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    XYZ-1010

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    Please obey the description of contents and read this operation manual patiently and clearly. (When user is operating XYZ-1010 vertical machining center.) CHIFA MACHINERY MANUFACTURER CO., LTD. No. 44 MING CHUAN RD., SHENG KANG HSIANG, TAICHUNG HSIEN, TAIWAN TEL: +886-4- 25628747...

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    XYZ-1010 CONTENTSCONTENT 1. Safety Operation rule 2. MECHNICAL INTRODUCTION 3. MECHINE OUTLOOK SIZE 4. Lubricating Oil/Coolant Control Scheme 5. PNEUMATIC SCHEME 6. ELECTRICAL SCHEME 7. CONTROL SOFTWARE 8. PART LIST 9. CALCULATION 10. TEST REPORT 11. LIST-STANDARD,BEALTH and SAFETY REQUIREMEN...

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    XYZ-1010 CONTENTS

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    XYZ-1010 General Safety Rules 1 Chapter 1. Safety Operation rule 1.1 General safety Notes This machine had equipped with several safety equipments in order to keep away and protect operator from injury. However, this machine can be da...

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    XYZ-1010 General Safety Rules 2 ˙ Make sure you know how to stop machine in correct process before starting to operate machine. ˙ When machine is running, set up a noticeable sign shown that machine is running alive before operator le...

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    XYZ-1010 General Safety Rules 3 ˙ Turn off the machine main power if machine will not be operate for longer time. 1.2 Machine movement safety The machine is built on a single base. Machine movement can be very easy by remove the coola...

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    XYZ-1010 General Safety Rules 4 noise generate devices to prevent sudden voltage drop and noise. ˙ Ground: The minimum sectional-area curve of the grounding device should be greater than l4 mm2. The impedance of the grounding resistanc...

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    XYZ-1010 General Safety Rules 5

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    XYZ-1010 General Safety Rules 6 A. Do not open the front door during machine operation to prevent accident. B. Do not put your hands close to spindle while it is ON. C. Keep your hand away from ATC while it is ON. D. Hold...

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    XYZ-1010 General Safety Rules 7 E. Main power switch, electrical shock warning sign. F. High voltage warning sign. G. Implemented M codes table, use properly to prevent damage machine.

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    XYZ-1010 General Safety Rules 8 H. Do not open the back cover of the control panel to prevent electrical shock and/or damaging the control system. I. Recommended lubrication and cooler oil: Use only following products.

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    XYZ-1010 General Safety Rules 9 OIL USAGE RECOMMEND REPLACE & ADD PERIOD VISCOSIT MOBIL SHELL ESSO CASTROLLUBRICATION SYSTEM DAILY ISO VG 68 VACTRA2 TONNA T68 MILLCO K68 MAGNA BDX 68 PNEUMATIC LUBRICATION WEEKLY ISO VG 32 D.T...

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    XYZ-1010 MECHNICAL INTRODUCTION 1 Chapter 2. MECHNICAL INTRODUCTION 2.1 Mechanical structure outline The XYZ-1010 machining center is one of the best economic and efficient model within TWINHORN product line. The major parts of the machine ...

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    XYZ-1010 MECHNICAL INTRODUCTION 2 Table size 1200x450 mm Max. Load weight 450kgs Working Table T slot #/wide/ and seperat distance 5/75/18 mm X axis 1010 mm Y axis 500 mm Z axis 520 mm Distance from spindle nose to table 120~650 mm Spindle cent...

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    XYZ-1010 MECHNICAL INTRODUCTION 3 2.4.1 Standard equipment Coolant system Floating tool clamp/unclamp system Working lamp Spindle nose air Full cover metal Leveling adjusting screw and pad Automatic lubricating system Rigid taping Adjusti...

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    XYZ-1010 MECHNICAL INTRODUCTION 4 2.5.1 Voltage & Frequency Input voltage: 220 V Input Frequency: 60 Hz 2.5.2 Allowed power source Allowed input voltage range: Between 85% ~ 110% of 220 V Allowed input frequency range: 60 HZ ± 2 Hz Al...

