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    CNC Mill Controller Manual - 0 - SYNTEC Mill Controller Manual By¡G SYNTEC Data¡G 2001/07/01 Ver¡G 8.0

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    CNC Mill Controller Manual - 1 - ª©¥»§ó·s°O¿ý ¶µ¦¸ §ó§ï¤º®e¬ö¿ý §ó§ï¤é´Á§@ªÌ §ó§ï«áª©¥»01 ªìª©©w½Z 2001/07/01 V8.0

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    CNC Mill Controller Manual - 2 - Table Of Contents CHAPTER 1 SNC MILLING CONTROLLER INTERFACE ...............................5 1.1 SNC SYSTEM CONFIGURATION ..................................................................5 1.2 SCREEN SECTIONS ...................................................

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    CNC Mill Controller Manual - 3 - 1.3.8 F8¡G GUIDENCE.........................................................................................40 CHAPTER 2 MACHINE OPERATION PANEL...................................................41 2.1 2ND MACHINE OPERATION PANEL ................................

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    CNC Mill Controller Manual - 4 - 3.8 ASSIGNED AN EXECUTING NC FILE (AUTO).........................................56 3.9 GRAPHIC SIMULATION ...............................................................................57 3.10 HOW TO CHECK NC FILE IN SYNTEC CONTROLLER........................5...

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    CNC Mill Controller Manual - 5 - Chapter 1 SNC Milling Controller Interface 1.1 SNC Sy stem Configuration Coor1/2 CoorClear CoorAll Clear RelativeWorkpiece CoorPositionF1Insert CycleDelete LineEdit CycleSearchReplaceGo To LineCopy LineInsert LineEditRapid TeachLine TeachArc TeachCancel Mid...

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    CNC Mill Controller Manual - 6 - 1.2 Screen Sections The are shown as followings: Meanings For Fields on the Display: ¡] 1¡^Program Number ¡] 2¡^Title ¡] 3¡^Time ¡] 4¡^Date ¡] 5¡^Data Input ¡] 6¡^Hint ¡] 7¡^Status ¡] 8¡^Function Key Switch ¡] 1¡^ ¡] 2...

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    CNC Mill Controller Manual - 7 - 1.3 Main Menu Selections The following diagram is the main menu selections for SNC Mill controller. To operate SNC Milling controller, users simply make the selections by pressing function keys, F1¡ãF8 located on the bottom of the screen.

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    CNC Mill Controller Manual - 8 - 1.3.1 F1 ¡G Position This selection displays coordinate settings of current position. It can also be used to reset the position of relative coordinate. Pressing function key, F1, under the main menu to enter this selection (Note¡G This is the first screen ...

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    CNC Mill Controller Manual - 9 - Function key selections¡G 1.3.1.1 F1¡G Coor. Function¡G Switch Coordinate Display¡C Operation¡G Under the Position submenu, whenever users press F1 key, the values and coordinate on the left corner of the display will toggle among the four different coor...

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    CNC Mill Controller Manual - 10 - 1.3.1.4 F4¡G All Clear Relative Function¡G Reset XYZ relative coordinate to zero.(No effect on other coordinates) Operation ¡G Under the Position submenu, pressing “F4” will reset XYZ relative coordinate to zero. 1.3.1.5 F5¡G Worlpiece Coor. Function...

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    CNC Mill Controller Manual - 11 - 1.3.2 F2 ¡G Program This selection provides users with program file management and editing. With a full screen editor, users can use arrow keys¡]¡ô¡B¡õ¡B¡ö¡B¡÷¡^to move the cursor to anywhere on the screen for editing purpose. Pressing F2 under...

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    CNC Mill Controller Manual - 12 - Program Sub menu Key Selections: 1.3.2.1 F1¡G Insert Cycle Function¡G Insert a block or cycle by conversation Operation¡G Under Program submenu, press F1 to insert a line or cycle before cursor position.(See Graphic Input Interface(900ME) User Guide) 1...

