Navigation

  • Page 1

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com1Techno HDS User Manual(HTT06291133)Techno User ManualThis manual will provide unpacking, maintenance, and user guide for running the Techno HDS Series CNC Router. It is suggested that the operator ...

  • Page 2

    Techno HDS User Manual(HTT06291133)2For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com Table of ContentsI.........General Installation Instructions. 1.1 Forklift guide and unpacking instructions. 1.2 Safety Instructions. 1.3 Correct Colleting. 1.4 Electrical and Pneuma...

  • Page 3

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com3Techno HDS User Manual(HTT06291133)Section I: General Installation Instructions.www.technocnc.com(HTT06081112)Tel: 516-328-3970 • Email: support@technocnc.comFORKLIFT GUIDEAll Techno machines are ...

  • Page 4

    Techno HDS User Manual(HTT06291133)4For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com12. Stay alert at all times when operating the machine. 13. Always wear safety goggles.14. Donotwearloose-fittingclothingwhenoperating machine. Long hair should be protected.15. Always m...

  • Page 5

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com5Techno HDS User Manual(HTT06291133)1.3 Correct Colleting.Read these instructions thoroughly BEFORE operating machine.WARNING! THE SPINDLE WILL BE DAMAGED IF UNBALANCED EQUIPMENT IS USED. \AIR SUP...

  • Page 6

    Techno HDS User Manual(HTT06291133)6For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com1.4 Electrical and Pneumatic connections. The Techno HDS series machine is powered by three phase 220volts. The amperage requirements for this machine are ______________.1.4.1 When the mac...

  • Page 7

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com7Techno HDS User Manual(HTT06291133)1.4.4Attach the three phases and the earth to the connections shown in fig 1.4.4. 1.4.5Various components on the machine require air pressure. 90psi of air needs t...

  • Page 8

    Techno HDS User Manual(HTT06291133)8For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com1.5 Vacuum Pump connections.You will need to have an electrician connect AC power (220 or 440 VAC) as specified on the unit to the motor starter. Take the Silver connector from the Starter...

  • Page 9

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com9Techno HDS User Manual(HTT06291133)Section II: Machine Start-Up and Screen Functionality.2.1.1Turn the Main power switch to the ON Position.220 volts should have been attached to this switch by an e...

  • Page 10

    Techno HDS User Manual(HTT06291133)10For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com 2.1.4 Software start up.Once the PC has started, the Boot Controller software will start automatically. If it does not, double click on the Boot Controller Icon on the desktop. If no tex...

  • Page 11

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com11Techno HDS User Manual(HTT06291133)2.1.5 Interface Starts: The Techno interface screen will now open. There will be a warning message saying Emergency Stop Active. Click on the E-stop Reset Button ...

  • Page 12

    Techno HDS User Manual(HTT06291133)12For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com2.2 Screen Callouts.Above is the main screen of the Techno HDS interface, to help understand the functions of the buttons they will be broken down into the following categories. A- Joggi...

  • Page 13

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com13Techno HDS User Manual(HTT06291133)The sections highlighted below are the Jog controls of the interface.The machine will not move unless a jog mode is selected. Click on the button beside the text...

  • Page 14

    Techno HDS User Manual(HTT06291133)14For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comThe sections highlighted below are the Homing Functions of the interface.A-Home All: When this button is left clicked, all the axes will move to the home position. The Z axis will fir...

  • Page 15

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com15Techno HDS User Manual(HTT06291133)C-Pneumatic & Electrical Controls.The sections highlighted below are the buttons that control the pneumatic and electrical outputs for the controller. ABCDA-S...

  • Page 16

    Techno HDS User Manual(HTT06291133)16For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comABCD-Menu Screens.The sections highlighted below are the Menu Screen options of the interface. The user can switch to these screens by clicking on the corresponding button.A- Offsets: Lef...

  • Page 17

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com17Techno HDS User Manual(HTT06291133)E-Coordinate System The section highlighted below is the Coordinate System. ABCDA-XYZ Coordinates: This displays the location of the machine. If the Origin No is...