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    XYZ-1010 MACHINE OUTLOOK SIZE 1 Chapter 3 MACHINE OUTLOOK SIZE 3.1 MACHINE OUTLOOK SIZE

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    XYZ-1010 MACHINE OUTLOOK SIZE 2 3.1.1 Foundation construction plan Leveling 1kgBolt M24×P1.5×110LNut M12×1.25×t10Nut M24×P1.5×t19Foundation Bolt M12×500LCHIP SHAPEFORM STYRENE2NO1345BASE SHAPE PART NAME / SPECIFICATION88888AA170078870818708205063050...

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    XYZ-1010 MACHINE OUTLOOK SIZE 3 3.1.2 Size of work table

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    XYZ-1010 MACHINE OUTLOOK SIZE 4 3.2 Main parts of machine

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    XYZ-1010 MACHINE OUTLOOK SIZE 5 3.3 Type of tool holder 3.3.1 Tool holder TYPE: BT40 TYPE: DIN40 (Option) TYPE: CAT 40

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    XYZ-1010 MACHINE OUTLOOK SIZE 6 3.3.2 Dimensions of pull stud TYPE: BT 40 TYPE: DIN69871(DIN40) TYPE: CAT 40

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    XYZ-1010 Lubricating Oil/Coolant Control Scheme 1 Chapter 4 Lubricating Oil/Coolant Control Scheme 4.1 Wasted oil collecting box: A. Fill the box with Coolant up to ½ height before install it on the backside of the machine base to collect cutting fluid. ...

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    XYZ-1010 Lubricating Oil/Coolant Control Scheme 2 4.2 Automatic Lubrication System YET-C2P2 Oil Pump The oil pump had been set to operate every 15 min. and 15 Sec. Per each operation. If the daily operation time is 8 hour then a full tank of oil will last abo...

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    XYZ-1010 Lubricating Oil/Coolant Control Scheme 3 the RED NC alarm signal then stop the machine. To reset the situation, one should fill the oil tank first then press the “RESET” key on control panel and release the “SINGLE BLOCK” key.

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    XYZ-1010 PENUMATIC SCHEME 1 Chapter 5 PNEUMATIC SCHEME 5.1 Pneumatic system 5.1.1 The pneumatic system elements control of VH-650/850/1010, VH-650/850 L/L3 followings: a. Air cylinder of GENEVA magazine (Armless type) b. Spindle clamp /...

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    XYZ-1010 PENUMATIC SCHEME 2 Castrol AWS 22 (Use the recommended or equivalent hydraulic oil, lubricate oil and grease all the time.) d. Water release for every day by water release valve (3). e. Pressure Switch We set the pressure gauge at...

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    XYZ-1010 PENUMATIC SCHEME 3 3. Take a screw♁-driver insert to pressure adjust button (3), turn and set the pressure meter (4) had show on 4 kg/cm2 4. Put back the lock plate (2), and attention the hex. socket must be at the same position w...

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    XYZ-1010 PENUMATIC SCHEME 4 C. Pour out refuse oil, when collection oil box full loaded. 5.2. Pneumatic Layout Diagram 5.2.1 Pneumatic Layout Diagram (Armless type 24T)

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    XYZ-1010 PENUMATIC SCHEME 5 5.2.2 Pneumatic Layout Diagram (Armless type 32T) 5.2.3 Pneumatic Layout Diagram (Non magazine assembly)

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    XYZ-1010 ELECTRICAL SCHEME 1 Chapter 6 ELECTRICAL SCHEME 6.1 EfpIoModule X402X405X404X402X404X405TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.2 ElectricConfigure_1

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    XYZ-1010 ELECTRICAL SCHEME 2 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.3 ElectricConfigure_2

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    XYZ-1010 ELECTRICAL SCHEME 3 SIEMENSSIMODRIVE 611X351X404X1X5X411X305X151X302X301X304X306X302X301X412X413X414X415X416X405X402X404X1X5X405X402TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.4 EmergencyStop

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    XYZ-1010 ELECTRICAL SCHEME 4 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.5 HandheldConn.

