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    XYZ-1510

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    Please obey the description of contents and read this operation manual patiently and clearly. (When user is operating XYZ-1510 vertical machining center.) CHIFA MACHINERY MANUFACTURER CO., LTD. No. 44 MING CHUAN RD., SHENG KANG HSIANG, TAICHUNG HSIEN, TAIWAN TEL: +886-4- 25628747...

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    XYZ-1510 CONTENTSCONTENT 1. Safety Operation rule 2. MECHNICAL INTRODUCTION 3. MECHINE OUTLOOK SIZE 4. Lubricating Oil/Coolant Control Scheme 5. PNEUMATIC SCHEME 6. ELECTRICAL SCHEME 7. CONTROL SOFTWARE 8. PART LIST 9. CALCULATION 10. TEST REPORT 11. LIST-STANDARD,BEALTH and SAFETY REQUIREMEN...

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    XYZ-1510 CONTENTS

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    XYZ-1510 General Safety Rules 1 Chapter 1. General Safety Rules 1.1 General Safety Notes This machine had equipped with several safety equipments in order to keep away and protect operator from injury. However, this machine can be dangerous if op...

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    XYZ-1510 General Safety Rules 2 exchange. ˙ Stop machine immediately while machine has any unexpected movement. ˙ Make sure you know how to stop machine in correct process before starting to operate machine. ˙ When machine is running, set up a...

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    XYZ-1510 General Safety Rules 3 during machining operation. ˙ Make sure all added fixture are compatible with machine specification. ˙ Use only proper device with sufficient capacity to move machine. ˙ Do not use damaged tool to operate mach...

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    XYZ-1510 General Safety Rules 4 1.2 Machine movement safety The machine is built on a single base. Machine movement can be very easy by remove the coolant tank first. The grouse weight of the VP series machine is around 8.8/9.2 ton. It is strongly...

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    XYZ-1510 General Safety Rules 5 1.3 Electrical Safety ˙ Wiring: Use only certified electricity to connect power wire to machine. Do not share breaker on power panel with any high signal noise generate devices to prevent sudden voltage drop and no...

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    XYZ-1510 General Safety Rules 6 1.5Warning signs on machine

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    XYZ-1510 General Safety Rules 7 A. Do not open the front door during machine operation to prevent accident. B. Do not put your hands close to spindle while it is ON. C. Keep your hand away from ATC while it is ON. D. Hold the tool on spindl...

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    XYZ-1510 General Safety Rules 8 E. Main power switch, electrical shock warning sign. F. High voltage warning sign. G. Implemented M codes table, use properly to prevent damage machine.

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    XYZ-1510 General Safety Rules 9 Do not open the back cover of the control panel to prevent electrical shock and/or damaging the control system. I. Recommended lubrication and cooler oil: Use only following products. OIL USAGE RECOMMEND REP...

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    XYZ-1510 Machine Introduction 1 2. Machine Introduction 2.1 Combination machinery introduction XYZ-1510 is one product of the vertical machining center series manufactured by the CHIFA MACHINERY MANUFACTURER CO., LTD. This machine is...

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    XYZ-1510 Machine Introduction 2 2.3 Specifications of Machine XYZ-1510 Specifications 1. Spindle Type of pulley Spindle Motor C.C a. Belt type Revolution speed (r.p.m) 1120-8YU-20W*2 8YUx56T 8YUx56T336 50~6000 r.p.m 1165-5GT-20W*2...

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    XYZ-1510 Machine Introduction 3 XYZ-1510 Specifications 4. System of automatic tool changer (OP) Unit: mm a. Magazine type / b. ATC type Disk Type / CAM - ARM c. Max. tool diameter φ80 mm d. Max. tool l...

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    XYZ-1510 Machine Introduction 4 XYZ-1510 Specifications 9. Mechanical requirements a. Main pressure 6 Kg/cm² b. Power capacity 220V d. Heat exchanger type / OP DHE-25AR / 500W 10. Floor spac...

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    XYZ-1510 Machine Introduction 5 2.4 Electrical environment requirement The machine should be installed under the conditions of followings terms: 2.4.1 Power & frequency Power: rated voltage 3Φ 200V/220 V ±10% Frequency: rated ...

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    XYZ-1510 MACHINE OUTLOOK SIZE 1 Chapter 3 MACHINE OUTLOOK SIZE

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    XYZ-1510 MACHINE OUTLOOK SIZE 2 3.1 Foundation construction plan FOUNDATION DRAWINGNO5432188888Leveling 1kgBolt M30xP2.0x110 LNut M30xP2.0xT13 Nut M12xP1.25xT10Foundation Bolt M12x500LPARTNAME / SEPCIFICATIONCRUSHED STONECERMENT6AB54CED32FGH6IJ5432

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    XYZ-1510 MACHINE OUTLOOK SIZE 3 3.2 Size of work table

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    XYZ-1510 MACHINE OUTLOOK SIZE 4 3.3 Main parts of machine

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    XYZ-1510 MACHINE OUTLOOK SIZE 5

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    XYZ-1510 MACHINE OUTLOOK SIZE 6 3.4 Type of tool holder 3.4.1 tool holder TYPE: BT40 TYPE: DIN40 (OPTION) TYPE: CAT 40 (OP)

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    XYZ-1510 MACHINE OUTLOOK SIZE 7 3.4.2 Dimensions of pull stud TYPE: BT40 TYPE: DIN69871 TYPE: CAT 40

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    XYZ-1510 Lubricating Oil/Coolant Control Scheme 1 Chapter 4 Lubricating Oil/Coolant Control Scheme 4.1 Wasted oil collecting box: A. Fill the box with Coolant up to ½ height before install it on the backside of the machine base to collect cutting fluid. ...

