default configuration for SINUMERIK 810D3-29© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionConfiguration via FB1If the MSTT/interface for customer’s operating panel is set to MPI address 14and with SDB210 from the basic program...

  • Page 30

    303/20063.5Deviation from standard configuration3-30© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.5Deviation from standard configurationThe following additional publications are required:Reference material:/BH/ Device Manual, Operating Compon...

  • Page 31

    303/20063.6 MPI interface for customer’s operating panel3-31© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.6MPI interface for customer’s operating panelThe interface is used to connect a customer’s operating panel. The module has64 digit...

  • Page 32

    303/20063.72nd machine control panel3-32© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionConnector designation:X10Connector type:3-pin Phönix terminal block, straightTable 3-7Assignment of connector X10 on interface for customer’s operating pan...

  • Page 33

    303/20063.8PCU 20/50/50.3/703-33© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.8PCU 20/50/50.3/703.8.1Settings with HMI Embedded/HMI Advanced forSINUMERIK 840DThe operating panel interface (BTSS) is the default setting (1.5 MBaud).S PCU 20 wit...

  • Page 34

    303/20063.8PCU 20/50/50.3/703-34© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3.8.2Settings with HMI Embedded/HMI Advanced forSINUMERIK 810DFor the SINUMERIK 810D, the MPI interface is set to 187.5 kBaud.S PCU 20 with HMI EmbeddedThe PCU automa...

  • Page 35

    44-35© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionEMC and ESD Measures4.1RI suppression measuresTo ensure safe, interference-free operation of the installation, it is essential touse the cables specified in the individual diagrams. Both ends o...

  • Page 36

    403/20064.3Heat dissipation4-36© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition4.2ESD measures!ImportantHandling of modules containing devices sensitive to electrostatic discharge:S When handling electrostatically sensitive devices, make sure tha...

  • Page 37

    55-37© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPower-On and Power-Up5.1Start-up orderThe mechanical and electrical assembly work on the plant must be complete.Before you commence starting up the control, you must ensure that it powersup cor...

  • Page 38

    503/20065.2NCU controls and displays5-38© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.2NCU controls and displaysFig. 5-1 below shows the controls and displays on the NCU that are importantfor powering on and powering up the SINUMERIK 840D:S V...

  • Page 39

    503/20065.3CCU controls and displays5-39© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.3CCU controls and displaysFig. 5-2 below shows the controls and displays on the CCU that are importantfor powering on and powering up the SINUMERIK 810D:S V...

  • Page 40

    503/20065.4Power-On and Power-Up5-40© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.4Power-On and Power-Up5.4.1Power-OnA visual inspection of the plant should be carried out in order to detect obviousfaults. Make sure that the mechanical instal...

  • Page 41

    503/20065.4Power-On and Power-Up5-41© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.4.2Power-UpAfter the power supply has been connected, the control system powers up. TheHMI Embedded/HMI Advanced system software is installed on the PCU whenthe...

  • Page 42

    503/20065.4Power-On and Power-Up5-42© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteNo display means:The CPU self-test did not work. Defective module.A flashing display means:A FATAL ERROR occurred when the system was powered up. The cause of...

  • Page 43

    503/20065.4Power-On and Power-Up5-43© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe following steps with the PLC start-up switch S4 will cause aPLC GENERAL RESET:1. Turn to position “2” (STOP operating state)⇒ PS LED lights up.2. Turn t...

  • Page 44

    503/20065.4Power-On and Power-Up5-44© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.4.3PCU power-up After the power supply has been switched on, the PCU powers up automati-cally. The system software is installed in the factory and is ready to r...

  • Page 45

    503/20065.4Power-On and Power-Up5-45© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.4.4Error while Control power-upDuring power-up, various status messages appear on the display (7-segmentdisplay) on the NCU/CCU. The digit “6” is output whe...

  • Page 46

    503/20065.4Power-On and Power-Up5-46© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionRESTART:The control is started (transition from STOP to RUN state). If the start process isaborted, the control switches back to the STOP state.This LED lights up...

  • Page 47

    503/20065.4Power-On and Power-Up5-47© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5.4.7PCU/HMI Advanced BIOS setupThe default settings in the BIOS of the PCU/HMI Advanced can be displayeddirectly on screen during power-up.S Start the controlS A...

  • Page 48

    503/20065.4Power-On and Power-Up5-48© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5 Power-On and Power-UpNotes

  • Page 49

    66-49© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionProgramming the control6.1Machine and setting dataThe control is matched to the machine by means of machine and setting data.The machine data (MD) is classified as follows:S General machine dat...

  • Page 50

    6 Programming the control603/20066.1Machine and setting data6-50© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-1Overview of machine and setting data, continuedAreaDesignationfrom 30000 to 38999Axis-specific machine datafrom 39000 to 3999...

  • Page 51

    6 Programming the control603/20066.1Machine and setting data6-51© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe individual bits can be set or reset by clicking on them with the mouse.Alternatively they can be selected using the cursor keys an...

  • Page 52

    6 Programming the control603/20066.2Handling machine and setting data6-52© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.2Handling machine and setting dataMD and SD are addressed by number or by name (identifier). The number andname are display...

  • Page 53

    6 Programming the control603/20066.3Protection level concept6-53© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIndicates the input limits. If no range of values is specified, the data type deter-mines the input limits and the field is identified...

  • Page 54

    6 Programming the control603/20066.3Protection level concept6-54© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIn the Start-up area “Start-up”, you can change the set password using a softkey. The password remains valid until it is reset wit...

  • Page 55

    6 Programming the control603/20066.3Protection level concept6-55© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.3.1Protection levels for NC language commands (REDEF)The existing protection level concept for accessing machine and setting dataand...

  • Page 56

    6 Programming the control603/20066.3Protection level concept6-56© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionWhen the control is powered up, these are evaluated in order, from/_N_DEF_DIR/_N_SACCESS_DEF to /_N_DEF_DIR/_N_UACCESS_DEF.Protection ...

  • Page 57

    6 Programming the control603/20066.3Protection level concept6-57© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteThe data back-up ensures that the protection levels set for the definition filesand cycle directories are also backed up and can b...

  • Page 58

    6 Programming the control603/20066.3Protection level concept6-58© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-8Predefined names for the additional parametersPredefined names for Synact_GUD of type Real, Intand BoolSynact-GUD inSYG_RS[ ]...

  • Page 59

    6 Programming the control603/20066.3Protection level concept6-59© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionExample of a value assignment with checksum:N18120 $MN_MM_NUM_GUD_NAMES_NCK=20 ’620c (Checksum 620c preceded by an apostrophe)When t...

  • Page 60

    6 Programming the control603/20066.3Protection level concept6-60© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionDefinition file for the machine manufacturer%_N_MACCESS_DEFFile for machine manufacturer;$PATH=/_N_DEF_DIR; Write protection for file ...

  • Page 61

    6 Programming the control603/20066.4Display filter for machine data6-61© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.4Display filter for machine data6.4.1FunctionUsing the display filter allows the number of machine data items displayed to be...

  • Page 62

    6 Programming the control603/20066.4Display filter for machine data6-62© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-9Display criteriaDisplay filter activeS Inactive: All the machine data is displayed.S Active: Test for group filterExpe...