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    XYZ-1010 ELECTRICAL SCHEME 5 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.6 IOConnection_1

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    XYZ-1010 ELECTRICAL SCHEME 6 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.7 IOConnection_2

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    XYZ-1010 ELECTRICAL SCHEME 7 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.8 IOConnection_3

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    XYZ-1010 ELECTRICAL SCHEME 8 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.9 IOIutput_1

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    XYZ-1010 ELECTRICAL SCHEME 9 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.10 IOIutput_2

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    XYZ-1010 ELECTRICAL SCHEME 10 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.11 IOIutput_3

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    XYZ-1010 ELECTRICAL SCHEME 11 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.12 IOIutput_4

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    XYZ-1010 ELECTRICAL SCHEME 12 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.13 IOIutput_5

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    XYZ-1010 ELECTRICAL SCHEME 13 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.14 IOIutput_6

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    XYZ-1010 ELECTRICAL SCHEME 14 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.15 IOIutput_7

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    XYZ-1010 ELECTRICAL SCHEME 15 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.16 IOIutput_8

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    XYZ-1010 ELECTRICAL SCHEME 16 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.17 IOOutput_1

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    XYZ-1010 ELECTRICAL SCHEME 17 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.18 IOOutput_2

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    XYZ-1010 ELECTRICAL SCHEME 18 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.19 IOOutput_3

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    XYZ-1010 ELECTRICAL SCHEME 19 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.20 IOOutput_4

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    XYZ-1010 ELECTRICAL SCHEME 20 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.21 IrCcu3Power

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    XYZ-1010 ELECTRICAL SCHEME 21 X411 <> s axisX414 <> z axisX412 <> x axisX415X413 <> y axisX416 <> 4th axisX122 <> MPIX111 <> efp i/o module X3 INX305X304X151X121 <> handwhell19TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:X306SIEMENSS...

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    XYZ-1010 ELECTRICAL SCHEME 22 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:1~ 6.23 MagConnection_0

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    XYZ-1010 ELECTRICAL SCHEME 23 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:1~ 6.24 MotorPower_1

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    XYZ-1010 ELECTRICAL SCHEME 24 3~3~3~3~TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.25 MotorPower_2

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    XYZ-1010 ELECTRICAL SCHEME 25 3~3~TITLE:PAGE:3~APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.26 MotorPower_3

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    XYZ-1010 ELECTRICAL SCHEME 26 3~3~TITLE:PAGE:3~APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.27 OP032S_Arm

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    XYZ-1010 ELECTRICAL SCHEME 27 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.28 OP032S_Armless

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    XYZ-1010 ELECTRICAL SCHEME 28 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.29 PcbDiagram_1

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    XYZ-1010 ELECTRICAL SCHEME 29 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.30 PcbDiagram_2

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    XYZ-1010 ELECTRICAL SCHEME 30 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.31 PowerSource_1

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    XYZ-1010 ELECTRICAL SCHEME 31 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.32 PowerSource_2

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    XYZ-1010 ELECTRICAL SCHEME 32 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.33 PowerSource_3

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    XYZ-1010 ELECTRICAL SCHEME 33 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.34 PowerSource_4

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    XYZ-1010 ELECTRICAL SCHEME 34 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:

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    XYZ-1010 Part List 1 Chapter 8 Part List 8.1 Base Combination Base Combination (1) Part List NO:PART No.PART NAMESPECIFICATION Q'TY REMARK1V206508002 LONG G...

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    XYZ-1010 Part List 2 Base Combination (1) 41321114761551922181221139108161720

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    XYZ-1010 Part List 3 Base Combination (2) BB ( 1 : 2 )CV26Y4300BZ5120605BZ6206ZZ0VHB-604200B20230150V210010AV26Y4200B20430150B45253500V2065070V26X3100V2061...

