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    Static & Live ToolingMAZAK LATHESMULTIPLEX AND HYPER QUADREX HQR SERIES

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    2Special Live Tool Inquiry FormSpecial Live Tool Inquiry FormFill in the form below and fax it to (847) 367-4815, or visit www.lyndexnikken.com and complete the form online.Lyndex-Nikken engineers will help you to determine the best live tool for your application.Please specify design configurati...

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    3Table of ContentsSpecialsCustom-made live tools can beengineered for your specificapplication. Please direct yourrequest to our office (seespecial live tool inquiry form).Our engineering staff is ready toassist you with your specifictooling needs.MAZAK ST A TIC & LIVE TOOLINGSpecial Live To...

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    4Static and Live Tooling for Mazak MachinesIntroductionMazak has selected Mimatic/Lyndex-Nikken live tools toensure that peripheral equipment used on their lathes andmachining centers is consistent both in terms of quality andperformance.Mimatic live tooling for Lyndex-Nikken offers the latesttec...

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    5Features and TechnologyFEATURES AND TECHNOLOGY• Drive Shafts and Spindles -Made from the highest qualitysteel, all critical surface areprecision ground and inspectedto ensure highest concentricity.• Bearings - High precision ABEC7 or better spindle angularcontact bearings for strongeraxial l...

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    6Mazak Star-Type TurretsTools are fixed on the revolver circuit.The orientation of the turret to the spindle is important. Machines with Mazak turrets often come with a sub spindle.Guidelines for Operation with Mazak TurretsRight- and left-hand versions on Mazak Turrets with Main- and Sub-Spindle...

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    7Mazak Specifications and Part NumberingMazak Multiplex Series andHyper Quadrex SeriesMachine type SeriesTurret StationsMP 61012MP 6100/6100Y16MP 620Y12MP 6200/6200Y12/16MP 63012MP 6300/6300Y12HQR 150MSY12HQR 200MSY12Machine type SeriesFSWWLMultiplex 610/6100 - HQR 150596286155Multiplex 620/6200 ...

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    8Mimatic® MI: Modular Quick Change SystemThe Mimatic® MI interface is a very innovative modular quick change system that allows to reduce machinedowntimes because all units can be preset outside the machine.Advantages• Universal tool clamping systemfor all production areas• Presetting of th...

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    9MP 610/6100 & HQR-150Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live ToolsClockwise InputCounterclockwise OutputClockwise InputCounterclockwise Output903.543421.654652.559501.969291.1423.5432.3626090401.575max tool length803.150401.575401.575501.969903.543421.654652.559max tool l...

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    Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live ToolsMP 610/6100 & HQR-15010Clockwise InputCounterclockwise OutputClockwise InputClockwise OutputPart #: MZMP46-ER25X-OFF-HSER25 Offset TypeER25 Offset TypePart #: MZMP46-ER25X-OFF-HSCPlease refer to pages 36 - 39 for ER Series Colle...

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    Clockwise InputCounterclockwise OutputClockwise InputCounterclockwise Output11MP 610/6100 & HQR-150Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live Tools652.5591.65442903.543501.969max tool length1.57540602.362903.543803.150401.575Unit: mm [inch]Part #: MZMP46-ER25X-OFF-CER25 Offse...

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    Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live ToolsMP 610/6100 & HQR-15012Clockwise InputCounterclockwise OutputClockwise InputCounterclockwise OutputCollet SizeClamping RangeMax. TorqueNm (ft/lbs) Input/Output RPM(Max.)Gear RatioInput/Output RotationCoolantSpindle WrenchMI50-50...

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    Clockwise InputCounterclockwise OutputClockwise InputClockwise Output13MP 610/6100 & HQR-150Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live Tools2.795711.535392.73269.401154.528602.362401.575853.346Unit: mm [inch]ER32 90 Degree AnglePart # : MZMP46-ER32Z-C77.603.055401.5754.528115...

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    14Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live ToolsMP 610/6100 & HQR-150Clockwise InputCounterclockwise OutputClockwise InputClockwise Output83.503.287712.795391.5361154.5271.57540602.362803.150Unit: mm [inch]Part #: MZMP46-MI50Z-CMI50 90 Degree Angle1.535393.760 95.5072.502.8...