  • Page 63

    6 Programming the control603/20066.4Display filter for machine data6-63© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionS “Deselect all” soft keyThe checkboxes for the groups are set to inactive.The soft key does not affect the following check...

  • Page 64

    6 Programming the control603/20066.5Example of a start-up concept6-64© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.5Example of a start-up concept1. Simple standard system start-up for the initial start-up2. Inclusion of machine options (e.g. ...

  • Page 65

    6 Programming the control603/20066.5 Example of a start-up concept6-65© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition%_N_COMPLETE_TEA_INI;OPTION 5 AXES [X,Y,Z,A11,B] 1 SPINDLE [C]; Rotary axis A11 with double axis module.CHANDATA(1);OPTION 5 AX...

  • Page 66

    6 Programming the control603/20066.5Example of a start-up concept6-66© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition1. Read in streamer tape with all the machine option files2. Start the standard system start-up file for the basic machine in the...

  • Page 67

    6 Programming the control603/20066.6System data6-67© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.6System data6.6.1Basic settingsThe control works on the basis of clock cycles that are defined via machinedata. The system basic cycle is specifi...

  • Page 68

    6 Programming the control603/20066.6System data6-68© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIt is also possible to switch the scaling system via MD 10260.Requirement:S Set MD 10260: CONVERT_SCALING_SYSTEM=1S Bit 0 of MD 20110: RESET_MODE_M...

  • Page 69

    6 Programming the control603/20066.6System data6-69© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIndex No.Physical variableInput/outputInternal unitScaling factor0Linear position1 mm1 mm11Angular position1 degree1 degree12Linear velocity1 mm/mi...

  • Page 70

    6 Programming the control603/20066.6System data6-70© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe internal calculation resolutions for the control are entered in MD 10200:INT_INCR_PER_MM (calculation resolution for linear positions) and MD 1...

  • Page 71

    6 Programming the control603/20066.7Memory configuration6-71© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.7Memory configurationThe following table shows the hardware structure of the available NCK CPU:D-RAMS-RAMPCMCIANCU 561.432 MB4 MB8 MBNCU...

  • Page 72

    6 Programming the control603/20066.7Memory configuration6-72© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe machine data for the memory configuration takes effect at Power-On.!CautionBefore increasing the size of DRAM areas (e.g. local user v...

  • Page 73

    6 Programming the control603/20066.7Memory configuration6-73© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.7.1Dynamic RAMSet the following machine data:Table 6-11MD for DRAMmemory breakdownMD for DRAMMeaningMD 18242: MM_MAX_SIZE_OF_LUD_VALUETh...

  • Page 74

    6 Programming the control603/20066.7Memory configuration6-74© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIf the NCU is used with a larger memory, this memory must be enabled.S Enter the value 1900 in MD 18230: MM_USER_MEM_BUFFERED.S Stream off...

  • Page 75

    6 Programming the control603/20066.7Memory configuration6-75© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-13Machine data for the memory configurationMD NumberMeaningMD nameMD 18190MM_NUM_PROTECT_AREA_NCKCNumber of protected areasMD 1823...

  • Page 76

    6 Programming the control603/20066.8Scaling machine data6-76© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.8Scaling machine dataThe machine data also includes data that defines the scaling of machine data inrelation to its physical unit (e.g. ...

  • Page 77

    6 Programming the control603/20066.8Scaling machine data6-77© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteIf a scaling MD is altered, then the control outputs alarm “4070 Scaling datachanged”.Standard machine data can be downloaded in d...

  • Page 78

    6 Programming the control603/20066.9Axes and spindles6-78© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9Axes and spindles6.9.1Description of the axis configurationThe SINUMERIK 840D is supplied as standard with the following configuration:S N...

  • Page 79

    6 Programming the control603/20066.9Axes and spindles6-79© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 10000: AXCONF_MACHAX_NAME_TABHere, an axis name is defined inMD 10000: AXCONF_MACHAX_NAME_TAB for each machine axis.Example:Lathe Milling ...

  • Page 80

    6 Programming the control603/20066.9Axes and spindles6-80© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionReference material: /FB1/ K2, Functional description of the basic machines,Axes, coordinate systems, framesNote the relationship with the inc...

  • Page 81

    6 Programming the control603/20066.9Axes and spindles6-81© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe name defined in MD 10000: AXCONF_MACHAX_NAME_TAB or theassociated index is used for:S Accessing axis-specific machine data (loading, savi...

  • Page 82

    6 Programming the control603/20066.9Axes and spindles6-82 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.2Drive configuration (VSA, SLM, HSA)NoteThe drive configuration and start-up of synchronous linear motors (SLM) aredescribed in the next...

  • Page 83

    6 Programming the control603/20066.9Axes and spindles6-83© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionOnce you have defined the drive type (VSA, SLM, HSA), you must then selectthe associated power section.This can be defined by:–Entering the...

  • Page 84

    6 Programming the control603/20066.9Axes and spindles6-84© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSINUMERIK 840D with 3 axes and one spindleMainssupplymo-duleNCU mo-duleHSA mo-dule80 AVSA mo-dule50 AVSA 2-axismo-dule2x25AMGGearingLinear sc...

  • Page 85

    6 Programming the control603/20066.9Axes and spindles6-85© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.3Programming axis-specific setpoint/actual values A setpoint value channel (i.e. a logical drive number) and at least one actualvalue cha...

  • Page 86

    6 Programming the control603/20066.9Axes and spindles6-86© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteEach logical drive number may be entered only once in the configuration dis-play. All activated slots must be assigned to an axis (setpoi...

  • Page 87

    6 Programming the control603/20066.9Axes and spindles6-87© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.4Setting drive parameters (FDD, MSD)A motor type should be set for all drives via the control panel or SIMODRIVE611 Start-up Tool using t...

  • Page 88

    6 Programming the control603/20066.9Axes and spindles6-88© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteFor 1FK6 motors with optical encoders, optimum torque utilization is supportedby automatic identification methods. Traversing motions <...

  • Page 89

    6 Programming the control603/20066.9Axes and spindles6-89© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.5Parameter settings for incremental measuring systemsThe following table lists all the parameters which have to be entered for encoderadj...

  • Page 90

    6 Programming the control603/20066.9Axes and spindles6-90© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMIS_ROT_AX=0ÍÍÍÍÍÍÍÍÍÍMachine tableENC_RESOLGDRIVE_ENC_RATIO_NUMERANo. of spindle rev.DRIVE_ENC_RATIO_DENOM=No. of encoder rev.ENC_...

  • Page 91

    6 Programming the control603/20066.9Axes and spindles6-91© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-17Machine data for adapting encodersfor linear measuring systemsMachine dataLinear axisMD 30300: IS_ROT_AX0MD 31000: ENC_IS_LINEAR0MD...

  • Page 92

    6 Programming the control603/20066.9Axes and spindles6-92© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.6 Parameter settings for absolute measuring systems (EnDat interface)TO adapt the absolute encoder to the machine conditions, follow the ...

  • Page 93

    6 Programming the control603/20066.9Axes and spindles6-93© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteIn all other cases, the user is responsible for switchingMD 34210: ENC_REFP_STATE to “0” or “1” and for carrying out the re-adjus...

  • Page 94

    6 Programming the control603/20066.9Axes and spindles6-94© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe encoder EQN 1325 can represent 4096 revolutions. This means that thedetected positional value is unique over the maximum specified ranges...