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    XYZ-1010 Part List 4 8.2 Column Combination Column Combination (1) Part List NO:PART No.PART NAMESPECIFICATIONQ'TYREMARK1V220010A07 COLUMN12V26Z420A02 Z AXI...

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    XYZ-1010 Part List 5 Column Combination (1)

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    XYZ-1010 Part List 6 Column Combination (2) BCV26Z420ABZ6206ZZ0B20430150VHB-604200BZ5120605V220010AB20230150V26Z4301V2220400V221050...

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    XYZ-1010 Part List 7 8.3 SADDLE COMBINATION Saddle Combination (1) Part List NO:PART No.PART NAMESPECIFICATION Q'TY REMARK1B2023015001 LOCK NUTYSR-M30xP1.512B...

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    XYZ-1010 Part List 8 Saddle Combination (1) 10676524149162312011102112815134327619221817

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    XYZ-1010 Part List 9 Saddle Combination (2) BCVHB-604200BZ6206ZZ0BZ5120605V26X430AB20230150V2320101V26X420AB20430150B45253500V2065030...

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    XYZ-1010 Part List 10 8.4 Table Combination Table Combination Part List NO:PART No.PART NAMESPECIFICATION Q'TY REMARK1V2065110X AXIS LIMIT FIXED PLATE22V206600...

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    XYZ-1010 Part List 11 Table Combination

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    XYZ-1010 Part List 12 8.5 HEADSTOCK COMBINATION HeadStock Combination Part List NO:PART No.PART NAMESPECIFICATION Q'TY REMARK1B811SA6000SPINDLE MOTORFANUC A...

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    XYZ-1010 Part List 13 HeadStock Combination

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    XYZ-1010 Part List 14

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 1 CHAPTER 13 OPERATION MANUAL 13.1 Description of installation 13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING CENTER: POWER SUPPLY VOLTAGE: AC 3Φ 200 / 220...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 2 13.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place, adjust all the pads position are balance and tight bolts on base. 2) Cle...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 3 29204Use for 32T magazine. 9) Ensure the wiring of coolant pump rotate direction CW & CCW. 10) To regulate the level of machine. 11) To correct proofs of machine...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 4 13.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase of main powe...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 5 13.5 Descriptions of machinery to transport A. The fork lift truck must be able to withstand load over 4 tons because machine weight is about 3.8 tons. B. The size af...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 6 13.5.1 Fixed layout plan of machinery to transport 13.5.2 Fixed layout plan of GENEVA magazine Fixed block magazine to slide .To dismantle before machine is runni...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 7 13.5.3 To dismantle Z axis servo motor layout plan The painting mark line.The painting mark line.

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 8 13.6 To add to the option magazine’s reserved electrics interface & Electrics contact and connection diagram 13.6.1 Armless type 16T / 20T (GENEVA) U14V14W14PE1...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 9 13.7 To add to the 4TH axis installation and electrics interface 1. The 4th axis wiring cable is according the 4th axis specification and type for different supply c...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 10 13.8 FANUC i SYSTEM OPERATION MANUAL 13.8.1 Operation Box FANUC I SYSTEM (For FANUC System)