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    Clockwise InputClockwise OutputClockwise InputClockwise OutputCollet SizeClamping RangeMax. TorqueNm (ft/lbs) Input/Output RPM(Max.)Gear RatioInput/Output RotationCoolantSpindle WrenchMI40-25 (18.4)6500/130001:2CW-CWInternal (1000 PSI)170734Collet SizeClamping RangeMax. TorqueNm (ft/lbs) Input/Ou...

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    Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Live ToolsMP 610/6100 & HQR-15016Clockwise InputClockwise OutputClockwise InputCounterclockwise OutputCollet SizeClamping RangeMax. TorqueNm (ft/lbs) Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut WrenchER160...

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    Clockwise InputClockwise OutputClockwise InputCounterclockwise OutputCollet SizeClamping RangeMax. TorqueNm (ft/lbs) Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut Wrench16mm arbor-20 (14.7)6500/24502.66:1CW-CWExternal--843.3071.969501.33934401.575501.96990°90°602....

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    18Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Static ToolsMP 610/6100 & HQR-150Right hand and left hand reversible.Metric sizes available. Tool can be used for coolant kub drills.Lyndex-Nikken Part NumberMimatic Part#(new)Sized1d2l1l2b1h1MZMP46-BG10Z-C104088VDI 401.5751.0000.3942.5...

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    19MP 610/6100 & HQR-150Mazak Multiplex 610/6100 & Hyper Quadrex HQR-150 - Static Toolsb1l1h1h1h2b2d1Face TurningLyndex-Nikken Part NumberMimatic Part#(new)Sized1b2l1h2b1h1MZMP46-ID75Z174956VDI 401.5753.9374.3312.9921.3780.750Right hand and left hand reversible.

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    20Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Live ToolsMP 620/6200 & HQR-200Clockwise InputCounterclockwise OutputClockwise Input903.543421.654291.142903.543501.969max tool length3.54370902.756401.575401.5751.57540803.150903.543421.654291.142903.543501.969max tool length2.75670...

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    21MP 620/6200 & HQR-200Clockwise InputClockwise OutputClockwise InputClockwise Output903.543803.1501.92949501.969max tool length3.5430.748401.5752.362601990381.4963.15080401.575903.543803.1501.92949501.969max tool length3.5430.748401.5752.362601990381.4963.15080401.575Unit: mm [inch]Unit: mm ...

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    22Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Live ToolsMP 620/6200 & HQR-200Clockwise InputClockwise OutputClockwise InputClockwise OutputClockwise InputCounterclockwise OutputClockwise InputCounterclockwise OutputPart #:MZMP47-MI50X-OFFMI50 Offset TypePart #: MZMP47-MI50X-OFF-...

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    23Clockwise InputCounterclockwise OutputClockwise Input391.5351305.118702.756692.717401.575702.756853.346391.5351305.118702.756692.717401.575702.756853.346Collet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut WrenchER321-20mm50...

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    24Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Live ToolsMP 620/6200 & HQR-200Clockwise InputCounterclockwise Output391.5351305.118913.58372.502.8541.57540702.756803.150Unit: mm [inch]ER32 90 Degree AnglePart #:MZMP47-ER32Z-HSCPlease refer to pages 36 - 39 for ER Series Collets a...

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    25Clockwise InputCounterclockwise Output83.503.2875.118130431.693712.7951.57540702.756803.150Collet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Max.)Gear RatioInput/Output RotationCoolantSpindle WrenchMI50-50 (36.8)6500/65001:1CW-CCWInternal (1000 PSI)170419Unit: mm [inch]Part #: MZM...

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    26Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Live ToolsMP 620/6200 & HQR-200Clockwise InputClockwise OutputClockwise InputClockwise OutputPart #: MZMP47-ER16-ADER16 Angle-Unit AdjustablePart #: MZMP47-ER16-AD-HSPlease refer to pages 36 - 39 for ER Series Collets and ER Tap Coll...