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    XYZ-1510 Lubricating Oil/Coolant Control Scheme 2 4.2 Automatic Lubrication System YET-C2P2 Oil Pump The oil pump had been set to operate every 15 min. and 15 Sec. Per each operation. If the daily operation time is 8 hour then a full tank of oil will last abo...

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    XYZ-1510 Lubricating Oil/Coolant Control Scheme 3 the RED NC alarm signal then stop the machine. To reset the situation, one should fill the oil tank first then press the “RESET” key on control panel and release the “SINGLE BLOCK” key.

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    XYZ-1510 PNEUMATIC SCHEME 1 Chapter 5 PNEUMATIC SCHEME 5.1 Pneumatic system 5.1.1 The pneumatic system elements control of XYZ-1510 followings: a. Air cylinder of GENEVA magazine (Armless type) b. Spindle clamp / unclamp c. Spindle air blas...

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    XYZ-1510 PNEUMATIC SCHEME 2 e. Pressure Switch We set the pressure gauge at 4.0 kg/cm2 of the air circuit. When air pressure below that 2.5 kg/ cm2 point, the ALARM on operator‘s panel will light and the flash light will work but no emergency s...

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    XYZ-1510 PNEUMATIC SCHEME 3 h. The maintenance of spindle pneumatic clamp / unclamp booster﹕ In normal condition, the cup life of booster can use about 200000 times. In normal condition, fill the R68 lubricant to oil-orifice. The lubricant ch...

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    XYZ-1510 PNEUMATIC SCHEME 4 5.2. Pneumatic Layout Diagram 5.2.1 Pneumatic Layout Diagram (Armless type 24T) 5.2.2 Pneumatic Layout Diagram (Armless type 32T)

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    XYZ-1510 PNEUMATIC SCHEME 5 5.2.3 Pneumatic Layout Diagram (Non magazine assembly)

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    XYZ-1510 PNEUMATIC SCHEME 1 Chapter 5 PNEUMATIC SCHEME 5.1 Pneumatic system 5.1.1 The pneumatic system elements control of XYZ-1510 followings: a. Air cylinder of GENEVA magazine (Armless type) b. Spindle clamp / unclamp c. Spindle air blas...

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    XYZ-1510 PNEUMATIC SCHEME 2 e. Pressure Switch We set the pressure gauge at 4.0 kg/cm2 of the air circuit. When air pressure below that 2.5 kg/ cm2 point, the ALARM on operator‘s panel will light and the flash light will work but no emergency s...

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    XYZ-1510 PNEUMATIC SCHEME 3 h. The maintenance of spindle pneumatic clamp / unclamp booster﹕ In normal condition, the cup life of booster can use about 200000 times. In normal condition, fill the R68 lubricant to oil-orifice. The lubricant ch...

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    XYZ-1510 PNEUMATIC SCHEME 4 5.2. Pneumatic Layout Diagram 5.2.1 Pneumatic Layout Diagram (Armless type 24T) 5.2.2 Pneumatic Layout Diagram (Armless type 32T)

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    XYZ-1510 PNEUMATIC SCHEME 5 5.3 Pneumatic Layout Diagram (Non magazine assembly)

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    XYZ-1510 ELECTRICAL SCHEME 1 Chapter 6 ELECTRICAL SCHEME 6.1 EfpIoModule X402X405X404X402X404X405TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.2 ElectricConfigure_1

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    XYZ-1510 ELECTRICAL SCHEME 2 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.3 ElectricConfigure_2

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    XYZ-1510 ELECTRICAL SCHEME 3 SIEMENSSIMODRIVE 611X351X404X1X5X411X305X151X302X301X304X306X302X301X412X413X414X415X416X405X402X404X1X5X405X402TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.4 EmergencyStop

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    XYZ-1510 ELECTRICAL SCHEME 4 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.5 HandheldConn.

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    XYZ-1510 ELECTRICAL SCHEME 5 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.6 IOConnection_1

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    XYZ-1510 ELECTRICAL SCHEME 6 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.7 IOConnection_2

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    XYZ-1510 ELECTRICAL SCHEME 7 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.8 IOConnection_3

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    XYZ-1510 ELECTRICAL SCHEME 8 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.9 IOIutput_1

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    XYZ-1510 ELECTRICAL SCHEME 9 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.10 IOIutput_2

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    XYZ-1510 ELECTRICAL SCHEME 10 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.11 IOIutput_3

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    XYZ-1510 ELECTRICAL SCHEME 11 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.12 IOIutput_4

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    XYZ-1510 ELECTRICAL SCHEME 12 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.13 IOIutput_5

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    XYZ-1510 ELECTRICAL SCHEME 13 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.14 IOIutput_6

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    XYZ-1510 ELECTRICAL SCHEME 14 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.15 IOIutput_7

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    XYZ-1510 ELECTRICAL SCHEME 15 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.16 IOIutput_8

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    XYZ-1510 ELECTRICAL SCHEME 16 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.17 IOOutput_1

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    XYZ-1510 ELECTRICAL SCHEME 17 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.18 IOOutput_2

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    XYZ-1510 ELECTRICAL SCHEME 18 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.19 IOOutput_3

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    XYZ-1510 ELECTRICAL SCHEME 19 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.20 IOOutput_4

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    XYZ-1510 ELECTRICAL SCHEME 20 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.21 IrCcu3Power

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    XYZ-1510 ELECTRICAL SCHEME 21 X411 <> s axisX414 <> z axisX412 <> x axisX415X413 <> y axisX416 <> 4th axisX122 <> MPIX111 <> efp i/o module X3 INX305X304X151X121 <> handwhell19TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:X306SIEMENSS...