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    CNC Mill Controller Manual - 13 - 1.3.2.3 F3¡G Edit Cycle Function¡G Edit an old block or cycle by conversation input operation: Under Program submenu, press F3 to edit a line where the cursor is located. .(See Graphic Input Interface(900ME) User Guide)

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    CNC Mill Controller Manual - 14 - 1.3.2.4 F5¡G EDIT Function : edit sub function “ Search “ “Replace” “Goto line” “Copy line””Insert line” Operation : user can use this menu for more edit sub function

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    CNC Mill Controller Manual - 15 - 1.3.2.4.1 EDIT sub function “F1 : Search” Function¡G Search String¡C Operation¡G Under Program submenu, press F5”EDIT” and then F1 “Search” to search string. An dialog box will pop up asking users to input a string as shown in the following f...

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    CNC Mill Controller Manual - 16 - 1.3.2.4.2 EDIT sub function “F2 : Replace” Function¡G Replace String. Operation¡G Under Program submenu, press F5 “EDIT” and then F2”Replace” to replace string. An dialog box will pop up asking users to input the replacing string and the new st...

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    CNC Mill Controller Manual - 17 - 1.3.2.4.3 EDIT sub function “F3 : Go To Line” Function¡G Go to a line number Operation¡G Under Program submenu, press F4”EDIT” and then F3”GOTO line” to go to the line number. An dialog box will pop up asking users to input a line number. A...

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    CNC Mill Controller Manual - 18 - Operation¡G Under Program submenu, press F6”Teach” Teach sub Key Selections¡G 1.3.2.5.1 F1¡G rapid Teach Function: Add “G00” code to NC files ,G00 to current absolute coordinate, 1.3.2.5.2 F2¡G linear Teach Function: Add “G01” code t...

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    CNC Mill Controller Manual - 19 - 1.3.2.5.4 F4¡G Cancel Middle Function: When arc teach ,user can use this key to abort middle point teach . 1.3.2.5.5 F5¡G Delete Line Function: When user use Teach function , user can use this key “Delete line “ to delete line

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    CNC Mill Controller Manual - 20 - 1.3.2.6 F7¡G Simulation Function: Simulating the workpiece program can prove the accuracy of the editing program. Operation¡G Under Program submenu, press F7 F7 “simulation” sub Key Selections¡G 1.3.2.6.1 F1¡G STEP Function: To simulate NC fil...

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    CNC Mill Controller Manual - 21 - 1.3.2.6.3 F3¡G Zoom Function: To enlarge the workpiece graph. Operation: Under Program submenu, press F7 and then F3.The operator can use the “¡ö”,”¡ô”,”¡÷”, ”¡õ” cursor to move the frame to the determined area. And use “PageUp”...

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    CNC Mill Controller Manual - 22 - 1.3.2.6.6 F8¡G Simu. Setting Function: To set simulation parameter Simulation Parameter discription : Path color : user can select cutting path color by this parameter Cursor color : user can select cutting point color by this parameter Drawing mode ...

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    CNC Mill Controller Manual - 23 - 1.3.2.7 F8¡G File Manager Under Program submenu, press F5 and the following diagram will show up. Users can use arrow keys¡]¡ô¡B¡õ¡^to select file to be edited. After pressing¡i ENTER¡j , content of the file will show up on the screen Key Selec...

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    CNC Mill Controller Manual - 24 - 1.3.2.7.4 F4¡G Import Function¡G Input file from floppy. Operation¡G Insert a disk to the floppy drive and then press F4. Select a file name by pressing¡]¡ô¡B¡õ¡B¡ö¡B¡÷¡^. Press¡i ENTER¡j to input the file from a floppy disk. P.S. 1. F...

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    CNC Mill Controller Manual - 25 - 1.3.2.7.6 F6¡G RS232 Import /F7 RS232 Export Function: use RS232 communication function to import /Export NC files Operation: Follow the prompts in the dialog box and type in needed data.