  • Page 95

    6 Programming the control603/20066.9Axes and spindles6-95© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.7Overview of the drive parametersOptimize the drive by means of the following parameters (see also Chapter 10):Table 6-19Speed controller...

  • Page 96

    6 Programming the control603/20066.9Axes and spindles6-96© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 6-22Setpoint speed filterÁÁÁÁÁÁÁÁNo.ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁIdentifierÁÁÁÁÁÁÁÁÁÁÁÁÁÁ...

  • Page 97

    6 Programming the control603/20066.9Axes and spindles6-97© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition Filter 2Setpoint current filtern_actiq_setFilter 4Setpoint speedlimitationSpeedsetpoint filter:n_setFunction generatorfor FFT analysisSetpoi...

  • Page 98

    6 Programming the control603/20066.9Axes and spindles6-98© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteFor monitoring and limitation, seeReference material/FBA/DÜ1, Description of the drive functions,Monitoring/limiting devicesNoteChanges ...

  • Page 99

    6 Programming the control603/20066.9Axes and spindles6-99© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.8Axis dataFor SINUMERIK 840D, 8 (or 5 for NCU 571) linear axes, which are assigned tochannel 1 (or 2), are active by default. The rotary ...

  • Page 100

    6 Programming the control603/20066.9Axes and spindles6-100© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionParameter set123450StandardSpindle in axis modeAxis interpolateswith spindle (G33)Axis interpolateswith spindle (G33)Axis interpolateswith s...

  • Page 101

    6 Programming the control603/20066.9Axes and spindles6-101© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteIn order to ensure reliable power-up of the control, all activated axes are decla-red as simulation axes (without hardware) during initi...

  • Page 102

    6 Programming the control603/20066.9Axes and spindles6-102© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.9Axis velocity matchingThe following machine data must be defined:MD 32000: MAX_AX_VELO (maximum axis velocity)MD 32010: JOG_VELO_RAPID ...

  • Page 103

    6 Programming the control603/20066.9Axes and spindles6-103© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.10Axis position control dataThe controller for an axis consists of the speed control loop, the current controlloop and a higher-level po...

  • Page 104

    6 Programming the control603/20066.9Axes and spindles6-104© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFor the KV factor 1 (m/min)/mm numerical value 1 must be entered inMD 32200: POSCTRL_GAIN.The correct scaling of the Kv factor is automatica...

  • Page 105

    6 Programming the control603/20066.9Axes and spindles6-105© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionA storage oscilloscope or the start-up software SIMODRIVE 611D/start-up/drives/servo/servo trace is used to check the positioning response a...

  • Page 106

    6 Programming the control603/20066.9Axes and spindles6-106© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAfter the acceleration has been entered, the axis is traversed rapidly and theactual current values and current setpoint are recorded. This ...

  • Page 107

    6 Programming the control603/20066.9Axes and spindles6-107© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIf bias control is active for speed and torque, the position setpoint is routed via anew balance filter before it reaches the actual control...

  • Page 108

    6 Programming the control603/20066.9Axes and spindles6-108© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.11Monitoring for axisReference material: /FB1/ Functional description of the basic machines/A3/ Axis monitoring, protected areas/B1/ Con...

  • Page 109

    6 Programming the control603/20066.9Axes and spindles6-109© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSTANDSTILL_DELAY_TIMEInterface signal“clamping active”CLAMP_POS_TOLSTANDSTILL_POS_TOLSTOP_LIMIT_COARSESTOP_LIMIT_FINEExact stop fine sig...

  • Page 110

    6 Programming the control603/20066.9Axes and spindles6-110© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 36100: POS_LIMIT_MINUS (1st software limit switch minus)MD 36110: POS_LIMIT_PLUS (1st software limit switch plus)MD 36120: POS_LIMIT_MINU...

  • Page 111

    6 Programming the control603/20066.9Axes and spindles6-111© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe velocity matching takes place inside the SINUMERIK 840D. The setpoint islimited as a percentage via MD 36210: CTRLOUT_LIMIT in relation ...

  • Page 112

    6 Programming the control603/20066.9Axes and spindles6-112© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 36310: ENC_ZERO_MONITORING > 0 activates the zero markermonitoring. The value indicates the number of pulses that may be lost.Special ...

  • Page 113

    6 Programming the control603/20066.9Axes and spindles6-113© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.12Referencing an axisOnce the control has been switched on, it must be synchronized (referenced)with the position measuring system of ea...

  • Page 114

    6 Programming the control603/20066.9Axes and spindles6-114© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionWhen the encoder is switched on, NCK then synchronizes with an internallybuffered old absolute value (condition: MD 34210: ENC_REFP_STATE=2)...

  • Page 115

    6 Programming the control603/20066.9Axes and spindles6-115© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.13Spindle dataIn the SINUMERIK 840D control system, the spindle is a sub-function of theentire axial functionality. The machine data for...

  • Page 116

    6 Programming the control603/20066.9Axes and spindles6-116© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 20090: SPIND_DEF_MASTER_SPIND (reset position for master spindle onchannel )MD 35020: SPIND_DEFAULT_MODE (default spindle position)The MD...

  • Page 117

    6 Programming the control603/20066.9Axes and spindles6-117© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 35110: GEAR_STEP_MAX_VELO [0,A1] = 500 (not used for spindle)MD 35110: GEAR_STEP_MAX_VELO [1,A1] = 500(nmax for gear step change, gear st...

  • Page 118

    6 Programming the control603/20066.9Axes and spindles6-118© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.15Spindle encoder matchingThe machine data for matching the spindle encoder is the same as for the axis.For spindles, it is always MD 30...

  • Page 119

    6 Programming the control603/20066.9Axes and spindles6-119© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSpindle with raw signal encoder (500 pulses) attached directly to the spindle.Internal multiple = 2048. Internal calculation resolution = 10...

  • Page 120

    6 Programming the control603/20066.9Axes and spindles6-120© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.16Velocities and setpoint matching for spindlesWith the SINUMERIK 840D, the spindle speed is output in the NCK. The controlcontains the ...

  • Page 121

    6 Programming the control603/20066.9Axes and spindles6-121© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNST “setpoint direction anticlockwise”(DB31, ... DBX18.7)NST “setpoint direction clockwise”(DB31, ... DBX18.6)NST “oscillating spe...

  • Page 122

    6 Programming the control603/20066.9Axes and spindles6-122© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.17Spindle positioningThe control provides an “oriented spindle stop” function with which the spindlecan be moved into a certain posi...

  • Page 123

    6 Programming the control603/20066.9Axes and spindles6-123© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.18Spindle synchronizationThe spindle must synchronize its position with the measuring system. It is al-ways synchronized with the zero m...

  • Page 124

    6 Programming the control603/20066.9Axes and spindles6-124© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteIf the spindle encoder is not attached directly to the spindle and there are gearratios between the encoder and the spindle (e,g, encode...

  • Page 125

    6 Programming the control603/20066.9Axes and spindles6-125© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.19Spindle monitoringIf the velocity specified in MD 36060: STANDSTILL_VELO_TOL is undershot,this is indicated via the “Axis/spindle”...