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    27Clockwise Input77.503.051361.417301.1811305.1180.98425803.150401.575702.756Collet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut Wrench16mm arbor-20 (14.7)6500/24502.66:1CW-CWExternal--Unit: mm [inch]Part #: MZMP47-SB22XSaw B...

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    28Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Live ToolsMP 620/6200 & HQR-200Clockwise Input87.503.445351.378361.4171405.512803.150250.9841.57540702.756Unit: mm [inch]Saw Blade Holder - 16mmPart #: MZMP47-SB22X-HTCollet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Ma...

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    MP 620/6200 & HQR-200Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Static Toolsb1h1h1l1h2d1OD Turning Tooll1h1H6h6d2l2d1b1Combination HolderLyndex-Nikken Part NumberMimatic Part#(new)Sized1l1h2b1h1MZMP47-OD10X117999VDI 401.5754.7241.9693.2681.000Lyndex-Nikken Part NumberMimatic Pa...

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    Mazak Multiplex 62 0/62 00 & Hyper Quadrex HQR-2 00 - Static ToolsMP 620/6200 & HQR-20030b1l1h1h1h2b2d1Face TurningLyndex-Nikken Part NumberMimatic Part#(new)Sized1b2l1h2b1h1MZMP47-ID10Z169069VDI 401.5754.5285.6303.1501.3781.000Right hand and left hand reversible.

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    31MP 630/6300Clockwise InputCounterclockwise Output762.9921315.157481.8901094.291max tool length501.9692.953751214.7642.165551003.937Collet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut WrenchMI63-100 (73.71)6500/65001:1CW-CCW...

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    32Mazak Multiplex 63 0/63 00 - Live ToolsMP 630/6300Clockwise InputCounterclockwise OutputPart #: MZMP5-ER40Z-CER40 90 Degree AnglePlease refer to pages 36 - 39 for ER Series Collets and ER Tap Collets details. Wrenches not included with holder.Wrenches not included with holder.6.890175106.244.18...

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    33Clockwise InputCounterclockwise Output501.9691756.89099.503.91791.503.6021.96950752.953C A T 40 T ap er963.780Collet SizeClamping RangeMax. TorqueNm (ft/lbs)Input/Output RPM(Max.)Gear RatioInput/OutputRotationCoolantSpindle WrenchNut WrenchCAT40-100 (73.71)6500/65001:1CW-CCWInternal (1000 PSI)1...

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    Mazak Multiplex 63 0/63 00 - Static ToolsMP 630/6300Lyndex-Nikken Part NumberMimatic Part#(new)Sized1d2l1l2b1h1MZMP5-BG20Z-C174951VDI 501.9692.0001.3783.9373.9377.480l1h1H6h6d2l2d1b1Combination HolderLyndex-Nikken Part NumberMimatic Part#(new)Sized1l1h2b1h1MZMP5-OD10X174959VDI 501.9695.9063.9374....

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    Mazak Multiplex 63 0/63 00 - Static Tools35b1l1h1h1h2b2d1Face TurningLyndex-Nikken Part NumberMimatic Part#(new)Sized1(in)b2(in)l1(in)h2(in)b1(in)h1(mm)MZMP5-ID10Z174957VDI 501.9693.8586.6143.9371.9291.000MP 630/6300Right hand and left hand reversible.

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    ER Series ColletsSIZEER16ER20ER25ER32ER401/32"E16-002----1/16"E16-004E20-004E25-004--3/32"E16-006E20-006E25-006--1/8"E16-008E20-008E25-008E32-008-5/32"E16-010E20-010E25-010E32-010E40-0103/16"E16-012E20-012E25-012E32-012E40-0127/32"E16-014E20-014E25-014E32-014E40...

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    37ER Series Coolant ColletsSIZEER16ER20ER25ER323/32”E16-006(C)---7/64”E16-007(C)---1/8”E16-008(C)---9/64”E16-009(C)---5/32"E16-010(C)E20-010(C)--11/64"E16-011(C)E20-011(C)--3/16"E16-012(C)E20-012(C)--13/64"E16-013(C)E20-013(C)--7/32"E16-014(C)E20-014(C)E25-014(C)-...