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    CNC Mill Controller Manual - 26 - 1.3.2.7.7 RS232 communication parameter setting CNC parameter settings from : 3901 to 3929

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    CNC Mill Controller Manual - 27 - 1.3.3 F3 ¡G DlgInput (ONLY for 920M) Pressing "F3" under the main menu to begin dialog box input as shown in the following figure. After users follow the prompts shown on the dialog box to key in every needed parameter, the SNC milling controller ...

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    CNC Mill Controller Manual - 28 - 1.3.4 F4 ¡G Monitor This selection displays machining speed, time, manual data input (MDI) and some machine information such as coordinate, range or program at the run time. Press F4 under the main menu to select this function. Key Selections¡G 1.3.4.1 F1...

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    CNC Mill Controller Manual - 29 - 1.3.4.2 F2¡G Graph Adjust Key Selections¡G 1.3.4.2.1 F1¡G Zoom Function: To enlarge the workpiece graph. Operation: Under Monitor submenu, press F2 and then F1.The operator can use the cursor to move the frame to the determined area. 1.3.4.2.2 F2¡G G...

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    CNC Mill Controller Manual - 30 - 1.3.4.3 F3¡G MDI Input Function¡G Manual Data Input Operation¡G Users can operate SNC Milling Controller manually in MDI mode. Press F3 under Monitor submenu and type in single-line G or M code. Press F1 (OK) to confirm the input command. The typed-in co...

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    CNC Mill Controller Manual - 31 - 1.3.4.4 F4¡G SETTING Function¡G To set the part count and also set required current Operation¡G From this screen users can set the part count what he need 1. when CNC execute M02 ,M30 ,M99 ,part count would add 1 automatically , 2. When part count reac...

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    CNC Mill Controller Manual - 32 - 1.3.4.5 F5¡G Tool Setting Function¡G To set the tool compensation value Operation¡G Radius : G41/G42 tool radius Dn compensation (not diameter) Radius wear : for small radius dimension adjust Length : G43/G44 tool length Hn compensation Length wear : for...

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    CNC Mill Controller Manual - 33 - 1.3.4.6 F8¡G Work Record Function¡G This table can record 300 sets executed NC file ,this is very helpful to know end user working history .

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    CNC Mill Controller Manual - 34 - 1.3.5 F5 ¡G Alarm Whenever the system or the program stops running due to some errors, there will be an alarm message shown on the screen. In order to clear the errors, users can press F5 in the main menu for Alarm submenu as shown in the following figure....

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    CNC Mill Controller Manual - 35 - 1.3.5.3 F5: Save Function¡G Save Alarm History To File. Operation¡G Under the Alarm submenu, press F5 to save alarm history to a file as shown in the following figure. A dialog box will prompt users to type in file name to be saved. After selecting a disk...

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    CNC Mill Controller Manual - 36 - 1.3.6 F6 ¡G Parameter Under the main menu, press f6 and then f1 to enter this function as shown in the following figure. Key Selections¡G 1.3.6.1 F1¡G GoTo Function¡G Parameter setup for servo system such as servo parameters, mechanical parameters, pro...

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    CNC Mill Controller Manual - 37 - 1.3.7 F7 ¡G Diagnosis This selection provides users with direct access to the memory area for parameter checking, parameter settings and NC diagnosis function. It can also be used to maintain and debug the control devices. Under the main menu, press F6 and ...

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    CNC Mill Controller Manual - 38 - Key Selections: 1.3.7.1 F1¡G PLC State Function¡G for upgrade system software ,or Ladder ,system parameter …

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    CNC Mill Controller Manual - 39 - 1.3.7.2 F2¡G System Data Function¡G 1.3.7.3 F3¡G Global Data 1.3.7.4 F2¡G System Manager

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    CNC Mill Controller Manual - 40 - 1.3.8 F8 ¡G Guidence If users have any problem about SNC Mill controller, in addition to user manual, users can also use this function for on-line help. Under the main menu, press “F8“ for on-line help.