  • Page 126

    6 Programming the control603/20066.9Axes and spindles6-126© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSpeednMD 36300 ENC_FREQ_LIMITMD 35110 GEAR_STEP_MAX_VELOMD 35130 GEAR_STEP_MAX_VELO_LIMITProgrammable spindle speed limitation G26Programmab...

  • Page 127

    6 Programming the control603/20066.9Axes and spindles6-127© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.9.20Example: Starting up NCK I/OsTable 6-26Starting up NCK I/Os, drive no.: 4AnalogOutAnalogInAnalogIn8 BitsOut16 BitsOut16 BitsInOUTA [1]...

  • Page 128

    6 Programming the control603/20066.9Axes and spindles6-128© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition(Set analog output 1 to 5000 mV)FROM $A_INA [1] > 4000 DO $A_OUT [9] = TRUE(If analog input 1 > 4000 mV, set output 9)R1 = $A_INA [1](...

  • Page 129

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-129© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10Linear motors (1FN1 and 1FN3 motors)6.10.1General information for starting up linear motorsRecommended readingDetai...

  • Page 130

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-130© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3. Measuring systemIs an incremental or an absolute (EnDat) measuring system installed?a) Incremental measuring system...

  • Page 131

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-131 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.2Start-up: linear motor with a primary sectionLinear motors with one primary section (single motor) must be start...

  • Page 132

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-132© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition2. Adapt the axis-specific machine data (MD) as for feed driveFig. 6-25Minimum selection of axis machine data for linea...

  • Page 133

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-133 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition3. Select the motorMessage 300701: “Start-up required” must appear before the motor is selec-ted (Fig. 6-26).a) I...

  • Page 134

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-134© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Editionb) Is the linear motor not included in the list of linear motors?––> “Non-Siemens motor”“Motor” field ...

  • Page 135

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-135 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition4. “Measuring system/encoder” dialogSelect the motor measuring system and enter the encoder dataa) Incremental enc...

  • Page 136

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-136 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Editionb) Absolute encoder (EnDat)An absolute measuring system (EnDat interface) is installed.Fig. 6-30Data entry for absolut...

  • Page 137

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-137© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition7. Determine the commutation angle offsetThe commutation angle offset is determined as follows:a) Select identification...

  • Page 138

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-138© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionWith an absolute measuring system:If the enables are set, a rotor position identifica-tion is performed immediately. If...

  • Page 139

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-139© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThis measuring system is not supported by the SIMODRIVE 611D. Several zeromarkers must be selected incrementally.NoteWi...

  • Page 140

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-140 Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition–With an absolute measuring system:Switch off drive (NCK-Reset)Switch on drive with pulse and controller enabling si...

  • Page 141

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-141© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11. Set software limit switch (see subsection 6.9.11 under the heading of“Monitoring positions via software limit swi...

  • Page 142

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-142© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5. Switch off and wait until DC link has discharged6. Connect motor 2 to the power section instead of motor 1Warning: I...

  • Page 143

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-143© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.4Mechanical systemInstallation dimension e1 or e2 can be checked, for example, by means ofgauge blocks and feeler ...

  • Page 144

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-144© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.5Temperature sensors for 1FN1 and 1FN3 motorsThe following temperature sensing system is integrated in the primary...

  • Page 145

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-145© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe signal leads for motor temperature monitoring on 1FN motors are installednot in the encoder cable, but in the motor...

  • Page 146

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-146© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteThe outer and inner shielding of the signal lines in the power cable and theshielding for the temperature sensor co...

  • Page 147

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-147© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.6Measuring systemThe control direction of an axis is correct if the positive direction of the drive(= CW rotating ...

  • Page 148

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-148© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionScanning headRating plateScale+Fig. 6-37Determining the count direction of Heidenhain measuring systems2. Renishaw meas...

  • Page 149

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-149© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThis connection variant has proved to extremely immune to interference andshould always be employed.If an incremental m...

  • Page 150

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-150© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.7Parallel connection of linear motorsThe distances between the motor primary sections must ensure an identicalphas...

  • Page 151

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-151© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe temperature sensors can be evaluated, for example, as follows:S Temperature sensor–Motor 1: Evaluation via the dr...

  • Page 152

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-152© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.10.8Test measurements on linear motorsIf the linear motor has been started up in accordance with instructions, butine...

  • Page 153

    6 Programming the control603/20066.10 Linear motors (1FN1 and 1FN3 motors)6-153© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAfter connecting the oscilloscope, first move the drive over the zero marker thatthe drive is synchronized.Ch1/Phase UC...

  • Page 154

    6 Programming the control603/20066.11 AM/U/F function6-154© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.11AM/U/F functionNoteThe AM/ U/F function is described inReference material /FBA/DE1, Description of the drive functions,Advanced drive fu...

  • Page 155

    6 Programming the control603/20066.12 System settings for power-up, RESET and starting part programs6-155© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition6.12System settings for power-up, RESET and starting partprogramsThe response of the control ...

  • Page 156

    6 Programming the control603/20066.12 System settings for power-up, RESET and starting part programs6-156© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionS after RESET/end of part programMD 20110: RESET_MODE_MASK, Bit 4–10 = 0 or 1Bits 4 – 10 ...

  • Page 157

    6 Programming the control603/20066.12 System settings for power-up, RESET and starting part programs6-157© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionS after start of part programMD 20112: START_MODE_MASK, Bit 4–10 = 0 or 1Bits 4 – 10 may ...

  • Page 158

    6 Programming the control603/20066.12 System settings for power-up, RESET and starting part programs6-158© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNotes

  • Page 159

    77-159© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPLC Description7.1PLC start-upThe PLC in the 840D is compatible with the SIMATIC Step7 AS314.The basic model has 64 KB of memory, which can be upgraded with another32 KB to make a total of 96 ...

  • Page 160

    703/20067.1PLC start-up7-160© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionÎÎÎÎÎÎÎÎÎProcessalarmÎÎÎÎÎÎCyclicÎÎÎÎprocessingStartBP_PRALBP OB 1NCKMode groupChannelAxisSpindleTool man.(not FMNC)UserprogramUserprogramUserprogramOB...

  • Page 161

    703/20067.1PLC start-up7-161© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteThe STEP7 project manager (S7 TOP) does not display the SDB as standard.To display the SDB, select “All blocks with SDBs” from the “View” –> “Set filte...

  • Page 162

    703/20067.2Overview of the organizational blocks, function blocks, DBs7-162© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFB 1 (power-up block for the PLC basic program) must be supplied withvariables.For an exact description of variables and op...

  • Page 163

    88-163© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAlarm and Message TextsTo allow alarm and message texts to be easily modified to suit the requirementsof a specific automation system, the alarm and message texts are stored inASCII format in ...

  • Page 164

    803/20068.2Alarm text files for HMI Advanced8-164© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe text file names start with “a” and end in the extension .txt.–ALZ.TXTCycle alarm texts–ALC.TXTCompile cycle alarm texts–ALP.TXTPLC alar...

  • Page 165

    803/20068.2 Alarm text files for HMI Advanced8-165© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...[Text files]MMC=c:\dh\mb.dir\alm_NCK=c:\dh\mb.dir\aln_PLC=c:\dh\mb.dir\alp_ZYK=c:\dh\mb.dir\alc_CZYK=c:\dh\mb.dir\alz_UserHMI=UserNCK=UserPLC=c:\...