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    XYZ-1510 ELECTRICAL SCHEME 22 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:1~ 6.23 MagConnection_0

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    XYZ-1510 ELECTRICAL SCHEME 23 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:1~ 6.24 MotorPower_1

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    XYZ-1510 ELECTRICAL SCHEME 24 3~3~3~3~TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.25 MotorPower_2

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    XYZ-1510 ELECTRICAL SCHEME 25 3~3~TITLE:PAGE:3~APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.26 MotorPower_3

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    XYZ-1510 ELECTRICAL SCHEME 26 3~3~TITLE:PAGE:3~APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.27 OP032S_Arm

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    XYZ-1510 ELECTRICAL SCHEME 27 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.28 OP032S_Armless

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    XYZ-1510 ELECTRICAL SCHEME 28 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.29 PcbDiagram_1

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    XYZ-1510 ELECTRICAL SCHEME 29 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.30 PcbDiagram_2

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    XYZ-1510 ELECTRICAL SCHEME 30 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.31 PowerSource_1

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    XYZ-1510 ELECTRICAL SCHEME 31 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.32 PowerSource_2

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    XYZ-1510 ELECTRICAL SCHEME 32 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.33 PowerSource_3

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    XYZ-1510 ELECTRICAL SCHEME 33 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION: 6.34 PowerSource_4

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    XYZ-1510 ELECTRICAL SCHEME 34 TITLE:PAGE:APPROVED BY:CONTROL:DATA:MACHINE:VERSION:

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    XYZ-1510 PART LIST 1 Chapter 8 PART LIST 8.1 Base Combination Base Combination (1) Part List NO:PART NAMESPECIFICATION Q'TYREMARK1VPB-10010008 BASE12VQ06509101 Z AXIS ZERO STOP SEAT23V26X0801LIMIT DOG24V26X0820LIMIT DOG15B820...

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    XYZ-1510 PART LIST 2 Base Combination (1)

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    XYZ-1510 PART LIST 3 Base Combination (2) AAA-A BB ( 1 : 4 )CC ( 1 : 4 )VSD-6Y0300BZ5130605BZ6206ZZ0BZ6206ZZ0YSF-M30P1.5VSD-6Y0800VSD-6X0900B45253500BZ6206ZZ0VSD-6X0900VSD-6Y0410VSD-6Y0800YSR-M30P1.5VPB-100100FUNAC-AC12VQ065...

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    XYZ-1510 PART LIST 4 8.2 Column Combination Column Combination (1) Part List NO:PART NAMESPECIFICATION Q'TY REMARK1B01080250HEXAGON SOCKET BOLTM8x1.25x2522B18203000HEX. NUTM20xP2.523B2023015001 LOCK NUT YSR-M30xP1.514B204301...

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    XYZ-1510 PART LIST 5 35 VSD-21040001 BOTTOM SEAT OF COUNTERWEIGHT GUIDE RAIL236 VSD-6X090001 COLLAR OF BEARINGd50x30xL5237 VSD-6Y080001 COLLARD40x30xL202383 POINT COMBINATION FOR AIR SYSTEM139PLASTIC SILENCER240TUBE NUT D4141DO...

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    XYZ-1510 PART LIST 6 Column Combination (1) 141539441443261116172117161181941208627710337361110132928103611373145113332223231313311115312234233030422343892425252335

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    XYZ-1510 PART LIST 7 Column Combination (2) AABB ( 1 : 4 )CC ( 0.35 : 1 )BZ5130605VPB-6Z0400BZ6206ZZ0VPB-6Z0300VSD-6Y0800VSD-6X0900B45253500B20430150BZ5130605B20230150VSD-6Y0800VPB-6Z0500BZ5130605VSD-6X0900BZ6206ZZ0B82010740...

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    XYZ-1510 PART LIST 8 8.3 SADDLE COMBINATION Saddle Combination (1) Part List NO.PART NAMESPECIFICATION Q'TY REMARK1VPC-30010007 SADDLE12VPC-30091001 Y AXIS REAR SPLASH GUARD PLATE23VPC-31010002 SLIDE BLOCK OF Y AXIS SUB WAY24V...

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    XYZ-1510 PART LIST 9 35DOUBLE-CONNECTION LIMIT SWITCH236 B20230150LOCK NUTYSR-M30P1.5237 BZ5120605 THRUST BEARING#51206138 BZ5130605THRUST BEARING#51306239 BZ6206ZZ0BALL BEARINGS#6206zz340 BZSR25600LINEAR ACTION ROLLER BEARING#...

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    XYZ-1510 PART LIST 10 Saddle Combination (1) 4822313625393734306628382029232432313132322431233226431742333645403439332838334394032193314451035221213271181721111691941351082215187

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    XYZ-1510 PART LIST 11 Saddle Combination (2) Part List NO:PART No.PART NAMEPECIFICATIONQ'TY REMARK1VPC-30010007 SADDLE12BZ5130605THRUST BEARING#5130623BZ6206ZZ0BALL BEARING#6206zz34VSD-6X090001 BEARING COLLARd50x30xL525B2023015...

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    XYZ-1510 PART LIST 12 35 VSD-30140001 X AXIS SERVO MOTOR CONNECT PLATE136 VQ-30070101 Y,Z AXIS GIBS(L & R)437 VHN-40140004 Z AXIS SIDE TAPER GIB FIXED BLOCK238 VHN-50030002 Z AXIS SIDE TAPER GIB239 VQ30080101 Y,Z GIBS FIXE...

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    XYZ-1510 PART LIST 13 Saddle Combination (2) BB ( 0.30 : 1 )CC ( 0.40 : 1 )DD ( 1 : 2 )286314105946434445424131273028292638212014223611133540343312151719732

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    XYZ-1510 PART LIST 14 8.4 TABLE COMBINATION Table Combination Part List NO:PART No.PART NAMESPECIFICATION Q'TY REMARK1VPC-40010004 TABLE12VSD-6X050002 X.Y BALLSCREW NUT HOUSING13VHN-40130001 X AXIS WEDGE GIB44VHN-40070001 X AX...