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 11 13.8.2 Descriptions Of CNC Controller Operating panel of FANUC i serial RAPIDAUTOPOWER OFFRAPIDBLOWAIRCOOLANT12COOLANT1201101009080706050100EMS/OTRELEASEWORKLAMPSPIN...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 12 13.8.3 Function descriptions of mechanical operating panel: No. Switch Name Descriptions 1 POWER ON/OFF Power switch for CNC control unit. How to set up machine re...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 13 No. Switch Name Descriptions 7 SPINDLE SPEED OVERRIDE This switch is used to control the spindle speed (rpm) percentage from 50% to 120% in 10% step increments. 8 ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 14 No. Switch Name Descriptions EDIT 1. That’s for inputting the new program commands into the computer memory. 2. That’s for calling the memorized exi...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 15 No. Switch Name Descriptions 12 X- AXIS Button Turn the mode switch to “HANDLE” mode, and press +X or -X button to control the movement direction of X axial. ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 16 No. Switch Name Descriptions 17 RAIPD OVERRIDE Rapid traverse rate is adjusted by setting the “RAPID OVERRIDE” switch at four steps, 100%, 50%, 25% and F0. Whe...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 17 No. Switch Name Descriptions 23 Z-AXIS NEGLECT When program is executing, this switch has been selected “ON”, Z axis neglect is valid. 24 MACHINE LOCK When t...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 18 No. Switch Name Descriptions 29 COOLANT 2 This key is selected to control the rear splash coolant pump on. It can flush all chips down to the chip tank. 30 CHIP CO...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 19 No. Switch Name Descriptions 34 ALARM LAMP When machine announce alarm, this lamp will lights up till alarm status had released. 35 POWER LAMP When the power l...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VH-1010 OPERATION MANUAL 20 Turn on the main power supply switch of machine. (The switch place on the door of electrical Release red EMG button. (Turn CW direction.) 13.9 FANUC I SERIES Opera...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 21 Push EMG button. Turn off the main power Switch of machine. (2) Power Off Turn on the right button of CRT. (The power LED go...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 22 Select mode to “REF”. Four steps rapid override is effective during rapid traverse. The axial is returned to the reference position as following: F0 to 100...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 23 The rapid override can be adjusted with the rapid override dial. In the handle mode, pressing a feed axis on the operator’s panel continuously moves till the...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 24 The jog feed rate can be adjusted with the jog feed rate override dial. In the “JOG” mode, pressing a feed axis and direction selection switch on the opera...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 25 Select mode to “HANDLE”. Choice a feed axial X, Y, Z. Select the distance to be moved for each step with the magnification dial. Press the step swi...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 26 Select mode to ”JOG”, ”HANDLE”, ”REF” Press Left hand hold tool holder carefully not drop on table, then put in / out tool holder to spindle. 7. ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 27 In MDI mode, input SXXXX MXX, press spindle on. S : spindle speed M03 : spindle C.W M04 : spindle C.C.W The spindle speed can be adjusted with the ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 28 Select mode to “HANDLE”, “JOG” , “REF”. Choice magazine rotate direction, push button of magazine C.W and magazine C.C.W. 9. Manual operati...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 29 Select mode to “AUTO”. 10. Auto operation Search the progra...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 30 13.10. FANUC I Series M Code Function The M Function listed below are available in CHI-FA Machining Centers, those Functions not listed can’t be used. ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 31 M CODE COMMAND REMARKM00 PROGRAM STOP (1) PROGRAM STOP. (2) SPINDLE STOP, 3 AXES STOP. (3) DOOR INTERLOCK INVALID. (DOOR LOCKED WITH LIMIT SWITCHES CAN...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 32 M CODE COMMAND REMARKM05 SPINDLE STOP RUNNING (1) SPINDLE STOP RUNNING BUT OTHER FUNCTIONS ARE STILL VALID. M06 AUTO TOOL CHANGE ATC READY BULB IS LIT...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 33 FANUC SYSTEM) COMMAND WHILE IT CAN'T CHANGE SHIFT DIRECTLY UNDER GEAR TRANSMISSION TYPE. M30 PROGRAM END (5) PROGRAM STOP. (6) SPINDLE STOP, 3 AXES STOP....