  • Page 18

    Techno HDS User Manual(HTT06291133)18For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comF- Origin FunctionsThe sections highlighted below contain the Origin functions of the interface. Origin can also be called the XYZ zero point. ABCDA-Apply ORI 1: Left clicking on this bu...

  • Page 19

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com19Techno HDS User Manual(HTT06291133)G- Save Origin Menu.When the Save Origin button is clicked on the main screen, this screen will open. This screen provides a reminder to identify the tool in the ...

  • Page 20

    Techno HDS User Manual(HTT06291133)20For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comH- Spindle & Coolant Control.The section highlighted below allows manual control on the Spindle and Coolant.BAA-Spindle On/Off : Pressing the button beside On will turn the spindle on...

  • Page 21

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com21Techno HDS User Manual(HTT06291133)I-Load G-Code FileThe button highlighted below will open the Load G-code File directory allowing the user to load a g-code file. AA-G-code File: Pressing this but...

  • Page 22

    Techno HDS User Manual(HTT06291133)22For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comJ- Program Functions: The section highlighted below is the program functions that are used when running a g-code file. A-Auto: When this button is active, the g-code file will run in cont...

  • Page 23

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com23Techno HDS User Manual(HTT06291133)K-Tool MenuWhen Tool is clicked on the main menu, the screen below will open up. In this screen tool lengths can be learned, tools identified and changed automati...

  • Page 24

    Techno HDS User Manual(HTT06291133)24For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comL- Offset MenuWhen Offset is clicked on the main menu, the screen below will open. In this screen multiple offsets can be saved and recalled. A-Activate Origin: Left clicking on these but...

  • Page 25

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com25Techno HDS User Manual(HTT06291133)Section 2.3 File System-Network System.The PC is connected to the OSAi controller by a ethernet cable. The Techno interface communicates in real time with the Osa...

  • Page 26

    Techno HDS User Manual(HTT06291133)26For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comSECTION II: Operating Tutorials.3.1 Jogging the machine. The machine has three jog modes:-Handwheel: The machine is controlled by the handwheel on the side of the machine.-Continuous: The...

  • Page 27

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com27Techno HDS User Manual(HTT06291133)MDI mode stands for Manual Data Input. Activate this mode by clicking the icon in the Jog box. MDI. When this mode is selected a Test box will appear. G-code comm...

  • Page 28

    Techno HDS User Manual(HTT06291133)28For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com3.2 Learning Tool Lengths.Tool lengths will record how long the tools in the holder and record the offset value. This will allow multiple tools to be used in a single file. Tool Locations...

  • Page 29

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com29Techno HDS User Manual(HTT06291133)If jogging the machine make sure one of these buttons is clicked, otherwise it will not move.This displays the Tool that is in the chuck. 1 means no offset is app...

  • Page 30

    Techno HDS User Manual(HTT06291133)30For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com3.3 Saving An Origin/Setting XYZ zero position.When setting an origin, make sure the correct tool is in the chuck and this tool has been identified. The T.OFFSET box in the top right hand...

  • Page 31

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com31Techno HDS User Manual(HTT06291133)The coordinates displayed will still be the Work Coordinates. That is the coordinate system from the home position. To display the Origin just saved. Click on App...

  • Page 32

    Techno HDS User Manual(HTT06291133)32For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com3.4: Preparing a G-Code File.The g-code file must be copied into the programs folder on the PLC directory. There is a shortcut to this on the main desktop. When operating in virtual XP m...

  • Page 33

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com33Techno HDS User Manual(HTT06291133)End of File:M05 (Spindle Off)M48 (Dust shroud up)M30 (File end)So the start of a typical file will look like this. G70 G90 G40 G80 G17 G27...

  • Page 34

    Techno HDS User Manual(HTT06291133)34For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comClick on G-code File to access the file menu. Locate the File you want to load.Left click on the file.Click Activate to load it to the machine.Close the window by clicking X.When Loading ...