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    XYZ-1510 PART LIST 15 Table Combination 2827272822202020201910185332141614151363783411112172121

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    XYZ-1510 PART LIST 16 8.5 HEADSTOCK COMBINATION HeadStock Combination(1) Part List NO:PART No.PART NAMESPECIFICATIONQ'TY REMARK1VPB-51010007 HEADSTOCK12VPB-50070001 STOP BLOCK OF SPINDLE MOTOR SEAT13VPB-50110001 Z AXIS SCALE SE...

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    XYZ-1510 PART LIST 17 HeadStock Combination (1) 82920628211411011182114173225594724222231421311530111016211428121313192632812192726

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    XYZ-1510 PART LIST 18 HeadStock Combination (2) VKA-500400VQ300801B18203000VPB-500700VKA-500900VKA-501000VKA-500800VKA-500700V26X0801VQ065091V26X0820LS-176VKA-500400VPB-501100VQ300801B08100550VKA-500500VQ511000VQ510111BT4001...

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    XYZ-1510 PART LIST 19 Part List VP-1100 Spindle CVPB-5D01 NO:1NO. Part No. PART NAME Q'TY REMARK1 B32GXA009 ROTATE JOINT 1 2 VQ514600 TOP COVER OF OIL CYLINDER 1 3 VQ514700 OIL PISTON 1 4 B35007000 ...

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    XYZ-1510 PART LIST 20 35 VQ510530 DRAW BAR(3) 1 36 B42321620 SPRING DISC 56 37 VQ514300 SPRING COLLAR 1 38 VQ514400 COLLAR 1 39 VQ514500 LINK ROD 1 40 B33D40010 COLLECT 1 41 VQ518100 PULLEY OF SPINDLE MOTOR 1 42 B...

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    XYZ-1510 PART LIST 21

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    XYZ-1510 PART LIST 22

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-1 CHAPTER 12 Hazard Assessment Procedure 12.1 Interduction This risk assessment is complied for the purposes of European Directives relating to the supply a...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-2 The machinery is intended for the purpose(s) of The machine is designed only for cold metal cutting. Other purpose of working is prohibited. The materials, ...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-3 The main mechanical hazard is caused by motion of tool and worktable. The general approach to reduce exposure to the hazards is to precent access to danger z...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-4 12.7 危險界定與分類 描述 危險情況 範例 關聯性之活動相關 危險區域處理措施 危險等級1.機械危險 工件夾持 承...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-5 自動換刀系統作動 刀具交換 主軸與刀庫之間刀具交換活動區域1. 在刀庫外設置固定防護裝置 2. 在工作區域旁設置固...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-6 作動中/旋轉中 刀具(特別針對偏心刀具) 作動控制 在主軸上之刀具 1. 在工作區域旁設置固定防護裝置 2. 在工作區域之...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-7 4.輻射危險 4.1 雷射 視覺暴露於雷射直接照射或反射 雷射定位回饋系統之保養 在機器內無 5.材質產生之危險 5.1 接觸危...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-8 6.5 手動控制之不適當的設計與位置 控制器操作不適當 在設定、操作 期間 在機器內或 機器旁 輸入裝置需明確的標示與...

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    綺發機械工廠股份有限公司 VA-500 系列 第十二章 危險性評估與處理 12-9 11 噴濺物體 掉落或濺出 機器零件之噴濺、夾緊裝置所造成的碎屑、控制系統之損壞或因資料錯誤所造成的碰撞 機器操...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 1 Chapter 13 OPERATION MANUAL 13.1 Description of installation 13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING CENTER: POWER SUPPLY VOLTAGE: A...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 2 13.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place, adjust all the pads position are balance and tight bolts ...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 3 13.3 Leveling adjustable The machinery level adjust is relationship about precision of machine. For keep precision of machine and decrease machinery’...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 4 13.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 5 13.5 Descriptions of machinery to transport A. The fork lift truck must be able to withstand load over 4 tons because machine weight is about 3.8 tons....

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 6 13.5.1 Fixed layout plan of machinery to transport 13.5.2 Fixed layout plan of GENEVA magazine Fixed block magazine to slide .To dismantle before ma...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 7 13.5.3 To dismantle Z axis servo motor layout plan Paint mark line.Single direction of motor seat.

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 8 13.6 To add to the option magazine’s reserved electrics interface & electrics contact and connection diagram 13.6.1 Armless type 16T / 20T (GENEV...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 9 13.7 To add to the 4TH axis installation and electrics interface 1. The 4th axis wiring cable is according the 4th axis specification and type for dif...

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 10 13.8 FANUC i SYSTEM OPERATION MANUAL 13.8.1 Operation Box FANUC I SYSTEM (For FANUC System)

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    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 11 13.8.2 Descriptions Of CNC Controller Operating panel of FANUC i serial RAPIDAUTOPOWER OFFRAPIDBLOWAIRCOOLANT12COOLANT1201101009080706050100EMS/OTRELE...

  • Page 115

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 12 13.8.3 Function descriptions of mechanical operating panel: No. Switch Name Descriptions 1 POWER ON/OFF Power switch for CNC control unit. How to se...

  • Page 116

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 13 No. Switch Name Descriptions 7 PINDLE SPEED OVERRIDE This switch is used to control the spindle speed (rpm) percentage from 50% to 120% in 10% step i...

  • Page 117

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 14 No. Switch Name Descriptions EDIT 1. That’s for inputting the new program commands into the computer memory. 2. That’s for calling the ...

  • Page 118

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 15 No. Switch Name Descriptions 12 Button Turn the mode switch to “HANDLE” mode, and press +X or -X button to control the movement direction of X ax...