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 34 FOR ARM TYPE) (1) EXECUTE TOOL POT UP. TOOL WILL BACK TO MAGAZINE. M90 ATC FORWARD (ONLY FOR GENEVA WHEEL TYPE) SPINDLE HAS TO BE ASSURED IN FOLLOWING ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 35 13.11 Alarm Message & Release 13.11.1 Descriptions of Alarm message Unit: FANUC / OM series Alarm No. Display (Armless type) Display (Arm ty...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 36 1013 Spindle cooler alarm Spindle cooler alarm X21.5 Spindle oil cooler alarm. 1014 R688.6 1015 R688.7 1016 Tool in spindle R691.0 The T ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 37 1008 Tool clamp limit switch alarm Tool clamp limit switch alarm X4.1 Tool clamp limit switch fault.SQ1 1 1009 Tool unclamp limit switch alarm Tool unc...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 38 4. To search SPINDLE No. MAGAZINE No. 5.Please attention the if data setting error, that will to make tools confused...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 39 不是。 請輸入密碼。 按下 (水平鍵) (水平鍵) 機械參數設定 ...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 40 M74 M2 以上的程式執行後,刀庫可前進,後退 手輪接...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 41 510100 "Arm rotation timeout" Descriptions Arm rotating by handle mode, the timing stop.(24 Tools, 32 Tools) Geneva magazine in-position and o...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 42 510104 "Rotary axis clamp/release error (I39.1/I39.2)" Descriptions 4TH rotary axial reference point error. Reaction Alarm display. Mode grou...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 43 510309 " Manual tool release active " Descriptions S13 manual tool release active to start Reaction Alarm display. Mode group on stand-by can...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 44 600501 "Spindle oil chiller fault" Descriptions Spindle oil chiller fault Reaction Alarm display. Mode group on stand-by cancel. 4 Axis to l...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 45 700000 "Emergency stop button pressed (I32.1)" Descriptions Emergency stop action Reaction Alarm display NC on stand-by cancel Mode group on...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 46 700006 "Air pressure low (I36.7)" Descriptions Air pressure low Reaction Alarm display Mode group on stand-by cancel. Remedial measure PLC I/...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 47 700019 "Rotary axis disconnected (I39.1/I39.2), power off and restart!!!" Descriptions 4TH rotary axis disconnected, power off and restart. Re...

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    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 48 700025 "Chip conveyor motor overloaded (I37.5)" Descriptions Chip conveyor motor overloaded Reaction Alarm display Remedial measure Check wir...

  • Page 128

    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 49 700033 "Caution: coolant M-code not enabled" Descriptions Caution: coolant M-Code not enabled Reaction Alarm display Remedial measure 7000...

  • Page 129

    CHIFAMACHINERY MAUFACTURER CO., LTD VP-1500 OPERATION MANUAL 50 700041 "Checking tool change position..." Descriptions Pot change by manual not complete, arm must at original and magazine must in position....

  • Page 130

    XYZ-1010 OPERATION MANUAL 1 Chapter 13 OPERATION MANUAL 13.1 Description of installation 13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING CENTER: POWER SUPPLY VOLTAGE: AC 3Φ 200 / 220V POWER SUPPLY FREQUENCY: 50 / 60 Hz TRANSFORMER...

  • Page 131

    XYZ-1010 OPERATION MANUAL 2 13.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place, adjust all the pads position are balance and tight bolts on base. 2) Cleaning all the rust preventing oil device by cott...

  • Page 132

    XYZ-1010 OPERATION MANUAL 3 29204Use for 32T magazine. 9) Ensure the wiring of coolant pump rotate direction CW & CCW. 10) To regulate the level of machine. 11) To correct proofs of machine. 12) Fill in the proper type lubrication oil. ...

  • Page 133

    XYZ-1010 OPERATION MANUAL 4 13.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase of main power are correctly. 3. To pay attention to engineer...

  • Page 134

    XYZ-1010 OPERATION MANUAL 5 gravity centre of the machine after packed. Machine must be placed on the load center of fork life truck to avoid machine tilt that will damage and injure propel. D. Be careful for the height of fork lift truck whe...

  • Page 135

    XYZ-1010 OPERATION MANUAL 6 13.5.1 Fixed layout plan of machinery to transport 13.5.2 Fixed layout plan of GENEVA magazine Fixed block magazine to slide .To dismantle before machine is running.