  • Page 166

    803/20068.2Alarm text files for HMI Advanced8-166© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe language for the user alarm texts is assigned via the name of the text file.The appropriate code and the extension .com are added to the user fil...

  • Page 167

    803/20068.3 Syntax for alarm text files8-167© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition8.3Syntax for alarm text filesThe following alarm numbers are available for the cycle, compile cycle and PLCalarms:Table 8-1Alarm numbers for cycle, compi...

  • Page 168

    803/20068.3Syntax for alarm text files8-168© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThis number defines the alarm display type:0: Display on the alarm line1: Display in a dialog boxHMI Advanced only (PCU 50/ 50.3/ 70, with hard disk): The ...

  • Page 169

    803/20068.3 Syntax for alarm text files8-169© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionEvent numberSignal groupSignal number5 x (for channels)00–03 (inhibits)11–16(GEO axes)21–28 (additional axes)00–9960 (for axis and spindle)01–18...

  • Page 170

    803/20068.3Syntax for alarm text files8-170© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionS MaxNoDefines the maximum size of the alarm list.S ORDERDefines the order in which the alarms are added to the alarm list:FIRST means that more recent ala...

  • Page 171

    99-171© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAxis/Spindle Dry Run9.1RequirementsTo allow an axis to be moved by the control, enabling terminals on the drivemust be powered and enable bits set at the interface.Pulse enable+24 V+24 V639649...

  • Page 172

    903/20069.1Requirements9-172© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionReference material: /FB1/ A2, Function Guide, Various NC/PLC interface signals and functions Section: Interface signals from and at axis/spindleSetting of hardware limit ...

  • Page 173

    903/20069.2Axis dry run9-173© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition9.2Axis dry runSelect JOG mode and enable axisDoes the axis move?Check the enables at the driveE/R module:Terminal 63 (pulse enable)64 (drive enable)48 (DC link start)FDD...

  • Page 174

    903/20069.2Axis dry run9-174© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTraverse with feedrate1000 mm/minFollowingerrorokay?Check MD 32200(KV factor)MD 32410(time constant for jerk limitation)MD 32910(dynamic matching)MD 31050/31060(load gear...

  • Page 175

    903/20069.3Test of the spindle9-175© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition9.3Test of the spindleCheck the enables at the driveE/R module63 Pulse enable64 Drive enable48 DC link startDrive module 663 Pulse enableCheck the interface signal...

  • Page 176

    903/20069.3Test of the spindle9-176© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionCarry outspindlepositioning?noyesEndChange overgear stageno Positionreached from high speed andzero speed?yesnoCheck the machine dataMD 36000Coarse exact stopMD ...

  • Page 177

    1010-177© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionDrive Optimization10.1OverviewThis tool can be used during initial start-up to input the drive configuration andassign drive parameters with standard data sets as determined by the motor/pow...

  • Page 178

    1003/200610.1 Overview10-178© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionApart from the usual method of optimizing the control loop machine data basedon transient response, i.e. time characteristics, a particularly powerful tool forassessing t...

  • Page 179

    1003/200610.2 Measuring functions10-179© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.2Measuring functionsThere are a range of measuring functions for displaying the time and frequencybehavior of drives and controls in graph form on screen. T...

  • Page 180

    1003/200610.2 Measuring functions10-180© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition!CautionDuring the traversing motions made as part of measuring functions, no soft-ware limit switches or working field limits are monitored since this is done...

  • Page 181

    1003/200610.2 Measuring functions10-181© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe following event cause active measuring functions to be canceled:–Hardware limit switch reached–Traversing range limits exceeded–Emergency stop–Rese...

  • Page 182

    1003/200610.3 Interface signals: Drive test travel request and Travel enable10-182© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.3Interface signals: Drive test travel request and TravelenableAxes with a mechanical brake may need the brake to ...

  • Page 183

    1003/200610.4 Frequency response measurement10-183© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.4Frequency response measurement10.4.1Scanning the torque control loopIt is only necessary to scan the torque control loop for diagnostic purposes...

  • Page 184

    1003/200610.4 Frequency response measurement10-184© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionBandwidthAnalyzed frequency rangeS 4.0 kHz for 840D, double axis modules (scanning frequency 16.0 kHz).S 8.0 kHz for 840D (scanning frequency 16.0 k...

  • Page 185

    1003/200610.4 Frequency response measurement10-185© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFig. 10-2Display diagram: Example of speed control loopThe guide frequency response measurement determines the transmissionresponse of the speed con...

  • Page 186

    1003/200610.4 Frequency response measurement10-186© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionBandwidthAnalyzed frequency rangeS 4.0 kHz for 840D (scanning frequency 8.0 kHz).AveragingThis value increases both the accuracy of the measurement ...

  • Page 187

    1003/200610.4 Frequency response measurement10-187© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSpeed setpointAmplitudeOffsetSettling timeMeasuring durationTimeTime00PositioncharacteristicFig. 10-3Setpoint signal for the speed control loop – ...

  • Page 188

    1003/200610.4 Frequency response measurement10-188© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.4.3Scanning position control loopThe behavior when transferring to the active position measuring system isalways analyzed. The NCK generates an e...

  • Page 189

    1003/200610.4 Frequency response measurement10-189© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAmplitudeThis parameter determines the test signal amplitude. It should be set to thesmallest possible value (e.g. 0.01 mm).OffsetThe measurement re...

  • Page 190

    1003/200610.4 Frequency response measurement10-190© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe position setpoint and the actual value of the active measuring system arerecorded.SpeedAmplitudeOffsetSettling timeMeasuring durationtt00Positio...

  • Page 191

    1003/200610.5 Measuring function for coupled axes10-191© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.5Measuring function for coupled axesComposite axes were not supported by the previous “Measuring function” and“Function generator” s...

  • Page 192

    1003/200610.5 Measuring function for coupled axes10-192© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIn the reference frequency response for the speed control loop, actual and set-point speed values may be entered as the following measuring par...

  • Page 193

    1003/200610.5 Measuring function for coupled axes10-193© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIf a scan is carried out in the position control loop, only gantry axes are inclu-ded. None of the master/slave axes involved have a PI service...

  • Page 194

    1003/200610.6 Graphical display10-194© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAll the axes are on a 1-axis module. All the axes of the interconnected couplingare displayed. No more than one leading axis and two synchronizing axes areever v...

  • Page 195

    1003/200610.6 Graphical display10-195© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThese soft keys are used to display a vertical or horizontal line representing theabscissa or ordinate in the selected diagram. The associated coordinates areals...

  • Page 196

    1003/200610.7 Trace function10-196© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.7Trace functionA trace represents monitored values and signals over a given time interval.Servo trace provides functions with a graphical user interface for chec...

  • Page 197

    1003/200610.7 Trace function10-197© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNCMeasurements:– Parameter settings– ActivatingMeasuringbufferDisplay bufferDisplay functions, see 10.7.3, 10.8.4File functionssee 10.8.5FilesBack-up.INIDisp...

  • Page 198

    1003/200610.7 Trace function10-198© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.7.1Main screenThe main screen for the trace function is accessed using the Drives/Servo \ Servo trace soft keys.Fig. 10-9Basic servo trace screen10.7.2Programmin...