  • Page 119

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 16 No. Switch Name Descriptions 17 RAIPD OVERRIDE Rapid traverse rate is adjusted by setting the “RAPID OVERRIDE” switch at four steps, 100%, 50%, 2...

  • Page 120

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 17 No. Switch Name Descriptions 23 Z-AXIS NEGLECT When program is executing, this switch has been selected “ON”, Z axis neglect is valid. 24 MACHIN...

  • Page 121

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 18 No. Switch Name Descriptions 29 COOLANT 2 This key is selected to control the rear splash coolant pump on. It can flush all chips down to the chip ta...

  • Page 122

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 19 No. Switch Name Descriptions 34 ALARM LAMP When machine announce alarm, this lamp will lights up till alarm status had released. 35 POWER LAMP Whe...

  • Page 123

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 20 Turn on the main power supply switch of machine. (The switch place on the door of electrical Release red EMG button. (Turn CW direction.) 13.9 FANUC I SE...

  • Page 124

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 21 Push EMG button. Turn off the main power Switch of machine. (2) Power Off Turn on the right button of CRT. (The power ...

  • Page 125

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 22 Select mode to “REF”. Four steps rapid override is effective during rapid traverse. The axial is returned to the reference position as following: F0 ...

  • Page 126

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 23 The rapid override can be adjusted with the rapid override dial. In the handle mode, pressing a feed axis on the operator’s panel continuously moves ti...

  • Page 127

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 24 The jog feed rate can be adjusted with the jog feed rate override dial. In the “JOG” mode, pressing a feed axis and direction selection switch on the...

  • Page 128

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 25 Select mode to “HANDLE”. Choice a feed axial X, Y, Z. Select the distance to be moved for each step with the magnification dial. Press the st...

  • Page 129

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 26 Select mode to ”JOG”, ”HANDLE”, ”REF” Press Left hand hold tool holder carefully not drop on table, then put in / out tool holder to spindl...

  • Page 130

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 27 In MDI mode, input SXXXX MXX, press spindle on. S : spindle speed M03 : spindle C.W M04 : spindle C.C.W The spindle speed can be adjusted wit...

  • Page 131

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 28 Select mode to “HANDLE”, “JOG” , “REF”. Choice magazine rotate direction, push button of magazine C.W and magazine C.C.W. 9. Manual o...

  • Page 132

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 29 Select mode to “AUTO”. 10. Auto operation Search the ...

  • Page 133

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 30 13.10. FANUC I Series M Code Function The M Function listed below are available in CHI-FA Machining Centers, those Functions not listed can’t be used. M...

  • Page 134

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 31 M CODE COMMAND REMARKM00 PROGRAM STOP (1) PROGRAM STOP. (2) SPINDLE STOP, 3 AXES STOP. (3) DOOR INTERLOCK INVALID. (DOOR LOCKED WITH LIMIT SWITCHES CAN ...

  • Page 135

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 32 M CODE COMMAND REMARKM05 SPINDLE STOP RUNNING (1) SPINDLE STOP RUNNING BUT OTHER FUNCTIONS ARE STILL VALID. M06 AUTO TOOL CHANGE ATC READY BULB IS LIT....

  • Page 136

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 33 FANUC SYSTEM) COMMAND WHILE IT CAN'T CHANGE SHIFT DIRECTLY UNDER GEAR TRANSMISSION TYPE. M30 PROGRAM END (5) PROGRAM STOP. (6) SPINDLE STOP, 3 AXES STOP. ...

  • Page 137

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 34 FOR ARM TYPE) (1) EXECUTE TOOL POT UP. TOOL WILL BACK TO MAGAZINE. M90 ATC FORWARD (ONLY FOR GENEVA WHEEL TYPE) SPINDLE HAS TO BE ASSURED IN FOLLOWING S...

  • Page 138

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 35 13.11 Alarm Message & Release 13.11.1 Descriptions of Alarm message Unit: FANUC / OM series Alarm No. Display (Armless type) Display (Arm typ...

  • Page 139

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 36 1013 Spindle cooler alarm Spindle cooler alarm X21.5 Spindle oil cooler alarm. 1014 R688.6 1015 R688.7 1016 Tool in spindle R691.0 The T N...

  • Page 140

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 37 1008 Tool clamp limit switch alarm Tool clamp limit switch alarm X4.1 Tool clamp limit switch fault.SQ1 1 1009 Tool unclamp limit switch alarm Tool uncl...

  • Page 141

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 38 13.12. Trouble of Magazine Alarm & Release 13.12.1 OM-D/OM-C Armless type of GENEVA magazine 1. Ensure the spindle yes or no M80 UNCLAMP ...

  • Page 142

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 39 13.13 SIEMENS 810D 控制器 操作手冊 1. 注意事項: 密碼 SUNRISE 或(機械面版上 + 之按鍵) 。 參數更換完必須作 ...

  • Page 143

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 40 MD33050 LUBRICATION_DIST 潤滑循環設定 MD34090 REFP_MOVE_DIST_CORR [0]:柵格量設定 MD36100 POS_LIMIT_MINUS 軟體負極限 ...

  • Page 144

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 41 13.14 SIEMENS 810DE/840DE Alarm message & Release 510008 "Feed not enabled?" Descriptions Feed not enable. Reaction Alarm display. 3 axes + ...

  • Page 145

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 42 Reaction Alarm display. NC on stand-by cancel. Mode group on stand-by cancel. Remedial measures One of the approach switch to lose efficacy for arm to rotat...

  • Page 146

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 43 510116 "Waiting for tool released /Unclamp(I33.6)" Descriptions Waiting for spindle unclamp. Reaction Alarm display. Mode group on stand-by cance...

  • Page 147

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 44 600308 " Arm not at original, Z axis locked " Descriptions Arm not at original, Z axis locked. (24 Tools、32 Tools) Reaction Alarm display NC ...