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    ER Tap ColletsL1PART NUMBERTAP INCH SIZETAP METRIC SIZEL1ET16-168#8, 5/32”M418.0mm0.1680.131ET16-194#10, 3/16”M4.5, M518.0mm0.1940.152ET16-220#12, 7/32”-18.0mm0.2200.165ET16-255#14, 1/4”M6, M6.518.0mm0.2550.191ET20-168#8, 5/32”M418.0mm0.1680.131ET20-194#10, 3/16”M4.5, M518.0mm0.1940.1...

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    39ER Tap Coolant ColletsPART NUMBERTAP INCH SIZETAP METRIC SIZEL1ET16-255(C)#14, 1/4”M6, M6.518.0mm0.2550.191ET16-318(C)5/16”M7, M6.518.0mm0.3180.238ET20-255(C)#14, 1/4”M6, M6.518.0mm0.2550.191ET20-318(C)5/16”M7, M6.518.0mm0.3180.238ET20-323(C)7/16”-18.0mm0.3230.242ET20-367(C)1/2”M12,...

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    40Mimatic® MI Attachm entsShort type, clamping nut insideLong type, clamping nut outsideCollet Chuck DIN 6499 - Type ERPart NumberSizeColletl1l2D121479MI32ER111.634”0.591”1.654”155357MI32ER161.634”0.591”1.654”155388MI40ER161.772”0.433”1.890”155335MI40ER201.929”0.591”1.890...

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    41Mimatic® MI Attachm entsWeldon Toolholder DIN 1835 BWhistle Notch Toolholder DIN 1835 EPart NumberSizel1l2l3d(H5)D121436MI322.067”1.457”1.024”61.654”121478MI322.067”1.457”1.024”81.654”121469MI322.185”1.614”1.142”101.654”121439MI322.264”1.811”1.220”12”1.654”121...

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    42Mimatic® MI Attachm entsSYNAX® Tapping Quick Change HolderPart NumberSizel1l2dDSW121510MI400.669” 0.984” 3.5mm (.138”) 1.890” 0.106”155397MI400.669” 0.984” 4.5mm (.177”) 1.890” 0.134”155377MI400.669” 1.063”6mm (.236”)1.890” 0.193”155378MI400.669” 1.063”8mm (....

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    43Mimatic® MI Attachm entsPart NumberD1d(h6)l1l2l3D21197900.472”31.575”1.142”0.157”0.630”1197930.472”1/8”1.575”1.142”0.157”0.630”1197970.472”41.575”1.142”0.157”0.630”1197980.472”3/16”1.575”1.142”0.157”0.630”1198190.472”51.575”1.142”0.157”0.630...

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    44Mimatic® MI Attachm entsShrink Fit ChuckBlankPart Number Sizel1l2I3d(h6)D155381MI403.701” 2.362” 1.417”8mm (.315”)1.890”121482MI403.701” 2.362” 1.654” 10mm (.394”) 1.890”155334MI403.898” 2.559” 1.850” 12mm (.472”) 1.890”121501MI404.094” 2.756” 1.969” 16mm (....

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    45TQW Torque Wrench esThe TQW Torque Wrench is very accurate and easy-to-use, guaranteeing maximum accuracy and preventingtool overtightening or breakage.• Variable torque adjustable wrench• Robust and durable• Ergonomic grip• Easy to read inch and metric scale• Strong steel shaft is hi...

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    46W rench Instructions, W arranty and Repair ServicesWrench InstructionsAfter securing spindle wrench inposition, apply collet nut wrenchonto collet nut.W hile holding the spindle wrenchfirmly, turn the collet nut wrenchclockwise to tighten.Ins ert spindle wrench behind colletnut. Align spindle w...

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    47A ccessories5AX-201U.S. Patent 5385424 (Brake System)CNC Rotary TablesWe offer a complete line of extremely accurateNikken Rotary Tables. Featuring patented hardenedassemblies, they retain their precision for years.Please call Lyndex-Nikken for more information:(800) 543-6237.Installation Servi...

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    www.lyndexnikken.com(800) 543-6237CAT2011-MAZAK-MP

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