  • Page 199

    1003/200610.7 Trace function10-199© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe cursor must be positioned on the “Signal selection” list box for the traceconcerned. Then activate the desired items by selecting them from the list box.The...

  • Page 200

    1003/200610.7 Trace function10-200© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe entries are made in the servo trace function basic screen.S The “Physical address” signal type must be selected in the desired trace.S The cursor in the des...

  • Page 201

    1003/200610.7 Trace function10-201© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionOnce the parameters have been set, start the measurement by pressing theStart soft key. Execution is dependent on the condition specified in theMeasuring parameters...

  • Page 202

    1003/200610.7 Trace function10-202© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.7.3Display functionWhen the measurement is complete, the result can be displayed in a graph.The horizontal soft key Display calls up the screen (Fig. 10-11).The ...

  • Page 203

    1003/200610.7 Trace function10-203© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFig. 10-12 Scaling of Graph1 and Graph2The scaling options include automatic scaling and fixed scaling (Select button)for the Y axis for each trace channel:autoAuto...

  • Page 204

    1003/200610.7 Trace function10-204© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe vertical Graph ... soft key in Fig. 10-11 leads to a submenu containing thefollowing functions:–Bit selection, see 10.7.4–Graph 1, 2 selection for enlarged ...

  • Page 205

    1003/200610.7 Trace function10-205© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionWhen you press this soft key, the area between the two X markers is extendedover the time axis so that it fills the entire available area of the display. Thisallows...

  • Page 206

    1003/200610.7 Trace function10-206© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFig. 10-14 Selected bit-coded SI signalsWhen you press this soft key, a screen appears in which you can assign theindividual signal bits to display tracks.Fig. 10-1...

  • Page 207

    1003/200610.7 Trace function10-207© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFor every non-free/reserved bit of the signal, you can enter a track number 0 – 9corresponding to tracks 0 – 9 in the allocated input box. The “Track number:...

  • Page 208

    1003/200610.7 Trace function10-208© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIn the Bit selection part of the screen, select the relevant bit identifier from thedrop-down menu for each of the traces, the signals from which are to be trans-fe...

  • Page 209

    1003/200610.7 Trace function10-209© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe soft key can be accessed from Fig. 10-14. This gives the following screen:Fig. 10-17 Bit graph – example of trace 1The signals from up to 10 tracks are repres...

  • Page 210

    1003/200610.7 Trace function10-210© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionVertical soft keys under Color settings:Save: Current color settings are accepted without exiting the screen.Cancel:Exits the screen without saving the changes to t...

  • Page 211

    1003/200610.7 Trace function10-211© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFor Safety Integrated, the signals with fixed bit names are supplemented withthe following signals, whose names can be defined/redefined by the user:Table 10-2SI si...

  • Page 212

    1003/200610.7 Trace function10-212© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 10-2SI signals with variable bit identifiersSI signal GermanBitIdentifier EnglishNCK–SPL marker0..31NCK_SPL_MARKER_0...NCK_SPL_MARKER_3132..63NCK_SPL_MAR...

  • Page 213

    1003/200610.7 Trace function10-213© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionUndo changeThe identifier changes are canceled.AcceptThe changed identifiers are transferred to the HMI_ADV\IBSVTSI.INI file andare then displayed once more in conn...

  • Page 214

    1003/200610.7 Trace function10-214© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIn the “Data” field, you select the files to be stored. Only one data type can beselected at once. Use the cursor keys for selecting the data type and enableusi...

  • Page 215

    1003/200610.7 Trace function10-215© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.7.6Print graphPrinter settingsThe printer selection screen is called up by pressing theHMI\Printer selection soft keys (Fig. 10-20).Use the toggle key to select ...

  • Page 216

    1003/200610.8 Analog output (DAC)10-216© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFig. 10-21 File name box for bitmap outputYou can select an existing file from the drop-down list in the “File name” field, orenter one in the text box bel...

  • Page 217

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-217© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.9Automatic controller settings ( HMI Advanced only)Functions for automatic speed controller adjustment:S Three variants for d...

  • Page 218

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-218© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe input in the “Drive test enable travel” and “Traveling range” window areashas the same significance as for the measu...

  • Page 219

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-219© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.9.1Flowchart for self-optimizationThe self-optimization can be terminated at any time by pressing the “Abort” softkey.1SK...

  • Page 220

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-220© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12Startmech. systemmeasurementpart 2?SK “OK”Prompt to press NC-StartWarning:Pressing NC-Start causes the axisto perform a tr...

  • Page 221

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-221© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition2Start calcula-tion ofcontrollerdata?SK “OK”SK “ParameterKp setting”Enterparameters fordetermination ofoptimumgainSK “...

  • Page 222

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-222© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionEnd3Do you want to back up theboot file for drive X anddisplay the modifiedcontroller data?SK “Yes”SK “No”Boot file is n...

  • Page 223

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-223© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10.9.2Input possibilities for self-optimizationFig. 10-23 Mechanical system measurementAmplitude:Input in % of maximum current o...

  • Page 224

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-224© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAmplitude:Input in % of maximum current of power section.Bandwidth:The bandwidth can only be changed in mechanical system measur...

  • Page 225

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-225© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionFig. 10-26 Determination of the reset timeFrequency at or above which a filter can be used:Current filters are not used below th...

  • Page 226

    1003/200610.9 Automatic controller settings ( HMI Advanced only)10-226© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAveraging:Affects the quality of the measurement.Offset:Enter the loading speed in mm/min (should be at least twice the amplitud...

  • Page 227

    1111-227© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionData Back-up11.1GeneralA data back-up is neededS after start-upS after changes to machine-specific settings,S after servicing (e.g. after hardware is replaced or a software upgrade), toensur...

  • Page 228

    1103/200611.1 General11-228© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionYou will need the following accessories in order to back up the data:S PCIN data transmission program for PG/PCS V24 cable 6FX2002-1AA01-0BF0Reference material: /Z/ Catalo...

  • Page 229

    1103/200611.4 Data back-up via PG/PC11-229© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.2Data back-up via HMI EmbeddedWith a PCU 20, the data is backed up via the user interface of the HMI Embed-ded software.Details of the procedure can be f...

  • Page 230

    1103/200611.4 Data back-up via PG/PC11-230© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition1. Connect the PG/PC2. In the “Services” area of the HMI,3. select “RS-232 PG/PC” interface (vertical soft key).4. Select “Settings” and check o...

  • Page 231

    1103/200611.5 Data back-up via machine data11-231© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.5Data back-up via machine dataMD 11210: UPLOAD_MD_CHANGES_ONLY (machine data back-up for modi-fied machine data only) can be used to define, when ...

  • Page 232

    1103/200611.5 Data back-up via machine data11-232© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteS It may be useful to perform a data saving operation in which only alteredmachine data are saved prior to upgrading software in cases where thed...

  • Page 233

    1103/200611.5 Data back-up via machine data11-233© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.5.1Standard system start-up5. HMI interface configuration (see above, punched tape format unchecked)6. Start PCIN data transmission program (“Da...

  • Page 234

    1103/200611.5 Data back-up via machine data11-234© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteFor the PLC, data back-up can be executed with the SIMATIC tools HiGraph.Note filter setting for SDBs!Reference material:/S7HT/ Manual, Applicati...