  • Page 148

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 45 600509 " Tool not clamped, Spindle locked " Descriptions Tool not clamped, Spindle locked Reaction Alarm display. Mode group on stand-by cancel. ...

  • Page 149

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 46 700001 "Waiting for I/R ready (I32.0)" Descriptions Waiting for I/R start Reaction Alarm display NC on stand-by cancel Mode group on stand-by ca...

  • Page 150

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 47 700013 "Lubrication motor overloaded (I37.7)" Descriptions Lubrication motor overloaded Reaction Alarm display Mode group on stand-by cancel. 4 A...

  • Page 151

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 48 700022 "Mini-BHG disconnected (I33.0/I33.1/I33.2)" Descriptions M.P.G disconnected Reaction Alarm display Remedial measure 700023 "Pot up/...

  • Page 152

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 49 700027 "Magazine rotation timeout" Descriptions Magazine rotation timeout Reaction Alarm display Mode group on stand-by cancel. 4 Axis to limit a...

  • Page 153

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 50 700037 "After jog ATC, check tool table! Unload tools in the grippers" Descriptions After jog ATC,check tool table. Unload tools in the grippers ...

  • Page 154

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 51 13.15. SIEMENS 810D CONTROLLER M CODE FUNCTION The M function lists for SIEMENS unit below are available in TWINHORN Machining Centres, those functions not l...

  • Page 155

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 1 Chapter 13 OPERATION MANUAL 13.1 Description of installation 13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING CENTER: POWER SUPPLY VOLTAGE: A...

  • Page 156

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 2 13.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place, adjust all the pads position are balance and tight bolts ...

  • Page 157

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 3 13.3 Leveling adjustable The machinery level adjust is relationship about precision of machine. For keep precision of machine and decrease machinery’...

  • Page 158

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 4 13.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase...

  • Page 159

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 5 13.5 Descriptions of machinery to transport A. The fork lift truck must be able to withstand load over 4 tons because machine weight is about 3.8 tons....

  • Page 160

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 6 13.5.1 Fixed layout plan of machinery to transport 13.5.2 Fixed layout plan of GENEVA magazine Fixed block magazine to slide .To dismantle before ma...

  • Page 161

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 7 13.5.3 To dismantle Z axis servo motor layout plan Paint mark line.Single direction of motor seat.

  • Page 162

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 8 13.6 To add to the option magazine’s reserved electrics interface & electrics contact and connection diagram 13.6.1 Armless type 16T / 20T (GENEV...

  • Page 163

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 9 13.7 To add to the 4TH axis installation and electrics interface 1. The 4th axis wiring cable is according the 4th axis specification and type for dif...

  • Page 164

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 10 13.8 FANUC i SYSTEM OPERATION MANUAL 13.8.1 Operation Box FANUC I SYSTEM (For FANUC System)

  • Page 165

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 11 13.8.2 Descriptions Of CNC Controller Operating panel of FANUC i serial RAPIDAUTOPOWER OFFRAPIDBLOWAIRCOOLANT12COOLANT1201101009080706050100EMS/OTRELE...

  • Page 166

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 12 13.8.3 Function descriptions of mechanical operating panel: No. Switch Name Descriptions 1 POWER ON/OFF Power switch for CNC control unit. How to se...

  • Page 167

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 13 No. Switch Name Descriptions 7 PINDLE SPEED OVERRIDE This switch is used to control the spindle speed (rpm) percentage from 50% to 120% in 10% step i...

  • Page 168

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 14 No. Switch Name Descriptions EDIT 1. That’s for inputting the new program commands into the computer memory. 2. That’s for calling the ...

  • Page 169

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 15 No. Switch Name Descriptions 12 Button Turn the mode switch to “HANDLE” mode, and press +X or -X button to control the movement direction of X ax...

  • Page 170

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 16 No. Switch Name Descriptions 17 RAIPD OVERRIDE Rapid traverse rate is adjusted by setting the “RAPID OVERRIDE” switch at four steps, 100%, 50%, 2...

  • Page 171

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 17 No. Switch Name Descriptions 23 Z-AXIS NEGLECT When program is executing, this switch has been selected “ON”, Z axis neglect is valid. 24 MACHIN...

  • Page 172

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 18 No. Switch Name Descriptions 29 COOLANT 2 This key is selected to control the rear splash coolant pump on. It can flush all chips down to the chip ta...

  • Page 173

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 19 No. Switch Name Descriptions 34 ALARM LAMP When machine announce alarm, this lamp will lights up till alarm status had released. 35 POWER LAMP Whe...

  • Page 174

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 20 Turn on the main power supply switch of machine. (The switch place on the door of electrical Release red EMG button. (Turn CW direction.) 13.9 FANUC I SE...

  • Page 175

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 21 Push EMG button. Turn off the main power Switch of machine. (2) Power Off Turn on the right button of CRT. (The power ...

  • Page 176

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 22 Select mode to “REF”. Four steps rapid override is effective during rapid traverse. The axial is returned to the reference position as following: F0 ...

  • Page 177

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 23 The rapid override can be adjusted with the rapid override dial. In the handle mode, pressing a feed axis on the operator’s panel continuously moves ti...

  • Page 178

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 24 The jog feed rate can be adjusted with the jog feed rate override dial. In the “JOG” mode, pressing a feed axis and direction selection switch on the...

  • Page 179

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 25 Select mode to “HANDLE”. Choice a feed axial X, Y, Z. Select the distance to be moved for each step with the magnification dial. Press the st...

  • Page 180

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 26 Select mode to ”JOG”, ”HANDLE”, ”REF” Press Left hand hold tool holder carefully not drop on table, then put in / out tool holder to spindl...