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    CNC Mill Controller Manual - 41 - Chapter 2 Machine operation panel 2.1 2nd machine operation panel 2.1.1 POWER ON Turn on main power 2.1.2 POWER OFF Turn OFF power 2.1.3 Emergency STOP For safety reason ,Press this button ,CNC would stop all movement ,and also stop all main power ,so ...

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    CNC Mill Controller Manual - 42 - 2.1.6 Incremental JOG Discription : User can use this function to move the machine by press JOG key Operation : 1. mode select to INC JOG mode 2. Press axis manual key X+,X-,Y+,Y-,Z+,Z- ,work table would move a fixed distance 3. operator can set the inc...

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    CNC Mill Controller Manual - 43 - 2.1.9 MDI mode single block execute Discription : User use this function to execute a block without NC file Operation : 1. mode select to MDI mode 2. After Home function .MDI mode is available 3. Main function select F4”Monitor” 4. Press F3 “MDI...

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    CNC Mill Controller Manual - 44 - 2.1.12 Single block Discription : User can use this function to check NC file Operation : 1. mode select to AUTO mode 2. Press this button ,and button led light“ON” 3. Press “START” key to start the NC file. 4. CNC would execute NC file only o...

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    CNC Mill Controller Manual - 45 - 2.1.15 Spindle control Spindle CW rotate Spindle stop Spindle CCW rotate Spindle low speed : When spindle is rotate , press this key ,spindle would rotate with low speed 2.1.16 Working led ON/OFF working led 2.1.17 Working Liquid Flush working...

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    CNC Mill Controller Manual - 46 - 2.2 Text key description : A ¡ã Z ¡G English 26 character key ¡C 0¡ã9¡G numerical key¡C DEL¡G delete a character INS¡G Insert /replace mode switch SHIFT¡G for select keyboard the other textkey SPACE¡G add a space key BACKSPACE¡G backword dele...

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    CNC Mill Controller Manual - 47 - ¡G edit cursor Page Up /Page Down ¡G edit cursor control key

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    CNC Mill Controller Manual - 48 - Chapter 3 ¡B How to operate SYNTEC 900ME This chapter is written for user task by task ,when user operates this controller ,operator can follow task description as below STEP by STEP ,So very easy to use this controller ,TASK description as below : 3.1. M...

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    CNC Mill Controller Manual - 49 - 3.1 Manual function(JOG ,INC_JOG ,MPG) When power on SYNTEC CNC ,there are 3 mode to manual machine 1st CON_JOG : 1. Release emergency stop button ,CNC status “NOT READY”change to “READY ” 2. Mode select switch rotate to JOG mode 3. Press axis direct...

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    CNC Mill Controller Manual - 50 - 3.2 HOME Because tool setting ,workpiece coordinate setting is based on Machine zero point ,so ,it is necessary to make sure where is machine zero (HOME) ,so ,when CNC bootup ,execute HOME function is very important ,otherwise SYNTEC CNC controller would not...

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    CNC Mill Controller Manual - 51 - 3.3 Open a file (EDIT / FLOPPY /RS232 ) Procedure : 1. Press Group function key “Program” 2. Press submenu function key “File manage” 3. screen display file system screen 4. Press F1 “New file” to open a new file 5. Press F2”copy file”, to c...

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    CNC Mill Controller Manual - 52 - 3.4 Tool setting (G40/G41/G42 ,G43/G44/G49) Procedure for setting Tool offset value : 11. Press Group function key “Monitor” 12. Press function key tool setting 13. Move the cursor to the compensation value to be set or change using page keys and cursor k...

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    CNC Mill Controller Manual - 53 - 3.5 Tool Length measurement (G43/G44/G49) Procedure : 1. Use manual operation to move the reference tool until it touches the specified position on the machine. 2. Press Group function key “position”and clear relative coordinate to zero 3. Press Group fu...