  • Page 35

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com35Techno HDS User Manual(HTT06291133)The file name will now appear on the top right of the screen. You are now ready to run the file. To run the file. -Ensure that the origin and the Tool offsets are...

  • Page 36

    Techno HDS User Manual(HTT06291133)36For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com3.5 Machine Origin,Working Origin, and Offsets.When the machine goes to the home position, the coordinate system is set to zero. This is the machine origin. Machine origin is a reference ...

  • Page 37

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com37Techno HDS User Manual(HTT06291133)SECTION IV: Advanced Tutorials.4.1 Using Block to Block Functions.Block to block function will allow a particular sectionofag-codefiletoberun.Forthisfunctiontoop...

  • Page 38

    Techno HDS User Manual(HTT06291133)38For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.com4.2 Mem SearchMemsearchwillallowfindthelastresetpointinthefilecurrentlyactivated.Ifyoupressresetwhilerunningafile,youcancontinue from that point by pressing MEM S.The g-code will be searc...

  • Page 39

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com39Techno HDS User Manual(HTT06291133)4.4.Setup Parameters. CertainparametersforaG-codefilecanbechangedfromtheSet-upwindow in the interface. Any changes here are cleared when Reset is pressed in the m...

  • Page 40

    Techno HDS User Manual(HTT06291133)40For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comDynamic parameters will allow adjustment in canned drilling cycles. See the Osai G-code manual for more details on canned cycles. Dynamic Limits will effect the smoothness of the machine....

  • Page 41

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com41Techno HDS User Manual(HTT06291133)Programsetupwillallowadjustmentstotheg-codefile.BlockDeletewilldeleteahighlightedpartofag-codefile.Feed rate bypass will override the programmed feedrates and use...

  • Page 42

    Techno HDS User Manual(HTT06291133)42For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comProbe setup controls the way the tool offsets are learned and should not be adjusted. Set accuracy will adjust the arc tolerance for circles and curves inthefile.See the Osai Amp and Osai...

  • Page 43

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com43Techno HDS User Manual(HTT06291133)4.5 Backing Up Parameters.The parameters of the Amp and PLC should be backed up before any adjustments are made to them. To do this:Restart the controller in Setu...

  • Page 44

    Techno HDS User Manual(HTT06291133)44For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comClick on Back-up to select the backup optionClick on Browse and pick/create a suitable folder to save the backup, enterasuitablefilenameforthebackup,clickSave.

  • Page 45

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com45Techno HDS User Manual(HTT06291133)Check the box beside All the control and click start to begin the backup. Once complete, close the Security window, and reboot the controller in Normal mode. To R...

  • Page 46

    Techno HDS User Manual(HTT06291133)46For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comV. Machine Lubrication.Fig 5.15.2 Lubricating the X-Y-Z Rails The rail carriage bearings are sealed and protected with wipers. The rails should be lightly oiled to allow ...

  • Page 47

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com47Techno HDS User Manual(HTT06291133)Section VI: Appendix.6.1 Error Messages./Fault finding.Error MessageProblemSolution.001 EMERGENCY STOP ACTIVEE-stop pushed in.Release E-stop, and click E-stop rel...

  • Page 48

    Techno HDS User Manual(HTT06291133)48For Support Call: (631) 648-7481 or Visit· wwactionGoToR:w.technocnc.comError MessageProblemSolution.NC101 Process 1Positive over TravelTheg-codefileistrying to run beyond the table size.Adjust Origin.Redo G-code File.NC030 Circle is not Congruent. Dynamic mo...

  • Page 49

    For Support Call: (631) 648-7481 or Visit· wwactionURI(http://www.technocnc.com/):w.technocnc.com49Techno HDS User Manual(HTT06291133)Machine Freezes during Tool change, or when it tries to do a tool change in a g-code file.This error can occur if the pneumatic sensor on the dust shroud is fault...

  • Page 50

x