  • Page 181

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 27 In MDI mode, input SXXXX MXX, press spindle on. S : spindle speed M03 : spindle C.W M04 : spindle C.C.W The spindle speed can be adjusted wit...

  • Page 182

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 28 Select mode to “HANDLE”, “JOG” , “REF”. Choice magazine rotate direction, push button of magazine C.W and magazine C.C.W. 9. Manual o...

  • Page 183

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 29 Select mode to “AUTO”. 10. Auto operation Search the ...

  • Page 184

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 30 13.10. FANUC I Series M Code Function The M Function listed below are available in CHI-FA Machining Centers, those Functions not listed can’t be used. M...

  • Page 185

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 31 M CODE COMMAND REMARKM00 PROGRAM STOP (1) PROGRAM STOP. (2) SPINDLE STOP, 3 AXES STOP. (3) DOOR INTERLOCK INVALID. (DOOR LOCKED WITH LIMIT SWITCHES CAN ...

  • Page 186

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 32 M CODE COMMAND REMARKM05 SPINDLE STOP RUNNING (1) SPINDLE STOP RUNNING BUT OTHER FUNCTIONS ARE STILL VALID. M06 AUTO TOOL CHANGE ATC READY BULB IS LIT....

  • Page 187

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 33 FANUC SYSTEM) COMMAND WHILE IT CAN'T CHANGE SHIFT DIRECTLY UNDER GEAR TRANSMISSION TYPE. M30 PROGRAM END (5) PROGRAM STOP. (6) SPINDLE STOP, 3 AXES STOP. ...

  • Page 188

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 34 FOR ARM TYPE) (1) EXECUTE TOOL POT UP. TOOL WILL BACK TO MAGAZINE. M90 ATC FORWARD (ONLY FOR GENEVA WHEEL TYPE) SPINDLE HAS TO BE ASSURED IN FOLLOWING S...

  • Page 189

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 35 13.11 Alarm Message & Release 13.11.1 Descriptions of Alarm message Unit: FANUC / OM series Alarm No. Display (Armless type) Display (Arm typ...

  • Page 190

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 36 1013 Spindle cooler alarm Spindle cooler alarm X21.5 Spindle oil cooler alarm. 1014 R688.6 1015 R688.7 1016 Tool in spindle R691.0 The T N...

  • Page 191

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 37 1008 Tool clamp limit switch alarm Tool clamp limit switch alarm X4.1 Tool clamp limit switch fault.SQ1 1 1009 Tool unclamp limit switch alarm Tool uncl...

  • Page 192

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 38 13.12. Trouble of Magazine Alarm & Release 13.12.1 OM-D/OM-C Armless type of GENEVA magazine 1. Ensure the spindle yes or no M80 UNCLAMP ...

  • Page 193

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 39 13.13 SIEMENS 810D 控制器 操作手冊 1. 注意事項: 密碼 SUNRISE 或(機械面版上 + 之按鍵) 。 參數更換完必須作 ...

  • Page 194

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 40 MD33050 LUBRICATION_DIST 潤滑循環設定 MD34090 REFP_MOVE_DIST_CORR [0]:柵格量設定 MD36100 POS_LIMIT_MINUS 軟體負極限 ...

  • Page 195

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 41 13.14 SIEMENS 810DE/840DE Alarm message & Release 510008 "Feed not enabled?" Descriptions Feed not enable. Reaction Alarm display. 3 axes + ...

  • Page 196

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 42 Reaction Alarm display. NC on stand-by cancel. Mode group on stand-by cancel. Remedial measures One of the approach switch to lose efficacy for arm to rotat...

  • Page 197

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 43 510116 "Waiting for tool released /Unclamp(I33.6)" Descriptions Waiting for spindle unclamp. Reaction Alarm display. Mode group on stand-by cance...

  • Page 198

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 44 600308 " Arm not at original, Z axis locked " Descriptions Arm not at original, Z axis locked. (24 Tools、32 Tools) Reaction Alarm display NC ...

  • Page 199

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 45 600509 " Tool not clamped, Spindle locked " Descriptions Tool not clamped, Spindle locked Reaction Alarm display. Mode group on stand-by cancel. ...

  • Page 200

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 46 700001 "Waiting for I/R ready (I32.0)" Descriptions Waiting for I/R start Reaction Alarm display NC on stand-by cancel Mode group on stand-by ca...

  • Page 201

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 47 700013 "Lubrication motor overloaded (I37.7)" Descriptions Lubrication motor overloaded Reaction Alarm display Mode group on stand-by cancel. 4 A...

  • Page 202

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 48 700022 "Mini-BHG disconnected (I33.0/I33.1/I33.2)" Descriptions M.P.G disconnected Reaction Alarm display Remedial measure 700023 "Pot up/...

  • Page 203

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 49 700027 "Magazine rotation timeout" Descriptions Magazine rotation timeout Reaction Alarm display Mode group on stand-by cancel. 4 Axis to limit a...

  • Page 204

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 50 700037 "After jog ATC, check tool table! Unload tools in the grippers" Descriptions After jog ATC,check tool table. Unload tools in the grippers ...

  • Page 205

    CHIFA MACHINERY MAUFACTURER CO., LTD. VP-1500 OPERATION MANUAL 51 13.15. SIEMENS 810D CONTROLLER M CODE FUNCTION The M function lists for SIEMENS unit below are available in TWINHORN Machining Centres, those functions not l...

  • Page 206

    XYZ-1510 OPERATION MANUAL 1 Chapter 13 OPERATION MANUAL 13.1 Description of installation 13.1.1 POWER REQUIREMENTS OF VP SERIES VERTICAL MACHINING CENTER: POWER SUPPLY VOLTAGE: AC 3Φ 200 / 220V POWER SUPPLY FREQUENCY: 50 / 60 Hz TRANSFORMER: ...