  • Page 235

    1103/200611.5 Data back-up via machine data11-235© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5. Read in the option data and carry out an NCK reset.6. Load the machine data file and press “NCK-Reset”. If any messages arethen received about...

  • Page 236

    1103/200611.6 Data back-up via V2411-236© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTable 11-1Data in _N_INITIAL_INI fileFile _N_INITIAL_INIData not contained in file _N_INITIAL_INIS Option dataS Machine dataS Setting dataS Tool offsetsS Zero...

  • Page 237

    1103/200611.6 Data back-up via V2411-237© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPCU 50/50.3/70Hard diskMPIPG/PCFDDMSDRAMbufferedV24CCU1/CCU2DisketteFig. 11-1System overviewDrive dataNC dataPLC dataHMI dataThe data is normally stored in th...

  • Page 238

    1103/200611.6 Data back-up via V2411-238© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe sequence of operations for outputting data via the V24 interface applies toall data. Proceed as follows:1. Place the cursor on the required data.2. Press ...

  • Page 239

    1103/200611.7 Data output11-239© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.7Data output11.7.1Outputting the drive data via V24Drive data consists of:S Boot files (MSD.BOT)S Boot files (FDD.BOT)S Drive machine data (*.TEA)DataDirectoryNameM...

  • Page 240

    1103/200611.7 Data output11-240© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionDIAGNOSISMachDat/FDDMachDat/MSD11.7.2Outputting the NC data via V24By NC data we mean all data that is located in the SRAM of the NC (withoutpart programs and cycles)....

  • Page 241

    1103/200611.7 Data output11-241© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMeasuring system error offsetMeasuring system error offset axis 1Measuring system error offset axis 2Measuring system error offset axis 3Measuring system error offset ...

  • Page 242

    1103/200611.7 Data output11-242© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPosition the cursor on the Initialization program (INI) directory. Press the “V24”soft key. The initialization program “%_N_INITIAL_INI” is output with the fol...

  • Page 243

    1103/200611.7 Data output11-243© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition1. Press the “Standard start-up” soft key.2. Simply select “PLC”.3. Press the “Archive” soft key.4. The display is changed and the job log displayed. The ...

  • Page 244

    1103/200611.7 Data output11-244© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe data for tool management can be found in the Tool management directoryin HMI Advanced.This directory has three subdirectories:S Magazine configuration (BEISPIEL_D...

  • Page 245

    1103/200611.8 Backing up the hard disk with Norton GhostR11-245© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.8Backing up the hard disk with Norton GhostR11.8.1Hard disk back-up/restore S Simple Back-up/Restore of the hard disks of the PCU 50...

  • Page 246

    1103/200611.8 Backing up the hard disk with Norton GhostR11-246© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Editionon the PG/PCS PC/PG with bidirectional interface, EPP settingS LapLink–Siemens parallel cable (Order no. 6FX2002-1AA02-1AD03) com-mer...

  • Page 247

    1103/200611.8 Backing up the hard disk with Norton GhostR11-247© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.8.2Saving user dataThe “Services” area of the HMI can be used to back up PLC, NC and HMI datausing the “Standard system start-...

  • Page 248

    1103/200611.8 Backing up the hard disk with Norton GhostR11-248© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉPCUÀÀÀÀÀÀÀÀÀÀÀÀÀÀÀPG/PCEthernetEthernet1. Switch off and on control and select setup mod...

  • Page 249

    1103/200611.8 Backing up the hard disk with Norton GhostR11-249© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition* PCU: Click on “Y” to acknowledge the prompt and start the back-up.* PCU: A Norton Ghost message window appears. This contains...

  • Page 250

    1103/200611.8 Backing up the hard disk with Norton GhostR11-250© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition* When you select this menu, a message appears:You are prompted to check whether a connection has been established between the HMI an...

  • Page 251

    1103/200611.9 Backing up the current image of the latest software11-251© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.9Backing up the current image of the latest softwareIf you wish to create an image of your current software, proceed as foll...

  • Page 252

    1103/200611.9 Backing up the current image of the latest software11-252© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition5. To delete a software image, select Menu “4: Delete Image”6. Choose a software version from the list of available version...

  • Page 253

    1103/200611.10 Installing a replacement hard disk11-253© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.10Installing a replacement hard diskThe next section describes how to restore the data back-ups of an entirePCU 50/70 hard disk so that both...

  • Page 254

    1103/200611.10 Installing a replacement hard disk11-254© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionNoteThe Windows operating system and HMI system software are not installed onthe replacement hard disk.2. Switch on the PG and insert CD into d...

  • Page 255

    1103/200611.11Data back-up with VALITEK streamer with the PCU 5011-255© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.11Data back-up with VALITEK streamer with the PCU 50Using the VALITEK streamer you canS back up all data on hard disk C (Back...

  • Page 256

    1103/200611.11 Data back-up with VALITEK streamer with the PCU 5011-256© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionPLEASE SELECT:1 Select VALITEK Streamer Type2 Test Connection to Streamer3 Back-up System4 Back-up Userdata5 Restore from Tape6...

  • Page 257

    1103/200611.11Data back-up with VALITEK streamer with the PCU 5011-257© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionValitek PST2 system Verify ConnectionActivity ...

  • Page 258

    1103/200611.11 Data back-up with VALITEK streamer with the PCU 5011-258© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe file may only be modified at the point indicated. The content of fileBACK_USR.BAT is as follows:~~C:\REM Save Archives in D...

  • Page 259

    1103/200611.11Data back-up with VALITEK streamer with the PCU 5011-259© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition10. Press 6 to delete the HMI Advanced System, including stored dataPLEASE SELECT:1 Select VALITEK Streamer Type2 Test Connectio...

  • Page 260

    1103/200611.12 Line checksums and MD numbers in MD files11-260© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.12Line checksums and MD numbers in MD filesLine checksums have been introduced when creating back-up files for machinedata (INI and T...

  • Page 261

    1103/200611.12Line checksums and MD numbers in MD files11-261© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition“Manufacturer” rights are needed to read in the following data:S machine data without line checksumS modified machine data values wit...

  • Page 262

    1103/200611.12 Line checksums and MD numbers in MD files11-262© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMD 11220 valueResponse to errors0Output an alarms, cancel on detecting the 1st error. (As forSW versions 1 and 2.)1Output of an alarm, i...

  • Page 263

    1103/200611.13 Machine/setting data11-263© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMachine data for non-activated channels is ignored and does not cause thereading of an archive to be canceled.Channels are activated by the settings in machi...

  • Page 264

    1103/200611.14 Back up PLC data11-264© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition11.14Back up PLC dataThe consistency of the PLC data back-up is guaranteed only if you take thefollowing steps in the given order:1. Switch PLC to PLC STOP (set ...

  • Page 265

    1212-265© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionReplacing Software and Hardware12.1Software updateNoteSequence for updating software during start-up or software replacement1. Upgrade HMI2. Upgrade NCK softwarePlease note the information i...

  • Page 266

    1203/200612.1 Software update12-266© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12.1.1Standard upgradeThe software can be updated, without having to open the device, via the carddrawer unit on the front panel.S Please save all control and user...

  • Page 267

    1203/200612.4 Standard system start-up via NC card12-267© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12.2Software upgrade for HMI EmbeddedThe entire HMI Embedded software package is supplied on a CD-ROM. Thesoftware is loaded using the Service...

