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    FAST TAPASSEMBLYOPERATIONMAINTAINANCE

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    Fast Tap Warranty.The high speed Air Motor must be lubricated.What is not covered:This limited warranty provided by XYZ does not cover:1.Products which have been subject to abuse, accident, alteration modification,tampering, negligence, misuse, faulty installation, lack of reasonable care, ifrepa...

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    Instructions forFAST TAPReversible Air MotorsBe sure to LubricateAll XYZ Fast Tap air tools are manufactured to extremely close tolerances.Reasonable care and preventative maintenance will greatly prolong their service life.This line of tools is designed for a long life of continuous duty on asse...

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    Safety Precautions1. Keep Work Area Clean: Cluttered areas and benches invite accidents.2. Wear Proper Apparel: No loose clothing or jewellery to get caught in movingparts.3. Use Safety Glasses: Protect your eyes.4. Secure Work: Use clamps or a vice to hold work. Its safer than using yourhand and...

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    Operation of XYZ Fast Tap MachinesAir MotorsBy depressing the lever at the front of the air motor Forward Motion is started. Bykeeping this lever depressed and operating the button opposite to the lever ReverseMotion is started. If the lever is depressed and the button operated on and off, bothfo...

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    ReamingParallel or taper reamers can be used in the machine.De-burringTime can be saved by putting de-burring operations on the XYZ Fast Tap, especiallyparts with holes to be de-burred before tapping. Some users de-burr large sheetmetal profiles on the XYZ Fast Tap.Re-TappingThe XYZ Fast Tap can ...

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    The oil and water trap.The oil and water trap should be checked and emptied daily or more frequently if theair supply to the machine is not providing clean and water free air. Entry of particlesinto the air motor will result in poor performance and stoppage. If the main air supplyshould contain t...

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    Quick-Change Tap HoldersXYZ Offers “Blitz-style” Quick-Change SystemsDo not select adaptors beyond the capacity of tapping unit its selfAdaptorseries & tapsize rangeTap SizeOrder codenumberDI5CS0-6FT01.87.28.77.1418FT02.87.28.84.16810FT03.87.28.84.19412FT04.87.28.87.220QCP – 0# 0 - 14¼...

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    Do not select adaptors beyond the capacity of tapping unit its selfAdaptorseries &tap sizerangeTap SizeOrdercodenumberDI5CSPermissibletorque lb/ft0-6FT46.91.83.77.1411.18FT47.91.83.84.1681.710FT48.91.83.84.1942.212FT49.91.83.87.2202.5QCP – 0# 0 - 14¼FT50.91.83.87.2554.30-6FT511.26.98.85.14...

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    Tap Chuck Torque AdjustmentThe XYZ Fast TapTorque Adaptor isadjustablefordifferentmaterials.Thetorqueisfactory set for mildsteel. Practice willenableyoutoachieve the propertorqueforaparticularmaterialandtapconfiguration. To make an adjustment, disengage the snap ring from the adjustmentslots on t...

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    General Notes on TappingXYZ Fast Tap is most suitable for tapping through and blind holes. The choice of tapand speed is, of course, the choice of the user, and your current tap supplier willadvise you on the type of tap to employ on various materials.A good tapping result also demands a suitable...

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    EC MACHINERY DIRECTIVE98/392/EECDECLARATION OF CONFORMITYWe hereby certify that the machinery stipulated below complies with all the relevantprovisions of the EX Machinery Directive as amended and the National Laws andRegulations adopting this directive.Name of Supplier. XYZ Machine Tools Ltd. Wo...

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    Noise Test ReportFast Tap SeriesIntroductionThis is a report of the noise measurement tests carried out on the Fast Tap Seriessupplied by XYZ Machine Tools Ltd.Test ProceduresThe noise is measured at four positions around the Fast Tap at a distance of 1 metrefrom the machinery and 1.6 metres abov...

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    Test Results1. Background noiseThe background noise was about 54 dB2. Noise without cuttingFast Tap 1000Location 1 = 82.8 dBLocation 2 = 83.2 dBLocation 3 = 82.4 dBLocation 4 = 81.5 dBFast Tap 800Location 1 = 83.5 dBLocation 2 = 80.1 dBLocation 3 = 78.6 dBLocation 4 = 81.5 dBFast Tap 400Location ...

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    2050007306 – revision 02 – 01/2012

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