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    CNC Mill Controller Manual - 54 - 3.6 Setting the Workpiece origin offset value(G54..G59) Procedure : 1. Press group function key “Position” 2. Press sub selection soft key “Workpiece coor.” . 3. The screen for displaying the workpiece origin offset values consists two pages . Dis...

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    CNC Mill Controller Manual - 55 - 3.7 Manual Data Input(MDI ) Procedure : 1. Mode select switch rotate to MDI mode 2. Press group function key “Monitor ” 3. Press sub selection soft key “MDI input” . 4. The screen display the MDI input window 5. Key in MDI data at input bar an...

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    CNC Mill Controller Manual - 56 - 3.8 Assigned an executing NC file (AUTO) Procedure : 1. Mode select switch rotate to AUTO mode 2. Make sure CNC status is “READY” 3. Press group function key “Program ”,select NC file what user want to execute 4. Press group function key “Monito...

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    CNC Mill Controller Manual - 57 - 3.9 Graphic Simulation Procedure : 1. Mode select switch rotate to AUTO mode 2. Press group function key “Program ”,select NC file what user want to execute ,Press sub menu “Simulation” 3. User can use “STEP” to check NC file STEP by STEP 4. u...

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    CNC Mill Controller Manual - 58 - 3.10 How to check NC file in SYNTEC controller MPG simulation Procedure : 1. Mode select switch rotate to AUTO mode 2. Press group function key “Monitor” 3. Press “MPG simulation “key enable this function (led on) 4. Press “Start “ key ,CNC ...

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    CNC Mill Controller Manual - 59 - 3.11.1 RS232 FUNCTION DNC SOFTWARE CONTROLLER (SYNTEC NC CONTROLLER SOFTWARE) DESCRIPTION¡G Users can uses software of CAD/CAM transfer data to controller by RS232 cable. Let user can select be transferred NC file to working. Operation¡G Step I¡G The ha...

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    CNC Mill Controller Manual - 60 - 2. press [RS232 Import].show up as follow¡G 3. After input the file name, Press [Ok] . Than the program will into waiting for receive state. The transfer state will has shown on transfer process. Step IV¡G Executing DNC software. Does the RS232 t...

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    CNC Mill Controller Manual - 61 - 3.11.2 DNC Function DNC SOFTWARE CONTROLLER(SYNTEC NC CONTROLER SOFTWARE) DESCRIPTION¡G When user is use the CAD/CAM software. The controller doesn’t capacity in save the too large size program in working. Can use this function to execute that aside tra...

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    CNC Mill Controller Manual - 62 - Step ¢½¡Gpress “monitor”. Controller will read into file to working by RS232 Attention¡G 1. When operating. It should be doing that the working file from DNC software output wait controller to reading firstly. And select RS232 DNC Program is workin...

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    CNC Mill Controller Manual - 63 - 3.11.3 The software of SYNTEC controller replace the software of DNC to execute RS232 function PC(SYNTEC software end of PC) controller DESCRIPTION¡G The SYNTEC controller software made user transfer into controller working by RS232 that CAD/CAM generate o...

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    CNC Mill Controller Manual - 64 - 2. press [RS232 Import].Show up as follow¡G 3. After input the file name. Press [Ok].Than the program will enter into waiting for receive state. The transfer state will be shown on transfer process. Step Iv¡G Upper End of PC. Executing c:\cnc\cnc int...

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    CNC Mill Controller Manual - 65 - 2. press[RS232 Import].show up as follow¡G 3. After press [Ok] .Start transfer program. And appearing state of transfer. Attention¡G 1. When operating. The file input should be doing firstly. Let controller stay on the receive file state. And to se...

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    CNC Mill Controller Manual - 66 - 3. The most our must be careful. When PC executing. We suggest that add up /M /P parameter behind batch of cnc. Let controller software can execute simulation controller of function on PC. The /M is operate plate of simulation. Let user can setup working from...

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