  • Page 268

    1203/200612.4 Standard system start-up via NC card12-268© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionA) Create a start-up file on the NC cardRequirement:The SINUCOPY_FFS software has been loaded.1. Output series start-up data from NC/PLC via R...

  • Page 269

    1203/200612.4 Standard system start-up via NC card12-269© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionB) Load the start-up file from the NC cardRequirement:The start-up archive called _N_ORIGINAL_ARC can be found on the NC card(under the _N_NC_...

  • Page 270

    1203/200612.4 Standard system start-up via NC card12-270© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe cycles are located in the flash file system FFS on the NC card in the follow-ing directories:_N_CST_DIRSiemens cycles_N_CMA_DIRMachine man...

  • Page 271

    1203/200612.4 Standard system start-up via NC card12-271© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe amount of DRAM to be reserved for the cycle/program processing from theDRAM area must be defined in MD 18351: MM_DRAM_FILE_SIZE.If the DRA...

  • Page 272

    1203/200612.4 Standard system start-up via NC card12-272© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12.4.2SINUCOPY-FFSThe SINUCOPY-FFS program can be used to write to and read NC cardsfor the NCU on a PC with an active PCMCIA slot, both with ...

  • Page 273

    1203/200612.4 Standard system start-up via NC card12-273© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionExpert modeIn Expert mode, and FFS image is generated in the PC memory. This can bewritten to the inserted NC card or saved as a file.Normal m...

  • Page 274

    1203/200612.4 Standard system start-up via NC card12-274© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionS Display card contents:Click on the NC card image with the left mouse button (menu: NC card /ver-sion display for the NC system)S Display car...

  • Page 275

    1203/200612.4 Standard system start-up via NC card12-275© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition1. Start the “sinucopy-ffs.exe” file2. Enter the password3. Dialog: Specify a temporary directory for unzipping the files4. Dialog: Specif...

  • Page 276

    1203/200612.4 Standard system start-up via NC card12-276© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionThe SINUCOPY program can be used toS write to, duplicate and read NC cards for the NCU on a PC with an activePCMCIA slot and the SINUMERIK sys...

  • Page 277

    1203/200612.6 Replacing batteries and fans12-277© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12.5Hardware replacementYou can replace all components that are ordered via a machine-readableproduct designation number.Please save data before remov...

  • Page 278

    1203/200612.6 Replacing batteries and fans12-278© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition12 Replacing Software and HardwareNotes

  • Page 279

    1313-279© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionHMIThe content of this section can be found in/IAM/ Start-up Guide for HMI, IM2 and IM4The HMI Start-up Guide is divided into 6 books:AE1Updates/SupplementsBE1Upgrading the user interfaceHE1...

  • Page 280

    1303/200613-280© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition13 HMINotes

  • Page 281

    1414-281© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMiscellaneous14.1Tool box software package14.1.1Contents of the tool boxSupplied on CD-ROM withS Basic PLC programS NC variable selectorS Sample programsS ReadMe file for the current 840D so...

  • Page 282

    1403/200614.2 Machine data access via part program14-282© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition14.2Machine data access via part programWith the HMI, the designation of the machine data is displayed. The internaldata designation requires ...

  • Page 283

    1403/200614.2 Machine data access via part program14-283© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition...CHANDATA(2)Assignment for channel 2$MC_CHAN_NAME=‘CHAN2‘Channel name for channel 2...R10 = 96,88R10 of channel 2...J14 Miscellaneous

  • Page 284

    1403/200614.2 Machine data access via part program14-284© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 Edition14 MiscellaneousNotes

  • Page 285

    AA-285© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionAbbreviationsAmerican Standard Code for Information InterchangeAsynchronous subroutineOperating modeMode groupReadyBinary Coded DecimalHand-held terminalBoot file for SIMODRIVE 611DCompiler Cy...

  • Page 286

    A03/2006A-286© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionDual-port RAMDynamic RAM (unbuffered)Differential Resolver FunctionDry RunData Send Ready message from serial data interfacesData wordSimple I/O module (PLC I/O module)Electrically-Prog...

  • Page 287

    A03/2006A-287© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIncrementInitializing dataInternal duplicationSpecial punched tape code, the number of holes per character is always evenJogging: set-up modeChannel 1Servo gain factorSpeed ratioCommuni...

  • Page 288

    A03/2006A-288© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionInterface signalZero shiftOrganizational block in the PLCOperator Panel InterfaceI/O busPersonal Computer Memory Card International AssociationProgramming deviceProgrammable Logic Contr...

  • Page 289

    A03/2006A-289© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionTool OffsetTool Offset Active: identifier for tool offsetsFeed driveSerial interface (definition for the lines used to exchange data between DEEand DÜE)Interface between PLC and NCTool...

  • Page 290

    A03/2006A-290© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionA AbbreviationsNotes

  • Page 291

    Index-291© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIndexAAbsolute encoder 93,Readjusting, 6-93Setting 92,up, 6-92with large traveling 94,range, 6-94Absolute measuring systems, Parameter settings, 92,6-92 105,Acceleration, 6-105 13,Accesso...

  • Page 292

    03/2006Index-292© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionDynamic monitoring, Velocity 111,monitoring, 6-111Dynamic monitoring 111,functions, 6-111Dynamic RAM memory 73,, 6-73EEMC 35,measures, 4-35Enable 171,Axis, 9-171 171,Drive, 9-171E...

  • Page 293

    03/2006Index-293© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionMeasuring 177,functions, 10-177, 10-179 181,Canceling, 10-181 180,Starting, 10-180Mechanical system 223,measurement, 10-223Memory 71,areas, 6-71Memory 71,configuration, 6-71Hardw...

  • Page 294

    03/2006Index-294© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionSSaving measurement 178,results, 10-178Saving user 247,data, 11-247Scaling machine 76,data, 6-76 219,Self-optimization, 10-219Servo 178,trace, 10-178Setting 49,data, 6-49, 263,...

  • Page 295

    03/2006Index-295© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionVV24 interface 237,settings, 11-237VALITEK streamer 255,, 11-255Velocity 111,monitoring, 6-111Visual 40,inspection, 5-40WWiring 40,blocks, 5-40Work area 110,limits, 6-110JIndex

  • Page 296

    03/2006Index-296© Siemens AG 2006 All Rights ReservedSINUMERIK 840D/810D Start-Up Guide (IADC) – 03/2006 EditionIndexNotes

  • Page 297

    FromNameAddress of your company/officeStreetPostcode:Town:Tel:/RecommendationsCorrectionsfor publication:SINUMERIK 840D/810DSIMODRIVE 611 digitalManufacturer/Service DocumentationStart–up GuideOrder no.:6FC5297-6AB20-0BP0Edition:03/2006If you identify any typographical errors while reading this...

  • Page 298

    User documentationSINUMERIKSINUMERIKDocumentation overview SINUMERIK 840D/840Di/810D (03/2006)BrochureCatalog NC 60 *)Commissioning Manual *)– 840D– 810D– HMISINUMERIKEquipment ManualOperator Components *)SINUMERIKFunction Manual– Fundamentals *)– Expansion functions.– Special functio...

x