  • Page 207

    XYZ-1510 OPERATION MANUAL 2 13.2 Mechanism to install 1) Ensure the leveling bolts and pads arrange on the correct place, adjust all the pads position are balance and tight bolts on base. 2) Cleaning all the rust preventing oil device by cotton...

  • Page 208

    XYZ-1510 OPERATION MANUAL 3 fixed pipe in column and fine tuning Z axis with MPG let pipe take out easy.) 2628272920Use for 32T magazine. 9) Ensure the wiring of coolant pump rotate direction CW & CCW. 10) To regulate the level of ma...

  • Page 209

    XYZ-1510 OPERATION MANUAL 4 13.3 Leveling adjustable The machinery level adjust is relationship about precision of machine. For keep precision of machine and decrease machinery’s vibrate, to be sure to depend on following steps in doing level...

  • Page 210

    XYZ-1510 OPERATION MANUAL 5 13.4 To look over before “POWER ON” machine 1. The wiring & piping and joint are keep good conditions. 2. The voltage & frequency and phase of main power are correctly. 3. To pay attention to engineers wh...

  • Page 211

    XYZ-1510 OPERATION MANUAL 6 gravity centre of the machine after packed. Machine must be placed on the load center of fork life truck to avoid machine tilt that will damage and injure propel. D. Be careful for the height of fork lift truck when ...

  • Page 212

    XYZ-1510 OPERATION MANUAL 7 13.5.1 Fixed layout plan of machinery to transport 13.5.2 Fixed layout plan of GENEVA magazine Fixed block magazine to slide .To dismantle before machine is running.

  • Page 213

    XYZ-1510 OPERATION MANUAL 8 13.5.3 To dismantle Z axis servo motor layout plan Paint mark line.Single direction of motor seat.

  • Page 214

    XYZ-1510 OPERATION MANUAL 9 13.6 SIEMENS 810D CONTROLLER OPERATION MANUAL 1. Note: Password SUNRISE or press + on the operation panel After changing and adjusting parameters, you have to push the button (vertical key) ...

  • Page 215

    XYZ-1510 OPERATION MANUAL 10 and are machine axes selecting key. 4. Setting parameters: Setting parameters of three Axes MD33050 LUBRICATION_DIST lubrication cycle setting MD34090 REFP_MOVE_DIST_CORR [0]: grid value set...

  • Page 216

    XYZ-1510 OPERATION MANUAL 11 5. Spindle orientation and second machine reference point MDA Mode: M74 M2 After the above program is carried out, the tool magazine can move for...

  • Page 217

    XYZ-1510 OPERATION MANUAL 12 Remedial measures To inspect the 3 phase of main power whether to differ 10% or not. 510010 "Magazine jog active" Descriptions To start magazine rotate by handle mode. 510010 "Magazine jog active&...

  • Page 218

    XYZ-1510 OPERATION MANUAL 13 510102 "Tool Unclamp timeout" Descriptions The timeout of spindle unclamping.(16Tools、20 Tools、24 Tools、32 Tools) The limit switch of spindle unclamping to lose efficacy. Reaction Alarm display. Mo...

  • Page 219

    XYZ-1510 OPERATION MANUAL 14 510118 "Waiting for rotary axis Unclamped " Descriptions Waiting for 4TH rotary axis PIN IN Reaction Alarm display. Mode group on stand-by cancel. Execute M11 510118 " Waiting for tool change &quo...

  • Page 220

    XYZ-1510 OPERATION MANUAL 15 600408 Rotary axis is clamped (I39.1/I39.2) Descriptions 4TH Rotary axis is clamped Reaction Alarm display. Mode group on stand-by cancel. 4 Axis to limit action. 600500 " Spindle fan overloaded (I37.0)&qu...

  • Page 221

    XYZ-1510 OPERATION MANUAL 16 600512 "M00/M01 spindle stop" Descriptions M00/M01 execute, spindle stop. Reaction Alarm display. Mode group on stand-by cancel. 4 Axis to limit action. 700000 "Emergency stop button pressed (I32....

  • Page 222

    XYZ-1510 OPERATION MANUAL 17 700005 "M30 power off function disable the servo!!" Descriptions M30 auto power off function disable of the servo. Reaction Alarm display 700006 "Air pressure low (I36.7)" Descriptions Air pre...

  • Page 223

    XYZ-1510 OPERATION MANUAL 18 700019 "Rotary axis disconnected (I39.1/I39.2), power off and restart!!!" Descriptions 4TH rotary axis disconnected, power off and restart. Reaction Alarm display Mode group on stand-by cancel. 4 Axis t...

  • Page 224

    XYZ-1510 OPERATION MANUAL 19 Remedial measure Check wiring plate F14 thermal overload relay point 95 has DC 24V, and later point 96 has DC24V output. PLC I/O has signal input or no. (I37.5) If point 96 has DC24V output, measurement KM10 contact...

  • Page 225

    XYZ-1510 OPERATION MANUAL 20 700033 "Caution: coolant M-code not enabled" Descriptions Caution: coolant M-Code not enabled Reaction Alarm display Remedial measure 700036 "ATC jog disabled , stop program and let pocket down...

  • Page 226

    XYZ-1510 OPERATION MANUAL 21 measure 700041 0 0 "Checking tool change position..." 700042 0 0 "Double change active" 700043 0 0 "Safety door opened (I36.3)" 700044 0 0 "Safety door cannot open, stop spindle/p...

  • Page 227

    XYZ-1510 OPERATION MANUAL 22 13.8. SIEMENS 810D CONTROLLER M CODE FUNCTION The M function lists for SIEMENS unit below are available in TWINHORN Machining Centres, those functions not listed can not be used. M CODE LIST M00 PROGRAM STOP M01 O...

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