  • Page 136

    XYZ-1010 OPERATION MANUAL 7 13.5.3 To dismantle Z axis servo motor layout plan The painting mark line.The painting mark line.

  • Page 137

    XYZ-1010 OPERATION MANUAL 8 13.6 SIEMENS 810D CONTROLLER OPERATION MANUAL 1. Note: Password SUNRISE or press + on the operation panel After changing and adjusting parameters, you have to push the button (vertical key...

  • Page 138

    XYZ-1010 OPERATION MANUAL 9 Setting parameters of three Axes MD33050 LUBRICATION_DIST lubrication cycle setting MD34090 REFP_MOVE_DIST_CORR [0]: grid value setting MD36100 POS_LIMIT_MINUS position negative limit MD36110 POS_LIMI...

  • Page 139

    XYZ-1010 OPERATION MANUAL 10 510008 "Feed not enabled?" Descriptions Feed not enable. Reaction Alarm display. 3 axes + 1 Spindle can’t running. Remedial measures Push FEED START key on the operation panel, and the LED lights up....

  • Page 140

    XYZ-1010 OPERATION MANUAL 11 Remedial measures One of the approach switch to lose efficacy for arm to rotate 0°、60°、90°. Then check out the position of arm to rotate, the switch end lights goes on or not. Whether PLC I/O to have input ...

  • Page 141

    XYZ-1010 OPERATION MANUAL 12 Reaction Alarm display. Mode group on stand-by cancel. 510117 "Waiting for tool clamped " Descriptions Waiting for spindle clamped Reaction Alarm display. Mode group on stand-by cancel. 510118 &quo...

  • Page 142

    XYZ-1010 OPERATION MANUAL 13 Reaction Alarm display. Mode group on stand-by cancel. 600308 " Arm not at original, Z axis locked " Descriptions Arm not at original, Z axis locked. (24 Tools、32 Tools) Reaction Alarm display NC ...

  • Page 143

    XYZ-1010 OPERATION MANUAL 14 Reaction Alarm display. Mode group on stand-by cancel. 4 Axis to limit action. Remedial measure To refer to oil cooler’s operation manual for alarm release. 600509 " Tool not clamped, Spindle locked &quo...

  • Page 144

    XYZ-1010 OPERATION MANUAL 15 Remedial measure Check wiring symbol 208,209,210,211,212,213,,214,215 have DC 24V power input or no. S7 Cycle start button to lose efficiency or no. Check wiring symbol 301 has DC 24V power output or no. PLC I/O h...

  • Page 145

    XYZ-1010 OPERATION MANUAL 16 700009 "Lubrication level low (I36.6)" Descriptions Lubrication level low Reaction Alarm display Mode group on stand-by cancel. 4 Axis to limit action. Remedial measure Lubrication level to inspect. P...

  • Page 146

    XYZ-1010 OPERATION MANUAL 17 700020 "Rotary axis data writing error" Descriptions 4TH Rotary axis data writing NC error. Reaction Alarm display NC on stand-by cancel Mode group on stand-by cancel. 4 Axis to limit action. Remedial ...

  • Page 147

    XYZ-1010 OPERATION MANUAL 18 700026 "Magazine counter error , magazine go to reference required" Descriptions Magazine counter error , magazine go to reference required. That is possible the tool change not complete. Reaction Alarm...

  • Page 148

    XYZ-1010 OPERATION MANUAL 19 700036 "ATC jog disabled , stop program and let pocket down" Descriptions ATC jog disabled , stop program and let pocket down Reaction Alarm display Mode group on stand-by cancel. 4 Axis to limit acti...

  • Page 149

    XYZ-1010 OPERATION MANUAL 20 700048 0 0 "Manual tool release disabled, stop spindle/program first" 700050 0 0 "Please go to reference" 700051 0 0 "Release the tool to continue jog arm (or set MB2=0)" 700052 0 0 &...

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